TWI420159B - Optical compensation film and method of producing the same, polarizing plate and liquid crystal display - Google Patents
Optical compensation film and method of producing the same, polarizing plate and liquid crystal display Download PDFInfo
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1343—Electrodes
- G02F1/134309—Electrodes characterised by their geometrical arrangement
- G02F1/134363—Electrodes characterised by their geometrical arrangement for applying an electric field parallel to the substrate, i.e. in-plane switching [IPS]
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
- G02F1/133635—Multifunctional compensators
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09G—ARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
- G09G2320/00—Control of display operating conditions
- G09G2320/02—Improving the quality of display appearance
- G09G2320/028—Improving the quality of display appearance by changing the viewing angle properties, e.g. widening the viewing angle, adapting the viewing angle to the view direction
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Description
本發明係關於光學補償膜及其製造方法,偏光板,以及液晶顯示裝置。The present invention relates to an optical compensation film, a method of manufacturing the same, a polarizing plate, and a liquid crystal display device.
液晶顯示裝置係具有液晶胞及偏光板。該偏光板一般係具有由纖維素乙酸酯所構成的保護膜及偏光膜,例如,其係將由聚乙烯醇膜所構成的偏光膜以碘加以染色,並加以延伸,然後以保護膜積層其兩面所製得。The liquid crystal display device has a liquid crystal cell and a polarizing plate. The polarizing plate generally has a protective film composed of cellulose acetate and a polarizing film. For example, a polarizing film composed of a polyvinyl alcohol film is dyed with iodine and stretched, and then laminated with a protective film. Made on both sides.
在透射型液晶顯示裝置,則將偏光板安裝於液晶胞之兩側,並且也有再配置一片以上的光學補償膜之情形。In the transmissive liquid crystal display device, the polarizing plate is mounted on both sides of the liquid crystal cell, and there is also a case where one or more optical compensation films are further disposed.
在反射型液晶顯示裝置,通常則將反射板、液晶胞、一片以上之光學補償膜、偏光板依照此順序配置。In the reflective liquid crystal display device, generally, a reflector, a liquid crystal cell, one or more optical compensation films, and a polarizing plate are arranged in this order.
液晶胞係由液晶性分子、用於封入其所需之兩片基板、及用於對液晶性分子施加電壓之電極層所構成。The liquid crystal cell is composed of a liquid crystal molecule, two substrates required for encapsulation, and an electrode layer for applying a voltage to liquid crystal molecules.
液晶胞係以液晶性分子之配向狀態之差別來執行ON、OFF顯示,且已有透射及反射型中任一種皆可適用之例如TN(扭轉向列:Twisted Nematic)、IPS(面內切換:In Plane Switching)、OCB(光學補償彎曲:Optically Compensatory Bend)、VA(垂直配向:Vertically Aligned)、ECB(電控雙折射:Electrically Controlled Birefringence)等的顯示模式之提案。The liquid crystal cell system performs ON and OFF display by the difference in the alignment state of the liquid crystal molecules, and any of the transmission and reflection types are applicable, such as TN (Twisted Nematic), IPS (In-Plane Switching: Proposal for display modes such as In Plane Switching, OCB (Optically Compensatory Bend), VA (Vertically Aligned), and ECB (Electrically Controlled Birefringence).
在此等液晶顯示裝置中,對於需要高顯示品質的用途,則主要使用一種使用具有正的介電常數異方向性(dielectric anisotropy)之向列型液晶分子,且以薄膜電晶體驅動之90°扭轉向列型液晶顯示裝置(在下文中則稱為「TN模式」)。In such liquid crystal display devices, for applications requiring high display quality, a nematic liquid crystal molecule having a positive dielectric anisotropy is used mainly, and 90° is driven by a thin film transistor. A twisted nematic liquid crystal display device (hereinafter referred to as "TN mode").
然而,TN模式係從正面觀看之時,雖然具有優越的顯示特性,但是從斜向觀看時,卻具有對比度(contrast)降低,而造成如在灰階顯示時之亮度將反轉的灰階反轉(grayscale inversion)等所導致的顯示特性惡化之視角特性,因此迫切期望其能加以改善。However, when viewed from the front, the TN mode has superior display characteristics, but when viewed from an oblique direction, it has a contrast reduction, resulting in a grayscale inverse as the brightness is reversed when displayed in grayscale. The viewing angle characteristics of deterioration of display characteristics caused by (grayscale inversion) and the like are desirably expected to be improved.
另一方面,例如IPS模式、OCB模式和VA模式之廣視角液晶方式,近年來則隨著液晶電視機之需要增加而正在擴大其市場佔有率。On the other hand, a wide viewing angle liquid crystal method such as an IPS mode, an OCB mode, and a VA mode has been expanding its market share in recent years as the demand for liquid crystal televisions has increased.
然而,雖然各方式皆已逐年提高其顯示品質,但是從斜向觀看時所產生之色位移(color shifting)問題並未獲得解決。(參閱日本發明專利特開平第9-211444號公報、日本發明專利特開平第11-316378號公報、日本發明專利特開平第2-176625號公報、日本發明專利特開平第11-95208號公報、日本發明專利特開第2003-15134號公報、日本發明專利特開平第11-95208號公報、日本發明專利特開第2002-221622號公報、日本發明專利特開平第9-80424號公報、日本發明專利特開平第10-54982號公報、日本發明專利特開平第11-202323號公報、日本發明專利特開平第9-292522號公報、日本發明專利特開平第11-133408號公報、日本發明專利特開平第11-305217號公報、及日本發明專利特開平第10-307291號公報)However, although each method has improved its display quality year by year, the problem of color shifting generated when viewed from an oblique direction has not been solved. (Japanese Laid-Open Patent Publication No. Hei 9-211444, Japanese Laid-Open Patent Publication No. Hei No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Japanese Laid-Open Patent Publication No. 2003-15134, Japanese Patent Application Laid-Open No. Hei 11-95208, Japanese Laid-Open Patent Publication No. 2002-221622, Japanese Patent Laid-Open No. Hei 9-80424, Japanese Invention Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Kaikai No. 11-305217, and Japanese Patent Application Laid-Open No. 10-307291
該色位移之原因,已知其係起因於光學補償膜Re和Rth之波長分散。特別是在Re之情況時,其係隨著波長增長而Re值會同時單調的增加之「反向分散」,在Rth之情況時,若為隨著波長增長而Re值會同時單調的減少之「正向分散」時,則色調即將變成中性,且視角之角度變化所造成的影響也是少。The reason for this color shift is known to be due to the wavelength dispersion of the optical compensation films Re and Rth. Especially in the case of Re, the Re value will increase monotonically with the "reverse dispersion" as the wavelength increases. In the case of Rth, if the wavelength increases, the Re value will monotonically decrease. When "positively dispersed", the hue is about to become neutral, and the effect of the angle of view change is less.
然而,通常由於欲以一片即能獲得如上所述特性之光學補償膜則有困難,因此一向是使用兩片光學補償膜來實現波長分散特性。However, it is generally difficult to obtain an optical compensation film having the above-described characteristics in one piece, and therefore it has been conventional to use two optical compensation films to realize wavelength dispersion characteristics.
但是,若使用兩片光學補償膜時,則將導致適用該膜的偏光板厚度增加。並且,由於也將涉及成本增加,因此一直在期望著以一片光學補償膜,即能使Re呈「反向分散」特性,使Rth呈「正向分散」特性之方法。However, if two optical compensation films are used, the thickness of the polarizing plate to which the film is applied will increase. Further, since the cost is also increased, it has been desired to use an optical compensation film, that is, a method in which Re is "reversely dispersed" and Rth is "positively dispersed".
本發明係以解決迄今為止之上述問題,而達成如下所述之目的為其目的。亦即,其目的係提供一種不僅是正面也將斜向之光學補償,藉由以一片光學補償膜來嚴密地實施,則可減少在視角方向的著色之液晶顯示裝置,尤其是VA、IPS和OCB模式之液晶顯示裝置。The present invention has been made to solve the above problems to date, and the object as described below is achieved for the purpose. That is, the object is to provide a liquid crystal display device which can reduce the color in the viewing angle direction, especially VA, IPS, and optical compensation, which is not only the front side but also the oblique direction optical compensation, by strictly implementing one optical compensation film. OCB mode liquid crystal display device.
本發明係為獲得一種以一片即能正確地以光學方式補償液晶胞,改良在高對比度與在黑顯示(black display)時相依於視角方向的色位移之光學補償膜,尤其是VA、IPS和OCB模式用之光學補償膜;其製造方法;以及使用其之偏光板,而經由本發明之發明人等專心檢討結果所達成。The invention provides an optical compensation film which can correctly compensate the liquid crystal cell optically in one piece, and improves the color displacement depending on the viewing angle direction in high contrast and black display, especially VA, IPS and The optical compensation film for the OCB mode, the manufacturing method thereof, and the polarizing plate using the same are achieved by the inventors of the present invention and the like.
解決如上所述課題之方法如下所述。亦即,本發明之光學補償膜,其特徵為具有含有至少一種Rth上升劑之透明支撐體,且對該透明支撐體由X射線繞射測定所計算得之以下式(A)所定義的「配向度P」為0.05至0.30:P=<3 cos2 β-1>/2 式(A)。但是,該式(A)中,<cos2 β>=∫(0,π)cos2 βI(β)sinβdβ/∫(0,π)I(β)sinβdβ。The method for solving the above problem is as follows. That is, the optical compensation film of the present invention is characterized in that it has a transparent support containing at least one Rth rising agent, and the transparent support is defined by the following formula (A) by X-ray diffraction measurement. The degree of alignment P" is 0.05 to 0.30: P = < 3 cos 2 β-1 > 2 Formula (A). However, in the formula (A), <cos 2 β>=∫(0,π)cos 2 βI(β)sinβdβ/∫(0,π)I(β)sinβdβ.
另外,該式中,β係入射的X射線之入射面,與該透明支撐體面內之某一方向所形成的角度,I係在以角度β所測定之X射線繞射圖中2θ=8°時之繞射強度。Further, in the above formula, the angle formed by the incident surface of the X-ray incident on the β-ray and the direction in the plane of the transparent support is I 2 = 8° in the X-ray diffraction pattern measured by the angle β. The diffraction intensity of time.
本發明之光學補償膜之製造方法,其特徵為包括:在帶上流延含有至少一種Rth上升劑之透明支撐體的原料之高分子溶液之流延步驟;用於乾燥由該流延步驟所製得之膜之乾燥步驟;及在由該帶剝離膜後,以比該透明支撐體之玻璃轉移溫度為高出+15至+100℃之溫度延伸該膜之延伸步驟。A method of producing an optical compensation film according to the present invention, comprising: a casting step of casting a polymer solution of a raw material containing a transparent support of at least one Rth rising agent on a belt; and drying for the casting step a drying step of the obtained film; and an extending step of extending the film at a temperature higher than a glass transition temperature of the transparent support by +15 to +100 ° C after the film is peeled off from the tape.
本發明之偏光板,其特徵為該偏光板具有偏光膜、及一對用於夾持該偏光膜之保護膜,該保護膜中至少一片係具有含有至少一種Rth上升劑之透明支撐體,且對該透明支撐體由X射線繞射測定所計算得之以上式(A)所定義的配向度P為0.05至0.30之光學補償膜。The polarizing plate of the present invention is characterized in that the polarizing plate has a polarizing film and a pair of protective films for holding the polarizing film, at least one of the protective films having a transparent support body containing at least one Rth rising agent, and An optical compensation film having an orientation P defined by the above formula (A) calculated by an X-ray diffraction measurement of the transparent support of 0.05 to 0.30.
本發明之液晶顯示裝置,其特徵為具有液晶胞及偏光板,該偏光板具有偏光膜、及一對用於夾持該偏光膜之保護膜,該保護膜中至少一片係具有含有至少一種Rth上升劑之透明支撐體,且對該透明支撐體由X射線繞射測定所計算得之以上式(A)所定義的配向度P為0.05至0.30之光學補償膜。A liquid crystal display device of the present invention is characterized in that it has a liquid crystal cell and a polarizing plate, the polarizing plate has a polarizing film, and a pair of protective films for holding the polarizing film, at least one of the protective films having at least one Rth A transparent support of a rising agent, and an optical compensation film having an orientation P defined by the above formula (A) calculated by an X-ray diffraction measurement of the transparent support of 0.05 to 0.30.
以下,就本發明之光學補償膜、偏光板和液晶顯示裝置詳加說明。Hereinafter, the optical compensation film, the polarizing plate, and the liquid crystal display device of the present invention will be described in detail.
另外,在本實施方式之說明中,所謂的「45°」、「平行」或「正交」係意謂為在小於嚴密角度±5°之範圍內。與嚴密角度之誤差較佳為小於4°,更佳為小於3°。另外,關於角度,「+」係意謂順時針方向,「-」係意謂反時針方向。另外,「遲相軸」係意謂折射率會為最大之方向。另外,「可見光區域」係指380至780 nm。並且,除非另有加註,折射率之測定波長係在可見光區域(λ=550 nm)之值。Further, in the description of the present embodiment, the term "45°", "parallel" or "orthogonal" means that it is within a range of less than a strict angle of ±5°. The error with the tight angle is preferably less than 4°, more preferably less than 3°. In addition, regarding the angle, "+" means clockwise, and "-" means counterclockwise. In addition, the "late phase axis" means that the refractive index will be the largest direction. In addition, the "visible light region" means 380 to 780 nm. Also, unless otherwise noted, the measurement wavelength of the refractive index is in the visible light region (λ = 550 nm).
另外,在本實施方式之說明中所謂的「偏光板」,除非有特別加註,係以包含長尺寸之偏光板,及已裁剪成可供組配於液晶裝置的大小之偏光板兩者的意思來使用。另外,在此所謂的「裁剪」係應也包括「沖切」及「切出」等。In addition, in the description of the present embodiment, the "polarizing plate" is a polarizing plate including a long size and a polarizing plate of a size that can be assembled into a liquid crystal device unless otherwise specified. Meaning to use. In addition, the so-called "cropping" here should also include "punching" and "cutting out".
另外,在本實施方式之說明中,則將「偏光膜(polarizing film)」與「偏光板(polarizing plate)」區別來使用,但是「偏光板」係意謂在「偏光膜」之至少單面具有用於保護該偏光膜的透明保護膜之積層體。Further, in the description of the present embodiment, the "polarizing film" is distinguished from the "polarizing plate", but the "polarizing plate" means at least one side of the "polarizing film". A laminate having a transparent protective film for protecting the polarizing film.
另外,在本實施方式之說明所謂的「分子對稱軸」,若分子具有旋轉對稱軸之情形時,雖然係指該對稱軸,但是並非為以嚴格的意思而要求分子必須為旋轉對稱性。Further, in the case of the "molecular symmetry axis" in the description of the present embodiment, when the molecule has a rotational symmetry axis, the symmetry axis is referred to, but the molecule is not required to have rotational symmetry in a strict sense.
一般而言,在圓盤狀(discotic)液晶性化合物中,分子對稱軸係與對於貫穿圓盤面中心的圓盤面成垂直的軸一致,而在棒狀(rod-like)液晶性化合物,分子對稱軸係與分子之長軸一致。In general, in a discotic liquid crystal compound, a molecular symmetry axis is aligned with a perpendicular axis to a disk surface passing through the center of the disk surface, and in a rod-like liquid crystal compound, The molecular symmetry axis is consistent with the long axis of the molecule.
另外,在本說明書中,Re(λ) 、Rth(λ) 係分別代表在波長λ的面內之遲滯和在厚度方向之遲滯。Re(λ) 係在KOBRA 21ADH、或WR(王子計測器股份有限公司(Oji Scientific Instruments,Ltd.)製造),將波長λnm之光入射於膜法線方向所測定。Further, in the present specification, Re (λ) and Rth (λ) represent hysteresis in the plane of the wavelength λ and hysteresis in the thickness direction, respectively. Re (λ) was measured by KOBRA 21ADH or WR (manufactured by Oji Scientific Instruments, Ltd.), and light having a wavelength of λ nm was incident on the normal direction of the film.
被測定之膜,若為可以單軸或雙軸之折射率橢圓體所表示者時,則可以如下所述之方法來計算得Rth(λ) 。When the film to be measured is represented by a uniaxial or biaxial refractive index ellipsoid, Rth (λ) can be calculated by the method described below.
Rth(λ) 係將如上所述之Re(λ) ,以面內之遲相軸(可以KOBRA 21ADH、或WR來判斷)為傾斜軸(旋轉軸)(若無遲相軸時,則以膜面內任意方向作為旋轉軸),對於膜法線方向從法線方向至單側50°為止,以10°間隔分別由其傾斜的方向入射波長為λnm之光,且全部測定6個,然後,KOBRA 21ADH或WR則將根據該測定的遲滯值與平均折射率之假設值及經輸入的膜厚值來加以計算。Rth (λ) is the above-mentioned Re (λ) with the in-plane retardation axis (which can be judged by KOBRA 21ADH or WR) as the tilt axis (rotation axis) (if there is no late phase axis, the film is In any direction of the plane as the rotation axis), light having a wavelength of λ nm is incident at a distance of 10° from the normal direction to a single side at 50°, and all of them are measured, and then all six are measured. KOBRA 21ADH or WR will be calculated based on the measured hysteresis value and the assumed value of the average refractive index and the input film thickness value.
如上所述,若為由法線方向以面內之遲相軸為旋轉軸,而在某一傾斜角度具有遲滯之值會成為零的方向之膜時,則在比其傾斜角度為大的傾斜角度下之遲滯值係經使其符號變更為負後,由KOBRA 21ADH、或WR來加以計算。As described above, when the retardation axis in the plane is the rotation axis from the normal direction and the hysteresis value at a certain inclination angle is a film in the direction of zero, the inclination is larger than the inclination angle. The hysteresis value at the angle is calculated by KOBRA 21ADH or WR after the sign is changed to negative.
另外,也可以遲相軸為傾斜軸(旋轉軸)(若無遲相軸時,則設以膜面內任意方向為旋轉軸),由任意傾斜的二方向測定遲滯值,然後,根據該值與平均折射率之假設值及經輸入的膜厚值,以下式(B)和式(C)來計算得Rth。In addition, the slow axis may be the tilt axis (rotation axis) (if there is no slow phase axis, the arbitrary direction in the film plane is set as the rotation axis), and the hysteresis value may be measured from the two directions of arbitrary inclination, and then, according to the value Rth is calculated by the following formula (B) and formula (C) from the assumed value of the average refractive index and the input film thickness value.
但是,在上式中,Re(θ)係代表在由法線方向以角度θ傾斜的方向之遲滯值。However, in the above formula, Re(θ) represents a hysteresis value in a direction inclined by the angle θ from the normal direction.
另外,在式(B)中,nx係代表在面內之遲相軸方向的折射率,ny係代表在面內正交於nx之方向的折射率,nz係代表正交於nx和ny的方向之折射率。Further, in the formula (B), nx represents a refractive index in the in-plane axis direction, ny represents a refractive index in the plane orthogonal to nx, and nz represents orthogonal to nx and ny. The refractive index of the direction.
Rth=((nx+ny)/2-nz)×d 式(C)。Rth=((nx+ny)/2-nz)×d Formula (C).
若被測定之膜無法以單軸或雙軸之折射率橢圓體表示者,即所謂的無光學軸的膜時,則以下列方法來計算Rth(λ) 。If the film to be measured cannot be represented by a uniaxial or biaxial refractive index ellipsoid, that is, a so-called film having no optical axis, Rth (λ) is calculated by the following method.
Rth(λ) 係將如上所述之Re(λ) ,以面內之遲相軸(可以KOBRA 21ADH、或WR來判斷)為傾斜軸(旋轉軸),對於膜法線方向從-50°直到+50°為止,以10°間隔分別由其傾斜的方向入射波長為λnm之光,並測定11個,然後,KOBRA 21ADH或WR則將根據該測定的遲滯值與平均折射率之假設值及經輸入的膜厚值來加以計算。Rth (λ) is a Re (λ) as described above, with the in-plane retardation axis (which can be judged by KOBRA 21ADH or WR) as the tilt axis (rotation axis), from -50° to the film normal direction until At +50°, light having a wavelength of λ nm is incident from the oblique direction at intervals of 10°, and 11 are measured. Then, KOBRA 21ADH or WR will be based on the measured hysteresis value and the assumed value of the average refractive index and input. The film thickness value is calculated.
另外,關於如上所述之測定中,平均折射率之假設值,係可使用高分子手冊(Polymer Handbook)(JOHN WILEY & SONS,INC)、各種光學薄膜之產品目錄值。對於平均折射率之值並非為已知時,則可以阿貝(Abbe)折射計來測定。主要的光學薄膜之平均折射率之值例示如下:醯化纖維素(1.48)、環烯烴高分子(1.52)、聚碳酸酯(1.59)、聚甲基丙烯酸甲酯(1.49)、聚苯乙烯(1.59)。經輸入該等平均折射率之假設值與膜厚,則KOBRA 21ADH或WR可計算得nx、ny、nz。由該所計算得之nx,ny,nz,可又計算得Nz=(nx-nz)/(nx-ny)。Further, regarding the above-mentioned measurement, the assumed value of the average refractive index is a product catalogue of a polymer handbook (JOHN WILEY & SONS, INC) and various optical films. When the value of the average refractive index is not known, it can be measured by an Abbe refractometer. The values of the average refractive index of the main optical films are as follows: deuterated cellulose (1.48), cycloolefin polymer (1.52), polycarbonate (1.59), polymethyl methacrylate (1.49), polystyrene ( 1.59). By inputting the assumed value of the average refractive index and the film thickness, KOBRA 21ADH or WR can be calculated as nx, ny, nz. From this calculated nx, ny, nz, Nz = (nx - nz) / (nx - ny) can be calculated again.
另外,在本說明書中,最大吸收波長(λmax )係在UV-3150(島津製作所股份有限公司(Shimadzu Corp.)製造)所測定之值。In addition, in the present specification, the maximum absorption wavelength (λ max ) is a value measured by UV-3150 (manufactured by Shimadzu Corp.).
第1圖係展示本發明之液晶顯示裝置構成圖。Fig. 1 is a view showing the configuration of a liquid crystal display device of the present invention.
如第1圖所示,OCB模式之液晶顯示裝置,係具有由在施加電壓時,亦即在黑顯示時液晶係對基板面彎曲配向之液晶層,及用於夾住該液晶層之基板6和基板8所構成的液晶胞。As shown in FIG. 1, the OCB mode liquid crystal display device has a liquid crystal layer which is bent and aligned on the substrate surface when a voltage is applied, that is, in a black display, and a substrate 6 for sandwiching the liquid crystal layer. And a liquid crystal cell composed of the substrate 8.
基板6和基板8係在液晶層側之面已實施配向處理。其配向方向(摩擦方向)以箭頭標記RD表示。另外,背面則以虛線箭頭標記表示。偏光膜1、101係配置成夾住液晶胞之狀態,同時配置成使偏光膜1之透射軸2與偏光膜101之透射軸102是相互成正交,且與液晶胞之液晶層的RD方向成45°之角度。The alignment treatment is performed on the surface of the substrate 6 and the substrate 8 on the liquid crystal layer side. Its alignment direction (friction direction) is indicated by an arrow mark RD. In addition, the back side is indicated by a dotted arrow mark. The polarizing films 1 and 101 are disposed so as to sandwich the liquid crystal cell, and are disposed such that the transmission axis 2 of the polarizing film 1 and the transmission axis 102 of the polarizing film 101 are orthogonal to each other, and the RD direction of the liquid crystal layer of the liquid crystal cell At an angle of 45°.
在偏光膜1(101)與液晶胞之間配設光學補償膜13A(113A),光學補償膜13A(113A)係由醯化纖維素膜13a(113a),與碟狀化合物之分子係經以對於膜平面的傾斜角係在厚度方向不同的混成(hybrid)配向狀態所固定化之光學異方向性層(optically anisotropic layer)5(9)所構成。醯化纖維素膜13a(113a)係使其遲相軸14a(114a)與鄰接偏光膜1(101)的透射軸2(102)之方向呈平行配置。An optical compensation film 13A (113A) is disposed between the polarizing film 1 (101) and the liquid crystal cell, and the optical compensation film 13A (113A) is made of a cellulose film 13a (113a) and a molecular system of the disk compound. The oblique angle of the film plane is constituted by an optically anisotropic layer 5 (9) which is fixed in a hybrid alignment state in which thickness directions are different. The deuterated cellulose film 13a (113a) has its retardation axis 14a (114a) arranged in parallel with the direction of the transmission axis 2 (102) of the adjacent polarizing film 1 (101).
第1圖中之液晶胞,係由上側基板6和下側基板8、與由為該等所夾住之液晶分子7所形成的液晶層所構成。在接觸於基板6和基板8的液晶分子7之表面(在下文也有稱為「內面」之情形)形成配向膜(未圖示),並在無施加電壓狀態、或低施加狀態的液晶分子7之配向係控制在具有預傾斜角之平行方向。The liquid crystal cell in Fig. 1 is composed of an upper substrate 6 and a lower substrate 8, and a liquid crystal layer formed of liquid crystal molecules 7 sandwiched therebetween. An alignment film (not shown) is formed on the surface of the liquid crystal molecules 7 contacting the substrate 6 and the substrate 8 (hereinafter also referred to as "inner surface"), and liquid crystal molecules are not applied in a voltage state or in a low applied state. The alignment of 7 is controlled in a parallel direction with a pretilt angle.
另外,在基板6和基板8之內面,則形成可對於由液晶分子7所構成的液晶層施加電壓之透明電極(未圖示)。Further, on the inner surfaces of the substrate 6 and the substrate 8, a transparent electrode (not shown) capable of applying a voltage to the liquid crystal layer composed of the liquid crystal molecules 7 is formed.
在本發明中,液晶層厚度d(μm)與折射率異方向性△n之乘積△n.d,較佳為設定在0.1至1.5μm,更佳為設定在0.2至1.5μm,且進一步更佳為設定在0.3至1.2μm,特佳為設定在0.4至1.0μm。若在該等之範圍時,由於在施加白電壓時的白顯示(white display)之亮度高,可製得明亮的高對比度之顯示裝置。關於所使用的液晶材料雖然並無特殊限制,但是,在對上下的基板6和基板8之間施加電場之模式時,則使用如液晶分子7會向電場方向平行應答般的介電常數異方向性為正的液晶材料。In the present invention, the product of the liquid crystal layer thickness d (μm) and the refractive index anisotropy Δn Δn. d, preferably set to 0.1 to 1.5 μm, more preferably set to 0.2 to 1.5 μm, and still more preferably set to 0.3 to 1.2 μm, particularly preferably set to 0.4 to 1.0 μm. If it is within these ranges, a bright high-contrast display device can be produced because of the high brightness of the white display when a white voltage is applied. The liquid crystal material to be used is not particularly limited. However, when a mode of applying an electric field between the upper and lower substrates 6 and the substrate 8 is used, the dielectric constants such as the liquid crystal molecules 7 are parallel to each other in the direction of the electric field. Positive liquid crystal material.
例如,將液晶胞製成為OCB模式之液晶胞時,則可在上側基板6與下側基板8之間使用介電異方向性為正,且△n=0.16、△ε=5程度之向列型液晶材料等。For example, when the liquid crystal cell is made into a liquid crystal cell of the OCB mode, a dielectric negligence is positive between the upper substrate 6 and the lower substrate 8, and a directional phase of Δn=0.16 and Δε=5 is used. Liquid crystal material, etc.
關於液晶層之厚度d,雖然並無特殊限制,但是在使用如上所述範圍之特性的液晶時,則可設定在約4μm。由於在白顯示時之亮度係視厚度d、與施加白電壓時的折射率異方向性△n之乘積△n.d的大小而變化,因此若欲在施加白電壓時獲得足夠的亮度時,則在無施加狀態之液晶層的△n.d較佳為設定在0.4至1.0μm之範圍。The thickness d of the liquid crystal layer is not particularly limited, but may be set to about 4 μm when a liquid crystal having the characteristics of the above range is used. Since the brightness in the white display is the product of the thickness d and the refractive index anisotropy Δn when the white voltage is applied, Δn. The size of d varies, so if sufficient brightness is to be obtained when a white voltage is applied, Δn of the liquid crystal layer in an unapplied state. d is preferably set in the range of 0.4 to 1.0 μm.
另外,在OCB模式之液晶顯示裝置,在TN模式之液晶顯示裝置所一般慣用之添加對掌性劑(chiral agent),雖然因會導致動態應答特性之劣化而較少使用,但是也有為減少配向不良而添加之情形。Further, in the OCB mode liquid crystal display device, a chiral agent which is generally used in a liquid crystal display device of the TN mode is used less because of deterioration of dynamic response characteristics, but also for reducing alignment. Bad additions.
並且,在製成為多域(multi-domain)結構之情形時,則在調整各域之間的境界區域液晶分子之配向上是有利。Further, in the case of being made into a multi-domain structure, it is advantageous to adjust the alignment of the liquid crystal molecules in the boundary region between the domains.
所謂的「多域結構」,係指將液晶顯示裝置之一像素予以分割成複數個區域之結構。例如,在OCB模式中,若採取多域結構時,亮度或色調之視角特性則將獲得改善,因此為較佳。The "multi-domain structure" refers to a structure in which one pixel of a liquid crystal display device is divided into a plurality of regions. For example, in the OCB mode, if a multi-domain structure is adopted, the viewing angle characteristics of luminance or hue will be improved, and thus it is preferable.
具體而言,經將各像素以液晶分子之初期配向狀態互不相同的2個以上(較佳為4或8個)之區域來構成以加以平均化,則可減少相依於視角的亮度或色調之偏移。另外,將各像素由在施加電壓狀態時液晶分子之配向方向係連續變化的互不相同的2個以上之區域來構成時,則也能獲得相同功效。Specifically, by averaging two or more (preferably four or eight) regions in which the initial alignment states of the liquid crystal molecules are different from each other, the luminance or hue depending on the viewing angle can be reduced. Offset. Further, when each pixel is configured by two or more regions different from each other in which the alignment direction of the liquid crystal molecules continuously changes when a voltage is applied, the same effect can be obtained.
透明支撐體13a(113a)也可用作為光學異方向性層5(9)之支撐體,也可用作為偏光膜1(101)之保護膜,也可具有該兩者之功能。亦即,偏光膜1(101)、透明支撐體13a(113a)、及光學異方向性層5(9)係可製成一體化的積層體而組裝於液晶顯示裝置內部,也可分別作為單獨構件來組裝。The transparent support 13a (113a) can also be used as a support for the optically anisotropic layer 5 (9), or as a protective film for the polarizing film 1 (101), or both. In other words, the polarizing film 1 (101), the transparent support 13a (113a), and the optically isotropic layer 5 (9) can be integrated into a liquid crystal display device as an integrated laminate, or can be separately used as separate Components are assembled.
另外,雖然也可為在透明支撐體13a(113a)與偏光膜1(101)之間,另外配置偏光膜用保護膜之構成,但是較佳為未予配置該保護膜者。透明支撐體13a之遲相軸14a與透明支撐體113a之遲相軸114a,較佳為互相實質地成平行或正交。若透明支撐體13a之遲相軸14a與透明支撐體113a之遲相軸114a是互相成正交時,則藉由互相抵消各透明支撐體之雙折射,則可減少垂直入射於液晶顯示裝置的光之光學特性將劣化之問題。另外,在遲相軸14a與114a互相平行之方式,若在液晶層有殘留相位差時,則藉由保護膜之雙折射可補償該相位差。In addition, a configuration may be adopted in which a protective film for a polarizing film is disposed between the transparent support 13a (113a) and the polarizing film 1 (101). However, it is preferable that the protective film is not disposed. The retardation axis 14a of the transparent support 13a and the retardation axis 114a of the transparent support 113a are preferably substantially parallel or orthogonal to each other. When the retardation axis 14a of the transparent support 13a and the retardation axis 114a of the transparent support 113a are orthogonal to each other, by mutually canceling the birefringence of each transparent support, vertical incidence on the liquid crystal display device can be reduced. The optical properties of light will degrade. Further, when the retardation axes 14a and 114a are parallel to each other, if there is a residual phase difference in the liquid crystal layer, the phase difference can be compensated by the birefringence of the protective film.
關於偏光膜1(101)之透射軸2(102)、透明支撐體13a(113a)之遲相軸方向14a(114a)、以及液晶分子7之配向方向,則因應使用於各構件之材料、顯示模式、構件之積層結構等而加以調整為最適範圍。亦即,將偏光膜1之透射軸2與偏光膜101之透射軸102予以配置成互相實質地正交。但是本發明之液晶顯示裝置,並不受限於此等構成。The transmission axis 2 (102) of the polarizing film 1 (101), the retardation axis direction 14a (114a) of the transparent support 13a (113a), and the alignment direction of the liquid crystal molecules 7 are used for the materials and displays of the respective members. The mode, the layered structure of the components, etc. are adjusted to the optimum range. That is, the transmission axis 2 of the polarizing film 1 and the transmission axis 102 of the polarizing film 101 are arranged to be substantially orthogonal to each other. However, the liquid crystal display device of the present invention is not limited to such a configuration.
光學異方向性層5(9)係配置在透明支撐體13a(113a)與液晶胞之間。光學異方向性層5(9)就是由液晶性化合物,例如含有棒狀化合物或碟狀化合物之組成物所形成的層。The optically anisotropic layer 5 (9) is disposed between the transparent support 13a (113a) and the liquid crystal cell. The optically anisotropic layer 5 (9) is a layer formed of a liquid crystalline compound such as a composition containing a rod-like compound or a disk-like compound.
在光學異方向性層5(9)中,液晶性化合物之分子係固定在特定的配向狀態。In the optically anisotropic layer 5 (9), the molecular system of the liquid crystalline compound is fixed in a specific alignment state.
