TWI432380B - Cube - like magnesia powder and its preparation method - Google Patents

Cube - like magnesia powder and its preparation method Download PDF

Info

Publication number
TWI432380B
TWI432380B TW97103055A TW97103055A TWI432380B TW I432380 B TWI432380 B TW I432380B TW 97103055 A TW97103055 A TW 97103055A TW 97103055 A TW97103055 A TW 97103055A TW I432380 B TWI432380 B TW I432380B
Authority
TW
Taiwan
Prior art keywords
magnesium oxide
magnesium
precursor
oxide powder
cubic
Prior art date
Application number
TW97103055A
Other languages
Chinese (zh)
Other versions
TW200844052A (en
Inventor
Yoshihisa Ohsaki
Atsuya Kawase
Masaaki Kunishige
Original Assignee
Tateho Kagaku Kogyo Kk
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tateho Kagaku Kogyo Kk filed Critical Tateho Kagaku Kogyo Kk
Publication of TW200844052A publication Critical patent/TW200844052A/en
Application granted granted Critical
Publication of TWI432380B publication Critical patent/TWI432380B/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F5/00Compounds of magnesium
    • C01F5/02Magnesia
    • C01F5/06Magnesia by thermal decomposition of magnesium compounds
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F5/00Compounds of magnesium
    • C01F5/02Magnesia
    • C01F5/06Magnesia by thermal decomposition of magnesium compounds
    • C01F5/08Magnesia by thermal decomposition of magnesium compounds by calcining magnesium hydroxide
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/38Particle morphology extending in three dimensions cube-like
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Inorganic Chemistry (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Description

立方體狀氧化鎂粉末及其製法Cubic magnesia powder and preparation method thereof

本發明係關於一種立方體狀氧化鎂粉末及其製法。The present invention relates to a cubic magnesium oxide powder and a process for the preparation thereof.

氧化鎂(magnesia),除耐火物以外,亦被利用作為各種添加劑或電子零件用途、螢光體原料、各種靶材原料、超導體薄膜基底用原料、穿隧磁阻元件(TMR元件)用之隧道位障原料、彩色電漿顯示面板(PDP)用之保護膜原料、或甚至PDP用結晶氧化鎂層之原料,為具有極為廣泛用途之無機材料,因而受到矚目。Magnesia, in addition to refractory, is also used as a tunnel for various additives or electronic components, as a raw material for phosphors, as a raw material for various targets, as a raw material for superconductor thin film substrates, and as a tunneling magnetoresistive element (TMR element). The barrier material, the protective film raw material for a color plasma display panel (PDP), or the raw material of the crystalline magnesium oxide layer for PDP, is an inorganic material having an extremely wide range of uses, and thus has attracted attention.

例如,作為用以形成PDP用結晶氧化鎂層之原料的氧化鎂,係要求初級粒子之形狀為立方體狀之高純度結晶粉末,且各結晶之粒徑大、粒度分布狹窄、及分散性優異之結晶粉末。For example, magnesium oxide which is a raw material for forming a crystalline magnesium oxide layer for PDP is required to have a high-purity crystalline powder having a primary particle shape in a cubic shape, and each crystal has a large particle diameter, a narrow particle size distribution, and excellent dispersibility. Crystalline powder.

氧化鎂粉末之製法,已知主要有以下方法:(1)使金屬鎂氧化之氣相法、(2)以熱分解溫度以上之溫度對氫氧化鎂或碳酸鎂等前驅物進行燒成之熱分解法、及(3)將電熔法所製得之塊加以粉碎。The method for producing magnesium oxide powder is mainly known as follows: (1) a gas phase method for oxidizing magnesium metal, and (2) a heat for firing a precursor such as magnesium hydroxide or magnesium carbonate at a temperature higher than a thermal decomposition temperature. The decomposition method, and (3) pulverizing the block obtained by the electrofusion method.

以氣相法雖可製得高純度立方體狀之氧化鎂粉末,但其粒徑僅止於未滿1μm(參照專利文獻1及非專利文獻1)。此外,其亦有在結晶表面會附著大量微粒,造成表面不乾淨之問題、或混合有立方體狀粒子與非立方體狀微粒,並非僅由立方體狀粒子構成之單分散粉末的問題。In the gas phase method, a high-purity cubic magnesium oxide powder can be obtained, but the particle diameter is only less than 1 μm (see Patent Document 1 and Non-Patent Document 1). Further, it also has a problem that a large amount of fine particles adhere to the crystal surface, causing a problem that the surface is not clean, or a mixture of cubic particles and non-cubic particles, and is not a monodisperse powder composed only of cubic particles.

以生產性更佳之熱分解法所製造之氧化鎂粉末,係具有結晶粒子之角或稜邊帶圓之多角形形狀的粉末,且不易製得較大之粒子。因此,會有吸附大氣中之二氧化碳或水分等,而導致妨礙發揮氧化鎂原有特性的情況。再者,大多僅能製得粒子互相凝集,分散性不佳之粉末。The magnesium oxide powder produced by the more productive thermal decomposition method is a powder having a polygonal shape of a corner of a crystal particle or a rounded edge, and it is difficult to produce a large particle. Therefore, carbon dioxide, moisture, and the like in the atmosphere are adsorbed, which may hinder the original characteristics of the magnesium oxide. Further, most of the powders which are obtained by agglomerating particles and having poor dispersibility can be obtained.

為克服以上熱分解法之缺點,專利文獻2中記載有下述兩種方法,亦即在將氯化物離子混合於氧化鎂前驅物或氧化鎂之後予以燒成之方法,以及將氯化鎂水溶液與鹼性沉澱劑溶液混合後,不經洗淨,過濾後加以燒成之方法。該文獻之實施例中,記載有在氧氣流中實施前述燒成。藉此所製得之氧化鎂結晶雖為立方體狀,但其粒徑僅在0.2μm左右,僅能製得粒子彼此凝集者(該文獻之圖2(A))。In order to overcome the disadvantages of the above thermal decomposition method, Patent Document 2 describes two methods, that is, a method of firing a chloride ion after mixing it with a magnesium oxide precursor or magnesium oxide, and an aqueous solution of magnesium chloride and a base. After the precipitant solution is mixed, it is not washed, filtered, and then calcined. In the examples of this document, the above-described baking is carried out in an oxygen stream. The magnesium oxide crystals thus obtained have a cubic shape, but the particle diameter thereof is only about 0.2 μm, and only those in which particles are aggregated can be obtained (Fig. 2(A) of the document).

專利文獻1:日本特開平1-282146號公報 專利文獻2:日本特開2006-36544號公報Patent Document 1: Japanese Patent Laid-Open No. 1-282146 Patent Document 2: Japanese Laid-Open Patent Publication No. 2006-36544

非專利文獻1:「材料」,昭和62年11月,第36卷,第410號,p.1157-1161Non-Patent Document 1: "Materials", November, 62, Vol. 36, No. 410, p. 1157-1161

本發明有鑒於上述現狀,其目的在於提供一種立方體狀且平均粒徑大的氧化鎂粉末及其製法。The present invention has been made in view of the above circumstances, and an object thereof is to provide a magnesium oxide powder having a cubic shape and a large average particle diameter, and a process for producing the same.

本發明人等為解決上述課題反覆進行各種研究後之結果,發現在以熱分解法對氧化鎂前驅物進行燒成,製造氧化鎂粉末時,藉由在特定量之鹵化物離子存在下,且以異於一般燒成條件之封閉系統實施該燒成,可製造出習知製 法完全無法製得之立方體狀且平均粒徑在1μm以上之極大的氧化鎂粉末,從而完成本發明。The present inventors have found that, in order to solve the above problems, various studies have been carried out, and it has been found that when a magnesium oxide precursor is fired by a thermal decomposition method to produce a magnesium oxide powder, in the presence of a specific amount of halide ions, The firing can be carried out in a closed system different from the general firing conditions, and a conventional system can be manufactured. The present invention is completed by a magnesium oxide powder having a cubic shape and having an average particle diameter of 1 μm or more.

