TWI421459B - Image-capturing system and sintering equipment using the same - Google Patents

Image-capturing system and sintering equipment using the same Download PDF

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TWI421459B
TWI421459B TW100120921A TW100120921A TWI421459B TW I421459 B TWI421459 B TW I421459B TW 100120921 A TW100120921 A TW 100120921A TW 100120921 A TW100120921 A TW 100120921A TW I421459 B TWI421459 B TW I421459B
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housing
camera
chamber
image
disposed
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TW100120921A
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TW201250192A (en
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Chenyuan Lu
Chihchung Wang
Wenchieh Li
Rongtsuen Chien
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China Steel Corp
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Description

攝像系統與應用此攝像系統之燒結設備Camera system and sintering equipment using the camera system

本發明是有關於一種攝像系統與應用此攝像系統之燒結設備,特別是有關於一種可耐高溫之攝像系統與應用此攝像系統之燒結設備。The present invention relates to an imaging system and a sintering apparatus using the same, and more particularly to a high temperature resistant imaging system and a sintering apparatus using the same.

在目前的高爐煉鐵技術中,需要煉鐵原料、焦碳與燒結礦來產出鐵水。燒結礦的主要材料為各種粉鐵礦(Iron Ore)、助熔劑(Flux)與焦碳屑(Coke Breeze),在燒結工廠中將原料依所定之配比配料後,經勻拌滾筒加水攪拌造粒後,送至燒結機進行鍛燒,燒結完成後,即為燒結礦。In the current blast furnace ironmaking technology, ironmaking raw materials, coke and sinter are required to produce molten iron. The main materials of the sinter are various kinds of iron ore (Iron Ore), flux (Flux) and coke breeze (Coke Breeze). In the sintering plant, the raw materials are compounded according to the specified ratio, and then stirred by a homogenizing drum and water. After the granules, they are sent to a sintering machine for calcination. After the sintering is completed, they are sinter.

在目前的燒結工廠中,燒結機尾端(燒結礦出口)皆會設置有攝像系統來擷取燒結機尾端的影像,以獲取燒結礦的資訊。In the current sintering plant, the end of the sintering machine (sinter outlet) will be equipped with a camera system to capture the image of the end of the sintering machine to obtain information on the sinter.

燒結機尾端的影像是用來判斷燒結礦品質的重要資訊,此係因為從燒結機尾所產出的燒結礦的物理化學性質可看作是最終成品燒結礦的物理化學性質,而燒結機尾影像可供燒結機操作人員判斷出燒結礦品質的好壞以及燒結機是否有異常。The image of the end of the sintering machine is an important information for judging the quality of the sintered ore. This is because the physicochemical properties of the sintered ore produced from the tail of the sintering machine can be regarded as the physical and chemical properties of the final finished sintered ore, and the tail of the sintering machine. The image can be used by the sintering machine operator to determine the quality of the sintered ore and whether the sintering machine is abnormal.

例如,燒結機操作人員可從燒結機尾影像中的燒結礦紅熱帶外形來判斷出燒結機的台車是否有漏氣的現象,並根據判斷的結果來調整燒結料的料面高度或更換台車。For example, the operator of the sintering machine can judge whether the trolley of the sintering machine has air leakage from the shape of the sinter red tropical shape in the image of the sintering machine, and adjust the level of the material of the sintering material or replace the trolley according to the judgment result.

由於有關燒結過程及燒結礦品質的訊息都能在燒結機尾的影像中獲得,因此燒結機尾的攝像系統的好壞會影響到燒結礦的品質監控。Since the information about the sintering process and the quality of the sintered ore can be obtained in the image of the tail of the sintering machine, the quality of the camera system at the end of the sintering machine will affect the quality monitoring of the sintered ore.

在燒結的過程中,燒結機係以攝氏1250度至1400度的高溫來鍛燒燒結料,而即便是在燒結機的尾端,其環境溫度仍在攝氏200度左右。因此,一般的攝像系統無法在如此高溫的環境下進行長時間的工作。燃而,一但攝像系統發生故障,燒結機操作人員便無法判斷燒結礦品質的好壞以及燒結機是否有異常產生。In the sintering process, the sintering machine calcins the sintered material at a high temperature of 1250 to 1400 degrees Celsius, and even at the end of the sintering machine, the ambient temperature is still about 200 degrees Celsius. Therefore, a general camera system cannot perform long-term work in such a high temperature environment. Burning, once the camera system fails, the sintering machine operator can not judge the quality of the sintered ore and whether the sintering machine is abnormal.

故需要一種可耐高溫的攝像系統來滿足燒結工廠的需求。Therefore, a high temperature resistant camera system is needed to meet the needs of the sintering plant.

