TWI426015B - Burr-removing system and burr-removing apparatus - Google Patents
Burr-removing system and burr-removing apparatus Download PDFInfo
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- TWI426015B TWI426015B TW96151347A TW96151347A TWI426015B TW I426015 B TWI426015 B TW I426015B TW 96151347 A TW96151347 A TW 96151347A TW 96151347 A TW96151347 A TW 96151347A TW I426015 B TWI426015 B TW I426015B
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Description
本發明係關於一種用以切除形成於樹脂成形品等工件之例如接合線的毛邊之毛邊移除系統、毛邊移除裝置及切除器刀刃。The present invention relates to a burr removing system, a burr removing device, and a cutter blade for cutting a burr such as a bonding wire formed on a workpiece such as a resin molded article.
一般而言,在看護用床零件、影印機零件、工具箱、保溫樹脂盒、汽車用擾流板(air spoiler)、汽車用遮陽板、汽車用中柱(centre pillar)、汽車用內裝片等樹脂成形品中,於成形時在例如接合線形成有毛邊。In general, in nursing bed parts, photocopying machine parts, toolboxes, thermal insulation resin boxes, automotive spoilers, automotive sun visors, automotive center pillars, automotive interiors In the resin molded article, for example, a burr is formed on the bonding wire at the time of molding.
以往,毛邊之切除係依工件或各種狀況而採用多種方法進行切除(參照例如專利文獻1),該切除包含:以例如雷射照射、熱風、火焰照射、電漿照射、紅外線照射等進行之切除;以使用液體氮等之冷凍脆化破碎之方式進行的切除;以各種研磨(滾筒研磨、拋光輪(buff)、使用遊離磨粒、使用固定磨粒)進行之切除;使用水刀進行之切除;利用超音波洗淨系統進行之切除;以噴丸(shotblast)進行之切除;以滾輪之壓碎進行之切除;以常溫或加熱之金屬片的摩擦進行之切除;以銳角或鈍角之刀具進行之切除;或以衝壓進行之切除。Conventionally, excision of the burrs is performed by various methods depending on the workpiece or various conditions (see, for example, Patent Document 1), and the resection includes: resection by, for example, laser irradiation, hot air, flame irradiation, plasma irradiation, infrared irradiation, or the like. Excision by means of freeze embrittlement using liquid nitrogen or the like; excision by various grinding (drum grinding, buffing, use of free abrasive grains, using fixed abrasive grains); resection using a water jet Excision by ultrasonic cleaning system; resection by shotblasting; resection by crushing of rollers; resection by friction of normal temperature or heated metal sheets; cutting with sharp or obtuse angle tools Excision; or resection by punching.
(專利文獻1)日本實開平6-36816號公報(Patent Document 1) Japanese Unexamined Patent Publication No. Hei 6-36816
然而,以紅外線照射等進行之切除或以冷凍脆化破碎 之方式進行的切除,除了對周邊母材料有熱影響或物理性影響外,會有控制亦要求高精密度且容易造成昂貴之設備的問題。再者,以各種研磨進行之切除會有不適合大件物品、內面無法進行加工等工件限制,或伴隨後步驟之清潔化、細微之2次毛邊之產生等問題。再者,以使用水刀(waterjet)進行之切除則有在後步驟之乾燥、水處理之必要性、設備價格高、微細屑飛散等問題。利用超音波洗淨系統進行之切除則有在後步驟之乾燥、無法對應大毛邊或大工件之問題。以噴丸進行之切除,除了裝置成本高外,會有工件形狀之限制、對周邊母材料之影響、粉塵之產生等問題。以滾輪進行壓碎並以常溫或加熱之金屬片的摩擦所進行之切除等,會有不適合大毛邊、毛邊切除面之粗糙或精密度不良的問題。以銳角或鈍角之刀具進行之切除則會有難以進行位置控制、必須有倣形加工等其他考量,如未考量該因素則有侵入工件並破壞工件或造成毛邊去除不足之問題。以衝壓進行之切除則需要有昂貴之模具且難以進行設計變更。However, it is cut by infrared irradiation or the like, or broken by freezing embrittlement. In addition to the thermal or physical influence on the surrounding parent material, there is a problem that control requires high precision and is likely to cause expensive equipment. Further, the resection by various kinds of polishing may cause problems such as unsuitable for large items, inability to perform processing such as processing on the inner surface, or cleaning with subsequent steps, and generation of fine secondary burrs. Furthermore, the removal by waterjet has problems such as drying in the subsequent steps, necessity of water treatment, high equipment cost, and scattering of fine particles. Excision by the ultrasonic cleaning system has the problem of drying in the subsequent steps and not being able to correspond to large burrs or large workpieces. Excision by shot peening, in addition to the high cost of the device, there are problems such as the limitation of the shape of the workpiece, the influence on the peripheral mother material, and the generation of dust. If it is crushed by a roller and is removed by rubbing at a normal temperature or a heated metal sheet, there is a problem that it is not suitable for large burrs, rough edges of the burrs, or poor precision. Cutting with sharp or obtuse angle tools may make it difficult to perform position control, and must have other considerations such as profiling. If this factor is not considered, it may invade the workpiece and damage the workpiece or cause insufficient removal of the burrs. Excision by stamping requires expensive molds and makes design changes difficult.
另一方面,使毛邊移除系統完全自動化時,在毛邊移除裝置中,必須在毛邊移除後製作出完全無2次毛邊之完成品。在習知之毛邊移除裝置中,難以避免2次毛邊之產生,該2次毛邊係以手工作業加以去除,而有礙於完全自動化。因此,以往,在樹脂成形機之源流儘可能抑制毛邊之產生的技術之開發乃盛行。然而,該技術之開發成形機昂貴,而成為使成形品成本上昇之主因。On the other hand, when the burr removal system is fully automated, in the burr removal device, it is necessary to make a finished product with no burrs at all after the burrs are removed. In the conventional burr removal device, it is difficult to avoid the occurrence of 2 burrs which are removed by manual work and which hinder complete automation. Therefore, in the past, the development of a technique for suppressing the generation of burrs as much as possible in the source flow of the resin molding machine has been popular. However, the development of the molding machine of this technology is expensive, and it is the main cause of the increase in the cost of the molded article.
因此,本發明之目的在於提供一種毛邊移除系統,其無須使用昂貴之樹脂成形機,而使用習知之泛用成形機廉價地製造樹脂成形品,即可大致完全地去除該樹脂成形品之毛邊,並使毛邊移除可完全自動化。Accordingly, it is an object of the present invention to provide a burr removing system which can remove the burr of the resin molded article substantially completely without using an expensive resin molding machine and inexpensively manufacturing a resin molded article using a conventional general-purpose molding machine. And the removal of the burrs is fully automated.
再者,提供一種毛邊移除裝置及切除器刀刃,其不使用昂貴之控制裝置及工件定位裝置等,亦不使用昂貴之倣形裝置等,即可容易且完全地將形狀不穩定之樹脂成形品的毛邊從該毛邊之根部切除。Furthermore, a burr removing device and a cutter blade are provided, which can easily and completely shape a resin having unstable shape without using an expensive control device, a workpiece positioning device, or the like without using an expensive copying device or the like. The burrs of the product are cut from the root of the burr.
本發明之毛邊移除系統係具備:樹脂成形機;第1機構,係從該樹脂成形機取出工件,並將該工件移載至工件承載夾具;毛邊移除裝置,係去除經移載至前述工件承載夾具之工件的毛邊;及第2機構,係從前述工件承載夾具取出經移除該毛邊後之工件;前述毛邊移除裝置係在使切除器刀刃振動之同時沿著毛邊之根部饋送該切除器刀刃以切除毛邊之機構,而前述切除器刀刃係具備對應毛邊之根部的切除刀刃部、及對應前述工件之面部之並未構成切除刀刃的倣形部,且具備:彈壓機構,係將前述切除器刀刃以浮動狀態朝毛邊之根部彈壓;及加振部,藉由超音波使前述切除器刀刃朝預定方向振動。The burr removal system of the present invention comprises: a resin molding machine; the first mechanism removes the workpiece from the resin molding machine and transfers the workpiece to the workpiece carrying jig; the burr removal device removes the transfer to the foregoing a burr of the workpiece of the workpiece carrying jig; and a second mechanism for taking out the workpiece after removing the burr from the workpiece carrying jig; the burr removal device feeds the root of the burr while vibrating the cutter edge a cutter blade for removing a burr, wherein the cutter blade has a cutting blade portion corresponding to a root portion of the burr, and a contour portion corresponding to the surface of the workpiece that does not constitute a cutting edge, and includes: a biasing mechanism The cutter blade is biased toward the root of the burr in a floating state; and the oscillating portion vibrates the cutter blade in a predetermined direction by ultrasonic waves.
本發明係在切除器刀刃之倣形部抵接於工件之面部的狀態下,藉由切除刀刃部切除毛邊,藉此,抑制因毛邊移除而新產生之毛邊(2次毛邊)的發生,而無須進行用以去除2次毛邊的手工作業。因此,在本發明之樹脂成形機中容 許某種程度之毛邊的產生。一般而言,在樹脂成形機中,毛邊之產生會造成問題,而期望儘可能不會產生毛邊的模具,因該模具之規格雖會造成昂貴之成形機,但本發明中因可抑制2次毛邊的產生,所以使用廉價之成形機即可達成毛邊移除之完全自動化。According to the present invention, in a state in which the contour portion of the cutter blade abuts against the surface of the workpiece, the burr is cut by the cutting blade portion, thereby suppressing the occurrence of newly generated burrs (secondary burrs) due to burr removal. There is no need to carry out manual work to remove 2 raw edges. Therefore, in the resin molding machine of the present invention, A certain degree of burrs are produced. In general, in a resin molding machine, the generation of burrs causes problems, and a mold which does not cause burrs as much as possible is desired, and since the size of the mold causes an expensive molding machine, the present invention can be suppressed twice. The production of burrs, so the use of inexpensive forming machines can achieve full automation of burr removal.
再者,在使切除器刀刃振動之同時沿著工件的毛邊之根部饋送該切除器刀刃以切除毛邊之毛邊移除裝置中,前述切除器刀刃係具備對應毛邊之根部的切除刀刃部、及對應前述工件之面部之並未構成切除刀刃的倣形部,且具備:彈壓機構,係將前述切除器刀刃以浮動狀態朝毛邊之根部彈壓;及加振部,係藉由超音波使前述切除器刀刃朝預定方向振動。Further, in the burr removing device that feeds the cutter blade along the root of the burr of the workpiece while the cutter blade is vibrated while cutting the burr, the cutter blade has a cutting blade portion corresponding to the root of the burr, and corresponding The surface of the workpiece does not constitute a contoured portion of the cutting blade, and includes: a biasing mechanism that biases the cutter blade toward a root of the burr in a floating state; and the damper portion causes the cutter to be ultrasonically The blade vibrates in a predetermined direction.
在本發明中,由於彈壓機構係將前述切除器刀刃以浮動狀態朝毛邊之根部彈壓,且加振部係藉由超音波使前述切除器刀刃朝預定方向振動,因此切除器刀刃係在倣形部抵接於工件之面部的狀態下,藉由切除刀刃部切除毛邊,藉此,抑制因毛邊移除而新產生之毛邊(2次毛邊)的發生,而無須進行用以去除2次毛邊的手工作業,可達成毛邊移除之完全自動化。In the present invention, since the biasing mechanism biases the cutter blade toward the root of the burr in a floating state, and the oscillating portion vibrates the cutter blade in a predetermined direction by ultrasonic waves, the cutter blade is contoured. When the portion abuts on the face of the workpiece, the burr is cut by the cutting blade portion, thereby suppressing the occurrence of newly generated burrs (secondary burrs) due to the removal of the burrs, without performing the removal of the burrs twice. Manual work can be done to fully automate the removal of the edges.