亦即,本發明係關於一種立方體狀氧化鎂粉末,其特徵在於:以掃描型電子顯微鏡觀察之粒子形狀為立方體狀,且以雷射繞射散射式(laser diffraction scattering type)粒度分布測得之累積50%粒徑(D50 )在1.0μm以上。此處,雷射繞射散射式粒度分布測得之累積10%粒徑(D10 )與累積90%粒徑(D90 )之比D90 /D10 以在10.0以下較佳,BET比表面積以5.0m2 /g以下較佳。又,純度以在99.9質量%以上較佳。前述立方體狀氧化鎂粉末,較佳為藉由將氧化鎂前驅物在相對於該前驅物總量有0.5~30質量%之鹵化物離子存在下,以封閉系統進行燒成來製得。That is, the present invention relates to a cubic magnesium oxide powder characterized in that the shape of a particle observed by a scanning electron microscope is a cubic shape and is measured by a laser diffraction scattering type particle size distribution. The cumulative 50% particle size (D 50 ) is 1.0 μm or more. Here, the ratio of the cumulative 10% particle diameter (D 10 ) to the cumulative 90% particle diameter (D 90 ) measured by the laser diffraction scattering particle size distribution D 90 /D 10 is preferably 10.0 or less, and the BET specific surface area is preferable. It is preferably 5.0 m 2 /g or less. Further, the purity is preferably 99.9% by mass or more. The cubic magnesium oxide powder is preferably obtained by firing a magnesium oxide precursor in the presence of a halide ion in an amount of 0.5 to 30% by mass based on the total amount of the precursor.

再者,本發明亦關於一種立方體狀氧化鎂粒子,其特徵在於:以掃描型電子顯微鏡觀察之粒子形狀為立方體狀,且該立方體一邊之長度大於4.0μm,又,亦關於一種包含該立方體狀氧化鎂粒子之氧化鎂粉末。Furthermore, the present invention also relates to a cubic magnesium oxide particle characterized in that the shape of a particle observed by a scanning electron microscope is a cube shape, and the length of the side of the cube is larger than 4.0 μm, and also relates to a cube shape. Magnesium oxide powder of magnesium oxide particles.

再者,本發明亦關於一種氧化鎂粉末之製造方法,其特徵在於:將氧化鎂前驅物在相對於該前驅物總量有0.5~30質量%之鹵化物離子存在下,以封閉系統進行燒成。該氧化鎂前驅物較佳為鹼性碳酸鎂、氫氧化鎂、或該等之混合物。Furthermore, the present invention relates to a method for producing a magnesium oxide powder, characterized in that a magnesium oxide precursor is fired in a closed system in the presence of a halide ion in an amount of 0.5 to 30% by mass based on the total amount of the precursor. to make. The magnesium oxide precursor is preferably basic magnesium carbonate, magnesium hydroxide, or a mixture of the foregoing.

根據本發明,可製得立方體狀且平均粒徑大的氧化鎂粉末。於最佳狀況下,根據本發明可製造具有以下特性之氧化鎂粉末,亦即(1)粒子形狀皆呈立方體狀、(2)平均粒徑 高達1μm以上、(3)粒徑一致、(4)不含微粒,立方體狀結晶之表面乾淨且平滑、(5)各個結晶粒均分離,分散性優異。According to the present invention, a magnesium oxide powder having a cubic shape and a large average particle diameter can be obtained. Under the best conditions, according to the present invention, magnesium oxide powder having the following characteristics can be produced, that is, (1) the particle shape is cubic, and (2) the average particle diameter Up to 1 μm or more, (3) the particle diameter is uniform, (4) no fine particles, the surface of the cubic crystal is clean and smooth, and (5) each crystal grain is separated, and the dispersibility is excellent.

本發明之氧化鎂粉末係初級粒子之形狀為立方體狀者。該形狀可藉由掃描型電子顯微鏡確認。此外,「立方體狀」並非指具幾何學上意義之嚴格的立方體,如圖1~5,係指藉由以目視觀察顯微鏡照片而可辨識出大致呈立方體的形狀。由於本發明之氧化鎂粉末立方體狀之初級粒子不會產生凝集,彼此分離,因此能具有分散性優異之性質。The magnesium oxide powder of the present invention has a shape in which the primary particles have a cubic shape. This shape can be confirmed by a scanning electron microscope. In addition, "cube shape" does not refer to a cube having a strict geometric meaning, as shown in FIGS. 1 to 5, which means that a substantially cubic shape can be recognized by visually observing a microscope photograph. Since the cubic particles of the magnesium oxide powder of the present invention do not aggregate and separate from each other, they are excellent in dispersibility.

本發明之氧化鎂粉末係平均粒徑大的粉末,具體而言,以雷射繞射散射式粒度分布測得之累積50%粒徑(D50 )在1.0μm以上。具有此種大平均粒徑之立方體狀氧化鎂粉末,係由本發明人等初次發現。該D50 以1.2μm以上較佳,1.5μm以上更佳。在本發明之製法的範圍內,可製得D50 大致在20μm以下,或10μm以下之粉末。此外,D50 係指中值直徑,在粒度累積表中相當於50體積%之粒徑(μm),當以某粒徑將粉體分成2組時,較大側與較小側呈等量的粒徑。The magnesium oxide powder of the present invention is a powder having a large average particle diameter, specifically, a cumulative 50% particle diameter (D 50 ) measured by a laser diffraction scattering particle size distribution of 1.0 μm or more. The cubic magnesium oxide powder having such a large average particle diameter was first discovered by the present inventors. The D 50 is preferably 1.2 μm or more, more preferably 1.5 μm or more. Within the scope of the process of the present invention, a powder having a D 50 of approximately 20 μm or less, or 10 μm or less can be obtained. Further, D 50 means a median diameter, which corresponds to a particle diameter (μm) of 50% by volume in the particle size accumulation table, and when the powder is divided into two groups by a certain particle diameter, the larger side is equal to the smaller side. Particle size.

再者,從初級粒子整體較大且不含微粉之觀點,本發明之氧化鎂粉末,藉由BET法測得之比表面積較佳在5.0m2 /g以下。更佳為4.0m2 /g以下,再更佳為2.5m2 /g以下,特佳為1.0m2 /g以下。Further, from the viewpoint that the primary particles as a whole are large and the fine powder is not contained, the specific surface area of the magnesium oxide powder of the present invention measured by the BET method is preferably 5.0 m 2 /g or less. More preferably 4.0m 2 / g or less, and still more preferably 2.5m 2 / g or less, and particularly preferably 1.0m 2 / g or less.

本發明之氧化鎂粉末,較佳為,粒子形狀皆呈立方體 狀,微粒未附著於立方體狀結晶表面,該表面乾淨且平滑。因此,本發明之氧化鎂粉末粒徑一致,亦即,粒度分布為狹窄者較佳,具體而言,以雷射繞射散射式粒度分布測得之累積10%粒徑(D10 )與累積90%粒徑(D90 )之比D90 /D10 係滿足10.0以下者較佳。更佳為6.0以下,再更佳為4.5以下。Preferably, the magnesium oxide powder of the present invention has a particle shape in a cubic shape, and the particles are not attached to the surface of the cubic crystal, and the surface is clean and smooth. Therefore, the magnesium oxide powder of the present invention has a uniform particle size, that is, a particle size distribution is preferred, and specifically, a cumulative 10% particle diameter (D 10 ) and accumulation measured by a laser diffraction scattering particle size distribution. The ratio of 90% particle diameter (D 90 ) D 90 /D 10 is preferably 10.0 or less. More preferably 6.0 or less, and even more preferably 4.5 or less.

