TWI418878B - Display substrate, method of manufacturing the same and display device having the same - Google Patents
Display substrate, method of manufacturing the same and display device having the same Download PDFInfo
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- TWI418878B TWI418878B TW095142091A TW95142091A TWI418878B TW I418878 B TWI418878 B TW I418878B TW 095142091 A TW095142091 A TW 095142091A TW 95142091 A TW95142091 A TW 95142091A TW I418878 B TWI418878 B TW I418878B
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- 239000000758 substrate Substances 0.000 title claims description 135
- 238000004519 manufacturing process Methods 0.000 title description 14
- 125000006850 spacer group Chemical group 0.000 claims description 41
- 239000004973 liquid crystal related substance Substances 0.000 claims description 39
- 239000010409 thin film Substances 0.000 claims description 38
- 239000000463 material Substances 0.000 claims description 10
- 238000003860 storage Methods 0.000 description 23
- 238000000034 method Methods 0.000 description 20
- 238000002161 passivation Methods 0.000 description 18
- 239000011347 resin Substances 0.000 description 16
- 229920005989 resin Polymers 0.000 description 16
- 229910052732 germanium Inorganic materials 0.000 description 13
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 13
- 229920002120 photoresistant polymer Polymers 0.000 description 8
- 239000004065 semiconductor Substances 0.000 description 8
- 239000012535 impurity Substances 0.000 description 7
- 238000005253 cladding Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 229920001187 thermosetting polymer Polymers 0.000 description 6
- 239000004020 conductor Substances 0.000 description 5
- 229910004205 SiNX Inorganic materials 0.000 description 4
- 239000003990 capacitor Substances 0.000 description 4
- 238000001459 lithography Methods 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 238000000206 photolithography Methods 0.000 description 4
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 4
- 229910021417 amorphous silicon Inorganic materials 0.000 description 3
- 238000005137 deposition process Methods 0.000 description 3
- 238000002513 implantation Methods 0.000 description 3
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 3
- YVTHLONGBIQYBO-UHFFFAOYSA-N zinc indium(3+) oxygen(2-) Chemical compound [O--].[Zn++].[In+3] YVTHLONGBIQYBO-UHFFFAOYSA-N 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910000449 hafnium oxide Inorganic materials 0.000 description 1
- WIHZLLGSGQNAGK-UHFFFAOYSA-N hafnium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Hf+4] WIHZLLGSGQNAGK-UHFFFAOYSA-N 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133514—Colour filters
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1343—Electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
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- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical & Material Sciences (AREA)
- Mathematical Physics (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Liquid Crystal (AREA)
- Ceramic Engineering (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Computer Hardware Design (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
Description
本發明係關於一種顯示基板、一種顯示基板製造方法及一種含顯示基板之顯示裝置。更特定言之,本發明係關於一種能夠減少後像以改良影像顯示品質之顯示基板、一種顯示基板製造方法及一種含顯示基板之顯示裝置。The present invention relates to a display substrate, a display substrate manufacturing method, and a display device including the display substrate. More specifically, the present invention relates to a display substrate capable of reducing a rear image to improve image display quality, a display substrate manufacturing method, and a display device including the display substrate.
諸如筆記型電腦、監視器、電視接收機等之電子裝置包括一用於顯示影像之顯示裝置。顯示裝置可為諸如液晶顯示器(LCD)裝置、有機發光顯示器(OLED)裝置等之平板顯示裝置。An electronic device such as a notebook computer, a monitor, a television receiver, or the like includes a display device for displaying an image. The display device may be a flat panel display device such as a liquid crystal display (LCD) device, an organic light emitting display (OLED) device, or the like.
LCD裝置包含一包含一薄膜電晶體(TFT)之下部基板、一包含一面向該下部基板之彩色濾光片的上部基板及一插入該下部基板與該上部基板之間的液晶層。The LCD device includes a lower substrate including a thin film transistor (TFT), an upper substrate including a color filter facing the lower substrate, and a liquid crystal layer interposed between the lower substrate and the upper substrate.
下部基板包含一絕緣基板、一信號線、一TFT、一像素電極等以獨立地驅動複數個像素。信號線、TFT及像素電極形成於絕緣基板上。上部基板包含一彩色濾光片層及一共同電極。彩色濾光片層包含一紅色濾光片、一綠色濾光片及一藍色濾光片。共同電極面向像素電極。The lower substrate includes an insulating substrate, a signal line, a TFT, a pixel electrode, etc. to independently drive a plurality of pixels. The signal line, the TFT, and the pixel electrode are formed on the insulating substrate. The upper substrate includes a color filter layer and a common electrode. The color filter layer includes a red filter, a green filter, and a blue filter. The common electrode faces the pixel electrode.
LCD裝置之影像顯示品質基於下部基板與上部基板之間的對準而變化。亦即,當下部基板相對於上部基板未對準時,LCD裝置之影像顯示品質劣化。The image display quality of the LCD device varies based on the alignment between the lower substrate and the upper substrate. That is, when the lower substrate is misaligned with respect to the upper substrate, the image display quality of the LCD device deteriorates.
為防止LCD裝置之影像顯示品質劣化,已設計出含陣列上彩色濾光片(COA)結構的LCD裝置。在含COA結構之LCD裝置中,含紅、綠及藍色濾光片之彩色濾光片層一般形成於下部基板上。In order to prevent image display quality deterioration of an LCD device, an LCD device including an array color filter (COA) structure has been designed. In an LCD device containing a COA structure, a color filter layer containing red, green, and blue filters is generally formed on the lower substrate.
含COA結構之LCD裝置的彩色濾光片層經由相鄰像素電極之間的開口接觸一對準層。彩色濾光片層中之離子粒子可經由對準層遷移至液晶層中,由此使得液晶層中之液晶的電學特徵及光學特徵劣化。此可導致非所要之後像現象。The color filter layer of the LCD device including the COA structure contacts an alignment layer via an opening between adjacent pixel electrodes. The ionic particles in the color filter layer may migrate into the liquid crystal layer via the alignment layer, thereby deteriorating the electrical and optical characteristics of the liquid crystal in the liquid crystal layer. This can lead to undesirable phenomena.
本發明提供一種具有改良之影像顯示品質及減少之後像問題的顯示基板。The present invention provides a display substrate having improved image display quality and reduced image problems.
本發明提供一種製造上述顯示基板之方法。The present invention provides a method of manufacturing the above display substrate.
本發明提供一種含上述顯示基板之顯示裝置。The present invention provides a display device including the above display substrate.
一種根據本發明之一態樣的顯示基板包含一薄膜電晶體層、一彩色濾光片層、複數個像素電極、一提供於相鄰像素電極之間的間隙中之第一覆蓋層及一對準層。薄膜電晶體層包含複數個像素區域。彩色濾光片層形成於該薄膜電晶體層上。像素電極形成於彩色濾光片層上。在相鄰像素電極之間界定至少一間隙。第一覆蓋層覆蓋彩色濾光片層由相鄰像素電極之間的間隙所暴露之部分。對準層形成於像素電極及第一覆蓋層上。A display substrate according to an aspect of the present invention comprises a thin film transistor layer, a color filter layer, a plurality of pixel electrodes, a first cover layer and a pair provided in a gap between adjacent pixel electrodes Quasi-layer. The thin film transistor layer includes a plurality of pixel regions. A color filter layer is formed on the thin film transistor layer. A pixel electrode is formed on the color filter layer. At least one gap is defined between adjacent pixel electrodes. The first cover layer covers a portion of the color filter layer that is exposed by a gap between adjacent pixel electrodes. An alignment layer is formed on the pixel electrode and the first cap layer.
一種根據本發明之另一態樣的顯示基板製造方法提供如下。在一絕緣基板上形成一包含複數個像素區域之薄膜電晶體層。一彩色濾光片層形成於該薄膜電晶體層上。複數個像素電極形成於彩色濾光片層上。在像素電極之間形成一覆蓋彩色濾光片層之一部分的第一覆蓋層。一對準層形成於像素電極及第一覆蓋層上。A display substrate manufacturing method according to another aspect of the present invention is provided as follows. A thin film transistor layer including a plurality of pixel regions is formed on an insulating substrate. A color filter layer is formed on the thin film transistor layer. A plurality of pixel electrodes are formed on the color filter layer. A first cover layer covering a portion of the color filter layer is formed between the pixel electrodes. An alignment layer is formed on the pixel electrode and the first cap layer.
一種根據本發明之又一態樣的顯示裝置包含一顯示基板、一相對基板及一插入顯示基板與相對基板之間的液晶層。該顯示基板包含一薄膜電晶體層、一彩色濾光片層、複數個像素電極、位於相鄰像素電極之間的至少一間隙、一覆蓋層及一第一對準層。薄膜電晶體層包含以矩陣形狀配置之複數個像素區域。彩色濾光片層形成於該薄膜電晶體層上。像素電極形成於彩色濾光片層上。覆蓋層提供於相鄰像素電極之間的間隙中且覆蓋彩色濾光片層由該等相鄰像素電極之間的間隙暴露之一部分。第一對準層形成於像素電極及覆蓋層上。相對基板與顯示基板組合且面向顯示基板。液晶層插入顯示基板與相對基板之間。A display device according to still another aspect of the present invention includes a display substrate, an opposite substrate, and a liquid crystal layer interposed between the display substrate and the opposite substrate. The display substrate comprises a thin film transistor layer, a color filter layer, a plurality of pixel electrodes, at least one gap between adjacent pixel electrodes, a cover layer and a first alignment layer. The thin film transistor layer includes a plurality of pixel regions arranged in a matrix shape. A color filter layer is formed on the thin film transistor layer. A pixel electrode is formed on the color filter layer. A cap layer is provided in a gap between adjacent pixel electrodes and covers a portion of the color filter layer exposed by a gap between the adjacent pixel electrodes. The first alignment layer is formed on the pixel electrode and the cap layer. The opposite substrate is combined with the display substrate and faces the display substrate. The liquid crystal layer is interposed between the display substrate and the opposite substrate.
相對基板可包括一形成於面向顯示基板之絕緣基板上的共同電極,且一第二對準層形成於共同電極上。The opposite substrate may include a common electrode formed on the insulating substrate facing the display substrate, and a second alignment layer is formed on the common electrode.
根據顯示基板、顯示基板製造方法及含本發明之顯示基板的顯示裝置,彩色濾光片層與對準層間隔開以減少後像,由此改良影像顯示品質。According to the display substrate, the display substrate manufacturing method, and the display device including the display substrate of the present invention, the color filter layer is spaced apart from the alignment layer to reduce the rear image, thereby improving image display quality.
下文中參看隨附圖式更為充分地描述本發明,其中展示了本發明之實施例。然而,本發明可體現為許多不同形式且不應理解為限於本文中所提出之實施例。而是,提供此等實施例以使此揭示內容透徹且完整,且向熟習此項技術者充分傳達本發明之範疇。在圖式中,層及區域之尺寸及相對尺寸可經誇示以達到清晰之目的。The invention is described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention. However, the invention may be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure is thorough and complete, and the scope of the invention is fully conveyed by those skilled in the art. In the drawings, the dimensions and relative sizes of layers and regions may be exaggerated for clarity.
應瞭解,當一元件或層稱作位於另一元件或層"上"、"連接至"另一元件或層或"耦接至"另一元件或層時,其可直接位於另一元件或層上、直接連接或耦接至另一元件或層或可存在介入元件或層。相反,當一元件稱作"直接位於"另一元件或層上、"直接連接至"另一元件或層或"直接耦接至"另一元件或層時,不存在介入元件或層。相同數字貫穿全文指代相同元件。如本文中所使用,術語"及/或"包括相關聯之所列項目中之一或多者的任一及所有組合。It will be understood that when an element or layer is referred to as "on" or "an" or "an" The layers may be directly connected or coupled to another element or layer or an intervening element or layer may be present. In contrast, when an element is referred to as "directly on" another element or layer, "directly connected" to another element or layer or "directly coupled" to another element or layer, there are no intervening elements or layers. The same numbers refer to the same elements throughout the text. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
應瞭解,雖然本文中使用術語"第一"、"第二"、"第三"等來描述各種元件、組件、區域、層及/或區段,然而此等元件、組件、區域、層及/或區段不應受此等術語限制。此等術語僅用於將一元件、組件、區域、層或區段與另一區域、層或區段區分。因此,在不脫離本發明之教示的情況下,下文中所討論之第一元件、組件、區域、層或區段可稱作第二元件、組件、區域、層或區段。It will be understood that the terms "first", "second", "third", etc. are used to describe various elements, components, regions, layers and/or sections, but such elements, components, regions, layers and / or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another. Thus, a first element, component, region, layer or section discussed hereinafter may be referred to as a second element, component, region, layer or section, without departing from the teachings of the invention.
