TWI431119B - Method of measuring the width of material - Google Patents

Method of measuring the width of material Download PDF

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TWI431119B
TWI431119B TW99136929A TW99136929A TWI431119B TW I431119 B TWI431119 B TW I431119B TW 99136929 A TW99136929 A TW 99136929A TW 99136929 A TW99136929 A TW 99136929A TW I431119 B TWI431119 B TW I431119B
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flow
range finder
blast furnace
laser range
proximal
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TW99136929A
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TW201217538A (en
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China Steel Corp
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Description

料流寬度的量測方法Method for measuring flow width

本發明是有關於一種量測方法,特別是指一種料流寬度的量測方法。The invention relates to a measuring method, in particular to a method for measuring the width of a stream.

高爐的佈料操作模式影響料層結構與爐氣分佈,如能提供佈料槽在各角度落料時,料流的外緣曲線,便能夠定義出料流寬度與料流的中心線,藉以瞭解料流的落點資訊,並協助現場操作人員控制料面的幾何形狀,進而改善料面的透氣性、增加氣體的使用率、穩定爐壁的熱負荷。The cloth operation mode of the blast furnace affects the structure of the material layer and the distribution of the furnace gas. If the outer edge curve of the material flow can be provided at each angle, the width of the material flow and the center line of the flow can be defined. Understand the information of the flow point and assist the field operator to control the geometry of the material surface, thereby improving the gas permeability of the material surface, increasing the gas utilization rate, and stabilizing the heat load of the furnace wall.

料流軌跡量測多在高爐開爐前填充料調查作業中進行,過去料流軌跡的量測使用的方法是以金屬橫桿打擊法,首先先在金屬橫桿上等間隔塗上油漆,作為尺寸的參考依據,之後,於高爐內伸入金屬橫桿,當落料打擊到橫桿時,再將金屬橫桿抽出,以便得知落料之落點在金屬橫桿上的位置;另外一種方式為十字網路格架量測法,該方法是在高爐內架設十字網路,以當作座標的基準,藉以瞭解落料的位置,不過,該方法需要支撐架來固定十字網路,所以當佈料槽橫越支撐架時,落料會與支撐架直接碰觸,進而影響現場的落點位置;此外,還有一種方法是在高爐零位線的位置安置一接料盒,以所承接的料重來決定爐料軌跡;再者,又有一種方法是發展出一量測桿,量測桿於爐外連接一負載偵測器,以及相關之紀錄系統,下料時,爐料會撞擊爐內的量測桿,藉以在不同位置產生不同強度的荷重信號,操作人員依此來決定落點進而模擬出料流軌跡;以上所述之接觸式量測的方式,不但會衍生出工安上的問題,且精確度也不理想,相對影響其量測的作業效率。The flow trajectory measurement is mostly carried out in the filling material investigation before the blast furnace is opened. The method of measuring the flow trajectory in the past is to use the metal crossbar striking method. First, the paint is applied at equal intervals on the metal crossbar. The reference of the size, after which, the metal crossbar is inserted into the blast furnace. When the blanking strikes the crossbar, the metal crossbar is pulled out to know the position of the blanking point on the metal crossbar; The method is the cross-network grid measurement method, which is to set up a cross network in the blast furnace to serve as a reference for the coordinates to understand the position of the blanking. However, this method requires a support frame to fix the cross network, so When the fabric trough traverses the support frame, the blanking will directly contact the support frame, thereby affecting the location of the site; in addition, there is a method of arranging a receiving box at the position of the blast furnace zero line. The material to be taken determines the trajectory of the charge; in addition, there is another method to develop a measuring rod. The measuring rod is connected to a load detector outside the furnace, and the related recording system. When the material is cut, the charge will hit. Measuring rod in the furnace By generating load signals of different intensities at different positions, the operator determines the drop point and then simulates the flow trajectory; the contact measurement method described above not only causes problems in the work safety, but also accuracy. It is also not ideal, which affects the efficiency of its measurement.

因此,本發明之目的,即在提供一種可提高生產效率的料流寬度的量測方法。Accordingly, it is an object of the present invention to provide a method for measuring the width of a stream which can improve production efficiency.

於是,本發明料流寬度的量測方法,適用於將一可發射出多數個雷射掃描面的雷射測距儀設置於一高爐上方,而該雷射測距儀是電連接一電腦,該方法包含一掃描步驟,及一計算步驟。Therefore, the method for measuring the width of the flow of the present invention is suitable for setting a laser range finder capable of emitting a plurality of laser scanning surfaces above a blast furnace, and the laser range finder is electrically connected to a computer. The method includes a scanning step and a calculating step.

