TWI414385B - Real time monitoring system for depth of laser processing and method thereof - Google Patents
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一種應用於雷射加工之深度即時監控系統及其方法,其係即時量測訊號的變化,而能即時地監測出雷射加工的實際深度。A depth real-time monitoring system and method for laser processing, which is a real-time measurement of signal changes, and can instantly monitor the actual depth of laser processing.
現今雷射加工已行之有年,然目前雷射加工的方式係透過經驗法則判斷加工件之材質所需的加工門檻,以調整雷射的波長、能量、脈衝與加工時間,而對加工件進行加工。Nowadays, laser processing has been in progress for a long time. However, the current laser processing method uses the rule of thumb to judge the processing threshold required for the material of the workpiece to adjust the wavelength, energy, pulse and processing time of the laser. Processing.
經雷射後之加工件再透過一些檢測儀器進行檢測,以得知加工件是否符合規格,但前述之檢測需要數個小時或數天方能得知檢測結果,若加工件不符規格,則要再次透過經驗法則調整雷射的波長、能量、脈衝與加工時間。After the laser processing, the processed parts are further tested by some testing instruments to know whether the processed parts meet the specifications. However, the above detection takes several hours or several days to know the test results. If the processed parts do not meet the specifications, Again, the wavelength, energy, pulse, and processing time of the laser are adjusted by empirical rules.
對於時間就是金錢的工商社會而言,上述的經驗法則係具有相當程度的不準確性與猜測值,並且上述的檢測方式係曠日費時,所以現今的雷射加工不符合時效。For the industrial and commercial society where time is money, the above-mentioned rule of thumb has a considerable degree of inaccuracy and guess value, and the above-mentioned detection method is time-consuming, so today's laser processing is not aging.
有鑑於上述之缺點,本揭露之目的在於提供一種應用於雷射加工之深度即時監控系統及其方法,其透過量測訊號的變化,而能即時地監測出雷射加工的實際深度,以符合時效上的需求。In view of the above disadvantages, the purpose of the present disclosure is to provide a depth real-time monitoring system and method thereof for laser processing, which can monitor the actual depth of laser processing in real time by measuring the change of the signal to meet the requirements. The demand for timeliness.
為了達到上述之目的,本揭露之技術手段在於提供一種應用於雷射加工之深度即時監控系統,其具有一快門、一三軸移動裝置、一光偵測器、一視覺影像裝置、一三軸 移動裝置、一光偵測器與一視覺影像裝置;快門係設於一加工光束之行進路徑,加工光束與一檢測光束匯集於一聚焦點;三軸移動裝置係設於聚焦點與檢測光束之行進路經之間;光偵測器係設於檢測光束之行進路徑;視覺影像裝置係設於相鄰於三軸移動裝置;鎖相放大器係電性連接光偵測器;以及一控制單元係分別電性連接該鎖相放大器、該視覺影像裝置、該快門與該三軸移動裝置。In order to achieve the above object, the technical means of the present disclosure is to provide a depth real-time monitoring system for laser processing, which has a shutter, a three-axis moving device, a photodetector, a visual imaging device, and a three-axis. a moving device, a photodetector and a visual imaging device; the shutter is disposed on a traveling path of the processing beam, the processing beam and a detecting beam are collected at a focusing point; and the three-axis moving device is disposed at the focusing point and the detecting beam Between the traveling paths; the photodetector is disposed on the traveling path of the detecting beam; the visual imaging device is disposed adjacent to the three-axis moving device; the lock-in amplifier is electrically connected to the photodetector; and a control unit is The lock-in amplifier, the visual imaging device, the shutter and the three-axis moving device are electrically connected respectively.
本揭露復提供一種應用於雷射加工之深度即時監控方法,其步驟具有:找尋聚焦點:一第一雷射光束與一第二雷射光束係被調整其功率,以形成二道功率較低的雷射光束,開啟一快門,以供其一雷射光束通過,該二道雷射光束係於一透明的待加工物之表面匯集,以形成一聚焦點。The present disclosure provides a depth real-time monitoring method applied to laser processing, the steps of which are: finding a focus point: a first laser beam and a second laser beam are adjusted in power to form a second power lower The laser beam turns on a shutter for a laser beam to pass through, and the two laser beams are collected on the surface of a transparent object to be formed to form a focus point.
調整待加工物位置:若於待加工物之表面無法形成一聚焦點,則調整待加工物之位置,以找出聚焦點,若已找出聚焦點,則調整第一雷射光束之功率,以形成一加工光束,以及調整第二雷射光束之功率,以形成一第一檢測光束,第一檢測光束與加工光束於該待加工物的表面形成有一聚焦點,若已讀取聚焦點,則關閉快門。Adjusting the position of the object to be processed: if a focus point cannot be formed on the surface of the object to be processed, adjust the position of the object to be processed to find the focus point, and if the focus point has been found, adjust the power of the first laser beam. Forming a processing beam, and adjusting the power of the second laser beam to form a first detection beam, the first detection beam and the processing beam forming a focus point on the surface of the object to be processed, if the focus point is read, Then close the shutter.
調整蝕刻深度:以聚焦點為原點,將待加工物朝向聚焦點移動至所需蝕刻的深度之距離。Adjusting the etch depth: The distance at which the object to be processed is moved toward the focus point to the depth of the desired etch with the focus point as the origin.
進行加工與量測:開啟快門,以控制加工光束,並進行一蝕刻加工,而且檢測光束同步量測加工光束。Machining and measurement: The shutter is opened to control the processing beam, and an etching process is performed, and the detection beam simultaneously measures the processing beam.
已達蝕刻深度:根據檢測光束所量測之資料改變加工光束之功率,若已達蝕刻深度,則關閉快門。The etch depth has been reached: the power of the processing beam is changed according to the data measured by the detection beam, and if the etching depth has been reached, the shutter is closed.
本揭露又提供一種應用於雷射加工之深度即時監控系統,其具有一加工光束、一檢測光束、一快門、一三軸移動裝置、一光偵測器、一視覺影像裝置與一鎖相放大器;檢測光束係與加工光束匯集於一聚焦點;快門係設於加工光束之行進路徑;三軸移動裝置係設於聚焦點;光偵測器係設於檢測光束之行進路徑;視覺影像裝置係設於相鄰於三軸移動裝置;鎖相放大器係電性連接光偵測器;以及一控制單元係分別電性連接該鎖相放大器、該視覺影像裝置、該快門與該三軸移動裝置。The present disclosure further provides a depth real-time monitoring system for laser processing, which has a processing beam, a detection beam, a shutter, a three-axis moving device, a photodetector, a visual imaging device and a lock-in amplifier. The detecting beam system and the processing beam are collected at a focusing point; the shutter is disposed on the traveling path of the processing beam; the three-axis moving device is disposed at the focusing point; the photodetector is disposed on the traveling path of the detecting beam; and the visual imaging device is The device is electrically connected to the three-axis mobile device; the lock-in amplifier is electrically connected to the photodetector; and a control unit is electrically connected to the lock-in amplifier, the visual imaging device, the shutter and the three-axis mobile device.
本揭露又提供一種應用於雷射加工之深度即時監控方法,其步驟具有:找尋聚焦點:一第一雷射光束與一第二雷射光束係被調整其功率,以形成二道功率較低的雷射光束,開啟一快門,以供其一雷射光束通過,該兩道雷射光束係匯集於一非透明之待加工物的表面,並形成一聚焦點,以形成二反射光束。The present disclosure further provides a depth real-time monitoring method applied to laser processing, the steps of which are: finding a focus point: a first laser beam and a second laser beam are adjusted in power to form a second power lower The laser beam turns on a shutter for a laser beam to pass through, and the two laser beams are collected on a surface of a non-transparent object to be processed, and a focusing point is formed to form two reflected beams.
調整待加工物位置:若於待加工物的表面未形成有一聚焦點,則調整待加工物之位置,以找出聚焦點,若已找出聚焦點,第一雷射光束之功率係被調整,以形成一加工光束,第二雷射光束之功率係被調整,以形成一檢測光束,檢測光束與加工光束係匯集於該待加工物的表面,以形成一聚焦點,得知待加工物的表面具有該聚焦點,若已讀取該聚焦點,則關閉該快門。Adjusting the position of the workpiece: If a focus point is not formed on the surface of the object to be processed, the position of the object to be processed is adjusted to find the focus point. If the focus point is found, the power of the first laser beam is adjusted. To form a processing beam, the power of the second laser beam is adjusted to form a detection beam, and the detection beam and the processing beam are collected on the surface of the object to be processed to form a focus point to know the object to be processed. The surface has the focus point, and if the focus point has been read, the shutter is closed.
調整蝕刻深度:以聚焦點為原點,將待加工物朝向聚焦點移動至所需蝕刻的深度之距離。Adjusting the etch depth: The distance at which the object to be processed is moved toward the focus point to the depth of the desired etch with the focus point as the origin.
進行加工與量測:開啟快門,以控制加工光束,並進行一蝕刻加工,該檢測光束同步量測該加工光束。Machining and measurement: The shutter is opened to control the processing beam, and an etching process is performed, which simultaneously measures the processing beam.
已達蝕刻深度:量測檢測光束,並根據檢測光束所量測之結果改變加工光束之功率,若已達蝕刻深度,則關閉快門。The etch depth has been reached: the detection beam is measured, and the power of the processing beam is changed according to the measurement result of the detection beam. If the etching depth has been reached, the shutter is closed.
綜合上述,本揭露之應用於雷射加工之深度即時監控系統及其方法,其係可應用於透明或非透明之待加工物,檢測光束與加工光束係可共路徑或非共路徑,但加工光束之行進路徑係短於檢測光束,故於一行進路徑的差異的狀態,鎖相放大器與光偵測器係可確定檢測光束與加工光束於空間與時間上重疊,以進行一即時量測,並透過量測訊號的變化,而即時地監測出雷射加工的實際深度。In summary, the present invention relates to a depth real-time monitoring system and method thereof for laser processing, which can be applied to a transparent or non-transparent object to be processed, and the detection beam and the processed beam system can be co-path or non-co-path, but processed. The traveling path of the light beam is shorter than the detecting beam. Therefore, in a state of difference of a traveling path, the lock-in amplifier and the photodetector system can determine that the detecting beam and the processing beam overlap in space and time for an instant measurement. And by measuring the change of the signal, the actual depth of the laser processing is instantly monitored.
以下係藉由特定的具體實施例說明本揭露之實施方式,所屬技術領域中具有通常知識者可由本說明書所揭示之內容輕易地瞭解本揭露之其他優點與功效。The embodiments of the present disclosure are described below by way of specific embodiments, and those skilled in the art can readily understand the other advantages and functions of the disclosure.
