TWI436488B - A solar cell having a graded buffer layer - Google Patents

A solar cell having a graded buffer layer Download PDF

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TWI436488B
TWI436488B TW99107432A TW99107432A TWI436488B TW I436488 B TWI436488 B TW I436488B TW 99107432 A TW99107432 A TW 99107432A TW 99107432 A TW99107432 A TW 99107432A TW I436488 B TWI436488 B TW I436488B
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graded
buffer layer
cell
solar cell
layers
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TW201131788A (en
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Rong Ren Lee
Shiuan Leh Lin
Shih Chang Lee
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Epistar Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

一種具有漸變緩衝層太陽能電池Solar cell with gradient buffer layer

本發明係關於一光電元件,尤其關於一種具有漸變緩衝層的太陽能電池。The present invention relates to a photovoltaic element, and more particularly to a solar cell having a graded buffer layer.

光電元件包含許多種類,例如發光二極體(Light-emitting Diode;LED)、太陽能電池(Solar Cell)或光電二極體(Photo Diode)等。Photoelectric elements include many types, such as a light-emitting diode (LED), a solar cell (Solar Cell), or a photodiode (Photo Diode).

由於石化能源短缺,且人們對環保重要性的認知提高,因此人們近年來不斷地積極研發替代能源與再生能源的相關技術,其中以太陽能電池最受矚目。主要是因為太陽能電池可直接將太陽能轉換成電能,且發電過程中不會產生二氧化碳或氮化物等有害物質,不會對環境造成污染。太陽能電池中又以InGaP/GaAs/Ge的三接面太陽能電池最具發展潛力,然而InGaP、GaAs和Ge的彼此的晶格常數不匹配,由Ge電池向上依序成長GaAs電池與InGaP電池時,晶格之間會形成晶格錯位,產生應力,破壞磊晶的品質,降低太陽能電池的能量轉換效率。Due to the shortage of petrochemical energy and people's awareness of the importance of environmental protection, people have been actively researching and developing technologies related to alternative energy and renewable energy in recent years. Among them, solar cells are attracting the most attention. Mainly because solar cells can directly convert solar energy into electrical energy, and no harmful substances such as carbon dioxide or nitride are generated during power generation, and pollution is not caused to the environment. In the solar cell, the InGaP/GaAs/Ge three-junction solar cell has the greatest development potential. However, the lattice constants of InGaP, GaAs and Ge do not match each other. When the Ge cell is sequentially grown up to the GaAs cell and the InGaP cell, Lattice misalignment occurs between the crystal lattices, stress is generated, the quality of the epitaxial crystal is destroyed, and the energy conversion efficiency of the solar cell is lowered.

反向變質多接面(Inverted Metamorphic Multijunction;IMM)太陽能電池是在一成長基板上依序先成長晶格常數匹配的GaInP電池及GaAs電池,接著再成長晶格常數與GaInP電池及GaAs電池不匹配的InGaAs電池,將一支持基板與InGaAs電池接合後移除成長基板,形成反向變質多接面(IMM)太陽能電池。如此改善GaInP電池及GaAs電池的磊晶品質,提高太陽電池的能量轉換效率。但是在能隙較低的InGaAs電池仍會產生晶格錯位,降低InGaAs電池的磊晶品質。Inverted Metamorphic Multijunction (IMM) solar cells are GaInP cells and GaAs cells that are grown with lattice constants on a growing substrate, and then the lattice constants are not matched with GaInP cells and GaAs cells. The InGaAs battery removes the growth substrate by bonding a support substrate to the InGaAs battery to form an inverse metamorphic multi-junction (IMM) solar cell. This improves the epitaxial quality of the GaInP battery and the GaAs battery, and improves the energy conversion efficiency of the solar cell. However, in the InGaAs cell with lower energy gap, lattice misalignment still occurs, which reduces the epitaxial quality of the InGaAs cell.

上述如太陽能電池等之光電元件可包含基板及電極,可進一步地經由焊塊或膠材將基板與一基座連接,而形成一發光裝置或一吸光裝置。另外,基座更具有至少一電路,經由一導電結構,例如金屬線,電連接光電元件之電極。The photovoltaic element such as a solar cell or the like may include a substrate and an electrode, and the substrate may be further connected to a substrate via a solder bump or a glue to form a light-emitting device or a light-absorbing device. In addition, the pedestal further has at least one circuit electrically connected to the electrodes of the photovoltaic element via a conductive structure, such as a metal line.