諸如"在…以下"、"在…下"、"較低"、"在…上"、"較高"及其類似物之空間相對術語可出於便於描述之目的使用於本文中以描述圖式中所說明之一元件或特徵與另一(多個)元件或特徵之關係。應瞭解,該等空間相對術語意欲包含使用中或操作中之裝置除圖式中所描繪之方位以外的不同方位。舉例而言,若將圖式中之裝置翻轉,則描述為位於其他元件或特徵"下"或"以下"的元件應定向為位於其他元件或特徵"上"。因此,例示性術語"在...下"可包含"上"及"下"方位。裝置可另外定向(旋轉90度或位於其他方位)且可相應地解譯本文所使用之空間相對描述符。Spatially relative terms such as "below", "under", "lower", "on", "higher" and the like may be used herein for the purpose of description. The relationship between one of the elements or features described in the formula and the other element(s). It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or in operation in addition to the orientation depicted in the drawings. For example, elements that are described as "under" or "below" or "an" or "an" Thus, the exemplary term "under" can encompass "upper" and "lower" orientation. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may be interpreted accordingly.
本文中所使用之術語僅係出於描述特定實施例之目的且不欲作為對本發明之限制。如本文中所使用,單數形式"一"亦意欲包括複數形式,除非本文另有明確規定。應進一步瞭解,當使用於本說明書中時,術語"包含"指定所陳述之特徵、整數、步驟、操作、元件及/或組件之存在,但不排除一或多個其他特徵、整數、步驟、操作、元件、組件及/或其群組的存在或添加。The terminology used herein is for the purpose of describing particular embodiments, and is not intended to As used herein, the singular " " " " " " It will be further understood that the term "comprising", when used in the specification, is intended to mean the presence of the recited features, integers, steps, operations, components and/or components, but does not exclude one or more other features, integers, steps, The presence or addition of operations, components, components, and/or groups thereof.
本文中參看作為本發明之理想化實施例(及中間結構)之圖解說明的橫截面說明來描述本發明之實施例。同樣,預期由於(例如)製造技術及/或容差之說明之形狀的變化。因此,本發明之實施例不應理解為限於本文中所說明之區域的特定形狀而包括(例如)製造所造成之形狀偏差。舉例而言,說明為矩形之植入區域通常含圓形或曲線特徵及/或其邊緣處之植入濃度梯度而非自植入區域至非植入區域之二元變化。同樣,由植入所形成之內埋式區域可導致在內埋式區域與發生植入所經由之表面之間的區域中之某植入。因此,圖式中所說明之區域本質上係示意性的且其形狀不欲說明裝置之區域的實際形狀且不欲限制本發明之範疇。Embodiments of the present invention are described herein with reference to the cross-section illustrations of the preferred embodiments (and intermediate structures) of the invention. Also, variations in the shape of the description, for example, of the manufacturing techniques and/or tolerances are contemplated. Thus, the embodiments of the invention should not be construed as being limited to the specific shapes of the regions described herein. For example, an implanted region illustrated as a rectangle typically contains circular or curved features and/or an implant concentration gradient at its edges rather than a binary change from the implanted region to the non-implanted region. Likewise, the embedded region formed by implantation can result in some implantation in the region between the buried region and the surface through which implantation takes place. Therefore, the regions illustrated in the drawings are intended to be illustrative, and are not intended to limit the scope of the invention.
除非另有定義,否則本文中所使用之所有術語(包括技術及科學術語)含與一般熟習本發明所屬技術者所通常理解之意義相同的意義。應進一步瞭解,諸如通常所使用之字典中所定義之彼等術語的術語應解譯為含與其在相關技術之上下文中之意義相一致的意義,且不應在理想化或過於正式之意義上被解譯,除非本文中清楚地如此定義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning meaning meaning It should be further appreciated that terms such as those terms defined in the commonly used dictionary should be interpreted to include meanings consistent with their meaning in the context of the relevant art, and should not be in an idealized or overly formal sense. Interpreted unless explicitly defined as such herein.
在下文中,將參看隨附圖式詳細描述本發明。Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
圖1係說明一根據本發明之一實施例之顯示基板的平面圖。圖2係沿圖1所示之線I-I'所截取之橫截面圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a plan view showing a display substrate in accordance with an embodiment of the present invention. Figure 2 is a cross-sectional view taken along line I-I' shown in Figure 1.
參看圖1及圖2,顯示基板100包含一薄膜電晶體(TFT)層280、一彩色濾光片層120、一像素電極層130、一第一覆蓋層141及一第一對準層150。TFT層280包含一絕緣基板110及一像素層200。Referring to FIGS. 1 and 2 , the substrate 100 includes a thin film transistor (TFT) layer 280 , a color filter layer 120 , a pixel electrode layer 130 , a first cap layer 141 , and a first alignment layer 150 . The TFT layer 280 includes an insulating substrate 110 and a pixel layer 200.
絕緣基板110包含透明材料且可由(例如)玻璃基板形成。The insulating substrate 110 contains a transparent material and may be formed of, for example, a glass substrate.
像素層200形成於絕緣基板110上。像素層200包含以矩陣形狀配置於絕緣基板110上之複數個像素區域P1及P2。The pixel layer 200 is formed on the insulating substrate 110. The pixel layer 200 includes a plurality of pixel regions P1 and P2 arranged in a matrix shape on the insulating substrate 110.
像素層200包含複數個閘極線220、一閘極絕緣層230、複數個資料線240、一TFT250及一鈍化層260。或者,該像素層可進一步包括複數個TFT。The pixel layer 200 includes a plurality of gate lines 220, a gate insulating layer 230, a plurality of data lines 240, a TFT 250, and a passivation layer 260. Alternatively, the pixel layer may further include a plurality of TFTs.
絕緣基板110上之閘極線220使一第一像素區域P1與一位於第一像素區域P1下之相鄰第三像素區域(未圖示)分離(如見圖1所示之透視圖)。The gate line 220 on the insulating substrate 110 separates a first pixel region P1 from an adjacent third pixel region (not shown) under the first pixel region P1 (see a perspective view as shown in FIG. 1).
閘極絕緣層230形成於絕緣層110上且覆蓋閘極線220。閘極絕緣層230包含諸如氮化矽(SiNx)、氧化矽(SiOx)等之絕緣材料。閘極絕緣層230之厚度可為(例如)約4,500。A gate insulating layer 230 is formed on the insulating layer 110 and covers the gate line 220. The gate insulating layer 230 contains an insulating material such as tantalum nitride (SiNx), yttrium oxide (SiOx), or the like. The thickness of the gate insulating layer 230 can be, for example, about 4,500 .
閘極絕緣層230上之資料線240使相鄰第一與第二像素區域P1與P2分離。The data line 240 on the gate insulating layer 230 separates the adjacent first and second pixel regions P1 and P2.
TFT 250之一形成於第一像素區域P1中,且電連接至閘極線220及資料線240。TFT 250基於一經由閘極線220施加至TFT 250之掃描信號而經由資料線240將一影像信號施加至第一像素電極PE1。第二像素區域P2中之另一TFT(未圖示)基於經由閘極線220施加至TFT(未圖示)之掃描信號而經由另一資料線(未圖示)將一影像信號施加至第二像素電極PE2。One of the TFTs 250 is formed in the first pixel region P1 and is electrically connected to the gate line 220 and the data line 240. The TFT 250 applies an image signal to the first pixel electrode PE1 via the data line 240 based on a scan signal applied to the TFT 250 via the gate line 220. The other TFT (not shown) in the second pixel region P2 applies an image signal to the first via another data line (not shown) based on the scan signal applied to the TFT (not shown) via the gate line 220. Two pixel electrode PE2.
TFT 250包含一閘電極251、一作用層252、一源電極253及一汲電極254。The TFT 250 includes a gate electrode 251, an active layer 252, a source electrode 253, and a drain electrode 254.
閘電極251電連接至閘極線220中之每一者,且充當TFT 250之一閘極端子。The gate electrode 251 is electrically connected to each of the gate lines 220 and serves as one of the gate terminals of the TFT 250.
作用層252形成於對應於閘電極251之閘極絕緣層230上。作用層252包含一半導體層252a及一歐姆接觸層252b。半導體層252a可包含非晶矽(a-Si)。歐姆接觸層252b可由n+雜質以高濃度植入之n+非晶矽所製成。The active layer 252 is formed on the gate insulating layer 230 corresponding to the gate electrode 251. The active layer 252 includes a semiconductor layer 252a and an ohmic contact layer 252b. The semiconductor layer 252a may include amorphous germanium (a-Si). The ohmic contact layer 252b can be made of n+ impurity implanted with n+ impurity at a high concentration.
源電極253電連接至資料線240中之每一者,且延伸至作用層252之上部。源電極253充當TFT 250之一源極端子。The source electrode 253 is electrically connected to each of the data lines 240 and extends to an upper portion of the active layer 252. The source electrode 253 serves as one of the source terminals of the TFT 250.
汲電極254形成於作用層252上,且與源電極253間隔開。汲電極254充當TFT 250之一汲極端子。汲電極254經由一穿過鈍化層260及彩色濾光片層120形成之接觸孔122電連接至第一像素電極PE1。The germanium electrode 254 is formed on the active layer 252 and spaced apart from the source electrode 253. The germanium electrode 254 serves as one of the TFTs 250. The germanium electrode 254 is electrically connected to the first pixel electrode PE1 via a contact hole 122 formed through the passivation layer 260 and the color filter layer 120.
源電極253及汲電極254形成於作用層252上,源電極253與汲電極254之間的區域在半導體層252a中界定TFT之一通道。A source electrode 253 and a germanium electrode 254 are formed on the active layer 252, and a region between the source electrode 253 and the germanium electrode 254 defines a channel of the TFT in the semiconductor layer 252a.
鈍化層260形成於閘極絕緣層230上且覆蓋資料線240及TFT 250。鈍化層260包含諸如氮化矽(SiNx)、氧化矽(SiOx)等之絕緣材料。鈍化層260之厚度可為約2,000。A passivation layer 260 is formed on the gate insulating layer 230 and covers the data line 240 and the TFT 250. The passivation layer 260 contains an insulating material such as tantalum nitride (SiNx), yttrium oxide (SiOx), or the like. The thickness of the passivation layer 260 can be about 2,000 .
像素層200可進一步包括一儲存線270及一儲存電極272。儲存線270形成於閘極線220之間,且與閘極線220大體上平行延伸。儲存電極272電連接至儲存線270。儲存電極272形成於每一第一像素區域P1中。儲存線270及儲存電極272可由與閘極線220相同之層形成。儲存電極272相對於閘極絕緣層230與汲電極254相對而形成以形成儲存電容器Cst。儲存電容器Cst保持在一訊框期間經由TFT 250施加至第一像素電極PE1之影像信號。The pixel layer 200 can further include a storage line 270 and a storage electrode 272. A storage line 270 is formed between the gate lines 220 and extends generally parallel to the gate lines 220. The storage electrode 272 is electrically connected to the storage line 270. A storage electrode 272 is formed in each of the first pixel regions P1. The storage line 270 and the storage electrode 272 may be formed of the same layer as the gate line 220. The storage electrode 272 is formed opposite to the gate electrode 254 with respect to the gate insulating layer 230 to form a storage capacitor Cst. The storage capacitor Cst holds the image signal applied to the first pixel electrode PE1 via the TFT 250 during a frame.
彩色濾光片層120形成於像素層200上。彩色濾光片層120包含一紅(R)色濾光片、一綠(G)色濾光片及一藍(B)色濾光片。詳言之,一第一彩色濾光片120a形成於第一像素區域P1中,且一第二彩色濾光片120b形成於第二像素區域P2中。配置於像素層200上之彩色濾光片層120具有預定圖案以使得R、G及B彩色濾光片經均一配置。或者,彩色濾光片層120可進一步包括一用於顯示白光之透明彩色濾光片。The color filter layer 120 is formed on the pixel layer 200. The color filter layer 120 includes a red (R) color filter, a green (G) color filter, and a blue (B) color filter. In detail, a first color filter 120a is formed in the first pixel region P1, and a second color filter 120b is formed in the second pixel region P2. The color filter layer 120 disposed on the pixel layer 200 has a predetermined pattern such that the R, G, and B color filters are uniformly arranged. Alternatively, the color filter layer 120 may further include a transparent color filter for displaying white light.
像素電極層130包括分別形成於第一像素區域P1及第二像素區域P2中之第一像素電極PE1及第二像素電極PE2。詳言之,在第一像素區域P1中於第一彩色濾光片120a上形成第一像素電極PE1。第一像素電極PE1經由穿過鈍化層260及第一彩色濾光片120a形成之接觸孔122電連接至TFT 250之汲電極254。The pixel electrode layer 130 includes a first pixel electrode PE1 and a second pixel electrode PE2 formed in the first pixel region P1 and the second pixel region P2, respectively. In detail, the first pixel electrode PE1 is formed on the first color filter 120a in the first pixel region P1. The first pixel electrode PE1 is electrically connected to the drain electrode 254 of the TFT 250 via a contact hole 122 formed through the passivation layer 260 and the first color filter 120a.
