TWI436461B - Package substrate structure and flip-chip package structure and methods of fabricating the same - Google Patents

Package substrate structure and flip-chip package structure and methods of fabricating the same Download PDF

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Publication number
TWI436461B
TWI436461B TW98112967A TW98112967A TWI436461B TW I436461 B TWI436461 B TW I436461B TW 98112967 A TW98112967 A TW 98112967A TW 98112967 A TW98112967 A TW 98112967A TW I436461 B TWI436461 B TW I436461B
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Taiwan
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insulating film
electrical contact
circuit layer
openings
solder resist
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TW98112967A
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Chinese (zh)
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TW201039415A (en
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Shih Ping Hsu
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Unimicron Technology Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/8319Arrangement of the layer connectors prior to mounting
    • H01L2224/83192Arrangement of the layer connectors prior to mounting wherein the layer connectors are disposed only on another item or body to be connected to the semiconductor or solid-state body

Description

封裝基板結構及其製法暨覆晶封裝結構及其製法Package substrate structure, preparation method thereof and flip chip package structure and preparation method thereof

本發明係關於一種封裝結構及其製法,尤指一種具有細線路間距之佈局的封裝基板結構及其製法暨覆晶封裝結構及其製法。The present invention relates to a package structure and a method for manufacturing the same, and more particularly to a package substrate structure having a fine line pitch layout, a method for manufacturing the same, a flip chip package structure, and a method for fabricating the same.

隨著電子產業的蓬勃發展,電子產品亦逐漸邁入多功能、高性能的研發方向。目前用以承載半導體晶片之封裝基板係包括有打線式封裝基板、晶片尺寸封裝(CSP)基板及覆晶基板(FCBGA)等;且為因應微處理器、晶片組、與繪圖晶片之運算需要,佈有線路之封裝基板亦需提昇其傳遞晶片訊號之品質、改善頻寬、控制阻抗等功能,以因應高I/O數封裝件的發展。With the rapid development of the electronics industry, electronic products have gradually entered the direction of multi-functional, high-performance research and development. At present, a package substrate for carrying a semiconductor wafer includes a wire-bonded package substrate, a chip-scale package (CSP) substrate, and a flip-chip substrate (FCBGA); and is required for operation of a microprocessor, a wafer set, and a graphics chip. Packaged substrates with wiring also need to improve the quality of the transmitted chip signals, improve the bandwidth, control impedance and other functions in order to cope with the development of high I / O number of packages.

在現行覆晶技術中,係將半導體晶片電性接置於封裝基板上,該半導體積體電路(IC)晶片的表面上配置有電極墊(electronic pad),而該封裝基板具有相對應之電性連接墊,且於該半導體晶片以及封裝基板之間可以適當地設置焊錫凸塊或其他導電黏著材料,使該半導體晶片以電性接觸面朝下的方式設置於該封裝基板上,以藉該焊錫凸塊或導電黏著材料使該半導體晶片電性連接至封裝基板,並在該半導體晶片與封裝基板間填充底部填膠(Underfill resin),以藉該底部填膠減少半導體晶片與封裝基板之間因熱膨脹差異所產生的熱應力。習知覆晶封裝結構之製法係示於第1A至1E圖。In the current flip chip technology, a semiconductor wafer is electrically connected to a package substrate, and an electronic pad is disposed on a surface of the semiconductor integrated circuit (IC) chip, and the package substrate has a corresponding electric power. a soldering pad, and a solder bump or other conductive adhesive material may be appropriately disposed between the semiconductor wafer and the package substrate, so that the semiconductor wafer is disposed on the package substrate with the electrical contact surface facing downward to Solder bumps or conductive adhesive materials electrically connect the semiconductor wafer to the package substrate, and fill an underfill resin between the semiconductor wafer and the package substrate to reduce the between the semiconductor wafer and the package substrate by the underfill Thermal stress due to differences in thermal expansion. The manufacturing method of the conventional flip chip package structure is shown in Figures 1A to 1E.

首先,如第1A圖所示,提供一具有至少一表面10a之基板本體10,於該基板本體10之表面10a上形成線路層11,且該線路層11具有複數電性接觸墊112。First, as shown in FIG. 1A, a substrate body 10 having at least one surface 10a is provided, a wiring layer 11 is formed on the surface 10a of the substrate body 10, and the circuit layer 11 has a plurality of electrical contact pads 112.

如第1B圖所示,於該表面10a及線路層11上形成防焊層12,且該防焊層12中形成複數開孔120,俾令各該電性接觸墊112對應外露於各該開孔120中。As shown in FIG. 1B, a solder resist layer 12 is formed on the surface 10a and the circuit layer 11, and a plurality of openings 120 are formed in the solder resist layer 12, so that the respective electrical contact pads 112 are correspondingly exposed to the respective openings. In the hole 120.

如第1C圖所示,接著,於各該開孔120中之電性接觸墊112上形成預焊料14。As shown in FIG. 1C, a pre-solder 14 is then formed on the electrical contact pads 112 in each of the openings 120.

如第1D圖所示,於該基板本體10上之預焊料14經迴焊及整平而形成高度一致的焊料凸塊14a後,再接置一具有複數電極凸塊151之半導體晶片15。As shown in FIG. 1D, after the pre-solder 14 on the substrate body 10 is reflowed and leveled to form solder bumps 14a of uniform height, a semiconductor wafer 15 having a plurality of electrode bumps 151 is attached.

最後,如第1E圖所示,進行迴焊製程,令焊料凸塊14a包覆電極凸塊151而形成導電凸塊155,並於該基板本體10與半導體晶片15之間填入底部填膠16,藉以減少該半導體晶片15與封裝基板10之間因熱膨脹差異所產生的熱應力。Finally, as shown in FIG. 1E, a reflow process is performed such that the solder bumps 14a cover the electrode bumps 151 to form the conductive bumps 155, and the underfill 16 is filled between the substrate body 10 and the semiconductor wafer 15. Thereby, the thermal stress generated by the difference in thermal expansion between the semiconductor wafer 15 and the package substrate 10 is reduced.

惟,上述之覆晶封裝製程中,於進行高密度佈線之細間距的佈局,例如:各該焊料凸塊14a之間距在100μm以下,其對位精度小於10μm,且該防焊層12之開孔120的孔徑為50μm以下,易造成對位及形成該防焊層12之開孔120的困難,亦增加製程設備的成本。However, in the flip chip packaging process described above, in the fine pitch layout of the high-density wiring, for example, the distance between the solder bumps 14a is less than 100 μm, the alignment accuracy is less than 10 μm, and the solder resist layer 12 is opened. The hole 120 has a hole diameter of 50 μm or less, which is liable to cause alignment and difficulty in forming the opening 120 of the solder resist layer 12, and also increases the cost of the process equipment.

再者,於細間距佈局中,常因該防焊層12之開孔120細小,而使該預焊料14不易填入該開孔120;又該些電性接觸墊112的間距狹窄,導致各該開孔120的間距狹窄,於迴焊製程中易造成該焊料凸塊14a溢流而產生橋接(bridge)現象,致使電性導接短路。Moreover, in the fine pitch layout, the opening 120 of the solder resist layer 12 is often small, so that the pre-solder 14 is not easily filled into the opening 120; and the spacing of the electrical contact pads 112 is narrow, resulting in The pitch of the opening 120 is narrow, and the solder bump 14a is easily overflowed in the reflow process to cause a bridge phenomenon, causing the electrical conduction to be short-circuited.

又,習知覆晶方式係先於單顆的基板本體10上之預焊料14經迴焊及整平而形成高度一致的焊料凸塊14a後,接著接置一具有複數電極凸塊151之半導體晶片15,再進行後續製程;其中,具有複數個基板本體10的板材平整性較差,不易形成高度一致的焊料凸塊14a以進行大版面(panel)封裝,致使習知覆晶封裝結構僅能進行單顆封裝,而耗費製程步驟及成本。Moreover, the conventional flip chip method is to form a highly uniform solder bump 14a after the solder pre-solder 14 on the single substrate body 10 is reflowed and leveled, and then a semiconductor having a plurality of electrode bumps 151 is attached. The wafer 15 is subjected to a subsequent process; wherein the plate having the plurality of substrate bodies 10 has poor flatness, and it is difficult to form a solder bump 14a of uniform height for large-panel packaging, so that the conventional flip-chip package structure can only be performed. Single package, which consumes process steps and costs.