再者,在切除工件之毛邊的毛邊移除裝置之切除器刀刃中,具備對應毛邊之根部的切除刀刃部、及對應前述工件之面部之並未構成切除刀刃的倣形部,而前述切除刀刃部之刀刃的前端位置係設為與構成前述倣形部之倣形面相同之位置、或相較於倣形面離開前述工件之位置。Further, in the cutter blade of the burr removing device for cutting the burr of the workpiece, a cutting blade portion corresponding to the root portion of the burr, and a contour portion corresponding to the surface of the workpiece which does not constitute the cutting blade, and the cutting blade The front end position of the blade is set to be the same position as the contour surface constituting the contour portion or a position away from the workpiece from the contour surface.
依據上述構成,由於切除刀刃部之刀刃的前端位置係設為與構成前述倣形部之倣形面相同位置、或相較於倣形面離開前述工件之位置,因此可抑制因切除刀刃部侵入材料而造成刀刃之折損等的發生。According to the above configuration, since the tip end position of the cutting edge portion is the same position as the contour surface constituting the contour portion or the position of the contour surface away from the workpiece, the intrusion of the cutting blade portion can be suppressed. The material causes the occurrence of breakage of the blade, and the like.
根據本發明,由於彈壓機構係將前述切除器刀刃以浮動狀態朝毛邊之根部彈壓,且加振部係藉由超音波使切除器刀刃朝預定方向振動,因此切除器刀刃係在倣形部抵接於工件之面部的狀態下,藉由切除刀刃部切除毛邊,藉此抑制2次毛邊的發生,而無須進行用以去除2次毛邊的手工作業,可達成毛邊移除之完全自動化。再者,在使切除器刀刃振動之同時沿著毛邊之根部饋送該切除器刀刃以切除毛邊時,可抑制因切除刀刃部侵入材料而造成刀刃之折損等的發生,可延長切除刀刃之壽命,並使毛邊移除裝置之運轉率提升。According to the present invention, since the biasing mechanism biases the cutter blade toward the root of the burr in a floating state, and the oscillating portion vibrates the cutter blade in a predetermined direction by ultrasonic waves, the cutter blade is attached to the contour portion. In the state of the face of the workpiece, the burr is cut by the cutting blade portion, thereby suppressing the occurrence of the secondary burrs, and the manual operation for removing the burrs is not required, and the complete removal of the burr removal can be achieved. Further, when the cutter blade is vibrated while the cutter blade is fed along the root of the burr to cut the burr, the occurrence of breakage of the blade due to the intrusion of the blade into the material can be suppressed, and the life of the blade can be prolonged. And the operating rate of the burr removal device is increased.
以下,根據圖式說明本發明之一實施形態。Hereinafter, an embodiment of the present invention will be described based on the drawings.
第1圖係顯示毛邊去除系統的一實施形態。Figure 1 shows an embodiment of a burr removal system.
本實施形態之毛邊移除系統100係具有:無法完全抑制樹脂成形時之毛邊的發生,即所謂的泛用型之油壓式等樹脂成形機101;在臂前端部具有工件把持裝置及毛邊移除裝置的6軸垂直之多關節機器人103;承載毛邊移除前之工件130(參照第4圖)之工件承載機構105;將經去除之毛邊132排出至系統外的毛邊排出輸送帶107;將作為毛 邊移除後之完成品的工件131(參照第5圖)排出至系統外的完成品排出輸送帶109。The burr removal system 100 of the present embodiment has a resin molding machine 101 such as a so-called general-purpose hydraulic type that cannot completely suppress the occurrence of burrs during resin molding, and has a workpiece holding device and a burr shift at the tip end portion of the arm. a 6-axis vertical multi-joint robot 103 in addition to the device; a workpiece carrying mechanism 105 carrying the workpiece 130 before the burr removal (refer to FIG. 4); the burr 132 removed from the system is discharged to the burr discharge conveyor 107 outside the system; As hair The workpiece 131 (see FIG. 5) of the finished product after the removal is discharged to the finished product discharge conveyor 109 outside the system.
多關節機器人103具有6軸關節103A至103F,在最前端之關節103F的臂前端部103G安裝有將工件把持裝置及毛邊移除裝置一體化的機構部140。The articulated robot 103 has six-axis joints 103A to 103F, and a mechanism portion 140 that integrates the workpiece holding device and the burr removing device is attached to the arm distal end portion 103G of the foremost joint 103F.
該機構部140係如第2圖所示,具備:安裝在臂前端部103G之圓柱狀的基部141;與該基部141相連之大致ㄇ字形的保持具142;配置在該保持具142之第1面的工件把持用之手部143;及配置在該保持具142之第2面的工件吸附用的吸附襯墊部144;吸附襯墊部144係經由連接軟管(未圖示)連接在真空源。工件把持用之手部143係藉由氣壓缸(未圖示)而動作。As shown in Fig. 2, the mechanism unit 140 includes a cylindrical base portion 141 attached to the arm distal end portion 103G, a substantially U-shaped holder 142 connected to the base portion 141, and a first one disposed on the holder 142. a hand holding portion 143 for holding the workpiece on the surface; and an adsorption pad portion 144 for picking up the workpiece disposed on the second surface of the holder 142; the suction pad portion 144 is connected to the vacuum via a connection hose (not shown) source. The workpiece holding hand 143 is operated by a pneumatic cylinder (not shown).
在保持具142之第3面(圖中之下面)安裝有毛邊移除裝置1,在其前端固定有平口刀之切除器刀刃10,以切除器刀刃10去除工件承載機構105上之工件130的毛邊132。A burr removing device 1 is attached to the third surface (below the figure) of the holder 142, and a cutter blade 10 of a flat knife is fixed at the front end thereof, and the workpiece 130 on the workpiece carrying mechanism 105 is removed by the cutter blade 10. Burr 132.
工件承載機構105係具備機構台110及以複數個螺栓111連結在機構台110的工件承載夾具112,如第3圖所示,在工件承載夾具112之上部的工件承載部112A嵌合工件130之凹部以載置工件130。該工件130係以從實線落入至虛線之位置的方式載置在工件承載部112A。在工件承載部112A形成有吸附用之吸氣口112B,吸氣口112B係經由連接軟管112C連接至真空源,在將工件130載置於工件承載部112A時藉由吸引來固定工件130。工件承載部112A之形狀係依工件130之凹部形狀或產生於工件 之毛邊形狀等來決定,而設定為至少能以切除器刀刃10去除產生在工件130之毛邊的形狀,亦即不會阻礙切除器刀刃10進行毛邊去除動作的形狀。The workpiece supporting mechanism 105 includes a mechanism stage 110 and a workpiece carrying jig 112 coupled to the mechanism stage 110 by a plurality of bolts 111. As shown in FIG. 3, the workpiece carrying portion 112A on the upper portion of the workpiece carrying jig 112 is fitted with the workpiece 130. The recess is for placing the workpiece 130. The workpiece 130 is placed on the workpiece carrying portion 112A so as to fall from the solid line to the position of the broken line. The suction port 112B for suction is formed in the workpiece carrying portion 112A, and the intake port 112B is connected to the vacuum source via the connection hose 112C, and the workpiece 130 is fixed by suction when the workpiece 130 is placed on the workpiece carrier 112A. The shape of the workpiece carrying portion 112A depends on the shape of the recess of the workpiece 130 or is generated on the workpiece. The shape of the burr or the like is determined, and it is set such that at least the shape of the burr of the workpiece 130 can be removed by the cutter blade 10, that is, the shape of the burr removal operation of the cutter blade 10 is not hindered.
工件承載部112A係具有支持台112D,於因樹脂成形機101的換模等而改變了要成形的工件形狀時,從支持台112D將上面一體地更換為具有對應工件形狀之工作承載部112A的不同工件承載夾具112。在本毛邊移除系統100係以更換工件承載夾具120來改變工作安排,以謀求縮短工件安排時間。The workpiece carrying portion 112A has a support table 112D. When the shape of the workpiece to be formed is changed by the mold change of the resin molding machine 101 or the like, the upper surface is integrally replaced with the work load portion 112A having the corresponding workpiece shape from the support table 112D. Different workpieces carry the clamp 112. The present burr removal system 100 is used to change the work load fixture 120 to change the work schedule in order to reduce the workpiece arrangement time.
第6圖係顯示毛邊移除裝置1。Figure 6 shows the burr removal device 1.
毛邊移除裝置1係如上所述安裝在保持具142之第3面(圖中之下表面)。毛邊移除裝置1具有固定在第3面的支持體3,在支持體3固定有氣體驅動型之滑動台裝置4。滑動台裝置4具備:固定於支持體3之固定部4a;固定於固定部4a之兩端的支持部4b、4c;設置在各支持部4b、4c間的軸4d;及自由滑動在軸4d上之滑動部5。該滑動部5係朝預定之直線方向(箭頭X方向)自由往復移動,該直線方向係為可將平口刀之切除器刀刃10的下表面推壓至工件的方向。4e為擋止件。在一方之支持部4b設有氣體供給口4f,在另一方之支持部4c設有氣體排出口4g,在氣體供給口4f連接有用以調整供給氣體之壓力的壓力調整器(未圖示)。The burr removing device 1 is attached to the third surface (lower surface in the drawing) of the holder 142 as described above. The burr removing device 1 has a support 3 fixed to the third surface, and a gas-driven slide table device 4 is fixed to the support 3. The slide table device 4 includes a fixing portion 4a fixed to the support 3, support portions 4b and 4c fixed to both ends of the fixing portion 4a, a shaft 4d provided between the support portions 4b and 4c, and freely slidable on the shaft 4d. The sliding portion 5. The sliding portion 5 is reciprocally movable in a predetermined linear direction (arrow X direction) which is a direction in which the lower surface of the cutter blade 10 of the flat knife can be pressed to the workpiece. 4e is the stopper. A gas supply port 4f is provided in one of the support portions 4b, a gas discharge port 4g is provided in the other support portion 4c, and a pressure regulator (not shown) for adjusting the pressure of the supply gas is connected to the gas supply port 4f.
