TWI417346B - Novel quinoneimine sulfur dye compositions, production thereof and use thereof for dyeing cellulosic material - Google Patents

Novel quinoneimine sulfur dye compositions, production thereof and use thereof for dyeing cellulosic material Download PDF

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TWI417346B
TWI417346B TW094128231A TW94128231A TWI417346B TW I417346 B TWI417346 B TW I417346B TW 094128231 A TW094128231 A TW 094128231A TW 94128231 A TW94128231 A TW 94128231A TW I417346 B TWI417346 B TW I417346B
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dye
sulfur dye
white
dye composition
imine
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TW200619325A (en
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Thomas Bechtold
Heiko Brunner
Joachim Grutze
Richard Richter
Wolfgang Schlerka
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Dystar Colours Distrib Gmbh
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0071Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
    • C09B67/0077Preparations with possibly reduced vat, sulfur or indigo dyes
    • C09B67/0078Preparations of vat, sulfur or indigo dyes in liquid form
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B49/00Sulfur dyes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0071Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
    • C09B67/0077Preparations with possibly reduced vat, sulfur or indigo dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/30General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using sulfur dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58Material containing hydroxyl groups
    • D06P3/60Natural or regenerated cellulose
    • D06P3/6025Natural or regenerated cellulose using vat or sulfur dyes

Description

新穎的醌亞胺硫染料組成物,彼之製備以及彼於染色纖維材料上的應用Novel bismuth sulfite dye composition, preparation thereof and application to dyed fiber materials

本發明係關於醌亞胺硫染料族群之新穎的白色硫染料組成物,及藉電化學還原反應藉由所用電化學處理條件之經控制的變化而製備彼之方法。The present invention relates to novel white sulfur dye compositions for the quinone imine sulfur dye population, and to methods of preparing the same by electrochemical reduction of controlled electrochemical treatment conditions.

醌亞胺硫染料包含藉多硝酸化的酚、鹵苯、吲哚酚或吲哚苯胺與硫、鹼金屬硫化物或鹼金屬多硫化物於含水或含醇介質中之反應所形成的染料。紫、藍、綠、紅棕和黑硫染料特別包含此染料族群。所得低聚合或聚合產物含有有機結構重覆元素(如:啡噻嗪酮、噻嗪酮、噻蒽和啡噁嗪酮次結構)經由二硫橋連接在一起。參考文獻Angewandte Chemie 60(1948),141-147描述這些結構。The quinone imine dye comprises a dye formed by the reaction of polynitrated phenol, halobenzene, indophenol or indoline with sulfur, an alkali metal sulfide or an alkali metal polysulfide in an aqueous or alcohol-containing medium. The violet, blue, green, reddish brown and black sulfur dyes specifically comprise this dye population. The resulting oligomeric or polymeric product contains organic structural repeating elements (eg, phenothiazine, buprofezin, thiazide, and phenoxazinone substructures) linked together via a disulfide bridge. These structures are described in the reference Angewandte Chemie 60 (1948), 141-147.

以這些硫染料染色,它們藉許多還原法轉化成立即可用的白色形式,另一方面,其將醌亞胺官能性加以還原,且以還原方式裂解此二硫橋。所得白色化合物通常具較低分子量且包含大範圍分子量的物種。它們可溶於鹼性含水介質並可用以將纖維材料加以染色。These sulfur dyes are dyed and they are converted into a ready-to-use white form by a number of reduction methods. On the other hand, they reduce the quinone imine functionality and cleave the disulfide bridge in a reducing manner. The resulting white compound typically has a lower molecular weight and contains a wide range of molecular weight species. They are soluble in alkaline aqueous media and can be used to dye fibrous materials.

適當的氧化劑(例子為空氣中的氧、過氧化物或溴酸鹽)存在時,根據下列式子,此染料或多或少地被完全氧化回來,其中R代表有機重覆結構單元,例如,啡噻嗪酮、噻嗪酮、噻蒽和啡噁嗪酮次結構。In the presence of a suitable oxidizing agent (for example, oxygen, peroxide or bromate in air), the dye is more or less completely oxidized according to the following formula, wherein R represents an organic repeating structural unit, for example, Substructure of phenothiazine, buprofezin, thiazide and morphoxazinone.

如同被完全氧化的硫染料,在實際染色操作的期間內,藉由添加有機或無機還原劑,其可僅被轉化成立即可用的白色形式,或多或少之立即可用的經事先還原的白色硫染料品牌亦售於市面上,一個例子是CassulfonCarbon CMR。藉由添加無機或有機還原劑(如,硫化氫鈉或蔗糖於鹼性介質中)於大工業規模製得為佳。Like a fully oxidized sulfur dye, during the actual dyeing operation, by adding an organic or inorganic reducing agent, it can be converted into a ready-to-use white form, more or less ready-to-use, previously reduced white. The sulfur dye brand is also on the market, an example is Cassulfon Carbon CMR. It is preferably produced on a large industrial scale by adding an inorganic or organic reducing agent such as sodium hydrogen sulfide or sucrose in an alkaline medium.

這些已有方法之缺點在於源自於所用還原劑的廢料濃度非常高及鹽負擔存在,並導致染坊廢水高COD和TOC負擔。只有於廢水處理階段的上游以大的工程量及高花費和不使的方式(例如,膜技巧)才能移除這些副產物。The disadvantages of these prior methods are the very high concentration of waste from the reducing agent used and the presence of salt burden, and the high COD and TOC burden of the dyehouse wastewater. These by-products can only be removed upstream of the wastewater treatment stage with a large amount of engineering and high cost and inability to (eg, membrane techniques).

已經由,如文獻DE 1906083和EP 10122210知道另一對環境友善的還原法。DE 1906083提出藉於水溶液中之電流密度介於5毫安培/平方公分和50毫安培/平方公分之間之陰極還原反應而使染料還原之方法。但以市售預先還原的硫染料(其基本上與其他安定用的還原劑於染色溶液中摻合)為例,因為會於還原反應期間內釋出大量的氫,所以此方法不適用。EP 1012210專利說明書描述一種於電流密度介於0.5毫安培/平方公分和5毫安培/平方公分之間時,使硫染料還原的方法。Another environmentally friendly reduction method is known from the documents DE 1906083 and EP 10122210. DE 1906083 proposes a process for reducing dyes by a cathodic reduction reaction having a current density in an aqueous solution of between 5 mA/cm 2 and 50 mA/cm 2 . However, this method is not applicable because a commercially available pre-reduced sulfur dye which is substantially blended with other stabilizers for stabilization in the dyeing solution is exemplified because a large amount of hydrogen is released during the reduction reaction. The EP 1012210 patent specification describes a method for reducing sulfur dyes at current densities between 0.5 milliamperes per square centimeter and 5 milliamps per square centimeter.

