TWI446989B - System and method for unpacking carton - Google Patents

System and method for unpacking carton Download PDF

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Publication number
TWI446989B
TWI446989B TW098143836A TW98143836A TWI446989B TW I446989 B TWI446989 B TW I446989B TW 098143836 A TW098143836 A TW 098143836A TW 98143836 A TW98143836 A TW 98143836A TW I446989 B TWI446989 B TW I446989B
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Taiwan
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platform
feed bin
feeding box
tape
disposed
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TW098143836A
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Chinese (zh)
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TW201121693A (en
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Chang Hua Tsao
Hung Chi Yang
Ting Hao Chung
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Au Optronics Corp
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Publication of TWI446989B publication Critical patent/TWI446989B/en

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Description

拆箱系統與拆箱方法Unpacking system and unpacking method

本發明係關於一種拆箱系統及拆箱方法,特別係關於一種拆解進料箱之拆箱系統及拆箱方法。The invention relates to an unpacking system and an unpacking method, in particular to an unpacking system and a unpacking method for disassembling a feed box.

進料箱是一種硬紙板製作之容器,其被廣泛地運用於包裝諸如藥品、食物、硬體設備或其他物品等。利用進料箱包裝物品,首先係將物品放置於折製成型之進料箱內,然後將相對兩側之箱蓋封口,以膠帶密封。當欲取出箱內物品時,則需先將兩側之箱蓋封口處之膠帶割破,然後打開箱蓋,最後取出箱內之物品。The feed bin is a cardboard-made container that is widely used for packaging such as medicines, food, hardware, or other items. To pack the items in the feed box, first place the items in the folded-type feeding box, then seal the lids on the opposite sides and seal them with tape. When you want to take out the contents of the box, you need to cut the tape at the cover of the cover on both sides, then open the cover and finally take out the contents of the box.

傳統上,作業人員手持割刀將箱蓋封口處之膠帶割破,然後再翻開箱蓋,從而取出箱內物品。然而,以手動方式取出箱內物品,此不僅作業速度緩慢、耗費人力且容易發生職業傷害。而且,這些問題在拆解大型進料箱時,變成更為嚴峻。Traditionally, the operator cuts the tape at the lid of the lid with a cutter, and then flips the lid to remove the contents of the box. However, the contents of the box are manually removed, which is not only slow in operation, labor intensive, but also prone to occupational injuries. Moreover, these problems become more severe when disassembling large feed bins.

由於人工拆箱速度慢且易發生職業傷害,因此有必要對此種作業方式加以改善。Since manual unpacking is slow and prone to occupational injuries, it is necessary to improve this type of operation.

本發明一實施例之拆箱系統包含平台、進料模組、膠帶切割模組、箱蓋撥翻模組及進料箱移除模組,並由系統控制裝置(例如電腦)控制其運作。進料模組係經配置以搬移進料箱至平台上,膠帶切割模組係經配置以切割進料箱之封箱膠帶(包含中間膠帶及側邊膠帶),箱蓋撥翻模組係經配置以撥翻進料箱之蓋子(包含頂蓋及底蓋),進料箱移除模組係經配置以將進料箱自平台上抽離而留置進料箱內之物品於平台上。本發明一實施例之拆箱方法首先移動一平台上之一進料箱,使得該進料箱之上側中間膠帶通過一上切割刀,該進料箱之下側中間膠帶通過一下切割刀。之後,切割該進料箱之前側邊膠帶及後側邊膠帶後,移動該進料箱以藉由在該平台上之一第一錐形件撥翻該進料箱之一第一外底蓋並藉由在該平台上之一第二錐形件撥翻該進料箱之一第二外底蓋。接著,形成一懸空部於該平台內使得該進料箱之一內底蓋向該懸空部翻轉,再移動該進料箱以藉由在該平台上之一第三錐形件撥翻該進料箱之二個外頂蓋。然後,藉由夾住該進料箱之外頂蓋將該進料箱自該平台上抽離,使得該進料箱內之物品留置於該平台上。The unpacking system according to an embodiment of the present invention comprises a platform, a feeding module, a tape cutting module, a lid flip module and a feed box removing module, and is controlled by a system control device (for example, a computer). The feed module is configured to move the feed bin to the platform, and the tape cutting module is configured to cut the sealing tape of the feed bin (including the intermediate tape and the side tape), and the cover flip module is The cover is configured to dial the feed bin (including the top cover and the bottom cover), and the feed bin removal module is configured to pull the feed bin away from the platform to retain the contents of the feed bin on the platform. The unpacking method according to an embodiment of the present invention first moves a feeding box on a platform such that the upper intermediate tape of the feeding box passes through an upper cutting blade, and the intermediate tape on the lower side of the feeding box passes through the lower cutting blade. Thereafter, after cutting the side tape and the back side tape before the feeding box, moving the feeding box to flip the first outer bottom cover of the one of the feeding boxes by one of the first conical members on the platform And the second outer bottom cover of the one of the feed bins is turned over by a second conical member on the platform. Next, forming a suspended portion in the platform such that an inner bottom cover of the feeding box is turned over to the hanging portion, and then moving the feeding box to be turned over by a third conical member on the platform Two outer top covers of the bin. The feed bin is then withdrawn from the platform by gripping the top cover outside the feed bin such that the contents of the feed bin remain on the platform.

圖1及圖2顯示進料箱10,且進料箱10包覆物品16。該進料箱10之上側包含第一外頂蓋22、第二外頂蓋24、第一內頂蓋26、第二內頂蓋28。相應地,該進料箱10之下側包含第一外底蓋32、第二外底蓋34、第一內底蓋36及第二內底蓋38。第一外頂蓋22及第二外頂蓋24係以上側中間膠帶40予以固定而封閉進料箱10之上開口12,且前側邊膠帶42及後側邊膠帶44封閉進料箱10之側邊。相應地,第一外底蓋32及第二外底蓋34係以下側中間膠帶50予以固定而封閉進料箱10之下開口14,且前側邊膠帶52及後側邊膠帶54封閉進料箱10之側邊。1 and 2 show the feed bin 10, and the feed bin 10 wraps the article 16. The upper side of the feed box 10 includes a first outer top cover 22, a second outer top cover 24, a first inner top cover 26, and a second inner top cover 28. Correspondingly, the lower side of the feed box 10 includes a first outer bottom cover 32, a second outer bottom cover 34, a first inner bottom cover 36 and a second inner bottom cover 38. The first outer top cover 22 and the second outer top cover 24 are fixed by the upper side intermediate tape 40 to close the upper opening 12 of the feeding box 10, and the front side edge tape 42 and the rear side edge tape 44 close the feeding box 10. Side. Correspondingly, the first outer bottom cover 32 and the second outer bottom cover 34 are fixed by the lower side intermediate tape 50 to close the lower opening 14 of the feeding box 10, and the front side edge tape 52 and the rear side edge tape 54 are closed to feed. The side of the box 10.

