TWI438327B - Floor coating method - Google Patents

Floor coating method Download PDF

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TWI438327B
TWI438327B TW99119819A TW99119819A TWI438327B TW I438327 B TWI438327 B TW I438327B TW 99119819 A TW99119819 A TW 99119819A TW 99119819 A TW99119819 A TW 99119819A TW I438327 B TWI438327 B TW I438327B
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layer
epoxy resin
mortar
construction method
floor coating
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TW99119819A
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TW201200695A (en
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Zhi Zhong Lin
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Da Yi Engineering Co Ltd
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地坪塗層施工法Floor coating construction method

本發明係指一種有關地坪塗層施工法,特別是指一種使用環氧樹脂之地坪塗層施工法。The invention relates to a floor coating construction method, in particular to a floor coating construction method using epoxy resin.

現如住家、辦公大樓、公共場所等各式建築物中,一般普遍會於水泥地面上再鋪設地磚或石材,使地面更為美觀,並且利用地磚或石材具有光滑表面的特性,而能讓地面更容易進行清潔動作,此外,亦可以避免人體直接接觸到粗糙的地面而造成皮膚破損流血的情況,降低受傷的機率,然而地磚或石材雖可以有效提昇地面的美觀和易清潔特性,但其造價上相當的昂貴,且施工費時所造成之不便。Nowadays, in various buildings such as homes, office buildings, public places, etc., it is generally common to lay floor tiles or stone on the concrete floor to make the ground more beautiful, and the use of floor tiles or stone has the characteristics of smooth surface, and can make the ground It is easier to clean the action. In addition, it can avoid the skin from damaging the rough surface of the human body and reduce the risk of injury. However, the floor tile or stone can effectively improve the appearance and cleanliness of the ground, but its cost. It is quite expensive and the inconvenience caused by the construction time.

於是有業者研發出一種地坪塗料法,以代替現有的地磚或石材鋪設法,其主要於水泥地面上先塗佈一層底漆,之後再於底漆上塗佈一層混合石英砂之中塗層並整平,而在中塗層乾燥後再其上塗佈最後一層具光滑面之面塗層,依此即產生造價便宜的地坪塗料施工法,可將粗糙的水泥地面作一覆蓋動作,並藉由最上層光滑之面塗層來達到更具美觀性與防止人們直接與粗糙地面接觸而造成之傷害,主要用途可達無塵或不起塵、抗裂、易清及易整之功效,而此種地坪塗料施工法,現廣泛應用如精密半導體、精密電子之無塵室、手術室、電腦機房之無塵空間、電子廠、化工廠、機械廠等各式建築物中,為使地面能具有更美觀、容易整理,更甚者會使用如環氧樹脂之材料來施工,以環氧樹脂搭配石英砂所塗佈的塗層可使地面具耐水氣、耐重壓及耐衝擊等特點,但目前此種施工法卻仍有其問題點,使用一段時間後會由於水氣的累積造成鼓起而破壞環氧樹脂結構,並使地面產生龜裂現象,如此一來即無法符合如精密半導體、精密電子之無塵室等對地面要求較高之需求,故如何改良此一施工法實為目前重要的課題。Therefore, some manufacturers have developed a floor coating method to replace the existing floor tile or stone laying method, which is mainly applied with a primer on the cement floor, and then coated with a layer of mixed quartz sand on the primer. And leveling, and after the middle coating is dried, the last layer of the smooth surface coating is applied thereon, thereby generating a cheap floor coating construction method, and the rough cement floor can be covered. And through the uppermost smooth surface coating to achieve more aesthetics and prevent people from directly contacting the rough ground, the main use can be dust-free or dust-free, crack-resistant, easy to clear and easy to complete. This kind of floor coating construction method is widely used in various buildings such as precision semiconductors, clean rooms of precision electronics, operating rooms, dust-free spaces in computer rooms, electronics factories, chemical plants, machinery factories, etc. The ground can be more beautiful and easy to organize, and even more materials such as epoxy resin can be used for construction. The coating coated with epoxy resin and quartz sand can make the mask resistant to moisture, heavy pressure and impact. Characteristics, At present, such a construction method still has its problems. After a period of use, the epoxy resin structure is broken due to the accumulation of moisture, and the ground is cracked, so that it cannot meet the requirements of precision semiconductors. The need for a high-precision electronic clean room has a high demand for the ground. Therefore, how to improve this construction method is an important issue at present.