因此,本發明之一方面是在提供一種攝像系統與應用此攝像系統之燒結設備,此攝像系統可在高溫的環境下正常工作而不會被高溫所破壞。Accordingly, an aspect of the present invention is to provide an image pickup system and a sintering apparatus using the same, which can operate normally in a high temperature environment without being damaged by high temperature.

根據本發明之一實施例,此攝像系統包含攝像裝置、潔淨氣體供應裝置、熱交換裝置以及影像處理系統。攝像裝置包含第一殼體、透明擋板、攝像單元以及至少一導流片。第一殼體具有腔室,此腔室具有開口。透明擋板係設置於腔室之開口處,而攝像單元設置於腔室中,以透過透明擋板來拍攝燒結礦之影像。導流片係設置透明擋板上,且位於腔室外。潔淨氣體供應裝置係用以提供潔淨氣體至腔室中。透明擋板與導流片係形成至少一氣體流道,以使潔淨氣體通過氣體流道而流出腔室外,並清除附著在透明擋板上之粉塵。熱交換裝置係用以冷卻環境空氣,以提供潔淨氣體至潔淨氣體供應裝置。影像處理系統係電性連接至攝像單元,以接收燒結礦之影像,並根據燒結礦之影像來計算出燒結礦之紅熱帶的外形。According to an embodiment of the invention, the imaging system includes an imaging device, a clean gas supply device, a heat exchange device, and an image processing system. The imaging device includes a first housing, a transparent shutter, an imaging unit, and at least one baffle. The first housing has a chamber with an opening. The transparent baffle is disposed at the opening of the chamber, and the camera unit is disposed in the chamber to capture the image of the sinter through the transparent baffle. The baffle is placed on the transparent baffle and outside the cavity. A clean gas supply is used to provide clean gas into the chamber. The transparent baffle and the baffle form at least one gas flow path to allow the clean gas to flow out of the cavity through the gas flow path and remove dust adhering to the transparent baffle. The heat exchange device is used to cool the ambient air to provide a clean gas to the clean gas supply. The image processing system is electrically connected to the camera unit to receive the image of the sintered ore and calculate the shape of the red tropical sinter according to the image of the sintered ore.

根據本發明之另一實施例,此燒結設備包含燒結機以及攝像系統。燒結機台係用以將燒結原料燒結成燒結礦。攝像系統係用以拍攝燒結礦之影像。攝像系統包含攝像裝置、潔淨氣體供應裝置、熱交換裝置以及影像處理系統。攝像裝置包含第一殼體、透明擋板、攝像單元以及至少一導流片。第一殼體具有腔室,此腔室具有開口。透明擋板係設置於腔室之開口處,而攝像單元設置於腔室中,以透過透明擋板來拍攝燒結礦之影像。導流片係設置透明擋板上,且位於腔室外。潔淨氣體供應裝置係用以提供潔淨氣體至腔室中。透明擋板與導流片係形成至少一氣體流道,以使潔淨氣體通過氣體流道而流出腔室外,並清除附著在透明擋板上之粉塵。熱交換裝置係用以冷卻環境空氣,以提供潔淨氣體至潔淨氣體供應裝置。影像處理系統係電性連接至攝像單元,以接收燒結礦之影像,並根據燒結礦之影像來計算出燒結礦之紅熱帶的外形。According to another embodiment of the invention, the sintering apparatus comprises a sintering machine and a camera system. The sintering machine is used to sinter the sintered raw material into a sintered ore. The camera system is used to capture images of sinter. The camera system includes a camera device, a clean gas supply device, a heat exchange device, and an image processing system. The imaging device includes a first housing, a transparent shutter, an imaging unit, and at least one baffle. The first housing has a chamber with an opening. The transparent baffle is disposed at the opening of the chamber, and the camera unit is disposed in the chamber to capture the image of the sinter through the transparent baffle. The baffle is placed on the transparent baffle and outside the cavity. A clean gas supply is used to provide clean gas into the chamber. The transparent baffle and the baffle form at least one gas flow path to allow the clean gas to flow out of the cavity through the gas flow path and remove dust adhering to the transparent baffle. The heat exchange device is used to cool the ambient air to provide a clean gas to the clean gas supply. The image processing system is electrically connected to the camera unit to receive the image of the sintered ore and calculate the shape of the red tropical sinter according to the image of the sintered ore.

由上述說明可知,本發明實施例之攝像系統係利用熱交換器來將冷卻環境空氣,以提供潔淨氣體。當此潔淨氣體流入置放攝像單元之腔室後,不但可降低腔室與攝像單元的溫度,更可利用導流片所形成的空氣流道來形成強勁的氣流,以清除擋在攝像單元前方的粉塵,如此可確保攝像單元能正常地擷取燒結機台尾端的燒結礦影像。As can be seen from the above description, the imaging system of the embodiment of the present invention utilizes a heat exchanger to cool ambient air to provide a clean gas. When the clean gas flows into the chamber where the camera unit is placed, not only can the temperature of the chamber and the camera unit be lowered, but also the air flow path formed by the baffle can be used to form a strong airflow to clear the block in front of the camera unit. The dust can ensure that the camera unit can normally capture the sinter image at the end of the sintering machine.

