TWI427200B - A method for producing a nitride single crystal and an autoclave for use in the same - Google Patents

A method for producing a nitride single crystal and an autoclave for use in the same Download PDF

Info

Publication number
TWI427200B
TWI427200B TW100122330A TW100122330A TWI427200B TW I427200 B TWI427200 B TW I427200B TW 100122330 A TW100122330 A TW 100122330A TW 100122330 A TW100122330 A TW 100122330A TW I427200 B TWI427200 B TW I427200B
Authority
TW
Taiwan
Prior art keywords
single crystal
autoclave
nitride
raw material
producing
Prior art date
Application number
TW100122330A
Other languages
Chinese (zh)
Other versions
TW201300589A (en
Inventor
Kensuke Aoki
Kazuo Yoshida
Katsuhito Nakamura
Tsuguo Fukuda
Original Assignee
Asahi Chemical Ind
Univ Tohoku
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Ind, Univ Tohoku filed Critical Asahi Chemical Ind
Priority to TW100122330A priority Critical patent/TWI427200B/en
Publication of TW201300589A publication Critical patent/TW201300589A/en
Application granted granted Critical
Publication of TWI427200B publication Critical patent/TWI427200B/en

Links

Description

氮化物單晶之製造方法及用於其之高壓釜Method for producing nitride single crystal and autoclave therefor

本發明係關於一種利用作為溶劑熱法之氨熱法之氮化物單晶的製造方法、及用於其之新穎高壓釜。更詳細而言,本發明係關於一種於使用氨溶劑之氨熱法中,可使用酸性礦化劑而獲得含Ga之氮化物之塊狀單晶的氮化物單晶之新穎製造方法、以及可用於該製造方法之高壓釜。The present invention relates to a method for producing a nitride single crystal using an ammoniacal method as a solvothermal method, and a novel autoclave therefor. More specifically, the present invention relates to a novel method for producing a nitride single crystal of a bulk single crystal containing a Ga-containing nitride using an acidic mineralizer in an ammoniacal method using an ammonia solvent, and An autoclave for the manufacturing method.

GaN(氮化鎵)結晶係用於發光二極體及雷射二極體等發光元件用途。此類發光元件利用Al、Ga、In等週期表第13族元素之氮化物,具體而言AlN、GaN、InN等13族元素氮化物,或者含有複數種13族元素之混合型之13族元素氮化物的結晶。GaN (gallium nitride) crystals are used for light-emitting elements such as light-emitting diodes and laser diodes. Such a light-emitting element utilizes a nitride of a Group 13 element of the periodic table such as Al, Ga, In, or specifically a nitride of a group 13 element such as AlN, GaN or InN, or a group 13 element containing a mixture of a plurality of 13 elements. Crystallization of nitrides.

發光元件用之氮化物薄膜之通常的製造方法係利用將藍寶石或碳化矽等用作基板之異質磊晶成長之方法。於該方法中,因藍寶石基板或碳化矽基板之晶格常數與氮化物膜之晶格常數之間的差,而於氮化物膜中產生錯位缺陷等缺陷。該缺陷會使發光元件之特性下降。若獲得純度較高且優質之13族元素氮化物結晶,則將其用作基板,藉此可於基板上使與該基板不存在晶格常數差之氮化物薄膜成長。根據優質之13族元素氮化物結晶,可期待使用13族元素氮化物半導體之發光元件之高效率化、及13族元素氮化物半導體於功率半導體用途等中之拓展。A general method for producing a nitride film for a light-emitting element is a method of using a sapphire or tantalum carbide or the like as a substrate for heteroepitaxial growth. In this method, defects such as misalignment defects occur in the nitride film due to the difference between the lattice constant of the sapphire substrate or the tantalum carbide substrate and the lattice constant of the nitride film. This defect causes the characteristics of the light-emitting element to decrease. When a high-purity and high-quality group 13 element nitride crystal is obtained, it is used as a substrate, whereby a nitride film having no difference in lattice constant from the substrate can be grown on the substrate. According to the high-quality nitride crystal of the group 13 element, it is expected that the efficiency of the light-emitting element using the group 13 element nitride semiconductor and the expansion of the group 13 element nitride semiconductor in power semiconductor applications and the like can be expected.

例如,作為製造GaN塊狀單晶之方法,報告有高溫高壓法、HVPE(Hydride Vapor Phase Epitaxy,氫化物氣相磊晶)法、助熔劑法、昇華法等。然而,結晶成長技術並不簡單,尚未達到通用。利用HVPE法之GaN獨立基板已開始銷售。然而,由於該GaN獨立基板之價格高之問題、及GaN與用以使其成長之基板之剝離方法、以及已成長之結晶之翹曲等問題,因此利用HVPE法之GaN獨立基板尚未達到實用水平。For example, as a method of producing a GaN bulk single crystal, a high temperature and high pressure method, a HVPE (Hydride Vapor Phase Epitaxy) method, a flux method, a sublimation method, and the like are reported. However, the crystallization growth technique is not simple and has not yet reached GM. GaN independent substrates using the HVPE method have begun to be sold. However, GaN independent substrates using the HVPE method have not yet reached a practical level due to problems such as high price of the GaN independent substrate, and the peeling method of GaN and the substrate for growing the same, and the warpage of the grown crystal. .

所謂溶劑熱法,係使用超臨界狀態及/或次臨界狀態之溶劑之結晶製造方法的總稱,尤其於以水為溶劑之情形時稱作水熱法,於以氨為溶劑之情形時稱作氨熱法。水熱法被用作人工水晶之工業製造方法,且係可獲得高品質之結晶之方法之一已廣為人知。The solvothermal method is a general term for a crystal production method using a solvent in a supercritical state and/or a subcritical state, and is called a hydrothermal method especially when water is used as a solvent, and is called a case where ammonia is used as a solvent. Ammonia method. The hydrothermal method is widely used as an industrial manufacturing method for artificial crystals, and is one of methods for obtaining high quality crystals.

氨熱法作為GaN等氮化物塊狀單晶之製造方法而受到期待。氨熱法係將氨用作溶劑,調整溫度與壓力而使原料溶解或進行反應,並藉由利用例如溶解度之溫度相依性而進行結晶成長之方法。與利用水熱法之人工水晶同樣地,期待利用氨熱法工業化地生產高品質之塊狀單晶。The ammonothermal method is expected as a method for producing a nitride bulk single crystal such as GaN. The ammoniacal method is a method in which ammonia is used as a solvent, temperature and pressure are adjusted to dissolve or react a raw material, and crystal growth is carried out by utilizing, for example, temperature dependency of solubility. In the same manner as the artificial crystal by the hydrothermal method, it is expected to industrially produce a high-quality bulk single crystal by the ammoniacal method.

於氨熱法中,為了製造GaN等氮化物塊狀單晶,眾所周知添加礦化劑較有效。所謂礦化劑,係指用以提高原料於超臨界氨中之溶解度、促進結晶成長之添加劑。礦化劑主要分類為於溶解在作為溶劑之氨中時,具有降低該溶劑之pH值之作用的酸性礦化劑、及具有提高該溶劑之pH值之作用的鹼性礦化劑。In the ammoniacal method, in order to produce a nitride bulk single crystal such as GaN, it is known that it is effective to add a mineralizer. The term "mineralizer" refers to an additive used to increase the solubility of a raw material in supercritical ammonia and promote crystal growth. The mineralizer is mainly classified into an acidic mineralizer having an effect of lowering the pH of the solvent when dissolved in ammonia as a solvent, and an alkaline mineralizer having an effect of increasing the pH of the solvent.

例如,於專利文獻1中,揭示有藉由使用鹼性礦化劑之氨熱法,以於籽晶上之選擇性結晶化而獲得GaN塊狀單晶的方法。For example, Patent Document 1 discloses a method of obtaining a GaN bulk single crystal by selective crystallization on a seed crystal by an ammoniacal method using an alkaline mineralizer.

另一方面,於使用酸性礦化劑之情形時,可藉由使用內部由鉑等貴金屬襯砌之高壓釜,而進行利用氨熱法之單晶成長。於非專利文獻1中,記載有使用作為酸性礦化劑之NH4 Cl,並利用由鉑襯砌之高壓釜,於約200 MPa之壓力下,藉由氨熱法而獲得GaN結晶。On the other hand, in the case of using an acidic mineralizer, single crystal growth by the ammonothermal method can be carried out by using an autoclave which is internally lined with a noble metal such as platinum. Non-Patent Document 1 discloses that GaN crystals are obtained by an ammoniacal method using NH 4 Cl as an acid mineralizer and using an autoclave lined with platinum at a pressure of about 200 MPa.

於專利文獻2中,記載有使用酸性礦化劑之氨熱法。於專利文獻2所記載之方法中,使用包含由擋板隔開之下部之原料填充部與上部之結晶成長部的高壓釜。於下部主要填充包含氮化物多晶之原料,並於上部配置籽晶。將上部之溫度保持為低於下部之溫度,藉此於上部之低溫區域中使籽晶成長。Patent Document 2 describes an ammoniacal method using an acidic mineralizer. In the method described in Patent Document 2, an autoclave including a raw material filling portion and a crystal growth portion of the upper portion separated by a baffle is used. The lower portion is mainly filled with a material containing a nitride polycrystal, and a seed crystal is disposed on the upper portion. The temperature of the upper portion is kept lower than the temperature of the lower portion, whereby the seed crystal is grown in the low temperature region of the upper portion.

已知較佳之結晶成長條件在使用酸性礦化劑之情形與使用鹼性礦化劑之情形時大不相同。已知例如於氨熱法中當使用鹼性礦化劑時,需要150~500 MPa左右之比較高之壓力,相對於此,當使用酸性礦化劑時,只要100~200 MPa左右之比較低之壓力即可。又,於使用酸性礦化劑之情形與使用鹼性礦化劑之情形時,對高壓釜所要求之耐腐蝕性不同。如此,於利用氨熱法之氮化物單晶製造技術中,根據所利用之礦化劑為酸性還是鹼性這一差異,單晶製造條件大不相同。It is known that preferred crystal growth conditions are quite different in the case of using an acidic mineralizer and in the case of using an alkaline mineralizer. It is known that, for example, when an alkaline mineralizer is used in the ammoniacal method, a relatively high pressure of about 150 to 500 MPa is required. In contrast, when an acidic mineralizer is used, it is relatively low as long as about 100 to 200 MPa. The pressure can be. Further, in the case of using an acidic mineralizer and the case of using an alkaline mineralizer, the corrosion resistance required for the autoclave is different. As described above, in the nitride single crystal manufacturing technique using the ammonothermal method, the single crystal production conditions are greatly different depending on whether the mineralizer used is acidic or alkaline.

如專利文獻3中所記載般,先前,於利用氨熱法在籽晶上使氮化物單晶成長時使用酸性礦化劑之情形時,將原料多晶配置於高壓釜之下部,而且將籽晶配置於高壓釜之上部。另一方面,於使用鹼性礦化劑之情形時,設為相反之配置。先前,認為上述配置條件係利用氨熱法之氮化物單晶之一般之成長條件。As described in Patent Document 3, when an acid mineralizer is used to grow a nitride single crystal on a seed crystal by an ammoniacal method, the raw material polycrystal is placed under the autoclave, and the seed is placed. The crystal is disposed on the upper portion of the autoclave. On the other hand, in the case of using an alkaline mineralizer, the arrangement is reversed. Previously, the above-described arrangement conditions were considered to be general growth conditions of a nitride single crystal using an ammoniacal method.

另一方面,業界正研究不使用籽晶之方法,即,將利用氨熱法並藉由自發成核所獲得之微晶用作接下來進行之結晶成長之原料的方法(例如,參照專利文獻4)。On the other hand, the industry is investigating a method of not using a seed crystal, that is, a method in which a crystallite obtained by an aromatization method and obtained by spontaneous nucleation is used as a raw material for crystal growth to be performed next (for example, refer to the patent literature) 4).

[先前技術文獻][Previous Technical Literature] [專利文獻][Patent Literature]

[專利文獻1]日本專利特表2004-533391號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2004-533391

[專利文獻2]日本專利特開2008-120672號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2008-120672

[專利文獻3]美國申請案公開第20100303704號說明書[Patent Document 3] US Application Publication No. 20100303704

[專利文獻4]日本專利特開2008-143778號公報[Patent Document 4] Japanese Patent Laid-Open Publication No. 2008-143778

[非專利文獻][Non-patent literature]

[非專利文獻1]X. L. Chenm,Y. G. Cao,Y. C. Lan,X. P. Xu,J. Q. Lu,P. Z. Jiang,T. Xu,Z. G. Bai,Y. D. Yu,J. K. Liang著,「Journal of Crystal Growth」,Vol. 209、2000年,p. 208-212[Non-Patent Document 1] XL Chenm, YG Cao, YC Lan, XP Xu, JQ Lu, PZ Jiang, T. Xu, ZG Bai, YD Yu, JK Liang, "Journal of Crystal Growth", Vol. 209, 2000 Year, p. 208-212

然而,藉由自發成核而獲得之微晶由於係尺寸為數微米之粉末狀,故而無法將該等用作籽晶。因此,先前無法藉由利用氨熱法之自發成核而獲得氨熱法中所使用之籽晶。However, the crystallites obtained by spontaneous nucleation cannot be used as seed crystals because of the powder size of several micrometers. Therefore, it has not previously been possible to obtain a seed crystal used in the ammonothermal method by spontaneous nucleation using an ammoniacal method.

儘管進行了如上所述之各種研究,但利用氨熱法之氮化物單晶成長技術尚不能說已充分地完成。為了於工業上開展利用氨熱法之氮化物單晶成長技術,必須使用以提高生產性之更快之成長速度與更高之結晶品質併存,應解決之問題較多,此乃實情。Although various studies as described above have been carried out, the growth technique of the nitride single crystal by the ammonothermal method cannot be said to have been sufficiently completed. In order to carry out the growth technology of the nitride single crystal by the ammoniacal method in the industry, it is necessary to use a faster growth rate to improve productivity and a higher crystal quality, and there are many problems to be solved, which is true.

例如,於氮化鎵之情形時,於先前報告之利用氨熱法之氮化物單晶成長技術中,成長速度為30 μm/日~數微米/日,與進行競爭之HVPE法及助熔劑法相比較慢。於先前技術中,難以使較快之成長速度與平滑之面成長併存。For example, in the case of gallium nitride, in the previously reported nitride single crystal growth technique using the ammoniacal method, the growth rate is 30 μm/day to several micrometers/day, in competition with the HVPE method and the flux method. slower. In the prior art, it is difficult to make the faster growth rate and the smooth growth coexist.

因此,本發明所欲解決之課題在於提供一種可利用氨熱法使較快之結晶成長速度與較高之結晶品質併存的氮化物單晶之新穎製造方法,以及提供一種可用於該方法之新穎高壓釜。進而,提供一種不會引起貴金屬襯裏之剝離、龜裂產生、磨耗等,即便反覆使用亦可保持壓力之帶有貴金屬襯裏之高壓釜亦係本發明所欲解決之課題。Accordingly, the object of the present invention is to provide a novel method for producing a nitride single crystal which can utilize a relatively high crystal growth rate and a higher crystal quality by utilizing an ammoniacal method, and to provide a novel method which can be used in the method. Autoclave. Further, it is an object of the present invention to provide an autoclave with a noble metal lining which does not cause peeling of a precious metal lining, crack generation, abrasion, and the like, and which can maintain pressure even if it is used repeatedly.

本發明者等人為解決上述課題而努力研究並反覆進行實驗,發現於使用酸性礦化劑之氨熱法中,利用較先前更高之結晶成長溫度、且將高壓釜內之原料之配置部位與結晶成長部位間之溫度及位置的關係設為與使用酸性礦化劑之一般之先前技術不同,藉此可使較快之結晶成長速度與較高之結晶品質併存。即,於作為較先前更高之結晶成長溫度之600~850℃下,將單晶成長部位之溫度(T1)設定為高於原料供給部位之溫度(T2)(T1>T2)。又,於高壓釜中,由銥與鉑之合金、或銥單體構成作為使構成高壓釜之2個以上之零件密接而保持壓力之部分的屏蔽部之材料,,且將銥於該屏蔽部之材料之構成元素整體中所占的比例設為20質量%~100質量%。藉此,發現該屏蔽部具有良好之硬度、且可提高帶有貴金屬襯裏之高壓釜之重複使用次數。即,本發明如下。In order to solve the above problems, the inventors of the present invention have diligently studied and repeatedly conducted experiments, and found that in the ammoniacal method using an acidic mineralizer, a higher crystal growth temperature than the previous one is used, and the arrangement of the raw materials in the autoclave is The relationship between the temperature and the position between the crystal growth sites is set to be different from the conventional prior art using an acidic mineralizer, whereby a faster crystal growth rate and a higher crystal quality can be coexisted. That is, the temperature (T1) of the single crystal growth portion is set to be higher than the temperature (T2) of the material supply portion (T1>T2) at 600 to 850 ° C which is a higher crystal growth temperature than before. Further, in the autoclave, a material of a shield portion that is a part that holds the pressure between the two or more components constituting the autoclave and that is a part of the autoclave is formed of an alloy of ruthenium and platinum or a ruthenium monomer, and is shielded from the shield portion. The proportion of the constituent elements of the material is 20% by mass to 100% by mass. Thereby, it was found that the shield portion has good hardness and can improve the number of times of repeated use of the autoclave with a precious metal lining. That is, the present invention is as follows.

[1]一種氮化物單晶之製造方法,其係自包含選自由含Ga之氮化物多晶、含Ga之氮化物及含Ga之氮化物前驅物所組成之群中之至少一種的原料,利用氨熱法製造含Ga之氮化物單晶之方法,其包括如下步驟:[1] A method for producing a nitride single crystal, comprising a material comprising at least one selected from the group consisting of a polycrystal containing Ga, a nitride containing Ga, and a nitride precursor containing Ga, A method for producing a Ga-containing nitride single crystal by an ammoniacal method, comprising the steps of:

向高壓釜內至少導入該原料、一種以上之酸性礦化劑及氨後,於滿足以下(a)~(e)之條件下,使含Ga之氮化物單晶成長:After introducing at least the raw material, one or more acidic mineralizers, and ammonia into the autoclave, the Ga-containing nitride single crystal is grown under the following conditions (a) to (e):

(a)於該高壓釜內存在配置有該原料之原料供給部位、及用以使該含Ga之氮化物單晶成長之單晶成長部位,(a) a raw material supply portion where the raw material is disposed and a single crystal growth portion for growing the Ga-containing nitride single crystal in the autoclave;

(b)該單晶成長部位係配置有籽晶之部位,(b) the single crystal growth portion is provided with a seed crystal portion,

(c)該單晶成長部位之溫度(T1)為600℃~850℃,(c) the temperature (T1) of the grown portion of the single crystal is 600 ° C to 850 ° C,

(d)該單晶成長部位之溫度(T1)與該原料供給部位之溫度(T2)之間存在T1>T2之關係,且(d) a relationship between the temperature (T1) of the single crystal growth portion and the temperature (T2) of the raw material supply portion is T1>T2, and

(e)該高壓釜內之壓力為40 MPa~250 MPa。(e) The pressure in the autoclave is 40 MPa to 250 MPa.

[2]一種氮化物單晶之製造方法,其係自包含選自由含Ga之氮化物多晶、含Ga之氮化物及含Ga之氮化物前驅物所組成之群中之至少一種的原料,利用氨熱法製造含Ga之氮化物單晶之方法,其包括如下步驟:[2] A method for producing a nitride single crystal, comprising a material comprising at least one selected from the group consisting of a Ga-containing nitride polycrystal, a Ga-containing nitride, and a Ga-containing nitride precursor. A method for producing a Ga-containing nitride single crystal by an ammoniacal method, comprising the steps of:

向高壓釜內至少導入該原料、一種以上之酸性礦化劑及氨後,於滿足以下(a)~(e)之條件下,使含Ga之氮化物單晶成長:After introducing at least the raw material, one or more acidic mineralizers, and ammonia into the autoclave, the Ga-containing nitride single crystal is grown under the following conditions (a) to (e):

(a)於該高壓釜內存在配置有該原料之原料供給部位、及用以使該含Ga之氮化物單晶成長之單晶成長部位,(a) a raw material supply portion where the raw material is disposed and a single crystal growth portion for growing the Ga-containing nitride single crystal in the autoclave;

(b)該單晶成長部位係藉由自發成核而使含Ga之氮化物單晶析出及成長之部位,(b) the single crystal growth site is a portion where the Ga-containing nitride single crystal is precipitated and grown by spontaneous nucleation.

(c)該單晶成長部位之溫度(T1)為600℃~850℃,(c) the temperature (T1) of the grown portion of the single crystal is 600 ° C to 850 ° C,

(d)該單晶成長部位之溫度(T1)與該原料供給部位之溫度(T2)之間存在T1>T2之關係,且(d) a relationship between the temperature (T1) of the single crystal growth portion and the temperature (T2) of the raw material supply portion is T1>T2, and

(e)該高壓釜內之壓力為40 MPa~250 MPa。(e) The pressure in the autoclave is 40 MPa to 250 MPa.

[3]如上述[1]之氮化物單晶之製造方法,其中該籽晶係藉由如上述[2]之氮化物單晶之製造方法所製造的含Ga之氮化物單晶。[3] The method for producing a nitride single crystal according to the above [1], wherein the seed crystal is a Ga-containing nitride single crystal produced by the method for producing a nitride single crystal according to [2] above.

[4]如上述[1]至[3]中任一項之氮化物單晶之製造方法,其中該原料係配置於設置有複數個孔或狹縫狀間隙之容器內,且,於該容器之側面與該高壓釜之內壁之間存在1 mm以上之間隙。[4] The method for producing a nitride single crystal according to any one of the above [1] to [3] wherein the raw material is disposed in a container provided with a plurality of holes or slit-like gaps, and in the container There is a gap of 1 mm or more between the side surface and the inner wall of the autoclave.

[5]如上述[1]至[4]中任一項之氮化物單晶之製造方法,其中該高壓釜係縱型高壓釜,且該原料供給部位係存在於較該單晶成長部位更高之位置。[5] The method for producing a nitride single crystal according to any one of the above [1] to [4] wherein the autoclave is a vertical autoclave, and the raw material supply portion is present in the growth portion of the single crystal. High position.

[6]如上述[5]之氮化物單晶之製造方法,其中該原料供給部位係存在於自該高壓釜之內部底面起10 mm以上之高度的位置,且,該單晶成長部位係存在於該原料供給部位與該高壓釜內部底面之間。[6] The method for producing a nitride single crystal according to the above [5], wherein the raw material supply portion is present at a position of 10 mm or more from the inner bottom surface of the autoclave, and the single crystal growth portion is present. Between the raw material supply portion and the inner bottom surface of the autoclave.

[7]如上述[1]至[6]中任一項之氮化物單晶之製造方法,其中於該原料供給部位與該單晶成長部位之間配置有至少1片間隔板。[7] The method for producing a nitride single crystal according to any one of the above [1] to [6] wherein at least one spacer is disposed between the raw material supply portion and the single crystal growth portion.

[8]如上述[2]及[4]至[7]中任一項之氮化物單晶之製造方法,其中該單晶成長部位係藉由自發成核而使含Ga之氮化物單晶析出及成長之部位,且,於該單晶成長部位配置有具有1個以上之孔之耐腐蝕性的板。[8] The method for producing a nitride single crystal according to any one of the above [2], wherein the single crystal growth site is a single crystal of a Ga-containing nitride by spontaneous nucleation A plate having precipitation and growth, and a plate having corrosion resistance of one or more holes is disposed in the single crystal growth portion.

[9]如上述[1]至[8]中任一項之氮化物單晶之製造方法,其中該原料包含藉由氣相法所製造之含Ga之氮化物多晶。[9] The method for producing a nitride single crystal according to any one of the above [1] to [8] wherein the raw material comprises a Ga-containing nitride polycrystal produced by a vapor phase method.

[10]一種基板,其包含藉由如上述[1]至[9]中任一項之氮化物單晶之製造方法所製造之氮化物單晶。[10] A substrate comprising a nitride single crystal produced by the method for producing a nitride single crystal according to any one of the above [1] to [9].