令人訝異地,現已發現到,使用介於50毫安培/平方公分和500毫安培/平方公分之間的電流密度及0.1米/秒至0.4米/秒範圍內的流率可得到使用有機或無機還原劑之慣用還原反應無法製得之新穎的白色硫染料組成物。Surprisingly, it has been found that a current density between 50 mA/cm 2 and 500 mA/cm 2 and a flow rate in the range of 0.1 m/s to 0.4 m/s can be used. A novel white sulfur dye composition which cannot be obtained by a conventional reduction reaction of an organic or inorganic reducing agent.

據此,本發明提出一種新穎的白色硫染料組成物,其可於電流密度介於50毫安培/平方公分和500毫安培/平方公分之間(介於50毫安培/平方公分和150毫安培/平方公分之間為佳)且流率在0.1米/秒至2米/秒範圍內(以在0.1米/秒至0.4米/秒範圍內為佳)的條件下得到。Accordingly, the present invention provides a novel white sulfur dye composition having a current density between 50 mA/cm 2 and 500 mA/cm 2 (between 50 mA/cm 2 and 150 mA) Preferably, the flow rate is in the range of 0.1 m/sec to 2 m/sec (preferably in the range of 0.1 m/sec to 0.4 m/sec).

製造本發明之白色硫染料組成物之方法新穎並構成本發明標的的一部分。為防止於這些高電流密度逸出氫,於相當高染料濃度存在時,藉初濃度為80克/升,初電流密度是0.5毫安培/平方公分並持續提高濃度至500克/升及電流密度至500毫安培/平方公分的方式實施電化學還原反應。本發明之方法可將染料濃度提高至500克/升。The method of making the white sulfur dye composition of the present invention is novel and forms part of the subject matter of the present invention. To prevent hydrogen from escaping at these high current densities, the initial concentration is 80 g/l in the presence of a relatively high dye concentration, the initial current density is 0.5 mA/cm 2 and the concentration is continuously increased to 500 g/l and current density. The electrochemical reduction reaction was carried out to 500 mA/cm 2 . The process of the invention increases the dye concentration to 500 grams per liter.

本發明之白色硫染料組成物係於鹼性介質(以pH>9.5為佳)中製得。較佳情況中,使用鹼金屬鹽(特別是氫氧化鈉、氫氧化鉀或碳酸鈉)之鹼性溶液作為傳導用電解質。特別佳的情況中,使用氫氧化鈉的稀釋水溶液。添加的傳導性鹽之濃度介於0.1莫耳/升至5莫耳/升之間,以介於0.1莫耳/升和1.5莫耳/升之間為佳。The white sulfur dye composition of the present invention is prepared in an alkaline medium (preferably having a pH of > 9.5). Preferably, an alkaline solution of an alkali metal salt (particularly sodium hydroxide, potassium hydroxide or sodium carbonate) is used as the electrolyte for conduction. In a particularly preferred case, a dilute aqueous solution of sodium hydroxide is used. The concentration of the added conductive salt is between 0.1 moles/liter and 5 moles/liter, preferably between 0.1 moles/liter and 1.5 moles/liter.

或者,可藉添加催化量之通式如下的Bunte鹽,R-S-SO3 NaAlternatively, by adding a catalytic amount of a Bunte salt of the formula: R-S-SO 3 Na

其中R代表有機重覆結構單元,如,啡噻嗪酮、噻酮、噻蒽或啡噁嗪酮結構,或藉由催化添加化學還原劑,如,連二亞硫酸鈉或有機亞磺酸和/或有機糖而防止氫逸出。所用量可高至5重量%,以所用之欲還原的硫染料初量計。同樣地,添加Bunte鹽或還原劑,開始時為80克/升且初電流密度是0.5毫安培/平方公分,濃度持續提高至500克/升。Wherein R represents an organic repetitive structural unit, such as a phenothiazine, a thione, a thiazide or a phenoxazinone structure, or by catalytic addition of a chemical reducing agent such as sodium dithionite or an organic sulfinic acid and/or Organic sugar prevents hydrogen from escaping. The amount can be as high as 5% by weight based on the initial amount of the sulfur dye to be used. Similarly, a Bunte salt or reducing agent was added, initially at 80 g/l and the initial current density was 0.5 mA/cm 2 and the concentration was continuously increased to 500 g/l.

基本上,所有經分隔的流通槽適用以產製本發明之白色硫染料組成物。所用陰極可以不只是大規模板電極,也可以是三維陰極。Basically, all of the divided flow channels are suitable for producing the white sulfur dye compositions of the present invention. The cathode used may be not only a large-scale plate electrode but also a three-dimensional cathode.

本發明之白色硫染料組成物以於20至135℃製得為佳,於20至95℃製得更佳。The white sulfur dye composition of the present invention is preferably produced at 20 to 135 ° C, more preferably at 20 to 95 ° C.

有需要時,可於市售潤濕劑(如:木磺酸鹽)存在時進行還原反應。If necessary, the reduction reaction can be carried out in the presence of a commercially available wetting agent such as a wood sulfonate.

本發明之方法以用以還原C.I.Leuco Sulfure Black或C.I.Vat Blue43為佳。基本上,亦可藉本發明之方法還原不同硫染料之混合物。The method of the invention is preferably used to reduce C.I. Leuco Sulfure Black or C.I. Vat Blue43. Basically, mixtures of different sulfur dyes can also be reduced by the process of the invention.

以1公斤無水固體染料計,本發明之C.I.Leuco Sulfur Black 1之還原反應的還原當量濃度介於150Ah/公斤和534Ah/公斤之間為佳。The reduction equivalent concentration of the reduction reaction of C.I. Leuco Sulfur Black 1 of the present invention is preferably between 150 Ah/kg and 534 Ah/kg, based on 1 kg of anhydrous solid dye.

以1公斤無水固體染料計,本發明之C.I.Vat Blue43之還原反應的還原當量濃度介於75Ah/公斤和225安培/公斤之間。The reduction equivalent concentration of the reduction reaction of C.I.Vat Blue43 of the present invention is between 75 Ah/kg and 225 amp/kg, based on 1 kg of anhydrous solid dye.

