TWI408704B - Conductive transparent film and its use - Google Patents
Conductive transparent film and its use Download PDFInfo
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/04—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/325—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
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- C08F265/00—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00
- C08F265/04—Macromolecular compounds obtained by polymerising monomers on to polymers of unsaturated monocarboxylic acids or derivatives thereof as defined in group C08F20/00 on to polymers of esters
- C08F265/06—Polymerisation of acrylate or methacrylate esters on to polymers thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/003—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/208—Touch screens
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Abstract
Description
本發明係有關,導電性透明薄膜及其用途者。詳細而言,本發明係有關,在由環狀烯烴系樹脂所成之透明薄膜上,依順序層合含粒子保護層、透明導電層之導電性透明薄膜、及使用其之觸摸面板、以及使用此觸摸面板之顯示裝置者。The present invention relates to a conductive transparent film and its use. More specifically, the present invention relates to a conductive transparent film containing a particle protective layer and a transparent conductive layer, and a touch panel using the same, and a transparent film formed of a cyclic olefin resin. The display device of this touch panel.
早期以來,光學用途之成形材料,廣泛使用聚碳酸酯(PC)、聚甲基丙烯酸甲酯(PMMA)等;PC之雙折射大,PMMA之吸水性高、耐熱性不足之故,謀求改善此等性能之新穎的成形材料之開發。In the early days, polycarbonate (PC) and polymethyl methacrylate (PMMA) were widely used as molding materials for optical applications. PC has high birefringence, and PMMA has high water absorption and insufficient heat resistance. Development of novel molding materials of equal performance.
因此,近年來環狀烯烴系樹脂極受注目,進行廣濶用途之開展。Therefore, in recent years, cyclic olefin-based resins have been attracting attention and have been widely used.
但是,環狀烯烴系樹脂薄膜,具有低雙折射、低吸濕、高透明性、高耐熱性之反面,有表面略為脆弱、容易受傷害之課題。However, the cyclic olefin-based resin film has a problem of low birefringence, low moisture absorption, high transparency, and high heat resistance, and has a problem that the surface is slightly weak and easily damaged.
一般而言,為賦予各種塑料材料硬塗性,在其塑料材料表面被覆活性能量線硬化樹脂。In general, in order to impart a hard coat property to various plastic materials, an active energy ray-curable resin is coated on the surface of the plastic material.
因此,環狀烯烴系樹脂薄膜之表面,亦使用活性能量線硬化樹脂,泛用之樹脂,有對環狀烯烴系樹脂之黏著性不充分的問題。Therefore, the surface of the cyclic olefin-based resin film is also an active energy ray-curable resin, and a general-purpose resin has a problem that the adhesion to the cyclic olefin-based resin is insufficient.
針對於此,有在活性能量線硬化性塗佈劑中含有非反應成份之聚合物的方法(例如專利文獻1);配合聚合性化合物之脂環系(甲基)丙烯酸化合物的方法(例如專利文獻2);使用特定之光聚合引發劑的方法(例如專利文獻3)等之提案。藉由此等方法能改善黏著性。In this case, there is a method of containing a polymer having a non-reactive component in an active energy ray-curable coating agent (for example, Patent Document 1); and a method of blending an alicyclic (meth)acrylic compound of a polymerizable compound (for example, a patent) Document 2); a proposal of a method using a specific photopolymerization initiator (for example, Patent Document 3). By such methods, the adhesion can be improved.
但是,此等方法中,由於此等聚合物等之添加,使活性能量線硬化性塗佈劑之交聯密度降低,所得硬化皮膜之耐擦傷性下降、產生卷邊;進而在環狀烯烴系樹脂薄膜上之硬化皮膜的硬度有不足之問題。However, in these methods, the crosslinking density of the active energy ray-curable coating agent is lowered by the addition of such a polymer or the like, and the scratch resistance of the obtained cured film is lowered to cause curling, and further, the cyclic olefin system is used. The hardness of the hardened film on the resin film is insufficient.
又,光學用途之成形材料,尤其在電漿顯示裝置、或行動電話、PDA(移動資訊終端機)、影視照相機等液晶顯示裝置等各種顯示器之使用中,使畫像更鮮明映出,同時抑制由於射入畫面或自畫面射出之光的反射、散射所造成之顯示畫像的閃耀;進而,顯示畫像不產生起因於光之干擾作用的所謂牛頓環之虹色波紋,更嚴格要求高性能化。Moreover, in the use of various materials such as a plasma display device or a liquid crystal display device such as a mobile phone, a PDA (mobile information terminal), or a video camera, the molding material for optical use is more vividly reflected, and at the same time, The illuminating of the displayed image caused by the reflection or scattering of the light incident on the screen or the light emitted from the screen; and the display image does not cause the iridescent ripple of the so-called Newton ring due to the interference of light, and the performance is more strictly required.
又,就配置於顯示裝置之正面,作為輸入終端使用的觸摸面板而言,為不損及顯示畫像之光學特性,亦必要上述之高性能化。又,關於觸摸面板之性能化,對導電性透明薄膜之光學特性的負面較大。Further, the touch panel used as the input terminal disposed on the front surface of the display device does not impair the optical characteristics of the displayed image, and the above-described high performance is also required. Further, regarding the performance of the touch panel, the optical characteristics of the conductive transparent film are largely negative.
又,相對於如此之高性能化,雖採用各種防反射措施及防眩措施,現狀為此等未能獲得滿足全部的要求。In addition, with respect to such high performance, various anti-reflection measures and anti-glare measures have been adopted, and the present situation has not been able to satisfy all the requirements.
在如此之狀況下,本發明的工作同仁就所謂防反射薄膜及防眩薄膜等光學用途之成形材料的特性,進行深入探討不斷研究之結果發現,確保低雙折射、低吸濕、高透明性、高耐熱性等基本特性,再加上必要消除所謂發白及/或發黑之部份的顯示不勻或背景畫像之不鮮明顯示、閃耀及/或眩耀等不均勻顯示、牛頓環之光的干擾作用為主之三種不適宜情況,使此等之平衡良好。又,發現在由具有硬化性、耐擦傷性、硬度、黏著性、透明性等特性之環狀烯烴系樹脂所成的透明薄膜之表面,形成可發揮優越之防胘效果的含粒子保護層,進而將透明導電層層合之導電性透明薄膜,能平衡良好的將此等不適宜情況消除,完成本發明。Under such circumstances, the working colleagues of the present invention have conducted in-depth research on the characteristics of optical forming materials such as antireflection films and antiglare films, and have found that low birefringence, low moisture absorption, and high transparency are ensured. Basic characteristics such as high heat resistance, plus the need to eliminate the uneven display of the so-called whitish and/or blackened parts, or the uneven display of the background image, the uneven display such as glare and/or glare, and the light of Newton's ring. The three unsuitable conditions dominated by the interference effect make the balance of these good. In addition, it has been found that a particle-containing protective layer which exhibits an excellent anti-mite effect is formed on the surface of a transparent film made of a cyclic olefin resin having properties such as curability, scratch resistance, hardness, adhesion, and transparency. Further, the conductive transparent film in which the transparent conductive layer is laminated can be eliminated in a balanced manner, and the present invention is completed.
專利文獻1:特開平8-12787號公報專利文獻2:特開平5-306378號公報專利文獻3:特開2002-275392號公報Patent Document 1: Japanese Laid-Open Patent Publication No. Hei No. Hei. No. Hei. No. Hei. No. Hei.
本發明係以提供一種確保低雙折射、低吸濕、高透明性、高耐熱性等基本特性,再加上平衡良好的解除所謂發白及/或發黑之部份的顯示不勻或背景畫像之不鮮明顯示、閃耀及/或胘耀等不均勻顯示、牛頓環之光的干擾作用等3種不適宜情況之導電性透明薄膜,及使用此導電性透明薄膜之觸摸面板,以及具有此觸摸面板之顯示裝置為課題。即,本發明係以提供一種在由具有硬化性、耐擦傷性、硬度、黏著性、透明性等特性之環狀烯烴系樹脂所成的透明薄膜之表面,形成可發揮優越之防眩效果的含粒子保護層,進而將透明導電層層合之導電性透明薄膜、及使用此導電性透明薄膜之觸摸面板、以及具有此觸摸面板之顯示裝置為課題。The present invention provides a basic characteristic of ensuring low birefringence, low moisture absorption, high transparency, high heat resistance, and a well-balanced display unevenness or background for removing the so-called whitish and/or blackened portions. Three types of unsuitable conductive transparent films, such as uneven display, glare and/or glare, and interference effects of Newton's ring light, and touch panels using the conductive transparent film, and having such a touch The display device of the panel is a problem. In other words, the present invention provides a surface of a transparent film made of a cyclic olefin resin having properties such as curability, scratch resistance, hardness, adhesion, and transparency, and exhibits an excellent antiglare effect. A conductive transparent film containing a particle protective layer, a transparent conductive layer, a touch panel using the conductive transparent film, and a display device having the touch panel are the subject matter.
本發明之導電性透明薄膜,其係在透明薄膜表面上依順序層合含粒子保護層、透明導電層所構成的導電性透明薄膜;其特徵為:透明薄膜係由環狀烯烴系樹脂所成、含粒子保護層,係將含有活性能量線硬化性樹脂組成物及具有50~600nm之平均粒徑的粒子之保護層形成用組成物,進行光硬化而得之層、該活性能量線硬化性樹脂組成物含有:(A)具有3以上之丙烯醯基的多官能單體40~60重量%、與(B)在(甲基)丙烯酸環氧丙基酯系聚合物中,將丙烯酸進行加成反應所成之聚合物10~60重量%、及(C)隨意之其他丙烯酸低聚物0~50重量%[但,成份(A)、(B)及(C)之合計為100重量%]。The conductive transparent film of the present invention is characterized in that a conductive transparent film comprising a particle protective layer and a transparent conductive layer is laminated on the surface of the transparent film in this order; and the transparent film is made of a cyclic olefin resin. The particle-containing protective layer is a layer obtained by photo-curing a composition for forming a protective layer containing an active energy ray-curable resin composition and particles having an average particle diameter of 50 to 600 nm, and the active energy ray hardenability. The resin composition contains: (A) 40 to 60% by weight of a polyfunctional monomer having 3 or more acrylonitrile groups, and (B) in a (meth)acrylic acid glycidyl ester polymer, acrylic acid is added 10 to 60% by weight of the polymer formed by the reaction, and (0) 0 to 50% by weight of the other acrylic oligomers which are optional [however, the total of the components (A), (B) and (C) is 100% by weight. ].
本發明中,環狀烯烴系樹脂,以將含有下述式(I)所示之至少一種化合物的單體,進行(共)聚合而得之樹脂所成為佳,In the present invention, the cyclic olefin-based resin is preferably obtained by subjecting a monomer containing at least one compound represented by the following formula (I) to (co)polymerization.
[式(I)中,R1 ~R4 為分別獨立之氫原子、鹵原子、碳數1~30之烴基、極性基、或其他之1價有機基;R1 與R2 、或R3 與R4 可形成一體化之2價烴基;R1 或R2 、與R3 或R4 可互相鍵結形成單環或多環構造;m為0或正整數;p為0或正整數]。[In the formula (I), R 1 to R 4 are each independently a hydrogen atom, a halogen atom, a hydrocarbon group having 1 to 30 carbon atoms, a polar group, or another monovalent organic group; R 1 and R 2 or R 3 ; An integral divalent hydrocarbon group may be formed with R 4 ; R 1 or R 2 , and R 3 or R 4 may be bonded to each other to form a monocyclic or polycyclic structure; m is 0 or a positive integer; p is 0 or a positive integer] .
本發明之導電性透明薄膜,其中含粒子保護層,以每1層顯示12%以下之霧值為佳。The conductive transparent film of the present invention contains a particle protective layer and exhibits a haze value of 12% or less per layer.
本發明之導電性透明薄膜,以在透明薄膜之雙表面層合該含粒子保護層所成為佳。In the conductive transparent film of the present invention, it is preferred to laminate the particle-containing protective layer on both surfaces of the transparent film.
本發明之導電性透明薄膜中,保護層以含有全粒子中之1.5~7重量%的具有1300nm以上之粒徑的一次粒子為佳。In the conductive transparent film of the present invention, the protective layer preferably contains primary particles having a particle diameter of 1300 nm or more in an amount of 1.5 to 7% by weight based on the total particles.
本發明之導電性透明薄膜,係尚層合偏光板所構成,該偏光板以藉由感壓性黏著劑貼合所成為佳。The conductive transparent film of the present invention is composed of a laminated polarizing plate, and the polarizing plate is preferably laminated by a pressure-sensitive adhesive.
本發明之觸摸面板,其特徵為具有本發明之導電性透明薄膜,作為至少一方之透明電極。又,本發明之顯示裝置,其特徵為在顯示面側具有本發明之觸摸面板。The touch panel of the present invention is characterized in that it has the conductive transparent film of the present invention as at least one transparent electrode. Moreover, the display device of the present invention is characterized in that the touch panel of the present invention is provided on the display surface side.
依本發明,藉由使用由環狀烯烴系樹脂所成之透明薄膜,能提供確保低雙折射、低吸濕、高透明性、高耐熱性等基本特性之導電性透明薄膜。又,依本發明,藉由使用將特定粒子與特定之樹脂組成物組合,形成含粒子保護層,相對於上述之透明薄膜,使密著性良好,能提供賦予硬塗功能之導電性透明薄膜。又,依本發明,藉由使用具有特定之平均粒徑的粒子,可確保透明性,能防止發白、發黑之部份的顯示不勻,同時能有效防止由於透明性提高時容易產生之光的干擾之牛頓環,且可防止畫像之零落、閃耀的現象,充分發揮良好的呈像性,能提供具有滿足全部特性之平衡良好的含粒子保護層之導電性透明薄膜。According to the present invention, by using a transparent film made of a cyclic olefin resin, it is possible to provide a conductive transparent film which ensures basic characteristics such as low birefringence, low moisture absorption, high transparency, and high heat resistance. Further, according to the present invention, by using a specific particle and a specific resin composition, a particle-containing protective layer is formed, and the above-mentioned transparent film is excellent in adhesion, and a conductive transparent film imparting a hard coating function can be provided. . Further, according to the present invention, by using particles having a specific average particle diameter, transparency can be ensured, display unevenness of a portion which is whitish and blackened can be prevented, and it is possible to effectively prevent occurrence of transparency due to improvement in transparency. The Newton's ring, which interferes with light, prevents the phenomenon of fading and glare of the image, and fully exhibits good imageability, and provides a conductive transparent film having a particle-containing protective layer having a good balance of all characteristics.