[11]一種氮化物單晶,其係藉由如上述[1]至[9]中任一項之氮化物單晶之製造方法而製造、且最大尺寸為1 mm以上。[11] A nitride single crystal produced by the method for producing a nitride single crystal according to any one of the above [1] to [9], wherein the maximum size is 1 mm or more.

[12]一種高壓釜,其係用於如上述[1]至[9]中任一項之氮化物單晶之製造方法中者,藉由使構成高壓釜之2個以上之零件密接而保持高壓釜內之壓力的部分即屏蔽部之材料係銥與鉑之合金或銥單體,且,銥於該屏蔽部之材料之構成元素整體中所占的比例為20質量%~100質量%。[12] An autoclave for use in a method for producing a nitride single crystal according to any one of the above [1] to [9], wherein the two or more parts constituting the autoclave are closely adhered to each other. The portion of the pressure in the autoclave, that is, the material of the shield portion is an alloy of platinum or rhodium, and the proportion of the constituent elements of the material of the shield portion is 20% by mass to 100% by mass.

藉由本發明之氮化物單晶之製造方法,能夠以較先前更快之結晶成長速度(例如30 μm/日以上)實現結晶品質優異之氮化物單晶之成長。又,藉由本發明之製造方法所獲得之氮化物單晶具有平膜狀之成長層,故而可作為能夠切出各種結晶方位之基板之塊狀氮化物單晶而獲得。According to the method for producing a nitride single crystal of the present invention, the growth of a nitride single crystal excellent in crystal quality can be achieved at a faster crystal growth rate (for example, 30 μm/day or more). Further, since the nitride single crystal obtained by the production method of the present invention has a flat film-like growth layer, it can be obtained as a bulk nitride single crystal in which a substrate having various crystal orientations can be cut out.

又,藉由本發明之氮化物單晶之製造方法,可容易地獲得利用自發成核之可處理之大小的單晶粒。所得之單晶粒可具有例如最大尺寸為1 mm以上之大小,故而可用作籽晶。Further, according to the method for producing a nitride single crystal of the present invention, a single crystal grain of a size which can be treated by spontaneous nucleation can be easily obtained. The resulting single crystal grains may have a size of, for example, a maximum size of 1 mm or more, and thus may be used as a seed crystal.

進而,於本發明之高壓釜中,屏蔽部之材料係由銥與鉑之合金或銥單體構成,且銥於該材料之構成元素整體中所占之比例為20質量%~100質量部%。藉由如上述般構成屏蔽部,屏蔽部之硬度格外地提高,故而即便對屏蔽部施加力,該屏蔽部亦難以產生磨耗及傷痕,即便於本發明之方法所設想之600~850℃之高溫條件下,亦可反覆使用高壓釜。具體而言,若使用銥與鉑之合金或銥單體作為屏蔽部之材料,則於溫度850℃以下,屏蔽部不會熔融而相互密接,故而開啟高壓釜之蓋時,屏蔽材不會剝離或者破裂。因此,本發明之高壓釜即便於600~850℃之高溫條件下反覆使用,亦可保持壓力。Further, in the autoclave of the present invention, the material of the shield portion is composed of an alloy of ruthenium and platinum or a ruthenium monomer, and the proportion of the constituent elements of the material is 20% by mass to 100% by mass. . Since the shield portion is configured as described above, the hardness of the shield portion is particularly improved. Therefore, even if a force is applied to the shield portion, the shield portion is less likely to cause abrasion and scratches, even at a temperature of 600 to 850 ° C as contemplated by the method of the present invention. Under the conditions, the autoclave can also be used repeatedly. Specifically, when an alloy of ruthenium and platinum or a ruthenium monomer is used as the material of the shield portion, the shield portion is not melted and adhered to each other at a temperature of 850 ° C or lower. Therefore, when the lid of the autoclave is opened, the shield material is not peeled off. Or rupture. Therefore, the autoclave of the present invention can maintain the pressure even if it is repeatedly used under high temperature conditions of 600 to 850 °C.

以下,對本發明之更具體之態樣進行詳細說明。再者,以下之說明係基於本發明之具有代表性之實施樣態而進行,但本發明並不限定於該等實施樣態。Hereinafter, a more specific aspect of the present invention will be described in detail. Furthermore, the following description is based on representative embodiments of the present invention, but the present invention is not limited to the embodiments.

<氮化物單晶之製造方法><Method for Producing Nitride Single Crystal>

本發明之一方面提供一種氮化物單晶之製造方法,其係自包含選自由含Ga之氮化物多晶、含Ga之氮化物及含Ga之氮化物前驅物所組成之群中之至少一種的原料,利用氨熱法製造含Ga之氮化物單晶之方法,其包括如下步驟:向高壓釜內至少導入該原料、一種以上之酸性礦化劑及氨後,於滿足以下(a)~(e)之條件下,使含Ga之氮化物單晶成長:One aspect of the present invention provides a method for producing a nitride single crystal, comprising at least one selected from the group consisting of a polycrystal containing Ga, a nitride containing Ga, and a nitride precursor containing Ga. A method for producing a Ga-containing nitride single crystal by an ammoniacal method, comprising the steps of: introducing at least the raw material, one or more acidic mineralizers, and ammonia into the autoclave, and satisfying the following (a)~ Under the condition of (e), the growth of the nitride crystal containing Ga is made:

(a)於該高壓釜內存在配置有該原料之原料供給部位、及用以使該含Ga之氮化物單晶成長之單晶成長部位,(a) a raw material supply portion where the raw material is disposed and a single crystal growth portion for growing the Ga-containing nitride single crystal in the autoclave;

(b)該單晶成長部位係配置有籽晶之部位,(b) the single crystal growth portion is provided with a seed crystal portion,

(c)該單晶成長部位之溫度(T1)為600℃~850℃,(c) the temperature (T1) of the grown portion of the single crystal is 600 ° C to 850 ° C,

(d)該單晶成長部位之溫度(T1)與該原料供給部位之溫度(T2)之間存在T1>T2之關係,且(d) a relationship between the temperature (T1) of the single crystal growth portion and the temperature (T2) of the raw material supply portion is T1>T2, and

(e)該高壓釜內之壓力為40 MPa~250 MPa。(e) The pressure in the autoclave is 40 MPa to 250 MPa.

本發明之另一方面提供一種氮化物單晶之製造方法,其係自包含選自由含Ga之氮化物多晶、含Ga之氮化物及含Ga之氮化物前驅物所組成之群中之至少一種的原料,利用氨熱法製造含Ga之氮化物單晶之方法,其包括如下步驟:向高壓釜內至少導入該原料、一種以上之酸性礦化劑及氨後,於滿足以下(a)~(e)之條件下,使含Ga之氮化物單晶成長:Another aspect of the present invention provides a method for producing a nitride single crystal, comprising at least one selected from the group consisting of a Ga-containing nitride polycrystal, a Ga-containing nitride, and a Ga-containing nitride precursor. A method for producing a Ga-containing nitride single crystal by an ammoniacal method, comprising the steps of: introducing at least the raw material, one or more acidic mineralizers and ammonia into the autoclave, and satisfying the following (a) Under the condition of ~(e), a single crystal containing Ga is grown:

(a)於該高壓釜內存在配置有該原料之原料供給部位、及用以使該含Ga之氮化物單晶成長之單晶成長部位,(a) a raw material supply portion where the raw material is disposed and a single crystal growth portion for growing the Ga-containing nitride single crystal in the autoclave;

(b)該單晶成長部位係藉由自發成核而使含Ga之氮化物單晶析出及成長之部位,(b) the single crystal growth site is a portion where the Ga-containing nitride single crystal is precipitated and grown by spontaneous nucleation.

(c)該單晶成長部位之溫度(T1)為600℃~850℃,(c) the temperature (T1) of the grown portion of the single crystal is 600 ° C to 850 ° C,

(d)該單晶成長部位之溫度(T1)與該原料供給部位之溫度(T2)之間存在T1>T2之關係,且(d) a relationship between the temperature (T1) of the single crystal growth portion and the temperature (T2) of the raw material supply portion is T1>T2, and

(e)該高壓釜內之壓力為40 MPa~250 MPa。(e) The pressure in the autoclave is 40 MPa to 250 MPa.

於本說明書中,所謂含Ga之氮化物,包含GaN(氮化鎵)及含有Ga及其他元素(典型的是週期表第13族元素(IUPAC(International Union of Pure and Applied Chemistry,國際純粹與應用化學聯合會),1989),以下亦稱作13族元素)之氮化物。即,所謂本發明屬意之含Ga之氮化物,不僅包含如GaN之單一金屬之氮化物,亦包含AlGaN、InGaN、AlInGaN等多元化合物。再者,該等化學式僅表示氮化物之構成元素,並不表示組成比。In this specification, the Ga-containing nitride contains GaN (gallium nitride) and contains Ga and other elements (typically the Group 13 element of the periodic table (IUPAC (International Union of Pure and Applied Chemistry). Chemical Federation), 1989), also referred to below as a nitride of Group 13 elements. That is, the Ga-containing nitride to which the present invention is intended includes not only a nitride of a single metal such as GaN but also a polyvalent compound such as AlGaN, InGaN, or AlInGaN. Furthermore, these chemical formulas only represent constituent elements of the nitride and do not indicate the composition ratio.

作為藉由本發明所製造之含Ga之氮化物單晶,可列舉GaN;GaN與其他13族元素氮化物之混晶;以及含有Ga與其他13族元素之多元氮化物。作為多元氮化物,可列舉AlGaN、InGaN及AlInGaN。作為混晶,可列舉包含BN、AlN、GaN及InN之13族元素氮化物混晶等。Examples of the Ga-containing nitride single crystal produced by the present invention include GaN; a mixed crystal of GaN and other Group 13 element nitrides; and a polynitride containing Ga and other Group 13 elements. Examples of the polynitride include AlGaN, InGaN, and AlInGaN. Examples of the mixed crystal include a mixed crystal of a group 13 element nitride containing BN, AlN, GaN, and InN.

於本發明中,所謂多晶,意指由塊狀、粒狀、粉狀等各種外觀獲得之固體中,大多數微小之單晶,即微晶朝著相互不同之方位以不可分離之形態存在之狀態。對於微晶之尺寸及微晶之方位之齊聚情況,即定向性之程度,並無特別限定。In the present invention, the term "polycrystalline" means a solid obtained by various appearances such as a bulk, a granule, or a powder, and most of the minute single crystals, that is, the crystallites exist in an inseparable form toward mutually different orientations. State. The degree of merging of the size of the crystallites and the orientation of the crystallites, that is, the degree of orientation, is not particularly limited.

於本發明中,使用包含選自由含Ga之氮化物多晶、含Ga之氮化物及含Ga之氮化物前驅物所組成之群中之至少一種的原料。原料典型的是含有含Ga之氮化物多晶,而且,更典型的是由含Ga之氮化物多晶所構成。然而,原料並不必須僅包含完全之氮化物,例如亦可含有零價之金屬。In the present invention, a raw material containing at least one selected from the group consisting of Ga-containing nitride polycrystals, Ga-containing nitrides, and Ga-containing nitride precursors is used. The raw material is typically a polycrystal containing a nitride containing Ga, and more typically consists of a polycrystal containing a nitride of Ga. However, the raw material does not have to contain only complete nitrides, for example, it may also contain zero-valent metals.

又,本說明書所揭示之氮化物多晶及氮化物單晶亦可分別以相對於13族元素之莫耳數為1/10~1/1,000,000之範圍之極微量含有鎂、鋅、碳、矽、鍺等作為摻雜材料。Further, the nitride polycrystal and the nitride single crystal disclosed in the present specification may contain magnesium, zinc, carbon, and ruthenium in a very small amount ranging from 1/10 to 1/1,000,000 with respect to the molar amount of the group 13 element. , bismuth, etc. as doping materials.

含Ga之氮化物係以作為多晶或並非為多晶之狀態,可作為原料供給。作為含Ga之氮化物,可例示作為單一元素之氮化物之GaN、以及作為多元氮化物之AlGaN等。原料亦可為混合物。例如,可使用含Ga之氮化物與不含Ga之氮化物之混合物,可較佳地例示選自由BN、AlN及InN所組成之群中之一種以上與GaN之混合物。AlN與GaN之混合物係更典型之較佳例。The nitride containing Ga is supplied as a raw material in a state of being polycrystalline or not polycrystalline. As the nitride containing Ga, GaN which is a nitride of a single element, and AlGaN which is a polynitride can be exemplified. The raw materials may also be a mixture. For example, a mixture of a Ga-containing nitride and a Ga-free nitride may be used, and a mixture of one or more selected from the group consisting of BN, AlN, and InN and GaN may be preferably exemplified. A mixture of AlN and GaN is a more typical preferred embodiment.

作為含Ga之氮化物之前驅物,可例示疊氮化鎵、鎵醯亞胺、鎵醯胺醯亞胺、鎵氫化物、含鎵合金、金屬鎵等。原料亦可為混合物。例如,可例示含Ga之氮化物之前驅物與鋁醯胺、鋁醯亞胺、鉀醯亞胺、銦醯胺、銦醯亞胺等之混合物。該等係於超臨界氨中進行氮化而可形成單晶。As the precursor of the Ga-containing nitride, gallium nitride, gallium sulfide, gallium amidoxime, gallium hydride, gallium-containing alloy, metal gallium or the like can be exemplified. The raw materials may also be a mixture. For example, a mixture of a precursor of a nitride containing Ga and an aluminide, an aluminide, a potassium sulfimine, an indium decylamine, an indium sulfimine, or the like can be exemplified. These are nitrided in supercritical ammonia to form a single crystal.

再者,用作原料之各化合物較佳為高純度。另一方面,由於原料係於使用時溶解於氨溶劑,因此結晶性無需較高。Further, each compound used as a raw material is preferably of high purity. On the other hand, since the raw material is dissolved in the ammonia solvent at the time of use, the crystallinity does not need to be high.

對於用作原料之氮化物多晶之製造方法,並無特別限定。然而,就雜質較少之原料之觀點而言,原料較佳為包含藉由氣相法所製造之含Ga之氮化物多晶。更佳為原料包含藉由氣相法所製造之含Ga之氮化物多晶。例如,以GaN為例,可藉由利用氨而使金屬鎵或Ga2 O3 進行氮化之方法,製造氮化物多晶。或者,如HVPE法般,可藉由鹵化物與氨之反應而獲得氮化物多晶。The method for producing a nitride polycrystal used as a raw material is not particularly limited. However, from the viewpoint of a raw material having less impurities, the raw material preferably contains a Ga-containing nitride polycrystal produced by a vapor phase method. More preferably, the raw material contains a Ga-containing nitride polycrystal produced by a vapor phase method. For example, in the case of GaN, a nitride polycrystal can be produced by a method of nitriding metal gallium or Ga 2 O 3 with ammonia. Alternatively, as in the HVPE method, nitride polycrystals can be obtained by the reaction of a halide with ammonia.

於本發明中,使用氨作為溶劑,但氨中所含之雜質量越少越好。所使用之氨之純度通常是99.9質量%以上,較佳為99.99質量%以上,更佳為99.999質量%以上。In the present invention, ammonia is used as the solvent, but the less the amount of impurities contained in the ammonia, the better. The purity of the ammonia used is usually 99.9% by mass or more, preferably 99.99% by mass or more, and more preferably 99.999% by mass or more.

本發明之方法係於高壓釜內,在氨之存在下,更具體而言在氨氣環境下,藉由氨熱法(即超臨界結晶化法)製造含Ga之氮化物單晶。氨熱法係例如上述專利文獻1、非專利文獻1等所揭示之方法。The method of the present invention is carried out in an autoclave to produce a Ga-containing nitride single crystal by an ammoniacal method (i.e., supercritical crystallization) in the presence of ammonia, more specifically, in an ammonia atmosphere. The ammonothermal method is, for example, the method disclosed in the above-mentioned Patent Document 1, Non-Patent Document 1, and the like.

結晶成長時間典型的是1日以上1年以下,更佳為2日以上6個月以下。The crystal growth time is typically from 1 day to 1 year, more preferably from 2 days to 6 months.

氨係於反應中形成氨氣環境而作為溶劑發揮功能。氨氣環境係可藉由純粹氨及/或氨進行熱分解所產生之氮及氫而形成,進而包含酸性礦化劑。The ammonia system functions as a solvent to form an ammonia gas atmosphere during the reaction. The ammonia gas environment can be formed by nitrogen and hydrogen generated by thermal decomposition of pure ammonia and/or ammonia, and further contains an acidic mineralizer.

作為添加至用作溶劑之氨之酸性礦化劑,可列舉含有鹵素元素之化合物,例如可列舉鹵化銨等。作為鹵化銨,可列舉氯化銨、碘化銨、溴化銨、氟化銨等,尤其是就作為原料之購買容易度及操作容易度之觀點而言,較佳為氯化銨。The acidic mineralizer added to the ammonia used as a solvent may, for example, be a compound containing a halogen element, and examples thereof include an ammonium halide. Examples of the ammonium halide include ammonium chloride, ammonium iodide, ammonium bromide, and ammonium fluoride. In particular, ammonium chloride is preferred as a raw material for ease of purchase and ease of handling.

礦化劑之使用比例較佳為礦化劑/氨之莫耳比成為0.0001~0.2之範圍。上述莫耳比為0.0001以上時,就提高原料溶解度而提高成長速度之觀點而言較為有利,0.2以下時,就降低雜質混入水平之觀點而言較為有利。礦化劑/氨之莫耳比更佳為0.001~0.1之範圍,進而較佳為0.005~0.05之範圍。The proportion of the mineralizer used is preferably such that the mineralizer/ammonia molar ratio is in the range of 0.0001 to 0.2. When the molar ratio is 0.0001 or more, it is advantageous from the viewpoint of improving the solubility of the raw material and increasing the growth rate. When the molar ratio is 0.2 or less, it is advantageous from the viewpoint of reducing the level of impurity incorporation. The mineralizer/ammonia molar ratio is more preferably in the range of 0.001 to 0.1, and further preferably in the range of 0.005 to 0.05.

氨填充量係以已選擇之溫度中,所使用之高壓釜內之壓力成為40 MPa~250 MPa之方式進行調整。若增加氨填充量,則可使單晶更快速地成長,但導致壓力超出上述範圍之上限之情形時,對高壓釜之閥進行操作而排出氨之一部分以免超過上述壓力範圍。The ammonia filling amount is adjusted so that the pressure in the autoclave used is 40 MPa to 250 MPa at the selected temperature. If the amount of ammonia is increased, the single crystal can be grown more rapidly, but when the pressure exceeds the upper limit of the above range, the valve of the autoclave is operated to discharge a part of the ammonia so as not to exceed the above pressure range.

單晶成長時之高壓釜內之壓力係就單晶之成長速度變快之觀點而言,以較高為佳。於氨熱法中,高壓釜內之壓力通常是20 MPa~500 MPa,但就單晶之成長速度較快之觀點而言,較佳為30 MPa以上,更佳為40 MPa以上,進而較佳為50 MPa以上,尤其較佳為60 MPa以上,最佳為70 MPa以上。另一方面,若考慮對所使用之高壓釜之負荷及大容量之高壓釜之生產效率,則高壓釜內之壓力較佳為250 MPa以下,更佳為200 MPa以下,進而較佳為150 MPa以下,尤其較佳為130 MPa以下。The pressure in the autoclave during the growth of the single crystal is preferably higher in view of the fact that the growth rate of the single crystal is increased. In the ammoniacal method, the pressure in the autoclave is usually from 20 MPa to 500 MPa, but from the viewpoint of a faster growth rate of the single crystal, it is preferably 30 MPa or more, more preferably 40 MPa or more, and further preferably. It is 50 MPa or more, particularly preferably 60 MPa or more, and most preferably 70 MPa or more. On the other hand, in consideration of the load of the autoclave to be used and the production efficiency of the large-capacity autoclave, the pressure in the autoclave is preferably 250 MPa or less, more preferably 200 MPa or less, and further preferably 150 MPa. Hereinafter, it is especially preferably 130 MPa or less.

本發明中所使用之高壓釜內之壓力係就單晶之成長速度較快、對高壓釜之負荷較低且生產效率良好之觀點而言,在本發明所規定之單晶成長部位之特定溫度範圍內,設為40 MPa~250 MPa之範圍。高壓釜內之壓力較佳為40 MPa~200 MPa,更佳為50 MPa~180 MPa,進而較佳為60 MPa~150 MPa。The pressure in the autoclave used in the present invention is a specific temperature at a single crystal growth site prescribed by the present invention from the viewpoint of a relatively fast growth rate of a single crystal, a low load on the autoclave, and a good production efficiency. Within the range, it is set in the range of 40 MPa to 250 MPa. The pressure in the autoclave is preferably from 40 MPa to 200 MPa, more preferably from 50 MPa to 180 MPa, and still more preferably from 60 MPa to 150 MPa.

原料可為塊狀、粒狀、粉末狀等任意形狀。原料較佳為配置於設置有複數個孔或狹縫狀之間隙之容器內。設置有複數個孔之容器可為例如由網格形成之籠狀容器。使用如上所述之容器,藉此可於高壓釜內之所需位置配置原料。關於容器之孔或狹縫狀之間隙,根據所使用之原料形狀選擇較佳之孔或狹縫之大小、網眼粗度等即可。較佳為放入容器內之原料能夠有效地與氨溶劑接觸並迅速溶解。The raw material may be in any shape such as a block, a granule or a powder. Preferably, the material is disposed in a container provided with a plurality of holes or slit-like gaps. The container provided with a plurality of holes may be, for example, a cage container formed of a mesh. The container as described above is used, whereby the raw material can be disposed at a desired position in the autoclave. Regarding the gap of the container or the slit-like gap, the size of the preferred hole or slit, the thickness of the mesh, and the like may be selected depending on the shape of the material to be used. Preferably, the material placed in the container is effectively contacted with the ammonia solvent and rapidly dissolved.

於利用氨熱法之本發明之氮化物單晶之製造方法中,重要的是使原料有效地溶解於超臨界氨中。因此,較佳為以使作為溶劑之超臨界氨之流動不會滯留於所使用之高壓釜內部之方式,於放入有原料之容器(尤其典型的是上述設置有複數個孔或狹縫狀之間隙之容器)之側面與高壓釜之內壁之間存在1 mm以上之間隙。In the method for producing a nitride single crystal of the present invention using the ammonothermal method, it is important to efficiently dissolve the raw material in the supercritical ammonia. Therefore, it is preferred that the flow of the supercritical ammonia as a solvent does not remain in the inside of the autoclave to be used, and the container in which the raw material is placed is placed (especially, a plurality of holes or slits are usually provided as described above). There is a gap of 1 mm or more between the side of the container of the gap and the inner wall of the autoclave.

於本發明中,就充分確保結晶成長速度之觀點而言,單晶成長部位之溫度(T1)為600℃以上,較佳為630℃以上,更佳為650℃以上,進而較佳為670℃以上,最佳為690℃以上。另一方面,就高壓釜之耐久性之觀點而言,單晶成長部位之溫度為850℃以下,較佳為800℃以下,更佳為750℃以下。In the present invention, the temperature (T1) of the single crystal growth portion is 600 ° C or higher, preferably 630 ° C or higher, more preferably 650 ° C or higher, and further preferably 670 ° C from the viewpoint of sufficiently ensuring the crystal growth rate. Above, it is preferably 690 ° C or more. On the other hand, from the viewpoint of durability of the autoclave, the temperature at the single crystal growth site is 850 ° C or lower, preferably 800 ° C or lower, more preferably 750 ° C or lower.

於本發明之氮化物單晶之製造方法中,於氨氣環境之溫度為600℃以上之情形時,有結晶成長速度變快之傾向,故較理想。直至750℃附近為止,溫度越高,結晶成長速度變得越快之傾向增加,但較750℃附近更高之溫度下,上述傾向減小。因此,即便將氨氣環境之溫度提昇至850℃為止,結晶成長亦會產生,但亦考慮到高壓釜之耐久性,氨氣環境之溫度較佳為800℃以下,更佳為750℃以下。In the method for producing a nitride single crystal according to the present invention, when the temperature in the ammonia gas atmosphere is 600 ° C or higher, the crystal growth rate tends to increase, which is preferable. Up to around 750 ° C, the higher the temperature, the higher the tendency of the crystal growth rate to increase, but the above tendency is reduced at a temperature higher than the vicinity of 750 ° C. Therefore, even if the temperature of the ammonia gas atmosphere is raised to 850 ° C, crystal growth occurs. However, considering the durability of the autoclave, the temperature of the ammonia gas atmosphere is preferably 800 ° C or lower, more preferably 750 ° C or lower.