像素電極層130包含諸如氧化銦鋅(IZO)、氧化銦錫(ITO)等之透明導電材料。The pixel electrode layer 130 contains a transparent conductive material such as indium zinc oxide (IZO), indium tin oxide (ITO), or the like.
在像素電極層130中於相鄰像素電極PE1與PE2之間的邊界處形成間隙。亦即,像素電極層130中之像素電極PE1及PE2在對應於閘極線220及資料線240之部分處電及物理上斷開。因此,像素電極PE1與PE2之間的彩色濾光片層120經由一對應於閘極線220及資料線240之空間而被暴露。A gap is formed in the pixel electrode layer 130 at a boundary between the adjacent pixel electrodes PE1 and PE2. That is, the pixel electrodes PE1 and PE2 in the pixel electrode layer 130 are electrically and physically disconnected at portions corresponding to the gate line 220 and the data line 240. Therefore, the color filter layer 120 between the pixel electrodes PE1 and PE2 is exposed via a space corresponding to the gate line 220 and the data line 240.
第一覆蓋層141覆蓋彩色濾光片層120在像素電極PE1與PE2之間暴露之部分。亦即,第一覆蓋層141形成於彩色濾光片層120上對應於閘極線220及資料線240之部分上。第一覆蓋層141防止彩色濾光片層120與對準層150之間經由像素電極PE1與PE2之間的間隙的直接接觸。The first cover layer 141 covers a portion of the color filter layer 120 exposed between the pixel electrodes PE1 and PE2. That is, the first capping layer 141 is formed on the portion of the color filter layer 120 corresponding to the gate line 220 and the data line 240. The first cover layer 141 prevents direct contact between the color filter layer 120 and the alignment layer 150 via the gap between the pixel electrodes PE1 and PE2.
第一覆蓋層141大體上覆蓋了像素電極PE1與PE2之間的整個暴露區域。第一覆蓋層141之厚度可為約0.4 μm至約0.6 μm,且第一覆蓋層141之寬度可為約5 μm至約8 μm。The first cover layer 141 substantially covers the entire exposed area between the pixel electrodes PE1 and PE2. The first cover layer 141 may have a thickness of about 0.4 μm to about 0.6 μm, and the first cover layer 141 may have a width of about 5 μm to about 8 μm.
第一覆蓋層141可包含光可固化樹脂或熱固性樹脂。當第一覆蓋層141包含光可固化樹脂時,第一覆蓋層141可使用光微影製程而形成。在此情況下,光可固化樹脂可包含一負性光阻、一正性光阻。另外,當第一覆蓋層141包含熱固性樹脂時,第一覆蓋層141可使用噴墨沈積製程或平板印刷製程而形成。在噴墨沈積製程中,將熱固性樹脂沈積於像素電極PE1與PE2之間的彩色濾光片層120上。在平板印刷製程中,將熱固性樹脂印刷於像素電極PE1與PE2之間的彩色濾光片層120上。The first cover layer 141 may include a photocurable resin or a thermosetting resin. When the first cover layer 141 contains a photocurable resin, the first cover layer 141 may be formed using a photolithography process. In this case, the photocurable resin may comprise a negative photoresist and a positive photoresist. In addition, when the first cover layer 141 contains a thermosetting resin, the first cover layer 141 may be formed using an inkjet deposition process or a lithography process. In the inkjet deposition process, a thermosetting resin is deposited on the color filter layer 120 between the pixel electrodes PE1 and PE2. In the lithography process, a thermosetting resin is printed on the color filter layer 120 between the pixel electrodes PE1 and PE2.
對準層150形成於像素電極層130及第一覆蓋層141上。對準層150對準配置於對準層150上表面上之液晶分子。The alignment layer 150 is formed on the pixel electrode layer 130 and the first cap layer 141. The alignment layer 150 is aligned with the liquid crystal molecules disposed on the upper surface of the alignment layer 150.
顯示基板100可進一步包括一柱間隔物142以保持在顯示基板100與相對基板(未圖示)之間的單元間隙。柱間隔物142在閘極線220與資料線240交叉之區域中自顯示基板100突出且具有一大於第一覆蓋層141之高度。柱間隔物142可形成於TFT 250上。舉例而言,柱間隔物142可具有約1.0 μm至約1.5 μm之高度及約10 μm至約15 μm之寬度。The display substrate 100 may further include a pillar spacer 142 to maintain a cell gap between the display substrate 100 and an opposite substrate (not shown). The pillar spacer 142 protrudes from the display substrate 100 in a region where the gate line 220 intersects the data line 240 and has a height greater than that of the first cover layer 141. A pillar spacer 142 may be formed on the TFT 250. For example, the pillar spacers 142 can have a height of from about 1.0 μm to about 1.5 μm and a width of from about 10 μm to about 15 μm.
柱間隔物142可大體由與第一覆蓋層141相同之層形成,且可包含諸如一負性光阻、一正性光阻等之與第一覆蓋層141大體相同之材料。在其他實施例中,可使用諸如球形結構之其他類型結構來保持顯示基板100與相對基板之間的間隙。The pillar spacers 142 may be formed generally of the same layer as the first cap layer 141 and may comprise a material substantially the same as the first cap layer 141 such as a negative photoresist, a positive photoresist, or the like. In other embodiments, other types of structures, such as spherical structures, may be used to maintain the gap between the display substrate 100 and the opposing substrate.
圖3係說明一根據本發明之另一實施例之顯示基板的平面圖。除像素電極外,圖3之顯示基板與圖1及圖2之顯示基板大體相同。因此,將使用相同參考數字來指代與圖1及圖2中所描述之彼等部分相同或相似的部分,且將省略關於上述元件之任何進一步描述。Figure 3 is a plan view showing a display substrate in accordance with another embodiment of the present invention. The display substrate of FIG. 3 is substantially the same as the display substrate of FIGS. 1 and 2 except for the pixel electrodes. Therefore, the same reference numerals will be used to refer to the same or similar parts as those described in FIGS. 1 and 2, and any further description about the above elements will be omitted.
參看圖2及圖3,第一像素電極PE1包括一將第一像素區域P1分為複數個域之開口132。或者,第一像素電極PE1可進一步包括將第一像素區域P1分為若干域之複數個開口132。藉由第一像素電極PE1之開口132將該等域中之每一者中的液晶以彼此不同之方向配置,由此增大顯示裝置之視角。Referring to FIGS. 2 and 3, the first pixel electrode PE1 includes an opening 132 that divides the first pixel region P1 into a plurality of domains. Alternatively, the first pixel electrode PE1 may further include a plurality of openings 132 dividing the first pixel region P1 into a plurality of domains. The liquid crystals in each of the domains are arranged in different directions from each other by the opening 132 of the first pixel electrode PE1, thereby increasing the viewing angle of the display device.
顯示基板100可進一步包括一彩色濾光片層120(展示於圖2中)及一第二覆蓋層144。第二覆蓋層144覆蓋彩色濾光片層120之經由第一像素電極PE1中之開口132而暴露之部分。第二覆蓋層144防止彩色濾光片層120與對準層150之間經由第一像素電極PE1中之開口132的直接接觸。The display substrate 100 can further include a color filter layer 120 (shown in FIG. 2) and a second cover layer 144. The second cover layer 144 covers a portion of the color filter layer 120 that is exposed through the opening 132 in the first pixel electrode PE1. The second cap layer 144 prevents direct contact between the color filter layer 120 and the alignment layer 150 via the opening 132 in the first pixel electrode PE1.
第二覆蓋層144可由與第一覆蓋層141及柱間隔物142大體相同之層形成,且可包含與第一覆蓋層141及柱間隔物142大體相同之材料。The second cover layer 144 may be formed of substantially the same layer as the first cover layer 141 and the pillar spacers 142, and may include substantially the same material as the first cover layer 141 and the pillar spacers 142.
圖4至圖7係說明圖1及圖2中所示之顯示基板之製造方法的橫截面圖。4 to 7 are cross-sectional views illustrating a method of manufacturing the display substrate shown in Figs. 1 and 2.
參看圖1及圖4,圖2之具有以矩陣形狀配置之複數個像素區域P1及P2的像素層200形成於絕緣基板110上。Referring to FIGS. 1 and 4, a pixel layer 200 having a plurality of pixel regions P1 and P2 arranged in a matrix shape is formed on an insulating substrate 110.
更特定言之,一第一金屬層沈積於絕緣基板110上。第一金屬層經由一光微影製程部分地經蝕刻以形成一閘極線220及一閘電極251。可由該第一金屬層形成複數個閘極線220及複數個閘電極251。More specifically, a first metal layer is deposited on the insulating substrate 110. The first metal layer is partially etched through a photolithography process to form a gate line 220 and a gate electrode 251. A plurality of gate lines 220 and a plurality of gate electrodes 251 may be formed from the first metal layer.
閘極線220界定一第一像素區域P1與一位於該第一像素區域P1下之第三像素區域(未圖示)之間的一邊界(如見圖1所示之透視圖)。閘電極251電連接至閘極線220以充當TFT 250之一閘極端子。儲存線270及儲存電極272可由與閘極線220及閘電極251大體相同之層形成於絕緣基板110上。或者,可經由一額外製程形成儲存線及包含透明導電材料之儲存電極,以改良像素區域P1及P2中之每一者的開口比。The gate line 220 defines a boundary between a first pixel region P1 and a third pixel region (not shown) under the first pixel region P1 (see a perspective view as shown in FIG. 1). The gate electrode 251 is electrically connected to the gate line 220 to serve as one of the gate terminals of the TFT 250. The storage line 270 and the storage electrode 272 may be formed on the insulating substrate 110 by a layer substantially the same as the gate line 220 and the gate electrode 251. Alternatively, the storage line and the storage electrode including the transparent conductive material may be formed through an additional process to improve the aperture ratio of each of the pixel regions P1 and P2.
一閘極絕緣層230可形成於絕緣基板110上以覆蓋形成於絕緣基板110上之閘極線220及閘電極251。閘極絕緣層230可包含(例如)氮化矽(SiNx)或氧化矽(SiOx),且可具有約4,500之厚度。A gate insulating layer 230 may be formed on the insulating substrate 110 to cover the gate lines 220 and the gate electrodes 251 formed on the insulating substrate 110. The gate insulating layer 230 may include, for example, tantalum nitride (SiNx) or hafnium oxide (SiOx), and may have about 4,500 The thickness.
參看圖1及圖5,一半導體層252a及一歐姆接觸層252b順序地形成於閘極絕緣層230上。半導體層252a包含非晶矽(a-Si),且歐姆接觸層包含n+非晶矽(n+a-Si)。半導體層252a及歐姆接觸層252b經由光微影製程部分地經蝕刻以形成一對應於閘電極251之作用層252。Referring to FIGS. 1 and 5, a semiconductor layer 252a and an ohmic contact layer 252b are sequentially formed on the gate insulating layer 230. The semiconductor layer 252a includes amorphous germanium (a-Si), and the ohmic contact layer contains n+ amorphous germanium (n+a-Si). The semiconductor layer 252a and the ohmic contact layer 252b are partially etched via a photolithography process to form an active layer 252 corresponding to the gate electrode 251.
一第二金屬層沈積於閘極絕緣層230及作用層252上。第二金屬層經由光微影製程部分地經蝕刻以形成一汲極線240、一源電極253及一汲電極254。或者,亦可由第二金屬層形成複數個汲極線240、複數個源電極253及複數個汲電極254。A second metal layer is deposited on the gate insulating layer 230 and the active layer 252. The second metal layer is partially etched through the photolithography process to form a drain line 240, a source electrode 253, and a drain electrode 254. Alternatively, a plurality of drain lines 240, a plurality of source electrodes 253, and a plurality of germanium electrodes 254 may be formed from the second metal layer.
資料線240界定第一像素區域P1與一鄰近該第一像素區域P1之一側面部分之第二像素區域P2之間的一邊界。源電極253與資料線240間隔開,且充當TFT 250之一源極端子。汲電極254與源電極253間隔開,且充當TFT 250之一汲極端子。汲電極254、儲存電極272及閘極絕緣層230形成一儲存電容器Cst。The data line 240 defines a boundary between the first pixel region P1 and a second pixel region P2 adjacent to a side portion of the first pixel region P1. The source electrode 253 is spaced apart from the data line 240 and serves as one of the source terminals of the TFT 250. The germanium electrode 254 is spaced apart from the source electrode 253 and serves as one of the TFTs 250. The drain electrode 254, the storage electrode 272, and the gate insulating layer 230 form a storage capacitor Cst.