依本發明,藉由在該保護層上層合透明導電層,能提供滿足上述之全部特性,尤其使用為觸摸面板用透明電極時,獲得鮮明之畫像的導電性透明薄膜。According to the present invention, by laminating the transparent conductive layer on the protective layer, it is possible to provide a conductive transparent film which satisfies all of the above characteristics, and in particular, when a transparent electrode for a touch panel is used, a clear image is obtained.
進而,依本發明,能提供低雙折射、低吸濕、高透明性、高耐熱性等優越,且確保透明性,能防止發白、發黑之部份的顯示不均,同時可有效防止牛頓環,且可防止畫像之零落、閃耀的現象,充分發揮良好的呈像性。獲得鮮明的畫像之觸摸面板及顯示裝置。Further, according to the present invention, it is possible to provide low birefringence, low moisture absorption, high transparency, high heat resistance, and the like, and to ensure transparency, and to prevent uneven display of whitish and blackened portions, and at the same time, can effectively prevent Newton's ring prevents the appearance of the image from falling and shining, and fully exhibits good imageability. A touch panel and display device for obtaining vivid images.
就本發明具體予以說明如下。The invention will be specifically described below.
本發明之導電性透明薄膜,係主要依透明薄膜、含粒子保護層、透明導電層之順序層合所構成者,適合使用為防眩薄膜、防反射薄膜等。The conductive transparent film of the present invention is mainly composed of a transparent film, a particle-containing protective layer, and a transparent conductive layer, and is preferably used as an anti-glare film or an anti-reflection film.
本發明之透明薄膜,主要係由環狀烯烴系樹脂所構成。環狀烯烴系樹脂有下述之(共)聚合物等。The transparent film of the present invention is mainly composed of a cyclic olefin resin. The cyclic olefin-based resin has the following (co)polymer or the like.
(1)下述式(I)所示之環狀烯烴(以下稱為「特定單體」)的開環聚合物。(1) A ring-opening polymer of a cyclic olefin (hereinafter referred to as "specific monomer") represented by the following formula (I).
(2)該特定單體與共聚合性單體之開環共聚物。(2) A ring-opening copolymer of the specific monomer and a copolymerizable monomer.
(3)上述(1)或(2)之開環(共)聚合物的氫化(共)聚合物。(3) A hydrogenated (co)polymer of the ring-opened (co)polymer of the above (1) or (2).
(4)將上述(1)或(2)之開環(共)聚合物藉由弗里德爾一克拉夫茨反應環化後,經氫化之(共)聚合物。(4) A hydrogenated (co)polymer obtained by cyclizing a ring-opening (co)polymer of the above (1) or (2) by a Friedel-Crafts reaction.
(5)特定單體與含有不飽和雙鍵化合物之飽和共聚物。(5) A specific monomer and a saturated copolymer containing an unsaturated double bond compound.
(6)選自特定單體、乙烯系環狀烴系單體及環戊二烯系單體之一種以上的單體之加成型(共)聚合物,及其氫化(共)聚合物。(6) A shaped (co)polymer selected from the group consisting of a specific monomer, a vinyl cyclic hydrocarbon monomer, and a cyclopentadiene monomer, and a hydrogenated (co)polymer thereof.
(7)特定單體與丙烯酸酯之交互共聚物。(7) An interactive copolymer of a specific monomer and an acrylate.
[式(I)中,R1 ~R4 為分別獨立之氫原子、鹵原子、碳數1~30之烴基、極性基、或其他之1價有機基;R1 與R2 、或R3 與R4 可形成一體化之2價烴基;R1 或R2 、與R3 或R4 可互相鍵結形成單環或多環構造;m為0或正整數;p為0或正整數]。[In the formula (I), R 1 to R 4 are each independently a hydrogen atom, a halogen atom, a hydrocarbon group having 1 to 30 carbon atoms, a polar group, or another monovalent organic group; R 1 and R 2 or R 3 ; and R 4 may form a divalent hydrocarbon group of integration; R. 1 or R 2, or R 3 and R 4 may be bonded to each other to form a monocyclic or polycyclic junction configured; m is 0 or a positive integer; p is 0 or a positive integer] .
作為環狀烯烴系樹脂之原料使用的特定單體之具體例,有下述之化合物等;本發明並非限定於此等具體例者。Specific examples of the specific monomer used as a raw material of the cyclic olefin resin include the following compounds and the like; and the present invention is not limited to such specific examples.
二環[2.2.1]庚-2-烯、三環[4.3.0.12,5 ]-8-癸烯、三環[4.4.0.12,5 ]-3-(十一)烯、四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、五環[6.5.1.13,6 .02,7 .09,13 ]-4-(十五)烯、5-甲基二環[2.2.1]庚-2-烯、5-乙基二環[2.2.1]庚-2-烯、5-甲氧基羰基二環[2.2.1]庚-2-烯、5-甲基-5-甲氧基羰基二環[2.2.1]庚-2-烯、5-氰基二環[2.2.1]庚-2-烯、8-甲氧基羰基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-乙氧基羰基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-正丙氧基羰基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-異丙氧基羰基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-正丁氧基羰基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-甲基-8-甲氧基羰基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-甲基-8-乙氧基羰基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-甲基-8-正丙氧基羰基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-甲基-8-異丙氧基羰基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-甲基-8-正丁氧基羰基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、5-亞乙基二環[2.2.1]庚-2-烯、8-亞乙基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、5-苯基二環[2.2.1]庚-2-烯、8-苯基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、5-氟二環[2.2.1]庚-2-烯、5-氟甲基二環[2.2.1]庚-2-烯、5-三氟甲基二環[2.2.1]庚-2-烯、5-五氟乙基二環[2.2.1]庚-2-烯、5,5-二氟二環[2.2.1]庚-2-烯、5,6-二氟二環[2.2.1]庚-2-烯、5,5-雙(三氟甲基)二環[2.2.1]庚-2-烯、5,6-雙(三氟甲基)二環[2.2.1]庚-2-烯、5-甲基-5-三氟甲基二環[2.2.1]庚-2-烯、5,5,6-三氟二環[2.2.1]庚-2-烯、5,5,6-三(氟甲基)二環[2.2.1]庚-2-烯、5,5,6,6-四氟二環[2.2.1]庚-2-烯、5,5,6,6-四(三氟甲基)二環[2.2.1]庚-2-烯、5,5-二氟-6,6-雙(三氟甲基)二環[2.2.1]庚-2-烯、5,6-二氟-5,6-雙(三氟甲基)二環[2.2.1]庚-2-烯、5,5,6-三氟-5-三氟甲基二環[2.2.1]庚-2-烯、5-氟-5-五氟乙基-6,6-雙(三氟甲基)二環[2.2.1]庚-2-烯、5,6-二氟-5-五氟異丙基-6-三氟甲基二環[2.2.1]庚-2-烯、5-氯-5,6,6-三氟二環[2.2.1]庚-2-烯、5,6-二氟-5,6-雙(三氟甲基)二環[2.2.1]庚-2-烯、5,5,6-三氟-6-三氟甲氧基二環[2.2.1]庚-2-烯、5,5,6-三氟-6-五氟丙氧基二環[2.2.1]庚-2-烯、8-氟四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-氟甲基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-二氟甲基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-三氟甲基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-五氟乙基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,8-二氟四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,9-二氟四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,8-雙(三氟甲基)四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,9-雙(三氟甲基)四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-甲基-8-三氟甲基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,8,9-三氟四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,8,9-三(三氟甲基)四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,8,9,9-四氟四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,8,9,9-四(三氟甲基)四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,8-二氟-9,9-雙(三氟甲基)四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,9-二氟-8,9-雙(三氟甲基)四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,8,9-三氟-9-三氟甲基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,8,9-三氟-9-三氟甲氧基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,8,9-三氟-9-五氟丙氧基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-氟-8-五氟乙基-9,9-雙(三氟甲基)四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,9-二氟-8-五氟異丙基-9-三氟甲基四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-氯-8,9,9-三氟四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8,9-二氯-8,9-雙(三氟甲基)四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-(2,2,2-三氟乙氧基羰基)四環[4.4.0.12,5 .17,10 ]-3-(十二)烯、8-甲基-8-(2,2,2-三氟乙氧基羰基)四環[4.4.0.12,5 .17,10 ]-3-(十二)烯,等。Bicyclo[2.2.1]hept-2-ene, tricyclo[4.3.0.1 2,5 ]-8-nonene, tricyclo[4.4.0.1 2,5 ]-3-(unde)ene, tetracyclic [4.4.0.1 2,5 .1 7,10] -3- (XII) ene, pentacyclo [6.5.1.1 3,6 .0 2,7 .0 9,13] -4- ( XV) alkenyl , 5-methylbicyclo[2.2.1]hept-2-ene, 5-ethylbicyclo[2.2.1]hept-2-ene, 5-methoxycarbonylbicyclo[2.2.1]heptane- 2-ene, 5-methyl-5-methoxycarbonylbicyclo[2.2.1]hept-2-ene, 5-cyanobicyclo[2.2.1]hept-2-ene, 8-methoxy Carbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8-ethoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-( Twelf) alkene, 8-n-propoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8-isopropoxycarbonyltetracyclo[4.4.0.1 2 , 5 .1 7,10 ]-3-(dodecene), 8-n-butoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8- Methyl-8-methoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8-methyl-8-ethoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8-methyl-8-n-propoxycarbonyltetracyclo[4.4.0.1 2, 5 .1 7,10 ]-3-(dodecene), 8-methyl-8-isopropoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(12) Alkene, 8-methyl-8-n-butoxycarbonyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 5-ethylenebicyclo[2.2.1] Hept-2-ene, 8-ethylenetetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 5-phenylbicyclo[2.2.1]heptan-2- Alkene, 8-phenyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 5-fluorobicyclo[2.2.1]hept-2-ene, 5-fluoromethyl Bicyclo[2.2.1]hept-2-ene, 5-trifluoromethylbicyclo[2.2.1]hept-2-ene, 5-pentafluoroethylbicyclo[2.2.1]hept-2- Alkene, 5,5-difluorobicyclo[2.2.1]hept-2-ene, 5,6-difluorobicyclo[2.2.1]hept-2-ene, 5,5-bis(trifluoromethyl Bicyclo[2.2.1]hept-2-ene, 5,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene, 5-methyl-5-trifluoromethyl Ring [2.2.1] hept-2-ene, 5,5,6-trifluorobicyclo[2.2.1]hept-2-ene, 5,5,6-tris(fluoromethyl)bicyclo[2.2. 1]hept-2-ene, 5,5,6,6-tetrafluorobicyclo[2.2.1]hept-2-ene, 5,5,6,6-tetra(trifluoromethyl)bicyclo[2.2 .1] Geng-2 -ene, 5,5-difluoro-6,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene, 5,6-difluoro-5,6-bis(trifluoromethyl) Bicyclo[2.2.1]hept-2-ene, 5,5,6-trifluoro-5-trifluoromethylbicyclo[2.2.1]hept-2-ene, 5-fluoro-5-five Fluoroethyl-6,6-bis(trifluoromethyl)bicyclo[2.2.1]hept-2-ene, 5,6-difluoro-5-pentafluoroisopropyl-6-trifluoromethyl Ring [2.2.1]hept-2-ene, 5-chloro-5,6,6-trifluorobicyclo[2.2.1]hept-2-ene, 5,6-difluoro-5,6-bis ( Trifluoromethyl)bicyclo[2.2.1]hept-2-ene, 5,5,6-trifluoro-6-trifluoromethoxybicyclo[2.2.1]hept-2-ene, 5,5 , 6-trifluoro-6-pentafluoro-propoxy bicyclo [2.2.1] hept-2-ene, 8-fluoro-tetracyclo [4.4.0.1 2,5 .1 7,10] -3- (twelve Alkenyl, 8-fluoromethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8-difluoromethyltetracyclo[4.4.0.1 2,5 .1 7 , 10 ]-3-(dodecene), 8-trifluoromethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8-pentafluoroethyltetracyclic [4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8,8-difluorotetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(12) Alkene, 8,9- Fluoro-tetracyclo [4.4.0.1 2,5 .1 7,10] -3- (XII) alkylene, 8,8-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8,9-bis(trifluoromethyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8-methyl- 8-trifluoromethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8,8,9-trifluorotetracyclo[4.4.0.1 2,5 .1 7 , 10 ]-3-(dodecene), 8,8,9-tris(trifluoromethyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8 ,8,9,9-tetrafluorotetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8,8,9,9-tetra(trifluoromethyl)tetracyclic [4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8,8-difluoro-9,9-bis(trifluoromethyl)tetracyclo[4.4.0.1 2,5 . 1 7,10] -3- (XII) hexene, 8,9-difluoro-8,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 .1 7,10] -3- (12) alkene, 8,8,9-trifluoro-9-trifluoromethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8,8,9 -trifluoro-9-trifluoromethoxytetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8,8,9-trifluoro-9-pentafluoropropoxy yl tetracyclo [4.4.0.1 2,5 .1 7,10] -3- (XII) alkenyl, 8-pentafluoro-fluoro-8- Yl-9,9-bis (trifluoromethyl) tetracyclo [4.4.0.1 2,5 .1 7,10] -3- (XII) hexene, 8,9-difluoro-8-isopropyl-pentafluoro -9-trifluoromethyltetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8-chloro-8,9,9-trifluorotetracycline [4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8,9-dichloro-8,9-bis(trifluoromethyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8-(2,2,2-trifluoroethoxycarbonyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), 8-Methyl-8-(2,2,2-trifluoroethoxycarbonyl)tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-(dodecene), and the like.
此等可單獨或2種以上併用。These may be used alone or in combination of two or more.