鑒於以上所述之問題,本發明提供了一種地坪塗層施工法,其步驟包含:(a)於基材上塗佈底塗層,該底塗層能充分滲透基材;(b)於基材上塗佈接著層;(c)於接著層上施作砂漿層,該砂漿層材料係由環氧樹脂與石英砂所混合;(d)待砂漿層硬化後,於砂漿層上施作封孔層,該封孔層材料係由環氧樹脂與石膏粉所混合;(e)於封孔層上施作流展砂漿層;以及(f)待流展砂漿層硬化後,於流展砂漿層上施作面塗層。In view of the above problems, the present invention provides a floor coating construction method, the steps comprising: (a) coating an undercoat layer on a substrate, the undercoat layer being capable of sufficiently penetrating the substrate; (b) Applying an adhesive layer on the substrate; (c) applying a mortar layer on the adhesive layer, the mortar layer material is mixed with epoxy resin and quartz sand; (d) after the mortar layer is hardened, applying on the mortar layer a sealing layer, the sealing layer material is mixed with epoxy resin and gypsum powder; (e) applying a flow-forming mortar layer on the sealing layer; and (f) after the mortar layer is to be hardened, in a flow exhibition A top coat is applied to the mortar layer.

本發明之一目的,在於砂漿層材料係由環氧樹脂與石英砂所混合,而該環氧樹脂與石英砂混合之比例為1:10~1:20,且石英砂之細砂量與粗砂量之比例為1:4~1:5。One of the objects of the present invention is that the mortar layer material is mixed with epoxy resin and quartz sand, and the ratio of the epoxy resin to the quartz sand is 1:10 to 1:20, and the amount of fine sand of the quartz sand is coarse and coarse. The ratio of sand amount is 1:4~1:5.

本發明之再一目的,在於封孔層材料係由環氧樹脂與石膏粉所混合,而該環氧樹脂與石膏粉混合之比例為1:4。A further object of the present invention is that the sealing layer material is mixed with epoxy resin and gypsum powder, and the ratio of the epoxy resin to the gypsum powder is 1:4.

藉由上述環氧樹脂與石英砂、環氧樹脂與石膏粉所混合後塗佈之砂漿層和封孔層,進而令地面使用一段時間後不會因為水氣的累積而破壞環氧樹脂結構,而造成地面的龜裂,並能有效的整地、增長其使用期限、耐用性及耐重壓強度,以更符合市場之需求性。The mortar layer and the sealing layer coated by the above epoxy resin mixed with quartz sand, epoxy resin and gypsum powder, and then the ground is not used for a period of time to damage the epoxy resin structure due to accumulation of moisture. The ground cracks, and can effectively improve the land, increase its service life, durability and resistance to stress, in order to better meet the market demand.

而為令本發明之技術手段、發明目的及達成功效能有更完整且清楚的揭露,以下即配合所附之圖示,茲詳細說明如下。For a more complete and clear disclosure of the technical means, the object of the invention and the successful performance of the present invention, the following is accompanied by the accompanying drawings, which are described in detail below.

