TWI415379B - Apparatus and method for post-fault control strategy for ac motor drives with six-leg three-phase inverter - Google Patents
Apparatus and method for post-fault control strategy for ac motor drives with six-leg three-phase inverter Download PDFInfo
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本發明係涉及一種電動機的運轉控制裝置,尤其係指一種搭配交流電動機的運轉控制裝置及其故障後控制策略。The present invention relates to an operation control device for an electric motor, and more particularly to an operation control device for an AC motor and a post-fault control strategy.
永磁式同步電動機的驅動是利用三相電流產生一穩定且固定方向之旋轉磁場,提供電動機平滑運轉之轉矩,由於永磁式同步電動機係以高性能永久磁石取代替激磁場繞組,故可去除整流子與電刷等機械結構,簡化轉子結構,且有高功率密度及小型化之優點。此種方式可使永磁式同步電動機轉子磁場為固定值,令電磁轉矩與電流呈線性關係。The permanent magnet synchronous motor is driven by a three-phase current to generate a stable and fixed rotating magnetic field to provide a smooth running torque of the motor. Since the permanent magnet synchronous motor replaces the excitation field winding with a high-performance permanent magnet, it can be used. The mechanical structure such as the commutator and the brush is removed, the rotor structure is simplified, and the advantages of high power density and miniaturization are obtained. In this way, the rotor magnetic field of the permanent magnet synchronous motor can be fixed, and the electromagnetic torque has a linear relationship with the current.
一般三相式電動機採用之變流器架構以三臂型三相變流器為其電力架構。此架構多採電壓空間向量調變控制技術(voltage space vector pulse-width modulation,VSVPWM),藉由六組開關相互切換產生所需之電壓向量。此控制技術成熟且發展已趨穩定,唯其電壓使用率僅能達到直流鏈電壓之0.577倍,須藉由弱磁控制或是相位超前控制,方能提高電動機之轉速。而且,於一相繞組或一臂功率級電晶體故障時,電動機將會產生劇烈抖動或停止運轉。為了改善此項缺點,三相電動機的變流器可採用四臂型三相變流器為其電力電路架構,使電動機中性點亦連接一臂兩個功率級電晶體,使其一相繞組或一臂功率級電晶體故障後,仍可由未故障的兩相繞組與一中性點構成迴路,使電動機持續運轉;但此種控制方式,在電動機未故障的兩相繞組感應輸出的應電勢與回授電流皆為相同相位,將產生電動機的功率二次諧波成份,進而影響電動機轉矩漣波的產生使其運作發生抖動及噪音。The converter structure of a three-phase motor is generally a three-arm type three-phase converter for its power architecture. This architecture uses voltage space vector pulse-width modulation (VSVPWM) to generate the required voltage vector by switching six sets of switches. This control technology is mature and development has become stable, but its voltage usage can only reach 0.577 times of the DC link voltage. It must be controlled by field weakening or phase advance control to increase the speed of the motor. Moreover, when a phase winding or an arm power stage transistor fails, the motor will violently shake or stop running. In order to improve this shortcoming, the three-phase motor converter can adopt a four-arm type three-phase converter as its power circuit structure, so that the neutral point of the motor is also connected to one arm and two power stage transistors to make one phase winding. Or after the failure of one arm power stage transistor, the circuit can be made up of a non-faulty two-phase winding and a neutral point to keep the motor running; but this control mode, the potential of the two-phase winding in the motor is not faulty. The same phase as the feedback current will generate the second harmonic component of the power of the motor, which will affect the motor torque ripple and cause jitter and noise.
永磁式同步電動機的控制方式一般是將三相平衡相差一百二十度之交流物理量,經由轉子旋轉座標軸轉換矩陣投影至兩相相互垂直之直流量,以進行各方向的電流控制,此即為向量控制。向量控制中為使轉矩有效產生,必須進行磁極角位置的偵測,方能實現旋轉座標軸的轉換。The control method of the permanent magnet synchronous motor is generally to divide the three-phase balance by one hundred and twenty degrees of the AC physical quantity, and project the two-phase mutually perpendicular DC quantity through the rotor rotating coordinate axis conversion matrix to perform current control in each direction, that is, For vector control. In the vector control, in order to effectively generate the torque, the position of the magnetic pole angle must be detected to realize the conversion of the rotary coordinate axis.
有鑑於此,本發明之目的在於,改良電動機載具運轉控制裝置的電力電路架構及控制策略,使永磁式同步電動機能於一相繞組或一臂功率級電晶體故障時仍能平滑運轉。運轉控制裝置並回授永磁式同步電動機的轉速及電流,藉此判斷系統的運轉情形,以完成系統故障前與故障後的控制策略。In view of the above, an object of the present invention is to improve the power circuit architecture and control strategy of the motor carrier operation control device, so that the permanent magnet synchronous motor can smoothly operate even when one phase winding or one arm power stage transistor fails. The control device is operated to feedback the rotational speed and current of the permanent magnet synchronous motor, thereby judging the operating condition of the system to complete the control strategy before and after the system failure.
為解決上述問題,根據本發明所提出之一方案,提供一種運轉控制裝置,包括:一電動機、一角位置偵測單元、一電流偵測電路及一控制單元。其中,角位置偵測單元裝設於電動機上,以產生一磁極角度偵測信號,用以計算電動機的一磁極角位置及一估測轉速。電流偵測電路耦接在電動機的輸入端,用以偵測電動機的一側三相回授電流。控制單元係依據一側三相回授電流判斷系統的運轉情形,並由角位置偵測單元產生一實際磁極角位置與估測電動機之轉速,藉此完成電動機載具驅動系統故障前與故障後的控制策略。In order to solve the above problems, according to one aspect of the present invention, an operation control apparatus includes: a motor, an angular position detecting unit, a current detecting circuit, and a control unit. The angular position detecting unit is mounted on the motor to generate a magnetic pole angle detecting signal for calculating a magnetic pole angular position of the motor and an estimated rotational speed. The current detecting circuit is coupled to the input end of the motor for detecting a three-phase feedback current on one side of the motor. The control unit judges the operation condition of the system according to one side three-phase feedback current, and generates an actual magnetic pole angle position and an estimated motor rotation speed by the angular position detecting unit, thereby completing the fault and before the failure of the motor vehicle driving system. Control strategy.