請參照第1圖,其係繪示根據本發明實施例之燒結設備100的結構示意圖。燒結設備100包含燒結機110和攝像系統120。燒結機110包含佈料槽111、滾筒113、擋板115、燒結料載具117、抽風機(未繪示)以及點火爐119。佈料槽111係用以提供燒結原料130(以下稱為燒結料),並控制燒結料130的供應速度。滾筒113係設置於佈料槽111下方,用以將佈料槽111所提供之燒結料130搬動至擋板115上,使得燒結料130沿著擋板115滑落至燒結料載具117上。燒結料載具117係用以運送燒結料130。Please refer to FIG. 1 , which is a schematic structural view of a sintering apparatus 100 according to an embodiment of the present invention. The sintering apparatus 100 includes a sintering machine 110 and a camera system 120. The sintering machine 110 includes a distribution tank 111, a drum 113, a baffle 115, a sinter carrier 117, an exhaust fan (not shown), and an ignition furnace 119. The cloth groove 111 is for supplying a sintering raw material 130 (hereinafter referred to as a sintering material) and controlling the supply speed of the sintering material 130. The drum 113 is disposed below the distribution groove 111 for moving the sinter 130 provided by the distribution slot 111 to the baffle 115 such that the sinter 130 slides down the baffle 115 onto the sinter carrier 117. The sinter carrier 117 is used to carry the sinter 130.

當燒結料130經過點火爐119時,燒結料130會被點燃並開始燒結,而此時抽風機會從燒結料載具117的下方抽取空氣,以增加空氣的流動。經過燒結後的燒結料130會變成燒結礦140並從燒結機110的尾端輸出。攝像系統120係設置於燒結機110的尾端,以擷取燒結礦140的影像。When the sinter 130 passes through the igniter 119, the sinter 130 is ignited and begins to sinter, while the blaster draws air from below the sinter carrier 117 to increase the flow of air. The sintered frit 130 becomes a sintered ore 140 and is output from the tail end of the sintering machine 110. The camera system 120 is disposed at the tail end of the sintering machine 110 to capture an image of the sintered ore 140.

請參照第2圖,其係繪示根據本發明實施例之燒結礦140的結構示意圖。當燒結料130被燒結時,燒結料130會出現紅熱帶150。紅熱帶150係代表正在燒結的熔融狀燒結料130。隨著時間過去,紅熱帶150會由燒結料130的上方緩緩往下移動,直到燒結料130的最底層。Please refer to FIG. 2, which is a schematic structural view of a sintered ore 140 according to an embodiment of the present invention. When the sinter 130 is sintered, the sinter 130 will exhibit a red tropic 150. The red tropics 150 series represents the molten frit 130 that is being sintered. Over time, the red tropics 150 will slowly move down from above the sinter 130 until the bottom layer of the sinter 130.

紅熱帶150的外形可用來判斷燒結料130的密度是否一致以及燒結料載具117底下的抽風口是否有破損。例如,若紅熱帶150左側的高度遠大於紅熱帶150右側的高度,則代表燒結料載具117右側所承載之燒結料130的燃燒速度較左側為快,因此燒結料載具117右側所乘載的燒結料130密度可能較小或是燒結料載具117右側底下的抽風口可能有破損。The shape of the red tropic 150 can be used to determine whether the density of the sinter 130 is uniform and whether the vent of the sinter carrier 117 is damaged. For example, if the height of the left side of the red tropic 150 is much larger than the height of the right side of the red tropic 150, the burning rate of the sinter 130 carried on the right side of the sinter carrier 117 is faster than that of the left side, so that the sinter carrier 117 is loaded on the right side. The density of the sinter 130 may be small or the vent of the bottom of the sinter carrier 117 may be damaged.

由於燒結機尾端的燒結礦影像可提供有關燒結料與燒結料載具的重要資訊,因此若是設置於燒結機尾端的攝像系統無法正常工作,燒結工廠的人員便無法判斷燒結料載具和燒結礦是否出現異常。因此,本發明實施例提供了可耐高溫之攝像系統120,其可在高溫下正常工作而不會被高溫所破壞。Since the sinter image at the end of the sintering machine can provide important information about the sinter and sinter carriers, if the camera system installed at the end of the sintering machine does not work properly, the sinter plant personnel cannot judge the sinter carrier and the sinter. Whether an exception has occurred. Accordingly, embodiments of the present invention provide a high temperature resistant camera system 120 that can operate normally at high temperatures without being damaged by high temperatures.