各種白色硫染料混合物之組成係使用如文獻DE 10 120 821中所述的HPLC技巧和材料測定。The composition of the various white sulfur dye mixtures is determined using HPLC techniques and materials as described in the document DE 10 120 821.

附表1列出經硫還原的C.I.Sulfur Black 1之HPLC圖譜與樣品1至3(以電化學方式於不同的電流密度還原者,樣品1係以本發明之方法還原,樣品2係如文獻DE1906083中所述者,樣品3如EP10122210中所述者)比較的結果。Table 1 lists the HPLC profiles of sulfur-reduced CISulfur Black 1 and samples 1 to 3 (chemically reduced at different current densities, sample 1 is reduced by the method of the invention, sample 2 is as DE 9060883 The results of the comparison, as described in the sample 3, as described in EP10122210).

令人訝異地,使用高電流密度>50毫安培/平方公分和高流速(此使得染料以最合適的方式傳輸至電極)使得C.I.Sulfur Black 1的物種分佈較窄並因此使得分子分佈較窄。Surprisingly, the use of high current densities >50 mA/cm 2 and high flow rates (which allows the dye to be transported to the electrodes in the most suitable manner) makes the species distribution of CISulfur Black 1 narrow and thus makes the molecular distribution narrower. .

附表2列出經硫化物還原之C.I.Vat Blue 43的HPLC圖譜與實例6至8(以電化學方式於不同的電流密度還原者,樣品6係以本發明之方法還原,樣品7如EP10122210中所述者)比較的結果。Table 2 lists the HPLC profiles of sulfide-reduced CIVat Blue 43 and Examples 6 to 8 (chemically reduced at different current densities, sample 6 is reduced by the method of the invention, sample 7 is as in EP10122210 The result of the comparison).

本發明之白色硫染料溶液不僅可藉傳統染色法(其利用大量過量的硫氫化鈉(NaHS))施用於纖維,且亦可使用於保護性氣體條件下之最適化的染色方式或者可藉如Offenlegungsschrift DE 10234825A1中所述的電化學方式施用。此還原條件僅用以抵消引至染液中之環境中的氧。此使得得以得到鹽、COD和TOC低的廢水。據此,使用本發明之白色硫染料組成物提供實質上生態和經濟方面的優點。The white sulfur dye solution of the present invention can be applied not only to the fiber by a conventional dyeing method (which utilizes a large excess of sodium hydrosulfide (NaHS)), but also to an optimum dyeing method under protective gas conditions or can be used. Electrochemical application as described in Offenlegungsschrift DE 10234825 A1. This reducing condition is only used to counteract the oxygen in the environment that is introduced into the dye liquor. This makes it possible to obtain wastewater with low salt, COD and TOC. Accordingly, the use of the white sulfur dye compositions of the present invention provides substantial ecological and economic advantages.

或者,電化學還原反應產製本發明之染料組成物亦可直接於染浴中產製。Alternatively, the electrochemical reduction reaction to produce the dye composition of the present invention can also be produced directly in a dyebath.

電解作用(如,在被陽離子交換膜隔開且含有不銹鋼陰極和經不銹鋼混合氧化物塗覆的鈦電極作為陽極的電池中)於傳導用電解質存在時,於電流密度在50毫安培/平方公分至500毫安培/平方公分範圍內(以介於50毫安培/平方公分和150毫安培/平方公分之間為佳)且流率在0.1米/秒至2米/秒範圍內(以在0.1至0.4米/秒範圍內為佳)的條件下進行,染浴循環通過欲染色的材料並以滲流被抽出通過陰極空間,使得染浴藉由與陰極電解液交換而持續再生。此陰極電解液含有欲還原的硫染料(如,C.I.Sulfur Black或C.I.Vat Blue43)、適當時存在的潤濕劑、傳導用電解質(以鹼金屬鹽(特別是氫氧化鈉、氫氧化鉀或碳酸鈉)的鹼性溶液為佳,氫氧化鈉的稀水溶液更佳)和傳導用鹽。所添加的傳導用鹽的濃度介於0.1莫耳/升至5莫耳/升之間,以介於0.1莫耳/升和1.5莫耳/升之間為佳。Electrolysis (eg, in a cell separated by a cation exchange membrane and containing a stainless steel cathode and a stainless steel mixed oxide coated titanium electrode as an anode) in the presence of a conducting electrolyte at a current density of 50 mA/cm 2 Up to 500 mA / cm ^ 2 (preferably between 50 mA / cm ^ 2 and 150 mA / cm ^ 2 ) and flow rate in the range of 0.1 m / s to 2 m / s (to 0.1 The dye bath is circulated through the cathode space by the material to be dyed and is percolated through the cathode space so that the dye bath is continuously regenerated by exchange with the catholyte under the conditions of preferably in the range of 0.4 m/sec. The catholyte contains a sulfur dye to be reduced (for example, CISulfur Black or CIVat Blue43), a wetting agent present when appropriate, and an electrolyte for conduction (in the case of an alkali metal salt (especially sodium hydroxide, potassium hydroxide or carbonic acid) An alkaline solution of sodium) is preferred, a dilute aqueous solution of sodium hydroxide is preferred, and a salt for conduction. The concentration of the conductive salt added is between 0.1 moles/liter and 5 moles/liter, preferably between 0.1 moles/liter and 1.5 moles/liter.

將己準備好要用於染色的纖維材料置於染浴中。The fiber material ready to be used for dyeing is placed in a dye bath.

染色程序由下列階段所組成:還原和加熱階段染色和冷卻階段藉硫染料之氧化反應而完成染色,清洗和乾燥。The dyeing process consists of the following stages: reduction and heating stages The dyeing and cooling stages are dyed, washed and dried by oxidation of the sulfur dye.

以本發明之白色硫染料得到之染色的著色評估顯示,相較於一般使用化學還原劑製得的白色硫染料,前者對於纖維不具親和性的廢品比率明顯較低。此使得以電化學方式製得的白色硫染料組成物之色調更為純淨且色調同時偏移。觀察到C.I.Sulfur Black 1使得色調明顯偏向較藍、較紅、較純淨。同樣地,C.I.Vat Blue43之電化學還原反應亦觀察到這些反應。The coloring evaluation of the dye obtained by the white sulfur dye of the present invention shows that the ratio of the waste having no affinity for the fiber is remarkably lower than that of the white sulfur dye which is generally obtained by using a chemical reducing agent. This allows the electrochemically produced white sulfur dye composition to have a more pure hue and a shift in color tone. It was observed that C.I. Sulfur Black 1 made the hue significantly bluer, redder and purer. Similarly, these reactions were also observed in the electrochemical reduction reaction of C.I.Vat Blue43.