在光學異方向性層5(9)中之液晶性化合物之分子對稱軸,其至少在透明支撐體13a(113a)之界面的配向平均方向5a(9a),與透明支撐體13a(113a)之面內之遲相軸14a(114a),係以大致45°成交叉。若以此種關係配置時,則光學異方向性層5(9)將可對來自於法線方向之入射光使其產生遲滯,使得不至於造成光漏,且對來自於斜向之入射光充分發揮本發明之功效。在液晶胞側之界面,光學異方向性層5(9)之分子對稱軸的配向平均方向,較佳為對透明支撐體13a(113a)之面內之遲相軸14a(114a)大致成45°。The molecular symmetry axis of the liquid crystalline compound in the optically anisotropic layer 5 (9), at least in the alignment average direction 5a (9a) of the interface of the transparent support 13a (113a), and the transparent support 13a (113a) The in-plane retardation axis 14a (114a) intersects at approximately 45°. When configured in such a relationship, the optically anisotropic layer 5 (9) will cause hysteresis to incident light from the normal direction so as not to cause light leakage, and incident light from oblique direction The effects of the present invention are fully exerted. At the interface of the liquid crystal cell side, the alignment average direction of the molecular symmetry axis of the optically isotropic layer 5 (9) is preferably 45 for the retardation axis 14a (114a) in the plane of the transparent support 13a (113a). °.
另外,光學異方向性層5之液晶性化合物分子對稱軸之偏光膜側(光學異方向性層界面側)的配向平均方向5a,較佳為與位於較近的偏光膜1之透射軸2大致配置成45°。相同地光學異方向性層9之液晶性化合物分子對稱軸之偏光膜側(光學異方向性層界面側)的配向平均方向9a,較佳為位於較近的偏光膜101之透射軸102大致配置成45°。若以此種關係配置時,則可因應光學異方向性層5(9)所產生的遲滯,與在液晶層產生的遲滯之和而執行光開關,且對來自於斜向的入射光充分地發揮本發明之功效。Further, the alignment average direction 5a of the polarizing film side (optical anisotropic layer interface side) of the molecular symmetry axis of the liquid crystal compound of the optically anisotropic layer 5 is preferably substantially the same as the transmission axis 2 of the polarizing film 1 which is located closer. Configured to 45°. The alignment average direction 9a of the polarizing film side (optical anisotropic layer interface side) of the molecular symmetry axis of the liquid crystal compound of the optically anisotropic layer 9 is preferably substantially disposed on the transmission axis 102 of the polarizing film 101 which is closer. In 45°. When arranged in such a relationship, the optical switch can be performed in response to the hysteresis generated by the optical anisotropic layer 5 (9) and the hysteresis generated in the liquid crystal layer, and the incident light from the oblique direction can be sufficiently The effects of the present invention are exerted.
其次,參閱第1圖,液晶顯示裝置的影像顯示之原理說明如下。Next, referring to Fig. 1, the principle of image display of the liquid crystal display device will be described below.
在對液晶胞之基板6和基板8之各透明電極(未圖示)施加對應於黑的驅動電壓之驅動狀態時,液晶層中之液晶分子7則呈彎曲配向,其時之面內遲滯則以光學異方向性層5(9)之面內遲滯加以相抵,其結果,入射的光之偏光狀態係幾乎不變化。由於偏光膜1之透射軸2與偏光膜101之透射軸102係呈正交,從下側入射之光,則為偏光膜101所偏光,並仍然維持在偏光狀態下,通過液晶胞而為偏光膜1所遮斷。When a driving state corresponding to a driving voltage of black is applied to each of the transparent electrodes (not shown) of the substrate 6 and the substrate 8 of the liquid crystal cell, the liquid crystal molecules 7 in the liquid crystal layer are curved and aligned, and the in-plane retardation at that time is The in-plane hysteresis of the optically isotropic layer 5 (9) is offset, and as a result, the polarization state of the incident light hardly changes. Since the transmission axis 2 of the polarizing film 1 and the transmission axis 102 of the polarizing film 101 are orthogonal, the light incident from the lower side is polarized by the polarizing film 101, and is maintained in a polarized state, and is polarized by the liquid crystal cell. The film 1 is blocked.
亦即,在第1圖之液晶顯示裝置,可在驅動狀態實現理想的黑顯示。與此相對,在對透明電極(未圖示)施加對應於白的驅動電壓之驅動狀態時,液晶層中之液晶分子7將呈與對應於黑的彎曲配向不同的彎曲配向,使得在正面之面內遲滯即變化成在黑時之情況。其結果,導致無法以光學異方向性層5(9)之面內遲滯來相抵而通過液晶胞,使得偏光狀態變化而通過偏光膜1。亦即,可獲得白顯示。That is, in the liquid crystal display device of Fig. 1, an ideal black display can be realized in the driving state. On the other hand, when a driving state corresponding to the driving voltage of white is applied to the transparent electrode (not shown), the liquid crystal molecules 7 in the liquid crystal layer will have a different bending alignment from the curved alignment corresponding to black, so that the front side is The in-plane hysteresis changes to the case of black. As a result, it is impossible to pass through the liquid crystal cell by the in-plane retardation of the optical anisotropic layer 5 (9), and the polarizing state is changed to pass through the polarizing film 1. That is, a white display can be obtained.
以往,在OCB模式中,則有即使正面之對比度為高,但是在斜向卻會降低之課題。在黑顯示時,相對於在正面則可藉由液晶胞與光學異方向性層之補償而獲得高對比度,但是若從斜向觀察時,則將在液晶分子7產生雙折射及偏光軸的旋轉。Conventionally, in the OCB mode, even if the contrast of the front side is high, the problem is reduced in the oblique direction. In the case of black display, high contrast can be obtained by compensation of the liquid crystal cell and the optical anisotropic layer on the front side, but when viewed from an oblique direction, birefringence and polarization of the polarization axis are generated in the liquid crystal molecule 7. .
並且,偏光膜1之透射軸2與偏光膜101之透射軸102的交叉角,雖然在正面即為90°之正交,但是從斜向觀看時,則將從90°偏移。迄今為止,則有因該兩因素而導致在斜向則造成漏光,使得對比度降低之問題。Further, the intersection angle between the transmission axis 2 of the polarizing film 1 and the transmission axis 102 of the polarizing film 101 is orthogonal to 90° on the front side, but is shifted from 90° when viewed from the oblique direction. So far, there has been a problem that light leakage occurs in the oblique direction due to the two factors, resulting in a decrease in contrast.
在第1圖所示構成之本發明之液晶顯示裝置,則藉由使用在各R、G、B之Re/Rth係不一致,且具有符合特定條件的光學特性之透明支撐體13a(113a)來減少在黑顯示時之斜向光漏(light leakage)以改善對比度。In the liquid crystal display device of the present invention having the configuration shown in Fig. 1, by using the transparent support 13a (113a) in which the Re/Rth of each of R, G, and B is inconsistent and has optical characteristics conforming to specific conditions. Reduces light leakage during black display to improve contrast.
更詳而言,本發明係藉由使用具有如上所述光學特性之透明支撐體和光學異方向性層,以實現對於斜向入射的R、G、B各波長之光,以各波長不同的遲相軸和遲滯來實施光學補償。More specifically, the present invention achieves light of respective wavelengths of R, G, and B for oblique incidence by using a transparent support having optical characteristics as described above and an optically anisotropic layer, at different wavelengths. Optical compensation is implemented by the slow phase axis and hysteresis.
並且,藉由將固定液晶性化合物之配向的光學異方向性層5(9),配置成使液晶性化合物之分子對稱軸在透明支撐體側界面之配向平均方向係與透明支撐體之遲相軸以45°交叉,則可在全部之波長實現OCB配向之獨特的補償方式。Further, the optically anisotropic layer 5 (9) in which the alignment of the liquid crystal compound is fixed is disposed such that the molecular symmetry axis of the liquid crystal compound is delayed in the alignment average direction of the transparent support side interface and the transparent support When the axes are crossed at 45°, a unique compensation method for OCB alignment can be achieved at all wavelengths.
其結果,可特別地提高黑顯示之視角對比度,同時也可特別地減少在黑顯示之視角方向的著色。As a result, the viewing angle contrast of the black display can be particularly improved, and the coloring in the viewing direction of the black display can be particularly reduced.
特別是朝左右方向改變視角時,例如在0°方位角方向與在180°方向的60°極角,以往雖然在著色即產生差異,且造成左右非對稱性,但是對於此等也可獲得特別地加以改善。In particular, when the angle of view is changed in the left-right direction, for example, in the azimuth direction of 0° and the polar angle of 60° in the direction of 180°, although there is a difference in coloring and asymmetry in the left and right, it is also possible to obtain special Improve the land.
在本說明書中,R、G、B之波長係R使用630 nm波長、G使用550 nm波長、B使用450 nm波長。雖然R、G、B之波長並非為必須以該波長來代表,但是其係在規定能發揮本發明功效之光學特性上是適當的波長。In the present specification, the wavelengths of R, G, and B are R at 630 nm, G at 550 nm, and B at 450 nm. Although the wavelengths of R, G, and B are not necessarily represented by the wavelength, they are suitable wavelengths for specifying optical characteristics capable of exerting the effects of the present invention.
特別是在本發明中,則特別注意到透明支撐體之Re與Rth之比Re/Rth。其係由於Re/Rth之值係用於決定在以斜向進行雙軸性雙折射媒體的光傳播中的二固有偏光軸之緣故。在以斜向進行雙軸性雙折射媒體的光傳播中的二固有偏光軸,係對應於以光的進行方向之法線方向剖切折射率橢圓體時所形成剖面的長軸與短軸之方向。於第2圖展示對使用於本發明之透明支撐體,入射斜向進行的光時,有二固有偏光之一軸之方向,亦即在此種情形下,係經計算遲相軸之角度與Re/Rth之關係的結果之一實例。Particularly in the present invention, particular attention is paid to the ratio of Re to Rth of the transparent support Re/Rth. This is because the value of Re/Rth is used to determine the two intrinsic polarization axes in the light propagation of the biaxial birefringent medium in an oblique direction. The two natural polarization axes in the light propagation of the biaxial birefringence medium in the oblique direction correspond to the major axis and the minor axis of the profile formed when the refractive index ellipsoid is cut in the normal direction of the light proceeding direction. direction. Fig. 2 shows the direction of one of the two natural polarizations when the incident oblique light is applied to the transparent support of the present invention, that is, in this case, the angle of the retardation axis is calculated and Re An example of the result of the /Rth relationship.
另外,第2圖係假設光傳播方向係方位角=45°、極角=34°。如第2圖所示,遲相軸之角度係不相依於入射光之波長,而僅取決於Re/Rth。入射光之偏光狀態因通過透明支撐體而究竟產生何種變化,主要係取決於該透明支撐體之遲相軸方位及該透明支撐體之遲滯,但是在先前的技術則無關係到R、G、B之各波長而Re/Rth之值係大致相同,亦即遲相軸角度也呈大致相同。In addition, Fig. 2 assumes that the direction of light propagation is azimuth = 45° and polar angle = 34°. As shown in Fig. 2, the angle of the slow phase axis is independent of the wavelength of the incident light and depends only on Re/Rth. The change in the polarization state of the incident light due to the transparent support depends mainly on the azimuth axis orientation of the transparent support and the hysteresis of the transparent support, but the prior art does not relate to R, G. The values of Re/Rth are the same for each wavelength of B, that is, the angles of the slow phase axes are also substantially the same.
與此相對,在本發明中,則經就R、G、B各波長分別加以規定Re/Rth之關係,以使主要決定偏光狀態變化的因素之遲相軸及遲滯之兩者,對於R、G、B各波長而予以最適化。On the other hand, in the present invention, the relationship between Re/Rth is defined for each of the wavelengths of R, G, and B, so that both the slow phase axis and the hysteresis of the factor that mainly determines the change in the polarization state are G and B are optimized for each wavelength.
並且,通過透明支撐體之斜向的光,在通過經將液晶性化合物之配向加以固定的光學異方向性層,且再通過彎曲配向的液晶層時,則可將透明支撐體的Re/Rth之值因應波長而加以調整成對於任何波長也同時能補償如遲滯及上下偏光膜之外表上的透射軸會從正面偏移之兩個因素。Further, when the oblique light passing through the transparent support passes through the optically anisotropic layer which is fixed by the alignment of the liquid crystalline compound and passes through the liquid crystal layer which is aligned, the Re/Rth of the transparent support can be obtained. The value is adjusted in response to the wavelength to compensate for both wavelengths, such as hysteresis and the fact that the transmission axis on the surface of the upper and lower polarizing films is offset from the front side.
具體而言,經藉由波長愈大愈使透明支撐體之Re/Rth增大,則可消除光學異方向性層及液晶胞層因波長分散所產生在R、G、B的偏光狀態之差。Specifically, by increasing the Re/Rth of the transparent support by increasing the wavelength, the difference between the polarization states of the R, G, and B due to wavelength dispersion of the optical anisotropic layer and the liquid crystal cell layer can be eliminated. .
其結果,可實現完全的補償,以減少對比度降低。亦即,相等於若以R、G、B代表可見光全部區域來決定膜之參數時,則可在可見光全部區域實現大致完全的補償。As a result, complete compensation can be achieved to reduce contrast reduction. That is, if the parameters of the film are determined by R, G, and B representing all areas of visible light, substantially complete compensation can be achieved in all areas of visible light.
在此,將極角與方位角定義如下。「極角(polar angle)」係由光學補償膜面之法線方向,亦即,從第1圖中的z軸之傾斜角,例如,光學補償膜面之法線方向係極角=0°之方向。Here, the polar angle and the azimuth angle are defined as follows. "Polar angle" is the normal direction of the optical compensation film surface, that is, the inclination angle from the z-axis in Fig. 1, for example, the normal direction of the optical compensation film surface is 0° The direction.
「方位角(azimuth)」係表示以x軸之正方向為基準而朝反時針方向旋轉的方位,例如x軸之正方向係方位角=0°之方向,y軸之正方向係方位角=90°之方向。"Azimuth" means an azimuth that rotates counterclockwise based on the positive direction of the x-axis. For example, the positive direction of the x-axis is azimuth angle = 0°, and the positive direction of the y-axis is azimuth = 90° direction.
黑顯示之光漏會最成問題的斜向,由於偏光層之偏光軸係呈±45°,因此主要係指在極角並非為0°之情形,且在方位角=0°、90°、180°、270°之情形。The black light leakage will be the most problematic oblique direction. Since the polarizing axis of the polarizing layer is ±45°, it mainly means that the polar angle is not 0°, and the azimuth angle is 0°, 90°. 180°, 270°.
為更詳細說明本發明之功效,將入射於液晶顯示裝置的光之偏光狀態展示在第3圖中之普安卡雷球(Poincare sphere)上。另外,在第3圖中,S2軸係從紙面上向下垂直貫穿之軸,第3圖係將普安卡雷球從S2軸之正方向觀看之圖。另外,由於第3圖係以平面方式表示,偏光狀態之變化前與變化後之點的位移,係以圖中直線之箭頭標記表示,但是實際上通過液晶層或透明支撐體所造成的偏光狀態變化,在普安卡雷球上,則根據各自光學特性而決定的特定軸周圍使其旋轉特定角度來表示。以下,對於第5和第6圖也是相同。To explain the effects of the present invention in more detail, the polarized state of light incident on the liquid crystal display device is shown on the Poincare sphere in FIG. In addition, in Fig. 3, the S2 axis is a shaft that runs vertically downward from the paper surface, and Fig. 3 is a view of the Puancarre ball viewed from the positive direction of the S2 axis. In addition, since the third figure is shown in a plane manner, the displacement before the change of the polarization state and the point after the change is indicated by the arrow mark of the straight line in the figure, but actually the polarization state caused by the liquid crystal layer or the transparent support The change is represented on the Puancarre ball by rotating a specific angle around a specific axis determined by the respective optical characteristics. Hereinafter, the same applies to the fifth and sixth figures.
第3A圖係展示在第1圖之液晶顯示裝置,從左60°入射的G光之偏光狀態變化之圖,第3B圖係展示從右60°入射的G光之偏光狀態變化之圖。另外,關於透明支撐體13a(113a)之光學特性和光學異方向性層5(9)之光學特性,則假定為與如後所述之第6圖之普安卡雷球相同條件來計算。從左60°入射的G光,係如在第3A圖普安卡雷球上之點所示、偏光狀態會變化。Fig. 3A is a view showing a change in the polarization state of the G light incident from the left 60° in the liquid crystal display device of Fig. 1, and Fig. 3B is a view showing a change in the polarization state of the G light incident from the right 60°. Further, the optical characteristics of the transparent support 13a (113a) and the optical characteristics of the optically anisotropic layer 5 (9) are assumed to be calculated under the same conditions as the Puankare ball of Fig. 6 which will be described later. The G light incident from the left 60° is as shown by the point on the 3A map of the Pu'an Carre sphere, and the polarization state changes.
具體而言,通過偏光膜101的G光之偏光狀態I1 ,通過透明支撐體113a而成為I2 之偏光狀態、通過光學異方向性層9而成為I3 之偏光狀態、通過黑顯示時之液晶胞的液晶層而成為I4 之偏光狀態、通過光學異方向性層5而成為I5 之偏光狀態、通過透明支撐體13a而成為I6 之偏光狀態,並為偏光膜1所遮蔽而顯示理想的黑。相對地,從右60°入射的G光,其偏光狀態也如I1 ’→I2 ’→I3 ’→I4 ’→I5 ’→I6 ’而變化。Specifically, the polarization state of light polarizing film 101 G I 1, 113a through the transparent support 2 become the polarization state I, with anisotropic optical layer 9 become the polarization state I 3, the time of black display by The liquid crystal layer of the liquid crystal cell is in a polarized state of I 4 , is in a polarized state of I 5 by the optically isotropic layer 5, and is in a polarized state of I 6 by the transparent support 13a, and is displayed by being shielded by the polarizing film 1. Ideal black. In contrast, the G light incident from the right 60° changes its polarization state as I 1 '→I 2 '→I 3 '→I 4 '→I 5 '→I 6 '.
若加以檢討偏光狀態變化之形態時,則通過光學異方向性層5(9),與液晶層7所造成的偏光狀態變化,係以來自於左60°和右60°的入射光是呈鏡面對稱性變化,但是,相對地通過透明支撐體13a(113a)所造成的偏光狀態變化,則以來自於左60°和右60°的入射光是呈一致。若為減少左右的黑之光漏及左右的色位移時,則有必要左右同時且對任一波長也能滿足該補償條件。亦即,不僅是G光,對於可見光區域之各R(紅)和B(藍)的入射光,也有必要使其I6與I6’之位置成一致,且其位置為表示由偏光膜1所遮斷的偏光狀態之位置。如上所述之變遷,在圖上則以直線表示,但是在普安卡雷球面上並不受限於此直線性變遷。When the form of the polarization state change is reviewed, the polarization state caused by the optically isotropic layer 5 (9) and the liquid crystal layer 7 is changed, and the incident light from the left 60° and the right 60° is mirror-finished. The symmetry changes, but the change in the polarization state caused by the transparent support 13a (113a) relatively is uniform with the incident light from the left 60° and the right 60°. In order to reduce the left and right black light leakage and the left and right color shifts, it is necessary to satisfy the compensation condition simultaneously for any wavelength. That is, not only the G light, but also the incident light of each of R (red) and B (blue) in the visible light region, it is necessary to make the positions of I6 and I6' coincide, and the position thereof is to be covered by the polarizing film 1. The position of the broken polarized state. The change as described above is represented by a straight line on the graph, but the Puankare sphere is not limited to this linear change.
第4圖係展示揭示於日本發明專利特開平第11-316378號公報之傳統的OCB模式之液晶顯示裝置構成圖。如第4圖所示,該構成並未配置Re/Rth會顯現如上所述之波長相依性的光學補償膜,而配置透明支撐體3a(103a)。透明支撐體3a(103a)係用作為支撐光學異方向性層5(9)之目的用,且由一般性高分子膜所構成。Fig. 4 is a view showing the configuration of a conventional liquid crystal display device of the OCB mode disclosed in Japanese Laid-Open Patent Publication No. H11-316378. As shown in Fig. 4, this configuration is not provided with an optical compensation film in which Re/Rth exhibits wavelength dependence as described above, and the transparent support 3a (103a) is disposed. The transparent support 3a (103a) is used for the purpose of supporting the optically anisotropic layer 5 (9), and is composed of a general polymer film.
因此,並無透明支撐體13a(113a)所顯現的關於Re/Rth之波長相依性,並在R、G、B中任何波長也會顯現相同的Re和Rth。Therefore, there is no wavelength dependence on the Re/Rth exhibited by the transparent support 13a (113a), and the same Re and Rth appear at any of R, G, and B.
其結果,傳統的OCB模式之液晶顯示裝置,在施加電壓時,亦即在黑顯示時,則將造成即在正面能予以相抵液晶胞與光學異方向性層之正面遲滯,以獲得黑,但是在斜向卻無法完全抑制黑顯示之光漏之問題。另外,無法獲得足夠的視角對比度,而且由於無法對所有波長加以補償,以致有著色問題存在。As a result, the conventional OCB mode liquid crystal display device, when a voltage is applied, that is, in the black display, will cause the front side to be retarded against the front side of the liquid crystal cell and the optical anisotropic layer to obtain black, but In the oblique direction, the problem of light leakage of the black display cannot be completely suppressed. In addition, sufficient viewing angle contrast cannot be obtained, and since all wavelengths cannot be compensated for, there is a problem of coloring.
為更詳加說明,經計算入射於第4圖所示傳統的構成之OCB模式液晶顯示裝置的R、G、B光之偏光狀態,結果如第5圖之普安卡雷球上所示。第5A圖係將從左60°入射的光之偏光狀態變化就各R、G和B所展示之圖,第5B圖係將從右60°入射的光之偏光狀態變化就各R、G和B所展示之圖。圖中,R入射光之偏光狀態係以IR 代表,G入射光之偏光狀態係以IG 代表,且B入射光之偏光狀態係以IB 代表。另外,傳統的OCB模式之液晶顯示裝置構成,則假設第4圖中之透明支撐體3a(103a)係對於R、G、B之任何波長皆為Re=45 nm、及Rth=160 nm,且光學異方向性層5(9)係Re=30 nm來進行計算。For a more detailed explanation, the polarization states of the R, G, and B lights of the OCB mode liquid crystal display device of the conventional configuration shown in Fig. 4 are calculated, and the results are shown on the Puankare ball of Fig. 5. Fig. 5A is a diagram showing changes in the polarization state of light incident from the left 60° to each of R, G, and B, and Fig. 5B is a change in the polarization state of light incident from the right 60° to each of R, G, and The picture shown by B. In the figure, the polarization state of R incident light is represented by I R , the polarization state of G incident light is represented by I G , and the polarization state of B incident light is represented by I B . In addition, in the conventional OCB mode liquid crystal display device, it is assumed that the transparent support 3a (103a) in FIG. 4 is Re=45 nm and Rth=160 nm for any wavelength of R, G, and B, and The optically isotropic layer 5 (9) was calculated by Re = 30 nm.
首先,在第5A圖,通過偏光膜101後之偏光狀態,IR1 、IG1 及IB1 係相等。若注視B光之偏光狀態變化時,當可理解:從左60°入射的B光,其通過透明支撐體103a後之偏光狀態IB2 ,係位移於與因通過光學異方向性層9所變遷的方向為相同方向,從右60°入射的B光,其通過透明支撐體103a後之偏光狀態IB2 ’,係位移於與因通過光學異方向性層9所變遷的方向成相反之方向。亦即,就從左入射的光與從右入射的光而言,透明支撐體103a給予偏光狀態的影響方式不同。其結果,不僅是導致來自於左60°之R、G和B的入射光之最後變遷狀態IR6 、IG6 及IB6 之位置、來自於右60°之R、G和B的入射光之最後變遷狀態IR6 ’、IG6 ’及IB6 ’之位置不一致,且就左60°與右60°而言,則呈完全不同位置。因此,造成左右之黑的光漏、及左右之色位移,惟迄今為止,欲對該等同時加以改善則有困難。First, in Fig. 5A, I R1 , I G1 and I B1 are equal in the polarized state after passing through the polarizing film 101. When looking at the change of the polarization state of the B light, it can be understood that the B light incident from the left 60°, the polarization state I B2 after passing through the transparent support 103a, is displaced and the transition due to the optically different directional layer 9 The direction of the B light incident from the right 60° in the same direction is the polarization state I B2 ' after passing through the transparent support 103a, and is displaced in a direction opposite to the direction in which the optically isotropic layer 9 is displaced. That is, the light incident from the left and the light incident from the right have different effects on the polarization state of the transparent support 103a. As a result, not only the positions of the final transition states I R6 , I G6 , and I B6 of the incident light from R, G, and B of the left 60°, but also the incident lights of R, G, and B from the right 60° are caused. The positions of the final transition states I R6 ', I G6 ' and I B6 ' are inconsistent, and are completely different in terms of the left 60° and the right 60°. Therefore, the light leakage of the left and right sides and the displacement of the left and right colors are caused, but it has been difficult to improve them at the same time.
在本發明中,則經予以配置會顯現特定的光學特性之透明支撐體來同時改善OCB模式液晶顯示裝置之左右之黑的光漏、及左右之色位移。為更詳加以說明,在第6圖之普安卡雷球上展示通過第1圖所示本發明構成之OCB模式液晶顯示裝置的R、G、B光之偏光狀態經計算之結果。In the present invention, a transparent support having a specific optical characteristic is disposed to simultaneously improve the black light leakage and the left and right color shift of the OCB mode liquid crystal display device. To explain in more detail, the results of the calculation of the polarization states of the R, G, and B lights of the OCB mode liquid crystal display device constructed by the present invention shown in Fig. 1 are shown on the Puancarre ball of Fig. 6.
第6A圖係將從左60°入射的光之偏光狀態變化就各R、G和B所展示之圖,第6B圖係將從右60°入射的光之偏光狀態變化就R、G和B所展示之圖。Fig. 6A is a diagram showing changes in the polarization state of light incident from the left 60° for each of R, G, and B, and Fig. 6B is a diagram showing changes in the polarization state of light incident from the right 60° to R, G, and B. The picture shown.
在第6A圖和第6B圖中,R入射光之偏光狀態係以IR 代表,G入射光之偏光狀態係以IG 代表,且B入射光之偏光狀態係以IB 代表。另外,假設透明支撐體13(113)係在450 nm波長之Re/Rth(Re(450) /Rth(450) )為0.17,在550 nm波長之Re/Rth(Re(550) /Rth(550) )為0.28,在650 nm波長之Re/Rth((Re(630) /Rth(630) ))為0.39,且在550 nm波長之Rth(Rth(550) )為160 nm來加以計算。關於光學異方向性層5(9)之Re,則假設為與第5圖所示之普安卡雷球相同之值。In FIGS. 6A and 6B, the polarization state of the R incident light is represented by I R , the polarization state of the G incident light is represented by I G , and the polarization state of the B incident light is represented by I B . In addition, it is assumed that the transparent support 13 (113) has a Re/Rth (Re (450) / Rth (450) ) of 0.17 at a wavelength of 450 nm, and Re/Rth (Re (550) / Rth (550 at a wavelength of 550 nm ). ) ) is 0.28, and the Re/Rth ((Re (630) / Rth (630) ))) at a wavelength of 650 nm is 0.39, and the Rth (Rth (550) ) at a wavelength of 550 nm is 160 nm. Regarding the Re of the optically isotropic layer 5 (9), it is assumed to be the same value as the Pampere ball shown in Fig. 5.
如第6A圖和第6B圖所示,從左右入射的R光、G光和B光,係通過透明支撐體113a後,即變化成皆為S1=0附近之位置,且反映透明支撐體113a之Re/Rth波長相依性而位移的位置之偏光狀態。該位移,可供抵消R光、G光和B光因光學異方向性層9(5)及液晶層7之波長分散所承受的偏光狀態位移。其結果,從左右任一方向入射的光,也可不相依於波長而使最後變遷點位於相同位置。其結果,則可同時改善左右之黑的光漏、左右之色位移。As shown in FIGS. 6A and 6B, the R light, the G light, and the B light incident from the left and right pass through the transparent support 113a, that is, change to a position near S1=0, and reflect the transparent support 113a. The polarization state of the position displaced by the Re/Rth wavelength dependence. This displacement is used to cancel the polarization state displacement of the R light, the G light, and the B light due to the wavelength dispersion of the optically isotropic layer 9 (5) and the liquid crystal layer 7. As a result, the light incident from either of the left and right directions may be at the same position without depending on the wavelength. As a result, it is possible to simultaneously improve the light leakage of the left and right black and the color shift of the left and right.
本發明係藉由使用具有遲滯之波長分散係因入射光為法線方向與為對其傾斜的斜向例如60°極角方向而不相同的光學特性之如上所述之透明支撐體(醯化纖維素膜)、及光學異方向性層,並將該透明支撐體和光學異方向性層之此種光學特性積極地使用於光學補償,以同時改善左右之黑的光漏、左右之色位移。因此,只要利用此種原理,本發明之範圍並不受限於此等液晶層之顯示模式,VA模式、IPS模式、或ECB模式和TN模式等具有任何顯示模式之液晶層的液晶顯示裝置皆可使用。The present invention is a transparent support body as described above by using a wavelength dispersion having hysteresis because the incident light is a normal direction and an optical characteristic which is oblique to the oblique direction, for example, a 60° polar angle direction. a cellulose film) and an optically anisotropic layer, and actively using such optical characteristics of the transparent support and the optically anisotropic layer for optical compensation to simultaneously improve left and right black light leakage, left and right color shifts . Therefore, as long as the principle is utilized, the scope of the present invention is not limited to the display mode of the liquid crystal layer, and the liquid crystal display device having the liquid crystal layer of any display mode such as the VA mode, the IPS mode, or the ECB mode and the TN mode be usable.
另外,本發明之液晶顯示裝置,並不受限於第1圖所示構成,也可包括其他構件。例如,也可在液晶胞與偏光膜之間配置彩色濾光片。另外,若用於透射型時,則可在背面配置以冷陰極或熱陰極螢光管、或發光二極體、場致發射元件、電致發光元件為光源之背光。Further, the liquid crystal display device of the present invention is not limited to the configuration shown in Fig. 1, and may include other members. For example, a color filter may be disposed between the liquid crystal cell and the polarizing film. Further, when used in a transmissive type, a backlight using a cold cathode or a hot cathode fluorescent tube, or a light emitting diode, a field emission element, or an electroluminescence element as a light source may be disposed on the back surface.
另外,本發明之「液晶顯示裝置」係包括影像直視型、影像投影型或光調變型。本發明係可特別有效地適用於使用例如TFT(薄膜電晶體)或MIM(金屬.絕緣.金屬:Metal Insulator Metal)之三端子、或二端子半導體元件的主動式矩陣型液晶顯示裝置之方式。當然也可有效地適用於稱為時間分割驅動的以STN(超扭轉向列)型為代表的被動式矩陣型液晶顯示裝置之方式。Further, the "liquid crystal display device" of the present invention includes an image direct view type, an image projection type, or a light modulation type. The present invention is particularly effective for a method of using an active matrix type liquid crystal display device using, for example, a TFT (Thin Film Transistor) or a MIM (Metal Insulator Metal) three-terminal or two-terminal semiconductor element. Of course, it can also be effectively applied to a passive matrix type liquid crystal display device typified by an STN (Super Torsional Nematic) type called time division driving.
本發明之光學補償膜係至少具有透明支撐體。另外,視需要也可在該透明支撐體上形成光學異方向性層。以下,就用於構成本發明光學補償膜之各構件詳加說明。The optical compensation film of the present invention has at least a transparent support. Further, an optically anisotropic layer may be formed on the transparent support as needed. Hereinafter, each member constituting the optical compensation film of the present invention will be described in detail.
用於構成本發明光學補償膜之透明支撐體,只要其為透明的膜時,則並無特殊限制,可根據目的來適當地選擇,但是也可為經延伸的高分子膜,另外,也可為塗布型之高分子層與高分子膜併用。高分子膜之材料一般係使用合成高分子。該「合成高分子」係包括例如聚碳酸酯、聚碸、聚醚碸、聚丙烯酸酯、聚甲基丙烯酸酯、降莰烯(Norbornene)樹脂、纖維素酯等。The transparent support for constituting the optical compensation film of the present invention is not particularly limited as long as it is a transparent film, and may be appropriately selected depending on the purpose, but may be an extended polymer film or may be an extended polymer film. The coating type polymer layer is used in combination with a polymer film. The material of the polymer film is generally a synthetic polymer. The "synthetic polymer" includes, for example, polycarbonate, polyfluorene, polyether oxime, polyacrylate, polymethacrylate, norbornene resin, cellulose ester, and the like.
控制透明支撐體的Re之方法,假設該透明支撐體之玻璃轉移溫度為(Tg)時,則較佳為使用在(Tg+15)至(Tg+100)℃之溫度下延伸該透明支撐體之方法。在延伸該透明支撐體之延伸步驟中,也可包括使其收縮的收縮步驟。In the method of controlling Re of the transparent support, assuming that the glass transition temperature of the transparent support is (Tg), it is preferred to use a method of extending the transparent support at a temperature of (Tg + 15) to (Tg + 100) °C. In the extending step of extending the transparent support, a shrinking step of shrinking may also be included.
在本發明中,則將以一片膜所不易達成的Re之反向波長分散特性與Rth之正向波長分散特性,藉由以如下所述予以分工調整來達成。亦即,Re之反向波長分散特性係主要予以變化膜之延伸條件來實施,Rth之正向波長分散特性則主要係以加入添加劑(Rth上升劑)來實施。In the present invention, the reverse wavelength dispersion characteristic of Re and the forward wavelength dispersion characteristic of Rth, which are difficult to achieve by one film, are achieved by division and adjustment as described below. That is, the reverse wavelength dispersion property of Re is mainly performed by changing the film extension conditions, and the forward wavelength dispersion property of Rth is mainly carried out by adding an additive (Rth riser).
此時,已知延伸的結果係可以在本發明所述之配向度P(配向秩序參數;培風館、液晶辭典第175頁、1989年12/5初版發行)表示。At this time, the results of the known extension can be expressed in the orientation degree P (the alignment order parameter; the Peifeng Pavilion, the liquid crystal dictionary page 175, and the 1989 12/5 preliminary edition) described in the present invention.
第7A圖係展示未予延伸而僅加入添加劑的案例時之波長分散,第7B圖係加以延伸而未加入添加劑的案例時之波長分散。Fig. 7A shows the wavelength dispersion in the case where the additive was not extended and only the additive was added, and Fig. 7B shows the wavelength dispersion when the case was extended without adding the additive.