特定單體之中較佳為,上述式(I)中,R1 及R3 為氫原子或碳數1~10,更佳為1~4,最佳為1~2之烴基;R2 及R4 為氫原子或1價之有機基,R2 及R4 之至少一個為氫原子或烴基以外之極性基;m為0~3之整數;p為0~3之整數、較佳為m+p=0~4、更佳為0~2、最佳為m=1、p=0者。m=1、p=0之特定單體,所得環狀烯烴系樹脂之玻璃轉移溫度高、且機械強度亦優異,甚為適合。Preferably, in the above formula (I), R 1 and R 3 are a hydrogen atom or a hydrocarbon number of from 1 to 10, more preferably from 1 to 4, most preferably from 1 to 2; and R 2 and R 4 is a hydrogen atom or a monovalent organic group, and at least one of R 2 and R 4 is a hydrogen atom or a polar group other than a hydrocarbon group; m is an integer of 0 to 3; p is an integer of 0 to 3, preferably m + p =0~4, more preferably 0~2, and most preferably m=1, p=0. The specific monomer having m=1 and p=0 has a high glass transition temperature and excellent mechanical strength, and is suitable.
特定單體之極性基、有羧基、羥基、烷氧基羰基、芳氧基羰基、胺基、醯胺基、氰基等;此等極性基可介著亞甲基等連結基進行鍵結。又,具有羰基、醚基、甲矽烷基醚基、硫醚基、亞胺基等極性基之2價有機基成為連結基所鍵結的烴基等亦為極性基。此等之中以羧基、羥基、烷氧基羰基或芳氧基羰基為佳,以烷氧基羰基或芳氧基羰基更佳。The polar group of a specific monomer has a carboxyl group, a hydroxyl group, an alkoxycarbonyl group, an aryloxycarbonyl group, an amine group, a decylamino group, a cyano group or the like; and these polar groups may be bonded via a linking group such as a methylene group. Further, a hydrocarbon group having a divalent organic group having a polar group such as a carbonyl group, an ether group, a methyl sulfonyl group, a thioether group or an imine group, which is bonded to a linking group, is also a polar group. Among these, a carboxyl group, a hydroxyl group, an alkoxycarbonyl group or an aryloxycarbonyl group is preferred, and an alkoxycarbonyl group or an aryloxycarbonyl group is more preferred.
進而,R2 及R4 之至少一個為式-(CH2 )n COOR所示的極性基之單體,所得環狀烯烴系樹脂具有高玻璃轉移溫度與低吸濕性、與各種材料之優越密著性,極為適合。上述之特定極性基的式中,R為碳原子數1~12、較佳為1~4、更佳為1~2之烴基,以烷基最適合。又,n通常為0~5,n之值愈小所得環狀烯烴系樹脂的玻璃轉移溫度愈高,甚為適合。進而n為0之特定單體,其合成容易,非常適合。Further, at least one of R 2 and R 4 is a monomer having a polar group represented by the formula -(CH 2 ) n COOR, and the obtained cyclic olefin resin has high glass transition temperature, low hygroscopicity, and superiority to various materials. Adhesive, very suitable. In the above formula of the specific polar group, R is a hydrocarbon group having 1 to 12 carbon atoms, preferably 1 to 4 carbon atoms, more preferably 1 to 2 carbon atoms, and the alkyl group is most suitable. Further, n is usually from 0 to 5, and the smaller the value of n, the higher the glass transition temperature of the cyclic olefin-based resin, which is suitable. Further, n is a specific monomer of 0, which is easy to synthesize and is very suitable.
又,上述式(I)中,以R1 或R3 為碳數1~4之烷基較適合、更佳為1~2之烷基、最佳為甲基;尤其,此烷基為鍵結於與上述之式-(CH2 )n COOR所示的特定極性基所鍵結之同-碳原子時,可降低所得環狀烯烴系樹脂之吸濕性,甚為適合。Further, in the above formula (I), R 1 or R 3 is preferably an alkyl group having 1 to 4 carbon atoms, more preferably an alkyl group of 1 to 2, most preferably a methyl group; in particular, the alkyl group is a bond. When it is bonded to the same carbon atom to which a specific polar group represented by the above formula -(CH 2 ) n COOR is bonded, the hygroscopicity of the obtained cyclic olefin resin can be lowered, which is suitable.
共聚合性單體之具體例有,環丁烯、環戊烯、環庚烯、環辛烯、二環戊二烯等環烯烴。環烯烴之碳數以4~20為佳,更佳為5~12。此等可單獨或2種以上併用。Specific examples of the copolymerizable monomer include cycloolefins such as cyclobutene, cyclopentene, cycloheptene, cyclooctene, and dicyclopentadiene. The carbon number of the cyclic olefin is preferably 4 to 20, more preferably 5 to 12. These may be used alone or in combination of two or more.
特定單體/共聚合性單體之較佳使用範圍,以重量比計,為100/0~50/50,更佳為100/0~60/40。The preferred range of use of the specific monomer/copolymerizable monomer is from 100/0 to 50/50, more preferably from 100/0 to 60/40, by weight.
本發明中,為獲得(1)特定單體之開環聚合物、及(2)特定單體與共聚合性單體之開環共聚物的開環聚合反應,係在複分解觸媒之存在下進行。In the present invention, in order to obtain (1) a ring-opening polymer of a specific monomer, and (2) a ring-opening polymerization reaction of a ring-opening copolymer of a specific monomer and a copolymerizable monomer, in the presence of a metathesis catalyst get on.
此複分解觸媒,係由:(a)選自W、Mo及Re之化合物的至少一種、與(b)選自具有週期IA族元素(例如Li、Na、K等)、IIA族元素(例如Mg、Ca等)、IIB族元素(例如Zn、Cd、Hg等)、IIIA族元素(例如B、Al等)、IVA族元素(例如Si、Sn、Pb等)、或IVB族元素(例如Ti、Zr等)之化合物的至少一個之該元素-碳鍵結或該元素-氫鍵結者,的至少一種之組合而成的觸媒。又,此情況為提高觸媒之活性,亦可添加後述之(c)添加劑。The metathesis catalyst is composed of: (a) at least one selected from the group consisting of W, Mo, and Re, and (b) selected from elements having a periodic group IA (eg, Li, Na, K, etc.), Group IIA (eg, Mg, Ca, etc.), Group IIB elements (eg, Zn, Cd, Hg, etc.), Group IIIA elements (eg, B, Al, etc.), Group IVA elements (eg, Si, Sn, Pb, etc.), or Group IVB elements (eg, Ti) a catalyst obtained by combining at least one of the elements of the compound of Zr, etc., a carbon bond or at least one of the element-hydrogen bond. Further, in this case, in order to increase the activity of the catalyst, the additive (c) described later may be added.
(a)成份之適當的W、Mo或Re之化合物的代表例有,WCl6 、MoCl6 、ReOCl3 等特開平1-132626號公報第8頁左下欄第6行~第8頁右上欄第17行記載之化合物等等。(a) Representative examples of suitable W, Mo or Re compounds are WCl 6 , MoCl 6 , ReOCl 3 , etc., JP-A-1-132626, page 8 left lower column, sixth line, eighth page, upper right column Compounds recorded in line 17 and so on.
(b)成份之具體例有,n-C4 H9 Li、(C2 H5 )3 Al、(C2 H5 )2 AlCl、(C2 H5 )1.5 AlCl1.5 、(C2 H5 )AlCl2 、甲基阿魯莫吉酸、LiH等特開平1-132626號公報第8頁右上欄第18行~第8頁右下欄第3行記載之化合物等等。添加劑之(c)成份的代表例,可使用醇類、醛類、酮類、胺類等;進而可使用特開平1-132626號公報第8頁右下欄第16行~第9頁左上欄第17行所示之化合物。Specific examples of the component (b) include n-C 4 H 9 Li, (C 2 H 5 ) 3 Al, (C 2 H 5 ) 2 AlCl, (C 2 H 5 ) 1.5 AlCl 1.5 , (C 2 H 5 )AlCl 2 , methyl arumomic acid, LiH, etc., JP-A-1-132626, page 8 of the upper right column, line 18 to page 8, the compound described in the third row of the lower right column, and the like. As a representative example of the component (c) of the additive, an alcohol, an aldehyde, a ketone, an amine or the like can be used; and further, it can be used in the upper left column of the lower right column, the 16th line to the 9th page, on page 8 of the Japanese Patent Publication No. 1-132626. The compound shown on line 17.
複分解觸媒之使用量,以上述(a)成份與特定單體之莫耳比計,「(a)成份:特定單體」通常為1:500~1:50,000之範圍,較佳為1:1,000~1:10,000之範圍。(a)成份與(b)成份之比例,以金屬原子比計,(a):(b)為1:1~1:50,較佳為1:2~1:30之範圍。(a)成份與(c)成份之比例,以莫耳比計,(c):(a)為0.005~15:1,較佳為0.05:1~7:1之範圍。The amount of the metathesis catalyst used is, in the range of the molar ratio of the above component (a) to the specific monomer, "(a) component: specific monomer" is usually in the range of 1:500 to 1:50,000, preferably 1: The range of 1,000~1:10,000. (a) The ratio of the component to the component (b), in terms of metal atomic ratio, (a): (b) is in the range of 1:1 to 1:50, preferably 1:2 to 1:30. (a) The ratio of the component to the component (c), in terms of molar ratio, (c): (a) is in the range of 0.005 to 15:1, preferably 0.05:1 to 7:1.
開環聚合反應中所使用之溶劑(構成分子量調節劑溶液之溶劑、特定單體及/或複分解觸媒之溶劑)有,例如戊烷、己烷、庚烷、辛烷、壬烷、癸烷等烷類;環己烷、環庚烷、環辛烷、萘烷、冰片烷等環烷類;苯、甲苯、二甲苯、乙基苯、異丙苯等芳香族烴;氯丁烷、溴己烷、二氯甲烷、二氯乙烷、二溴己烷、氯苯、三氯甲烷、四氯乙烯等鹵化烷、鹵化芳基;乙酸乙酯、乙酸正丁酯、乙酸異丁酯、丙酸甲酯、二甲氧基乙烷等飽和羧酸酯類;二丁醚、四氫呋喃、二甲氧基乙烷等醚類等。此等可單獨或混合使用,此等之中以芳香族烴為佳。The solvent used in the ring-opening polymerization reaction (the solvent constituting the molecular weight modifier solution, the solvent of the specific monomer and/or the metathesis catalyst), for example, pentane, hexane, heptane, octane, decane, decane Alkane; cyclohexane such as cyclohexane, cycloheptane, cyclooctane, decalin, norbornane; aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, cumene; chlorobutane, bromine Halogenated alkane such as hexane, dichloromethane, dichloroethane, dibromohexane, chlorobenzene, chloroform or tetrachloroethylene; halogenated aryl; ethyl acetate, n-butyl acetate, isobutyl acetate, C A saturated carboxylic acid ester such as methyl ester or dimethoxyethane; an ether such as dibutyl ether, tetrahydrofuran or dimethoxyethane. These may be used singly or in combination, and among these, aromatic hydrocarbons are preferred.
溶劑之使用量,「溶劑:特定單體(重量比)」通常為1:1~10:1,較佳為1:1~5:1之量。The amount of the solvent used, "solvent: specific monomer (weight ratio)" is usually 1:1 to 10:1, preferably 1:1 to 5:1.
所得開環(共)聚合物之分子量的調節,可依聚合溫度、觸媒種類、溶劑種類進行,本發明中藉由使分子量調節劑共存於反應系,予以調節。The molecular weight of the obtained ring-opening (co)polymer can be adjusted depending on the polymerization temperature, the type of the catalyst, and the type of the solvent. In the present invention, the molecular weight modifier is allowed to coexist in the reaction system to be adjusted.
於此,適合之分子量調節劑有,例如乙烯、丙烯、1-丁烯、1-戊烯、1-己烯、1-庚烯、1-辛烯、1-壬烯、1-癸烯等α-烯烴類及苯乙烯等;此等之中以1-丁烯、1-己烯最適合。此等分子量調節劑,可單獨或2種以上混合使用。Here, suitable molecular weight modifiers include, for example, ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 1-decene, and the like. Α-olefins, styrene, etc.; among these, 1-butene and 1-hexene are most suitable. These molecular weight modifiers may be used alone or in combination of two or more.
分子量調節劑之使用量,相對於供給開環聚合反應之特定單體1莫耳,為0.005~0.6莫耳,較佳為0.02~0.5莫耳。The amount of the molecular weight modifier used is 0.005 to 0.6 mol, preferably 0.02 to 0.5 mol, based on 1 mol of the specific monomer supplied to the ring-opening polymerization.
為獲得(2)開環共聚物時,在開環聚合步驟中,可將特定單體與共聚合性單體進行開環共聚合;進而,亦可在聚丁二烯、聚異戊二烯等共軛二烯化合物,苯乙烯-丁二烯共聚物,乙烯-非共軛二烯共聚物,聚冰片烯等之主鏈上含有2以上之碳-碳間雙鍵的不飽和烴系聚合物等之存在下,將特定單體進行開環聚合。In order to obtain (2) a ring-opening copolymer, in a ring-opening polymerization step, a specific monomer and a copolymerizable monomer may be subjected to ring-opening copolymerization; further, in polybutadiene or polyisoprene. An unsaturated hydrocarbon polymerization having a carbon-carbon double bond of 2 or more in a main chain of a conjugated diene compound, a styrene-butadiene copolymer, an ethylene-nonconjugated diene copolymer, a polybornene or the like A specific monomer is subjected to ring-opening polymerization in the presence of a substance or the like.
如上述所得之開環(共)聚合物,可直接使用;將此(共)聚合物之分子中的烯烴系不飽和鍵結,進行氫化而得之(3)氫化(共)聚合物,耐熱著色性或耐光性優越,能提升相位差薄膜之耐久性之故,甚為適合。The ring-opening (co)polymer obtained as described above can be used as it is; the olefin in the molecule of the (co)polymer is unsaturatedly bonded and hydrogenated to obtain (3) hydrogenated (co)polymer, which is heat resistant It is excellent in coloring property or light resistance, and can improve the durability of the phase difference film.