請配合參閱圖一所示,本揭露係一種應用於雷射加工之深度即時監控系統之第一實施例,其具有一雷射產生器10、一分光鏡11、一第一鏡組12、一第一反光鏡組13、一第一透鏡14、一第二反光鏡組15、一第二鏡組16、一第二透鏡17、一快門18、一截波器19、一三軸移動裝置20、一光學過濾組21、一光偵測器22、一視覺影像裝置24、一鎖相放大器23與一控制單元25。Referring to FIG. 1 , the disclosure is a first embodiment of a depth real-time monitoring system applied to laser processing, which has a laser generator 10 , a beam splitter 11 , a first mirror group 12 , and a first embodiment . The first mirror group 13, a first lens 14, a second mirror group 15, a second mirror group 16, a second lens 17, a shutter 18, a chopper 19, and a three-axis moving device 20 An optical filter group 21, a photodetector 22, a visual imaging device 24, a lock-in amplifier 23 and a control unit 25.
雷射產生器10係發出一雷射光束100,雷射光束100經分光鏡11分為一第一雷射光束101與一第二雷射光束 102。The laser generator 10 emits a laser beam 100, and the laser beam 100 is split by the beam splitter 11 into a first laser beam 101 and a second laser beam. 102.
第一鏡組12具有一半波片120與一偏振片121,第一鏡組12係設於第一雷射光束101之行進的路徑,第一雷射光束101通過第一鏡組12後,偏振片121係調整第一雷射光束101之功率,以形成加工光束103。The first mirror group 12 has a half wave plate 120 and a polarizing plate 121. The first mirror group 12 is disposed in a path of traveling of the first laser beam 101. After the first laser beam 101 passes through the first mirror group 12, the polarization is performed. The slice 121 adjusts the power of the first laser beam 101 to form a processed beam 103.
第一反光鏡組13與第一透鏡14係設於加工光束103之行進路徑,第一反光鏡組13具有至少一反光鏡130與一可選擇性的菱鏡131。The first mirror group 13 and the first lens 14 are disposed on the traveling path of the processing beam 103. The first mirror group 13 has at least one mirror 130 and an optional prism 131.
第二反光鏡組15具有至少一反光鏡150,第二鏡組16具有一半波片160與一偏振片161,第二反光鏡組15與第二鏡組16係設於第二雷射光束102之行進路徑,第二雷射光束102通過第二鏡組16後,偏振片161係調整第二雷射光束102之功率,以形成一第一檢測光束104。The second mirror group 15 has at least one mirror 150, the second mirror group 16 has a half wave plate 160 and a polarizing plate 161, and the second mirror group 15 and the second mirror group 16 are disposed on the second laser beam 102. After the second laser beam 102 passes through the second mirror group 16, the polarizing plate 161 adjusts the power of the second laser beam 102 to form a first detecting beam 104.
第二透鏡17係設於第一檢測光束104之行進路徑。The second lens 17 is disposed on the traveling path of the first detecting beam 104.
第一檢測光束104與加工光束103係匯集於一聚焦點105,以形成一第二檢測光束106。The first detection beam 104 and the processing beam 103 are collected at a focus point 105 to form a second detection beam 106.
快門18與截波器19係設於加工光束103之行進路徑,並且位於第一鏡組12與第一反光鏡組13之間。The shutter 18 and the interceptor 19 are disposed on the traveling path of the processing beam 103 and are located between the first mirror group 12 and the first mirror group 13.
三軸移動裝置20係設於聚焦點105與第二檢測光束106行進路徑之間,三軸移動裝置20具有能夠於一X軸向、一Y軸向或一Z軸向移動的能力,三軸移動裝置20係可供一待加工物26設置,三軸移動裝置20係能將待加工物26分別於X軸向、Y軸向或Z軸向移動。The three-axis moving device 20 is disposed between the focusing point 105 and the traveling path of the second detecting beam 106, and the three-axis moving device 20 has the ability to move in an X-axis, a Y-axis or a Z-axis, three-axis. The mobile device 20 is provided for a workpiece 26 to be moved, and the three-axis moving device 20 is capable of moving the workpiece 26 in the X-axis, Y-axis or Z-axis, respectively.
第一透鏡14係位於第一反光鏡組13與三軸移動裝置20之間,第二透鏡17係位於第二鏡組16與三軸移動裝置 20之間。The first lens 14 is located between the first mirror group 13 and the three-axis moving device 20, and the second lens 17 is located between the second mirror group 16 and the three-axis moving device. Between 20.
光學過濾組21與光偵測器22係設於整合光束106行進的路徑,光學過濾組21具有一光圈210與一偏振片211,其中,光學過濾組21係位於三軸移動裝置20與光偵測器22之間。The optical filter group 21 and the photodetector 22 are disposed on the path of the integrated beam 106. The optical filter group 21 has an aperture 210 and a polarizer 211. The optical filter group 21 is located in the three-axis mobile device 20 and the optical detector. Between the detectors 22.
視覺影像裝置24係相鄰於三軸移動裝置20,視覺影像裝置24與三軸移動裝置20係分別電性連接控制單元25,視覺影像裝置24連接有一外部光源,控制單元25發出指令,以使外部光源照射於後述之待加工物的表面,並產生一可見之反射光,即反射偵測光,視覺影像裝置24擷取該可見之反射光,以量測雷射加工位置與設定加工位置。The visual imaging device 24 is adjacent to the three-axis mobile device 20, and the visual imaging device 24 and the three-axis mobile device 20 are electrically connected to the control unit 25, respectively. The visual imaging device 24 is connected with an external light source, and the control unit 25 issues an instruction to enable The external light source is irradiated onto the surface of the object to be processed, which will be described later, and generates a visible reflected light, that is, the reflected light, and the visual image device 24 captures the visible reflected light to measure the laser processing position and the set processing position.
鎖相放大器23係分別電性連接截波器19、光偵測器22與控制單元25。The lock-in amplifier 23 is electrically connected to the chopper 19, the photodetector 22, and the control unit 25, respectively.
第一鏡組12與第二鏡組16之半波片120、160與偏振片121、161係分別用於調整第一雷射光束101與第二雷射光束102之功率與能量,第一反光鏡組13係控制加工光束103之行進路徑,第二反光鏡組15係用於控制第一檢測光束104之行進路徑,第一透鏡14係用於控制加工光束103之色差、焦距或焦點,第二透鏡17係用於控制第一檢測光束104之色差、焦距或焦點。The half mirrors 120, 160 and the polarizers 121, 161 of the first mirror group 12 and the second mirror group 16 are used to adjust the power and energy of the first laser beam 101 and the second laser beam 102, respectively. The mirror group 13 controls the traveling path of the processing beam 103, the second mirror group 15 is used to control the traveling path of the first detecting beam 104, and the first lens 14 is used to control the color difference, focal length or focus of the processing beam 103. The two lenses 17 are used to control the chromatic aberration, focal length or focus of the first detection beam 104.
快門18係作為雷射加工之啟動與關閉的裝置,截波器19係對加工光束103進行功率的調變,並配合鎖相放大器23,以提升材料蝕刻的光學響應訊號。The shutter 18 is used as a means for starting and closing the laser processing. The interceptor 19 adjusts the power of the processing beam 103 and cooperates with the lock-in amplifier 23 to enhance the optical response signal of the material etching.
控制單元25分別控制三軸移動裝置20、視覺影像裝置24與鎖相放大器23運作,並整合視覺影像裝置24與鎖 相放大器23所得之資訊,而且控制單元25係控制快門18的開啟或關閉,控制單元25更進一步控制第一鏡組12與第二鏡組16,以改變雷射光束之功率。The control unit 25 controls the operation of the three-axis moving device 20, the visual imaging device 24 and the lock-in amplifier 23, respectively, and integrates the visual imaging device 24 with the lock. The information obtained by the phase amplifier 23, and the control unit 25 controls the opening or closing of the shutter 18, the control unit 25 further controls the first mirror group 12 and the second mirror group 16 to change the power of the laser beam.
鎖相放大器23與光偵測器22係偵測第一檢測光束104與加工光束103於時間與空間上的重疊。The lock-in amplifier 23 and the photodetector 22 detect temporal and spatial overlap of the first detection beam 104 and the processing beam 103.
請配合參考圖一、二、三及八所示,本揭露係一種應用於雷射加工之深度即時監控方法之第一實施例,其步驟具有:找尋聚焦點A1:將一透明的待加工物26放置於三軸移動裝置20,雷射產生器10發出一道雷射光束100,並經分光鏡11分為第一雷射光束101與第二雷射光束102,第一雷射光束101係被第一鏡組12之偏振片121調整為功率較低的雷射光束,控制單元25開啟快門18,以供該雷射光束通過,第二雷射光束102係被第二鏡組16之偏振片161調整為功率較低的雷射光束,該二道雷射光束係於待加工物26的表面形成有一聚焦點(如圖一之元件符號105),該聚焦點係被視覺影像裝置24所讀取,該二道雷射光束通過待加工物,該二道雷射光束係整合為一雷射光束(如圖一之元件符號106),該雷射光束係被光偵測器22所量測。Please refer to the first, second, third and eighth embodiments. The disclosure is a first embodiment of a depth monitoring method for laser processing. The steps include: finding a focus point A1: a transparent object to be processed 26 is placed in the three-axis moving device 20, the laser generator 10 emits a laser beam 100, and is divided into a first laser beam 101 and a second laser beam 102 by a beam splitter 11, the first laser beam 101 is The polarizer 121 of the first mirror group 12 is adjusted to a lower power laser beam, the control unit 25 opens the shutter 18 for the laser beam to pass, and the second laser beam 102 is polarized by the second mirror group 16. 161 is adjusted to a lower power laser beam, and the two laser beams are formed on the surface of the object to be processed 26 to form a focusing point (as shown in FIG. 1 of the symbol 105), which is read by the visual imaging device 24. The two laser beams are passed through a workpiece to be processed, and the two laser beams are integrated into a laser beam (such as component symbol 106 in FIG. 1 ), and the laser beam is measured by the photodetector 22 . .
調整待加工物位置A2:若於待加工物26之表面無法形成一聚焦點,則使用三軸移動裝置20調整待加工物26於X軸向、Y軸向或Z軸向之位置,以使前述之聚焦點形成於待加工物26表面;若已找出聚焦點,第一雷射光束101則透過偏振片121 調整其功率,而產生用於加工的加工光束103,第二雷射光束102則透過偏振片161調整其功率,而產生用於檢測的第一檢測光束104,第一檢測光束104與加工光束103於待加工物26的表面形成有一聚焦點105;視覺影像裝置24讀取聚焦點105,並將所讀取之資訊傳送給控制單元25,第一檢測光束104與加工光束103通過待加工物26,第一檢測光束104與加工光束103則整合為第二檢測光束106,第二檢測光束106係被光偵測器22所量測,若前述之步驟已完成,則控制單元25關閉快門18。Adjusting the position A2 of the workpiece to be processed: If a focus point cannot be formed on the surface of the workpiece 26, the position of the workpiece 26 in the X axis, the Y axis or the Z axis is adjusted by using the three-axis moving device 20 so that The aforementioned focus point is formed on the surface of the object to be processed 26; if the focus point has been found, the first laser beam 101 passes through the polarizing plate 121. The power is adjusted to produce a processing beam 103 for processing, and the second laser beam 102 is tuned by the polarizer 161 to produce a first detection beam 104 for detection, a first detection beam 104 and a processing beam 103. A focus point 105 is formed on the surface of the workpiece 26; the visual image device 24 reads the focus point 105, and transmits the read information to the control unit 25, and the first detection beam 104 and the processing beam 103 pass through the workpiece 26 The first detecting beam 104 and the processing beam 103 are integrated into the second detecting beam 106, and the second detecting beam 106 is measured by the photodetector 22. If the foregoing steps have been completed, the control unit 25 closes the shutter 18.