本發明之氧化鎂粉末係高純度粉末,純度以99.9質量%以上較佳,99.99質量%以上更佳。The magnesium oxide powder of the present invention is a high-purity powder, and the purity is preferably 99.9% by mass or more, more preferably 99.99% by mass or more.

其次,說明本發明之氧化鎂粉末的製造方法。Next, a method for producing the magnesium oxide powder of the present invention will be described.

本發明之製造方法係根據熱分解法,本發明係藉由實施下述步驟來製造氧化鎂粉末:將氧化鎂前驅物,在相對於該前驅物總量有0.5~30質量%之鹵化物離子存在下,以封閉系統進行燒成。藉此,可製造具有上述諸特性之氧化鎂粉末。The manufacturing method of the present invention is based on a thermal decomposition method, and the present invention produces a magnesium oxide powder by subjecting a magnesium oxide precursor to 0.5 to 30% by mass of a halide ion relative to the total amount of the precursor. In the presence of a closed system, the firing is carried out. Thereby, a magnesium oxide powder having the above characteristics can be produced.

前述氧化鎂前驅物只要為習知之熱分解法所使用之前驅物即可,並無特別限定,可列舉例如氫氧化鎂、鹼性碳酸鎂、碳酸鎂、草酸鎂等。其中,由於所得之氧化鎂粉末的特性優異,因此以氫氧化鎂、鹼性碳酸鎂、及此等混合物較佳。The magnesium oxide precursor is not particularly limited as long as it is a precursor used in a conventional thermal decomposition method, and examples thereof include magnesium hydroxide, basic magnesium carbonate, magnesium carbonate, and magnesium oxalate. Among them, magnesium hydroxide, basic magnesium carbonate, and the like are preferred because of the excellent properties of the obtained magnesium oxide powder.

若前述前驅物含有大量雜質,則所得之氧化鎂粉末的形狀不會呈立方體狀,而有呈帶圓之多角形狀的傾向,因此前驅物之雜質以較少為佳。具體而言,前驅物所含之雜質量,係藉由熱分解法產生氧化鎂時所殘留之雜質的合計量,較佳為不計鹵化物離子在0.1質量%以下,更佳在0.01 質量%以下。If the precursor contains a large amount of impurities, the shape of the obtained magnesium oxide powder does not have a cubic shape, but tends to have a rounded polygonal shape, so that impurities of the precursor are preferably less. Specifically, the amount of impurities contained in the precursor is a total amount of impurities remaining when magnesium oxide is generated by a thermal decomposition method, and preferably 1.5% by mass or less, more preferably 0.01 or less, of the halide ion. Below mass%.

前述燒成係在鹵化物離子存在下進行。鹵化物離子,可列舉氯化物離子、氟化物離子、溴化物離子、碘化物離子,通常係使用氯化物離子。包含鹵化物離子之化合物的具體例,可列舉鹽酸、氯化銨、氯化鈉、氯化鉀、氯化鎂等。The firing is carried out in the presence of a halide ion. The halide ion may, for example, be a chloride ion, a fluoride ion, a bromide ion or an iodide ion, and a chloride ion is usually used. Specific examples of the compound containing a halide ion include hydrochloric acid, ammonium chloride, sodium chloride, potassium chloride, magnesium chloride, and the like.

鹵化物離子之存在量,係相對於氧化鎂前驅物總量,在0.5~30質量%之範圍。若鹵化物離子之存在量過少,則無法發揮本發明之效果,反之,若過多則氧化鎂之結晶不易成長。較佳在1.0~25質量%之範圍,更佳在10~25質量%之範圍。The amount of halide ions present is in the range of 0.5 to 30% by mass based on the total amount of the magnesium oxide precursor. If the amount of the halide ion is too small, the effect of the present invention cannot be exhibited. On the other hand, if it is too large, the crystal of magnesium oxide is hard to grow. It is preferably in the range of 1.0 to 25% by mass, more preferably in the range of 10 to 25% by mass.

包含鹵化物離子之化合物,可直接為氧化鎂前驅物、或為來自於氧化鎂前驅物所含之雜質者、或為藉由溶液合成法調製氧化鎂前驅物時所產生之副產品、或為對氧化鎂前驅物另外添加者、或亦可為在封閉式爐中之氣體環境氣氛中添加例如作為氣體之氯化氫等者。又,亦可藉由洗淨等充分除去氧化鎂前驅物所含之雜質或調製氧化鎂時所產生之副產品,再另添加於氧化鎂前驅物或氣體環境氣氛中。a compound containing a halide ion, which may be directly a magnesium oxide precursor, or an impurity derived from a magnesium oxide precursor, or a by-product produced by modulating a magnesium oxide precursor by a solution synthesis method, or a pair The magnesium oxide precursor may be additionally added, or may be, for example, hydrogen chloride as a gas in a gas atmosphere in a closed furnace. Further, the impurities contained in the magnesium oxide precursor or the by-products generated when the magnesium oxide is prepared may be sufficiently removed by washing or the like, and further added to the magnesium oxide precursor or the gas atmosphere.

本發明中氧化鎂前驅物,較佳為以溶液合成所製得者。The magnesium oxide precursor in the present invention is preferably obtained by solution synthesis.

當氧化鎂前驅物為鹼性碳酸鎂與氫氧化鎂之混合物時,在以溶液合成法調製該前驅物時,例如(1)混合氯化鎂水溶液與氫氧化鈉水溶液,以製得氫氧化鎂漿液,(2)使該漿液中之氫氧化鎂之一部分碳酸化,以製得包含鹼性碳酸 鎂與氫氧化鎂之漿液,(3)過濾該漿液,以製得鹼性碳酸鎂與氫氧化鎂之混合物。於該混合物包含作為起始材料之氯化鎂或副產品之氯化鈉的氯化物離子。When the magnesium oxide precursor is a mixture of basic magnesium carbonate and magnesium hydroxide, when the precursor is prepared by solution synthesis, for example, (1) mixing an aqueous solution of magnesium chloride with an aqueous solution of sodium hydroxide to obtain a magnesium hydroxide slurry, (2) partially carbonating one of the magnesium hydroxides in the slurry to produce an alkaline carbonate A slurry of magnesium and magnesium hydroxide, (3) filtering the slurry to obtain a mixture of basic magnesium carbonate and magnesium hydroxide. The mixture contains chloride ions of sodium chloride or by-product sodium chloride as a starting material.

前述步驟(1)中,製得氫氧化鎂漿液後,可藉由以水稀釋,較佳為將該漿液之濃度調整至50~100g/L之範圍,更佳為60~90g/L之範圍。藉由降低漿液之濃度,可降低漿液之粘度,用以使後續步驟(2)之碳酸化反應能均勻地進行。In the above step (1), after the magnesium hydroxide slurry is obtained, it can be diluted with water, preferably the concentration of the slurry is adjusted to a range of 50 to 100 g/L, more preferably 60 to 90 g/L. . By lowering the concentration of the slurry, the viscosity of the slurry can be lowered to allow the carbonation reaction of the subsequent step (2) to proceed uniformly.

前述步驟(2)中,藉由將二氧化碳氣體吹入上述漿液,使漿液中之氫氧化鎂的一部分碳酸化。此碳化反應之溫度以40~80℃較佳。在該溫度範圍,可迅速進行由氫氧化鎂轉換成鹼性碳酸鎂,且反應效率佳。再者,在該溫度範圍內,可製得具有過濾效率優異之粒徑的鹼性碳酸鎂與氫氧化鎂的混合物。In the above step (2), a part of the magnesium hydroxide in the slurry is carbonated by blowing carbon dioxide gas into the slurry. The temperature of this carbonization reaction is preferably 40 to 80 °C. In this temperature range, conversion from magnesium hydroxide to basic magnesium carbonate can be rapidly carried out, and the reaction efficiency is good. Further, in this temperature range, a mixture of basic magnesium carbonate and magnesium hydroxide having a particle diameter excellent in filtration efficiency can be obtained.

