TWI449715B - Co-polymerization of an isoolefin with a halogenated co-monomer - Google Patents

Co-polymerization of an isoolefin with a halogenated co-monomer Download PDF

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TWI449715B
TWI449715B TW096127682A TW96127682A TWI449715B TW I449715 B TWI449715 B TW I449715B TW 096127682 A TW096127682 A TW 096127682A TW 96127682 A TW96127682 A TW 96127682A TW I449715 B TWI449715 B TW I449715B
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polymer
monomer
halogenated
isoolefin
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TW200829608A (en
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Judit E Puskas
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Lanxess Inc
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/04Monomers containing three or four carbon atoms
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F214/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F214/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F214/16Monomers containing bromine or iodine

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Description

異烯烴與鹵化共單體之共聚合方法Copolymerization method of isoolefin and halogenated comonomer 發明領域Field of invention

本發明係關於異烯烴與鹵化共單體之直接共聚合作用。更特定言之,本發明係關於溴化共聚物經由異烯烴單體與4-溴-3-甲基-1-丁烯單體之直接共聚合作用之生成。This invention relates to direct copolymerization of isoolefins with halogenated comonomers. More specifically, the present invention relates to the formation of a brominated copolymer via direct copolymerization of an isoolefin monomer with a 4-bromo-3-methyl-1-butene monomer.

背景background

聚(異丁烯-共-異戊二烯),或IIR,係通常如丁基橡膠而已為吾人所知之合成彈性物,其係已自1940年代經由異丁烯與小數量之異戊二烯(1-2莫耳%)之隨機陽離子共聚合作用而製備。由於其分子結構之結果,因此IIR具有優越之空氣不透性、高損耗模數、氧化之安定性及擴大之抗疲勞強度。Poly(isobutylene-co-isoprene), or IIR, a synthetic elastomer known to us, such as butyl rubber, which has been in the 1940s via isobutylene and a small amount of isoprene (1- 2 mole %) was prepared by random cationic copolymerization. As a result of its molecular structure, the IIR has superior air impermeability, high loss modulus, oxidation stability, and expanded fatigue strength.

IIR之第一主要用途係於輪胎內胎中。儘管主鏈不飽和之低水準(約0.8-1.8莫耳%),但是對於內胎用途,IIR具有足夠之交聯作用活性。隨著輪胎內襯層(inner liner)之發展,增進IIR之固化反應性至通常於習用之以二烯為基礎之彈性物(諸如丁二烯橡膠(BR)或苯乙烯-丁二烯橡膠(SBR))中找到之水準,變成必要的。為了此目的,開發鹵化等級之丁基橡膠。The first major use of IIR is in tire inner tubes. Despite the low level of main chain unsaturation (about 0.8-1.8 mol%), for endogenous use, IIR has sufficient cross-linking activity. As the inner liner of tires develops, the curing reactivity of IIR is enhanced to the conventional diene-based elastomers such as butadiene rubber (BR) or styrene-butadiene rubber ( The level found in SBR)) becomes necessary. For this purpose, halogenated grade butyl rubber was developed.

鹵丁基橡膠係經由溶解於有機溶液中之丁基橡膠之後鹵化作用而製備。例如,IIR溶解於己烷中之溶液以元素氯或溴之處理致成氯丁基橡膠(CIIR)或溴丁基橡膠(BIIR)之生成。此等鹵丁基橡膠係以沿著聚合物主鏈之活性烯丙基鹵化物之存在為特徵。此等基團之增進之反應性(比較傳統之彈性物不飽和)提高CIIR及BIIR之固化反應性到達與由材料諸如BR及SBR所具有者可比較之水準。此容許合格水準之於,例如,以BIIR為基礎之內胎調配物與以BR為基礎之輪胎殘骸混合物之間之黏著。不令人驚訝地,與Cl比較,Br之增進之極化性致使BIIR比CIIR遠較活性。於是,BIIR係商業上最重要等級之鹵丁基橡膠。The halobutyl rubber is prepared by halogenation after butyl rubber dissolved in an organic solution. For example, a solution in which IIR is dissolved in hexane is treated with elemental chlorine or bromine to form a chlorobutyl rubber (CIIR) or a bromobutyl rubber (BIIR). These halobutyl rubbers are characterized by the presence of active allylic halides along the polymer backbone. The improved reactivity of these groups (compared to conventional elastomeric unsaturation) increases the cure reactivity of CIIR and BIIR to a level comparable to that of materials such as BR and SBR. This allows for acceptable levels of adhesion between, for example, BIIR-based inner tube formulations and BR-based tire residue mixtures. Not surprisingly, the increased polarization of Br results in a much more active BIIR than CIIR compared to Cl. Thus, BIIR is the most important grade of halobutyl rubber in the business.

製造鹵丁基橡膠之此種習用方法具有多種問題。首先必須製造丁基橡膠,通常於-70至-100℃之溫度,然後將其自聚合作用稀釋劑(通常氯甲烷)分離,乾燥,然後再溶解於己烷溶液中,以用於以元素氯或溴於40至65℃之溫度之處理。具有與此種多階段方法相關之重大能量及溶劑費用。此外,鹵化作用方法包含水性驟冷階段,其產生重大體積之酸,該酸於處置之前需要中和。習用之方法係昂貴的及包含多個階段;為了簡化該方法,於聚合作用之期間於單階段方法中經由共聚合異烯烴與鹵化共單體而直接製造鹵化丁基橡膠,將係合意的。This conventional method of manufacturing a halobutyl rubber has various problems. It is first necessary to make butyl rubber, usually at a temperature of -70 to -100 ° C, then separate it from the polymerization diluent (usually methyl chloride), dry it, and then dissolve it in a hexane solution for the elemental chlorine. Or bromine is treated at a temperature of 40 to 65 °C. There are significant energy and solvent costs associated with this multi-stage process. In addition, the halogenation process comprises an aqueous quenching stage which produces a significant volume of acid which requires neutralization prior to disposal. The conventional methods are expensive and comprise a plurality of stages; in order to simplify the process, it is desirable to directly produce a halogenated butyl rubber by copolymerizing an isoolefin with a halogenated comonomer in a single stage process during the polymerization.

先前已嘗試以共聚合異烯烴與鹵化共單體。特定言之,使用對溴苯乙烯(Z.A.Sadykhov,F.M.Aliev,Azerb.Khim.Zh .1970,3,96)及2-溴-2-甲基-1,3-丁二烯(歐洲專利0 609 737),嘗試與溴化共單體之共聚合作用。此等嘗試皆已遭遇有限之商業成功。然而,於文獻中無對於異丁烯(IB)與4-溴-3-甲基-1-丁烯(BMB)之共聚合作用之報導,及此種特別之共單體因此維持未受到探究。Previous attempts have been made to copolymerize isoolefins with halogenated comonomers. In particular, p-bromostyrene (ZA Sadykhov, FMAliev, Azerb. Khim. Zh. 1970, 3, 96) and 2-bromo-2-methyl-1,3-butadiene (European Patent 0 609 737) were used. Try to copolymerize with the brominated comonomer. These attempts have met with limited commercial success. However, there is no report in the literature on the copolymerization of isobutylene (IB) with 4-bromo-3-methyl-1-butene (BMB), and the maintenance of such particular comonomers has therefore not been explored.