其中,第二雷射光束102之行進路徑係受到第二反光鏡組15所控制,加工光束103之行進路徑係受到第一反光鏡組13所控制,第一檢測光束104之功率係受到第二鏡組16所控制,加工光束103之功率係受到第一鏡組12所控制,加工光束103之色差、焦距或焦點係受到第一透鏡14所控制,第一檢測光束104之色差、焦距或焦點係受到第二透鏡17所控制。The traveling path of the second laser beam 102 is controlled by the second mirror group 15, and the traveling path of the processing beam 103 is controlled by the first mirror group 13, and the power of the first detecting beam 104 is second. Controlled by the mirror group 16, the power of the processing beam 103 is controlled by the first lens group 12. The color difference, focal length or focus of the processing beam 103 is controlled by the first lens 14, and the color difference, focal length or focus of the first detecting beam 104. It is controlled by the second lens 17.
調整蝕刻深度A3:如圖二所示,以聚焦點105為原點,三軸移動裝置20將待加工物26朝向聚焦點105移動至所需蝕刻的深度之距離,舉例而言,若待加工物26所欲蝕刻的深度為60um,則將待加工物26朝向聚焦點105移動60um,以使聚焦點105移至待加工物26中,即待加工物26之表面與聚焦點103之間有60um的距離。Adjusting the etching depth A3: As shown in FIG. 2, with the focus point 105 as the origin, the three-axis moving device 20 moves the object to be processed 26 toward the focus point 105 to the depth of the desired etching depth, for example, if it is to be processed The depth of the object 26 to be etched is 60 um, and the object to be processed 26 is moved 60 um toward the focus point 105 to move the focus point 105 into the object to be processed 26, that is, between the surface of the object to be processed 26 and the focus point 103. 60um distance.
進行加工與量測A4:控制單元25開啟快門18,以控制加工光束103,並進行蝕刻加工,鎖相放大器23係同步 量測加工光束103,光偵測器22亦同步量測第二檢測光束106。Processing and measurement A4: The control unit 25 opens the shutter 18 to control the processing beam 103, and performs etching processing, and the lock-in amplifier 23 is synchronized. The processing beam 103 is measured, and the photodetector 22 also measures the second detecting beam 106 simultaneously.
已達蝕刻深度A5:如圖三所示,其係為光學訊號與時間關係圖,於該圖之B點位置處,其係快門18開啟,則光學訊號增強,如圖有個陡峭的上升,即加工光束103開始蝕刻待加工物26,於該圖之C點位置處,其係快門18關閉,則光學訊號減弱,如圖有個陡峭的下降,即加工光束103停止蝕刻待加工物26。The etch depth A5 has been reached: as shown in FIG. 3, which is an optical signal versus time diagram. At the position B of the figure, when the shutter 18 is opened, the optical signal is enhanced, as shown by a steep rise. That is, the processing beam 103 begins to etch the object to be processed 26. At the point C of the figure, when the shutter 18 is closed, the optical signal is weakened, as shown by a steep drop, that is, the processing beam 103 stops etching the workpiece 26.
承上,於快門18的開啟至關閉的時間中,第二檢測光束106係被光學過濾組21之光圈210與偏振片211過濾、降低雜訊、選擇光束與調整雷射光束之功率,以使光偵測器22得以量測第二檢測光束106,並將所量測之資料告知鎖相放大器23,而使鎖相放大器23控制截波器19,以改變加工光束103之功率,視覺影像裝置24係同步偵測蝕刻深度,並告知控制單元25,以避免過度蝕刻,而且若已達蝕刻深度,則關閉快門18。並於調整待加工物位置A2與進行加工與量測A4之步驟中,第二檢測光束106亦被光學過濾組21之光圈210與偏振片211過濾、降低雜訊、選擇光束與調整雷射光束之功率。The second detection beam 106 is filtered by the aperture 210 and the polarizer 211 of the optical filter group 21 to reduce noise, select the beam, and adjust the power of the laser beam, so that the power of the shutter 18 is turned on and off. The photodetector 22 is capable of measuring the second detection beam 106 and notifying the phase-locked amplifier 23 of the measured data, and causing the lock-in amplifier 23 to control the chopper 19 to change the power of the processing beam 103. The 24 Series detects the etch depth synchronously and informs the control unit 25 to avoid over-etching, and if the etch depth has been reached, the shutter 18 is closed. In the step of adjusting the position A2 of the workpiece and the processing and measuring A4, the second detecting beam 106 is also filtered by the aperture 210 and the polarizing plate 211 of the optical filter group 21 to reduce noise, select the beam and adjust the laser beam. Power.
請參閱圖四所示,本揭露係一種應用於雷射加工之深度即時監控系統之第二實施例,其具有一雷射產生器30、一分光鏡31、一第一鏡組32、一快門33、一截波器34、一第一反光鏡35、一第二反光鏡組36、一第一透鏡37、一第三反光鏡組38、一第二鏡組39、一第四反光鏡40、一三軸移動裝置41、一多功反射鏡42、一光偵測器43、 一第二透鏡44、一光學過濾組45、一視覺影像裝置46、一鎖相放大器47與一控制單元48。Referring to FIG. 4, the disclosure is a second embodiment of a depth real-time monitoring system applied to laser processing, which has a laser generator 30, a beam splitter 31, a first mirror group 32, and a shutter. 33, a chopper 34, a first mirror 35, a second mirror group 36, a first lens 37, a third mirror group 38, a second mirror group 39, a fourth mirror 40 a three-axis moving device 41, a multi-function mirror 42, a photodetector 43, A second lens 44, an optical filter group 45, a visual imaging device 46, a lock-in amplifier 47 and a control unit 48.
雷射產生器30發出一雷射光束300,雷射光束300經分光鏡31分為一第一雷射光束301與一第二雷射光束302。The laser generator 30 emits a laser beam 300 which is split by a beam splitter 31 into a first laser beam 301 and a second laser beam 302.
第一鏡組32具有一半波片320與一偏振片321,第一鏡組32係設於第一雷射光束301之行進路徑,第一雷射光束301通過第一鏡組32後,偏振片321係調整第一雷射光束301之功率,以形成一加工光束303, 第三反光鏡組38具有至少一反光鏡380,第二鏡組39具有一半波片390與一偏振片391,第三反光鏡組38與第二鏡組39係設於第二雷射光束301之行進路徑,第二雷射光束302通過第二鏡組39後,偏振片391係調整第二雷射光束302之功率,以形成一第一檢測光束304。The first mirror group 32 has a half wave plate 320 and a polarizing plate 321, and the first mirror group 32 is disposed on the traveling path of the first laser beam 301. After the first laser beam 301 passes through the first mirror group 32, the polarizing plate 321 is to adjust the power of the first laser beam 301 to form a processing beam 303, The third mirror group 38 has at least one mirror 380, the second mirror group 39 has a half wave plate 390 and a polarizing plate 391, and the third mirror group 38 and the second mirror group 39 are disposed on the second laser beam 301. After the second laser beam 302 passes through the second mirror group 39, the polarizing plate 391 adjusts the power of the second laser beam 302 to form a first detecting beam 304.
第一檢測光束304與加工光束303匯集於一交匯點305,以形成一整合光束306,第一反光鏡35係設於交匯點305。The first detection beam 304 and the processing beam 303 are collected at a junction 305 to form an integrated beam 306, and the first mirror 35 is disposed at the junction 305.
快門33與截波器34係設於加工光束303之行進路徑,並且位於第一鏡組32與交匯點305之間,快門33係電性連接控制單元48。The shutter 33 and the chopper 34 are disposed on the traveling path of the processing beam 303, and are located between the first mirror group 32 and the junction 305, and the shutter 33 is electrically connected to the control unit 48.
第二反光鏡組36、第一透鏡37、三軸移動裝置41與多功反射鏡42係設於整合光束306之行進路徑,第二反光鏡組36具有至少一反光鏡360與一可選擇性的菱鏡361,或者第二反光鏡組36能僅具有至少一反光鏡360,三軸移動裝置41係電性連接控制單元48,其中,第一透鏡37係位於第二反光鏡組36與三軸移動裝置41之間,多功反射 鏡42係設於整合光束306之行進路徑,整合光束306經多功反射鏡42分為一第二檢測光束308。The second mirror group 36, the first lens 37, the three-axis moving device 41 and the multi-function mirror 42 are disposed on the traveling path of the integrated light beam 306, and the second mirror group 36 has at least one mirror 360 and a selective The mirror 361, or the second mirror group 36 can have only at least one mirror 360, and the three-axis moving device 41 is electrically connected to the control unit 48, wherein the first lens 37 is located in the second mirror group 36 and three Multi-function reflection between the axis moving devices 41 The mirror 42 is disposed on the traveling path of the integrated beam 306, and the integrated beam 306 is split into a second detecting beam 308 via the multi-function mirror 42.
第四反光鏡40係設於第一檢測光束304之行進路徑,其中,第四反光鏡40係位於第二鏡組39與第一反光鏡35之間。The fourth mirror 40 is disposed on the traveling path of the first detecting beam 304, wherein the fourth mirror 40 is located between the second mirror 39 and the first mirror 35.
視覺影像裝置46係產生一第三檢測光束307,而三軸移動裝置41係於第三檢測光束307之行進路徑,而使視覺影像裝置46相鄰於三軸移動裝置41,視覺影像裝置46係電性連接控制單元48。The visual imaging device 46 generates a third detection beam 307, and the three-axis moving device 41 is connected to the path of the third detection beam 307, so that the visual imaging device 46 is adjacent to the three-axis moving device 41, and the visual imaging device 46 is The control unit 48 is electrically connected.
第二透鏡44、光學過濾組45與光偵測器43係設於第二檢測光束308之行進路徑,光學過濾組45具有一光圈450與一偏振片451。The second lens 44, the optical filter group 45 and the photodetector 43 are disposed on the traveling path of the second detecting beam 308. The optical filter group 45 has an aperture 450 and a polarizing plate 451.
鎖相放大器47係分別電性連接截波器34、光偵測器43與控制單元48。The lock-in amplifier 47 is electrically connected to the chopper 34, the photodetector 43, and the control unit 48, respectively.
請再配合參考圖八所示,因本揭露之各方法,其流程皆相同,僅於操作上不同,故圖八係沿用於各實施例,特先陳明。Please refer to FIG. 8 again. Because the methods of the present disclosure have the same flow and are only different in operation, the figure 8 is used in each embodiment, and the first embodiment is shown.