前述碳酸化反應所使用之二氧化碳氣體的使用量,係設為能使氫氧化鎂漿液中之氫氧化鎂的一部分轉換成鹼性碳酸鎂,以供應鹼性碳酸鎂與氫氧化鎂之混合物的量。具體之二氧化碳氣體的使用量,係相對於氫氧化鎂1莫耳,以0.2~2.0莫耳當量較佳。在該範圍內,可以高效率製得過濾效率優異之鹼性碳酸鎂與氫氧化鎂的混合物。The amount of carbon dioxide gas used in the carbonation reaction is such that a part of magnesium hydroxide in the magnesium hydroxide slurry is converted into basic magnesium carbonate to supply a mixture of basic magnesium carbonate and magnesium hydroxide. . The amount of carbon dioxide gas used is preferably from 0.2 to 2.0 mol equivalents per mol of magnesium hydroxide. Within this range, a mixture of basic magnesium carbonate and magnesium hydroxide excellent in filtration efficiency can be obtained with high efficiency.

前述步驟(3)中,將前述步驟(2)所得之包含鹼性碳酸鎂與氫氧化鎂的漿液加以過濾,而製得固體之鹼性碳酸鎂與氫氧化鎂的混合物。由於該固態混合物含有氯化物離子,因此亦可不經洗淨將其直接乾燥後,進行後述之燒成,或 亦可使用適量之水將該混合物加以洗淨,藉此使塊狀物中之氯化物離子的量降低至適當程度後,再進行乾燥及燒成。若充分進行洗淨,則由於氯化物離子之含量會過低,而無法得到本發明之效果,因此必須藉由洗淨水之使用量、洗淨時間等來控制洗淨的程度。然而,亦可充分進行洗淨以完全除去氯化物離子後,再另外添加含有鹵化物離子之化合物。In the above step (3), the slurry containing the basic magnesium carbonate and magnesium hydroxide obtained in the above step (2) is filtered to obtain a mixture of solid alkaline magnesium carbonate and magnesium hydroxide. Since the solid mixture contains chloride ions, it may be directly dried without washing, and then subjected to calcination described later, or The mixture may be washed with an appropriate amount of water to reduce the amount of chloride ions in the cake to an appropriate level, followed by drying and firing. When the washing is sufficiently performed, the content of the chloride ions is too low, and the effect of the present invention cannot be obtained. Therefore, it is necessary to control the degree of washing by the amount of washing water used, the washing time, and the like. However, it is also possible to sufficiently wash the chloride ions to completely remove the chloride ions, and then add a compound containing a halide ion.

當氧化鎂前驅物為氫氧化鎂時,為了以溶液合成法調製該前驅物,例如(1)混合氯化鎂水溶液與氫氧化鈉水溶液,以製得氫氧化鎂漿液,(2)過濾該漿液,以製得固態之氫氧化鎂。該固態物含有作為起始材料之氯化鎂或副產品之氯化鈉的氯化物離子。When the magnesium oxide precursor is magnesium hydroxide, in order to prepare the precursor by solution synthesis, for example, (1) mixing an aqueous solution of magnesium chloride with an aqueous solution of sodium hydroxide to prepare a magnesium hydroxide slurry, and (2) filtering the slurry to A solid magnesium hydroxide is obtained. The solid contains chloride ions of sodium chloride or a by-product of sodium chloride as a starting material.

前述步驟(1)中,製得氫氧化鎂漿液後,藉由以水稀釋,將該漿液之濃度較佳為調整至50~100g/L之範圍,更佳為調整至60~90g/L之範圍,並且較佳為再藉由熟化使該漿液中之氫氧化鎂粒子成長。藉此,可提升步驟(2)之過濾效率。前述熟化條件,並無特別限定,只要在攪拌漿液下,以高溫保持一定時間即可。熟化溫度例如在80~150℃左右,熟化時間為數分鐘~數小時左右即可。In the above step (1), after the magnesium hydroxide slurry is prepared, the concentration of the slurry is preferably adjusted to a range of 50 to 100 g/L, more preferably to 60 to 90 g/L, by dilution with water. The range, and preferably the growth of the magnesium hydroxide particles in the slurry by aging. Thereby, the filtration efficiency of the step (2) can be improved. The aging conditions are not particularly limited, and may be maintained at a high temperature for a predetermined period of time under stirring of the slurry. The aging temperature is, for example, about 80 to 150 ° C, and the aging time is about several minutes to several hours.

前述步驟(2)中,將前述步驟(1)所得之氫氧化鎂的漿液加以過濾,製得固態之氫氧化鎂。由於該固態物含有氯化物離子,因此以上述方式來處理該固態物即可。In the above step (2), the slurry of the magnesium hydroxide obtained in the above step (1) is filtered to obtain a solid magnesium hydroxide. Since the solid matter contains chloride ions, the solid matter can be treated in the above manner.

本發明之藉由熱分解法之氧化鎂製法中,必須在鹵化物離子存在下,且以封閉系統來進行氧化鎂前驅物之燒 成。本發明之封閉系統,係指大致密閉成使存在於進行燒成之空間的氣體,實質上不會流出至外部,且實質上氣體亦不會從外部流入之系統,與開放在大氣或氧等環境氣氛下,或一邊使該等氣流流動一邊進行之一般燒成方法不同。本發明係藉由在封閉系統進行燒成,使鹵化物離子不會飛散至外部,而留在進行燒成之容器中,以充分參與氧化鎂粉末之結晶成長過程,藉此製得平均粒徑極大之立方體狀結晶粉末。In the method for producing magnesium oxide by the thermal decomposition method of the present invention, it is necessary to carry out the burning of the magnesium oxide precursor in the presence of a halide ion and in a closed system. to make. The closed system of the present invention is a system that is substantially sealed so that the gas existing in the space for firing does not substantially flow out to the outside, and substantially does not flow from the outside, and is open to the atmosphere or oxygen. The general firing method is carried out under an ambient atmosphere or while flowing the gas streams. In the present invention, by baking in a closed system, the halide ions are not scattered to the outside, but remain in the container for firing to fully participate in the crystal growth process of the magnesium oxide powder, thereby obtaining an average particle diameter. Great cubic crystal powder.

此封閉系統之燒成,例如可使用實質上無環境氣氛氣體流出或流入的密閉式電爐,或置入可密閉之坩堝來進行。燒成時之溫度可在600℃~1400℃左右,最佳在1200℃左右。若燒成時之溫度過高,則會有所製得之結晶產生凝集導致分散性變差的情況。燒成時間雖因溫度而異,但一般在1~10小時左右。例如,當溫度在1200℃左右時,較佳為在5小時左右。此外,為了進行燒成而升溫時之速度,雖無特別限定,但以5~10℃/min左右即可。The firing of the closed system can be carried out, for example, by using a closed electric furnace in which substantially no ambient atmosphere flows or flows in, or by placing a sealable gasket. The temperature during firing can be from about 600 ° C to about 1400 ° C, preferably around 1200 ° C. If the temperature at the time of baking is too high, the obtained crystal may be aggregated, and the dispersibility may be deteriorated. Although the firing time varies depending on the temperature, it is usually about 1 to 10 hours. For example, when the temperature is about 1200 ° C, it is preferably about 5 hours. Further, the speed at which the temperature is raised in order to perform baking is not particularly limited, but may be about 5 to 10 ° C / min.