如第7A圖和第7B圖所示,二者皆無法同時達成Re之反向分散特性與Rth之正向分散特性。As shown in Figures 7A and 7B, neither of them can achieve the reverse dispersion characteristics of Re and the forward dispersion characteristics of Rth.
相對於如上所述,第7C圖係展示實施延伸,又加入添加劑的案例之波長分散。In contrast to the above, Figure 7C shows the wavelength dispersion of the case where the extension was carried out and the additive was added.
如第7C圖所示,若欲以一片膜即達成Re之反向波長分散特性與Rth之正向波長分散特性時,則顯然是同時需要該等兩條件(延伸、及添加Rth上升劑)。As shown in Fig. 7C, if a reverse wavelength dispersion characteristic of Re and a forward wavelength dispersion characteristic of Rth are to be achieved in a single film, it is apparent that these two conditions (extension and addition of an Rth rising agent) are simultaneously required.
用於構成本發明光學補償膜之透明支撐體,較佳為藉由在高溫區域加以延伸來製造在各波長之Re能成為所欲之值。其機制係以最佳樣態的醯化纖維素為例說明如下。The transparent support for constituting the optical compensation film of the present invention preferably has a desired value of Re at each wavelength by stretching in a high temperature region. The mechanism is as follows, taking the best example of deuterated cellulose as an example.
醯化纖維素係以由吡喃葡萄糖環構成之主鏈與由醯基構成之側鏈所形成。若將由醯化纖維素構成之膜加以延伸時,則因高分子主鏈將朝著延伸方向而顯現Re。The deuterated cellulose is formed by a main chain composed of a glucopyranose ring and a side chain composed of a mercapto group. When a film made of deuterated cellulose is stretched, Re is observed in the direction in which the polymer main chain extends.
本發明之發明人等經專心研究結果發現:經在如175℃以上(使用的醯化纖維素之Tg為148℃)之非常高溫下進行延伸時,則具有在450 nm之Re將減少,在650 nm之Re將上升的現象。As a result of intensive research, the inventors of the present invention found that when extended at a very high temperature such as 175 ° C or higher (Tg of deuterated cellulose used is 148 ° C), Re has a decrease at 450 nm, The phenomenon that Re at 650 nm will rise.
其係起因於醯化纖維素之配向因在如上所述條件的高溫區域下之延伸而顯著增大所致。代表醯化纖維素之配向性的參數係使用藉由X射線繞射測定所計算得之配向度P。X射線繞射測定係使用理學電機工業股份有限公司(Rigaku Corp.)製造之RAPID R-AXIS,X射線源則使用CuKα線,並以40 kV-36 mA產生X射線。準直管為0.8 mm、作為試料的醯化纖維素膜係以透射試料台加以固定。測定係在22℃、60%RH的條件下進行。由檢測的X射線圖案以下式(A)所定義的醯化纖維素之配向度P較佳為0.05至0.30,更佳為0.06至0.30,特佳為0.08至0.30。另外,配向度P之上限值為1.0。This is caused by a significant increase in the alignment of the deuterated cellulose due to the elongation in the high temperature region under the conditions described above. The parameter representing the alignment of deuterated cellulose is the degree of orientation P calculated by X-ray diffraction measurement. The X-ray diffraction measurement uses RAPID R-AXIS manufactured by Rigaku Corp., and the X-ray source uses a CuKα line and generates X-rays at 40 kV-36 mA. Collimation tube is 0.8 mm The deuterated cellulose film as a sample was fixed by a transmission sample stage. The measurement was carried out under the conditions of 22 ° C and 60% RH. The degree of alignment P of the deuterated cellulose defined by the following formula (A) from the detected X-ray pattern is preferably from 0.05 to 0.30, more preferably from 0.06 to 0.30, particularly preferably from 0.08 to 0.30. Further, the upper limit of the degree of orientation P is 1.0.
P=<3 cos2 β-1>/2 式(A)P=<3 cos 2 β-1>/2 (A)
但是,<cos2 β>=∫(0,π)cos2 βI(β)sinβdβ/∫(0,π)I(β)sinβdβ。However, <cos 2 β>=∫(0,π)cos 2 βI(β)sinβdβ/∫(0,π)I(β)sinβdβ.
另外,上式中,β係入射的X射線之入射面與透明支撐體(醯化纖維素膜)面內某一方向所形成的角度,I係在以角度β所測得X射線繞射圖中2θ=8°之繞射強度。另外,在高溫延伸後之醯化纖維素膜,則顯現出可能為源於結晶化的X射線繞射之峰值,因此醯化纖維素膜之結晶化,在顯現所欲之Re上是有效。Further, in the above formula, the angle formed by the incident surface of the X-ray incident on the β-ray and the direction in the plane of the transparent support (deuterated cellulose film) is the X-ray diffraction pattern measured at the angle β. The diffraction intensity of 2θ=8°. Further, since the cellulose-deposited film which has been extended at a high temperature exhibits a peak of X-ray diffraction which may be derived from crystallization, the crystallization of the cellulose-deposited film is effective for exhibiting the desired Re.
若欲改良液晶顯示裝置之色位移時,則加以控制Rth也屬重要。在本發明中,為選擇性地控制Rth較佳為使用Rth上升劑。該Rth上升劑較佳為在透明支撐體內可對Re選擇性地顯現Rth的化合物。具體而言,將透明支撐體在160℃、115%固定端單軸向延伸時,較佳為添加前後的Rth值之差/添加前後的Re之差為5以上,更佳為8以上,且進一步更佳為10以上。If it is desired to improve the color shift of the liquid crystal display device, it is also important to control Rth. In the present invention, it is preferred to use an Rth rising agent for selectively controlling Rth. The Rth rising agent is preferably a compound which selectively exhibits Rth to Re in a transparent support. Specifically, when the transparent support is uniaxially stretched at 160 ° C and 115% of the fixed end, it is preferable that the difference between the Rth values before and after the addition and the difference between the Re before and after the addition is 5 or more, and more preferably 8 or more. Further preferably, it is 10 or more.
本發明之光學補償膜,在製造透明支撐體時,可以所添加的Rth上升劑、及延伸步驟來控制Rth。In the optical compensation film of the present invention, when a transparent support is produced, Rth can be controlled by an added Rth rising agent and an extending step.
若欲實現所欲之Rth值時,則需要控制透明支撐體內添加劑之凝聚狀態。If you want to achieve the desired Rth value, you need to control the cohesive state of the additives in the transparent support.
控制透明支撐體內添加劑之凝聚狀態的措施,有效的是經將透明支撐體之原料的高分子溶液流延在帶上後,控制在乾燥步驟中之乾燥速度。The measure for controlling the aggregation state of the additive in the transparent support body is effective to control the drying speed in the drying step after casting the polymer solution of the raw material of the transparent support on the belt.
在該乾燥步驟中,透明支撐體在乾燥步驟中之揮發分率為10至100質量%之範圍的平均乾燥速度較佳為至少1.2質量%/分鐘,更佳為設定在1.4質量%/分鐘以上。藉由使用此條件所乾燥的透明支撐體內之Rth上升劑係凝聚尺寸小,且可在維持透明支撐體之透明性下實現所欲之Rth。In the drying step, the average drying speed of the transparent support in the range of 10 to 100% by mass in the drying step is preferably at least 1.2% by mass/minute, more preferably 1.4% by mass or more. . The Rth rising agent in the transparent support body dried by using this condition has a small aggregation size, and the desired Rth can be achieved while maintaining the transparency of the transparent support.
關於用於構成本發明光學補償膜之透明支撐體的Re(550) 之範圍較佳為10至100 nm,更佳為10至90 nm,且進一步更佳為20至80 nm。The Re (550) for the transparent support for constituting the optical compensation film of the present invention preferably ranges from 10 to 100 nm, more preferably from 10 to 90 nm, and still more preferably from 20 to 80 nm.
另外,關於用於構成本發明光學補償膜之透明支撐體的Rth(550) 之範圍較佳為100至200 nm,更佳為110至200 nm,且進一步更佳為120至200 nm。Further, the Rth (550) for the transparent support constituting the optical compensation film of the present invention preferably ranges from 100 to 200 nm, more preferably from 110 to 200 nm, and still more preferably from 120 to 200 nm.
關於用於構成本發明光學補償膜之透明支撐體的下式(3)之範圍較佳為0.40至0.95,更佳為0.55至0.8,且進一步更佳為0.55至0.75。The range of the following formula (3) for constituting the transparent support of the optical compensation film of the present invention is preferably from 0.40 to 0.95, more preferably from 0.55 to 0.8, and still more preferably from 0.55 to 0.75.
另外,關於用於構成本發明光學補償膜之透明支撐體的下式(4)之範圍較佳為1.02至1.50,更佳為1.10至1.45,且進一步更佳為1.10至1.42。Further, the range of the following formula (4) for constituting the transparent support of the optical compensation film of the present invention is preferably from 1.02 to 1.50, more preferably from 1.10 to 1.45, and still more preferably from 1.10 to 1.42.
0.5<Re(450) /Re(550) <1.0 式(3) 1.0<Re(630) /Re(550) <1.5 式(4)0.5<Re (450) /Re (550) <1.0 Equation (3) 1.0<Re (630) /Re (550) <1.5 Equation (4)
式中,Re之絶對值較佳為視各液晶層之方式來控制較佳的範圍。例如,若為OCB和VA模式時,則較佳為20至110 nm,更佳為20至100 nm,且進一步更佳為35至90 nm。In the formula, the absolute value of Re is preferably controlled in a preferred range depending on the manner of each liquid crystal layer. For example, in the case of the OCB and VA modes, it is preferably 20 to 110 nm, more preferably 20 to 100 nm, and still more preferably 35 to 90 nm.
另外,關於用於構成本發明光學補償膜之透明支撐體的下式(5)之範圍較佳為1.01至1.50,更佳為1.02至1.40,且進一步更佳為1.05至1.30。Further, the range of the following formula (5) for constituting the transparent support of the optical compensation film of the present invention is preferably from 1.01 to 1.50, more preferably from 1.02 to 1.40, and still more preferably from 1.05 to 1.30.
另外,關於用於構成本發明光學補償膜之透明支撐體的下式(6)之範圍較佳為0.60至1.00,更佳為0.65至0.99,且進一步更佳為0.75至0.97。Further, the range of the following formula (6) for forming the transparent support of the optical compensation film of the present invention is preferably from 0.60 to 1.00, more preferably from 0.65 to 0.99, and still more preferably from 0.75 to 0.97.
1.0<Rth(450) /Rth(550) <1.5 式(5) 0.5<Rth(630) /Rth(550) <1.0 式(6)1.0<Rth (450) /Rth (550) <1.5 Equation (5) 0.5<Rth (630) /Rth (550) <1.0 Equation (6)
另外,透明支撐體整體之厚度方向之遲滯(Rth),由於具有用於取消在黑顯示時的厚度方向液晶層之遲滯的功能,較佳的範圍也因各液晶層之方式而不同。Further, the hysteresis (Rth) in the thickness direction of the entire transparent support has a function of canceling the hysteresis of the liquid crystal layer in the thickness direction at the time of black display, and the preferable range differs depending on the mode of each liquid crystal layer.
例如,在使用於OCB模式之液晶胞(例如具有厚度d(μm)與折射率異方向性△n之乘積△n.d為0.2至1.5μm之液晶層的OCB模式液晶胞)的光學補償時,則較佳為70至400 nm,更佳為100至400 nm,且進一步更佳為130至200 nm。For example, in optical compensation of a liquid crystal cell used in an OCB mode (for example, an OCB mode liquid crystal cell having a liquid crystal layer having a product of thickness d (μm) and a refractive index anisotropy Δn of Δn.d of 0.2 to 1.5 μm) It is preferably from 70 to 400 nm, more preferably from 100 to 400 nm, and still more preferably from 130 to 200 nm.
選用作為本發明之支撐體材料的透明支撐體(在下文也有稱為「醯化纖維素(膜)」之情形)之原料綿係可使用習知的原料(參閱例如,發明協會公開技報2001-1745)。A raw material for use as a transparent support of the support material of the present invention (hereinafter also referred to as "deuterated cellulose (film)") can be used as a conventional raw material (see, for example, the Invention Association Open Technical Report 2001). -1745).
另外,醯化纖維素之合成也可以習知的方法來實施(參閱例如,右田及其他,「木材化學」第180至190頁(共立出版、1968年))。In addition, the synthesis of deuterated cellulose can also be carried out by a known method (see, for example, Uchida and others, "Wood Chemistry", pp. 180-190 (Kyoritsu Publishing, 1968)).
醯化纖維素之平均聚合度較佳為200至700,更佳為250至500,且進一步更佳為250至350。The average degree of polymerization of the deuterated cellulose is preferably from 200 to 700, more preferably from 250 to 500, and still more preferably from 250 to 350.
另外,使用於本發明之纖維素酯,較佳為以凝膠透層析法所測得之Mw/Mn(Mw係質量平均分子量、Mn係數量平均分子量)的分子量分布為狹幅分布。Further, the cellulose ester used in the present invention preferably has a narrow distribution of molecular weight distribution of Mw/Mn (Mw-based mass average molecular weight, Mn coefficient amount average molecular weight) measured by gel permeation chromatography.
具體的Mw/Mn之值較佳為1.5至5.0,更佳為2.0至4.5,且進一步更佳為3.0至4.0。The specific value of Mw/Mn is preferably from 1.5 to 5.0, more preferably from 2.0 to 4.5, and still more preferably from 3.0 to 4.0.
本發明之醯化纖維素膜之醯基,並無特殊限制,但是較佳為使用乙醯基、丙醯基,且特佳為乙醯基。此外,全醯基之取代度較佳為2.7至3.0,更佳為2.8至2.95。另外,在本實施方式所謂的醯基之取代度係根據ASTM(AMERICAN SOCIETY FOR TESTING AND MATERIALS)D817所計算得之值。The mercapto group of the cellulose-degraded cellulose film of the present invention is not particularly limited, but is preferably an ethyl fluorenyl group, a propyl fluorenyl group, and particularly preferably an ethyl fluorenyl group. Further, the degree of substitution of the all-fluorenyl group is preferably from 2.7 to 3.0, more preferably from 2.8 to 2.95. Further, the degree of substitution of the thiol group in the present embodiment is a value calculated according to ASTM (AMERICAN SOCIETY FOR TESTING AND MATERIALS) D817.
該醯基特佳為乙醯基,若使用醯基為乙醯基的纖維素乙酸酯時,則乙醯化度較佳為57.0至62.5%,更佳為58.0至62.0%。若乙醯化度係在此範圍時,則不至於因流延時的輸送張力而導致Re比所欲之值為大的情況,且面內不均勻性亦少,因溫濕度的遲滯值之變化亦少。The mercapto group is preferably an ethyl ketone group. When a cellulose acetate having a mercapto group is an ethyl group, the degree of acetylation is preferably from 57.0 to 62.5%, more preferably from 58.0 to 62.0%. If the degree of acetylation is within this range, the Re will be larger than the desired value due to the transport tension of the flow delay, and the in-plane unevenness is small, due to the change in the hysteresis value of the temperature and humidity. There are also few.
特別是以碳原子數為2以上之醯基取代醯化纖維素膜之用於構成纖維素的葡萄糖單元之羥基所製得,且假設葡萄糖單元之2位羥基經以醯基之取代度為DS2、3位羥基經以醯基之取代度為DS3、6位羥基經以醯基之取代度為DS6時,若能滿足如下所示之式(I)和式(II)時,則因溫濕度造成的Re值之變動將更小,因此較佳:2.0≦DS2+DS3+DS6≦3.0 式(I);DS6/(DS2+DS3+DS6)≧0.315 式(II)。In particular, a thiol group having 2 or more carbon atoms is substituted for the hydroxyl group of the glucose unit for constituting cellulose, and it is assumed that the degree of substitution of the hydroxyl group at the 2-position of the glucose unit is DS2. When the degree of substitution of the hydroxy group at the 3-position hydroxyl group is DS3, and the degree of substitution at the 6-position hydroxyl group with the thiol group is DS6, if the formula (I) and formula (II) shown below are satisfied, the temperature and humidity are satisfied. The resulting change in Re value will be smaller, so it is better: 2.0≦DS2+DS3+DS6≦3.0 (I); DS6/(DS2+DS3+DS6)≧0.315 (II).
本發明之醯化纖維素膜係藉由如上所述加以延伸則可顯現其功能。The cellulose-deposited film of the present invention exhibits its function by being extended as described above.
以下,具體說明適合本發明之延伸方法。Hereinafter, an extension method suitable for the present invention will be specifically described.
本發明之醯化纖維素膜,為適用於偏光板,較佳為朝寬度方向加以延伸。關於該延伸方法,已揭示於例如日本發明專利特開昭第62-115035號公報、日本發明專利特開平第4-152125號公報、日本發明專利特開平第4-284211號公報、日本發明專利特開平第4-298310號公報、日本發明專利特開平第11-48271號公報等。The deuterated cellulose film of the present invention is preferably applied to a polarizing plate and is preferably extended in the width direction. The Japanese Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Japanese Patent Publication No. Hei 4-298310, Japanese Laid-Open Patent Publication No. H11-48271, and the like.
另外,本發明之醯化纖維素膜之延伸,如上所述,係在為該膜之Tg(150℃)的+5至+100℃之155至250℃的條件下實施。Further, the extension of the cellulose-deposited film of the present invention is carried out under the conditions of 155 to 250 ° C of +5 to +100 ° C of Tg (150 ° C) of the film as described above.
本發明之醯化纖維素膜之延伸,也可為單軸向延伸也可為雙軸向延伸。The extension of the cellulose-deposited film of the present invention may also be uniaxially extended or biaxially extended.
另外,本發明之醯化纖維素膜係可在乾燥中之處理實施延伸,尤其是在溶劑殘留時也有效。例如,若調整醯化纖維素膜之輸送輥速度,使得醯化纖維素膜之捲取速度快於醯化纖維素膜之剝取速度時,則可將醯化纖維素膜加以延伸。Further, the cellulose-degraded film of the present invention can be extended in the treatment in drying, and is particularly effective when the solvent remains. For example, if the conveying roller speed of the cellulose-desulfurized film is adjusted so that the winding speed of the cellulose-deposited film is faster than the peeling speed of the cellulose-deposited film, the cellulose-deposited film can be extended.
另外,藉由一面以拉幅機保持醯化纖維素膜之寬度、一面輸送,並緩慢地擴大拉幅機寬度時,則也可將醯化纖維素膜加以延伸。Further, the cellulose-deposited cellulose film can be extended by maintaining the width of the cellulose-deposited film on one side and feeding it while slowly expanding the width of the tenter.
並且,也可在將醯化纖維素膜乾燥後,使用延伸機來延伸(較佳為使用長型延伸機之單軸向延伸)。Further, after the deuterated cellulose film is dried, it is extended using an extension machine (preferably, a uniaxial extension using a long stretcher).
本發明之醯化纖維素膜之延伸倍率(相對於原來長度之延伸後增加部份之比率)較佳為0.5至300%,更佳為1至200%之延伸,且進一步更佳為1至100%之延伸。The stretching ratio of the cellulose-deposited film of the present invention (ratio of the portion after the extension of the original length) is preferably from 0.5 to 300%, more preferably from 1 to 200%, and still more preferably from 1 to 100% extension.
本發明之醯化纖維素膜較佳為以逐步或連續地實施溶液流延法之製膜步驟、及經製膜的該膜加以延伸之延伸步驟來製造,且延伸倍率較佳為1.2倍以上、1.8倍以下。The cellulose-deposited film of the present invention is preferably produced by a film forming step of performing a solution casting method stepwise or continuously, and an extending step of stretching the film by the film, and the stretching ratio is preferably 1.2 times or more. , 1.8 times or less.
另外,該延伸步驟也可以一段式進行,也可以多段式進行。以多段式進行時,則將各延伸倍率之乘積符合在如上所述之範圍(1.2倍以上、1.8倍以下)內即可。In addition, the extension step may be carried out in one step or in multiple stages. When it is carried out in a multi-stage manner, the product of the respective stretching ratios may be within the range (1.2 times or more and 1.8 times or less) as described above.
另外,延伸速度較佳為5至1,000%/分鐘,更佳為10至500%/分鐘。Further, the stretching speed is preferably from 5 to 1,000%/min, more preferably from 10 to 500%/min.
並且,該延伸步驟較佳為使用熱輥和/或放射熱源(IR加熱器等)、溫風。另外,也可設置恆溫槽以提高溫度均勻性。以輥延伸實施單軸向延伸時,輥間距離(L)與保護膜膜寬(W)之比的L/W較佳為2.0至5.0。Further, the extending step preferably uses a heat roller and/or a radiant heat source (IR heater or the like) and warm air. In addition, a thermostatic bath can also be provided to increase temperature uniformity. When the uniaxial stretching is performed by the roll extension, the ratio L/W of the ratio of the distance between the rolls (L) to the width (W) of the protective film is preferably from 2.0 to 5.0.
較佳為進一步在延伸步驟前設立預熱步驟,且延伸步驟後也可施加熱處理。其熱處理溫度,較佳為在比纖維素乙酸酯膜之玻璃轉移溫度(Tg)低20℃之溫度起直到比該玻璃轉移溫度(Tg)高10℃之溫度之間的溫度進行,且熱處理時間較佳為1至3分鐘。It is preferred to further set up a preheating step before the stretching step, and a heat treatment may also be applied after the stretching step. The heat treatment temperature is preferably carried out at a temperature between a temperature lower than a glass transition temperature (Tg) of the cellulose acetate film by a temperature of 20 ° C up to a temperature 10 ° C higher than the glass transition temperature (Tg), and heat treatment. The time is preferably from 1 to 3 minutes.
另外,加熱方法係可為區域性加熱、或使用紅外線加熱器之局部性加熱,也可在加熱步驟期間或最後裁切纖維素乙酸酯膜之兩端。並且,此時產生之裁切屑較佳為予以回收以作為原料再利用。Alternatively, the heating method may be regional heating, or localized heating using an infrared heater, or both ends of the cellulose acetate film may be cut during or at the end of the heating step. Further, the cutting chips generated at this time are preferably recovered and reused as a raw material.
關於拉幅機,在日本發明專利特開平第11-077718號公報中,則揭示:其係在一面以拉幅機保持寬度一面乾燥基材時,藉由適當地控制乾燥氣體之吹出方法、吹出角度、風速分布、風速、風量、溫度差、風量差、上下吹出風量比、及使用高比熱乾燥氣體等,以確保提高溶液流延法之速度、或防止在擴大基材寬度時的平面性等品質降低之該等技術也可採用於本發明。In the Japanese Patent Application Laid-Open No. H11-077718, it is disclosed that the drying method is performed by appropriately controlling the drying gas when the substrate is dried while maintaining the width by a tenter. Angle, wind speed distribution, wind speed, air volume, temperature difference, air volume difference, up and down air volume ratio, and use of high specific heat drying gas to ensure the speed of the solution casting method or to prevent flatness when expanding the width of the substrate. Such techniques of reduced quality can also be employed in the present invention.
另外,在日本發明專利特開平第11-077822號中,則揭示一種為防止產生不均勻性,則將經延伸的熱塑性樹脂膜在延伸步驟後,在熱緩和步驟中將該膜之寬度方向設定溫度梯度來進行熱處理的技術,該技術也可採用於如上所述之熱處理步驟。Further, in Japanese Laid-Open Patent Publication No. H11-077822, it is disclosed that, in order to prevent unevenness, the stretched thermoplastic resin film is set in the heat relaxation step after the stretching step, and the width direction of the film is set in the heat relaxation step. A technique of heat treatment for temperature gradient, which can also be applied to the heat treatment step as described above.
在日本發明專利特開平第4-204503號公報中,則揭示一種為防止產生不均勻性,而設定膜之溶劑含率,以固體成份基準計則為2至10%來進行延伸的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. 4-204503, a technique for setting a solvent content of a film to prevent the occurrence of unevenness and extending it by 2 to 10% on a solid content basis is disclosed. Techniques can also be employed in the present invention.
在日本發明專利特開第2002-248680號公報中,則揭示一種為抑制根據膜鋏夾住寬度規定的捲曲(curl),而在拉幅機膜鋏夾住寬度D≦(33/(log延伸率×log揮發份))下實施延伸,以抑制捲曲,使得延伸步驟後之膜輸送容易進行的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. 2002-248680, a curl is specified to suppress the width of the film nip, and the width D ≦ is clamped in the tenter film (33/(log extension). The technique of performing extension to suppress curling and allowing film transport after the stretching step to proceed easily can also be employed in the present invention.
在日本發明專利特開第2002-337224號公報中,則揭示一種為使高速軟膜輸送與延伸兩者並存,而將拉幅機輸送轉換為前半段是針鋏式,後半段是膜鋏式的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. 2002-337224, it is disclosed that in order to coexist both the high-speed flexible film transport and the extension, the tenter transfer is converted into the first half and the second half is the diaphragm type. Techniques, this technique can also be employed in the present invention.
在日本發明專利特開第2002-187960號公報中,則揭示一種以能簡易改善視角特性,且改善視角為目的,而在流延用支撐體上流延纖維素酯塗液,接著將經由流延用支撐體上所剝離的基材(膜),在基材中之殘留溶劑量為100質量%以下,特別是在10至100質量%之範圍的期間至少朝一方向延伸1.0至4.0倍所製得之具有光學雙軸性之發明。In Japanese Laid-Open Patent Publication No. 2002-187960, a cellulose ester coating liquid is cast on a casting support for the purpose of easily improving the viewing angle characteristics and improving the viewing angle, and then casting is carried out. The base material (film) peeled off on the support is prepared by allowing the amount of residual solvent in the substrate to be 100% by mass or less, particularly at least 1.0 to 4.0 times in one direction during the range of 10 to 100% by mass. The invention has optical biaxiality.
並且,該技術也揭示更佳的實施方式,其係基材中之殘留溶劑量在100質量%以下,特別是在10至100質量%之範圍的期間至少朝一方向延伸1.0至4.0倍。Further, this technique also discloses a more preferred embodiment in which the amount of the residual solvent in the substrate is 100% by mass or less, particularly in the range of 10 to 100% by mass, at least 1.0 to 4.0 times in one direction.
另外,該技術之其他延伸方法,也例示對複數個輥賦予周速差,並在其間利用輥周速差進行縱向延伸之方法;以膜鋏或夾針固定基材之兩端,並朝進行方向擴大膜鋏或夾針之間隔以朝縱向延伸之方法;相同地,朝橫向擴大以朝橫向延伸之方法;或縱橫同時擴大以朝縱橫兩方向延伸之方法;以及組合該等來使用之方法等。In addition, the other extension method of the technology also exemplifies a method of imparting a circumferential speed difference to a plurality of rollers and longitudinally extending the circumferential speed difference therebetween; fixing the both ends of the substrate with a film crucible or a pin and proceeding a method of expanding the spacing of the film or the pin to extend in the longitudinal direction; similarly, expanding in the lateral direction to extend in the lateral direction; or expanding in the longitudinal and lateral directions to extend in both the longitudinal and transverse directions; and combining the methods for use Wait.
並且,揭示若在所謂的拉幅機法之情形時,以線性驅動方式驅動膜鋏部份時,則可施加平穩的延伸,可減少斷裂等危險性,因此為較佳,該等技術也可採用於本發明。Further, it is disclosed that, in the case of the so-called tenter method, when the film portion is driven by the linear driving method, a smooth extension can be applied, and the risk of breakage or the like can be reduced, and therefore, the techniques are also preferable. It is used in the present invention.
在日本發明專利特開第2003-014933號公報中,則揭示一種為製造添加劑之滲出現象少、且也無層之間的剝離現象、並且滑動性良好且具有優越的透明性之光學補償膜,而調製包含樹脂、添加劑及有機溶劑之塗液A,與包含不含添加劑或添加劑含量比塗液A為少的樹脂、添加劑及有機溶劑之塗液B,且以塗液A為芯層,塗液B為表面層之狀態而共流延在支撐體上,且經蒸發有機溶劑直到可加以剝離後,由透明支撐體剝離基材,並且在延伸時之樹脂膜中殘留溶劑為在3至50質量%之範圍下,至少朝單軸向延伸1.1至1.3倍的技術。In Japanese Laid-Open Patent Publication No. 2003-014933, an optical compensation film which exhibits less bleed-out of an additive and which has no peeling phenomenon between layers, and which has good slidability and excellent transparency, is disclosed. The coating liquid A containing the resin, the additive and the organic solvent is prepared, and the coating liquid B containing the resin, the additive and the organic solvent containing no additive or additive content less than the coating liquid A, and the coating liquid A as the core layer is coated. The liquid B is coextensive on the support in the state of the surface layer, and after evaporating the organic solvent until peeling off, the substrate is peeled off by the transparent support, and the residual solvent in the resin film at the time of extension is 3 to 50 A technique that extends at least 1.1 to 1.3 times in a single axial direction over a range of mass %.
此外,該技術也揭示更佳的實施方式,較佳為利用如下所述之各措施:由支撐體剝離基材,並且在延伸溫度為140至200℃之範圍下,至少朝單軸向延伸1.1至3.0倍;調製包含樹脂與有機溶劑之塗液A,與包含樹脂、微粒及有機溶劑之塗液B,並以塗液A為芯層,塗液B為表面層之狀態而共流延在透明支撐體上,且經蒸發有機溶劑直到可加以剝離後,從透明支撐體剝離基材,並且在延伸時之樹脂膜中殘留溶劑為3至50質量%之範圍下,至少朝單軸向延伸1.1至1.3倍;再在延伸溫度為140至200℃之範圍下,至少朝單軸向延伸1.1至3.0倍;調製包含樹脂、有機溶劑及添加劑之塗液A,與包含不含添加劑或添加劑之含量比塗液A為少的樹脂、添加劑及有機溶劑之塗液B,與包含樹脂、微粒及有機溶劑之塗液C,並以塗液A為芯層,以塗液B為表面層,以塗液C為位於與塗液B成相反側的表面層之狀態而共流延在支撐體上,且經蒸發有機溶劑直到可加以剝離後,由支撐體剝離基材,並且在延伸時之樹脂膜中殘留溶劑為3至50質量%之範圍下,至少朝單軸向延伸1.1至1.3倍;延伸溫度在140至200℃之範圍下,至少朝單軸向延伸1.1至3.0倍;塗液A中之添加劑量係相對於樹脂為1至30質量%、塗液B中之添加劑量係相對於樹脂為0至5質量%、且添加劑為塑化劑、紫外線吸收劑或遲滯控制劑;以及塗液A中與塗液B中之有機溶劑係含有相對於全部有機溶劑為50質量%以上之二氯甲烷或乙酸甲酯。該等技術也可採用於本發明。Furthermore, this technique also reveals a more preferred embodiment, preferably by utilizing various measures as follows: the substrate is peeled off from the support and extends at least in a uniaxial direction at an extension temperature of 140 to 200 °C. Up to 3.0 times; preparing a coating liquid A containing a resin and an organic solvent, and a coating liquid B containing a resin, a fine particle, and an organic solvent, and coextruding with a coating liquid A as a core layer and a coating liquid B as a surface layer. On the transparent support, and after evaporating the organic solvent until peeling off, the substrate is peeled off from the transparent support, and the residual solvent in the resin film at the time of stretching is in the range of 3 to 50% by mass, at least in a uniaxial direction. 1.1 to 1.3 times; further extending at least 1.1 to 3.0 times in a uniaxial direction at an extension temperature of 140 to 200 ° C; preparing a coating liquid A containing a resin, an organic solvent and an additive, and containing no additives or additives a coating liquid B containing a resin, an additive, and an organic solvent having a lower content than the coating liquid A, and a coating liquid C containing a resin, fine particles, and an organic solvent, and a coating liquid A as a core layer and a coating liquid B as a surface layer. The coating liquid C is a table located on the opposite side to the coating liquid B. The surface layer is continuously cast on the support, and after the organic solvent is evaporated until peeling off, the substrate is peeled off from the support, and the residual solvent in the resin film at the time of stretching is in the range of 3 to 50% by mass. , extending at least 1.1 to 1.3 times in a single axial direction; extending at a temperature of 140 to 200 ° C, at least 1.1 to 3.0 times in a uniaxial direction; and the amount of the additive in the coating liquid A is 1 to 30 by mass relative to the resin %, the amount of the additive in the coating liquid B is 0 to 5% by mass based on the resin, and the additive is a plasticizer, an ultraviolet absorber or a hysteresis controlling agent; and the organic solvent in the coating liquid A and the coating liquid B are contained. Methylene chloride or methyl acetate is 50% by mass or more based on the entire organic solvent. These techniques can also be employed in the present invention.
在日本發明專利特開第2003-014933號公報中,則揭示延伸方法係適合使用以膜鋏或夾針固定基材之兩端,並朝橫向擴大膜鋏或夾針之間隔以朝橫向延伸之被稱為橫向延伸機之拉幅機。In Japanese Laid-Open Patent Publication No. 2003-014933, it is disclosed that the stretching method is suitable for fixing the both ends of the substrate with a film or a pin, and expanding the film or the gap of the pin in the lateral direction to extend in the lateral direction. A tenter called a lateral stretcher.
另外,在該公報中,也揭示欲朝縱向延伸或使其收縮時,則可藉由使用同時雙軸向延伸機並朝輸送方向(縱向)擴大膜鋏或夾針之輸送方向間隔、或予以縮短來實施。Further, in the publication, it is also disclosed that when it is intended to extend in the longitudinal direction or to contract it, the distance between the transport direction of the film bundle or the pin may be increased in the transport direction (longitudinal direction) by using a simultaneous biaxial stretching machine, or Shorten it to implement.
並且,在該公報中,也揭示若以線性驅動方式驅動膜鋏部份時,則可平穩地實施延伸,且可減少斷裂等之危險性,因此較佳,另外縱向延伸之方法,也可使用對複數個輥賦予周速差,而在其間利用輥周速差來朝縱向延伸之方法。Further, in this publication, it is also disclosed that when the film portion is driven by the linear driving method, the stretching can be smoothly performed, and the risk of breakage or the like can be reduced, so that it is preferable to use a method of longitudinal stretching. A method of imparting a peripheral speed difference to a plurality of rolls while extending in the longitudinal direction by a roll peripheral speed difference therebetween.