請參閱第一圖及第二圖,第一圖係為本發明之地坪塗層施工法之流程圖,而第二圖係利用本發明地坪塗層施工法所施作出的地坪塗層立體圖,步驟101係為在基材21上塗佈底塗層22,底塗層22的目的在於底塗層22能充分滲透基材21,並確實全面浸潤基材21,而底塗層22材料係為環氧樹脂;在底塗層22施作完成後,靜待一段時間,最佳為30分鐘,接著於基材21上接著塗佈接著層23,即步驟102,接著層23材料係為環氧樹脂,將環氧樹脂攪拌後,不加任何砂材直接滾塗於基材21上;步驟103為於接著層23上施作砂漿層24,該砂漿層24材料係由環氧樹脂與石英砂所混合,而環氧樹脂與石英砂混合之比例為1:10~1:20,可視施工地面來決定混合之比例,且石英砂的細砂量與粗砂量之比例為1:4~1:5,最佳為1:5,使用細砂之用意為填補粗砂問的空隙,來讓砂漿層24更為緊實無空隙,待材料充分混合後,透過拍漿機將地坪整平,亦即是將材料鏝平,環氧樹脂與石英砂將會更加緊實,同時地面也更加平整;在砂漿層24硬化後,硬化時間最佳為靜待1日,即可於砂漿層24上施作封孔層25(步驟104),該封孔層25材料係由環氧樹脂與石膏粉所混合,其比例最佳為1:4,而封孔層25係以鏝刀披平於砂漿層24上;步驟105中,即於封孔層25上施作流展砂漿層26,而流展砂漿層26材料係為環氧樹脂,在施作流展砂漿層26前亦須先靜待1日使封孔層25硬化後再行施作,而流展砂漿層26主要為利用環氧樹脂將封孔層25粗糙之表面作一表面批平,如此一來施作面塗層27後較不易有氣泡產生,完成面也能較為平整;步驟106中,待流展砂漿層26硬化後,於流展砂漿層26上施作面塗層27,該面塗層27材料係為環氧樹脂,施作面塗層27前先施用輕型研磨機,搭配適當磨片將地面研磨後,再使用AB膠將地面可能會影響平整度之凹凸處批平,確保流展砂漿層26之平整,而面塗層27施作係以鏝刀全面塗佈,務必使完成面盡量保持平整。Please refer to the first figure and the second figure. The first figure is a flow chart of the floor coating construction method of the present invention, and the second figure is the floor coating made by the floor coating construction method of the invention. In a perspective view, step 101 is to apply an undercoat layer 22 on the substrate 21. The purpose of the undercoat layer 22 is that the undercoat layer 22 can sufficiently penetrate the substrate 21 and completely wet the substrate 21, while the undercoat layer 22 material It is an epoxy resin; after the primer layer 22 is applied, it is allowed to stand for a period of time, preferably 30 minutes, and then the subsequent layer 23 is applied on the substrate 21, that is, step 102, and then the layer 23 material is The epoxy resin is stirred by the epoxy resin and directly coated on the substrate 21 without adding any sand material; in step 103, a mortar layer 24 is applied on the adhesive layer 23, and the mortar layer 24 is made of epoxy resin and Quartz sand is mixed, and the ratio of epoxy resin to quartz sand is 1:10~1:20. The proportion of mixing is determined by the construction ground, and the ratio of fine sand to coarse sand is 1:4. ~1:5, the best is 1:5, the use of fine sand is intended to fill the gap of the coarse sand, so that the mortar layer 24 is more compact without gaps, After the material is thoroughly mixed, the floor is leveled by the pulverizer, that is, the material is flattened, the epoxy resin and the quartz sand will be more compact, and the ground is also more flat; after the mortar layer 24 is hardened, the hardening time Preferably, the sealing layer 25 is applied to the mortar layer 24 (step 104). The material of the sealing layer 25 is mixed with epoxy resin and gypsum powder, and the ratio is preferably 1: 4, and the sealing layer 25 is flattened on the mortar layer 24 with a trowel; in step 105, the flow-creating mortar layer 26 is applied on the sealing layer 25, and the material of the flowing mortar layer 26 is epoxy resin. Before the application of the flow-creating mortar layer 26, it is necessary to wait for 1 day to harden the sealing layer 25, and the flow-creating mortar layer 26 is mainly for roughening the surface of the sealing layer 25 with epoxy resin. The surface is flattened, so that the surface coating layer 27 is less likely to have bubbles, and the finished surface can be relatively flat; in step 106, after the mortar layer 26 is hardened, it is applied to the flow-creating mortar layer 26. The top coat layer 27, the material of the top coat layer 27 is epoxy resin, and a light grinder is applied before applying the top coat layer 27, and the ground is ground with a suitable grinding piece. After that, the AB glue can be used to level the unevenness of the flatness to ensure the flatness of the smoothing mortar layer 26, and the top coating 27 is applied with a file. It is necessary to keep the finished surface as flat as possible. .