氫化反應,可採用將通常之烯烴性不飽和鍵結予以氫化的方法。即,在開環聚合物之溶液中添加氫化觸媒,於其中使常壓~300氣壓,較佳為3~200氣壓之氫氣,在0~200℃、較佳為20~180℃下作用,進行氫化。For the hydrogenation reaction, a method of hydrogenating a usual olefinic unsaturated bond can be employed. That is, a hydrogenation catalyst is added to the solution of the ring-opening polymer, and a hydrogen gas having a normal pressure of -300 atmospheres, preferably 3 to 200 atmospheres, is applied thereto at a temperature of 0 to 200 ° C, preferably 20 to 180 ° C. Hydrogenation is carried out.
氫化觸媒,可使用通常之烯烴性化合物的氫化反應所使用者。此氫化觸媒,有不均勻系觸媒及均勻系觸媒等。As the hydrogenation catalyst, a hydrogenation reaction of a usual olefinic compound can be used. The hydrogenation catalyst has an uneven catalyst and a uniform catalyst.
不均勻系觸媒有,將鈀、鉑、鎳、銠、釕等貴金屬觸媒物質負載於碳、二氧化矽、氧化鋁、二氧化鈦等載體之固體觸媒等。又,均勻系觸媒有,環烷酸鎳/三乙基鋁、乙醯丙酮鎳/三乙基鋁、辛烯酸鈷/正丁基鋰、鈦烯系二氯化物/二乙基鋁單氯化物、乙酸銠、氯三(三苯基膦)銠、二氯三(三苯基膦)釕、氯氫羰基三(三苯基膦)釕、二氯羰基三(三苯基膦)釕等。觸媒之形態可為粉末狀或粒狀。The heterogeneous catalyst may be a solid catalyst in which a noble metal catalyst such as palladium, platinum, nickel, rhodium or ruthenium is supported on a carrier such as carbon, cerium oxide, alumina or titania. Further, the homogeneous catalyst is, nickel naphthenate/triethylaluminum, acetonitrile acetone/triethylaluminum, cobalt octylate/n-butyllithium, titanyl dichloride/diethylaluminum Chloride, barium acetate, chlorotris(triphenylphosphine) ruthenium, dichlorotris(triphenylphosphine) ruthenium, chlorohydrocarbonyltris(triphenylphosphine) ruthenium, dichlorocarbonyltris(triphenylphosphine) ruthenium Wait. The form of the catalyst may be in the form of powder or granules.
此等氫化觸媒,以開環(共聚合物:氫化觸媒(重量比)為1:1×10-6 ~1:2的比例使用。These hydrogenation catalysts are used in a ratio of open-loop (copolymer: hydrogenation catalyst (weight ratio) of 1:1 × 10 -6 to 1:2).
氫化(共)聚合物之氫化率,以500MHz、1 H NMR測定之值為50%以上,較佳為90%以上,更佳為98%以上,最佳99%以上。氫化率愈高,相對於熱或光之穩定性愈優異。使用本發明之透明薄膜時,能獲得經長時之穩定的特定。Hydrogenation ratio of the hydrogenated (co) polymer, the determination of at 500MHz, 1 H NMR is 50% or more, preferably 90% or more, more preferably 98% or more, more preferred 99%. The higher the hydrogenation rate, the more excellent the stability with respect to heat or light. When the transparent film of the present invention is used, it is possible to obtain a specific stability over a long period of time.
還有,開環(共)聚合物分子中具有芳香族基時,芳香族基之耐熱著色性、耐光性的降低極少;相反的,亦具有例如折射率、波長分散性等光學特性或熱耐性等光學特性的有利效果,不必要進行氫化。Further, when an aromatic group is contained in the ring-opening (co)polymer molecule, the heat-resistant coloring property and light resistance of the aromatic group are extremely reduced. Conversely, optical properties such as refractive index and wavelength dispersion property or heat resistance are also exhibited. The advantageous effects of optical properties do not require hydrogenation.
上述所得之開環(共)聚合物,可藉由添加眾所周知的抗氧化劑,例如2,6-二叔丁基-4-甲基苯酚、2,2’-二氧-3,3’-二叔丁基-5,5’-二甲基二苯基甲烷、四[亞甲基-3-(3,5-二叔丁基-4-羥基苯基)丙酸酯]甲烷;紫外線吸收劑,例如2,4-二羥基二苯甲酮、2-羥基-4-甲氧基二苯甲酮等,可予以穩定化。又,以提升加工性為目的,亦可添加滑劑等添加劑。The ring-opened (co)polymer obtained above can be obtained by adding a well-known antioxidant such as 2,6-di-tert-butyl-4-methylphenol, 2,2'-dioxy-3,3'-di Tert-butyl-5,5'-dimethyldiphenylmethane, tetrakis[methylene-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]methane; ultraviolet absorber For example, 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, or the like can be stabilized. Further, an additive such as a slip agent may be added for the purpose of improving workability.
還有,作為本發明中使用之環狀烯烴系樹脂所使用的氫化(共)聚合物,該氫化(共)聚合物中所含之凝膠含量以5重量%以下為佳,以1重量%以下最適合。In addition, as the hydrogenated (co)polymer used in the cyclic olefin resin used in the present invention, the gel content of the hydrogenated (co)polymer is preferably 5% by weight or less, and preferably 1% by weight. The following is best.
又,本發明中所使用之環狀烯烴系樹脂,可使用(4)將上述(1)之開環(共)聚合物藉由弗里德爾-克拉夫茨反應環化後,經氫化之(共)聚合物。Further, in the cyclic olefin resin used in the present invention, (4) the ring-opening (co)polymer of the above (1) can be cyclized by a Friedel-Crafts reaction and then hydrogenated ( Co)polymer.
將上述(1)或(2)之開環(共)聚合物藉由弗里德爾-克拉夫茨反應予以環化的方法,沒有特別的限定,可採用特開昭50-154399號公報上記載的使用酸性化合物之眾所周知的方法。酸性化合物具體而言,使用AlCl3 、BF3 、FeCl3 、Al2 O3 、HCl、CH3 ClCOOH、沸石、活性白土等路易斯酸、布朗斯台德酸。The method of cyclizing the ring-opening (co)polymer of the above (1) or (2) by a Friedel-Crafts reaction is not particularly limited, and it can be described in JP-A-50-154399. A well-known method of using acidic compounds. Specific examples of the acidic compound include Lewis acid such as AlCl 3 , BF 3 , FeCl 3 , Al 2 O 3 , HCl, CH 3 ClCOOH, zeolite, activated clay, and Bronsted acid.
經環化之開環(共)聚合物,可與上述(1)或(2)之開環(共)聚合物同樣的進行氫化。The cyclized ring-opened (co)polymer can be hydrogenated in the same manner as the ring-opened (co)polymer of (1) or (2) above.
進而,本發明中所使用之環狀烯烴系樹脂,亦可使用(5)上述特定單體與含有不飽和雙鍵之化合物的飽和共聚物。Further, as the cyclic olefin resin used in the present invention, (5) a saturated copolymer of the above specific monomer and a compound containing an unsaturated double bond may be used.
含有不飽和雙鍵之化合物有,例如乙烯、丙烯、丁烯等,較佳為碳數2~12、更佳為碳數2~8之烯烴系化合物。The compound containing an unsaturated double bond may, for example, be ethylene, propylene or butylene, and is preferably an olefin compound having 2 to 12 carbon atoms, more preferably 2 to 8 carbon atoms.
特定單體/含有不飽和雙鍵化合物之較佳使用範圍,以重量比計,為90/10~40/60、更佳為85/5~50/50。The preferred range of use of the specific monomer/unsaturated double bond compound is 90/10 to 40/60, more preferably 85/5 to 50/50 by weight.
本發明中,為獲得(5)特定單體與含有不飽和雙鍵化合物之飽和共聚物時,可使用通常之加成聚合法。In the present invention, in order to obtain (5) a specific monomer and a saturated copolymer containing an unsaturated double bond compound, a usual addition polymerization method can be used.
為合成上述(5)飽和共聚物之觸媒,可使用選用鈦化合物、鋯化合物及釩化合物之至少一種,與作為助觸媒之有機鋁化合物。In order to synthesize the catalyst of the above (5) saturated copolymer, at least one selected from the group consisting of a titanium compound, a zirconium compound and a vanadium compound, and an organoaluminum compound as a catalyst can be used.
於此,鈦化合物有四氯化鈦、三氯化鈦等;又,鋯化合物有雙(環戊二烯基)鋯氯化物、雙(環戊二烯基)鋯二氯化物等。Here, the titanium compound may be titanium tetrachloride or titanium trichloride; and the zirconium compound may be bis(cyclopentadienyl)zirconium chloride or bis(cyclopentadienyl)zirconium dichloride.
進而,釩化合物可使用一般式VO(OR)a Xb 或V(OR)c Xd 所示之釩化合物,或此等之電子賦予加成物。Further, as the vanadium compound, a vanadium compound represented by a general formula VO(OR) a X b or V(OR) c X d or an electron-donating additive may be used.
[但,R為羥基;X為鹵原子;0≦a≦3、0≦b≦3、2≦(a+b)≦3、0≦c≦4、0≦d≦4、3≦(c+d)≦4]。[However, R is a hydroxyl group; X is a halogen atom; 0≦a≦3, 0≦b≦3, 2≦(a+b)≦3, 0≦c≦4, 0≦d≦4, 3≦(c+d)≦ 4].
該電子給予體,有醇、酚類、酮、醛、羧酸、有機酸或無機酸之酯、醚、酸醯胺、酸酐、烷氧基矽烷等含氧電子給予體;氨、胺、腈、異氰酸酯等含氮電子給予體等。The electron donor is an oxygen-containing electron donor such as an alcohol, a phenol, a ketone, an aldehyde, a carboxylic acid, an ester of an organic acid or an inorganic acid, an ether, a decylamine, an acid anhydride or an alkoxysilane; ammonia, an amine, a nitrile a nitrogen-containing electron donor such as an isocyanate or the like.
進而,助觸媒之有機鋁化合物,可使用選自具有至少1個鋁-碳鍵結或鋁-氫鍵結者的至少一種。Further, the organoaluminum compound of the promoter may be at least one selected from the group consisting of at least one aluminum-carbon bond or aluminum-hydrogen bond.
上述中,例如使用釩化合物時,釩化合物與有機鋁化合物之比率,相對於釩原子的鋁原子之比(Al/V)為2以上,較佳為2~50,最佳為3~20之範圍。In the above, for example, when a vanadium compound is used, the ratio of the ratio of the vanadium compound to the organoaluminum compound to the aluminum atom of the vanadium atom (Al/V) is 2 or more, preferably 2 to 50, and most preferably 3 to 20. range.
加成聚合中所使用之聚合反應用溶劑,可使用與開環聚合反應中所使用之溶劑相同者。又,所得(5)飽和共聚物之分子量的調節,通常使用氫進行。The solvent for the polymerization reaction used in the addition polymerization can be the same as the solvent used in the ring-opening polymerization reaction. Further, the adjustment of the molecular weight of the obtained (5) saturated copolymer is usually carried out using hydrogen.
進而,本發明中所使用之環狀烯烴系樹脂,可使用選自(6)該特定單體、及乙烯系環狀烯烴系單體或環戊二烯系單體之一種以上單體的加成型共聚物及其氫化共聚物。Further, the cyclic olefin resin used in the present invention may be one selected from the group consisting of (6) the specific monomer, and one or more monomers of a vinyl cyclic olefin monomer or a cyclopentadiene monomer. Molded copolymers and hydrogenated copolymers thereof.
乙烯系環狀烴系單體有,例如4-乙烯基環戊烯、2-甲基-4-異丙烯基環戊烯等乙烯基環戊烯系單體;4-乙烯基環戊烷、4-異丙烯基環戊烷等乙烯基環戊烷系單體等乙烯基化伍圜烴系單體;4-乙烯基環己烯、4-異丙烯基環己烯、1-甲基-4-異丙烯基環己烯、2-甲基-4-乙烯基環己烯、2-甲基-4-異丙烯基環己烯等乙烯基環己烯系單體;4-乙烯基環己烷、2-甲基-4-異丙烯基環己烷等乙烯基環己烷系單體;苯乙烯、α-甲基苯乙烯、2-甲基苯乙烯、3-甲基苯乙烯、4-甲基苯乙烯、1-乙烯基萘、2-乙烯基萘、4-苯基苯乙烯、對-甲氧基苯乙烯等苯乙烯系單體;d-萜烯、1-萜烯、雙萜、d-萜二烯、1-萜二烯、雙戊烯等萜烯系單體;4-乙烯基環庚烯、4-異丙烯基環庚烯等乙烯基環庚烯系單體;4-乙烯基環庚烷、4-異丙烯基環庚烷等乙烯基環庚烷系單體等。較佳為苯乙烯、α-甲基苯乙烯。此等可單獨或2種以上併用。Examples of the vinyl cyclic hydrocarbon-based monomer include vinylcyclopentene monomers such as 4-vinylcyclopentene and 2-methyl-4-isopropenylcyclopentene; 4-vinylcyclopentane; a vinylated hydrocarbon monomer such as a vinyl cyclopentane monomer such as 4-isopropenylcyclopentane; 4-vinylcyclohexene, 4-isopropenylcyclohexene, 1-methyl- a vinylcyclohexene monomer such as 4-isopropenylcyclohexene, 2-methyl-4-vinylcyclohexene or 2-methyl-4-isopropenylcyclohexene; 4-vinyl ring Vinylcyclohexane monomer such as hexane or 2-methyl-4-isopropenylcyclohexane; styrene, α-methylstyrene, 2-methylstyrene, 3-methylstyrene, Styrene monomer such as 4-methylstyrene, 1-vinylnaphthalene, 2-vinylnaphthalene, 4-phenylstyrene, p-methoxystyrene; d-pinene, 1-decene, Terpene monomers such as biguanide, d-decadiene, 1-decadiene, and dipentene; vinylcycloheptene monomers such as 4-vinylcycloheptene and 4-isopropenylcycloheptene Ethylene such as 4-vinylcycloheptane or 4-isopropenylcycloheptane Cycloheptane based monomer. Preferred is styrene or α-methylstyrene. These may be used alone or in combination of two or more.