此燒成時之環境氣氛,並無特別限定,可列舉例如大氣、氧、氮、及氬等,但較佳為大氣或氧環境氣氛,藉此可使前驅物所含之雜質成為氧化氣體加以去除。The ambient atmosphere at the time of the calcination is not particularly limited, and examples thereof include air, oxygen, nitrogen, and argon. However, it is preferably an atmosphere or an oxygen atmosphere, whereby the impurities contained in the precursor can be made into an oxidizing gas. Remove.

雖藉由在前述條件下之燒成,使平均粒徑大的立方體狀氧化鎂粉末成長,但由於係在密閉下進行燒成,因此無法充分除去前述含有鹵化物離子之化合物等雜質,而會混入燒成後之粉末。為了降低該含有鹵化物離子之化合物之混入量,以提高氧化鎂粉末之純度,本發明之製造方法, 較佳為在前述封閉系統之一次燒成後,進一步以開放系統進行第2次燒成。Although the cubic magnesium oxide powder having a large average particle diameter is grown by firing under the above-described conditions, since it is baked in a sealed state, impurities such as a compound containing a halide ion cannot be sufficiently removed. Mix the powder after firing. In order to reduce the amount of the halide ion-containing compound to increase the purity of the magnesium oxide powder, the production method of the present invention, Preferably, after the primary firing of the closed system, the second firing is further performed in an open system.

該二次燒成,可為以一般開放系統所進行之燒成,例如可在大氣環境氣氛下,以有環境氣氛氣體流動之燃氣爐、或在氧氣流下之電爐等來進行。二次燒成時之溫度、時間、及爐內之氣體,只要能除去含有鹵化物離子之化合物等雜質即可,並無特別限定,但由於結晶成長已以一次燒成全部完成,因此二次燒成之時間相對較短亦可。The secondary firing may be carried out by a general open system, for example, in a gas atmosphere in which an ambient atmosphere flows, or an electric furnace under an oxygen flow in an atmospheric atmosphere. The temperature, the time, and the gas in the furnace at the time of the secondary firing are not particularly limited as long as impurities such as a compound containing a halide ion can be removed, but since the crystal growth is completed in one firing, the second time is completed. The firing time is relatively short.

根據本發明之製法,可製得如圖4所示之具有極大粒徑之立方體狀氧化鎂粒子。該立方體狀粒子,以掃描型電子顯微鏡觀察時,立方體一邊之長度係大於4.0μm。如此既大又無微粒、且表面乾淨又平滑之立方體狀粒子,截至目前為止尚未被提出過。在本發明之製法的範圍內,可製得立方體一邊之長度在20μm以下、或10μm以下之粒子。包含該粒子之氧化鎂粉末亦屬本發明之範圍內者。According to the process of the present invention, cubic magnesium oxide particles having an extremely large particle diameter as shown in Fig. 4 can be obtained. When the cube-shaped particles were observed by a scanning electron microscope, the length of the cube side was more than 4.0 μm. Such cube-shaped particles that are both large and particle-free and have a clean and smooth surface have not been proposed so far. Within the scope of the process of the present invention, particles having a length of one side of the cube of 20 μm or less or 10 μm or less can be obtained. Magnesium oxide powders comprising such particles are also within the scope of the invention.

實施例Example

以下,雖揭示實施例以進一步詳細說明本發明,但本發明並非限定於此等實施例。Hereinafter, the present invention will be described in further detail by way of examples, but the invention is not limited thereto.

以下之實施例中,係依以下所示之順序來測量各種物性等。In the following examples, various physical properties and the like were measured in the order shown below.

(1)掃描型電子顯微鏡(SEM)觀察法 使用掃描型電子顯微鏡(產品名:JSM-5410,JEOL製),以拍攝SEM組成像,來觀察粒子形狀及測量立方體狀氧化鎂一邊之長度。(1) Scanning electron microscope (SEM) observation method Using a scanning electron microscope (product name: JSM-5410, manufactured by JEOL), the SEM composition image was taken to observe the particle shape and measure the length of the cubic magnesium oxide side.

(2)雷射繞射散射式粒度分布測量法 使用雷射繞射散射式粒度分布測量裝置(產品名:HIRA,日機裝製),以測量累積10%粒徑(D10 )、累積50%粒徑(D50 )、及累積90%粒徑(D90 )。(2) Laser diffraction scattering particle size distribution measurement method using laser diffraction scattering type particle size distribution measuring device (product name: HIRA, Nikkiso) to measure cumulative 10% particle size (D 10 ), cumulative 50 % particle size (D 50 ), and cumulative 90% particle size (D 90 ).

(3)BET比表面積測量法 使用比表面積測量裝置(產品名:Macsorb1210,Mountech製),藉由氣體吸附法測量比表面積。(3) BET specific surface area measurement method The specific surface area was measured by a gas adsorption method using a specific surface area measuring device (product name: Macsorb 1210, manufactured by Mounttech).

(4)氧化鎂之純度測量法 氧化鎂之純度,係由100質量%減去所測得之雜質量之合計後之值。(4) Magnesium oxide purity measurement method The purity of the magnesium oxide is a value obtained by subtracting the total of the measured impurities from 100% by mass.

(5)氧化鎂之雜質量測量法 氧化鎂之雜質量(Si、Al、Ca、Fe、V、Cr、Mn、Ni、Zn、B、Zr、Cu、Na、K、Cl),係使用ICP發光分析裝置(產品名:SPS-1700,Seiko Instruments製),將試料溶解於酸後加以測量。(5) Magnesium oxide mass measurement method The impurity amount of magnesium oxide (Si, Al, Ca, Fe, V, Cr, Mn, Ni, Zn, B, Zr, Cu, Na, K, Cl) is an ICP luminescence analyzer (product name: SPS-1700) The product was prepared by dissolving the sample in acid after Seiko Instruments.

(6)氧化鎂前驅物之鹵化物量測量法 氧化鎂前驅物之鹵化物量,係藉由ICP發光分析裝置(產品名:SPS-1700,Seiko Instruments製)來測量。(6) Method for measuring the amount of halide of magnesium oxide precursor The amount of the halide of the magnesium oxide precursor was measured by an ICP emission spectrometer (product name: SPS-1700, manufactured by Seiko Instruments).

實施例1Example 1

使氫氧化鈉(NaOH)水溶液與氯化鎂(MgCl2 )水溶液反應,以製得氫氧化鎂(Mg(OH)2 )漿液。以離子交換水將該氫氧化鎂漿液稀釋至漿液濃度為75g/L,一邊以100~150rpm之速度攪拌經稀釋之氧化鎂漿液30L,一邊吹入水蒸氣,以將液溫調整至60℃。其次,一邊將液溫保持於60 ℃,一邊以10L/min之流量,由槽下部將CO2 濃度100容量%之二氧化碳氣體吹入3小時(0.8莫耳當量),使一部分轉換成鹼性碳酸鎂。A sodium hydroxide (NaOH) aqueous solution was reacted with an aqueous solution of magnesium chloride (MgCl 2 ) to prepare a magnesium hydroxide (Mg(OH) 2 ) slurry. The magnesium hydroxide slurry was diluted with ion-exchanged water to a slurry concentration of 75 g/L, and 30 L of the diluted magnesium oxide slurry was stirred at a speed of 100 to 150 rpm, and water vapor was blown thereto to adjust the liquid temperature to 60 °C. Next, while maintaining the liquid temperature at 60 ° C, a carbon dioxide gas having a CO 2 concentration of 100% by volume was blown into the lower portion of the tank for 3 hours (0.8 mol equivalent) to convert a portion into an alkaline carbonic acid at a flow rate of 10 L/min. magnesium.