圖3例示本發明一實施例之拆箱方法的流程圖,圖4至圖20例示本發明一實施例之拆箱系統100。該拆箱系統100包含平台118、進料模組102、膠帶切割模組104、箱蓋撥翻模組106及進料箱移除模組108,並由系統控制裝置(例如電腦)112控制其運作,如圖4所示。簡言之,進料模組102係經配置以搬移進料箱10至平台118上,膠帶切割模組104係經配置以切割進料箱10之封箱膠帶(包含中間膠帶及側邊膠帶),箱蓋撥翻模組106係經配置以撥翻進料箱10之蓋子(包含頂蓋及底蓋),進料箱移除模組108係經配置以將進料箱10自平台118上抽離而留置進料箱10內之物品16於平台118上。3 is a flow chart showing a method of unpacking according to an embodiment of the present invention, and FIGS. 4 to 20 illustrate an unpacking system 100 according to an embodiment of the present invention. The unpacking system 100 includes a platform 118, a feed module 102, a tape cutting module 104, a lid flip module 106, and a feed bin removal module 108, and is controlled by a system control device (such as a computer) 112. Operation, as shown in Figure 4. Briefly, the feed module 102 is configured to move the feed bin 10 to the platform 118, and the tape cutting module 104 is configured to cut the sealing tape of the feed bin 10 (including intermediate tape and side tape) The lid flip module 106 is configured to flip the lid of the feed bin 10 (including a top cover and a bottom cover), and the feed bin removal module 108 is configured to load the feed bin 10 from the platform 118 The articles 16 in the feed bin 10 are withdrawn from the platform 118.

參考圖3之步驟S72及圖5,說明本發明之進料模組102的操作。本發明之進料模組102設有一搬送裝置120,其包含經配置以吸附進料箱10之吸盤122、一軌道126及一升降裝置124,其中吸盤122固定於升降裝置124,而該升降裝置124可利用一滑車(未繪示於圖中)滑移於軌道126上。軌道126由進料區102之前端向外延伸,使得升降裝置124與吸盤122可於進料區102之前端上方移動。升降裝置124可使吸盤122上下移動,俾便搬移放置於進料區102旁之進料箱10。當吸盤122吸附進料箱10後,升降裝置124即將吸盤122及進料箱10往上移動,軌道126再將升降裝置124移動至平台118上方。之後,升降裝置124將進料箱10置放於平台118之滾筒128上,吸盤122再鬆開以完成圖3之步驟S72。Referring to step S72 and FIG. 5 of FIG. 3, the operation of the feed module 102 of the present invention will be described. The feeding module 102 of the present invention is provided with a conveying device 120 comprising a suction cup 122 configured to adsorb the feeding box 10, a rail 126 and a lifting device 124, wherein the suction cup 122 is fixed to the lifting device 124, and the lifting device 124 can be slid onto the track 126 using a pulley (not shown). The track 126 extends outwardly from the front end of the feed zone 102 such that the lifter 124 and the suction cup 122 can move over the front end of the feed zone 102. The lifting device 124 moves the suction cup 122 up and down, and moves the feeding box 10 placed beside the feeding area 102. After the suction cup 122 is sucked into the feed bin 10, the lifting device 124 moves the suction cup 122 and the feed box 10 upward, and the rail 126 moves the lifting device 124 above the platform 118. Thereafter, the lifting device 124 places the feed bin 10 on the drum 128 of the platform 118, and the suction cup 122 is released again to complete step S72 of FIG.

進料模組102之平台118的滾筒128可藉由馬達130之帶動而將進料箱10沿著輸送方向116移動。進料模組102與膠帶切割模組104之平台118間設有擋板132,其係由一氣缸134控制而上下移動。例如,當膠帶切割模組104內之感測器感測到沒有待處理之進料箱10時,系統控制裝置112即指示氣缸134將擋板132向下移動,使得進料模組102之進料箱10得以進入膠帶切割模組104;之後,系統控制裝置112指示氣缸134即將擋板132向上移動,以避免過多之進料箱10進入膠帶切割模組104。The drum 128 of the platform 118 of the feed module 102 can be moved by the motor 130 to move the feed bin 10 in the conveying direction 116. A baffle 132 is disposed between the feed module 102 and the platform 118 of the tape cutting module 104, and is controlled by a cylinder 134 to move up and down. For example, when the sensor in the tape cutting module 104 senses that there is no feed bin 10 to be processed, the system control device 112 instructs the cylinder 134 to move the baffle 132 downward, so that the feed module 102 advances. The bin 10 is allowed to enter the tape cutting module 104; thereafter, the system control device 112 instructs the cylinder 134 to move the baffle 132 upwardly to avoid excessive feed bin 10 entering the tape cutting module 104.

參考圖3之步驟S74及圖6-9,說明本發明膠帶切割模組104之操作。參考圖6,進料箱10進入膠帶切割模組104後,首先由寬度量測裝置160量測進料箱10之寬度。寬度量測裝置160包含夾送裝置162、限動開關166、氣缸164及線性編碼器168等元件。夾送裝置162係藉由氣缸164驅動從平台118外側向中央移動,其中夾送裝置162上之限動開關166在接觸進料箱10時啟動並傳送訊號至線性編碼器168,如此線性編碼器168即可根據夾送裝置162之移動距離計算進料箱10之寬度。夾送裝置162包含複數滾筒172及包覆滾筒172之皮帶174,其中滾筒172係藉由馬達170之驅動而帶動皮帶174,進而在平台118上沿著輸送方向116移動進料箱10。膠帶切割模組104之平台118的滾筒128係用以承載進料箱10,夾送裝置162負責在平台118上移動進料箱10。Referring to step S74 of Fig. 3 and Figs. 6-9, the operation of the tape cutting module 104 of the present invention will be described. Referring to FIG. 6, after the feed bin 10 enters the tape cutting module 104, the width of the feed bin 10 is first measured by the width measuring device 160. The width measuring device 160 includes components such as a pinch device 162, a limit switch 166, a cylinder 164, and a linear encoder 168. The pinch device 162 is driven from the outside of the platform 118 to the center by the driving of the air cylinder 164, wherein the limit switch 166 on the pinch device 162 starts and transmits a signal to the linear encoder 168 when contacting the feed box 10, such a linear encoder 168 can calculate the width of the feed bin 10 according to the moving distance of the pinch device 162. The pinch device 162 includes a plurality of rollers 172 and a belt 174 that covers the rollers 172. The rollers 172 are driven by the motor 170 to drive the belt 174, thereby moving the feed bin 10 along the conveying direction 116 on the platform 118. The drum 128 of the platform 118 of the tape cutting module 104 is used to carry the feed bin 10, and the pinch device 162 is responsible for moving the feed bin 10 on the platform 118.