此外,在該公報中,也揭示該等延伸方法係也可複合使用,例如(縱向延伸、橫向延伸、縱向延伸)、或(縱向延伸、縱向延伸)等之延伸步驟可分成為二階段以上來實施,該等技術也可採用於本發明。Further, in this publication, it is also disclosed that the extension methods can also be used in combination, for example, (longitudinal extension, lateral extension, longitudinal extension), or (longitudinal extension, longitudinal extension), etc., the extension step can be divided into two or more stages. Implementations, such techniques can also be employed with the present invention.
在日本發明專利特開第2003-004374號公報中,則揭示一種為防止拉幅乾燥之基材發泡、提高脫離性、防止灰塵飛揚,而在乾燥裝置中,設計使得乾燥器寬度形成為比基材寬度為短,以使乾燥器熱風不至於吹到基材兩緣部的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. 2003-004374, it is disclosed that in order to prevent foaming of a tenter-dried substrate, to improve detachment, and to prevent dust flying, in a drying apparatus, the design is such that the width of the dryer is formed as a ratio. The technique is also applicable to the technique in which the width of the substrate is short so that the hot air of the dryer does not blow to both edges of the substrate.
在日本發明專利特開第2003-019757號公報中,則揭示一種為防止拉幅乾燥之基材發泡、提高脫離性、防止灰塵飛揚,而在基材兩側端部內側設置遮風板,以使乾燥風不至於吹到拉幅機保持部的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. 2003-019757, it is disclosed that a windshield is provided on the inner side of both ends of the substrate in order to prevent foaming of the tenter-dried substrate, improve detachability, and prevent dust from flying. This technique can also be employed in the present invention so that the dry wind does not blow to the tenter holder.
在日本發明專利特開第2003-053749號公報中,則揭示一種為穩定地進行輸送和乾燥,假設供由針鋏拉幅機夾持的膜兩端部之乾燥後厚度為X(μm),膜製品部之乾燥後平均厚度為T(μm)時,則在T≦60時,則可符合40≦X≦200的條件;在60<T≦120時,則可符合40+(T-60)×0.2≦X≦300的條件;在120<T時,則可符合52+(T-120)×0.2≦X≦400的條件的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. 2003-053749, it is disclosed that the conveying and drying are performed stably, and the thickness of both ends of the film to be held by the pin tenter is X (μm) after drying. When the average thickness of the film product part after drying is T (μm), it can meet the condition of 40≦X≦200 at T≦60, and 40+(T-60) when 60<T≦120. The condition of × 0.2 ≦ X ≦ 300; when 120 < T, the technique of satisfying the condition of 52 + (T - 120) × 0.2 ≦ X ≦ 400 can also be employed in the present invention.
在日本發明專利特開平第2-182654號公報中,則揭示一種為在多段式拉幅機不至於產生皺紋,而在拉幅機裝置中,在多段式拉幅機之乾燥器內設置加熱室和冷卻室,以分別冷卻左右之膜鋏-鍵條的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. 2-182654, it is disclosed that in the multi-stage tenter, wrinkles are not generated, and in the tenter apparatus, a heating chamber is provided in the dryer of the multi-stage tenter. And the cooling chamber to separately cool the left and right membrane 铗-bond strips, this technique can also be employed in the present invention.
在日本發明專利特開平第9-077315號公報中,則揭示一種為防止基材之斷裂、皺紋、輸送不良,關於針鋏拉幅機之針鋏,則將內側之針鋏密度增大,外側針鋏密度則予以減少的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. Hei 9-077315, it is disclosed that in order to prevent breakage, wrinkles, and poor conveyance of the substrate, the needle of the needle-clamp tenter increases the density of the inner needle and the outer side. A technique in which the density of the needles is reduced, and the technique can also be applied to the present invention.
在日本發明專利特開平第9-085846號公報中,則揭示一種在拉幅機內,為防止基材本身之發泡或基材黏附於保持裝置,而在拉幅機乾燥裝置,以吹出型冷卻器將基材之兩側緣部保持針鋏冷卻至低於基材的發泡溫度,同時將夾住基材之前的針鋏冷卻至在槽型冷卻器的塗液之凝膠化溫度+15℃以下的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. 9-085846, a tenter drying device is disclosed in a tenter to prevent foaming of a substrate itself or adhesion of a substrate to a holding device. The cooler keeps the needle edges of both sides of the substrate cool to below the foaming temperature of the substrate, while cooling the needles before clamping the substrate to the gelation temperature of the coating liquid in the trough cooler +15 This technique can also be applied to the present invention at a temperature below °C.
在日本發明專利特開第2003-103542號公報中,則揭示一種關於為防止針鋏拉幅機脫落、且優化異物,而在針鋏拉幅機,冷卻插入結構體,使得與插入結構體接觸的基材之表面溫度不至於超過基材之凝膠化溫度之溶液製膜方法的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. 2003-103542, it is disclosed that in order to prevent the pincer tenter from falling off and to optimize foreign matter, in the pin tenter, the insert structure is cooled and brought into contact with the inserted structure. The technique of the solution film forming method in which the surface temperature of the substrate does not exceed the gelation temperature of the substrate can also be employed in the present invention.
在日本發明專利特開平第11-077718號公報中,則揭示一種為以溶液流延法加快速度、或防止在拉幅機擴大基材寬度時的平面性等之品質降低,在拉幅機內乾燥基材時,則設定風速為0.5至20(40)m/s、橫向溫度分布為10%以下、基材上下風量比為0.2至1,且乾燥氣體比為30至250 J/Kmol的技術。並且,關於在拉幅機內之乾燥,則揭示根據殘留溶劑量之較佳乾燥條件。In Japanese Laid-Open Patent Publication No. H11-077718, it is disclosed that in order to increase the speed by the solution casting method or to prevent deterioration in the planarity when the tenter expands the width of the substrate, the quality is lowered in the tenter. When the substrate is dried, a technique is set in which the wind speed is 0.5 to 20 (40) m/s, the lateral temperature distribution is 10% or less, the substrate up-and-down air ratio is 0.2 to 1, and the dry gas ratio is 30 to 250 J/Kmol. . Further, regarding the drying in the tenter, preferred drying conditions according to the amount of residual solvent are disclosed.
具體而言,其係揭示經由支撐體剝離基材後,在基材中之殘留溶劑量達到4質量%之期間,將從吹出口之吹出角度設定在對於膜平面成30至150°之範圍,且將位於乾燥氣體之吹出延長方向的膜表面上之風速分布,若以風速上限值為基準時,則設定上限值與下限值之差為上限值的20%以內,以供應吹出乾燥氣體來乾燥基材;基材中之殘留溶劑量為70質量%以上、130質量%以下時,則設定由吹出型乾燥機吹出的乾燥氣體在基材表面上之風速為0.5 m/sec以上、20 m/sec以下,並且殘留溶劑量為少於70質量%、4質量%以上時,則以乾燥氣體之風速在0.5 m/sec以上、40 m/sec以下所吹出的乾燥氣體風將其加以乾燥,且基材寬度方向之乾燥氣體溫度分布,若以氣體溫度之上限值為基準時,則設定上限值與下限值之差為上限值的10%以內;以及基材中之殘留溶劑量為4質量%以上、200質量%以下時,則設定由位於被輸送的基材之上下的吹出型乾燥機之吹出口所吹出的乾燥氣體之風量比q為0.2≦q≦1。並且,較佳的實例係揭示乾燥氣體至少使用一種氣體,且其平均比熱為31.0 J/K.mol以上、250 J/K.mol以下;以及包含在乾燥中之乾燥氣體中在常溫下為液體的有機化合物之濃度,係以50%以下飽和蒸氣壓之乾燥氣體來予以乾燥等,該等技術也可採用於本發明。Specifically, it is disclosed that the amount of residual solvent in the substrate reaches 4% by mass after the substrate is peeled off via the support, and the blowing angle from the outlet is set to be in the range of 30 to 150° with respect to the film plane. And the wind speed distribution on the surface of the film in the direction in which the drying gas is blown out is set to be within 20% of the upper limit value when the upper limit value of the wind speed is used as a reference, and the supply is blown out. When drying the gas to dry the substrate; when the amount of the residual solvent in the substrate is 70% by mass or more and 130% by mass or less, the drying gas blown by the blow dryer is set to have a wind speed of 0.5 m/sec or more on the surface of the substrate. When the amount of the residual solvent is less than 70% by mass and 4% by mass or more, the dry gas of the drying gas is blown at a wind speed of 0.5 m/sec or more and 40 m/sec or less. Drying, and the dry gas temperature distribution in the width direction of the substrate, if the upper limit of the gas temperature is used as a reference, the difference between the upper limit and the lower limit is set to be within 10% of the upper limit; and in the substrate The amount of residual solvent is 4% by mass or more and 200% by mass. In the case of the lower portion, the air volume ratio q of the dry gas blown out from the air outlet of the blow-drying machine located above the substrate to be conveyed is set to 0.2 ≦q ≦1. Moreover, a preferred example reveals that the dry gas uses at least one gas and has an average specific heat of 31.0 J/K. Above mol, 250 J/K. The concentration of the organic compound which is liquid at normal temperature in the dry gas which is dried is dried by a drying gas having a saturated vapor pressure of 50% or less, and the like can also be employed in the present invention.
在日本發明專利特開平第11-077719號公報中,則揭示一種為防止因產生污染物質而導致平面性或塗布惡化,而在TAC(纖維素三乙酸酯)膜之製造裝置中,拉幅機之膜鋏係內建加熱部份的技術。In Japanese Laid-Open Patent Publication No. H11-077719, a tenter is disclosed in a TAC (cellulose triacetate) film manufacturing apparatus for preventing flatness or coating deterioration due to generation of a contaminant. The membrane of the machine is built with the technology of heating part.
並且,該技術也揭示更佳的實施方式,其係在拉幅機之膜鋏釋放基材起直到再度夾持基材之期間,設置用於移除產生於膜鋏與基材之接觸部份的異物之裝置;使用噴射氣體或液體及刷子來移除異物;膜鋏或夾針與基材接觸時之殘留量為12質量%以上、50質量%以下;以及膜鋏或夾針與基材的接觸部之表面溫度為60。以上、200。以下(更佳為80。以上、120。以下)等,該技術也可採用於本發明。Moreover, the technique also discloses a more preferred embodiment for removing the contact portion generated between the film and the substrate during the release of the film from the tenter of the tenter until the substrate is held again. Foreign matter device; using a gas or liquid and a brush to remove foreign matter; the residual amount of the film or the contact of the pin with the substrate is 12% by mass or more and 50% by mass or less; and the film or the pin and the substrate The surface temperature of the contact portion is 60. Above, 200. Hereinafter, the technique (more preferably 80. or more, 120 or less) or the like can be employed in the present invention.
在日本發明專利特開平第11-090943號公報中,則揭示一種為優化平面性、改良在拉幅機內之斷裂所造成的品質降低、提高生產性,關於拉幅機膜鋏,則設定拉幅機之任意輸送長度Lt(m),與長度與Lt相同的拉幅機之膜鋏所保持基材的部份之輸送方向長度的總和Ltt(m)之比Lr=Ltt/Lt為1.0≦Lr≦1.99之發明。並且,較佳的實例係揭示用於保持基材之部份係予以配置成從基材寬度方向觀看係並無間隙的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. Hei 11-090943, it is disclosed that in order to optimize planarity and improve the quality reduction caused by the breakage in the tenter, the productivity is improved, and regarding the tenter film, the setting is pulled. The arbitrary transport length Lt(m) of the web, and the ratio of the total length Ltt=Lt/Lt of the transport direction length of the substrate of the tenter of the tenter having the same length as Lt is L≦=Ltt/Lt is 1.0≦ The invention of Lr≦1.99. Further, a preferred embodiment discloses a technique for maintaining a portion of the substrate to be configured to have no gap from the width direction of the substrate, and the technique can also be applied to the present invention.
在日本發明專利特開平第11-090944號公報中,則揭示一種在對於拉幅機導入基材時,為優化起因於基材彎曲之平面性惡化與導入不穩定性,關於塑膠膜之製造裝置,則在拉幅機入口前,具有基材寬度方向彎曲抑制裝置的技術。Japanese Laid-Open Patent Publication No. Hei 11-090944 discloses a manufacturing apparatus for a plastic film for optimizing planarity deterioration and introduction instability caused by bending of a substrate when introducing a substrate to a tenter. Then, there is a technique of a substrate width direction bending suppressing device before the tenter entrance.
並且,該技術也揭示更佳的實施方式,其係彎曲抑制裝置為朝寬度方向擴大的角度係以2至60°之方向範圍旋轉之旋轉輥;在基材之上部具有吸氣裝置;以及具有可從基材下方送風之送風機等,該技術也可採用於本發明。Moreover, this technique also discloses a more preferred embodiment in which the bending suppression device is a rotating roller that rotates in a direction of 2 to 60° in an angle that expands in the width direction; has a suction device on the upper portion of the substrate; A blower or the like that can be blown from below the substrate can also be used in the present invention.
在日本發明專利特開平第11-090945號公報中,則揭示一種以不至於造成品質劣化與阻礙生產性的彎曲為目的,在TAC之製法中,經由支撐體剝離之基材則在使其對水平形成角度下導入於拉幅機的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. Hei 11-090945, the disclosure of the present invention discloses a substrate which is not peeled off and inhibits productivity. In the TAC manufacturing method, the substrate which is peeled off via the support is in the opposite direction. The technique of introducing into a tenter at a horizontal angle is also applicable to the present invention.
在日本發明專利特開平第2000-289903號公報中,則揭示一種為製造物性穩定之膜,而在經剝離且溶劑含率為50至12質量%時,在一面朝基材寬度方向賦予張力、一面輸送之輸送裝置,具有基材寬度檢測裝置與基材保持裝置、及兩個以上可變動的彎曲點,並以基材之寬度檢測由檢測信號計算基材寬度,以變更彎曲點位置的技術,該技術也可採用於本發明。In Japanese Laid-Open Patent Publication No. 2000-289903, a film having a stable physical property is disclosed, and when peeled off and the solvent content is 50 to 12% by mass, tension is applied to the width direction of the substrate. The conveying device for conveying one side has a substrate width detecting device and a substrate holding device, and two or more variable bending points, and detecting the width of the substrate by the detection signal by detecting the width of the substrate to change the position of the bending point. Techniques, this technique can also be employed in the present invention.
在日本發明專利特開第2003-033933號公報中,則揭示為提高夾持性、長期間防止基材之斷裂、以製得品質優異的膜,則對於拉幅機鄰近入口部份之左右兩側,在基材左右兩側緣部之上方和下方中,至少在下方配置抗產生基材側緣部捲曲用導向板,且導向板之基材相對面係由配置在基材輸送方向之基材接觸用樹脂部、及基材接觸用金屬部所構成。In Japanese Laid-Open Patent Publication No. 2003-033933, it is disclosed that, in order to improve the nip property and prevent breakage of the substrate for a long period of time, to obtain a film excellent in quality, the left and right sides of the tenter adjacent to the entrance portion are On the side, at least in the upper and lower sides of the left and right edge portions of the substrate, a guide plate for preventing curling of the side edge portion of the substrate is disposed at least below, and the opposite surface of the substrate of the guide plate is disposed at the base of the substrate transport direction. The material contact resin portion and the substrate contact metal portion are formed.
並且,該技術也揭示更佳的實施方式,其係導向板之基材相對面的基材接觸用樹脂部係配置在基材輸送方向之上游側,基材接觸用金屬部係配置在下游側;導向板之基材接觸用樹脂部與基材接觸用金屬部之間的階梯差(包含傾斜)係在500μm以內;導向板之基材接觸用樹脂部與基材接觸用金屬部之接於基材的寬度方向之距離係分別為2至150 mm;導向板之基材接觸用樹脂部與基材接觸用金屬部之接於基材的基材輸送方向之距離係分別為5至120 mm;導向板之基材接觸用樹脂部係以表面樹脂加工或樹脂塗布設置於金屬製導向基板;導向板之基材接觸用樹脂部係由樹脂單體構成;在基材之左右兩側緣部配置在上方和下方的導向板之基材相對面彼此之間的距離為3至30 mm;在基材之左右兩側緣部之上下兩導向板之基材相對面彼此之間的距離係朝基材寬度方向、且內側以每100 mm寬度為2 mm以上之比率來擴大;在基材之左右兩側緣部之上下兩導向板係分別具有10至300 mm之長度者,且上下兩導向板係沿基材輸送方向前後錯開配置,上下兩導向板彼此之間的錯開距離為-200至+200 mm;上部導向板之基材相對面係僅由樹脂或金屬所構成;導向板之基材接觸用樹脂部為特氟綸(Teflon)(註冊商標)製,且基材接觸用金屬部為不銹鋼製;以及導向板之基材相對面或設置於其之基材接觸用樹脂部和/或基材接觸用金屬部之表面粗糙度為3μm以下等。Further, this technique also discloses a preferred embodiment in which the substrate contact resin portion on the substrate facing surface of the guide plate is disposed on the upstream side in the substrate transport direction, and the substrate contact metal portion is disposed on the downstream side. The step (including the inclination) between the resin-contacting resin portion of the guide plate and the substrate-contacting metal portion is within 500 μm; and the substrate-contacting resin portion of the guide plate is in contact with the substrate-contacting metal portion. The distance in the width direction of the substrate is 2 to 150 mm, respectively; the distance between the substrate contact resin portion of the guide plate and the substrate contact metal portion in the substrate transport direction of the substrate is 5 to 120 mm, respectively. The base material for contacting the substrate of the guide plate is provided on the metal guide substrate by surface resin processing or resin coating; the resin portion for contacting the substrate of the guide plate is made of a resin monomer; and the left and right edges of the substrate are The distance between the opposite faces of the substrate disposed on the upper and lower guide plates is 3 to 30 mm; the distance between the opposite faces of the substrate of the lower and lower guide plates on the left and right edges of the substrate is toward each other The width direction of the substrate and the inner side Each 100 mm width is expanded by a ratio of 2 mm or more; the lower two guide plates are respectively 10 to 300 mm in length on the left and right side edges of the substrate, and the upper and lower guide plates are oriented along the substrate conveying direction In the staggered configuration, the upper and lower guide plates are offset from each other by -200 to +200 mm; the opposite surface of the upper guide plate is composed only of resin or metal; and the substrate for contacting the substrate is Teflon (Teflon) (registered trademark), and the metal part for substrate contact is made of stainless steel; and the surface of the base material of the guide plate or the surface of the base material for contacting the substrate and/or the metal part for contacting the substrate The roughness is 3 μm or less.
另外,也揭示較佳的實例為防止發生基材側緣部捲曲用之上下導向板之設置位置,較佳為從支撐體之剝離側端部至拉幅機導入部之間,特別更佳為設置於鄰近拉幅機入口之部份,該等技術也可採用於本發明。Further, it is also disclosed that a preferred example is to prevent the occurrence of the position of the upper and lower guide plates for curling the side edge portion of the substrate, preferably from the peeling side end portion of the support body to the tenter introduction portion, particularly preferably These techniques can also be employed in the present invention, disposed adjacent to the entrance of the tenter.
在日本發明專利特開平第11-048271號公報中,則揭示一種為防止在拉幅機內乾燥中產生的基材切斷或不均勻性,而在剝離後,在基材之溶劑含率為50至12質量%時,以寬度延伸裝置加以延伸和乾燥;且在基材之溶劑含率為10質量%以下時,以加壓裝置從基材兩面施加0.2至10 KPa壓力的技術。In Japanese Laid-Open Patent Publication No. 11-048271, a solvent content ratio in a substrate after peeling is disclosed in order to prevent cutting or unevenness of a substrate which is generated during drying in a tenter. When it is 50 to 12% by mass, it is extended and dried by a width extending device; and when the solvent content of the substrate is 10% by mass or less, a technique of applying a pressure of 0.2 to 10 KPa from both sides of the substrate by a pressurizing device is employed.
並且,該技術也揭示更佳的實施方式,亦即,在溶劑含率為4質量%以上之時即結束施加張力、或若由基材(膜)兩面施加壓力之方法係使用夾持輥來施加壓力時,則夾持輥之組數較佳為約1至8組,且加壓時之溫度較佳為100至200℃,該技術也可採用於本發明。Further, this technique also discloses a more preferred embodiment, that is, when the solvent content is 4% by mass or more, the tension is applied, or when the pressure is applied from both sides of the substrate (film), the nip roll is used. When pressure is applied, the number of sets of the nip rolls is preferably from about 1 to 8 sets, and the temperature at the time of pressurization is preferably from 100 to 200 ° C. This technique can also be employed in the present invention.
在日本發明專利特開第2002-036266號公報中,則揭示一種為製造厚度為20至85μm之高品質薄褶的技術之較佳實施方式,其係將在拉幅機前後之對基材沿其輸送方向所作用的張力之差,設定在8 N/mm2 以下;在剝離步驟之後,具備用於預熱基材之「預熱步驟」;用於在該預熱步驟後使用拉幅機來延伸基材之「延伸步驟」;用於在該延伸步驟後僅以比該延伸步驟之延伸量為少的量緩和基材之「緩和步驟」;且在預熱步驟及如上所述延伸步驟之溫度T1 設定在(膜之玻璃轉移溫度Tg-60)℃以上,在緩和步驟之溫度T2 設定在(T1 -10)℃以下;以及在延伸步驟的基材之延伸率,以相對於即將導入於此延伸步驟之前的基材寬度之比率計則設定在0至30%,在緩和步驟的基材之延伸率則設定在-10至10%等,該技術也可採用於本發明。In the Japanese Patent Laid-Open Publication No. 2002-036266, a preferred embodiment of a technique for producing a high-quality thin pleat having a thickness of 20 to 85 μm is disclosed, which is to be applied to the substrate along the front and rear of the tenter. The difference in the tension acting in the conveying direction is set to 8 N/mm 2 or less; after the peeling step, a "preheating step" for preheating the substrate is provided; for using the tenter after the preheating step Extending the "extension step" of the substrate; for relaxing the "tempering step" of the substrate only after the stretching step is less than the amount of extension of the stretching step; and in the preheating step and the stretching step as described above The temperature T 1 is set at (glass transition temperature Tg-60 of the film) ° C or more, and the temperature T 2 in the relaxation step is set to be (T 1 -10) ° C or less; and the elongation of the substrate in the stretching step is relatively The ratio of the width of the substrate immediately before the extension step is set to 0 to 30%, and the elongation of the substrate in the relaxation step is set to -10 to 10%, etc., and the technique can also be applied to the present invention. .
在日本發明專利特開第2002-225054號公報中,則揭示以乾燥膜厚為10至60μm之薄型化及輕量化、具有優越的透濕性、耐久性為目的,而採取在剝離後直到基材之殘留溶劑量達到10質量%為止之期間,以膜鋏抓住基材兩端,實施利用保持寬度的乾燥收縮抑制、和/或朝寬度方向延伸,以形成以下式(III)所代表之面配向度S為0.0008至0.0020之膜(下式(III)中,Nx係指膜面內之折射率最大的方向之折射率,Ny係指對於Nx在面內成正交的方向之折射率,Nz係指膜之膜厚方向之折射率);自流延直到剝離為止之時間設定在30至90秒鐘;以及將剝離後之基材朝寬度方向和/或長度方向加以延伸等,該技術也可採用於本發明。In the Japanese Patent Laid-Open Publication No. 2002-225054, it is disclosed that the thickness of the dried film is 10 to 60 μm, the thickness is reduced, the weight is reduced, and the moisture permeability and durability are excellent. When the amount of the residual solvent of the material is 10% by mass, the both ends of the substrate are grasped by the film, and the drying shrinkage by the holding width is suppressed and/or extended in the width direction to form the following formula (III). The film having a surface alignment S of 0.0008 to 0.0020 (in the following formula (III), Nx means a refractive index in a direction in which the refractive index in the film plane is the largest, and Ny means a refractive index in a direction orthogonal to Nx in the plane. , Nz means the refractive index in the film thickness direction of the film; the time from casting until peeling is set to 30 to 90 seconds; and the substrate after peeling is extended in the width direction and/or the length direction, etc. It can also be employed in the present invention.
S={(Nx+Ny)/2}-Nz 式(III)S={(Nx+Ny)/2}-Nz (III)
此外,在日本發明專利特開第2002-341144號公報中,則為抑制光學不均勻性而揭示一種包括遲滯上升劑(retardation enhancer)之質量濃度係具有愈靠近膜寬度方向中央,愈具有高光學分布之延伸步驟之溶液製膜方法,該技術也可採用於本發明。Further, in Japanese Laid-Open Patent Publication No. 2002-341144, in order to suppress optical unevenness, it is revealed that a mass concentration including a retardation enhancer has a higher optical density as it is closer to the center in the film width direction. A solution film forming method for the extension step of the distribution, which can also be employed in the present invention.
在日本發明專利特開第2003-071863號公報中,則揭示為製造不至於產生混濁之膜,寬度方向之延伸倍率較佳為0至100%,若用作為偏光板保護膜時,則更佳為5至20%,且最佳為8至15%。In Japanese Laid-Open Patent Publication No. 2003-071863, it is disclosed that, in order to produce a film which does not cause turbidity, the stretching ratio in the width direction is preferably from 0 to 100%, and when used as a protective film for a polarizing plate, it is more preferable. It is 5 to 20%, and most preferably 8 to 15%.
另一方面,該公報揭示若用作為相位差膜(光學補償膜)時,則更佳為10至40%,且最佳為20至30%,以延伸倍率即可控制Ro,若採取高延伸倍率時,則所製得之膜係具有優越的平面性,因此為較佳。On the other hand, this publication discloses that when used as a retardation film (optical compensation film), it is more preferably 10 to 40%, and most preferably 20 to 30%, and Ro can be controlled at a stretching ratio, if a high elongation is employed At the time of magnification, the obtained film system has superior planarity, and therefore is preferable.
並且,揭示施加拉幅時的膜之殘留溶劑量較佳為開始拉幅時為20至100質量%,且較佳為膜之殘留溶劑量直到達到10質量%以下為止,邊拉幅邊乾燥,且更佳為5質量%以下。Further, it is disclosed that the amount of residual solvent of the film when the tenter is applied is preferably from 20 to 100% by mass at the start of tentering, and it is preferred that the residual solvent amount of the film is up to 10% by mass or less, and is dried while being stretched. More preferably, it is 5% by mass or less.
另外,也揭示施加拉幅時之乾燥溫度較佳為30至150℃,更佳為50至120℃,且最佳為70至100℃,若採用低乾燥溫度時,紫外線吸收劑或塑化劑等之揮發少,可減少製程污染,但是若採用高乾燥溫度時,卻具有優越的膜之平面性,該技術也可採用於本發明。Further, it is also disclosed that the drying temperature at the time of applying the tenter is preferably from 30 to 150 ° C, more preferably from 50 to 120 ° C, and most preferably from 70 to 100 ° C, and if a low drying temperature is employed, the ultraviolet absorber or the plasticizer If the volatilization is small, the process contamination can be reduced, but if a high drying temperature is used, the film has superior planarity of the film, and the technique can also be applied to the present invention.
另外,在日本發明專利特開第2002-248639號公報中,則揭示一種為減少在高溫度、高濕度條件下儲存時之縱、橫向尺寸變動,而在支撐體上流延纖維素酯溶液,且連續地剝離並將其加以乾燥的膜之製造方法中,以能使乾燥收縮率符合下式(IV)的條件之方式來實施乾燥的技術。Further, in Japanese Laid-Open Patent Publication No. 2002-248639, a cellulose ester solution is cast on a support to reduce longitudinal and lateral dimensional changes during storage under high temperature and high humidity conditions, and In the method for producing a film which is continuously peeled off and dried, the drying is carried out so that the drying shrinkage ratio satisfies the conditions of the following formula (IV).
0≦乾燥收縮率(%)≦0.1×剝離時之殘留溶劑量(%) 式(IV)0≦dry shrinkage ratio (%)≦0.1×residual solvent amount at the time of peeling (%) Formula (IV)
並且,該技術也揭示更佳的實施方式,其係剝離後之纖維素酯膜的殘留溶劑量在40至100質量%之範圍內時,則一面以拉幅機輸送抓住纖維素酯膜之兩端部、一面至少使殘留溶劑量減少30質量%以上;在剝離後之纖維素酯膜的拉幅機輸送入口之殘留溶劑量為40至100質量%,出口之殘留溶劑量為4至20質量%;以拉幅機輸送所輸送的纖維素酯膜之張力係設定為由拉幅機輸送入口朝著出口而增加;以及以拉幅機輸送纖維素酯膜之輸送張力係與在寬度方向的纖維素酯膜之張力係大致相等等,該技術也可採用於本發明。Moreover, this technique also reveals a more preferred embodiment in which the amount of residual solvent of the cellulose ester film after peeling is in the range of 40 to 100% by mass, and the cellulose ester film is grasped by a tenter. At least the amount of residual solvent is reduced by 30% by mass or more at both end portions and one side; the residual solvent amount at the tenter transfer inlet of the cellulose ester film after peeling is 40 to 100% by mass, and the residual solvent amount at the outlet is 4 to 20 % by mass; the tension of the cellulose ester film conveyed by the tenter is set to be increased by the tenter conveying inlet toward the outlet; and the conveying tension of the cellulose ester film by the tenter is in the width direction The tension of the cellulose ester film is approximately the same, and the like can also be employed in the present invention.
此外,在日本發明專利特開第2000-239403號公報中,則揭示為製造膜厚為薄、且具有優越的光學等方性、平面性之膜,則將剝離時之殘留溶劑率X與導入拉幅機時之殘留溶劑率Y之關係,設定在0.3 X≦Y≦0.9 X之範圍來實施製膜,該技術也可採用於本發明。In addition, Japanese Laid-Open Patent Publication No. 2000-239403 discloses that a film having a thin film thickness and excellent optical equivalence and planarity is used, and the residual solvent ratio X at the time of peeling is introduced. The relationship between the residual solvent ratio Y at the tenter and the range of 0.3 X ≦ Y ≦ 0.9 X is carried out to form a film, and this technique can also be applied to the present invention.
在日本發明專利特開第2002-286933號公報,則揭示用於延伸以流延製膜的膜之方法,係包括在加熱條件下進行延伸之方法、及在含有溶劑條件下進行延伸之方法,若在加熱條件下進行延伸時,則較佳為在樹脂之玻璃轉移溫度附近以下之溫度進行延伸,而在含浸滲溶劑條件下延伸經流延製膜之膜時,則將一旦經乾燥的膜再與溶劑接觸以浸滲溶劑來加以延伸,該技術也可採用於本發明。Japanese Laid-Open Patent Publication No. 2002-286933 discloses a method for extending a film for casting a film, which comprises a method of stretching under heating conditions, and a method of stretching under a solvent-containing condition, If the stretching is carried out under heating, it is preferred to carry out the stretching at a temperature lower than the glass transition temperature of the resin, and when the film is formed by casting the film under the impregnation solvent, the dried film will be once dried. It is further extended by contact with a solvent to impregnate the solvent. This technique can also be applied to the present invention.
在用於構成本發明之光學補償膜之透明支撐體,係含有用於選擇性地控制Rth之遲滯上升劑(Rth上升劑)。The transparent support for constituting the optical compensation film of the present invention contains a hysteresis riser (Rth riser) for selectively controlling Rth.
所謂的本發明之Rth上升劑,就是在經添加於透明支撐體內即能使該透明支撐體之Re和Rth上升的一般性遲滯上升劑中,經添加於透明支撐體內即能對Re選擇性地顯現Rth之化合物。例如,從經添加所製得之透明支撐體的Re值和Rth值,扣除該透明支撐體本來(未添加Rth上升劑之透明支撐體)之Re值和Rth值時,則由添加的化合物(Rth上升劑)所顯現之Rth係相對於Re而顯現特定以上的值之化合物。The Rth ascending agent of the present invention is a general hysteresis-increasing agent which can increase the Re and Rth of the transparent support by being added to the transparent support, and can be selectively added to the transparent support by adding it to the transparent support. A compound that exhibits Rth. For example, when the Re value and the Rth value of the transparent support obtained by adding the transparent support are subtracted from the Re value and the Rth value of the transparent support (the transparent support without the Rth rising agent added), the added compound ( The Rth which appears in the Rth ascending agent) is a compound which exhibits a specific value or more with respect to Re.
該Rth上升劑較佳為在250 nm以上至少具有一個吸收極大,更佳為在250以上、360 nm以下至少具有一個吸收極大,且進一步更佳為在300以上、355 nm以下至少具有一個吸收極大。Preferably, the Rth rising agent has at least one absorption maximum at 250 nm or more, more preferably at least one absorption maximum at 250 or more and 360 nm or less, and further preferably at least one absorption maximum at 300 or more and 355 nm or less. .
藉此構成時,則在630 nm、550 nm和450 nm之各波長的Rth值之差將增大,因此可抑制色相變化。With this configuration, the difference in Rth values at respective wavelengths of 630 nm, 550 nm, and 450 nm is increased, so that the hue change can be suppressed.
另外,包含在用於構成本發明之光學補償膜的透明支撐體之Rth上升劑,較佳為至少具有二芳香族環之化合物。Further, the Rth rising agent contained in the transparent support for constituting the optical compensation film of the present invention is preferably a compound having at least a diaromatic ring.
另外,包含在用於構成本發明之光學補償膜的透明支撐體之Rth上升劑,較佳為選自以如下所示之通式(II)至(V)所代表之化合物。Further, the Rth rising agent contained in the transparent support for constituting the optical compensation film of the present invention is preferably selected from the compounds represented by the general formulae (II) to (V) shown below.
在通式(II)中,R12 係各自獨立地代表在鄰位、間位和對位中之至少任一者具有取代基之芳香族環或雜環(heterocycle),另外,X11 係各自獨立地代表單鍵或NR13 -。其中,R13 係各自獨立地代表氫原子、經取代或未經取代之烷基、烯基、芳基或雜環基。In the formula (II), R 12 each independently represents an aromatic ring or a heterocyclic ring having a substituent in at least one of an ortho, meta and para, and each of the X 11 systems Independently represents a single bond or NR 13 -. Wherein R 13 each independently represents a hydrogen atom, a substituted or unsubstituted alkyl group, an alkenyl group, an aryl group or a heterocyclic group.