第一實施例之一反向變質多接面(IMM)太陽能電池至少包含一支持基板;一底電池位於支持基板之上;一漸變緩衝層位於底電池之上;一中間電池位於漸變緩衝層之上;以及一頂電池位於中間電池之上。The reverse metamorphic multi-junction (IMM) solar cell of the first embodiment includes at least one support substrate; a bottom cell is disposed on the support substrate; a graded buffer layer is disposed on the bottom cell; and an intermediate cell is located in the gradient buffer layer Upper; and a top battery is located above the intermediate battery.

本發明之實施例會被詳細地描述,並且繪製於圖式中,相同或類似的部分會以相同的號碼在各圖式以及說明出現。The embodiments of the present invention will be described in detail, and in the drawings, the same or the like

如第1圖所示,一反向變質多接面(IMM)太陽能電池1包含一支持基板10;一底電池12位於支持基板10之上;一漸變緩衝層14位於底電池12之上;一中間電池16位於漸變緩衝層14之上;以及一頂電池18位於中間電池16之上。。頂電池18之能隙大於中間電池16與底電池12之能隙,其材料包含InGaP、InGaAs、AlGaAs或AlGaInP。中間電池16之能隙大於底電池12之能隙,其材料包含GaAs、GaInP、InGaAs、GaAsSb或InGaAsN。底電池12之材料包含Ge、GaAs或InGaAs。頂電池18、中間電池16與底電池12可以吸收不同頻譜之光線並產生電流。As shown in FIG. 1, an inverse metamorphic multi-junction (IMM) solar cell 1 includes a support substrate 10; a bottom cell 12 is disposed on the support substrate 10; and a gradient buffer layer 14 is disposed on the bottom cell 12; The intermediate battery 16 is located above the graded buffer layer 14; and a top cell 18 is located above the intermediate battery 16. . The energy gap of the top cell 18 is greater than the energy gap of the intermediate cell 16 and the bottom cell 12, and the material thereof comprises InGaP, InGaAs, AlGaAs or AlGaInP. The energy gap of the intermediate battery 16 is greater than the energy gap of the bottom cell 12, and the material thereof includes GaAs, GaInP, InGaAs, GaAsSb or InGaAsN. The material of the bottom cell 12 comprises Ge, GaAs or InGaAs. The top cell 18, the intermediate cell 16 and the bottom cell 12 can absorb light of different spectra and generate current.