特別的是,本發明更提出一種變流器電力電路結構,該電力電路結構係應用於上述實施例的運轉控制裝置,而該電力電路結構包括:電動機及複數個功率級電晶體。其中,電動機的繞線結構係將中性點拆開,使每一相繞組分別獨立,並且將各相繞組之兩端分別耦接一臂兩個功率級電晶體,使每一個繞組與每一臂功率級電晶體形成一單相直流/交流功率轉換器,且其控制技術採用單極性正弦脈波寬度調變,使其電壓的使用趨近於直流鏈電壓。In particular, the present invention further provides a converter power circuit structure that is applied to the operation control device of the above embodiment, and the power circuit structure includes: an electric motor and a plurality of power stage transistors. Wherein, the winding structure of the motor disassembles the neutral point, so that each phase winding is independent, and the two ends of each phase winding are respectively coupled to one arm and two power stage transistors, so that each winding and each The arm power stage transistor forms a single phase DC/AC power converter, and its control technique uses unipolar sinusoidal pulse width modulation to bring its voltage closer to the DC link voltage.
根據本發明所提出之另一方案,提供一種運轉控制裝置的控制方法,該運轉控制裝置具有一永磁式同步電動機,而該控制方法之步驟包括:首先,藉由角位置偵測單元產生之一磁極角度偵測信號估測一磁極角位置與一估測轉速,並依據估測轉速計算以產生一交軸電流命令,進行電動機的一轉速閉迴路控制,並且設定一直軸電流命令為零。接著,取得電動機的一側三相回授電流,以計算電動機一側三相回授電流的有效值,並依據角位置偵測單元提供的磁極角位置,再經由旋轉座標軸轉換矩陣將電動機一側三相回授電流轉換為交軸電流命令和直軸電流命令來進行電流閉迴路控制。並且,當電動機之一側三相回授電流有效值皆不為零時,電動機之運轉控制裝置使用故障前控制策略,此控制方式是將一側三相回授電流視為平衡且彼此相差一百二十度的相位角,且電動機一側三相回授電流中的各個單相回授電流與其對應的應電勢亦為同相。According to another aspect of the present invention, a control method for an operation control device is provided. The operation control device has a permanent magnet synchronous motor, and the steps of the control method include: first, generating by an angular position detecting unit A magnetic pole angle detecting signal estimates a magnetic pole angular position and an estimated rotational speed, and calculates an alternating current command according to the estimated rotational speed, performs a closed loop control of the motor, and sets the constant current command to zero. Then, a three-phase feedback current of the motor is obtained to calculate an effective value of the three-phase feedback current on the motor side, and the motor side is rotated according to the rotary coordinate axis conversion matrix according to the magnetic pole angle position provided by the angular position detecting unit. The three-phase feedback current is converted to a cross-axis current command and a direct-axis current command for current closed loop control. Moreover, when the effective value of the three-phase feedback current on one side of the motor is not zero, the operation control device of the motor uses a pre-failure control strategy, which is to treat one side of the three-phase feedback current as balanced and different from each other. The phase angle of one hundred and twenty degrees, and each of the three-phase feedback currents on the motor side is also in phase with the corresponding potential.
當電動機其中之一個單相回授電流有效值為零時,電動機之運轉控制裝置使用故障後控制策略,此控制方式是將未故障的另外兩相的單相回授電流彼此相差六十度的相位角,且電動機未故障的兩單相回授電流分別超前或落後各自的應電勢三十度相位角,藉此耦合功率的二次諧波成份,穩定轉矩的運轉。進一步說明則是,當電動機的一側三相回授電流有效值皆不為零,則使用正常的旋轉座標軸反轉換矩陣,將電流控制調整輸出的交軸電壓命令、直軸電壓命令轉換為一三相電壓命令,以驅動直流/交流功率轉換器之運行;當電動機的其中一個單相回授電流的有效值為零時,電動機之運轉控制裝置則使用故障後控制策略,關閉故障的該相驅動控制信號,並使用該相故障的旋轉座標軸反轉換矩陣,再將電流控制調整輸出的交軸電壓命令、直軸電壓命令轉換為三相電壓命令,以驅動直流/交流功率轉換器之運行。When one of the motor's single-phase feedback current rms value is zero, the motor's operation control device uses a post-fault control strategy, which is to separate the two phases of the single-phase feedback currents that are not faulty by sixty degrees. The phase angle and the two single-phase feedback currents of the motor that are not faulty are respectively ahead or behind the respective potentials of thirty degrees, thereby coupling the second harmonic component of the power to stabilize the torque operation. Further, when the effective value of the three-phase feedback current of one side of the motor is not zero, the normal rotary coordinate axis inverse conversion matrix is used, and the cross-axis voltage command and the straight-axis voltage command of the current control adjustment output are converted into one. Three-phase voltage command to drive the operation of the DC/AC power converter; when the effective value of one of the single-phase feedback currents of the motor is zero, the motor's operation control device uses the post-fault control strategy to close the faulty phase The control signal is driven, and the rotating coordinate axis inverse conversion matrix of the phase fault is used, and the cross-axis voltage command of the current control adjustment output and the direct-axis voltage command are converted into three-phase voltage commands to drive the operation of the DC/AC power converter.