(6)加成型共聚物之單體中所使用之環戊二烯系單體有,例如環戊二烯、1-甲基環戊二烯、2-甲基環戊二烯、2-乙基環戊二烯、5-甲基環戊二烯、5,5-二甲基環戊二烯等。較佳為環戊二烯。此等可單獨或2種以上併用。(6) The cyclopentadiene monomer used in the monomer of the addition copolymer is, for example, cyclopentadiene, 1-methylcyclopentadiene, 2-methylcyclopentadiene, 2-B Cyclopentadiene, 5-methylcyclopentadiene, 5,5-dimethylcyclopentadiene, and the like. Preferred is cyclopentadiene. These may be used alone or in combination of two or more.
選自該特定單體,乙烯基系環狀烴系單體及環戊二烯系單體之一種以上的單體之加成型(共)聚合物,可使用與,上述(5)特定單體與含有不飽和雙鍵化合物之飽和共聚物,同樣的加成聚合法而得。An additive (co)polymer selected from the group consisting of a specific monomer, a vinyl-based cyclic hydrocarbon monomer, and a cyclopentadiene monomer, and the above-mentioned (5) specific monomer can be used. It is obtained by the same addition polymerization method as a saturated copolymer containing an unsaturated double bond compound.
又,該加成型(共)聚合物之氫化(共)聚合物,可使用與該(3)開環(共)聚合物之氫化(共)聚合物同樣的氫化法而得。Further, the hydrogenated (co)polymer of the addition (co)polymer can be obtained by the same hydrogenation method as the hydrogenated (co)polymer of the (3) ring-opened (co)polymer.
進而,本發明所使用之環狀烯烴系樹脂,亦可使用(7)該特定單體與丙烯酸酯之交互共聚物。Further, as the cyclic olefin resin used in the present invention, (7) an interactive copolymer of the specific monomer and the acrylate may be used.
(7)該特定單體與丙烯酸酯之交互共聚物的製造中所使用之丙烯酸酯有,例如丙烯酸甲酯、丙烯酸2-乙基己基酯、丙烯酸環己基酯等碳原子數1~20之直鏈狀、支鏈狀或環狀丙烯酸烷基酯;丙烯酸環氧丙基酯、丙烯酸2-四氫糠基酯等碳原子數2~20之含有雜環基的丙烯酸酯;丙烯酸苄基酯等碳原子數6~20之含有芳香族環基的丙烯酸酯;丙烯酸異冰片基酯、丙烯酸二環戊基酯等碳數7~30之具有多環構造的丙烯酸酯等。(7) The acrylate used in the production of the cross-linking copolymer of the specific monomer and the acrylate is, for example, methyl acrylate, 2-ethylhexyl acrylate, cyclohexyl acrylate or the like having a carbon number of 1 to 20 a chain-like, branched or cyclic alkyl acrylate; a glycidyl group-containing acrylate having 2 to 20 carbon atoms such as a glycidyl acrylate or a 2-tetrahydrofurfuryl acrylate; a benzyl acrylate or the like An acrylate having an aromatic ring group having 6 to 20 carbon atoms; an acrylate having a polycyclic structure having 7 to 30 carbon atoms such as isobornyl acrylate or dicyclopentyl acrylate.
本發明中,為獲得(7)該特定單體與丙烯酸酯之交互共聚物,在路易斯酸存在下,以該特定單體與丙烯酸酯之合計為100莫耳時,通常以該特定單體為30~70莫耳、丙烯酸酯為70~30莫耳之比例;較佳係以該特定單體為40~60莫耳、丙烯酸酯為60~40莫耳之比例;更佳係以該特定單體為45~55莫耳、丙烯酸酯為55~45莫耳之比例進行自由基聚合。In the present invention, in order to obtain (7) a cross-copolymer of the specific monomer and the acrylate, in the presence of a Lewis acid, when the total of the specific monomer and the acrylate is 100 mol, usually the specific monomer is 30 to 70 moles, acrylate is 70 to 30 moles; preferably 40 to 60 moles of the specific monomer, 60 to 40 moles of acrylate; more preferably with the specific single The radical polymerization is carried out at a ratio of 45 to 55 moles and an acrylate of 55 to 45 moles.
為獲得(7)該特定單體與丙烯酸酯之交互共聚物所使用的路易斯酸之量,相對於丙烯酸酯100莫耳為0.001~1莫耳之量。又,可使用眾所周知的產生自由基之有機過氧化物或偶氮雙系之自由基聚合引發劑。聚合反應溫度,通常為-20~80℃,較佳為5~60℃。又,聚合反應溶劑,可使用與開環聚合反應中所使用之溶劑相同者。The amount of Lewis acid used to obtain (7) the copolymer of the specific monomer and the acrylate is 0.001 to 1 mole per 100 moles of the acrylate. Further, a well-known radical generating organic peroxide or an azobis system radical polymerization initiator can be used. The polymerization temperature is usually -20 to 80 ° C, preferably 5 to 60 ° C. Further, the polymerization solvent may be the same as the solvent used in the ring-opening polymerization reaction.
還有,本發明之所謂「交互共聚物」,係指不與來自該特定單體之構造單位鄰接,即,來自該特定單體的構造單位之鄰,必為具有來自丙烯酸酯的構造單位之構造的共聚物之意;並非否定來自丙烯酸酯之構造單位相互間鄰接存在的構造者。Further, the term "interactive copolymer" as used in the present invention means that it is not adjacent to a structural unit derived from the specific monomer, that is, a neighboring structural unit derived from the specific monomer, and must have a structural unit derived from the acrylate. The meaning of the constructed copolymer; it is not to negate the constructor from which the structural units of the acrylate are adjacent to each other.
本發明中所使用之環狀烯烴系樹脂的較佳之分子量,為固有黏度[η]inh ;0.2~5dl/g,更佳為0.3~3dl/g、最佳為0.4~1.5dl/g;以凝膠滲透色譜儀(GPC)測定之聚苯乙烯換算的數平均分子量(Mn)為8,000~100,000、更佳為10,000~80,000,最佳為12,000~50,000,重量平均分子量(Mw)為20,000~300,000、更佳為30,000~250,000、最佳為40,000~200,000之範圍者。The preferred molecular weight of the cyclic olefin resin used in the present invention is an intrinsic viscosity [η] inh ; 0.2 to 5 dl/g, more preferably 0.3 to 3 dl/g, most preferably 0.4 to 1.5 dl/g; The polystyrene-equivalent number average molecular weight (Mn) measured by gel permeation chromatography (GPC) is 8,000 to 100,000, more preferably 10,000 to 80,000, most preferably 12,000 to 50,000, and a weight average molecular weight (Mw) of 20,000 to 300,000. More preferably, it is 30,000 to 250,000, and most preferably is in the range of 40,000 to 200,000.
藉由固有黏度[η]inh 、數平均分子量及重量平均分子量在該範圍,環狀烯烴系樹脂之耐熱性、耐水性、耐藥品性、機械特性,與作為本發明之防胘薄膜使用時之光學特性的穩定性之平衡良好。When the intrinsic viscosity [η] inh , the number average molecular weight, and the weight average molecular weight are in this range, the heat resistance, water resistance, chemical resistance, and mechanical properties of the cyclic olefin resin are used as the anti-caries film of the present invention. The balance of stability of optical properties is good.
本發明中所使用之環狀烯烴系樹脂的玻璃轉移溫度(Tg),通常為120℃以上、較佳為120~350℃、更佳為130~250℃、最佳為140~200℃。可使所得環狀烯烴系樹脂薄膜之光學特性改變穩定化;能防止拉伸加工等,在Tg附近加熱加工時之樹脂的熱劣化。The glass transition temperature (Tg) of the cyclic olefin resin used in the present invention is usually 120 ° C or higher, preferably 120 to 350 ° C, more preferably 130 to 250 ° C, and most preferably 140 to 200 ° C. The optical characteristics of the obtained cyclic olefin-based resin film can be stabilized, and the thermal deterioration of the resin during heat processing in the vicinity of Tg can be prevented.
本發明中所使用之環狀烯烴系樹脂,於23℃之飽和吸水率較佳為2重量%以下、更佳為0.01~2重量%、最佳為0.1~1重量%之範圍。飽和吸水率在此範圍時,光學特性均勻,所得環狀烯烴系樹脂薄膜與其他之光學構件或黏著劑等的密著性優越,在使用中途不造成剝離等;又,與抗氧化劑等之相溶性亦優越,可多量添加。飽和吸水率係依ASTM D570,藉由測定將其浸漬於23℃水中1星期所增加的重量而得之值。The cyclic olefin resin used in the present invention has a saturated water absorption at 23 ° C of preferably 2% by weight or less, more preferably 0.01 to 2% by weight, most preferably 0.1 to 1% by weight. When the saturated water absorption ratio is in this range, the optical characteristics are uniform, and the obtained cyclic olefin-based resin film is excellent in adhesion to other optical members or adhesives, and does not cause peeling or the like in use; It is also excellent in solubility and can be added in large quantities. The saturated water absorption is a value obtained by measuring the weight added by immersing it in water at 23 ° C for one week in accordance with ASTM D570.
本發明中所使用之環狀烯烴系樹脂,係使用其光彈性係數(CP )為0~100(×10-12 Pa-1 )、且應力光學係數(CR )滿足1,500~4,000(×10-12 Pa-1 )者。於此,就光彈性係數(CP )及應力光學係數(CR )而言,各種文獻(polymer Journal,vol.27,No.9pp 943~950,1995;日本流變學會誌,vol.19,No.2,p 93~97,1991;光彈性實驗法,日刊工業所聞社,照和50年第7版均有記載。相對於前者為在聚合物之玻璃狀態由於應力的相位差之產生程度,後者為在流體狀態之由於應力的相位差之產生程度。The cyclic olefin resin used in the present invention has a photoelastic coefficient (C P ) of 0 to 100 (×10 -12 Pa -1 ) and a stress optical coefficient (C R ) of 1,500 to 4,000 (×). 10 -12 Pa -1 ). Here, in terms of photoelastic coefficient (C P ) and stress optical coefficient (C R ), various literatures (polymer Journal, vol. 27, No. 9 pp 943 to 950, 1995; Nippon Rheology Society, vol. 19 , No. 2, p 93~97, 1991; photoelasticity test method, published by the Nikkan Kogyo Shimbun, and the 7th edition of the 50th year. Compared with the former, the phase of the stress in the glass state of the polymer The degree of production, which is the degree of phase difference due to stress in the fluid state.
光彈性係數(CP )大,係將環狀烯烴系樹脂薄膜與其他之光學構件或黏著劑貼合使用時,由於外在因素或自身凍結之應變所產生的應力等,使敏感之光學特性改變;例如,將本發明之保護層層合時、及固定於其他之光學構件使用時,由於貼合之殘留應變、或溫度改變或濕度改變等的材料之收縮,而產生微小的應力,容易產生不必要的相位差之意。因此,以儘可能減小光彈性係數(CP )為佳。The photoelastic coefficient (C P ) is large, and when a cyclic olefin resin film is used in combination with other optical members or adhesives, sensitive optical characteristics are caused by external factors or stress generated by self-freezing strain. For example, when the protective layer of the present invention is laminated and fixed to other optical members, it is easy to generate minute stress due to shrinkage of the bonded residual strain or temperature change or humidity change. Produces an unnecessary phase difference. Therefore, it is preferable to reduce the photoelastic coefficient (C P ) as much as possible.
另一方面,應力光學係數(CR )大,係例如在環狀烯烴系樹脂薄膜上賦予相位差的顥現性之際,以極少之拉伸倍率獲得所期望的相位差,容易獲得賦予大相位差之薄膜,期望相同之相位差時,與應用光學係數(CR )小者比較,具有能使薄膜薄肉化之大優點。On the other hand, when the stress optical coefficient (C R ) is large, for example, when a phase difference is imparted to the cyclic olefin-based resin film, a desired phase difference is obtained with a very small stretching ratio, and it is easy to obtain a large distribution. When the phase difference film is expected to have the same phase difference, it has a large advantage of being able to make the film thinner than the application optical coefficient (C R ).
從以上之觀點而言,光彈性係數(CP )較佳為0~100(×10-12 Pa-1 )、再佳為0~80(×10-12 Pa-1 )、更佳為0~50(×10-12 Pa-1 )、又佳為0~30(×10-12 Pa-1 )、最佳為0~20(×10-12 Pa-1 )。係使將保護層層合時產生之應力、將防胘薄膜固定於其他之光學構件時產生應力、由於使用之際的環境改變等產生之相位差改變等不必要的相位差,止於最小限度之故。From the above viewpoints, the photoelastic coefficient (C P ) is preferably 0 to 100 (×10 -12 Pa -1 ), more preferably 0 to 80 (×10 -12 Pa -1 ), more preferably 0. ~50 (×10 -12 Pa -1 ), preferably 0 to 30 (×10 -12 Pa -1 ), and most preferably 0 to 20 (×10 -12 Pa -1 ). An unnecessary phase difference such as a stress generated when the protective layer is laminated, a stress generated when the anti-smear film is fixed to another optical member, a change in phase difference due to an environmental change during use, and the like is minimized. The reason.
本發明中所使用之環狀烯烴系樹脂,係由如上所述之(1)~(2)開環(共)聚合物、(3)~(4)氫化(共)聚合物、(5)飽和共聚物、(6)加成型(共)聚合物或其氫化(共)聚合物、或(7)交互共聚物所構成;於其中添加眾所周知的抗氧化劑、紫外線吸收劑等,能更為穩定化。又,為提升加工性,亦可添加滑劑等以往之樹脂加工中所使用的添加劑。The cyclic olefin-based resin used in the present invention is composed of (1) to (2) ring-opened (co)polymers, (3) to (4) hydrogenated (co)polymers, and (5). a saturated copolymer, (6) an addition (co)polymer or a hydrogenated (co)polymer thereof, or (7) an interpolymer; wherein a well-known antioxidant, an ultraviolet absorber, etc. are added, which is more stable Chemical. Further, in order to improve the workability, an additive used in conventional resin processing such as a slip agent may be added.