圖7及圖8例示高度量測裝置140量測進料箱10之高度,其中高度量測裝置140係設置於寬度量測裝置160之後。高度量測裝置140包含伺服馬達150、升降裝置152、懸臂154、橫桿142、活動件144及固定件146,其中固定件146具有一感測器148,設置於活動件144之上方。伺服馬達150驅動升降裝置152上之支臂154下降,當橫桿142接觸進料箱10之第一外頂蓋22及第二外頂蓋24時,橫桿142將活動件144上推而觸動固定件146上之感測器148,如此即可藉由支臂154之下降高度推算進料箱10之高度。7 and 8 illustrate the height measuring device 140 measuring the height of the feed bin 10, wherein the height measuring device 140 is disposed behind the width measuring device 160. The high-measurement device 140 includes a servo motor 150, a lifting device 152, a cantilever 154, a crossbar 142, a movable member 144, and a fixing member 146. The fixing member 146 has a sensor 148 disposed above the movable member 144. The servo motor 150 drives the arm 154 on the lifting device 152 to descend. When the cross bar 142 contacts the first outer top cover 22 and the second outer top cover 24 of the feeding box 10, the cross bar 142 pushes the movable member 144 up and touches. The sensor 148 on the fixing member 146 can calculate the height of the feeding box 10 by the descending height of the arm 154.

圖9例示本發明切割進料箱10之上側中間膠帶40及下側中間膠帶50。夾送裝置162係經配置以將進料箱10置放於平台118之中間,使得設置於高度量測裝置140上之上切割刀180及設置平台118之下切割刀182分別對齊進料箱10之上側中間膠帶40及下側中間膠帶50。之後,夾送裝置162將進料箱10沿著輸送方向116移動時,上切割刀180即可切割進料箱10之上側中間膠帶40,下切割刀182即可切割進料箱10之下側中間膠帶50。Fig. 9 illustrates the intermediate tape 40 and the lower intermediate tape 50 on the upper side of the cutting feed box 10 of the present invention. The pinch device 162 is configured to place the feed bin 10 in the middle of the platform 118 such that the cutting blade 180 disposed above the height measuring device 140 and the cutting blade 182 disposed below the setting platform 118 are aligned with the feed bin 10, respectively. The upper intermediate tape 40 and the lower intermediate tape 50. Thereafter, when the pinching device 162 moves the feeding box 10 along the conveying direction 116, the upper cutting blade 180 can cut the intermediate tape 40 on the upper side of the feeding box 10, and the lower cutting blade 182 can cut the lower side of the feeding box 10. Intermediate tape 50.

參考圖3之步驟S76及圖10-12,說明本發明量測進料箱10之長度,並切割進料箱10之上側邊膠帶42、上側邊膠帶44、下側邊膠帶52及下側邊膠帶54。參考10,當上切割刀180及下切割刀182分別切割進料箱10之上側中間膠帶40及下側中間膠帶50後,夾送裝置162沿著輸送方向116移動進料箱10直到擋板190(係由氣缸191控制而上下移動)處。之後,進料箱10即處於靜置狀態,而設置於平台118下方之長度量測裝置198啟動以量測進料箱10的長度。長度量測裝置198包含滑軌192、滑座194及光感測器196,其中滑座194經配置以承載光感測器196並沿滑軌192移動,而光感測器196可為光收發器。當光感測器196位於進料箱10外側時,其發射之光束未被反射;隨著滑座194朝向進料箱10移動,光感測器196發射之光束被進料箱10反射再由光感測器196予以接收。如此,即可根據光感測器196接收反射光束之位置與擋板190之位置計算進料箱10之長度。Referring to step S76 and FIG. 10-12 of FIG. 3, the length of the measuring feed box 10 of the present invention is illustrated, and the side tape 42 on the upper side of the feeding box 10, the upper side tape 44, the lower side tape 52 and the lower side are cut. Side tape 54. Referring to 10, after the upper cutter 180 and the lower cutter 182 respectively cut the upper intermediate tape 40 and the lower intermediate tape 50 of the feed bin 10, the pinch device 162 moves the feed bin 10 along the conveying direction 116 until the shutter 190 (Controlled by the cylinder 191 and moved up and down). Thereafter, the feed bin 10 is in a resting state, and the length measuring device 198 disposed below the platform 118 is activated to measure the length of the feed bin 10. The length measuring device 198 includes a slide rail 192, a slide 194 and a light sensor 196, wherein the slide 194 is configured to carry the light sensor 196 and move along the slide rail 192, and the light sensor 196 can be optically transmitted and received. Device. When the light sensor 196 is located outside the feed bin 10, its emitted light beam is not reflected; as the slider 194 moves toward the feed bin 10, the light beam emitted by the light sensor 196 is reflected by the feed bin 10 and then Light sensor 196 receives it. Thus, the length of the feed bin 10 can be calculated based on the position of the light sensor 196 receiving the reflected beam and the position of the baffle 190.

圖11例示本發明切割進料箱10之上側邊膠帶42及下側邊膠帶52。上側邊切割機構200包含壓輪202、上側切刀204、移動裝置206及滑軌208。移動裝置206沿著滑軌208移動上側切刀204以切割靜置進料箱10之上側邊膠帶42,其中壓輪202於切割時按壓進料箱10。下側邊切割機構210包含下側切刀212及移動裝置214。移動裝置214沿著進料箱10之下側移動下側切刀212以切割靜置進料箱10之下側邊膠帶52。移動裝置206、214可為氣缸或其他具類似功能之機構。上側邊切割機構200及下側邊切割機構210可根據寬度量測裝置160之量測結果設定上側切刀204及下側切刀212之行桯。Figure 11 illustrates the side tape 42 and the lower side tape 52 above the cutting feed bin 10 of the present invention. The upper side cutting mechanism 200 includes a pressure wheel 202, an upper cutter 204, a moving device 206, and a slide rail 208. The moving device 206 moves the upper cutter 204 along the slide rail 208 to cut the side tape 42 above the stationary feed bin 10, wherein the pressure roller 202 presses the feed bin 10 when cutting. The lower side cutting mechanism 210 includes a lower cutter 212 and a moving device 214. The moving device 214 moves the lower cutter 212 along the lower side of the feed bin 10 to cut the lower side tape 52 of the stationary feed bin 10. The mobile devices 206, 214 can be cylinders or other mechanisms with similar functions. The upper side cutting mechanism 200 and the lower side cutting mechanism 210 can set the behavior of the upper side cutter 204 and the lower side cutter 212 according to the measurement result of the width measuring device 160.