另外,該基板本體10與半導體晶片15之間必須填入底部填膠16,而在細間距之製程中,因間距縮小,導致該焊料凸塊14a隨之縮小,遂致迴焊後形成之導電凸塊155高度也隨之縮減,致使該半導體晶片15與基板本體10之防焊層12之間的距離縮短,因而該半導體晶片15與防焊層12之間的間隔狹窄,致使該底部填膠16不易流入填滿,且容易產生空隙,而於後續製程中易產生可靠度問題。In addition, the underfill 16 must be filled between the substrate body 10 and the semiconductor wafer 15, and in the fine pitch process, the solder bumps 14a are reduced due to the narrowing of the pitch, resulting in conductive formation after reflow. The height of the bump 155 is also reduced, so that the distance between the semiconductor wafer 15 and the solder resist layer 12 of the substrate body 10 is shortened, so that the interval between the semiconductor wafer 15 and the solder resist layer 12 is narrow, so that the underfill is filled. 16 is not easy to flow into the fill, and is prone to voids, which is prone to reliability problems in subsequent processes.

因此,如何提供一種封裝基板、覆晶封裝及其製法,以於高密度佈線之細間距佈局中,克服進行線路對位、形成防焊層開孔、及預焊料填入開孔的困難性等,且可避免在迴焊製程中產生焊料凸塊橋接短路及底部填膠不易填入等缺失,實已成爲目前業界亟待克服之課題。Therefore, how to provide a package substrate, a flip chip package and a method for manufacturing the same, in order to overcome the difficulty of performing alignment of a line, forming a hole of a solder resist layer, and filling a hole with a pre-solder in a fine pitch layout of high-density wiring It can avoid the defects such as solder bump bridging short circuit and bottom filling not easy to be filled in the reflow process, which has become an urgent problem to be overcome in the industry.

鑑於上述習知技術之缺失,本發明之主要目的係提供一種封裝基板結構及其製法暨覆晶封裝結構及其製法,能有效克服細線路製程中進行線路對位、形成防焊層開孔及預焊料填入開孔的困難性,並免除迴焊製程中產生橋接短路之缺失。In view of the above-mentioned shortcomings of the prior art, the main object of the present invention is to provide a package substrate structure, a method for manufacturing the same, a flip chip package structure and a method for fabricating the same, which can effectively overcome the alignment of the line in the fine line process and form the opening of the solder resist layer. The difficulty of filling the openings with the pre-solder and eliminating the lack of bridging shorts in the reflow process.

為達上述及其他目的,本發明提供一種封裝基板結構,係包括:基板本體,係具有第一表面;第一線路層,係形成於該第一表面上,且具有複數電性接觸墊;絕緣薄膜,係形成於該基板本體及第一線路層上,並形成有複數第一開孔,令該些電性接觸墊對應外露於各該第一開孔,且該絕緣薄膜之厚度係低於該第一線路層之厚度;第一防焊層,係形成於該絕緣薄膜上,且該第一防焊層中形成開口,令部份之絕緣薄膜及該些電性接觸墊露出於該開口;以及異方性導電膠,係形成於該第一防焊層之開口中的絕緣薄膜及電性接觸墊上。To achieve the above and other objects, the present invention provides a package substrate structure, comprising: a substrate body having a first surface; a first circuit layer formed on the first surface and having a plurality of electrical contact pads; and insulation The film is formed on the substrate body and the first circuit layer, and a plurality of first openings are formed, so that the electrical contact pads are exposed to the first openings, and the thickness of the insulating film is lower than a thickness of the first circuit layer; a first solder resist layer is formed on the insulating film, and an opening is formed in the first solder resist layer, so that a portion of the insulating film and the electrical contact pads are exposed at the opening And an anisotropic conductive paste formed on the insulating film and the electrical contact pad in the opening of the first solder resist layer.

本發明復提供一種覆晶封裝結構,係包括:基板本體,係具有第一表面,於該第一表面上形成第一線路層,且該第一線路層具有複數電性接觸墊;絕緣薄膜,係形成於該基板本體及第一線路層上,並形成有複數第一開孔,令該些電性接觸墊對應外露於各該第一開孔,且該絕緣薄膜之厚度係低於該第一線路層之厚度;第一防焊層,係形成於該絕緣薄膜上,且該第一防焊層中形成開口,令部份之絕緣薄膜及該些電性接觸墊露出於該開口;以及表面處理層,係對應形成於各該第一開孔中之電性接觸墊上;異方性導電膠,係形成於該第一防焊層之開口中的絕緣薄膜及電性接觸墊上;以及半導體晶片,係壓合於該異方性導電膠上,並具有複數電極凸塊,使該電極凸塊對應各該電性接觸墊,以令各該電極凸塊與電性接觸墊之間的異方性導電膠形成導電通路,俾使該電極凸塊藉由該異方性導電膠所形成之導電通路電性連接至該電性接觸墊。The present invention provides a flip chip package structure, comprising: a substrate body having a first surface, a first circuit layer formed on the first surface, and the first circuit layer has a plurality of electrical contact pads; an insulating film, Forming on the substrate body and the first circuit layer, and forming a plurality of first openings, wherein the electrical contact pads are correspondingly exposed to the first openings, and the thickness of the insulating film is lower than the first a thickness of a circuit layer; a first solder resist layer is formed on the insulating film, and an opening is formed in the first solder resist layer to expose a portion of the insulating film and the electrical contact pads to the opening; a surface treatment layer corresponding to an electrical contact pad formed in each of the first openings; an anisotropic conductive paste formed on the insulating film and the electrical contact pad in the opening of the first solder resist layer; and a semiconductor The wafer is pressed onto the anisotropic conductive paste and has a plurality of electrode bumps corresponding to the electrical contact pads to make the difference between the electrode bumps and the electrical contact pads The square conductive adhesive forms a conductive path, The bump electrodes by electrically conductive paths are formed of the anisotropic conductive adhesive is electrically connected to the contact pad.

依上述之封裝基板結構暨覆晶封裝結構,該電極凸塊係可壓合於該異方性導電膠上,或該電極凸塊經壓合後係可嵌埋於該異方性導電膠中。According to the package substrate structure and the flip chip package structure, the electrode bump can be pressed onto the anisotropic conductive paste, or the electrode bump can be embedded in the anisotropic conductive paste after being pressed. .

依上述之封裝基板結構暨覆晶封裝結構,復包括表面處理層,係對應形成於各該第一開孔中之電性接觸墊上,且形成該表面處理層之材料係選自由化學鍍鎳/金、化鎳浸金、化鎳鈀浸金、化學鍍錫及有機保焊劑所組成之群組中之其中一者。According to the above package substrate structure and flip chip package structure, the surface treatment layer is further included on the electrical contact pads formed in each of the first openings, and the material forming the surface treatment layer is selected from electroless nickel plating/ One of a group consisting of gold, nickel immersion gold, nickel-palladium immersion gold, electroless tin plating, and organic solder retention.

此外,依上述之封裝基板結構及覆晶封裝結構,該基板本體復具有相對於該第一表面之第二表面及形成於該第二表面上之第二線路層,該第二線路層並具有複數植球墊;又該封裝結構復包括形成於該第二表面及第二線路層上之第二防焊層,該第二防焊層中並形成複數第二開孔,令該些植球墊對應外露於各該第二開孔。In addition, according to the package substrate structure and the flip chip package structure described above, the substrate body has a second surface opposite to the first surface and a second circuit layer formed on the second surface, the second circuit layer having a plurality of ball-forming pads; the package structure further comprising a second solder mask formed on the second surface and the second circuit layer, wherein the second solder mask forms a plurality of second openings, so that the ball The pads are correspondingly exposed to each of the second openings.