以R12 所代表之芳香族環,較佳為苯基或萘基,特佳為苯基。以R12 所代表之芳香族環可在任一取代位置具有至少一個取代基。該「取代基」之實例係包括:鹵素原子、羥基、氰基、硝基、羧基、烷基、烯基、芳基、烷氧基、烯氧基、芳氧基、醯氧基、烷氧基羰基、烯氧基羰基、芳氧基羰基、胺磺醯基、經烷基取代之胺磺醯基、經烯基取代之胺磺醯基、經芳基取代之胺磺醯基、磺醯胺基、胺甲醯基、經烷基取代之胺甲醯基、經烯基取代之胺甲醯基、經芳基取代之胺甲醯基、醯胺基、烷硫基、烯硫基、芳硫基、及醯基。The aromatic ring represented by R 12 is preferably a phenyl group or a naphthyl group, and particularly preferably a phenyl group. The aromatic ring represented by R 12 may have at least one substituent at any of the substitution positions. Examples of the "substituent" include: a halogen atom, a hydroxyl group, a cyano group, a nitro group, a carboxyl group, an alkyl group, an alkenyl group, an aryl group, an alkoxy group, an alkenyloxy group, an aryloxy group, a decyloxy group, an alkoxy group. Alkylcarbonyl, alkenyloxycarbonyl, aryloxycarbonyl, aminesulfonyl, alkyl-substituted amine sulfonyl, alkenyl-substituted amine sulfonyl, aryl substituted sulfonamide, sulfonium sulfonate Amino group, amine mercapto group, alkyl substituted amine carbenyl group, alkenyl substituted amine carbenyl group, aryl group substituted amine carbenyl group, decylamino group, alkylthio group, alkylthio group, Arylthio, and sulfhydryl.
以R12 所代表之雜環基較佳為具有芳香族性。具有芳香族性之雜環,一般為不飽和雜環,較佳為具有最多的雙鍵之雜環。雜環較佳為5員環、6員環或7員環,更佳為5員環或6員環,且最佳為6員環。雜環之雜原子,較佳為氮原子、硫原子或氧原子,特佳為氮原子。具有芳香族性之雜環,特佳為吡啶環(雜環基是2-吡啶基或4-吡啶基)。雜環基可具有取代基。雜環基之取代基實例係與如上所述的芳基部份之取代基實例相同。The heterocyclic group represented by R 12 is preferably aromatic. The aromatic heterocyclic ring is generally an unsaturated heterocyclic ring, preferably a heterocyclic ring having the most double bonds. The heterocyclic ring is preferably a 5-membered ring, a 6-membered ring or a 7-membered ring, more preferably a 5-membered ring or a 6-membered ring, and most preferably a 6-membered ring. The hetero atom of the hetero ring is preferably a nitrogen atom, a sulfur atom or an oxygen atom, and particularly preferably a nitrogen atom. The aromatic heterocyclic ring is particularly preferably a pyridine ring (heterocyclic group is 2-pyridyl or 4-pyridyl). The heterocyclic group may have a substituent. Examples of the substituent of the heterocyclic group are the same as the examples of the substituent of the aryl moiety as described above.
X11 為單鍵時的雜環基,較佳為在氮原子具有游離原子價之雜環基。在氮原子具有游離原子價之雜環基係較佳為5員環、6員環或7員環,更佳為5員環或6員環,且最佳為5員環。雜環基也可具有複數個氮原子。另外,雜環基也可具有氮原子以外之雜原子(例如O、S)。以下,例示在氮原子具有游離原子價之雜環基的實例。X 11 is a heterocyclic group in the case of a single bond, and preferably a heterocyclic group having a free valence in a nitrogen atom. The heterocyclic group having a free valence in the nitrogen atom is preferably a 5-membered ring, a 6-membered ring or a 7-membered ring, more preferably a 5-membered ring or a 6-membered ring, and most preferably a 5-membered ring. The heterocyclic group may also have a plurality of nitrogen atoms. Further, the heterocyclic group may have a hetero atom other than a nitrogen atom (for example, O, S). Hereinafter, an example of a heterocyclic group having a free valence of a nitrogen atom is exemplified.
在通式(II)中,X11 係單鍵或NR13 一,R13 係獨立地代表氫原子、經取代或未經取代之烷基、烯基、芳基或雜環基。In the formula (II), X 11 is a single bond or NR 13 -, and R 13 independently represents a hydrogen atom, a substituted or unsubstituted alkyl group, an alkenyl group, an aryl group or a heterocyclic group.
以R13 所代表之烷基,係可為環狀烷基或鏈狀烷基,但是較佳的鏈狀烷基,與具有分枝之鏈狀烷基相比較,則更佳為直鏈狀烷基。烷基之碳原子數,較佳為1至30,更佳為1至20,進一步更佳為1至10,又進一步更佳為1至8,且最佳為1至6。烷基也可具有取代基。取代基之實例係包括:鹵素原子、烷氧基(例如甲氧基、乙氧基)及醯氧基(例如,丙烯醯氧基、甲基丙烯醯氧基)。The alkyl group represented by R 13 may be a cyclic alkyl group or a chain alkyl group, but a preferred chain alkyl group is more preferably a linear chain than a branched chain alkyl group. alkyl. The number of carbon atoms of the alkyl group is preferably from 1 to 30, more preferably from 1 to 20, still more preferably from 1 to 10, still more preferably from 1 to 8, and most preferably from 1 to 6. The alkyl group may also have a substituent. Examples of the substituent include a halogen atom, an alkoxy group (e.g., methoxy group, ethoxy group), and a decyloxy group (e.g., acryloxy group, methacryloxy group).
以R13 所代表之烯基,雖然可為環狀烯基或鏈狀烯基,但是較佳為代表鏈狀烯基,與具有分枝之鏈狀烯基相比較,則更佳為代表直鏈狀烯基。烯基之碳原子數,較佳為2至30,更佳為2至20,進一步更佳為2至10,又進一步更佳為2至8,且最佳為2至6。烯基也可具有取代基。取代基實例,係與如上所述之烷基之取代基相同。The alkenyl group represented by R 13 , although it may be a cyclic alkenyl group or a chain alkenyl group, preferably represents a chain alkenyl group, and is more preferably a straight one than a branched chain alkenyl group having a branch. Chain alkenyl. The number of carbon atoms of the alkenyl group is preferably from 2 to 30, more preferably from 2 to 20, still more preferably from 2 to 10, still more preferably from 2 to 8, and most preferably from 2 to 6. The alkenyl group may also have a substituent. Examples of the substituent are the same as the substituent of the alkyl group as described above.
以R13 所代表之芳香族環基和雜環基,係與以R12 所代表之芳香族環和雜環相同,且較佳的範圍也是相同。芳香族環基和雜環基可又具有取代基,取代基實例係與R12 之芳香族環和雜環之取代基相同。The aromatic ring group and the heterocyclic group represented by R 13 are the same as the aromatic ring and the hetero ring represented by R 12 , and the preferred range is also the same. The aromatic ring group and the heterocyclic group may have a substituent, and the substituent examples are the same as those of the aromatic ring and the hetero ring of R 12 .
以下,展示在本發明使用之以通式(II)所代表之Rth上升劑的具體實例。各例示化合物中之相同結構式內所示之複數個R,係意謂相同之基。R之定義則與具體實例號碼同時表示於式之後面。Hereinafter, specific examples of the Rth rising agent represented by the general formula (II) used in the present invention are shown. The plurality of Rs shown in the same structural formula in each of the exemplified compounds means the same group. The definition of R is represented at the same time as the specific instance number.
茲就以通式(III)所代表之化合物說明如下。The compounds represented by the formula (III) are explained below.
在如上所述之通式(III)中,R4 、R5 、R6 、R7 、R8 和R9 係各自獨立地代表氫原子或取代基。In the above formula (III), R 4 , R 5 , R 6 , R 7 , R 8 and R 9 each independently represent a hydrogen atom or a substituent.
R4 、R5 、R6 、R7 、R8 和R9 各自所代表之取代基係包括:烷基(較佳為碳原子數為1至40,更佳為碳原子數為1至30,特佳為碳原子數為1至20之烷基,例如甲基、乙基、異丙基、三級-丁基、正-辛基、正-癸基、正-十六烷基、環丙基、環戊基、環己基等);烯基(較佳為碳原子數為2至40,更佳為碳原子數為2至30,特佳為碳原子數為2至20之烯基,例如乙烯基、烯丙基、2-丁烯基、3-戊烯基等);炔基(較佳為碳原子數為2至40,更佳為碳原子數為2至30,特佳為碳原子數為2至20之炔基,例如炔丙基、3-戊炔基等);芳基(較佳為碳原子數為6至30,更佳為碳原子數為6至20,特佳為碳原子數為6至12之芳基,例如苯基、對-甲基苯基、萘基等);經取代或未經取代之胺基(較佳為碳原子數為0至40,更佳為碳原子數為0至30,特佳為碳原子數為0至20之胺基,例如未經取代之胺基、甲基胺基、二甲基胺基、二乙基胺基、苯胺基等)。The substituent represented by each of R 4 , R 5 , R 6 , R 7 , R 8 and R 9 includes an alkyl group (preferably having 1 to 40 carbon atoms, more preferably 1 to 30 carbon atoms). Particularly preferred is an alkyl group having 1 to 20 carbon atoms, such as methyl, ethyl, isopropyl, tert-butyl, n-octyl, n-decyl, n-hexadecyl, and ring. a propyl group, a cyclopentyl group, a cyclohexyl group or the like; an alkenyl group (preferably having 2 to 40 carbon atoms, more preferably 2 to 30 carbon atoms, particularly preferably an alkenyl group having 2 to 20 carbon atoms) , for example, vinyl, allyl, 2-butenyl, 3-pentenyl, etc.; alkynyl (preferably having 2 to 40 carbon atoms, more preferably 2 to 30 carbon atoms) An alkynyl group having 2 to 20 carbon atoms, such as propargyl group, 3-pentynyl group or the like; an aryl group (preferably having 6 to 30 carbon atoms, more preferably 6 to 20 carbon atoms). Particularly preferred are aryl groups having 6 to 12 carbon atoms, such as phenyl, p-methylphenyl, naphthyl, etc.; substituted or unsubstituted amine groups (preferably having 0 to 40 carbon atoms) More preferably, the number of carbon atoms is from 0 to 30, particularly preferably an amine group having from 0 to 20 carbon atoms, such as an unsubstituted amine. Base, methylamino group, dimethylamino group, diethylamino group, anilino group, etc.).
烷氧基(較佳為碳原子數為1至40,更佳為碳原子數為1至30,特佳為碳原子數為1至20之烷氧基,例如甲氧基、乙氧基、丁氧基等);芳氧基(較佳為碳原子數為6至40,更佳為碳原子數為6至30,特佳為碳原子數為6至20之芳氧基,例如苯氧基、2-萘氧基等);醯基(較佳為碳原子數為1至40,更佳為碳原子數為1至30,特佳為碳原子數為1至20之醯基,例如乙醯基、苯甲醯基、甲醯基、三甲基乙醯基等);烷氧基羰基(較佳為碳原子數為2至40,更佳為碳原子數為2至30,特佳為碳原子數為2至20之烷氧基羰基,例如甲氧基羰基、乙氧基羰基等);芳氧基羰基(較佳為碳原子數為7至40,更佳為碳原子數為7至30,特佳為碳原子數為7至20之芳氧基羰基,例如苯氧基羰基等);及醯氧基(較佳為碳原子數為2至40,更佳為碳原子數為2至30,特佳為碳原子數為2至20之醯氧基,例如乙醯氧基、苯甲醯氧基等)。An alkoxy group (preferably having 1 to 40 carbon atoms, more preferably 1 to 30 carbon atoms, particularly preferably an alkoxy group having 1 to 20 carbon atoms, such as a methoxy group, an ethoxy group, Butoxy or the like; an aryloxy group (preferably having 6 to 40 carbon atoms, more preferably 6 to 30 carbon atoms, particularly preferably an aryloxy group having 6 to 20 carbon atoms, such as phenoxyl) Base, 2-naphthyloxy group, etc.; fluorenyl group (preferably having 1 to 40 carbon atoms, more preferably 1 to 30 carbon atoms, particularly preferably a fluorenyl group having 1 to 20 carbon atoms, for example Ethylene, benzylidene, methionyl, trimethylethenyl, etc.; alkoxycarbonyl (preferably having 2 to 40 carbon atoms, more preferably 2 to 30 carbon atoms) An alkoxycarbonyl group having 2 to 20 carbon atoms, such as a methoxycarbonyl group or an ethoxycarbonyl group; and an aryloxycarbonyl group (preferably having 7 to 40 carbon atoms, more preferably a carbon number) It is preferably from 7 to 30, particularly preferably an aryloxycarbonyl group having 7 to 20 carbon atoms, such as a phenoxycarbonyl group; and a decyloxy group (preferably having 2 to 40 carbon atoms, more preferably a carbon atom). The number is 2 to 30, particularly preferably a fluorenyl group having 2 to 20 carbon atoms, such as an ethoxy group, benzene. Acyl group, etc.).
醯胺基(較佳為碳原子數為2至40,更佳為碳原子數為2至30,特佳為碳原子數為2至20之醯胺基,例如乙醯基胺基、苯甲醯胺基等);烷氧基羰基胺基(較佳為碳原子數為2至40,更佳為碳原子數為2至30,特佳為碳原子數為2至20之烷氧基羰基胺基,例如甲氧基羰基胺基等);芳氧基羰基胺基(較佳為碳原子數為7至40,更佳為碳原子數為7至30,特佳為碳原子數為7至20之芳氧基羰基胺基,例如苯氧基羰基胺基等);磺醯胺基(較佳為碳原子數為1至40,更佳為碳原子數為1至30,特佳為碳原子數為1至20之磺醯胺基,例如甲磺醯基胺基、苯磺醯基胺基等);胺磺醯基(較佳為碳原子數為0至40,更佳為碳原子數為0至30,特佳為碳原子數為0至20之胺磺醯基,例如胺磺醯基、甲基胺磺醯基、二甲基胺磺醯基、苯基胺磺醯基等);胺甲醯基(較佳為碳原子數為1至40,更佳為碳原子數為1至30,特佳為碳原子數為1至20之胺甲醯基,例如未經取代之胺甲醯基、及甲基胺甲醯基、二乙基胺甲醯基、苯基胺甲醯基等)。Amidino group (preferably having 2 to 40 carbon atoms, more preferably 2 to 30 carbon atoms, particularly preferably a fluorenylamino group having 2 to 20 carbon atoms, such as an ethylamino group or a benzyl group) An alkoxycarbonylamino group (preferably having 2 to 40 carbon atoms, more preferably 2 to 30 carbon atoms, particularly preferably an alkoxycarbonyl group having 2 to 20 carbon atoms) An amine group such as a methoxycarbonylamino group or the like; an aryloxycarbonylamino group (preferably having 7 to 40 carbon atoms, more preferably 7 to 30 carbon atoms, particularly preferably 7 carbon atoms). An aryloxycarbonylamino group to 20, such as a phenoxycarbonylamino group; a sulfonylamino group (preferably having 1 to 40 carbon atoms, more preferably 1 to 30 carbon atoms), particularly preferably a sulfonylamino group having 1 to 20 carbon atoms, such as a methylsulfonylamino group, a benzenesulfonylamino group or the like; an aminesulfonyl group (preferably having a carbon number of 0 to 40, more preferably carbon) The number of atoms is from 0 to 30, particularly preferably a sulfonyl group having from 0 to 20 carbon atoms, such as an amine sulfonyl group, a methylamine sulfonyl group, a dimethylamine sulfonyl group, or a phenylamine sulfonyl group. Et.); an amine carbenyl group (preferably having 1 to 40 carbon atoms, more preferably 1 to 30 carbon atoms) Particularly preferred is an amine carbenyl group having 1 to 20 carbon atoms, such as an unsubstituted amine methyl sulfonyl group, and a methylamine methyl fluorenyl group, a diethylamine methyl fluorenyl group, a phenylamine methyl fluorenyl group, etc.) .
烷硫基(較佳為碳原子數為1至40,更佳為碳原子數為1至30,特佳為碳原子數為1至20,例如苯硫基等);磺醯基(較佳為碳原子數為1至40,更佳為碳原子數為1至30,特佳為碳原子數為1至20之磺醯基,例如甲磺醯基、甲苯磺醯基等);亞磺醯基(較佳為碳原子數為1至40,更佳為碳原子數為1至30,特佳為碳原子數為1至20之亞磺醯基,例如甲亞磺醯基、苯亞磺醯基等);脲基(較佳為碳原子數為1至40,更佳為碳原子數為1至30,特佳為碳原子數為1至20之脲基,例如未經取代之脲基、甲基脲基、苯基脲基等);磷酸醯胺基(較佳為碳原子數為1至40,更佳為碳原子數為1至30,特佳為碳原子數為1至20之磷酸醯胺基,例如二乙基磷酸醯胺基、苯基磷酸醯胺基等);羥基、氫硫基、鹵素原子(例如氟原子、氯原子、溴原子、碘原子);氰基、磺基、羧基、硝基、氧肟酸基、亞磺酸基、聯胺基(肼基)、亞胺基;雜環基(較佳為碳原子數為1至30,更佳為1至12之雜環基,例如具有氮原子、氧原子、硫原子等之雜原子之雜環基,例如咪唑基、吡啶基、喹啉基、呋喃基、哌啶基、嗎啉基、苯并噁唑基、苯并咪唑基、苯并噻唑基、1,3,5-三氮基等);矽烷基(較佳為碳原子數為3至40,更佳為碳原子數為3至30,特佳為碳原子數為3至24之矽烷基,例如三甲基矽烷基、三苯基矽烷基等)。該等之取代基可又為該等之取代基所取代。另外,取代基若具有兩個以上時,則可為相同或不同。並且,若為可行時也可互相鍵結以形成環。An alkylthio group (preferably having 1 to 40 carbon atoms, more preferably 1 to 30 carbon atoms, particularly preferably 1 to 20 carbon atoms, such as a phenylthio group, etc.); a sulfonyl group (preferably) a carbon atom number of 1 to 40, more preferably 1 to 30 carbon atoms, particularly preferably a sulfonyl group having 1 to 20 carbon atoms, such as a methylsulfonyl group, a toluenesulfonyl group, etc.; Sulfhydryl (preferably having 1 to 40 carbon atoms, more preferably 1 to 30 carbon atoms, particularly preferably a sulfinyl group having 1 to 20 carbon atoms, such as sulfinyl group, phenylene Sulfhydryl group, etc.; ureido group (preferably having 1 to 40 carbon atoms, more preferably 1 to 30 carbon atoms, particularly preferably a ureido group having 1 to 20 carbon atoms, such as unsubstituted Urea group, methylurea group, phenylureido group, etc.; guanidinium phosphate group (preferably having 1 to 40 carbon atoms, more preferably 1 to 30 carbon atoms, particularly preferably 1 carbon atom) a guanamine group to 20, such as diethylphosphonium phosphinate, phenylphosphonium amide, etc.; a hydroxyl group, a thiol group, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom); Base, sulfo group, carboxyl group, nitro group, hydroxamic acid group, sulfinic acid group, a (hetero group), an imido group; a heterocyclic group (preferably a heterocyclic group having 1 to 30 carbon atoms, more preferably 1 to 12), for example, a hetero atom having a nitrogen atom, an oxygen atom, a sulfur atom or the like Heterocyclic group, such as imidazolyl, pyridyl, quinolyl, furyl, piperidinyl, morpholinyl, benzoxazolyl, benzimidazolyl, benzothiazolyl, 1,3,5-tri nitrogen a fluorenyl group (preferably having 3 to 40 carbon atoms, more preferably 3 to 30 carbon atoms, particularly preferably a decyl group having 3 to 24 carbon atoms, such as trimethyldecyl group, Triphenyldecylalkyl, etc.). These substituents may be substituted for such substituents. Further, when the substituent has two or more, the same or different may be used. Also, if possible, they may be bonded to each other to form a ring.
R4 、R5 、R6 、R7 、R8 和R9 各自所代表之取代基,較佳為烷基、芳基、經取代或未經取代之胺基、烷氧基、烷硫基或鹵素原子。a substituent represented by each of R 4 , R 5 , R 6 , R 7 , R 8 and R 9 , preferably an alkyl group, an aryl group, a substituted or unsubstituted amino group, an alkoxy group, an alkylthio group Or a halogen atom.
茲列述以通式(III)所代表化合物的具體實例如下,但是並不受限於此等。Specific examples of the compound represented by the formula (III) are listed below, but are not limited thereto.
關於以通式(IV)所代表之化合物,說明如下。The compound represented by the formula (IV) will be described below.
在如上所示之通式(IV)中,Q71 係代表含氮芳香族雜環,Q72 係代表芳香族環。In the above formula (IV), Q 71 represents a nitrogen-containing aromatic heterocyclic ring, and Q 72 represents an aromatic ring.
另外,該通式(IV)中,Q71 係代表含氮方向芳香族雜環,且較佳為5至7員之含氮芳香族雜環,更佳為5至6員之含氮芳香族雜環。Further, in the formula (IV), Q 71 represents a nitrogen-containing aromatic heterocyclic ring, and preferably a nitrogen-containing aromatic heterocyclic ring of 5 to 7 members, more preferably a nitrogen-containing aromatic heterocyclic group of 5 to 6 members. Heterocyclic.
含氮芳香族雜環較佳為例如咪唑、吡唑、三唑、四唑、噻唑、噁唑、硒唑、苯并三唑、苯并噻唑、苯并噁唑、苯并硒唑、噻二唑、噁二唑、萘并噻唑、萘并噁唑、吖苯并咪唑、嘌呤、吡啶、吡、嘧啶、嗒、三氮、三吖茚、四吖茚等之各環,更佳為三氮及5員之含氮芳香族雜環;具體而言,較佳為1,3,5-三氮、咪唑、吡唑、三唑、四唑、噻唑、噁唑、苯并三唑、苯并噻唑、苯并噁唑、噻二唑、噁二唑等之各環,特佳為1,3,5-三氮環及苯并三唑環。The nitrogen-containing aromatic heterocyclic ring is preferably, for example, an imidazole, a pyrazole, a triazole, a tetrazole, a thiazole, an oxazole, a selenazole, a benzotriazole, a benzothiazole, a benzoxazole, a benzoseazole, or a thiazide. Oxazole, oxadiazole, naphthylthiazole, naphthoxazole, phthalimidazole, hydrazine, pyridine, pyridyl Pyrimidine Trinitrogen Each of the rings of Sancha, Siqi, etc., more preferably trinitrogen And a nitrogen-containing aromatic heterocyclic ring of 5 members; specifically, preferably 1,3,5-trinitrogen , imidazole, pyrazole, triazole, tetrazole, thiazole, oxazole, benzotriazole, benzothiazole, benzoxazole, thiadiazole, oxadiazole, etc., especially preferably 1,3, 5-trinitrogen Ring and benzotriazole ring.
以Q71 所代表之含氮芳香族雜環,可又具有取代基,該取代基可適用如後所述之取代基T。另外,若取代基係具有複數個時,則各自可縮環以再形成環。The nitrogen-containing aromatic heterocyclic ring represented by Q 71 may have a substituent which is applicable to the substituent T as described later. Further, when the substituent has a plurality of substituents, each of the substituents may be condensed to form a ring.
Q72 係代表芳香族環。以Q72 所代表之芳香族環係可為芳香族烴環或芳香族雜環。並且,該等可為單環、或又與其他環形成縮合環。芳香族烴環較佳為碳原子數為6至30之單環或二環之芳香族烴環(例如苯環、萘環等),更佳為碳原子數為6至20之芳香族烴環,且進一步更佳為碳原子數為6至12之芳香族烴環,特佳為苯環。The Q 72 series represents an aromatic ring. The aromatic ring system represented by Q 72 may be an aromatic hydrocarbon ring or an aromatic heterocyclic ring. Also, these may be monocyclic or form a condensed ring with other rings. The aromatic hydrocarbon ring is preferably a monocyclic or bicyclic aromatic hydrocarbon ring having 6 to 30 carbon atoms (e.g., a benzene ring, a naphthalene ring, etc.), more preferably an aromatic hydrocarbon ring having 6 to 20 carbon atoms. Further, it is more preferably an aromatic hydrocarbon ring having 6 to 12 carbon atoms, particularly preferably a benzene ring.
芳香族雜環較佳為含有氮原子或硫原子之芳香族雜環。雜環的具體實例係包括例如噻吩、咪唑、吡唑、吡啶、吡、嗒、三唑、三氮、吲哚、吲唑、嘌呤、噻唑啉、噻唑、噻二唑、噁唑基、噁唑、噁二唑、喹啉、異喹啉、酞、萘啶、喹噁啉、喹唑啉、啉(cinnoline)、喋啶、吖啶、啡啉、啡、四唑、苯并咪唑、苯并噁唑、苯并噻唑、苯并三唑、四吖茚等。芳香族雜環較佳為吡啶、三氮、喹啉。The aromatic heterocyclic ring is preferably an aromatic heterocyclic ring containing a nitrogen atom or a sulfur atom. Specific examples of the heterocyclic ring include, for example, thiophene, imidazole, pyrazole, pyridine, pyridyl ,despair Triazole, trinitrogen , hydrazine, carbazole, hydrazine, thiazoline, thiazole, thiadiazole, oxazolyl, oxazole, oxadiazole, quinoline, isoquinoline, hydrazine , naphthyridine, quinoxaline, quinazoline, Cinnoline, acridine, acridine, morphine, brown , tetrazole, benzimidazole, benzoxazole, benzothiazole, benzotriazole, tetraterpene and the like. The aromatic heterocyclic ring is preferably pyridine or trinitrogen ,quinoline.
以Q72 所代表之芳香族環較佳為芳香族烴環,更佳為萘環、苯環,特佳為苯環。Q72 係可又具有取代基,其係較佳為如下所述之取代基T。The aromatic ring represented by Q 72 is preferably an aromatic hydrocarbon ring, more preferably a naphthalene ring or a benzene ring, and particularly preferably a benzene ring. The Q 72 group may further have a substituent, which is preferably a substituent T as described below.
「取代基T」係包括例如烷基(較佳為碳原子數為1至20,更佳為1至12,特佳為1至8者,例如甲基、乙基、異丙基、三級-丁基、正-辛基、正-癸基、正-十六烷基、環丙基、環戊基、環己基等);烯基(較佳為碳原子數為2至20,更佳為2至12,特佳為2至8,例如乙烯基、烯丙基、2-丁烯基、3-戊烯基等);炔基(較佳為碳原子數為2至20,更佳為2至12,特佳為2至8,例如炔丙基、3-戊炔基等);芳基(較佳為碳原子數為6至30,更佳為6至20,特佳為6至12,例如苯基、聯苯基、萘基等);胺基(較佳為碳原子數為0至20,更佳為0至10,特佳為0至6,例如胺基、甲基胺基、二甲基胺基、二乙基胺基、二苯甲基胺基等);烷氧基(較佳為碳原子數為1至20,更佳為1至12,特佳為1至8,例如甲氧基、乙氧基、丁氧基等);芳氧基(較佳為碳原子數為6至20,更佳為6至16,特佳為6至12,例如苯氧基、2-萘氧基等);醯基(較佳為碳原子數為1至20,更佳為1至16,特佳為1至12,例如乙醯基、苯甲醯基、甲醯基、三甲基乙醯基等);烷氧基羰基(較佳為碳原子數為2至20,更佳為2至16,特佳為2至12,例如甲氧基羰基、乙氧基羰基等);芳氧基羰基(較佳為碳原子數為7至20,更佳為7至16,特佳為7至10,例如苯氧基羰基等);醯氧基(較佳為碳原子數為2至20,更佳為2至16,特佳為2至10,例如乙醯氧基、苯甲醯氧基等)。The "substituent T" includes, for example, an alkyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, particularly preferably 1 to 8 carbon atoms, such as methyl group, ethyl group, isopropyl group, or tertiary group). -butyl, n-octyl, n-decyl, n-hexadecyl, cyclopropyl, cyclopentyl, cyclohexyl, etc.); alkenyl (preferably having 2 to 20 carbon atoms, more preferably It is 2 to 12, particularly preferably 2 to 8, such as a vinyl group, an allyl group, a 2-butenyl group, a 3-pentenyl group or the like; an alkynyl group (preferably having 2 to 20 carbon atoms, more preferably It is 2 to 12, particularly preferably 2 to 8, such as propargyl, 3-pentynyl, etc.; aryl (preferably having 6 to 30 carbon atoms, more preferably 6 to 20 carbon atoms, and particularly preferably 6) Up to 12, for example, phenyl, biphenylyl, naphthyl, etc.; an amine group (preferably having a carbon number of 0 to 20, more preferably 0 to 10, particularly preferably 0 to 6, such as an amine group or a methyl group) Amino group, dimethylamino group, diethylamino group, benzhydrylamino group, etc.; alkoxy group (preferably having 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, particularly preferably 1) Up to 8, for example, a methoxy group, an ethoxy group, a butoxy group or the like; an aryloxy group (preferably having 6 to 20 carbon atoms, more preferably 6 to 16 carbon atoms, particularly preferably 6 to 12 carbon atoms, for example, An oxy group, a 2-naphthyloxy group, or the like; a fluorenyl group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16, particularly preferably 1 to 12, such as an ethyl fluorenyl group, a benzamidine group, or a group) Anthracenyl, trimethylethenyl, etc.; alkoxycarbonyl (preferably having 2 to 20 carbon atoms, more preferably 2 to 16, particularly preferably 2 to 12, such as methoxycarbonyl, ethoxy) An aryloxycarbonyl group (preferably having a carbon number of 7 to 20, more preferably 7 to 16, particularly preferably 7 to 10, such as a phenoxycarbonyl group, etc.); a decyloxy group (preferably The number of carbon atoms is from 2 to 20, more preferably from 2 to 16, particularly preferably from 2 to 10, such as acetoxy, benzhydryloxy, and the like.
另外,如上所述之取代基T,其他包括:醯胺基(較佳為碳原子數為2至20,更佳為2至16,特佳為2至10,例如乙醯基胺基、苯甲醯胺基等);烷氧基羰基胺基(較佳為碳原子數為2至20,更佳為2至16,特佳為2至12,例如甲氧基羰基胺基等);芳氧基羰基胺基(較佳為碳原子數為7至20,更佳為7至16,特佳為7至12,例如苯氧基羰基胺基等);磺醯胺基(較佳為碳原子數為1至20,更佳為1至16,特佳為1至12,例如甲磺醯基胺基、苯磺醯基胺基等);胺磺醯基(較佳為碳原子數為0至20,更佳為0至16,特佳為0至12,例如胺磺醯基、甲基胺磺醯基、二甲基胺磺醯基、苯基胺磺醯基等);胺甲醯基(較佳為碳原子數為1至20,更佳為1至16,特佳為1至12,例如胺甲醯基、甲基胺甲醯基、二乙基胺甲醯基、苯基胺甲醯基等);烷硫基(較佳為碳原子數為1至20,更佳為1至16,特佳為1至12,例如甲硫基、乙硫基等);芳硫基(較佳為碳原子數為6至20,更佳為6至16,特佳為6至12,例如苯硫基等);磺醯基(較佳為碳原子數為1至20,更佳為1至16,特佳為1至12,例如甲磺醯基、甲苯磺醯基等。);亞磺醯基(較佳為碳原子數為1至20,更佳為1至16,特佳為1至12,例如甲亞磺醯基、苯亞磺醯基等);脲基(較佳為碳原子數為1至20,更佳為1至16,特佳為1至12,例如脲基、甲基脲基、苯基脲基等);磷酸醯胺基(較佳為碳原子數為1至20,更佳為1至16,特佳為1至12,例如二乙基磷酸醯胺基、苯基磷酸醯胺基等)等。Further, as the substituent T as described above, the other includes: an amidino group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16 carbon atoms, particularly preferably 2 to 10 carbon atoms, such as an ethyl fluorenylamino group or a benzene group). Alkylaminocarbonyl, etc.; alkoxycarbonylamino group (preferably having 2 to 20 carbon atoms, more preferably 2 to 16, particularly preferably 2 to 12, such as methoxycarbonylamino group, etc.); An oxycarbonylamino group (preferably having a carbon number of 7 to 20, more preferably 7 to 16, particularly preferably 7 to 12, such as a phenoxycarbonylamino group, etc.); a sulfonylamino group (preferably carbon) The number of atoms is from 1 to 20, more preferably from 1 to 16, particularly preferably from 1 to 12, such as a methylsulfonylamino group, a benzenesulfonylamino group, etc.; an aminesulfonyl group (preferably having a carbon number of 0 to 20, more preferably 0 to 16, particularly preferably 0 to 12, such as amidoxime, methylamine sulfonyl, dimethylamine sulfonyl, phenylamine sulfonyl, etc.; Sulfhydryl (preferably having 1 to 20 carbon atoms, more preferably 1 to 16, particularly preferably 1 to 12), such as an amine methyl sulfhydryl group, a methyl amine methyl fluorenyl group, a diethyl amine fluorenyl group, and a benzene group. Alkylthio group, etc.; alkylthio group (preferably having 1 to 20 carbon atoms, more preferably 1 to 16, particularly preferably 1 to 12, such as methyl sulfide) , ethylthio group, etc.; arylthio group (preferably having 6 to 20 carbon atoms, more preferably 6 to 16, particularly preferably 6 to 12, such as phenylthio group, etc.); sulfonyl group (preferably The number of carbon atoms is from 1 to 20, more preferably from 1 to 16, particularly preferably from 1 to 12, such as methylsulfonyl, toluenesulfonyl, etc.); sulfinyl group (preferably having 1 to 1 carbon atom) 20, more preferably 1 to 16, particularly preferably 1 to 12, such as sulfinyl, phenylsulfinyl, etc.; urea group (preferably having 1 to 20 carbon atoms, more preferably 1 to 2) 16, particularly preferably from 1 to 12, such as ureido, methylureido, phenylureido, etc.; guanidinium phosphate (preferably having from 1 to 20 carbon atoms, more preferably from 1 to 16, particularly preferred) It is 1 to 12, for example, diethylphosphonium amide, phenylphosphonium amide, etc.).