請參照第3圖,其係繪示根據本發明實施例之攝像系統120的功能方塊示意圖。攝像系統120包含攝像裝置121、潔淨氣體供應裝置123、冷卻氣體供應裝置125、熱交換裝置127、影像處理系統129。攝像裝置121係用以拍攝燒結礦之影像。熱交換裝置127係用以冷卻周圍環境的空氣以提供冷卻的氣體至潔淨氣體供應裝置123和冷卻氣體供應裝置125,以使潔淨氣體供應裝置123和冷卻氣體供應裝置125分別供應清潔用的氣體與冷卻用的氣體至攝像裝置121。影像處理系統129係電性連接至攝像裝置121,以接收燒結礦之影像,並根據燒結礦之影像來計算出燒結礦之紅熱帶外形。Please refer to FIG. 3, which is a functional block diagram of a camera system 120 according to an embodiment of the present invention. The imaging system 120 includes an imaging device 121, a clean gas supply device 123, a cooling gas supply device 125, a heat exchange device 127, and an image processing system 129. The imaging device 121 is used to capture an image of the sintered ore. The heat exchange device 127 is configured to cool the ambient air to provide the cooled gas to the clean gas supply device 123 and the cooling gas supply device 125, so that the clean gas supply device 123 and the cooling gas supply device 125 respectively supply the cleaning gas and The gas for cooling is supplied to the image pickup device 121. The image processing system 129 is electrically connected to the imaging device 121 to receive the image of the sintered ore and calculate the red tropical shape of the sintered ore according to the image of the sintered ore.

請參照第4圖,其係繪示根據本發明實施例之熱交換裝置127的功能方塊示意圖。在本發明之實施例中,熱交換裝置127包含抽氣機127a、過濾器127b以及冷凝器127c。抽氣機127a係用以抽取外部環境之空氣。過濾器127b係用以濾除環境空氣中的粉塵。冷凝器127c係用以冷卻經過濾後的乾淨環境空氣,以提供較低溫的空氣至潔淨氣體供應裝置123和冷卻氣體供應裝置125。冷凝器127c可為被動式的冷凝器,其可利用冷媒來進行熱交換機制,但本發明之實施例並不受限於此。另外,在本發明之其他實施例中,熱交換裝置127可更包含一減壓閥。此減壓閥係設置於過濾器與冷凝器之間,以減少環境空氣的壓力。Please refer to FIG. 4, which is a functional block diagram of a heat exchange device 127 according to an embodiment of the present invention. In an embodiment of the invention, the heat exchange unit 127 includes an air extractor 127a, a filter 127b, and a condenser 127c. The air extractor 127a is used to extract air from the outside environment. Filter 127b is used to filter out dust in ambient air. The condenser 127c is for cooling the filtered clean ambient air to provide lower temperature air to the clean gas supply 123 and the cooling gas supply 125. The condenser 127c may be a passive condenser that can utilize a refrigerant for heat exchange, but embodiments of the present invention are not limited thereto. Additionally, in other embodiments of the invention, the heat exchange device 127 may further include a pressure relief valve. The pressure reducing valve is disposed between the filter and the condenser to reduce the pressure of the ambient air.

請參照第5圖,其係繪示攝像系統120的剖面結構示意圖。攝像裝置121包含攝像單元121a、殼體121b與121c、透明擋板121d以及導流片121f。攝像單元121a係用以拍攝燒結礦的影像,並將此影像傳送至影像處理系統129,以供燒結機操作人員分析燒結礦與燒結機的情況。殼體121b具有腔室121h,用以容置攝像單元121a。腔室121h具有開口121i,而透明擋板121d則設置於此開口處,以使攝像單元121a透過透明擋板121d來拍攝燒結礦的影像。Please refer to FIG. 5 , which is a schematic cross-sectional view of the camera system 120 . The imaging device 121 includes an imaging unit 121a, housings 121b and 121c, a transparent shutter 121d, and a deflector 121f. The camera unit 121a is used to take an image of the sintered ore and transmit the image to the image processing system 129 for the sintering machine operator to analyze the situation of the sintered ore and the sintering machine. The housing 121b has a chamber 121h for accommodating the imaging unit 121a. The chamber 121h has an opening 121i, and the transparent shutter 121d is disposed at the opening to allow the imaging unit 121a to pass through the transparent shutter 121d to take an image of the sintered ore.

在本發明之實施例中,攝像單元121a可為應用感光耦合元件(Charge Coupled Device;CCD)之攝影機或是應用紅外線之熱感應攝影機,而透明擋板可為透明壓克力板或防霧玻璃,但本發明之實施例並不受限於此。In the embodiment of the present invention, the image capturing unit 121a may be a camera using a photosensitive coupled device (CCD) or a heat sensitive camera using infrared rays, and the transparent baffle may be a transparent acrylic plate or an antifogging glass. However, embodiments of the invention are not limited thereto.