在滑動部5安裝有超音波振動器保持具6之一端。在超音波振動器保持具6之另一端形成有形成為半環狀之保 持部6a,在該保持部6a與另一半環狀之保持部6b之間夾持有超音波振動器7之圓柱部7a,藉由以螺栓連結各保持部6a、6b間,而在超音波振動器保持具6之另一端安裝超音波振動器7。如第7圖所示超音波振動器7之前端係固定有切除器刀刃10。在超音波振動器7經由線材7b(參照第6圖)連接有超音波單元(未圖示),由該超音波單元驅動,對應超音波振動器7之振動,切除器刀刃10係朝與切除器刀刃10之饋送方向(箭頭B方向)大致正交之方向(箭頭C方向)進行超音波振動。在本構成中,上述滑動部5係恆常地利用來自氣體供給口4f之氣體壓力朝右方彈壓至抵接於第6圖中右方的擋止件4e,當切除器刀刃10抵接於工件而作用有因反作用力而產生的負載時,依據該負載之程度,滑動部5會抵抗上述氣體壓力而朝圖中左方滑動於軸4d上,藉此切除器刀刃10係相對於工件呈浮動狀態。滑動範圍係由圖中左方之擋止件4e所限制。滑動台裝置4係構成浮動機構,毛邊移除裝置1前端之切除器刀刃10係朝箭頭A方向自由移動,亦即相對於後述之工件(樹脂成形品)呈浮動狀態。One end of the ultrasonic vibrator holder 6 is attached to the sliding portion 5. At the other end of the ultrasonic vibrator holder 6, a semi-ring is formed. In the holding portion 6a, the cylindrical portion 7a of the ultrasonic vibrator 7 is interposed between the holding portion 6a and the other half-shaped holding portion 6b, and the ultrasonic waves are connected between the holding portions 6a and 6b by bolts. The other end of the vibrator holder 6 is provided with an ultrasonic vibrator 7. As shown in Fig. 7, the cutter blade 10 is fixed to the front end of the ultrasonic vibrator 7. An ultrasonic unit (not shown) is connected to the ultrasonic vibrator 7 via a wire 7b (see Fig. 6), and is driven by the ultrasonic unit. Corresponding to the vibration of the ultrasonic vibrator 7, the cutter blade 10 is cut and cut. Ultrasonic vibration is performed in the direction in which the feeding direction of the blade 10 (the direction of the arrow B) is substantially orthogonal (the direction of the arrow C). In the present configuration, the sliding portion 5 is constantly biased to the right by the gas pressure from the gas supply port 4f to abut against the stopper 4e on the right in FIG. 6, when the cutter blade 10 abuts When the workpiece acts on the load due to the reaction force, the sliding portion 5 slides against the gas pressure toward the left side of the drawing on the shaft 4d in accordance with the degree of the load, whereby the cutter blade 10 is oriented relative to the workpiece. Floating state. The sliding range is limited by the stopper 4e on the left in the drawing. The slide table device 4 constitutes a floating mechanism, and the cutter blade 10 at the tip end of the burr removal device 1 is freely moved in the direction of the arrow A, that is, in a floating state with respect to a workpiece (resin molded article) to be described later.
第8圖係顯示毛邊移除動作時之切除器刀刃10。Figure 8 shows the cutter blade 10 when the burr removal action is performed.
切除器刀刃10係在前端側具有切除器刀刃本體部10C,該切除器刀刃本體部10C具有前端面10F及後端面10R。後端面10R係與超音波振動器7之延長線大致平行地延伸,前端面10F係從與饋送方向B相交成直角的超音波振動器7之延長線以後退角ψ後退。切除器刀刃10係藉 由銲接或螺固之任一種方式來固定在超音波振動器7。切除器刀刃10係抵接在形成於屬於工件130之樹脂成形品(例如看護用床零件、影印機零件、工具箱、保溫樹脂盒、汽車用擾流板、汽車用遮陽板、汽車用中柱、汽車用內裝片等)之例如接合線121的毛邊132之基部(根部)。在切除器刀刃10之前端面10F具備有:對應毛邊132之根部之例如寬度W為數mm左右之切除刀刃部10A;及對應工件130之各面部123A、123B之並未構成切除刀刃的曲面狀之倣形部10B。切除刀刃部10A之寬度W一般為0.6至1mm左右,但亦可依形成於工件之毛邊的形狀等適當地變更。The cutter blade 10 has a cutter blade main body portion 10C having a front end surface 10F and a rear end surface 10R on the front end side. The rear end surface 10R extends substantially in parallel with the extension line of the ultrasonic vibrator 7, and the front end surface 10F is retracted from the extension line of the ultrasonic vibrator 7 at a right angle to the feeding direction B. The cutter blade 10 is borrowed It is fixed to the ultrasonic vibrator 7 by either welding or screwing. The cutter blade 10 abuts on a resin molded article formed on the workpiece 130 (for example, a nursing bed component, a photocopying machine component, a tool case, a thermal insulation resin case, a spoiler for a car, a sun visor for a car, and a center pillar for an automobile) For example, a car interior piece or the like, for example, a base portion (root portion) of the burr 132 of the bonding wire 121. The end surface 10F of the cutter blade 10 is provided with a cutting blade portion 10A having a width W of about several mm corresponding to the root portion of the burr 132, and a curved surface imitation of the respective faces 123A and 123B of the workpiece 130 which do not constitute a cutting edge. Shape 10B. The width W of the cutting blade portion 10A is generally about 0.6 to 1 mm, but may be appropriately changed depending on the shape of the burr formed on the workpiece or the like.
第9圖係包含切除器刀刃之切除刀刃部10A的剖視圖。Fig. 9 is a cross-sectional view of the cutting blade portion 10A including the cutter blade.
在切除器刀刃10之前端面10F形成有對應工件130之各面部123A、123B之並未構成切除刀刃的曲面狀之倣形部10B,在該倣形部10B之下部側具備剖面呈R曲面的R曲面部10B1。A front surface 10F of the cutter blade 10 is formed with a curved contoured portion 10B corresponding to each of the face portions 123A, 123B of the workpiece 130, which does not constitute a cutting edge, and a R-shaped curved surface R is provided on the lower side of the contoured portion 10B. Curved surface portion 10B1.
形成於切除刀刃部10A(陰影所示之部分)之最前端部的刀刃10A1係設定在相當於毛邊切除高度Hr之高度位置,並且以使刀刃10A1之前端部位在包含倣形部10B之R曲面部10B1的曲面、或比倣形部10B之R曲面部10B1更位於內側(R曲面部之曲率中心側)的方式形成。The blade edge 10A1 formed at the foremost end portion of the cutting blade portion 10A (the portion indicated by the hatching) is set at a height position corresponding to the burr cutting height Hr, and so that the front end portion of the blade edge 10A1 is in the R curved surface including the contour portion 10B. The curved surface of the portion 10B1 or the curved surface portion 10B1 of the contour portion 10B is formed on the inner side (the curvature center side of the R curved surface portion).
因此,即使在倣形部10B如何抵接於工件之狀態下,且如樹脂零件形狀不穩定時或切除形成為曲面形狀之毛邊時,也不會有切除器刀刃10過度侵入材料之情形,且可抑 制刀刃折損等缺失之發生。Therefore, even when the contour portion 10B abuts against the workpiece, and when the shape of the resin member is unstable or the burr formed into a curved shape is cut off, there is no excessive intrusion of the cutter blade 10 into the material, and Suppress The occurrence of a missing blade or the like occurs.
從切除刀刃部10A之刀刃10A1朝與切除器刀刃10之饋送方向(箭頭B方向)相反之方向略深入之部分形成有平整部10A2。平整部10A2係呈以依存於滑動部5中之氣體壓力之平衡的大致一定壓力接合於工件130之狀態。藉此,平整部10A2係將由切除刀刃部10A所切剩之毛邊132的基部予以推壓至工件130側,並使工件130之接合線121附近平滑地平整化。A flat portion 10A2 is formed in a portion slightly deeper from the blade edge 10A1 of the cutting blade portion 10A in a direction opposite to the feeding direction (arrow B direction) of the cutter blade 10. The flat portion 10A2 is in a state of being joined to the workpiece 130 at a substantially constant pressure depending on the balance of the gas pressures in the sliding portion 5. Thereby, the flat portion 10A2 presses the base portion of the burr 132 left by the cutting blade portion 10A to the side of the workpiece 130, and smoothes the vicinity of the bonding wire 121 of the workpiece 130.
關於如線之細毛邊(即所謂之線毛邊),可利用以平整部10A2進行平整時之摩擦熱來抑制該線毛邊之產生。Regarding the fine burr such as the line (so-called line burr), the generation of the line burr can be suppressed by the friction heat at the time of flattening by the flat portion 10A2.
再者,構成為切除器刀刃本體部10C之比平整部10A2更深入之部分的切除器刀刃本體部10C之下表面10C1係能以形成若干之角度θ之方式從工件130離開,切除器刀刃10之後端面10R係形成從工件130完全離開之狀態。Further, the lower surface 10C1 of the cutter blade body portion 10C which is formed to be deeper than the flat portion 10A2 of the cutter blade main body portion 10C can be separated from the workpiece 130 by forming a plurality of angles θ, and the cutter blade 10 is removed. Thereafter, the end face 10R is formed in a state of being completely separated from the workpiece 130.
結果,切除器刀刃10中與工件130接觸之部分係僅為相當於平整部10A2之部分,可防止切除刀刃部10A或倣形部10B因與其他部分碰撞而浮起。As a result, the portion of the cutter blade 10 that is in contact with the workpiece 130 is only a portion corresponding to the flat portion 10A2, and the cutting blade portion 10A or the contour portion 10B can be prevented from floating due to collision with other portions.
第10圖係顯示其他實施形態。Fig. 10 shows another embodiment.
在本實施形態中,形成於切除刀刃部10A(陰影所示之部分)之最前端部的刀刃10A1之前端部係延出至形成於切除器刀刃10之前端部10F的倣形部10B之R曲面部10B1與切除器刀刃本體部10C之下面相交的位置為止。亦即,與上述實施形態相比較,刀刃10A1之前端部係朝切除器刀刃10之與饋送方向(箭頭B方向)相反之方向後退至倣形 部10B之R曲面部10B1與切除器刀刃本體部10C之下表面相交之位置為止。In the present embodiment, the front end portion of the blade edge 10A1 formed at the foremost end portion of the cutting blade portion 10A (the portion indicated by the hatching) is extended to the contour portion 10B formed at the end portion 10F of the cutter blade 10 The curved surface portion 10B1 is at a position intersecting the lower surface of the cutter blade main body portion 10C. That is, compared with the above embodiment, the front end portion of the blade edge 10A1 is retracted to the contour in the direction opposite to the feed direction (arrow B direction) of the cutter blade 10. The R curved surface portion 10B1 of the portion 10B is at a position intersecting the lower surface of the cutter blade main body portion 10C.
在本構成之切除刀刃部10A中,刀刃10A1之前端部的位置係與切除器刀刃本體部10C之下表面一致,因此該刀刃10A1之前端部會深入毛邊132之根部,而可從根部去除毛邊132。In the cutting blade portion 10A of the present configuration, the position of the front end portion of the blade edge 10A1 coincides with the lower surface of the cutter blade body portion 10C, so that the front end portion of the blade edge 10A1 penetrates the root portion of the burr 132, and the burr can be removed from the root portion. 132.
此外,即使在倣形部10B如何抵接於工件之狀態下,且如樹脂零件形狀不穩定時或切除形成為曲面形狀之毛邊時,也不會有切除器刀刃10過度侵入材料之情形,且可抑制刀刃折損等缺失之發生。Further, even in a state in which the contour portion 10B abuts against the workpiece, and when the shape of the resin member is unstable or the burr formed into a curved shape is cut off, there is no excessive intrusion of the cutter blade 10 into the material, and It can suppress the occurrence of defects such as blade breakage.
切除刀刃部10A之刀刃10A1之下表面係與切除器刀刃本體部10C之下表面一致而延伸,且在該下表面形成有平整部10A2。平整部10A2係呈以依存於滑動部5中之氣體壓力之平衡的大致一定壓力接觸於工件130之狀態。藉此,平整部10A2係將由切除刀刃部10A所切剩之毛邊132的基部予以推壓至工件130側,並使工件130之接合線121附近平滑地平整化。The lower surface of the blade edge 10A1 of the cutting blade portion 10A extends in conformity with the lower surface of the cutter blade body portion 10C, and a flat portion 10A2 is formed on the lower surface. The flat portion 10A2 is in a state of being in contact with the workpiece 130 at a substantially constant pressure depending on the balance of the gas pressure in the sliding portion 5. Thereby, the flat portion 10A2 presses the base portion of the burr 132 left by the cutting blade portion 10A to the side of the workpiece 130, and smoothes the vicinity of the bonding wire 121 of the workpiece 130.