本發明再提供一種封裝基板結構之製法,係包括:提供一基板本體,係具有第一表面,於該基板本體之第一表面上形成第一線路層,且該第一線路層具有複數電性接觸墊;於該第一表面及第一線路層上形成絕緣薄膜,且該絕緣薄膜之厚度係低於該第一線路層之厚度,該絕緣薄膜並形成複數第一開孔,令該些電性接觸墊對應露出於各該第一開孔;於該絕緣薄膜上形成第一防焊層,且該第一防焊層中形成開口,令部份之絕緣薄膜及該些電性接觸墊露出於該開口;以及於該第一防焊層之開口中的絕緣薄膜及各該第一開孔中之電性接觸墊上形成異方性導電膠。The invention further provides a method for fabricating a package substrate structure, comprising: providing a substrate body having a first surface, forming a first circuit layer on the first surface of the substrate body, and the first circuit layer has a plurality of electrical properties a contact pad; an insulating film is formed on the first surface and the first circuit layer, and the thickness of the insulating film is lower than a thickness of the first circuit layer, and the insulating film forms a plurality of first openings, so that the electricity The first contact layer is formed on the insulating film, and an opening is formed in the first solder resist layer to expose a portion of the insulating film and the electrical contact pads. And forming an anisotropic conductive paste on the insulating film in the opening of the first solder resist layer and the electrical contact pads in each of the first openings.

本發明復提供一種覆晶封裝結構之製法,係包括:提供一基板本體,係具有第一表面,於該基板本體之第一表面上形成第一線路層,且該第一線路層具有複數電性接觸墊;於該第一表面及第一線路層上形成絕緣薄膜,且該絕緣薄膜之厚度係低於該第一線路層之厚度,該絕緣薄膜中並形成複數第一開孔,令各該電性接觸墊對應外露於各該第一開孔;於該絕緣薄膜上形成第一防焊層,且該第一防焊層中形成開口,令部份之絕緣薄膜及該些電性接觸墊露出於該開口;於該第一防焊層之開口中的絕緣薄膜及各該第一開孔中之電性接觸墊上形成異方性導電膠;以及於該異方性導電膠上壓合半導體晶片,該半導體晶片具有複數電極凸塊,使該電極凸塊對應各該電性接觸墊,以令各該電極凸塊與電性接觸墊之間的異方性導電膠形成導電通路,俾使該電極凸塊藉由該異方性導電膠所形成之導電通路電性連接至該電性接觸墊。The invention provides a method for fabricating a flip chip package structure, comprising: providing a substrate body having a first surface, forming a first circuit layer on the first surface of the substrate body, and the first circuit layer has a plurality of electricity a contact pad; an insulating film is formed on the first surface and the first circuit layer, and the thickness of the insulating film is lower than the thickness of the first circuit layer, and a plurality of first openings are formed in the insulating film, so that The electrical contact pad is exposed to each of the first openings; a first solder resist layer is formed on the insulating film, and an opening is formed in the first solder resist layer to partially seal the insulating film and the electrical contacts a pad is exposed in the opening; an anisotropic conductive paste is formed on the insulating film in the opening of the first solder resist layer and the electrical contact pads in each of the first openings; and pressing on the anisotropic conductive paste a semiconductor wafer having a plurality of electrode bumps, such that the electrode bumps correspond to the respective electrical contact pads, so that the anisotropic conductive paste between the electrode bumps and the electrical contact pads forms a conductive path. Making the electrode bump Electrically conductive paths formed by the anisotropic conductive adhesive is electrically connected to the contact pad.

依上述之封裝基板結構暨覆晶封裝結構及其製法,該電極凸塊係可壓合於該異方性導電膠上,或該電極凸塊經壓合後係可嵌埋於該異方性導電膠中。According to the package substrate structure and the flip chip package structure and the method for manufacturing the same, the electrode bump can be pressed onto the anisotropic conductive paste, or the electrode bump can be embedded in the anisotropy after being pressed. In conductive adhesive.

依上述之封裝基板結構及其製法暨覆晶封裝結構及其製法,復包括於各該第一開孔中之電性接觸墊上形成表面處理層,且形成該表面處理層之材料係可選自由化學鍍鎳/金、化鎳浸金、化鎳鈀浸金、化學鍍錫及有機保焊劑所組成之群組中之其中一者。According to the above package substrate structure, the method for manufacturing the same, the flip chip package structure and the method for manufacturing the same, the surface treatment layer is formed on the electrical contact pads in each of the first openings, and the material forming the surface treatment layer is optional. One of a group consisting of electroless nickel/gold, nickel immersion gold, nickel-palladium immersion gold, electroless tin plating, and organic solder retention.

又依上述之封裝基板結構暨覆晶封裝結構及其製法,該基板本體復具有相對應於該第一表面之第二表面,且於該第二表面上形成第二線路層,該第二線路層並具有複數植球墊,又於該第二表面及第二線路層上形成第二防焊層,並於該第二防焊層中形成複數第二開孔,令該些植球墊對應外露於各該第二開孔。According to the package substrate structure and the flip chip package structure and the manufacturing method thereof, the substrate body has a second surface corresponding to the first surface, and a second circuit layer is formed on the second surface, the second line The layer has a plurality of ball-forming pads, and a second solder resist layer is formed on the second surface and the second circuit layer, and a plurality of second openings are formed in the second solder resist layer, so that the ball-forming pads correspond to Exposed to each of the second openings.

本發明之封裝基板結構及其製法暨覆晶封裝結構及其製法,主要係於該基板本體之第一表面及第一線路層上先形成絕緣薄膜,並於該絕緣薄膜中形成複數第一開孔以對應露出各該第一線路層之電性接觸墊,接著於該絕緣薄膜上形成第一防焊層,且該第一防焊層中形成開口,以露出部份之絕緣薄膜及該些電性接觸墊,於該電性接觸墊上形成表面處理層,再於該第一防焊層之開口中的絕緣薄膜及表面處理層上形成異方性導電膠,然後將該半導體晶片壓合於該異方性導電膠上,令該半導體晶片之電極凸塊與基板本體之電性接觸墊對應壓合,而於該異方性導電膠中形成導電通路,俾令該電極凸塊經由該導電通路以電性連接至該電性接觸墊。The package substrate structure of the present invention, the method for fabricating the same, and the method for manufacturing the same are mainly for forming an insulating film on the first surface of the substrate body and the first circuit layer, and forming a plurality of first openings in the insulating film. a hole corresponding to exposing the electrical contact pads of each of the first circuit layers, and then forming a first solder resist layer on the insulating film, and an opening is formed in the first solder resist layer to expose a portion of the insulating film and the An electrical contact pad, forming a surface treatment layer on the electrical contact pad, forming an anisotropic conductive paste on the insulating film and the surface treatment layer in the opening of the first solder resist layer, and then pressing the semiconductor wafer to the semiconductor wafer On the anisotropic conductive paste, the electrode bumps of the semiconductor wafer are pressed against the electrical contact pads of the substrate body, and a conductive path is formed in the anisotropic conductive paste, so that the electrode bumps are electrically conductive. The via is electrically connected to the electrical contact pad.

由上可知,本發明於細間距佈局中,可有效克服習知進行線路對位、形成防焊層開孔及預焊料填入開孔的困難性,並能避免習知迴焊製程中產生焊料凸塊橋接短路之缺失;再者,該絕緣薄膜之厚度低於該第一線路層之厚度,相較於習知之防焊層厚度均高於線路層,可提供足夠的高度差(線路層高於絕緣薄膜),使該異方性導電膠填入後易於分散,而有效包覆該基板本體之電性接觸墊,不致產生空隙,再使該半導體晶片之電極凸塊係對應壓合於該異方性導電膠上,或者嵌入該異方性導電膠中,俾有效避免習知底部填膠易產生空隙之問題,進而避免於後續製程中產生之可靠度問題。As can be seen from the above, the present invention can effectively overcome the difficulties of conventional alignment, formation of solder mask opening and pre-solder filling in the fine pitch layout, and can avoid soldering in the conventional reflow process. Further, the thickness of the bump bridge is short; further, the thickness of the insulating film is lower than the thickness of the first circuit layer, and the thickness of the solder resist layer is higher than that of the conventional circuit layer, thereby providing a sufficient height difference (high circuit layer) In the insulating film), the anisotropic conductive paste is easily dispersed after being filled, and the electrical contact pads of the substrate body are effectively coated without causing voids, and the electrode bumps of the semiconductor wafer are correspondingly pressed to the The anisotropic conductive adhesive or embedded in the anisotropic conductive adhesive can effectively avoid the problem that the underfill is easy to generate voids, thereby avoiding the reliability problem in the subsequent process.