因此,對於異烯烴與鹵化共單體(特定言之溴化共單體)之共聚物、及用於製造此等共聚物之簡化方法之需要,仍然存在。Thus, the need for copolymers of isoolefins with halogenated comonomers (specifically brominated comonomers) and simplified processes for making such copolymers remains.

發明之摘述Summary of the invention

本發明包含與鹵化共單體共聚合之異烯烴。較佳地,本發明包含鹵化共單體,其當與異烯烴單體共聚合時,產生具有鄰接之第三級碳之非乙烯系,非烯丙系之第一級溴。當移除鹵素時,該第一級羰陽離子較佳地重排成為第三級羰陽離子,其隨後進入親核取代作用或可經歷消去作用,藉此生成雙鍵。以此種方法,可以高之轉化及選擇性製造異烯烴與鹵化共單體之共聚物,以於單階段方法中產生有用之鹵化共聚物。The invention comprises an isoolefin copolymerized with a halogenated co-monomer. Preferably, the present invention comprises a halogenated co-monomer which, when copolymerized with an isoolefin monomer, produces a non-vinyl, non-allylic first-stage bromine having a third carbon adjacent thereto. When the halogen is removed, the first stage carbonyl cation is preferably rearranged to a third stage carbonyl cation which subsequently enters a nucleophilic substitution or can undergo elimination, thereby generating a double bond. In this way, a copolymer of an isoolefin and a halogenated co-monomer can be produced with high conversion and selectivity to produce a useful halogenated copolymer in a single stage process.

根據本發明,有提供一種包含下列之聚合物:自至少一種異烯烴單體衍生之重複單位;及,自下列式之鹵化共單體衍生之重複單位: 其中,R1 係C1 -C20 烷基、C1 -C20 線型或分枝之烯烴基、或經取代之芳族烴,R2 係氫或C1 -C20 烷基,X係溴或氯。According to the present invention, there is provided a polymer comprising: a repeating unit derived from at least one isoolefin monomer; and a repeating unit derived from a halogenated co-monomer of the formula: Wherein R 1 is a C 1 -C 20 alkyl group, a C 1 -C 20 linear or branched olefin group, or a substituted aromatic hydrocarbon, R 2 is hydrogen or a C 1 -C 20 alkyl group, and X is a bromine group. Or chlorine.

鹵化共單體可包含,例如,4-溴-3-甲基-1-丁烯。The halogenated co-monomer may comprise, for example, 4-bromo-3-methyl-1-butene.

根據本發明之另一種態樣,有提供一種自如上述之聚合物製造之固化之物件。According to another aspect of the present invention, there is provided a cured article made from the above polymer.

根據本發明之再另一種態樣,有提供一種包含下列之製備聚合物之方法:供應溶解於聚合作用稀釋劑中之異烯烴單體與下列式之鹵化共單體之混合物: According to still another aspect of the present invention, there is provided a process comprising the steps of: preparing a mixture of an isoolefin monomer dissolved in a polymerization diluent and a halogenated comonomer of the formula:

其中,R1 係C1 -C20 烷基、C1 -C20 線型或分枝之烯烴基、或經取代之芳族烴,R2 係氫或C1 -C20 烷基,X係溴或氯;以半連續之方式將陽離子發生物引發劑加入該混合物中;及,反應該等單體以生成聚合物。Wherein R 1 is a C 1 -C 20 alkyl group, a C 1 -C 20 linear or branched olefin group, or a substituted aromatic hydrocarbon, R 2 is hydrogen or a C 1 -C 20 alkyl group, and X is a bromine group. Or chlorine; a cationic generator initiator is added to the mixture in a semi-continuous manner; and, the monomers are reacted to form a polymer.

根據本發明之再另一種態樣,有提供一種包含下列之製備聚合物之方法:供應陽離子發生物引發劑於催化劑溶劑中之溶液;以半連續方式將溶解於聚合作用稀釋劑中之異烯烴單體與下列式之鹵化共單體之混合物加入該溶液中: According to still another aspect of the present invention, there is provided a process comprising the steps of: preparing a solution of a cationic generator initiator in a catalyst solvent; and dissolving the isoolefin in a polymerization diluent in a semi-continuous manner A mixture of a monomer and a halogenated comonomer of the following formula is added to the solution:

其中,R1 係C1 -C20 烷基、C1 -C20 線型或分枝之烯烴基、或經取代之芳族烴,R2 係氫或C1 -C20 烷基,X係溴或氯;及,反應該等單體以生成聚合物。Wherein R 1 is a C 1 -C 20 alkyl group, a C 1 -C 20 linear or branched olefin group, or a substituted aromatic hydrocarbon, R 2 is hydrogen or a C 1 -C 20 alkyl group, and X is a bromine group. Or chlorine; and, reacting the monomers to form a polymer.

本發明之另外特性將係於下列之詳細說明中敘述。Additional features of the invention are set forth in the detailed description which follows.

已摘述本發明,現在將參考附隨圖說明其較佳具體實施例。The invention has been described in detail, and preferred embodiments thereof will now be described with reference to the accompanying drawings.

較佳具體實施例之詳細說明Detailed description of preferred embodiments

共聚物不受限於特定之異烯烴。然而,於4至16個碳原子(特定言之4-7個碳原子)之範圍內之異烯烴,諸如異丁烯、2-甲基-1-丁烯、3-甲基-1-丁烯、2-甲基-2-丁烯、4-甲基-1-戊烯及其混合物係較佳的。最佳者係異丁烯。The copolymer is not limited to a particular isoolefin. However, isoolefins in the range of 4 to 16 carbon atoms (specifically 4 to 7 carbon atoms), such as isobutylene, 2-methyl-1-butene, 3-methyl-1-butene, 2-Methyl-2-butene, 4-methyl-1-pentene, and mixtures thereof are preferred. The best is isobutylene.

鹵化共單體可包含任何適合之單體,其當與異烯烴單體共聚合時,生成具有鄰接之第三級碳之非乙烯系,非烯丙系之第一級溴。較佳地,共單體包含於一個末端具有烯烴基、及於與其相對之末端具有鹵素基之線型C4 主鍵。更佳地,共單體包含位於C4 主鏈之第三個碳上之烷基。再更佳地,鹵化共單體係屬於下列式: The halogenated co-monomer may comprise any suitable monomer which, when copolymerized with an isoolefin monomer, produces a non-vinyl, non-allylic first stage bromine having a contiguous third stage carbon. Preferably, the comonomer comprises a linear C 4 primary bond having an olefin group at one end and a halogen group at the opposite end thereof. More preferably, located comonomer comprising C 4 alkyl group on the main carbon chain of the third. More preferably, the halogenated co-single system belongs to the following formula:

其中,R2 係C1 -C20 烷基、C1 -C20 線型或分枝之烯烴基、或經取代之芳族烴,R2 係氫或C1 -C20 烷基,X係溴或氯。Wherein R 2 is a C 1 -C 20 alkyl group, a C 1 -C 20 linear or branched olefin group, or a substituted aromatic hydrocarbon, R 2 is hydrogen or a C 1 -C 20 alkyl group, and X is a bromine group. Or chlorine.

愈更佳地,R1 係C1 -C4 烷基及R2 係氫或C1 -C4 烷基。愈加更佳地,R1 係甲基或乙基及R2 係氫。最佳地,鹵化共單體係4-溴-3-甲基-1-丁烯。More preferably, R 1 is a C 1 -C 4 alkyl group and an R 2 -based hydrogen or a C 1 -C 4 alkyl group. More preferably, R 1 is a methyl or ethyl group and an R 2 -based hydrogen. Most preferably, the co-monolithic system 4-bromo-3-methyl-1-butene is halogenated.