圖12例示本發明切割進料箱10之上側邊膠帶44及下側邊膠帶54。當完成上側邊膠帶42及下側邊膠帶52之切割後,上側邊切割機構200及即下側邊切割機構210從平台118上移開。之後,上側邊切割機構230及下側邊切割機構240即根據長度量測裝置198之量測結果分別移動至上側邊膠帶44及下側邊膠帶54。上側邊切割機構230包含壓輪232、上側切刀234、移動裝置236及滑軌238。移動裝置236沿著滑軌238移動上側切刀234以切割靜置進料箱10之上側邊膠帶44,其中壓輪232於切割時按壓進料箱10。下側邊切割機構240包含下側切刀242及移動裝置244。移動裝置244沿著進料箱10之下側移動下側切刀242以切割靜置進料箱10之下側邊膠帶54。移動裝置236、244可為氣缸或其他具類似功能之機構。同理,上側邊切割機構230及下側邊切割機構240可根據寬度量測裝置160之量測結果設定上側切刀234及下側切刀242之行桯。Figure 12 illustrates the side tape 44 and the lower side tape 54 above the cutting feed bin 10 of the present invention. When the cutting of the upper side tape 42 and the lower side tape 52 is completed, the upper side cutting mechanism 200 and the lower side cutting mechanism 210 are removed from the platform 118. Thereafter, the upper side cutting mechanism 230 and the lower side cutting mechanism 240 are moved to the upper side tape 44 and the lower side side tape 54, respectively, according to the measurement results of the length measuring device 198. The upper side cutting mechanism 230 includes a pressure roller 232, an upper cutter 234, a moving device 236, and a slide rail 238. The moving device 236 moves the upper cutter 234 along the slide rail 238 to cut the side tape 44 above the stationary feed bin 10, wherein the pressure roller 232 presses the feed bin 10 when cutting. The lower side cutting mechanism 240 includes a lower cutter 242 and a moving device 244. The moving device 244 moves the lower cutter 242 along the lower side of the feed bin 10 to cut the lower side tape 54 of the stationary feed bin 10. The mobile devices 236, 244 can be cylinders or other mechanisms with similar functions. Similarly, the upper side cutting mechanism 230 and the lower side cutting mechanism 240 can set the behavior of the upper side cutter 234 and the lower side cutter 242 according to the measurement result of the width measuring device 160.

參考圖3之步驟S78及圖13-15,說明本發明撥播進料箱10之第一外底蓋32及第二外底蓋34的技術。參考圖13及圖14,箱蓋撥翻模組106包含錐形件252、撥蓋片254及移動裝置256。箱蓋撥翻模組106之平台118具有鏤空部258,錐形件252及撥蓋片254係設置於平台118之中間處。當進料箱10藉由夾送裝置162沿著輸送方向116移動而接觸錐形件252之尖端時,錐形件252將進料箱10之第一外底蓋32向鏤空部258撥翻,而設置於錐形件252後方之撥蓋片254再藉由移動裝置256之推動將進料箱10之第一外底蓋32在鏤空部258撥翻成水平狀態。如此,夾送裝置162沿著輸送方向116移動進料箱10時,第一外底蓋32係攤開在平台118之滾筒128上,如圖14所示。Referring to step S78 and FIG. 13-15 of FIG. 3, the technique of the first outer bottom cover 32 and the second outer bottom cover 34 of the present invention for dialing the feed box 10 will be described. Referring to FIGS. 13 and 14 , the lid flip module 106 includes a cone 252 , a flap 254 and a moving device 256 . The platform 118 of the lid flip module 106 has a hollow portion 258, and the cone member 252 and the flap cover sheet 254 are disposed at the middle of the platform 118. When the feed bin 10 is moved in the conveying direction 116 by the pinch device 162 to contact the tip end of the cone 252, the tapered member 252 flips the first outer bottom cover 32 of the feed bin 10 toward the hollow portion 258. The dial cover 254 disposed behind the cone 252 is then pushed by the moving device 256 to flip the first outer bottom cover 32 of the feed bin 10 into a horizontal state at the hollow portion 258. Thus, when the pinch device 162 moves the feed bin 10 along the transport direction 116, the first outer bottom cover 32 is spread over the drum 128 of the platform 118, as shown in FIG.

參考圖15,箱蓋撥翻模組106另包含錐形件262、撥蓋片264及移動裝置264。箱蓋撥翻模組106之平台118另具有鏤空部268,錐形件262及撥蓋片264設置於平台118之中間處。當進料箱10藉由夾送裝置162沿著輸送方向116移動而接觸錐形件262之尖端時,錐形件262將進料箱10之外底蓋34向鏤空部268撥翻,而設置於錐形件262後方之撥蓋片264再藉由移動裝置266之推動將進料箱10之外底蓋34在鏤空部268撥翻成水平狀態。如此,夾送裝置162沿著輸送方向116移動進料箱10時,第二外底蓋34係攤開在平台118之滾筒128上。Referring to FIG. 15, the lid flip module 106 further includes a cone 262, a flap 264 and a moving device 264. The platform 118 of the lid flip module 106 further has a hollow portion 268, and the cone member 262 and the dial sheet 264 are disposed at the middle of the platform 118. When the feed bin 10 is moved by the pinch device 162 in the conveying direction 116 to contact the tip end of the cone 262, the taper 262 flips the outer bottom cover 34 of the feed bin 10 toward the hollow portion 268, and is set The cover flap 264 behind the cone 262 is then pushed by the moving device 266 to push the bottom cover 34 of the feed box 10 into a horizontal state at the hollow portion 268. Thus, when the pinch device 162 moves the feed bin 10 in the transport direction 116, the second outer bottom cover 34 is spread over the drum 128 of the platform 118.

參考圖3之步驟S80及圖16,說明本發明撥播進料箱10之內底蓋38的技術。箱蓋撥翻模組106包含支撐部272與升降裝置274,升降裝置274承載支撐部272。當夾送裝置162沿著輸送方向116移動進料箱10至支撐部272上方時,升降裝置274下降以形成一懸空部276於平台118內,使得進料箱10之第二內底蓋38得以向懸空部276翻轉。如此,夾送裝置162沿著輸送方向116移動進料箱10時,第二內底蓋38係攤開在平台118之滾筒128上。Referring to steps S80 and 16 of FIG. 3, the technique of the present invention for laying the inner bottom cover 38 of the feed bin 10 will be described. The lid flip module 106 includes a support portion 272 and a lifting device 274, and the lifting device 274 carries a support portion 272. When the pinch device 162 moves the feed bin 10 above the support portion 272 along the transport direction 116, the lift device 274 descends to form a suspended portion 276 within the platform 118 such that the second inner bottom cover 38 of the feed bin 10 is The floating portion 276 is turned over. Thus, when the pinch device 162 moves the feed bin 10 along the transport direction 116, the second inner bottom cover 38 is spread over the drum 128 of the platform 118.

參考圖3之步驟S82及圖17,說明本發明撥播進料箱10之第一外頂蓋22及第二外頂蓋24的技術。箱蓋撥翻模組106另包含升降裝置282、設置於升降裝置282上之懸臂284、設置於懸臂284上之錐形件286及設置於錐形件286後側之開蓋輔助件288。升降裝置282根據高度量測裝置140之量測結果調整懸臂284及錐形件286之高度以對準第一外頂蓋22及第二外頂蓋24之接縫,夾送裝置162再沿著輸送方向116移動進料箱10使得錐形件286撥翻第一外頂蓋22及第二外頂蓋24,並由開蓋輔助件288抵頂撥翻之第一外頂蓋22及第二外頂蓋24。Referring to steps S82 and 17 of FIG. 3, the technique of the first outer top cover 22 and the second outer top cover 24 of the present invention for dialing the feed box 10 will be described. The lid flip module 106 further includes a lifting device 282, a cantilever 284 disposed on the lifting device 282, a cone 286 disposed on the cantilever 284, and an opening aid 288 disposed on the rear side of the cone 286. The lifting device 282 adjusts the height of the cantilever 284 and the cone 286 according to the measurement result of the height measuring device 140 to align the joint between the first outer cap 22 and the second outer cap 24, and the pinch device 162 follows The conveying direction 116 moves the feeding box 10 such that the conical member 286 flips the first outer top cover 22 and the second outer top cover 24, and the first outer top cover 22 and the second are flipped over by the opening cover auxiliary member 288 Outer top cover 24.