如第2圖所示,漸變緩衝層14包含一第一緩衝層141位於底電池12與中間電池16之間;複數個漸變附屬層142、144、146與148位於第一緩衝層141與中間電池16之間;複數個碲摻雜中間層143、145與147位於彼此相鄰之複數個漸變附屬層142、144、146與148之間;以及一第二緩衝層149位於漸變附屬層148與中間電池16之間。本實施例之漸變附屬層以142、144、146與148四層為例,但不限於此,漸變附屬層之數量亦可為大於四或小於四。本實施例之碲摻雜中間層以143、145與147三層為例,但不限於此,碲摻雜中間層之數量亦可為大於三或小於三。第一緩衝層141之材料包含InGaAs、GaAs、AlGaAs、InGaP或AlGaInP;第二緩衝層149之材料包含GaAs。複數個附屬漸變層142、144、146與148之材料包含Inx Ga(1-x) P、Inx Ga(1-x) As或(Aly Ga(1-y) )x In(1-x) As,其中複數個漸變附屬層之In含量x自靠近支持基板往遠離支持基板之方向遞減,且0<x<1,0<y<1。複數個漸變附屬層142、144、146與148僅被摻雜n型雜質,例如矽、硒或硫,濃度約為E17cm-3 -E20cm-3 ,未被摻雜碲(Te)。複數個碲摻雜中間層143、145與147被摻雜碲(Te)與n型雜質,厚度約為1-500,其中n型雜質例如為矽、硒或硫,濃度約為E17cm-3 -E20cm-3 ,碲濃度約為E17cm-3 -E20cm-3 。複數個碲摻雜中間層143、145與147之材料包含Inx Ga(1-x) P、InGaAs或AlInGaAs,0<x<1。以碲摻雜中間層143為例,形成碲摻雜中間層143的方法包含在成長氣室形成漸變附屬層144之後,持續通入形成漸變附屬層144之氣體,同時通入具有n型雜質的Si2 H6 與具有碲雜質的DETe以形成碲摻雜中間層143,上述同時通入具有雜質之反應氣體之時間約為1-90秒,碲摻雜中間層145與147的形成方法與碲摻雜中間層143類似。由於反向變質多接面(IMM)太陽能電池1是在一成長基板(未顯示)上依序先成長晶格常數匹配的頂電池18及中間電池16,接著再成長晶格常數與頂電池18及中間電池16不匹配的底電池12,將一支持基板10與底電池12接合後移除成長基板,形成反向變質多接面(IMM)太陽能電池1,所以底電池12與中間電池16之間會產生晶格錯位。漸變緩衝層14可減少底電池12與中間電池16之間晶格錯位的產生,碲可改善漸變附屬層142、144、146與148的磊晶品質,有助漸變緩衝層14降低因底電池12與中間電池16晶格常數不匹配所產生的應力,提升底電池12的磊晶品質。As shown in FIG. 2, the gradation buffer layer 14 includes a first buffer layer 141 between the bottom cell 12 and the intermediate battery 16; a plurality of gradual auxiliary layers 142, 144, 146 and 148 are located in the first buffer layer 141 and the intermediate battery. 16; a plurality of erbium doped intermediate layers 143, 145 and 147 are located between a plurality of gradual subsidiary layers 142, 144, 146 and 148 adjacent to each other; and a second buffer layer 149 is located between the gradual auxiliary layer 148 and the middle Between the batteries 16. The gradation auxiliary layer of this embodiment is exemplified by four layers of 142, 144, 146 and 148, but is not limited thereto, and the number of the gradual auxiliary layers may be greater than four or less than four. The erbium-doped intermediate layer of this embodiment is exemplified by three layers of 143, 145 and 147, but is not limited thereto, and the number of the erbium-doped intermediate layer may also be greater than three or less than three. The material of the first buffer layer 141 comprises InGaAs, GaAs, AlGaAs, InGaP or AlGaInP; the material of the second buffer layer 149 comprises GaAs. The material of the plurality of auxiliary graded layers 142, 144, 146 and 148 comprises In x Ga (1-x) P, In x Ga (1-x) As or (Al y Ga (1-y) ) x In (1- x) As, wherein the In content x of the plurality of graded auxiliary layers is decreased from the support substrate toward the support substrate, and 0<x<1, 0<y<1. Gradient layers 142, 144, a plurality of affiliated with only 148 doped with n-type impurity such as silicon, sulfur or selenium, a concentration of about E17cm -3 -E20cm- 3, is not doped with tellurium (Te). A plurality of germanium-doped intermediate layers 143, 145 and 147 are doped with germanium (Te) and n-type impurities, and have a thickness of about 1 -500 Wherein the n-type impurity is, for example, ruthenium, selenium or sulphur, the concentration is about E17 cm -3 -E20 cm -3 , and the ruthenium concentration is about E17 cm -3 -E20 cm -3 . The material of the plurality of erbium-doped intermediate layers 143, 145 and 147 comprises In x Ga (1-x) P, InGaAs or AlInGaAs, 0 < x < 1. Taking the erbium-doped intermediate layer 143 as an example, the method of forming the erbium-doped intermediate layer 143 includes continuing to pass the gas forming the graded subsidiary layer 144 after the growth chamber is formed into the graded subsidiary layer 144, and simultaneously introducing the n-type impurity. Si 2 H 6 and DETe having germanium impurities form an antimony doped intermediate layer 143, and the above-mentioned simultaneous introduction of the reaction gas having impurities is about 1-90 seconds, and the formation method of the antimony doped intermediate layers 145 and 147 The doped intermediate layer 143 is similar. Since the reverse metamorphic multi-junction (IMM) solar cell 1 is a top cell 18 and an intermediate cell 16 which are sequentially grown with a lattice constant matching on a growth substrate (not shown), the lattice constant is further increased with the top cell 18 The bottom battery 12, which is not matched with the intermediate battery 16, joins the support substrate 10 and the bottom battery 12, and then removes the growth substrate to form an inverse metamorphic multi-junction (IMM) solar cell 1, so the bottom battery 12 and the intermediate battery 16 There will be lattice misalignment between them. The gradient buffer layer 14 can reduce the occurrence of lattice misalignment between the bottom cell 12 and the intermediate cell 16, and can improve the epitaxial quality of the graded subsidiary layers 142, 144, 146 and 148, and help the gradient buffer layer 14 to lower the bottom cell 12 The stress generated by the lattice constant mismatch with the intermediate battery 16 enhances the epitaxial quality of the bottom cell 12.