又,相較於習知技術,本發明不用焊錫材料,更無需形成高度一致的焊料凸塊,而係藉由該異方性導電膠覆蓋該基板本體之表面,以包覆該電性接觸墊,再將複數個半導體晶片壓合於該異方性導電膠,以同時對位於具複數個基板本體的板材,使該些晶片的電極凸塊對應各該基板本體的電性接觸墊,即可進行大版面(panel)封裝,俾有效節省製程步驟及成本;再者,依實際製程需要,亦可進行單顆封裝。Moreover, compared with the prior art, the present invention does not require a solder material, and does not need to form a highly uniform solder bump. The surface of the substrate body is covered by the anisotropic conductive adhesive to cover the electrical contact pad. And pressing a plurality of semiconductor wafers on the anisotropic conductive paste to simultaneously face the plates on the plurality of substrate bodies, so that the electrode bumps of the wafers correspond to the electrical contact pads of the substrate body. Large-area panel packaging saves process steps and costs; in addition, it can be packaged in a single package depending on the actual process requirements.

此外,本發明藉由該異方性導電膠作為導電元件,無須進行習知迴焊而使焊料凸塊包覆電極凸塊以形成導電凸塊之製程,且本發明無須使用焊料凸塊,因而未形成較高之電極凸塊,俾有效降低整體封裝結構的厚度。In addition, the present invention utilizes the anisotropic conductive paste as a conductive member, and the solder bump is not required to be soldered to form a conductive bump without conventional solder reflow, and the present invention does not require the use of solder bumps. The higher electrode bumps are not formed, and the thickness of the overall package structure is effectively reduced.

以下係藉由特定的具體實例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點與功效。The embodiments of the present invention are described below by way of specific examples, and those skilled in the art can readily appreciate other advantages and functions of the present invention from the disclosure herein.

請參閱第2A至2E圖,係為本發明封裝基板結構及其製法暨覆晶封裝結構及其製法的示意圖。Please refer to FIGS. 2A to 2E , which are schematic diagrams of the package substrate structure, the manufacturing method thereof and the flip chip package structure and the manufacturing method thereof.

如第2A圖所示,提供一具有內層線路(圖式中未表示)之基板本體20,係具有相對應之第一表面20a及第二表面20b,於該基板本體20之第一表面20a及第二表面20b上分別形成第一線路層21a及第二線路層21b,且藉由該基板本體20中之內層線路的導電通孔(圖式中未表示)及導電盲孔(圖式中未表示),令該第一線路層21a電性連接至該第二線路層21b,且該第一線路層21a具有複數電性接觸墊211,而該第二線路層21b具有複數植球墊212。As shown in FIG. 2A, a substrate body 20 having an inner layer line (not shown) having a corresponding first surface 20a and a second surface 20b is provided on the first surface 20a of the substrate body 20. The first circuit layer 21a and the second circuit layer 21b are respectively formed on the second surface 20b, and the conductive vias (not shown in the drawing) and the conductive blind holes are formed by the inner layer lines in the substrate body 20. The first circuit layer 21a is electrically connected to the second circuit layer 21b, and the first circuit layer 21a has a plurality of electrical contact pads 211, and the second circuit layer 21b has a plurality of ball pads. 212.

如第2B圖所示,於該第一表面20a及第一線路層21a上形成絕緣薄膜22,該絕緣薄膜22中並形成複數第一開孔220,令該些電性接觸墊211對應外露於各該第一開孔220,又該絕緣薄膜22之厚度係低於該第一線路層21a之厚度;其中,該絕緣薄膜22之厚度係為0.1至5μm;另外,該絕緣薄膜22係以高分子材料製成。As shown in FIG. 2B, an insulating film 22 is formed on the first surface 20a and the first circuit layer 21a, and a plurality of first openings 220 are formed in the insulating film 22, so that the electrical contact pads 211 are correspondingly exposed. Each of the first openings 220 and the thickness of the insulating film 22 is lower than the thickness of the first circuit layer 21a; wherein the thickness of the insulating film 22 is 0.1 to 5 μm; in addition, the insulating film 22 is high. Made of molecular materials.

如第2C圖所示,於該絕緣薄膜22上形成第一防焊層23a,且該第一防焊層23a中形成開口230a,令部份之絕緣薄膜22及該些電性接觸墊211露出於該開口230a;又於該第二表面20b及第二線路層21b上形成第二防焊層23b,於該第二防焊層23b中形成複數第二開孔230b,令該些植球墊212對應外露於各該第二開孔230b。As shown in FIG. 2C, a first solder resist layer 23a is formed on the insulating film 22, and an opening 230a is formed in the first solder resist layer 23a to expose a portion of the insulating film 22 and the electrical contact pads 211. Forming a second solder resist layer 23b on the second surface 20b and the second circuit layer 21b, and forming a plurality of second openings 230b in the second solder resist layer 23b, so that the ball pad 212 is correspondingly exposed to each of the second openings 230b.

如第2D圖所示,於該絕緣薄膜22之各該第一開孔220中的電性接觸墊211上形成表面處理層24;其中,形成該表面處理層24之材料係選自由化學鍍鎳/金(Ni/Au,係先形成鎳,之後再形成金)、化鎳浸金(Electroless Ni & Immersion Gold,ENIG)、化鎳鈀浸金(Electroless Nickel/Electroless Palladium/Immersion Gold,ENEPIG)、化學鍍錫(Immersion Tin)及有機保焊劑(OSP)所組成之群組中之其中一者;相對於習知技術,本發明無需使用導電凸塊,因而較習知結構之高度低。As shown in FIG. 2D, a surface treatment layer 24 is formed on the electrical contact pads 211 in each of the first openings 220 of the insulating film 22; wherein the material forming the surface treatment layer 24 is selected from electroless nickel plating / Gold (Ni/Au, which forms nickel first, then gold), Electroless Ni & Immersion Gold (ENIG), Electroless Nickel/Electroless Palladium/Immersion Gold (ENEPIG), One of a group of electroless tin plating (Immersion Tin) and organic solder resist (OSP); the present invention does not require the use of conductive bumps compared to the prior art, and thus has a lower height than conventional structures.

如第2E圖所示,於該第一防焊層23a之開口230a中的絕緣薄膜22及各該第一開孔220中之電性接觸墊211上形成異方性導電膠(Anisotropic Conductive Film,ACF)26。As shown in FIG. 2E, an anisotropic conductive film (Anisotropic Conductive Film) is formed on the insulating film 22 in the opening 230a of the first solder resist layer 23a and the electrical contact pads 211 in each of the first openings 220. ACF) 26.

本發明之絕緣薄膜22之厚度低於該第一線路層21a之厚度,相較於習知防焊層厚度高於線路層之結構,本發明可提供足夠的高度差(該第一線路層21a高於該絕緣薄膜22),令該異方性導電膠26填入後易於分散,而有效包覆該基板本體20之電性接觸墊211,以避免產生空隙。The thickness of the insulating film 22 of the present invention is lower than the thickness of the first circuit layer 21a, and the present invention can provide a sufficient height difference (the first circuit layer 21a) compared to the structure in which the thickness of the conventional solder resist layer is higher than that of the circuit layer. Above the insulating film 22), the anisotropic conductive paste 26 is easily dispersed after being filled, and the electrical contact pads 211 of the substrate body 20 are effectively coated to avoid voids.