參考圖3之步驟S84及圖18-20,說明本發明之進料箱移除模組108的操作。本發明之進料箱移除模組108包含升降裝置312、設置於升降裝置312上之橫向滑軌314、設置於橫向滑軌314上之滑座316、設置於滑座316上之固定片318及設置於滑座318上之移動片320。升降裝置312及橫向滑軌314構成移動裝置313,固定片318及移動片320構成夾取裝置319。Referring to step S84 of Figs. 3 and Figs. 18-20, the operation of the feed bin removal module 108 of the present invention will be described. The feed box removing module 108 of the present invention comprises a lifting device 312, a lateral sliding rail 314 disposed on the lifting device 312, a sliding seat 316 disposed on the horizontal sliding rail 314, and a fixing piece 318 disposed on the sliding seat 316. And a moving piece 320 disposed on the carriage 318. The lifting device 312 and the lateral rail 314 constitute a moving device 313, and the fixing piece 318 and the moving piece 320 constitute the clamping device 319.

參考圖18,固定片318係設置於開蓋輔助件288之後,因此當夾送裝置162移動進料箱10時,固定片318接續開蓋輔助件288抵頂進料箱10之第一外頂蓋22及第二外頂蓋24。之後,兩個滑座316根據寬度量測裝置160之量測結果分別向進料箱10之兩側滑動,使得二個固定片318分別將進料箱10之第一外頂蓋22及第二外頂蓋24撥翻成直立狀態。接著,二個移動片320再各自向二個固定片318移動以分別夾住進料箱10之第一外頂蓋22及第二外頂蓋24,如圖19所示。Referring to FIG. 18, the fixing piece 318 is disposed behind the opening cover auxiliary member 288. Therefore, when the pinching device 162 moves the feeding box 10, the fixing piece 318 continues to open the cover auxiliary member 288 against the first outer top of the feeding box 10. Cover 22 and second outer top cover 24. Thereafter, the two sliding seats 316 are respectively slid to the two sides of the feeding box 10 according to the measurement results of the width measuring device 160, so that the two fixing pieces 318 respectively respectively cover the first outer top cover 22 and the second of the feeding box 10. The outer top cover 24 is turned into an upright state. Then, the two moving pieces 320 are respectively moved to the two fixing pieces 318 to respectively clamp the first outer top cover 22 and the second outer top cover 24 of the feeding box 10, as shown in FIG.

參考圖20,伺服馬達322將橫向滑軌314向上移動以將進料箱10自平台118上抽離,留置進料箱10內之物品16於平台118上。之後,兩個滑座316同時向平台118側邊滑動直到進料箱10位於輸送機110之上方,移動片320再作動以釋放進料箱10於輸送機110上,輸送機110將進料箱10輸送至回收區114。Referring to Figure 20, the servo motor 322 moves the lateral rail 314 upward to pull the feed bin 10 away from the platform 118, leaving the article 16 in the feed bin 10 on the platform 118. Thereafter, the two sliding seats 316 are simultaneously slid to the side of the platform 118 until the feeding box 10 is located above the conveyor 110, and the moving piece 320 is reactivated to release the feeding box 10 on the conveyor 110, and the conveyor 110 will feed the box 10 is delivered to the recovery zone 114.

綜合上述,本發明揭示之拆箱系統10可自動拆解進料箱10,並分離進料箱10與物品16。拆箱系統10藉由膠帶切割模組104、箱蓋撥翻模組106及進料箱移除模組108自動偵測進料箱10之尺寸,再相應地調整各構件之位置,因此本發明之拆箱系統10可拆解不同尺寸的進料箱10。此外,拆箱系統10在拆解進料箱10過程中不會進料箱10,因此進料箱10可重複使用。In summary, the unpacking system 10 disclosed herein can automatically disassemble the feed bin 10 and separate the feed bin 10 from the article 16. The unpacking system 10 automatically detects the size of the feeding box 10 by the tape cutting module 104, the lid flip module 106 and the feeding box removing module 108, and adjusts the position of each member accordingly, so the present invention The unpacking system 10 can disassemble the feed bins 10 of different sizes. In addition, the unpacking system 10 does not feed the bin 10 during the disassembly of the feed bin 10, so the feed bin 10 can be reused.

本發明之技術內容及技術特點已揭示如上,然而熟悉本項技術之人士仍可能基於本發明之教示及揭示而作種種不背離本發明精神之替換及修飾。因此,本發明之保護範圍應不限於實施例所揭示者,而應包括各種不背離本發明之替換及修飾,並為以下之申請專利範圍所涵蓋。The technical and technical features of the present invention have been disclosed as above, and those skilled in the art can still make various substitutions and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the present invention should be construed as being limited by the scope of the appended claims