本揭露係一種應用於雷射加工之深度即時監控方法之第二實施例,其步驟具有:找尋聚焦點A1:將一透明的待加工物49放置於三軸移動裝置41,雷射產生器30發出一道雷射光束300,並經分光鏡31分為第一雷射光束301與第二雷射光束302,第一雷射光束301經第一鏡組32之偏振片321調整其功率,以使該雷射光束成為功率較低之雷射光束,控制單元48則開啟快門33,以使該雷射光束通過;第二雷射光束302則 經第二鏡組39之偏振片391調整其功率,以使該雷射光束成為功率較低之雷射光束;該二道雷射光束係匯集於第一反光鏡35,以形成一整合光束(如圖四之元件符號304),整合光束經第一反光鏡35反射至第二反射鏡組36,第二反射鏡組36係將整合光束反射至第一透鏡37,第一透鏡37係控制整合光束之色差、焦距或焦點,而使整合光束聚焦於待加工物49之表面,整合光束在經多功反射鏡42反射分為二道雷射光束(如圖四之元件符號307與308),其一雷射光束(如圖四之元件符號307)係被視覺影像裝置46所量測,以得知前述之整合光束聚焦於待加工物49之表面,並形成有一聚焦點,另一雷射光束(如圖四之元件符號308)則被光偵測器43所量測。The present disclosure is a second embodiment of a depth real-time monitoring method applied to laser processing, the steps of which are: finding a focus point A1: placing a transparent workpiece 49 on a three-axis moving device 41, the laser generator 30 A laser beam 300 is emitted and split into a first laser beam 301 and a second laser beam 302 via a beam splitter 31. The first laser beam 301 is adjusted in power via a polarizer 321 of the first mirror 32 to The laser beam becomes a lower power laser beam, and the control unit 48 turns on the shutter 33 to pass the laser beam; the second laser beam 302 The polarizer 391 of the second lens group 39 adjusts its power to make the laser beam a lower power laser beam; the two laser beams are collected in the first mirror 35 to form an integrated beam ( As shown in component symbol 304 of FIG. 4, the integrated beam is reflected by the first mirror 35 to the second mirror group 36, and the second mirror group 36 reflects the integrated beam to the first lens 37, and the first lens 37 controls integration. The chromatic aberration, focal length or focus of the beam causes the integrated beam to be focused on the surface of the object to be processed 49, and the integrated beam is reflected by the multiplex mirror 42 into two laser beams (see symbol symbols 307 and 308 of FIG. 4). A laser beam (e.g., symbol 307 of FIG. 4) is measured by the visual imaging device 46 to know that the integrated beam is focused on the surface of the object to be processed 49 and forms a focus point and another laser. The beam (e.g., symbol 308 of Figure 4) is measured by photodetector 43.
調整待加工物位置A2:若待加工物49之表面未具有聚焦點,則使用三軸移動裝置38調整待加工物49之位置,以使整合光束聚焦於待加工物49的表面,以找出聚焦點,若已找出聚焦點,第一鏡組32之偏振片321調整第一雷射光束301之功率,而產生一功率較高且用於加工之加工光束303,第二鏡組39之偏振片391調整第二雷射光束304之功率,而產生一用於檢測之第一檢測光束304,第一檢測光束304與加工光束303係匯集於一交匯點305,以形成一整合光束306,整合光束306經第一反光鏡35與第二反光鏡組36反射,並且聚焦於待加工物49之表面,以形成有一聚焦點,整合光束304通過待加工物49,經多功反射鏡42分為第二檢測光束308,視覺影像裝置46讀取第 三檢測光束307,以得知待加工物49之表面具有聚焦點,若已讀取聚焦點,則控制單元48關閉快門33,第二檢測光束308係被光偵測器43所量測。Adjusting the position A2 of the workpiece to be processed: If the surface of the workpiece 49 does not have a focus point, the position of the workpiece 49 is adjusted using the three-axis moving device 38 to focus the integrated beam on the surface of the workpiece 49 to find out Focusing point, if the focus point has been found, the polarizing plate 321 of the first mirror group 32 adjusts the power of the first laser beam 301 to generate a processing beam 303 having a higher power and for processing, and the second mirror group 39 The polarizing plate 391 adjusts the power of the second laser beam 304 to generate a first detecting beam 304 for detection. The first detecting beam 304 and the processing beam 303 are collected at a junction 305 to form an integrated beam 306. The integrated beam 306 is reflected by the first mirror 35 and the second mirror group 36, and is focused on the surface of the object to be processed 49 to form a focus point. The integrated beam 304 passes through the object to be processed 49 and is divided by the multi-function mirror 42. For the second detection beam 308, the visual image device 46 reads the first The detection beam 307 is three to detect that the surface of the object to be processed 49 has a focus point. If the focus point has been read, the control unit 48 closes the shutter 33, and the second detection beam 308 is measured by the photodetector 43.
其中,整合光束305之行進路徑係受到第一反光鏡35與第二反光鏡組36所控制,第二雷射光束302之行進路徑係受到第三反光鏡組38所控制,第一檢測光束304之行進路徑係受到第四反光鏡40所控制,第二透鏡44係控制第二檢測光束308之焦距,光學過濾組45係將第二檢測光束308予以過濾、降低雜訊、選擇光束與調整雷射光束之功率,以供光偵測器43所量測,此過濾、降低雜訊、選擇光束與調整雷射光束之功率亦可見於隨後之進行加工與量測A4與已達蝕刻深度A5的步驟中,第一透鏡37係控制整合光束306之色差、焦距或焦點。The path of the integrated beam 305 is controlled by the first mirror 35 and the second mirror group 36. The path of the second laser beam 302 is controlled by the third mirror group 38. The first detecting beam 304 The traveling path is controlled by the fourth mirror 40, the second lens 44 controls the focal length of the second detecting beam 308, and the optical filtering group 45 filters the second detecting beam 308, reduces noise, selects the beam, and adjusts the lightning. The power of the beam is measured by the photodetector 43. The filtering, reducing the noise, selecting the beam and adjusting the power of the laser beam can also be seen in the subsequent processing and measurement of A4 and the etched depth A5. In the step, the first lens 37 controls the chromatic aberration, focal length or focus of the integrated beam 306.
調整蝕刻深度A3:以上述之聚焦點為原點,三軸移動裝置38將待加工物49朝向聚焦點移動至所需蝕刻的深度之距離。Adjusting the etching depth A3: Taking the above-mentioned focus point as an origin, the three-axis moving device 38 moves the object to be processed 49 toward the focus point to a distance of a desired etching depth.
進行加工與量測A4:控制單元48開啟快門33,以控制加工光束303,並進行蝕刻加工,鎖相放大器47係同步偵測加工光束303,光偵測器43亦同步量測第二檢測光束308。Processing and measurement A4: The control unit 48 opens the shutter 33 to control the processing beam 303 and performs etching processing. The lock-in amplifier 47 synchronously detects the processing beam 303, and the photodetector 43 simultaneously measures the second detecting beam. 308.
已達蝕刻深度A5:光偵測器43量測第二檢測光束308,並將所量測之結果告知鎖相放大器47,鎖相放大器47控制截波器34,以改變加工光束303之功率,視覺影像裝置46係同步量測蝕刻深度,並告知控制單元48,若已達蝕刻深度,則控制單元48關閉快門33。The etch depth A5 has been reached: the photodetector 43 measures the second detection beam 308, and informs the lock-in amplifier 47 of the measured result, and the lock-in amplifier 47 controls the chopper 34 to change the power of the processing beam 303. The visual imaging device 46 measures the etch depth synchronously and informs the control unit 48 that the control unit 48 closes the shutter 33 if the etch depth has been reached.
請配合參考圖五所示,本揭露係一種應用於雷射加工之深度即時監控系統之第三實施例,其具有一雷射產生器50、一分光鏡51、一第一鏡組52、一快門53、一截波器54、一第一反光鏡組55、一多功反射鏡56、一第一透鏡57、一三軸移動裝置58、一第二反光鏡組59、一第二鏡組60、一第二透鏡61、一視覺影像裝置62、一第三透鏡63、一光學過濾組64、一光偵測器65、一鎖相放大器66與一控制單元67。Referring to FIG. 5, the disclosure is a third embodiment of a depth real-time monitoring system applied to laser processing, which has a laser generator 50, a beam splitter 51, a first mirror group 52, and a first embodiment. a shutter 53, a chopper 54, a first mirror group 55, a multi-function mirror 56, a first lens 57, a three-axis moving device 58, a second mirror group 59, and a second mirror group 60. A second lens 61, a visual imaging device 62, a third lens 63, an optical filter group 64, a photodetector 65, a lock-in amplifier 66 and a control unit 67.
雷射產生器50發出一雷射光束500,雷射光束500經分光鏡51分為一第一雷射光束501與一第二雷射光束502。The laser generator 50 emits a laser beam 500 which is split by a beam splitter 51 into a first laser beam 501 and a second laser beam 502.
第二反光鏡組59具有至少一反光鏡590,第二鏡組60具有一半波片600與一偏振片601,第二反光鏡組59與第二鏡組60係設於第二雷射光束502之行進路徑,第二雷射光束502經偏振片601調整其功率,以形成一第一檢測光束504。The second mirror group 59 has at least one mirror 590, the second mirror group 60 has a half wave plate 600 and a polarizing plate 601, and the second mirror group 59 and the second mirror group 60 are disposed on the second laser beam 502. The travel path of the second laser beam 502 is adjusted by the polarizer 601 to form a first detection beam 504.
第一鏡組52係具有一半波片520與一偏振片521,第一鏡組52係設於第一雷射光束501之行進路徑,第一雷射501經偏振片521調整其功率,以形成一加工光束503。The first mirror group 52 has a half wave plate 520 and a polarizing plate 521. The first mirror group 52 is disposed on the traveling path of the first laser beam 501, and the first laser beam 501 is adjusted by the polarizing plate 521 to form a power. A processing beam 503.
快門53、截波器54、第一反光鏡組55、多功反射鏡56與第一透鏡57係設於加工光束503之行進路徑,第一反光鏡組55係具有至少一反光鏡551與一可選擇性的菱鏡550,或者第一反光鏡組55能僅具有至少一反光鏡551。快門53係電性連接控制單元67。The shutter 53, the chopper 54, the first mirror group 55, the multi-function mirror 56 and the first lens 57 are disposed on the traveling path of the processing beam 503, and the first mirror group 55 has at least one mirror 551 and one The optional prism 550, or the first mirror group 55, can have only at least one mirror 551. The shutter 53 is electrically connected to the control unit 67.
其中,第一鏡組52、快門53與截波器54係位於分光鏡51與第一反光鏡組55之間。The first mirror group 52, the shutter 53 and the chopper 54 are located between the beam splitter 51 and the first mirror group 55.