於本發明中,將結晶成長部位之溫度(T1)設定為高於原料供給部位之溫度(T2)。即,溫度滿足T1>T2之關係。再者,上述溫度T1及T2係跨越結晶成長時間整體之平均溫度。單晶成長部位之溫度(T1)係配置有籽晶之部位(使用籽晶之情形)、或者藉由自發成核而使氮化物單晶析出及成長之部位(不使用籽晶之情形)。例如,可將單晶成長部位之溫度(T1)與原料供給部位之溫度(T2)之溫度差(T1-T2)設為1℃~150℃。若增加上述溫度差,則可提高結晶之成長速度。另一方面,若減小上述溫度差,則有單晶品質提高之傾向。因此,就單晶之成長速度(即單晶之析出速度)及單晶品質之觀點而言,溫度差(T1-T2)較佳為5℃~100℃,更佳為10℃~90℃。In the present invention, the temperature (T1) of the crystal growth portion is set to be higher than the temperature (T2) of the material supply portion. That is, the temperature satisfies the relationship of T1>T2. Further, the temperatures T1 and T2 are the average temperatures across the entire crystal growth time. The temperature (T1) of the growth region of the single crystal is a portion where the seed crystal is disposed (in the case of using a seed crystal) or a portion where the nitride single crystal is precipitated and grown by spontaneous nucleation (in the case where the seed crystal is not used). For example, the temperature difference (T1-T2) between the temperature (T1) of the single crystal growth portion and the temperature (T2) of the material supply portion can be set to 1 ° C to 150 ° C. If the temperature difference is increased, the growth rate of crystallization can be increased. On the other hand, if the temperature difference is made small, the single crystal quality tends to be improved. Therefore, the temperature difference (T1-T2) is preferably from 5 ° C to 100 ° C, more preferably from 10 ° C to 90 ° C from the viewpoint of the growth rate of the single crystal (that is, the deposition rate of the single crystal) and the quality of the single crystal.

於本發明中,只要滿足上述溫度條件,單晶成長部位亦可混在於原料供給部位。例如,若一面保持其表面上可使單晶成長之空間,一面將籽晶與原料一併放入網格狀之容器,則氮化物單晶可於極靠近原料配置場所之場所內成長,從而可達成較大之結晶成長速度。In the present invention, as long as the above temperature conditions are satisfied, the single crystal growth site may be mixed in the raw material supply portion. For example, if the space for growing the single crystal on the surface is maintained, and the seed crystal and the raw material are placed together in a grid-like container, the nitride single crystal can be grown in a place very close to the place where the raw material is placed, thereby A large crystal growth rate can be achieved.

於本發明中,可使用縱型高壓釜。圖1係表示本發明中,在縱型高壓釜內使用籽晶而使單晶成長之態樣之圖。圖2係表示本發明中,在縱型高壓釜內藉由自發成核而使單晶成長之態樣之圖。於縱型高壓釜1及2中,壓力計101、201及閥102、202係介隔導管104、204連接於本體103、203。於本體103、203內,設置有配置有在原料容器105、205內收容之原料106、206之原料供給部位109、209及單晶成長部位110、210。本體103、203係藉由加熱器108、208而加熱。於圖1所示之高壓釜中,於單晶成長部位110配置有籽晶107。另一方面,於圖2所示之高壓釜中,存在藉由自發成核而用以使含Ga之氮化物單晶析出及成長之單晶成長部位210,於該單晶成長部位210中配置有板207。板207係包含1個以上之孔之耐腐蝕性之板,例如由網格材料構成。In the present invention, a vertical autoclave can be used. Fig. 1 is a view showing a state in which a seed crystal is grown in a vertical autoclave to grow a single crystal in the present invention. Fig. 2 is a view showing a state in which a single crystal is grown by spontaneous nucleation in a vertical autoclave in the present invention. In the vertical autoclaves 1 and 2, the pressure gauges 101 and 201 and the valves 102 and 202 are connected to the bodies 103 and 203 via the conduits 104 and 204. In the main bodies 103 and 203, raw material supply portions 109 and 209 and single crystal growth portions 110 and 210 in which the raw materials 106 and 206 accommodated in the raw material containers 105 and 205 are disposed are provided. The bodies 103, 203 are heated by heaters 108, 208. In the autoclave shown in Fig. 1, a seed crystal 107 is disposed at the single crystal growth portion 110. On the other hand, in the autoclave shown in FIG. 2, a single crystal growth site 210 for depositing and growing a Ga-containing nitride single crystal by spontaneous nucleation is disposed in the single crystal growth site 210. There is a board 207. The plate 207 is a plate containing corrosion resistance of one or more holes, and is made of, for example, a mesh material.

於使用縱型高壓釜之情形時,如圖1及圖2所示,較佳為將原料供給部位109、209配置於較單晶成長部位110、210更高之位置(即,垂直方向上觀察時,較高之位置)。藉此,可使單晶有效地析出。根據此類位置關係,可於原料供給部位109、209與高壓釜之內部底面111、211之間設置單晶成長部位110、210。於該情形時,原料因重力而自原料供給部位109、209落到單晶成長部位110、210,而容易產生對流。又,以配置於單晶成長部位110之籽晶107、或者單晶成長部位210內藉由自發成核而產生之單晶為基礎,可使單晶於單晶成長部位有效地成長。In the case of using a vertical autoclave, as shown in FIGS. 1 and 2, it is preferable to arrange the raw material supply portions 109 and 209 at a position higher than the single crystal growth portions 110 and 210 (that is, to observe in the vertical direction). When, the higher position). Thereby, the single crystal can be effectively precipitated. According to such a positional relationship, the single crystal growth portions 110 and 210 can be provided between the raw material supply portions 109 and 209 and the inner bottom surfaces 111 and 211 of the autoclave. In this case, the raw materials fall from the raw material supply portions 109 and 209 to the single crystal growth portions 110 and 210 by gravity, and convection is likely to occur. Further, based on the single crystal generated by spontaneous nucleation in the seed crystal 107 disposed in the single crystal growth site 110 or the single crystal growth site 210, the single crystal can be efficiently grown in the single crystal growth region.

根據使用縱型高壓釜之結晶成長法,可藉由上述對流之效果而有效地進行結晶成長。然而,即便於不使用縱型高壓釜之情形時,以及使用縱型高壓釜且將原料供給部位配置於較單晶成長部位更低之位置之情形時,只要產生上述對流之現象,便可製造單晶。According to the crystal growth method using a vertical autoclave, crystal growth can be efficiently performed by the above-described effect of convection. However, even in the case where the vertical autoclave is not used, and when the vertical autoclave is used and the raw material supply portion is disposed at a position lower than the single crystal growth portion, the convection phenomenon can be produced as long as the convection phenomenon occurs. Single crystal.

於本發明中,較佳為原料供給部位存在於自高壓釜之內部底面起10 mm以上之高度的位置(即,高壓釜內部底面與原料供給部位之最短距離為10 mm以上),並且於原料供給部位與高壓釜內部底面之間存在單晶成長部位。於該情形時,可有效防止所析出之單晶與其他單晶粒之合而為一所引起之多晶化。可將自高壓釜內部底面起至原料供給部位為止之高度(即,高壓釜內部底面與原料供給部位之最短距離)設為例如50 mm。因於縱型高壓釜內設置有單晶成長部位與原料供給部位,故而單晶成長部位與原料供給部位所占之體積之和不超過高壓釜內之空間整體之體積,但可任意決定其比率。若考慮到生產性,則較佳為以可配置儘可能多的籽晶之方式、或者以儘可能寬廣之區域內可進行自發成核之方式,增加單晶成長部位,但隨之會需要更多的原料,故而較佳為亦增加原料供給部位。若自高壓釜內部底面起至原料供給部位為止之高度為10 mm以上,則將此空間設為單晶成長部位,藉此可於該空間內有效地進行單晶成長。其係內部長度250 mm之縱型高壓釜之情形時,相當於高壓釜內之空間整體之4體積%。另一方面,就上述理由而言,單晶成長部位在高壓釜內之空間整體中所占之體積受到原料供給部位之大小之限制,故而典型的是70體積%成為上限。較佳為10~60體積%,更佳為20~40體積%。In the present invention, it is preferred that the raw material supply portion exists at a position of 10 mm or more from the inner bottom surface of the autoclave (that is, the shortest distance between the inner bottom surface of the autoclave and the raw material supply portion is 10 mm or more), and the raw material is used. A single crystal growth portion exists between the supply portion and the inner bottom surface of the autoclave. In this case, it is possible to effectively prevent the precipitated single crystal from being combined with other single crystal grains to cause polycrystallization. The height from the bottom surface of the autoclave to the raw material supply portion (that is, the shortest distance between the inner bottom surface of the autoclave and the raw material supply portion) can be, for example, 50 mm. Since the single crystal growth portion and the raw material supply portion are provided in the vertical autoclave, the sum of the volume occupied by the single crystal growth portion and the raw material supply portion does not exceed the volume of the entire space in the autoclave, but the ratio can be arbitrarily determined. . In view of productivity, it is preferable to increase the growth point of the single crystal by arranging as many seed crystals as possible or by spontaneously nucleating in a region as wide as possible, but it is necessary to further increase A large amount of raw materials, and therefore it is preferred to also increase the raw material supply site. When the height from the inner surface of the autoclave to the raw material supply portion is 10 mm or more, the space is a single crystal growth portion, whereby the single crystal growth can be efficiently performed in the space. In the case of a vertical autoclave having an internal length of 250 mm, it corresponds to 4% by volume of the entire space in the autoclave. On the other hand, for the above reasons, the volume occupied by the single crystal growth site in the entire space in the autoclave is limited by the size of the raw material supply portion, and typically 70% by volume is the upper limit. It is preferably 10 to 60% by volume, more preferably 20 to 40% by volume.

本發明之重要特徵在於:使用酸性礦化劑,將單晶成長部位之溫度(T1)設為600℃~850℃,且使結晶成長部位之溫度(T1)高於原料供給部位之溫度(T2)。於本發明之一態樣中,可於高壓釜之上部配置原料供給部位且於下部配置單晶成長部位而使單晶成長。於使用酸性礦化劑之先前技術中之通常配置態樣(即,於高壓釜下部配置多晶原料並於上部配置籽晶,且使多晶原料之溫度高於籽晶之溫度之態樣)中,在本發明所揭示之單晶成長部位之溫度區域,即600~850℃下,無法使氮化物單晶良好地成長。再者,作為適合本發明之方法之實施的高壓釜,可列舉如下之高壓釜:藉由使構成高壓釜之2個以上之零件密接而保持高壓釜內之壓力的部分即屏蔽部之材料為銥與鉑之合金或銥單體、且銥於該屏蔽部之材料之構成元素整體中所占的比例為20質量%~100質量%。此類高壓釜之典型態樣將於下述<高壓釜>項中進而進行敍述。An important feature of the present invention is that the temperature (T1) of the grown portion of the single crystal is set to 600 ° C to 850 ° C using an acidic mineralizer, and the temperature (T1) of the crystal growth portion is higher than the temperature of the material supply portion (T2). ). In one aspect of the invention, the raw material supply portion is disposed on the upper portion of the autoclave, and the single crystal growth portion is disposed on the lower portion to grow the single crystal. In the conventional configuration in the prior art using an acidic mineralizer (that is, a polycrystalline raw material is disposed in the lower portion of the autoclave and a seed crystal is disposed on the upper portion, and the temperature of the polycrystalline raw material is higher than the temperature of the seed crystal) In the temperature region of the single crystal growth site disclosed in the present invention, that is, 600 to 850 ° C, the nitride single crystal cannot be grown satisfactorily. In addition, the autoclave which is suitable for the implementation of the method of the present invention is an autoclave in which a portion of the shield portion which is a portion which maintains the pressure in the autoclave by closely bonding two or more members constituting the autoclave is The ratio of bismuth to platinum alloy or bismuth monomer and the constituent elements of the material of the shield portion is 20% by mass to 100% by mass. A typical aspect of such an autoclave will be further described in the following <Autoclave>.

作為本發明之一態樣中使用之籽晶,較佳為選擇具有與目標氮化物單晶一致或適合之晶系、晶格常數及結晶晶格尺寸之參數的材料。例如,於本發明中製造之含Ga之氮化物單晶為GaN單晶之情形時,可利用氮化鋁等氮化物單晶、氧化鋅之單晶及碳化矽之單晶等。更佳為使用氮化鎵之單晶。對於籽晶之製造方法,並無特別限定,例如氮化鎵之情形時,可利用藉由MOCVD(Metal-organic Chemical Vapor Deposition,有機金屬化學氣相沈積法)法或HVPE法之單晶基板或者模板基板、藉由高壓法所得之獨立基板、或者藉由助熔劑法所製作之獨立GaN結晶等。亦可將氨熱法中藉由自發成核所得之氮化物單晶粒直接利用、或者將其切斷後利用。於藉由自發成核所得之單晶具有1 mm以上之粒徑之情形時,可將其用作籽晶。藉此,如本發明所揭示般,可不使用籽晶,藉由自發成核製作1 mm以上之尺寸之結晶粒,並將該結晶粒用作籽晶。藉由自發成核所生成之結晶粒係因結晶品質較高,故而將其用作籽晶,藉此可獲得高品質之單晶。As the seed crystal used in one aspect of the present invention, it is preferred to select a material having a parameter of a crystal system, a lattice constant, and a crystal lattice size which are identical or suitable for the target nitride single crystal. For example, when the Ga-containing nitride single crystal produced in the present invention is a GaN single crystal, a nitride single crystal such as aluminum nitride, a single crystal of zinc oxide, and a single crystal of tantalum carbide or the like can be used. More preferably, a single crystal of gallium nitride is used. The method for producing the seed crystal is not particularly limited. For example, in the case of gallium nitride, a single crystal substrate by MOCVD (Metal-Organic Chemical Vapor Deposition) method or HVPE method may be used. The template substrate, a separate substrate obtained by a high pressure method, or an independent GaN crystal produced by a flux method. The nitride single crystal grains obtained by spontaneous nucleation in the ammonothermal method may be used as they are, or may be used after being cut. When the single crystal obtained by spontaneous nucleation has a particle diameter of 1 mm or more, it can be used as a seed crystal. Thereby, as disclosed in the present invention, crystal grains having a size of 1 mm or more can be produced by spontaneous nucleation without using a seed crystal, and the crystal grains can be used as a seed crystal. The crystal granules formed by spontaneous nucleation are used as seed crystals because of their high crystal quality, whereby a high-quality single crystal can be obtained.

於本發明之藉由自發成核之態樣中,為了獲得高品質之氮化物單晶,較佳為儘可能防止所析出之單晶粒與其他單晶粒之合而為一所引起之多晶化。落到高壓釜之底面為止之結晶粒合而為一而容易進行多晶化。藉此,有效的是選擇性地捕獲成為某種程度大小而落下之單晶粒,在捕獲場所使單晶成長。因此,較佳為於單晶成長部位配置包含1個以上之孔之耐腐蝕性之板(例如圖2所示之板207)。該板可由網格材料等構成。藉由配置此類板,由板上捕獲之單晶粒成長到更大之單晶。In the aspect of spontaneous nucleation of the present invention, in order to obtain a high-quality nitride single crystal, it is preferable to prevent as much as possible the combination of the precipitated single crystal grains and other single crystal grains. Crystallization. The crystal grains which fall to the bottom surface of the autoclave are combined to be easily polycrystallized. Thereby, it is effective to selectively capture a single crystal grain which falls to a certain extent and to grow a single crystal at a capture site. Therefore, it is preferable to arrange a plate having corrosion resistance of one or more holes (for example, the plate 207 shown in Fig. 2) in the single crystal growth portion. The plate may be composed of a mesh material or the like. By arranging such a plate, the single crystal grains captured on the board grow to a larger single crystal.

再者,亦可將上述單晶粒用作使用本發明之籽晶之態樣之籽晶。於該情形時,例如以如圖2所示之態樣藉由自發成核製造單晶粒,並將其用作例如圖1所示之籽晶107。Further, the above single crystal grains may also be used as a seed crystal in a state in which the seed crystal of the present invention is used. In this case, for example, a single crystal grain is produced by spontaneous nucleation in the state as shown in Fig. 2, and is used as, for example, the seed crystal 107 shown in Fig. 1.

於本發明中,根據適當地抑制對流,且將原料供給部位及單晶成長部位各自環境保持為較佳狀態之目的,較佳為於原料供給部位與單晶成長部位之間配置至少1片間隔板作為擋板。In the present invention, it is preferable to arrange at least one interval between the raw material supply portion and the single crystal growth portion for the purpose of appropriately suppressing convection and maintaining the respective environments of the raw material supply portion and the single crystal growth portion in a preferable state. The board acts as a baffle.

以上,對本發明之氮化物單晶之製造方法進行了說明。本發明係關於一種含Ga之氮化物單晶之製造方法。於含Ga之氮化物單晶中,藉由本發明揭示之方法所獲得之效果,即,實現較快之結晶成長速度與所得之單晶之優異之結晶品質之效果尤其顯著。然而,明白本發明之製造方法係除應用於含Ga之氮化物之製造以外,亦可應用於不含Ga之13族元素氮化物單晶之製造。作為13族元素,除Ga以外,還可列舉B、Al、In等。作為13族元素氮化物結晶,除GaN以外,還可列舉BN、AlN、InN等。The method for producing a nitride single crystal of the present invention has been described above. The present invention relates to a method of producing a single crystal of a nitride containing Ga. Among the Mg-containing nitride single crystals, the effect obtained by the method disclosed in the present invention, that is, the effect of achieving a faster crystal growth rate and an excellent crystal quality of the obtained single crystal is particularly remarkable. However, it is understood that the manufacturing method of the present invention can be applied to the production of a nitride-containing 13-element nitride single crystal in addition to the production of a Ga-containing nitride. Examples of the group 13 element include, in addition to Ga, B, Al, In, and the like. Examples of the nitride crystal of the group 13 element include, in addition to GaN, BN, AlN, InN, and the like.

<基板><Substrate>

本發明之另一方面提供一種包含藉由上述本發明之方法所製造之氮化物單晶之基板。本發明所提供之基板係具有優異之結晶品質,例如可較佳地應用於發光二極體及雷射二極體等發光元件用途。Another aspect of the invention provides a substrate comprising a nitride single crystal produced by the method of the invention described above. The substrate provided by the present invention has excellent crystal quality, and can be preferably used, for example, in a light-emitting element such as a light-emitting diode or a laser diode.

<氮化物單晶><nitride single crystal>

本發明之進而另一方面提供一種藉由上述本發明之方法而製造且最大尺寸為1 mm以上之氮化物單晶。氮化物單晶之具體例為如上所述,可列舉GaN;GaN與其他13族元素氮化物之混晶;以及含有Ga與其他13族元素之多元氮化物。最大尺寸為1 mm以上之氮化物單晶係例如可較佳地應用於發光二極體及雷射二極體等發光元件用途。According to still another aspect of the present invention, a nitride single crystal manufactured by the method of the present invention and having a maximum size of 1 mm or more is provided. Specific examples of the nitride single crystal include, as described above, GaN; a mixed crystal of GaN and other Group 13 element nitrides; and a polynitride containing Ga and other Group 13 elements. A nitride single crystal having a maximum size of 1 mm or more can be preferably used, for example, for a light-emitting element such as a light-emitting diode or a laser diode.

<高壓釜><Autoclave>

本發明之另一方面提供一種高壓釜,其係用於上述本發明之氮化物單晶之製造方法中者:藉由使構成高壓釜之2個以上之零件密接而保持高壓釜內之壓力的部分即屏蔽部之材料係銥與鉑之合金或銥單體,且,銥於該屏蔽部之材料之構成元素整體中所占的比例為20質量%~100質量%。Another aspect of the present invention provides an autoclave for use in the method for producing a nitride single crystal according to the present invention, wherein the pressure in the autoclave is maintained by closely bonding two or more parts constituting the autoclave. The material of the shield portion is an alloy of bismuth and platinum or a bismuth monomer, and the proportion of the constituent elements of the material of the shield portion is 20% by mass to 100% by mass.

本發明者等人對藉由可期待工業生產之氨熱法製造有望用作化合物半導體基板之材料之GaN、AlN等13族元素氮化合物之方法進行了討論。本發明者等人又亦對帶有貴金屬襯裏之高壓釜之反覆使用時之耐久性進行了討論。繼而發現以下詳細說明之構成之高壓釜可較佳地應用於上述本發明之氮化物單晶之製造方法。再者,發現本發明所提供之高壓釜係除應用於本發明之使用酸性礦化劑之氨熱法以外,亦可充分應用於使用鹼性礦化劑或大致中性之礦化劑之氨熱法。以下,對本發明所提供之高壓釜之典型態樣進行詳細說明。The inventors of the present invention have discussed a method of producing a Group 13 element nitrogen compound such as GaN or AlN which is expected to be used as a material of a compound semiconductor substrate by an ammoniacal method which is expected to be industrially produced. The inventors of the present invention also discussed the durability of the autoclave with a precious metal lining in the repeated use. Further, it has been found that the autoclave having the constitution described in detail below can be preferably applied to the above-described method for producing a nitride single crystal of the present invention. Furthermore, it has been found that the autoclave provided by the present invention can be sufficiently applied to ammonia using an alkaline mineralizer or a substantially neutral mineralizer in addition to the ammoniacal method using the acidic mineralizer of the present invention. Thermal method. Hereinafter, typical aspects of the autoclave provided by the present invention will be described in detail.

先前,為了使用GaN、AlN等13族元素氮化物而利用高壓釜製造半導體基板,為防止鐵、鎳、鉻、鈷、鉬、鈦、鋁等自高壓釜之構成材料之溶出,使用實施過利用鉑等之貴金屬襯砌之高壓釜。然而,因鉑等貴金屬係相對柔軟之材料,故而高壓釜之本體及蓋部分之屏蔽部容易磨耗。所謂「屏蔽部」,係指藉由使構成高壓釜之2個以上之零件密接而保持高壓釜內之壓力之部分。即,使氨溶劑接觸屏蔽部。隨著反覆使用高壓釜,溶劑自屏蔽部之磨耗部分漏出而無法維持壓力,導致無法反覆使用。又,亦存在如下問題,即,若將鉑等貴金屬直接使用於屏蔽部,且在500℃以上之高溫下保持,則導致屏蔽部固著而無法開啟蓋。於屏蔽部固著時,若欲強行開啟,則會導致屏蔽部破裂而無法使用高壓釜。In order to prevent the elution of constituent materials from autoclaves such as iron, nickel, chromium, cobalt, molybdenum, titanium, aluminum, etc., in order to prevent the elution of materials such as iron, nickel, chromium, cobalt, molybdenum, titanium, and aluminum from the autoclave, in order to use a nitride of a group 13 element such as GaN or AlN, the use of the semiconductor substrate has been carried out. An autoclave lined with a precious metal such as platinum. However, since the noble metal such as platinum is a relatively soft material, the body of the autoclave and the shield portion of the lid portion are easily worn. The term "shield portion" refers to a portion that maintains the pressure in the autoclave by closely bonding two or more components constituting the autoclave. That is, the ammonia solvent is brought into contact with the shield portion. As the autoclave is repeatedly used, the solvent leaks out of the wear portion of the shield portion and the pressure cannot be maintained, so that it cannot be used repeatedly. Further, when a noble metal such as platinum is directly used for the shield portion and held at a high temperature of 500 ° C or higher, the shield portion is fixed and the lid cannot be opened. When the shield is fixed, if it is forcibly opened, the shield may be broken and the autoclave may not be used.