源電極253與汲電極254之間的歐姆接觸層252b經蝕刻以使得源電極253與汲電極254之間的半導體層252a之部分暴露。The ohmic contact layer 252b between the source electrode 253 and the drain electrode 254 is etched to expose a portion of the semiconductor layer 252a between the source electrode 253 and the drain electrode 254.
參看圖1及圖6,一鈍化層260形成於閘極絕緣層230、資料線240、源極線253及汲電極254上。鈍化層260包含諸如氮化矽(SiNx)、氧化矽(SiOx)等之絕緣材料。鈍化層260之厚度可為約2,000。Referring to FIGS. 1 and 6, a passivation layer 260 is formed on the gate insulating layer 230, the data line 240, the source line 253, and the drain electrode 254. The passivation layer 260 contains an insulating material such as tantalum nitride (SiNx), yttrium oxide (SiOx), or the like. The thickness of the passivation layer 260 can be about 2,000 .
彩色濾光片層120形成於鈍化層260上。該彩色濾光片層120包含一紅(R)色濾光片、一綠(G)色濾光片及一藍(B)色濾光片。R、G及B彩色濾光片中之每一者對應於像素區域P1及P2中之每一者。A color filter layer 120 is formed on the passivation layer 260. The color filter layer 120 includes a red (R) color filter, a green (G) color filter, and a blue (B) color filter. Each of the R, G, and B color filters corresponds to each of the pixel regions P1 and P2.
穿過彩色濾光片層120及鈍化層260形成一接觸孔122,汲電極254經由該接觸孔122而部分地暴露。或者,可穿過彩色濾光片層120及鈍化層260形成複數個接觸孔。A contact hole 122 is formed through the color filter layer 120 and the passivation layer 260, and the drain electrode 254 is partially exposed via the contact hole 122. Alternatively, a plurality of contact holes may be formed through the color filter layer 120 and the passivation layer 260.
參看圖1及圖7,在彩色濾光片層120上形成一透明導電層。該透明導電層部分地經蝕刻以形成分別對應於像素區域P1及P2之第一像素電極PE1及第二像素電極PE2。因此,形成像素電極層130。Referring to FIGS. 1 and 7, a transparent conductive layer is formed on the color filter layer 120. The transparent conductive layer is partially etched to form a first pixel electrode PE1 and a second pixel electrode PE2 corresponding to the pixel regions P1 and P2, respectively. Thus, the pixel electrode layer 130 is formed.
像素電極層130包含諸如氧化銦鋅(IZO)、氧化銦錫(ITO)等之透明導電材料。The pixel electrode layer 130 contains a transparent conductive material such as indium zinc oxide (IZO), indium tin oxide (ITO), or the like.
第一像素電極PE1經由穿過彩色濾光片層120及鈍化層260形成之接觸孔122電連接至汲電極254。The first pixel electrode PE1 is electrically connected to the drain electrode 254 via a contact hole 122 formed through the color filter layer 120 and the passivation layer 260.
第一覆蓋層141可形成於像素電極PE1與PE2之間的一區域中,且柱間隔物142可形成於一對應於TFT 250之區域中。第一覆蓋層141覆蓋彩色濾光片層120於像素電極PE1與PE2之間的一暴露部分。The first cap layer 141 may be formed in a region between the pixel electrodes PE1 and PE2, and the pillar spacers 142 may be formed in a region corresponding to the TFT 250. The first cover layer 141 covers an exposed portion of the color filter layer 120 between the pixel electrodes PE1 and PE2.
第一覆蓋層141在彩色濾光片層120上於對應於相鄰像素電極PE1與PE2之間的閘極線220及資料線240的部分上形成。第一覆蓋層141大體覆蓋彩色濾光片層120於像素電極PE1與PE2之間的整個暴露部分。舉例而言,第一覆蓋層141可含一為約0.4 μm至約0.6 μm之厚度及一為約5 μm至約8 μm之寬度。The first capping layer 141 is formed on the color filter layer 120 on a portion corresponding to the gate line 220 and the data line 240 between the adjacent pixel electrodes PE1 and PE2. The first cover layer 141 substantially covers the entire exposed portion of the color filter layer 120 between the pixel electrodes PE1 and PE2. For example, the first cover layer 141 may have a thickness of about 0.4 μm to about 0.6 μm and a width of about 5 μm to about 8 μm.
柱間隔物142在閘極線220與資料線240交叉之區域中自顯示基板100突出,且含一大於第一覆蓋層141之高度。柱間隔物142可形成於TFT 250上。舉例而言,柱間隔物142可含一為約1.0 μm至約1.5 μm之高度及一為約10 μm至約15 μm之最大寬度。The pillar spacers 142 protrude from the display substrate 100 in a region where the gate lines 220 and the data lines 240 intersect, and include a height greater than that of the first cladding layer 141. A pillar spacer 142 may be formed on the TFT 250. For example, column spacers 142 can comprise a height of from about 1.0 μm to about 1.5 μm and a maximum width of from about 10 μm to about 15 μm.
將一含一負性光阻或一正性光阻特徵之光可固化樹脂層塗覆於含形成於其上之像素電極PE1及PE2的彩色濾光片層120上,且該光可固化樹脂層經由一光製程部分地經移除以形成第一覆蓋層141及柱間隔物142。或者,可經由噴墨沈積製程或平板印刷製程形成包含熱固性樹脂之第一覆蓋層141。包含各種材料之第一覆蓋層可經由各種方法形成以防止彩色濾光片層120之雜質經由對準層150遷移。Applying a photocurable resin layer containing a negative photoresist or a positive photoresist characteristic to the color filter layer 120 including the pixel electrodes PE1 and PE2 formed thereon, and the photocurable resin The layers are partially removed via a light process to form a first cover layer 141 and column spacers 142. Alternatively, the first cover layer 141 comprising a thermosetting resin may be formed via an inkjet deposition process or a lithography process. The first cover layer containing various materials may be formed through various methods to prevent impurities of the color filter layer 120 from migrating via the alignment layer 150.
再次參看圖1及圖2,對準層150形成於含形成於其上之第一覆蓋層141及柱間隔物142的像素電極層130上。像素電極層130及第一覆蓋層141插入對準層150與彩色濾光片層120之間以防止對準層150與彩色濾光片層120之間的直接接觸。Referring again to FIGS. 1 and 2, an alignment layer 150 is formed on the pixel electrode layer 130 including the first cladding layer 141 and the pillar spacers 142 formed thereon. The pixel electrode layer 130 and the first cap layer 141 are interposed between the alignment layer 150 and the color filter layer 120 to prevent direct contact between the alignment layer 150 and the color filter layer 120.
再次參看圖3,一開口132形成於像素電極層130中,該開口將像素區域中之每一者分為複數個域,由此增大視角。或者,可在像素電極PE1及PE2中之每一者中形成複數個開口132。Referring again to FIG. 3, an opening 132 is formed in the pixel electrode layer 130 that divides each of the pixel regions into a plurality of domains, thereby increasing the viewing angle. Alternatively, a plurality of openings 132 may be formed in each of the pixel electrodes PE1 and PE2.
當開口132形成於第一像素電極PE1中時,一第二覆蓋層144形成於開口132上以覆蓋彩色濾光片層120經由開口132而暴露之部分。第二覆蓋層144防止彩色濾光片層120與對準層150之間經由第一像素電極PE1之開口132的直接接觸。第二覆蓋層144可由與第一覆蓋層141及柱間隔物142大體相同之層形成,且可包含與第一覆蓋層141及柱間隔物142大體相同之材料。第二覆蓋層144可與第一覆蓋層141及柱間隔物142同時形成。When the opening 132 is formed in the first pixel electrode PE1, a second capping layer 144 is formed on the opening 132 to cover a portion of the color filter layer 120 exposed through the opening 132. The second cap layer 144 prevents direct contact between the color filter layer 120 and the alignment layer 150 via the opening 132 of the first pixel electrode PE1. The second cover layer 144 may be formed of substantially the same layer as the first cover layer 141 and the pillar spacers 142, and may include substantially the same material as the first cover layer 141 and the pillar spacers 142. The second cover layer 144 may be formed simultaneously with the first cover layer 141 and the column spacers 142.
圖8係說明一根據本發明之另一實施例之顯示基板的橫截面圖。詳言之,圖8係說明圖3所示之線II-II'的橫截面圖。因此,將使用相同參考數字來指代與圖3中所描述之彼等部分相同或相似的部分,且將省略關於上述元件之任何進一步描述。Figure 8 is a cross-sectional view showing a display substrate in accordance with another embodiment of the present invention. In detail, Fig. 8 is a cross-sectional view showing the line II-II' shown in Fig. 3. Therefore, the same reference numerals will be used to refer to the same or similar parts to those described in FIG. 3, and any further description about the above elements will be omitted.
參看圖3及圖8,顯示基板包含一薄膜電晶體層280、一彩色濾光片層120、一像素電極層130、一第一覆蓋圖案141a及第二覆蓋圖案141b、一第二覆蓋層144及一對準層150。Referring to FIG. 3 and FIG. 8 , the display substrate comprises a thin film transistor layer 280 , a color filter layer 120 , a pixel electrode layer 130 , a first cover pattern 141 a and a second cover pattern 141 b , and a second cover layer 144 . And an alignment layer 150.
薄膜電晶體層280包含一絕緣基板110及一形成於該絕緣基板110上之像素層200。像素層200包含複數個閘極線220、一閘極絕緣層230、複數個資料線240、一薄膜電晶體250及一鈍化層260。圖8之薄膜電晶體層280與圖2之薄膜電晶體層大體相同。因此,將省略關於上述元件之任何進一步描述。The thin film transistor layer 280 includes an insulating substrate 110 and a pixel layer 200 formed on the insulating substrate 110. The pixel layer 200 includes a plurality of gate lines 220, a gate insulating layer 230, a plurality of data lines 240, a thin film transistor 250, and a passivation layer 260. The thin film transistor layer 280 of FIG. 8 is substantially identical to the thin film transistor layer of FIG. Therefore, any further description about the above elements will be omitted.
彩色濾光片層120形成於像素層200上。彩色濾光片層120包含複數個彩色濾光片120a及120b。在圖3及圖8中,形成於第一像素區域P1中之第一彩色濾光片120a含與在資料線240之相對側上鄰近該第一像素區域P1之第二像素區域P2中形成的第二彩色濾光片120b不同的色彩。The color filter layer 120 is formed on the pixel layer 200. The color filter layer 120 includes a plurality of color filters 120a and 120b. In FIGS. 3 and 8, the first color filter 120a formed in the first pixel region P1 includes a second pixel region P2 adjacent to the first pixel region P1 on the opposite side of the data line 240. The second color filter 120b has a different color.
形成於第一像素區域P1中之第一彩色濾光片120a與在閘極線220之相對側上鄰近該第一像素區域P1之第三像素區域P3中形成的第三彩色濾光片120a'色彩[?,不同色彩]大體相同。亦即,第一彩色濾光片120a及第三彩色濾光片120a'分別形成於第一像素區域P1及第三像素區域P3中,且第二彩色濾光片120b形成於第二像素區域P2中。The first color filter 120a formed in the first pixel region P1 and the third color filter 120a' formed in the third pixel region P3 adjacent to the first pixel region P1 on the opposite side of the gate line 220 color[? , different colors] are roughly the same. That is, the first color filter 120a and the third color filter 120a' are formed in the first pixel region P1 and the third pixel region P3, respectively, and the second color filter 120b is formed in the second pixel region P2. in.
彩色濾光片層120對應於像素區域P1、P2與P3之間的邊界之部分經移除以形成一凹槽。詳言之,第一彩色濾光片120a對應於第一像素區域P1與第三像素區域P3之間的第一邊界區域B1之部分經移除以形成第一凹槽H1,且彩色濾光片層120在第一彩色濾光片120a與第二彩色濾光片120b之間的一位於第二邊界區域B2(其位於第一像素區域P1與第二像素區域P2之間)中之重疊部分經移除以形成第二凹槽H2。另外,第一彩色濾光片120a對應於將像素區域P1、P2及P3中之每一者分為複數個域之開口132的部分經移除以於第三邊界區域B3上形成一第三凹槽H3。The portion of the color filter layer 120 corresponding to the boundary between the pixel regions P1, P2 and P3 is removed to form a recess. In detail, the portion of the first color filter 120a corresponding to the first boundary region B1 between the first pixel region P1 and the third pixel region P3 is removed to form the first groove H1, and the color filter The layer 120 is overlapped between the first color filter 120a and the second color filter 120b in the second boundary region B2 (which is located between the first pixel region P1 and the second pixel region P2). Remove to form the second groove H2. In addition, the first color filter 120a is corresponding to the portion of the opening 132 that divides each of the pixel regions P1, P2, and P3 into a plurality of domains to form a third recess on the third boundary region B3. Slot H3.