接著,過濾此漿液,並以離子交換水20L對所製得之塊狀物進行水洗。此後,以乾燥機在120℃下將該塊狀物乾燥10小時,以製得前驅物。由X射線繞射分析之結果可知,前驅物係氫氧化鎂與鹼性碳酸鎂(化學式:4MgCO3 .Mg(OH)2 .8H2 O及4MgCO3 .Mg(OH)2 .4H2 O)之混合物。此時,對上述前驅物所含之氯化物離子含量進行測量後,為3質量%。Next, the slurry was filtered, and the obtained cake was washed with water at 20 L of ion-exchanged water. Thereafter, the cake was dried in a dryer at 120 ° C for 10 hours to obtain a precursor. As a result of X-ray diffraction analysis, the precursor is magnesium hydroxide and basic magnesium carbonate (chemical formula: 4MgCO 3 .Mg(OH) 2 .8H 2 O and 4MgCO 3 .Mg(OH) 2 .4H 2 O) a mixture. At this time, after measuring the chloride ion content contained in the above precursor, it was 3% by mass.

其次,將此氫氧化鎂與鹼性碳酸鎂之混合物的前驅物,在大氣環境氣氛下以無環境氣氛氣體流出流入之封閉式電爐,以升溫速度6℃/min加熱至1200℃,並以同溫度保持5小時,藉此進行燒成以形成氧化鎂粉末。並且在大氣環境氣氛下,以有環境氣氛氣體流出流入之燃氣爐,以1200℃對其進行再燒成1小時。圖1係顯示以掃描型電子顯微鏡(15,000倍)對所製得之氧化鎂粉末進行觀察的結果。所觀察之結晶形狀大致全部為立方體狀,粒子形狀極為一致。又,立方體狀結晶之一邊大約在1μm左右,由D90 /D10 較小可知為粒度分布極窄之粉末。與後述之圖9不同,結晶表面未附著有微粒,結晶表面平滑且乾淨。再者,各個立方體狀結晶粒彼此充分分離。Next, the precursor of the mixture of the magnesium hydroxide and the basic magnesium carbonate is heated to 1200 ° C at a heating rate of 6 ° C / min under an atmospheric atmosphere in a closed electric furnace flowing out of the atmosphere without ambient atmosphere. The temperature was maintained for 5 hours, whereby firing was performed to form magnesium oxide powder. Further, in an atmosphere of an atmospheric atmosphere, the gas which flows into the gas in an ambient atmosphere flows out and re-fires at 1200 ° C for one hour. Fig. 1 shows the results of observation of the obtained magnesium oxide powder by a scanning electron microscope (15,000 times). The crystal shapes observed were almost all cube-shaped, and the particle shapes were extremely uniform. Further, one side of the cubic crystal is about 1 μm, and a powder having a very narrow particle size distribution is known from a small D 90 /D 10 . Unlike FIG. 9 described later, fine particles are not adhered to the crystal surface, and the crystal surface is smooth and clean. Further, each of the cubic crystal grains is sufficiently separated from each other.

實施例2Example 2

除了將水洗步驟之離子交換水的使用量變更為10L 外,係以與實施例1相同的順序,製得鹼性碳酸鎂與氫氧化鎂之混合物的前驅物,並且製得氧化鎂粉末。其中,前述前驅物所含之氯化物離子的含量為8質量%。圖2係顯示以掃描型電子顯微鏡(15,000倍)對所製得之氧化鎂粉末進行觀察的結果。若與實施例1相較,則立方體狀結晶之一邊變大至約1.5μm左右。In addition to changing the amount of ion exchange water used in the water washing step to 10L Further, in the same manner as in Example 1, a precursor of a mixture of basic magnesium carbonate and magnesium hydroxide was obtained, and a magnesium oxide powder was obtained. The content of the chloride ion contained in the precursor is 8% by mass. Fig. 2 shows the results of observing the obtained magnesium oxide powder by a scanning electron microscope (15,000 times). When compared with Example 1, one side of the cubic crystal is enlarged to about 1.5 μm.

實施例3Example 3

除了未實施水洗步驟外,係以與實施例1相同的順序,製得鹼性碳酸鎂與氫氧化鎂之混合物的前驅物,並且製得氧化鎂粉末。其中,前述前驅物所含之氯化物離子的含量為14質量%。圖3係顯示以掃描型電子顯微鏡(15,000倍)對所製得之氧化鎂粉末進行觀察的結果。若與實施例1相較,則立方體狀結晶之一邊變大至約2μm左右。A precursor of a mixture of basic magnesium carbonate and magnesium hydroxide was prepared in the same order as in Example 1 except that the water washing step was not carried out, and a magnesium oxide powder was obtained. The content of the chloride ion contained in the precursor is 14% by mass. Fig. 3 shows the results of observing the obtained magnesium oxide powder by a scanning electron microscope (15,000 times). When compared with Example 1, one side of the cubic crystal is enlarged to about 2 μm.

實施例4Example 4

除了將水洗步驟之離子交換水的使用量變更為30L,並將6N鹽酸以離子交換水稀釋成約10倍後添加於水洗後、乾燥前之塊狀物以外,係以與實施例1相同的順序,製得鹼性碳酸、與氫氧化鎂之混合物的前驅物,並且製得氧化鎂粉末。其中,前述前驅物所含之氯化物離子的含量為20質量%。圖4係顯示以掃描型電子顯微鏡(15,000倍)對所製得之氧化鎂粉末進行觀察的結果。立方體狀結晶之一邊達到大約4μm左右,形成極大之立方體狀氧化鎂粒子。The same procedure as in Example 1 was carried out except that the amount of ion-exchanged water used in the water washing step was changed to 30 L, and 6N hydrochloric acid was diluted to about 10 times with ion-exchanged water, and then added to the cake after washing with water and before drying. A precursor of a mixture of basic carbonic acid and magnesium hydroxide was prepared, and a magnesium oxide powder was obtained. The content of the chloride ion contained in the precursor is 20% by mass. Fig. 4 shows the results of observing the obtained magnesium oxide powder by a scanning electron microscope (15,000 times). One side of the cubic crystal reaches about 4 μm, forming extremely large cubic magnesium oxide particles.

實施例5Example 5

使氫氧化鈉(NaOH)溶液與氯化鎂(MgCl2 )溶液反應,以製得氫氧化鎂(Mg(OH)2 )漿液。以離子交換水將該氫氧化鎂漿液稀釋至漿液濃度為75g/L,一邊以500~600rpm之速度攪拌經稀釋之氧化鎂漿液30L,一邊以高壓鍋將液溫保持於115℃,進行1小時水熱反應(hydrothermal reaction)。接著,過濾此漿液,並以離子交換水30L對所製得之塊狀物進行水洗。此後,以乾燥機在120℃下將該塊狀物乾燥10小時,以製得前驅物。此時,對上述前驅物所含之氯化物離子含量進行測量,為1質量%。其次,在大氣環境氣氛下以無環境氣氛氣體流出流入之封閉式電爐,以升溫速度6℃/min將此前驅物加熱至1200℃,並以同溫度保持5小時,藉此進行燒成,產生氧化鎂粉末。並且在大氣環境氣氛下,以有環境氣體流出流入之燃氣爐,以1200℃對其進行再燒成1小時。圖5係顯示以掃描型電子顯微鏡(15,000倍)對所製得之氧化鎂粉末進行觀察的結果。所觀察到之結晶形狀大致全部皆為立方體狀,粒子形狀極為一致。又,立方體狀結晶之一邊大約在0.5μm左右,由D90 /D10 較小可知係粒度分布範圍極為狹窄之粉末。A sodium hydroxide (NaOH) solution was reacted with a magnesium chloride (MgCl 2 ) solution to prepare a magnesium hydroxide (Mg(OH) 2 ) slurry. The magnesium hydroxide slurry was diluted with ion-exchanged water to a slurry concentration of 75 g/L, and 30 L of the diluted magnesium oxide slurry was stirred at a speed of 500 to 600 rpm while maintaining the liquid temperature at 115 ° C in an autoclave for 1 hour. Hydrothermal reaction. Next, the slurry was filtered, and the obtained cake was washed with water at 30 L of ion-exchanged water. Thereafter, the cake was dried in a dryer at 120 ° C for 10 hours to obtain a precursor. At this time, the chloride ion content contained in the above precursor was measured and found to be 1% by mass. Next, in a closed-type electric furnace in which an ambient atmosphere gas flows out in an atmospheric atmosphere, the precursor is heated to 1200 ° C at a heating rate of 6 ° C / min, and maintained at the same temperature for 5 hours, thereby being fired. Magnesium oxide powder. Further, in a gas atmosphere in which an ambient gas flows out, it is re-fired at 1200 ° C for 1 hour in an atmospheric atmosphere. Fig. 5 shows the results of observing the obtained magnesium oxide powder by a scanning electron microscope (15,000 times). The crystal shapes observed were all substantially cubic, and the particle shapes were extremely uniform. Further, one side of the cubic crystal is about 0.5 μm, and a small particle size distribution range is known from the small D 90 /D 10 .