本發明者等人對氨熱法中可反覆使用之帶有貴金屬襯裏之高壓釜進行了各種討論。其結果,發現作為在溫度400℃~850℃、壓力40 MPa~250 MPa之含有酸性礦化劑之氨氣環境中不會引起腐蝕、磨耗及熔融所引起之固著及剝離之屏蔽部材料,適合的是銥與鉑之合金或銥單體。The present inventors have conducted various discussions on an autoclave with a precious metal lining which can be used repeatedly in the ammoniacal method. As a result, it was found that as a shield material which does not cause corrosion, abrasion, and melting due to corrosion, abrasion, and melting in an ammonia gas atmosphere containing an acidic mineralizer at a temperature of 400 ° C to 850 ° C and a pressure of 40 MPa to 250 MPa, Suitable are alloys of ruthenium and platinum or ruthenium monomers.

作為氨熱法中使用之高壓釜之襯裏之材質,就防止氨所引起之腐蝕之觀點而言,優異的是鉑、銥、鎢及錸。另一方面,就與高壓釜內面密接並且可追隨高壓釜之內側結構襯砌之加工上之觀點而言,優異的是鉑。然而,鉑襯砌有如下所述之問題。As a material for the lining of the autoclave used in the ammonothermal method, platinum, ruthenium, tungsten, and rhenium are excellent from the viewpoint of preventing corrosion by ammonia. On the other hand, platinum is excellent in terms of the adhesion to the inner surface of the autoclave and the followability of the inner structural lining of the autoclave. However, platinum lining has the problems described below.

高壓釜之屏蔽部分之構成為如下,即,以高壓釜本體上按壓蓋部,即便在高壓下亦不會使氨漏出之方式進行屏蔽。藉此,如鉑般硬度較低之材料中產生磨耗及傷痕,故而無法反覆使用高壓釜。認為其原因在於:鉑之硬度,例如維氏硬度約為40,與構成高壓釜之金屬材料相比更軟。The shield portion of the autoclave is configured such that the lid portion is pressed against the autoclave body, and the ammonia is prevented from leaking even under high pressure. Thereby, abrasion and scratches occur in a material having a low hardness such as platinum, so that the autoclave cannot be used repeatedly. The reason is considered to be that the hardness of platinum, for example, Vickers hardness is about 40, which is softer than the metal material constituting the autoclave.

於本發明中,作為高壓釜之屏蔽部之材料,使用銥與鉑之合金或銥單體且銥於該材料之構成元素整體中所占的比例為20質量%~100質量%者。銥之維氏硬度約為220,其係鉑之5倍以上。若銥與鉑之合金中減少銥之含有比例,則有硬度下降之傾向。然而,即便係銥之含有比例為20質量%之合金,亦係維氏硬度約為120且與鉑單體相比非常硬之材料。因此,銥與鉑之合金或銥單體係與鉑相比,對磨耗等損傷較強,對於實現包含對反覆使用耐久性較高之屏蔽部的高壓釜,顯著有利。In the present invention, as the material of the shield portion of the autoclave, an alloy of ruthenium and platinum or a ruthenium monomer is used, and the proportion of the constituent elements of the material is 20% by mass to 100% by mass. The Vickers hardness is about 220, which is more than 5 times that of platinum. If the ratio of the content of bismuth is reduced in the alloy of bismuth and platinum, the hardness tends to decrease. However, even if the alloy contains 20% by mass of the alloy, it is a material having a Vickers hardness of about 120 and being very hard compared to the platinum monomer. Therefore, the alloy of ruthenium and platinum or the ruthenium system is more resistant to abrasion and the like than platinum, and is remarkably advantageous for realizing an autoclave including a shield portion having high durability for repeated use.

若銥之含有比例為20質量%以上,則材料之硬度明顯高於鉑,難以引起磨耗及熱所引起之熔接。銥之含有比例越高,硬度越高,越難以引起磨耗及熱所引起之熔接。於本發明中,使用銥含有比例為上述範圍內之屏蔽部材料,藉此於利用氨熱法之含Ga之氮化物單晶之製造中反覆使用高壓釜時,可使高壓釜之耐久性變得非常良好。屏蔽部材料之銥之含有比例較佳為40質量%~100質量%,進而較佳為60質量%~100質量%。If the content ratio of the crucible is 20% by mass or more, the hardness of the material is remarkably higher than that of platinum, and it is difficult to cause abrasion due to abrasion and heat. The higher the content ratio of bismuth, the higher the hardness, and the more difficult it is to cause abrasion and heat fusion. In the present invention, the material of the shield portion having the rhodium content ratio within the above range is used, whereby the durability of the autoclave can be changed when the autoclave is repeatedly used in the production of the Mg-containing nitride single crystal by the ammonothermal method. Very good. The content ratio of the barrier material is preferably 40% by mass to 100% by mass, and more preferably 60% by mass to 100% by mass.

再者,對於屏蔽部之材料及除屏蔽部以外之襯裏之材料之組成,例如可藉由螢光X射線分析(XRF:X-ray Fluorescence Analysis)進行定量。作為正確性更高之方法,例如可利用將材料溶解於王水等而進行感應電漿發光分光分析(ICP-AES:Inductively Coupled Plasma-Atomic Emission Spectrometer,感應耦合電漿原子發射光譜分析儀)之方法,或者經由材料之分離純化步驟直接求出組成之方法。Further, the composition of the material of the shield portion and the material of the liner other than the shield portion can be quantified by, for example, X-ray Fluorescence Analysis (XRF). As a method of higher correctness, for example, an inductively-coupled plasma-Atomic Emission Spectrometer (ICP-AES) can be used by dissolving a material in aqua regia or the like. The method, or the method of directly determining the composition via the separation and purification steps of the material.

又,於使用鉑屏蔽材之先前技術之高壓釜中,在屏蔽部,例如本體上按壓蓋部分而將其密閉。藉此,於500℃以上之高溫下,導致屏蔽部進行熔融而密接(熔接),於開啟蓋時使得鉑屏蔽材剝離或破裂而無法反覆使用。然而,本發明之高壓釜係由銥與鉑之合金或銥單體製作屏蔽部,藉此屏蔽部之硬度非常高於先前之屏蔽部。藉此,即便對屏蔽部施加力,亦不會產生磨耗及傷痕,可反覆使用高壓釜。Further, in the prior art autoclave using a platinum shielding material, the lid portion is pressed against the shield portion, for example, the body to seal it. Thereby, at a high temperature of 500 ° C or higher, the shield portion is melted and adhered (fused), and when the lid is opened, the platinum shield material is peeled off or broken and cannot be used repeatedly. However, the autoclave of the present invention is formed of a shield portion of an alloy of tantalum and platinum or a tantalum monomer, whereby the hardness of the shield portion is very higher than that of the previous shield portion. Thereby, even if a force is applied to the shield portion, abrasion and scratches do not occur, and the autoclave can be used repeatedly.

又,於將銥與鉑之合金或銥單體使用於屏蔽部之材料之情形時,在溫度850℃以下,屏蔽部不會進行熔融而密接(熔接),即便開啟蓋,屏蔽材亦不會剝離或者破裂,故可反覆使用。Further, when the alloy of ruthenium and platinum or the ruthenium monomer is used for the material of the shield portion, the shield portion is not melted and adhered (welded) at a temperature of 850 ° C or lower, and the shield material is not opened even if the lid is opened. Stripped or broken, so it can be used repeatedly.

本發明之高壓釜選自可經受住結晶成長時之高溫高壓條件者。本發明之高壓釜係由具有耐壓性及耐侵蝕性之材料構成。作為具有耐壓性及耐侵蝕性之材料,較佳為Ni系合金且高溫下之強度特性優異者。尤其較佳為可列舉Inconel625(Inconel係The International Nickel Company,Inc.之註冊商標)、Rene41(Rene係Alvac Metals Company之註冊商標)、Udimet520(Udimet係Special Metals,Inc.之註冊商標)。The autoclave of the present invention is selected from those which can withstand the high temperature and high pressure conditions at the time of crystal growth. The autoclave of the present invention is composed of a material having pressure resistance and corrosion resistance. As a material having pressure resistance and corrosion resistance, a Ni-based alloy is preferable, and the strength characteristics at a high temperature are excellent. Particularly preferred are Inconel 625 (registered trademark of Inconel, The International Nickel Company, Inc.), Rene 41 (registered trademark of Rene Alvac Metals Company), and Udimet 520 (registered trademark of Udimet Specialty Metals, Inc.).

為了提高高壓釜之耐侵蝕性,較佳為以貴金屬襯砌或塗佈高壓釜之內表面之除屏蔽部以外與氨接觸之部分。於使用酸性礦化劑之氨熱法中,即便壓力低於使用以鹼金屬醯胺等為代表之鹼性礦化劑之情形時,亦使單晶容易成長。又,因酸性礦化劑對鉑等貴金屬之腐蝕性較低,故而以貴金屬襯砌高壓釜之內面,藉此可將高壓釜所引起之雜質之影響抑制為極低。作為貴金屬,可列舉鉑(Pt)、金(Au)、銥(Ir)、釕(Ru)、銠(Rh)、鈀(Pd)、錸(Re)、銀(Ag)及以該等元素為主成分之合金。其中,就耐侵蝕性優異之觀點而言,較佳為鉑、銥或該等之合金。尤其是,因鉑係相對柔軟且可追隨高壓釜內側之形狀,故而作為襯砌材料尤其較佳。於使用銥與鉑之合金或銥單體作為屏蔽部之材料且使用鉑作為除屏蔽部以外之襯砌材料之情形時,可無間隙地焊接屏蔽部與鉑襯砌材料,又,焊接後之焊接部之強度亦充分高。此類態樣之高壓釜尤其有利。In order to improve the corrosion resistance of the autoclave, it is preferred to lining the noble metal or coating the inner surface of the autoclave with a portion other than the shield portion in contact with ammonia. In the ammoniacal method using an acidic mineralizer, even when the pressure is lower than the case of using an alkaline mineralizer typified by an alkali metal ruthenium or the like, the single crystal is easily grown. Further, since the acidic mineralizer has low corrosiveness to a noble metal such as platinum, the inner surface of the autoclave is lined with a noble metal, whereby the influence of impurities caused by the autoclave can be suppressed to an extremely low level. Examples of the noble metal include platinum (Pt), gold (Au), iridium (Ir), ruthenium (Ru), rhodium (Rh), palladium (Pd), rhodium (Re), and silver (Ag), and these elements are The alloy of the main component. Among them, platinum, rhodium or these alloys are preferred from the viewpoint of excellent corrosion resistance. In particular, since platinum is relatively soft and can follow the shape of the inside of the autoclave, it is particularly preferable as a lining material. When using an alloy of tantalum and platinum or a tantalum monomer as the material of the shield and using platinum as a lining material other than the shield, the shield and the platinum lining material may be welded without a gap, and the welded portion after welding The intensity is also sufficiently high. Autoclaves of this type are particularly advantageous.

再者,於使高壓釜之屏蔽部與除屏蔽部以外之襯砌部分始終密接而使用之情形時,較佳為焊接高壓釜之屏蔽部與除屏蔽部以外之襯砌部分之密接部分。Further, in the case where the shield portion of the autoclave is used in close contact with the lining portion other than the shield portion, it is preferable to bond the shield portion of the autoclave to the lining portion other than the shield portion.

對於屏蔽部之屏蔽方式,並無特別限定,例如可為圓錐密封方式、襯墊方式或高壓自緊方式。對於高壓釜之反覆使用而言,必要的是在任一種密封方式下,均可防止屏蔽部材料之磨耗及熔接。本發明之高壓釜係在上述任一種屏蔽方式下,均使用特定之屏蔽部材料,由此高壓釜之反覆使用時之耐久性非常良好。The shielding method of the shielding portion is not particularly limited, and may be, for example, a conical sealing method, a gasketing method, or a high-pressure self-tightening method. For the repeated use of the autoclave, it is necessary to prevent the wear and fusion of the shield material in any of the sealing modes. In the autoclave of the present invention, the specific shielding material is used in any of the above-described shielding methods, whereby the durability of the autoclave when it is used repeatedly is very good.

圖3係本發明之高壓釜之概略剖面圖,圖4係本發明之高壓釜之屏蔽部之概略剖面圖。圖3及圖4所示之高壓釜係圓錐密封方式之裝置,以可由本體主體部301及圓錐蓋部303密閉之方式構成。於本體主體部301上安放圓錐蓋部303、緩衝包裝材料306及外側蓋部305,並由螺絲固定部307固定本體主體部301與外側蓋部305,藉此密閉高壓釜。於本體主體部301形成有本體主體屏蔽部302,於圓錐蓋部303形成有圓錐蓋屏蔽部304。收容有內容物之內面筒309之溫度係由熱電偶308A、308B進行管理。於圖3所示之例中,在自內面筒309之底部起在高度方向上HA (例如15 mm)上之位置,將熱電偶308A插入高壓釜而測定高壓釜下段之溫度。又,自內面筒309之底部起在高度方向上HB (例如150 mm)上之位置,將熱電偶308B插入高壓釜而測定高壓釜上段之溫度。內面筒309係藉由經由導管310之連接L而連接於上部配管。Fig. 3 is a schematic cross-sectional view showing an autoclave of the present invention, and Fig. 4 is a schematic cross-sectional view showing a shield portion of the autoclave of the present invention. The apparatus of the autoclave-type conical sealing type shown in FIG. 3 and FIG. 4 is comprised so that it may seal by the main-body main-body part 301 and the conical cover part 303. The conical cover portion 303, the cushion wrapper 306, and the outer cover portion 305 are placed on the main body portion 301, and the main body portion 301 and the outer cover portion 305 are fixed by the screw fixing portion 307, thereby sealing the autoclave. A body main body shield portion 302 is formed in the main body portion 301, and a conical cover shield portion 304 is formed in the conical cover portion 303. The temperature of the inner tube 309 containing the contents is managed by thermocouples 308A, 308B. In the example shown in Fig. 3, the thermocouple 308A is inserted into the autoclave at a position in the height direction H A (for example, 15 mm) from the bottom of the inner cylinder 309, and the temperature of the lower portion of the autoclave is measured. Further, a thermocouple 308B is inserted into the autoclave from the bottom of the inner cylinder 309 at a position in the height direction H B (for example, 150 mm), and the temperature of the upper portion of the autoclave is measured. The inner cylinder 309 is connected to the upper pipe by the connection L via the duct 310.

於圓錐屏蔽方式之高壓釜中,例如使本體主體屏蔽部302所形成之角度α與圓錐蓋屏蔽部304所形成之角度β大致相同,藉此可良好地密閉高壓釜。較佳為例如將角度α設為60°且將角度β設為59°之處理等,使角度β略小於角度α。於該情形時,密閉變得更好。In the autoclave of the conical shield type, for example, the angle ? formed by the main body shield portion 302 is substantially the same as the angle ? formed by the conical cover shield portion 304, whereby the autoclave can be well sealed. For example, the process of setting the angle α to 60° and the angle β to 59° is preferable, and the angle β is slightly smaller than the angle α. In this case, the sealing becomes better.

圖5係表示與本發明之高壓釜連接之上部配管之例之概略圖。圖5所示之上部配管係藉由經由導管310之連接L而自高壓釜連接。導管310係經由三方連接接頭501而分為配管502及配管505。向配管502,經由手動閥503而自配管504供給溶劑(即氨)及取代用氣體(例如氮)等。配管505係經由三方連接接頭506而分為配管507及配管509。配管507到達壓力感測器508。配管509係介隔自動閥510到達配管511。配管511係與外部氣體連通。藉此,於壓力感測器508檢測到超過規定值之壓力值之情形時,開放自動閥510而可防止高壓釜內之壓力過度上升。Fig. 5 is a schematic view showing an example of piping connected to the upper portion of the autoclave of the present invention. The upper piping shown in Fig. 5 is connected from the autoclave by the connection L via the conduit 310. The duct 310 is divided into a pipe 502 and a pipe 505 via a three-way joint 501. To the pipe 502, a solvent (i.e., ammonia), a substitution gas (for example, nitrogen), and the like are supplied from the pipe 504 via the manual valve 503. The pipe 505 is divided into a pipe 507 and a pipe 509 via a three-way joint 506. The piping 507 reaches the pressure sensor 508. The pipe 509 is passed through the automatic valve 510 to the pipe 511. The pipe 511 is in communication with the outside air. Thereby, when the pressure sensor 508 detects a pressure value exceeding a predetermined value, the automatic valve 510 is opened to prevent the pressure in the autoclave from excessively rising.

例如,圖3及圖4所示之圓錐密封方式之高壓釜之情形時,所謂「屏蔽部」係指本體主體部側之本體主體屏蔽部302及圓錐蓋部側之圓錐蓋屏蔽部304之兩者。於該情形時,兩者之屏蔽部之材料係銥與鉑之合金或銥單體,且銥於該材料之構成元素整體中所占之比例為20質量%~100質量%。For example, in the case of the autoclave of the conical sealing type shown in FIG. 3 and FIG. 4, the "shield portion" means the main body main body shield portion 302 on the main body portion side and the conical cover shield portion 304 on the conical cover portion side. By. In this case, the material of the shield portion of the two layers is an alloy of bismuth with platinum or a bismuth monomer, and the proportion of the constituent elements of the material is 20% by mass to 100% by mass.

高壓釜之屏蔽部之厚度係能夠防止高溫高壓之氨所引起之屏蔽部之腐蝕且能夠防止屏蔽部之磨耗、破裂及熱所引起之熔接之厚度即可。具體而言,屏蔽部之厚度較佳為0.1 mm~30 mm,更佳為0.3 mm~20 mm,進而較佳為0.5 mm~10 mm。於屏蔽部為0.1 mm以上之情形時,屏蔽部難以剝離,又,難以引起傷痕所引起之龜裂。另一方面,因屏蔽部材料係高價之貴金屬材料,故而30 mm以下之厚度在成本方面較為有利。The thickness of the shield portion of the autoclave can prevent corrosion of the shield portion caused by high temperature and high pressure ammonia, and can prevent the thickness of the shield portion from being worn, broken, and welded by heat. Specifically, the thickness of the shield portion is preferably from 0.1 mm to 30 mm, more preferably from 0.3 mm to 20 mm, and still more preferably from 0.5 mm to 10 mm. When the shield portion is 0.1 mm or more, the shield portion is hard to be peeled off, and it is difficult to cause cracks due to scratches. On the other hand, since the material of the shield portion is a high-priced precious metal material, the thickness of 30 mm or less is advantageous in terms of cost.

本發明之高壓釜特別應用於使用酸性礦化劑之氨熱方法。然而,亦可應用於使用鹼性礦化劑或大致中性之金屬鹽礦化劑來代替酸性礦化劑之氨熱法。上述酸性礦化劑、鹼性礦化劑或大致中性之金屬鹽礦化劑係具有溶解於氨溶劑後使用而促進作為原料之氮化合物之溶解的作用。例如,作為鹼性礦化劑,可列舉包含鹼金屬元素之礦化劑。作為更具體之鹼性礦化劑,例如可列舉NaNH2 、KNH2 、LiNH2 等鹼金屬醯胺。作為大致中性之金屬鹽礦化劑,可列舉MgCl2 、MgBr2 等鹵化鎂,CaCl2 、BaBr2 等鹵化鈣,NaCl、NaBr、KCl、KBr、CsCl、CsBr、LiCl、LiBr等鹵化鹼金屬化合物。The autoclave of the present invention is particularly useful in an ammoniacal process using an acidic mineralizer. However, it can also be applied to the ammoniacal method using an alkaline mineralizer or a substantially neutral metal salt mineralizer instead of an acidic mineralizer. The acidic mineralizer, the alkaline mineralizer or the substantially neutral metal salt mineralizer has a function of dissolving in an ammonia solvent and promoting dissolution of a nitrogen compound as a raw material. For example, as the alkaline mineralizer, a mineralizer containing an alkali metal element can be cited. More specific examples of the alkaline mineralizer include alkali metal guanamines such as NaNH 2 , KNH 2 and LiNH 2 . Examples of the substantially neutral metal salt mineralizing agent include magnesium halides such as MgCl 2 and MgBr 2 , calcium halides such as CaCl 2 and BaBr 2 , and halogenated alkali metals such as NaCl, NaBr, KCl, KBr, CsCl, CsBr, LiCl, and LiBr. Compound.

使用本發明之高壓釜之含Ga之氮化物單晶之製造係例如可依據以下順序進行。首先,向高壓釜內,放入礦化劑;包含選自由含Ga之氮化物多晶、含Ga之氮化物及含Ga之氮化物前驅物所組成之群中之至少一種之原料;以及視需要放入除氧添加劑,並向高壓釜內氨導入溶劑,密封高壓釜。於向高壓釜內導入氨之前,較佳為將高壓釜內進行脫氣而保持為真空,去除氧及水分。於向高壓釜導入氨時,較佳為將高壓釜冷卻至氨之沸點以下。其原因在於:於該情形時,因氨之蒸汽壓較低,故而容易密封高壓釜。The production system of the Ga-containing nitride single crystal using the autoclave of the present invention can be carried out, for example, in the following order. First, a mineralizer is placed in the autoclave; and a material selected from at least one selected from the group consisting of Ga-containing nitride polycrystals, Ga-containing nitrides, and Ga-containing nitride precursors; It is necessary to add an oxygen scavenging additive, introduce a solvent into the ammonia in the autoclave, and seal the autoclave. Before introducing ammonia into the autoclave, it is preferred to degas the inside of the autoclave and maintain a vacuum to remove oxygen and moisture. When introducing ammonia into the autoclave, it is preferred to cool the autoclave to below the boiling point of ammonia. The reason for this is that in this case, since the vapor pressure of ammonia is low, it is easy to seal the autoclave.

接著,在設定為所需範圍內之溫度及壓力下,使目標單晶從原料成長。更具體而言,將單晶成長部位之溫度(T1)設定為600℃~850℃、將單晶成長部位之溫度(T1)與原料供給部位之溫度(T2)間之關係設定為TT>T2、且將高壓釜內之壓力設定為40 MPa~250 MPa,從而使含Ga之氮化物單晶從包含選自由含Ga之氮化物多晶、含Ga之氮化物及含Ga之氮化物前驅物所組成之群中之至少一種之原料成長。Next, the target single crystal is grown from the raw material at a temperature and pressure set to a desired range. More specifically, the temperature (T1) of the single crystal growth portion is set to 600 ° C to 850 ° C, and the relationship between the temperature (T1) of the single crystal growth portion and the temperature (T2) of the material supply portion is set to TT > T2. And setting the pressure in the autoclave to 40 MPa to 250 MPa, so that the Ga-containing nitride single crystal is contained from a nitride precursor containing a polycrystal containing Ga, a nitride containing Ga, and a nitride containing Ga The raw material of at least one of the group formed grows.

本發明之高壓釜特別應用於上述本發明之含Ga之氮化物單晶之製造方法。然而,本發明之高壓釜亦可應用於其他13族元素氮化物單晶之製造。於該情形時,可使用含有13族元素之原料,利用依據上述順序之方法而使單晶成長。The autoclave of the present invention is particularly useful for the above-described method for producing a Ga-containing nitride single crystal of the present invention. However, the autoclave of the present invention can also be applied to the manufacture of other Group 13 element nitride single crystals. In this case, the raw material containing the group 13 element can be used to grow the single crystal by the method according to the above procedure.

[實施例][Examples]

以下,藉由實施例及比較例,對本發明進行具體說明。以下實施例所示之材料、使用量、比例、處理內容及處理順序係可於本發明之範圍內適當變更。因此,本發明之範圍並不受限於以下實施例進行解釋。Hereinafter, the present invention will be specifically described by way of examples and comparative examples. The materials, the amounts, the ratios, the treatment contents, and the treatment procedures shown in the following examples can be appropriately changed within the scope of the invention. Therefore, the scope of the invention is not limited by the following examples.

再者,由於超臨界狀態下之高壓釜之內部溫度之測定非常困難,因此開啟空的高壓釜之蓋,卸下閥之狀態下安放於加熱器,並於與反應時相同之條件下控制加熱器,使用通過導管插入之熱電偶測定此時之高壓釜內壁之各部溫度。將該溫度值設為超臨界狀態下之高壓釜之內部溫度。Furthermore, since the measurement of the internal temperature of the autoclave in the supercritical state is extremely difficult, the cover of the empty autoclave is opened, the heater is placed in the state where the valve is removed, and the heating is controlled under the same conditions as in the reaction. The temperature of each part of the inner wall of the autoclave at this time was measured using a thermocouple inserted through a catheter. This temperature value was set to the internal temperature of the autoclave in a supercritical state.