更進一步,如上所述之取代基T,其他包括:羥基、氫硫基、鹵素原子(例如氟原子、氯原子、溴原子、碘原子等);氰基、磺基、羧基、硝基、氧肟酸基、亞磺酸基、聯胺基(肼基)、亞胺基;雜環基(較佳為碳原子數為1至30,更佳為1至12,雜原子係例如氮原子、氧原子、硫原子,具體而言,其係包括例如咪唑基、吡啶基、喹啉基、呋喃基、哌啶基、嗎啉基、苯并噁唑基、苯并咪唑基、苯并噻唑基等);矽烷基(較佳為,碳原子數為3至40,更佳為3至30,特佳為3至24,例如三甲基矽烷基、三苯基矽烷基等)等。Further, as the substituent T as described above, the others include: a hydroxyl group, a hydrogenthio group, a halogen atom (for example, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom, etc.); a cyano group, a sulfo group, a carboxyl group, a nitro group, and an oxygen group. a decanoic acid group, a sulfinic acid group, a hydrazino group (fluorenyl group), an imido group; a heterocyclic group (preferably having 1 to 30 carbon atoms, more preferably 1 to 12 carbon atoms, and a hetero atom such as a nitrogen atom) The oxygen atom or the sulfur atom, specifically, includes, for example, an imidazolyl group, a pyridyl group, a quinolyl group, a furyl group, a piperidinyl group, a morpholinyl group, a benzoxazolyl group, a benzimidazolyl group, a benzothiazolyl group. And decyl) (preferably, the number of carbon atoms is from 3 to 40, more preferably from 3 to 30, particularly preferably from 3 to 24, such as trimethyldecyl, triphenyldecyl, etc.).
該等之取代基可又加以取代。另外,若取代基係具有兩個以上時,則可為相同或不同。並且,若可能時,也可互相鍵結形成環。These substituents can be substituted. Further, when there are two or more substituent groups, they may be the same or different. Also, if possible, they may be bonded to each other to form a ring.
茲列舉以通式(IV)所代表之化合物具體實例如下,但是本發明並不受限於此等如下所示的具體實例。Specific examples of the compound represented by the general formula (IV) are listed below, but the present invention is not limited to the specific examples shown below.
關於以通式(V)所代表之化合物說明如下。The compounds represented by the general formula (V) are explained below.
但是,在該通式(V)中,Q81 和Q82 係各自獨立地代表芳香族環,X81 係代表NR81 (R81 係代表氫原子或取代基),代表氧原子或硫原子。However, in the general formula (V), Q 81 and Q 82 each independently represent an aromatic ring, and X 81 represents NR 81 (the R 81 represents a hydrogen atom or a substituent), and represents an oxygen atom or a sulfur atom.
以Q81 和Q82 所代表之芳香族烴環,較佳為碳原子數為6至30之單環或二環之芳香族烴環(例如苯環、萘環等),較佳為碳原子數為6至20之芳香族烴環,更佳為碳原子數為6至12之芳香族烴環,特佳為苯環。The aromatic hydrocarbon ring represented by Q 81 and Q 82 is preferably a monocyclic or bicyclic aromatic hydrocarbon ring having 6 to 30 carbon atoms (e.g., a benzene ring, a naphthalene ring, etc.), preferably a carbon atom. The number of aromatic hydrocarbon rings of 6 to 20 is more preferably an aromatic hydrocarbon ring having 6 to 12 carbon atoms, particularly preferably a benzene ring.
以Q81 和Q82 所代表之芳香族雜環,較佳為至少含有氧原子、氮原子或硫原子中任一之芳香族雜環。芳香族雜環的具體實例係包括例如呋喃、吡咯、噻吩、咪唑、吡唑、吡啶、吡、嗒、三唑、三氮、吲哚、吲唑、嘌呤、噻唑啉、噻唑、噻二唑、噁唑基、噁唑、噁二唑、喹啉、異喹啉、酞、萘啶、喹噁啉、喹唑啉、啉、喋啶、吖啶、啡啉、啡、四唑、苯并咪唑、苯并噁唑、苯并噻唑、苯并三唑、四吖茚等之各環。芳香族雜環較佳為吡啶環、三氮環、喹啉環。The aromatic heterocyclic ring represented by Q 81 and Q 82 preferably contains at least one of an oxygen atom, a nitrogen atom or a sulfur atom. Specific examples of the aromatic heterocyclic ring include, for example, furan, pyrrole, thiophene, imidazole, pyrazole, pyridine, pyridyl ,despair Triazole, trinitrogen , hydrazine, carbazole, hydrazine, thiazoline, thiazole, thiadiazole, oxazolyl, oxazole, oxadiazole, quinoline, isoquinoline, hydrazine , naphthyridine, quinoxaline, quinazoline, Porphyrin, acridine, acridine, morphine, brown Each of the rings of tetrazole, benzimidazole, benzoxazole, benzothiazole, benzotriazole, tetraterpene, and the like. The aromatic heterocyclic ring is preferably a pyridine ring or a trinitrogen Ring, quinoline ring.
以Q81 和Q82 所代表之芳香族,較佳為芳香族烴環,更佳為碳原子數為6至10之芳香族烴環,經取代或未經取代之苯環。The aromatic group represented by Q 81 and Q 82 is preferably an aromatic hydrocarbon ring, more preferably an aromatic hydrocarbon ring having 6 to 10 carbon atoms, a substituted or unsubstituted benzene ring.
Q81 和Q82 係可又具有取代基,取代基雖然較佳為如上所述之取代基T,但是取代基不至於含有羧酸或磺酸、四級銨鹽。並且,若可行時,也可為取代基彼此連結而形成環結構。The Q 81 and Q 82 groups may have a substituent, and although the substituent is preferably the substituent T as described above, the substituent does not contain a carboxylic acid or a sulfonic acid or a quaternary ammonium salt. Further, if possible, the substituents may be bonded to each other to form a ring structure.
X81 係代表NR81 (R81 係代表氫原子或取代基,該取代基可適用如上所述之取代基T)、氧原子或硫原子。X81 較佳為NR81 (R81 較佳為醯基、磺醯基,且該等之取代基可又加以取代)或氧原子,更佳為氧原子。X 81 represents NR 81 (R 81 represents a hydrogen atom or a substituent, and the substituent may be a substituent T as described above), an oxygen atom or a sulfur atom. X 81 is preferably NR 81 (R 81 is preferably a fluorenyl group, a sulfonyl group, and the substituents may be substituted) or an oxygen atom, more preferably an oxygen atom.
茲列舉以通式(V)所代表之化合物具體實例如下,但是本發明並不受限於此等如下所示的具體實例。Specific examples of the compound represented by the general formula (V) are listed below, but the present invention is not limited to the specific examples shown below.
使用於本發明之Rth上升劑,較佳為以通式(II)和(III)所代表之化合物。另外,也適合使用在以通式(II)和(III)所代表之化合物混合以通式(IV)所代表之化合物。The Rth rising agent used in the present invention is preferably a compound represented by the general formulae (II) and (III). Further, it is also suitable to use a compound represented by the formula (IV) in a mixture of the compounds represented by the general formulae (II) and (III).
使用於本發明之Rth上升劑(以通式(II)至(IV)所代表之化合物)之添加量,較佳為相對於膜之基材高分子分別為2.0至30質量%,更佳為2.5至20質量%,且進一步更佳為2.5至10質量%。使用兩種以上時,則其合計量較佳為符合該添加量之範圍條件。The amount of the Rth-increasing agent (the compound represented by the general formulae (II) to (IV)) used in the present invention is preferably 2.0 to 30% by mass, more preferably 2.0% by mass to the base polymer of the film. 2.5 to 20% by mass, and further more preferably 2.5 to 10% by mass. When two or more types are used, the total amount thereof is preferably a condition that satisfies the range of the added amount.
使用於本發明之Rth上升劑,較佳為會顯現液晶性。更佳為以加熱即會顯現液晶性(具有熱致液晶性),較佳為在100至300℃之溫度範圍可顯現液晶性。液晶相較佳為柱狀相、向列相、或層列相,更佳為柱狀相。The Rth rising agent used in the present invention preferably exhibits liquid crystallinity. More preferably, liquid crystallinity (having thermotropic liquid crystallinity) is exhibited by heating, and liquid crystallinity is preferably exhibited in a temperature range of 100 to 300 °C. The liquid crystal phase is preferably a columnar phase, a nematic phase, or a smectic phase, more preferably a columnar phase.
如上所述之通式(I)之化合物和Rth上升劑,在溶解膜之基材高分子時可同時添加,也可添加於溶解後之塗液中。特別是使用靜態混合機等,並在即將流延之前在塗液添加紫外線吸收劑溶液之模式,則可容易地調整分光吸收特性,因此為較佳。The compound of the formula (I) and the Rth rising agent as described above may be added simultaneously to dissolve the substrate polymer of the film, or may be added to the coating liquid after dissolution. In particular, it is preferable to use a static mixer or the like and to add the ultraviolet absorber solution to the coating liquid immediately before casting, since the spectral absorption characteristics can be easily adjusted.
若欲控制本發明之保護膜(光學補償膜)之Re絶對值時,則較佳為在溶液之紫外線吸收光譜中最大吸收波長(λmax )係比250 nm為短波長的化合物用作為遲滯上升劑。When it is desired to control the absolute value of Re of the protective film (optical compensation film) of the present invention, it is preferred that the compound having a maximum absorption wavelength (λ max ) in the ultraviolet absorption spectrum of the solution is shorter than 250 nm as a hysteresis rise. Agent.
藉由使用如上所述之化合物,則可在不至於導致可見域的Re波長相依性之實質變化下來控制絶對值。By using a compound as described above, the absolute value can be controlled without substantial changes in the Re wavelength dependence of the visible domain.
另外,從遲滯上升劑的功能的觀點來看,則較佳為棒狀化合物,且較佳為具有至少一個芳香族環,更佳為具有至少兩個芳香族環。Further, from the viewpoint of the function of the hysteresis-increasing agent, it is preferably a rod-like compound, and preferably has at least one aromatic ring, and more preferably has at least two aromatic rings.
該棒狀化合物較佳為具有直線性分子結構。所謂的「直線性分子結構」,係意謂關於熱力學上最穩定的結構,棒狀化合物之分子結構為直線性。The rod-like compound preferably has a linear molecular structure. The so-called "linear molecular structure" means the most thermodynamically stable structure, and the molecular structure of the rod-like compound is linear.
另外,在熱力學上最穩定的結構,係可由結晶結構解析或分子軌域計算來獲得。In addition, the thermodynamically most stable structure can be obtained by crystal structure analysis or molecular orbital calculation.
例如,使用分子軌域計算軟體(例如WinMOPAC2000:富士通(FUJITSU)公司製造)來做分子軌域計算,則可計算得化合物之生成熱會成為最小的分子結構。For example, using a molecular orbital calculation software (for example, WinMOPAC2000: manufactured by Fujitsu (FUJITSU) Co., Ltd.) for molecular orbital calculation, it is calculated that the heat of formation of a compound becomes the smallest molecular structure.
在此所謂的分子結構為直線性,係意謂經如上所述之計算所獲得熱力學上最穩定的結構中,分子結構之角度為140°以上。Here, the molecular structure is linear, which means that the thermodynamically most stable structure obtained by the calculation as described above has an angle of 140° or more.
另外,遲滯上升劑之添加量係相對於高分子之全部固體成份較佳為0.1至30質量%,更佳為0.5至20質量%。Further, the amount of the retardation-increasing agent added is preferably from 0.1 to 30% by mass, more preferably from 0.5 to 20% by mass, based on the total solid content of the polymer.
在本發明之透明支撐體,用於減少環境濕度之變化所引起Re和Rth之變動的添加劑,較佳為使用濕度相依性改良劑。In the transparent support of the present invention, it is preferable to use a humidity dependency improver for the additive for reducing the variation of Re and Rth caused by the change in the environmental humidity.
該濕度相依性改良劑,較佳為在一分子中至少具有複數個氫鍵結性基之化合物,且更佳為氫鍵結性基係選自羥基、胺基、硫醇基、羧酸基,特佳為選自羥基和羧酸基。The humidity-dependent improver is preferably a compound having at least a plurality of hydrogen-bonding groups in one molecule, and more preferably the hydrogen-bonding group is selected from a hydroxyl group, an amine group, a thiol group, and a carboxylic acid group. Particularly preferred is a group selected from a hydroxyl group and a carboxylic acid group.
另外,較佳為在一分子內具有複數個不同的官能基。Further, it is preferred to have a plurality of different functional groups in one molecule.
如上所述之濕度相依性改良劑,其母核較佳為含有一或兩個之芳香族環,且較佳為在一分子中所含有的該官能基之數,除以添加劑之分子量所計算得之值為0.01以上。The humidity dependency improver as described above preferably has one or two aromatic rings, and preferably the number of the functional groups contained in one molecule, divided by the molecular weight of the additive. The value obtained is 0.01 or more.
該等特徵,推定為經將如上所述之濕度相依性改良劑鍵結(氫鍵)於醯化纖維素樹脂之氫鍵位,而以抵消由於在醯化纖維素樹脂內的水分子之配向,及因水分子之脫附作用的醯化纖維素之電荷分布變化的遲滯變化而發生作用所然。These features are presumed to be bonded (hydrogen bonding) to the hydrogen bonding site of the deuterated cellulose resin by the humidity dependency modifier as described above to offset the alignment of water molecules in the deuterated cellulose resin. And the hysteresis change of the charge distribution change of the deuterated cellulose due to the desorption of water molecules acts.
濕度相依性改良劑的具體實例可為如下所示之化合物(A-1)至(A-17),但是並不受限於此等。Specific examples of the humidity dependency improver may be the compounds (A-1) to (A-17) shown below, but are not limited thereto.
並且,濕度相依性改良劑之分子量較佳為130以上、500以下。若分子量為少於130時,則將導致揮發性不足夠,若為500以上時,則將導致對於溶劑之溶解性、與醯化纖維素樹脂之相容性惡化。Further, the molecular weight modifier has a molecular weight of preferably 130 or more and 500 or less. When the molecular weight is less than 130, the volatility is insufficient, and when it is 500 or more, the solubility in a solvent and the compatibility with the deuterated cellulose resin are deteriorated.
能符合如上所述之條件的濕度相依性改良劑的具體實例,可例示如下所示之化合物(A-18)至(A-42),但是並不受限於此等。Specific examples of the humidity-dependent improver which can satisfy the conditions as described above include compounds (A-18) to (A-42) shown below, but are not limited thereto.
其次,就用於實現光學補償之光學補償膜具體說明如下。Next, the optical compensation film for realizing optical compensation will be specifically described below.
本發明之光學補償膜係有助於對於擴大液晶顯示裝置,特別是對於OCB模式、VA模式的液晶顯示裝置之視角對比度、及減少相依於視角的色位移。The optical compensation film of the present invention contributes to the expansion of the liquid crystal display device, particularly the viewing angle contrast of the OCB mode, the VA mode liquid crystal display device, and the reduction of the color shift depending on the viewing angle.
本發明之光學補償膜可配置在觀察者側之偏光板與液晶胞之間、配置在背面側之偏光板與液晶胞之間、或二者皆配置也可。The optical compensation film of the present invention may be disposed between the polarizing plate on the observer side and the liquid crystal cell, between the polarizing plate on the back side and the liquid crystal cell, or both.
例如,也可作為獨立構件而組裝於液晶顯示裝置內部,另外,也可對用於保護偏光膜的保護膜賦予光學特性,以使其也可用作為透明膜而發生作用,並以偏光板之一構件而組裝於液晶顯示裝置內部。For example, it may be incorporated as a separate member in the liquid crystal display device, or an optical property may be imparted to the protective film for protecting the polarizing film so that it can also function as a transparent film, and one of the polarizing plates can be used. The member is assembled inside the liquid crystal display device.
另外,本發明之光學補償膜,也可具有透明支撐體、及具有其他光學特性的光學異方向性層之至少兩層。Further, the optical compensation film of the present invention may have at least two layers of a transparent support and an optically anisotropic layer having other optical characteristics.
本發明之光學補償膜係視對象的液晶方式而定,具有至少一層由液晶性化合物所形成的光學異方向性層。該光學異方向性層,可直接形成於光學補償膜之表面,或在光學補償膜上形成配向膜,然後形成於該配向膜上。The optical compensation film of the present invention has at least one optically anisotropic layer formed of a liquid crystal compound depending on the liquid crystal method of the object. The optically anisotropic layer may be formed directly on the surface of the optical compensation film or form an alignment film on the optical compensation film and then formed on the alignment film.
另外,也可將經形成於其他基材上之液晶性化合物層,使用黏著劑、接著劑等來使其轉印在光學補償膜上,以製造具有光學異方向性層之光學補償膜。Further, the liquid crystalline compound layer formed on another substrate may be transferred onto an optical compensation film by using an adhesive or an adhesive to produce an optical compensation film having an optically anisotropic layer.
用於形成如上所述之光學異方向性層之液晶性化合物,係包括棒狀液晶性化合物和圓盤狀液晶性化合物(在下文也有稱圓盤狀液晶性化合物為「碟狀液晶性化合物」之情形)。棒狀液晶性化合物和碟狀液晶性化合物係可為高分子液晶或低分子液晶。另外,最後在該光學異方向性層所含有之化合物,已不必為會顯現液晶性,例如,若該光學異方向性層之製造係使用低分子液晶性化合物時,則可為在形成光學異方向性層之過程,該化合物會受到交聯而不再顯現液晶性之模式。The liquid crystalline compound for forming the optically anisotropic layer as described above includes a rod-like liquid crystal compound and a discotic liquid crystalline compound (hereinafter, a discotic liquid crystalline compound is also referred to as a "disc liquid crystal compound"). The situation). The rod-like liquid crystal compound and the discotic liquid crystal compound may be a polymer liquid crystal or a low molecular liquid crystal. Further, finally, the compound contained in the optically anisotropic layer does not need to exhibit liquid crystallinity. For example, when the optically anisotropic layer is produced by using a low molecular liquid crystalline compound, it may be optically different. In the course of the directional layer, the compound is subjected to crosslinking and no longer exhibits a pattern of liquid crystallinity.
可使用於本發明之該光學異方向性層的「棒狀液晶性化合物」,係適合使用:次甲基偶氮(azomethine)類、氧化偶氮基類、氰聯苯類、氰苯基酯類、苯甲酸酯類、環己烷羧酸苯酯類、氰苯基環己烷類、經氰基取代之苯基嘧啶類、經烷氧基取代之苯基嘧啶類、苯基二噁烷類、二苯乙炔(Tolane)類及烯基環己基苯甲腈類。The "rod-like liquid crystalline compound" which can be used in the optically anisotropic layer of the present invention is suitably used: azomethine, azobenzene, cyanide, cyanophenyl ester Classes, benzoates, phenylcyclohexanecarboxylates, cyanophenylcyclohexanes, cyano substituted phenylpyrimidines, alkoxy substituted phenylpyrimidines, phenyldioxane Classes, toluenes and alkenylcyclohexylbenzonitriles.
並且,棒狀液晶性化合物也包括金屬錯合物。另外,也可使用在重覆單元中含有棒狀液晶性化合物之液晶高分子。換言之,棒狀液晶性化合物係也可與(液晶)高分子鍵結。Further, the rod-like liquid crystalline compound also includes a metal complex. Further, a liquid crystal polymer containing a rod-like liquid crystal compound in the repeating unit can also be used. In other words, the rod-like liquid crystalline compound may be bonded to the (liquid crystal) polymer.
關於棒狀液晶性化合物,則揭示於季刊化學總說第22冊「液晶化學」(1994年日本化學會編)之第4章、第7章和第11章,及液晶裝置手冊(日本學術振興會第142委員會編)之第3章。The rod-like liquid crystal compound is disclosed in Chapter 4, Chapter 7, and Chapter 11 of the "Liquid Crystal Chemistry" (edited by the Chemical Society of Japan, 1994), and the Handbook of Liquid Crystal Devices (Japanese Academic Revitalization) Chapter 3 of the 142th Committee.
使用於本發明之棒狀液晶性化合物之雙折射率較佳為在0.001至0.7之範圍。The birefringence of the rod-like liquid crystal compound used in the present invention is preferably in the range of 0.001 to 0.7.
如上所述之棒狀液晶性化合物,為固定其配向狀態,較佳為具有聚合性基。聚合性基較佳為不飽和聚合性基或環氧基,更佳為不飽和聚合性基,且進一步更佳為烯鍵性不飽和聚合性基。The rod-like liquid crystalline compound as described above preferably has a polymerizable group in order to fix its alignment state. The polymerizable group is preferably an unsaturated polymerizable group or an epoxy group, more preferably an unsaturated polymerizable group, and still more preferably an ethylenically unsaturated polymerizable group.
碟狀(discotic)液晶性化合物係包括:揭示於C.Destrade等人之研究報告,Mol.Cryst.、第71冊、第111頁(1981年)之苯衍生物;揭示於C.Destrade等人之研究報告,Mol.Cryst.、第122冊、第141頁(1985年),Physics lett,A、第78冊、第82頁(1990年)之Toluxene衍生物;揭示於B.Kohne等人之研究報告,Angew.Chem.、第96冊、第70頁(1984年)之環己烷衍生物;及揭示於J.M.Lehn等人之研究報告,J.Chem.Commun.、第1794頁(1985年);J.Zhang等人之研究報告,揭示於J.Am.Chem.Soc.、第116冊、第2655頁(1994年)之氮冠狀醚系和苯基乙炔系巨環。Discotic liquid crystal compounds include: benzene derivatives disclosed in C. Destrade et al., Mol. Cryst., Vol. 71, p. 111 (1981); disclosed in C. Destrade et al. Research Report, Mol. Cryst., Vol. 122, p. 141 (1985), Physics Lett, A, Vol. 78, p. 82 (1990) Toluxene derivatives; disclosed in B. Kohn et al. Research Report, Angew. Chem., Vol. 96, p. 70 (1984), Cyclohexane Derivatives; and J. Chem. Commun., 1794 (1985) J. Zhang et al., J. Am. Chem. Soc., Vol. 116, p. 2655 (1994) Nitrogen crown ethers and phenylacetylene macrocycles.
在如上所述之碟狀液晶性化合物,也包含對於分子中心之母核,直鏈之烷基、烷氧基或取代苯甲醯氧基係作為母核的側鏈而取代成放射線狀的結構,且會顯現液晶性之化合物。分子或分子之集合體較佳為具有旋轉對稱性,且能賦予一定的配向之化合物。The discotic liquid crystalline compound as described above also includes a linear structure in which a linear alkyl group, an alkoxy group or a substituted benzamidine group is used as a side chain of a mother nucleus for a core of a molecular center, and is substituted with a radial structure. And a compound which exhibits liquid crystallinity. The aggregate of molecules or molecules is preferably a compound having rotational symmetry and capable of imparting a certain alignment.
如上所述,若由液晶性化合物形成光學異方向性層時,則最後在該光學異方向性層所含有之化合物,已不必為會顯現液晶性,例如,若低分子之碟狀液晶性化合物具有以熱或光會反應之基,且該基因熱或光而進行反應,經由聚合或交聯而高分子量化即形成光學異方向性層等時,則包含在光學異方向性層中之化合物,也可為已經喪失液晶性。碟狀液晶性化合物之較佳的實例,係揭示於日本發明專利特開平第8-50206號公報。另外,關於碟狀液晶性化合物之聚合,則揭示於日本發明專利特開平第8-27284號公報中。As described above, when the optically anisotropic layer is formed of a liquid crystal compound, the compound contained in the optically anisotropic layer does not need to exhibit liquid crystallinity, for example, a low molecular disk-like liquid crystalline compound. A compound which is contained in an optically anisotropic layer when the reaction is carried out by heat or light, and the reaction is carried out by heat or light, and the optically anisotropic layer or the like is formed by polymerization or crosslinking. It is also possible to lose liquid crystallinity. A preferred example of the dish-like liquid crystal compound is disclosed in Japanese Laid-Open Patent Publication No. 8-50206. Further, the polymerization of the discotic liquid crystal compound is disclosed in Japanese Laid-Open Patent Publication No. Hei 8-27284.
若欲以聚合固定碟狀液晶性化合物時,則需要將聚合性基作為取代基而鍵結於碟狀液晶性化合物之圓盤狀芯。但是,若將聚合性基直接連結於圓盤狀芯時,在聚合反應時保持配向狀態則有困難。因此,較佳為在圓盤狀芯與聚合性基之間導入連結基。When it is desired to fix a discotic liquid crystalline compound by polymerization, it is necessary to bond a polymerizable group as a substituent to a disc-shaped core of a discotic liquid crystalline compound. However, when the polymerizable group is directly bonded to the disk-shaped core, it is difficult to maintain the alignment state during the polymerization reaction. Therefore, it is preferred to introduce a linking group between the disc-shaped core and the polymerizable group.
在本發明之如上所述之光學異方向性層中,該棒狀化合物、或該圓盤狀化合物之分子係被固定成配向狀態。液晶性化合物之分子對稱軸在光學補償膜側界面之配向平均方向係與該光學補償膜之面內之遲相軸所形成的交叉角大致為45°。另外,在本說明書中所謂的「大致為45°」,係指45±5°之範圍的角度,且較佳為42至48°,更佳為43至47°。In the optically anisotropic layer as described above in the present invention, the rod-like compound or the molecular system of the discotic compound is fixed in an aligned state. The angle of intersection of the molecular symmetry axis of the liquid crystal compound at the optical compensation film side interface and the retardation axis of the optical compensation film in the plane of the optical compensation film is approximately 45°. Further, "substantially 45°" as used herein means an angle in the range of 45 ± 5°, and preferably 42 to 48°, more preferably 43 to 47°.
液晶性化合物之分子對稱軸配向平均方向,一般以選擇液晶性化合物或配向膜材料、或選擇摩擦處理方法,則可加以調整。The molecular symmetry axis of the liquid crystal compound is aligned in the average direction, and can be generally adjusted by selecting a liquid crystal compound or an alignment film material or selecting a rubbing treatment method.
在本發明中,例如在製造OCB模式用之光學補償膜之情形時,則經以摩擦處理來製造光學異方向性層形成用配向膜,且經以對於光學補償膜之遲相軸成45°之方向來施加摩擦處理,則可形成液晶性化合物之分子對稱軸至少在醯化纖維素膜界面之配向平均方向係對於醯化纖維素膜之遲相軸成45°之光學異方向性層。In the present invention, for example, in the case of manufacturing an optical compensation film for an OCB mode, an alignment film for forming an optical anisotropic layer is formed by a rubbing treatment, and a 45° phase is formed for the retardation axis of the optical compensation film. In the direction in which the rubbing treatment is applied, the molecular symmetry axis of the liquid crystal compound can be formed at least at an orientation average direction of the interface of the bismuth cellulose film, which is an optically anisotropic layer of 45° with respect to the retardation axis of the cellulose fluorite film.
例如,若本發明之光學補償膜使用遲相軸係與長度方向成正交的長尺寸狀之本發明光學補償膜時,則可以連續式來製造。For example, when the optical compensation film of the present invention has a long-length optical compensation film of the present invention having a longitudinal axis orthogonal to the longitudinal direction, it can be produced in a continuous manner.
與液晶性化合物同時使用之塑化劑、界面活性劑及聚合性單體,較佳為與碟狀液晶性化合物具有相溶性,且能賦予液晶性化合物之傾斜角變化、或不至於阻礙配向。較佳為聚合性單體(例如具有乙烯基、乙烯氧基、丙烯醯基及甲基丙烯醯基之化合物)。該等化合物之添加量係相對於液晶性化合物一般在1至50質量%之範圍,較佳為在5至30質量%之範圍。另外,若混合聚合性之反應性官能基數為4以上之單體來使用時,則可提高配向膜與光學異方向性層之間的密著性。The plasticizer, the surfactant, and the polymerizable monomer which are used together with the liquid crystal compound are preferably compatible with the discotic liquid crystalline compound, and can impart a change in the tilt angle of the liquid crystal compound or prevent the alignment. A polymerizable monomer (for example, a compound having a vinyl group, a vinyloxy group, an acryloyl group, and a methacryl group) is preferred. The amount of the compound to be added is generally in the range of 1 to 50% by mass, preferably 5 to 30% by mass based on the liquid crystalline compound. In addition, when a monomer having a polymerizable reactive functional group of 4 or more is used, the adhesion between the alignment film and the optically anisotropic layer can be improved.
若液晶性化合物係使用碟狀液晶性化合物時,則較佳為使用與碟狀液晶性化合物具有某一程度之相溶性,且能對碟狀液晶性化合物賦予傾斜角變化之高分子。When a liquid crystalline compound is used as the liquid crystalline compound, it is preferred to use a polymer having a certain degree of compatibility with the liquid crystalline compound and capable of imparting a change in the tilt angle to the liquid crystalline compound.
高分子之實例係包括纖維素酯。該高分子之添加量,相對於碟狀液晶性化合物,較佳為在0.1至10質量%之範圍,更佳為在0.1至8質量%之範圍,且進一步更佳為在0.1至5質量%之範圍,使其不至於阻礙碟狀液晶性化合物之配向。Examples of the polymer include cellulose esters. The amount of the polymer added is preferably in the range of 0.1 to 10% by mass, more preferably in the range of 0.1 to 8% by mass, and still more preferably 0.1 to 5% by mass based on the discotic liquid crystalline compound. The range is such that it does not hinder the alignment of the discotic liquid crystalline compound.
碟狀液晶性化合物之碟狀向列液晶相-固相轉移溫度較佳為70至300℃,更佳為70至170℃。The dish-like liquid crystal phase-solid phase transfer temperature of the discotic liquid crystalline compound is preferably from 70 to 300 ° C, more preferably from 70 to 170 ° C.
在本發明中,如上所述之「其他的」光學異方向性層係至少具有面內光學異方性。該光學異方向性層之面內遲滯Re較佳為3至300 nm,更佳為5至200 nm,且進一步更佳為10至100 nm。關於光學異方向性層之厚度方向遲滯Rth較佳為20至400 nm,更佳為50至200 nm。另外,該光學異方向性層之厚度較佳為0.1至20μm,更佳為0.5至15μm,且進一步更佳為1至10μm。In the present invention, the "other" optically anisotropic layer as described above has at least in-plane optical anisotropy. The in-plane retardation Re of the optically anisotropic layer is preferably from 3 to 300 nm, more preferably from 5 to 200 nm, and still more preferably from 10 to 100 nm. The retardation Rth in the thickness direction of the optically anisotropic layer is preferably from 20 to 400 nm, more preferably from 50 to 200 nm. Further, the thickness of the optically anisotropic layer is preferably from 0.1 to 20 μm, more preferably from 0.5 to 15 μm, and still more preferably from 1 to 10 μm.
本發明之光學補償膜,也可在支撐體與光學異方向性層之間具有配向膜。另外,也可僅在製造光學異方向性層時使用配向膜,然後在配向膜上製造光學異方向性層後,僅將該光學異方向性層轉印在本發明之光學補償膜(支撐體)上。The optical compensation film of the present invention may have an alignment film between the support and the optically anisotropic layer. Alternatively, the alignment film may be used only in the production of the optically anisotropic layer, and then the optically anisotropic layer may be transferred to the optical compensation film (support) of the present invention after the optically anisotropic layer is formed on the alignment film. )on.
在本發明中,該配向膜較佳為由經交聯的高分子所構成的層。使用於配向膜之高分子也可為其本身為可交聯性高分子,或可藉由使用交聯劑所交聯之高分子中之任一種。該配向膜可藉由將具有官能基之高分子、或將官能基導入於高分子者,以光、熱或pH變化等使其在高分子之間進行反應來形成之方法;或使用高反應活性的化合物之交聯劑在高分子之間導入源於交聯劑之結合基,以使高分子之間交聯來形成之方法。In the present invention, the alignment film is preferably a layer composed of a crosslinked polymer. The polymer used for the alignment film may be either a crosslinkable polymer itself or a polymer which can be crosslinked by using a crosslinking agent. The alignment film can be formed by reacting a polymer having a functional group or a functional group into a polymer to cause a reaction between the polymers by light, heat, or pH change; or using a high reaction. A method in which a crosslinking agent of an active compound is introduced between a polymer and a binder derived from a crosslinking agent to form a crosslink between the polymers.
由經交聯的高分子所構成的配向膜,通常在支撐體上塗布含有如上所述之高分子、或高分子與交聯劑之混合物的塗布液後,實施加熱等所形成。The alignment film composed of the crosslinked polymer is usually formed by applying a coating liquid containing a polymer as described above or a mixture of a polymer and a crosslinking agent to a support, followed by heating or the like.
在下文所述之摩擦步驟中,較佳為預先提高交聯度以抑制配向膜之灰塵飛揚。若將從1扣除相對於添加在該塗布液中之交聯劑量(Mb),經交聯後所殘留之交聯劑量(Ma)的比率(Ma/Mb)之值(1-(Ma/Mb))定義為交聯度時,則交聯度較佳為50至100%,更佳為65至100%,且進一步更佳為75至100%。In the rubbing step described below, it is preferred to increase the degree of crosslinking in advance to suppress dust flying of the alignment film. When the amount (Mb) of the crosslinking agent added to the coating liquid relative to the amount of the crosslinking agent (Mb) added to the coating liquid is subtracted from the value (Ma/Mb) (1-(Ma/Mb) When the degree of crosslinking is defined as the degree of crosslinking, the degree of crosslinking is preferably from 50 to 100%, more preferably from 65 to 100%, and still more preferably from 75 to 100%.
本發明之偏光板係由偏光膜與用於夾住該偏光膜之一對偏光板用保護膜構成。若具有此等構成時,從偏光能和透射率的觀點來看,則為較佳。如上所述之光學補償膜係包括在該一對偏光板用保護膜之至少一側的偏光板用保護膜。該偏光板之製造方法,例如,可在經切斷成矩形狀等所欲之形狀後,將該光學補償膜與偏光膜貼合,也可在經與長尺寸狀偏光膜貼合後,予以切斷成所欲之形狀。The polarizing plate of the present invention comprises a polarizing film and a protective film for polarizing plates for sandwiching one of the polarizing films. When it has such a structure, it is preferable from a viewpoint of a polarizing energy and a transmittance. The optical compensation film as described above includes a protective film for a polarizing plate on at least one side of the pair of protective films for a polarizing plate. In the method for producing the polarizing plate, for example, the optical compensation film may be bonded to the polarizing film after being cut into a desired shape such as a rectangular shape, or may be bonded to the long-length polarizing film. Cut into the desired shape.