當第一覆蓋圖案141a與第二覆蓋圖案141b及第二覆蓋層144未形成於彩色濾光片層120上時,雜質可經由第一邊界區域B1、第二邊界區域B2及第三邊界區域B3排出彩色濾光片層120。然而在圖8中,彩色濾光片層120對應於第一邊界區域B1、第二邊界區域B2及第三邊界區域B3之部分經移除,且第一覆蓋圖案141a與第二覆蓋圖案141b及第二覆蓋層144覆蓋該等區域以使得由雜質所造成之後像現象可減少。When the first cover pattern 141a and the second cover pattern 141b and the second cover layer 144 are not formed on the color filter layer 120, impurities may pass through the first boundary region B1, the second boundary region B2, and the third boundary region B3. The color filter layer 120 is discharged. However, in FIG. 8, portions of the color filter layer 120 corresponding to the first boundary region B1, the second boundary region B2, and the third boundary region B3 are removed, and the first cover pattern 141a and the second cover pattern 141b and The second cover layer 144 covers the regions such that the image phenomenon can be reduced by the impurities.
或者,僅第一凹槽H1及第二凹槽H2可形成於第一邊界區域B1及第二邊界區域B2中。僅第二凹槽H2亦可形成於第二邊界區域B2中。或者,凹槽H1、H2及H3中之每一者之深度可與彩色濾光片層120之深度大體相同。凹槽H1、H2及H3中之每一者之深度亦可小於彩色濾光片層120之厚度。Alternatively, only the first groove H1 and the second groove H2 may be formed in the first boundary region B1 and the second boundary region B2. Only the second groove H2 may also be formed in the second boundary region B2. Alternatively, the depth of each of the grooves H1, H2, and H3 may be substantially the same as the depth of the color filter layer 120. The depth of each of the grooves H1, H2, and H3 may also be less than the thickness of the color filter layer 120.
像素電極層130經圖案化以形成對應於像素區域P1、P2及P3之像素電極PE1、PE2及PE3。詳言之,第一像素電極PE1位於第一像素區域P1中,且第二像素電極PE2位於第二像素區域P2中。第三像素電極PE3位於第三像素區域P3中。開口132形成於像素電極PE1、PE2及PE3中之每一者中以於像素區域P1、P2及P3中之每一者中形成域。薄膜電晶體250之汲電極254經由接觸孔122電連接至像素電極PE1、PE2及PE3中之每一者。The pixel electrode layer 130 is patterned to form pixel electrodes PE1, PE2, and PE3 corresponding to the pixel regions P1, P2, and P3. In detail, the first pixel electrode PE1 is located in the first pixel region P1, and the second pixel electrode PE2 is located in the second pixel region P2. The third pixel electrode PE3 is located in the third pixel region P3. An opening 132 is formed in each of the pixel electrodes PE1, PE2, and PE3 to form a domain in each of the pixel regions P1, P2, and P3. The germanium electrode 254 of the thin film transistor 250 is electrically connected to each of the pixel electrodes PE1, PE2, and PE3 via the contact hole 122.
第一覆蓋層包含一第一覆蓋圖案141a及一第二覆蓋圖案141b。第一覆蓋圖案141a形成於第一邊界區域B1中以填充第一凹槽H1,且覆蓋彼此相鄰之第一像素電極PE1與第三像素電極PE3的末端部分。第二覆蓋圖案141b形成於第二邊界區域B2中以填充第二凹槽H2,且覆蓋彼此相鄰之第一像素電極PE1與第二像素電極PE2的末端部分。第一覆蓋圖案141a及第二覆蓋圖案141b防止彩色濾光片層120暴露。The first cover layer includes a first cover pattern 141a and a second cover pattern 141b. The first cover pattern 141a is formed in the first boundary region B1 to fill the first recess H1 and cover the end portions of the first pixel electrode PE1 and the third pixel electrode PE3 adjacent to each other. The second cover pattern 141b is formed in the second boundary region B2 to fill the second recess H2 and cover the end portions of the first pixel electrode PE1 and the second pixel electrode PE2 adjacent to each other. The first cover pattern 141a and the second cover pattern 141b prevent the color filter layer 120 from being exposed.
第一覆蓋圖案141a及第二覆蓋圖案141b中之每一者在像素電極層130上的高度可為約0.4 μm至約0.6 μm,且第一覆蓋圖案141a及第二覆蓋圖案141b中之每一者之寬度可為約5 μm至約8 μm。第一覆蓋圖案141a及第二覆蓋圖案141b中之每一者可含一大體平坦之上表面。在圖8中,第一覆蓋圖案141a及第二覆蓋圖案141b不影響液晶之運作。亦即,第一覆蓋圖案141a及第二覆蓋圖案141b係位於非可控制液晶之區域中。第一覆蓋圖案141a及第二覆蓋圖案141b中之每一者可含一大體平坦之表面。或者,第一及第二覆蓋圖案中之每一者可具有各種形狀。Each of the first cover pattern 141a and the second cover pattern 141b may have a height on the pixel electrode layer 130 of about 0.4 μm to about 0.6 μm, and each of the first cover pattern 141a and the second cover pattern 141b The width can be from about 5 μm to about 8 μm. Each of the first cover pattern 141a and the second cover pattern 141b may include a substantially flat upper surface. In FIG. 8, the first cover pattern 141a and the second cover pattern 141b do not affect the operation of the liquid crystal. That is, the first cover pattern 141a and the second cover pattern 141b are located in the area of the non-controllable liquid crystal. Each of the first cover pattern 141a and the second cover pattern 141b may include a substantially flat surface. Alternatively, each of the first and second overlay patterns can have a variety of shapes.
柱間隔物142可大體上由與第一覆蓋圖案141a及第二覆蓋圖案141b相同之層形成且可包含與第一覆蓋圖案141a及第二覆蓋圖案141b大體相同之材料。柱間隔物142之高度可為約1.0 μm至約1.5 μm,且柱間隔物142之最大寬度可為約10 μm至約15 μm。The pillar spacers 142 may be substantially formed of the same layer as the first and second capping patterns 141a, 141b and may include substantially the same material as the first and second capping patterns 141a, 141b. The column spacers 142 may have a height of from about 1.0 μm to about 1.5 μm, and the column spacers 142 may have a maximum width of from about 10 μm to about 15 μm.
第二覆蓋層144形成於第三邊界區域B3中以填充第三凹槽H3,且覆蓋第一像素電極PE1鄰近開口132之部分。第二覆蓋層144防止彩色濾光片層120暴露。The second cap layer 144 is formed in the third boundary region B3 to fill the third recess H3 and cover a portion of the first pixel electrode PE1 adjacent to the opening 132. The second cover layer 144 prevents the color filter layer 120 from being exposed.
在圖8中,第二覆蓋層144形成於像素區域P1、P2及P3中之每一者中(其中液晶之運作受到控制)。第二覆蓋層144可具有一大體上尖峰形狀,該尖峰形狀含一相對於彩色濾光片層120之上表面形成一約為12度至15度之角的側表面(如圖8中說明之透視圖所示)。兩個側表面於第二覆蓋層144中間之尖峰處會合。可由開口132之深度、寬度及傾斜角來決定第二覆蓋層144之高度及寬度。舉例而言,第二覆蓋層144在像素電極層130上之高度可為約0.4 μm至約0.6 μm,且第二覆蓋層144之寬度可為約5 μm至約10 μm。In FIG. 8, a second capping layer 144 is formed in each of the pixel regions P1, P2, and P3 (where the operation of the liquid crystal is controlled). The second cover layer 144 may have a substantially peak shape including a side surface formed at an angle of about 12 to 15 degrees with respect to the upper surface of the color filter layer 120 (as illustrated in FIG. 8). The perspective is shown). The two side surfaces meet at a peak in the middle of the second cover layer 144. The height and width of the second cover layer 144 can be determined by the depth, width and angle of inclination of the opening 132. For example, the height of the second cap layer 144 on the pixel electrode layer 130 may be about 0.4 μm to about 0.6 μm, and the width of the second cap layer 144 may be about 5 μm to about 10 μm.
對準層150形成於像素電極層130、柱間隔物142、第一覆蓋圖案141a與第二覆蓋圖案141b及第二覆蓋層144上。對準層150對準液晶以形成一預定方向。第一覆蓋圖案141a與第二覆蓋圖案141b及第二覆蓋層144防止來自彩色濾光片層120之雜質到達對準層150。The alignment layer 150 is formed on the pixel electrode layer 130, the pillar spacers 142, the first and second capping patterns 141a, 141b, and 144b. The alignment layer 150 is aligned with the liquid crystal to form a predetermined direction. The first cover pattern 141a and the second cover pattern 141b and the second cover layer 144 prevent impurities from the color filter layer 120 from reaching the alignment layer 150.
圖9至圖13係說明圖8中所示之顯示基板之製造方法的橫截面圖。9 to 13 are cross-sectional views illustrating a method of manufacturing the display substrate shown in Fig. 8.
參看圖3及圖9,一包含以矩陣形狀配置之複數個像素區域的像素層200形成於絕緣基板110上。用於形成圖9之像素層200之製程與圖7之製程大體相同。因此,將使用相同參考數字來指代與圖7中所描述之彼等部分相同或相似的部分,且將省略關於上述元件之任何進一步描述。Referring to FIGS. 3 and 9, a pixel layer 200 including a plurality of pixel regions arranged in a matrix shape is formed on an insulating substrate 110. The process for forming the pixel layer 200 of FIG. 9 is substantially the same as the process of FIG. Therefore, the same reference numerals will be used to refer to the same or the same parts as those described in FIG. 7, and any further description about the above elements will be omitted.
一彩色濾光片層120形成於含鈍化層260之絕緣基板110上。詳言之,複數個彩色濾光片形成於絕緣基板110上以形成彩色濾光片層120。A color filter layer 120 is formed on the insulating substrate 110 including the passivation layer 260. In detail, a plurality of color filters are formed on the insulating substrate 110 to form the color filter layer 120.
詳言之,一紅色濾光片層形成於絕緣基板110上,且經圖案化以於像素區域之一中形成紅色濾光片。一綠色濾光片層形成於絕緣基板110上,且經圖案化以於像素區域中之另一者中形成綠色濾光片。一藍色濾光片層形成於絕緣基板110上,且經圖案化以於像素區域中之另一者中形成藍色濾光片。In detail, a red color filter layer is formed on the insulating substrate 110 and patterned to form a red color filter in one of the pixel regions. A green color filter layer is formed on the insulating substrate 110 and patterned to form a green color filter in the other of the pixel regions. A blue color filter layer is formed on the insulating substrate 110 and patterned to form a blue color filter in the other of the pixel regions.
在圖9中,含單色之彩色濾光片120a形成於閘極線220上之第一邊界區域B1中,且含彼此不同之色彩的彩色濾光片120a與120b形成於資料線240上之第二邊界區域B2中。In FIG. 9, a monochrome color filter 120a is formed in the first boundary region B1 on the gate line 220, and color filters 120a and 120b having colors different from each other are formed on the data line 240. In the second boundary area B2.
參看圖3及圖10,一接觸孔122經形成以暴露一薄膜電晶體之電極254。另外,部分地移除位於第一邊界區域B1、第二邊界區域B2及第三邊界區域B3上之彩色濾光片120a與120b以形成第一凹槽H1、第二凹槽H2及第三凹槽H3。第一凹槽H1、第二凹槽H2及第三凹槽H3可以接觸孔122形成。Referring to Figures 3 and 10, a contact hole 122 is formed to expose an electrode 254 of a thin film transistor. In addition, the color filters 120a and 120b located on the first boundary region B1, the second boundary region B2, and the third boundary region B3 are partially removed to form a first groove H1, a second groove H2, and a third recess. Slot H3. The first groove H1, the second groove H2, and the third groove H3 may be formed in contact with the hole 122.
舉例而言,彩色濾光片120a及120b可部分地經移除以使得鈍化層260經由第一凹槽H1、第二凹槽H2及第三凹槽H3暴露。像素電極層130沈積於絕緣基板110上,該絕緣基板110上形成有接觸孔122及第一凹槽H1、第二凹槽H2及第三凹槽H3。像素電極層130經由接觸孔122電連接至汲電極254。For example, the color filters 120a and 120b may be partially removed such that the passivation layer 260 is exposed via the first recess H1, the second recess H2, and the third recess H3. The pixel electrode layer 130 is deposited on the insulating substrate 110. The insulating substrate 110 is formed with a contact hole 122 and a first groove H1, a second groove H2 and a third groove H3. The pixel electrode layer 130 is electrically connected to the germanium electrode 254 via the contact hole 122.
在圖10中,第一凹槽H1、第二凹槽H2及第三凹槽H3係在與形成接觸孔相同之製程步驟期間形成的。或者,第一凹槽H1及第三凹槽H3係在與形成彩色濾光片120a及120b相同之製程步驟期間形成的,且僅第二凹槽H2係在與接觸孔相同之製程步驟中形成的。In FIG. 10, the first groove H1, the second groove H2, and the third groove H3 are formed during the same process steps as forming the contact holes. Alternatively, the first recess H1 and the third recess H3 are formed during the same process steps as the formation of the color filters 120a and 120b, and only the second recess H2 is formed in the same process step as the contact hole. of.