10...進料箱10. . . Feed box

12...上開口12. . . Upper opening

14...下開口14. . . Lower opening

16...物品16. . . article

22...第一外頂蓋twenty two. . . First outer cover

24...第二外頂蓋twenty four. . . Second outer cover

26...第一內頂蓋26. . . First inner top cover

28...第二內頂蓋28. . . Second inner top cover

32...第一外底蓋32. . . First outer bottom cover

34...第二外底蓋34. . . Second outer bottom cover

36...第一內底蓋36. . . First inner bottom cover

38...第二內底蓋38. . . Second inner bottom cover

40...上側中間膠帶40. . . Upper intermediate tape

42...前側邊膠帶42. . . Front side tape

44...後側邊膠帶44. . . Rear side tape

50...下側中間膠帶50. . . Lower intermediate tape

52...前側邊膠帶52. . . Front side tape

54...後側邊膠帶54. . . Rear side tape

100...拆箱系統100. . . Unboxing system

102...進料模組102. . . Feed module

104...膠帶切割模組104. . . Tape cutting module

106...箱蓋撥翻模組106. . . Cover flip module

108...進料箱移除模組108. . . Feed box removal module

110...輸送機110. . . Conveyor

112...系統控制裝置112. . . System control device

114...回收區114. . . Recycling area

116...輸送方向116. . . Conveying direction

118...平台118. . . platform

120...搬送裝置120. . . Transport device

122...吸盤122. . . Suction cup

124...升降裝置124. . . Lifting device

126...軌道126. . . track

128...滾筒128. . . roller

130...馬達130. . . motor

132...擋板132. . . Baffle

134...氣缸134. . . cylinder

140...高度量測裝置140. . . High measuring device

142...橫桿142. . . Crossbar

144...活動件144. . . Moving parts

146...固定件146. . . Fastener

148...感測器148. . . Sensor

150...伺服馬達150. . . Servo motor

152...升降裝置152. . . Lifting device

154...懸臂154. . . cantilever

160...寬度量測裝置160. . . Width measuring device

162...夾送裝置162. . . Pinch device

164...氣缸164. . . cylinder

166...限動開關166. . . Limit switch

168...線性編碼器168. . . Linear encoder

170...馬達170. . . motor

172...滾筒172. . . roller

174...皮帶174. . . Belt

180...上切割刀180. . . Upper cutting knife

182...下切割刀182. . . Lower cutter

190...擋板190. . . Baffle

191...氣缸191. . . cylinder

192...滑軌192. . . Slide rail

194...滑座194. . . Slide

196...光感測器196. . . Light sensor

200...上側邊切割機構200. . . Upper side cutting mechanism

202...壓輪202. . . Pressure wheel

204...上側切刀204. . . Upper cutter

206...移動裝置206. . . Mobile device

208...滑軌208. . . Slide rail

210...下側邊切割機構210. . . Lower side cutting mechanism

212...下側切刀212. . . Lower cutter

214...移動裝置214. . . Mobile device

230...上側邊切割機構230. . . Upper side cutting mechanism

232...壓輪232. . . Pressure wheel

234...上側切刀234. . . Upper cutter

236...移動裝置236. . . Mobile device

238...滑軌238. . . Slide rail

240...下側邊切割機構240. . . Lower side cutting mechanism

242...下側切刀242. . . Lower cutter

244...移動裝置244. . . Mobile device

252...錐形件252. . . Conical piece

254...撥蓋片254. . . Dial cover

256...移動裝置256. . . Mobile device

258...鏤空部258. . . Hollowing

262...錐形件262. . . Conical piece

264...撥蓋片264. . . Dial cover

266...移動裝置266. . . Mobile device

268...鏤空部268. . . Hollowing

272...支撐部272. . . Support

274...升降裝置274. . . Lifting device

276...懸空部276. . . Suspended portion

282...升降裝置282. . . Lifting device

284...懸臂284. . . cantilever

286...錐形件286. . . Conical piece

288...開蓋輔助件288. . . Opening cover

312...升降裝置312. . . Lifting device

313...移動裝置313. . . Mobile device

314...橫向滑軌314. . . Lateral slide

316...滑座316. . . Slide

318...固定片318. . . Fixed piece

319...夾取裝置319. . . Clamping device

320...移動片320. . . Mobile film

322...伺服馬達322. . . Servo motor

S72-S84...拆箱步驟S72-S84. . . Unpacking step

圖1及圖2顯示進料箱;Figure 1 and Figure 2 show the feed bin;

圖3例示本發明一實施例之拆箱方法的流程圖;3 is a flow chart showing a method of unpacking according to an embodiment of the present invention;

圖4例示本發明一實施例之拆箱系統;Figure 4 illustrates an unpacking system in accordance with an embodiment of the present invention;

圖5例示本發明將進料箱搬移至平台之機構;Figure 5 illustrates the mechanism of the present invention for moving the feed bin to the platform;

圖6例示本發明量測進料箱之寬度;Figure 6 illustrates the width of the measuring feed bin of the present invention;

圖7及圖8例示本發明量測進料箱之高度;7 and 8 illustrate the height of the measuring feed box of the present invention;

圖9例示本發明切割進料箱之上側中間膠帶及下側中間膠帶;Figure 9 illustrates the upper intermediate tape and the lower intermediate tape of the cutting feed box of the present invention;

圖10例示本發明量測進料箱之長度;Figure 10 illustrates the length of the measuring feed bin of the present invention;

圖11及圖12本發明切割進料箱之上側邊膠帶及下側邊膠帶;11 and FIG. 12, the side tape and the lower side tape of the cutting feed box of the present invention;

圖13-15例示本發明撥播進料箱之外底蓋;13-15 illustrate a bottom cover of the present invention for dialing the feed bin;

圖16例示本發明撥播進料箱之內底蓋;Figure 16 illustrates the inner bottom cover of the dialing feed box of the present invention;

圖17例示本發明撥播進料箱之外頂蓋;以及Figure 17 illustrates the top cover of the present invention for dialing the feed bin;

圖18-20例示本發明將進料箱自平台上抽離,留置進料箱內之物品於平台上。Figures 18-20 illustrate the present invention for withdrawing the feed bin from the platform and retaining the contents of the feed bin on the platform.

S72-S84...拆箱步驟S72-S84. . . Unpacking step

Claims (22)