惟上述實施例僅為例示性說明本發明之原理及其功效,而非用於限制本發明。任何本發明所屬技術領域中具有通常知識者均可在不違背本發明之技術原理及精神的情況下,對上述實施例進行修改及變化。因此本發明之權利保護範圍如後述之申請專利範圍所列。The above-described embodiments are merely illustrative of the principles and effects of the invention and are not intended to limit the invention. Modifications and variations of the above-described embodiments can be made without departing from the spirit and scope of the invention. Therefore, the scope of the invention is as set forth in the appended claims.

1...太陽能電池1. . . Solar battery

10...支持基板10. . . Support substrate

12...底電池12. . . Bottom battery

14...漸變緩衝層14. . . Gradient buffer layer

141...第一緩衝層141. . . First buffer layer

142、144、146、148...漸變附屬層142, 144, 146, 148. . . Gradient accessory layer

143、145、147...碲摻雜中間層143, 145, 147. . . Antimony doped intermediate layer

149...第二緩衝層149. . . Second buffer layer

16...中間電池16. . . Intermediate battery

18...頂電池18. . . Top battery

圖式用以促進對本發明之理解,係本說明書之一部分。圖式之實施例配合實施方式之說明以解釋本發明之原理。The drawings are intended to facilitate an understanding of the invention and are part of the specification. The embodiments of the drawings are described in conjunction with the embodiments to explain the principles of the invention.

第1圖係依據本發明之第一實施例之剖面圖。Figure 1 is a cross-sectional view showing a first embodiment of the present invention.

第2圖係依據本發明之第一實施例之漸變緩衝層之剖面圖。Figure 2 is a cross-sectional view of a graded buffer layer in accordance with a first embodiment of the present invention.

14...漸變緩衝層14. . . Gradient buffer layer

141...第一緩衝層141. . . First buffer layer

142、144、146、148...漸變附屬層142, 144, 146, 148. . . Gradient accessory layer

143、145、147...碲摻雜中間層143, 145, 147. . . Antimony doped intermediate layer

149...第二緩衝層149. . . Second buffer layer

Claims (13)