異烯烴單體對於鹵化共單體之莫耳比可係10至100。鹵化共單體可係以0.02至0.3之對於異烯烴之重量百分數比率供應,較佳地0.03至0.30,更佳地0.05至0.20,再更佳地0.10至0.20。The molar ratio of the isoolefin monomer to the halogenated co-monomer can be from 10 to 100. The halogenated co-monomer may be supplied in a weight percentage ratio of 0.02 to 0.3 to the isoolefin, preferably 0.03 to 0.30, more preferably 0.05 to 0.20, still more preferably 0.10 to 0.20.

共聚物可包含至少0.15莫耳%之自鹵化共單體衍生之鹵化單元,例如溴化單元。較佳地,共聚物包含至少0.4莫耳%(更佳地至少1.0莫耳%,再更佳地至少1.5莫耳%,愈更佳地至少2.0莫耳%,愈加更佳地至少2.5莫耳%,再愈加更佳地至少3.0莫耳%,仍然再愈加更佳地至少4.0莫耳%,最佳地2至5莫耳%)之自鹵化共單體衍生之鹵化單元。The copolymer may comprise at least 0.15 mole percent of a halogenated unit derived from a halogenated comonomer, such as a bromination unit. Preferably, the copolymer comprises at least 0.4 mole percent (more preferably at least 1.0 mole percent, even more preferably at least 1.5 mole percent, more preferably at least 2.0 mole percent, and even more preferably at least 2.5 moles %, more preferably at least 3.0 mole %, still more preferably at least 4.0 mole %, optimally 2 to 5 mole % of the halogenated unit derived halogenated unit.

共聚物之分子量Mn (數目平均分子量)較佳地係90至500公斤/莫耳,較佳地150至500公斤/莫耳,更佳地200-400公斤/莫耳。Molecular weight M n (number average molecular weight) of the copolymer is preferably from 90 to 500 kg based / mole, preferably 150 to 500 kg / mole, more preferably 200-400 kg / mole.

共聚物係經由於適合之聚合作用稀釋劑中溶解共單體而製造。聚合作用稀釋劑可包含氯甲烷、氯仿或己烷、或已為熟諳此項技藝者所知之任何其他溶劑或溶劑之混合物。較佳地,聚合作用稀釋劑包含氯甲烷。The copolymer is made by dissolving the comonomer in a suitable polymerization diluent. The polymerization diluent may comprise methyl chloride, chloroform or hexane, or any other solvent or mixture of solvents known to those skilled in the art. Preferably, the polymerization diluent comprises methyl chloride.

根據本發明之陽離子發生物引發劑可包含具有與活化劑共同引發陽離子聚合作用之能力之夫里得-夸夫特(Friedel-Crafts)催化劑,如於此技藝中係已為吾人所知。陽離子發生物引發劑較佳地係可溶於聚合作用稀釋劑中及可係單獨地或溶解於催化劑溶劑中供應。於此種情況中,催化劑溶劑與聚合作用稀釋劑較佳地係彼此互溶混的。催化劑溶劑可包含氯甲烷、氯仿或己烷。於一種較佳之具體實施例中,催化劑溶劑係與聚合作用稀釋劑相同。溶解於催化劑溶劑中之適合之陽離子發生物引發劑之一種較佳實例係氯化鋁(AlCl3 )於氯甲烷中之溶液。陽離子發生物引發劑可係經由適合之質子來源,諸如水或氫氯酸(HCl),而活化。The cationic generator initiator according to the present invention may comprise a Friedel-Crafts catalyst having the ability to initiate cationic polymerization with an activator, as is known in the art. The cation generator initiator is preferably soluble in the polymerization diluent and may be supplied separately or dissolved in the catalyst solvent. In this case, the catalyst solvent and the polymerization diluent are preferably miscible with each other. The catalyst solvent may comprise methyl chloride, chloroform or hexane. In a preferred embodiment, the catalyst solvent is the same as the polymerization diluent. A preferred example of a suitable cationic generator initiator dissolved in a catalyst solvent is a solution of aluminum chloride (AlCl 3 ) in methyl chloride. The cation generator initiator can be activated via a suitable proton source, such as water or hydrochloric acid (HCl).

於連續之方法中,可以半連續之方式於週期之間隔將催化劑溶液加入共單體中。半連續之催化劑添加方法之實例包括滴狀添加。熟諳此項技藝者應瞭解,術語“滴狀”不需要必然地表示使用之相對體積,及於一“滴”之催化劑溶液之放大之後,可能不足夠以致成反應。因此該術語係意表以包含半連續之添加,較佳地於週期之間隔之固定體積之催化劑。In a continuous process, the catalyst solution can be added to the comonomer at periodic intervals in a semi-continuous manner. Examples of the semi-continuous catalyst addition method include drop addition. Those skilled in the art will appreciate that the term "droplet" does not necessarily mean the relative volume used, and may not be sufficient to cause a reaction after amplification of a "drop" of the catalyst solution. The term is therefore intended to include a semi-continuous addition, preferably a fixed volume of catalyst at periodic intervals.

連續之方法可使用“逆添加”,其中於合適之反應條件下將共單體反應物之溶液加入於反應器體積之內供應之催化劑溶液中。可以半連續或滴狀之方式將反應物加入催化劑溶液中。A continuous process may employ "reverse addition" in which a solution of the comonomer reactant is added to the catalyst solution supplied within the reactor volume under suitable reaction conditions. The reactants can be added to the catalyst solution in a semi-continuous or dropwise manner.

較佳地,共聚物之產率係至少12%,更佳地至少20%,再更佳地至少40%,愈更佳地至少50%,愈加更佳地至少60%,再愈加更佳地至少70莫耳%,仍然再愈加更佳地至少80%。Preferably, the yield of the copolymer is at least 12%, more preferably at least 20%, even more preferably at least 40%, more preferably at least 50%, even more preferably at least 60%, more preferably more preferably At least 70% by mole, still more preferably at least 80%.

為了增加共聚物之鹵素含量,可進行隨後之習用鹵化作用操作。於此等後鹵化作用操作中使用之鹵素可包括溴或氯。以此種方法,於共聚物中可獲得合適之鹵素含量。In order to increase the halogen content of the copolymer, a subsequent conventional halogenation operation can be carried out. Halogens used in such post-halogenation operations may include bromine or chlorine. In this way, a suitable halogen content can be obtained in the copolymer.

經由於與異丁烯(IB)之共聚合作用中BMB之1,2-插入,供應具有第三級碳作為鄰接物之非乙烯系,非烯丙系之第一級溴(見圖7)。於移除溴基之後,生成第一級羰陽離子,吾人已知其重排成為第三級羰陽離子。此羰陽離子可參與親核取代反應或可經歷消去作用,生成雙鍵,如於圖7中表示。A non-vinyl, non-allylic first-stage bromine having a third-order carbon as a contig is supplied via a 1,2-insertion of BMB in the copolymerization with isobutylene (IB) (see Figure 7). After removal of the bromo group, a first stage carbonyl cation is formed which is known to rearrange to a third stage carbonyl cation. This carbonyl cation may participate in a nucleophilic substitution reaction or may undergo elimination to form a double bond, as shown in Figure 7.