一種拆箱系統,包含:一平台,經配置以承載一進料箱;一進料模組,經配置以移動該進料箱至該平台上;一膠帶切割模組,經配置以切割該進料箱之封箱膠帶;一箱蓋撥翻模組,經配置以撥翻該進料箱之蓋子,該撥翻模組包含一鏤空部,其中透過該鏤空部可將該進料箱之外底蓋撥翻,且該箱蓋撥翻模組另包含一錐形件,設置於該平台之該鏤空部內,當該進料箱朝向該錐形件移動時,該錐形件撥翻該進料箱之外底蓋;以及一進料箱移除模組,經配置以將該進料箱自該平台上抽離而留置該進料箱內之一物品於該平台上。 An unpacking system comprising: a platform configured to carry a feed bin; a feed module configured to move the feed bin to the platform; a tape cutting module configured to cut the feed a sealing tape of the bin; a lid flipping module configured to flip the lid of the feeding bin, the flipping module comprising a hollow portion through which the hollowing portion can be used The bottom cover is turned over, and the cover flip module further includes a conical member disposed in the hollow portion of the platform, and the conical member is turned over when the feeding box moves toward the conical member a bottom cover of the bin; and a feed bin removal module configured to pull the feed bin away from the platform to retain an item in the feed bin on the platform. 如請求項1所述之拆箱系統,其中該膠帶切割模組包含:一上切割刀,經配置以切割該進料箱之上側中間膠帶;以及一下切割刀,經配置以切割該進料箱之下側中間膠帶。 The unpacking system of claim 1, wherein the tape cutting module comprises: an upper cutting blade configured to cut an intermediate tape on an upper side of the feeding box; and a lower cutting blade configured to cut the feeding box The middle side of the tape. 如請求項1所述之拆箱系統,其中該膠帶切割模組包含:一上側邊切割機構,包含一第一移動裝置、一壓輪及一上側切刀,該壓輪與該上側切刀固定於該第一移動裝置,該第一移動裝置移動該上側切刀以切割該進料箱之上側邊膠帶,該壓輪於切割時按壓該進料箱;以及一下側邊切割機構,包含一第二移動裝置及一下側切刀,該下側切刀固定於該第二移動裝置,該第二移動裝置移動該下側切刀以切割該進料箱之下側邊膠帶。 The unpacking system of claim 1, wherein the tape cutting module comprises: an upper side cutting mechanism, comprising a first moving device, a pressing wheel and an upper cutting blade, the pressing wheel and the upper cutting blade Fixed to the first moving device, the first moving device moves the upper cutter to cut the upper side tape of the feeding box, the pressing wheel presses the feeding box when cutting; and the lower side cutting mechanism includes a second moving device and a lower side cutter, the lower cutter is fixed to the second moving device, and the second moving device moves the lower cutter to cut the side tape under the feeding box. 如請求項1所述之拆箱系統,其中該平台包含一支撐部與 一升降裝置,該支撐部連接於該升降裝置,當該升降裝置將該支撐部向下移動以於該平台中形成一懸空部,使得該進料箱之一內底蓋向該懸空部翻轉。 The unpacking system of claim 1, wherein the platform comprises a support portion and A lifting device is coupled to the lifting device, and the lifting device moves the supporting portion downward to form a hanging portion in the platform, so that an inner bottom cover of the feeding box is turned over to the hanging portion. 如請求項1所述之拆箱系統,其中該箱蓋撥翻模組包含一錐形件,設置於該平台之上方,當該進料箱朝向該錐形件移動時,該錐形件撥翻該進料箱之外頂蓋。 The unpacking system of claim 1, wherein the lid flip module comprises a cone disposed above the platform, the cone is dialed when the feeder moves toward the cone Turn over the top cover of the feed bin. 如請求項1所述之拆箱系統,其中該進料箱移除模組包含設置於該平台上方之一移動裝置及一夾取裝置,該夾取裝置連接於該移動裝置,該夾取裝置經配置以夾取該進料箱之兩外頂蓋,而該移動裝置移動該夾取裝置以將該進料箱自該平台上抽離。 The unpacking system of claim 1, wherein the feeding box removing module comprises a moving device disposed above the platform and a gripping device, the gripping device being connected to the moving device, the gripping device It is configured to grip the two outer caps of the feed bin, and the moving device moves the gripping device to pull the feed bin away from the platform. 如請求項1所述之拆箱系統,其更包含複數個夾送裝置,設置於該平台之兩側,該皮帶夾送裝置包含複數個滾筒及包覆該些滾筒之一皮帶,該滾筒轉動時帶動該皮帶以在該平台上移動該進料箱。 The unpacking system of claim 1, further comprising a plurality of pinching devices disposed on two sides of the platform, the belt pinching device comprising a plurality of rollers and a belt covering one of the rollers, the drum rotating The belt is driven to move the feed bin on the platform. 如請求項1所述之拆箱系統,其更包含一搬送裝置,設於該平台之前端,該搬送裝置包含經配置以吸附該進料箱之一吸盤及一升降裝置,該吸盤固定於該升降裝置。 The unpacking system of claim 1, further comprising a conveying device disposed at a front end of the platform, the conveying device comprising a suction cup configured to adsorb the feeding box and a lifting device, the suction cup being fixed to the Lifting device. 如請求項1所述之拆箱系統,其更包含一高度量測裝置,其係設置於該平台之上方,該高度量測裝置包含一升降裝置及一橫桿,其中該升降裝置移動該橫桿以接觸該進料箱時,啟動一感測器以量測該進料箱之高度。 The unpacking system of claim 1, further comprising a height measuring device disposed above the platform, the height measuring device comprising a lifting device and a cross bar, wherein the lifting device moves the horizontal When the rod contacts the feed bin, a sensor is activated to measure the height of the feed bin. 如請求項1所述之拆箱系統,其更包含一長度量測裝置,其係位於該平台之底部,該長度量測裝置包含一移動裝置及一光學式感測裝置,該感測裝置設置於該移動裝置上, 該移動裝置經配置以沿該平台移動,該光學式感測裝置經配置以向該進料箱發射一光線並接收經該進料箱反射之光線。 The unpacking system of claim 1, further comprising a length measuring device located at the bottom of the platform, the length measuring device comprising a moving device and an optical sensing device, the sensing device setting On the mobile device, The mobile device is configured to move along the platform, the optical sensing device configured to emit a light to the feed bin and to receive light reflected by the feed bin. 如請求項1所述之拆箱系統,其更包含一輸送機,設置於該平台之末端,該輸送機經配置以傳送拆解之進料箱至一收集區。 The unpacking system of claim 1 further comprising a conveyor disposed at the end of the platform, the conveyor being configured to transport the disassembled feed bin to a collection zone. 一種拆箱系統,包含:一平台,經配置以承載一進料箱;一搬送裝置,設置於該平台之前端,該搬送裝置包含經配置以吸附該進料箱之一吸盤及一第一升降裝置,其中該吸盤固定於該第一升降裝置;一高度量測裝置,設置該平台之上方且經配置以量測該進料箱之高度;一長度量測裝置,接續該高度量測裝置之後設置於該平台之底部,該長度量測裝置包含一第一移動裝置及一光感測器,該光感測器設置於該第一移動裝置上,該第一移動裝置沿著該平台移動該光感測器以量測該進料箱之長度;一上切割刀,接續該長度量測裝置之後設置於該平台之上方,該上切割刀經配置以切割該進料箱之上側中間膠帶;一下切割刀,相對於該上切割機構設置於該平台之下方且經配置以切割該進料箱之下側中間膠帶;一上側邊切割機構,接續該上切割機構之後設置於該平台之上方,該上側邊切割機構包含一壓輪、一上側切刀 及一第二移動裝置,該壓輪與該上側切刀固定於該第二移動裝置,該第二移動裝置移動該上側切刀以切割該進料箱之上側邊膠帶,該壓輪於切割時按壓該進料箱;一下側邊切割機構,包含一第三移動裝置及一下側切刀,該下側切刀固定於該第三移動裝置,其中該第三移動裝置移動該下側切刀以切割該進料箱之下側邊膠帶。一第一鏤空部,接續該下側邊切割機構之後設置於該平台內;一第一錐形件,設置於該第一鏤空部內,其中當該進料箱朝向該第一錐形件移動時,該第一錐形件翻轉該進料箱之一第一外底蓋;一第二鏤空部,接續該第一鏤空部之後設置於該平台內;一第二錐形件,設置於該第二鏤空部內,其中當該進料箱朝向該第二錐形件移動時,該第二錐形件翻轉該進料箱之一第二外底蓋;一支撐部與一第二升降裝置,接續該第二鏤空部之後設置,其中該支撐部連接於該第二升降裝置且嵌置於該平台內,當該第二升降裝置將該支撐部向下移動以形成一懸空部於該平台內,使得該進料箱之一內底蓋向該懸空部翻轉;一第三錐形件,接續該支撐部與該第三升降裝置之後設置於該平台之上方,其中當該進料箱朝向該第三錐形件移動時,該第三錐形件翻轉該進料箱之二個外頂蓋;一第三移動裝置及一夾取裝置,接續該第三錐形件之 後設置於該平台上方,該夾取裝置連接於該第三移動裝置,其中該夾取裝置經配置以夾取該進料箱之兩個外頂蓋,該第三移動裝置移動該夾取裝置以抽離該進料箱;以及一輸送機,設置於該平台之末端且經配置以傳送拆解之進料箱至一收集區。 