該掃描步驟是利用該雷射測距儀對一佈料槽落下的料流進行三維空間掃描,使該雷射測距儀之多數雷射掃描面與該料流相交而形成有多數個近端軌跡點群與多數個遠端軌跡點群,並且傳輸至該電腦中。The scanning step is to use the laser range finder to scan a stream falling from a distribution groove in a three-dimensional space, so that a plurality of laser scanning surfaces of the laser range finder intersect the stream to form a plurality of proximal ends. The track point group and a plurality of remote track point groups are transmitted to the computer.

該計算步驟是重疊所述近端軌跡點群而計算出一近端料流曲線,重疊所述遠端軌跡點群而計算出一遠端料流曲線,接著,利用該近端料流曲線與遠端料流曲線計算出該料流之寬度。The calculating step is to calculate a near-end stream curve by overlapping the near-end trajectory point group, and to calculate a far-end stream curve by overlapping the far-end trajectory point group, and then using the near-end stream curve and The distal flow curve calculates the width of the stream.

本發明之功效在於,利用該雷射測距儀對該料流進行量測掃描,而能夠獲得該料流之近端與遠端軌跡點群,並同時利用電腦計算出近端料流曲線與遠端料流曲線,進而能夠獲知該料流的寬度而了解該料流的落點位置,藉以提高該高爐的生產效率。The utility model has the advantages that the flow measuring and scanning of the stream is performed by using the laser range finder, and the near-end and the far-track point group of the stream can be obtained, and the near-end flow curve is calculated by using a computer at the same time. The distal flow curve, in turn, can know the width of the stream and know the location of the stream, thereby improving the production efficiency of the blast furnace.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。The foregoing and other objects, features, and advantages of the invention are set forth in the <RTIgt;

參閱圖1、2,為本發明料流寬度的量測方法的較佳實施例,適用於將一可發射出多數個雷射掃描面的雷射測距儀301設置於一高爐302上方(即高爐口),而該雷射測距儀301是電連接一電腦(圖未示),而且該雷射測距儀之多數個雷射掃描面的垂直掃描範圍的角度為0°至80°,該方法包含一掃描步驟201,及一計算步驟202。Referring to Figures 1 and 2, a preferred embodiment of the method for measuring the flow width of the present invention is suitable for placing a laser range finder 301 capable of emitting a plurality of laser scanning surfaces above a blast furnace 302 (i.e., a blast furnace port 301, wherein the laser range finder 301 is electrically connected to a computer (not shown), and the vertical scanning range of the plurality of laser scanning surfaces of the laser range finder is 0° to 80°. The method includes a scanning step 201 and a computing step 202.

該掃描步驟201是利用該雷射測距儀301對一佈料槽303落下的料流進行三維空間掃描,而該佈料槽303是沿該高爐302之中心線(即X軸線)旋轉,並且對該高爐302內進行佈料,使該佈料槽303噴出的料流在一接近該雷射測距儀301的近端位置,及一遠離該雷射測距儀301的遠端位置之間旋轉移動,當該佈料槽303噴出的料流如圖3所示在近端位置時,該雷射測距儀301之多數雷射掃描面與該佈料槽303之料流相交形成有多數個近端軌跡點群,當該佈料槽303噴出的料流如圖4所示在遠端位置時,該雷射測距儀301之多數雷射掃描面與該佈料槽303之料流相交形成有多數個遠端軌跡點群,接著,再將所述近端軌跡點群與遠端軌跡點群傳輸至該電腦中,值得一提的是,該電腦能夠將所述近端軌跡點群與遠端軌跡點群轉換成一如圖2所示的座標系統,其中該X軸是以該高爐302的中心為基準。The scanning step 201 uses the laser range finder 301 to perform a three-dimensional scanning of the stream dropped by a distribution slot 303, and the distribution slot 303 is rotated along the center line (ie, the X axis) of the blast furnace 302, and The inside of the blast furnace 302 is clothed such that the flow discharged from the distribution tank 303 is between a proximal end position close to the laser range finder 301 and a distal position away from the laser range finder 301. Rotating movement, when the flow discharged by the distribution slot 303 is at the proximal end position as shown in FIG. 3, the majority of the laser scanning surface of the laser range finder 301 intersects with the flow of the distribution groove 303 to form a majority. a group of proximal track points, when the stream ejected by the distribution slot 303 is at a remote position as shown in FIG. 4, the majority of the laser scanning surface of the laser range finder 301 and the stream of the distribution slot 303 The intersection forms a plurality of distal trajectory point groups, and then the near trajectory point group and the far trajectory point group are transmitted to the computer, it is worth mentioning that the computer can The group and the remote track point group are converted into a coordinate system as shown in FIG. 2, wherein the X axis is based on the center of the blast furnace 302.