於適合之條件下,此等反應導致共聚物之交聯或固化。固化可經由第一級溴(ZnO固化)或經由雙鍵(硫固化)而發生。共聚物可包含氧化鋅(ZnO)固化系統或硫固化系統之成分。可使用經固化之共聚物於多種用途之成型物件之形成中,特定言之於其中正常使用鹵化丁基橡膠之用途中,諸如於輪胎內襯層調配物中。These conditions result in crosslinking or solidification of the copolymer under suitable conditions. Curing can occur via the first stage bromine (ZnO cure) or via a double bond (sulfur cure). The copolymer may comprise a component of a zinc oxide (ZnO) curing system or a sulfur curing system. Curable copolymers can be used in the formation of shaped articles for a variety of applications, particularly in applications where halobutyl rubber is normally used, such as in tire innerliner formulations.

本發明係參考下列之實例進一步舉例說明。The invention is further illustrated by reference to the following examples.

實驗experiment 材料material

4-溴-3-甲基-1-丁烯之合成 於氮大氣下,將285毫克(1.50毫莫耳)CuI加入285毫升二乙基醚中及於室溫攪拌歷時30分鐘。將32克(149.6毫莫耳)1,4-二溴-2-丁烯加入此溶液中。於室溫之30分鐘之另外攪拌之後,冷卻反應混合物至-10℃及於2小時之內將100毫升(300毫莫耳)之MeMgI(3.0 M,於二乙基醚中)通過滴液漏斗加入。然後容許反應混合物升溫至室溫及攪拌歷時另外20小時。於此期間之結束,使用冰以與過量之MeMgI反應,及產物係以二乙基醚萃取若干次。於蒸餾組合之有機萃取物之前,將其於MgSO4 之上乾燥:10.2克(45%)4-溴-3-甲基-1-丁烯,沸點:110-114℃(b.p.:110-112℃5 [5])。核磁共振(NMR)數據係與於文獻中供給之數據(R.W.Hoffmann等人,Liebigs Ann.Chem .1992,11 ,1137)一致。使用之所有化學品係自Aldrich購買, Synthesis of 4-bromo-3-methyl-1-butene Under a nitrogen atmosphere, 285 mg (1.50 mmol) of CuI was added to 285 ml of diethyl ether and stirred at room temperature for 30 minutes. 32 g (149.6 mmol) of 1,4-dibromo-2-butene was added to this solution. After stirring for another 30 minutes at room temperature, the reaction mixture was cooled to -10 ° C and 100 mL (300 mmol) of MeMgI (3.0 M in diethyl ether) was passed through the dropping funnel over 2 hours. Join. The reaction mixture was then allowed to warm to room temperature and stirred for an additional 20 hours. At the end of this period, ice was used to react with excess MeMgI, and the product was extracted several times with diethyl ether. The combined organic extracts were dried over MgSO 4 : 10.2 g (45%) of 4-bromo-3-methyl-1-butene, boiling point: 110-114 ° C (bp: 110-112) ℃ 5 [5]). Nuclear magnetic resonance (NMR) data is consistent with data supplied in the literature (RW Hoffmann et al, Liebigs Ann. Chem. 1992, 11 , 1137). All chemicals used are purchased from Aldrich.

其他材料other materials

異戊二烯(IP;來自Aldrich)係於使用之前新近地蒸餾。來自Matheson之異丁烯(IB)與氯甲烷(MeCl)係經由流動通過以BaO及CaCl2 充填之管柱而乾燥及於反應溫度冷凝。來自Aldrich之AlCl3 係如接受情況使用。Isoprene (IP; from Aldrich) was freshly distilled prior to use. Isobutylene (IB) and methyl chloride (MeCl) from Matheson are dried by flowing through a column packed with BaO and CaCl 2 and condensed at the reaction temperature. The AlCl 3 system from Aldrich is used as received.

程序program

聚合作用 所有聚合作用皆係於以整體冷浴裝備之MBraun Lab Master 130手套工作箱中於乾燥氮下於-80℃進行。冷浴(己烷)係以FTS Flexi Cool浸入冷卻器冷卻。以MeCl、IB、IP或BMB裝載以頂上攪拌器裝備之500毫升圓底燒瓶。聚合作用以AlCl3 催化劑溶液之添加開始,該溶液係預先製備(於50克MeCl中之0.45克AlCl3 於-30℃預混合歷時30分鐘,然後冷卻至反應溫度)。於5-10分鐘之後,聚合作用係經由30毫升預冷卻之甲醇之加入而終止。獲得之聚合物係經由再溶解於己烷中,自甲醇中沈澱及於真空烘箱中於+40℃乾燥而純化。最後之轉化係以重量分析方式測定。於與溴化單體共聚合作用之前,進行對照之丁基聚合作用。以將IB數量自60克每200克總量降低至20克而改變使用於丁基聚合作用之原有之配方,以避免於生成之聚合物中多模分布之形成。使用之配方係如下:IB=20克、IP=0.53克、MeCl=179.5克、AlCl3 -催化劑溶液=2毫升。 Polymerization All polymerizations were carried out at -80 °C under dry nitrogen in an MBraun Lab Master 130 glove box equipped with an integral cold bath. The cold bath (hexane) was cooled with an FTS Flexi Cool immersion cooler. A 500 ml round bottom flask equipped with a top stirrer was loaded with MeCl, IB, IP or BMB. The polymerization started with the addition of an AlCl 3 catalyst solution prepared in advance (0.45 g of AlCl 3 in 50 g of MeCl was premixed at -30 ° C for 30 minutes and then cooled to the reaction temperature). After 5-10 minutes, the polymerization was terminated via the addition of 30 ml of pre-cooled methanol. The obtained polymer was purified by redissolving in hexane, precipitating from methanol and drying in a vacuum oven at +40 °C. The final transformation was determined gravimetrically. The butyl polymerization of the control was carried out before the copolymerization with the brominated monomer. The original formulation used for butyl polymerization was varied by reducing the amount of IB from 60 grams per 200 grams total to 20 grams to avoid formation of a multimodal distribution in the resulting polymer. The formulation used was as follows: IB = 20 g, IP = 0.53 g, MeCl = 179.5 g, AlCl 3 - catalyst solution = 2 ml.

聚合物及共單體分析 聚合物分子量及分子量分布係經由具有以六個Styragel HR管柱(細孔尺寸=100、500、103 、104 、105 及106 埃)裝備並維持於35℃之恆溫之Waters系統、DAWN DSP 18-角度雷射光散射偵檢器(Wyatt Technology)、維持於40℃恆溫之Waters 410 DRI偵檢器、及設定於254奈米之Waters 996光電二極體陣列PDA偵檢器之大小排斥層析術(SEC)而測定。使用四氫呋喃(THF)、新蒸餾出之CaH2 作為移動相及係以1毫升/分鐘之速率供給。使用ASTRA軟體套組(Wyatt Technology)以獲得具有dn/dc=0.093之絕對分子量數據。由於結合低於2莫耳%之第二種單體(IP或BMB),因此對於共聚物使用相同之數值。使用CDCl3 作為溶劑,1 H-NMR光譜係於Varian 300MHz採取(BMB)及於Bruker 500MHzNMR採取(聚合物)。 Polymer and comonomer analysis The molecular weight and molecular weight distribution of the polymer was equipped with six Styragel HR columns (pore size = 100, 500, 10 3 , 10 4 , 10 5 and 10 6 angstroms) and maintained at 35 °C constant temperature Waters system, DAWN DSP 18-angle laser light scattering detector (Wyatt Technology), Waters 410 DRI detector maintained at 40 °C constant temperature, and Waters 996 photodiode array set at 254 nm The size of the PDA detector was determined by Rejection Chromatography (SEC). Tetrahydrofuran (THF), freshly distilled CaH 2 was used as the mobile phase and the system was supplied at a rate of 1 ml/min. The ASTRA software kit (Wyatt Technology) was used to obtain absolute molecular weight data with dn/dc = 0.093. The same value is used for the copolymer due to the combination of less than 2 mole % of the second monomer (IP or BMB). Using CDCl 3 as a solvent, the 1 H-NMR spectrum was taken (VMB) at Varian 300 MHz and (polymer) at Bruker 500 MHz NMR.