一太陽能電池,包含:一支持基板;一底電池,位於該支持基板之上;一漸變緩衝層,位於該底電池之上,包含:複數個Inx Ga(1-x) P漸變附屬層,其中該複數個Inx Ga(1-x) P漸變附屬層之In含量x自靠近該支持基板往遠離該支持基板之方向遞減,0<x<1,該複數個Inx Ga(1-x) P漸變附屬層不被摻雜碲;以及一碲摻雜中間層,位於任二相鄰之該複數個Inx Ga(1-x) P漸變附屬層之間;一中間電池,位於該漸變緩衝層之上;以及一頂電池,位於該中間電池之上。a solar cell comprising: a support substrate; a bottom cell on the support substrate; a gradient buffer layer on the bottom cell, comprising: a plurality of In x Ga (1-x) P graded auxiliary layers, The In content x of the plurality of In x Ga (1-x) P graded auxiliary layers is decreased from the support substrate toward the support substrate, 0<x<1, and the plurality of In x Ga (1-x) a P-gradient subsidiary layer is not doped with germanium; and a germanium-doped intermediate layer between any two adjacent In x Ga (1-x) P graded subsidiary layers; an intermediate cell located in the gradient Above the buffer layer; and a top battery located above the intermediate battery. 如請求項1所述之太陽能電池,其中該漸變緩衝層更包含:一第一緩衝層,位於該底電池與該複數個Inx Ga(1-x) P漸變附屬層之間;以及一第二緩衝層,位於該中間電池與該複數個Inx Ga(1-x) P漸變附屬層之間。The solar cell of claim 1, wherein the gradient buffer layer further comprises: a first buffer layer between the bottom cell and the plurality of In x Ga (1-x) P graded auxiliary layers; A second buffer layer is disposed between the intermediate cell and the plurality of In x Ga (1-x) P graded subsidiary layers. 如請求項1所述之太陽能電池,其中該複數個Inx Ga(1-x) P漸變附屬層包含n型雜質。The solar cell of claim 1, wherein the plurality of In x Ga (1-x) P graded subsidiary layers comprise n-type impurities. 如請求項1所述之太陽能電池,其中該碲摻雜中間層包含n型雜質。 The solar cell of claim 1, wherein the ruthenium-doped intermediate layer comprises an n-type impurity. 如請求項1所述之太陽能電池,其中該碲摻雜中間層之材料係選自由Inx Ga(1-x) P、InGaAs與AlInGaAs所構成之群組,0<x<1。The solar cell of claim 1, wherein the material of the erbium-doped intermediate layer is selected from the group consisting of In x Ga (1-x) P, InGaAs, and AlInGaAs, 0 < x < 1. 一太陽能電池,包含:一支持基板; 一底電池,位於該支持基板之上;一漸變緩衝層,位於該底電池之上,包含:複數個漸變附屬層,其中該複數個漸變附屬層不被摻雜碲;以及一碲摻雜中間層,位於任二相鄰之該複數個漸變附屬層之間;一中間電池,位於該漸變緩衝層之上;以及一頂電池,位於該中間電池之上。 a solar cell comprising: a support substrate; a bottom battery on the support substrate; a graded buffer layer on the bottom cell, comprising: a plurality of graded auxiliary layers, wherein the plurality of graded subsidiary layers are not doped with germanium; and a germanium doping intermediate a layer between any two of the plurality of graded subsidiary layers adjacent to each other; an intermediate cell positioned over the graded buffer layer; and a top cell positioned over the intermediate cell. 如請求項6所述之太陽能電池,其中該複數個漸變附屬層包含n型雜質。 The solar cell of claim 6, wherein the plurality of graded subsidiary layers comprise n-type impurities. 如請求項6所述之太陽能電池,其中該複數個漸變附屬層之材料係選自由Inx Ga(1-x) P、Inx Ga(1-x) As與(Aly Ga(1-y) )x In(1-x) As所構成之群組,0<x<1,0<y<1。The solar cell of claim 6, wherein the material of the plurality of graded auxiliary layers is selected from the group consisting of In x Ga (1-x) P, In x Ga (1-x) As and (Al y Ga (1-y) ) ) The group formed by x In (1-x) As, 0<x<1, 0<y<1. 如請求項8所述之太陽能電池,其中該複數個漸變附屬層之In含量x自靠近該支持基板往遠離該支持基板之方向遞減。 The solar cell of claim 8, wherein the In content x of the plurality of graded auxiliary layers decreases from the support substrate toward the support substrate. 如請求項6所述之太陽能電池,其中該碲摻雜中間層包含n型雜質。 The solar cell of claim 6, wherein the ruthenium-doped intermediate layer comprises an n-type impurity. 如請求項6所述之太陽能電池,其中該碲摻雜中間層之材料係選自由Inx Ga(1-x) P、InGaAs與AlInGaAs所構成之群組,0<x<1。The solar cell according to claim 6, wherein the material of the erbium-doped intermediate layer is selected from the group consisting of In x Ga (1-x) P, InGaAs, and AlInGaAs, and 0 < x < 1. 如請求項6所述之太陽能電池,其中該漸變緩衝層更包含:一第一緩衝層,位於該底電池與該複數個漸變附屬層之間;以及一第二緩衝層,位於該中間電池與該複數個漸變附屬層之間。 The solar cell of claim 6, wherein the gradient buffer layer further comprises: a first buffer layer between the bottom cell and the plurality of graded subsidiary layers; and a second buffer layer located in the intermediate battery Between the plurality of gradient auxiliary layers. 如請求項12所述之太陽能電池,其中該第一緩衝層之材料係選自由InGaAs、GaAs、AlGaAs、InGaP與AlGaInP所構成之 群組;以及該第二緩衝層之材料包含GaAs。 The solar cell of claim 12, wherein the material of the first buffer layer is selected from the group consisting of InGaAs, GaAs, AlGaAs, InGaP, and AlGaInP. The group; and the material of the second buffer layer comprises GaAs.
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