本發明中所使用之環狀烯烴系樹脂,可藉由添加眾所周知的抗氧化劑,例如2,6-二叔丁基-4-甲基苯酚、2,2’-二氧-3,3’-二叔丁基-5,5’-二甲基二苯基甲烷、四[亞甲基-3-(3,5-二叔丁基-4-羥基苯基)丙酸酯]甲烷;紫外線吸收劑,例如2,4-二羥基二苯甲酮、2-羥基-4-甲氧基二苯甲酮等,更穩定化。又,以提升加工性為目的,亦可添加滑劑等添加劑。The cyclic olefin resin used in the present invention can be added by adding a well-known antioxidant such as 2,6-di-tert-butyl-4-methylphenol or 2,2'-dioxy-3,3'-. Di-tert-butyl-5,5'-dimethyldiphenylmethane, tetrakis[methylene-3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate]methane; ultraviolet absorption Agents such as 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone and the like are more stable. Further, an additive such as a slip agent may be added for the purpose of improving workability.
本發明之防胘薄膜中所使用的環狀烯烴系樹脂薄膜,可使用將上述之環狀烯烴系樹脂藉由熔融成形法或溶液流延法(溶劑鑄造法)等眾所周知的方法成形為薄膜或薄片狀者。其中,從膜厚之均勻性及表面平滑性良好的觀點而言,以溶劑鑄造法為佳。又,從製造成本之觀點而言,以熔融成形法為佳。The cyclic olefin-based resin film used in the ruthenium-proof film of the present invention can be formed into a film or a known method by a known method such as a melt molding method or a solution casting method (solvent casting method). Flaky. Among them, from the viewpoint of uniformity of film thickness and surface smoothness, a solvent casting method is preferred. Further, from the viewpoint of production cost, a melt molding method is preferred.
本發明中所使用透明薄膜,即環狀烯烴系樹脂薄膜之厚度通常為1~500μm、較佳為1~300μm、更佳為10~250μm,最佳為50~200μm。可確保良好的處理性,同時容易捲取為滾捲狀之故。The thickness of the transparent olefin resin film used in the present invention, that is, the cyclic olefin resin film is usually 1 to 500 μm, preferably 1 to 300 μm, more preferably 10 to 250 μm, most preferably 50 to 200 μm. It ensures good handling and is easy to take up in a roll shape.
本發明中所使用之透明薄膜(環狀烯烴系樹脂薄膜)之厚度分佈,通常相對於平均值為±20%以內、較佳為±10%以內;更佳為±5%以內、最佳為±3%以內。又,每1cm之厚度的改變,通常為10%以下、較佳為5%以下、更佳為1%以下、最佳為0.5%以下。藉由實施厚度控制,在防胘薄膜等導電性透明薄膜面內可防止不勻。The thickness distribution of the transparent film (cyclic olefin-based resin film) used in the present invention is usually within ±20%, preferably within ±10%, more preferably within ±5%, and most preferably within ±5%. Within ±3%. Further, the change in thickness per 1 cm is usually 10% or less, preferably 5% or less, more preferably 1% or less, and most preferably 0.5% or less. By performing the thickness control, unevenness can be prevented in the surface of the conductive transparent film such as a tamper-proof film.
具體而言,有JSR股份有限公司製之商品名「阿凍」等。Specifically, there is a product name "A Frozen" manufactured by JSR Co., Ltd.
本發明之導電性透明薄膜中所使用的透明薄膜,可使用因應需求拉伸加工者。具體而言,可藉由眾所周知的單軸拉伸法或雙軸拉伸法予以製造。即,可使用藉由拉幅器法之橫單軸拉伸法、滾筒間壓縮拉伸法、利用周徑不同之滾筒的縱單軸拉伸法等或將橫單軸縱單軸組合之雙軸拉伸法、藉由吹塑法之拉伸法等。The transparent film used in the conductive transparent film of the present invention can be used for stretching as required. Specifically, it can be produced by a well-known uniaxial stretching method or a biaxial stretching method. That is, a transverse uniaxial stretching method by a tenter method, a compression stretching method between rollers, a longitudinal uniaxial stretching method using a drum having a different circumferential diameter, or the like, or a combination of a horizontal single axis and a single axis can be used. Axial stretching method, stretching method by a blow molding method, or the like.
單軸拉伸時,拉伸速度通常為1~5,000%/分鐘、較佳為50~1,000%/分鐘、更佳為100~1,000%/分鐘,最佳為100~500%/分鐘。In the case of uniaxial stretching, the stretching speed is usually from 1 to 5,000%/min, preferably from 50 to 1,000%/min, more preferably from 100 to 1,000%/min, most preferably from 100 to 500%/min.
雙軸拉伸時,有同時在2方向進行拉伸之情況、或於單軸拉伸後、在與最初之拉伸方向不同的方向予以拉伸處理之情況。此等情況,2個拉伸軸之交叉角度通常為120度~60度的範圍。又,拉伸速度在各拉伸方向可為相同或相異者,通常為1~5,000%/分鐘、較佳為50~1,000%/分鐘、更佳為100~1,000%/分鐘、最佳為100~500%/分鐘。In the biaxial stretching, the film may be stretched in two directions at the same time, or may be stretched in a direction different from the initial stretching direction after the uniaxial stretching. In these cases, the intersection angle of the two stretching axes is usually in the range of 120 to 60 degrees. Further, the stretching speed may be the same or different in each stretching direction, and is usually 1 to 5,000%/min, preferably 50 to 1,000%/min, more preferably 100 to 1,000%/min, and most preferably 100~500%/min.
拉伸加工溫度,沒有特別的限制;以本發明之環狀烯烴系樹脂的玻璃轉移溫度(Tg)為基準,通常為Tg±30℃、較佳為Tg±10℃、更佳為Tg-5~Tg+10℃之範圍。在該範圍內時,能抑制相位差不勻之產生,又折射率橢圓體之控制較容易,甚為適合。The stretching temperature is not particularly limited. The glass transition temperature (Tg) of the cyclic olefin resin of the present invention is usually Tg ± 30 ° C, preferably Tg ± 10 ° C, more preferably Tg - 5 . ~Tg+10 °C range. When it is within this range, it is possible to suppress the occurrence of unevenness in the phase difference, and it is easy to control the refractive index ellipsoid, which is suitable.
拉伸倍率係以所期望的特性決定之故,沒有特別的限制,通常為1.01~10倍、較佳為1.1~5倍、更佳為1.1~3.5倍。拉伸倍率超過10倍時,有難以控制相位差的情況。The draw ratio is not particularly limited, and is usually 1.01 to 10 times, preferably 1.1 to 5 times, more preferably 1.1 to 3.5 times. When the draw ratio exceeds 10 times, it is difficult to control the phase difference.
經拉伸之薄膜,可直接進行冷卻,以在Tg-20℃~Tg之溫度的大氣下靜置至少10秒以上為佳、較佳為30秒~60分鐘、更佳為1~60分鐘。藉此,可獲得由相位差特性之經時改變極少的穩定之環狀烯烴系樹脂薄膜所成的相位差薄膜。The stretched film can be directly cooled and allowed to stand at a temperature of Tg-20 ° C to Tg for at least 10 seconds, preferably from 30 seconds to 60 minutes, more preferably from 1 to 60 minutes. Thereby, a retardation film made of a stable cyclic olefin-based resin film having a phase change characteristic with little change with time can be obtained.
又,本發明所使用之環狀烯烴系樹脂薄膜的線膨脹係數,在溫度20~100℃之範圍,較佳為1×10-4 (1/℃)以下、再佳為9×10-5 (1/℃)以下、更佳為8×10-5 (1/℃)以下、最佳為7×10-5 (1/℃)以下。又,在相位差薄膜之情況,拉伸方向與垂直於其之方向的線膨脹係數之差,較佳為5×10-5 (1/℃)以下、更佳為3×10-5 (1/℃)以下、最佳為1×10-5 (1/℃)以下。使線膨脹係數在該範圍內時,將由該環狀烯烴系樹脂薄膜所成之相位差薄膜作為本發明的防眩薄膜之際,可抑制由於使用時之溫度及濕度等的影響所成之應力改變及相位差的改變或防胘性之改變;作為本發明之防眩薄膜使用時,能獲得長期之特性的穩定。Further, the linear expansion coefficient of the cyclic olefin resin film used in the present invention is preferably 1 × 10 -4 (1/°C) or less, more preferably 9 × 10 -5 in the range of 20 to 100 °C. (1/°C) or less, more preferably 8 × 10 -5 (1/°C) or less, and most preferably 7 × 10 -5 (1/°C) or less. Further, in the case of the retardation film, the difference between the stretching direction and the linear expansion coefficient perpendicular to the direction is preferably 5 × 10 -5 (1/°C) or less, more preferably 3 × 10 -5 (1). /°C) is preferably 1 × 10 -5 (1/°C) or less. When the linear expansion coefficient of the cyclic olefin-based resin film is used as the anti-glare film of the present invention, the stress caused by the influence of temperature and humidity during use can be suppressed. The change and the change in the phase difference or the change in the tamper resistance; when used as the anti-glare film of the present invention, the stability of the long-term characteristics can be obtained.
如上所述之拉伸薄膜,藉由拉伸,在分子配向之透過光賦予相位差;此相位差,可藉由拉伸前之薄膜的相位差值、拉伸倍率、拉伸溫度、拉伸配向後之薄膜的厚度予以控制。於此,相位差以雙折射光之折射率差(△n)與厚度(d)之積(△nd)定義。The stretched film as described above imparts a phase difference in the molecularly aligned transmitted light by stretching; the phase difference can be obtained by the phase difference, the stretching ratio, the stretching temperature, and the stretching of the film before stretching. The thickness of the film after alignment is controlled. Here, the phase difference is defined by the product of the refractive index difference (Δn) and the thickness (d) of the birefringent light (Δnd).
本發明之含有粒子保護層(以下僅稱為保護層),係將含有活性能量線硬化性樹脂組成物及具有50~600nm之平均粒徑的粒子之保護層形成用組成物,進行光硬化而得之層。The particle-containing protective layer of the present invention (hereinafter simply referred to as a protective layer) is a composition for forming a protective layer containing an active energy ray-curable resin composition and particles having an average particle diameter of 50 to 600 nm, and is photocured. Get the layer.
該活性能量線硬化性樹脂組成物,較佳為以特定量配合(A)具有3以上之丙烯醯基的多官能能單體[以下稱為(A)成份]、(B)在(甲基)丙烯酸環氧丙基酯系聚合物中將丙烯酸進行加成反應而成之聚合物[以下稱為(B)成份]、及(C)隨意之其他的丙烯酸低聚物[以下稱為(C)成份],所成。尤其,(A)成份,係可賦予由活性能量線硬化性樹脂組成物而得之保護層的硬度、對透明薄膜之密著性等的成份。(B)成份,係可更提升保護層之硬度、能賦予減低硬化性及硬化時之卷邊的產生之成份。藉由配合(B)成份,(B)成份為高分子量,且起因於分子中具有甚多之羥基,與疏水性高之(A)成份的相溶性降低,(B)成份在所得表面保護膜的表面移動之故。(C)成份,係可賦予強韌性之隨意成份。In the active energy ray-curable resin composition, it is preferred to blend (A) a polyfunctional monomer having 3 or more acryl fluorenyl groups (hereinafter referred to as (A) component), (B) in (methyl group). a polymer obtained by subjecting acrylic acid to an addition reaction in a glycidyl acrylate-based polymer [hereinafter referred to as (B) component], and (C) an optional other acrylic oligomer [hereinafter referred to as (C) ) ingredients], made. In particular, the component (A) is a component which imparts hardness to the protective layer obtained by the active energy ray-curable resin composition, adhesion to a transparent film, and the like. (B) The composition is a component which can increase the hardness of the protective layer and impart a reduction in the hardenability and the occurrence of curling at the time of hardening. By blending the component (B), the component (B) has a high molecular weight and is caused by a hydroxyl group having a large amount in the molecule, and the compatibility with the highly hydrophobic (A) component is lowered, and the component (B) is obtained in the obtained surface protective film. The surface moves for the sake of it. (C) Ingredients are optional ingredients that impart strength and toughness.
(A)成份之表面張力,從可獲得充分的硬度及密著性之觀點而言,以37mN/m以下之範圍為佳、更佳為30mN/m以上者。表面張力之測定,係採用協和CBVP式表面張力計之垂直板法。The surface tension of the component (A) is preferably 37 mN/m or less, more preferably 30 mN/m or more from the viewpoint of obtaining sufficient hardness and adhesion. The surface tension was measured by the vertical plate method using the Concord CBVP type surface tension meter.
(A)成份之具體例,有三羥甲基丙烷三丙烯酸酯、二(三羥甲基丙烷)四丙烯酸酯、丙三醇丙二醇加成物之三丙烯酸酯、三羥甲基丙烷丙二醇加成物之三丙烯酸酯等;從使硬化塗膜成為高硬度而言,以三羥甲基丙烷三丙烯酸酯、二(三羥甲基丙烷)四丙烯酸酯為佳。Specific examples of the component (A) include trimethylolpropane triacrylate, bis(trimethylolpropane) tetraacrylate, glycerin propylene glycol adduct triacrylate, and trimethylolpropane propylene glycol adduct. The triacrylate or the like is preferably trimethylolpropane triacrylate or di(trimethylolpropane) tetraacrylate from the viewpoint of making the cured coating film high in hardness.
活性能量線硬化性樹脂組成物中之(A)成份的配合量,以40~60重量%為佳(但,(A)、(B)、(C)成份之合計為100重量%)、以50~60重量%更適合。The amount of the component (A) in the active energy ray-curable resin composition is preferably 40 to 60% by weight (however, the total of the components (A), (B), and (C) is 100% by weight). 50~60% by weight is more suitable.