結果及討論Results and discussion

與對照丁基實驗比較,異丁烯(IB)與4-溴-3-甲基-1-丁烯(BMB)之共聚合作用係以不同濃度之BMB及三倍較高濃度之AlCl3 -催化劑溶液(6毫升)進行(見表1)。不同於對照丁基聚合物(1),於催化劑溶液之引進入反應混合物之後,可觀察到線狀物。Compared with the control butyl experiment, the copolymerization of isobutylene (IB) with 4-bromo-3-methyl-1-butene (BMB) is carried out with different concentrations of BMB and three times higher concentration of AlCl 3 -catalyst solution. (6 ml) (see Table 1). Unlike the control butyl polymer (1), after the catalyst solution was introduced into the reaction mixture, a thread was observed.

對照丁基聚合物(1 )之分子量係於期望之範圍內(Mw (重量平均分子量)=430公斤/莫耳,Mn =195公斤/莫耳)。倘若使用相同數量之BMB(以莫耳為基礎)以替代IP,則與聚合物(1 )比較,共聚物(2 )具有重大地較高之Mw (600公斤/莫耳)但Mn (150公斤/莫耳)係較低。最高之分子量(共聚物(3 ):Mw =880公斤/莫耳,Mn =500公斤/莫耳)係經由使用一半數量之BMB而獲得。具有雙倍數量之BMB之共聚合作用產生具有與共聚物(2 )相同Mw =600公斤/莫耳之共聚物(4 ),但Mn =330公斤/莫耳係雙倍於共聚物(2 )者。所有之IB-BMB共聚物包含某些低分子量部分(見圖1)。與對照丁基聚合作用(1 )比較,雖然使用三倍較多之催化劑。但是轉化仍然係於12.2-20.0%之範圍內(見表1)。有趣地,BMB之數量之增加對於轉化無大影響(見共聚合作用(2 )及(4 ))。通常,增加之IP數量造成於共聚物轉化中之劇烈降低。此表示,於聚合作用條件下,物理之效力諸如混合及質量傳遞發揮相當之作用。The range of the control butyl polymer (1) based on the desired molecular weight of (M w (weight average molecular weight) = 430 kg / mole, M n = 195 kg / mole). If the same amount of BMB (in mole basis) instead of IP, with the polymer (1) Comparative copolymer (2) having the higher of the major M w (600 kg / mole) but the M n ( 150 kg / Moel) is lower. The highest molecular weight (copolymer (3): M w = 880 kg / mole, M n = 500 kg / mole) via the use of half the number of lines obtained BMB. Copolymerization with double the number of BMB only produce the copolymer (2) the same M w = 600 kg / mole of copolymer (4), but the M n = 330 kg / mole in double-based copolymer ( 2 ). All IB-BMB copolymers contain certain low molecular weight fractions (see Figure 1). Compared to the comparative butyl polymerization ( 1 ), although three times more catalyst was used. However, the conversion is still in the range of 12.2-20.0% (see Table 1). Interestingly, the increase in the number of BMBs has no major impact on conversion (see Copolymerization ( 2 ) and ( 4 )). Generally, the increased amount of IP results in a dramatic decrease in copolymer conversion. This means that under the conditions of polymerization, physical effects such as mixing and mass transfer play a considerable role.

溴化單體之結合係由NMR光譜證實。圖2表示共聚物(4 )之1 H-NMR光譜。於該譜中無法找到對於自由態單體之特性訊號(於5.75ppm之多重譜線),顯示生成真實之共聚物。可將於3.3ppm附近之寬廣訊號歸因於自於圖8中表示之溴化單體之1,2-或1,3-結合所衍生之溴亞甲基單元(~CH2 Br)之質子。The binding of the brominated monomer was confirmed by NMR spectroscopy. Figure 2 shows the 1 H-NMR spectrum of the copolymer ( 4 ). A characteristic signal for the free-state monomer (multiple line at 5.75 ppm) could not be found in the spectrum, indicating the formation of a true copolymer. The broad signal that can be around 3.3 ppm is attributed to the proton of the bromomethylene unit (~CH 2 Br) derived from the 1,2- or 1,3-bonding of the brominated monomer represented in Figure 8. .

理論上,與於溴丁基中找到者相似之烯丙基之結構(於圖9中表示)可係自1,2-結合衍生。Theoretically, the structure of the allyl group similar to that found in bromobutyl (shown in Figure 9) can be derived from 1,2-binding.

此等烯丙基之結構之模擬之光譜(使用ACDLabs質子NMR模擬軟體)支持於5.39ppm及3.8-3.9ppm之吸收(見圖2-4)係自烯丙基之結構衍生之結論。模擬之光譜亦支持於4.65ppm、4.85ppm及5.15-5.2ppm之訊號(見圖2及4)可係歸因於自於圖10中之結構衍生之烯烴之質子之假設。The simulated spectra of these allyl structures (using ACDLabs proton NMR simulation software) supported the absorption of 5.39 ppm and 3.8-3.9 ppm (see Figure 2-4) from the structure of the allyl group. The simulated spectrum also supports signals at 4.65 ppm, 4.85 ppm, and 5.15-5.2 ppm (see Figures 2 and 4) which may be due to the assumption of protons of olefins derived from the structure in Figure 10.

對於共聚物中之溴亞甲基單元之結合之莫耳%之計算,使用下列之方程式: (i)7x+8y=脂族質子之積分面積(於圖2中之100)(ii)2x=具有Br-配位子之烯烴質子之積分面積→x=(具有Br-配位子之烯烴質子之積分面積)/2→代入於(i)中之x,及對於y解方程式For the calculation of the molar % of the combination of bromomethylene units in the copolymer, the following equation is used: (i) 7x+8y = integral area of aliphatic protons (100 in Figure 2) (ii) 2x = integral area of olefin protons with Br-coordination → x = (olefin protons with Br-coordination) The integral area is /2→substituting x in (i), and solving the equation for y

莫耳%(結合之共單體)=[x/(x+y)].100%Moer % (combined comonomer) = [x / (x + y)]. 100%

根據以上之計算,共聚物(4 )具有0.41莫耳%之溴化單元之結合。此種共聚物亦具有0.13莫耳%之圖10中表示之烯烴結構之含量(計算:6x+8y=100)。表2表示BMB之計算之莫耳%,其係結合於共聚物(2 )-(4 )中。BMB之結合係於0.15-0.41莫耳%之範圍內。According to the above calculation, the copolymer ( 4 ) had a combination of 0.41 mol% of bromination units. This copolymer also had a content of the olefin structure shown in Fig. 10 of 0.13 mol% (calculation: 6x + 8y = 100). Table 2 shows the calculated mole % of BMB which is incorporated into the copolymers ( 2 )-( 4 ). The binding of BMB is in the range of 0.15-0.41 mol%.