本發明之偏光板,不僅是具有偏光功能,也具有優越的光學補償功能,而且,可容易地搭配於液晶顯示裝置中。另外,以該光學補償膜作為偏光膜之保護膜的實施模式,也有助於液晶顯示裝置之薄型化。The polarizing plate of the present invention not only has a polarizing function but also has an excellent optical compensation function, and can be easily matched with a liquid crystal display device. Further, the embodiment in which the optical compensation film is used as a protective film for a polarizing film contributes to a reduction in thickness of the liquid crystal display device.
本發明之偏光板用保護膜,特別是用於配置在偏光膜視認側之保護膜,較佳為在透明基材膜上予以形成被覆層(阻障層)。該被覆層之厚度,其適當範圍係因該被覆層之種類而不同。經設定被覆層為最適當厚度時,則可具有優越的低透濕度,同時不至於造成捲曲增大等之弊害,因此為較佳。若捲曲太大時,則在其後之製造偏光板步驟,例如在與偏光膜之接著步驟、在處理上即將發生障礙。另外,不僅是對於製造步驟,若偏光板本身有捲曲殘留時,則將對於LCD造成顯示不均勻性等,因此不佳。因此,若欲不至於造成捲曲、或欲加以抑制成實用上並無問題的程度之小時,則較佳為控制被覆層膜厚為在最適當範圍內。至於膜厚下限,則根據透濕性來決定其較佳的範圍。被覆層係至少由一層所構成,但是兩層以上之模式亦可。在該被覆層中同時使用不同的兩種以上被覆層之模式,從減少透濕度的觀點來看,則為特佳。The protective film for a polarizing plate of the present invention is particularly preferably used as a protective film disposed on the side of the polarizing film, and a coating layer (barrier layer) is preferably formed on the transparent substrate film. The thickness of the coating layer differs depending on the type of the coating layer. When the coating layer is set to have the most appropriate thickness, it is preferable because it has excellent low moisture permeability and does not cause the occurrence of curling or the like. If the curl is too large, the polarizing plate step is followed, for example, in the subsequent step with the polarizing film, an obstacle is about to occur in the processing. In addition, not only the manufacturing process, but also if the polarizing plate itself has curl remaining, display unevenness or the like is caused to the LCD, which is not preferable. Therefore, it is preferable to control the film thickness of the coating layer to be within an optimum range if it is desired to cause curling or to suppress it to an extent that is practically not problematic. As for the lower limit of the film thickness, the preferred range is determined in accordance with the moisture permeability. The coating layer is composed of at least one layer, but a pattern of two or more layers is also possible. A mode in which two or more different coating layers are used simultaneously in the coating layer is particularly preferable from the viewpoint of reducing moisture permeability.
其次,就透濕性詳述如下。Next, the moisture permeability is described in detail below.
透濕度之測定法,可適用揭示於「高分子之物性II」(高分子實驗講座4,共立出版)之第285頁至294頁:蒸氣透過量之測定(質量法、溫度計法、蒸氣壓法、吸附量法)之方法,將本發明之70 mm ψ膜試料在60℃、95%RH之條件下各予以調濕24小時,並由調濕前後之質量差,根據JIS Z-0208來計算得每單位面積之水份量(g/m2 )。此時,則反復進行將放入於恆溫恆濕裝置之杯子以適當時間間隔取出並加以稱量之操作,而以兩次連續的稱量,分別計算出每單位時間之質量增加,且持續進行直到其為在5%以內而成為一定為止。另外,為排除因試料吸濕等之影響,則測定未經放入吸濕劑的空杯子,以將透濕度之值加以補正。The method for measuring the moisture permeability can be applied to the "Physical Properties of Polymers II" (Polymer Experiment Lecture 4, Co-published), pages 285 to 294: Determination of vapor permeation (mass method, thermometer method, vapor pressure method) According to the method of JS Z-0208, the 70 mm enamel sample of the present invention is conditioned for 24 hours under the conditions of 60 ° C and 95% RH, and the quality difference before and after the humidity control is calculated according to JIS Z-0208. The amount of water per unit area (g/m 2 ) is obtained. At this time, the operation of taking out and weighing the cup placed in the constant temperature and humidity apparatus at appropriate intervals is repeated, and the mass increase per unit time is calculated by two consecutive weighings, and the continuous operation is continued. Until it is within 5% and becomes certain. Further, in order to eliminate the influence of moisture absorption of the sample or the like, an empty cup to which the moisture absorbent has not been placed is measured to correct the value of the moisture permeability.
另外,在本發明所使用的透濕度之值,若在測定具有將層狀無機化合物分散於聚乙烯醇、乙烯-乙烯醇共聚合物、及該等之樹脂層的被覆層之保護膜時,則使用由基材層側的透濕度之值。以該測定法所測得市售纖維素乙酸酯膜之透濕度,係一般在80μm厚度,且在如上所述的條件下之透濕度則為1,400至1,500 g/m2 .day。本發明偏光板保護膜之透濕度上限較佳為300 g/m2 .day以下,更佳為200 g/m2 .day以下。若透濕度高於該上限值時,則在長期使用時,減少產生顯示影像不均勻性之功效係較低。該顯示影像不均勻性係由於溫度或濕度之變化所造成的偏光膜之尺寸變化。下限雖然並無特殊限制,但是從偏光板加工時之生產性的觀點來看,則較佳為20 g/m2 .day以上,更佳為30 g/m2 .day以上。若為在此範圍內時,則可在不至於造成偏光板應有之性能(偏光度、單板透射率)惡化下,在長期使用時加以抑制源於溫度或濕度之變化所造成的偏光膜之尺寸變化而產生的顯示影像不均勻性。In addition, when the value of the moisture permeability used in the present invention is measured as a protective film having a coating layer in which a layered inorganic compound is dispersed in a polyvinyl alcohol, an ethylene-vinyl alcohol copolymer, and the resin layer, Then, the value of the moisture permeability from the side of the substrate layer is used. The moisture permeability of the commercially available cellulose acetate film measured by this measurement is generally 80 μm thick, and the moisture permeability under the conditions as described above is 1,400 to 1,500 g/m 2 . Day. The upper limit of the moisture permeability of the polarizing plate protective film of the present invention is preferably 300 g/m 2 . Below day, more preferably 200 g/m 2 . Below day. If the moisture permeability is higher than the upper limit value, the effect of reducing display image unevenness is low when used for a long period of time. The display image unevenness is a change in the size of the polarizing film due to a change in temperature or humidity. Although the lower limit is not particularly limited, it is preferably 20 g/m 2 from the viewpoint of productivity in processing of the polarizing plate. Above day, more preferably 30 g/m 2 . More than day. If it is within this range, it can suppress the polarizing film caused by the change of temperature or humidity during long-term use without deteriorating the performance (polarization, single-plate transmittance) of the polarizing plate. Display image non-uniformity caused by dimensional changes.
另外,本發明之構成藉由使用如上所述之保護膜,則可顯著減少相依於使用環境的液晶顯示裝置之顯示性能(視角對比度/色相視角相依性)變化。雖在前文已述及,醯化纖維素膜係經使其含水,則將產生由於醯化纖維素樹脂內之配向及水分子之脫附作用所引起的醯化纖維素電荷分布變化之遲滯變化。其結果,液晶顯示裝置即根據環境濕度而產生特別是斜向之對比度及色相發生變化。其係藉由將賦予阻障層之保護膜用作為偏光子之保護膜,則可加以遲滯.抑制水分子透過偏光板而侵入於配置在相反側之醯化纖維素內,因此可抑制對應於濕度的醯化纖維素之光學特性變化,其結果,液晶顯示裝置顯示特性之濕度相依性即得以減少。Further, the constitution of the present invention can significantly reduce the display performance (angle of view contrast/hue viewing angle dependence) of the liquid crystal display device depending on the use environment by using the protective film as described above. Although it has been mentioned above that the deuterated cellulose film is made to contain water, a hysteresis change in the charge distribution change of the deuterated cellulose due to the alignment in the deuterated cellulose resin and the desorption of water molecules will occur. . As a result, the liquid crystal display device generates a contrast and a hue which are particularly oblique in accordance with the environmental humidity. It can be retarded by using a protective film to which a barrier layer is applied as a protective film for a polarizer. Since the water molecules are prevented from intruding into the deuterated cellulose disposed on the opposite side through the polarizing plate, the change in optical characteristics of the deuterated cellulose corresponding to the humidity can be suppressed, and as a result, the humidity dependence of the display characteristics of the liquid crystal display device can be obtained. cut back.
經硬化之被覆層,雖然可為由單層或數層所構成,但是較佳為在製造步驟上是簡便的單層。在此情況之單層係指以相同組成物所形成的被覆層,若塗布、乾燥後之組成為相同組成者時,則也可以數次塗布來形成。至於所謂的數層係指以組成不相同的數種組成物所形成。The hardened coating layer may be composed of a single layer or a plurality of layers, but is preferably a simple single layer in the production steps. In this case, the single layer refers to a coating layer formed of the same composition, and if the composition after coating and drying is the same composition, it may be formed by coating several times. As for the so-called number layer, it is formed by several compositions having different compositions.
偏光膜與保護膜之接著劑雖然並無特殊限制,但是其係包括PVA系樹脂(包含乙醯乙醯基、磺酸基、羧基、羥基伸烷基等之改質PVA)或硼化合物水溶液等,其中,較佳為PVA系樹脂。接著劑層之厚度較佳為經乾燥後為0.01至10μm,特佳為0.05至5μm。The adhesive agent for the polarizing film and the protective film is not particularly limited, but includes a PVA resin (modified PVA containing an ethyl acetonitrile group, a sulfonic acid group, a carboxyl group, a hydroxyl alkyl group, etc.) or an aqueous solution of a boron compound. Among them, a PVA resin is preferred. The thickness of the subsequent layer is preferably from 0.01 to 10 μm, particularly preferably from 0.05 to 5 μm after drying.
可使用於本發明之偏光板,雖然具有經延伸偏光膜用膜後,使其收縮以降低揮發分率之乾燥步驟,但是較佳為在乾燥後或乾燥中至少在單面貼合透明保護膜後,具有後加熱步驟。The polarizing plate to be used in the present invention may have a drying step of shrinking to reduce the volatile content after stretching the film for a polarizing film, but it is preferred to apply a transparent protective film at least on one side after drying or drying. After that, there is a post heating step.
在該透明保護膜係兼作具有透明膜功能的光學異方向性層支撐體之模式時,則較佳為經在一面貼合透明保護膜,另一面則貼合具有光學異方向性層之透明支撐體後,實施後加熱步驟。In the mode in which the transparent protective film also serves as an optically anisotropic layer support having a function of a transparent film, it is preferable to apply a transparent protective film on one surface and a transparent support having an optical anisotropic layer on the other surface. After the body, a post-heating step is performed.
由與本發明相關的透明保護膜、偏光子(偏光膜)、透明支撐體所構成的偏光板之光學性質及耐久性(在短期、長期下之儲存性),較佳為具有與市售之超高對比度商品(例如,SANRITZ股份有限公司製造之HLC2-5618等)相等以上之性能。The optical properties and durability (storage in the short-term and long-term) of the polarizing plate composed of the transparent protective film, the polarizer (polarizing film), and the transparent support relating to the present invention are preferably commercially available. Ultra-high contrast products (for example, HLC2-5618 manufactured by SANRITZ Co., Ltd.) are equal to the above performance.
具體而言,可見光透射率為42.5%以上,且偏光度為{(Tp-Tc)/(Tp+Tc)}1/2 ≧0.9995(但是,Tp是平行透射率、Tc是正交透射率),在60℃、濕度90%RH環境下放置500小時,及在80℃、乾燥環境下放置500小時時,在其前後的光透射率之變化率,以絶對值為為基準,則較佳為3%以下,更佳為1%以下。另外,偏光度之變化率,以絶對值為基準,則較佳為1%以下,更佳為0.1%以下。Specifically, the visible light transmittance is 42.5% or more, and the degree of polarization is {(Tp-Tc) / (Tp + Tc)} 1/2 ≧ 0.9995 (however, Tp is parallel transmittance, Tc is orthogonal transmittance), When the temperature is 60 ° C and the humidity is 90% RH for 500 hours, and at 80 ° C for 500 hours in a dry environment, the rate of change of the light transmittance before and after the film is preferably 3% based on the absolute value. Hereinafter, it is more preferably 1% or less. Further, the rate of change in the degree of polarization is preferably 1% or less, and more preferably 0.1% or less, based on the absolute value.
經貼合如上所述之光學補償膜、或光學補償膜與偏光膜所製得之偏光板,可有利地用於液晶顯示裝置,特別是透射型液晶顯示裝置。透射型液晶顯示裝置係由液晶胞、及配置在其兩側之兩片偏光板所構成。The polarizing plate obtained by bonding the optical compensation film as described above or the optical compensation film and the polarizing film can be advantageously used for a liquid crystal display device, particularly a transmissive liquid crystal display device. The transmissive liquid crystal display device is composed of a liquid crystal cell and two polarizing plates disposed on both sides thereof.
另外,該偏光板係由偏光膜、及配置在該偏光膜兩側之至少兩片透明保護膜所構成。並且,如上所述之液晶胞係在兩片電極基板之間夾持著液晶。Further, the polarizing plate is composed of a polarizing film and at least two transparent protective films disposed on both sides of the polarizing film. Further, the liquid crystal cell system as described above sandwiches the liquid crystal between the two electrode substrates.
本發明之光學補償膜係在液晶胞與一側之偏光板之間配置一片、或在液晶胞與兩者偏光板之間配置兩片。In the optical compensation film of the present invention, one piece is disposed between the liquid crystal cell and one side of the polarizing plate, or two pieces are disposed between the liquid crystal cell and the polarizing plate.
本發明之偏光板係用作為在液晶胞兩側所配置的兩片偏光板中之至少一側。在此種情形時,本發明之偏光板應配置成使其光學補償膜位於液晶胞側。The polarizing plate of the present invention is used as at least one of two polarizing plates disposed on both sides of a liquid crystal cell. In this case, the polarizing plate of the present invention should be configured such that its optical compensation film is located on the liquid crystal cell side.
液晶胞較佳為VA模式、OCB模式、IPS模式、或TN模式。The liquid crystal cell is preferably a VA mode, an OCB mode, an IPS mode, or a TN mode.
VA模式之液晶胞,其在無施加電壓時,棒狀液晶性分子係實質地配向成垂直。In the VA mode liquid crystal cell, when no voltage is applied, the rod-like liquid crystal molecules are substantially aligned vertically.
VA模式之液晶胞係包括:除了(1)棒狀液晶性分子在無施加電壓時使其實質地垂直配向,在施加電壓時則使其實質地水平配向之狹義的VA模式之液晶胞(揭示於日本發明專利特開平第2-176625號公報)之外;加上(2)為擴大視角而將VA模式加以多域化之(MVA模式之)液晶胞(揭示於SID 97,Digest of Tech.Papers(預稿集)28(1997年)第845頁);(3)將棒狀液晶性分子在無施加電壓時使其實質地垂直配向,在施加電壓時則使其扭轉多域配向之模式(n-ASM模式)之液晶胞(揭示於日本液晶討論會之預稿集58至59(1998年));以及(4)SURVAIVAL模式之液晶胞(發表於LCD INTERNATIONAL 98)。The liquid crystal cell system of the VA mode includes: in addition to (1) a liquid crystal cell of a VA mode in which a rod-like liquid crystal molecule is substantially vertically aligned when no voltage is applied, and a substantially horizontal alignment is applied when a voltage is applied (disclosed in Japan) In addition to (2) a liquid crystal cell (MVA mode) for multi-domain VA mode for expanding the viewing angle (disclosed in SID 97, Digest of Tech. Papers ( (Preface) 28 (1997), p. 845); (3) The rod-like liquid crystalline molecules are substantially vertically aligned when no voltage is applied, and the mode of twisting the multi-domain alignment when voltage is applied (n- ASM mode) liquid crystal cells (disclosed in the Japanese Liquid Crystal Symposium, Proceedings 58 to 59 (1998)); and (4) SURVAIVAL mode liquid crystal cells (published in LCD INTERNATIONAL 98).
OCB模式之液晶胞,係將棒狀液晶性分子使其液晶胞之上部與下部實質地成相反方向(對稱性)加以配向之彎曲配向模式之液晶胞。The liquid crystal cell of the OCB mode is a liquid crystal cell in which the rod-like liquid crystal molecules are aligned in the opposite direction (symmetry) of the liquid crystal cell in the opposite direction (symmetry).
使用彎曲配向模式液晶胞之液晶顯示裝置係揭示於美國發明專利第4583825號、美國發明專利第5410422號之各說明書中。由於棒狀液晶性分子係使其液晶胞之上部與下部予以對稱配向,因此彎曲配向模式之液晶胞即具有自光學補償功能。A liquid crystal display device using a curved alignment mode liquid crystal cell is disclosed in each specification of U.S. Patent No. 4,583,825 and U.S. Patent No. 5,410,422. Since the rod-like liquid crystal molecule system symmetrically aligns the upper portion and the lower portion of the liquid crystal cell, the liquid crystal cell in the curved alignment mode has a self-optical compensation function.
因此,該液晶模式也被稱為OCB(Optically Compensatory Bend)液晶模式。彎曲配向模式之液晶顯示裝置係具有應答速度迅速之優點。Therefore, this liquid crystal mode is also referred to as an OCB (Optically Compensatory Bend) liquid crystal mode. The liquid crystal display device in the curved alignment mode has the advantage of a fast response speed.
IPS模式之液晶胞,其棒狀液晶分子係對基板使其實質地平行配向,且經施加平行於基板面之電場,液晶分子即將以平面性地應答。IPS模式係在無施加電場狀態即呈黑顯示,且上下一對偏光板之透射軸係呈正交。一種使用光學補償膜以減少在斜向之黑顯示時的漏光以改良視角之方法,其係揭示於日本發明專利特開平第10-54982號公報、日本發明專利特開平第11-202323號公報、日本發明專利特開平第9-292522號公報、日本發明專利特開平第11-133408號公報、日本發明專利特開平第11-305217號公報、日本發明專利特開平第10-307291號公報等。In the liquid crystal cell of the IPS mode, the rod-like liquid crystal molecules are substantially aligned parallel to the substrate, and the liquid crystal molecules are to respond in a planar manner by applying an electric field parallel to the substrate surface. The IPS mode is black when no electric field is applied, and the transmission axes of the upper and lower polarizing plates are orthogonal. A method of using an optical compensation film to reduce light leakage in an oblique black display to improve a viewing angle, which is disclosed in Japanese Laid-Open Patent Publication No. Hei 10-54982, Japanese Patent Application Laid-Open No. Hei No. 11-202323, Japanese Laid-Open Patent Publication No. Hei 9-292522, Japanese Laid-Open Patent Publication No. Hei No. Hei. No. Hei. No. Hei.
在TN模式之液晶胞,在無施加電壓時其棒狀液晶性分子係使其實質地水平配向,並且以60至120°加以扭轉配向。In the liquid crystal cell of the TN mode, the rod-like liquid crystalline molecules are substantially horizontally aligned when no voltage is applied, and are twist-aligned at 60 to 120°.
TN模式之液晶胞係作為彩色TFT液晶顯示裝置來利用最多,且已揭示於許多文獻中。The liquid crystal cell of the TN mode is most utilized as a color TFT liquid crystal display device, and has been disclosed in many documents.
若根據本發明,則可提供一種藉由以一片光學補償膜不僅是正面也嚴密地實施在斜向之光學補償,可減少在視角方向的著色之光學補償膜,尤其是VA、IPS和OCB模式用之光學補償膜,及使用其之偏光板。According to the present invention, it is possible to provide an optical compensation film which can reduce coloring in the viewing angle direction by an optical compensation film which is not only front side but also strictly in the oblique direction, in particular, VA, IPS and OCB modes. An optical compensation film for use, and a polarizing plate using the same.
另外,若根據本發明,則可提供一種藉由不僅是正面也嚴密地實施在斜向之光學補償,可減少在視角方向的著色之液晶顯示裝置,尤其是VA、IPS和OCB模式之液晶顯示裝置。In addition, according to the present invention, it is possible to provide a liquid crystal display device capable of reducing coloring in the viewing angle direction by performing optical compensation in an oblique direction not only on the front side but also in the VA, IPS, and OCB modes. Device.
以下,就本發明之實施例加以說明,但是本發明並不受限於此等實施例。Hereinafter, the embodiments of the present invention will be described, but the present invention is not limited to the embodiments.
將如下所示之組成物裝入混合槽中,一面加熱一面攪拌使各成份溶解,以調製纖維素三乙酸酯(三乙醯基纖維素:TAC)溶液。The composition shown below was placed in a mixing tank, and while stirring, the components were dissolved while heating to prepare a cellulose triacetate (triethylenesulfonyl cellulose: TAC) solution.
另外,對於如下所示之結構式(A)之化合物所測定之最大吸收波長λmax 係如表3所示。Further, the maximum absorption wavelength λ max measured for the compound of the structural formula (A) shown below is shown in Table 3.
(材料.溶劑組成)
將所製得之溶液(塗液)使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,然後予以剝取後,再以140℃之乾燥風乾燥30分鐘以製造膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度為1.5質量%/分鐘。其後,則將該膜在190℃之溫度條件下,施加140%之單軸向延伸以製得透明支撐體。另外,所使用的醯化纖維素膜之Tg為148℃。所製得之透明支撐體之厚度為90μm。The prepared solution (coating liquid) was cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and then peeled off, and then dried at 140 ° C for 30 minutes in a dry air to produce a film. At this time, the average drying speed at a solvent volatile content of 20% in the film was 1.5% by mass/min. Thereafter, the film was subjected to a uniaxial extension of 140% at a temperature of 190 ° C to obtain a transparent support. Further, the Tg cellulose film used had a Tg of 148 °C. The thickness of the transparent support produced was 90 μm.
所製得之透明支撐體,其在25℃、55%RH之環境下調濕2小時後之光學特性,則根據在前文所述之方法,以KOBRA 21ADH(王子計測器股份有限公司製造)測定在波長為450 nm、550 nm和630 nm的該支撐體之Re和Rth。其測定結果如表2所示。The optical properties of the transparent support obtained after conditioning for 2 hours in an environment of 25 ° C and 55% RH were measured by KOBRA 21ADH (manufactured by Oji Scientific Instruments Co., Ltd.) according to the method described above. Re and Rth of the support at wavelengths of 450 nm, 550 nm, and 630 nm. The measurement results are shown in Table 2.
所製得之透明支撐體,其在25℃、10%RH、及25℃、80%RH之環境下調濕2小時後之光學特性,則根據在前文所述之方法,以KOBRA 21ADH(王子計測器股份有限公司製造)測定在波長為550 nm的該支撐體之Re和Rth。然後,根據所測定之結果,設定△Re=Re(25℃、10%RH)-Re(25℃、80%RH)、及△Rth=Rth(25℃、10%RH)-Rth(25℃、80%RH)所計算得之值係如表3所示。The optical support obtained after adjusting the transparent support at 25 ° C, 10% RH, and 25 ° C, 80% RH for 2 hours, according to the method described above, with KOBRA 21ADH (Prince Measurement) (manufactured by Co., Ltd.) measures Re and Rth of the support at a wavelength of 550 nm. Then, based on the measured results, ΔRe=Re (25° C., 10% RH)-Re (25° C., 80% RH), and ΔRth=Rth (25° C., 10% RH)-Rth (25° C.) are set. The values calculated by 80% RH) are shown in Table 3.
測定所製得之透明支撐體之配向度。具體而言,以單結晶X射線繞射裝置(RAPID R-AXIS,理學電機工業股份有限公司製造),且X射線源則使用CuKα線,並以40 kV-36 mA產生X射線。準直管為0.8 mm,該支撐體係使用透射試料台加以固定。另外,曝光時間係設定為600秒鐘。經使用該單結晶X射線繞射裝置所量測之配向度係如表3所示。The degree of alignment of the obtained transparent support was measured. Specifically, a single crystal X-ray diffraction device (RAPID R-AXIS, manufactured by Rigaku Corporation) was used, and the X-ray source used a CuKα line to generate X-rays at 40 kV to 36 mA. Collimation tube is 0.8 mm The support system is fixed using a transmission sample stage. In addition, the exposure time was set to 600 seconds. The alignment measured by using the single crystal X-ray diffraction apparatus is shown in Table 3.
在所製得之透明支撐體之帶面側塗布10 mL/m2 之1.0N氫氧化鉀溶液(溶劑:水/異丙醇/丙二醇=69.2質量份/15質量份/15.8質量份),在約40℃之狀態下保持30秒鐘後,刮除鹼液,並以純水水洗,然後以氣刀吹除水滴。其後,則在100℃乾燥15秒鐘。經測定支撐體處理面對於純水的接觸角結果,則為42°。10 mL/m 2 of 1.0 N potassium hydroxide solution (solvent: water / isopropanol / propylene glycol = 69.2 parts by mass / 15 parts by mass / 15.8 parts by mass) was applied to the tape side of the obtained transparent support. After holding for about 30 seconds at about 40 ° C, the lye was scraped off, washed with pure water, and then water droplets were blown off with an air knife. Thereafter, it was dried at 100 ° C for 15 seconds. The contact angle of the support treated surface with respect to pure water was determined to be 42°.
在該支撐體上,使用#16線棒塗布機以28 mL/m2 塗布如下所示組成之配向膜塗布液。以60℃溫風乾燥60秒鐘,再以90℃溫風乾燥150秒鐘,以製得配向膜。On the support, an alignment film coating liquid having the composition shown below was applied at 28 mL/m 2 using a #16 wire bar coater. It was dried at 60 ° C for 60 seconds, and then dried at 90 ° C for 150 seconds to obtain an alignment film.
(配向膜塗布液組成)
在25℃乾燥60秒鐘,在60℃溫風乾燥60秒鐘,且再在90℃溫風乾燥150秒鐘。乾燥後之配向膜厚度為1.1μm。另外,配向膜之表面粗糙度以原子間力顯微鏡(AFM:Atomic Force Microscope、SPI3800N、Seiko Instrument(股)公司製造)測定結果,則為1.147 nm。It was dried at 25 ° C for 60 seconds, dried at 60 ° C for 60 seconds, and further dried at 90 ° C for 150 seconds. The thickness of the alignment film after drying was 1.1 μm. In addition, the surface roughness of the alignment film was 1.147 nm as measured by an atomic force microscope (AFM: Atomic Force Microscope, SPI3800N, manufactured by Seiko Instrument Co., Ltd.).
在400.0質量份之甲基乙基酮溶解100質量份之如下所示結構式(C)所示之碟狀液晶化合物、0.4質量份之以如下所示結構式(D)所示之空氣界面配向控制劑、3質量份之光聚合引發劑(Irgacure 907、汽巴精化(Ciba-Geigy)公司製造)、1質量份之增感劑(Kayacure DETX、日本化藥股份有限公司(Nippon Kayaku Co.,Ltd.)公司製造)以調製塗布液。40 parts by mass of methyl ethyl ketone was dissolved in 100 parts by mass of the discotic liquid crystal compound represented by the following structural formula (C), and 0.4 parts by mass of the air interface alignment represented by the structural formula (D) shown below Control agent, 3 parts by mass of a photopolymerization initiator (Irgacure 907, manufactured by Ciba-Geigy Co., Ltd.), and 1 part by mass of a sensitizer (Kayacure DETX, Nippon Kayaku Co., Ltd.) , Ltd.) manufactured by the company to prepare a coating liquid.
以#2.0線棒在如上所述之配向膜上塗布塗布液。將其貼附在金屬框,並在120℃恆溫槽中加熱90秒鐘,以使碟狀液晶化合物配向。The coating liquid was applied onto the alignment film as described above using a #2.0 wire rod. It was attached to a metal frame and heated in a 120 ° C thermostat bath for 90 seconds to align the discotic liquid crystal compound.
其次,則在80℃使用120 W/cm高壓水銀燈照射1分鐘之紫外線,以使碟狀液晶化合物聚合。其後,則自然冷卻至室溫。藉此,在如上所述之支撐體上隔著配向膜而形成光學異方向性層,以製得光學補償膜。Next, ultraviolet rays were irradiated for 1 minute at 120 ° C using a 120 W/cm high-pressure mercury lamp to polymerize the discotic liquid crystal compound. Thereafter, it is naturally cooled to room temperature. Thereby, an optically anisotropic layer was formed on the support as described above via the alignment film to obtain an optical compensation film.
在玻璃上以與上述相同的方式製造配向膜,並在其配向膜上形成光學異方向性層,然後使用KOBRA 21ADH以550 nm波長之光測定Re(550) ,結果則為30 nm。An alignment film was produced on the glass in the same manner as above, and an optically anisotropic layer was formed on the alignment film, and then Re (550) was measured using a KOBRA 21ADH at a wavelength of 550 nm, and as a result, it was 30 nm.
另外,使用KOBRA 2lADH以450 nm與650 nm波長之光測定遲滯比,結果Re(450) /Re(650) 則為1.15。另外,測定光學異方向性層之厚度,結果則為0.8μm。In addition, the hysteresis ratio was measured using KOBRA 2lADH at 450 nm and 650 nm, and the result was Re (450) / Re (650) of 1.15. Further, the thickness of the optically anisotropic layer was measured and found to be 0.8 μm.
在使碟狀液晶化合物之指向器平行配向於面內之2μm玻璃胞中,將如上所示結構式(C)所示之碟狀液晶化合物一面加熱一面注入,並放置2分鐘。The discotic liquid crystal compound represented by the structural formula (C) shown above was injected while allowing the director of the discotic liquid crystal compound to be aligned in parallel in the in-plane 2 μm glass cell, and left for 2 minutes.
使用KOBRA 21ADH以550 nm波長之光測定遲滯值Re_m(550) ,結果則為235 nm。由於胞間隙為2μm,因此Re_m(550) /d之值則為0.118。The hysteresis value Re_m (550) was measured with a light of 550 nm using a KOBRA 21ADH, and the result was 235 nm. Since the interstitial space is 2 μm, the value of Re_m (550) /d is 0.118.
將如下所示之組成物裝入混合槽中,一面加熱一面攪拌,使各成份溶解,以調製纖維素三乙酸酯(三乙醯基纖維素:TAC)溶液。The composition shown below was placed in a mixing tank, stirred while heating, and the components were dissolved to prepare a cellulose triacetate (triethylenesulfonyl cellulose: TAC) solution.
(材料.溶劑組成) (material. solvent composition)
將所製得之塗液使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,然後予以剝取後,再以140℃之乾燥風乾燥30分鐘以製造膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度為1.5質量%/分鐘。其後,則將該膜在185℃之溫度條件下,施加150%之單軸向延伸以製得透明支撐體。另外,所使用的醯化纖維素膜之Tg為149℃。所製得之透明支撐體之厚度為85μm。The prepared coating liquid was cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and then peeled off, and then dried at 140 ° C for 30 minutes in a dry air to produce a film. At this time, the average drying speed at a solvent volatile content of 20% in the film was 1.5% by mass/min. Thereafter, the film was subjected to a uniaxial extension of 150% at a temperature of 185 ° C to obtain a transparent support. Further, the Tg of the cellulose film used was 149 °C. The thickness of the transparent support produced was 85 μm.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化(saponification)處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
將如下所示之組成物裝入混合槽中,一面加熱一面攪拌,使各成份溶解,以調製纖維素三乙酸酯(三乙醯基纖維素:TAC)溶液。The composition shown below was placed in a mixing tank, stirred while heating, and the components were dissolved to prepare a cellulose triacetate (triethylenesulfonyl cellulose: TAC) solution.
(材料.溶劑組成) (material. solvent composition)
將所製得之塗液使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,然後予以剝取後,再以140℃之乾燥風乾燥30分鐘以製造膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度為1.5質量%/分鐘。其後,則將該膜在200℃之溫度條件下,以140%施加單軸向延伸以製造透明支撐體,並將其作為光學補償膜。另外,所使用的醯化纖維素膜之Tg為149℃。所製得之透明支撐體(光學補償膜)之厚度為95μm。The prepared coating liquid was cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and then peeled off, and then dried at 140 ° C for 30 minutes in a dry air to produce a film. At this time, the average drying speed at a solvent volatile content of 20% in the film was 1.5% by mass/min. Thereafter, the film was subjected to uniaxial stretching at a temperature of 200 ° C at 140% to produce a transparent support, which was used as an optical compensation film. Further, the Tg of the cellulose film used was 149 °C. The thickness of the obtained transparent support (optical compensation film) was 95 μm.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
將以與實施例1相同組成所調製之塗液使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,然後予以剝取後,再以140℃之乾燥風乾燥30分鐘以製造膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度,則為1.5質量%/分鐘。其後,則將該膜在180℃之溫度條件下,施加110%之單軸向延伸以製得透明支撐體。另外,所使用的醯化纖維素膜之Tg為148℃。另外,所製得之透明支撐體之厚度為90μm。The coating liquid prepared in the same composition as in Example 1 was cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and then peeled off, and then dried at 140 ° C for 30 minutes in a dry air to produce a film. At this time, the average drying rate at a solvent volatile content of 20% in the film was 1.5% by mass/min. Thereafter, the film was subjected to a uniaxial extension of 110% at a temperature of 180 ° C to obtain a transparent support. Further, the Tg cellulose film used had a Tg of 148 °C. Further, the thickness of the transparent support produced was 90 μm.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
將以與實施例1相同組成所調製之塗液使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,然後予以剝取後,再以140℃之乾燥風乾燥30分鐘以製造膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度,則為1.5質量%/分鐘。其後,則將該膜在190℃之溫度條件下,施加160%之單軸向延伸以製得透明支撐體。另外,所使用的醯化纖維素膜之Tg為148℃。另外,所製得之透明支撐體之厚度為95μm。The coating liquid prepared in the same composition as in Example 1 was cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and then peeled off, and then dried at 140 ° C for 30 minutes in a dry air to produce a film. At this time, the average drying rate at a solvent volatile content of 20% in the film was 1.5% by mass/min. Thereafter, the film was subjected to a uniaxial extension of 160% at a temperature of 190 ° C to obtain a transparent support. Further, the Tg cellulose film used had a Tg of 148 °C. Further, the thickness of the transparent support produced was 95 μm.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
將如下所示之組成物裝入混合槽中,一面加熱一面攪拌,使各成份溶解,以調製纖維素三乙酸酯(三乙醯基纖維素:TAC)溶液。The composition shown below was placed in a mixing tank, stirred while heating, and the components were dissolved to prepare a cellulose triacetate (triethylenesulfonyl cellulose: TAC) solution.