(B)成份,係如上所述,在(甲基)丙烯酸環氧丙基酯系聚合物中將丙烯酸進行加成反應而成之聚合物丙烯酸酯。相對於環氧基之丙烯酸的加成量,由於未反應之環氧對組成物的穩定性有不良影響之故,以1:1~1:0.8之程度為佳、1:1~1:0.9更適合。The component (B) is a polymer acrylate obtained by subjecting acrylic acid to an addition reaction in a (meth)acrylic acid glycidyl ester polymer as described above. The amount of acrylic acid added to the epoxy group is preferably 1:1~1:0.8, 1:1~1:0.9 because the unreacted epoxy has an adverse effect on the stability of the composition. More suitable.
(甲基)丙烯酸環氧丙基酯系聚合物,有(甲基)丙烯酸環氧丙基酯之單獨聚合物;(甲基)丙烯酸環氧丙基酯、與不含羧基之各種α,β-不飽和單體的共聚物等。該不含羧基之α,β-不飽和單體,有各種(甲基)丙烯酸酯、苯乙烯、乙酸乙烯酯、丙烯腈等。還有,(甲基)丙烯酸環氧丙基酯與不含羧基之α,β-不飽和單體進行共聚合而得(甲基)丙烯酸環氧丙基酯系聚合物之情況,反應時不產生交聯,能有效防止高黏度化或凝膠化。(甲基)丙烯酸環氧丙基酯系聚合物之分子量,從硬化時之卷邊性的減低及丙烯酸加成反應時之防止凝膠化的觀點而言,重量平均分子量為5,000~100,000、以10,000~50,000之程度為佳。(B)成份中之(甲基)丙烯酸環氧丙基酯的使用比例,考量保護層之硬度及聚合物之移動性時,以70重量%以上較適合,以75重量%以上更佳。(meth)acrylic acid propyl propyl ester polymer, a single polymer of (meth)acrylic acid propyl propyl ester; (meth)acrylic acid propyl propyl ester, and various carboxyl groups without α, β a copolymer of an unsaturated monomer or the like. The carboxyl group-free α,β-unsaturated monomer may be various (meth) acrylate, styrene, vinyl acetate, acrylonitrile or the like. Further, when the (meth)acrylic acid glycidyl ester is copolymerized with a carboxyl group-free α,β-unsaturated monomer to obtain a (meth)acrylic acid glycidyl ester-based polymer, the reaction time is not Crosslinking is produced to effectively prevent high viscosity or gelation. The molecular weight of the (meth)acrylic acid propyl propyl ester polymer is from 5,000 to 100,000 in terms of the weight reduction at the time of curing and the prevention of gelation in the acrylic acid addition reaction. A degree of 10,000 to 50,000 is preferred. The ratio of use of the (meth)acrylic acid glycidyl ester in the component (B) is preferably 70% by weight or more, more preferably 75% by weight or more, in consideration of the hardness of the protective layer and the mobility of the polymer.
(B)成份之製造,可使用眾所周知的共聚合之方法。(甲基)丙烯酸環氧丙基酯系聚合物之製造,係將此單體、聚合引發劑、因應需求之鏈轉移劑及溶劑加入反應容器中,在氮氣氣流下以80~90℃、3~6小時之條件進行較適合。將如此而得之(甲基)丙烯酸環氧丙基酯系聚合物、與丙烯酸進行開環酯化反應,可獲得(B)成份;通常為防止丙烯酸自身之聚合,以在氧氣氣流下進行為佳;又,反應溫度為100~120℃,反應時間以5~8小時之程度較適合。(B) For the production of the components, a well-known copolymerization method can be used. The production of a (meth)acrylic acid propyl propyl ester polymer is carried out by adding the monomer, a polymerization initiator, a chain transfer agent and a solvent according to requirements to a reaction vessel at a temperature of 80 to 90 ° C under a nitrogen gas stream. The condition of ~6 hours is more suitable. The (meth)acrylic acid glycidyl acrylate polymer thus obtained is subjected to a ring-opening esterification reaction with acrylic acid to obtain a component (B); generally, the polymerization of the acrylic acid itself is prevented to be carried out under an oxygen gas stream. Preferably, the reaction temperature is 100~120 ° C, and the reaction time is suitable for 5-8 hours.
活性能量線硬化性樹脂組成物中之(B)成份的配合量,以10~60重量%為佳(但,(A)、(B)、(C)成份之合計為100重量%),以20~50重量%更適合。The amount of the component (B) in the active energy ray-curable resin composition is preferably 10 to 60% by weight (however, the total of the components (A), (B), and (C) is 100% by weight). 20~50% by weight is more suitable.
(C)成份之具體例有,多官能聚酯丙烯酸酯、多官能胺基甲酸酯丙烯酸酯、環氧丙烯酸酯等。其中,從硬化塗膜之耐擦傷性、強韌性等觀點而言,以多官能胺基甲酸酯丙烯酸酯為佳。例如(a)具有羥基之(甲基)丙烯酸酯、與分子內具有2個以上之異氰酸酯基的異氰酸酯化合物之胺基甲酸酯反應生成物;(b)在分子內具有2個以上之異氰酸酯基的異氰酸酯化合物中,將聚醇、聚酯或聚醯胺系之二醇進行反應合成加成體後,在殘餘之異氰酸酯基中將具有羥基之(甲基)丙烯酸酯進行加成的反應生成物等(例如參照特開2002-275392號)。Specific examples of the component (C) include polyfunctional polyester acrylate, polyfunctional urethane acrylate, epoxy acrylate, and the like. Among them, polyfunctional urethane acrylate is preferred from the viewpoints of scratch resistance, toughness, and the like of the cured coating film. For example, (a) a urethane reaction product having a hydroxyl group (meth) acrylate and an isocyanate compound having two or more isocyanate groups in the molecule; (b) having two or more isocyanate groups in the molecule; In the isocyanate compound, a reaction product in which a polyhydric alcohol, a polyester or a polyamidoamine-based diol is reacted and synthesized, and a (meth) acrylate having a hydroxyl group is added to a residual isocyanate group Etc. (for example, refer to JP-A-2002-275392).
多官能胺基甲酸酯丙烯酸酯,係由具有羥基之(甲基)丙烯酸酯、與具有2個以上之異氰酸酯基的多元異氰酸酯化合物所成之胺基甲酸酯反應生成物。具有羥基之(甲基)丙烯酸酯,以季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯為佳。The polyfunctional urethane acrylate is a urethane reaction product obtained from a (meth) acrylate having a hydroxyl group and a polyvalent isocyanate compound having two or more isocyanate groups. The (meth) acrylate having a hydroxyl group is preferably pentaerythritol tri(meth)acrylate or dipentaerythritol penta(meth)acrylate.
活性能量線硬化性樹脂組成物中之(C)成份的配合量,以0~50重量%較為適合(但,(A)、(B)、(C)成份之合計為100重量%)。The amount of the component (C) in the active energy ray-curable resin composition is preferably from 0 to 50% by weight (however, the total of the components (A), (B), and (C) is 100% by weight).
活性能量線硬化性樹脂組成物,因應個別之用途,予以調整其黏度之故,可配合有機溶劑。有機溶劑以不能將透明薄膜之環狀烯烴系樹脂薄膜溶解者較為適合;例如以酯系溶劑、醇溶劑、酮系溶劑為佳。The active energy ray-curable resin composition can be adjusted to its viscosity depending on the application, and can be blended with an organic solvent. The organic solvent is preferably one in which a cyclic olefin-based resin film of a transparent film cannot be dissolved; for example, an ester solvent, an alcohol solvent, or a ketone solvent is preferred.
為使活性能量線硬化性樹脂組成物硬化所使用之活性能量線,以例如紫外線、電子線等之任一為佳。藉由電子線等將樹脂組成物硬化時,不必要光聚合引發劑;藉由紫外線硬化時,相對於樹脂組成物100重量份,通常可含有光聚合引發劑1~15重量份之程度。光聚合引發劑可使用達洛丘爾-1173、依魯加丘爾-651、依魯加丘爾-184、依魯加丘爾-907、依魯加丘爾-754(均勻吉巴特殊化學品公司製)、二苯甲酮等各種眾所周知者。因應需求,亦可配合上述以外之添加劑,例如聚合抑制劑、抗氧化劑、紫外線吸收劑、防靜電劑、光穩定劑、溶劑、消泡劑、平坦化劑等。The active energy ray used for curing the active energy ray-curable resin composition is preferably, for example, an ultraviolet ray or an electron ray. When the resin composition is cured by an electron beam or the like, the photopolymerization initiator is not required, and when it is cured by ultraviolet rays, it is usually contained in an amount of from 1 to 15 parts by weight based on 100 parts by weight of the resin composition. Photopolymerization initiators can be used in Dalogues-1173, Iruga Chul-651, Iruga Chul-184, Iruga Chul-907, Iruga Chul-754 (even Giba special chemistry Various companies, such as the company, benzophenone and other well-known people. Additives other than the above may be blended according to requirements, such as a polymerization inhibitor, an antioxidant, an ultraviolet absorber, an antistatic agent, a light stabilizer, a solvent, an antifoaming agent, a planarizing agent, and the like.
保護層中所含之粒子,沒有特別的限制。例如可為通常作為填料使用之任一,有碳黑、銅、鎳、銀、鐵或此等之複合粉;氧化鋅、氧化錫、氧化鈦、一氧化錫、氧化鈣、氧化鎂、氧化鈹、氧化鋁、二氧化矽(煙燻二氧化矽、熔融二氧化矽、沉降性二氧化矽、超微粉無定形二氧化矽、結晶二氧化矽、無水矽酸等)等金屬氧化物;碳酸鈣、碳酸鉀、碳酸鈉、碳酸鎂、碳酸鋇等金屬碳酸鹽;氮化硼、氮化矽、氮化鋁等金屬氮化物;SiC等金屬碳化物;氫氧化鋁、氫氧化鎂等金屬氫氧化物;硼酸鋁、鈦酸鋇、磷酸鈣、矽酸鈣、黏土、石膏、硫酸鋇、雲母、矽藻土、白土、滑石粉、沸石、顏料等,其中以二氧化矽為佳。The particles contained in the protective layer are not particularly limited. For example, it may be any one which is generally used as a filler, and has carbon black, copper, nickel, silver, iron or a composite powder thereof; zinc oxide, tin oxide, titanium oxide, tin oxide, calcium oxide, magnesium oxide, cerium oxide. Metal oxides such as alumina, cerium oxide (smoked cerium oxide, molten cerium oxide, precipitated cerium oxide, ultrafine powder amorphous cerium oxide, crystalline cerium oxide, anhydrous citric acid, etc.); calcium carbonate , metal carbonates such as potassium carbonate, sodium carbonate, magnesium carbonate, barium carbonate; metal nitrides such as boron nitride, tantalum nitride, aluminum nitride; metal carbides such as SiC; metal hydroxides such as aluminum hydroxide and magnesium hydroxide Aluminium borate, barium titanate, calcium phosphate, calcium citrate, clay, gypsum, barium sulfate, mica, diatomaceous earth, clay, talc, zeolite, pigment, etc., of which cerium oxide is preferred.
具體而言,調製保護層形成用組成物之際所使用的粒子有,日本阿耶洛吉魯股份有限公司製之阿耶洛吉魯50、90G、130、200、200V、200CF、300、380、R972、R972V、R974、RX200、R202、R805、R812S、OX50;日本觸媒公司製之耶波斯達MX020W、MX030W、MX050W、MX100W、MX-150、MX-180、MX-300、MA1002、西波斯達-KE-E10、KE-E30、KE-E40、KE-E50、KE-E70;綜研化學公司製之MX-系列、MR-系列、MP-系列等。Specifically, the particles used in the preparation of the protective layer forming composition are Ayello Gyro 50, 90G, 130, 200, 200V, 200CF, 300, 380 manufactured by Ayello Gyro Co., Ltd., Japan. , R972, R972V, R974, RX200, R202, R805, R812S, OX50; Jerbosta MX020W, MX030W, MX050W, MX100W, MX-150, MX-180, MX-300, MA1002, West Persian, manufactured by Nippon Shokubai Co., Ltd. KE-E10, KE-E30, KE-E40, KE-E50, KE-E70; MX-series, MR-series, MP-series, etc., manufactured by the company.
於調製保護層形成用組成物之際,在作為原料之上述活性能量線硬化性樹脂組成物中添加。混合的粒子,沒有特別的限制;平均粒徑(一次平均粒徑),例如以1~100nm程度、1~50nm程度、進而1~25nm程度者為主成份較適合。又,其再加上,平均粒徑為50~800nm程度者、100nm~3μm程度者,併用與作為主成份添加之粒子的粒徑不同之群的粒子,調整保護層形成用組成物亦適合。具體而言,例如與平均粒徑為1~100nm程度之粒子共同添加少量的粒徑為1300nm以上、較佳為1300nm~3μm程度之粒子,適合調製保護層形成用組成物。保護層形成用組成物之調製中,粒子成份可在活性能量硬化性樹脂組成物之調製後添加,亦可與活性能量線硬化性樹脂組成物之各成份同時或逐次混合。When the composition for forming a protective layer is prepared, it is added to the active energy ray-curable resin composition as a raw material. The mixed particles are not particularly limited; and the average particle diameter (primary average particle diameter) is preferably as a main component in the range of about 1 to 100 nm, about 1 to 50 nm, and further 1 to 25 nm. In addition, it is also suitable to adjust the composition for forming a protective layer by using particles of a group having a particle diameter different from that of the particles to be added as a main component, and having an average particle diameter of about 50 to 800 nm and a range of 100 nm to 3 μm. Specifically, for example, a small amount of particles having a particle diameter of about 1300 nm or more, preferably about 1300 nm to 3 μm, is added together with particles having an average particle diameter of about 1 to 100 nm, and it is suitable to prepare a composition for forming a protective layer. In the preparation of the protective layer-forming composition, the particle component may be added after the preparation of the active energy-curable resin composition, or may be simultaneously or sequentially mixed with each component of the active energy ray-curable resin composition.