關於表中所示之配置,「相反」及「通常」分別意味著以下內容。Regarding the configuration shown in the table, "opposite" and "normal" mean the following, respectively.

相反:原料供給部位存在於垂直方向上觀察時較單晶成長部位更高位置之配置On the contrary: the raw material supply portion is disposed at a higher position than the single crystal growth portion when viewed in the vertical direction.

通常:原料供給部位存在於垂直方向上觀察時較單晶成長部位更低位置之配置Usually: the raw material supply portion is located at a lower position than the single crystal growth portion when viewed in the vertical direction.

[實施例1~7及比較例1~8][Examples 1 to 7 and Comparative Examples 1 to 8]

實施例1~7及比較例1~8係使用籽晶之單晶成長之例。Examples 1 to 7 and Comparative Examples 1 to 8 are examples in which single crystal growth of seed crystals was used.

(實施例1)(Example 1)

利用將藉由氣相法所製造之GaN多晶作為原料之氨熱法而製作GaN單晶粒。將從藉由自發成核所製作之GaN單晶自形調整為長度4 mm、粗度0.7 mm左右之顆粒用作籽晶。作為高壓釜,使用對除屏蔽部以外之內面實施鉑襯砌且對屏蔽部之內面以鉑系合金(銥與鉑之合金且銥含有比例20質量%)實施襯砌的將RENE41作為材料製作而成之縱型高壓釜(內寸係直徑8 mm、長度250 mm、內容積約12.5 mL)。籽晶係利用鉑線加以固定,並懸掛於自高壓釜之內側底面起高度25 mm左右之位置。A single crystal grain of GaN is produced by an ammoniacal method using GaN polycrystals produced by a vapor phase method as a raw material. A GaN single crystal fabricated by spontaneous nucleation is self-shaped to a particle having a length of 4 mm and a thickness of about 0.7 mm as a seed crystal. In the autoclave, a platinum lining is applied to the inner surface other than the shield portion, and the inner surface of the shield portion is made of a platinum alloy (an alloy of ruthenium and platinum and a ruthenium content ratio of 20% by mass), and RENE41 is used as a material. Into the vertical autoclave (inner inch diameter 8 mm, length 250 mm, internal volume of about 12.5 mL). The seed crystal system is fixed by a platinum wire and suspended at a height of about 25 mm from the inner bottom surface of the autoclave.

將藉由氣相法所製造之GaN多晶(尺寸1 mm~5 mm左右)5.0 g,放入將厚度0.3 mm之鉑板進行加工所製作之圓筒型容器(外形尺寸係直徑5.5 mm及高度100 mm,側面形成有6條寬度0.5 mm×長度80 mm之狹縫且底面形成有5個直徑0.5 mm之孔者)。將圓筒型容器由所填充之多晶填滿。於安放有籽晶之高壓釜內,以自高壓釜之內側底面高度方向上保持50 mm之間隙之方式,安放該圓筒型容器。A cylindrical container made of a GaN polycrystal (about 1 mm to 5 mm) manufactured by a vapor phase method and placed in a platinum plate having a thickness of 0.3 mm (outer dimensions are 5.5 mm in diameter and The height is 100 mm, and 6 slits with a width of 0.5 mm × length of 80 mm are formed on the side and 5 holes with a diameter of 0.5 mm are formed on the bottom surface). The cylindrical container is filled with the filled polycrystal. In the autoclave in which the seed crystal was placed, the cylindrical container was placed so as to maintain a gap of 50 mm from the height of the inner bottom surface of the autoclave.

接著,放入純度99.99質量%之氯化銨0.426 g,關閉高壓釜之蓋。將容器連接於真空泵而將內部排氣。使用渦輪分子泵進行排氣直至泵正上方之壓力達到1.0×10-4 Pa以下為止。其後,使用乾冰及冷媒而將高壓釜進行冷卻,以使高壓釜內容物不會與外部氣體接觸之方式,填充純度99.999質量%之氨5.0 g,並關閉閥。所填充之氨量係根據-33℃下之氨密度進行換算,相當於高壓釜內容積之59體積%。Next, 0.426 g of ammonium chloride having a purity of 99.99% by mass was placed, and the lid of the autoclave was closed. The container is connected to a vacuum pump to vent the inside. The gas is pumped using a turbo molecular pump until the pressure immediately above the pump reaches 1.0 × 10 -4 Pa or less. Thereafter, the autoclave was cooled using dry ice and a refrigerant, and 5.0 g of ammonia having a purity of 99.999 mass% was filled in such a manner that the contents of the autoclave were not brought into contact with external air, and the valve was closed. The amount of ammonia to be filled was converted based on the ammonia density at -33 ° C, which corresponds to 59% by volume of the internal volume of the autoclave.

接著,將高壓釜安放於加熱器而將高壓釜進行加熱。將多晶配置部位(原料供給部位)之平均溫度保持為656℃(在等間隔之測定位置上,為681℃、663℃、645℃、646℃及644℃),繼而將單晶成長部位之平均溫度保持為697℃(在等間隔之測定位置上,為698℃、699℃及694℃)。此時,高壓釜內之壓力為125 MPa。Next, the autoclave was placed in a heater to heat the autoclave. The average temperature of the polycrystalline arrangement portion (raw material supply portion) was maintained at 656 ° C (at the measurement positions at equal intervals, 681 ° C, 663 ° C, 645 ° C, 646 ° C, and 644 ° C), and then the growth point of the single crystal was The average temperature was maintained at 697 ° C (698 ° C, 699 ° C and 694 ° C at equally spaced measurement positions). At this time, the pressure in the autoclave was 125 MPa.

在此狀態下保持168小時後,進行自然放冷,排出內部之氨。圖6係表示尺寸與實施例1中使用之籽晶相等之結晶粒(上)及實施例1中藉由成長所得之氮化物單晶(下)之光學顯微鏡照片之圖。根據圖6所明示般,實施例1中確認到良好之結晶成長。籽晶係自原先形狀成長而成為長度6.1mm、粗度1.1 mm。若預估此時之單晶成長速度,則長度方向上為300 μm/日、粗度方向上為57 μm/日。After maintaining for 168 hours in this state, natural cooling was performed to discharge the internal ammonia. Fig. 6 is a view showing an optical micrograph of a crystal grain (upper) having a size equal to that of the seed crystal used in the first embodiment and a nitride single crystal (bottom) obtained by growing in the first embodiment. As shown in Fig. 6, in Example 1, good crystal growth was confirmed. The seed crystal grows from the original shape to a length of 6.1 mm and a thickness of 1.1 mm. If the single crystal growth rate at this time is estimated, it is 300 μm/day in the longitudinal direction and 57 μm/day in the thickness direction.

將所得之單晶載置於無Si反射板上,進行X射線繞射測定,結果獲得僅來自m面之繞射,故表示其係單晶。The obtained single crystal was placed on a Si-free reflecting plate and subjected to X-ray diffraction measurement. As a result, diffraction derived only from the m-plane was obtained, and it was shown that it was a single crystal.

藉由X射線繞射測定,確認所得之單晶之長度方向為c軸。對來自GaN(0002)面之繞射峰值,測定X射線搖擺曲線並評價其半寬值,結果為28 arcsec,故確認其係高品質結晶。It was confirmed by X-ray diffraction measurement that the longitudinal direction of the obtained single crystal was the c-axis. The X-ray rocking curve was measured for the diffraction peak from the GaN (0002) plane, and the half-width value was evaluated. As a result, it was 28 arcsec, and it was confirmed that it was high-quality crystal.

(實施例2)(Example 2)

將需填充之氨量設為4.2 g,根據-33℃之密度換算而將填充量設為容器之約50體積%,並且將氯化銨量減少到0.357 g,延長反應時間(480小時),除此以外,在與實施例1相同之配置及溫度條件下,實施單晶之成長。根據上述氨填充量,結晶成長時之高壓釜內之壓力為70 MPa。保持480小時後,進行自然放冷,排出內部之氨。籽晶係自原先狀態成長而成為長度7.2 mm、粗度1.7 mm。若預估此時之成長速度,則長度方向上為160 μm/日、粗度方向上為50 μm/日。將所得之單晶載置於無Si反射板上,進行X射線繞射測定,結果獲得僅來自m面之繞射,故表示其係單晶。The amount of ammonia to be filled was set to 4.2 g, and the filling amount was set to about 50% by volume based on the density of -33 ° C, and the amount of ammonium chloride was reduced to 0.357 g to extend the reaction time (480 hours). Except for this, the growth of the single crystal was carried out under the same arrangement and temperature conditions as in Example 1. According to the above ammonia filling amount, the pressure in the autoclave at the time of crystal growth was 70 MPa. After 480 hours, the natural cooling was carried out to remove the internal ammonia. The seed crystal system grew from the original state to a length of 7.2 mm and a thickness of 1.7 mm. If the growth rate at this time is estimated, it is 160 μm/day in the longitudinal direction and 50 μm/day in the thickness direction. The obtained single crystal was placed on a Si-free reflecting plate and subjected to X-ray diffraction measurement. As a result, diffraction derived only from the m-plane was obtained, and it was shown that it was a single crystal.

(實施例3)(Example 3)

將藉由實施例2所得之粗度1.7 mm之結晶粒在長度方向上垂直切斷,獲得對邊(即m軸方向之長度)約1.5 mm、厚度0.5 mm之GaN單晶基板。將其用作籽晶,並根據與實施例1相同之配置、裝入、溫度、壓力及反應時間之條件使單晶成長。結晶係自原先狀態成長,並成長到厚度0.9 mm、對邊1.8 mm為止。若預估此時之成長速度,則厚度方向(c軸方向)上為57 μm/日、對邊方向(m軸方向)上為43 μm/日。The crystal grains having a thickness of 1.7 mm obtained in Example 2 were cut perpendicularly in the longitudinal direction to obtain a GaN single crystal substrate having a side (i.e., a length in the m-axis direction) of about 1.5 mm and a thickness of 0.5 mm. This was used as a seed crystal, and the single crystal was grown in accordance with the same configuration, loading, temperature, pressure, and reaction time as in Example 1. The crystal system grows from the original state and grows to a thickness of 0.9 mm and a side of 1.8 mm. When the growth rate at this time is estimated, the thickness direction (c-axis direction) is 57 μm/day, and the opposite direction (m-axis direction) is 43 μm/day.

(實施例4)(Example 4)

將藉由HVPE法所製作之GaN獨立基板(約5 mm×約10 mm×厚度約0.4 mm,重量約0.15 g)用作籽晶。於自高壓釜內側底面起高度50 mm之位置,以直徑方向成為水平方向之方式配置有在直徑7 mm之圓板之中央開有直徑2 mm之孔的鉑板作為間隔板,將需填充之氨量設為4.3 g,將氯化銨量設為0.365 g,將保持時間(即單晶成長時間)設為96小時,除此以外,在與實施例1相同之配置及溫度條件下實施單晶之成長。結晶成長中之高壓釜內之壓力為80 MPa。A GaN independent substrate (about 5 mm × about 10 mm × thickness about 0.4 mm, weight about 0.15 g) produced by the HVPE method was used as a seed crystal. A platinum plate having a diameter of 2 mm in the center of a circular plate having a diameter of 7 mm is disposed as a partition plate at a height of 50 mm from the bottom surface of the inner surface of the autoclave, and is to be filled. The amount of ammonia was set to 4.3 g, the amount of ammonium chloride was set to 0.365 g, and the holding time (that is, the growth time of the single crystal) was set to 96 hours, except that the same arrangement and temperature conditions as in Example 1 were carried out. Crystal growth. The pressure in the autoclave during crystal growth was 80 MPa.

成長後取出之籽晶已成長為重量0.37 g、厚度0.95 mm。若預估厚度方向之成長速度,則為135 μm/日。The seed crystal taken out after growth has grown to a weight of 0.37 g and a thickness of 0.95 mm. If the growth rate in the thickness direction is estimated, it is 135 μm/day.

關於成長後之結晶,對來自GaN(0002)之繞射峰值測定X射線搖擺曲線,評價峰值之半寬值,結果Ga面側為50 arcsec,N面側為30 arcsec。Regarding the crystal after the growth, an X-ray rocking curve was measured from the diffraction peak of GaN (0002), and the half-width value of the peak was evaluated. As a result, the Ga side was 50 arcsec and the N-face side was 30 arcsec.

(實施例5)(Example 5)

將需填充之氨量設為5.0 g,將氯化銨量設為0.426 g,除此以外,在與實施例4相同之配置、溫度及反應時間條件下實施單晶之成長。結晶成長中之高壓釜內之壓力為125 MPa。The growth of the single crystal was carried out under the same arrangement, temperature and reaction time as in Example 4 except that the amount of ammonia to be filled was 5.0 g and the amount of ammonium chloride was 0.426 g. The pressure in the autoclave during crystal growth was 125 MPa.

成長後取出之籽晶已成長為重量0.45 g、厚度1.1 mm。若預估厚度方向之成長速度,則為175 μm/日。關於成長後之結晶,對來自GaN(0002)面之繞射峰值測定X射線搖擺曲線,評價峰值之半寬值,結果Ga面側為72 arcsec,N面側為137 arcsec。The seed crystal taken out after growth has grown to a weight of 0.45 g and a thickness of 1.1 mm. If the growth rate in the thickness direction is estimated, it is 175 μm/day. With respect to the crystal after the growth, the X-ray rocking curve was measured from the diffraction peak of the GaN (0002) plane, and the half-width value of the peak was evaluated. As a result, the Ga side was 72 arcsec and the N-face side was 137 arcsec.

(實施例6)(Example 6)

將多晶配置部位(即原料供給部位)之平均溫度保持為702℃(在等間隔之測定位置上,為725℃、715℃、695℃、690℃及685℃),繼而將單晶成長部位之平均溫度保持為749℃(在等間隔之測定位置上,為752℃、749℃及745℃),除此以外,在與實施例5相同之裝入、配置及反應時間條件下實施單晶之成長。結晶成長中之高壓釜內之壓力為140 MPa。Maintaining the average temperature of the polycrystalline portion (ie, the material supply portion) at 702 ° C (725 ° C, 715 ° C, 695 ° C, 690 ° C, and 685 ° C at equally spaced measurement positions), followed by growth of the single crystal The average temperature was maintained at 749 ° C (752 ° C, 749 ° C, and 745 ° C at equally spaced measurement positions), except that the single crystal was carried out under the same loading, arrangement, and reaction time conditions as in Example 5. Growth. The pressure in the autoclave during crystal growth was 140 MPa.

成長後取出之籽晶已成長為重量0.47 g、厚度1.15 mm。若預估厚度方向之成長速度,則為185 μm/日。關於成長後之結晶,對來自GaN(0002)面之繞射峰值測定X射線搖擺曲線,評價峰值之半寬值,結果Ga面側為104 arcsec,N面側為61 arcsec。The seed crystal taken out after growth has grown to a weight of 0.47 g and a thickness of 1.15 mm. If the growth rate in the thickness direction is estimated, it is 185 μm/day. With respect to the crystal after the growth, the X-ray rocking curve was measured from the diffraction peak of the GaN (0002) plane, and the half-width value of the peak was evaluated. As a result, the Ga side was 104 arcsec and the N-face side was 61 arcsec.

(實施例7)(Example 7)

將多晶配置部位之平均溫度保持為610℃(在等間隔之測定位置上,為615℃、612℃、610℃、608℃及605℃),繼而將單晶成長部位之平均溫度保持為660℃(在等間隔之測定位置上,為662℃、660℃及658℃),除此以外,在與實施例5相同之配置、裝入及反應時間條件下實施單晶之成長。結晶成長中之高壓釜內之壓力為105 MPa。The average temperature of the polycrystalline portion was maintained at 610 ° C (615 ° C, 612 ° C, 610 ° C, 608 ° C, and 605 ° C at equally spaced measurement positions), and then the average temperature of the single crystal growth site was maintained at 660. The growth of the single crystal was carried out under the same arrangement, loading, and reaction time conditions as in Example 5 except that °C (662 ° C, 660 ° C, and 658 ° C at the measurement positions at equal intervals). The pressure in the autoclave during crystal growth was 105 MPa.

成長後取出之籽晶已成長為重量0.30 g、厚度0.85 mm。若預估厚度方向之成長速度,則為110 μm/日。關於成長後之結晶,對來自GaN(0002)面之繞射峰值測定X射線搖擺曲線,評價峰值之半寬值,結果Ga面側為169 arcsec,N面側為187 arcsec。The seed crystal taken out after growth has grown to a weight of 0.30 g and a thickness of 0.85 mm. If the growth rate in the thickness direction is estimated, it is 110 μm/day. With respect to the crystal after the growth, the X-ray rocking curve was measured from the diffraction peak of the GaN (0002) plane, and the half-width value of the peak was evaluated. As a result, the Ga side was 169 arcsec, and the N-face side was 187 arcsec.

(比較例1)(Comparative Example 1)

將多晶配置部位之平均溫度保持為638℃(在等間隔之測定位置上,為620℃、633℃、645℃、650℃及644℃),繼而將單晶成長部位之平均溫度保持為601℃(在等間隔之測定位置上,為590℃、602℃及610℃),除此以外,在與實施例1相同之配置及裝入條件下實施單晶之成長。結晶成長中之高壓釜內之壓力為96 MPa。The average temperature of the polycrystalline portion was maintained at 638 ° C (620 ° C, 633 ° C, 645 ° C, 650 ° C, and 644 ° C at equally spaced measurement positions), and then the average temperature of the grown portion of the single crystal was maintained at 601. The growth of the single crystal was carried out under the same arrangement and loading conditions as in Example 1 except that the temperature was °C (590 ° C, 602 ° C, and 610 ° C at the measurement positions at equal intervals). The pressure in the autoclave during crystal growth was 96 MPa.

保持168小時後,進行自然放冷,排出氨後,當確認高壓釜內時,所安放之籽晶全部溶解而已消失。After 168 hours, the natural cooling was carried out, and after the ammonia was discharged, when the inside of the autoclave was confirmed, the seed crystals which were placed were all dissolved and disappeared.

(比較例2)(Comparative Example 2)

將需填充之氨量設為2.5 g,根據-33℃之氨密度換算而將氨量設為容器之約30體積%,並且將作為礦化劑之氯化銨減少到0.213 g,除此以外,在與實施例1相同之配置、溫度及反應時間條件下實施單晶之成長。結晶成長中之高壓釜內之壓力為27 MPa。保持168小時後,進行自然放冷,排出氨後,當確認高壓釜內時,可知所安放之籽晶及多晶原料大致直接殘留,並未引起結晶成長。The amount of ammonia to be filled was set to 2.5 g, and the amount of ammonia was set to about 30% by volume based on the ammonia density of -33 ° C, and the ammonium chloride as a mineralizer was reduced to 0.213 g. The growth of the single crystal was carried out under the same arrangement, temperature and reaction time as in Example 1. The pressure in the autoclave during crystal growth was 27 MPa. After 168 hours, the natural cooling was carried out, and after the ammonia was discharged, when the inside of the autoclave was confirmed, it was found that the deposited seed crystals and the polycrystalline raw materials remained substantially directly, and no crystal growth was caused.

(比較例3)(Comparative Example 3)

利用將藉由氣相法所製造之GaN多晶作為原料之氨熱法而製作GaN單晶粒。將從藉由自發成核所製作之GaN單晶自形調整為長度4 mm、粗度0.7 mm左右之顆粒用作籽晶。作為高壓釜,使用對除屏蔽部以外之內面實施鉑襯砌且對屏蔽部之內面以鉑系合金(銥與鉑之合金且銥含有比例20質量%)實施襯砌的將RENE41作為材料製作而成之縱型高壓釜(內寸係直徑8 mm、長度250 mm及內容積約12.5 mL)。A single crystal grain of GaN is produced by an ammoniacal method using GaN polycrystals produced by a vapor phase method as a raw material. A GaN single crystal fabricated by spontaneous nucleation is self-shaped to a particle having a length of 4 mm and a thickness of about 0.7 mm as a seed crystal. In the autoclave, a platinum lining is applied to the inner surface other than the shield portion, and the inner surface of the shield portion is made of a platinum alloy (an alloy of ruthenium and platinum and a ruthenium content ratio of 20% by mass), and RENE41 is used as a material. Into the vertical autoclave (inner inch diameter 8 mm, length 250 mm and internal volume of about 12.5 mL).

將藉由氣相法所製造之GaN多晶(尺寸1 mm~5 mm左右)5.0 g,放入將厚度0.3 mm之鉑板進行加工所製作之圓筒型容器(外形尺寸係直徑5.5 mm及高度100 mm,側面形成有6條寬度0.5 mm×長度80 mm之狹縫且底面形成有5個直徑0.5 mm之孔者)。將圓筒型容器由所填充之多晶填滿。將該容器放入高壓釜,並以使GaN多晶配置於自高壓釜內側底面起高度0 mm~約100 mm之位置之方式安放該容器。A cylindrical container made of a GaN polycrystal (about 1 mm to 5 mm) manufactured by a vapor phase method and placed in a platinum plate having a thickness of 0.3 mm (outer dimensions are 5.5 mm in diameter and The height is 100 mm, and 6 slits with a width of 0.5 mm × length of 80 mm are formed on the side and 5 holes with a diameter of 0.5 mm are formed on the bottom surface). The cylindrical container is filled with the filled polycrystal. The container was placed in an autoclave, and the container was placed in such a manner that the GaN polycrystal was disposed at a height from 0 mm to about 100 mm from the inner bottom surface of the autoclave.

籽晶係利用鉑線加以固定,並配置於自高壓釜內側底面起高度150 mm之位置。接著,放入純度99.99質量%之氯化銨0.426 g,關閉高壓釜之蓋。The seed crystal system was fixed by a platinum wire and placed at a height of 150 mm from the inner bottom surface of the autoclave. Next, 0.426 g of ammonium chloride having a purity of 99.99% by mass was placed, and the lid of the autoclave was closed.

將容器連接於真空泵而將內部排氣。使用渦輪分子泵進行排氣直至泵正上方之壓力達到1.0×10-4 Pa以下為止。其後,使用乾冰及冷媒而將高壓釜進行冷卻,以使高壓釜內容物不會與外部氣體接觸之方式,填充純度99.999質量%之氨5.0 g,並關閉閥。所填充之氨量係根據-33℃下之氨密度進行換算,相當於高壓釜內容積之59體積%。The container is connected to a vacuum pump to vent the inside. The gas is pumped using a turbo molecular pump until the pressure immediately above the pump reaches 1.0 × 10 -4 Pa or less. Thereafter, the autoclave was cooled using dry ice and a refrigerant, and 5.0 g of ammonia having a purity of 99.999 mass% was filled in such a manner that the contents of the autoclave were not brought into contact with external air, and the valve was closed. The amount of ammonia to be filled was converted based on the ammonia density at -33 ° C, which corresponds to 59% by volume of the internal volume of the autoclave.

接著,將高壓釜安放於加熱器而將高壓釜進行加熱。將多晶配置部位(自高壓釜內側底面起高度0~100 mm之位置)之平均溫度保持為698℃(在等間隔之測定位置上,為708℃、702℃、698℃、695℃及685℃),繼而將單晶成長部位(自高壓釜內側底面起高度125~175 mm之位置)之平均溫度保持為665℃(在等間隔之測定位置上,為675℃、670℃、660℃、663℃及658℃)。此時,高壓釜內之壓力為125 MPa。Next, the autoclave was placed in a heater to heat the autoclave. The average temperature of the polycrystalline portion (from 0 to 100 mm from the inner bottom surface of the autoclave) was maintained at 698 ° C (at 708 ° C, 702 ° C, 698 ° C, 695 ° C, and 685 at equally spaced measurement positions). °C), and then the average temperature of the single crystal growth site (the height from the inner bottom surface of the autoclave is 125 to 175 mm) is maintained at 665 ° C (at the measurement position of the equal interval, it is 675 ° C, 670 ° C, 660 ° C, 663 ° C and 658 ° C). At this time, the pressure in the autoclave was 125 MPa.

在此狀態下保持96小時後,進行自然放冷,排出內部之氨。當確認高壓釜內時,所安放之籽晶全部溶解而已消失。After maintaining for 96 hours in this state, natural cooling was performed to discharge the internal ammonia. When the inside of the autoclave was confirmed, the seed crystals placed were all dissolved and disappeared.