所述之異方性導電膠(ACF,俗稱異方導電膜)26,主要由黏接劑(Binder)與導電粒子組成,其可提供兩種接合物體僅於單一方向作電性導通,於本實施例中,係作垂直方向電性導通,而對於水平方向則具有絕緣效果。The anisotropic conductive adhesive (ACF, commonly known as the hetero-conducting conductive film) 26 is mainly composed of a binder and conductive particles, which can provide two kinds of bonding objects for electrical conduction only in a single direction. In the embodiment, it is electrically conductive in the vertical direction and has an insulating effect in the horizontal direction.

本發明復提供一種封裝基板結構,係包括:基板本體20,係具有第一表面20a;第一線路層21a,係形成於該第一表面20a上,且具有複數電性接觸墊211;絕緣薄膜22,係形成於該基板本體20之第一表面20a及第一線路層21a上,並形成複數第一開孔220,令該些電性接觸墊211對應外露於各該第一開孔220,且該絕緣薄膜22之厚度係低於該第一線路層21a之厚度;第一防焊層23a,係形成於該絕緣薄膜22上,且該第一防焊層23a中形成開口230a,令部份之絕緣薄膜22及該些電性接觸墊211露出於該開口230a;以及異方性導電膠26,係形成於該第一防焊層23a之開口230a中的絕緣薄膜22及電性接觸墊211上;以及表面處理層24,係形成於該電性接觸墊211及異方性導電膠26之間。The present invention provides a package substrate structure, comprising: a substrate body 20 having a first surface 20a; a first circuit layer 21a formed on the first surface 20a and having a plurality of electrical contact pads 211; 22, formed on the first surface 20a of the substrate body 20 and the first circuit layer 21a, and a plurality of first openings 220 are formed, so that the electrical contact pads 211 are correspondingly exposed to the first openings 220, The thickness of the insulating film 22 is lower than the thickness of the first circuit layer 21a. The first solder resist layer 23a is formed on the insulating film 22, and the opening 230a is formed in the first solder resist layer 23a. The insulating film 22 and the electrical contact pads 211 are exposed in the opening 230a; and the anisotropic conductive paste 26 is an insulating film 22 and an electrical contact pad formed in the opening 230a of the first solder resist layer 23a. The surface treatment layer 24 is formed between the electrical contact pad 211 and the anisotropic conductive paste 26.

依上述之封裝基板結構,形成該表面處理層24之材料係選自由化學鍍鎳/金(Ni/Au)、化鎳浸金(ENIG)、化鎳鈀浸金(ENEPIG)、化學鍍錫(Immersion Tin)及有機保焊劑(OSP)所組成之群組中之其中一者。According to the above package substrate structure, the material for forming the surface treatment layer 24 is selected from the group consisting of electroless nickel/gold (Ni/Au), nickel immersion gold (ENIG), nickel-palladium immersion gold (ENEPIG), and electroless tin plating ( One of a group of Immersion Tin) and Organic Soldering Agent (OSP).

依上所述,該基板本體20具有相對於該第一表面20a之第二表面20b,於該第二表面20b上係形成第二線路層21b,該第二線路層21b並具有複數植球墊212;該封裝基板結構復包括形成於該第二表面20b及第二線路層21b上之第二防焊層23b,且該第二防焊層23b形成複數第二開孔230b,令該些植球墊212對應外露於各該第二開孔230b。According to the above, the substrate body 20 has a second surface 20b opposite to the first surface 20a, and a second circuit layer 21b is formed on the second surface 20b. The second circuit layer 21b has a plurality of ball pads. The package substrate structure further includes a second solder resist layer 23b formed on the second surface 20b and the second circuit layer 21b, and the second solder resist layer 23b forms a plurality of second openings 230b, so that the implants The ball pad 212 is correspondingly exposed to each of the second openings 230b.

請參閱第3及3’圖,係為本發明之封裝基板上壓合半導體晶片之實施例;如圖所示,於該異方性導電膠26上壓合半導體晶片27,該半導體晶片27具有複數電極凸塊271,使該電極凸塊271對應各該電性接觸墊211,以令各該電極凸塊271與電性接觸墊211之間的異方性導電膠26形成導電通路260,俾該電極凸塊271藉由該導電通路260電性連接至該電性接觸墊211;其中,該半導體晶片27之電極凸塊271係壓合於該異方性導電膠26上,如第3圖所示;亦或,如第3’圖所示,該電極凸塊271經壓合後係嵌埋於該異方性導電膠26中。Referring to FIGS. 3 and 3', an embodiment of a semiconductor wafer on a package substrate of the present invention; as shown, a semiconductor wafer 27 is laminated on the anisotropic conductive paste 26, the semiconductor wafer 27 having The plurality of electrode bumps 271 are disposed such that the electrode bumps 271 correspond to the respective electrical contact pads 211, so that the anisotropic conductive paste 26 between the electrode bumps 271 and the electrical contact pads 211 form a conductive path 260. The electrode bump 271 is electrically connected to the electrical contact pad 211 by the conductive via 260; wherein the electrode bump 271 of the semiconductor wafer 27 is pressed against the anisotropic conductive paste 26, as shown in FIG. Alternatively, or as shown in FIG. 3', the electrode bump 271 is embedded in the anisotropic conductive paste 26 after being pressed.

本發明不需使用焊錫材料,更無需形成高度一致的焊料凸塊,而係藉由該異方性導電膠26覆蓋該基板本體20之第一表面20a,以包覆各該電性接觸墊211,再將複數個半導體晶片27壓合於該異方性導電膠26上,俾能同時於具複數個基板本體20的板材各別進行對位,使該些半導體晶片27的電極凸塊271準確對應各該基板本體20的電性接觸墊211,而能進行大版面(panel)封裝,俾有效節省製程步驟及成本;再者,依實際製程需要,亦可進行單顆封裝。The present invention does not need to use a solder material, and it is not necessary to form a highly uniform solder bump. The first surface 20a of the substrate body 20 is covered by the anisotropic conductive paste 26 to cover each of the electrical contact pads 211. Then, a plurality of semiconductor wafers 27 are pressed onto the anisotropic conductive paste 26, and the plates of the plurality of substrate bodies 20 are simultaneously aligned, so that the electrode bumps 271 of the semiconductor wafers 27 are accurate. Corresponding to each of the electrical contact pads 211 of the substrate body 20, a large panel package can be performed, which saves process steps and costs, and can also be packaged in a single package according to actual process requirements.

本發明藉由該異方性導電膠26作為導電元件,無須進行習知迴焊而使焊料凸塊包覆電極凸塊以形成導電凸塊之製程,因而本發明之半導體晶片27無須使用高度較高之電極凸塊,俾有效降低整體封裝結構的厚度。According to the present invention, the anisotropic conductive paste 26 is used as a conductive member, and the solder bump is not required to be soldered to form a conductive bump, so that the semiconductor wafer 27 of the present invention does not need to be used. The high electrode bumps effectively reduce the thickness of the overall package structure.

本發明復提供一種覆晶封裝結構,係包括:基板本體20,係具有第一表面20a,於該第一表面20a上形成第一線路層21a,且該第一線路層21a具有複數電性接觸墊211;絕緣薄膜22,係形成於該基板本體20及第一線路層21a上,並形成有複數第一開孔220,令該些電性接觸墊211對應外露於各該第一開孔220,且該絕緣薄膜22之厚度係低於該第一線路層21a之厚度;第一防焊層23a,係形成於該絕緣薄膜22上,且該第一防焊層23a中形成開口230a,令部份之絕緣薄膜22及該些電性接觸墊212露出於該開口230a;表面處理層24,係對應形成於各該第一開孔220中之電性接觸墊211上;異方性導電膠26,係形成於該第一防焊層23a之開口230a中的絕緣薄膜22及表面處理層24上;半導體晶片27,係壓合於該異方性導電膠26上,並具有複數電極凸塊271,且各該電極凸塊271對應各該電性接觸墊211,以令各該電極凸塊271與電性接觸墊211之間的異方性導電膠26形成導電通路260,俾使該電極凸塊271藉由該導電通路260電性連接至該電性接觸墊211;其中,該電極凸塊271係壓合於該異方性導電膠26上或嵌埋於該異方性導電層26中。The present invention further provides a flip chip package structure, comprising: a substrate body 20 having a first surface 20a, a first circuit layer 21a formed on the first surface 20a, and the first circuit layer 21a having a plurality of electrical contacts The insulating film 22 is formed on the substrate body 20 and the first circuit layer 21a, and a plurality of first openings 220 are formed, and the electrical contact pads 211 are exposed to the first openings 220. The thickness of the insulating film 22 is lower than the thickness of the first circuit layer 21a; the first solder resist layer 23a is formed on the insulating film 22, and the opening 230a is formed in the first solder resist layer 23a. A portion of the insulating film 22 and the electrical contact pads 212 are exposed to the opening 230a; the surface treatment layer 24 is corresponding to the electrical contact pads 211 formed in each of the first openings 220; the anisotropic conductive adhesive 26, formed on the insulating film 22 and the surface treatment layer 24 in the opening 230a of the first solder resist layer 23a; the semiconductor wafer 27 is press-bonded to the anisotropic conductive paste 26 and has a plurality of electrode bumps 271, and each of the electrode bumps 271 corresponds to each of the electrical contact pads 211 The anisotropic conductive paste 26 between the electrode bumps 271 and the electrical contact pads 211 forms a conductive via 260, such that the electrode bumps 271 are electrically connected to the electrical contact pads 211 through the conductive vias 260; The electrode bump 271 is pressed onto the anisotropic conductive paste 26 or embedded in the anisotropic conductive layer 26.