加工光束503係穿透多功反射鏡56,並與第一檢測光束504係匯集於一聚焦點505,並成為一第二檢測光束506,第二檢測光束506係以一角度反射。The processing beam 503 passes through the multi-function mirror 56 and is combined with the first detection beam 504 at a focus point 505 and becomes a second detection beam 506. The second detection beam 506 is reflected at an angle.
三軸移動裝置58係設於聚焦點505處,三軸移動裝置58係電性連接控制單元67,其中,第一透鏡57係位於多功反射鏡56與三軸移動裝置58之間The three-axis moving device 58 is disposed at a focus point 505, and the three-axis moving device 58 is electrically connected to the control unit 67, wherein the first lens 57 is located between the multi-function mirror 56 and the three-axis moving device 58.
第二透鏡61係設於第一檢測光束502之行進路徑,其中,第二鏡組60與第二透鏡61係位於第二反光鏡組59與三軸移動裝置58之間The second lens 61 is disposed in a traveling path of the first detecting beam 502, wherein the second mirror group 60 and the second lens 61 are located between the second mirror group 59 and the three-axis moving device 58.
視覺影像裝置62係產生一第三檢測光束507,第三檢測光束507係經多功反射鏡56與第一透鏡57,以聚焦於聚焦點505,或反射回視覺影像裝置62,視覺影像裝置62電性連接控制單元67。The visual imaging device 62 generates a third detection beam 507 that passes through the multi-function mirror 56 and the first lens 57 to focus on the focus point 505 or back to the visual image device 62. The visual image device 62 The control unit 67 is electrically connected.
第三透鏡63、光學過濾組64與光偵測器65係設於第二檢測光束506之行進路徑,光學過濾組64具有一光圈640與一偏振片641,其中,第三透鏡63與光學過濾組64係位於三軸移動裝置58與光偵測器65。The third lens 63, the optical filter group 64 and the photodetector 65 are disposed on the traveling path of the second detecting beam 506. The optical filter group 64 has an aperture 640 and a polarizing plate 641, wherein the third lens 63 and the optical filter Group 64 is located in three-axis mobile device 58 and photodetector 65.
鎖相放大器66係分別電性連接截波器54、光偵測器65與控制單元67。The lock-in amplifier 66 is electrically connected to the chopper 54, the photodetector 65 and the control unit 67, respectively.
請再配合參考圖八所示,本揭露係一種應用於雷射加工之深度即時監控方法之第三實施例,其步驟具有:找尋聚焦點A1:將一非透明之待加工物68置放於三軸移動裝置58,雷射產生器50發出一道雷射光束500,雷射光束經分光鏡51分為一第一雷射光束501與一第二雷射光束502,第一雷射光束501經第一鏡組52之偏振片521 調整其功率,以將第一雷射光束501調整為功率較低的雷射光束,控制單元67開啟快門54,以供該雷射光束(如圖五之元件符號503)通過,並經第一反光鏡組55的引導,而通過多功反射鏡56,並到達一待加工物68之表面;第二雷射光束502經第二反光鏡組59的引導,並被第二鏡組60之偏振片601調整其功率,以將第二雷射光束502調整為功率較低的雷射光束,再與前述之雷射光束(如圖五之元件符號503、504)匯集於待加工物68之表面,以形成一聚焦點(如圖五之元件符號505);該二道雷射光束係形成二反射光束(如圖五之元件符號507與506),其一反射光束(如五之元件符號507)則沿著其一雷射光束的行進路徑反射,待該反射光束經過多功反射鏡56,則以一角度反射,以供視覺影像裝置62所量測,另一反射光束(如圖五之元件符號506),則以一角度反射,以供光偵測器65所量測。Referring to FIG. 8 again, the present disclosure is a third embodiment of a method for real-time monitoring of depth applied to laser processing, the steps of which are: finding a focus point A1: placing a non-transparent object to be processed 68 on The three-axis moving device 58, the laser generator 50 emits a laser beam 500, and the laser beam is split by the beam splitter 51 into a first laser beam 501 and a second laser beam 502. The first laser beam 501 is passed through. Polarizing plate 521 of the first mirror group 52 Adjusting its power to adjust the first laser beam 501 to a lower power laser beam, the control unit 67 opens the shutter 54 for the laser beam (e.g., symbol 503 of FIG. 5) to pass through The mirror group 55 is guided through the multi-function mirror 56 and reaches the surface of a workpiece 68; the second laser beam 502 is guided by the second mirror group 59 and polarized by the second mirror group 60. The slice 601 adjusts its power to adjust the second laser beam 502 to a lower power laser beam, and then collects the aforementioned laser beam (see the symbol 503, 504 of FIG. 5) on the surface of the object to be processed 68. To form a focus point (as shown in Figure 5, symbol 505); the two laser beams form a two-reflected beam (such as component symbols 507 and 506 in Figure 5), and a reflected beam (such as the five symbol 507) Then, it is reflected along the traveling path of one of the laser beams. After the reflected beam passes through the multi-function mirror 56, it is reflected at an angle for measurement by the visual image device 62, and the other reflected beam (see FIG. Element symbol 506) is reflected at an angle for measurement by photodetector 65.
調整待加工物位置A2:若待加工物68的表面未具有一聚焦點,則使用三軸移動裝置58調整待加工物68於X軸向、Y軸向或Z軸向之位置,以找出聚焦點,若已找出聚焦點,第一鏡組52之偏振片521調整第一雷射光束501之功率,以產生用於加工之加工光束503,第二鏡組60之偏振片601調整第二雷射光束502之功率,以產生一第一檢測光束504,加工光束503與第一檢測光束504係匯集於聚焦點505,並形成一第二檢測光束506;視覺影像裝置62係讀取第三檢測光束507,已得知聚焦點505已位於待加工物68的表面,而第三檢測光束506 係為視覺影像裝置62之反射偵測光,若已讀取聚焦點505,則控制單元67關閉快門53;第三檢測光束506係以一反射角度反射至光偵測器65,以被光偵測器65所量測。Adjusting the position A2 of the workpiece to be processed: If the surface of the workpiece 68 does not have a focus point, the position of the workpiece 68 in the X axis, the Y axis or the Z axis is adjusted using the three-axis moving device 58 to find out Focusing point, if the focus point has been found, the polarizing plate 521 of the first mirror group 52 adjusts the power of the first laser beam 501 to generate a processing beam 503 for processing, and the polarizing plate 601 of the second mirror group 60 is adjusted. The power of the two laser beams 502 is used to generate a first detection beam 504, and the processing beam 503 and the first detection beam 504 are collected at a focus point 505 to form a second detection beam 506; the visual image device 62 reads The third detection beam 507, it is known that the focus point 505 is already on the surface of the object to be processed 68, and the third detection beam 506 The reflected light is reflected by the visual imaging device 62. If the focus point 505 has been read, the control unit 67 closes the shutter 53; the third detecting beam 506 is reflected to the photodetector 65 at a reflection angle to be optically detected. Measured by the detector 65.
其中,加工光束503之行進路徑係被第一反光鏡組所控制,第一透鏡52係控制加工光束503與第三檢測光束507之色差、焦距或焦點,第一雷射光束502之行進路徑係被第二反光鏡組59所控制,第二透鏡61係控制第一檢測光束504之色差、焦距或焦點。The traveling path of the processing beam 503 is controlled by the first mirror group, and the first lens 52 controls the color difference, focal length or focus of the processing beam 503 and the third detecting beam 507, and the traveling path of the first laser beam 502 is Controlled by the second mirror group 59, the second lens 61 controls the chromatic aberration, focal length or focus of the first detection beam 504.
調整蝕刻深度A3:以聚焦點505為原點,三軸移動裝置58將待加工物68朝向聚焦點505移動至所需蝕刻的深度之距離。Adjusting the etch depth A3: With the focus point 505 as the origin, the three-axis moving device 58 moves the object 68 toward the focus point 505 to a desired depth of etching.
進行加工與量測A4:控制單元67開啟快門53,以控制加工光束503,並進行蝕刻加工,鎖相放大器66則同步量測加工光束503,光偵測器65亦同步量測第二檢測光束506,量測雷射加工之深度。Processing and measurement A4: The control unit 67 opens the shutter 53 to control the processing beam 503 and performs etching processing, the lock-in amplifier 66 synchronously measures the processing beam 503, and the photodetector 65 simultaneously measures the second detecting beam. 506, measuring the depth of laser processing.
已達蝕刻深度A5:光偵測器65經由第二檢測光束506量測,並將所量測之結果告知鎖相放大器66,鎖相放大器66控制截波器54,以改變加工光束503之功率,視覺影像裝置62係同步量測蝕刻深度,並告知控制單元67,若已達蝕刻深度,則關閉快門53。The etch depth A5 has been reached: the photodetector 65 is measured via the second detection beam 506, and the result of the measurement is informed to the lock-in amplifier 66, which controls the chopper 54 to change the power of the processing beam 503. The visual imaging device 62 measures the etch depth synchronously and informs the control unit 67 that the shutter 53 is closed if the etch depth has been reached.
其中,第三透鏡63係控制第二檢測光束506之色差、焦距或焦點,第二檢測光束506係被光學過濾組64過濾、降低雜訊、選擇光束與調整其功率,以供光偵測器65所量測,而過濾、降低雜訊、選擇光束與調整其功率之動作亦 可見於進行加工與量測A4與調整待加工物位置A2之步驟中。The third lens 63 controls the chromatic aberration, focal length or focus of the second detection beam 506, and the second detection beam 506 is filtered by the optical filter group 64 to reduce noise, select the beam and adjust its power for the photodetector. 65 measurements, filtering, reducing noise, selecting beams and adjusting their power It can be seen in the steps of processing and measuring A4 and adjusting the position A2 of the workpiece.
請配合參考圖六所示,本揭露係一種應用於雷射加工之深度即時監控系統之第四實施例,其具有一雷射產生器70、一分光鏡71、一第一鏡組72、一快門73、一截波器74、一第一反光鏡75、一第二反光鏡組76、一第四反光鏡77、一第二鏡組78、一第三反光鏡組79、一第一多功反射鏡80、一第二多功反射鏡81、一透鏡82、一光學過濾組83、一視覺影像裝置84、一光偵測器85、一三軸移動裝置86、一鎖相放大器87與一控制單元88。Referring to FIG. 6 , the disclosure is a fourth embodiment of a depth real-time monitoring system applied to laser processing, which has a laser generator 70 , a beam splitter 71 , a first mirror group 72 , and a first embodiment . The shutter 73, a chopper 74, a first mirror 75, a second mirror group 76, a fourth mirror 77, a second mirror group 78, a third mirror group 79, and a first multi-mirror The power mirror 80, a second multi-function mirror 81, a lens 82, an optical filter group 83, a visual image device 84, a photodetector 85, a three-axis moving device 86, a lock-in amplifier 87 and A control unit 88.
雷射產生器70發出一雷射光束700,雷射光束700經分光鏡71分為一第一雷射光束701與一第二雷射702。The laser generator 70 emits a laser beam 700 which is split by a beam splitter 71 into a first laser beam 701 and a second laser beam 702.