(比較例4)(Comparative Example 4)

將多晶配置部位之平均溫度保持為509℃(在等間隔之測定位置上,為548℃、521℃、500℃、492℃及485℃),繼而將單晶成長部位之平均溫度保持為581℃(在等間隔之測定位置上,為583℃、581℃及578℃),以及縮短結晶成長時間,除此以外,在與實施例1相同之配置及裝入條件下實施單晶之成長。結晶成長中之高壓釜內之壓力為100 MPa。保持96小時後,進行自然放冷,排出內部之氨。當確認高壓釜內時,所安放之籽晶全部溶解而已消失。The average temperature of the polycrystalline portion was maintained at 509 ° C (548 ° C, 521 ° C, 500 ° C, 492 ° C, and 485 ° C at equally spaced measurement positions), and then the average temperature of the grown portion of the single crystal was maintained at 581. The growth of the single crystal was carried out under the same arrangement and loading conditions as in Example 1 except that °C (583 ° C, 581 ° C, and 578 ° C at the measurement positions at equal intervals) and the shortening of the crystal growth time. The pressure in the autoclave during crystal growth was 100 MPa. After 96 hours, the natural cooling was carried out to remove the internal ammonia. When the inside of the autoclave was confirmed, the seed crystals placed were all dissolved and disappeared.

(比較例5)(Comparative Example 5)

將多晶配置部位之平均溫度保持為697℃(在等間隔之測定位置上,為685℃、698℃、705℃、700℃及699℃),繼而將單晶成長部位之平均溫度保持為661℃(在等間隔之測定位置上,為658℃、661℃及664℃),縮短結晶成長時間(96小時),除此以外,以與實施例1相同之方式實施單晶之成長。結晶成長中之高壓釜內之壓力為125 MPa。保持96小時後,進行自然放冷,排出氨後,當確認高壓釜內時,所安放之籽晶全部溶解而已消失。The average temperature of the polycrystalline portion was maintained at 697 ° C (685 ° C, 698 ° C, 705 ° C, 700 ° C, and 699 ° C at equally spaced measurement positions), and then the average temperature of the grown portion of the single crystal was maintained at 661. The growth of the single crystal was carried out in the same manner as in Example 1 except that the crystal growth time (96 hours) was shortened at ° C (in the measurement position at equal intervals, 658 ° C, 661 ° C, and 664 ° C). The pressure in the autoclave during crystal growth was 125 MPa. After 96 hours of maintenance, the natural cooling was carried out, and after the ammonia was discharged, when the inside of the autoclave was confirmed, the seed crystals which were placed were all dissolved and disappeared.

(比較例6)(Comparative Example 6)

將藉由HVPE法所製作之GaN獨立基板(約5 mm×約10 mm×厚度約0.4 mm,重量約0.15 g)用作籽晶,於自高壓釜內側底面起高度約50 mm之位置,以直徑方向成為水平方向之方式配置有在直徑7 mm之圓板之中央開有直徑2 mm之孔的鉑板作為間隔板,將需填充之氨量設為5.2 g,將氯化銨量設為0.443 g,以及變更加熱保持條件,除此以外,在與比較例3相同之配置條件下實施單晶之成長。將多晶配置部位(自高壓釜內側底面起高度0~100 mm之位置)之平均溫度保持為554℃(在等間隔之測定位置上,為563℃、562℃、553℃、547℃及544℃),繼而將單晶成長部位(自高壓釜內側底面起高度125~175 mm之位置)之平均溫度保持為453℃(在等間隔之測定位置上,為470℃、462℃、450℃、443℃及438℃),並保持168小時。此時,高壓釜內之壓力為120 MPa。A GaN independent substrate (about 5 mm × about 10 mm × thickness about 0.4 mm, weight about 0.15 g) produced by the HVPE method is used as a seed crystal at a height of about 50 mm from the inner bottom surface of the autoclave to A platinum plate having a hole having a diameter of 2 mm in the center of a circular plate having a diameter of 7 mm was disposed as a partition plate in such a manner that the diameter direction was horizontal, and the amount of ammonia to be filled was set to 5.2 g, and the amount of ammonium chloride was set to The growth of the single crystal was carried out under the same arrangement conditions as in Comparative Example 3 except that 0.443 g and the heating and holding conditions were changed. The average temperature of the polycrystalline portion (from 0 to 100 mm from the bottom surface of the autoclave) was maintained at 554 ° C (at 563 ° C, 562 ° C, 553 ° C, 547 ° C and 544 at equally spaced measurement positions). °C), and then the average temperature of the single crystal growth site (the height from the inner bottom surface of the autoclave is 125 to 175 mm) is maintained at 453 ° C (at the equally spaced measurement positions, 470 ° C, 462 ° C, 450 ° C, 443 ° C and 438 ° C), and maintained for 168 hours. At this time, the pressure in the autoclave was 120 MPa.

成長後取出之籽晶已成長為重量0.23 g、厚度0.57 mm。若預估厚度方向之成長速度,則為25 μm/日。關於成長後之結晶,對來自GaN(0002)之繞射峰值測定X射線搖擺曲線,評價峰值之半寬值,結果Ga面側為173 arcsec,N面側為3420 arcsec。The seed crystal taken out after growth has grown to a weight of 0.23 g and a thickness of 0.57 mm. If the growth rate in the thickness direction is estimated, it is 25 μm/day. With respect to the crystal after the growth, the X-ray rocking curve was measured from the diffraction peak of GaN (0002), and the half-width value of the peak was evaluated. As a result, the Ga side was 173 arcsec, and the N-face side was 3420 arcsec.

(比較例7)(Comparative Example 7)

將需填充之氨量設為4.7 g,將氯化銨量設為0.400 g,除此以外,在與比較例6相同之配置及反應時間條件下實施成長。結晶成長中之高壓釜內之壓力為90 MPa。The growth was carried out under the same arrangement and reaction time conditions as in Comparative Example 6, except that the amount of ammonia to be filled was 4.7 g and the amount of ammonium chloride was changed to 0.400 g. The pressure in the autoclave during crystal growth was 90 MPa.

成長後取出之籽晶已成長為重量0.17 g、厚度0.43 mm。若預估厚度方向之成長速度,則為4.3 μm/日。關於成長後之結晶,對來自GaN(0002)之繞射峰值測定X射線搖擺曲線,評價峰值之半寬值,結果Ga面側為151 arcsec,N面側為181 arcsec。The seed crystal taken out after growth has grown to a weight of 0.17 g and a thickness of 0.43 mm. If the growth rate in the thickness direction is estimated, it is 4.3 μm/day. With respect to the crystal after the growth, the X-ray rocking curve was measured from the diffraction peak of GaN (0002), and the half-width value of the peak was evaluated. As a result, the Ga side was 151 arcsec, and the N-face side was 181 arcsec.

(比較例8)(Comparative Example 8)

將藉由HVPE法所製作之GaN獨立基板(約5 mm×約10 mm×厚度約0.4 mm,重量約0.15 g)用作籽晶,於自高壓釜內側底面起高度約50 mm之位置,以直徑方向成為水平方向之方式配置有在直徑7 mm之圓板之中央開有直徑2 mm之孔的鉑板作為間隔板,除此以外,設為與比較例3相同之配置、裝入及壓力條件。保持96小時後,進行自然放冷,排出內部之氨。當確認高壓釜內時,所安放之籽晶全部溶解而已消失。A GaN independent substrate (about 5 mm × about 10 mm × thickness about 0.4 mm, weight about 0.15 g) produced by the HVPE method is used as a seed crystal at a height of about 50 mm from the inner bottom surface of the autoclave to A platinum plate having a hole having a diameter of 2 mm in the center of a disk having a diameter of 7 mm was placed as a partition plate in the horizontal direction, and the same arrangement, loading, and pressure as in Comparative Example 3 were used. condition. After 96 hours, the natural cooling was carried out to remove the internal ammonia. When the inside of the autoclave was confirmed, the seed crystals placed were all dissolved and disappeared.

[實施例8~11及比較例9~11][Examples 8 to 11 and Comparative Examples 9 to 11]

實施例8~11及比較例9~11係不使用籽晶單晶成長之例。Examples 8 to 11 and Comparative Examples 9 to 11 are examples in which seed crystal growth is not used.

(實施例8)(Example 8)

將藉由氣相法所製造之GaN多晶(尺寸1 mm~5 mm左右)5.0 g,放入將厚度0.3 mm之鉑板進行加工所製作之圓筒型容器(外形尺寸係直徑5.5 mm及高度100 mm,側面形成有6條寬度0.5 mm×長度80 mm之狹縫且底面形成有5個直徑0.5 mm之孔者)。所填充之多晶處於填滿於圓筒型容器內之狀態。將填充有多晶之容器,以自內側底面起高度方向上保持著50 mm之間隙之方式,安放於對除屏蔽部以外之內面實施鉑襯砌且對屏蔽部之內面以鉑系合金(銥與鉑之合金且銥含有比例20質量%)實施襯砌的將RENE41作為材料製作而成之縱型高壓釜(內寸係直徑8 mm、長度250 mm及內容積約12.5 mL)內。A cylindrical container made of a GaN polycrystal (about 1 mm to 5 mm) manufactured by a vapor phase method and placed in a platinum plate having a thickness of 0.3 mm (outer dimensions are 5.5 mm in diameter and The height is 100 mm, and 6 slits with a width of 0.5 mm × length of 80 mm are formed on the side and 5 holes with a diameter of 0.5 mm are formed on the bottom surface). The filled polycrystal is in a state of being filled in a cylindrical container. The container filled with the polycrystal is placed on the inner surface other than the shield portion to be platinum-lined and has a platinum-based alloy on the inner surface of the shield portion so as to maintain a gap of 50 mm in the height direction from the inner bottom surface.铱 and platinum alloy and ruthenium content ratio: 20% by mass) A vertical autoclave made of RENE41 as a material (inner size 8 mm in diameter, 250 mm in length and 12.5 mL in internal volume) was placed in the lining.

接著,放入純度99.99質量%之氯化銨0.426 g,關閉高壓釜之蓋。將容器連接於真空泵而將內部排氣。使用渦輪分子泵進行排氣直至泵正上方之壓力達到1.0×10-4 Pa以下為止。其後,使用乾冰及冷媒而將高壓釜進行冷卻,以使高壓釜內容物不會與外部氣體接觸之方式,填充純度99.999質量%之氨5.0 g,並關閉閥。所填充之氨量係根據-33℃下之氨密度進行換算,相當於高壓釜內容積之59體積%。Next, 0.426 g of ammonium chloride having a purity of 99.99% by mass was placed, and the lid of the autoclave was closed. The container is connected to a vacuum pump to vent the inside. The gas is pumped using a turbo molecular pump until the pressure immediately above the pump reaches 1.0 × 10 -4 Pa or less. Thereafter, the autoclave was cooled using dry ice and a refrigerant, and 5.0 g of ammonia having a purity of 99.999 mass% was filled in such a manner that the contents of the autoclave were not brought into contact with external air, and the valve was closed. The amount of ammonia to be filled was converted based on the ammonia density at -33 ° C, which corresponds to 59% by volume of the internal volume of the autoclave.

接著,將高壓釜安放於加熱器而將高壓釜進行加熱。將多晶配置部位之平均溫度保持為621℃(在等間隔之測定位置上,為680℃、647℃、610℃、588℃及580℃),繼而將單晶成長部位之平均溫度保持為715℃(在等間隔之測定位置上,為723℃、720℃及701℃)。此時,高壓釜內之壓力為115 MPa。Next, the autoclave was placed in a heater to heat the autoclave. The average temperature of the polycrystalline portion was maintained at 621 ° C (at 680 ° C, 647 ° C, 610 ° C, 588 ° C, and 580 ° C at equally spaced measurement positions), and then the average temperature of the single crystal growth site was maintained at 715. °C (at 7.3 ° C, 720 ° C and 701 ° C at equally spaced measurement positions). At this time, the pressure in the autoclave was 115 MPa.

在此狀態下保持168小時後,進行自然放冷,排出內部之氨。於單晶成長部位之高壓釜內壁面及底面析出有長度1 mm~5 mm之單晶。洗淨、乾燥後之單晶重量為1.5 g。多晶有3.0 g殘留於鉑製容器中。考慮裝入量與生成單晶及殘存多晶之量之差0.5 g係於洗淨步驟中流出,或者附著於高壓釜內部等。After maintaining for 168 hours in this state, natural cooling was performed to discharge the internal ammonia. A single crystal having a length of 1 mm to 5 mm is deposited on the inner wall surface and the bottom surface of the autoclave at the growth site of the single crystal. The weight of the single crystal after washing and drying was 1.5 g. The polycrystal has 3.0 g remaining in a platinum container. The difference of the amount of 0.5 g between the amount of the generated single crystal and the residual polycrystal is considered to be eluted in the washing step, or attached to the inside of the autoclave or the like.

圖7係表示實施例8中獲得之GaN單晶之X射線繞射圖案(XRD(X ray diffraction,X射線繞射測定)圖案)之圖。圖8係表示實施例8中獲得之GaN單晶之光學顯微鏡照片之圖。如圖7所示,所得之結晶粒係藉由X射線繞射而確認為六方晶GaN。又,將調整形態之1粒結晶粒載置於無Si反射板上,進行X射線繞射測定,結果獲得僅來自m面之繞射,故表示其係單晶。所得之單晶之外觀為如圖8所示。Fig. 7 is a view showing an X-ray diffraction pattern (XRD (Xray Diffraction Measurement) pattern) of the GaN single crystal obtained in Example 8. Fig. 8 is a view showing an optical micrograph of a GaN single crystal obtained in Example 8. As shown in Fig. 7, the obtained crystal grains were confirmed to be hexagonal GaN by X-ray diffraction. Further, one crystal grain of the adjusted form was placed on a Si-free reflecting plate, and X-ray diffraction measurement was performed. As a result, diffraction from only the m-plane was obtained, and it was shown that it was a single crystal. The appearance of the obtained single crystal is as shown in FIG.

(實施例9)(Example 9)

於自高壓釜之內側底面起10 mm之高度的位置配置有網眼0.5 mm之鉑製網格,除此以外,在與實施例8相同之配置、裝入、溫度、壓力及反應時間條件下實施單晶之成長。實驗結束後,可確認網格上析出有自形調整之長度3 mm~5 mm之單晶。A platinum grid having a mesh of 0.5 mm was placed at a height of 10 mm from the inner bottom surface of the autoclave, except for the same arrangement, loading, temperature, pressure, and reaction time as in Example 8. The growth of single crystals is implemented. After the end of the experiment, it was confirmed that a single crystal having a self-shaped adjustment length of 3 mm to 5 mm was deposited on the grid.

所得之結晶粒係藉由X射線繞射而確認為六方晶GaN。又,將調整形態之1粒結晶粒載置於無Si反射板上,進行X射線繞射測定,結果獲得僅來自m面之繞射,故表示其係單晶。The obtained crystal grains were confirmed to be hexagonal GaN by X-ray diffraction. Further, one crystal grain of the adjusted form was placed on a Si-free reflecting plate, and X-ray diffraction measurement was performed. As a result, diffraction from only the m-plane was obtained, and it was shown that it was a single crystal.

(實施例10)(Embodiment 10)

將需填充之氨量設為4.2 g,根據-33℃之NH3 密度換算而將填充量設為容器之約50體積%,並且將作為礦化劑之氯化銨量減少到0.357 g,除此以外,在與實施例1相同之配置條件下實施單晶之成長。根據上述氨填充量,結晶成長中之高壓釜內之壓力為70 MPa。保持168小時後,進行自然放冷,排出內部之氨。於單晶成長部位之高壓釜內壁面及底面析出有長度0.5 mm~3 mm左右之單晶,待洗淨、乾燥後之單晶重量為0.9 g。多晶有3.5 g殘留於鉑製容器中。考慮裝入量與生成單晶及殘存多晶之量之差0.6 g係於洗淨步驟中流出,或者附著於高壓釜內部等。The amount of ammonia to be filled was set to 4.2 g, and the filling amount was set to about 50% by volume based on the NH 3 density of -33 ° C, and the amount of ammonium chloride as a mineralizer was reduced to 0.357 g, except Except for this, the growth of the single crystal was carried out under the same arrangement conditions as in Example 1. According to the above ammonia filling amount, the pressure in the autoclave during crystal growth was 70 MPa. After 168 hours, the natural cooling was carried out to remove the internal ammonia. A single crystal having a length of about 0.5 mm to 3 mm is deposited on the inner wall surface and the bottom surface of the autoclave in the growth region of the single crystal, and the weight of the single crystal to be washed and dried is 0.9 g. The polycrystal has 3.5 g remaining in a platinum container. The difference of the amount of the charge and the amount of the generated single crystal and the residual polycrystal of 0.6 g is considered to be eluted in the washing step, or attached to the inside of the autoclave or the like.

所得之結晶粒係藉由X射線繞射而確認為六方晶GaN。又,將調整形態之1粒結晶粒載置於無Si反射板上,進行X射線繞射測定,結果獲得僅來自m面之繞射,故表示其係單晶。The obtained crystal grains were confirmed to be hexagonal GaN by X-ray diffraction. Further, one crystal grain of the adjusted form was placed on a Si-free reflecting plate, and X-ray diffraction measurement was performed. As a result, diffraction from only the m-plane was obtained, and it was shown that it was a single crystal.

(實施例11)(Example 11)

將藉由氣相法所製造之GaN多晶(尺寸1 mm~5 mm左右)5.0 g,放入將厚度0.3 mm之鉑板進行加工所製作之圓筒型容器(外形尺寸係直徑5.5 mm及高度100 mm,側面形成有6條寬度0.5 mm×長度80 mm之狹縫且底面形成有5個直徑0.5 mm之孔者)。所填充之多晶處於填滿於圓筒型容器內之狀態。將填滿有多晶之容器,以自內側底面起高度方向上保持著50 mm之間隙之方式,安放於對除屏蔽部以外之內面實施鉑襯砌且對屏蔽部之內面以鉑系合金(銥與鉑之合金且銥含有比例20質量%)實施襯砌的將RENE41作為材料製作而成之縱型高壓釜(內寸係直徑8 mm、長度250 mm及內容積約12.5 mL)內。A cylindrical container made of a GaN polycrystal (about 1 mm to 5 mm) manufactured by a vapor phase method and placed in a platinum plate having a thickness of 0.3 mm (outer dimensions are 5.5 mm in diameter and The height is 100 mm, and 6 slits with a width of 0.5 mm × length of 80 mm are formed on the side and 5 holes with a diameter of 0.5 mm are formed on the bottom surface). The filled polycrystal is in a state of being filled in a cylindrical container. The container filled with the polycrystal is placed on the inner surface except the shield portion to be platinum-lined and the inner surface of the shield portion is made of platinum alloy so as to maintain a gap of 50 mm in the height direction from the inner bottom surface. (An alloy of ruthenium and platinum and a ruthenium content of 20% by mass) A vertical autoclave (with a diameter of 8 mm, a length of 250 mm, and an internal volume of about 12.5 mL) made of RENE41 was used as a lining.

接著,放入純度99.99質量%之氯化銨0.426 g,關閉高壓釜之蓋。將容器連接於真空泵而將內部排氣。使用渦輪分子泵進行排氣直至泵正上方之壓力達到1.0×10-4 Pa以下為止。其後,使用乾冰及冷媒而將高壓釜進行冷卻,以使高壓釜內容物不會與外部氣體接觸之方式,填充純度99.999質量%之氨5.0 g,並關閉閥。所填充之氨量係根據-33℃下之氨密度進行換算,相當於高壓釜內容積之59體積%。Next, 0.426 g of ammonium chloride having a purity of 99.99% by mass was placed, and the lid of the autoclave was closed. The container is connected to a vacuum pump to vent the inside. The gas is pumped using a turbo molecular pump until the pressure immediately above the pump reaches 1.0 × 10 -4 Pa or less. Thereafter, the autoclave was cooled using dry ice and a refrigerant, and 5.0 g of ammonia having a purity of 99.999 mass% was filled in such a manner that the contents of the autoclave were not brought into contact with external air, and the valve was closed. The amount of ammonia to be filled was converted based on the ammonia density at -33 ° C, which corresponds to 59% by volume of the internal volume of the autoclave.

接著,將高壓釜安放於加熱器而將高壓釜進行加熱。將多晶配置部位之平均溫度保持為656℃(在等間隔之測定位置上,為681℃、663℃、645℃、646℃及644℃),繼而將單晶成長部位之平均溫度保持為697℃(在等間隔之測定位置上,為698℃、699℃及694℃)。此時,高壓釜內之壓力為125 MPa。Next, the autoclave was placed in a heater to heat the autoclave. The average temperature of the polycrystalline portion was maintained at 656 ° C (681 ° C, 663 ° C, 645 ° C, 646 ° C, and 644 ° C at equally spaced measurement positions), and then the average temperature of the single crystal growth site was maintained at 697. °C (698 ° C, 699 ° C and 694 ° C at equally spaced measurement positions). At this time, the pressure in the autoclave was 125 MPa.

在此狀態下保持168小時後,進行自然放冷,排出內部之氨。於單晶成長部位之高壓釜內壁面及底面析出有長度1 mm~5 mm左右之單晶,洗淨、乾燥後之單晶重量為1.1 g。多晶有3.5 g殘留於鉑製容器中。考慮裝入量與生成單晶及殘存多晶之量之差0.4 g係於洗淨步驟中流出,或者附著於高壓釜內部等。After maintaining for 168 hours in this state, natural cooling was performed to discharge the internal ammonia. A single crystal having a length of about 1 mm to 5 mm was deposited on the inner wall surface and the bottom surface of the autoclave in the growth region of the single crystal, and the weight of the single crystal after washing and drying was 1.1 g. The polycrystal has 3.5 g remaining in a platinum container. It is considered that the difference between the amount of the charge and the amount of the generated single crystal and the residual polycrystal is 0.4 g, which flows out in the washing step, or adheres to the inside of the autoclave or the like.

所得之結晶粒係藉由X射線繞射而確認為六方晶GaN。又,將調整形態之1粒結晶粒載置於無Si反射板上,進行X射線繞射測定,結果獲得僅來自m面之繞射,故表示其係單晶。The obtained crystal grains were confirmed to be hexagonal GaN by X-ray diffraction. Further, one crystal grain of the adjusted form was placed on a Si-free reflecting plate, and X-ray diffraction measurement was performed. As a result, diffraction from only the m-plane was obtained, and it was shown that it was a single crystal.

(比較例9)(Comparative Example 9)

將藉由氣相法所製造之GaN多晶(尺寸1 mm~5 mm左右)5.0 g,放入將厚度0.3 mm之鉑板進行加工所製作之圓筒型容器(外形尺寸係直徑5.5 mm及高度100 mm,側面形成有6條寬度0.5 mm×長度80 mm之狹縫且底面形成有5個直徑0.5 mm之孔者)。所填充之多晶處於填滿於圓筒型容器內之狀態。將填充有多晶之容器,以自內側底面起高度方向上保持著50 mm之間隙之方式,安放於對除屏蔽部以外之內面實施鉑襯砌且對屏蔽部之內面以鉑系合金(銥與鉑之合金且銥含有比例20質量%)實施襯砌的將RENE41作為材料製作而成之縱型高壓釜(內寸係直徑8 mm、長度250 mm及內容積約12.5 mL)內。A cylindrical container made of a GaN polycrystal (about 1 mm to 5 mm) manufactured by a vapor phase method and placed in a platinum plate having a thickness of 0.3 mm (outer dimensions are 5.5 mm in diameter and The height is 100 mm, and 6 slits with a width of 0.5 mm × length of 80 mm are formed on the side and 5 holes with a diameter of 0.5 mm are formed on the bottom surface). The filled polycrystal is in a state of being filled in a cylindrical container. The container filled with the polycrystal is placed on the inner surface other than the shield portion to be platinum-lined and has a platinum-based alloy on the inner surface of the shield portion so as to maintain a gap of 50 mm in the height direction from the inner bottom surface.铱 and platinum alloy and ruthenium content ratio: 20% by mass) A vertical autoclave made of RENE41 as a material (inner size 8 mm in diameter, 250 mm in length and 12.5 mL in internal volume) was placed in the lining.