(材料.溶劑組成) (material. solvent composition)
將所製得之塗液使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,剝取後,再以100℃乾燥風乾燥10分鐘,以140℃乾燥風乾燥20分鐘以製得膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度,係1.1質量%/分鐘。其後,則將該膜在190℃之溫度條件下,施加140%之單軸向延伸以製得透明支撐體。另外,所使用的醯化纖維素膜之Tg為148℃。另外,所製得之透明支撐體之厚度為90μm。The prepared coating liquid was cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and after peeling, it was dried by drying air at 100 ° C for 10 minutes, and dried by drying at 140 ° C for 20 minutes to obtain a film. The average drying speed at which the solvent volatile content in the film was 20% at this time was 1.1% by mass/minute. Thereafter, the film was subjected to a uniaxial extension of 140% at a temperature of 190 ° C to obtain a transparent support. Further, the Tg cellulose film used had a Tg of 148 °C. Further, the thickness of the transparent support produced was 90 μm.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
將如下所示之組成物裝入混合槽中,一面加熱一面攪拌,使各成份溶解,以調製CAP(纖維素乙酸-丙酸酯)溶液。The composition shown below was placed in a mixing tank, stirred while heating, and the components were dissolved to prepare a CAP (cellulose acetate-propionate) solution.
(材料.溶劑組成)
將所製得之塗液流延在玻璃板上,在室溫乾燥1分鐘後,在70℃乾燥6分鐘。由玻璃板剝離所製得之纖維素丙酸酯膜,並在140℃乾燥30分鐘。經乾燥之膜,則在130℃溫度條件下施加130%之自由端單軸向延伸以製得支撐體。所製得之膜的膜厚為80μm。The prepared coating liquid was cast on a glass plate, dried at room temperature for 1 minute, and then dried at 70 ° C for 6 minutes. The obtained cellulose propionate film was peeled off from a glass plate and dried at 140 ° C for 30 minutes. The dried film was subjected to a uniaxial extension of 130% of the free end at a temperature of 130 ° C to prepare a support. The film thickness of the obtained film was 80 μm.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
將如下所示之組成物裝入混合槽中,一面加熱一面攪拌,使各成份溶解,以調製纖維素三乙酸酯(三乙醯基纖維素:TAC)溶液。The composition shown below was placed in a mixing tank, stirred while heating, and the components were dissolved to prepare a cellulose triacetate (triethylenesulfonyl cellulose: TAC) solution.
(材料.溶劑組成) (material. solvent composition)
將所製得之溶液(塗液)使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,然後予以剝取後,再以140℃之乾燥風乾燥30分鐘以製造膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度為1.5質量%/分鐘。其後,則將該膜在190℃之溫度條件下,施加140%之單軸向延伸以製得透明支撐體。另外,所使用的醯化纖維素膜之Tg為146℃。所製得之透明支撐體之厚度為80μm。The prepared solution (coating liquid) was cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and then peeled off, and then dried at 140 ° C for 30 minutes in a dry air to produce a film. At this time, the average drying speed at a solvent volatile content of 20% in the film was 1.5% by mass/min. Thereafter, the film was subjected to a uniaxial extension of 140% at a temperature of 190 ° C to obtain a transparent support. Further, the Tg of the cellulose film used was 146 °C. The thickness of the transparent support produced was 80 μm.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
以與實施例1相同之製造方法製造光學補償膜。An optical compensation film was produced in the same manner as in Example 1.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
將以與實施例8相同的條件製造所獲得之溶液(塗液)使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,然後予以剝取後,再以140℃之乾燥風乾燥30分鐘以製造膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度為1.5質量%/分鐘。其後,則將該膜在200℃之溫度條件下,施加140%之單軸向延伸以製得透明支撐體。另外,所使用的醯化纖維素膜之Tg為146℃。所製得之透明支撐體之厚度為80μm。The obtained solution (coating liquid) was produced under the same conditions as in Example 8 and cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and then peeled off, and then dried at 140 ° C for 30 minutes in a dry air to produce a film. At this time, the average drying speed at a solvent volatile content of 20% in the film was 1.5% by mass/min. Thereafter, the film was subjected to a uniaxial extension of 140% at a temperature of 200 ° C to obtain a transparent support. Further, the Tg of the cellulose film used was 146 °C. The thickness of the transparent support produced was 80 μm.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
以與實施例10相同之製造方法製造光學補償膜。An optical compensation film was produced in the same manner as in Example 10.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
以與實施例4相同之製造方法製造光學補償膜。An optical compensation film was produced in the same manner as in Example 4.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
將如下所示之組成物裝入混合槽中,一面加熱一面攪拌,使各成份溶解,以調製纖維素三乙酸酯(三乙醯基纖維素:TAC)溶液。The composition shown below was placed in a mixing tank, stirred while heating, and the components were dissolved to prepare a cellulose triacetate (triethylenesulfonyl cellulose: TAC) solution.
(材料.溶劑組成) (material. solvent composition)
將所製得之塗液使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,然後予以剝取後,再以140℃之乾燥風乾燥30分鐘以製造膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度為1.5質量%/分鐘。其後,則將該膜在190℃之溫度條件下,施加140%之單軸向延伸以製得透明支撐體。另外,所使用的醯化纖維素膜之Tg為148℃。作製透明支撐體之厚度為90μm。The prepared coating liquid was cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and then peeled off, and then dried at 140 ° C for 30 minutes in a dry air to produce a film. At this time, the average drying speed at a solvent volatile content of 20% in the film was 1.5% by mass/min. Thereafter, the film was subjected to a uniaxial extension of 140% at a temperature of 190 ° C to obtain a transparent support. Further, the Tg cellulose film used had a Tg of 148 °C. Work The thickness of the transparent support was 90 μm.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
將如下所示之組成物裝入混合槽中,一面加熱一面攪拌,使各成份溶解,以調製纖維素三乙酸酯(三乙醯基纖維素:TAC)溶液。The composition shown below was placed in a mixing tank, stirred while heating, and the components were dissolved to prepare a cellulose triacetate (triethylenesulfonyl cellulose: TAC) solution.
(材料.溶劑組成) (material. solvent composition)
將所製得之塗液使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,然後予以剝取後,再以140℃之乾燥風乾燥30分鐘以製造膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度為1.5質量%/分鐘。其後,則將該膜在150℃之溫度條件下,施加120%之單軸向延伸以製得透明支撐體。另外,所使用的醯化纖維素膜之Tg為148℃。所製得之透明支撐體之厚度為90μm。The prepared coating liquid was cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and then peeled off, and then dried at 140 ° C for 30 minutes in a dry air to produce a film. At this time, the average drying speed at a solvent volatile content of 20% in the film was 1.5% by mass/min. Thereafter, the film was subjected to a uniaxial extension of 120% at a temperature of 150 ° C to obtain a transparent support. Further, the Tg cellulose film used had a Tg of 148 °C. The thickness of the transparent support produced was 90 μm.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
將如下所示之組成物裝入混合槽中,一面加熱一面攪拌,使各成份溶解,以調製纖維素三乙酸酯(三乙醯基纖維素:TAC)溶液。The composition shown below was placed in a mixing tank, stirred while heating, and the components were dissolved to prepare a cellulose triacetate (triethylenesulfonyl cellulose: TAC) solution.
另外,對如下所示之結構式(E)之化合物所測得之最大吸收波長λmax 係如表3所示。Further, the maximum absorption wavelength λ max measured for the compound of the structural formula (E) shown below is shown in Table 3.
(材料.溶劑組成)
將所製得之塗液使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,然後予以剝取後,再以140℃之乾燥風乾燥30分鐘以製造膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度為1.5質量%/分鐘。其後,則將該膜在185℃之溫度條件下,施加120%之單軸向延伸以製得透明支撐體。另外,所使用的醯化纖維素膜之Tg為148℃。所製得之透明支撐體之厚度為80μm。The prepared coating liquid was cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and then peeled off, and then dried at 140 ° C for 30 minutes in a dry air to produce a film. At this time, the average drying speed at a solvent volatile content of 20% in the film was 1.5% by mass/min. Thereafter, the film was subjected to a uniaxial extension of 120% at a temperature of 185 ° C to obtain a transparent support. Further, the Tg cellulose film used had a Tg of 148 °C. The thickness of the transparent support produced was 80 μm.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
將以與實施例1相同組成所調製之塗液使用具有寬度為2 m、長度為65 m之帶的流延機實施流延。在帶上之膜面溫度成為40℃後乾燥1分鐘,然後予以剝取後,再以140℃之乾燥風乾燥30分鐘以製造膜。此時在膜中溶劑揮發份為20%時之平均乾燥速度,則為1.5質量%/分鐘。其後,雖然對該膜以190℃之溫度條件下,施加200%之單軸向延伸,但是膜卻斷裂。以與實施例1相同的方式,測定斷裂的透明支撐體之配向度,結果為0.31。因此,無法製得配向度P超過0.30之透明支撐體。The coating liquid prepared in the same composition as in Example 1 was cast using a casting machine having a belt having a width of 2 m and a length of 65 m. After the film surface temperature of the belt was 40 ° C, it was dried for 1 minute, and then peeled off, and then dried at 140 ° C for 30 minutes in a dry air to produce a film. At this time, the average drying rate at a solvent volatile content of 20% in the film was 1.5% by mass/min. Thereafter, although a uniaxial extension of 200% was applied to the film at a temperature of 190 ° C, the film was broken. The degree of alignment of the ruptured transparent support was measured in the same manner as in Example 1 and found to be 0.31. Therefore, a transparent support having an orientation P of more than 0.30 cannot be obtained.
以與如上所述之比較例1相同的方式製得透明支撐體,並將之作為光學補償膜。A transparent support was obtained in the same manner as Comparative Example 1 as described above, and was used as an optical compensation film.
就所製得之透明支撐體,測定Re和Rth、濕度相依性、及配向度P。其結果係如表2和表3所示。The Re and Rth, the humidity dependency, and the orientation P were measured for the obtained transparent support. The results are shown in Tables 2 and 3.
以與實施例1相同的方式,對支撐體施加皂化處理後,形成配向膜,並在該配向膜上形成光學異方向性層,以製得光學補償膜。In the same manner as in Example 1, after the saponification treatment was applied to the support, an alignment film was formed, and an optically anisotropic layer was formed on the alignment film to obtain an optical compensation film.
首先,使碘吸附在經加以延伸的聚乙烯醇膜以製得偏光膜。First, iodine is adsorbed on the stretched polyvinyl alcohol film to obtain a polarizing film.
其後,則使用聚乙烯醇系接著劑將實施例1至8、11、比較例1至3、及比較例5之各光學補償膜,貼附於該偏光膜一面,該偏光膜之另一面則使用聚乙烯醇系接著劑將經施加皂化處理的市售之纖維素三乙酸酯膜(Fujitac TD80UF,富士照相軟片股份有限公司(FujiPhotoFilm Co.,Ltd.)製造)予以貼附。另外,在該偏光膜之一面貼附光學補償膜時,則將該偏光膜之透射軸與該光學補償膜之遲相軸予以平行配置。以如上所述方式製得根據實施例1至8、11、比較例1至3、及比較例5之10種偏光板。Thereafter, each of the optical compensation films of Examples 1 to 8, 11 and Comparative Examples 1 to 3 and Comparative Example 5 was attached to the polarizing film using a polyvinyl alcohol-based adhesive, and the other side of the polarizing film was attached. Then, a commercially available cellulose triacetate film (Fujitac TD80UF, manufactured by Fuji Photo Film Co., Ltd.) to which saponification treatment was applied was attached using a polyvinyl alcohol-based adhesive. Further, when an optical compensation film is attached to one surface of the polarizing film, the transmission axis of the polarizing film and the slow axis of the optical compensation film are arranged in parallel. Ten kinds of polarizing plates according to Examples 1 to 8, 11 and Comparative Examples 1 to 3 and Comparative Example 5 were obtained in the above manner.
如下列組成所示,將層狀無機化合物以能成為所欲濃度之方式與水混合。其後,則使用高壓分散機以30 Mpa施加3次之高壓分散處理,以使其分散於水中。As shown in the following composition, the layered inorganic compound is mixed with water in such a manner as to have a desired concentration. Thereafter, a high-pressure dispersing treatment was applied three times at 30 Mpa using a high-pressure disperser to disperse it in water.
對於三乙醯基纖維素(TAC-TD80U,富士軟片股份有限公司(FUJIFILM)製造),將其供設置被覆層之一側以1 mol/L之鹼性(alkali)溶液在50℃下施加皂化處理。For triethylenesulfonyl cellulose (TAC-TD80U, manufactured by Fujifilm Co., Ltd.), it was applied to one side of the coating layer to apply saponification at 50 ° C in a 1 mol/L alkaline solution. deal with.
其後,則在三乙醯基纖維素膜之皂化處理面上,使用具有縫口模頭之塗布機將如上所述之被覆層用塗布液塗布成乾燥後之膜厚成為20μm。Thereafter, the coating liquid for a coating layer as described above was applied to a saponified surface of a triethylenesulfonated cellulose film to a coating thickness of 20 μm after being dried.
其後,在輸送速度30 m/分鐘的條件下塗布,並以130℃、乾燥5分鐘,然後捲取。Thereafter, it was applied under the conditions of a conveying speed of 30 m/min, dried at 130 ° C for 5 minutes, and then taken up.
透濕度之測定法,可適用揭示於「高分子之物性II」(高分子實驗講座4共立出版)之第285頁至294頁:蒸氣透過量之測定(質量法、溫度計法、蒸氣壓法、吸附量法)之方法,亦即,將使用於本發明之70 mm膜試料分別在60℃、95%RH調濕24小時,並根據JIS Z-0208以透濕度=調濕後質量-調濕前質量來計算得每單位面積之水份量(g/m2 )。此時,以適當的時間間隔,反復進行取出放在恆溫恆濕裝置的杯子並予以稱量之操作,而由二次連續的稱量,分別測定每單位時間之質量增加,直到其能在5%以內成為一定為止繼續進行評估。另外,為避免因試料吸濕等造成之影響,則予以測定未放入吸濕劑的空杯子以供補正透濕度之值。The measurement method of the moisture permeability can be applied to the measurement of the vapor permeation amount (mass method, thermometer method, vapor pressure method, etc.), which is disclosed in "Physical Properties of Polymers II" (Multimedia Experiment Lecture 4). Method of adsorption amount), that is, 70 mm to be used in the present invention The film samples were conditioned at 60 ° C and 95% RH for 24 hours, respectively, and the amount of water per unit area (g/m 2 ) was calculated in accordance with JIS Z-0208 with moisture permeability = mass after conditioning - quality before conditioning. At this time, at an appropriate time interval, the cup placed in the constant temperature and humidity device is repeatedly taken out and weighed, and the mass increase per unit time is determined by two consecutive weighings until it can be 5 The evaluation continues until within %. Further, in order to avoid the influence of the sample moisture absorption or the like, an empty cup in which the moisture absorbent is not placed is measured to correct the value of the moisture permeability.
經塗設如上所述被覆層的三乙醯基纖維素之透濕度則成為230 g/m2 ,相對於未經塗設被覆層的三乙醯基纖維素之透濕度1,400 g/m2 已顯著減少。The moisture permeability of the triethylsulfonated cellulose coated with the coating layer as described above was 230 g/m 2 , and the moisture permeability of the triethylsulfonated cellulose which was not coated with the coating layer was 1,400 g/m 2 . Significantly reduced.
將碘吸附於經延伸的聚乙烯醇膜以製得偏光膜。Iodine is adsorbed on the stretched polyvinyl alcohol film to prepare a polarizing film.
其後,則將實施例9、10、12之各光學補償膜,使用聚乙烯醇系接著劑,貼附在該偏光膜一面,在該偏光膜之另一面,則使用聚乙烯醇系接著劑,貼上施加過皂化處理且經塗設如上所述被覆層之三乙醯基纖維素。另外,在該偏光膜之一面貼附光學補償膜時,則將該偏光膜之透射軸與該光學補償膜之遲相軸予以平行配置。藉此方式製得實施例9、10和12之偏光板。Thereafter, each of the optical compensation films of Examples 9, 10, and 12 was attached to the polarizing film using a polyvinyl alcohol-based adhesive, and a polyvinyl alcohol-based adhesive was used on the other surface of the polarizing film. The triethylenesulfonyl cellulose to which the saponification treatment was applied and which was coated as described above was applied. Further, when an optical compensation film is attached to one surface of the polarizing film, the transmission axis of the polarizing film and the slow axis of the optical compensation film are arranged in parallel. In this way, the polarizing plates of Examples 9, 10 and 12 were obtained.
在附有ITO電極之玻璃基板,設置聚醯亞胺膜以作為配向膜,並在配向膜施加摩擦處理。將所製得之兩片玻璃基板以摩擦方向成平行配置之狀態使其相對,並設定胞間隙為4.7μm。在胞間隙注入△n為0.1396之液晶性化合物(ZLI1132、默克公司(Merk & Co.)製造),以製得彎曲配向液晶胞。On the glass substrate with the ITO electrode, a polyimide film was provided as an alignment film, and a rubbing treatment was applied to the alignment film. The two glass substrates thus obtained were placed in a state in which the rubbing directions were arranged in parallel, and the cell gap was set to 4.7 μm. A liquid crystal compound (ZLI 1132, manufactured by Merck & Co.) having a Δn of 0.1396 was injected into the interstitial space to prepare a curved alignment liquid crystal cell.
在使用該彎曲配向型液晶胞的液晶顯示裝置之上側和下側偏光板,將使用經以實施例1至2、4至6、及比較例1至3製得之光學補償膜所製得之偏光板,以能使光學補償膜位於液晶胞側之狀態隔著黏著劑而在觀察者側及背光側各貼上一片。並且予以配置成使偏光板之光學異方向性層相對於胞基板,且使液晶胞之摩擦方向、與面對於其的光學異方向性層之摩擦方向成反平行。並且,以能使觀察者側偏光板之透射軸向上下方向,且背光側偏光板之透射軸向左右方向之方式而予以正交尼科爾(crossed Nichol)配置。The upper side and lower side polarizing plates of the liquid crystal display device using the curved alignment type liquid crystal cell, which were obtained by using the optical compensation films obtained in Examples 1 to 2, 4 to 6, and Comparative Examples 1 to 3, were used. The polarizing plate is attached to each of the viewer side and the backlight side via an adhesive so that the optical compensation film is positioned on the liquid crystal cell side. Further, the optically anisotropic layer of the polarizing plate is disposed opposite to the cell substrate, and the rubbing direction of the liquid crystal cell is antiparallel to the rubbing direction of the optically anisotropic layer of the surface. Further, the crossed Nichol is disposed so that the transmission axis of the observer-side polarizing plate can be vertically moved and the transmission axis of the backlight-side polarizing plate is oriented in the left-right direction.
所製得之液晶面板在25℃、60%RH之環境下放置7天後,將顯示特性之評估根據如下所述之評估基準來加以評估。其結果如表5所示。After the obtained liquid crystal panel was left in an environment of 25 ° C and 60% RH for 7 days, the evaluation of the display characteristics was evaluated based on the evaluation criteria as described below. The results are shown in Table 5.
〔評估基準〕視角(對比度係數(contrast ratio)為10以上且無黑側之灰階反轉的極角範圍)○:上下左右為75°極角以上;○△:上下左右中之3方向為75°極角以上;△:上下左右中之2方向為75°極角以上;X:上下左右中之3方向為極角小於75°。[Evaluation Criteria] Viewing angle (contrast ratio is 10 or more and there is no polar angle range of gray scale inversion on the black side) ○: Up and down and left and right are 75° polar angle or more; ○ △: 3 directions of up, down, left and right are 75° polar angle or more; △: 2 directions in the upper, lower, left and right are 75° or more; X: 3 in the upper, lower, left and right directions is less than 75°.
對液晶胞施加55 Hz之矩形波電壓。採取白顯示為2 V、黑顯示為5 V之正常白顯示(normal white)模式。施加在正面之透射率為會變得最小之電壓亦即黑電壓,並測定在其時之0°方位角、60°極角方向視角的黑顯示透射率(%),及0°方位角、60°極角與180°方位角、60°極角之色位移△x。其結果係如表3所示。A rectangular wave voltage of 55 Hz was applied to the liquid crystal cells. A normal white mode with a white display of 2 V and a black display of 5 V is adopted. The voltage applied to the front side, which is the minimum voltage, that is, the black voltage, and the black display transmittance (%) at the 0° azimuth angle, the 60° polar angle view, and the 0° azimuth angle, The color displacement Δx of the 60° polar angle and the 180° azimuth angle and the 60° polar angle. The results are shown in Table 3.
另外,在如下所示之表3中,所謂的「色位移」,係在0°方位角之△Cu’v’:u’v’(60°極角)-u’v’(0°極角)與在180°方位角之△Cu’v’:u’v’(60°極角)-u’v’(0°極角)之和。(u’v’:在CIELAB空間之色座標)In addition, in Table 3 shown below, the so-called "color shift" is ΔCu'v' at azimuth angle of 0°: u'v' (60° polar angle)-u'v' (0° pole Angle) is the sum of ΔCu'v':u'v' (60° polar angle)-u'v' (0° polar angle) at 180° azimuth. (u’v’: color coordinates in CIELAB space)
另外,設定透射率之比(白顯示/黑顯示)為對比度係數,而使用測定機(EZ-Contrast 160D、法國艾爾迪姆(ELDIM)公司製造),並以從黑顯示(L1)至白顯示(L8)為止之8階段測定視角。其結果如表4所示。In addition, the ratio of transmittance (white display/black display) was set to a contrast ratio, and a measuring machine (EZ-Contrast 160D, manufactured by ELDIM) was used, and the display from black (L1) to white was used. The 8-stage measurement angle of view up to (L8) is displayed. The results are shown in Table 4.
另外,如下所示之表4中,所謂的「視角」係指對比度係數為10以上且無「黑側之灰階反轉(L1與L2之間的反轉)」之範圍。In addition, in Table 4 shown below, the "viewing angle" means a range in which the contrast coefficient is 10 or more and there is no "black-level gray-scale inversion (reversal between L1 and L2)".
液晶胞,其基板之間的胞間隙為3.6μm,係將具有負的介電常數異方向性之液晶材料(「MLC6608」、默克公司(Merk & Corp.)製造)滴下注入於基板之間並加以密封以在基板之間形成液晶層所製得。液晶層之遲滯(亦即,該液晶層之厚度d(μm)與折射率異方向性△n之乘積△n.d)則設定為300 nm。另外,液晶材料則予以配向成垂直配向。The liquid crystal cell has a cell gap of 3.6 μm between the substrates, and a liquid crystal material having a negative dielectric anisotropy ("MLC6608", manufactured by Merck & Co.) is dropped and injected between the substrates. And sealed to form a liquid crystal layer between the substrates. The hysteresis of the liquid crystal layer (that is, the product of the thickness d (μm) of the liquid crystal layer and the refractive index anisotropy Δn Δn.d) is set to 300 nm. In addition, the liquid crystal material is aligned to be vertically aligned.
在使用如上所述垂直配向型液晶胞的液晶顯示裝置之上側和下側偏光板,將使用在實施例3、12和比較例5所製得之光學補償膜的偏光板,以能使在該偏光板的光學補償膜側與液晶胞側相對之方式,隔著黏著劑而在觀察者側及背光側各貼上一片。並且,予以正交尼科爾配置成使觀察者側偏光板之透射軸為上下方向,並且,背光側偏光板之透射軸為左右方向。In the upper side and lower side polarizing plates of the liquid crystal display device using the vertically aligned type liquid crystal cells as described above, the polarizing plates of the optical compensation films obtained in Examples 3, 12 and Comparative Example 5 were used to enable The optical compensation film side of the polarizing plate is opposed to the liquid crystal cell side, and one piece is attached to each of the observer side and the backlight side via an adhesive. Further, the crossed Nicols are arranged such that the transmission axis of the observer-side polarizing plate is in the vertical direction, and the transmission axis of the backlight-side polarizing plate is in the left-right direction.
將所製得之液晶面板在25℃ 60%RH之環境下放置7天後,根據上述〔評估基準〕進行評估顯示特性之評估。其結果如表5所示。After the obtained liquid crystal panel was allowed to stand in an environment of 25 ° C and 60% RH for 7 days, the evaluation of the display characteristics was evaluated based on the above [Evaluation Criteria]. The results are shown in Table 5.
在液晶胞施加55 Hz之矩形波電壓。設定為白顯示5V、黑顯示0V之正常黑顯示(normal black)模式。予以測定在黑顯示之0°方位角、60°極角方向視角之黑顯示透射率(%),及0°方位角、60°極角與180°方位角、60°極角之色位移△x。結果係如表3所示。A rectangular wave voltage of 55 Hz was applied to the liquid crystal cells. Set to normal black mode with white display 5V and black display 0V. The black display transmittance (%) at the 0° azimuth angle of the black display and the 60° polar angle view, and the color displacement of the 0° azimuth angle, the 60° polar angle and the 180° azimuth angle, and the 60° polar angle are determined. x. The results are shown in Table 3.
另外,設定透射率之比(白顯示/黑顯示)為對比度係數,而使用測定機(EZ-Contrast 160D、ELDIM公司製造),並以從黑顯示(L1)至白顯示(L8)之8階段測定視角。其結果如表4所示。In addition, the ratio of transmittance (white display/black display) is set to a contrast ratio, and a measuring machine (EZ-Contrast 160D, manufactured by ELDIM Co., Ltd.) is used, and eight stages from black display (L1) to white display (L8) are used. The viewing angle is measured. The results are shown in Table 4.
將經以如上所述所製得之液晶面板在25℃ 10%RH、25℃ 80%RH之環境下放置7天後,根據上述〔評估基準〕進行評估顯示特性之評估。其結果如表5所示。After the liquid crystal panel obtained as described above was allowed to stand in an environment of 25 ° C 10% RH and 25 ° C 80% RH for 7 days, the evaluation of the display characteristics was evaluated based on the above [Evaluation Criteria]. The results are shown in Table 5.
由表2至5所示結果即可明白,具備配向度P係符合0.05≦P≦0.30的條件,且光學特性係符合10<Re(550) <100、100<Rth(550) <200、0.5<Re(450) /Re(550) <1.0、1.0<Re(630) /Re(550) <1.5、1.0<Rth(450) /Rth(550) <1.5、及0.5<Rth(630) /Rth(550) <1.0的條件之實施例1至12的光學補償膜之液晶顯示裝置,相較於具備比較例1至5的光學補償膜之液晶顯示裝置,在60°極角的黑顯示時之透射率低,且與正面之色位移也是小,使得對比度獲得顯著改善。It can be understood from the results shown in Tables 2 to 5 that the alignment P is in compliance with the conditions of 0.05 ≦ P ≦ 0.30, and the optical characteristics are in accordance with 10 < Re (550) < 100, 100 < Rth (550) < 200, 0.5. <Re (450) / Re ( 550) <1.0,1.0 <Re (630) / Re (550) <1.5,1.0 <Rth (450) / Rth (550) <1.5, and 0.5 <Rth (630) / Rth (550) <1.0 Conditions The liquid crystal display devices of the optical compensation films of Examples 1 to 12 are compared with the liquid crystal display devices having the optical compensation films of Comparative Examples 1 to 5 at a black display of a polar angle of 60°. The transmittance is low and the color shift with the front side is also small, resulting in a significant improvement in contrast.
本發明之光學補償膜,及偏光板,特別對於VA模式、IPS模式、或OCB模式,可改良高對比度,與在黑顯示時之相依於視角方向之色位移,且顯著改善視角對比度,因此適合使用於液晶顯示裝置。The optical compensation film of the present invention, and the polarizing plate, particularly for the VA mode, the IPS mode, or the OCB mode, can improve high contrast, and the color shift depending on the viewing direction in the black display, and the viewing angle contrast is remarkably improved, so that it is suitable Used in liquid crystal display devices.
本發明之液晶顯示裝置,可將液晶胞予以光學補償,改善對比度,及減少相依於視角方向的色位移,因此適合使用於可攜式電話、個人電腦用監控器、電視機、液晶投影器等。The liquid crystal display device of the invention can optically compensate the liquid crystal cell, improve the contrast, and reduce the color displacement depending on the viewing angle direction, and is therefore suitable for use in a portable telephone, a personal computer monitor, a television, a liquid crystal projector, etc. .
1、101...偏光膜1, 101. . . Polarizing film
2、102...透射軸2, 102. . . Transmission axis
4a、14a、104a、114a...遲相軸4a, 14a, 104a, 114a. . . Delay phase axis
5、9...光學異方性層5, 9. . . Optical anisotropy
5a、9a...配向平均方向5a, 9a. . . Orientation
6、8...基板6, 8. . . Substrate
7...液晶分子(液晶層)7. . . Liquid crystal molecule
13a、103a、113a...透明支撐體13a, 103a, 113a. . . Transparent support
13A、113A...光學補償膜13A, 113A. . . Optical compensation film
I1 -I6 ...從左60°入射的G光之偏光狀態I 1 -I 6 . . . Polarized state of G light incident from 60° left
I1 ’-I6 ’...從右60°入射的G光之偏光狀態I 1 '-I 6 '. . . Polarized state of G light incident from the right 60°
IB1 -IB6 ...從左60°入射的B光之偏光狀態I B1 -I B6 . . . Polarized state of B light incident from 60° left
IB1 ’~IB6 ’...從右60°入射的B光之偏光狀態I B1 '~I B6 '. . . Polarized state of B light incident from 60° right
IR1 ~IR6 ...從左60°入射的R光之偏光狀態I R1 ~I R6 . . . Polarized state of R light incident from 60° left
IR1 ’~IR6 ’...從右60°入射的R光之偏光狀態I R1 '~I R6 '. . . Polarized state of R light incident from the right 60°
RD...箭頭標記RD. . . Arrow mark
Re...面內遲滯Re. . . In-plane hysteresis
Rth...厚度方向遲滯Rth. . . Thickness direction lag
第1圖係用於說明本發明液晶顯示裝置之構成實例示意模式圖。Fig. 1 is a schematic view showing a configuration example of a liquid crystal display device of the present invention.
第2圖係表示關於使用在本發明之光學補償膜的一實例之光學特性圖表。Fig. 2 is a graph showing optical characteristics relating to an example of the optical compensation film used in the present invention.
第3A圖係用於說明在本發明液晶顯示裝置之入射光偏光狀態變化所使用的普安卡雷球示意圖。Fig. 3A is a schematic view for explaining a Puancarre ball used for the change in the polarization state of incident light of the liquid crystal display device of the present invention.
第3B圖係用於說明在本發明液晶顯示裝置之入射光偏光狀態變化所使用的普安卡雷球示意圖。Fig. 3B is a schematic view for explaining a Puancarre ball used for the change in the polarization state of the incident light of the liquid crystal display device of the present invention.
第4圖係用於說明傳統的OCB模式液晶顯示裝置之構成實例示意模式圖。Fig. 4 is a schematic view showing an example of a configuration of a conventional OCB mode liquid crystal display device.
第5A圖係用於說明傳統的液晶顯示裝置之一實例之入射光偏光狀態變化所使用的普安卡雷球示意圖。Fig. 5A is a schematic view showing a Puancarre ball used for explaining a change in the polarization state of incident light of an example of a conventional liquid crystal display device.
第5B圖係用於說明傳統的液晶顯示裝置之一實例之入射光偏光狀態變化所使用的普安卡雷球示意圖。Fig. 5B is a schematic view showing a Puancarre ball used for explaining a change in the polarization state of incident light in an example of a conventional liquid crystal display device.
第6A圖係用於說明在本發明液晶顯示裝置之入射光偏光狀態變化所使用的普安卡雷球示意圖。Fig. 6A is a schematic view for explaining a Puancarre ball used for the change in the polarization state of incident light of the liquid crystal display device of the present invention.
第6B圖係用於說明在本發明液晶顯示裝置之入射光偏光狀態變化所使用的普安卡雷球示意圖。Fig. 6B is a view for explaining a Puancarre ball used for the change in the polarization state of the incident light of the liquid crystal display device of the present invention.
第7A圖係展示加入Rth上升劑,但未經延伸所製得之膜之波長分散圖。Figure 7A is a graph showing the wavelength dispersion of a film obtained by adding an Rth rising agent but not extending.
第7B圖係展示Rth未加入上升劑,以僅實施延伸所製得之膜之波長分散圖。Figure 7B shows a wavelength dispersion map of the film obtained by stretching only Rth without adding a rising agent.
第7C圖係展示加入Rth上升劑,再延伸所製得之膜之波長分散圖。Figure 7C shows a wavelength dispersion map of the film obtained by adding an Rth rising agent and extending the film.
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JP2003114330A (en) * | 2001-08-02 | 2003-04-18 | Fuji Photo Film Co Ltd | Optical compensation sheet |
JP2006154803A (en) * | 2004-11-04 | 2006-06-15 | Fuji Photo Film Co Ltd | Cellulose acylate film, process for producing cellulose acylate film, polarizing plate and liquid crystal display device |
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JP2005104149A (en) | 2003-09-11 | 2005-04-21 | Fuji Photo Film Co Ltd | Cellulose acylate film, solution film forming method thereof and film product |
JP2006091656A (en) | 2004-09-27 | 2006-04-06 | Fuji Photo Film Co Ltd | Protective film for polarizing plate |
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JP2003114330A (en) * | 2001-08-02 | 2003-04-18 | Fuji Photo Film Co Ltd | Optical compensation sheet |
JP2006154803A (en) * | 2004-11-04 | 2006-06-15 | Fuji Photo Film Co Ltd | Cellulose acylate film, process for producing cellulose acylate film, polarizing plate and liquid crystal display device |
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TWI800572B (en) * | 2017-12-06 | 2023-05-01 | 日商日東電工股份有限公司 | Surface protective film and optical components with protective film |
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KR101332981B1 (en) | 2013-11-25 |
KR20080009659A (en) | 2008-01-29 |
TW200813500A (en) | 2008-03-16 |
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