綜上所述,本發明實施例藉由上述環氧樹脂與石英砂、環氧樹脂與石膏粉所混合後塗佈之砂漿層和封孔層,可更有效的阻隔水氣,令地面使用一段時間後不會因為水氣的累積而破壞環氧樹脂結構,而造成地面的龜裂,增長其使用期限,以更合市場之需求性。In summary, in the embodiment of the present invention, the mortar layer and the sealing layer coated by the epoxy resin mixed with the quartz sand, the epoxy resin and the gypsum powder can more effectively block the moisture and make the ground use a section. After the time, the epoxy resin structure will not be damaged due to the accumulation of moisture, which will cause the ground to crack and increase its service life to better meet the market demand.

上述實施例僅為例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神與範疇下,對上述實施例進行修飾與變化。因此本發明之權利保護範圍,應如後述之申請專利範圍所列。The above embodiments are merely illustrative of the principles of the invention and its advantages, and are not intended to limit the invention. Modifications and variations of the above-described embodiments can be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of protection of the present invention should be as set forth in the appended claims.

101~106‧‧‧步驟101~106‧‧‧Steps

21‧‧‧基材21‧‧‧Substrate

22‧‧‧底塗層22‧‧‧Undercoat

23‧‧‧接著層23‧‧‧Next layer

24‧‧‧砂漿層24‧‧‧ mortar layer

25‧‧‧封孔層25‧‧‧ sealing layer

26‧‧‧流展砂漿層26‧‧‧Expanded mortar layer

27‧‧‧面塗層27‧‧‧Face coating

第一圖:本發明地坪塗層施工法之流程圖;第二圖:本發明地坪塗層之立體圖。The first figure: a flow chart of the floor coating construction method of the present invention; the second figure: a perspective view of the floor coating of the present invention.

101~106...步驟101~106. . . step

Claims (5)

一種用於阻隔水氣之地坪塗層施工法,其步驟包含:(a)於一基材上塗佈一底塗層,該底塗層材料係能充分滲透基材;(b)於該底塗層上塗佈一接著層,該接著層材料係為環氧樹脂且不加任何砂材;(c)於該接著層上施作一砂漿層,該砂漿層材料係由環氧樹脂與石英砂所混合,混合之比例1:10~1:20;(d)待該砂漿層硬化後,於該砂漿層上施作一封孔層,該封孔層材料係由環氧樹脂與石膏粉所混合,混合之比例為1:4;(e)於該封孔層上施作一流展砂漿層;以及(f)待該流展砂漿層硬化後,係使用AB膠將該流展砂漿層之凹凸處批平,並於該流展砂漿層上施作一面塗層。 A floor coating construction method for blocking moisture, the steps comprising: (a) coating a substrate with a primer layer, the primer material is capable of sufficiently penetrating the substrate; (b) Applying an adhesive layer on the undercoat layer, the adhesive layer material is epoxy resin without any sand material; (c) applying a mortar layer on the adhesive layer, the mortar layer material is made of epoxy resin and The quartz sand is mixed and mixed at a ratio of 1:10 to 1:20; (d) after the mortar layer is hardened, a hole layer is applied on the mortar layer, and the sealing layer material is made of epoxy resin and gypsum. The powder is mixed and mixed in a ratio of 1:4; (e) applied to the plugging layer as a first-class mortar layer; and (f) after the streamer mortar layer is hardened, the AB mortar is used to flow the mortar The unevenness of the layer is flattened and a coating is applied to the flow-creating mortar layer. 如請求項1所述之地坪塗層施工法,其中該底塗層係以環氧樹脂為材料塗佈該基材。 The floor coating construction method according to claim 1, wherein the primer layer is coated with an epoxy resin as a material. 如請求項1所述之地坪塗層施工法,其中該石英砂的細砂量與粗砂量之比例為1:4~1:5。 The floor coating construction method according to claim 1, wherein the ratio of the fine sand amount to the coarse sand amount of the quartz sand is 1:4 to 1:5. 如請求項1所述之地坪塗層施工法,其中該流展砂漿層係以為環氧樹脂為材料將該封孔層之表面作一表面批平。 The floor coating construction method according to claim 1, wherein the surface of the sealing layer is made of an epoxy resin as a material. 如請求項1所述之地坪塗層施工法,其中該面塗層係以為環氧樹脂為材料施作。 The floor coating construction method according to claim 1, wherein the top coat is made of an epoxy resin.
TW99119819A 2010-06-18 2010-06-18 Floor coating method TWI438327B (en)

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