潔淨氣體供應裝置123係噴出潔淨氣體至殼體121b的腔室121h內。如第5圖所示,當潔淨氣體進入腔室121h後,便會朝著透明擋板121d與攝像單元121a流去。由於潔淨氣體為冷卻後的環境空氣,因此透明擋板121d與攝像單元121a的溫度可因潔淨氣體流過而降低。導流片121f係設置於透明擋板121d上,且與透明擋板121d形成微小的空氣流道(未繪示)。此空氣流道係連通外部環境與腔室121h。當潔淨氣體流至透明擋板121d後,便會沿著此空氣流道流出腔室外。導流片121f之結構設計可使空氣流道將潔淨氣體引導至透明擋板121d的外表面上(腔室外),如此即可利用潔淨氣體來將附著在透明擋板121d上的粉塵清除,以確保攝像單元121a能拍攝到燒結礦的影像。The clean gas supply device 123 discharges the clean gas into the chamber 121h of the casing 121b. As shown in Fig. 5, when the clean gas enters the chamber 121h, it flows toward the transparent shutter 121d and the image pickup unit 121a. Since the clean gas is the cooled ambient air, the temperature of the transparent shutter 121d and the image pickup unit 121a can be lowered by the flow of the clean gas. The deflector 121f is disposed on the transparent baffle 121d and forms a minute air flow path (not shown) with the transparent baffle 121d. This air flow path is connected to the external environment and the chamber 121h. When the clean gas flows to the transparent baffle 121d, it flows out of the chamber along the air flow path. The structure of the baffle 121f is such that the air flow channel guides the clean gas to the outer surface of the transparent baffle 121d (outside the cavity), so that the clean gas can be used to remove the dust attached to the transparent baffle 121d. It is ensured that the image pickup unit 121a can capture an image of the sinter.

在本發明之實施例中,導流片之個數可為一個或一個以上,且以互相堆疊之方式來形成空氣流道。在本發明之其他實施例中,多個導流片的結構設計可使流經的氣體產生強力的渦流,如此可增強粉塵的清除效果。In the embodiment of the present invention, the number of the baffles may be one or more, and the air flow paths are formed by stacking each other. In other embodiments of the invention, the plurality of baffles are structurally designed to produce a strong eddy current through the gas flowing therethrough, which enhances the dust removal effect.

殼體121c係繞設於殼體121b,以於殼體121c和殼體121b間形成容置空間121j。冷卻氣體供應裝置125係設置於殼體121c上,以提供冷卻之空氣至容置空間121j內,如此可降低殼體121c和殼體121b的溫度,進而保護殼體121b內的攝像單元121a避免受到高溫破壞。另外,在本發明之其他實施例中,殼體121c上可設置有散熱片,此散熱片可在容置空間121j內延伸,以增加殼體121c的散熱效果。The housing 121c is wound around the housing 121b to form an accommodation space 121j between the housing 121c and the housing 121b. The cooling gas supply device 125 is disposed on the casing 121c to provide the cooled air into the accommodating space 121j, so that the temperature of the casing 121c and the casing 121b can be lowered, thereby protecting the camera unit 121a in the casing 121b from being protected. High temperature damage. In addition, in other embodiments of the present invention, the housing 121c may be provided with a heat sink, and the heat sink may extend in the accommodating space 121j to increase the heat dissipation effect of the housing 121c.

為了將高溫的工作環境隔離,攝像系統120更包含隔熱環121g、隔熱擋板121k以及隔熱台座121m。隔熱擋板121k係以隔熱材質製成且具有開口121n,以供攝像裝置121a穿設於其中。隔熱台座121m係用以支撐攝像裝置121,以避免攝像裝置121直接碰觸到高熱的地面。隔熱台座121m亦以隔熱材質製成,以避免地面的高溫傳導至攝像裝置121。隔熱環121g係設置於導流片121f以及殼體121c上,以隔離高溫的環境空氣。由第5圖可知,導流片121f以及殼體121c之前端部分為攝像裝置121中最靠近燒結機台的部份,因此本實施例將隔熱環121g設置於導流片121f以及殼體121c之前端部分,以進一步保護攝像裝置121。In order to isolate the high temperature working environment, the imaging system 120 further includes an insulating ring 121g, a heat insulating baffle 121k, and an insulating pedestal 121m. The heat insulating shutter 121k is made of a heat insulating material and has an opening 121n through which the image pickup device 121a is bored. The thermal insulation pedestal 121m is used to support the imaging device 121 to prevent the imaging device 121 from directly touching the hot floor. The insulating pedestal 121m is also made of an insulating material to prevent the high temperature of the ground from being transmitted to the imaging device 121. The heat insulating ring 121g is disposed on the deflector 121f and the casing 121c to isolate high temperature ambient air. As can be seen from FIG. 5, the front end portion of the baffle 121f and the casing 121c is the portion of the image pickup device 121 which is closest to the sintering machine. Therefore, in this embodiment, the heat insulating ring 121g is disposed on the deflector 121f and the casing 121c. The front end portion to further protect the camera 121.

由上述說明可知,本實施例之攝像裝置121主要包含兩個部分,第一個部分包含殼體121b、潔淨氣體供應裝置123、透明擋板121d以及導流片121f,其係用以清除攝像裝置121上的粉塵,而第二個部分包含殼體121c以及冷卻氣體供應裝置125,其係用以降低攝像裝置121的溫度。透過此兩部分,攝像系統120不但可自動地清除攝像系統120上所堆積的粉塵,亦可對內部的攝像單元121a提供高溫保護的機制,來保護攝像單元121a免於高溫之干擾。As can be seen from the above description, the image pickup apparatus 121 of the present embodiment mainly includes two parts, and the first part includes a housing 121b, a clean gas supply device 123, a transparent shutter 121d, and a deflector 121f for cleaning the image pickup device. The dust on 121, and the second portion includes a housing 121c and a cooling gas supply device 125 for reducing the temperature of the camera 121. Through these two parts, the camera system 120 can not only automatically remove the dust accumulated on the camera system 120, but also provide a high temperature protection mechanism to the internal camera unit 121a to protect the camera unit 121a from high temperature interference.

值得注意的是,雖然本發明實施例之殼體121b、潔淨氣體供應裝置123、透明擋板121d以及導流片121f主要係用以清除攝像裝置121上的粉塵,但本領域習知技藝者應可了解潔淨氣體供應裝置123仍可提供冷卻的功能來保護攝像單元121a。It should be noted that although the housing 121b, the clean gas supply device 123, the transparent shutter 121d, and the deflector 121f of the embodiment of the present invention are mainly used to remove dust on the camera 121, those skilled in the art should It can be understood that the clean gas supply device 123 can still provide a cooling function to protect the image pickup unit 121a.

雖然本發明已以數個實施例揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the invention has been described above in terms of several embodiments, it is not intended to limit the scope of the invention, and the invention may be practiced in various embodiments without departing from the spirit and scope of the invention. The scope of protection of the present invention is defined by the scope of the appended claims.

100...燒結設備100. . . Sintering equipment

110...燒結機110. . . Sintering Machine

111...佈料槽111. . . Cloth trough

113...滾筒113. . . roller

115...擋板115. . . Baffle

117...燒結料載具117. . . Sintered material carrier

119...點火爐119. . . Ignition furnace

120...攝像系統120. . . Camera system

121...攝像裝置121. . . Camera

121a...攝像單元121a. . . Camera unit

121b、121c...殼體121b, 121c. . . case

121d...透明擋板121d. . . Transparent baffle

121f...導流片121f. . . Baffle

121g...隔熱環121g. . . Insulation ring

121h...腔室121h. . . Chamber

121i...開口121i. . . Opening

121j...容置空間121j. . . Housing space

121k...隔熱擋板121k. . . Thermal barrier

121m...隔熱台座121m. . . Insulated pedestal

121n...開口121n. . . Opening

123...潔淨氣體供應裝置123. . . Clean gas supply

125...冷卻氣體供應裝置125. . . Cooling gas supply

127...熱交換裝置127. . . Heat exchange device

127a...抽氣機127a. . . Air extractor

127b...過濾器127b. . . filter

127c...冷凝器127c. . . Condenser

129...影像處理系統129. . . Image processing system

130...燒結原料130. . . Sintering raw material

140...燒結礦140. . . Sinter

150...紅熱帶150. . . Red tropical

為讓本發明之上述和其他目的、特徵、和優點能更明顯易懂,上文特舉一較佳實施例,並配合所附圖式,作詳細說明如下:The above and other objects, features, and advantages of the present invention will become more apparent and understood.

第1圖係繪示根據本發明實施例之燒結設備的結構示意圖。Fig. 1 is a schematic view showing the structure of a sintering apparatus according to an embodiment of the present invention.

第2圖係繪示根據本發明實施例之燒結礦的結構示意圖。2 is a schematic view showing the structure of a sintered ore according to an embodiment of the present invention.

第3圖係繪示根據本發明實施例之攝像系統的功能方塊示意圖。3 is a functional block diagram of a camera system according to an embodiment of the present invention.

第4圖係繪示根據本發明實施例之熱交換裝置的功能方塊示意圖。Figure 4 is a block diagram showing the function of a heat exchange device according to an embodiment of the present invention.

第5圖係繪示根據本發明實施例之攝像系統的剖面結構示意圖。FIG. 5 is a schematic cross-sectional view showing a camera system according to an embodiment of the present invention.

121a...攝像單元121a. . . Camera unit

121b、121c...殼體121b, 121c. . . case

121d...透明擋板121d. . . Transparent baffle

121f...導流片121f. . . Baffle

121g...隔熱環121g. . . Insulation ring

121h...腔室121h. . . Chamber

121i...開口121i. . . Opening

121j...容置空間121j. . . Housing space

121k...隔熱擋板121k. . . Thermal barrier

121m...隔熱台座121m. . . Insulated pedestal

121n...開口121n. . . Opening

123...潔淨氣體供應裝置123. . . Clean gas supply

125...冷卻氣體供應裝置125. . . Cooling gas supply

Claims (10)

一種攝像系統,用以拍攝一燒結礦之影像,其中該攝像系統包含:一攝像裝置,包含:一第一殼體,具有一腔室,其中該腔室具有一開口;一透明擋板,設置於該腔室之該開口處;一攝像單元,設置於該腔室中,用以透過該透明擋板來拍攝該燒結礦之影像;以及至少一導流片,設置該透明擋板上,且位於該腔室外;一潔淨氣體供應裝置,用以提供一潔淨氣體至該腔室中,其中該透明擋板與該至少一導流片係形成至少一氣體流道,以使該潔淨氣體通過該至少一氣體流道而流出該腔室外,並清除附著在該透明擋板上之粉塵;一熱交換裝置,用以冷卻一環境空氣來提供該潔淨氣體至該潔淨氣體供應裝置;以及一影像處理系統,電性連接至該攝像單元,以接收該燒結礦之影像,並根據該燒結礦之影像來計算出該燒結礦之一紅熱帶的外形。A camera system for capturing an image of a sintered ore, wherein the camera system comprises: a camera device comprising: a first housing having a chamber, wherein the chamber has an opening; a transparent shutter is disposed At the opening of the chamber; a camera unit disposed in the chamber for capturing an image of the sintered ore through the transparent baffle; and at least one baffle disposed on the transparent baffle; Located outside the chamber; a clean gas supply device for supplying a clean gas into the chamber, wherein the transparent baffle forms at least one gas flow path with the at least one flow guiding sheet to pass the clean gas through the chamber At least one gas flow path exits the chamber and removes dust adhering to the transparent baffle; a heat exchange device for cooling an ambient air to supply the clean gas to the clean gas supply device; and an image processing The system is electrically connected to the camera unit to receive an image of the sintered ore and calculate an appearance of a red tropical shape of the sintered ore according to the image of the sintered ore. 如申請專利範圍第1項所述之攝像系統,其中該攝像裝置更包含:一第二殼體,繞設於該第一殼體,以於該第一殼體和該第二殼體間形成有一容置空間;以及一冷卻氣體供應裝置,設置於該第二殼體上,用以提供一冷卻氣體至該容置空間內,以降低該第一殼體和該第二殼體之溫度,其中該冷卻氣體供應裝置係連通至該熱交換裝置,以利用被冷卻之該環境空氣來提供該冷卻氣體。The camera system of claim 1, wherein the camera device further comprises: a second housing disposed around the first housing to form between the first housing and the second housing An accommodating space; and a cooling gas supply device disposed on the second housing for providing a cooling gas into the accommodating space to reduce the temperature of the first housing and the second housing Wherein the cooling gas supply device is in communication with the heat exchange device to provide the cooling gas using the ambient air that is cooled. 如申請專利範圍第2項所述之攝像系統,其中該攝像裝置更包含至少一散熱片,設置於該第二殼體之內側壁上,並於該容置空間中延伸。The camera system of claim 2, wherein the camera device further comprises at least one heat sink disposed on the inner side wall of the second housing and extending in the accommodating space. 如申請專利範圍第1項所述之攝像系統,更包含:一隔熱擋板,具有一開口;以及一隔熱台座,用以支撐該攝像裝置,以使該攝像裝置穿設於該開口中。The camera system of claim 1, further comprising: a heat insulating baffle having an opening; and an insulating pedestal for supporting the camera device to allow the camera device to pass through the opening . 如申請專利範圍第1項所述之攝像系統,其中該熱交換裝置包含:一抽氣機,用以從一外部環境中抽取該環境空氣:一過濾器,用以濾除該環境空氣中的粉塵;以及一冷凝器,用以利用一冷媒來冷卻該環境空氣。The camera system of claim 1, wherein the heat exchange device comprises: an air extractor for extracting the ambient air from an external environment: a filter for filtering the ambient air Dust; and a condenser for cooling the ambient air with a refrigerant. 一種燒結設備,包含:一燒結機台,用以將一燒結原料燒結成一燒結礦;以及一攝像系統,用以拍攝該燒結礦之影像,其中該攝像系統包含:一攝像裝置,包含:一第一殼體,具有一腔室,其中該腔室具有一開口;一透明擋板,設置於該腔室之該開口處;一攝像單元,設置於該腔室中,用以透過該透明擋板來拍攝該燒結礦之影像;以及至少一導流片,設置該透明擋板上,且位於該腔室外;一潔淨氣體供應裝置,設置於該第一殼體上,用以提供一潔淨氣體至該腔室中,其中該透明擋板與該至少一導流片係形成至少一氣體流道,以使該潔淨氣體通過該至少一氣體流道而流出該腔室外,並清除附著在該透明擋板上之粉塵;一熱交換裝置,用以冷卻一環境空氣來提供該潔淨氣體至該潔淨氣體供應裝置;以及一影像處理系統,電性連接至該攝像單元,以接收該燒結礦之影像,並根據該燒結礦之影像來計算出該燒結礦之一紅熱帶的外形。A sintering apparatus comprising: a sintering machine for sintering a sintering raw material into a sintered ore; and a camera system for capturing an image of the sintered ore, wherein the imaging system comprises: a camera device comprising: The first housing has a chamber, wherein the chamber has an opening; a transparent baffle is disposed at the opening of the chamber; and a camera unit is disposed in the chamber for transmitting the transparent block a plate to capture an image of the sinter; and at least one baffle disposed on the transparent baffle and located outside the cavity; a clean gas supply device disposed on the first casing for providing a clean gas In the chamber, the transparent baffle and the at least one flow guiding sheet form at least one gas flow path, so that the clean gas flows out of the cavity through the at least one gas flow path, and is removed from the transparent a dust on the baffle; a heat exchange device for cooling an ambient air to supply the clean gas to the clean gas supply device; and an image processing system electrically connected to the camera unit for receiving Sintered ore of the image, and calculates the shape of one of the red tropical sintered ore according to the image of the sinter. 如申請專利範圍第6項所述之燒結設備,其中該攝像裝置更包含:一第二殼體,繞設於該第一殼體,以於該第一殼體和該第二殼體間形成有一容置空間;以及一冷卻氣體供應裝置,設置於該第二殼體上,用以提供一冷卻氣體至該容置空間內,以降低該第一殼體和該第二殼體之溫度,其中該冷卻氣體供應裝置係連通至該熱交換裝置,以利用被冷卻之該環境空氣來提供該冷卻氣體。The sintering apparatus of claim 6, wherein the camera device further comprises: a second housing disposed around the first housing to form between the first housing and the second housing An accommodating space; and a cooling gas supply device disposed on the second housing for providing a cooling gas into the accommodating space to reduce the temperature of the first housing and the second housing Wherein the cooling gas supply device is in communication with the heat exchange device to provide the cooling gas using the ambient air that is cooled. 如申請專利範圍第7項所述之燒結設備,其中該攝像裝置更包含至少一散熱片,設置於該第二殼體之內側壁上,並於該容置空間中延伸。The sintering device of claim 7, wherein the camera device further comprises at least one heat sink disposed on the inner side wall of the second casing and extending in the accommodating space. 如申請專利範圍第6項所述之燒結設備,其中該攝像裝置更包含:一隔熱擋板,具有一開口;以及一隔熱台座,用以支撐該攝像裝置,以使該攝像裝置穿設於該開口中。The sintering device of claim 6, wherein the camera device further comprises: a heat insulating baffle having an opening; and an insulating pedestal for supporting the camera device to allow the camera device to be worn In the opening. 如申請專利範圍第6項所述之燒結設備,其中該熱交換裝置包含:一抽氣機,用以從一外部環境中抽取該環境空氣:一過濾器,用以濾除該環境空氣中的粉塵;以及一冷凝器,用以利用一冷媒來冷卻該環境空氣。The sintering apparatus of claim 6, wherein the heat exchange device comprises: an air extractor for extracting the ambient air from an external environment: a filter for filtering the ambient air Dust; and a condenser for cooling the ambient air with a refrigerant.
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TWI513948B (en) * 2013-03-29 2015-12-21 China Steel Corp Control system and method for feeding materials in sinter machine
CN108195201B (en) * 2017-11-23 2023-10-27 中冶长天国际工程有限责任公司 Self-adaptive control type gas injection device and method based on charge level video recognition
CN112738376B (en) * 2020-12-30 2022-11-18 徐州佳悦阳电力科技有限公司 Monitoring device and monitoring method for monitoring sintering machine kiln surface

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CN101726491A (en) * 2008-10-28 2010-06-09 鞍钢股份有限公司 Method and device for automatically acquiring dynamic image of tail section of sintering machine

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