關於如線之細毛邊(即所謂之線毛邊),可利用以平整部10A2進行平整時之摩擦熱來抑制該線毛邊之產生。Regarding the fine burr such as the line (so-called line burr), the generation of the line burr can be suppressed by the friction heat at the time of flattening by the flat portion 10A2.
再者,構成為切除器刀刃本體部10C之比平整部10A2更深入之部分的切除器刀刃本體部10C之下表面10C1係能以形成若干之角度θ之方式從工件130離開,切除器刀刃10之後端面10R係形成從工件130完全離開之狀態。Further, the lower surface 10C1 of the cutter blade body portion 10C which is formed to be deeper than the flat portion 10A2 of the cutter blade main body portion 10C can be separated from the workpiece 130 by forming a plurality of angles θ, and the cutter blade 10 is removed. Thereafter, the end face 10R is formed in a state of being completely separated from the workpiece 130.
結果,切除器刀刃10中與工件130接觸之部分係僅為 相當於平整部10A2之部分,可防止切除刀刃部10A或倣形部10B因與其他部分碰撞而浮起。As a result, the portion of the cutter blade 10 that is in contact with the workpiece 130 is only The portion corresponding to the flat portion 10A2 prevents the cutting blade portion 10A or the contour portion 10B from floating due to collision with other portions.
接著,說明毛邊移除加工動作。Next, the burr removal processing operation will be described.
毛邊移除裝置1之動作時,例如操作者實際地一次乃至多次使多關節機器人103之臂部動作,並進行記憶相當於臂部之移動路徑的路徑資訊的直接教學(direct teaching)。或者,採用以下手法,即利用路徑自動產生系統,並利用以CAD系統等設計系統作成之形狀資訊自動地產生路徑資訊。然而,由直接教學或路徑自動產生系統所得之路徑資訊,在實際之毛邊移除對象的工件130偏差大時,在毛邊移除動作中並不一定相對於各工件130為正確之路徑。In the operation of the burr removing device 1, for example, the operator actually operates the arm portion of the articulated robot 103 once or several times, and performs direct teaching of the path information corresponding to the moving path of the arm portion. Alternatively, the following method may be employed, that is, the path automatic generation system is used, and the path information is automatically generated using the shape information created by the design system such as the CAD system. However, the path information obtained by the direct teaching or path automatic generation system is not necessarily the correct path with respect to each workpiece 130 in the burr removal operation when the deviation of the workpiece 130 from which the actual burr is removed is large.
相對於此,本實施形態之毛邊移除裝置1係具有上述浮動機構,以比預定略高之推壓力將切除器刀刃10推壓至工件而可進行毛邊移除,且進行倣形控制,因此幾乎不需要對於教導位置之修正。因此,可謀求實質加工時間的縮短。On the other hand, the burr removing apparatus 1 of the present embodiment has the above-described floating mechanism, and the cutter blade 10 is pressed against the workpiece at a slightly higher pressing force than the predetermined value, and the burr removal can be performed, and the contour control is performed. There is almost no need for corrections to the teaching position. Therefore, the substantial processing time can be shortened.
在本毛邊移除系統100中,如第1圖所示,多關節機器人103係依直接教學,利用第2圖所示之手部143從樹脂成形機101取出毛邊移除前之工件(樹脂成形品)130,並將該工件移載至工件承載機構105。接著,多關節機器人103係利用第2圖所示之毛邊移除裝置1的切除器刀刃10,去除工件承載機構105上之工件130的毛邊132。此時,工件130係可列擧例如樹脂製工具箱、樹脂保溫盒、影印機用樹脂零件、汽車用樹脂零件等。In the burr removal system 100, as shown in Fig. 1, the multi-joint robot 103 is directly taught, and the workpiece before removal of the burr is taken out from the resin molding machine 101 by the hand 143 shown in Fig. 2 (resin molding) Product 130, and the workpiece is transferred to the workpiece carrier mechanism 105. Next, the articulated robot 103 removes the burr 132 of the workpiece 130 on the workpiece carrying mechanism 105 by using the cutter blade 10 of the burr removing device 1 shown in FIG. In this case, the workpiece 130 may be, for example, a resin kit, a resin heat insulating box, a resin component for a photocopier, or a resin component for an automobile.
針對該種工件,多關節機器人103係沿著對應毛邊之產生部位的毛邊移除路徑,以使臂前端部103G之切除器刀刃10的方向、驅動方向最適化之方式控制6軸關節103A至103F之動作。For the workpiece, the articulated robot 103 controls the 6-axis joints 103A to 103F in such a manner that the burr removal path of the corresponding burr is generated so that the direction and driving direction of the cutter blade 10 of the arm distal end portion 103G are optimized. The action.
此時,臂前端部103G之滑動部5當然係相對於工件130呈浮動狀態。At this time, the sliding portion 5 of the arm distal end portion 103G is of course in a floating state with respect to the workpiece 130.
在本實施形態中,根據由直接教學等所得之路徑資訊驅動臂前端部103G時,控制施加於氣體供給口4f之壓力,並以預定之壓力將切除器刀刃10推壓至工件130。而且,施加在氣體供給口之壓力係可依切除器刀刃10之姿勢而自動切換,不論切除器刀刃10之姿勢為何恆常地皆為一定。In the present embodiment, when the arm distal end portion 103G is driven based on the path information obtained by direct teaching or the like, the pressure applied to the gas supply port 4f is controlled, and the cutter blade 10 is pressed against the workpiece 130 at a predetermined pressure. Moreover, the pressure applied to the gas supply port can be automatically switched in accordance with the posture of the cutter blade 10, regardless of the posture of the cutter blade 10 being constant.
在此狀態下,安裝在超音波振動器保持具6之超音波振動器7被驅動,一邊以例如振幅30至50μm左右使切除器刀刃10振動,一邊使倣形部10B沿著工件130之各面部123A、123B移動,並沿著形成於工件130之接合線(相當於毛邊移除路徑)的毛邊之根部饋送切除器刀刃10並切除毛邊,同時使切除後之面平整化。In this state, the ultrasonic vibrator 7 attached to the ultrasonic vibrator holder 6 is driven, and the cutter blade 10 is vibrated by, for example, an amplitude of about 30 to 50 μm, and the contoured portion 10B is placed along the workpiece 130. The faces 123A, 123B are moved, and the cutter blade 10 is fed along the root of the burr formed on the bonding line of the workpiece 130 (corresponding to the burr removal path) and the burrs are cut off, while the face after the cutting is flattened.
根據本實施形態,無須使用昂貴之控制裝置或工件定位裝置,且不會使刀刃侵入該樹脂成形品本體,即可從根部去除形狀不穩定之樹脂成形品的毛邊。According to the present embodiment, it is not necessary to use an expensive control device or a workpiece positioning device, and the burrs of the resin molded article having an unstable shape can be removed from the root without invading the resin molded article body.
最後,多關節機器人103係利用第2圖所示之吸附襯墊部144從工件承載機構105取出該毛邊移除後之工件131,並排出至完成品排出輸送帶109上,通過該輸送帶 109排出至系統外。再者,毛邊移除裝置1所去除之毛邊132係經由傾斜之漏斗133,排出至毛邊排出輸送帶107上,而排出至系統外。Finally, the articulated robot 103 takes out the burr-removed workpiece 131 from the workpiece carrying mechanism 105 by the suction pad portion 144 shown in FIG. 2, and discharges it onto the finished product discharge conveyor 109 through the conveyor belt. 109 is discharged to the outside of the system. Further, the burrs 132 removed by the burr removing device 1 are discharged to the burr discharge conveyance belt 107 via the inclined funnel 133, and are discharged to the outside of the system.
在本實施形態中,於毛邊移除裝置1中,毛邊去除後可製作出完全無2次毛邊之完成品131。In the present embodiment, in the burr removing device 1, after the burrs are removed, the finished product 131 having no burrs at all times can be produced.
因此,不需要以習知所進行之手工作業來去除2次毛邊的作業,可實現毛邊移除系統之完全自動化,並謀求成形品成本之減低。再者,在謀求完全自動化後,由於容許起因於樹脂成形機1之毛邊的產生,因此可使用習知形式之泛用樹脂成形機,而不需要昂貴之成形機,藉此亦可減低成形品成本。Therefore, it is not necessary to perform the manual work performed by the prior art to remove the operation of the burr twice, and the complete automation of the burr removal system can be realized, and the cost of the molded article can be reduced. Further, since the burrs of the resin molding machine 1 are allowed to be generated after the completion of the automation, a general-purpose resin molding machine of a conventional type can be used without requiring an expensive molding machine, thereby reducing the number of molded articles. cost.
再者,雖參照第6圖,說明了對一方之供給口4f供給氣體之一實施形態,但作為其他實施形態亦可對各支持部4b、4c之各供給口4f、4g同時供給氣體,並保持各氣體壓力間之平衡而可進行獨立控制,藉此構成浮動機構。此時,亦可將例如電動氣動式(electropneumatic)調整器(未圖示)等連接至各供給口4f、4g,並在各供給口4f、4g連續地控制供給至各供給口4f、4g的氣體壓力。Further, although an embodiment in which a gas is supplied to one of the supply ports 4f has been described with reference to Fig. 6, in another embodiment, gas may be simultaneously supplied to the supply ports 4f and 4g of the respective support portions 4b and 4c. The balance between the gas pressures can be independently controlled to form a floating mechanism. In this case, for example, an electropneumatic regulator (not shown) or the like may be connected to each of the supply ports 4f and 4g, and the supply ports 4f and 4g may be continuously controlled to be supplied to the respective supply ports 4f and 4g. gas pressure.
在本構成中,在工具重量因例如工具姿勢而成為負荷時,係以抵消該工具重量之方式進行控制。在進行多關節機器人103之直接教學時,對電腦同時輸入工具姿勢相關之資料,在進行毛邊移除動作時,根據來自該電腦之電氣信號,控制電動氣動式調整器(未圖示),連續地控制氣體壓力即可。In the present configuration, when the weight of the tool becomes a load due to, for example, the posture of the tool, the weight of the tool is controlled to cancel the weight of the tool. When the multi-joint robot 103 is directly taught, the computer is simultaneously input with the tool posture related information, and when the burr removal operation is performed, the electropneumatic regulator (not shown) is continuously controlled according to the electrical signal from the computer. The gas pressure can be controlled locally.
根據以上方式,在工具重量因例如工具姿勢而成為負荷時,為了抵消該工具重量,可依工具姿勢來自動調整供給至各氣體供給口4f、4g的壓力。According to the above aspect, when the weight of the tool becomes a load due to, for example, the tool posture, in order to cancel the weight of the tool, the pressure supplied to each of the gas supply ports 4f and 4g can be automatically adjusted in accordance with the tool posture.
接著,說明切除器刀刃10之第2實施形態。Next, a second embodiment of the cutter blade 10 will be described.