本發明人等亦根據下列方程式計算對於IB-BMB系統之反應性比:rIB =ln(1-CIB )/ln(1-CScBr ),其中C=以分率表示之轉化The inventors also calculated the reactivity ratio for the IB-BMB system according to the following equation: r IB =ln(1-C IB )/ln(1-C ScBr ), where C = conversion in fractions

rIB 值顯示,對於IB,BMB係比IP較低活性的。The r IB value shows that for IB, BMB is less active than IP.

迄今敘述之所有共聚物包含某些低分子量部分(見圖1)及轉化係低的(12.2-20.0%)。此外,結合於共聚物中之BMB之莫耳%不是很高(見表2)。All of the copolymers described so far contain certain low molecular weight fractions (see Figure 1) and low conversion grades (12.2-20.0%). Furthermore, the % MoM of BMB incorporated in the copolymer is not very high (see Table 2).

為了改良產率及BMB之結合,變動AlCl3 -催化劑溶液之添加至反應混合物之方法。使用催化劑添加之三種不同方法:於5.5分鐘之期間將催化劑半連續地(滴狀地)加入;使用彎曲尖端針將其連續地噴霧進入反應容器中;及,於單注射中將催化劑注入反應容器中。亦變動BMB之濃度。對於此等共聚合作用,使用40克IB(400克之總反應重量),俾能獲得用於固化實驗之足夠之材料。如自共聚合作用(5 )-(7 )之轉化數據可看出,催化劑添加之方法對於最後產率具有強烈之影響。In order to improve the yield and the binding of BMB, the method of adding the AlCl 3 -catalyst solution to the reaction mixture is varied. Three different methods of catalyst addition were used: the catalyst was added semi-continuously (dropwise) over a period of 5.5 minutes; it was continuously sprayed into the reaction vessel using a curved tip needle; and the catalyst was injected into the reaction vessel in a single injection in. The concentration of BMB is also changed. For these copolymerizations, 40 grams of IB (400 grams of total reaction weight) was used to obtain sufficient material for the curing experiment. As can be seen from the conversion data from the copolymerization ( 5 )-( 7 ), the method of catalyst addition has a strong influence on the final yield.

a) [IB]=1.8莫耳/升;AlCl3 催化劑溶液:12毫升;溶劑:MeCl;總反應重量:400克;溫度=-80℃。b) B.#係定義如下:[(BMB)重量%/(IB重量%)]×100。(s)催化劑係噴霧入;(d)催化劑係滴狀地加入;(i)催化劑係直接注入反應混合物中。 a) [IB] = 1.8 mol/L; AlCl 3 catalyst solution: 12 ml; solvent: MeCl; total reaction weight: 400 g; temperature = -80 °C. b) The B.# system is defined as follows: [(BMB) wt% / (IB wt%)] × 100. (s) the catalyst is sprayed; (d) the catalyst is added dropwise; (i) the catalyst is directly injected into the reaction mixture.

當將催化劑溶液滴狀地加入時,獲得最高之產率(51%,共聚物(6 ))。此種聚合作用於開始時以微細之分散液開始,及於催化劑引進之終點如大橡膠球結束。使用連續之噴霧方法,產生24%之產率(共聚物(8 ))。於催化劑溶液之引進後,可觀察到聚合物線狀物之生成。當催化劑溶液係於單注射中注入時,獲得幾乎相同之轉化(20%,共聚物(10 ))。經由變動BMB濃度(共聚物(5 )-(7 )及(9 )),可觀察到對於轉化數據無重大之影響。The highest yield (51%, copolymer ( 6 )) was obtained when the catalyst solution was added dropwise. This polymerization is initially initiated with a fine dispersion and ends at the end of the catalyst introduction, such as a large rubber ball. Using a continuous spray process, a yield of 24% (copolymer ( 8 )) was produced. After the introduction of the catalyst solution, the formation of a polymer thread was observed. When the catalyst solution was injected in a single injection, almost the same conversion (20%, copolymer ( 10 )) was obtained. By varying the BMB concentration (copolymers ( 5 )-( 7 ) and ( 9 )), no significant effect on the conversion data was observed.

使用催化劑添加之不同方法連同相同之BMB濃度(共聚物(6 )、(8 )及(10 ))確實影響分子量Mw 及Mn 。以“噴霧入”方法(共聚物(8 ))獲得最低之Mw (900公斤/莫耳)及Mn (90 公斤/莫耳),而“滴狀添加”方法產生具有最高之Mw (1,320公斤/莫耳)及Mn (350 公斤/莫耳)之共聚物(6 )。參考於表3中之分子量數據,可看出,增加BMB濃度造成降低之Mn 。BMB濃度對於Mw 無重大之影響。Use different methods of adding the catalyst together with the same BMB concentration (copolymer (6), (8) and (10)) did effect of molecular weight M w and M n. In "the spray" method (copolymer (8)) the lowest of the M w (900 kg / mole) and M n (90 kg / mole), and the "drop-adding" method of producing the highest having M w ( 1,320 kg / mole) and M n (350 kg / mole) copolymer of (6). Referring to Table 3, the molecular weight data, it can be seen, increasing the BMB concentration causing decrease of M n. The BMB concentration has no significant effect on Mw .

共聚物(5 )-(10 )之NMR光譜於4.65ppm、4.85ppm、5.2ppm及5.4ppm皆顯示對於烯烴之質子之訊號。該等訊號可係歸因於在圖10中表示之結構。顯示溴化結構之結合(對於溴亞甲基單元係~3.3ppm,對於在圖9中表示之烯丙基之結構係於3.8ppm與4.5ppm之間)之訊號係微弱的或完全不存在。當不同地處理(再溶解於己烷中及於MeOH中無沈澱)時,共聚物顯現此等特性之訊號,表示溴化結構非常可能存在於共聚物之低分子量部分中。The NMR spectra of the copolymers ( 5 )-( 10 ) showed signals for protons of olefins at 4.65 ppm, 4.85 ppm, 5.2 ppm, and 5.4 ppm. These signals may be attributed to the structure shown in FIG. The signal showing a combination of brominated structures (~3.3 ppm for the bromomethylene unit and 3.8 ppm and 4.5 ppm for the allyl group shown in Figure 9) is weak or completely absent. When treated differently (redissolved in hexane and without precipitation in MeOH), the copolymer exhibited signals of these properties, indicating that the brominated structure is most likely present in the low molecular weight portion of the copolymer.

由於迄今使用之聚合作用方法不能提高於共聚物中之BMB含量,因此於改良該結合之努力中變動反應物之添加次序。於單體混合物(IB/BMB(IP))之滴狀添加(逆添加)之前,首先於反應容器中供應AlCl3 催化劑溶液。而且,於IB/BMB混合物之引進至AlCl3 催化劑溶液之後,可觀察到聚合物線狀物。使用此種新穎之程序,BMB及AlCl3 催化劑溶液之濃度係改變(見表4)。對於某些之共聚合作用,IB數量係放大至40克,俾能獲得用於固化實驗之足夠材料。Since the polymerization method used so far cannot increase the BMB content in the copolymer, the order of addition of the reactants is varied in the effort to improve the bonding. The AlCl 3 catalyst solution was first supplied to the reaction vessel before the dropwise addition (reverse addition) of the monomer mixture (IB/BMB (IP)). Moreover, after introduction of the IB/BMB mixture to the AlCl 3 catalyst solution, polymer strands were observed. Using this novel procedure, the concentration of the BMB and AlCl 3 catalyst solutions was varied (see Table 4). For some copolymerizations, the IB number is amplified to 40 grams and sufficient material is available for the curing experiment.