參看圖3及圖11,像素電極層130經圖案化以形成一第一像素電極PE1、一第二像素電極PE2及一第三像素電極PE3。第一像素電極PE1、第二像素電極PE2及第三像素電極PE3分別形成於一第一像素區域P1、一第二像素區域P2及一第三像素區域P3中。亦即,對應於第一邊界區域B1、第二邊界區域B2及第三邊界區域B3之像素電極層130部分地經移除以形成第一像素電極PE1、第二像素電極PE2及第三像素電極PE3。舉例而言,在像素電極層130之開口132中形成一具有大體上稜鏡形狀之突出,開口132之寬度可為約1 μm至約5 μm,由此增加像素區域P1、P2及P3之孔徑比。Referring to FIGS. 3 and 11, the pixel electrode layer 130 is patterned to form a first pixel electrode PE1, a second pixel electrode PE2, and a third pixel electrode PE3. The first pixel electrode PE1, the second pixel electrode PE2, and the third pixel electrode PE3 are formed in a first pixel region P1, a second pixel region P2, and a third pixel region P3, respectively. That is, the pixel electrode layers 130 corresponding to the first boundary region B1, the second boundary region B2, and the third boundary region B3 are partially removed to form the first pixel electrode PE1, the second pixel electrode PE2, and the third pixel electrode. PE3. For example, a protrusion having a substantially meandering shape is formed in the opening 132 of the pixel electrode layer 130, and the width of the opening 132 may be about 1 μm to about 5 μm, thereby increasing the aperture of the pixel regions P1, P2, and P3. ratio.
參看圖3及圖12,一光可固化樹脂層140形成於含經圖案化之像素電極層130的絕緣基板110上。形成於絕緣基板110上之光可固化樹脂可包含一負性光阻或一正性光阻。光可固化樹脂層140填充第一凹槽H1、第二凹槽H2及第三凹槽H3,且覆蓋彩色濾光片層120。Referring to FIGS. 3 and 12, a photocurable resin layer 140 is formed on the insulating substrate 110 including the patterned pixel electrode layer 130. The photocurable resin formed on the insulating substrate 110 may include a negative photoresist or a positive photoresist. The photocurable resin layer 140 fills the first recess H1, the second recess H2, and the third recess H3, and covers the color filter layer 120.
光可固化樹脂層140使用遮罩400而得以圖案化以形成第一覆蓋圖案141a與第二覆蓋圖案141b、柱間隔物142及第二覆蓋層144。第一覆蓋圖案141a與第二覆蓋圖案141b形成於像素電極PE1、PE2與PE3之間的第一邊界區域B1及第二邊界區域B2中。柱間隔物142形成於薄膜電晶體250上。第二覆蓋層144形成於對應於開口132之第三邊界區域B3中。The photocurable resin layer 140 is patterned using the mask 400 to form a first cover pattern 141a and a second cover pattern 141b, a pillar spacer 142, and a second cover layer 144. The first cover pattern 141a and the second cover pattern 141b are formed in the first boundary region B1 and the second boundary region B2 between the pixel electrodes PE1, PE2, and PE3. A pillar spacer 142 is formed on the thin film transistor 250. The second cover layer 144 is formed in the third boundary region B3 corresponding to the opening 132.
詳言之,遮罩400包含一隙縫部分421、一第一透射部分422及一第二透射部分424。隙縫部分421對應於第一邊界區域B1及第二邊界區域B2。第一透射部分422對應於柱間隔物142。第二透射部分424對應於第二覆蓋層144,且小於第一透射部分422。In detail, the mask 400 includes a slit portion 421, a first transmissive portion 422, and a second transmissive portion 424. The slit portion 421 corresponds to the first boundary region B1 and the second boundary region B2. The first transmissive portion 422 corresponds to the column spacer 142. The second transmissive portion 424 corresponds to the second cover layer 144 and is smaller than the first transmissive portion 422.
參看圖3、圖12及圖13,由隙縫部分421於第一邊界區域B1及第二邊界區域B2中形成一第一覆蓋圖案141a及一第二覆蓋圖案141b。第一覆蓋圖案141a及第二覆蓋圖案141b覆蓋第一凹槽H1及第二凹槽H2。第一覆蓋圖案141a及第二覆蓋圖案141b中之每一者自彩色濾光片層120之上表面突出,且含一大體平坦之上表面。在圖13中,第一覆蓋圖案141a及第二覆蓋圖案141b不影響液晶之運作。亦即,第一覆蓋圖案141a及第二覆蓋圖案141b係位於非可控制液晶之區域中。第一覆蓋圖案141a及第二覆蓋圖案141b中之每一者可於第一像素電極PE1與第三像素電極PE3之間及第一像素電極PE1與第二像素電極PE2之間含一大體上平坦之表面。舉例而言,第一覆蓋圖案141a及第二覆蓋圖案141b中之每一者在像素電極層130上的高度可為約0.4 μm至約0.6 μm,且第一覆蓋圖案141a及第二覆蓋圖案141b中之每一者的最大寬度可為約5 μm至約10 μm。Referring to FIG. 3, FIG. 12 and FIG. 13, a first cover pattern 141a and a second cover pattern 141b are formed in the first boundary region B1 and the second boundary region B2 by the slot portion 421. The first cover pattern 141a and the second cover pattern 141b cover the first recess H1 and the second recess H2. Each of the first cover pattern 141a and the second cover pattern 141b protrudes from the upper surface of the color filter layer 120 and has a substantially flat upper surface. In FIG. 13, the first cover pattern 141a and the second cover pattern 141b do not affect the operation of the liquid crystal. That is, the first cover pattern 141a and the second cover pattern 141b are located in the area of the non-controllable liquid crystal. Each of the first cover pattern 141a and the second cover pattern 141b may have a substantially flat between the first pixel electrode PE1 and the third pixel electrode PE3 and between the first pixel electrode PE1 and the second pixel electrode PE2. The surface. For example, the height of each of the first cover pattern 141a and the second cover pattern 141b on the pixel electrode layer 130 may be about 0.4 μm to about 0.6 μm, and the first cover pattern 141a and the second cover pattern 141b Each of the maximum widths may range from about 5 μm to about 10 μm.
由第一透射部分442形成柱間隔物142,且由第二透射部分444於第三邊界區域B3中形成第二覆蓋層144。舉例而言,柱間隔物142可含一為約1.0 μm至約1.5 μm之高度及一約為10 μm至約15 μm之最大寬度。The pillar spacer 142 is formed by the first transmissive portion 442, and the second cap layer 144 is formed by the second transmissive portion 444 in the third border region B3. For example, column spacers 142 can comprise a height of from about 1.0 μm to about 1.5 μm and a maximum width of from about 10 μm to about 15 μm.
第二覆蓋層144填充第三凹槽H3,且自彩色濾光片層120突出。第二覆蓋層144可具有一大體上稜鏡形狀。第二覆蓋層144形成於第一像素區域P1中以控制液晶之運作。舉例而言,第二覆蓋層144具有一大體上稜鏡形狀,該稜鏡形狀包括一形成一約為12度至約15度之角θ的傾斜表面。The second cover layer 144 fills the third groove H3 and protrudes from the color filter layer 120. The second cover layer 144 can have a generally meandering shape. The second cap layer 144 is formed in the first pixel region P1 to control the operation of the liquid crystal. For example, the second cover layer 144 has a generally meandering shape that includes an inclined surface that forms an angle θ of from about 12 degrees to about 15 degrees.
第二覆蓋層144覆蓋含一預定寬度L之開口132以增加液晶之回應速度且增加像素區域P1、P2及P3之孔徑比。開口132之寬度L及稜鏡形狀之角θ決定第二覆蓋層144之高度h及寬度L'。舉例而言,第二覆蓋層144在像素電極層130上之高度h可為約0.4 μm至約0.6 μm,且第二覆蓋層144之最大寬度L'可為約5 μm至約10 μm。The second cover layer 144 covers the opening 132 having a predetermined width L to increase the response speed of the liquid crystal and increase the aperture ratio of the pixel regions P1, P2, and P3. The width L of the opening 132 and the angle θ of the 稜鏡 shape determine the height h and the width L' of the second cover layer 144. For example, the height h of the second cap layer 144 on the pixel electrode layer 130 may be about 0.4 μm to about 0.6 μm, and the maximum width L′ of the second cap layer 144 may be about 5 μm to about 10 μm.
在圖13中,第一覆蓋圖案141a與第二覆蓋圖案141b、第二覆蓋層144及柱間隔物142可包含大體相同之材料、可形成於大體相同之層上且可使用大體相同之光製程而形成。或者,可經由使用熱固性樹脂之噴墨製程或平板印刷製程形成第一覆蓋圖案141a及第二覆蓋圖案141b。In FIG. 13, the first cover pattern 141a and the second cover pattern 141b, the second cover layer 144, and the pillar spacer 142 may comprise substantially the same material, may be formed on substantially the same layer, and may use substantially the same optical process. And formed. Alternatively, the first cover pattern 141a and the second cover pattern 141b may be formed through an inkjet process or a lithography process using a thermosetting resin.
一對準層150(展示於圖8中)形成於絕緣基板110之大體上整個表面上。An alignment layer 150 (shown in FIG. 8) is formed over substantially the entire surface of the insulating substrate 110.
圖14係說明一根據本發明之另一實施例之顯示基板的平面圖。圖15係沿圖14之線III-III'截取之橫截面圖。Figure 14 is a plan view showing a display substrate in accordance with another embodiment of the present invention. Figure 15 is a cross-sectional view taken along line III-III' of Figure 14.
參看圖14及圖15,顯示基板包含一薄膜電晶體層280、一彩色濾光片層120、一像素電極130、一第一覆蓋圖案341a及341b、一第二覆蓋層344及一對準層150。Referring to FIG. 14 and FIG. 15, the display substrate comprises a thin film transistor layer 280, a color filter layer 120, a pixel electrode 130, a first cover pattern 341a and 341b, a second cover layer 344 and an alignment layer. 150.
圖14及圖15之薄膜電晶體層與圖1及圖2之薄膜電晶體層大體相同。因此,將使用相同參考數字來指代與圖1及圖2中所描述之彼等部分相同或相似的部分,且將省略關於上述元件之任何進一步描述。薄膜電晶體層280包含一絕緣基板110及一位於該絕緣基板110上之像素層200。像素層200包含一閘極線220、一閘極絕緣層230、一資料線240、一薄膜電晶體250及一鈍化層260。或者,像素層200可進一步包括複數個閘極線220、複數個資料線240及複數個薄膜電晶體250。閘極線220及資料線240界定複數個像素區域P1、P2及P3。The thin film transistor layers of Figures 14 and 15 are substantially identical to the thin film transistor layers of Figures 1 and 2. Therefore, the same reference numerals will be used to refer to the same or similar parts as those described in FIGS. 1 and 2, and any further description about the above elements will be omitted. The thin film transistor layer 280 includes an insulating substrate 110 and a pixel layer 200 on the insulating substrate 110. The pixel layer 200 includes a gate line 220, a gate insulating layer 230, a data line 240, a thin film transistor 250, and a passivation layer 260. Alternatively, the pixel layer 200 may further include a plurality of gate lines 220, a plurality of data lines 240, and a plurality of thin film transistors 250. Gate line 220 and data line 240 define a plurality of pixel regions P1, P2, and P3.
詳言之,資料線240界定第一像素區域P1與一相鄰第二像素區域P2之間的一邊界,且閘極線220界定第一像素區域P1與一相鄰第三像素區域P3之間的一邊界。薄膜電晶體250及一電連接至儲存線270之儲存電容器電極272形成於第一像素區域P1中。薄膜電晶體250包含一閘電極251、一作用層252、一源電極253及一汲電極254。In detail, the data line 240 defines a boundary between the first pixel region P1 and an adjacent second pixel region P2, and the gate line 220 defines between the first pixel region P1 and an adjacent third pixel region P3. a boundary. A thin film transistor 250 and a storage capacitor electrode 272 electrically connected to the storage line 270 are formed in the first pixel region P1. The thin film transistor 250 includes a gate electrode 251, an active layer 252, a source electrode 253, and a germanium electrode 254.