接著,放入純度99.99質量%之氯化銨0.426 g,關閉高壓釜之蓋。將容器連接於真空泵而將內部排氣。使用渦輪分子泵進行排氣直至泵正上方之壓力達到1.0×10-4 Pa以下為止。其後,使用乾冰及冷媒而將高壓釜進行冷卻,以使高壓釜內容物不會與外部氣體接觸之方式,填充純度99.999質量%之氨5.0 g,並關閉閥。所填充之氨量係根據-33℃下之氨密度進行換算,相當於高壓釜內容積之59體積%。Next, 0.426 g of ammonium chloride having a purity of 99.99% by mass was placed, and the lid of the autoclave was closed. The container is connected to a vacuum pump to vent the inside. The gas is pumped using a turbo molecular pump until the pressure immediately above the pump reaches 1.0 × 10 -4 Pa or less. Thereafter, the autoclave was cooled using dry ice and a refrigerant, and 5.0 g of ammonia having a purity of 99.999 mass% was filled in such a manner that the contents of the autoclave were not brought into contact with external air, and the valve was closed. The amount of ammonia to be filled was converted based on the ammonia density at -33 ° C, which corresponds to 59% by volume of the internal volume of the autoclave.

接著,將高壓釜安放於加熱器而將高壓釜進行加熱。將多晶配置部位之平均溫度保持為638℃(在等間隔之測定位置上,為620℃、633℃、645℃、650℃及644℃),繼而將實施例11中之與單晶成長部位相當之位置之平均溫度保持為600℃(在等間隔之測定位置上,為590℃、602℃及610℃)。此時,高壓釜內之壓力為96 MPa。Next, the autoclave was placed in a heater to heat the autoclave. The average temperature of the polycrystalline portion was maintained at 638 ° C (620 ° C, 633 ° C, 645 ° C, 650 ° C, and 644 ° C at equally spaced measurement positions), followed by the growth of the single crystal in Example 11. The average temperature at the equivalent position was maintained at 600 ° C (590 ° C, 602 ° C and 610 ° C at equally spaced measurement positions). At this time, the pressure in the autoclave was 96 MPa.

在此狀態下保持168小時後,進行自然放冷,排出內部之氨。於實施例11中之與單晶成長部位相當之部位周邊之高壓釜內壁面及底面,未確認到析出物。於多晶配置部位周邊之高壓釜內壁面及高壓釜上部之導管附近附著有微粉狀之析出物,該等係藉由X射線繞射而確認為六方晶GaN。然而,該析出物具有凝聚物狀之形狀,故無法作為單晶粒進行分離。藉由掃描型電子顯微鏡觀察,可知包括接近於六角柱之形狀者,但析出物係以微米尺寸凝聚,故無法作為單晶取出。After maintaining for 168 hours in this state, natural cooling was performed to discharge the internal ammonia. No precipitate was observed in the inner wall surface and the bottom surface of the autoclave in the vicinity of the portion corresponding to the single crystal growth site in Example 11. Fine powdery precipitates adhered to the inner wall surface of the autoclave and the vicinity of the upper portion of the autoclave in the vicinity of the polycrystalline arrangement portion, and these were confirmed to be hexagonal GaN by X-ray diffraction. However, since the precipitate has a shape of agglomerated matter, it cannot be separated as a single crystal grain. Observation by a scanning electron microscope revealed that the shape was close to a hexagonal column, but the precipitates were aggregated in a micron size, so that they could not be taken out as a single crystal.

(比較例10)(Comparative Example 10)

將需填充之氨量設為3.0 g,根據-33℃之氨密度換算而將填充量設為容器之約36體積%,並且將作為礦化劑之氯化銨量減少到0.256 g,除此以外,在與實施例11相同之配置、溫度及反應時間條件下實施單晶之成長。根據上述氨填充量,結晶成長中之高壓釜內之壓力為30 MPa。保持168小時後,進行自然放冷,排出內部之氨。多晶原料殘留有4.8 g,雖然若干量已溶解,但於高壓釜內部幾乎未發現可回收之析出物。The amount of ammonia to be filled was set to 3.0 g, the filling amount was set to about 36% by volume of the container, and the amount of ammonium chloride as a mineralizer was reduced to 0.256 g, in addition to the ammonia density of -33 ° C. The growth of the single crystal was carried out under the same arrangement, temperature and reaction time as in Example 11. According to the above ammonia filling amount, the pressure in the autoclave during crystal growth was 30 MPa. After 168 hours, the natural cooling was carried out to remove the internal ammonia. The polycrystalline raw material remained 4.8 g, and although some amount was dissolved, almost no recyclable precipitate was found inside the autoclave.

(比較例11)(Comparative Example 11)

不使用比較例6之籽晶,除此以外,在與比較例6相同之配置、裝入、溫度、壓力及反應時間條件下進行實驗。將單晶成長部位設為與比較例6之單晶成長部位相同之位置。保持168小時後,於與單晶成長部位相當之高壓釜內壁及高壓釜上部之導管附近附著有微粉狀之析出物,該等係藉由X射線繞射而確認為六方晶GaN。然而,該析出物呈凝聚物狀,故無法作為單晶粒進行分離。The experiment was carried out under the same conditions of the arrangement, charging, temperature, pressure and reaction time as in Comparative Example 6, except that the seed crystal of Comparative Example 6 was not used. The single crystal growth site was set to the same position as the single crystal growth site of Comparative Example 6. After 168 hours, fine powder-like precipitates adhered to the inner wall of the autoclave and the upper portion of the autoclave corresponding to the growth site of the single crystal, and these were confirmed to be hexagonal GaN by X-ray diffraction. However, since the precipitate is in the form of agglomerates, it cannot be separated as a single crystal grain.

將上述實施例1~實施例11及比較例1~比較例11之結果示於下述表1~3。The results of the above Examples 1 to 11 and Comparative Examples 1 to 11 are shown in Tables 1 to 3 below.

[實施例12~15及比較例12~15][Examples 12 to 15 and Comparative Examples 12 to 15]

於實施例12~15及比較例12~15中,對高壓釜之耐久性進行了討論。The durability of the autoclave was discussed in Examples 12 to 15 and Comparative Examples 12 to 15.

(實施例12~15)(Examples 12 to 15)

使用圖3及圖4所示之高壓釜而使GaN單晶成長。高壓釜之材料係Rene41(Rene係Alvac Metals Company之註冊商標)。作為本體主體屏蔽部302與圓錐蓋屏蔽部304之屏蔽部材料,使用銥與鉑之合金(銥含有比例20質量%)。本體主體屏蔽部302之銥與鉑之合金之厚度係相對於自本體上面起高度方向上12 mm以下之位置之本體主體部301之側面為11 mm。又,圓錐蓋屏蔽部304之厚度為1.0 mm。所使用之高壓釜中,除屏蔽部以外之與氨接觸之部分係由厚度0.5 mm之鉑實施了內襯。高壓釜係內面筒徑8 mm、內面筒長度約204 mm、容積約10 ml。The GaN single crystal was grown using the autoclave shown in Figs. 3 and 4 . The material of the autoclave is Rene 41 (registered trademark of Rene Alvac Metals Company). As a material of the shield portion of the main body main body shield portion 302 and the conical cover shield portion 304, an alloy of niobium and platinum (a niobium content ratio of 20% by mass) was used. The thickness of the base of the body main body shield portion 302 and the platinum alloy is 11 mm from the side surface of the body main body portion 301 at a position 12 mm or less in the height direction from the upper surface of the main body. Further, the thickness of the conical cover shield portion 304 is 1.0 mm. In the autoclave used, the portion in contact with ammonia other than the shield portion was lined with platinum having a thickness of 0.5 mm. The inner diameter of the autoclave is 8 mm, the length of the inner cylinder is about 204 mm, and the volume is about 10 ml.

於高壓釜之本體主體部301之內面筒309之底部,作為礦化劑,放置經乾燥之純度99.99質量%之NH4 Cl粉體0.19 g。接著,於自高壓釜之本體主體部301之內面筒309之底部起高度方向上40 mm以上之位置放置鉑製網,其上面放置藉由HVPE法所製作之厚度0.4 mm、縱10 mm、橫5 mm之GaN板8片作為GaN單晶成長用原料。接著,如圖3所示,於本體主體部301上載置圓錐蓋部303,安放緩衝包裝材料306與外側蓋部305,並緊緊地螺合外側蓋部305與本體主體部301。進而,於圓錐蓋部303之上部安放圖5所示之構成之上部配管。At the bottom of the inner tube 309 of the main body portion 301 of the autoclave, 0.19 g of dried NH 4 Cl powder having a purity of 99.99% by mass was placed as a mineralizer. Next, a platinum mesh was placed at a position 40 mm or more in the height direction from the bottom of the inner face cylinder 309 of the main body portion 301 of the autoclave, and a thickness of 0.4 mm and a length of 10 mm which were produced by the HVPE method were placed thereon. Eight GaN plates of 5 mm in width were used as raw materials for GaN single crystal growth. Next, as shown in FIG. 3, the conical cover portion 303 is placed on the main body portion 301, and the cushion wrapper 306 and the outer cover portion 305 are placed, and the outer cover portion 305 and the main body portion 301 are tightly screwed. Further, the upper pipe shown in Fig. 5 is placed on the upper portion of the conical cover portion 303.

以覆蓋整個高壓釜之方式,配置有加熱器。具體而言,以本體主體部之中心為邊界,配置上下2段之加熱器。如圖3所示,高壓釜下段之溫度係於自本體主體部301之內面筒309之底部起高度方向上15 mm以上之位置,將熱電偶308A插入高壓釜而進行測定。又,高壓釜上段之溫度係於自本體主體部301之內面筒309之底部起高度方向上150 mm以上之位置,將熱電偶308B插入高壓釜而進行測定。A heater is disposed in such a manner as to cover the entire autoclave. Specifically, the heaters of the upper and lower stages are arranged with the center of the main body of the main body as a boundary. As shown in Fig. 3, the temperature of the lower portion of the autoclave was at a position 15 mm or more in the height direction from the bottom of the inner tube 309 of the main body portion 301, and the thermocouple 308A was inserted into the autoclave for measurement. Further, the temperature of the upper portion of the autoclave was at a position 150 mm or more in the height direction from the bottom of the inner tube 309 of the main body portion 301, and the thermocouple 308B was inserted into the autoclave for measurement.

於本例中,將圖5所示之上部配管連接於高壓釜。以關閉自動閥510之狀態,自配管504介隔手動閥503而將氮供給至高壓釜內,將高壓釜內暫時由氮氣取代後,於配管504之前端連接真空脫氣裝置,開啟手動閥503而將高壓釜內進行排氣設為真空。其後,以關閉手動閥503而維持真空狀態之狀態下,卸除配管504及配管511,並將圖3所示之高壓釜與卸除了配管504及配管511之上部配管合為一體測定重量。接著,安放配管504及配管511,並以相同之方式將高壓釜內設為真空後,自本體主體部301之外側藉由乾冰甲醇溶劑進行冷卻,並自配管504介隔手動閥503而將氨填充至高壓釜內。測定氨流量,以氨量在-33℃之液體氨狀態下達到高壓釜內之容積之50體積%之方式,將氨填充至高壓釜內。於填充氨後,關閉手動閥503,返回室溫,再次卸除配管504及配管511,測定帶有上部配管之高壓釜之重量,從而確認氨填充量係適合的。In this example, the upper pipe shown in Fig. 5 was connected to the autoclave. In a state where the automatic valve 510 is closed, nitrogen is supplied from the pipe 504 through the manual valve 503 to the autoclave, and after the inside of the autoclave is temporarily replaced by nitrogen gas, the vacuum degassing device is connected to the front end of the pipe 504, and the manual valve 503 is opened. The exhaust gas in the autoclave was set to a vacuum. Then, the pipe 504 and the pipe 511 are removed while the manual valve 503 is closed, and the autoclave shown in FIG. 3 is combined with the unloading pipe 504 and the pipe above the pipe 511 to measure the weight. Next, the piping 504 and the piping 511 are placed, and the inside of the autoclave is vacuumed in the same manner, and then cooled from the outside of the main body portion 301 by a dry ice methanol solvent, and the ammonia is interposed from the piping 504 through the manual valve 503. Fill into the autoclave. The ammonia flow rate was measured, and ammonia was filled into the autoclave so that the ammonia amount reached 50% by volume of the volume in the autoclave in a liquid ammonia state of -33 °C. After the ammonia was filled, the manual valve 503 was closed, and the temperature was returned to the room temperature. The piping 504 and the piping 511 were again removed, and the weight of the autoclave with the upper piping was measured to confirm that the ammonia filling amount was suitable.

為了藉由氨氣環境下之加熱處理而使GaN單晶成長,自高壓釜之外側利用加熱器進行加熱,以高壓釜之下段及上段之溫度達到規定之上段保持溫度及下段保持溫度之方式,以12小時進行升溫,並於下述表4所示之規定之上段保持溫度及下段保持溫度下保持24小時,進而以12小時降溫至60℃為止,進而放到室溫為止。再者,關於GaN單晶成長時之高壓釜內之壓力,一面以不超過120 MPa之方式利用手動閥逸出壓力,一面於規定之上段保持溫度及下段保持溫度下維持壓力120 MPa之方式進行調整。In order to grow the GaN single crystal by heat treatment in an ammonia gas atmosphere, heating is performed by a heater from the outside of the autoclave, and the temperature of the lower portion and the upper portion of the autoclave is maintained at a temperature higher than the upper portion and the temperature is maintained at a lower portion. The temperature was raised for 12 hours, and it was kept for 24 hours under the predetermined upper stage holding temperature and the lower stage holding temperature shown in Table 4 below, and further cooled to 60 ° C in 12 hours, and further allowed to stand at room temperature. In addition, the pressure in the autoclave during the growth of the GaN single crystal is performed by using the manual valve to escape the pressure so as not to exceed 120 MPa, while maintaining the pressure at a predetermined upper temperature and maintaining the pressure at a lower temperature of 120 MPa. Adjustment.

確認到高壓釜之溫度大致達到室溫後,自加熱器卸除整個高壓釜,並將配管504之出口側連接於氨回收用廢棄洗滌排氣,緩慢地開放手動閥503而排出高壓釜內之氨。After confirming that the temperature of the autoclave has reached approximately room temperature, the entire autoclave is removed from the heater, and the outlet side of the pipe 504 is connected to the waste scrubbing exhaust gas for ammonia recovery, and the manual valve 503 is slowly opened to be discharged into the autoclave. ammonia.

為了完全地排出高壓釜內之氨,向高壓釜內以壓力0.5 MPa壓入高純度氮10次,其後反覆進行大氣開放之操作。氨之排氣係全部連接於氨回收用廢棄洗滌排氣而進行排氣。其後,開啟高壓釜之蓋,在內部確認到已成長之GaN單晶。In order to completely discharge the ammonia in the autoclave, high-purity nitrogen was injected into the autoclave at a pressure of 0.5 MPa for 10 times, and then the operation of opening the atmosphere was repeated. The ammonia exhaust system is all connected to the waste scrubbing exhaust gas for ammonia recovery and is exhausted. Thereafter, the lid of the autoclave was opened, and the grown GaN single crystal was confirmed inside.

將實施例12~15之實驗結果示於下述表4。The experimental results of Examples 12 to 15 are shown in Table 4 below.

於實施例12~15之任一例中,於自高壓釜之本體主體部301之內面筒309之底部起高度方向上40 mm以上之位置放置鉑製網並利用HVPE法所製作之厚度0.4 mm、縱10 mm、橫5 mm之GaN板8片係全部已溶解。又,可確認在高壓釜之本體主體部301之內面筒309之底部及鉑襯砌之內壁面所成長之六角柱狀之GaN單晶。In any of the examples 12 to 15, a platinum mesh was placed at a position 40 mm or more in the height direction from the bottom of the inner face cylinder 309 of the main body portion 301 of the autoclave, and the thickness was 0.4 mm by the HVPE method. All 8 GaN plates of 10 mm in length and 5 mm in width were dissolved. Further, it was confirmed that a hexagonal columnar GaN single crystal grown on the bottom of the inner surface tube 309 and the inner wall surface of the platinum lining of the main body portion 301 of the autoclave was confirmed.

圖9係表示實施例13中獲得之GaN單晶之光學顯微鏡照片之圖。於實施例12~15之任一例中,均可獲得如圖9之光學顯微鏡照片所示之長度大致3 mm以下之大致六角柱狀之GaN單晶。圖10係表示實施例13中獲得之GaN單晶之X射線繞射圖案(XRD圖案)之圖。根據圖10所示之結果,可確認實施例13中獲得之六方晶GaN中,藉由結晶粒之自形,m面之定向性較強。又,於實施例12、14及15中,亦可獲得與圖10所示者相同之X射線繞射測定結果。Fig. 9 is a view showing an optical micrograph of a GaN single crystal obtained in Example 13. In any of Examples 12 to 15, a substantially hexagonal columnar GaN single crystal having a length of approximately 3 mm or less as shown in the optical micrograph of Fig. 9 was obtained. Fig. 10 is a view showing an X-ray diffraction pattern (XRD pattern) of a GaN single crystal obtained in Example 13. From the results shown in Fig. 10, it was confirmed that in the hexagonal GaN obtained in Example 13, the orientation of the m-plane was strong by the self-shape of the crystal grains. Further, in Examples 12, 14 and 15, the same X-ray diffraction measurement results as those shown in Fig. 10 were obtained.

反覆進行GaN單晶成長實驗,測定高壓釜之屏蔽部之反覆結晶成長耐久次數,並示於表4。反覆結晶成長耐久次數之基準係不替換高壓釜之零件而可維持高壓釜內壓力120 MPa之反覆GaN結晶成長次數。The GaN single crystal growth experiment was repeated, and the number of times of repeated crystal growth durability of the shield portion of the autoclave was measured and shown in Table 4. The basis for the number of times of repeated crystal growth and durability is that the number of times of the GaN crystal growth of the autoclave is maintained at a pressure of 120 MPa without replacing the parts of the autoclave.

根據表4所明示般,本發明之高壓釜中之屏蔽材係於高溫高壓氨氣環境下使用時,與以下比較例相比,反覆結晶成長耐久次數亦非常多,故提高了高壓釜之使用耐久性。As shown in Table 4, when the shielding material in the autoclave of the present invention is used in a high-temperature and high-pressure ammonia atmosphere, the number of times of repeated crystal growth durability is also much higher than that of the following comparative examples, so that the use of the autoclave is improved. Durability.

(實施例16~19)(Examples 16 to 19)

作為圖3及圖4所示之本體主體屏蔽部302及圓錐蓋屏蔽部304之屏蔽部材料,使用銥含有比例40質量%之銥與鉑之合金,除此以外,以與實施例12~15相同之方法,實施GaN單晶之成長。將實施例16~19之實驗結果示於下述表5。As a material of the shield portion of the main body shield portion 302 and the conical cover shield portion 304 shown in FIGS. 3 and 4, an alloy containing ruthenium and rhodium in a proportion of 40% by mass is used, and in addition to Examples 12 to 15, In the same way, the growth of GaN single crystals is carried out. The experimental results of Examples 16 to 19 are shown in Table 5 below.

於實施例16~19之任一例中,於自高壓釜之本體主體部301之內面筒309之底部起高度方向上40 mm以上之位置放置鉑製網並利用HVPE法所製作之厚度0.4 mm、縱10 mm、橫5 mm之GaN板8片係全部已溶解。又,可確認在高壓釜之本體主體部301之內面筒309之底部及鉑襯砌之內壁面所成長之六角柱狀之GaN單晶。In any of the examples 16 to 19, a platinum mesh was placed at a position 40 mm or more in the height direction from the bottom of the inner face cylinder 309 of the main body portion 301 of the autoclave, and the thickness was 0.4 mm by the HVPE method. All 8 GaN plates of 10 mm in length and 5 mm in width were dissolved. Further, it was confirmed that a hexagonal columnar GaN single crystal grown on the bottom of the inner surface tube 309 and the inner wall surface of the platinum lining of the main body portion 301 of the autoclave was confirmed.

於實施例16~19之任一例中,均可獲得與圖9之光學顯微鏡照片所示者相同之長度大致3 mm以下之大致六角柱狀之GaN單晶。於實施例16~19之任一例中,均可獲得與圖10所示者相同之X射線繞射測定結果。In any of Examples 16 to 19, a substantially hexagonal columnar GaN single crystal having a length of approximately 3 mm or less which is the same as that shown in the optical micrograph of Fig. 9 was obtained. In any of Examples 16 to 19, the same X-ray diffraction measurement results as those shown in Fig. 10 were obtained.

反覆進行GaN單晶成長實驗,測定高壓釜之屏蔽部之反覆結晶成長耐久次數,並示於表5。反覆結晶成長耐久次數之基準係不替換高壓釜之零件而可維持高壓釜內壓力120 MPa之反覆GaN結晶成長次數。The GaN single crystal growth experiment was repeated, and the number of times of repeated crystal growth durability of the shield portion of the autoclave was measured and shown in Table 5. The basis for the number of times of repeated crystal growth and durability is that the number of times of the GaN crystal growth of the autoclave is maintained at a pressure of 120 MPa without replacing the parts of the autoclave.

根據表5所明示般,本發明之高壓釜中之屏蔽材係於高溫高壓氨氣環境下使用時,與以下比較例相比,反覆結晶成長耐久次數亦非常多,故提高了高壓釜之使用耐久性。As shown in Table 5, when the shielding material in the autoclave of the present invention is used in a high-temperature and high-pressure ammonia atmosphere, the number of times of repeated crystal growth durability is also much higher than that of the following comparative examples, thereby improving the use of the autoclave. Durability.

(實施例20~23)(Examples 20 to 23)

作為圖3及圖4所示之本體主體屏蔽部302及圓錐蓋屏蔽部304之屏蔽部材料,使用銥含有比例60質量%之銥與鉑之合金,除此以外,以與實施例12~15相同之方法,實施GaN單晶之成長。將實施例20~23之實驗結果示於以下表6。As the material of the shield portion of the main body main body shield portion 302 and the conical cover shield portion 304 shown in FIGS. 3 and 4, an alloy containing ruthenium and rhodium in an amount of 60% by mass is used, and the examples 12 to 15 are used. In the same way, the growth of GaN single crystals is carried out. The experimental results of Examples 20 to 23 are shown in Table 6 below.

於實施例20~23之任一例中,於自高壓釜之本體主體部301之內面筒309之底部起高度方向上40 mm以上之位置放置鉑製網並利用HVPE法所製作之厚度0.4 mm、縱10 mm、橫5 mm之GaN板8片係全部已溶解。又,可確認在高壓釜之本體主體部301之內面筒309之底部及鉑襯砌之內壁面所成長之六角柱狀之GaN單晶。In any of the examples 20 to 23, a platinum mesh was placed at a position 40 mm or more in the height direction from the bottom of the inner face cylinder 309 of the main body portion 301 of the autoclave, and the thickness was 0.4 mm by the HVPE method. All 8 GaN plates of 10 mm in length and 5 mm in width were dissolved. Further, it was confirmed that a hexagonal columnar GaN single crystal grown on the bottom of the inner surface tube 309 and the inner wall surface of the platinum lining of the main body portion 301 of the autoclave was confirmed.

於實施例20~23之任一例中,均可獲得與圖9之光學顯微鏡照片所示者相同之長度大致3 mm以下之大致六角柱狀之GaN單晶。於實施例20~23之任一例中,均可獲得與圖10所示者相同之X射線繞射測定結果。In any of Examples 20 to 23, a substantially hexagonal columnar GaN single crystal having a length of approximately 3 mm or less which is the same as that shown in the optical micrograph of Fig. 9 was obtained. In any of Examples 20 to 23, the same X-ray diffraction measurement results as those shown in Fig. 10 were obtained.

反覆進行GaN單晶成長實驗,測定高壓釜之屏蔽部之反覆結晶成長耐久次數,並示於表6。反覆結晶成長耐久次數之基準係不替換高壓釜之零件而可維持高壓釜內壓力120 MPa之反覆GaN結晶成長次數。The GaN single crystal growth experiment was repeated, and the number of times of repeated crystal growth durability of the shield portion of the autoclave was measured and shown in Table 6. The basis for the number of times of repeated crystal growth and durability is that the number of times of the GaN crystal growth of the autoclave is maintained at a pressure of 120 MPa without replacing the parts of the autoclave.