對於對照丁基聚合作用(11 )及(12 )所獲得之結果顯示,催化劑溶液及單體混合物之添加次序影響分子量以及轉化。與共聚物(11 )比較,經由使用逆添加程序(共聚物(12 )),Mw 、Mn 及產率降低。以BMB進行逆添加聚合作用程序,獲得具有Mw =610公斤/莫耳及Mn =265公斤/莫耳之共聚物(13 )。於與對照丁基聚合作用(12 )之比較中,共聚物(13 )之分子量係很較高,再顯示BMB係比IP較弱之鏈轉移劑。共聚物(13 )之產率係58%。可比較之對照丁基聚合物(12 )之轉化係41%。此等轉化數據係與對於正常聚合作用程序所獲得之數據相反(見於表1中之共聚物(1 )及(2 ))。The results obtained for the comparative butyl polymerizations ( 11 ) and ( 12 ) show that the order of addition of the catalyst solution and the monomer mixture affects the molecular weight and conversion. Comparing, by using the inverse adding procedure (copolymer (12)), M w, M n and a decrease in the yield of the copolymer (11). BMB inverse added to the polymerization procedure, to obtain a M w = 610 kg / mole and M n = 265 kg / mole of copolymer (13). In comparison with the comparative butyl polymerization ( 12 ), the molecular weight of the copolymer ( 13 ) is very high, and the BMB is a chain transfer agent which is weaker than IP. The yield of the copolymer ( 13 ) was 58%. A comparable control butyl polymer ( 12 ) conversion was 41%. These conversion data are in contrast to the data obtained for the normal polymerization procedure (see copolymers ( 1 ) and ( 2 ) in Table 1).

使用共聚合作用(13 )之放大之配方,生成之共聚物(14 )之分子量及產率係較高。與共聚合作用(15 )比較,以5倍增加BMB數量造成於分子量及產率中之重大降低(見共聚合作用(16 ))。BMB數量之提高亦造成於共聚物轉化中之劇烈降低。此係與使用正常聚合作用程序所獲得之結果對照(見於表1中之共聚合作用(2 )及(4 ))。於與正常聚合作用程序之比較中(見圖1),共聚物(13 )-(16 )之SEC痕量顯示無低分子量部分。Using the amplified formulation of copolymerization ( 13 ), the resulting copolymer ( 14 ) has a higher molecular weight and yield. A significant increase in molecular weight and yield due to a 5 fold increase in BMB compared to copolymerization ( 15 ) (see copolymerization ( 16 )). The increase in the amount of BMB also results in a drastic reduction in the conversion of the copolymer. This is in contrast to the results obtained using normal polymerization procedures (see copolymerizations ( 2 ) and ( 4 ) in Table 1). In comparison to the normal polymerization procedure (see Figure 1), the SEC traces of copolymers ( 13 )-( 16 ) showed no low molecular weight fraction.

除了產率及分子量分布外,新穎之聚合作用程序亦影響獲得之共聚物之結構。參考圖5,由於自由態BMB之特性訊號(於5.75ppm之多重譜線)係消失,因此共聚物(14 )之1 H-NMR光譜顯示生成真共聚物。然而,根據該光譜,於共聚物中無溴官能度(於3.3ppm附近無溴亞甲基單元(~CH2 Br)之質子之訊號)。於圖6中表示,於5.4ppm、5.2ppm、4.85ppm及4.65ppm之訊號可係歸因於自方案4中顯示之結構衍生之烯烴之質子。結合於共聚物(13 )-(16 )中之此等烯烴之結構之含量係於0.05-0.07莫耳%之範圍內。In addition to yield and molecular weight distribution, novel polymerization procedures also affect the structure of the copolymer obtained. Referring to Fig. 5, since the characteristic signal of the free state BMB (multiple line at 5.75 ppm) disappeared, the 1 H-NMR spectrum of the copolymer ( 14 ) showed the formation of a true copolymer. However, according to this spectrum, there is no bromine functionality in the copolymer (no signal of protons of bromomethylene units (~CH 2 Br) in the vicinity of 3.3 ppm). As shown in Figure 6, the signals at 5.4 ppm, 5.2 ppm, 4.85 ppm, and 4.65 ppm can be attributed to the protons of the olefin derived from the structure shown in Scheme 4. The content of the structure of the olefins incorporated in the copolymers ( 13 )-( 16 ) is in the range of 0.05 to 0.07 mol%.

簡言之,與正常聚合作用程序比較,使用催化劑溶液與單體混合物之逆添加產生較高之產率及可壓制低分子量部分之生成。以逆添加程序所獲得之共聚物不顯示任何溴官能度。Briefly, the reverse addition of the catalyst solution to the monomer mixture results in a higher yield and the formation of a compressible low molecular weight fraction as compared to the normal polymerization procedure. The copolymer obtained by the reverse addition procedure did not show any bromine functionality.

固化 使用ZnO及/或硫配方,對於某些共聚物進行固化實驗。對於所有試驗之共聚物,固化確實發生,產生似橡膠之(雖然微弱)片板。使用硫固化方法(相關於C=C雙鍵),觀察到於扭矩範圍內之小差異(0.5-0.8 dNm)。由於在試驗之共聚物中溴端基之低含量,因此ZnO固化亦顯示僅很輕微之固化。 Curing Using ZnO and/or sulfur formulations, curing experiments were performed on certain copolymers. For all of the copolymers tested, curing did occur, producing a rubbery (albeit weak) sheet. A small difference (0.5-0.8 dNm) in the torque range was observed using the sulfur solidification method (related to the C=C double bond). The ZnO cure also showed only a slight cure due to the low level of bromine end groups in the copolymer tested.

前文敘述本發明之較佳具體實施例,及本發明之其他特徵及具體實施例對於熟諳此項技藝者將係明顯的。下列之申請專利範圍係參考前文廣泛地解釋,及本發明人等希望其包括未清楚地申請權益之其他改變及次組合。The above description of the preferred embodiments of the invention, as well as further features and embodiments of the invention, will be apparent to those skilled in the art. The following patent claims are to be interpreted broadly by reference to the foregoing, and the inventors, etc.

圖1表示共聚物(1 )-(4 )之SEC痕量;圖2表示共聚物(4 )之500MHz1 H-NMR光譜;圖3表示於圖2中提供之共聚物(4 )之500MHz1 H-NMR光譜之脂族區域之放大圖;圖4表示於圖2中提供之共聚物(4 )之500MHz1 H-NMR光譜之烯烴區域之放大圖;圖5表示共聚物(14 )之500MHz1 H-NMR光譜;圖6表示於圖5中提供之共聚物(14 )之500MHz1 H-NMR光譜之烯烴區域之放大圖;圖7表示溴化共聚物之可能之消去反應反以硫固化或以ZnO固化之可能之隨後交聯作用;圖8表示溴化單體之不同之結合路線;圖9表示自BMB之1,2-結合衍生之烯丙基之結構;及圖10表示對於烯烴訊號之結構。1 shows a copolymer (1) - (4) of the SEC trace; FIG. 2 shows a copolymer (4) of the spectrum of 500MHz 1 H-NMR; FIG. 3 shows a copolymer provided in FIG. 2 (4) of the 500 MHz 1 An enlarged view of the aliphatic region of the H-NMR spectrum; Figure 4 shows an enlarged view of the olefin region of the 500 MHz 1 H-NMR spectrum of the copolymer ( 4 ) provided in Figure 2; Figure 5 shows the 500 MHz of the copolymer ( 14 ) 1 H-NMR spectrum; Figure 6 shows an enlarged view of the olefin region of the 500 MHz 1 H-NMR spectrum of the copolymer ( 14 ) provided in Figure 5; Figure 7 shows the possible elimination reaction of the brominated copolymer with sulfur curing Or possible subsequent crosslinking with ZnO curing; Figure 8 shows the different combinations of brominated monomers; Figure 9 shows the structure of the allyl derived from the 1,2-binding of BMB; and Figure 10 shows the olefin The structure of the signal.