彩色濾光片層120包含分別形成於複數個像素區域中之複數個彩色濾光片120a及120b。彩色濾光片層120之第一彩色濾光片120a(當自圖14所說明之示意圖觀察時)彎曲以具有一曲折形狀,且係位於第一像素區域P1之一部分及第二像素區域P2之一部分上。彩色濾光片層120之第二彩色濾光片120b(當自圖14所說明之示意圖觀察時)彎曲以具有一曲折形狀,且係位於第二像素區域P2之一部分上。亦即,第一彩色濾光片120a及第二彩色濾光片120b皆至少部分地形成於第二像素區域P2中。換言之,在一像素區域中具有若干彩色濾光片係可能的。The color filter layer 120 includes a plurality of color filters 120a and 120b respectively formed in a plurality of pixel regions. The first color filter 120a of the color filter layer 120 (when viewed from the schematic diagram illustrated in FIG. 14) is curved to have a meander shape and is located in a portion of the first pixel region P1 and the second pixel region P2. Part of it. The second color filter 120b of the color filter layer 120 (when viewed from the schematic illustrated in FIG. 14) is curved to have a meander shape and is located on a portion of the second pixel region P2. That is, the first color filter 120a and the second color filter 120b are at least partially formed in the second pixel region P2. In other words, it is possible to have several color filters in a pixel area.
當自圖14所說明之示意圖觀察時具有一曲折形狀之第三彩色濾光片120a'形成於第三像素區域P3中,該第三像素區域P3與第一像素區域P1在閘極線220之相對側上相鄰。第三彩色濾光片120a'具有與第一彩色濾光片120a大體相同之形狀。A third color filter 120a' having a meander shape is formed in the third pixel region P3 when viewed from the schematic diagram illustrated in FIG. 14, and the third pixel region P3 and the first pixel region P1 are at the gate line 220. Adjacent on the opposite side. The third color filter 120a' has substantially the same shape as the first color filter 120a.
彩色濾光片層120含一第一凹槽H1及一第二凹槽H2。第一彩色濾光片層120a在對應於閘極線220之第一邊界區域B1中的部分經移除以形成第一凹槽H1。第一彩色濾光片120a及第二彩色濾光片120b在第二邊界區域B2中(第一彩色濾光片120a與第二彩色濾光片120b在該第二邊界區域B2中部分地重疊)之部分經移除以形成第二凹槽H2。另外,第二彩色濾光片120b在對應於第二像素電極P2之開口133之第三邊界區域B3中的部分經移除以形成第三凹槽H3。第二像素電極PE2形成於第二彩色濾光片120b上。在其他實施例中,可形成較少之凹槽。舉例而言,可僅形成第一凹槽H1及第二凹槽H2。在圖15中,彩色濾光片層120對應於第一凹槽H1、第二凹槽H2及第三凹槽H3之部分經完全移除以使得第一凹槽H1、第二凹槽H2及第三凹槽H3中之每一者延伸穿過彩色濾光片層120足夠遠以接觸位於彩色濾光片層120以下的結構。或者,彩色濾光片層120對應於第一凹槽H1、第二凹槽H2及第三凹槽H3之部分可部分地經移除以使得第一凹槽H1、第二凹槽H2及第三凹槽H3中之每一者之深度小於彩色濾光片層120之厚度。The color filter layer 120 includes a first recess H1 and a second recess H2. A portion of the first color filter layer 120a in the first boundary region B1 corresponding to the gate line 220 is removed to form a first recess H1. The first color filter 120a and the second color filter 120b are in the second boundary region B2 (the first color filter 120a and the second color filter 120b partially overlap in the second boundary region B2) A portion thereof is removed to form a second groove H2. In addition, a portion of the second color filter 120b in the third boundary region B3 corresponding to the opening 133 of the second pixel electrode P2 is removed to form a third groove H3. The second pixel electrode PE2 is formed on the second color filter 120b. In other embodiments, fewer grooves may be formed. For example, only the first groove H1 and the second groove H2 may be formed. In FIG. 15, portions of the color filter layer 120 corresponding to the first groove H1, the second groove H2, and the third groove H3 are completely removed to make the first groove H1 and the second groove H2 and Each of the third recesses H3 extends through the color filter layer 120 far enough to contact the structure below the color filter layer 120. Alternatively, portions of the color filter layer 120 corresponding to the first groove H1, the second groove H2, and the third groove H3 may be partially removed such that the first groove H1, the second groove H2, and the first The depth of each of the three grooves H3 is smaller than the thickness of the color filter layer 120.
像素電極層130包含分別對應於彩色濾光片120a及120b之複數個像素電極PE1及PE2。第一像素電極PE1包括將第一像素區域P1分為複數個域的開口133。The pixel electrode layer 130 includes a plurality of pixel electrodes PE1 and PE2 corresponding to the color filters 120a and 120b, respectively. The first pixel electrode PE1 includes an opening 133 that divides the first pixel region P1 into a plurality of domains.
詳言之,第一像素電極PE1經形成以具有一曲折形狀以與第一彩色濾光片120a之曲折形狀相對應。第一像素電極PE1可具有與第一彩色濾光片102a大體相同之形狀(如自圖14所示之透視圖觀察)。亦即,第一像素電極PE1形成於第一像素區域P1及第二像素區域P2中。第二像素電極PE2形成於第二像素區域P2中。第三像素電極PE3與第一像素電極PE1在閘極線220之相對側上相鄰。In detail, the first pixel electrode PE1 is formed to have a meander shape to correspond to the meander shape of the first color filter 120a. The first pixel electrode PE1 may have substantially the same shape as the first color filter 102a (as viewed from a perspective view shown in FIG. 14). That is, the first pixel electrode PE1 is formed in the first pixel region P1 and the second pixel region P2. The second pixel electrode PE2 is formed in the second pixel region P2. The third pixel electrode PE3 is adjacent to the first pixel electrode PE1 on the opposite side of the gate line 220.
像素電極PE1及PE2中之每一者經由一接觸孔122電連接至薄膜電晶體250之汲電極254。Each of the pixel electrodes PE1 and PE2 is electrically connected to the drain electrode 254 of the thin film transistor 250 via a contact hole 122.
第一覆蓋層包含一第一覆蓋圖案341a及一第二覆蓋圖案341b。第一覆蓋圖案341a形成於第一邊界區域B1中以填充位於相鄰第一像素電極PE1與第三像素電極PE3之末端部分中間的第一凹槽H1。舉例而言,第一覆蓋圖案341a在像素電極層130上之高度可為約0.4 μm至約0.6 μm,且第一覆蓋圖案341a之最大寬度可為約5 μm至約8 μm。第一覆蓋圖案341a之上表面大體平坦。第一覆蓋圖案341a形成於一不影響液晶之驅動的區域中,且因此第一覆蓋圖案341a可含一大體平坦之上表面。The first cover layer includes a first cover pattern 341a and a second cover pattern 341b. The first cover pattern 341a is formed in the first boundary region B1 to fill the first groove H1 located intermediate the end portions of the adjacent first pixel electrode PE1 and the third pixel electrode PE3. For example, the height of the first cover pattern 341a on the pixel electrode layer 130 may be about 0.4 μm to about 0.6 μm, and the maximum width of the first cover pattern 341a may be about 5 μm to about 8 μm. The upper surface of the first cover pattern 341a is substantially flat. The first cover pattern 341a is formed in a region that does not affect the driving of the liquid crystal, and thus the first cover pattern 341a may include a substantially flat upper surface.
第二覆蓋圖案341b形成於第二邊界區域B2中以填充位於相鄰第一像素電極PE1與第二像素電極PE2之末端部分中間的第二凹槽H2。第二覆蓋圖案341b形成於第二像素區域P2(液晶在該第二像素區域P2中受到控制)中,且具有一包括一形成約12度至約15度之角之傾斜表面的大體上稜鏡形狀。舉例而言,第二覆蓋圖案341b在像素電極層130上之高度可為約0.4 μm至約0.6 μm,且第二覆蓋圖案341b之最大寬度可為約5 μm至約10 μm。The second cover pattern 341b is formed in the second boundary region B2 to fill the second groove H2 located intermediate the end portions of the adjacent first pixel electrode PE1 and the second pixel electrode PE2. The second cover pattern 341b is formed in the second pixel region P2 (the liquid crystal is controlled in the second pixel region P2), and has a substantially 稜鏡 inclined surface including an angle of about 12 degrees to about 15 degrees. shape. For example, the height of the second cover pattern 341b on the pixel electrode layer 130 may be about 0.4 μm to about 0.6 μm, and the maximum width of the second cover pattern 341b may be about 5 μm to about 10 μm.
柱間隔物342可由與第一覆蓋層341a及341b大體相同之層形成,且可包含大體上相同之材料。舉例而言,柱間隔物342之高度可為約1.0 μm至約1.5 μm,且柱間隔物342之一最大寬度可為約10 μm至約15 μm。The pillar spacers 342 may be formed of substantially the same layers as the first cladding layers 341a and 341b, and may comprise substantially the same material. For example, the height of the column spacers 342 can be from about 1.0 μm to about 1.5 μm, and one of the column spacers 342 can have a maximum width of from about 10 μm to about 15 μm.
第二覆蓋層344形成於第三邊界區域B3中以填充第三凹槽H3,且覆蓋鄰近開口133之第一像素電極PE1之一部分。The second cap layer 344 is formed in the third boundary region B3 to fill the third recess H3 and cover a portion of the first pixel electrode PE1 adjacent to the opening 133.
第二覆蓋層344形成於第二像素區域P2(液晶在其中受到控制)中,且具有一大體上稜鏡形狀。舉例而言,第二覆蓋層344合一相對於彩色濾光片層120之上表面形成一約12度至約15度之角的傾斜表面。由開口133之寬度及開口133之傾斜表面之角決定第二覆蓋層344之高度及寬度。舉例而言,第二覆蓋層344在像素電極層130上之高度可為約0.4 μm至約0.6 μm,且第二覆蓋層344之最大寬度可為約5 μm至約10 μm。The second cover layer 344 is formed in the second pixel region P2 (the liquid crystal is controlled therein) and has a substantially meander shape. For example, the second cover layer 344 is combined to form an inclined surface with an angle of about 12 degrees to about 15 degrees with respect to the upper surface of the color filter layer 120. The height and width of the second cover layer 344 are determined by the width of the opening 133 and the angle of the inclined surface of the opening 133. For example, the height of the second cap layer 344 on the pixel electrode layer 130 may be about 0.4 μm to about 0.6 μm, and the maximum width of the second cap layer 344 may be about 5 μm to about 10 μm.
對準層150形成於像素電極層130、柱間隔物342、第一覆蓋層341a與341b及第二覆蓋層344上。對準層150以一預定方向對準位於對準層150上之液晶。由第一及第二覆蓋層341a、341b與344及像素電極層130使對準層150與彩色濾光片層120分離。因此,由於覆蓋層341a、341b及344插入彩色濾光片層120與對準層150之間,因此此等雜質不經由對準層150遷移入液晶層中。The alignment layer 150 is formed on the pixel electrode layer 130, the pillar spacers 342, the first cladding layers 341a and 341b, and the second cladding layer 344. The alignment layer 150 aligns the liquid crystals on the alignment layer 150 in a predetermined direction. The alignment layer 150 is separated from the color filter layer 120 by the first and second cladding layers 341a, 341b and 344 and the pixel electrode layer 130. Therefore, since the cover layers 341a, 341b, and 344 are interposed between the color filter layer 120 and the alignment layer 150, such impurities do not migrate into the liquid crystal layer via the alignment layer 150.
除了相對於第二覆蓋圖案341b,圖14及圖15之顯示基板製造方法與圖9至圖13中之顯示基板製造方法大體相同。因此,可使用相同參考數字來指代與圖9至圖13中所描述之彼等部分相同或相似的部分,且將省略關於上述元件之任何進一步描述。The display substrate manufacturing method of FIGS. 14 and 15 is substantially the same as the display substrate manufacturing method of FIGS. 9 to 13 except for the second cover pattern 341b. Thus, the same reference numerals may be used to refer to the same or similar parts as those described in FIGS. 9-13, and any further description of the above elements will be omitted.
圖13之第二覆蓋圖案141b含一大體平坦表面。然而,圖15之第二覆蓋圖案341b具有大體上稜鏡形狀。在圖14及圖15中,第二覆蓋圖案341b形成於具有曲折形狀之像素電極PE1與PE2之間以使得第二覆蓋圖案341b形成於第二像素區域P2中。亦即,第二覆蓋圖案341b形成於第二像素區域P2中(在該第二像素區域P2中液晶經控制)以具有包括相對於彩色濾光片層120之上表面形成約12度至約15度之角之傾斜表面的大體上稜鏡形狀。The second cover pattern 141b of Figure 13 contains a generally flat surface. However, the second cover pattern 341b of FIG. 15 has a substantially meander shape. In FIGS. 14 and 15, a second cover pattern 341b is formed between the pixel electrodes PE1 and PE2 having a meander shape so that the second cover pattern 341b is formed in the second pixel region P2. That is, the second cover pattern 341b is formed in the second pixel region P2 (the liquid crystal is controlled in the second pixel region P2) to have a shape including about 12 to about 15 with respect to the upper surface of the color filter layer 120. The substantially 稜鏡 shape of the sloping surface of the angle of the degree.