根據DIN 6174和DIN 5033,藉顏色軌跡測定,依著色評估染色。According to DIN 6174 and DIN 5033, the dyeing was evaluated by coloring as determined by color trajectory.

如下面的附表3中所示的L值,於根據本發明之方法於提高電流密度之電化學還原反應以較少量的染料達到相同的顏色強度。The L value as shown in the following Table 3, in the electrochemical reduction reaction for increasing the current density in the method according to the invention, achieves the same color intensity with a smaller amount of dye.

可藉由使用染品(10%硫化物染色)的色彩軌跡測定而藉盡染與所用染料濃度和電流密度的關係描述色彩深度和色調。以C.I.Vat Blue 43為例,依與所用電流密度之關係,色調明顯偏移(較高電流密度時較紅),此示於附表4。The color depth and hue can be described by the color trajectory measurement using dye (10% sulfide staining) by the relationship between the dye concentration and current density used. Taking C.I.Vat Blue 43 as an example, the hue is significantly shifted depending on the current density used (redder at higher current density), which is shown in Table 4.

除了色調特點以外,相較於藉化學方式製得的白色硫染料溶液,本發明之硫染料獲致相仿顏色強度所需的染料糊量低最多10%,因此,原料量也低至最多10%。In addition to the hue characteristics, the sulfur dye of the present invention has a dye paste amount of up to 10% lower than that of the white sulfur dye solution obtained by chemical means, and therefore, the amount of the raw material is as low as at most 10%.

本發明之以電化學方式還原的白色醌亞胺硫染料組成物可藉由以固體材料形式分離而被穩定。據此,本發明亦提出一種藉由將pH降低至<9和/或乾燥以電化學方式還原的白色醌亞胺硫染料溶液而製造本發明者之固體形式之經還原的醌亞胺硫染料之方法。本發明中之以固體材料形式的分離方式含括降低pH至<9,此可藉由在經還原的溶液中添加有機酸、無機酸和二氧化碳而進行。此外,經還原的硫染料溶液可藉由添加水而調整至pH<9,藉此沉澱出染料。之後藉過濾和隨後的乾燥而得到本發明之產物。所得濾液可經氧化處理並因此而顯著降低COD量。藉此得到的無水硫染料之殘留鹽含量<10重量%,以總物質計。The electrochemically reduced white quinone imine sulfur dye composition of the present invention can be stabilized by being separated as a solid material. Accordingly, the present invention also provides a reduced form of the reduced sulfhydryl imine dye of the present invention by reducing the pH to <9 and/or drying the electrochemically reduced white quinone imine sulfur dye solution. The method. The separation in the form of a solid material in the present invention includes lowering the pH to <9, which can be carried out by adding an organic acid, a mineral acid and carbon dioxide to the reduced solution. Further, the reduced sulfur dye solution can be adjusted to pH <9 by adding water, thereby precipitating the dye. The product of the invention is then obtained by filtration and subsequent drying. The resulting filtrate can be oxidized and thus significantly reduces the amount of COD. The residual sulfur content of the anhydrous sulfur dye thus obtained is <10% by weight, based on the total amount.

分離固體白色醌亞胺硫染料的第二個方式包含完全乾燥此已還原的溶液。乾燥可使用慣用乾燥系統和設備(例如,蒸發器)進行,例如,藉噴霧乾燥或薄膜乾燥,經乾燥的產物可進一步粉碎至所欲顆粒尺寸,以便將無水之經還原的鹼溶性產物轉化成如丸粒、粉末或片形式。也可以藉混合得到具適當輔助劑之調合物。凍乾是另一方式。A second way of separating the solid white quinone imide dye involves completely drying the reduced solution. Drying can be carried out using conventional drying systems and equipment (e.g., evaporators), for example, by spray drying or film drying, the dried product can be further comminuted to the desired particle size to convert the anhydrous reduced alkali soluble product into Such as pellets, powder or tablet form. Mixtures with appropriate adjuvants can also be obtained by mixing. Lyophilization is another way.

藉此得到之無水的白色硫染料之還原當量濃度,以C.I.Leuco Sulfur Black 1為例,介於150Ah/公斤和534 Ah/公斤之間,以C.I.Vat Blue 43為例,介於75Ah/公斤和225 Ah/公斤之間,此以1公斤無水固體染料計。白色硫染料於水含量<5重量%時(以<2重量%為佳)被視為是無水產品,此以整體產物計。The reducing equivalent concentration of the anhydrous white sulfur dye obtained by this method is, for example, CILeuco Sulfur Black 1 between 150 Ah/kg and 534 Ah/kg, and CIVat Blue 43 as an example, between 75 Ah/kg and Between 225 Ah/kg, this is based on 1 kg of anhydrous solid dye. The white sulfur dye is considered to be an anhydrous product at a water content of < 5% by weight (preferably <2% by weight), based on the total product.

所述方法提出一種得到本發明之白色硫染料之非常簡單的方式,其以非常高的濃度的方式得到安定(未添加其他硫化物和其他輔助劑)且實質上無硫化物的白色硫染料組成物,當於相當低pH值沉澱時,其不含鹽和不具纖維親和力的有機構份。以整個產物計,其含量仍<1重量%並以<0.5重量%為佳。製得的染料對於環境之氧化作用具顯著安定性。The process proposes a very simple way of obtaining the white sulfur dye of the invention, which is stabilized in a very high concentration (not added with other sulfides and other adjuvants) and consists essentially of a sulfide-free white sulfur dye. A substance that, when precipitated at a relatively low pH, is salt-free and has no fiber affinity. The content is still <1% by weight and preferably <0.5% by weight, based on the entire product. The resulting dye has significant stability to the oxidation of the environment.