續參閱圖1、2、5,在該計算步驟202中,重疊所述近端軌跡點群與遠端軌跡點群,並且濾除該雷射測距儀301於如圖2所示之佈料槽303、高爐302之爐壁與料面所掃描的點群,其中,每一近端軌跡點群具有多數個近端料流資料點,在所述近端軌跡點群之中擷取接近該高爐之爐壁的近端料流資料點,並藉以計算出如圖5所示之近端料流曲線L1,每一遠端軌跡點群具有多數個遠端料流資料點,在所述遠端軌跡點群之中擷取接近該高爐之爐壁的遠端料流資料點,並藉以計算出該遠端料流曲線(圖未示),接著,再將該遠端料流曲線沿該高爐302之中心線(即X軸)予以反轉而形成如圖5所示之一反轉遠端料流曲線L2,再利用該反轉遠端料流曲線L2與該近端料流曲線L1計算出兩者之間的水平間距並定義為該料流之寬度H,同時計算該近端料流曲線L1與該反轉遠端料流曲線L2的一料流中心線L3。Referring to FIG. 1, 2, and 5, in the calculating step 202, the near-end track point group and the far-end track point group are overlapped, and the laser range finder 301 is filtered out as shown in FIG. a group of points scanned by the furnace wall and the material surface of the blast furnace 302, wherein each of the proximal trajectory point groups has a plurality of proximal flow data points, and the near-end trajectory point group is close to the The proximal flow data point of the furnace wall of the blast furnace, and thereby calculating the proximal flow curve L1 as shown in FIG. 5, each remote trajectory point group has a plurality of remote flow data points, at the far Extracting a remote flow data point close to the furnace wall of the blast furnace, and calculating the remote flow curve (not shown), and then following the remote flow curve The center line of the blast furnace 302 (i.e., the X-axis) is reversed to form a reversed distal flow curve L2 as shown in Fig. 5, and the reversed distal flow curve L2 and the proximal flow curve L1 are utilized. Calculate the horizontal spacing between the two and define the width H of the stream, and calculate a flow of the proximal flow curve L1 and the reverse distal flow curve L2. Center line L3.

綜上所述,利用該雷射測距儀301對該佈料槽303所流出的料流進行量測掃描,而能夠獲得該料流之近端與遠端軌跡點群,並同時利用該電腦計算出近端料流曲線L1與反轉遠端料流曲線L2,進而能夠獲知該料流的寬度H而了解該料流的落點位置,藉以提高該高爐302的生產效率,故確實能達成本發明之目的。In summary, the laser range finder 301 is used to measure the flow of the material flowing out of the distribution tank 303, and the near-end and far-end trajectory points of the stream can be obtained, and the computer is simultaneously utilized. Calculating the proximal flow curve L1 and the reverse distal flow curve L2, and further knowing the width H of the stream and knowing the position of the falling point of the stream, thereby improving the production efficiency of the blast furnace 302, so it can be achieved. The object of the invention.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

201...掃描步驟201. . . Scanning step

202...計算步驟202. . . calculation steps

301...雷射測距儀301. . . Laser range finder

302...高爐302. . . blast furnace

303...佈料槽303. . . Cloth trough

304...料面304. . . Noodle

L1...近端料流曲線L1. . . Proximal flow curve

L2...反轉遠端料流曲線L2. . . Reverse remote flow curve

H...寬度H. . . width

圖1是一流程圖,說明本發明料流寬度的量測方法的較佳實施例;Figure 1 is a flow chart showing a preferred embodiment of the method for measuring the flow width of the present invention;

圖2是一示意圖,說明雷射測距儀設置在高爐的態樣;Figure 2 is a schematic view showing the arrangement of the laser range finder in the blast furnace;

圖3是一示意圖,說明該較佳實施例的料流於近端位置的態樣;Figure 3 is a schematic view showing the flow of the preferred embodiment of the material in a proximal position;

圖4是一示意圖,說明該較佳實施例的料流於遠端位置的態樣;及Figure 4 is a schematic view showing the flow of the preferred embodiment of the material at a distal end; and

圖5是一示意圖,說明該較佳實施例所計算出的近端料流曲線與反轉遠端料流曲線。Figure 5 is a schematic diagram showing the proximal flow curve and the reverse distal flow curve calculated in the preferred embodiment.

201...掃描步驟201. . . Scanning step

202...計算步驟202. . . calculation steps

Claims (8)