依上述之覆晶封裝結構,形成該表面處理層24之材料係選自由化學鍍鎳/金(Ni/Au)、化鎳浸金(ENIG)、化鎳鈀浸金(ENEPIG)、化學鍍錫(Immersion Tin)及有機保焊劑(OSP)所組成之群組中之其中一者。According to the above flip chip package structure, the material for forming the surface treatment layer 24 is selected from the group consisting of electroless nickel/gold (Ni/Au), nickel immersion gold (ENIG), nickel-palladium immersion gold (ENEPIG), and electroless tin plating. One of a group of (Immersion Tin) and Organic Preservative (OSP).

依上所述,該基板本體20具有相對於該第一表面20a之第二表面20b,於該第二表面20b上係形成第二線路層21b,該第二線路層21b並具有複數植球墊212;該封裝基板結構復包括形成於該第二表面20b及第二線路層21b上之防焊層23,且該防焊層23中形成複數第二開孔230,令該植球墊212對應外露於各該第二開孔230。According to the above, the substrate body 20 has a second surface 20b opposite to the first surface 20a, and a second circuit layer 21b is formed on the second surface 20b. The second circuit layer 21b has a plurality of ball pads. The package substrate structure includes a solder resist layer 23 formed on the second surface 20b and the second circuit layer 21b, and a plurality of second openings 230 are formed in the solder resist layer 23, so that the ball bump 212 corresponds to Exposed to each of the second openings 230.

藉由前述實施例之說明,即知,本發明之特徵在於該基板本體20之第一表面20a及第一線路層21a上先形成絕緣薄膜22,且該絕緣薄膜22中形成複數第一開孔220以對應露出各該電性接觸墊211,接著於該電性接觸墊211上形成表面處理層24,再於該絕緣薄膜22及電性接觸墊211上形成異方性導電膠26,接著將該半導體晶片27壓合於該異方性導電膠26上,令該半導體晶片27之電極凸塊271與基板本體20之電性接觸墊211對應壓合,而於該異方性導電膠26中形成導電通路260,俾令該電極凸塊271經由該導電通路260以電性連接至該電性接觸墊211。俾於細間距佈局中,能有效克服習知進行線路對位、形成防焊層開孔及預焊料填入開孔的困難性,並能避免習知迴焊製程中產生焊料凸塊橋接短路之缺失。The present invention is characterized in that the first surface 20a of the substrate body 20 and the first circuit layer 21a are first formed with an insulating film 22, and a plurality of first openings are formed in the insulating film 22. 220, correspondingly exposing each of the electrical contact pads 211, then forming a surface treatment layer 24 on the electrical contact pads 211, and forming an anisotropic conductive paste 26 on the insulating film 22 and the electrical contact pads 211, and then The semiconductor wafer 27 is pressed onto the anisotropic conductive paste 26, and the electrode bumps 271 of the semiconductor wafer 27 are pressed against the electrical contact pads 211 of the substrate body 20, and the anisotropic conductive paste 26 is pressed. The conductive via 260 is formed to electrically connect the electrode bump 271 to the electrical contact pad 211 via the conductive via 260. In the fine pitch layout, it can effectively overcome the difficulties of conventional alignment, formation of solder mask opening and pre-solder filling, and can avoid solder bump bridging short circuit in the conventional reflow process. Missing.

再者,藉由該異方性導電膠26包覆該基板本體20之電性接觸墊211,且該半導體晶片27之電極凸塊271對應壓合於該異方性導電膠26上或嵌入該異方性導電膠26中,俾能有效避免習知底部填膠易產生空隙之問題,進而避免於後續製程中產生之可靠度問題。Furthermore, the electrical contact pads 211 of the substrate body 20 are covered by the anisotropic conductive paste 26, and the electrode bumps 271 of the semiconductor wafer 27 are correspondingly pressed onto the anisotropic conductive paste 26 or embedded therein. In the anisotropic conductive adhesive 26, the crucible can effectively avoid the problem that the bottom filling is easy to generate voids, thereby avoiding the reliability problem generated in the subsequent process.

又,本發明係藉由該異方性導電膠26覆蓋該基板本體20之第一表面20a,以包覆各該電性接觸墊211,再將複數個半導體晶片27壓合於該異方性導電膠26,令該些半導體晶片27能同時各別對位具有複數個基板本體20的板材,使該些半導體晶片27的電極凸塊271對應各該基板本體20的電性接觸墊211,因而能進行大版面(panel)封裝,俾以有效節省製程步驟及成本;再者,依實際製程需要,亦可進行單顆封裝。Moreover, in the present invention, the first surface 20a of the substrate body 20 is covered by the anisotropic conductive paste 26 to cover the respective electrical contact pads 211, and the plurality of semiconductor wafers 27 are pressed against the anisotropy. The conductive paste 26 enables the semiconductor wafers 27 to simultaneously align the plurality of substrate bodies 20 with the plurality of substrate bodies 20, so that the electrode bumps 271 of the semiconductor wafers 27 correspond to the electrical contact pads 211 of the substrate bodies 20, thereby It can be used for large-area panel packaging to save process steps and costs. In addition, it can be packaged in a single package according to actual process requirements.

上述實施例僅例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修飾與改變。因此,本發明之權利保護範圍,應如後述之申請專利範圍所列。The above-described embodiments are merely illustrative of the principles of the invention and its effects, and are not intended to limit the invention. Modifications and variations of the above-described embodiments can be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of protection of the present invention should be as set forth in the scope of the claims described below.

10、20...基板本體10, 20. . . Substrate body

10a...表面10a. . . surface

112、211...電性接觸墊112, 211. . . Electrical contact pad

11...線路層11. . . Circuit layer

12...防焊層12. . . Solder mask

120...開孔120. . . Opening

14...預焊料14. . . Pre-solder

14a...焊料凸塊14a. . . Solder bump

15、27...半導體晶片15, 27. . . Semiconductor wafer

151、271...電極凸塊151, 271. . . Electrode bump

155‧‧‧導電凸塊155‧‧‧Electrical bumps

16‧‧‧底部填膠16‧‧‧Bottom filling

20a‧‧‧第一表面20a‧‧‧ first surface

20b‧‧‧第二表面20b‧‧‧second surface

21a‧‧‧第一線路層21a‧‧‧First circuit layer

21b‧‧‧第二線路層21b‧‧‧Second circuit layer

212‧‧‧植球墊212‧‧‧Ball mat

22‧‧‧絕緣薄膜22‧‧‧Insulation film

220‧‧‧第一開孔220‧‧‧First opening

23a‧‧‧第一防焊層23a‧‧‧First solder mask

230a‧‧‧開口230a‧‧‧ openings

23b‧‧‧第二防焊層23b‧‧‧Second solder mask

230b‧‧‧第二開孔230b‧‧‧second opening

24‧‧‧表面處理層24‧‧‧Surface treatment layer

26‧‧‧異方性導電膠26‧‧‧ anisotropic conductive adhesive

260‧‧‧導電通路260‧‧‧Electrical path

第1A至1E圖係為習知覆晶封裝結構製法之剖視示意圖;1A to 1E are schematic cross-sectional views showing a conventional method for fabricating a flip chip package structure;

第2A至2E圖係為本發明之封裝基板結構及其製法之剖視示意圖;以及2A to 2E are schematic cross-sectional views showing the structure of the package substrate of the present invention and a method of manufacturing the same;

第3及3’圖係為本發明之覆晶封裝結構之剖視示意圖。The third and third views are schematic cross-sectional views of the flip chip package structure of the present invention.