用以分離本發明之產物的白色硫染料溶液濃度可在20至600克/升範圍內。本發明之產物一旦溶解於水且適當地與鹼摻合,可用於使纖維材料或皮革染色。本發明之無水的白色硫染料組成物可於溶解之後施用於纖維,其方法不只是傳統的染色法(以過量化學還原劑操作),也可以使用經最佳化的染色配方於保護用氣體下或以電化學方式(此如Offenlengungsschrift DE 10234825 A1中所述者)施用。此還原條件僅用以抵消引至染液中的環境中的氧。因此,使用本發明之白色硫染料組成物實質上具有生態和經濟方面的優點。產物的顏色性質相當於申請案DE 102004040601.4中所述的樣品之性質。The concentration of the white sulfur dye solution used to separate the product of the present invention may range from 20 to 600 grams per liter. The product of the present invention, once dissolved in water and suitably blended with a base, can be used to dye fibrous materials or leather. The anhydrous white sulfur dye composition of the present invention can be applied to the fiber after dissolution, not only by conventional dyeing (operating with an excess of chemical reducing agent), but also by using an optimized dyeing formulation under protective gas. It can be applied electrochemically (this is described in Offenlengungsschrift DE 10234825 A1). This reducing condition is only used to counteract the oxygen in the environment that is introduced into the dye liquor. Therefore, the use of the white sulfur dye composition of the present invention has substantially ecological and economic advantages. The colour properties of the product correspond to the properties of the samples described in the application DE 102004040601.4.

以下列實例說明本發明。The invention is illustrated by the following examples.

製備例1(樣品1)Preparation Example 1 (Sample 1)

使用被陽離子交換膜(Nafion424)分隔的流通槽來電解本案所生產之C.I.Sulfur Black 1壓餅之含水懸浮液。初時使用少量染料,並於電解期間內逐漸提高。反應開始時,使用156.9克被視為無水的C.I.Sulfur Black 1於包含8毫升50%氫氧化鈉水溶液和4毫升Primasol NF潤濕劑的2升水中,並逐漸將量提高為2271克被視為無水的C.I.Sulfur Black 1於總體積5.815升之中。所用陰離子電解液是氫氧化鈉水溶液(1莫耳/升)。使用電流密度100毫安培/平方公分和流速0.2米/秒進行此電解反應達3510分鐘。電解反應之後,可確定的還原當量之量是4.2,此相當於電荷量是378Ah/公斤染料。藉此製得的溶液可於未另添加或添加極少量還原劑的情況下用於染色。An aqueous suspension of the C.I. Sulfur Black 1 press cake produced in this case was electrolyzed using a flow cell separated by a cation exchange membrane (Nafion 424). A small amount of dye is used at the beginning and gradually increases during the electrolysis period. At the beginning of the reaction, 156.9 g of CISulfur Black 1 regarded as anhydrous was used in 2 liters of water containing 8 ml of 50% aqueous sodium hydroxide solution and 4 ml of Primasol NF wetting agent, and the amount was gradually increased to 2271 g. The anhydrous CISulfur Black 1 is in a total volume of 5.815 liters. The anionic electrolyte used was an aqueous solution of sodium hydroxide (1 mol/l). This electrolytic reaction was carried out for 3510 minutes using a current density of 100 mA/cm 2 and a flow rate of 0.2 m/sec. After the electrolysis reaction, the amount of reducing equivalent which can be determined is 4.2, which corresponds to a charge amount of 378 Ah/kg of dye. The solution thus obtained can be used for dyeing without additional addition or addition of a very small amount of reducing agent.

反應產物的HPLC圖譜示於附圖1。The HPLC chromatogram of the reaction product is shown in Figure 1.

製備例2(樣品2)Preparation Example 2 (Sample 2)

如DE 1906083所述地使用被陽離子交換膜(Nafion424)分隔的流通槽、於電流密度20毫安培/平方公分將C.I.Sulfur Black 1懸浮液加以電解。The C.I. Sulfur Black 1 suspension was electrolyzed at a current density of 20 mA/cm 2 using a flow cell separated by a cation exchange membrane (Nafion 424) as described in DE 1906083.

反應產物的HPLC圖譜示於附圖2。The HPLC chromatogram of the reaction product is shown in Figure 2.

製備例3(樣品3)Preparation Example 3 (Sample 3)

如DE 10122210所述地使用被陽離子交換膜(Nafion424)分隔的流通槽、於電流密度0.48毫安培/平方公分將C.I.Sulfur Black 1懸浮液加以電解。The C.I. Sulfur Black 1 suspension was electrolyzed at a current density of 0.48 mA/cm 2 using a flow cell separated by a cation exchange membrane (Nafion 424) as described in DE 10122210.

反應產物的HPLC圖譜示於附圖3。The HPLC chromatogram of the reaction product is shown in Figure 3.

製備例4(樣品4)Preparation Example 4 (Sample 4)

使用被陽離子交換膜(Nafion424)分隔的流通槽來電解本案所生產之C.I.Sulfur Black 1壓餅之含水懸浮液。反應開始時,使用337克被視為無水的C.I.Sulfur Black 1於包含16毫升50%氫氧化鈉水溶液的4升水中,並於1320分鐘的期間內,逐漸將量提高為1740克被視為無水的C.I.Sulfur Black 1於總體積6.8升之中,添加126克至253克被視為無水的C.I.Sulfur Black 1。使用流速0.2米/秒,於電流密度0.83毫安培/平方公分開始電解並持續至高至100毫安培/平方公分,此提高了白色染料的濃度。電解反應之後,可確定的還原當量之量是5.67,此相當於電荷量是504Ah/公斤染料。藉此得到的溶液之組成與製備例1中製得的染料溶液相同。An aqueous suspension of the C.I. Sulfur Black 1 press cake produced in this case was electrolyzed using a flow cell separated by a cation exchange membrane (Nafion 424). At the beginning of the reaction, 337 g of CISulfur Black 1 regarded as anhydrous was used in 4 liters of water containing 16 ml of 50% aqueous sodium hydroxide, and gradually increased to 1740 g over a period of 1320 minutes. The CISulfur Black 1 is contained in a total volume of 6.8 liters, and 126 grams to 253 grams of CISulfur Black 1 is considered to be anhydrous. Electrolysis was started at a current density of 0.83 mA/cm 2 using a flow rate of 0.2 m/sec and continued up to 100 mA/cm 2 , which increased the concentration of the white dye. After the electrolysis reaction, the amount of reducing equivalent which can be determined is 5.67, which corresponds to a charge amount of 504 Ah/kg of dye. The composition of the solution thus obtained was the same as that of the dye solution prepared in Preparation Example 1.

反應產物的HPLC圖譜示於附圖1。The HPLC chromatogram of the reaction product is shown in Figure 1.

此反應產物可以下列方式以固體材料形式分離:方法1:染料溶液加熱130℃並維持於130℃ 12小時,直到得到乾殘留物。分離出34克無水的黑色產物,其容易且完全溶於水中並可用於染色。This reaction product can be isolated as a solid material in the following manner: Method 1: The dye solution is heated at 130 ° C and maintained at 130 ° C for 12 hours until a dry residue is obtained. 34 grams of anhydrous black product was isolated which was readily and completely soluble in water and was used for dyeing.

方法2:100克白色染料溶液與二氧化碳於60℃摻合直到pH<9且染料完全沉澱。於氬環境下濾出沉澱的染料並於80℃、低壓乾燥。分離出22克無水的黑色產物,其容易且完全溶於氫氧化鈉稀水溶液中並可用於染色。Method 2: 100 g of a white dye solution was blended with carbon dioxide at 60 ° C until pH < 9 and the dye was completely precipitated. The precipitated dye was filtered off under an argon atmosphere and dried at 80 ° C under reduced pressure. 22 grams of anhydrous black product was isolated which was readily and completely soluble in dilute aqueous sodium hydroxide solution and was used for dyeing.

製備例5(樣品6)Preparation Example 5 (Sample 6)

使用被陽離子交換膜(Nafion424)分隔的流通槽來電解本案所生產之C.I.Vat Blue 43壓餅之含水懸浮液,反應開始時,使用50.0克被視為無水的C.I.Vat Blue 43於包含8毫升50%氫氧化鈉水溶液和4毫升Primasol NF潤濕劑的3升水中。逐漸將量提高為400克被視為無水的C.I.Vat Blue 43於總體積4.6升之中。所用陰離子電解質是氫氧化鈉水溶液(1莫耳/升)。使用電流密度100毫安培/平方公分和流速0.2米/秒進行此電解反應達650分鐘。電解反應之後,可確定的還原當量之量是3,此相當於電荷量是221.5Ah/公斤染料。藉此製得的溶液可於未另添加或添加極少量還原劑的情況下用於染色。An aqueous suspension of the CIVat Blue 43 press cake produced in this case was electrolyzed using a flow cell separated by a cation exchange membrane (Nafion 424). At the beginning of the reaction, 50.0 g of CIVat Blue 43 regarded as anhydrous was used in an inclusion of 8 ml 50 Aqueous sodium hydroxide solution and 4 ml of Primasol NF wetting agent in 3 liters of water. Increasing the amount to 400 g was considered anhydrous and C.I.Vat Blue 43 was in a total volume of 4.6 liters. The anionic electrolyte used was an aqueous solution of sodium hydroxide (1 mol/L). This electrolytic reaction was carried out for 650 minutes using a current density of 100 mA/cm 2 and a flow rate of 0.2 m/sec. After the electrolysis reaction, the amount of reducing equivalent which can be determined is 3, which corresponds to a charge amount of 221.5 Ah/kg of dye. The solution thus obtained can be used for dyeing without additional addition or addition of a very small amount of reducing agent.

反應產物的HPLC圖譜示於附圖6。The HPLC chromatogram of the reaction product is shown in Figure 6.

以固體物質形式分離之方法:100克染料溶液與二氧化碳於60℃摻合直到pH<9且染料完全沉澱。於氬環境下濾出沉澱的染料並於80℃、低壓乾燥。分離出15克無水的深藍色產物,其容易且完全溶於氫氧化鈉稀水溶液中並可用於染色。Method of separation as a solid material: 100 g of the dye solution was blended with carbon dioxide at 60 ° C until pH < 9 and the dye was completely precipitated. The precipitated dye was filtered off under an argon atmosphere and dried at 80 ° C under reduced pressure. 15 g of anhydrous dark blue product was isolated which was easily and completely dissolved in a dilute aqueous solution of sodium hydroxide and was used for dyeing.

製備例6(樣品7)Preparation Example 6 (Sample 7)

如EP 101222104所述地使用被陽離子交換膜(Nafion424)分隔的流通槽、於電流密度10毫安培/平方公分將C.I.Vat Blue 43懸浮液加以電解。The C.I.Vat Blue 43 suspension was electrolyzed at a current density of 10 mA/cm 2 using a flow cell separated by a cation exchange membrane (Nafion 424) as described in EP 101222104.

反應產物的HPLC圖譜示於附圖7。The HPLC chromatogram of the reaction product is shown in Figure 7.

製備例7Preparation Example 7

染料濃度為330克/升的100克Leuco Sulfur Black 1溶液(根據DE 102004040601.4申請案之製備例4製得)加熱至130℃並維持於130℃ 12小時,直到得到乾殘留物。分離出34克無水的黑色產物,其容易且完全溶於水中並可用於染色。A solution of 100 g of Leuco Sulfur Black 1 (prepared according to Preparation 4 of the application of DE 102004040601.4) having a dye concentration of 330 g/l was heated to 130 ° C and maintained at 130 ° C for 12 hours until a dry residue was obtained. 34 grams of anhydrous black product was isolated which was readily and completely soluble in water and was used for dyeing.

製備例8Preparation Example 8

染料濃度為330克/升的100克Leuco Sulfur Black 1溶液(根據DE 102004040601.4申請案之製備例4製得)與二氧化碳於60℃摻合直到pH<9且染料完全沉澱。於氬環境下濾出沉澱的染料並於80℃、低壓乾燥。分離出22克無水的黑色產物,其容易且完全溶於氫氧化鈉稀水溶液中並可用於染色。A solution of 100 g of Leuco Sulfur Black 1 having a dye concentration of 330 g/l (prepared according to Preparation 4 of the application of DE 102004040601.4) was blended with carbon dioxide at 60 ° C until pH < 9 and the dye was completely precipitated. The precipitated dye was filtered off under an argon atmosphere and dried at 80 ° C under reduced pressure. 22 grams of anhydrous black product was isolated which was readily and completely soluble in dilute aqueous sodium hydroxide solution and was used for dyeing.

製備例9Preparation Example 9

染料濃度為250克/升的100克C.I.Vat Blue 43溶液(根據DE 102004040601.4申請案之製備例5製得)與二氧化碳於60℃摻合直到pH<9且染料完全沉澱。於氬環境下濾出沉澱的染料並於80℃、低壓乾燥。分離出15克無水的深藍色產物,其容易且完全溶於氫氧化鈉稀水溶液中並可用於染色。A solution of 100 g of C.I.Vat Blue 43 having a dye concentration of 250 g/l (prepared according to Preparation 5 of the application of DE 102004040601.4) was blended with carbon dioxide at 60 ° C until pH < 9 and the dye was completely precipitated. The precipitated dye was filtered off under an argon atmosphere and dried at 80 ° C under reduced pressure. 15 g of anhydrous dark blue product was isolated which was easily and completely dissolved in a dilute aqueous solution of sodium hydroxide and was used for dyeing.

染色dyeing

以慣用盡染法染色染色液含有16% C.I.Sulfur Black 1或10% C.I.Vat Blue 43白色染料溶液(根據製備例1-5製得)、2克/升陰離子潤濕劑、2毫升/升38°Be苛性鈉、10毫升/升Sulfhydrate F150%、5毫升/升Stabilisal S liq.、30克/升硫酸鈉和約50毫升完全無離子的水,使得總液體是100毫升,其於盡染法中,於浴比10:1,初溫50℃,以2℃/分鐘加熱至95℃達45分鐘及之後以3℃/分鐘冷卻至60℃的方式用於漂白棉織品,例如,形成迴圈之針織棉織品。藉由後處理,織品以完全無離子的冷水沖洗約5分鐘,之後再氧化。此處,以浴比10:1,以1%過氧化氫35%和2%醋酸於pH4.5於70℃ 15分鐘的方式處理經染色的織品。或者,亦可藉由在60℃以空氣吹氣2小時的方式進行氧化成固態硫染料之反應。Dyeing solution by conventional exhaust dyeing method containing 16% CISulfur Black 1 or 10% CIVat Blue 43 white dye solution (prepared according to Preparation Examples 1-5), 2 g / liter anionic wetting agent, 2 ml / liter 38 °Be caustic soda, 10 ml / liter of Sulfhydrate F150%, 5 ml / liter of Stabilisal S liq., 30 g / liter of sodium sulphate and about 50 ml of completely ionic water, so that the total liquid is 100 ml, which is in the process of dyeing In the method of bleaching cotton at a bath ratio of 10:1, an initial temperature of 50 ° C, heating to 95 ° C at 2 ° C / min for 45 minutes and then cooling to 60 ° C at 3 ° C / min, for example, forming a loop Knitted cotton fabric. After the treatment, the fabric was rinsed with completely ion-free cold water for about 5 minutes and then oxidized. Here, the dyed fabric was treated at a bath ratio of 10:1 with 1% hydrogen peroxide 35% and 2% acetic acid at pH 4.5 at 70 ° C for 15 minutes. Alternatively, the reaction to oxidize to a solid sulfur dye can be carried out by blowing air at 60 ° C for 2 hours.

經染色的織品之後在完全無離子的熱水中3至5分鐘,之後於完全無離子的冷水中最多5分鐘,擠壓並乾燥。The dyed fabric is then immersed in completely ion-free hot water for 3 to 5 minutes, then in completely ion-free cold water for up to 5 minutes, extruded and dried.

電化學染色使用下述槽以進行電解反應:該槽以陽離子交換膜分隔,容量為25毫升,具有三個一組之總表面積為2平方米的柱形不銹鋼陰極、經不鏽鋼混合氧化物塗覆之鈦電極,0.1M NaOH作為陰極電解液和下述陽極電解液,此陽極電解液含有540克C.I.Sulfur Black 1(33%含水糊形式)、52毫升潤濕劑、210毫升50%氫氧化鈉水溶液和1.56公斤NaCl的槽被用以進行電解反應,其中,初階段包含電池電流25安培、25安培的電池電壓約8伏特,電流密度是125毫安培/平公分。此方法中,染浴以約35升/公斤循環通過欲染色的材料(69支的棉紗包裝,質量2700克,經預處理以便染色),並以滲出流形式抽吸通過陰極空間,使得染浴連續與陰極電解液交換而再生。Electrochemical dyeing uses the following tanks for electrolytic reaction: the tank is separated by a cation exchange membrane and has a capacity of 25 ml. It has three sets of cylindrical stainless steel cathodes with a total surface area of 2 square meters, coated with stainless steel mixed oxide. The titanium electrode, 0.1 M NaOH as the catholyte and the following anolyte, the anolyte contains 540 g of CISulfur Black 1 (33% aqueous paste form), 52 ml of wetting agent, 210 ml of 50% sodium hydroxide An aqueous solution and a tank of 1.56 kg of NaCl were used for the electrolysis reaction, wherein the initial stage contained a battery current of 25 amps, a battery voltage of about 8 volts at 25 amps, and a current density of 125 milliamps per square centimeter. In this method, the dyebath is circulated through the material to be dyed (69 cotton yarns, mass 2700 g, pretreated for dyeing) at about 35 liters/kg, and is sucked through the cathode space as an effusion stream, so that the dyebath It is continuously exchanged with the catholyte for regeneration.

此染色程序由多個階段所組成:1.還原和加熱階段:此階段期間內,使染浴達所需染色溫度並同時施以染色還原反應所需的電流密度。This dyeing procedure consists of several stages: 1. Reduction and heating stages: During this stage, the dye bath is brought to the desired dyeing temperature and simultaneously applied to the current density required for the dye reduction reaction.

2.染色和冷卻階段:於80℃實施實際的染色程序。2. Dyeing and cooling stages: The actual dyeing procedure was carried out at 80 °C.

3.完成:以過氧化氫進行氧化反應,沖洗和乾燥。3. Finish: Oxidation with hydrogen peroxide, rinsing and drying.

以此方式得到之染品的L值是27.11,s值是+0.66,b值是-1.95。The dye obtained in this manner had an L value of 27.11, an s value of +0.66, and a b value of -1.95.

附圖1:製備例1之反應產物之HPLC圖譜(j=100毫安培/平方公分)。Figure 1: HPLC chromatogram of the reaction product of Preparation Example 1 (j = 100 mA/cm 2 ).

附圖2:製備例2之反應產物之HPLC圖譜(j=20毫安培/平方公分)。Figure 2: HPLC chart of the reaction product of Preparation Example 2 (j = 20 mA / cm ^ 2 ).

附圖3:製備例3之反應產物之HPLC圖譜(j=0.48毫安培/平方公分)。Figure 3: HPLC chart of the reaction product of Preparation Example 3 (j = 0.48 mA / cm ^ 2 ).

附圖4:製備例4之反應產物之HPLC圖譜。Figure 4: HPLC chromatogram of the reaction product of Preparation 4.

附圖5:C.I.Sulfur Black 1之反應產物之HPLC圖譜(經硫化物還原者)。Figure 5: HPLC chromatogram of the reaction product of C.I. Sulfur Black 1 (sulfide reduced).

附圖6:製備例5之反應產物之HPLC圖譜(j=100毫安培/平方公分)。Figure 6: HPLC chart of the reaction product of Preparation Example 5 (j = 100 mA/cm 2 ).

附圖7:製備例7之反應產物之HPLC圖譜(j=10毫安培/平方公分)。Figure 7: HPLC chromatogram of the reaction product of Preparation Example 7 (j = 10 mA/cm 2 ).

附圖8:C.I.Vat Blue 43之反應產物之HPLC圖譜(經硫化物還原者)。Figure 8: HPLC chromatogram of the reaction product of C.I.Vat Blue 43 (sulfide reduced).

Claims (18)

一種醌亞胺白色硫染料組成物,其可於電流密度大於50毫安培/平方公分至500毫安培/平方公分且流速在0.1米/秒至2米/秒範圍內的條件下得到。 A quinone imine white sulfur dye composition obtainable at a current density of greater than 50 mA/cm 2 to 500 mA/cm 2 and a flow rate in the range of 0.1 m/s to 2 m/sec. 如申請專利範圍第1項之醌亞胺白色硫染料組成物,其可於電流密度大於50毫安培/平方公分至150毫安培/平方公分且流速在0.1米/秒至0.4米/秒範圍內的條件下得到。 The imine white sulfur dye composition of claim 1, wherein the current density is greater than 50 mA/cm 2 to 150 mA/cm 2 and the flow rate is in the range of 0.1 m/s to 0.4 m/s. Under the conditions. 一種由各種不同的如申請專利範圍第1項之醌亞胺白色硫染料組成物所成之混合物。 A mixture of various imine white sulfur dye compositions as claimed in claim 1 of the patent application. 一種製備如申請專利範圍第1項之醌亞胺白色硫染料組成物之方法,其包含起初的濃度是20克/升和初電流密度是0.5毫安培/平方公分並連續提高濃度至600克/升和電流密度至500毫安培/平方公分。 A method for preparing a quinone imine white sulfur dye composition as claimed in claim 1 which comprises an initial concentration of 20 g/l and an initial current density of 0.5 mA/cm 2 and continuously increasing the concentration to 600 g/ Rise and current density to 500 mA / cm ^ 2 . 如申請專利範圍第4項之方法,其中另包含添加催化量之通式R-S-SO3 Na的Bunte鹽,其中R代表有機重覆結構單元,如,啡噻嗪酮、噻酮、噻蒽或啡噁嗪酮次結構,或藉由催化添加化學還原劑,如,連二亞硫酸鈉或有機亞磺酸和/或有機糖。The method of claim 4, further comprising adding a catalytic amount of a Bunte salt of the formula RS-SO 3 Na, wherein R represents an organic repetitive structural unit such as a phenothiazine, a thione or a thioxanthene or a sub-structure of morphoxazinone, or by catalytic addition of a chemical reducing agent such as sodium dithionite or organic sulfinic acid and/or organic sugar. 如申請專利範圍第4或5項之方法,其中巨大的碟狀電極或三維電極用於分割的電解槽。 The method of claim 4, wherein the large dish or three-dimensional electrode is used for the divided electrolytic cell. 如申請專利範圍第4項之方法,其中以鹼金屬鹽的鹼性溶液作為傳導用電解質。 The method of claim 4, wherein the alkaline solution of the alkali metal salt is used as the electrolyte for conduction. 如申請專利範圍第4項之方法,其中電解作用於20 至135℃的溫度範圍內進行。 For example, the method of claim 4, wherein the electrolysis is carried out at 20 It is carried out in a temperature range of 135 °C. 如申請專利範圍第4項之方法,其中電解作用於20至95℃的溫度範圍內進行。 The method of claim 4, wherein the electrolysis is carried out at a temperature ranging from 20 to 95 °C. 如申請專利範圍第1項之醌亞胺白色硫染料組成物,其中當使用C.I.Sulfur Black 1作為染料原料時,還原當量濃度介於150Ah/公斤和534Ah/公斤之間,以1公斤乾固體硫染料計。 For example, the imine white sulfur dye composition of claim 1 of the patent range, wherein when CISulfur Black 1 is used as the dye raw material, the reducing equivalent concentration is between 150 Ah/kg and 534 Ah/kg, and 1 kg of dry solid sulfur Dye meter. 一種製造固體形式之經還原的如申請專利範圍第1項之醌亞胺白色硫染料組成物之方法,其藉由將pH降低至≦9和/或乾燥以電化學方式還原的白色醌亞胺硫染料溶液來進行。 A method for producing a solid form of reduced quinone imine white sulfur dye composition as claimed in claim 1 which is electrochemically reduced by reducing the pH to ≦9 and/or drying A sulfur dye solution is used. 如申請專利範圍第1項之醌亞胺白色硫染料組成物,其中當使用C.I.Vat Blue 43作為染料原料時,還原當量濃度介於75Ah/公斤和225Ah/公斤之間,以1公斤乾固體染料計。 The imine white sulfur dye composition of claim 1, wherein when CIVat Blue 43 is used as the dye raw material, the reducing equivalent concentration is between 75 Ah/kg and 225 Ah/kg, and 1 kg of dry solid dye is used. meter. 一種染料製劑,包含申請專利範圍第1項之醌亞胺白色硫染料組成物。 A dye preparation comprising the quinone imine white sulfur dye composition of claim 1 of the patent application. 一種包含申請專利範圍第1項之醌亞胺白色硫染料組成物之固體染料製劑,具有的水含量(以整個產物計)≦5重量%。 A solid dye preparation comprising the quinone imine white sulfur dye composition of claim 1 which has a water content (based on the entire product) of 5% by weight. 如申請專利範圍第14項之固體染料製劑,具有的水含量(以整個產物計)≦2重量%。 A solid dye preparation as claimed in claim 14 has a water content (based on the entire product) of 2% by weight. 一種使纖維材料染色和印花之方法,其包含利用申請專利範圍第1項之醌亞胺白色硫染料組成物。 A method of dyeing and printing a fibrous material comprising the use of the quinone imine white sulfur dye composition of claim 1 of the patent application. 一種使纖維材料染色之方法,其包含進行電化學還原反應以直接於染浴中製得申請專利範圍第1項之醌亞胺白色硫染料組成物。 A method of dyeing a fibrous material comprising performing an electrochemical reduction reaction to obtain a quinone imine white sulfur dye composition of claim 1 in a dye bath directly. 一種如申請專利範圍第1項之醌亞胺白色硫染料組成物於纖維材料之染色和印花上之應用。 An application of a quinone imine white sulfur dye composition as claimed in claim 1 for dyeing and printing of fibrous materials.
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