藉此,本發明所能達到的功效在於,永磁式同步電動機於一臂功率級電晶體或一相繞組發生故障後,仍可持續運轉,並由該相故障的旋轉座標軸反轉換矩陣,使其餘未故障的兩相電流彼此相差六十度相位角,耦合功率的二次諧波,降低轉矩的漣波成份,以達到提高驅動控系統穩定性與安全性之目的。Therefore, the achievable effect of the present invention is that the permanent magnet synchronous motor can continue to operate after the failure of the one-arm power stage transistor or the one-phase winding, and the inverse rotation matrix of the rotating coordinate coordinate of the phase is caused. The remaining unbroken two-phase currents are different from each other by a phase angle of sixty degrees, and the second harmonic of the coupled power reduces the chopping component of the torque to achieve the purpose of improving the stability and safety of the drive control system.
以上概述與接下來的詳細說明及附圖,是為了能進一步說明本發明為達成預定目的所採取之方式及功效。本發明之相關其他目的及優點,將於後續說明及圖示中加以闡述。The above summary, the following detailed description and the annexed drawings are intended to further illustrate the manner and Other objects and advantages of the invention will be set forth in the description and drawings.
本發明之運轉控制裝置中,永磁式同步電動機轉子磁場為一定值,使得電磁轉矩與電流呈線性關係。本發明在設計上是利用六臂型三相變流器為其電力電路之結構,進行電動機故障前與故障後之控制,並搭配磁極角度偵測信號以完成電動機之轉速及電流閉迴路控制。為了簡化說明,以下實施例中提及之電動機,其電子激磁結構為十二槽,轉子激磁結構為十四極。In the operation control device of the present invention, the rotor magnetic field of the permanent magnet synchronous motor has a constant value, so that the electromagnetic torque has a linear relationship with the current. The invention is designed to utilize the six-arm type three-phase converter as the structure of the power circuit, and to control the motor before and after the fault, and to match the magnetic pole angle detection signal to complete the motor speed and current closed loop control. In order to simplify the description, the motor mentioned in the following embodiments has an electronic excitation structure of twelve slots and a rotor excitation structure of fourteen poles.
請參考第一圖,為本發明運轉控制裝置1的實施例方塊圖。如圖所示,本實施例提供一種運轉控制裝置1是用以驅動一機械負載2,而運轉控制裝置1包括:一電動機10、一角位置偵測單元11、一電流偵測電路12、一控制單元13及一直流/交流功率轉換器14。Please refer to the first figure, which is a block diagram of an embodiment of the operation control device 1 of the present invention. As shown in the figure, the present embodiment provides an operation control device 1 for driving a mechanical load 2, and the operation control device 1 includes: a motor 10, an angular position detecting unit 11, a current detecting circuit 12, and a control Unit 13 and DC/AC power converter 14.
其中,電動機10是例如採用三相永磁式同步電動機,角位置偵測單元11是用以感應永磁式同步電動機的旋轉以產生一磁極角度偵測信號,其角位置偵測單元11可作為電動機10的絕對位置之偵測。在實際設計上,角位置偵測單元11可例如編碼器、分解器及霍爾效應偵測元件等,可計算求得轉速與角位置的相關元件。而本實施例是設計為六個霍爾效應偵測元件,此六個霍爾效應偵測元件會產生六個磁極角度偵測信號,並於一電機週期內偵測到十二個狀態變化,每個狀態為三十度的電機角度,藉此計算取得一估測轉速與一磁極角位置。The motor 10 is, for example, a three-phase permanent magnet synchronous motor. The angular position detecting unit 11 is configured to sense the rotation of the permanent magnet synchronous motor to generate a magnetic pole angle detecting signal, and the angular position detecting unit 11 can be used as a motor. The detection of the absolute position of 10. In actual design, the angular position detecting unit 11 can calculate an element for determining the rotational speed and the angular position, for example, an encoder, a resolver, and a Hall effect detecting element. In this embodiment, six Hall effect detection elements are designed. The six Hall effect detection elements generate six magnetic pole angle detection signals and detect twelve state changes in one motor cycle. Each state is a motor angle of thirty degrees, from which an estimated rotational speed and a magnetic pole angular position are obtained.
電流偵測電路12是耦接於電動機10的輸入端,以偵測電動機10的一側三相回授電流,提供控制單元13使用。藉此,控制單元13依據估測轉速進行電動機10的一轉速閉迴路控制,而依據電動機10之該些一側三相回授電流中各個單相回授電流的有效值,以判斷電動機10之運轉控制裝置1之運轉情形,提供控制單元13切換故障前與故障後的控制策略,並依據一側三相回授電流與磁極角位置進行電動機10的一電流閉迴路控制。The current detecting circuit 12 is coupled to the input end of the motor 10 to detect a three-phase feedback current of one side of the motor 10, and is provided for use by the control unit 13. Thereby, the control unit 13 performs a closed-loop control of the motor 10 according to the estimated rotational speed, and determines the effective value of each single-phase feedback current among the three-phase feedback currents of the motors 10 to determine the motor 10 In the operation of the operation control device 1, the control unit 13 is provided to control the control strategy before and after the failure, and to perform a current closed loop control of the motor 10 according to the three-phase feedback current and the magnetic pole angle position.