比較例1Comparative example 1

除了在大氣環境下,以有環境氣體流出流入之燃氣爐進行燒成外,係以與實施例1同樣方式,製得氧化鎂粉末。圖6係顯示以掃描型電子顯微鏡(15,000倍)對所製得之氧化鎂粉末進行觀察的結果。所製得之氧化鎂粉末其結晶並未成長成立方體狀,再者,粒徑亦小且各粒子產生凝集。Magnesium oxide powder was obtained in the same manner as in Example 1 except that the atmosphere was gas-fired in a gas atmosphere in which the ambient gas was flowed out. Fig. 6 shows the results of observing the obtained magnesium oxide powder by a scanning electron microscope (15,000 times). The obtained magnesium oxide powder does not grow into a cubic shape, and the particle diameter is also small and the particles are aggregated.

比較例2Comparative example 2

除了將水洗步驟之離子交換水的使用量改變為50L外,係以與實施例1相同的順序,製得鹼性碳酸鎂與氫氧化鎂之混合物的前驅物,並且製得氧化鎂粉末。其中,前述前驅物所含之氯化物離子的含量為0.1質量%。圖7係顯示以掃描型電子顯微鏡(15,000倍)對所製得之氧化鎂粉末進行觀察的結果。所製得之氧化鎂粉末其結晶並未成長成立方體狀,再者,粒徑亦小且各粒子產生凝集。A precursor of a mixture of basic magnesium carbonate and magnesium hydroxide was prepared in the same order as in Example 1 except that the amount of ion-exchanged water used in the water washing step was changed to 50 L, and a magnesium oxide powder was obtained. The content of the chloride ion contained in the precursor is 0.1% by mass. Fig. 7 shows the results of observing the obtained magnesium oxide powder by a scanning electron microscope (15,000 times). The obtained magnesium oxide powder does not grow into a cubic shape, and the particle diameter is also small and the particles are aggregated.

比較例3Comparative example 3

使用包含1質量%左右雜質之氫氧化鎂(Tateho Chemical Industries Co.,Ltd.製,純度99質量%,初級粒徑0.3~0.5μm,比表面積30~40m2 /g),作為氧化鎂之前驅物。氯含量為0.5質量%。其次,在大氣環境氣氛下,以無環境氣氛氣體流出流入之封閉式電爐,以升溫速度6℃/min將此氫氧化鎂加熱至1200℃,並以同溫度保持5小時,藉此進行燒成,產生氧化鎂粉末。並且在大氣環境氣氛下,以有環境氣氛氣體流出流入之燃氣爐,以1200℃對其進行再燒成1小時。圖8係顯示以掃描型電子顯微鏡(15,000倍)對所製得之氧化鎂粉末進行觀察的結果。在包含1質量%左右雜質且MgO純度較低時,所製得之氧化鎂雖產生粒子成長,但結晶形狀非為立方體。Magnesium hydroxide (manufactured by Tateho Chemical Industries Co., Ltd., purity 99% by mass, primary particle diameter 0.3 to 0.5 μm, specific surface area 30 to 40 m 2 /g) containing about 1% by mass of impurities was used as a precursor of magnesium oxide. Things. The chlorine content was 0.5% by mass. Next, in a closed atmosphere furnace in which an ambient atmosphere gas flows out, the magnesium hydroxide is heated to 1200 ° C at a heating rate of 6 ° C / min, and maintained at the same temperature for 5 hours, thereby being fired. , producing magnesium oxide powder. Further, in an atmosphere of an atmospheric atmosphere, the gas which flows into the gas in an ambient atmosphere flows out and re-fires at 1200 ° C for one hour. Fig. 8 shows the results of observing the obtained magnesium oxide powder by a scanning electron microscope (15,000 times). When the impurities are contained in an amount of about 1% by mass and the purity of MgO is low, the obtained magnesium oxide grows in particles, but the crystal shape is not cubic.

比較例4Comparative example 4

圖9係顯示以掃描型電子顯微鏡(15,000倍)對市售之以氣相法製造之氧化鎂粉末進行觀察的結果。雖含有立方 體狀結晶,但同時大量附著有微細之微粒狀結晶,表面並非乾淨。Fig. 9 shows the results of observation of a commercially available gas phase magnesia powder by a scanning electron microscope (15,000 times). Although it contains cubes The body crystallizes, but at the same time a large amount of fine particulate crystals adhere to the surface, and the surface is not clean.

比較例5Comparative Example 5

圖10係顯示以掃描型電子顯微鏡(15,000倍)對市售之氧化鎂粉末進行觀察的結果。結晶非為立方體狀,再者,粒徑亦小且各粒子產生凝集。Fig. 10 shows the results of observing a commercially available magnesium oxide powder by a scanning electron microscope (15,000 times). The crystals are not cubic, and the particle size is also small and the particles are aggregated.

表1及表2顯示實施例1~5及比較例1~5之氧化鎂粉末之物性值及雜質量的測量結果。Tables 1 and 2 show the measurement results of the physical property values and the impurity amounts of the magnesium oxide powders of Examples 1 to 5 and Comparative Examples 1 to 5.

本發明之立方體狀氧化鎂粉末,係適用作為添加劑、填充材、電子零件用原料、醫藥品、研究室之試劑、各種靶材原料、超導體薄膜基底膜用原料、TMR元件用隧道位障原料、PDP用保護膜原料、PDP用結晶氧化鎂層原料等。The cubic magnesium oxide powder of the present invention is used as an additive, a filler, a raw material for electronic parts, a pharmaceutical, a reagent for a laboratory, various target materials, a raw material for a superconductor film base film, a tunnel barrier material for a TMR element, A protective film raw material for PDP, a crystalline magnesium oxide layer raw material for PDP, and the like.

圖1,係實施例1製得之氧化鎂粉末的電子顯微鏡照片。Figure 1 is an electron micrograph of the magnesium oxide powder obtained in Example 1.

圖2,係實施例2製得之氧化鎂粉末的電子顯微鏡照片。Figure 2 is an electron micrograph of the magnesium oxide powder obtained in Example 2.

圖3,係實施例3製得之氧化鎂粉末的電子顯微鏡照片。Figure 3 is an electron micrograph of the magnesium oxide powder obtained in Example 3.

圖4,係實施例4製得之氧化鎂粉末的電子顯微鏡照 片。Figure 4 is an electron micrograph of the magnesium oxide powder prepared in Example 4. sheet.

圖5,係實施例5製得之氧化鎂粉末的電子顯微鏡照片。Figure 5 is an electron micrograph of the magnesium oxide powder obtained in Example 5.

圖6,係比較例1製得之氧化鎂粉末的電子顯微鏡照片。Fig. 6 is an electron micrograph of the magnesium oxide powder obtained in Comparative Example 1.