An unpacking system comprising: a platform configured to carry a feed bin; a transfer device disposed at a front end of the platform, the transfer device including a suction cup configured to adsorb the feed bin and a first lift The device, wherein the suction cup is fixed to the first lifting device; a height measuring device is disposed above the platform and configured to measure the height of the feeding box; a length measuring device is connected to the height measuring device Provided at the bottom of the platform, the length measuring device includes a first moving device and a light sensor, the light sensor is disposed on the first mobile device, and the first moving device moves along the platform a light sensor for measuring the length of the feeding box; an upper cutting blade, which is disposed above the platform after continuing the length measuring device, the upper cutting blade being configured to cut the intermediate tape on the upper side of the feeding box; a cutting blade disposed opposite the platform with respect to the upper cutting mechanism and configured to cut the intermediate tape on the lower side of the feeding box; an upper side cutting mechanism, disposed after the upper cutting mechanism The above table, on the side of the pressure wheel comprises a cutting mechanism, an upper side of the cutting blade And a second moving device, the pressure roller and the upper cutter are fixed to the second moving device, and the second moving device moves the upper cutter to cut the upper side tape of the feeding box, the pressure roller is cut Pressing the feed bin; the lower side cutting mechanism includes a third moving device and a lower side cutter, the lower cutter is fixed to the third moving device, wherein the third moving device moves the lower cutter To cut the tape under the side of the feed bin. a first hollow portion is disposed in the platform after the lower side cutting mechanism; a first tapered member is disposed in the first hollow portion, wherein when the feeding box moves toward the first tapered member The first tapered member flips one of the first outer bottom cover of the feeding box; a second hollow portion is disposed in the platform after the first hollow portion; a second tapered member is disposed on the first In the second hollow portion, wherein the second cone rotates one of the second outer bottom cover of the feeding box when the feeding box moves toward the second cone; a support portion and a second lifting device are connected The second hollow portion is disposed behind, wherein the support portion is coupled to the second lifting device and embedded in the platform, and when the second lifting device moves the support portion downward to form a suspended portion in the platform, Opening a bottom cover of the feed bin to the hanging portion; a third taper member is disposed above the platform after the support portion and the third lifting device, wherein the feed bin faces the first When the three cones move, the third cone flips the two of the feed bins Cap; a third mobile device and a gripping apparatus, the connection of the third cone Rearwardly disposed above the platform, the gripping device is coupled to the third moving device, wherein the gripping device is configured to grip two outer caps of the feeding bin, and the third moving device moves the gripping device To withdraw the feed bin; and a conveyor disposed at the end of the platform and configured to transport the disassembled feed bin to a collection zone. 如請求項12所述之拆箱系統,其中該上切割刀係設置於該高度量測裝置上。 The unpacking system of claim 12, wherein the upper cutting blade is disposed on the height measuring device. 如請求項12所述之拆箱系統,其更包含複數個夾送裝置,其係設置於該平台之上方,該夾送裝置包含複數個滾筒及包覆該些滾筒之一皮帶,其中該滾筒之轉動帶動該皮帶以在該平台上移動該進料箱。 The unpacking system of claim 12, further comprising a plurality of pinching devices disposed above the platform, the pinching device comprising a plurality of rollers and a belt covering one of the rollers, wherein the roller The rotation drives the belt to move the feed bin on the platform. 一種拆箱方法,包含下列步驟:移動一平台上之一進料箱,使得該進料箱之上側中間膠帶通過一上切割刀,該進料箱之下側中間膠帶通過一下切割刀;切割該進料箱之前側邊膠帶及後側邊膠帶;移動該進料箱以藉由在該平台上之一第一錐形件撥翻該進料箱之一第一外底蓋;移動該進料箱以藉由在該平台上之一第二錐形件撥翻該進料箱之一第二外底蓋;形成一懸空部於該平台內,使得該進料箱之一內底蓋向該懸空部翻轉;移動該進料箱以藉由在該平台上之一第三錐形件撥翻該進料箱之二個外頂蓋;以及 藉由夾住該進料箱之外頂蓋將該進料箱自該平台上抽離,使得該進料箱內之物品留置於該平台上。 An unpacking method comprises the steps of: moving a feeding box on a platform such that an upper middle tape of the feeding box passes through an upper cutting knife, and an intermediate tape on a lower side of the feeding box passes through a cutting blade; cutting the a front side tape and a rear side tape of the feed bin; moving the feed bin to tip the first outer bottom cover of the one of the feed bins by one of the first conical members on the platform; moving the feed The box is configured to flip a second outer bottom cover of the feed bin by a second conical member on the platform; forming a suspended portion in the platform such that an inner bottom cover of the feed bin faces the Reversing the vacant portion; moving the feed bin to flip the two outer caps of the feed bin by a third conical member on the platform; The feed bin is withdrawn from the platform by gripping the top cover outside the feed bin such that the contents of the feed bin remain on the platform. 如請求項15之拆箱方法,其更包含量測該進料箱之寬度之步驟。 The unpacking method of claim 15, further comprising the step of measuring the width of the feed bin. 如請求項15之拆箱方法,其更包含量測該進料箱之高度之步驟。 The unpacking method of claim 15, further comprising the step of measuring the height of the feed bin. 如請求項15之拆箱方法,其更包含量測該進料箱之長度之步驟。 The unpacking method of claim 15, further comprising the step of measuring the length of the feed bin. 如請求項15之拆箱方法,其中切割該進料箱之前側邊膠帶及後側邊膠帶時,該進料箱係處於靜置狀態。 The unpacking method of claim 15, wherein the feeding box is in a resting state when the side tape and the rear side tape are cut before the feeding box. 如請求項15之拆箱方法,其另包含將該第一外底蓋撥翻為水平狀態。 The unpacking method of claim 15, further comprising dialing the first outer bottom cover to a horizontal state. 如請求項15之拆箱方法,其另包含將該第二外底蓋撥翻為水平狀態。 The unpacking method of claim 15, further comprising dialing the second outer bottom cover to a horizontal state. 如請求項15之拆箱方法,其另包含將該進料箱之二個外頂蓋撥翻為直立狀態。The unpacking method of claim 15, further comprising flipping the two outer top covers of the feed bin into an upright state.
TW098143836A 2009-12-21 2009-12-21 System and method for unpacking carton TWI446989B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6213707B1 (en) * 1998-05-28 2001-04-10 International Machinery And Guarding Systems Inc. Automatic system for unpacking boxes
US7021033B2 (en) * 2001-05-30 2006-04-04 United States Postal Service Container strap cutting method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6213707B1 (en) * 1998-05-28 2001-04-10 International Machinery And Guarding Systems Inc. Automatic system for unpacking boxes
US7021033B2 (en) * 2001-05-30 2006-04-04 United States Postal Service Container strap cutting method

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