20...基板本體20. . . Substrate body

20a...第一表面20a. . . First surface

20b...第二表面20b. . . Second surface

21a...第一線路層21a. . . First circuit layer

211...電性接觸墊211. . . Electrical contact pad

21b...第二線路層21b. . . Second circuit layer

212...植球墊212. . . Ball pad

22...絕緣薄膜twenty two. . . Insulating film

23a...第一防焊層23a. . . First solder mask

230a...開口230a. . . Opening

23b...第二防焊層23b. . . Second solder mask

230b...第二開孔230b. . . Second opening

24...表面處理層twenty four. . . Surface treatment layer

26...異方性導電膠26. . . Anisotropic conductive adhesive

Claims (24)

一種封裝基板結構,係包括:基板本體,係具有第一表面及相對於該第一表面之第二表面;第一線路層,係形成於該第一表面上,且具有複數電性接觸墊;絕緣薄膜,係形成於該基板本體之第一表面及第一線路層上,並形成有複數第一開孔,令該些電性接觸墊對應外露於各該第一開孔,且該絕緣薄膜之厚度係低於該第一線路層之厚度;第一防焊層,係形成於該絕緣薄膜上,且該第一防焊層中形成開口,令部份之絕緣薄膜及該些電性接觸墊外露於該開口;第二線路層,係形成於該第二表面上;以及異方性導電膠,係形成於該第一防焊層之開口中的絕緣薄膜及電性接觸墊上。 The package substrate structure includes: a substrate body having a first surface and a second surface opposite to the first surface; a first circuit layer formed on the first surface and having a plurality of electrical contact pads; An insulating film is formed on the first surface of the substrate body and the first circuit layer, and is formed with a plurality of first openings, so that the electrical contact pads are exposed to the first openings, and the insulating film The thickness of the first circuit layer is lower than the thickness of the first circuit layer; the first solder resist layer is formed on the insulating film, and an opening is formed in the first solder resist layer to partially seal the insulating film and the electrical contacts The pad is exposed on the opening; the second circuit layer is formed on the second surface; and the anisotropic conductive adhesive is formed on the insulating film and the electrical contact pad in the opening of the first solder resist layer. 如申請專利範圍第1項之封裝基板結構,復包括形成於該電性接觸墊及異方性導電膠之間的表面處理層。 The package substrate structure of claim 1, further comprising a surface treatment layer formed between the electrical contact pad and the anisotropic conductive paste. 如申請專利範圍第2項之封裝基板結構,其中,形成該表面處理層之材料係選自由化學鍍鎳/金(Ni/Au,係先形成鎳,之後再形成金)、化鎳浸金(Electroless Ni & Immersion Gold,ENIG)、化鎳鈀浸金(Electroless Nickel/Electroless Palladium/Immersion Gold,ENEPIG)、化學鍍錫(Immersion Tin)及有機保焊劑(OSP)所組成 之群組中之其中一者。 The package substrate structure of claim 2, wherein the material for forming the surface treatment layer is selected from the group consisting of electroless nickel/gold plating (Ni/Au, forming nickel first, then forming gold), and nickel immersion gold ( Electroless Ni & Immersion Gold, ENIG), Electroless Nickel/Electroless Palladium/Immersion Gold (ENEPIG), Electroless Tin (Immersion Tin) and Organic Soldering Agent (OSP) One of the groups. 如申請專利範圍第1項之封裝基板結構,其中,該第二線路層並具有複數植球墊。 The package substrate structure of claim 1, wherein the second circuit layer has a plurality of ball pads. 如申請專利範圍第4項之封裝基板結構,復包括形成於該第二表面及第二線路層上之第二防焊層,該第二防焊層中並形成複數第二開孔,令該些植球墊對應外露於各該第二開孔。 The package substrate structure of claim 4, further comprising a second solder resist layer formed on the second surface and the second circuit layer, wherein the second solder resist layer forms a plurality of second openings, The ball-forming pads are correspondingly exposed to each of the second openings. 一種覆晶封裝結構,係包括:基板本體,係具有第一表面及相對於該第一表面之第二表面,於該第一表面上形成第一線路層,且該第一線路層具有複數電性接觸墊,又於該第二表面上形成第二線路層;絕緣薄膜,係形成於該基板本體之第一表面及第一線路層上,並形成有複數第一開孔,令該些電性接觸墊對應外露於各該第一開孔,且該絕緣薄膜之厚度係低於該第一線路層之厚度;第一防焊層,係形成於該絕緣薄膜上,且該第一防焊層中形成開口,令部份之絕緣薄膜及該些電性接觸墊露出於該開口;異方性導電膠,係形成於該第一防焊層之開口中的絕緣薄膜及電性接觸墊上;以及半導體晶片,係壓合於該異方性導電膠上,並具有複數電極凸塊,使該電極凸塊對應各該電性接觸墊,以令各該電極凸塊與電性接觸墊之間的異方性導 電膠形成導電通路,俾使該電極凸塊藉由該異方性導電膠所形成之導電通路電性連接至該電性接觸墊。 A flip chip package structure includes: a substrate body having a first surface and a second surface opposite to the first surface, a first circuit layer formed on the first surface, and the first circuit layer has a plurality of a second contact layer is formed on the second surface; an insulating film is formed on the first surface of the substrate body and the first circuit layer, and a plurality of first openings are formed to make the electricity The contact pads are correspondingly exposed to the first openings, and the thickness of the insulating film is lower than the thickness of the first circuit layer; the first solder resist layer is formed on the insulating film, and the first solder resist is Forming an opening in the layer to expose a portion of the insulating film and the electrical contact pads to the opening; the anisotropic conductive adhesive is formed on the insulating film and the electrical contact pad in the opening of the first solder resist layer; And a semiconductor wafer bonded to the anisotropic conductive paste and having a plurality of electrode bumps corresponding to the electrical contact pads so as to be between the electrode bumps and the electrical contact pads Anisotropy The electro-glue forms a conductive path, and the electrode bump is electrically connected to the electrical contact pad by the conductive path formed by the anisotropic conductive paste. 如申請專利範圍第6項之覆晶封裝結構,復包括表面處理層,係對應形成於各該第一開孔中之電性接觸墊上。 The flip chip package structure of claim 6 further comprises a surface treatment layer corresponding to the electrical contact pads formed in each of the first openings. 如申請專利範圍第7項之覆晶封裝結構,其中,形成該表面處理層之材料係選自由化學鍍鎳/金、化鎳浸金(ENIG)、化鎳鈀浸金(ENEPIG)、化學鍍錫(Immersion Tin)及有機保焊劑(OSP)所組成之群組中之其中一者。 The flip chip package structure of claim 7, wherein the material for forming the surface treatment layer is selected from the group consisting of electroless nickel/gold, nickel immersion gold (ENIG), nickel-palladium immersion gold (ENEPIG), electroless plating. One of a group of tin (Immersion Tin) and organic solder resist (OSP). 如申請專利範圍第6項之覆晶封裝結構,其中,該第二線路層並具有複數植球墊。 The flip chip package structure of claim 6, wherein the second circuit layer has a plurality of ball pads. 如申請專利範圍第9項之覆晶封裝結構,復包括形成於該第二表面及第二線路層上之第二防焊層,該第二防焊層中並形成複數第二開孔,令該些植球墊對應外露於各該第二開孔。 The flip chip package structure of claim 9 further comprising a second solder resist layer formed on the second surface and the second circuit layer, wherein the second solder resist layer forms a plurality of second openings, The ball-forming pads are correspondingly exposed to each of the second openings. 如申請專利範圍第6項之覆晶封裝結構,其中,該電極凸塊係壓合於該異方性導電膠上。 The flip chip package structure of claim 6, wherein the electrode bump is pressed against the anisotropic conductive paste. 如申請專利範圍第6項之覆晶封裝結構,其中,該電極凸塊係嵌埋於該異方性導電膠中。 