一種料流寬度的量測方法,適用於將一可發射出多數個雷射掃描面的雷射測距儀設置於一高爐上方,而該雷射測距儀是電連接一電腦,該方法包含下列步驟:一掃描步驟,利用該雷射測距儀對一佈料槽落下的料流進行三維空間掃描,使該雷射測距儀之多數雷射掃描面與該料流相交而形成有多數個近端軌跡點群與多數個遠端軌跡點群,並且傳輸至該電腦中;及一計算步驟,重疊所述近端軌跡點群而計算出一近端料流曲線,重疊所述遠端軌跡點群而計算出一遠端料流曲線,接著,利用該近端料流曲線與遠端料流曲線計算出該料流之寬度。A method for measuring a width of a flow, which is suitable for setting a laser range finder capable of emitting a plurality of laser scanning surfaces above a blast furnace, wherein the laser range finder is electrically connected to a computer, and the method comprises The following steps: a scanning step, using the laser range finder to perform a three-dimensional scanning of a falling stream of a cloth groove, so that a majority of the laser scanning surface of the laser range finder intersects with the stream to form a majority a proximal trajectory point group and a plurality of distal trajectory point groups are transmitted to the computer; and a calculating step of overlapping the proximal trajectory point group to calculate a proximal flow curve, overlapping the distal end A remote flow curve is calculated from the track point group, and then the width of the flow is calculated using the near-end flow curve and the distal flow curve. 依據申請專利範圍第1項所述料流寬度的量測方法,於該掃描步驟中,將該佈料槽是沿該高爐之中心線旋轉,並且對該高爐內進行佈料,使該佈料槽噴出的料流在一接近該雷射測距儀的近端位置,及一遠離該雷射測距儀的遠端位置之間旋轉移動,並透過該雷射測距儀測得所述近端軌跡點群與所述遠端軌跡點群。According to the measuring method of the flow width according to Item 1 of the patent application, in the scanning step, the cloth groove is rotated along the center line of the blast furnace, and the cloth is clothed in the blast furnace to make the cloth The stream ejected from the trough is rotationally moved between a proximal end position adjacent to the laser range finder and a distal position remote from the laser range finder, and the near portion is measured by the laser range finder The end track point group and the far end track point group. 依據申請專利範圍第2項所述料流寬度的量測方法,其中,該電腦能夠將所述近端軌跡點群與遠端軌跡點群轉換成一以該高爐為基準的座標系統。According to the measuring method of the flow width according to the second aspect of the patent application, the computer can convert the near-end trajectory point group and the far-end trajectory point group into a coordinate system based on the blast furnace. 依據申請專利範圍第3項所述料流寬度的量測方法,於該計算步驟中,重疊所述近端軌跡點群與遠端軌跡點群,並濾除該雷射測距儀於該佈料槽、高爐之爐壁與料面所掃描的點群。According to the method for measuring the flow width according to item 3 of the patent application scope, in the calculating step, the proximal track point group and the far track point group are overlapped, and the laser range finder is filtered out on the cloth. The group of points scanned by the trough, the furnace wall of the blast furnace and the material surface. 依據申請專利範圍第4項所述料流寬度的量測方法,於該計算步驟中,每一近端軌跡點群具有多數個近端料流資料點,在所述近端軌跡點群之中擷取接近該高爐之爐壁的近端料流資料點,並計算出該近端料流曲線。According to the measuring method of the flow width according to item 4 of the patent application scope, in the calculating step, each of the proximal trajectory point groups has a plurality of proximal flow data points, among the near-end trajectory points Draw a near-end stream data point close to the furnace wall of the blast furnace and calculate the near-end flow curve. 依據申請專利範圍第5項所述料流寬度的量測方法,於該計算步驟中,每一遠端軌跡點群具有多數個遠端料流資料點,在所述遠端軌跡點群之中擷取接近該高爐之爐壁的遠端料流資料點,並計算出該遠端料流曲線。According to the measuring method of the flow width according to item 5 of the patent application scope, in the calculating step, each remote trajectory point group has a plurality of remote stream data points, among the remote trajectory point groups A remote flow data point approaching the furnace wall of the blast furnace is taken and the remote flow curve is calculated. 依據申請專利範圍第6項所述料流寬度的量測方法,於該計算步驟中,將該遠端料流曲線沿該高爐之中心線予以反轉而形成一反轉遠端料流曲線,接著再計算該反轉遠端料流曲線與該近端料流曲線之間的水平間距並定義為該料流之寬度。According to the method for measuring the flow width according to item 6 of the patent application scope, in the calculating step, the remote flow curve is reversed along the center line of the blast furnace to form a reversed distal flow curve. The horizontal spacing between the inverted distal flow curve and the proximal flow curve is then calculated and defined as the width of the stream. 依據申請專利範圍第7項所述料流寬度的量測方法,於該計算步驟中,該雷射測距儀之多數個雷射掃描面的垂直掃描範圍的角度為0°至80°。According to the measuring method of the flow width according to Item 7 of the patent application, in the calculating step, the angle of the vertical scanning range of the plurality of laser scanning surfaces of the laser range finder is 0° to 80°.
TW99136929A 2010-10-28 2010-10-28 Method of measuring the width of material TWI431119B (en)

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TW99136929A TWI431119B (en) 2010-10-28 2010-10-28 Method of measuring the width of material
JP2011118442A JP5232269B2 (en) 2010-10-28 2011-05-26 How to measure material flow width

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TWI431119B true TWI431119B (en) 2014-03-21

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