Claims (20)

一種聚合物,其包含下列:a)自至少一種異烯烴單體衍生之重複單位;及b)自下列式之鹵化共單體衍生之重複單位: 其中,R1 係C1 -C20 烷基、C1 -C20 線型或分枝之烯烴基、或經取代之芳族烴,R2 係氫或C1 -C20 烷基,X係溴或氯。A polymer comprising the following: a) a repeating unit derived from at least one isoolefin monomer; and b) a repeating unit derived from a halogenated co-monomer of the formula: Wherein R 1 is a C 1 -C 20 alkyl group, a C 1 -C 20 linear or branched olefin group, or a substituted aromatic hydrocarbon, R 2 is hydrogen or a C 1 -C 20 alkyl group, and X is a bromine group. Or chlorine. 如請求項1之聚合物,其中該R1 係C1 至C4 烷基及其中該R2 係氫。The polymer of claim 1 wherein the R 1 is a C 1 to C 4 alkyl group and wherein the R 2 is hydrogen. 如請求項1之聚合物,其中該鹵化共單體係4-溴-3-甲基-1-丁烯。 The polymer of claim 1 wherein the halogenated co-monosystem is 4-bromo-3-methyl-1-butene. 如請求項1至3之任一項之聚合物,其中該X係溴及其中該聚合物包含至少0.15莫耳%之溴化單元。 The polymer of any one of claims 1 to 3, wherein the X-based bromine and the polymer thereof comprise at least 0.15 mol% of a bromination unit. 如請求項1至3之任一項之聚合物,其中該X係溴及其中該聚合物包含2至5莫耳%之溴化單元。 The polymer of any one of claims 1 to 3, wherein the X-ray bromine and the polymer thereof comprise from 2 to 5 mol% of a bromination unit. 如請求項1至3之任一項之聚合物,其具有150至500公斤/莫耳之分子量(Mn )。The polymer according to any one of 1 to 3, as requested item, having 150 to 500 kg / mole with a molecular weight (M n). 一種自如請求項1至6之任一項之聚合物製造之固化之物件。 A cured article made from a polymer of any one of claims 1 to 6. 如請求項7之固化之物件,其中該物件係自該聚合物使用 氧化鋅固化系統而製造。 The solidified article of claim 7, wherein the article is used from the polymer Manufactured by a zinc oxide curing system. 一種製備聚合物之方法,其包含下列:a)供應溶解於聚合作用稀釋劑中之異烯烴單體與下列式之鹵化共單體之混合物: 其中,R1 係C1 -C20 烷基、C1 -C20 線型或分枝之烯烴基、或經取代之芳族烴,R2 係氫或C1 -C20 烷基,X係溴或氯,b)以半連續之方法將陽離子發生物引發劑加入該混合物中;及c)反應該等單體以生成該聚合物。A method of preparing a polymer comprising the following: a) supplying a mixture of an isoolefin monomer dissolved in a polymerization diluent and a halogenated comon monomer of the following formula: Wherein R 1 is a C 1 -C 20 alkyl group, a C 1 -C 20 linear or branched olefin group, or a substituted aromatic hydrocarbon, R 2 is hydrogen or a C 1 -C 20 alkyl group, and X is a bromine group. Or chlorine, b) adding a cationic generator initiator to the mixture in a semi-continuous manner; and c) reacting the monomers to form the polymer. 如請求項9之方法,其中該催化劑溶劑及/或該聚合作用稀釋劑係氯甲烷、氯仿或己烷。 The method of claim 9, wherein the catalyst solvent and/or the polymerization diluent is methyl chloride, chloroform or hexane. 如請求項9或10之方法,其中該陽離子發生物引發劑之半連續之添加係於滴狀之方式。 The method of claim 9 or 10, wherein the addition of the semi-continuous addition of the cation generator initiator is in the form of a drop. 如請求項9或10之方法,其中該異烯烴單體對於該鹵化共單體之莫耳比係10至100。 The method of claim 9 or 10, wherein the isoolefin monomer has a molar ratio of 10 to 100 for the halogenated comonomer. 如請求項9或10之方法,其中該聚合物係經由該鹵化共單體於該異烯烴中之1,2-插入而製造。 The method of claim 9 or 10, wherein the polymer is produced by 1,2-insertion of the halogenated co-monomer in the isoolefin. 如請求項9或10之方法,其中該轉化係至少20%。 The method of claim 9 or 10, wherein the transformation is at least 20%. 一種製備聚合物之方法,其包含下列: a)供應陽離子發生物引發劑於催化劑溶劑中之溶液;b)以半連續方式將溶解於聚合作用稀釋劑中之異烯烴單體與下列式之鹵化共單體之混合物加入該溶液中: 其中,R1 係C1 -C20 烷基、C1 -C20 線型或分枝之烯烴基、或經取代之芳族烴,R2 係氫或C1 -C20 烷基,X係溴或氯,及c)反應該等單體以生成該聚合物。A method of preparing a polymer comprising the following: a) supplying a solution of a cationic generator initiator in a catalyst solvent; b) halogenating the isoolefin monomer dissolved in the polymerization diluent in a semi-continuous manner with the following formula A mixture of co-monomers is added to the solution: Wherein R 1 is a C 1 -C 20 alkyl group, a C 1 -C 20 linear or branched olefin group, or a substituted aromatic hydrocarbon, R 2 is hydrogen or a C 1 -C 20 alkyl group, and X is a bromine group. Or chlorine, and c) reacting the monomers to form the polymer. 如請求項15之方法,其中該催化劑溶劑及/或該聚合作用稀釋劑係氯甲烷、氯仿或己烷。 The method of claim 15, wherein the catalyst solvent and/or the polymerization diluent is methyl chloride, chloroform or hexane. 如請求項15或16之方法,其中該單體混合物之半連續之添加至該陽離子發生物引發劑係於滴狀之方式。 The method of claim 15 or 16, wherein the semi-continuous addition of the monomer mixture to the cation generator initiator is in the form of a drop. 如請求項15或16之方法,其中該異烯烴單體對於該鹵化共單體之莫耳比係10至100。 The method of claim 15 or 16, wherein the isoolefin monomer has a molar ratio of 10 to 100 for the halogenated comonomer. 如請求項15或16之方法,其中該聚合物係經由該鹵化共單體於該異烯烴中之1,2-插入而製造。 The method of claim 15 or 16, wherein the polymer is produced by 1,2-insertion of the halogenated co-monomer in the isoolefin. 如請求項15或16之方法,其中該轉化係至少50%。 The method of claim 15 or 16, wherein the transformation is at least 50%.
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CA2593511A1 (en) 2008-02-23

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