第一鏡組72具有一半波片720與一偏振片721,第一鏡組72係設於第一雷射光束701之行進路徑,偏振片721調整第一雷射光束701之功率,以形成一加工光束703。The first mirror group 72 has a half wave plate 720 and a polarizing plate 721. The first mirror group 72 is disposed on the traveling path of the first laser beam 701, and the polarizing plate 721 adjusts the power of the first laser beam 701 to form a The beam 703 is processed.
第三反光鏡組79具有至少一反光鏡790,第二鏡組78具有一半波片780與一偏振片781,第三反光鏡組79與第二鏡組78係第二雷射光束701之行進路徑,偏振片781係調整第二雷射光束701之功率,以形成一第一檢測光束705。The third mirror group 79 has at least one mirror 790, the second mirror group 78 has a half wave plate 780 and a polarizing plate 781, and the third mirror group 79 and the second mirror group 78 are driven by the second laser beam 701. The path, the polarizer 781 adjusts the power of the second laser beam 701 to form a first detection beam 705.
第一檢測光束705與加工光束703係匯集於一交匯點704,以形成一整合光束706,第一反光鏡75係設於交匯點704。The first detection beam 705 and the processing beam 703 are collected at a junction 704 to form an integrated beam 706, and the first mirror 75 is disposed at the junction 704.
快門73與截波器74係設於加工光束703之行進路徑,其中,第一鏡組72、快門73與截波器74係設於分光 鏡71與第一反光鏡75之間。快門73係電性連接控制單元88。The shutter 73 and the interceptor 74 are disposed on the traveling path of the processing beam 703, wherein the first mirror group 72, the shutter 73 and the interceptor 74 are disposed in the splitting light. The mirror 71 is between the first mirror 75 and the first mirror 75. The shutter 73 is electrically connected to the control unit 88.
第二反光鏡組76具有至少一反光鏡761與一可選擇性的菱鏡760,或者第二反光鏡組76能僅具有至少一反光鏡761,第二反光鏡組76、第一多功反射鏡80與第二多功反射鏡81係設於整合光束706之行進路徑,整合光束706聚集一聚焦點,並沿著整合光束706之行進路徑反射,以形成一反射光束707,反射光束707經第二多功反射鏡81反射,以形成一第二檢測光束708。The second mirror group 76 has at least one mirror 761 and an optional mirror 760, or the second mirror group 76 can have only at least one mirror 761, the second mirror group 76, and the first multi-function reflection The mirror 80 and the second multi-function mirror 81 are disposed on the traveling path of the integrated beam 706. The integrated beam 706 gathers a focus point and is reflected along the traveling path of the integrated beam 706 to form a reflected beam 707. The second multi-function mirror 81 reflects to form a second detection beam 708.
第四反光鏡77係設於第一檢測光束705之行進路徑,其中,第二鏡組78係位於第四反光鏡77與第三反光鏡組79之間。The fourth mirror 77 is disposed on the traveling path of the first detecting beam 705, wherein the second mirror group 78 is located between the fourth mirror 77 and the third mirror group 79.
透鏡82、光學過濾組83與光偵測器85係設於第二檢測光束708之行進路徑,光學過濾組83具有一光圈830與一偏振片831,其中,透鏡82與光學過濾組83係位於第二多功反射鏡81與光偵測器85之間。The lens 82, the optical filter group 83 and the photodetector 85 are disposed on the traveling path of the second detecting beam 708. The optical filter group 83 has an aperture 830 and a polarizing plate 831, wherein the lens 82 and the optical filter group 83 are located. The second multi-function mirror 81 is between the photodetector 85 and the photodetector 85.
視覺影像裝置84係產生一第三檢測光束709,第三檢測光束709經第一多功反射鏡80反射,以反射至待加工物89(三軸移動裝置86之位置),或反射回視覺影像裝置84,視覺影像裝置84係電性連接控制單元88。。The visual imaging device 84 generates a third detection beam 709 that is reflected by the first multi-function mirror 80 to be reflected to the object to be processed 89 (the position of the three-axis moving device 86) or reflected back to the visual image. Device 84, visual imaging device 84 is electrically coupled to control unit 88. .
三軸移動裝置86係設於整合光束706之行徑路徑,並且位於聚焦點處,三軸移動裝置86係電性連接控制單元88,其中,第一多功反射鏡80與第二多功反射鏡81係設於第二反光鏡組76與三軸移動裝置86之間。The three-axis moving device 86 is disposed on the path of the integrated beam 706 and is located at the focus point. The three-axis moving device 86 is electrically connected to the control unit 88, wherein the first multi-function mirror 80 and the second multi-function mirror The 81 series is disposed between the second mirror group 76 and the three-axis moving device 86.
鎖相放大器87係分別電性連接截波器74、控制單元 88與光偵測器86。The lock-in amplifier 87 is electrically connected to the chopper 74 and the control unit respectively 88 and photodetector 86.
請再配合參考圖八所示,本揭露係一種應用於雷射加工之深度即時監控方法之第四實施例,其步驟具有:找尋聚焦點A1:將一非透明之待加工物89置放於三軸移動裝置86,雷射產生器70發出一道雷射光束700,雷射光束700經分光鏡71分為第一雷射光束701與第二雷射光束702,第一雷射光束701經第一鏡組72之偏振片721調整其功率,以形成一功率較低之雷射光束(如圖六之元件符號703),控制單元88開啟快門73,以供該雷射光束通過;第二雷射光束705經第二鏡組78之偏振片781調整其功率,以形成一功率低的雷射光束,其與上述之通過快門73的雷射光束係匯集於一交匯點(如圖六之元件符號704),以形成一雷射光束(如圖六之元件符號706),該雷射光束經第一反光鏡75反射至待加工物89之表面,以形成有一聚焦點;其中,該雷射光束反射至待加工物89之表面時,該雷射光束係依序通過第一多功反射鏡80與第二多功反射鏡81,而後該雷射光束沿著其行進路徑反射至第二多功反射鏡81,並經第二多功反射鏡81反射,以供光偵測器85所量測,該雷射光束仍沿其行進路徑反射至第一多功反射鏡80,並經第一多功反射鏡80反射,以供視覺影像裝置84所量測,以得知待加工物89的表面具有一聚焦點。Referring to FIG. 8 again, the present disclosure is a fourth embodiment of a method for real-time monitoring of depth applied to laser processing, the steps of which are: finding a focus point A1: placing a non-transparent object to be processed 89 on The three-axis moving device 86, the laser generator 70 emits a laser beam 700, and the laser beam 700 is split into a first laser beam 701 and a second laser beam 702 via a beam splitter 71. The first laser beam 701 passes through a first laser beam 701. The polarizer 721 of a mirror group 72 adjusts its power to form a lower power laser beam (e.g., symbol 703 of FIG. 6), and the control unit 88 opens the shutter 73 for the laser beam to pass through; The beam 705 is adjusted by the polarizer 781 of the second mirror group 78 to form a low-power laser beam, which is combined with the laser beam passing through the shutter 73 to a junction point (such as the component of FIG. Symbol 704) to form a laser beam (e.g., symbol 706 of FIG. 6), the laser beam being reflected by the first mirror 75 to the surface of the object to be processed 89 to form a focus point; wherein the laser beam is formed When the light beam is reflected to the surface of the object to be processed 89, the laser beam system Passing through the first multi-function mirror 80 and the second multi-function mirror 81, and then the laser beam is reflected along its traveling path to the second multi-function mirror 81 and reflected by the second multi-function mirror 81 to As measured by the light detector 85, the laser beam is still reflected along its travel path to the first multi-function mirror 80 and reflected by the first multi-function mirror 80 for measurement by the visual image device 84. It is known that the surface of the workpiece 89 has a focus point.
調整待加工物位置A2:若待加工物89之表面未具有聚焦點,則三軸移動裝置86調整待加工物89之位置,以 使待加工物89的表面具有聚焦點,若待加工物89的表面已具有聚焦點,第一鏡組72之偏振片721調整第一雷射光束701之功率,以形成加工光束703,第二鏡組78之偏振片781調整第二雷射光束702之功率,以形成第一檢測光束705;第一檢測光束705與加工光束703係匯集於一交匯點704,以形成一整合光束706,整合光束706經第一反光鏡75與第二反光鏡組76反射至待加工物89之表面,以形成有一聚焦點;整合光束706係反射,以形成一反射光束707,反射光束707係沿著整合光束706之行進路徑反射,並經第二多功反射鏡81反射,以形成第二檢測光束708,第二檢測光束708係被光偵測器85所量測;第三檢測光束709經第一多功反射鏡80反射,以被視覺影像裝置84所讀取,而得知待加工物89的表面具有聚焦點,若已讀取聚焦點,控制單元88關閉快門73。Adjusting the position A2 of the workpiece to be processed: If the surface of the workpiece 89 does not have a focus point, the three-axis moving device 86 adjusts the position of the workpiece 89 to The surface of the workpiece 89 has a focus point. If the surface of the workpiece 89 has a focus point, the polarizer 721 of the first mirror group 72 adjusts the power of the first laser beam 701 to form a processing beam 703, and second. The polarizing plate 781 of the mirror group 78 adjusts the power of the second laser beam 702 to form a first detecting beam 705; the first detecting beam 705 and the processing beam 703 are collected at a junction 704 to form an integrated beam 706, which is integrated. The light beam 706 is reflected by the first mirror 75 and the second mirror group 76 to the surface of the object to be processed 89 to form a focus point; the integrated beam 706 is reflected to form a reflected beam 707, and the reflected beam 707 is integrated along the line. The traveling path of the beam 706 is reflected and reflected by the second multi-function mirror 81 to form a second detecting beam 708, the second detecting beam 708 is measured by the photodetector 85; the third detecting beam 709 is first The multi-function mirror 80 is reflected to be read by the visual imaging device 84, and it is known that the surface of the object to be processed 89 has a focus point. If the focus point has been read, the control unit 88 closes the shutter 73.
其中,第二雷射光束702之行進路徑係受到第三反光鏡組79所控制,整合光束706之行進路徑係受到第一反光鏡75與第二反光鏡組76所控制,第一檢測光束707之行進路徑係受到第四反光鏡77所控制。The traveling path of the second laser beam 702 is controlled by the third mirror group 79. The traveling path of the integrated beam 706 is controlled by the first mirror 75 and the second mirror group 76. The first detecting beam 707 The path of travel is controlled by a fourth mirror 77.
調整蝕刻深度A3:以上述之聚焦點為原點,三軸移動裝置38將待加工物89朝向聚焦點移動至所需蝕刻的深度。Adjusting the etching depth A3: Taking the above-mentioned focus point as the origin, the three-axis moving device 38 moves the object to be processed 89 toward the focus point to the depth of the desired etching.