該切除器刀刃10係如第11圖所示,具有相當於第1實施形態之前端面10F的前端面30F及未圖示之後端面,並且具備對應毛邊132根部之例如寬度數mm左右的切除刀刃部30A、對應工件130之各面部123A、123B(參照第8圖)之並未構成切除刀刃的曲面狀之倣形部30B、及切除器刀刃本體部30C。倣形部30B係在其下部具備斜面部30B1,形成於切除刀刃部30A之最前端部的刀刃30A1係設定在相當於毛邊切除高度Hr之高度位置,並且以使刀刃30A1之前端部位在包含倣形部30B之斜面部30B1的平面之方式形成。在本構成中,即使在倣形部30B以任何的方式抵接在工件的狀態,或者,如樹脂零件形狀不穩定時或切除形成為曲面形狀之毛邊時,也不會有切除器刀刃30過度侵入材料之情形,且可抑制刀刃折損等缺失之發生。As shown in Fig. 11, the cutter blade 10 has a distal end surface 30F corresponding to the front end surface 10F of the first embodiment and a rear end surface (not shown), and has a cutting edge portion having a width of about several mm corresponding to the root portion 132. 30A. Corresponding to the respective surface portions 123A and 123B of the workpiece 130 (see Fig. 8), the curved contour portion 30B of the cutting blade and the cutter blade main body portion 30C are not formed. The contour portion 30B is provided with a slope portion 30B1 at its lower portion, and the blade edge 30A1 formed at the most distal end portion of the cutting blade portion 30A is set at a height position corresponding to the burr cut height Hr, and the front end portion of the blade edge 30A1 is included in the imitation portion 30B. The plane of the inclined surface portion 30B1 of the shape portion 30B is formed. In the present configuration, even if the contoured portion 30B abuts on the state of the workpiece in any manner, or if the shape of the resin member is unstable or the burrs formed into a curved shape are cut off, the cutter blade 30 is not excessively excessive. In the case of intrusion into the material, it is possible to suppress the occurrence of a defect such as a blade breakage.
再者,與第1實施形態同樣地,從切除刀刃部30A之刀刃30A1,在切除器刀刃30之朝與饋送方向(箭頭B方向)相反之方向略深入之部分形成有平整部30A2。該平整部30A2係呈以依存於滑動部5中之氣體壓力之平衡的大致一定壓力接觸於工件130之狀態,並將由切除刀刃部30A所切剩之毛邊132的基部予以推壓至工件130側,並使工 件130之接合線121附近平滑地平整化。Further, similarly to the first embodiment, the flat portion 30A2 is formed from the blade edge 30A1 of the cutting blade portion 30A so that the cutter blade 30 is slightly deeper in the direction opposite to the feeding direction (arrow B direction). The flat portion 30A2 is in a state of being in contact with the workpiece 130 at a substantially constant pressure depending on the balance of the gas pressure in the sliding portion 5, and presses the base portion of the burr 132 left by the cutting blade portion 30A to the workpiece 130 side. And work The vicinity of the bonding wire 121 of the member 130 is smoothly flattened.
再者,構成為切除器刀刃本體部30C之比平整部30A2更深入之部分的切除器刀刃本體部30C之下表面係能以形成若干之角度θ之方式從工件130離開,切除器刀刃30之後端面(未圖示)係形成從工件130完全離開之狀態,與第1實施形態同樣地,可防止在進行毛邊移除動作時摩擦阻力過度増加,並且可謀求消除毛邊移除作業時之負荷、乃至消耗電力之減低。Further, the lower surface of the cutter blade body portion 30C which is formed to be deeper than the flat portion 30A2 of the cutter blade main body portion 30C can be separated from the workpiece 130 by forming a plurality of angles θ, after the cutter blade 30 The end surface (not shown) is formed in a state of being completely separated from the workpiece 130. As in the first embodiment, it is possible to prevent the frictional resistance from being excessively increased during the burr removing operation, and it is possible to eliminate the load during the burr removal operation. Even the consumption of electricity is reduced.
第12圖係顯示其他實施形態。Fig. 12 shows another embodiment.
在本實施形態中,形成於切除刀刃部30A(陰影所示之部分)之最前端部的刀刃30A1之前端部係延出至形成於切除器刀刃30之前端部30F的倣形部30B之斜面部30B1與切除器刀刃本體部30C之下表面相交的位置為止而成終端。亦即,與上述實施形態相比較,刀刃30A1之前端部係朝切除器刀刃30之與饋送方向(箭頭B方向)相反之方向後退至倣形部30B之斜面部30B1與切除器刀刃本體部30C之下表面相交之位置為止。In the present embodiment, the front end portion of the blade edge 30A1 formed at the foremost end portion of the cutting blade portion 30A (the portion indicated by the hatching) is extended to the slope of the contoured portion 30B formed at the end portion 30F of the cutter blade 30. The portion 30B1 is terminated at a position where the lower surface of the cutter blade main body portion 30C intersects. That is, compared with the above embodiment, the front end portion of the blade edge 30A1 retreats to the slope portion 30B1 of the contour portion 30B and the cutter blade body portion 30C toward the direction opposite to the feeding direction (arrow B direction) of the cutter blade 30. The position where the surface meets below.
在本構成之切除刀刃部30A中,刀刃30A1之前端部的位置係與切除器刀刃本體部30C之下表面一致,因此該刀刃30A1之前端部會深入毛邊132之根部,而可從根部去除毛邊132。In the cutting blade portion 30A of the present configuration, the position of the front end portion of the blade edge 30A1 coincides with the lower surface of the cutter blade body portion 30C, so that the front end portion of the blade edge 30A1 penetrates the root portion of the burr 132 and the burr can be removed from the root portion. 132.
此外,即使在倣形部30B如何抵接於工件之狀態下,且如樹脂零件形狀不穩定時或切除形成為曲面形狀之毛邊時,也不會有切除器刀刃30過度侵入材料之情形,且可抑 制刀刃折損等缺失之發生。Further, even in a state in which the contour portion 30B abuts against the workpiece, and when the shape of the resin member is unstable or the burr formed into a curved shape is cut off, there is no excessive intrusion of the cutter blade 30 into the material, and Suppress The occurrence of a missing blade or the like occurs.
切除刀刃部30A之刀刃30A1之下表面係與切除器刀刃本體部30C之下表面一致而延伸,且在該下表面形成有平整部30A2。平整部30A2係呈以依存於滑動部5中之氣體壓力之平衡的大致一定壓力接觸於工件130之狀態。藉此,平整部30A2係將由切除刀刃部30A所切剩之毛邊132的基部推壓至工件130側,並使工件130之接合線121附近平滑地平整化。The lower surface of the blade edge 30A1 of the cutting blade portion 30A extends in conformity with the lower surface of the cutter blade body portion 30C, and a flat portion 30A2 is formed on the lower surface. The flat portion 30A2 is in a state of being in contact with the workpiece 130 with a substantially constant pressure depending on the balance of the gas pressures in the sliding portion 5. Thereby, the flat portion 30A2 presses the base portion of the burr 132 left by the cutting blade portion 30A to the workpiece 130 side, and smoothes the vicinity of the bonding wire 121 of the workpiece 130.
關於如線之細毛邊(即所謂之線毛邊),可藉由以平整部30A2進行平整時之摩擦熱來抑制毛邊之產生。Regarding the fine burrs such as the lines (so-called line burrs), the generation of burrs can be suppressed by the frictional heat at the time of flattening by the flat portion 30A2.
再者,構成為切除器刀刃本體部30C之比平整部30A2更深入之部分的切除器刀刃本體部30C之下表面30C1係能以形成若干之角度θ之方式從工件130離開,切除器刀刃30之後端面30R係形成從工件130完全離開之狀態。Further, the lower surface 30C1 of the cutter blade body portion 30C which is formed to be deeper than the flat portion 30A2 of the cutter blade main body portion 30C can be separated from the workpiece 130 by forming a plurality of angles θ, the cutter blade 30 Thereafter, the end face 30R is formed in a state of being completely separated from the workpiece 130.
結果,切除器刀刃30中與工件130接觸之部分係僅為相當於平整部30A2之部分,可防止切除刀刃部30A或倣形部30B因與其他部分碰撞而浮起。As a result, the portion of the cutter blade 30 that is in contact with the workpiece 130 is only a portion corresponding to the flat portion 30A2, and the cutting blade portion 30A or the contour portion 30B can be prevented from floating due to collision with other portions.
該切除器刀刃40係如第13圖所示,與形成於接合線121之毛邊132的基部(根部)抵接,該接合線121係位在包夾於工件130之山部124A、124B間的谷部124C。在切除器刀刃40之前端側具備有:對應毛邊132之根部而突設之寬度數mm左右的切除刀刃部40A;對應工件130之山部124A或山部124B(第13圖中為山部124B)之並未構成切除 刀刃的曲面狀之倣形部40B;及切除器刀刃本體部40C。本第3實施形態之切除器刀刃40係在倣形部40B可滑動地抵接於山部124B之狀態下,切除器刀刃本體部40C會越過山部124B,且切除刀刃部40A與形成於谷部124C的毛邊132抵接。The cutter blade 40 abuts against a base portion (root portion) formed on the burr 132 of the bonding wire 121 as shown in Fig. 13, and the bonding wire 121 is positioned between the mountain portions 124A, 124B sandwiched between the workpieces 130. Valley 124C. The front end side of the cutter blade 40 is provided with a cutting blade portion 40A having a width of about several mm corresponding to the root portion of the burr 132; a mountain portion 124A or a mountain portion 124B corresponding to the workpiece 130 (Fig. 13 is a mountain portion 124B) Does not constitute a resection A curved contoured portion 40B of the blade; and a cutter blade body portion 40C. In the state in which the cutter blade 40 of the third embodiment is slidably abutted against the mountain portion 124B, the cutter blade main body portion 40C passes over the mountain portion 124B, and the cutting blade portion 40A is formed in the valley. The burr 132 of the portion 124C abuts.
在本實施形態中,與上述第1實施形態同樣地,以預定壓力將切除器刀刃40推壓至工件130,同時將安裝在超音波振動器保持具6之超音波振動器7予以驅動,一邊使切除器刀刃40振動,一邊使倣形部40B沿著山部124B滑動。藉此,並沿著形成於工件130之接合線(相當於毛邊移除路徑)的毛邊之根部饋送切除器刀刃40並切除毛邊,同時使切除後之面平滑地平整化。在第3實施形態中,不會使刀刃侵入該樹脂成形品本體,即可從根部去除形成於形狀不穩定之樹脂成形品之谷部的毛邊。In the same manner as in the above-described first embodiment, the cutter blade 40 is pressed against the workpiece 130 at a predetermined pressure, and the ultrasonic vibrator 7 attached to the ultrasonic vibrator holder 6 is driven. The cutter blade 40 is vibrated, and the contoured portion 40B is slid along the mountain portion 124B. Thereby, the cutter blade 40 is fed along the root of the burr formed on the bonding wire of the workpiece 130 (corresponding to the burr removal path) and the burr is cut, and the cut surface is smoothly flattened. In the third embodiment, the burrs formed in the valley portion of the resin molded article having an unstable shape can be removed from the root portion without causing the blade to intrude into the resin molded article body.
該切除器刀刃10I係如第14圖所示,具備有:對應毛邊132之根部而突設之寬度數mm左右的切除刀刃部10A;對應工件130之面部123B之並未構成切除刀刃的曲面狀之倣形部10B;及切除器刀刃本體部10C。切除刀刃部10A係形成於切除器刀刃10I之前端,與第1實施形態相比較,在其前端並未存在倣形部。第4實施形態係適用在工件130具有與毛邊132之形成部平行的壁部26之情形。切除器刀刃10I之切除刀刃部10A係與形成在具有壁部26之工件130之接合線121的毛邊132之基部(根部) 抵接,以去除毛邊132。本切除器刀刃10I之動作係與第1實施形態相同,即使工件130具有壁部26時,亦不會使刀刃侵入該樹脂成形品本體,即可從根部去除形成於形狀不穩定之樹脂成形品之谷部的毛邊。As shown in Fig. 14, the cutter blade 10I includes a cutting blade portion 10A having a width of about mm corresponding to the root portion of the burr 132, and a curved surface portion of the face 123B corresponding to the workpiece 130 which does not constitute a cutting blade. The contoured portion 10B; and the cutter blade body portion 10C. The cutting blade portion 10A is formed at the front end of the cutter blade 10I, and the contour portion is not present at the tip end thereof as compared with the first embodiment. The fourth embodiment is applied to the case where the workpiece 130 has the wall portion 26 which is parallel to the formation portion of the burr 132. The cutting blade portion 10A of the cutter blade 10I is formed at the base (root) of the burr 132 formed on the bonding wire 121 of the workpiece 130 having the wall portion 26. Abut to remove the burrs 132. The operation of the cutter blade 10I is the same as that of the first embodiment. Even when the workpiece 130 has the wall portion 26, the resin molded article can be removed from the root portion without causing the blade to intrude into the resin molded article body. The raw edge of the valley.