圖7,係比較例2製得之氧化鎂粉末的電子顯微鏡照片。Fig. 7 is an electron micrograph of the magnesium oxide powder obtained in Comparative Example 2.

圖8,係比較例3之氧化鎂粉末的電子顯微鏡照片。Fig. 8 is an electron micrograph of the magnesium oxide powder of Comparative Example 3.

圖9,係比較例4之氧化鎂粉末的電子顯微鏡照片。Fig. 9 is an electron micrograph of the magnesium oxide powder of Comparative Example 4.

圖10,係比較例5之氧化鎂粉末的電子顯微鏡照片。Fig. 10 is an electron micrograph of the magnesium oxide powder of Comparative Example 5.

Claims (4)

一種立方體狀氧化鎂粉末,以掃描型電子顯微鏡觀察之粒子形狀為立方體狀,且以雷射繞射散射式粒度分布測得之累積50%粒徑(D50 )在1.0μm以上,以雷射繞射散射式粒度分布測得之累積10%粒徑(D10 )與累積90%粒徑(D90 )之比D90 /D10 在10.0以下,且氧化鎂純度在99.9質量%以上。a cubic magnesium oxide powder having a cubic shape as observed by a scanning electron microscope, and a cumulative 50% particle diameter (D 50 ) measured by a laser diffraction scattering particle size distribution of 1.0 μm or more, in a laser The ratio of the cumulative 10% particle diameter (D 10 ) to the cumulative 90% particle diameter (D 90 ) measured by the diffraction scattering particle size distribution is D 90 /D 10 of 10.0 or less, and the magnesium oxide purity is 99.9% by mass or more. 如申請專利範圍第1項之立方體狀氧化鎂粉末,其中,BET比表面積在5.0m2 /g以下。The cubic magnesium oxide powder according to claim 1, wherein the BET specific surface area is 5.0 m 2 /g or less. 如申請專利範圍第1或2項之立方體狀氧化鎂粉末,係藉由將氧化鎂前驅物在相對於該前驅物總量有0.5~20質量%之氯化物離子存在下,以600~1400℃、1~10小時,於封閉系統進行燒成後,再於開放系統進行第2次燒成所製得者,其中該氧化鎂前驅物係鹼性碳酸鎂、氫氧化鎂、或該等之混合物。 The cubic magnesium oxide powder according to claim 1 or 2, wherein the magnesium oxide precursor is in the presence of 0.5 to 20% by mass of chloride ions relative to the total amount of the precursor, at 600 to 1400 ° C. After 1 to 10 hours, after firing in a closed system, and then performing the second firing in an open system, the magnesium oxide precursor is alkaline magnesium carbonate, magnesium hydroxide, or a mixture thereof. . 一種氧化鎂粉末之製造方法,將氧化鎂前驅物在相對於該前驅物總量有0.5~20質量%之氯化物離子存在下,以600~1400℃、1~10小時,於封閉系統進行燒成後,再於開放系統進行第2次燒成,而得到氧化鎂純度在99.9質量%以上之氧化鎂粉末,其中該氧化鎂前驅物係鹼性碳酸鎂、氫氧化鎂、或該等之混合物。 A method for producing a magnesium oxide powder, wherein the magnesium oxide precursor is fired in a closed system at a temperature of from 600 to 1400 ° C for 1 to 10 hours in the presence of 0.5 to 20 mass % of chloride ions relative to the total amount of the precursor After the formation, the second firing is performed in the open system to obtain a magnesium oxide powder having a magnesium oxide purity of 99.9% by mass or more, wherein the magnesium oxide precursor is alkaline magnesium carbonate, magnesium hydroxide, or a mixture thereof. .
TW97103055A 2007-01-30 2008-01-28 Cube - like magnesia powder and its preparation method TWI432380B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007019739A JP5016935B2 (en) 2007-01-30 2007-01-30 Cubic magnesium oxide powder and process for producing the same

Publications (2)

Publication Number Publication Date
TW200844052A TW200844052A (en) 2008-11-16
TWI432380B true TWI432380B (en) 2014-04-01

Family

ID=39673877

Family Applications (1)

Application Number Title Priority Date Filing Date
TW97103055A TWI432380B (en) 2007-01-30 2008-01-28 Cube - like magnesia powder and its preparation method

Country Status (5)

Country Link
JP (1) JP5016935B2 (en)
KR (1) KR101173728B1 (en)
CN (2) CN101646624A (en)
TW (1) TWI432380B (en)
WO (1) WO2008093565A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5476826B2 (en) * 2009-07-14 2014-04-23 堺化学工業株式会社 Magnesium oxide particles, production method thereof, heat dissipating filler, resin composition, heat dissipating grease and heat dissipating coating composition
JP5415215B2 (en) * 2009-10-02 2014-02-12 タテホ化学工業株式会社 Magnesium oxide powder having excellent dispersibility and method for producing the same
KR101193261B1 (en) * 2011-04-12 2012-10-19 엘에스전선 주식회사 Manufacturing method of magnesium oxide particles with controlled size
JP6199881B2 (en) 2012-10-31 2017-09-20 宇部マテリアルズ株式会社 Magnesium oxide powder
JP7182752B1 (en) * 2020-12-25 2022-12-02 宇部マテリアルズ株式会社 Magnesium oxide powder, thermally conductive filler, resin composition, and method for producing magnesium oxide powder

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005031782A1 (en) * 2003-09-26 2005-04-07 Pioneer Corporation Plasma display panel and method for producing same
JP3980569B2 (en) * 2004-04-19 2007-09-26 宇部マテリアルズ株式会社 Magnesium oxide
JP4873680B2 (en) * 2004-07-22 2012-02-08 独立行政法人物質・材料研究機構 Method for producing cubic magnesia powder
JP4683547B2 (en) * 2004-09-16 2011-05-18 パナソニック株式会社 Plasma display panel
JP5108218B2 (en) * 2005-09-28 2012-12-26 日本化学工業株式会社 Magnesium oxide powder, precursor for magnesium oxide molded body, manufacturing method thereof, magnesium oxide molded body, and magnesium oxide sintered body pellet

Also Published As

Publication number Publication date
TW200844052A (en) 2008-11-16
KR101173728B1 (en) 2012-08-13
JP5016935B2 (en) 2012-09-05
CN103964475B (en) 2015-10-21
JP2008184366A (en) 2008-08-14
CN103964475A (en) 2014-08-06
KR20090104088A (en) 2009-10-05
WO2008093565A1 (en) 2008-08-07
CN101646624A (en) 2010-02-10

Similar Documents

Publication Publication Date Title
JP5016993B2 (en) Magnesium oxide particle aggregate and method for producing the same
JP5415215B2 (en) Magnesium oxide powder having excellent dispersibility and method for producing the same
JP5686563B2 (en) Magnesium hydroxide fine particles and magnesium oxide fine particles, and methods for producing them
Yang et al. Synthesis of lithium manganese oxide in different lithium-containing fluxes
WO1993024680A1 (en) PROCESS FOR PRODUCING α-ALUMINA
TWI432380B (en) Cube - like magnesia powder and its preparation method
TWI421326B (en) Oxide emitters
TW201634427A (en) Tabular alumina powder production method and tabular alumina powder
TWI386369B (en) Magnesium oxide powder
JPWO2020145343A1 (en) Plate-shaped spinel particles and their manufacturing method
Lei et al. Synthesis and morphological control of MnCO3 and Mn (OH) 2 by a complex homogeneous precipitation method
TWI692443B (en) Preparation method of plate-shaped alumina powder
JP5081438B2 (en) Method for producing magnesium oxide
JP2012076977A (en) Gallium oxide powder
JP2001270775A (en) Method of producing yag transparent sintered body
JP7248128B2 (en) Plate-like alumina particles and method for producing plate-like alumina particles
JP2011042549A (en) Indium oxide powder and ito sintered compact