進行加工與量測A4:控制單元88開啟快門73,以控制加工光束703,並進行蝕刻加工,鎖相放大器47係同步量測加工光束703,光偵測器85亦同步量測第二檢測光束 708。Processing and measurement A4: The control unit 88 opens the shutter 73 to control the processing beam 703 and performs etching processing. The lock-in amplifier 47 synchronously measures the processing beam 703, and the photodetector 85 simultaneously measures the second detecting beam. 708.
已達蝕刻深度A5:光偵測器85量測第二檢測光束708,並將所量測之結果告知鎖相放大器87,以改變加工光束703之功率,影像視覺裝置84讀取第三檢測光束709,以同步偵測蝕刻深度,並告知控制單元88,若已達蝕刻深度,則控制單元88關閉快門73。The etch depth A5 has been reached: the photodetector 85 measures the second detection beam 708, and informs the lock-in amplifier 87 of the measured result to change the power of the processing beam 703, and the image vision device 84 reads the third detection beam. 709, to detect the etch depth synchronously, and inform the control unit 88 that if the etch depth has been reached, the control unit 88 closes the shutter 73.
其中,第二檢測光束708係被光學過濾組83過濾、降低雜訊、選擇光束與調整雷射光束之功率,以供光偵測器量測85,第二檢測光束708之色差、焦距或焦點係受到透鏡82所控制,過濾、降低雜訊、選擇光束與調整雷射光束之功率的動作亦可見於進行加工與量測A4與調整待加工物位置A2之步驟中。The second detection beam 708 is filtered by the optical filter group 83, reduces noise, selects the beam, and adjusts the power of the laser beam for the photodetector to measure 85, the color difference, focal length or focus of the second detection beam 708. The action of being controlled by the lens 82 to filter, reduce noise, select the beam, and adjust the power of the laser beam can also be seen in the steps of processing and measuring A4 and adjusting the position A2 of the object to be processed.
請配合參考圖七所示,本揭露係一種應用於雷射加工之深度即時監控系統之第五實施例,於本實施例的構件與排列方式係相似於本揭露之第一實施例,故元件符號沿用本揭露之第一實施例,特先陳明。Referring to FIG. 7 , the disclosure is a fifth embodiment of a depth real-time monitoring system applied to laser processing. The components and arrangements in this embodiment are similar to the first embodiment of the disclosure, so that the components are The symbol follows the first embodiment of the present disclosure.
於第一實施例中,第一反光鏡組13具有反光鏡130與菱鏡131,如圖七所示,於本實施例中,第一反光鏡組13僅具有至少一反光鏡130,以反射加工光束103。如上所述之各實施例,反光鏡組係能由至少一反光鏡所組成或由至少一反光鏡與一菱鏡所組成,其係由實施時的狀態所決定。In the first embodiment, the first mirror group 13 has a mirror 130 and a prism 131. As shown in FIG. 7, in the embodiment, the first mirror group 13 has only at least one mirror 130 for reflection. The beam 103 is processed. In various embodiments as described above, the mirror assembly can be comprised of at least one mirror or consist of at least one mirror and a prism, as determined by the state of implementation.
綜合上述之各實施例,本揭露之應用於雷射加工之深度即時監控系統及其方法之第一實施例,如圖一所示,其係應用於透明的待加工物26,第一檢測光束104與加工光束103各有其獨自的行進路徑,第一檢測光束104之行進 路徑係大於加工光束103,並且第一檢測光束104與加工光束103係匯集於待加工物26,故於一行進路徑的差異下,鎖相放大器23與光偵測器22係可確定第一檢測光束104與加工光束103於空間與時間上重疊,以進行一非共路之即時量測,並透過量測訊號的變化,而即時地監測出雷射加工的實際深度。In combination with the above embodiments, the first embodiment of the present invention relates to a depth real-time monitoring system for laser processing and a method thereof, as shown in FIG. 1, which is applied to a transparent workpiece 26, a first detecting beam. 104 and processing beam 103 each have their own travel path, the travel of first detection beam 104 The path is larger than the processing beam 103, and the first detecting beam 104 and the processing beam 103 are collected in the object to be processed 26. Therefore, the lock-in amplifier 23 and the photodetector 22 can determine the first detection under a difference of the traveling path. The beam 104 and the processing beam 103 are spatially and temporally overlapped to perform an instantaneous measurement of the non-common path, and the actual depth of the laser processing is instantaneously monitored by measuring the change of the signal.
本揭露之應用於雷射加工之深度即時監控系統及其方法之第二實施例,如圖四所示,其係應用透明的待加工物49,加工光束303與第一檢測光束304具有共同的行進路徑,但第一檢測光束304的行進路徑係大於加工光束303,藉由鎖相放大器47與光偵測器43,以進行一共路徑之即時量測。A second embodiment of the present invention relates to a depth real-time monitoring system for laser processing and a method thereof. As shown in FIG. 4, a transparent workpiece 49 is applied, and the processing beam 303 and the first detecting beam 304 have a common The path of travel, but the path of travel of the first detection beam 304 is greater than the processing beam 303, by means of the lock-in amplifier 47 and the photodetector 43 for instantaneous measurement of a common path.
本揭露之應用於雷射加工之深度即時監控系統及其方法之第三實施例,如圖五所示,其係應用於非透明之待加工物68,第一檢測光束504與加工光束503各自有其獨立的行進路徑,而且第一檢測光束504之行進路徑係大於加工光束503之行進路徑,並藉由鎖相放大器66與光偵測器65,以進行一非共路徑之即時量測。A third embodiment of the present invention relates to a depth real-time monitoring system for laser processing and a method thereof, as shown in FIG. 5, which is applied to a non-transparent workpiece 68, and a first detection beam 504 and a processing beam 503 are respectively used. There is an independent travel path, and the travel path of the first detection beam 504 is greater than the travel path of the processing beam 503, and is used by the lock-in amplifier 66 and the photodetector 65 to perform an instantaneous measurement of a non-co-path.
本揭露之應用於雷射加工之深度即時監控系統及其方法之第三實施例,如圖六所示,其係應用於非透明之待加工物85,加工光束703與第一檢測光束705有相同的行進路徑,但加光光束703的行進路徑係小於第一檢測光束705,並藉由鎖相放大器87與光偵測器85,以進行一共路徑之即時量測。The third embodiment of the present invention relates to a depth real-time monitoring system for laser processing and a method thereof, as shown in FIG. 6, which is applied to a non-transparent workpiece 85, and the processing beam 703 and the first detecting beam 705 are The same travel path, but the path of the added light beam 703 is smaller than the first detection beam 705, and is used by the lock-in amplifier 87 and the photodetector 85 to perform an instantaneous measurement of a common path.
請配合參考附件一至三,其為應用本發明對多個待加 工物加工之實際驗證圖,多個待加工物分別進行以本發明之深度即時監控的加工實驗,由附件一至三可知,欲加工38um深度之微孔於待加工物時,透過即時監控系統,待加工物分別加工深度為37.35um、38.03um及37.87um,而能夠使得加工深度的誤差控制於±0.7um之間。Please refer to Annexes I to III for the application of the present invention to multiple The actual verification map of the workpiece processing, the plurality of objects to be processed are separately subjected to the processing experiment of the depth monitoring of the present invention. It can be known from the attachments 1 to 3 that the micro-holes of 38 um depth are processed through the instant monitoring system when the workpiece is to be processed. The processing depths of the workpieces are 37.35um, 38.03um and 37.87um, respectively, and the error of the machining depth can be controlled between ±0.7um.
惟以上所述之具體實施例,僅係用於例釋本揭露之特點及功效,而非用於限定本揭露之可實施範疇,於未脫離本揭露上揭之精神與技術範疇下,任何運用本揭露所揭示內容而完成之等效改變及修飾,均仍應為下述之申請專利範圍所涵蓋。The specific embodiments described above are only used to illustrate the features and functions of the present disclosure, and are not intended to limit the scope of the disclosure, and may be used without departing from the spirit and scope of the disclosure. Equivalent changes and modifications made to the disclosure disclosed herein are still covered by the scope of the following claims.
10‧‧‧雷射產生器10‧‧‧Laser Generator
100‧‧‧雷射光束100‧‧‧Laser beam
101‧‧‧第一雷射光束101‧‧‧First laser beam
102‧‧‧第二雷射光束102‧‧‧second laser beam
103‧‧‧加工光束103‧‧‧Processing beam
104‧‧‧第一檢測光束104‧‧‧First detection beam
105‧‧‧聚焦點105‧‧‧ Focus point
106‧‧‧第二檢測光束106‧‧‧Second detection beam
11‧‧‧分光鏡11‧‧‧beam splitter
12‧‧‧第一鏡組12‧‧‧ first mirror
120‧‧‧半波片120‧‧‧Half wave plate
121‧‧‧偏振片121‧‧‧Polarizer
13‧‧‧第一反光鏡組13‧‧‧First Mirror Set
130‧‧‧反光鏡130‧‧‧Mirror
131‧‧‧菱鏡131‧‧‧Ling Mirror
14‧‧‧第一透鏡14‧‧‧First lens
15‧‧‧第二反光鏡組15‧‧‧Second mirror group
150‧‧‧反光鏡150‧‧‧Mirror
16‧‧‧第二鏡組16‧‧‧Second mirror
160‧‧‧半波片160‧‧‧ half wave plate
161‧‧‧偏振片161‧‧‧Polarizer
17‧‧‧第二透鏡17‧‧‧second lens
18‧‧‧快門18‧‧ ‧Shutter
19‧‧‧截波器19‧‧‧Chopper
20‧‧‧三軸移動裝置20‧‧‧Three-axis mobile device
21‧‧‧光學過濾組21‧‧‧Optical filter group
210‧‧‧光圈210‧‧‧ aperture
211‧‧‧偏振片211‧‧‧Polarizer
22‧‧‧光偵測器22‧‧‧Photodetector
23‧‧‧鎖相放大器23‧‧‧Lock-in amplifier
24‧‧‧視覺影像裝置24‧‧‧Visual imaging device
25‧‧‧控制單元25‧‧‧Control unit
26‧‧‧待加工物26‧‧‧Processing
30‧‧‧雷射產生器30‧‧‧Laser Generator
300‧‧‧雷射光束300‧‧‧Laser beam
301‧‧‧第一雷射光束301‧‧‧First laser beam
302‧‧‧第二雷射光束302‧‧‧second laser beam
303‧‧‧加工光束303‧‧‧Processing beam
304‧‧‧第一檢測光束304‧‧‧First detection beam
305‧‧‧交匯點305‧‧‧ meeting point
306‧‧‧整合光束306‧‧‧Integrated beam
307‧‧‧第三檢測光束307‧‧‧ Third detection beam
308‧‧‧第二檢測光束308‧‧‧Second detection beam
31‧‧‧分光鏡31‧‧‧beam splitter
32‧‧‧第一鏡組32‧‧‧ first mirror
320‧‧‧半波片320‧‧‧Half wave plate
321‧‧‧偏振片321‧‧‧Polarizer
33‧‧‧快門33‧‧‧Shutter
34‧‧‧截波器34‧‧‧Chopper
35‧‧‧第一反光鏡35‧‧‧First mirror
36‧‧‧第二反光鏡組36‧‧‧Second mirror group
360‧‧‧反光鏡360‧‧‧Mirror
361‧‧‧菱鏡361‧‧‧ Mirror
37‧‧‧第一透鏡37‧‧‧First lens
38‧‧‧第三反光鏡組38‧‧‧ Third Mirror Set
380‧‧‧反光鏡380‧‧‧Mirror
39‧‧‧第二鏡組39‧‧‧Second mirror
390‧‧‧半波片390‧‧‧Half-wave plate
391‧‧‧偏振片391‧‧‧Polarizer
40‧‧‧第四反光鏡40‧‧‧fourth mirror
41‧‧‧三軸移動裝置41‧‧‧Three-axis mobile device
42‧‧‧多功反射鏡42‧‧‧Multi-function mirror
43‧‧‧光偵測器43‧‧‧Photodetector
44‧‧‧第二透鏡44‧‧‧second lens
45‧‧‧光學過濾組45‧‧‧Optical filter group
450‧‧‧光圈450‧‧‧ aperture
451‧‧‧偏振片451‧‧‧Polarizer
46‧‧‧視覺影像裝置46‧‧‧Visual imaging device
47‧‧‧鎖相放大器47‧‧‧Lock-in amplifier
48‧‧‧控制單元48‧‧‧Control unit
49‧‧‧待加工物49‧‧‧Processing
50‧‧‧雷射產生器50‧‧‧Laser Generator
500‧‧‧雷射光束500‧‧‧Laser beam
501‧‧‧第一雷射光束501‧‧‧First laser beam
502‧‧‧第二雷射光束502‧‧‧second laser beam
503‧‧‧加工光束503‧‧‧Processing beam
504‧‧‧第一檢測光束504‧‧‧First detection beam
505‧‧‧聚焦點505‧‧‧ Focus point
506‧‧‧第二檢測光束506‧‧‧second detection beam
507‧‧‧第三檢測光束507‧‧‧ Third detection beam
51‧‧‧分光鏡51‧‧‧beam splitter
52‧‧‧第一鏡組52‧‧‧ first mirror
520‧‧‧半波片520‧‧‧Half wave plate
521‧‧‧偏振片521‧‧‧Polarizer
53‧‧‧快門53‧‧ ‧Shutter
54‧‧‧截波器54‧‧‧Chopper
55‧‧‧第一反光鏡組55‧‧‧First Mirror Set
550‧‧‧菱鏡550‧‧‧Ling Mirror
551‧‧‧反射鏡551‧‧‧Mirror
56‧‧‧多功反射鏡56‧‧‧Multi-function mirror
57‧‧‧第一透鏡57‧‧‧First lens
58‧‧‧三軸移動裝置58‧‧‧Three-axis mobile device
59‧‧‧第二反光鏡組59‧‧‧Second mirror group
591‧‧‧反光鏡591‧‧‧Mirror
60‧‧‧第二鏡組60‧‧‧Second mirror
600‧‧‧半波片600‧‧‧Half wave plate
601‧‧‧偏振片601‧‧‧Polarizer
61‧‧‧第二透鏡61‧‧‧second lens
62‧‧‧影像視覺裝置62‧‧‧Image vision device
63‧‧‧第三透鏡63‧‧‧ third lens
64‧‧‧光學過濾器64‧‧‧Optical filter
640‧‧‧快門640‧‧ ‧Shutter
641‧‧‧偏振片641‧‧‧Polarizer
65‧‧‧光偵測器65‧‧‧Photodetector
66‧‧‧鎖相放大器66‧‧‧Lock-in amplifier
67‧‧‧控制單元67‧‧‧Control unit
68‧‧‧待加工物68‧‧‧Processing
70‧‧‧雷射產生器70‧‧‧Laser Generator
700‧‧‧雷射光束700‧‧‧Laser beam
701‧‧‧第一雷射光束701‧‧‧First laser beam
702‧‧‧第二雷射光束702‧‧‧second laser beam
703‧‧‧加工光束703‧‧‧Processing beam
704‧‧‧交匯點704‧‧ ‧ meeting point
705‧‧‧第一檢測光束705‧‧‧First detection beam
706‧‧‧整合光束706‧‧‧Integrated beam
707‧‧‧反射光束707‧‧·reflected beam
708‧‧‧第二檢測光束708‧‧‧Second detection beam
709‧‧‧第三檢測光束709‧‧‧ Third detection beam
71‧‧‧分光鏡71‧‧‧beam splitter
72‧‧‧第一鏡組72‧‧‧ first mirror
720‧‧‧半波片720‧‧‧ half wave plate
721‧‧‧偏振片721‧‧‧Polarizer
73‧‧‧快門73‧‧ ‧Shutter
74‧‧‧截波器74‧‧‧Chopper
75‧‧‧第一反光鏡75‧‧‧First mirror
76‧‧‧第二反光鏡組76‧‧‧Second mirror group
760‧‧‧菱鏡760‧‧‧ Mirror
761‧‧‧反光鏡761‧‧‧Mirror
77‧‧‧第四分光鏡77‧‧‧fourth beam splitter
78‧‧‧第二鏡組78‧‧‧Second mirror
780‧‧‧半波片780‧‧‧Half-wave plate
781‧‧‧偏振片781‧‧‧Polarizer
79‧‧‧第三反光鏡組79‧‧‧ Third Mirror Group
790‧‧‧反光鏡790‧‧‧Mirror
80‧‧‧第一多功反射鏡80‧‧‧First multi-function mirror
81‧‧‧第二多工反射鏡81‧‧‧Second multiplexed mirror
82‧‧‧透鏡82‧‧‧ lens
83‧‧‧光學過濾組83‧‧‧Optical filter group
830‧‧‧光圈830‧‧ ‧ aperture
831‧‧‧偏振片831‧‧‧Polarizer
84‧‧‧視覺影像裝置84‧‧‧Visual imaging device
85‧‧‧光偵測器85‧‧‧Photodetector
86‧‧‧三軸移動裝置86‧‧‧Three-axis mobile device
87‧‧‧鎖相放大器87‧‧‧Lock-in amplifier
88‧‧‧控制單元88‧‧‧Control unit
89‧‧‧待加工物89‧‧‧Processing
A1~A5‧‧‧步驟A1~A5‧‧‧Steps
B點‧‧‧快門開啟Point B ‧ ‧ shutter open
C點‧‧‧快門關閉C point ‧ ‧ shutter closed
圖一係本揭露之應用於雷射加工之深度即時監控系統之第一實施例之示意圖。FIG. 1 is a schematic diagram of a first embodiment of a depth real-time monitoring system applied to laser processing according to the present disclosure.
圖二係一待加工物、一檢測光束與一加工光束之動作示意圖。Figure 2 is a schematic diagram of the action of a workpiece, a detection beam and a processing beam.
圖三係光學訊號與時間之關係圖。Figure 3 is a diagram of the relationship between optical signals and time.
圖四係本揭露之應用於雷射加工之深度即時監控系統之第二實施例之示意圖。FIG. 4 is a schematic diagram of a second embodiment of the depth real-time monitoring system applied to laser processing according to the present disclosure.
圖五係本揭露之應用於雷射加工之深度即時監控系統之第三實施例之示意圖。FIG. 5 is a schematic diagram of a third embodiment of the depth real-time monitoring system applied to laser processing according to the present disclosure.
圖六係本揭露之應用於雷射加工之深度即時監控系統之第四實施例之示意圖。Figure 6 is a schematic diagram of a fourth embodiment of the depth real-time monitoring system applied to laser processing according to the present disclosure.
圖七係本揭露之應用於雷射加工之深度即時監控系統之第五實施例之示意圖。Figure 7 is a schematic diagram of a fifth embodiment of the depth real-time monitoring system applied to laser processing according to the present disclosure.
圖八係本揭露之應用於雷射加工之深度即時監控方法之示意流程圖。FIG. 8 is a schematic flow chart of a depth real-time monitoring method applied to laser processing according to the present disclosure.
附件一至三係應用本發明對多個待加工物加工之實際驗證圖。The first to third embodiments of the present invention apply the actual verification map for processing a plurality of objects to be processed.
10‧‧‧雷射產生器10‧‧‧Laser Generator
100‧‧‧雷射光束100‧‧‧Laser beam
101‧‧‧第一雷射光束101‧‧‧First laser beam
102‧‧‧第二雷射光束102‧‧‧second laser beam
103‧‧‧加工光束103‧‧‧Processing beam
104‧‧‧第一檢測光束104‧‧‧First detection beam
105‧‧‧聚焦點105‧‧‧ Focus point
106‧‧‧第二檢測光束106‧‧‧Second detection beam
11‧‧‧分光鏡11‧‧‧beam splitter
12‧‧‧第一鏡組12‧‧‧ first mirror
120‧‧‧半波片120‧‧‧Half wave plate
121‧‧‧偏振片121‧‧‧Polarizer
13‧‧‧第一反光鏡組13‧‧‧First Mirror Set
130‧‧‧反光鏡130‧‧‧Mirror
131‧‧‧菱鏡131‧‧‧Ling Mirror
14‧‧‧第一透鏡14‧‧‧First lens
15‧‧‧第二反光鏡組15‧‧‧Second mirror group
150‧‧‧反光鏡150‧‧‧Mirror
16‧‧‧第二鏡組16‧‧‧Second mirror
160‧‧‧半波片160‧‧‧ half wave plate
161‧‧‧偏振片161‧‧‧Polarizer
17‧‧‧第二透鏡17‧‧‧second lens
18‧‧‧快門18‧‧ ‧Shutter
19‧‧‧截波器19‧‧‧Chopper
20‧‧‧三軸移動裝置20‧‧‧Three-axis mobile device
21‧‧‧光學過濾組21‧‧‧Optical filter group
210‧‧‧光圈210‧‧‧ aperture
211‧‧‧偏振片211‧‧‧Polarizer
22‧‧‧光偵測器22‧‧‧Photodetector
23‧‧‧鎖相放大器23‧‧‧Lock-in amplifier
24‧‧‧視覺影像裝置24‧‧‧Visual imaging device
25‧‧‧控制單元25‧‧‧Control unit
26‧‧‧待加工物26‧‧‧Processing
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US9415464B2 (en) | 2013-11-27 | 2016-08-16 | Industrial Technology Research Institute | Laser machining system utilizing thermal radiation image and method thereof |
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CN104028919B (en) * | 2013-03-06 | 2016-07-06 | 中国科学院理化技术研究所 | Welding system for online monitoring laser crystal transmittance and online monitoring method thereof |
JP2022098586A (en) * | 2020-12-22 | 2022-07-04 | 大船企業日本株式会社 | Adjusting method of machining point power in aperture mounted on printed circuit board laser processing apparatus, and printed circuit board laser processing apparatus that implements adjusting method of machining point power in aperture mounted on printed circuit board laser processing apparatus |
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