控制單元13藉由一電流偵測電路12所偵測之一側三相回授電流,以進行有效值之計算,當電動機10之該些一側三相回授電流中的各個單相回授電流的有效值皆不為零時,則是依據電動機10故障前的控制策略;當電動機10之一側三相回授電流其中的任一單相回授電流有效值為零時,表示有效值為零之該單相回授電流對應之相繞組或該臂功率級電晶體故障,則使用電動機10故障後的控制策略,而且運轉控制裝置1必須切離該故障相的驅動控制信號。藉由,角位置偵測單元11提供之磁極角度偵測信號及電流偵測電路12偵測之一側三相回授電流,以進行轉速閉迴路控制與電流閉迴路控制。最後,直流/交流功率轉換器14用以耦接控制單元13及電動機10,藉由接收控制單元13的控制信號,並進行一直流/交流轉換以驅動電動機10之運轉,進而驅動機械負載2之運行。The control unit 13 detects one of the three-phase feedback currents detected by the current detecting circuit 12 to perform the calculation of the effective value, and each single-phase feedback of the three-phase feedback currents of the one side of the motor 10 When the effective value of the current is not zero, it is based on the control strategy before the motor 10 fails; when one of the three-phase feedback currents of one side of the motor 10 has a valid value of zero for any single-phase feedback current, it indicates an effective value. If the phase winding corresponding to the single-phase feedback current or the arm power stage transistor fails, the control strategy after the failure of the motor 10 is used, and the operation control device 1 must cut off the drive control signal of the fault phase. The magnetic pole angle detecting signal and the current detecting circuit 12 provided by the angular position detecting unit 11 detect one side three-phase feedback current to perform the speed closed loop control and the current closed loop control. Finally, the DC/AC power converter 14 is coupled to the control unit 13 and the motor 10, and receives the control signal of the control unit 13 and performs DC/AC conversion to drive the operation of the motor 10, thereby driving the mechanical load 2 run.
為了能進步一說明本發明的實際設計原理及詳細運算程序,請接著參考第二圖及其說明,第二圖為本發明的控制單元13之實施例線路方塊圖。如圖所示,本實施例提供的控制單元13是屬於數位信號處理器(DSP),包括:一數位輸入單元1301、一角位置估測單元1302、一轉速估測單元1303、一類比/數位轉換器1304、一故障判斷單元1305、一旋轉座標軸矩陣轉換器1306、一電流控制器1307、一電壓命令值計算單元1308、一脈波寬度調變單元1309、一轉速控制器1310。In order to be able to improve the actual design principles and detailed operation procedures of the present invention, please refer to the second figure and its description. The second figure is a circuit block diagram of an embodiment of the control unit 13 of the present invention. As shown in the figure, the control unit 13 provided in this embodiment belongs to a digital signal processor (DSP), and includes: a digital input unit 1301, an angular position estimating unit 1302, a rotational speed estimating unit 1303, and an analog/digital conversion. The device 1304, a fault determining unit 1305, a rotating coordinate axis matrix converter 1306, a current controller 1307, a voltage command value calculating unit 1308, a pulse width modulation unit 1309, and a speed controller 1310.
其中,數位輸入單元1301是耦接角位置估測單元1302,本實施例是使用角位置偵測單元11的六個霍爾效應偵測元件所產生之磁極角度偵測信號(H a 、H b 、H c 、H x 、H y 、H z )。角位置估測單元1302是耦接數位輸入單元1301,並依據磁極角度偵測信號(H a 、H b 、H c 、H x 、H y 、H z )計算轉換以產生一磁極角位置(θ r )。The digital input unit 1301 is a coupled angular position estimating unit 1302. In this embodiment, the magnetic pole angle detecting signals ( H a , H b generated by the six Hall effect detecting elements of the angular position detecting unit 11 are used. , H c , H x , H y , H z ). The angular position estimating unit 1302 is coupled to the digital input unit 1301, and calculates a conversion according to the magnetic pole angle detecting signals ( H a , H b , H c , H x , H y , H z ) to generate a magnetic pole angular position (θ r ).
轉速估測單元1303是透過磁極角度偵測信號之變化,經過計算以求得電動機10的一估測轉速(ω m ),用以完成一轉速閉迴路控制。類比/數位轉換器1304是耦接電流偵測電路12,用以偵測電動機10之一側三相回授電流(i a 、i b 、i c ),並進行類比/數位轉換。The rotational speed estimating unit 1303 is configured to obtain a measured rotational speed (ω m ) of the motor 10 through a change in the magnetic pole angle detecting signal to complete a rotational speed closed loop control. The analog/digital converter 1304 is coupled to the current detecting circuit 12 for detecting the three-phase feedback current ( i a , i b , i c ) on one side of the motor 10 and performing analog/digital conversion.
故障判斷單元1305是耦接類比/數位轉換器1304及電壓命令值計算單元1308,透過下述的公式(一)、公式(二)及公式(三)將目前電動機10之一側三相回授電流進行計算,求得各單相回授電流之有效值(I a(rms) 、I b(rms) 、I c(rms) ),並透過公式(四)、公式(五)、公式(六)及公式(七)之判斷,以產生表示正常運轉之判斷信號f n 、a 相故障之判斷信號f 1 、b 相故障之判斷信號f 2 及c 相故障之判斷信號f 3 。其中關於故障判斷信號與運轉控制裝置1的運轉決策關係,可參考第三圖本發明故障判斷信號與運轉控制裝置1運轉決策的實施例示意圖,藉以依據判斷電動機10的運轉情形。The fault determining unit 1305 is coupled to the analog/digital converter 1304 and the voltage command value calculating unit 1308. The three-phase feedback of the current motor 10 is performed by the following formula (1), formula (2) and formula (3). The current is calculated, and the effective values of each single-phase feedback current ( I a(rms) , I b(rms) , I c(rms) ) are obtained, and the formula (4), formula (5), and formula (six) are transmitted. ) and formula (VII) of the judgment, to produce a decision signal represents the normal operation of f n, determining a phase of the fault signal f 1, the fault determination of the b-phase signal and f 2 c determines the phase fault signal f 3. For the relationship between the fault determination signal and the operation decision of the operation control device 1, reference may be made to the third embodiment of the present invention for the fault determination signal and the operational control device 1 operation decision, thereby determining the operation of the motor 10.
其中,T s 為有效值程式之計算週期。Where T s is the calculation period of the RMS program.