根據表6所明示般,本發明之高壓釜中之屏蔽材係於高溫高壓氨氣環境下使用時,與以下比較例相比,反覆結晶成長耐久次數亦非常多,故提高了高壓釜之使用耐久性。As shown in Table 6, when the shielding material in the autoclave of the present invention is used in a high-temperature and high-pressure ammonia atmosphere, the number of times of repeated crystal growth durability is also much higher than that of the following comparative examples, so that the use of the autoclave is improved. Durability.

(實施例24~27)(Examples 24 to 27)

作為圖3及圖4所示之本體主體屏蔽部302及圓錐蓋屏蔽部304之屏蔽部材料,使用銥含有比例100質量%之純銥材,除此以外,以與實施例12~15相同之方法,實施GaN單晶之成長。將實施例24~27之實驗結果示於以下表7。The material of the shield portion of the main body shield portion 302 and the conical cover shield portion 304 shown in FIG. 3 and FIG. 4 is the same as that of the examples 12 to 15 except that the tantalum material having a niobium content of 100% by mass is used. Method, the growth of GaN single crystal is carried out. The experimental results of Examples 24 to 27 are shown in Table 7 below.

於實施例24~27之任一例中,於自高壓釜之本體主體部301之內面筒309之底部起高度方向上40 mm以上之位置放置鉑製網並利用HVPE法所製作之厚度0.4 mm、縱10 mm、橫5 mm之GaN板8片係全部已溶解。又,可確認在高壓釜之本體主體部301之內面筒309之底部及鉑襯砌之內壁面所成長之六角柱狀之GaN單晶。In any of the examples 24 to 27, a platinum mesh was placed at a position 40 mm or more in the height direction from the bottom of the inner face cylinder 309 of the main body portion 301 of the autoclave, and the thickness was 0.4 mm by the HVPE method. All 8 GaN plates of 10 mm in length and 5 mm in width were dissolved. Further, it was confirmed that a hexagonal columnar GaN single crystal grown on the bottom of the inner surface tube 309 and the inner wall surface of the platinum lining of the main body portion 301 of the autoclave was confirmed.

於實施例24~27之任一例中,均可獲得與圖9之光學顯微鏡照片所示者相同之長度大致3 mm以下之大致六角柱狀之GaN單晶。於實施例24~27之任一例中,均可獲得與圖10所示者相同之X射線繞射測定結果。In any of Examples 24 to 27, a substantially hexagonal columnar GaN single crystal having a length of approximately 3 mm or less which is the same as that shown in the optical micrograph of Fig. 9 was obtained. In any of Examples 24 to 27, the same X-ray diffraction measurement results as those shown in Fig. 10 were obtained.

反覆進行GaN單晶成長實驗,測定高壓釜之屏蔽部之反覆結晶成長耐久次數,並示於表7。反覆結晶成長耐久次數之基準係不替換高壓釜之零件而可維持高壓釜內壓力120 MPa之反覆GaN結晶成長次數。The GaN single crystal growth experiment was repeated, and the number of times of repeated crystal growth durability of the shield portion of the autoclave was measured and shown in Table 7. The basis for the number of times of repeated crystal growth and durability is that the number of times of the GaN crystal growth of the autoclave is maintained at a pressure of 120 MPa without replacing the parts of the autoclave.

根據表7所明示般,本發明之高壓釜中之屏蔽材係於高溫高壓氨氣環境下使用時,與以下比較例相比,反覆結晶成長耐久次數亦非常多,故提高了高壓釜之使用耐久性。As shown in Table 7, when the shielding material in the autoclave of the present invention is used in a high-temperature and high-pressure ammonia atmosphere, the number of times of repeated crystal growth durability is also much higher than that of the following comparative examples, so that the use of the autoclave is improved. Durability.

(比較例12~15)(Comparative examples 12 to 15)

作為圖3及圖4所示之本體主體屏蔽部302及圓錐蓋屏蔽部304之屏蔽部材料,使用鉑含有比例100質量%之純鉑材,除此以外,以與實施例12~15相同之方法,實施GaN單晶之成長。將比較例12~15之實驗結果示於以下表8。The material of the shield portion of the main body shield portion 302 and the conical cover shield portion 304 shown in FIG. 3 and FIG. 4 is the same as those of the examples 12 to 15 except that a platinum having a platinum content of 100% by mass is used. Method, the growth of GaN single crystal is carried out. The experimental results of Comparative Examples 12 to 15 are shown in Table 8 below.

於比較例12~15之任一例中,於自高壓釜之本體主體部301之內面筒309之底部起高度方向上40 mm以上之位置放置鉑製網並利用HVPE法所製作之厚度0.4 mm、縱10 mm、橫5 mm之GaN板8片係全部已溶解。又,可確認在高壓釜之本體主體部301之內面筒309之底部及鉑襯砌之內壁面所成長之六角柱狀之GaN單晶。In any of Comparative Examples 12 to 15, a platinum mesh was placed at a position 40 mm or more in the height direction from the bottom of the inner face cylinder 309 of the main body portion 301 of the autoclave, and the thickness was 0.4 mm by the HVPE method. All 8 GaN plates of 10 mm in length and 5 mm in width were dissolved. Further, it was confirmed that a hexagonal columnar GaN single crystal grown on the bottom of the inner surface tube 309 and the inner wall surface of the platinum lining of the main body portion 301 of the autoclave was confirmed.

於比較例12~15之任一例中,均可獲得與圖9之光學顯微鏡照片所示者相同之長度大致3 mm以下之大致六角柱狀之GaN單晶。於比較例12~15之任一例中,均可獲得與圖10所示者相同之X射線繞射測定結果。因此,於比較例12~15之任一例中,可確認與實施例12~27相同地可獲得GaN單晶。In any of Comparative Examples 12 to 15, a substantially hexagonal columnar GaN single crystal having a length of approximately 3 mm or less which is the same as that shown in the optical micrograph of Fig. 9 was obtained. In any of Comparative Examples 12 to 15, the same X-ray diffraction measurement results as those shown in Fig. 10 were obtained. Therefore, in any of Comparative Examples 12 to 15, it was confirmed that GaN single crystals were obtained in the same manner as in Examples 12 to 27.

反覆進行GaN單晶成長實驗,測定高壓釜之屏蔽部之反覆結晶成長耐久次數,並示於表8。反覆結晶成長耐久次數之基準係不替換高壓釜之零件而可維持高壓釜內壓力120 MPa之反覆GaN結晶成長次數。The GaN single crystal growth experiment was repeated, and the number of times of repeated crystal growth durability of the shield portion of the autoclave was measured and shown in Table 8. The basis for the number of times of repeated crystal growth and durability is that the number of times of the GaN crystal growth of the autoclave is maintained at a pressure of 120 MPa without replacing the parts of the autoclave.

根據表8所明示般,比較例12~15中之高壓釜中之屏蔽材係於高溫高壓氨氣環境下使用時,反覆結晶成長耐久次數僅為1次,故可知無法反覆使用。於比較例12~15之任一例中,藉由1次GaN單晶成長發現屏蔽部之磨耗及剝離。認為該剝離原因在於熔接。因該剝離程度係比較例15較比較例12更激烈,故而可知使用溫度越高,剝離程度越大。於比較例12~15之任一例中,於圓錐蓋屏蔽部確認到剝離,於本體主體屏蔽部確認到磨耗。As is apparent from Table 8, when the shield material in the autoclave of Comparative Examples 12 to 15 was used in a high-temperature and high-pressure ammonia atmosphere, the number of times of repeated crystal growth durability was only one, and it was found that it could not be used repeatedly. In any of Comparative Examples 12 to 15, the abrasion and peeling of the shield portion were observed by the growth of the primary GaN single crystal. The reason for the peeling is considered to be welding. Since the degree of peeling was more intense than Comparative Example 15 and Comparative Example 12, it was found that the higher the use temperature, the greater the degree of peeling. In any of Comparative Examples 12 to 15, the peeling was confirmed in the conical cover shielding portion, and the abrasion was confirmed in the main body shielding portion.

[產業上之可利用性][Industrial availability]

根據本發明之氮化物單晶之製造方法及高壓釜,可以30 μm/日以上之較先前更快之速度實現氮化物單晶之成長。又,藉由本發明之氮化物單晶之製造方法及高壓釜所得之氮化物單晶係可包含平膜狀之成長層。藉此,藉由本發明,可獲得可切割各種方位之基板之塊狀氮化物單晶。又,根據本發明,可以工業上可適應之溫度及壓力製造藉由先前之氨熱法無法獲得的可用作籽晶之尺寸1 mm以上之高品質單晶粒。本發明中獲得之單晶係可較佳地應用於發光二極體及雷射二極體等發光元件用途。According to the method for producing a nitride single crystal of the present invention and the autoclave, the growth of the nitride single crystal can be achieved at a speed faster than 30 μm/day. Further, the nitride single crystal obtained by the method for producing a nitride single crystal of the present invention and the autoclave may comprise a flat film-like growth layer. Thereby, according to the present invention, a bulk nitride single crystal which can cut a substrate of various orientations can be obtained. Further, according to the present invention, high-quality single crystal grains which can be used as a seed crystal having a size of 1 mm or more which cannot be obtained by the previous ammoniacal method can be produced at an industrially adaptable temperature and pressure. The single crystal system obtained in the present invention can be preferably used for a light-emitting element such as a light-emitting diode or a laser diode.

101、201...壓力計101, 201. . . pressure gauge

102、202...閥102, 202. . . valve

103、203...本體103, 203. . . Ontology

104、204...導管104, 204. . . catheter

105、205...原料容器105, 205. . . Raw material container

106、206...原料106, 206. . . raw material

107...籽晶107. . . Seed crystal

108、208...加熱器108, 208. . . Heater

109、209...原料供給部位109, 209. . . Raw material supply site

110、210...單晶成長部位110, 210. . . Single crystal growth site

111、211...內部底面111, 211. . . Internal bottom

207...板207. . . board

301...本體主體部301. . . Body body

302...本體主體屏蔽部302. . . Body body shielding

303...圓錐蓋部303. . . Conical cover

304...圓錐蓋屏蔽部304. . . Conical cover shield

305...外側蓋部305. . . Outer cover

306...緩衝包裝材料306. . . Cushion packaging material

307...螺絲固定部307. . . Screw fixing part

308A、308B...熱電偶308A, 308B. . . Thermocouple

309...內面筒309. . . Inner tube

310...導管310. . . catheter

501、506...三方連接接頭501, 506. . . Three-way connector

502、504、505、507、509、511...配管502, 504, 505, 507, 509, 511. . . Piping

503...手動閥503. . . Manual valve

508...壓力感測器508. . . Pressure sensor

510...自動閥510. . . Automatic valve

圖1係表示本發明中,於縱型高壓釜內使用籽晶而使單晶成長之態樣之圖。Fig. 1 is a view showing a state in which a seed crystal is grown in a vertical autoclave to grow a single crystal in the present invention.

圖2係表示本發明中,於縱型高壓釜內藉由自發成核而使單晶成長之態樣之圖。Fig. 2 is a view showing a state in which a single crystal is grown by spontaneous nucleation in a vertical autoclave in the present invention.

圖3係本發明之高壓釜之概略剖面圖。Figure 3 is a schematic cross-sectional view of the autoclave of the present invention.

圖4係本發明之高壓釜之屏蔽部之概略剖面圖。Fig. 4 is a schematic cross-sectional view showing a shield portion of the autoclave of the present invention.

圖5係表示與本發明之高壓釜連接之上部配管之例的概略圖。Fig. 5 is a schematic view showing an example in which an upper pipe is connected to the autoclave of the present invention.

圖6係表示尺寸與實施例1中所使用之籽晶相等之結晶粒(上)及實施例1中藉由成長所得之氮化物單晶(下)之光學顯微鏡照片的圖。Fig. 6 is a view showing an optical micrograph of a crystal grain (upper) having a size equal to that of the seed crystal used in the first embodiment and a nitride single crystal (bottom) obtained by growing in the first embodiment.

圖7係表示實施例8中所獲得之GaN單晶之X射線繞射圖案(XRD圖案)之圖。Fig. 7 is a view showing an X-ray diffraction pattern (XRD pattern) of the GaN single crystal obtained in Example 8.

圖8係表示實施例8中所獲得之GaN單晶之光學顯微鏡照片之圖。Fig. 8 is a view showing an optical micrograph of a GaN single crystal obtained in Example 8.

圖9係表示實施例13中所獲得之GaN單晶之光學顯微鏡照片之圖。Fig. 9 is a view showing an optical micrograph of a GaN single crystal obtained in Example 13.

圖10係表示實施例13中所獲得之GaN單晶之X射線繞射圖案(XRD圖案)之圖。Fig. 10 is a view showing an X-ray diffraction pattern (XRD pattern) of the GaN single crystal obtained in Example 13.

1...縱型高壓釜1. . . Vertical autoclave

101...壓力計101. . . pressure gauge

102...閥102. . . valve

103...本體103. . . Ontology

104...導管104. . . catheter

105...原料容器105. . . Raw material container

106...原料106. . . raw material

107...籽晶107. . . Seed crystal

108...加熱器108. . . Heater

109...原料供給部位109. . . Raw material supply site

110...單晶成長部位110. . . Single crystal growth site

111...內部底面111. . . Internal bottom

Claims (13)

一種氮化物單晶之製造方法,其係自包含選自由含Ga之氮化物多晶、含Ga之氮化物及含Ga之氮化物前驅物所組成之群中之至少一種的原料,利用氨熱法製造含Ga之氮化物單晶者,其包括如下步驟:向高壓釜內至少導入該原料、一種以上之酸性礦化劑及氨後,於滿足以下(a)~(e)之條件下,使含Ga之氮化物單晶成長:(a)於該高壓釜內存在配置有該原料之原料供給部位、及用以使該含Ga之氮化物單晶成長之單晶成長部位,(b)該單晶成長部位係配置有籽晶之部位,(c)該單晶成長部位之溫度(T1)為600℃~850℃,(d)該單晶成長部位之溫度(T1)與該原料供給部位之溫度(T2)之間存在(T1-T2)為1℃~150℃之關係,且(e)該高壓釜內之壓力為40MPa~250MPa。 A method for producing a nitride single crystal, comprising a raw material comprising at least one selected from the group consisting of a polycrystal containing Ga, a nitride containing Ga, and a nitride precursor containing Ga, using ammonia heat The method for producing a nitride crystal containing Ga, comprising the steps of: introducing at least the raw material, one or more acidic mineralizers and ammonia into the autoclave, and satisfying the following conditions (a) to (e), The Ga-containing nitride single crystal is grown: (a) a raw material supply portion where the raw material is disposed, and a single crystal growth portion for growing the Ga-containing nitride single crystal in the autoclave, (b) The single crystal growth portion is a portion where the seed crystal is disposed, (c) the temperature (T1) of the single crystal growth portion is 600 ° C to 850 ° C, and (d) the temperature (T1) of the single crystal growth portion and the raw material supply The relationship between the temperature (T2) of the part (T1-T2) is 1 ° C to 150 ° C, and (e) the pressure in the autoclave is 40 MPa to 250 MPa. 一種氮化物單晶之製造方法,其係自包含選自由含Ga之氮化物多晶、含Ga之氮化物及含Ga之氮化物前驅物所組成之群中之至少一種的原料,利用氨熱法製造含Ga之氮化物單晶者,其包括如下步驟:向高壓釜內至少導入該原料、一種以上之酸性礦化劑及氨後,於滿足以下(a)~(e)之條件下,使含Ga之氮化物單晶成長:(a)於該高壓釜內存在配置有該原料之原料供給部位、及用以使該含Ga之氮化物單晶成長之單晶成長部位, (b)該單晶成長部位係藉由自發成核而使含Ga之氮化物單晶析出及成長之部位,(c)該單晶成長部位之溫度(T1)為600℃~850℃,(d)該單晶成長部位之溫度(T1)與該原料供給部位之溫度(T2)之間存在(T1-T2)為1℃~150℃之關係,且(e)該高壓釜內之壓力為40MPa~250MPa。 A method for producing a nitride single crystal, comprising a raw material comprising at least one selected from the group consisting of a polycrystal containing Ga, a nitride containing Ga, and a nitride precursor containing Ga, using ammonia heat The method for producing a nitride crystal containing Ga, comprising the steps of: introducing at least the raw material, one or more acidic mineralizers and ammonia into the autoclave, and satisfying the following conditions (a) to (e), The Ga-containing nitride single crystal is grown: (a) a raw material supply portion where the raw material is disposed, and a single crystal growth portion for growing the Ga-containing nitride single crystal in the autoclave, (b) the single crystal growth site is a portion where the Ga-containing nitride single crystal is precipitated and grown by spontaneous nucleation, and (c) the temperature (T1) of the single crystal growth portion is 600 ° C to 850 ° C ( d) (T1 - T2) is between 1 ° C and 150 ° C (T) and the pressure in the autoclave is 40MPa~250MPa. 如請求項1之氮化物單晶之製造方法,其中該籽晶係藉由如請求項2之氮化物單晶之製造方法所製造的含Ga之氮化物單晶。 The method for producing a nitride single crystal according to claim 1, wherein the seed crystal is a Ga-containing nitride single crystal produced by the method for producing a nitride single crystal according to claim 2. 如請求項1之氮化物單晶之製造方法,其中該原料係配置於設置有複數個孔或狹縫狀間隙之容器內,且,於該容器之側面與該高壓釜之內壁之間存在1mm以上之間隙。 The method for producing a nitride single crystal according to claim 1, wherein the raw material is disposed in a container provided with a plurality of holes or slit-like gaps, and exists between a side of the container and an inner wall of the autoclave A gap of 1 mm or more. 如請求項1至4中任一項之氮化物單晶之製造方法,其中該原料供給部位係存在於較該單晶成長部位更高之位置。 The method for producing a nitride single crystal according to any one of claims 1 to 4, wherein the raw material supply portion is present at a position higher than a growth point of the single crystal. 如請求項1至4中任一項之氮化物單晶之製造方法,其中該高壓釜係縱型高壓釜,且該原料供給部位係存在於較該單晶成長部位更高之位置。 The method for producing a nitride single crystal according to any one of claims 1 to 4, wherein the autoclave is a vertical autoclave, and the raw material supply portion is present at a position higher than a growth point of the single crystal. 如請求項6之氮化物單晶之製造方法,其中該原料供給部位係存在於自該高壓釜之內部底面起10mm以上之高度的位置,且,該單晶成長部位係存在於該原料供給部位與該高壓釜內部底面之間。 The method for producing a nitride single crystal according to claim 6, wherein the raw material supply portion is present at a height of 10 mm or more from the inner bottom surface of the autoclave, and the single crystal growth portion is present at the raw material supply portion. Between the bottom surface of the autoclave. 如請求項7之氮化物單晶之製造方法,其中於該原料供給部位與該單晶成長部位之間配置有至少1片間隔板。 The method for producing a nitride single crystal according to claim 7, wherein at least one spacer is disposed between the raw material supply portion and the single crystal growth portion. 如請求項8之氮化物單晶之製造方法,其中該單晶成長部位係藉由自發成核而使含Ga之氮化物單晶析出及成長之部位,且,於該單晶成長部位配置有具有1個以上之孔之耐腐蝕性的板。 The method for producing a nitride single crystal according to claim 8, wherein the single crystal growth site is a portion where a Ga-containing nitride single crystal is precipitated and grown by spontaneous nucleation, and the single crystal growth portion is disposed at the single crystal growth portion. A plate having corrosion resistance of one or more holes. 如請求項8之氮化物單晶之製造方法,其中該原料包含藉由氣相法所製造之含Ga之氮化物多晶。 The method for producing a nitride single crystal according to claim 8, wherein the raw material comprises a Ga-containing nitride polycrystal produced by a vapor phase method. 一種基板,其包含藉由如請求項1至10中任一項之氮化物單晶之製造方法所製造之氮化物單晶。 A substrate comprising a nitride single crystal produced by the method for producing a nitride single crystal according to any one of claims 1 to 10. 一種氮化物單晶,其係藉由如請求項1至10中任一項之氮化物單晶之製造方法而製造、且最大尺寸為1mm以上。 A nitride single crystal produced by the method for producing a nitride single crystal according to any one of claims 1 to 10, and having a maximum size of 1 mm or more. 一種高壓釜,其係用於如請求項1至10中任一項之氮化物單晶之製造方法中者;藉由使構成高壓釜之2個以上之零件密接而保持高壓釜內之壓力的部分即屏蔽部之材料係銥與鉑之合金或銥單體,且,銥於該屏蔽部之材料之構成元素整體中所占的比例為20質量%~100質量%。 An autoclave for use in a method for producing a nitride single crystal according to any one of claims 1 to 10; maintaining the pressure in the autoclave by closely bonding two or more parts constituting the autoclave The material of the shield portion is an alloy of bismuth and platinum or a bismuth monomer, and the proportion of the constituent elements of the material of the shield portion is 20% by mass to 100% by mass.
TW100122330A 2011-06-24 2011-06-24 A method for producing a nitride single crystal and an autoclave for use in the same TWI427200B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW100122330A TWI427200B (en) 2011-06-24 2011-06-24 A method for producing a nitride single crystal and an autoclave for use in the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW100122330A TWI427200B (en) 2011-06-24 2011-06-24 A method for producing a nitride single crystal and an autoclave for use in the same

Publications (2)

Publication Number Publication Date
TW201300589A TW201300589A (en) 2013-01-01
TWI427200B true TWI427200B (en) 2014-02-21

Family

ID=48137383

Family Applications (1)

Application Number Title Priority Date Filing Date
TW100122330A TWI427200B (en) 2011-06-24 2011-06-24 A method for producing a nitride single crystal and an autoclave for use in the same

Country Status (1)

Country Link
TW (1) TWI427200B (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200710289A (en) * 2005-07-01 2007-03-16 Mitsubishi Chem Corp Crystal production process using supercritical solvent, crystal growth apparatus, crystal and device

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200710289A (en) * 2005-07-01 2007-03-16 Mitsubishi Chem Corp Crystal production process using supercritical solvent, crystal growth apparatus, crystal and device

Also Published As

Publication number Publication date
TW201300589A (en) 2013-01-01

Similar Documents

Publication Publication Date Title
TWI460321B (en) Method for manufacturing nitride semiconductor
TWI394871B (en) Crystal production process using supercritical solvent
TWI402217B (en) Method for growing group iii-nitride crystals in supercritical ammonia using an autoclave
TWI409371B (en) Methods for producing metal nitrides and metal nitrides
JP4541935B2 (en) Method for producing nitride crystal
WO2012176318A1 (en) Method for producing nitride single crystal and autoclave used therefor
JP4433696B2 (en) Method for producing nitride crystal
JP5454829B2 (en) Crystal manufacturing method and crystal manufacturing apparatus using supercritical solvent
JP2007039321A (en) Crystal production method using supercritical solvent, crystal growth apparatus, crystal, and device
JP2007290921A (en) Method for producing nitride single crystal, nitride single crystal, and device
JP5454828B2 (en) Crystal manufacturing method and crystal manufacturing apparatus using supercritical solvent
WO2013062042A1 (en) Method for producing nitride crystal, and nitride crystal
US8574532B2 (en) Method for producing semiconductor crystal, apparatus for crystal production and group 13 element nitride semiconductor crystal
JPWO2012128263A1 (en) Method for producing nitride crystal
JP2011153055A (en) Method for producing nitride single crystal
JP5082213B2 (en) Metal nitride and method for producing metal nitride
JP4881553B2 (en) Method for producing group 13 nitride crystal
TWI427200B (en) A method for producing a nitride single crystal and an autoclave for use in the same
JPWO2012176318A1 (en) Manufacturing method of nitride single crystal and autoclave used therefor
JP2011153056A (en) Pressure vessel brought into contact with ammonia atmosphere
JP2012171863A (en) Method for producing nitride crystal, and crystal production apparatus
JP2011153052A (en) Method for producing nitride single crystal
JP5454830B2 (en) Crystal manufacturing method and crystal manufacturing apparatus using supercritical solvent
JP2013203652A (en) Method for producing nitride single crystal
JP6123421B2 (en) Group III nitride crystal mass

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees