TWI420643B - Chip having tsv's, its forming method and a chip stack utilizing the chip - Google Patents

Chip having tsv's, its forming method and a chip stack utilizing the chip Download PDF

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Publication number
TWI420643B
TWI420643B TW097149046A TW97149046A TWI420643B TW I420643 B TWI420643 B TW I420643B TW 097149046 A TW097149046 A TW 097149046A TW 97149046 A TW97149046 A TW 97149046A TW I420643 B TWI420643 B TW I420643B
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wafer
opening
holes
end faces
bumps
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TW097149046A
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Chinese (zh)
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TW201025544A (en
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ming yao Chen
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Powertech Technology Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/0401Bonding areas specifically adapted for bump connectors, e.g. under bump metallisation [UBM]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/05Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
    • H01L2224/0554External layer
    • H01L2224/0556Disposition
    • H01L2224/05571Disposition the external layer being disposed in a recess of the surface
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L2224/13Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
    • H01L2224/13001Core members of the bump connector
    • H01L2224/13005Structure
    • H01L2224/13009Bump connector integrally formed with a via connection of the semiconductor or solid-state body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L2224/13Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
    • H01L2224/13001Core members of the bump connector
    • H01L2224/1302Disposition
    • H01L2224/13025Disposition the bump connector being disposed on a via connection of the semiconductor or solid-state body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16135Disposition the bump connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/16145Disposition the bump connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being stacked
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA

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  • Wire Bonding (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)

Description

具有矽穿孔之晶片結構、形成方法以及使用該晶片結構之堆疊構造Wafer structure with germanium perforation, method of forming, and stacked structure using the same

本發明係有關於半導體裝置,特別係有關於一種具有矽穿孔之晶片結構、形成方法以及使用該晶片結構之堆疊構造。The present invention relates to semiconductor devices, and more particularly to a wafer structure having germanium perforations, a method of forming the same, and a stacked structure using the wafer structure.

在半導體產業中,半導體封裝構造的生產,主要分為三個階段:晶圓的製造、晶片結構的形成以及晶片結構的封裝等。其中,晶片結構之形成係使一空白晶圓經過電路設計、電路製作以及切割晶圓等步驟而完成。而晶片結構與其他元件之間的電性連接方式通常採用打線方式或是凸塊接合。由於電子產品朝向輕薄短小化與高密度積體電路發展已成為現今趨勢。為了增加或擴充產品之功能或記憶體容量,通常會在一封裝構造內堆疊多個晶片結構。為了電性連接兩或多個堆疊之晶片結構,通常會使用具有凸塊之晶片結構作覆晶接合,使堆疊晶片結構之間的高度可低於採用打線方式之堆疊晶片結構之間的高度。一般而言,凸塊係形成於晶片結構之主動表面並為銲料材質,在回焊時會形成球狀,然在焊接或高溫環境下時銲料凸塊會有擴散性或是在熱環循的應力累積下而產生斷裂,造成電氣訊號傳遞失敗。此外,由於晶片結構與晶片結構之間的接合係藉由球形之銲料凸塊,故難以達到微間距凸塊配置,也無法在受限的封裝厚度中堆疊更多的晶片結構。In the semiconductor industry, the production of semiconductor package structures is mainly divided into three stages: wafer fabrication, wafer structure formation, and wafer structure packaging. The formation of the wafer structure is completed by a blank wafer through steps of circuit design, circuit fabrication, and wafer dicing. The electrical connection between the wafer structure and other components is usually done by wire bonding or bump bonding. The development of electronic products towards thin and light and high-density integrated circuits has become a trend today. In order to increase or expand the functionality or memory capacity of a product, multiple wafer structures are typically stacked within a package configuration. In order to electrically connect two or more stacked wafer structures, a wafer structure having bumps is typically used for flip chip bonding such that the height between the stacked wafer structures can be lower than the height between stacked wafer structures in a wire bonding manner. Generally, the bumps are formed on the active surface of the wafer structure and are made of solder, which will form a spherical shape during reflow, but the solder bumps may be diffused or thermally circulated during soldering or high temperature environments. The stress is accumulated and the fracture occurs, causing the electrical signal transmission to fail. In addition, since the bond between the wafer structure and the wafer structure is made of spherical solder bumps, it is difficult to achieve a fine pitch bump configuration, and it is also impossible to stack more wafer structures in a limited package thickness.

為了解決上述之問題,本發明之主要目的係在於提供一種具有矽穿孔之晶片結構,藉以增加柱狀凸塊之固著強度與較佳的銲料咬合之特性,以避免凸塊脫落或斷裂。In order to solve the above problems, the main object of the present invention is to provide a wafer structure having a ruthenium perforation, thereby increasing the fixing strength of the columnar bumps and the characteristics of better solder nip to avoid the detachment or breakage of the bumps.

本發明之次一目的係在於提供一種具有矽穿孔之晶片結構,能避免銲料在晶片主動面之擴散污染,進而達成在晶片堆疊間隙中能採用以銲料接合的微間距凸塊配置,以降低製造成本。A second object of the present invention is to provide a wafer structure having a ruthenium perforation, which can prevent diffusion of solder on the active surface of the wafer, thereby achieving a solder joint fine pitch bump arrangement in the wafer stack gap to reduce manufacturing. cost.

本發明之另一目的係在於提供一種具有矽穿孔之晶片結構,可維持多顆晶片結構在以覆晶接合進行堆疊時之水平度,以達到高品質與高密度晶片堆疊。Another object of the present invention is to provide a wafer structure having a ruthenium perforation that maintains the level of stacking of a plurality of wafer structures in a flip chip bond to achieve high quality and high density wafer stacking.

本發明的目的及解決其技術問題是採用以下技術方案來實現的。本發明揭示一種具有矽穿孔之晶片結構,主要包含一晶片本體、兩個或兩個以上貫穿孔以及兩個或兩個以上柱狀凸塊。該晶片本體係具有一第一表面與一第二表面。該些貫穿孔係貫穿由該晶片本體之該第一表面至該第二表面,每一貫穿孔係具有一位於該第一表面之第一開口、一位於該第二表面之第二開口以及一位於該第一開口與該第二開口之間之縮口,其中該縮口係小於該第一開口並且小於該第二開口。該些柱狀凸塊以對準該些貫穿孔的方式卡接於該晶片本體,每一柱狀凸塊係具有一第一端面與一第二端面,其中該些柱狀凸塊係突出於該第一表面,以使該些第一端面係遠離對應之該第一開口,並且該些柱狀凸塊係延伸經過對應之該些縮口,以使該些第二端面係鄰近但不超過對應之該第二開口。本發明還揭示前述的晶片結構之形成方法。The object of the present invention and solving the technical problems thereof are achieved by the following technical solutions. The invention discloses a wafer structure having a crucible perforation, which mainly comprises a wafer body, two or more through holes and two or more columnar bumps. The wafer system has a first surface and a second surface. The through holes extend through the first surface to the second surface of the wafer body, each through hole having a first opening at the first surface, a second opening at the second surface, and a second opening a constriction between the first opening and the second opening, wherein the constriction is smaller than the first opening and smaller than the second opening. The columnar bumps are coupled to the wafer body in such a manner as to be aligned with the through holes, each of the columnar bumps having a first end surface and a second end surface, wherein the columnar bumps protrude from The first surface is configured to move the first end faces away from the corresponding first openings, and the columnar bumps extend through the corresponding recesses such that the second end faces are adjacent but not exceeding Corresponding to the second opening. The present invention also discloses the aforementioned method of forming a wafer structure.

本發明的目的及解決其技術問題還可採用以下技術措施進一步實現。The object of the present invention and solving the technical problems thereof can be further achieved by the following technical measures.

在前述的晶片結構中,該些貫穿孔由該第一開口與該第二開口至該縮口之側壁係可為傾斜,以使該些貫穿孔為沙漏狀。In the above-mentioned wafer structure, the through holes may be inclined from the first opening and the second opening to the side wall of the constriction, so that the through holes are hourglass-shaped.

在前述的晶片結構中,可另包含複數個銲料,係接合於該些第一端面。In the foregoing wafer structure, a plurality of solders may be further included to be bonded to the first end faces.

在前述的晶片結構中,該第二端面係可介於該縮口與該第二開口之間。In the aforementioned wafer structure, the second end face may be interposed between the constriction and the second opening.

在前述的晶片結構中,該第二端面係可對齊於該第二開口。In the foregoing wafer structure, the second end face can be aligned with the second opening.

在前述的晶片結構中,該些柱狀凸塊之材質係可為可電鍍形成之金屬。In the foregoing wafer structure, the material of the columnar bumps may be metal formed by electroplating.

在前述的晶片結構中,該第一表面係可為一主動表面。In the foregoing wafer structure, the first surface system can be an active surface.

本發明還揭示使用前述的晶片結構之堆疊構造,主要包含複數個前述的晶片結構以及一基板,藉由該些貫穿孔垂直對準的方式,該些晶片結構係堆疊設置於該基板之一上表面。The present invention also discloses a stacked structure using the foregoing wafer structure, which mainly includes a plurality of the foregoing wafer structures and a substrate, and the wafer structures are stacked on one of the substrates by means of the vertical alignment of the through holes. surface.

由以上技術方案可以看出,本發明之具有矽穿孔之晶片結構、形成方法以及使用該晶片結構之堆疊構造,具有以下優點與功效:It can be seen from the above technical solutions that the wafer structure, the forming method and the stacked structure using the same have the following advantages and effects:

一、可藉由晶片貫穿孔之特殊設計以及貫穿孔與柱狀凸塊之間的特定卡接組合作為其中一技術手段,能使得柱狀凸塊能卡接於晶片本體,增加柱狀凸塊之固著強度與較佳的銲料咬合之特性,以避免凸塊由晶片本體產生脫落或斷裂。1. A special design of the through-wafer through hole and a specific snap-fit combination between the through-hole and the stud bump can be used as one of the technical means, so that the stud bump can be stuck to the wafer body, and the stud bump is added. The bond strength is better than the better solder bite to avoid the bumps from being detached or broken by the wafer body.

二、可藉由柱狀凸塊之兩端面於晶片本體之形成位置作為其中一技術手段,能避免銲料在晶片主動面之擴散污染,進而達成在晶片堆疊間隙中能採用以銲料接合的微間距凸塊配置,以降低製造成本。2. The formation position of the end faces of the columnar bumps on the wafer body can be used as one of the technical means to avoid diffusion and contamination of the solder on the active surface of the wafer, thereby achieving the use of solder-bonded micro-pitch in the wafer stack gap. Bump configuration to reduce manufacturing costs.

三、可藉由柱狀凸塊之突出部分用以限定堆疊晶片結構之間的間隙作為其中一技術手段,故可控制晶片結構在堆疊時之水平度,並達到高密度晶片堆疊與較佳的封裝品質。Third, the protruding portion of the stud bump can be used to define the gap between the stacked wafer structures as one of the technical means, so that the level of the wafer structure during stacking can be controlled, and the high-density wafer stack can be achieved and the better Package quality.

四、可藉由多個堆疊之晶片結構之特定結合方式作為其中一技術手段,能在多顆晶片結構之間形成等高之應力阻傳界面,解決因晶片結構與封裝材料之間熱膨脹係數差異所產生應力集中之問題。Fourth, a specific combination of a plurality of stacked wafer structures can be used as one of the technical means to form a uniform stress blocking interface between the plurality of wafer structures, thereby solving the difference in thermal expansion coefficient between the wafer structure and the packaging material. The problem of stress concentration generated.

以下將配合所附圖示詳細說明本發明之實施例,然應注意的是,該些圖示均為簡化之示意圖,僅以示意方法來說明本發明之基本架構或實施方法,故僅顯示與本案有關之元件與組合關係,圖中所顯示之元件並非以實際實施之數目、形狀、尺寸做等比例繪製,某些尺寸比例與其他相關尺寸比例或已誇張或是簡化處理,以提供更清楚的描述。實際實施之數目、形狀及尺寸比例為一種選置性之設計,詳細之元件佈局可能更為複雜。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings in which FIG. The components and combinations related to this case, the components shown in the figure are not drawn in proportion to the actual number, shape and size of the actual implementation. Some size ratios are proportional to other related sizes or have been exaggerated or simplified to provide clearer description of. The actual number, shape and size ratio of the implementation is an optional design, and the detailed component layout may be more complicated.

依據本發明之第一具體實施例,一種具有矽穿孔之晶片結構舉例說明於第1圖之截面示意圖。該晶片結構100主要包含一晶片本體110、兩個或兩個以上貫穿孔120以及兩個或兩個以上柱狀凸塊130。該晶片本體110係具有一第一表面111與一第二表面112。通常該晶片本體110係由一晶圓(圖中未繪出)分割而成的,其形狀係為矩形粒塊或方形粒塊,其材質係為半導體。在本實施例中,該第一表面111係可為一主動表面,該第二表面112則為一背面。在此所指「主動表面」係為在晶圓製程中用以形成所需的積體電路元件之表面。較佳地,該第二表面112係是不薄化而使該晶片本體110之厚度保持在一般晶圓切割後之晶片厚度,約在釐米等級,例如0.1至10釐米(mm),常見厚度約為1釐米。In accordance with a first embodiment of the present invention, a wafer structure having a crucible is illustrated in a cross-sectional view of FIG. The wafer structure 100 mainly includes a wafer body 110, two or more through holes 120, and two or more columnar bumps 130. The wafer body 110 has a first surface 111 and a second surface 112. Generally, the wafer body 110 is divided into a wafer (not shown), and the shape is a rectangular block or a square block, and the material is a semiconductor. In this embodiment, the first surface 111 can be an active surface, and the second surface 112 is a back surface. The term "active surface" as used herein refers to the surface used to form the desired integrated circuit components in a wafer process. Preferably, the second surface 112 is not thinned to maintain the thickness of the wafer body 110 at a wafer thickness after a general wafer dicing, about a centimeter level, for example, 0.1 to 10 centimeters (mm), and a common thickness. It is 1 cm.

請參閱第1圖所示,該些貫穿孔120係貫穿由該晶片本體110之該第一表面111至該第二表面112。該些貫穿孔120之形成係可採用可調整孔徑之特殊機械鑽孔、雷射或蝕刻技術完成。每一貫穿孔120係具有一位於該第一表面111之第一開口121、一位於該第二表面112之第二開口122以及一位於該第一開口121與該第二開口122之間之縮口123,其中該縮口123係小於該第一開口121並且小於該第二開口122,以構成固定凸塊之卡榫結構。而該第一開口121之孔徑大小係相當於該些貫穿孔120佔去該第一表面111之面積,該第二開口122之孔徑大小係相當於該些貫穿孔120佔去該第二表面112之面積。該第一開口121係可與該第二開口122具有相同孔徑。在本實施例中,該些貫穿孔120由該第一開口121與該第二開口122至該縮口123之側壁係可為傾斜,以使該些貫穿孔120為沙漏狀。上述之側壁係可以可調焦距之雷射鑽孔或是非等向性蝕刻(anisotropic etching)方式達成。Referring to FIG. 1 , the through holes 120 extend through the first surface 111 to the second surface 112 of the wafer body 110 . The formation of the through holes 120 can be accomplished by special mechanical drilling, laser or etching techniques with adjustable apertures. Each of the through holes 120 has a first opening 121 on the first surface 111 , a second opening 122 on the second surface 112 , and a constriction between the first opening 121 and the second opening 122 . 123, wherein the constriction 123 is smaller than the first opening 121 and smaller than the second opening 122 to form a latch structure for fixing the bump. The aperture size of the first opening 121 is equivalent to the area of the through hole 120 occupying the first surface 111. The aperture size of the second opening 122 corresponds to the through holes 120 occupying the second surface 112. The area. The first opening 121 can have the same aperture as the second opening 122. In this embodiment, the through holes 120 may be inclined by the first opening 121 and the second opening 122 to the sidewall of the cutout 123 such that the through holes 120 are hourglass-shaped. The sidewalls described above can be achieved by laser drilling with adjustable focal length or by an anisotropic etching.

請參閱第1圖所示,藉由該些貫穿孔120的形狀,該些柱狀凸塊130以對準該些貫穿孔120的方式卡接於該晶片本體110。該些柱狀凸塊130係作為該晶片結構100對外堆疊連接之電極。每一柱狀凸塊130係具有一第一端面131與一第二端面132。每一柱狀凸塊130之該第一端面131與該第二端面132係可互為平行向。其中,該些柱狀凸塊130係突出於該第一表面111,以使該些第一端面131係遠離對應之該第一開口121。也就是說,該些柱狀凸塊130之該些第一端面131至該晶片本體110之該第一表面111之距離為該些柱狀凸塊130之突出高度。該些柱狀凸塊130係延伸經過對應之該些縮口123,以使該些第二端面132係鄰近但不超過對應之該第二開口122。也就是說,該些柱狀凸塊130之該些第二端面132至該晶片本體110之該第一表面111之距離為該些柱狀凸塊130之嵌埋深度。在本實施例中,該第二端面132係可介於該縮口123與該第二開口122之間,即形成為凹入電極,具有收容銲料以防止擴散污染之功效。該些柱狀凸塊130之材質係可為可電鍍形成之金屬。在本實施例中,該些柱狀凸塊130之材質係可為銅,以發揮間隙維持之作用並具有低成本優勢。較佳地,每一貫穿孔120之側壁係可形成有一金屬層124,可沉積形成,以增加對該些柱狀凸塊130的固著力並作為電鍍種子層。該金屬層124係可選用於銅、鎳金、錫、鎳鈀金、錫鉛、銀、錫鉍之其中之一。Referring to FIG. 1 , the columnar bumps 130 are latched to the wafer body 110 by aligning the through holes 120 . The stud bumps 130 serve as electrodes for the wafer structure 100 to be externally stacked. Each of the stud bumps 130 has a first end surface 131 and a second end surface 132. The first end surface 131 and the second end surface 132 of each of the stud bumps 130 may be parallel to each other. The columnar bumps 130 protrude from the first surface 111 such that the first end faces 131 are away from the corresponding first openings 121. That is, the distance from the first end faces 131 of the stud bumps 130 to the first surface 111 of the wafer body 110 is the protruding height of the stud bumps 130. The columnar bumps 130 extend through the corresponding constrictions 123 such that the second end faces 132 are adjacent to each other but do not exceed the corresponding second openings 122. That is, the distance from the second end faces 132 of the stud bumps 130 to the first surface 111 of the wafer body 110 is the embedding depth of the stud bumps 130. In this embodiment, the second end surface 132 is interposed between the constricted portion 123 and the second opening 122, that is, formed as a concave electrode, and has the effect of accommodating solder to prevent diffusion contamination. The material of the columnar bumps 130 may be metal formed by electroplating. In this embodiment, the material of the columnar bumps 130 may be copper to play the role of gap maintenance and have a low cost advantage. Preferably, a sidewall of each of the through holes 120 is formed with a metal layer 124 which can be deposited to increase the adhesion to the pillar bumps 130 and serve as a plating seed layer. The metal layer 124 is optionally used for one of copper, nickel gold, tin, nickel palladium gold, tin lead, silver, and tin antimony.

請參閱第1圖所示,在本實施例中,該晶片結構100可另包含複數個銲料140,係接合於該些第一端面131,故與該第一表面111有一高度差,不會直接污染到該晶片本體110。該晶片結構100係可藉由該些銲料140對外電性連接至一基板20或另一晶片結構100(如第3圖所示)。As shown in FIG. 1 , in the embodiment, the wafer structure 100 may further include a plurality of solders 140 bonded to the first end faces 131 , so that there is a height difference from the first surface 111, which is not directly The wafer body 110 is contaminated. The wafer structure 100 can be externally electrically connected to a substrate 20 or another wafer structure 100 by the solders 140 (as shown in FIG. 3).

由上述可知,可利用該些縮口123之設計能在每一貫穿孔120內形成孔徑收斂之變化,能使形成在該些貫穿孔120內之該些柱狀凸塊130卡接於該晶片本體110。進一步結合該些柱狀凸塊130局部嵌埋之組合方式,達到增加該些柱狀凸塊130之固著強度與提供較佳的銲料咬合之特性,以避免凸塊脫落或斷裂。其次,可藉由該些柱狀凸塊130之兩端面131與132於該晶片本體110之形成位置,能避免該些銲料140在晶片主動面之擴散污染,進而達成在晶片堆疊間隙中能採用以銲料接合的微間距凸塊配置,以降低製造成本。此外,由於些柱狀凸塊130之突出部分可維持晶片結構100在堆疊時之水平度,故能達到高品質與高密度晶片堆疊。As can be seen from the above, the design of the recesses 123 can form a change in the aperture convergence in each of the through holes 120, so that the columnar bumps 130 formed in the through holes 120 can be engaged with the wafer body. 110. Further, in combination with the partial embedding of the columnar bumps 130, the bonding strength of the columnar bumps 130 is increased to provide better solder bite characteristics to prevent the bumps from falling off or breaking. Then, by forming the positions of the end faces 131 and 132 of the columnar bumps 130 on the wafer body 110, the diffusion of the solder 140 on the active surface of the wafer can be avoided, thereby achieving the use in the wafer stack gap. Solder-bonded micro pitch bumps are configured to reduce manufacturing costs. In addition, since the protruding portions of the columnar bumps 130 can maintain the level of the wafer structure 100 at the time of stacking, high quality and high density wafer stacking can be achieved.

本發明進一步說明前述晶片結構100之形成方法例舉說明於第2A至2G圖之方法中元件截面示意圖。The present invention further illustrates a method of forming the wafer structure 100 as exemplified in a cross-sectional view of the element in the method of FIGS. 2A to 2G.

首先,請參閱第2A圖所示,提供上述之晶片本體110,該晶片本體110係具有一第一表面111與一第二表面112。該晶片本體110可形成於一晶圓中。First, as shown in FIG. 2A, the above-described wafer body 110 is provided. The wafer body 110 has a first surface 111 and a second surface 112. The wafer body 110 can be formed in a wafer.

接著,請參閱第2B圖所示,針對每一晶片本體110鑽設兩個或兩個以上貫穿孔120,該些貫穿孔120係貫穿由該晶片本體110之該第一表面111至該第二表面112。每一貫穿孔120係具有一位於該第一表面111之第一開口121、一位於該第二表面112之第二開口122以及一位於該第一開口121與該第二開口122之間之縮口123,其中該縮口123係小於該第一開口121並且小於該第二開口122。在本實施例中,該些貫穿孔120由該第一開口121與該第二開口122至該縮口123之側壁係可為傾斜,其形成方法係可選自於旋轉雷射光之切割、散聚焦雷射光調整之切割及蝕刻不足之其中之一。在鑽設該些貫穿孔120後,利用無電電鍍或氣相沉積技術,使一金屬層124形成於該些貫穿孔120之側壁,並在該晶片本體110之該第一表面111形成電鍍種子層125,以利於進行後續之電鍍製程。Next, as shown in FIG. 2B , two or more through holes 120 are drilled for each of the wafer bodies 110 , and the through holes 120 extend through the first surface 111 to the second of the wafer body 110 . Surface 112. Each of the through holes 120 has a first opening 121 on the first surface 111 , a second opening 122 on the second surface 112 , and a constriction between the first opening 121 and the second opening 122 . 123, wherein the constriction 123 is smaller than the first opening 121 and smaller than the second opening 122. In this embodiment, the through holes 120 may be inclined by the first opening 121 and the second opening 122 to the sidewall of the narrowing 123, and the forming method may be selected from the cutting and scattering of the rotating laser light. Focusing on one of the cutting and etching deficiencies of laser light adjustment. After the through holes 120 are drilled, a metal layer 124 is formed on the sidewalls of the through holes 120 by electroless plating or vapor deposition, and a plating seed layer is formed on the first surface 111 of the wafer body 110. 125, in order to facilitate the subsequent electroplating process.

之後,設置兩個或兩個以上柱狀凸塊130,以對準該些貫穿孔120的方式卡接於該晶片本體110。該些柱狀凸塊130之細部形成過程請參閱第2C至2F圖。在本實施例中,該些柱狀凸塊130之設置步驟係可包含一道雙面電鍍步驟(如第2D圖所示),並在該雙面電鍍步驟中形成該些第二端面132。請參閱第2C及2D圖所示,在該雙面電鍍步驟中令一第一乾膜11覆蓋該第一表面111並予以圖案化,令一第二乾膜12覆蓋該第二表面112並予以圖案化。具體而言,請參閱第2C圖所示,在形成該些貫穿孔120之後以及形成該些第二端面132之前,先貼覆該第一乾膜11於該晶片本體110之該第一表面111,並覆蓋該電鍍種子層125,並貼覆該第二乾膜12於該晶片本體110之該第二表面112。並採用曝光顯影技術,以圖案化該第一乾膜11與該第二乾膜12。已圖案化之該第一乾膜11具有複數個孔洞13,係顯露該些第一開口121,已圖案化之該第二乾膜12具有複數個孔洞14,係顯露該些第二開口122,再進行雙面電鍍。請再參閱第2D圖所示,在雙面電鍍過程方式,形成複數個電鍍金屬133(即構成該些柱狀凸塊130之一部位)於該些貫穿孔120內。在本實施例中,該些電鍍金屬133係半填滿該些貫穿孔120,特別是阻塞了該些縮口123,其中所形成之該些第二端面132係介於該些縮口123與該第二開口122之間。Thereafter, two or more columnar bumps 130 are disposed to be engaged with the wafer body 110 in such a manner as to be aligned with the through holes 120. For the details of the formation of the stud bumps 130, please refer to Figures 2C to 2F. In this embodiment, the step of disposing the columnar bumps 130 may include a double-sided plating step (as shown in FIG. 2D), and the second end faces 132 are formed in the double-sided plating step. Referring to FIGS. 2C and 2D, in the double-sided plating step, a first dry film 11 is covered and patterned, so that a second dry film 12 covers the second surface 112 and is Patterned. Specifically, as shown in FIG. 2C , the first dry film 11 is attached to the first surface 111 of the wafer body 110 after the through holes 120 are formed and before the second end faces 132 are formed. And covering the plating seed layer 125 and attaching the second dry film 12 to the second surface 112 of the wafer body 110. The first dry film 11 and the second dry film 12 are patterned by exposure development techniques. The patterned first dry film 11 has a plurality of holes 13 for exposing the first openings 121. The patterned second dry film 12 has a plurality of holes 14 for revealing the second openings 122. Double-sided plating is performed. Referring to FIG. 2D again, in the double-sided plating process, a plurality of plating metals 133 (that is, a portion constituting the columnar bumps 130) are formed in the through holes 120. In this embodiment, the plating metal 133 half fills the through holes 120, and particularly blocks the cutouts 123. The second end surfaces 132 formed are interposed between the cutouts 123 and Between the second openings 122.

在本實施例中,該些柱狀凸塊130之設置步驟係可包含一道單面電鍍步驟(如第2E圖所示),並在該單面電鍍步驟中形成該些第一端面131。該單面電鍍步驟係執行在該雙面電鍍步驟之後。請參閱第2E圖所示,該第一乾膜11與該第二乾膜12更使用於該單面電鍍步驟中,並且該單面電鍍步驟中令光阻劑15預先填入於該已圖案化第二乾膜12之孔洞14,以覆蓋該些顯露之第二端面132。請參閱第2D及2E圖所示,在該些電鍍金屬133上持續進行電鍍,以構成該些柱狀凸塊130並形成該些第一端面131,故該些柱狀凸塊130能突出於該第一表面111。之後,去除該第一乾膜11與該第二乾膜12。如第2F圖所示,去除之後能顯露該些柱狀凸塊130突出於該第一表面111之側壁以及該些第二端面132,以完成該些柱狀凸塊130之設置步驟。此外,在該些柱狀凸塊130之設置步驟之後,另包含一蝕刻步驟,以除去在第一表面111上之該電鍍種子層125,以製得如第2G圖所示之結構。在本實施例中,該方法可另包含一步驟,形成複數個銲料140於該些第一端面131(如第1圖所示),以作為對外電性接合之媒介。In this embodiment, the step of disposing the columnar bumps 130 may include a single-sided plating step (as shown in FIG. 2E), and the first end faces 131 are formed in the single-sided plating step. This single-sided plating step is performed after the double-sided plating step. Referring to FIG. 2E, the first dry film 11 and the second dry film 12 are used in the single-sided plating step, and the photoresist 15 is pre-filled in the single-sided plating step. The holes 14 of the second dry film 12 are formed to cover the exposed second end faces 132. Referring to FIGS. 2D and 2E , electroplating is continuously performed on the electroplated metal 133 to form the stud bumps 130 and the first end faces 131 are formed. Therefore, the stud bumps 130 can protrude from The first surface 111. Thereafter, the first dry film 11 and the second dry film 12 are removed. As shown in FIG. 2F, after the removal, the pillar bumps 130 are protruded from the sidewalls of the first surface 111 and the second end surfaces 132 to complete the step of disposing the pillar bumps 130. In addition, after the step of disposing the columnar bumps 130, an etching step is further included to remove the plating seed layer 125 on the first surface 111 to obtain a structure as shown in FIG. 2G. In this embodiment, the method may further include a step of forming a plurality of solders 140 on the first end faces 131 (as shown in FIG. 1) as a medium for external electrical bonding.

本發明還揭示使用前述的晶片結構100之堆疊構造舉例說明於第3圖之截面示意圖。該堆疊構造主要包含複數個前述的晶片結構100以及一基板20。該基板20係具有一上表面21以及一相對之下表面22,其中該上表面21係設有複數個接墊23。藉由該些貫穿孔120垂直對準的方式,該些晶片結構100係堆疊設置於該基板20之該上表面21之上。具體而言,位於最下方之晶片結構100係以該些柱狀凸塊130之該些第一端面131朝向該基板20之該上表面21之方式表面接合於該基板20上,利用該些銲料140連接該些柱狀凸塊130與該些接墊23,以使位於下方之晶片結構100與該基板20電性互連。堆疊在下方晶片結構100之上的其餘晶片結構100係可為同向堆疊,藉由該些銲料140達到晶片結構100之間的電性互連,其中該些銲料140可更填入凹入狀之該些第二端面132。在本實施例中,該堆疊構造可另包含有一封膠體30,係形成於該基板20之該上表面21,以密封該些晶片結構100。較佳地,該封膠體30更填入該些晶片結構100之間的間隙,並配合該些柱狀凸塊130之突出部作為間隙維持,以在該些晶片結構100之間形成等高之應力阻傳界面之技術手段之一,能解決因該些晶片結構100與封裝材料(封膠體30)之間熱膨脹係數差異所產生應力集中之問題。此外,該堆疊構造可另包含有複數個外接端子40,係接合於該基板20之該下表面22,以供該堆疊構造接合至一外部印刷電路板(圖中未繪出)。The present invention also discloses a schematic cross-sectional view of the third embodiment using the stacked structure of the wafer structure 100 described above. The stacked structure mainly comprises a plurality of the aforementioned wafer structures 100 and a substrate 20. The substrate 20 has an upper surface 21 and an opposite lower surface 22, wherein the upper surface 21 is provided with a plurality of pads 23. The plurality of wafer structures 100 are stacked on the upper surface 21 of the substrate 20 by the vertical alignment of the through holes 120. Specifically, the lowermost wafer structure 100 is surface-bonded to the substrate 20 such that the first end faces 131 of the stud bumps 130 face the upper surface 21 of the substrate 20, using the solder. The pillar bumps 130 and the pads 23 are connected to electrically interconnect the underlying wafer structure 100 and the substrate 20 . The remaining wafer structures 100 stacked on the lower wafer structure 100 can be stacked in the same direction, and the solder 140 can reach the electrical interconnection between the wafer structures 100, wherein the solders 140 can be further filled with recesses. The second end faces 132. In this embodiment, the stacked structure may further include a glue body 30 formed on the upper surface 21 of the substrate 20 to seal the wafer structures 100. Preferably, the encapsulant 30 further fills the gap between the wafer structures 100 and is supported as a gap with the protrusions of the columnar bumps 130 to form a contour between the wafer structures 100. One of the technical means of the stress-blocking interface can solve the problem of stress concentration caused by the difference in thermal expansion coefficient between the wafer structure 100 and the encapsulating material (the encapsulant 30). In addition, the stacked configuration may further include a plurality of external terminals 40 bonded to the lower surface 22 of the substrate 20 for bonding the stacked structure to an external printed circuit board (not shown).

由上述可知,利用該些晶片結構100之該些柱狀凸塊130之設計以及在堆疊時位於上方之晶片結構100之該些銲料140能嵌藏於位於下方之晶片結構100之該些貫穿孔120內,能有效接合上、下晶片結構100並增加咬合度。更可藉由該些柱狀凸塊130之突出部分用以限定堆疊晶片結構100之間的間隙,並使在晶片接合時能仍可維持堆疊晶片結構100之間的間隙,故可控制該晶片結構100在堆疊時之水平度,並達到高密度晶片堆疊與較佳的封裝品質。It can be seen from the above that the design of the columnar bumps 130 of the wafer structures 100 and the solders 140 of the wafer structure 100 located above during the stacking can be embedded in the through holes of the underlying wafer structure 100. Within 120, the upper and lower wafer structures 100 can be effectively joined and the degree of occlusion can be increased. Further, the protruding portions of the columnar bumps 130 can be used to define the gap between the stacked wafer structures 100, and the gap between the stacked wafer structures 100 can be maintained even when the wafers are bonded, so that the wafer can be controlled. The level of structure 100 is at the time of stacking and achieves high density wafer stacking with better package quality.

依據本發明之第二具體實施例,另一種具有矽穿孔之晶片結構舉例說明於第4圖之截面示意圖。該晶片結構200所包含之主要元件係與第一具體實施例的晶片本體110、貫穿孔120以及柱狀凸塊130大致為相同,故以相同元件符號標示之。每一貫穿孔120係具有一位於該第一表面111之第一開口121、一位於該第二表面112之第二開口122以及一縮口123。該些縮口123係位於該些第一開口121與該些第二開口122之間,其中該些縮口123係小於該些第一開口121與該些第二開口122。該些柱狀凸塊130以對準該些貫穿孔120的方式卡接於該晶片本體110。每一柱狀凸塊130係具有一第一端面131與一第二端面132,其中該些柱狀凸塊130係突出於該第一表面111,並且該些柱狀凸塊130係延伸經過對應之該些縮口123。在本實施例中,該第二端面132係可對齊於該第二開口122。請參閱第4圖所示,該些柱狀凸塊130之該些第一端面131係可形成有複數個銲料140,以供對外電性連接至一基板20或另一晶片結構200(如第6圖所示)。因此,能增加該些柱狀凸塊130之固著強度與較佳的銲料咬合之特性,並能避免銲料在晶片主動面之擴散污染,進而達成在晶片堆疊間隙中能採用以銲料接合的微間距凸塊配置。In accordance with a second embodiment of the present invention, another wafer structure having a crucible is illustrated in cross-section in FIG. The main components included in the wafer structure 200 are substantially the same as those of the wafer body 110, the through holes 120, and the stud bumps 130 of the first embodiment, and are denoted by the same reference numerals. Each of the through holes 120 has a first opening 121 at the first surface 111, a second opening 122 at the second surface 112, and a constriction 123. The constrictions 123 are located between the first openings 121 and the second openings 122 , wherein the constrictions 123 are smaller than the first openings 121 and the second openings 122 . The stud bumps 130 are latched to the wafer body 110 in such a manner as to be aligned with the through holes 120 . Each of the columnar bumps 130 has a first end surface 131 and a second end surface 132. The columnar bumps 130 protrude from the first surface 111, and the columnar bumps 130 extend through the corresponding portions. The shrinkage 123. In this embodiment, the second end surface 132 can be aligned with the second opening 122. Referring to FIG. 4 , the first end faces 131 of the columnar bumps 130 may be formed with a plurality of solders 140 for external electrical connection to a substrate 20 or another wafer structure 200 (eg, Figure 6 shows). Therefore, the fixing strength of the columnar bumps 130 and the better solder bite characteristics can be increased, and the diffusion contamination of the solder on the active surface of the wafer can be avoided, thereby achieving the use of solder bonding in the wafer stack gap. Pitch bump configuration.

本發明進一步說明前述晶片結構200之形成方法例舉說明於第5A至5G圖之方法中元件截面示意圖。該晶片結構200之形成方法所包含之主要步驟係與第一具體實施例的主要步驟大致為相同,例如提供晶片本體、鑽設貫穿孔以及設置柱狀凸塊等等。The present invention further illustrates a method of forming the wafer structure 200 as exemplified in a cross-sectional view of the elements in the method of FIGS. 5A to 5G. The main steps involved in the method of forming the wafer structure 200 are substantially the same as the main steps of the first embodiment, such as providing a wafer body, drilling through holes, and providing stud bumps and the like.

首先,請參閱第5A圖所示,提供該晶片本體110。接著,請參閱第5B圖所示,鑽設該些貫穿孔120。並在鑽設該些貫穿孔120之後,可形成一金屬層124以及一電鍍種子層225,其中該金屬層124係形成於該些貫穿孔120內。在本實施例中,該電鍍種子層225係可形成於該晶片本體110之該第二表面112。First, referring to FIG. 5A, the wafer body 110 is provided. Next, referring to FIG. 5B, the through holes 120 are drilled. After the through holes 120 are drilled, a metal layer 124 and a plating seed layer 225 are formed. The metal layer 124 is formed in the through holes 120. In this embodiment, the plating seed layer 225 can be formed on the second surface 112 of the wafer body 110.

之後,設置兩個或兩個以上柱狀凸塊130,以對準該些貫穿孔120的方式卡接於該晶片本體110。其中,該些柱狀凸塊130之形成方式請參閱第5C至5F圖。在本實施例中,該些柱狀凸塊130之設置步驟係可包含一道雙面電鍍步驟(如第5C及5D圖所示)與一道單面電鍍步驟(如第5E圖所示)。Thereafter, two or more columnar bumps 130 are disposed to be engaged with the wafer body 110 in such a manner as to be aligned with the through holes 120. For the manner in which the columnar bumps 130 are formed, please refer to FIGS. 5C to 5F. In this embodiment, the step of disposing the columnar bumps 130 may include a double-sided plating step (as shown in FIGS. 5C and 5D) and a single-sided plating step (as shown in FIG. 5E).

請參閱第5C圖所示,在形成該些電鍍金屬133之前,可先在該雙面電鍍步驟中令一第一乾膜11覆蓋該第一表面111並予以圖案化,令一第二乾膜12覆蓋該第二表面112並予以圖案化。在本實施例中,該第二乾膜12係可覆蓋該電鍍種子層225。Referring to FIG. 5C, before forming the plating metal 133, a first dry film 11 may be covered in the double-sided plating step to be patterned and patterned to obtain a second dry film. 12 covers the second surface 112 and is patterned. In this embodiment, the second dry film 12 can cover the plating seed layer 225.

在該雙面電鍍步驟中形成複數個電鍍金屬133及該些第二端面132。在本實施例中,該些電鍍金屬133係填滿該些貫穿孔120,以使該些第二端面132係對齊於該第二開口122。在該單面電鍍步驟中形成該些第一端面131。A plurality of plating metals 133 and the second end faces 132 are formed in the double-sided plating step. In this embodiment, the plating metal 133 fills the through holes 120 such that the second end surfaces 132 are aligned with the second opening 122. The first end faces 131 are formed in the single-sided plating step.

接著,請參閱第5E圖所示,進行該單面電鍍步驟,該第一乾膜11與該第二乾膜12更可使用於該單面電鍍步驟中,該單面電鍍步驟中可先令光阻劑15填塞於該已圖案化第二乾膜12之孔洞14。接著,請參閱第5F圖所示,去除殘留於該晶片本體110之該第一乾膜11與該第二乾膜12,以完成該些柱狀凸塊130之設置步驟。Next, referring to FIG. 5E, the single-sided electroplating step is performed, and the first dry film 11 and the second dry film 12 can be used in the single-sided electroplating step, and the single-sided electroplating step can be preceded. A photoresist 15 is packed in the holes 14 of the patterned second dry film 12. Next, referring to FIG. 5F, the first dry film 11 and the second dry film 12 remaining in the wafer body 110 are removed to complete the setting steps of the columnar bumps 130.

接著,請參閱第5G圖所示,在該些柱狀凸塊130之設置步驟之後,進行一蝕刻步驟,以除去在第二表面112上之該電鍍種子層225。由於該電鍍種子層225之位置變化,在蝕刻步驟中不會影響該些柱狀凸塊130之突出高度。Next, referring to FIG. 5G, after the step of disposing the columnar bumps 130, an etching step is performed to remove the plating seed layer 225 on the second surface 112. Due to the change in position of the plating seed layer 225, the protruding height of the columnar bumps 130 is not affected in the etching step.

本發明還揭示使用前述的晶片結構200之堆疊構造例舉說明於第6圖之截面示意圖。該堆疊構造主要包含複數個晶片結構200以及一基板20,並藉由該些貫穿孔120垂直對準的方式,該些晶片結構200係堆疊設置於該基板20之一上表面21。在本實施例中,該些晶片結構200係以該些柱狀凸塊130之該些第二端面132朝向該基板20之該上表面21之方式作同向堆疊。具體而言,位於最下方之晶片結構200之該些第二端面132係結合於該基板20之複數個接墊23。該些晶片結構200之間則係藉由該些銲料140連接該些柱狀凸塊130,以達到電性連接。該基板20之該上表面21係可形成有一封膠體30,用以密封該些晶片結構200。該基板20之一下表面22係可接合有複數個外接端子40,以供對外接合。The present invention also discloses a cross-sectional view of the stacked structure of the wafer structure 200 as described above, which is illustrated in FIG. The stack structure mainly includes a plurality of wafer structures 200 and a substrate 20, and the wafer structures 200 are stacked on one of the upper surfaces 21 of the substrate 20 by the vertical alignment of the through holes 120. In the present embodiment, the wafer structures 200 are stacked in the same direction in such a manner that the second end faces 132 of the columnar bumps 130 face the upper surface 21 of the substrate 20. Specifically, the second end faces 132 of the wafer structure 200 located at the bottom are bonded to the plurality of pads 23 of the substrate 20 . Between the wafer structures 200, the pillar bumps 130 are connected by the solder 140 to achieve electrical connection. The upper surface 21 of the substrate 20 can be formed with a glue 30 for sealing the wafer structures 200. One of the lower surfaces 22 of the substrate 20 is engageable with a plurality of external terminals 40 for external engagement.

以上所述,僅是本發明的較佳實施例而已,並非對本發明作任何形式上的限制,雖然本發明已以較佳實施例揭露如上,然而並非用以限定本發明,任何熟悉本項技術者,在不脫離本發明之技術範圍內,所作的任何簡單修改、等效性變化與修飾,均仍屬於本發明的技術範圍內。The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention. Any simple modifications, equivalent changes and modifications made without departing from the technical scope of the present invention are still within the technical scope of the present invention.

11...第一乾膜11. . . First dry film

12...第二乾膜12. . . Second dry film

13...孔洞13. . . Hole

14...孔洞14. . . Hole

15...光阻劑15. . . Photoresist

20...基板20. . . Substrate

21...上表面twenty one. . . Upper surface

22...下表面twenty two. . . lower surface

23...接墊twenty three. . . Pad

30...封膠體30. . . Sealant

40...外接端子40. . . External terminal

100...晶片結構100. . . Wafer structure

110...晶片本體110. . . Chip body

111...第一表面111. . . First surface

112...第二表面112. . . Second surface

120...貫穿孔120. . . Through hole

121...第一開口121. . . First opening

122...第二開口122. . . Second opening

123...縮口123. . . Shrink

124...金屬層124. . . Metal layer

125...電鍍種子層125. . . Electroplated seed layer

130...柱狀凸塊130. . . Columnar bump

131...第一端面131. . . First end face

132...第二端面132. . . Second end face

133...電鍍金屬133. . . Plating metal

140...銲料140. . . solder

200...晶片結構200. . . Wafer structure

225...電鍍種子層225. . . Electroplated seed layer

第1圖:為依據本發明之第一具體實施例的一種具有矽穿孔之晶片結構之截面示意圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing a wafer structure having a crucible perforation according to a first embodiment of the present invention.

第2A至2G圖:為依據本發明之第一具體實施例的晶片結構在形成方法中的元件截面示意圖。2A to 2G are views showing a cross-sectional view of an element in a method of forming a wafer structure according to a first embodiment of the present invention.

第3圖:為依據本發明之第一具體實施例的晶片結構應用於堆疊構造之截面示意圖。Figure 3 is a cross-sectional view showing the application of the wafer structure in accordance with the first embodiment of the present invention to a stacked structure.

第4圖:為依據本發明之第二具體實施例的另一種具有矽穿孔之晶片結構之截面示意圖。Figure 4 is a cross-sectional view showing another wafer structure having a perforated hole in accordance with a second embodiment of the present invention.

第5A至5G圖:為依據本發明之第二具體實施例的晶片結構在形成方法中的元件截面示意圖。5A to 5G are cross-sectional views showing the elements of the wafer structure in the forming method according to the second embodiment of the present invention.

第6圖:為依據本發明之第二具體實施例的晶片結構應用於堆疊構造之截面示意圖。Figure 6 is a cross-sectional view showing the application of the wafer structure in accordance with the second embodiment of the present invention to a stacked structure.

100...晶片結構100. . . Wafer structure

110...晶片本體110. . . Chip body

111...第一表面111. . . First surface

112...第二表面112. . . Second surface

120...貫穿孔120. . . Through hole

121...第一開口121. . . First opening

122...第二開口122. . . Second opening

123...縮口123. . . Shrink

124...金屬層124. . . Metal layer

125...電鍍種子層125. . . Electroplated seed layer

130...柱狀凸塊130. . . Columnar bump

131...第一端面131. . . First end face

132...第二端面132. . . Second end face

133...電鍍金屬133. . . Plating metal

140...銲料140. . . solder

Claims (16)

一種具有矽穿孔之晶片結構,包含:一晶片本體,係具有一第一表面與一第二表面;兩個或兩個以上貫穿孔,係貫穿由該晶片本體之該第一表面至該第二表面,每一貫穿孔係具有一位於該第一表面之第一開口、一位於該第二表面之第二開口以及一位於該第一開口與該第二開口之間之縮口,其中該縮口係小於該第一開口並且小於該第二開口;兩個或兩個以上柱狀凸塊,以對準該些貫穿孔的方式卡接於該晶片本體,每一柱狀凸塊係具有一第一端面與一第二端面,其中該些柱狀凸塊係以凸塊型態突出於該第一表面,以使該些第一端面係遠離對應之該第一開口,並且該些柱狀凸塊係延伸經過對應之該些縮口,以使該些第二端面係鄰近但不超過對應之該第二開口;以及複數個銲料,係形成於該些第一端面上;其中該些第二端面係介於對應之該些縮口與該些第二開口之間,以使在該些貫穿孔內之該些第二端面大於該些縮口之孔徑,並且該些第一端面與該些第二端面之中心點係縱向對準於該些縮口之中心點。 A wafer structure having a crucible, comprising: a wafer body having a first surface and a second surface; and two or more through holes extending through the first surface to the second of the wafer body a through hole having a first opening on the first surface, a second opening on the second surface, and a constriction between the first opening and the second opening, wherein the cutout The first opening is smaller than the second opening; the two or more columnar bumps are coupled to the wafer body in such a manner as to align the through holes, and each of the columnar bumps has a first An end surface and a second end surface, wherein the columnar protrusions protrude from the first surface in a convex shape so that the first end surfaces are away from the corresponding first opening, and the columnar protrusions And the plurality of solders are formed on the first end faces; wherein the second portions are adjacent to the corresponding second openings; and the plurality of solders are formed on the first end faces; The end face is corresponding to the corresponding shrinkage and the first Between the openings, such that the second end faces in the through holes are larger than the apertures of the constrictions, and the center points of the first end faces and the second end faces are longitudinally aligned with the constrictions The center point. 根據申請專利範圍第1項所述之具有矽穿孔之晶片結構,其中該些貫穿孔由該第一開口與該第二開口 至該縮口之側壁係為傾斜,以使該些貫穿孔為沙漏狀。 The wafer structure having a perforated hole according to claim 1, wherein the through holes are formed by the first opening and the second opening The side walls to the neck are inclined so that the through holes are hourglass-shaped. 根據申請專利範圍第1項所述之具有矽穿孔之晶片結構,其中該些柱狀凸塊之材質係為可電鍍形成之金屬。 The wafer structure having a perforated hole according to claim 1, wherein the material of the columnar bumps is a metal that can be plated. 根據申請專利範圍第1項所述之具有矽穿孔之晶片結構,其中該第一表面係為一主動表面。 The wafer structure having a perforated hole according to claim 1, wherein the first surface is an active surface. 一種具有矽穿孔之晶片結構之形成方法,包含以下步驟:提供一晶片本體,係具有一第一表面與一第二表面;鑽設兩個或兩個以上貫穿孔,係貫穿由該晶片本體之該第一表面至該第二表面,每一貫穿孔係具有一位於該第一表面之第一開口、一位於該第二表面之第二開口以及一位於該第一開口與該第二開口之間之縮口,其中該縮口係小於該第一開口並且小於該第二開口;設置兩個或兩個以上柱狀凸塊,以對準該些貫穿孔的方式卡接於該晶片本體,每一柱狀凸塊係具有一第一端面與一第二端面,其中該些柱狀凸塊係以凸塊型態突出於該第一表面,以使該些第一端面係遠離對應之該第一開口,並且該些柱狀凸塊係延伸經過對應之該些縮口,以使該些第二端面係鄰近但不超過對應之該第二開口;以及形成複數個銲料於該些第一端面上; 其中該些第二端面係介於對應之該些縮口與該些第二開口之間,以使在該些貫穿孔內之該些第二端面大於該些縮口之孔徑,並且該些第一端面與該些第二端面之中心點係縱向對準於該些縮口之中心點。 A method for forming a wafer structure having a crucible, comprising the steps of: providing a wafer body having a first surface and a second surface; and drilling two or more through holes through the wafer body The first surface to the second surface, each through hole having a first opening at the first surface, a second opening at the second surface, and a first opening and the second opening The necking is smaller than the first opening and smaller than the second opening; two or more columnar bumps are disposed to be engaged with the wafer body in such a manner as to align the through holes, each a columnar bump has a first end surface and a second end surface, wherein the columnar bumps protrude from the first surface in a convex shape so that the first end faces are away from the corresponding first An opening, and the columnar bumps extend through the corresponding recesses such that the second end faces are adjacent but not exceeding the corresponding second openings; and a plurality of solders are formed on the first end faces on; The second end faces are disposed between the corresponding cutouts and the second openings, such that the second end faces in the through holes are larger than the apertures of the cutouts, and the An end surface and a center point of the second end faces are longitudinally aligned with a center point of the constrictions. 根據申請專利範圍第5項所述之具有矽穿孔之晶片結構之形成方法,其中該些貫穿孔由該第一開口與該第二開口至該縮口之側壁係為傾斜,以使該些貫穿孔為沙漏狀。 The method for forming a wafer structure having a perforated hole according to claim 5, wherein the through holes are inclined by the first opening and the second opening to the side wall of the constriction to make the through holes The hole is hourglass shaped. 根據申請專利範圍第6項所述之具有矽穿孔之晶片結構之形成方法,其中前述傾斜側壁之形成方法係選自於旋轉雷射光之切割、散聚焦雷射光調整之切割及蝕刻不足之其中之一。 The method for forming a wafer structure having a ruthenium perforation according to claim 6, wherein the method for forming the slanted sidewall is selected from the group consisting of cutting of a rotating laser light, cutting of a scattered-focus laser light, and etching. One. 根據申請專利範圍第6項所述之具有矽穿孔之晶片結構之形成方法,其中該些柱狀凸塊之材質係為可電鍍形成之金屬。 The method for forming a wafer structure having a ruthenium perforation according to claim 6, wherein the material of the columnar bumps is a metal that can be plated. 根據申請專利範圍第8項所述之具有矽穿孔之晶片結構之形成方法,其中該些柱狀凸塊之設置步驟係包含一道雙面電鍍步驟與一道單面電鍍步驟,在該雙面電鍍步驟中形成該些第二端面,在該單面電鍍步驟中形成該些第一端面。 The method for forming a wafer structure having a ruthenium perforation according to claim 8 , wherein the step of arranging the pillar bumps comprises a double-side plating step and a single-side plating step in the double-side plating step Forming the second end faces, the first end faces are formed in the single-sided plating step. 根據申請專利範圍第9項所述之具有矽穿孔之晶片結構之形成方法,其中在該雙面電鍍步驟中令一第一乾膜覆蓋該第一表面並予以圖案化,令一第二 乾膜覆蓋該第二表面並予以圖案化,並且該第一乾膜與該第二乾膜更使用於該單面電鍍步驟中,該單面電鍍步驟中令光阻劑填入於該已圖案化第二乾膜之複數個顯露該些第二端面之孔洞。 The method for forming a wafer structure having a ruthenium perforation according to claim 9 wherein a first dry film covers the first surface and is patterned in the double-side plating step to make a second The dry film covers the second surface and is patterned, and the first dry film and the second dry film are used in the single-sided plating step, and the photoresist is filled in the single-sided plating step. A plurality of holes of the second dry film are exposed to expose the second end faces. 根據申請專利範圍第6項所述之具有矽穿孔之晶片結構之形成方法,其中該第一表面係為一主動表面。 A method of forming a wafer structure having a tantalum perforation according to claim 6 wherein the first surface is an active surface. 根據申請專利範圍第6或11項所述之具有矽穿孔之晶片結構之形成方法,其中在該些柱狀凸塊之設置步驟之後,另包含一蝕刻步驟,以除去在第一表面上之一電鍍種子層。 The method for forming a wafer structure having a tantalum perforation according to claim 6 or 11, wherein after the step of disposing the pillar bumps, an etching step is further included to remove one of the first surfaces Electroplating seed layer. 一種堆疊構造,包含複數個如申請專利範圍第1項所述之具有矽穿孔之晶片結構以及一基板,藉由該些貫穿孔垂直對準的方式,該些晶片結構係堆疊設置於該基板之一上表面。 A stacked structure comprising a plurality of wafer structures having a crucible perforation as described in claim 1 and a substrate, wherein the plurality of through-holes are vertically aligned, the wafer structures are stacked on the substrate An upper surface. 根據申請專利範圍第13項所述之堆疊構造,另包含有一封膠體,係形成於該基板之該上表面,以密封該些晶片結構。 The stacked structure according to claim 13 further comprising a gel formed on the upper surface of the substrate to seal the wafer structures. 根據申請專利範圍第14項所述之堆疊構造,其中該封膠體更填入該些晶片結構之間的間隙。 The stacked structure of claim 14, wherein the encapsulant further fills a gap between the wafer structures. 根據申請專利範圍第13項所述之堆疊構造,另包含有複數個外接端子,係接合於該基板之一下表面。The stacked structure according to claim 13 further comprising a plurality of external terminals bonded to a lower surface of the substrate.
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