The flip-chip package structure of claim 6, wherein the electrode bump is embedded in the anisotropic conductive paste. 一種封裝基板結構之製法,係包括:提供一基板本體,係具有第一表面及相對於該第一表面之第二表面,於該基板本體之第一表面上形成第一線路層,且該第一線路層具有複數電性接觸墊,又於該第二表面上形成第二線路層; 於該第一表面及第一線路層上形成絕緣薄膜,且該絕緣薄膜之厚度係低於該第一線路層之厚度,該絕緣薄膜中並形成複數第一開孔,令該些電性接觸墊對應露出於各該第一開孔;於該絕緣薄膜上形成第一防焊層,且該第一防焊層中形成開口,令部份之絕緣薄膜及該些電性接觸墊露出於該開口;以及於該第一防焊層之開口中的絕緣薄膜及各該第一開孔中之電性接觸墊上形成異方性導電膠。 A method for fabricating a package substrate structure includes: providing a substrate body having a first surface and a second surface opposite to the first surface, forming a first circuit layer on the first surface of the substrate body, and the first a circuit layer has a plurality of electrical contact pads, and a second circuit layer is formed on the second surface; Forming an insulating film on the first surface and the first circuit layer, and the thickness of the insulating film is lower than the thickness of the first circuit layer, and forming a plurality of first openings in the insulating film to make the electrical contacts The pad is correspondingly exposed to each of the first openings; a first solder resist layer is formed on the insulating film, and an opening is formed in the first solder resist layer, so that a portion of the insulating film and the electrical contact pads are exposed Opening; and forming an anisotropic conductive paste on the insulating film in the opening of the first solder resist layer and the electrical contact pads in each of the first openings. 如申請專利範圍第13項之封裝基板結構之製法,復包括於各該第一開孔中之電性接觸墊上形成表面處理層。 The method for manufacturing a package substrate structure according to claim 13 is characterized in that a surface treatment layer is formed on the electrical contact pads in each of the first openings. 如申請專利範圍第14項之封裝基板結構之製法,其中,形成該表面處理層之材料係選自由化學鍍鎳/金、化鎳浸金(ENIG)、化鎳鈀浸金(ENEPIG)、化學鍍錫(Immersion Tin)及有機保焊劑(OSP)所組成之群組中之其中一者。 The method for manufacturing a package substrate structure according to claim 14, wherein the material for forming the surface treatment layer is selected from the group consisting of electroless nickel/gold, nickel immersion gold (ENIG), nickel-palladium immersion gold (ENEPIG), and chemistry. One of a group of tin-plated (Immersion Tin) and organic solder resist (OSP). 如申請專利範圍第13項之封裝基板結構之製法,其中,該第二線路層具有複數植球墊。 The method of fabricating a package substrate structure according to claim 13 , wherein the second circuit layer has a plurality of ball pads. 如申請專利範圍第16項之封裝基板結構之製法,復包括於該第二表面及第二線路層上形成第二防焊層,且該第二防焊層中形成複數第二開孔,令該些植球墊對應外露於各該第二開孔。 The method for manufacturing a package substrate structure according to claim 16 , further comprising forming a second solder resist layer on the second surface and the second circuit layer, and forming a plurality of second openings in the second solder resist layer, The ball-forming pads are correspondingly exposed to each of the second openings. 一種覆晶封裝結構之製法,係包括: 提供一基板本體,係具有第一表面及相對於該第一表面之第二表面,於該基板本體之第一表面上形成第一線路層,且該第一線路層具有複數電性接觸墊,又於該第二表面上形成第二線路層;於該第一表面及第一線路層上形成絕緣薄膜,且該絕緣薄膜之厚度係低於該第一線路層之厚度,該絕緣薄膜中並形成複數第一開孔,令各該電性接觸墊對應外露於各該第一開孔;於該絕緣薄膜上形成第一防焊層,且該第一防焊層中形成開口,令部份之絕緣薄膜及該些電性接觸墊露出於該開口;於該第一防焊層之開口中的絕緣薄膜及各該第一開孔中之電性接觸墊上形成異方性導電膠;以及於該異方性導電膠上壓合半導體晶片,該半導體晶片具有複數電極凸塊,使該電極凸塊對應各該電性接觸墊,以令各該電極凸塊與電性接觸墊之間的異方性導電膠形成導電通路,俾使該電極凸塊藉由該異方性導電膠所形成之導電通路電性連接至該電性接觸墊。 A method for manufacturing a flip chip package structure, comprising: Providing a substrate body having a first surface and a second surface opposite to the first surface, forming a first circuit layer on the first surface of the substrate body, and the first circuit layer has a plurality of electrical contact pads Forming a second circuit layer on the second surface; forming an insulating film on the first surface and the first circuit layer, and the thickness of the insulating film is lower than the thickness of the first circuit layer, and the insulating film is Forming a plurality of first openings, so that each of the electrical contact pads is exposed to each of the first openings; forming a first solder resist layer on the insulating film, and forming an opening in the first solder resist layer The insulating film and the electrical contact pads are exposed in the opening; the anisotropic conductive paste is formed on the insulating film in the opening of the first solder resist layer and the electrical contact pads in each of the first openings; Pressing the semiconductor wafer on the anisotropic conductive paste, the semiconductor wafer has a plurality of electrode bumps, and the electrode bumps correspond to the electrical contact pads to make the difference between the electrode bumps and the electrical contact pads The square conductive adhesive forms a conductive path, The bump electrodes by electrically conductive paths are formed of the anisotropic conductive adhesive is electrically connected to the contact pad. 如申請專利範圍第18項之覆晶封裝結構之製法,復包括於各該第一開孔中之電性接觸墊上形成表面處理層。 The method for manufacturing a flip chip package structure according to claim 18, comprising forming a surface treatment layer on the electrical contact pads in each of the first openings. 如申請專利範圍第19項之覆晶封裝結構之製法,其中,形成該表面處理層之材料係選自由化學鍍鎳/金、 化鎳浸金(ENIG)、化鎳鈀浸金(ENEPIG)、化學鍍錫(Immersion Tin)及有機保焊劑(OSP)所組成之群組中之其中一者。 The method for preparing a flip chip package structure according to claim 19, wherein the material for forming the surface treatment layer is selected from the group consisting of electroless nickel/gold plating, One of a group consisting of ENIG, ENEPIG, Immersion Tin, and Organic Soldering Agent (OSP). 如申請專利範圍第18項之覆晶封裝結構之製法,其中,該第二線路層具有複數植球墊。 The method of fabricating a flip chip package structure according to claim 18, wherein the second circuit layer has a plurality of ball pads. 如申請專利範圍第21項之覆晶封裝結構之製法,復包括形成於該第二表面及第二線路層上之第二防焊層,且該第二防焊層中形成複數第二開孔,令該些植球墊對應外露於各該第二開孔。 The method for manufacturing a flip chip package structure according to claim 21, further comprising a second solder resist layer formed on the second surface and the second circuit layer, and forming a plurality of second openings in the second solder resist layer , the ball mats are correspondingly exposed to each of the second openings. 如申請專利範圍第18項之覆晶封裝結構之製法,其中,該電極凸塊係壓合於該異方性導電膠上。 The method of fabricating a flip chip package structure according to claim 18, wherein the electrode bump is pressed onto the anisotropic conductive paste. 如申請專利範圍第18項之覆晶封裝結構之製法,其中,該電極凸塊經壓合後係嵌埋於該異方性導電膠中。 The method for manufacturing a flip chip package structure according to claim 18, wherein the electrode bump is embedded in the anisotropic conductive paste after being pressed.
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