當I a ( rms ) ≠0,I b ( rms ) ≠0,I c ( rms ) ≠0則f n =1,否則f n =0 公式(四)When I a ( rms ) ≠ 0, I b ( rms ) ≠ 0, I c ( rms ) ≠ 0 then f n =1, otherwise f n =0 formula (4)
當I a ( rms ) =0,I b ( rms ) ≠0,I c ( rms ) ≠0則f 1 =1,否則f 1 =0 公式(五)When I a ( rms ) =0, I b ( rms ) ≠ 0, I c ( rms ) ≠ 0 then f 1 =1, otherwise f 1 =0 formula (5)
當I a ( rms ) ≠0,I b ( rms ) =0,I c ( rms ) ≠0則f 2 =1,否則f 2 =0 公式(六)When I a ( rms ) ≠ 0, I b ( rms ) =0, I c ( rms ) ≠ 0 then f 2 =1, otherwise f 2 =0 formula (6)
當I a ( rms ) ≠0,I b ( rms ) ≠0,I c ( rms ) =0則f 3 =1,否則f 3 =0 公式(七)When I a ( rms ) ≠ 0, I b ( rms ) ≠ 0, I c ( rms ) =0 then f 3 =1, otherwise f 3 =0 formula (7)
其中f n 為正常運轉之判斷信號、f 1 為a 相故障之判斷信號、f 2 為b 相故障之判斷信號及f 3 為c 相故障之判斷信號。Where f n is a judgment signal for normal operation, f 1 is a judgment signal for a phase failure, f 2 is a judgment signal for b phase failure, and f 3 is a judgment signal for a c phase failure.
旋轉座標軸矩陣轉換器1306是耦接類比/數位轉換器1304,依據磁極角位置(θr )將一側三相回授電流(i a 、i b 、i c )轉換為一交軸回授電流、一直軸回授電流。電流控制器1307是耦接電壓命令值計算單元1308,依據一交軸電流命令、一直軸電流命令及旋轉座標軸矩陣轉換器1306提供之交軸回授電流、直軸回授電流做比較運算,並將所得之誤差量透過電流調節器(G q 、G d )(圖未示)的輸出信號,以得到交軸電壓命令、直軸電壓命令。The rotating coordinate axis matrix converter 1306 is coupled to the analog/digital converter 1304, and converts one side three-phase feedback current ( i a , i b , i c ) into a quadrature feedback current according to the magnetic pole angular position (θ r ). Continuous axis feedback current . The current controller 1307 is a coupled voltage command value calculation unit 1308, according to a cross-axis current command, a constant-axis current command And the rotary coordinate axis matrix converter 1306 provides the cross-axis feedback current, the direct-axis feedback current Perform a comparison operation and pass the resulting error amount through the output signal of the current regulator ( G q , G d ) (not shown) to obtain the cross-axis voltage command and the direct-axis voltage command. .
而電壓命令值計算單元1308是耦接電流控制器1307,且依據公式(八)之旋轉座標軸反轉換矩陣,並針對各相故障的情形修正改良而得到公式(九)的a 相故障之旋轉座標軸反轉換矩陣、公式(十)的b 相故障之旋轉座標軸反轉換矩陣、公式(十一)的c 相故障之旋轉座標軸反轉換矩陣,使得一相繞組或一臂功率級電晶體故障後,未故障的另外兩相的單相回授電流與該相對應的應電勢相差三十度相位角,未故障的兩單相回授電流彼此相差六十度相位角。緊接著,藉由故障判斷單元1305提供的故障判斷信號(f n 、f 1 、f 2 、f 3 ),決定應使用的旋轉座標軸反轉換矩陣,並將一交軸電壓命令、一直軸電壓命令轉換為一三相電壓命令。脈波寬度調變單元1309是耦接電壓命令值計算單元1308,接收三相電壓命令,並計算反向的三相電壓命令,再與高頻三角波作比較,而完成單極性正弦脈波寬度調變,進而得以驅動控制直流/交流功率轉換器14之運作。其中,採用一相故障之控制策略時,必需將未使用之正弦脈波寬度調變信號關閉,避免直流/交流功率轉換器14驅動錯誤。系統於正常運轉(f n =1)時:The voltage command value calculation unit 1308 is coupled to the current controller 1307, and according to the rotation coordinate axis inverse conversion matrix of the formula (8), and modified and corrected for each phase failure condition, the rotary coordinate axis of the a- phase fault of the formula (9) is obtained. The inverse transformation matrix, the inverse coordinate matrix of the rotating coordinate axis of the b- phase fault of the formula (10), and the inverse coordinate matrix of the rotary coordinate axis of the c- phase fault of the formula (11), so that after one-phase winding or one-arm power stage transistor fails, The two phase single-phase feedback currents of the fault are 30 degrees apart from the corresponding potentials, and the two single-phase feedback currents of the faults are different from each other by a phase angle of sixty degrees. Then, by the fault determination signals ( f n , f 1 , f 2 , f 3 ) provided by the fault judging unit 1305, the inverse coordinate matrix inverse conversion matrix to be used is determined, and a cross-axis voltage command and a constant-axis voltage command are commanded. Convert to a three-phase voltage command . The pulse width modulation unit 1309 is a coupling voltage command value calculation unit 1308 that receives a three-phase voltage command. And calculate the reverse three-phase voltage command Then, compared with the high frequency triangular wave, the unipolar sinusoidal pulse width modulation is completed, thereby driving and controlling the operation of the DC/AC power converter 14. Wherein, when the control strategy of the one-phase fault is adopted, it is necessary to turn off the unused sinusoidal pulse width modulation signal to avoid the DC/AC power converter 14 driving error. When the system is operating normally ( f n =1):
1.系統於a 相故障(f 1 =1)時: A phase fault in the system 1. (f 1 = 1) when:
2.系統於b 相故障(f 2 =1)時:2. When the system is faulty in b phase ( f 2 =1):
3.系統於c 相故障(f 3 =1)時:3. When the system is faulty in c phase ( f 3 =1):
其中,為系統於正常運轉下的旋轉座標軸反轉換矩陣、為系統於a 相故障下的旋轉座標軸反轉換矩陣、為系統於b 相故障下的旋轉座標軸反轉換矩陣、為系統於c 相故障下的旋轉座標軸反轉換矩陣、θ r 為磁極角位置。among them, The inverse coordinate matrix of the rotating coordinate axis of the system under normal operation, The inverse coordinate matrix of the rotating coordinate axis of the system under the fault of phase a , The inverse coordinate matrix of the rotating coordinate axis of the system under b- phase fault, The system is the inverse coordinate matrix of the rotating coordinate axis under the c- phase fault, and θ r is the magnetic pole angular position.
在控制單元13中的轉速控制器1310是耦接轉速估測單元1303,其中轉速控制器1310包含一轉速調節器(G s ,圖未示),而轉速調節器(G s )用以接收轉速估測單元1303所計算的估測轉速(ω m )與設先設定之轉速命令之間所形成的一轉速誤差量(Δω m ),經由轉速調節器(G s )加以運算轉換輸出一轉矩命令。並且,在設計上為了使電磁轉矩(T e )與交軸回授電流呈線性關係,以符合上述之電流控制器1307的電流控制,因此在直軸電流命令方面會設定為零,使得其轉矩命令與交軸電流命令亦呈線性關係。由於電磁轉矩命令於直軸電流命令為零時,且直軸回授電流追隨直軸電流命令值,則電磁轉矩命令與交軸電流命令為線性關係。In the control unit 13 of the speed controller 1310 is coupled to the rotation speed estimation unit 1303, in which the speed controller comprises a speed regulator 1310 (G s, not shown), the rotational speed controller (G s) for receiving a rotational speed The estimated rotational speed (ω m ) calculated by the estimating unit 1303 and the set rotational speed command A speed error amount (Δω m ) formed between the two is calculated and converted by the speed regulator ( G s ) to output a torque command . Also, in order to design the electromagnetic torque ( T e ) and the cross-axis feedback current Linear relationship to meet current control of current controller 1307, so in direct current command The aspect will be set to zero, making it a torque command With the axis current command It is also linear. Due to electromagnetic torque command Straight axis current command Zero time, and the direct axis feedback current Follow the straight axis current command value Electromagnetic torque command With the axis current command Is a linear relationship.
因此,藉由上述有關控制單元13設計原理及其相關運算程序說明,可作為本發明的實作之依據,並完成電動機10之轉速及電流的閉迴路控制。Therefore, the above-described design principle of the control unit 13 and its associated operational program description can be used as a basis for the implementation of the present invention, and the closed loop control of the rotational speed and current of the motor 10 can be completed.
在本發明所使用的直流/交流功率轉換器14之電力電路結構方面,為了能在其中一相繞組或一臂功率級電晶體故障後仍能持續運轉,因此本發明採用六臂型三相變流器之電力電路結構。對此,請參考第四圖,為本發明的六臂型三相變流器之電力電路實施例示意圖。本實施例之六臂型三相變流器之電力電路在設計上含有六臂功率級電晶體,每一臂則由兩個功率級電晶體組成,亦即共有十二個功率級電晶體 構成其電力電路的結構。並將電動機10之中性點拆開,使每相繞組兩端(a 1 、a 2 、b 1 、b 2 、c 1 、c 2 )分別耦接一臂功率級電晶體,進而配合直流鏈電壓(v dc )使每一相皆形成為一單相直流/交流功率轉換器,使每一相繞組可獨立驅動控制;因此在一相繞組或是一臂功率級電晶體故障後,仍可由未故障之另外兩相的繞組提供電動機10運轉所需之電磁轉矩,持續推動機械負載2之運行。In the power circuit structure of the DC/AC power converter 14 used in the present invention, the present invention adopts a six-arm type three-phase change in order to continue operation after one phase winding or one arm power stage transistor failure. The power circuit structure of the flow device. In this regard, please refer to the fourth figure, which is a schematic diagram of an embodiment of a power circuit of a six-arm type three-phase converter according to the present invention. The power circuit of the six-arm type three-phase converter of the embodiment is designed to include six-arm power stage transistors, and each arm is composed of two power stage transistors, that is, a total of twelve power stage transistors The structure that constitutes its power circuit. And disassemble the neutral point of the motor 10, so that the two ends of each phase winding ( a 1 , a 2 , b 1 , b 2 , c 1 , c 2 ) are respectively coupled to an arm power stage transistor, and then cooperate with the DC link. The voltage ( v dc ) causes each phase to form a single-phase DC/AC power converter, allowing each phase winding to be independently driven and controlled; therefore, after a phase winding or an arm power stage transistor failure, The other two-phase windings that are not faulty provide the electromagnetic torque required for the motor 10 to operate, continuously driving the mechanical load 2 to operate.
請再參考第五圖,為本發明運轉控制裝置1之控制方法的實施例流程圖。在本參考實施例之控制方法時,運轉控制裝置1的相關架構圖示,可複參考第一圖及第二圖的說明。如第五圖所示,本實施例提供一種電動機10運轉控制裝置1的控制方法,並可應用在系統的一相繞組或一臂功率級電晶體故障後的運行,其步驟包括:首先,在運轉控制裝置1啟動運轉時,將會計算產生電動機10的一估測轉速,並且將角位置偵測單元11所感應的磁極角度偵測信號進行計算以取得一磁極角位置(S501)。再而設定直軸電流命令為零,使其電磁轉矩命令與交軸電流命令呈線性關係,並依據該估測轉速與預先用來控制的一轉速命令相比較,藉此產生一轉速誤差量作轉速控制的計算以輸出一轉矩命令,並依此進行轉換產生一交軸電流命令,藉此完成電動機10的轉速閉迴路控制(S503)。Please refer to the fifth figure again, which is a flow chart of an embodiment of the control method of the operation control device 1 of the present invention. In the control method of the present reference embodiment, the related architecture diagram of the operation control device 1 can refer to the descriptions of the first diagram and the second diagram. As shown in the fifth figure, the present embodiment provides a control method for the motor 10 operation control device 1, and can be applied to the operation of one phase winding or one arm power stage transistor failure of the system, the steps of which include: When the operation control device 1 is started up, an estimated rotational speed of the motor 10 is calculated, and the magnetic pole angle detection signal sensed by the angular position detecting unit 11 is calculated to obtain a magnetic pole angular position (S501). Then, the direct-axis current command is set to zero, the electromagnetic torque command is linearly related to the cross-axis current command, and the estimated rotational speed is compared with a rotational speed command previously used for control, thereby generating a rotational speed error amount. The calculation of the rotational speed control is performed to output a torque command, and the conversion is performed accordingly to generate an AC current command, thereby completing the closed loop control of the motor 10 (S503).
再者,取得電動機10的一側三相回授電流,藉電動機10的一側三相回授電流進行電流有效值的計算,依此判斷是否其中有一單相回授電流的有效值為零或皆不為零以產生故障判斷信號;並且依據一磁極角位置將所得的電動機10的一側三相回授電流轉換為一交軸回授電流和一直軸回授電流(S505)。再依據交軸回授電流、直軸回授電流及交軸電流命令、直軸電流命令進行電流調節控制,以轉換為一交軸電壓命令和一直軸電壓命令(S507)。接著,藉由故障判斷信號以判斷系統的故障情形,以決定旋轉座標軸反轉矩陣(S509),若步驟S509的判斷結果為正常運轉,則表示電動機10與直流/交流功率轉換器並未發生故障,因此使用電動機10在正常運轉下的旋轉座標軸反轉換矩陣,將交軸電壓命令、直軸電壓命令轉換輸出為三相交流電壓命令(S511)。當步驟S509的判斷結果為a 相故障,代表電動機10的a 相繞組或是a 相單相直流/交流功率轉換器發生故障,則關閉a 相單相直流/交流功率轉換器的脈波寬度調變信號(S513)。接著使用a 相故障的旋轉座標軸反轉換矩陣,將交軸電壓命令、直軸電壓命令轉換輸出為三相交流電壓命令(S515)。當步驟S509的判斷結果為b 相故障,代表電動機10的b 相繞組或是b 相單相直流/交流功率轉換器發生故障,則關閉b 相單相直流/交流功率轉換器的脈波寬度調變信號(S517)。接著使用b 相故障的旋轉座標軸反轉換矩陣,將交軸電壓命令、直軸電壓命令轉換輸出為三相交流電壓命令(S519)。當步驟S509的判斷結果為c 相故障,代表電動機10的c 相繞組或是c 相單相直流/交流功率轉換器發生故障,則關閉c 相單相直流/交流功率轉換器的脈波寬度調變信號(S521)。接著使用c 相故障的旋轉座標軸反轉換矩陣,將交軸電壓命令、直軸電壓命令轉換輸出為三相交流電壓命令(S523)。Furthermore, the three-phase feedback current of the motor 10 is obtained, and the current RMS value is calculated by the three-phase feedback current of the motor 10, thereby determining whether the effective value of one single-phase feedback current is zero or None of them is zero to generate a fault determination signal; and the resulting three-phase feedback current of the motor 10 is converted into a quadrature feedback current and a constant axis feedback current according to a magnetic pole angular position (S505). Then, according to the cross-axis feedback current, the direct-axis feedback current and the cross-axis current command, and the direct-axis current command, the current adjustment control is performed to convert into a cross-axis voltage command and a constant-axis voltage command (S507). Then, the fault determination signal is used to determine the fault condition of the system to determine the rotation coordinate axis inversion matrix (S509). If the judgment result in step S509 is normal operation, it indicates that the motor 10 and the DC/AC power converter have not failed. Therefore, the rotary coordinate axis inverse conversion matrix of the motor 10 under normal operation is used, and the cross-axis voltage command and the direct-axis voltage command are converted and output as a three-phase AC voltage command (S511). When the result of the determination in step S509 is a phase failure, the a phase winding of the motor 10 or the a phase single phase DC/AC power converter fails, the pulse width modulation of the a phase single phase DC/AC power converter is turned off. The signal is changed (S513). Then, using the rotary coordinate axis inverse conversion matrix of the a- phase fault, the cross-axis voltage command and the direct-axis voltage command are converted and output as a three-phase AC voltage command (S515). When the result of the determination in step S509 is a b- phase failure, the b- phase winding of the motor 10 or the b- phase single-phase DC/AC power converter fails, the pulse width modulation of the b- phase single-phase DC/AC power converter is turned off. Change the signal (S517). Then, using the rotary coordinate axis inverse conversion matrix of the b- phase fault, the cross-axis voltage command and the direct-axis voltage command are converted and output as a three-phase AC voltage command (S519). When the result of the determination in step S509 is c- phase failure, the c- phase winding representing the motor 10 or the c- phase single-phase DC/AC power converter fails, the pulse width modulation of the c- phase single-phase DC/AC power converter is turned off. Change the signal (S521). Then, using the rotary coordinate axis inverse conversion matrix of the c- phase fault, the cross-axis voltage command and the direct-axis voltage command are converted and output as a three-phase AC voltage command (S523).
經過上述步驟之後,即可取得三相電壓命令,接著計算反向的三相電壓命令,再將三相電壓命令及反向的三相電壓命令與高頻三角波作比較,用以進行單極性正弦脈波寬度調變控制(S525),藉此輸出用來驅動直流/交流功率轉換器14之運作(S527)。如此,即可藉由電動機10一側三相回授電流及一磁極角位置完成電動機10的電流閉迴路控制。After the above steps, the three-phase voltage command can be obtained, then the reverse three-phase voltage command is calculated, and the three-phase voltage command and the reverse three-phase voltage command are compared with the high-frequency triangular wave for unipolar sine The pulse width modulation control (S525), whereby the output is used to drive the operation of the DC/AC power converter 14 (S527). In this way, the current closed loop control of the motor 10 can be completed by the three-phase feedback current and the magnetic pole angular position on the motor 10 side.
綜上所述,本發明在運轉控制裝置中,透過拆開電動機的中性點及改良直流/交流功率轉換器的電力電路架構,使電動機的每一相繞組可獨立控制,並配合回授電動機的轉速及電流進行調節控制,以完成轉速及電流的閉迴路控制。藉此,可達到就算有一相繞組或一臂功率級電晶體發生故障後,仍可持續運轉,並且提高運轉控制裝置的穩定性。In summary, in the operation control device, the present invention can independently control each phase winding of the motor by disassembling the neutral point of the motor and improving the power circuit architecture of the DC/AC power converter, and matching the feedback motor. The speed and current are adjusted and controlled to complete the closed loop control of the speed and current. Thereby, even if one phase winding or one arm power stage transistor fails, it can continue to operate and improve the stability of the operation control device.
此外,本發明的運轉控制裝置的設計中,除了在一相繞組或一臂功率級電晶體故障時仍可持續運轉外,更進一步設計將未故障之兩相繞組的電流彼此相差六十度相位角,藉此耦合一相繞組或一臂功率級電晶體故障後所產生的功率二次諧波成份,藉此減少電動機的轉矩漣波,使電動機的運作更為平滑。In addition, in the design of the operation control device of the present invention, in addition to the continuous operation of a phase winding or an arm power stage transistor, the currents of the unbroken two-phase windings are further designed to be different from each other by sixty degrees. The angle, thereby coupling the power second harmonic component generated by the failure of a phase winding or an arm power stage transistor, thereby reducing the torque ripple of the motor and making the operation of the motor smoother.
以上所述,僅為本發明的具體實施例之詳細說明及圖示而已,並非用以限制本發明,本發明的所有範圍以下述之申請專利範圍為準。任何熟悉該項技藝者在本發明之領域內,可輕易思及之變化或修飾皆可涵蓋在以下本案所界定之專利範圍。The above is only the detailed description and illustration of the specific embodiments of the present invention, and is not intended to limit the invention, and all the scope of the invention is based on the following claims. Any variation or modification that can be readily conceived by those skilled in the art in the field of the invention can be covered by the scope of the patents defined in the following.
1...運轉控制裝置1. . . Operation control device
10...電動機10. . . electric motor
11...角位置偵測單元11. . . Angular position detection unit
12...電流偵測電路12. . . Current detection circuit
13...控制單元13. . . control unit
1301...數位輸入單元1301. . . Digital input unit
1302...角位置估測單元1302. . . Angular position estimation unit
1303...轉速估測單元1303. . . Speed estimation unit
1304...類比/數位轉換器1304. . . Analog/digital converter
1305...故障判斷單元1305. . . Fault judging unit
1306...旋轉座標軸矩陣轉換器1306. . . Rotary coordinate axis matrix converter
1307...電流控制器1307. . . Current controller
1308...電壓命令值計算單元1308. . . Voltage command value calculation unit
1309...脈波寬度調變單元1309. . . Pulse width modulation unit
1310...轉速控制器1310. . . Speed controller
14...直流/交流功率轉換器14. . . DC/AC power converter
2...機械負載2. . . Mechanical load
S501~S527...流程圖的步驟說明S501~S527. . . Step description of the flowchart
第一圖係本發明運轉控制裝置的實施例方塊圖;The first drawing is a block diagram of an embodiment of the operation control device of the present invention;
第二圖係本發明控制單元的實施例線路方塊圖;The second drawing is a block diagram of an embodiment of the control unit of the present invention;
第三圖係本發明故障判斷信號與運轉控制裝置運轉決策的實施例示意圖;The third figure is a schematic diagram of an embodiment of the fault determination signal and the operation control device operation decision of the present invention;
第四圖係本發明直流/交流功率轉換器電力電路結構的實施例示意圖;及4 is a schematic diagram of an embodiment of a power circuit structure of a DC/AC power converter of the present invention; and
第五圖係本發明運轉控制裝置控制方法的實施例流程圖。Figure 5 is a flow chart showing an embodiment of the control method of the operation control device of the present invention.
1...運轉控制裝置1. . . Operation control device
10...電動機10. . . electric motor
11...角位置偵測單元11. . . Angular position detection unit
12...電流偵測電路12. . . Current detection circuit
13...控制單元13. . . control unit
14...直流/交流功率轉換器14. . . DC/AC power converter
2...機械負載2. . . Mechanical load
Claims (8)
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Citations (4)
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TW571506B (en) * | 2001-07-19 | 2004-01-11 | Matsushita Electric Ind Co Ltd | Washing machine motor drive device |
TW200531424A (en) * | 2004-03-04 | 2005-09-16 | Ching-Tsai Pan | An induction servo motor drive with accurate indirect rotor flux oriented control |
US7348749B2 (en) * | 2002-08-30 | 2008-03-25 | Kabushiki Kaisha Yaskawa Denki | Control device for synchronous motor |
US7388341B2 (en) * | 2004-09-14 | 2008-06-17 | Hitachi, Ltd. | Control system for permanent magnet synchronous motor and module |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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TW571506B (en) * | 2001-07-19 | 2004-01-11 | Matsushita Electric Ind Co Ltd | Washing machine motor drive device |
US7348749B2 (en) * | 2002-08-30 | 2008-03-25 | Kabushiki Kaisha Yaskawa Denki | Control device for synchronous motor |
TW200531424A (en) * | 2004-03-04 | 2005-09-16 | Ching-Tsai Pan | An induction servo motor drive with accurate indirect rotor flux oriented control |
US7388341B2 (en) * | 2004-09-14 | 2008-06-17 | Hitachi, Ltd. | Control system for permanent magnet synchronous motor and module |
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