如第15圖所示,在超音波振動器7A之前端固定有切除器刀刃50,該切除器刀刃50係隨著超音波振動器7A之扭轉振動,而沿著轉動軸X1朝箭頭C1方向轉動(扭轉超音波振動)。As shown in Fig. 15, a cutter blade 50 is fixed at the front end of the ultrasonic vibrator 7A, and the cutter blade 50 is rotated in the direction of the arrow C1 along the rotation axis X1 in accordance with the torsional vibration of the ultrasonic vibrator 7A. (Twisted ultrasonic vibration).
在本第5實施形態中,切除器刀刃50具備有:對應毛邊132之根部之例如寬度數mm左右的切除刀刃部50A;對應工件130之溝部125的各面部125A、125B之並未構成切除刀刃的端面曲面狀之倣形部50B;及切除器刀刃本體部50C,切除刀刃部50A係與位於工件130之溝部125的接合線121之毛邊132的基部(根部)抵接。In the fifth embodiment, the cutter blade 50 includes a cutting blade portion 50A having a width of about several mm corresponding to the root portion of the burr 132, and each of the face portions 125A and 125B corresponding to the groove portion 125 of the workpiece 130 does not constitute a cutting blade. The end surface curved contour portion 50B; and the cutter blade main portion 50C, the cutting blade portion 50A abuts against the base portion (root portion) of the burr 132 of the bonding wire 121 of the groove portion 125 of the workpiece 130.
切除刀刃部50A與倣形部50B之配置關係為與第1實施形態或第2實施形態相同的構成。The arrangement relationship between the cutting blade portion 50A and the contoured portion 50B is the same as that of the first embodiment or the second embodiment.
在本第5實施形態中,亦構成為:根據由直接教學或路徑自動產生系統所得之路徑資訊來驅動臂前端部103G時,控制施加於各氣體供給口之壓力,並以預定之壓力將切除器刀刃50推壓至工件130。In the fifth embodiment, when the arm distal end portion 103G is driven based on the path information obtained by the direct teaching or the path automatic generation system, the pressure applied to each gas supply port is controlled and cut off at a predetermined pressure. The blade 50 is pressed against the workpiece 130.
在此狀態下,驅動超音波振動器7A係一邊使切除器刀刃50轉動振動,一邊使倣形部50B沿著面部125A、125B滑動。藉此,沿著形成於工件130之接合線(相當於毛邊移 除路徑)的毛邊132之根部饋送切除器刀刃50並切除毛邊,同時使切除後之面平滑地平整化。在不會使刀刃侵入該樹脂成形品本體之情形下,即可從根部去除形成於樹脂成形品之溝部的毛邊。In this state, the ultrasonic vibrator 7A is driven to slide the contour cutting portion 50 along the faces 125A and 125B while rotating the cutter blade 50. Thereby, along the bonding line formed on the workpiece 130 (corresponding to the burr shift) The root of the burr 132, except for the path, feeds the cutter blade 50 and cuts the burr while smoothing the surface after the cut. When the blade does not intrude into the main body of the resin molded article, the burrs formed in the groove portion of the resin molded article can be removed from the root portion.
第1至第4實施形態係朝超音波振動器之振動方向與切除器刀刃之饋送方向(箭頭B方向)大致正交之方向(箭頭C方向)進行超音波振動,但第6實施形態中,超音波振動器之振動方向係具有切除器刀刃之饋送方向(箭頭B方向)的成分。亦即,如第16圖所示,在超音波振動器7之前端固定有切除器刀刃60,該切除器刀刃60係依超音波振動器7的振動朝箭頭C2方向超音波振動(直線振動)。切除器刀刃60具備有:對應毛邊132之根部之例如寬度數mm左右的切除刀刃部60A;對應工件130之溝部125之各面部125A、125B之並未構成切除刀刃的端面曲面狀之倣形部60B;及切除器刀刃本體部60C,切除刀刃部60A係與位於工件130之溝部125的接合線121之毛邊132的基部(根部)抵接。切除刀刃部60A與倣形部60B之配置關係為與第1實施形態或第2實施形態相同的構成。In the first to fourth embodiments, ultrasonic vibration is performed in a direction (arrow C direction) in which the vibration direction of the ultrasonic vibrator is substantially perpendicular to the feeding direction (arrow B direction) of the cutter blade, but in the sixth embodiment, The vibration direction of the ultrasonic vibrator has a component of the feed direction of the cutter blade (arrow B direction). That is, as shown in Fig. 16, a cutter blade 60 is fixed to the front end of the ultrasonic vibrator 7, and the cutter blade 60 is ultrasonically vibrated in the direction of the arrow C2 by the vibration of the ultrasonic vibrator 7 (linear vibration). . The cutter blade 60 is provided with a cutting blade portion 60A having a width of about several mm corresponding to the root portion of the burr 132, and a contoured portion of the face portion 125A, 125B corresponding to the groove portion 125 of the workpiece 130 that does not constitute a curved surface of the cutting blade. 60B; and the cutter blade main body portion 60C, the cutting blade portion 60A abuts against the base portion (root portion) of the burr 132 of the bonding wire 121 of the groove portion 125 of the workpiece 130. The arrangement relationship between the cutting blade portion 60A and the contoured portion 60B is the same as that of the first embodiment or the second embodiment.
在本第6實施形態中,亦構成為:根據由直接教學或路徑自動產生系統所得之路徑資訊來驅動臂前端部103G時,控制施加於各氣體供給口之壓力,並以預定之壓力將切除器刀刃60推壓至工件130。在此狀態下,驅動超音波振動器7,一邊使切除器刀刃60振動,一邊使倣形部60B 沿著面部125A、125B滑動。藉此,沿著形成於工件130之接合線(相當於毛邊移除路徑)的毛邊132之根部朝箭頭B方向饋出切除器刀刃60並切除毛邊,同時使切除後之面平整化。根據本第6實施形態,在不會使刀刃侵入該樹脂成形品本體之情形下,即可從根部去除形成於樹脂成形品之溝部的毛邊。In the sixth embodiment, when the arm distal end portion 103G is driven based on the path information obtained by the direct teaching or the path automatic generation system, the pressure applied to each gas supply port is controlled, and the pressure is removed at a predetermined pressure. The blade 60 is pressed against the workpiece 130. In this state, the ultrasonic vibrator 7 is driven to vibrate the cutter blade 60 while the contour portion 60B is caused. Slide along the faces 125A, 125B. Thereby, the cutter blade 60 is fed in the direction of the arrow B along the root portion of the burr 132 formed on the bonding wire (corresponding to the burr removal path) of the workpiece 130, and the burr is cut off, and the cut surface is flattened. According to the sixth embodiment, the burrs formed in the groove portion of the resin molded article can be removed from the root portion without causing the blade to intrude into the resin molded article body.
以上各實施形態係在切除器刀刃設有1個切除刀刃部時之實施形態,但本第7實施形態係在切除器刀刃設有複數個(在本第7實施形態中為2個)之切除刀刃部。如第17圖所示,在超音波振動器7之前端固定有切除器刀刃70,該切除器刀刃70係隨著超音波振動器7之振動,朝切除器刀刃70之與饋送方向(箭頭B1方向或箭頭B2方向)大致正交之方向(箭頭C方向)進行超音波振動。在超音波振動器7連接有數百W消耗電力之超音波單元(未圖示),並以該超音波單元驅動。Each of the above embodiments is an embodiment in which one cutting blade portion is provided in the cutter blade. However, in the seventh embodiment, a plurality of cuttings (two in the seventh embodiment) are provided in the cutter blade. Blade section. As shown in Fig. 17, a cutter blade 70 is fixed at the front end of the ultrasonic vibrator 7, and the cutter blade 70 is directed toward the feed direction of the cutter blade 70 in accordance with the vibration of the ultrasonic vibrator 7 (arrow B1) Ultrasonic vibration is performed in the direction (arrow C direction) in which the direction or the arrow B2 direction is substantially orthogonal. Ultrasonic units (not shown) that consume hundreds of watts of power are connected to the ultrasonic vibrator 7 and are driven by the ultrasonic unit.
切除器刀刃70係具有第1端面71A及第2端面72B,在第1端面71A側設置有:對應未圖示之毛邊根部之例如寬度數mm左右的第1切除刀刃部70A1;及對應工件130之各面部之並未構成切除刀刃的曲面狀之第1倣形部70B1。並且,在切除器刀刃70之第2端面71B側設置有:對應未圖示之毛邊根部之例如寬度數mm左右的第2切除刀刃部70A2;及對應工件130之各面部之並未構成切除刀刃的曲面狀之第2倣形部70B2。此外,切除器刀刃70係 具備切除器刀刃本體部70C。The cutter blade 70 has a first end face 71A and a second end face 72B, and a first cutting blade portion 70A1 corresponding to a burr root portion of not shown, for example, having a width of about several mm, and a corresponding workpiece 130 are provided on the first end face 71A side. Each of the faces does not constitute the curved first contour portion 70B1 of the cutting blade. Further, on the second end surface 71B side of the cutter blade 70, a second cutting blade portion 70A2 having a width of about several mm corresponding to the root portion of the burr (not shown) is provided, and the respective faces of the corresponding workpiece 130 do not constitute a cutting blade. The second contoured portion 70B2 is curved. In addition, the cutter blade 70 is A cutter blade body portion 70C is provided.
在本構成中,以預定之壓力將切除器刀刃70推壓至工件,並且驅動超音波振動器7,一邊使切除器刀刃70振動,一邊使倣形部70B1或倣形部70B2沿著工件之各面部朝饋送方向B1或饋送方向B2移動,而沿著形成於工件之接合線(相當於毛邊移除路徑)的毛邊根部饋送切除器刀刃70並切除毛邊,同時使切除後之面平滑地平整化。根據本第7實施形態,在不會使刀刃侵入該樹脂成形品本體之情形下,即可從根部去除樹脂成形品之毛邊。In the present configuration, the cutter blade 70 is pressed against the workpiece at a predetermined pressure, and the ultrasonic vibrator 7 is driven to vibrate the cutter blade 70 while the contoured portion 70B1 or the contoured portion 70B2 is placed along the workpiece. Each face is moved toward the feeding direction B1 or the feeding direction B2, and the cutter blade 70 is fed along the root of the burr formed on the joining line of the workpiece (corresponding to the burr removal path) and the burr is cut, and the cut surface is smoothly flattened. Chemical. According to the seventh embodiment, the burrs of the resin molded article can be removed from the root portion without causing the blade to intrude into the resin molded article body.
在該切除器刀刃70中,饋送方向之切換係比只具有1個切除刀刃部時更容易進行,而可實現加工時間之縮短化及路徑資訊之簡單化。In the cutter blade 70, the switching of the feeding direction is easier than when only one cutting blade portion is provided, and the processing time can be shortened and the path information can be simplified.