圖14及圖15之第二覆蓋圖案341b經由與用於圖案化圖13之第二覆蓋層144之製程大體上相同的製程而圖案化。因此,將省略關於上述元件之任何進一步描述。The second cover pattern 341b of FIGS. 14 and 15 is patterned via a process substantially the same as that used to pattern the second cover layer 144 of FIG. Therefore, any further description about the above elements will be omitted.
圖16係說明一根據本發明之另一實施例之顯示裝置的橫截面圖。Figure 16 is a cross-sectional view showing a display device in accordance with another embodiment of the present invention.
參看圖16,顯示裝置300包含一顯示基板100、一相對基板500及一液晶層600。相對基板500面向顯示基板100且耦接至顯示基板100。液晶層600插入顯示基板100與相對基板500之間。Referring to FIG. 16, the display device 300 includes a display substrate 100, an opposite substrate 500, and a liquid crystal layer 600. The opposite substrate 500 faces the display substrate 100 and is coupled to the display substrate 100. The liquid crystal layer 600 is inserted between the display substrate 100 and the opposite substrate 500.
圖16之顯示基板100可與上文中相對於圖1及圖2所描述之顯示基板100相同。因此,可使用相同參考數字來指代與圖1及圖2中所描述之彼等部分相同或相似的部分,且將省略關於上述元件之任何進一步描述。The display substrate 100 of FIG. 16 can be identical to the display substrate 100 described above with respect to FIGS. 1 and 2. Thus, the same reference numerals may be used to refer to the parts that are the same or similar to the parts described in FIGS. 1 and 2, and any further description of the above elements will be omitted.
相對基板500包含一絕緣基板510、一共同電極520及一對準層530。共同電極520形成於絕緣基板510上。對準層530形成於共同電極520上。The opposite substrate 500 includes an insulating substrate 510 , a common electrode 520 , and an alignment layer 530 . The common electrode 520 is formed on the insulating substrate 510. The alignment layer 530 is formed on the common electrode 520.
共同電極520形成於對應於顯示基板100的絕緣基板510之一表面上。共同電極520包含透明導電材料以使光能夠透射通過相對基板500。透明電極520可包含與像素電極層130大體相同之材料。可用於共同電極520之透明導電材料之實例包括氧化銦鋅(IZO)、氧化銦錫(ITO)等。The common electrode 520 is formed on one surface of the insulating substrate 510 corresponding to the display substrate 100. The common electrode 520 includes a transparent conductive material to enable light to be transmitted through the opposing substrate 500. The transparent electrode 520 may include substantially the same material as the pixel electrode layer 130. Examples of the transparent conductive material that can be used for the common electrode 520 include indium zinc oxide (IZO), indium tin oxide (ITO), and the like.
液晶層600包含可於預定方向配置之複數個液晶。液晶層600之液晶含諸如折射率各向異性之光學特徵及諸如介電常數各向異性之電學特徵。液晶之配置回應於施加於像素電極130與共同電極520之間的電場而變化。結果,可控制液晶層600之光透射。The liquid crystal layer 600 includes a plurality of liquid crystals that can be disposed in a predetermined direction. The liquid crystal of the liquid crystal layer 600 contains optical characteristics such as refractive index anisotropy and electrical characteristics such as dielectric anisotropy. The configuration of the liquid crystal changes in response to an electric field applied between the pixel electrode 130 and the common electrode 520. As a result, the light transmission of the liquid crystal layer 600 can be controlled.
根據顯示基板,顯示基板製造方法及含顯示基板之顯示裝置,形成於顯示基板上之彩色濾光片層不與對準層經由相鄰像素電極之間的間隙直接接觸,由此防止歸因於來自彩色濾光片層之污染物而導致之液晶劣化。因此,由液晶劣化而造成之後像減少,由此改良影像顯示品質。According to the display substrate, the display substrate manufacturing method, and the display device including the display substrate, the color filter layer formed on the display substrate is not in direct contact with the alignment layer via a gap between adjacent pixel electrodes, thereby preventing attribution due to The liquid crystal is deteriorated due to contaminants from the color filter layer. Therefore, the subsequent image is reduced by the deterioration of the liquid crystal, thereby improving the image display quality.
另外,形成於非可控制液晶之區域中的覆蓋層具有大體平坦形狀,且形成於可控制液晶之區域中的覆蓋層具有大體上稜鏡形狀。另外,覆蓋層亦可控制液晶之配置以改良液晶之回應速度。Further, the cover layer formed in the region of the non-controllable liquid crystal has a substantially flat shape, and the cover layer formed in the region where the liquid crystal can be controlled has a substantially meander shape. In addition, the cover layer can also control the configuration of the liquid crystal to improve the response speed of the liquid crystal.
本發明已參照實例實施例而得以描述。然而,顯而易見的是:熟習此項技術者依據先前描述將易於瞭解許多替代性修改及改變。因此,本發明包含在隨附申請專利範圍之精神及範疇內的所有該等替代性修改及改變。The invention has been described with reference to example embodiments. However, it will be apparent that many alternative modifications and variations will be readily apparent to those skilled in the art from this description. Accordingly, the present invention is intended to embrace all such alternatives and modifications
100...顯示基板100. . . Display substrate
110...絕緣基板110. . . Insulating substrate
120...彩色濾光片層120. . . Color filter layer
120a...第一彩色濾光片120a. . . First color filter
120a'...第三彩色濾光片120a'. . . Third color filter
120b...第二彩色濾光片120b. . . Second color filter
122...接觸孔122. . . Contact hole
130...像素電極層130. . . Pixel electrode layer
132...開口132. . . Opening
133...開口133. . . Opening
140...光可固化樹脂層140. . . Photocurable resin layer
141...第一覆蓋層141. . . First cover
141a...第一覆蓋圖案141a. . . First cover pattern
141b...第二覆蓋圖案141b. . . Second cover pattern
142...柱間隔物142. . . Column spacer
144...第二覆蓋層144. . . Second cover
150...第一對準層150. . . First alignment layer
200...像素層200. . . Pixel layer
220...閘極線220. . . Gate line
230...閘極絕緣層230. . . Gate insulation
240...資料線240. . . Data line
250...薄膜電晶體(TFT)250. . . Thin film transistor (TFT)
251...閘電極251. . . Gate electrode
252...作用層252. . . Working layer
252a...半導體層252a. . . Semiconductor layer
252b...歐姆接觸層252b. . . Ohmic contact layer
253...源電極253. . . Source electrode
254...汲電極254. . . Helium electrode
260...鈍化層260. . . Passivation layer
270...儲存線270. . . Storage line
272...儲存電極272. . . Storage electrode
280...薄膜電晶體(TFT)層280. . . Thin film transistor (TFT) layer
341a...第一覆蓋圖案341a. . . First cover pattern
341b...第二覆蓋圖案341b. . . Second cover pattern
342...柱間隔物342. . . Column spacer
344...第二覆蓋層344. . . Second cover
400...遮罩400. . . Mask
421...隙縫部分421. . . Slot portion
422...第一透射部分422. . . First transmissive part
424...第二透射部分424. . . Second transmission part
500...相對基板500. . . Relative substrate
510...絕緣基板510. . . Insulating substrate
520...共同電極520. . . Common electrode
530...對準層530. . . Alignment layer
600...液晶層600. . . Liquid crystal layer
B1...邊界區域B1. . . Boundary area
B2...邊界區域B2. . . Boundary area
B3...邊界區域B3. . . Boundary area
h...高度h. . . height
H1...凹槽H1. . . Groove
H2...凹槽H2. . . Groove
H3...凹槽H3. . . Groove
I-I'...線I-I'. . . line
II-II'...線II-II'. . . line
III-III'...線III-III'. . . line
L...寬度L. . . width
L'...寬度L'. . . width
P1...像素區域P1. . . Pixel area
P2...像素區域P2. . . Pixel area
P3...像素區域P3. . . Pixel area
PE1...像素電極PE1. . . Pixel electrode
PE2...像素電極PE2. . . Pixel electrode
PE3...像素電極PE3. . . Pixel electrode
θ...角θ. . . angle
圖1係說明一根據本發明之一實施例之顯示基板的平面圖;圖2係沿圖1所示之線I-I'截取之橫截面圖;圖3係說明一根據本發明之另一實施例之顯示基板的平面圖;圖4至圖7係說明圖1及圖2中所示之顯示基板之製造方法的橫截面圖;圖8係沿線II-II'截取之說明一根據本發明之另一實施例之顯示基板的橫截面圖;圖9至圖13係說明圖8中所示之顯示基板之製造方法的橫截面圖;圖14係說明一根據本發明之另一實施例之顯示基板的平面圖;圖15係沿圖14之線III-III'截取之橫截面圖;及圖16係說明一根據本發明之另一實施例之顯示裝置的橫截面圖。1 is a plan view showing a display substrate according to an embodiment of the present invention; FIG. 2 is a cross-sectional view taken along line II' of FIG. 1, and FIG. 3 is a view showing another embodiment of the present invention. FIG. 4 to FIG. 7 are cross-sectional views showing a method of manufacturing the display substrate shown in FIGS. 1 and 2; FIG. 8 is a cross-sectional view taken along line II-II'. A cross-sectional view of a display substrate of an embodiment; FIGS. 9 to 13 are cross-sectional views illustrating a method of fabricating the display substrate illustrated in FIG. 8; and FIG. 14 is a view showing a display substrate according to another embodiment of the present invention. Figure 15 is a cross-sectional view taken along line III-III' of Figure 14; and Figure 16 is a cross-sectional view of a display device in accordance with another embodiment of the present invention.
122...接觸孔122. . . Contact hole
141...第一覆蓋層141. . . First cover
142...柱間隔物142. . . Column spacer
220...閘極線220. . . Gate line
240...資料線240. . . Data line
250...薄膜電晶體(TFT)250. . . Thin film transistor (TFT)
251...閘電極251. . . Gate electrode
253...源電極253. . . Source electrode
254...汲電極254. . . Helium electrode
270...儲存線270. . . Storage line
272...儲存電極272. . . Storage electrode
I-I'...線I-I'. . . line
P1...像素區域P1. . . Pixel area
P2...像素區域P2. . . Pixel area
PE1...像素電極PE1. . . Pixel electrode
PE2...像素電極PE2. . . Pixel electrode
Claims (7)
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KR1020060037193A KR20070051642A (en) | 2005-11-15 | 2006-04-25 | Display substrate, method of manufacturing thereof and display apparatus having the same |
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TWI418878B true TWI418878B (en) | 2013-12-11 |
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CN (1) | CN1967338A (en) |
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JP5367459B2 (en) * | 2009-05-28 | 2013-12-11 | 株式会社東芝 | Semiconductor imaging device |
KR101591476B1 (en) * | 2009-10-19 | 2016-02-19 | 삼성디스플레이 주식회사 | Display substrate method for manufacturing the sane and display device having the display substrate |
TWI485845B (en) * | 2011-12-13 | 2015-05-21 | Innolux Corp | Organic electroluminescent display and method of fabricating the same |
KR20150038950A (en) * | 2013-10-01 | 2015-04-09 | 삼성디스플레이 주식회사 | Liquid crystal display and method of manufacturing the same |
KR102304983B1 (en) * | 2015-04-28 | 2021-09-27 | 삼성디스플레이 주식회사 | Liquid crystal display device |
KR102589859B1 (en) * | 2016-03-22 | 2023-10-16 | 삼성디스플레이 주식회사 | Color filter panel and display device including the same |
CN106896602B (en) * | 2017-03-14 | 2020-02-07 | 上海中航光电子有限公司 | Array substrate, display panel, display device and manufacturing method |
GB2581466A (en) | 2018-07-04 | 2020-08-26 | Flexenable Ltd | Control component for optoelectronic device |
CN111123576B (en) * | 2020-01-21 | 2021-02-26 | 深圳市华星光电半导体显示技术有限公司 | Array substrate and display panel |
CN112068359A (en) * | 2020-09-03 | 2020-12-11 | 深圳市华星光电半导体显示技术有限公司 | Liquid crystal display panel and preparation method thereof |
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- 2006-04-25 KR KR1020060037193A patent/KR20070051642A/en not_active Application Discontinuation
- 2006-11-14 TW TW095142091A patent/TWI418878B/en not_active IP Right Cessation
- 2006-11-15 CN CNA2006101718823A patent/CN1967338A/en active Pending
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JPH1073809A (en) * | 1996-09-02 | 1998-03-17 | Casio Comput Co Ltd | Active matrix panel and production therefor |
TW200407592A (en) * | 2002-08-14 | 2004-05-16 | Tokyo Shibaura Electric Co | Liquid crystal display |
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TW200508715A (en) * | 2003-07-02 | 2005-03-01 | Samsung Electronics Co Ltd | Liquid crystal display and panel therefor |
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KR20070051642A (en) | 2007-05-18 |
CN1967338A (en) | 2007-05-23 |
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