再者,雖係針對在切除器刀刃設置2個切除刀刃部之情形進行說明,但亦可設置3個以上。In addition, although the case where two cutting blade parts are provided in the cutter blade is demonstrated, you may provide three or more.
上述第7實施形態係採用在同一面上朝相反方向(饋送方向B1、B2)直接饋送切除器刀刃之構成,但在本第8實施形態可切換饋送方向,亦可切換倣形面。如第18圖所示,在超音波振動器7之前端固定有切除器刀刃70X,該切除器刀刃70X係隨著超音波振動器7之振動,朝切除器刀刃70X之與饋送方向(箭頭B1方向或箭頭B2方向)大致正交之方向(箭頭C方向)進行超音波振動。在超音波振動器7連接有數百W消耗電力之超音波單元(未圖示),並以該超音波單元驅動。In the seventh embodiment, the cutter blade is directly fed in the opposite direction (feeding directions B1, B2) on the same surface. However, in the eighth embodiment, the feeding direction can be switched, and the contoured surface can be switched. As shown in Fig. 18, a cutter blade 70X is fixed to the front end of the ultrasonic vibrator 7, and the cutter blade 70X is moved toward the cutter blade 70X and the feed direction with the vibration of the ultrasonic vibrator 7 (arrow B1) Ultrasonic vibration is performed in the direction (arrow C direction) in which the direction or the arrow B2 direction is substantially orthogonal. Ultrasonic units (not shown) that consume hundreds of watts of power are connected to the ultrasonic vibrator 7 and are driven by the ultrasonic unit.
切除器刀刃70X係具有第1端面71A及第2端面72B,在第1端面71A側設置有:對應未圖示之毛邊根部之例如寬度數mm左右的第1切除刀刃部70A1;及對應工件之各面部之並未構成切除刀刃的曲面狀之第1倣形部70B1。並且,在切除器刀刃70X之面71D1側(第18圖中下面側)設置有第1切除刀刃部70A1之刀刃。在切除器刀刃70之第2端面71B側設置有:對應未圖示之毛邊之根部之例如寬度數mm左右的第2切除刀刃部70A3;及對應工件之各面部之並未構成切除刀刃的曲面狀之第2倣形部70B3,在切除器刀刃70X之面71D2側(第18圖中上面側)設置有第2切除刀刃部70A3之刀刃。切除器刀刃70係具備切除器刀刃本體部70C。The cutter blade 70X has a first end face 71A and a second end face 72B, and a first cutting blade portion 70A1 having a width of about several mm corresponding to a burr root portion (not shown) is provided on the first end face 71A side; Each of the faces does not constitute the curved first contour portion 70B1 of the cutting blade. Further, the blade of the first cutting blade portion 70A1 is provided on the side 71D1 side (the lower surface side in FIG. 18) of the cutter blade 70X. On the second end face 71B side of the cutter blade 70, a second cutting blade portion 70A3 having a width of about several mm corresponding to a root portion of a burr not shown, and a curved surface corresponding to each face of the workpiece which does not constitute a cutting edge are provided. The second contoured portion 70B3 is provided with a blade edge of the second cutting blade portion 70A3 on the surface 71D2 side (the upper surface side in Fig. 18) of the cutter blade 70X. The cutter blade 70 is provided with a cutter blade main body portion 70C.
在本構成中,以預定之壓力將切除器刀刃70推壓至工件,並且驅動超音波振動器7,一邊使切除器刀刃70X振動,一邊使倣形部70B1或倣形部70B3沿著工件之各面部朝饋送方向B1或饋送方向B2移動。亦即,沿著形成於工件之接合線(相當於毛邊移除路徑)的毛邊根部將切除器刀刃70X朝饋送方向B1予以饋送時,使倣形部70B1或倣形部70B3沿著工件之各面部,並利用第1切除刀刃部70A1切除毛邊,同時使切除後之面平滑地平整化。再者,沿著形成於工件之接合線(相當於毛邊移除路徑)的毛邊根部將切除器刀刃70X朝饋送方向B2予以饋送時,使倣形部70B3沿著工件之各面部,並利用第2切除刀刃部70A3切除毛邊,同時使切除後之面平整化。In the present configuration, the cutter blade 70 is pressed against the workpiece at a predetermined pressure, and the ultrasonic vibrator 7 is driven to vibrate the cutter blade 70X while the contoured portion 70B1 or the contoured portion 70B3 is placed along the workpiece. Each face moves toward the feeding direction B1 or the feeding direction B2. That is, when the cutter blade 70X is fed toward the feeding direction B1 along the root of the burr formed on the workpiece (corresponding to the burr removal path), the contoured portion 70B1 or the contoured portion 70B3 is placed along each of the workpieces. The face is removed by the first cutting blade portion 70A1, and the cut surface is smoothly flattened. Further, when the cutter blade 70X is fed toward the feeding direction B2 along the root of the burr formed on the joining line of the workpiece (corresponding to the burr removal path), the contoured portion 70B3 is placed along each face of the workpiece, and the 2 The cutting blade portion 70A3 cuts the burr while flattening the cut surface.
根據本第8實施形態,在不會使刀刃侵入該樹脂成形品本體之情形下,即可從根部去除形狀不穩定之樹脂成形品的毛邊。藉由該切除器刀刃70X,在如環狀之工件等具有3次元形狀之情形中,饋送方向之切換係比只具有1個切除刀刃部時更容易進行,而可實現加工時間之縮短化及路徑資訊之簡單化。According to the eighth embodiment, the burrs of the resin molded article having an unstable shape can be removed from the root portion without causing the blade to intrude into the resin molded article body. With the cutter blade 70X, in the case where the workpiece such as a ring has a three-dimensional shape, the switching of the feeding direction is easier than when only one cutting blade portion is provided, and the processing time can be shortened. Simplification of path information.
第19圖係顯示第9實施形態。Fig. 19 shows a ninth embodiment.
在本實施形態中,在臂前端部103G直接安裝有搖動臂底座81,在搖動臂底座81之支持片81a,經由構成搖動軸承部82之軸82a可搖動地安裝有搖動超音波振動器保持具83之一端。在搖動超音波振動器保持具83之另一端形成有形成為半環狀之保持部83a,在該保持部83a與其他半環狀之保持部83b之間,夾持有超音波振動器7之圓柱部7a,藉由以螺栓連結各保持部83a、83b,而在搖動超音波振動器保持具83之另一端安裝有超音波振動器7。而且,搖動臂底座81與搖動超音波振動器保持具83之保持部83a之間係藉由線圏彈簧機構84相連結。線圏彈簧機構84平常時係以其全長來維持圖示之狀態,當切除器刀刃10以軸82a為中心朝逆時針方向(推壓至工件之方向)搖動時伸張全長,當切除器刀刃10以軸82a為中心朝順時針方向(從工件離開之方向)搖動時收縮全長,並阻止箭頭A2方向之搖動,限制切除器刀刃10之搖動範圍,同時確保該切除器刀刃10之浮動狀態。In the present embodiment, the swing arm base 81 is directly attached to the arm distal end portion 103G, and the rocking ultrasonic vibrator holder is swingably attached to the support piece 81a of the swing arm base 81 via the shaft 82a constituting the rocking bearing portion 82. 83 one end. A holding portion 83a formed in a semi-annular shape is formed at the other end of the rocking ultrasonic vibrator holder 83, and a cylinder of the ultrasonic vibrator 7 is sandwiched between the holding portion 83a and the other semi-annular holding portion 83b. The portion 7a is connected to each of the holding portions 83a and 83b by bolts, and the ultrasonic vibrator 7 is attached to the other end of the rocking ultrasonic vibrator holder 83. Further, the swing arm base 81 and the holding portion 83a of the rocking ultrasonic vibrator holder 83 are coupled by a coil spring mechanism 84. The coil spring mechanism 84 normally maintains the illustrated state with its entire length, and when the cutter blade 10 is rocked in the counterclockwise direction (in the direction of pushing the workpiece) about the shaft 82a, the full length is extended when the cutter blade 10 is extended. The entire length is contracted in the clockwise direction (the direction away from the workpiece) centering on the shaft 82a, and the shaking in the direction of the arrow A2 is blocked, thereby restricting the swing range of the cutter blade 10 while ensuring the floating state of the cutter blade 10.
根據本第9實施形態,與第1實施形態相比較,儘管為更簡易之構成,亦可在以預定之壓力範圍將切除器刀刃10推壓至工件之狀態下,進行倣形動作。According to the ninth embodiment, in comparison with the first embodiment, in a simpler configuration, the contour cutting operation can be performed in a state where the cutter blade 10 is pressed against the workpiece with a predetermined pressure range.
在第10實施形態中,如第20圖所示,在第9實施形態附加配重器(counterweight)85而構成。In the tenth embodiment, as shown in Fig. 20, a counterweight 85 is added to the ninth embodiment.
配重器85係一體地安裝在搖動超音波振動器保持具83,使軸82a之旋轉與該搖動超音波振動器保持具83一體地朝箭頭A3方向自由搖動。配重器85之配重部85a的重量係設定為與搖動超音波振動器保持具83、超音波振動器7及切除器刀刃10(詳細而言為比軸82a更位於第20圖中左側的構件)之總重量相等,且具有抵消例如水平驅動臂前端部103G時之該切除器刀刃10側的旋轉力矩的功能。The weight 85 is integrally attached to the rocking ultrasonic vibrator holder 83, and the rotation of the shaft 82a is freely oscillated in the direction of the arrow A3 integrally with the rocking ultrasonic vibrator holder 83. The weight of the weight portion 85a of the weight 85 is set to be the same as the rocking ultrasonic vibrator holder 83, the ultrasonic vibrator 7, and the cutter blade 10 (more specifically, the left side of the 20th figure than the shaft 82a). The total weight of the members is equal, and has a function of canceling, for example, the rotational moment of the cutter blade 10 side when the front end portion 103G of the horizontal driving arm is driven.
根據本實施形態,與第9實施形態相比較,即使水平驅動臂前端部103G時,在將推壓至工件之推壓力設為預定範圍內的狀態下,即可進行倣形動作。According to the present embodiment, in comparison with the ninth embodiment, even when the arm distal end portion 103G is horizontally driven, the copying operation can be performed in a state where the pressing force applied to the workpiece is set within a predetermined range.
如以上之說明,根據各實施形態,不使用昂貴之控制裝置及工件定位裝置,且在不會使刀刃侵入該樹脂成形品本體之情形下,即可將形狀不穩定之樹脂成形品的毛邊從根部去除。再者,由於可乾淨地去除毛邊,因此可抑制粉塵之產生,並獲得容易處理之毛邊的切屑,且可將消耗電力抑制為較低。且毛邊之切削口變得好看,而使製品價值提升。工件為樹脂成形品時,從比較大之毛邊至線毛邊皆可對應,只要為可使切除器刀刃到達之形狀,則即使是3 次元形狀之內面亦可適用。As described above, according to the respective embodiments, the burrs of the resin molded article having unstable shape can be obtained without using the expensive control device and the workpiece positioning device without causing the blade to intrude into the resin molded article body. Root removal. Further, since the burrs can be cleanly removed, the generation of dust can be suppressed, and the chips of the burrs which are easy to handle can be obtained, and the power consumption can be suppressed to be low. And the cutting edge of the raw edge becomes good looking, and the value of the product is improved. When the workpiece is a resin molded article, it can correspond from a relatively large burr to a line burr, and even if it is a shape that allows the cutter blade to reach, even 3 The inner surface of the dimension of the dimension can also be applied.
以上係根據一實施形態說明本發明,但本發明並非限定於此。雖以樹脂成形品作為工件加以說明,但並未限定於此,即使為鋁等金屬成形品亦可同樣地適用。再者,切除器刀刃雖採用單臂構造,但亦能以彈簧等支持切除器刀刃之前端,以不會妨礙切除器刀刃之振動的方式作成為雙臂構造。The present invention has been described above based on an embodiment, but the present invention is not limited thereto. Although the resin molded article is described as a workpiece, the present invention is not limited thereto, and the same can be applied to a metal molded article such as aluminum. Further, although the cutter blade has a one-arm structure, the front end of the cutter blade can be supported by a spring or the like, and the two-arm structure can be formed so as not to interfere with the vibration of the cutter blade.
1‧‧‧毛邊移除裝置1‧‧‧Mammal removal device
3‧‧‧支持體3‧‧‧Support
4‧‧‧滑動台裝置4‧‧‧Slide table device
4a‧‧‧固定部4a‧‧‧Fixed Department
4b、4c‧‧‧支持部4b, 4c‧‧‧Support Department
4d‧‧‧軸4d‧‧‧Axis
4e‧‧‧擋止件4e‧‧‧stops
4f、4g‧‧‧氣體供給口4f, 4g‧‧‧ gas supply port
5‧‧‧滑動部5‧‧‧Sliding section
6‧‧‧超音波振動器保持具6‧‧‧Ultrasonic vibrator holder
6a、6b‧‧‧保持部6a, 6b‧‧‧ Keeping Department
7、7A‧‧‧超音波振動器7, 7A‧‧‧ ultrasonic vibrator
7a‧‧‧圓柱部7a‧‧‧Cylinder
7b‧‧‧線材7b‧‧‧Wire
10、10I、30、40、50、60、70、70X‧‧‧切除器刀刃10, 10I, 30, 40, 50, 60, 70, 70X‧‧ ‧ remover blade
10A、30A、40A、50A、60A、70A‧‧‧切除刀刃部10A, 30A, 40A, 50A, 60A, 70A‧‧‧ cutting blade
10A1、30A1、70A1、70A2、70A3‧‧‧刀刃10A1, 30A1, 70A1, 70A2, 70A3‧‧‧ cutting edge
10A2、30A2‧‧‧平整部10A2, 30A2‧‧
10B1‧‧‧R曲面部10B1‧‧‧R Surface
10B、30B、40B、50B、60B、70B1、70B2、70B3‧‧‧倣形部10B, 30B, 40B, 50B, 60B, 70B1, 70B2, 70B3‧‧‧
10C、30C、40C、50C、60C、70C‧‧‧切除器刀刃本體部10C, 30C, 40C, 50C, 60C, 70C‧‧‧Removal blade body part
10F、30F‧‧‧前端面10F, 30F‧‧‧ front end
10R‧‧‧後端面10R‧‧‧ rear end face
30B1‧‧‧斜面部30B1‧‧‧Bevel
26‧‧‧壁部26‧‧‧ wall
71A‧‧‧第1端面71A‧‧‧1st end face
72B‧‧‧第2端面72B‧‧‧2nd end face
71D1、71D2‧‧‧刀刃70X之面71D1, 71D2‧‧‧ Blade 70X
81‧‧‧搖動臂底座81‧‧‧Shake arm base
81a‧‧‧支持片81a‧‧‧Support tablets
82‧‧‧軸承部82‧‧‧ Bearing Department
83‧‧‧搖動超音波振動子保持具83‧‧‧Shake ultrasonic ultrasonic vibrator
83a、83b‧‧‧保持部83a, 83b‧‧‧ Keeping Department
84‧‧‧線圏彈簧機構84‧‧‧Wire spring mechanism
85‧‧‧配重器85‧‧‧weights
100‧‧‧毛邊移除系統100‧‧‧Mammal removal system
101‧‧‧樹脂成形機101‧‧‧Resin Forming Machine
103‧‧‧多關節機器人103‧‧‧Multi-joint robot
103A至103F‧‧‧6軸關節103A to 103F‧‧6 joints
103G‧‧‧臂前端部103G‧‧‧ Arm front end
105‧‧‧工件承載機構105‧‧‧Workpiece carrier
107‧‧‧毛邊排出輸送帶107‧‧‧Mask edge conveyor belt
109‧‧‧完成品排出輸送帶109‧‧‧Complete product discharge conveyor belt
110‧‧‧機構台110‧‧‧ institutional desk
111‧‧‧螺栓111‧‧‧ bolt
112‧‧‧工件承載夾具112‧‧‧Workpiece bearing fixture
112A‧‧‧工件承載部112A‧‧‧Workpiece bearing unit
112B‧‧‧吸氣口112B‧‧‧ suction port
112C‧‧‧軟管112C‧‧‧Hose
112D‧‧‧支持台112D‧‧‧Support Desk
121‧‧‧接合線121‧‧‧bonding line
123A、123B、125A、125B‧‧‧面部123A, 123B, 125A, 125B‧‧‧Face
124A、124B‧‧‧山部124A, 124B‧‧‧Mountain
124C‧‧‧谷部124C‧‧‧谷部
125‧‧‧溝部125‧‧‧Ditch
130‧‧‧工件130‧‧‧Workpiece
131‧‧‧完成品131‧‧‧Complete products
132‧‧‧毛邊132‧‧‧Mamma
133‧‧‧漏斗133‧‧‧ funnel
140‧‧‧機構部140‧‧‧Institutional Department
141‧‧‧基部141‧‧‧ base
142‧‧‧保持具142‧‧‧Holding
143‧‧‧手部143‧‧‧Hands
144‧‧‧吸附襯墊部144‧‧‧Adsorption pad
Hr‧‧‧毛邊切除高度Hr‧‧‧ edging height
第1圖係顯示毛邊移除系統之一實施形態的斜視圖。Figure 1 is a perspective view showing an embodiment of a burr removal system.
第2圖係顯示工件之毛邊移除動作的斜視圖。Figure 2 is a perspective view showing the burr removal action of the workpiece.
第3圖係顯示工件承載夾具之部分的斜視圖。Figure 3 is a perspective view showing a portion of the workpiece carrying jig.
第4圖係顯示毛邊移除前之工件形狀之一例的斜視圖。Fig. 4 is a perspective view showing an example of the shape of the workpiece before the burr is removed.
第5圖係顯示毛邊移除後之工件形狀之一例的斜視圖。Fig. 5 is a perspective view showing an example of the shape of the workpiece after the burrs are removed.
第6圖係顯示毛邊移除裝置之一實施形態的前視圖。Figure 6 is a front elevational view showing one embodiment of a burr removal device.
第7圖係顯示切除器刀刃之安裝部分的側視圖。Figure 7 is a side elevational view showing the mounting portion of the cutter blade.
第8圖係將工件之毛邊移除動作放大顯示的斜視圖。Fig. 8 is an oblique view showing an enlarged view of the burr removal action of the workpiece.
第9圖係第1實施形態之切除器刀刃之前端部分的剖視圖。Fig. 9 is a cross-sectional view showing the front end portion of the cutter blade of the first embodiment.
第10圖係第1實施形態之切除器刀刃之前端部分的剖視圖。Fig. 10 is a cross-sectional view showing the front end portion of the cutter blade of the first embodiment.
第11圖係第2實施形態之切除器刀刃之前端部分的剖視圖。Fig. 11 is a cross-sectional view showing the front end portion of the cutter blade of the second embodiment.
第12圖係第2實施形態之切除器刀刃之前端部分的剖視圖。Fig. 12 is a cross-sectional view showing the front end portion of the cutter blade of the second embodiment.
第13圖係毛邊移除動作時之第3實施形態之切除器刀刃的安裝部分之放大斜視圖。Fig. 13 is an enlarged perspective view showing a mounting portion of the cutter blade of the third embodiment in the case where the burr removal operation is performed.
第14圖係毛邊移除動作時之第4實施形態之切除器刀刃的安裝部分之放大斜視圖。Fig. 14 is an enlarged perspective view showing a mounting portion of the cutter blade of the fourth embodiment in the case where the burr removal operation is performed.
第15圖係第5實施形態之切除器刀刃安裝部分之放大斜視圖。Fig. 15 is an enlarged perspective view showing the attachment portion of the cutter blade of the fifth embodiment.
第16圖係第6實施形態之切除器刀刃安裝部分之放大斜視圖。Fig. 16 is an enlarged perspective view showing the attachment portion of the cutter blade of the sixth embodiment.
第17圖係第7實施形態之切除器刀刃安裝部分之放大斜視圖。Fig. 17 is an enlarged perspective view showing the attachment portion of the cutter blade of the seventh embodiment.
第18圖係第8實施形態之切除器刀刃安裝部分之放大斜視圖。Fig. 18 is an enlarged perspective view showing the attachment portion of the cutter blade of the eighth embodiment.
第19圖係第9實施形態之臂前端部之放大說明圖。Fig. 19 is an enlarged explanatory view showing the distal end portion of the arm of the ninth embodiment.
第20圖係第10實施形態之臂前端部之放大說明圖。Fig. 20 is an enlarged explanatory view showing the distal end portion of the arm of the tenth embodiment.
1‧‧‧毛邊移除裝置1‧‧‧Mammal removal device
10‧‧‧切除器刀刃10‧‧‧Removal blade
100‧‧‧毛邊移除系統100‧‧‧Mammal removal system
103‧‧‧多關節機器人103‧‧‧Multi-joint robot
103A至103F‧‧‧6軸關節103A to 103F‧‧6 joints
103G‧‧‧臂前端部103G‧‧‧ Arm front end
105‧‧‧工件承載機構105‧‧‧Workpiece carrier
107‧‧‧毛邊排出輸送帶107‧‧‧Mask edge conveyor belt
109‧‧‧完成品排出輸送帶109‧‧‧Complete product discharge conveyor belt
110‧‧‧機構台110‧‧‧ institutional desk
111‧‧‧螺栓111‧‧‧ bolt
112‧‧‧工件承載夾具112‧‧‧Workpiece bearing fixture
112C‧‧‧軟管112C‧‧‧Hose
130‧‧‧工件130‧‧‧Workpiece
131‧‧‧完成品131‧‧‧Complete products
132‧‧‧毛邊132‧‧‧Mamma
140‧‧‧機構部140‧‧‧Institutional Department
Claims (10)
Priority Applications (1)
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TW96151347A TWI426015B (en) | 2007-12-31 | 2007-12-31 | Burr-removing system and burr-removing apparatus |
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TW96151347A TWI426015B (en) | 2007-12-31 | 2007-12-31 | Burr-removing system and burr-removing apparatus |
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TW200927423A TW200927423A (en) | 2009-07-01 |
TWI426015B true TWI426015B (en) | 2014-02-11 |
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CN108340604B (en) * | 2017-01-25 | 2023-09-12 | 西朗自动化设备(常州)有限公司 | Contact lens stripper |
TW202126408A (en) | 2020-01-02 | 2021-07-16 | 財團法人工業技術研究院 | Burr trimming device |
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US4059139A (en) * | 1975-04-04 | 1977-11-22 | Bridgestone Tire Company Limited | Tire finishing apparatus |
US4995286A (en) * | 1987-05-22 | 1991-02-26 | Nihon Plast Co., Ltd. | Apparatus for removing flash from molded products |
DE19918427A1 (en) * | 1999-04-23 | 2000-10-26 | Urban Maschinenbau | Knife for cutting flash, beading or excess material on a welded plastic profile has a low friction coating on the underside to reduce adhesion and material pick up |
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