在形成後之保護層中,保護層形成用組成物之調製時所添加之一次粒子,可為依然分散的形態;調製時添加之一次粒子進行凝聚,亦可為二次、三次以上之凝聚粒子分散的形態;亦可為一次粒子與二次粒子以上之凝聚粒子混在分散的形態。在任一之情況,所形成之保護層中,粒子之平均粒徑以50~600nm之程度為佳、較佳為50~400nm之程度、更佳為50~200nm之程度。藉由具有如此之平均粒徑,可確保樹脂組成物之透明性,能調節霧值於適當之值。藉此,所謂發白、發黑等,在黑色背景畫像之表面配置本發明的防眩薄膜時,能有效防止在黑色背景上產生發白部份,可使背景畫像鮮明映出。In the protective layer after formation, the primary particles added during the preparation of the protective layer forming composition may be in a form of being dispersed; the primary particles added during the preparation may be agglomerated, or may be secondary or tertiary aggregated particles. The form of dispersion; it may be a form in which the primary particles and the agglomerated particles of the secondary particles or more are mixed. In any case, in the protective layer formed, the average particle diameter of the particles is preferably from 50 to 600 nm, preferably from 50 to 400 nm, more preferably from 50 to 200 nm. By having such an average particle diameter, the transparency of the resin composition can be ensured, and the haze value can be adjusted to an appropriate value. Therefore, when the anti-glare film of the present invention is disposed on the surface of the black background image, it is possible to effectively prevent the occurrence of a blush on a black background and to clearly reflect the background image.
保護層,通常係在液狀或懸浮狀的上述活性能量線硬化性樹脂組成物中,將粒子混合,攪拌混合使粒子均勻分散。此時,藉由調整攪拌方法、攪拌速度、攪拌力、攪拌時間等,可控制粒子之分佈或凝聚狀態;能使作為原料使用之一次粒子幾乎完全以一次粒子分散、同時形成具有與作為原料使用之一次粒子不同的所定粒徑之二次粒子等凝聚粒子;進而可使其一部份崩潰或凝聚形成三次粒子等。本發明中,形成保護層之前及在形成步驟中,不論粒子之粒徑,於保護層完成之狀態,平均粒徑以上述範圍為佳。但是,於此,活性能量線硬化性樹脂組成物中之平均粒徑,視同保護層完成狀態中之平均粒徑。此時,平均粒徑(d:流體力學的直徑),係由以光子相關法求得之自相關函數以居姆藍多法求出之值之意。自相關函數,可由散射強度之時間改變直接求出。二次之自相關函數G2 (τ)以下式表示。G2 (τ)=1+β|G1 (τ)|2 The protective layer is usually in a liquid or suspended active energy ray-curable resin composition, and the particles are mixed and stirred to uniformly disperse the particles. In this case, the distribution of the particles or the state of aggregation can be controlled by adjusting the stirring method, the stirring speed, the stirring force, the stirring time, etc., and the primary particles used as the raw material can be almost completely dispersed by the primary particles and simultaneously formed and used as a raw material. The agglomerated particles such as secondary particles of a predetermined particle diameter having different primary particles may be partially collapsed or agglomerated to form tertiary particles. In the present invention, before the formation of the protective layer and in the forming step, the average particle diameter is preferably in the above range regardless of the particle diameter of the particles in the state in which the protective layer is completed. However, here, the average particle diameter in the active energy ray-curable resin composition is regarded as the average particle diameter in the state in which the protective layer is completed. At this time, the average particle diameter (d: the diameter of the hydrodynamics) is the value obtained by the Gum blue method from the autocorrelation function obtained by the photon correlation method. The autocorrelation function can be directly determined by the time change of the scattering intensity. ([Tau]) represented by the following formula G 2 of the secondary autocorrelation function. G 2 (τ)=1+β|G 1 (τ)| 2
[式中,G1 (τ)為一次之自相關函數,β為常數]。[wherein, G 1 (τ) is an autocorrelation function of one time, and β is a constant].
粒子為單分散時,G1 (τ)成為單一指數衰減曲線,使用衰減常數Γ,如下式所示。When the particles are monodisperse, G 1 (τ) becomes a single exponential decay curve, and the decay constant Γ is used as shown in the following equation.
G1 (τ)=exp(-Γ τ) ln(G1 (τ))=-Γ τG 1 (τ)=exp(-Γ τ) ln(G 1 (τ))=-Γ τ
又,Γ,使用擴散係數D,如下式所示、Γ=q2 D q=(4πn0 /λ0 ).sin(θ/2)Also, Γ, using the diffusion coefficient D, as shown in the following equation, Γ = q 2 D q = (4πn 0 / λ 0 ). Sin(θ/2)
(式中,q為散射矢量;n0 為溶劑之折射率,λ0 為雷射光之波長)。(where q is the scattering vector; n 0 is the refractive index of the solvent, and λ 0 is the wavelength of the laser light).
平均粒徑d,可採用愛因斯坦.史多庫斯之式,由擴散係數D求出。The average particle size d can be used by Einstein. The style of Stokus is determined by the diffusion coefficient D.
d=kT/3π η0 Dd=kT/3π η 0 D
(式中,d為平均粒徑;k為波爾茲曼常數;T為絕對溫度;η0 為溶劑之黏度)。(Wherein, d is the average particle diameter; K is Boltzmann's constant; T is the absolute temperature; η 0 is the viscosity of the solvent).
此平均粒徑,可藉由例如大塚電子公司製之FPAR-1000予以測定。The average particle diameter can be measured by, for example, FPAR-1000 manufactured by Otsuka Electronics Co., Ltd.
還有,粒子之分散/攪拌,可使用該領域所知之任一方法;藉由分散/攪拌力之強弱、分散/攪拌時間之長短,可適當選擇分散/攪拌之粒子的一次粒徑。尤其,為作為一次粒子與二次粒子以上之凝聚粒子混合的形態之粒子时,一方面選擇為不使粒子凝聚進行粉碎同時攪拌之所謂毫微粒子的粒徑小者;另一方面,選擇為將粒子分散/攪拌之所謂宏觀粒子的粒徑較大者,以將兩者予以混合為佳。Further, any method known in the art can be used for the dispersion/stirring of the particles; the primary particle diameter of the dispersed/stirred particles can be appropriately selected by the strength of the dispersion/stirring force and the length of the dispersion/stirring time. In particular, in the case of particles in a form in which the primary particles are mixed with the agglomerated particles of the secondary particles or more, on the one hand, the particle size of the so-called nanoparticles which is not agitated and stirred while being agitated is selected to be small; It is preferable that the particle diameter of the so-called macroscopic particles of the particle dispersion/stirring is large to mix the two.
又,粒子,就形成後之保護層而言,藉由平均粒徑小,可確保保護層之透明性;另一方面藉由將較大之粒子分散,可有效防止牛頓環、同時能將閃耀抑制於最小限度。尤其,使用於觸摸面板等顯示裝置,在本發明之透明導電薄膜的表面,進而層合薄膜等時,能更有效防止由於與其薄膜之接觸產生的牛頓環。Moreover, the particles, in terms of the protective layer after formation, ensure the transparency of the protective layer by the small average particle size; on the other hand, by dispersing the larger particles, the Newton's ring can be effectively prevented, and at the same time, it can shine. Suppressed to a minimum. In particular, when used in a display device such as a touch panel, when a film or the like is laminated on the surface of the transparent conductive film of the present invention, the Newton's ring due to contact with the film can be more effectively prevented.
粒子,在保護層中,相對於保護層之全重量,以含有10~30%程度為佳,以17~22%更佳。藉此,能防止發白、發黑等不勻,能使背景畫像鮮明顯示。再加上,抗牛頓環性、防止閃耀,可適當調整3種之平衡。The particles, in the protective layer, are preferably contained in an amount of 10 to 30%, more preferably 17 to 22%, based on the total weight of the protective layer. Thereby, unevenness such as whitishness and blackening can be prevented, and the background image can be clearly displayed. In addition, anti-Newtonian ringing, to prevent sparkling, can properly adjust the balance of the three kinds.
保護層,其表面之最大高度粗糙度Ry(μm),通常設定於1.8~3.2之程度較佳、以2.0~3.2更佳、以2.0~2.6之程度最佳。藉由調整如此之最大高度粗糙度,與如上所述之粒子的平均粒徑及/或含有較大之粒子的比例等相輔,能有效發揮抗牛頓環性、表面高度粗糙度Ry,係在JISB0601’94之規定的基準長度中,輪廓曲線之山高度的最大值與谷深度的最大值之和。最大高度粗糙度,可使用例如表面粗糙度形狀測定機漢鐵薩夫E-35A(東京精密公司製)予以測定。The maximum height roughness Ry (μm) of the protective layer is preferably set to a level of 1.8 to 3.2, more preferably 2.0 to 3.2, and most preferably 2.0 to 2.6. By adjusting the maximum height roughness as described above, it is possible to effectively exhibit the anti-Newtonian ring property and the surface height roughness Ry in accordance with the average particle diameter of the particles and/or the ratio of the particles having a large particle size as described above. In the reference length specified in JIS B0601 '94, the sum of the maximum value of the mountain height of the contour curve and the maximum value of the valley depth. The maximum height roughness can be measured using, for example, a surface roughness shape measuring machine Hantel Safir E-35A (manufactured by Tokyo Seimitsu Co., Ltd.).
為實現如上所述之表面高度粗糙度(Ry)時,形成後之保護膜中的最大粒徑(Rm)通常在30μm以下、較佳為20μm以下、以10μm以下更適合。又,從另外的觀點而言,粒子,以具有1300nm以上之粒徑的粒子佔全粒子中之1.5~7重量%為佳,進而以1.5~5重量%更佳、以2.0~5重量%最佳。尤其,具有2000nm以上之粒徑的粒子,以全粒子中之1.5~6重量%為佳、以1.5~5.5重量%更佳。如此,藉由在此範圍內含有特定之較大粒徑者,可更確實防止上述之牛頓環的產生。進而,較大的粒徑之粒子,亦能有效防止後述之閃耀;含有多量較大的粒子時,相反的使閃耀顯在化之故,在上述粒子之範圍內,能使抗牛頓環與防止閃耀之效果發揮至最大限度而予以平衡。In order to achieve the surface height roughness (Ry) as described above, the maximum particle diameter (Rm) in the protective film after formation is usually 30 μm or less, preferably 20 μm or less, and more preferably 10 μm or less. Further, from another viewpoint, the particles having a particle diameter of 1300 nm or more account for 1.5 to 7% by weight of the total particles, more preferably 1.5 to 5% by weight, and most preferably 2.0 to 5% by weight. good. In particular, particles having a particle diameter of 2000 nm or more are preferably 1.5 to 6% by weight in the total particles, more preferably 1.5 to 5.5% by weight. Thus, by including a specific larger particle size within this range, the above-described generation of Newton's rings can be more reliably prevented. Further, the particles having a larger particle size can also effectively prevent the glare described later; when a large amount of particles are contained, the glare is reversed in the opposite direction, and the anti-Newton ring can be prevented and prevented within the range of the above particles. The effect of the sparkle is balanced to the maximum.
又,保護層之呈像性以5%程度以上為佳、更佳為20%以上、以40%以上之程度最適合。於此,所謂呈像性,係指閃耀等由於光散射,使觀測者產生不快感之程度的指標,此值大時呈像性良好,難以產生閃耀之意。具體而言,具有所定寬度之間隔的光學梳串中,顯示通過間隔之光的比例。例如可採用呈像性測定機ICM-1T(斯嘉試驗機公司製)予以測定。本發明中使用光學梳串之間隔設定於0.5mm者。還有,此閃耀通常容易出現於,在形成具有均勻粒徑之粒子中,點在較大粒徑的粒子之保護的情況。因此,為防止其產生,不含較大粒徑之粒子,使小粒徑之粒子均勻分散。但是,此情況,容易產生牛頓環。因此,必要使兩者之產生止於最小限度的參變數之平衡;本發明中能使粒子之平均粒徑、保護層之最大高度粗糙度(Ry)同時藉由調節此呈像性,滿足此等相互間之平衡的要因。Further, the image forming property of the protective layer is preferably 5% or more, more preferably 20% or more, and most preferably 40% or more. Here, the imageability refers to an index indicating the degree of discomfort caused by light scattering due to light scattering, and when the value is large, the image is excellent in imageability, and it is difficult to cause glare. Specifically, in the optical comb having a predetermined width interval, the ratio of the light passing through the interval is displayed. For example, it can be measured by the image measuring machine ICM-1T (manufactured by Scarlet Tester Co., Ltd.). In the present invention, the interval between the optical combs is set to 0.5 mm. Also, this glare is usually liable to occur in the case of forming particles having a uniform particle diameter, which are protected by particles having a larger particle diameter. Therefore, in order to prevent the occurrence thereof, particles having a large particle diameter are not contained, and particles having a small particle diameter are uniformly dispersed. However, in this case, it is easy to generate a Newton's ring. Therefore, it is necessary to limit the occurrence of both to the minimum of the parametric variables; in the present invention, the average particle diameter of the particles and the maximum height roughness (Ry) of the protective layer can be satisfied by adjusting the imageability at the same time. The cause of the balance between each other.
又,保護層之霧值以12%以下為佳、以10%以下更佳、以5%以下最適合。霧值亦以濁價、濁度、擴散度表示。藉由設定此值在上述範圍,可防止所謂之發白。還有,霧值與保護層中所含粒子之平均粒徑、粒度分佈等有關。因而,與上述之平均粒徑及/或較大粒子之含有比例相輔,能更鮮明映出背景畫像。Further, the protective layer has a haze value of preferably 12% or less, more preferably 10% or less, and most preferably 5% or less. The haze value is also expressed by turbidity, turbidity, and diffusivity. By setting this value within the above range, so-called blushing can be prevented. Further, the haze value is related to the average particle diameter, particle size distribution, and the like of the particles contained in the protective layer. Therefore, in addition to the above-described average particle diameter and/or the content ratio of the larger particles, the background image can be more clearly reflected.
本發明之保護層,如上所述,在樹脂組成物中混合粒子,使用隨意之適當的有機溶劑調製成液狀或懸浮狀,將其塗佈於透明薄膜經乾燥,藉由照射活性能量線,可予以形成。活性能量線硬化性樹脂組成物之塗佈方法,可採用棒桿塗佈、刮刀塗佈、照相凹版塗佈、照相凹版逆塗佈、逆滾筒塗佈、唇型塗佈、模頭塗佈、浸漬塗佈、膠版印刷、柔性印刷、網版印刷等各種方法。活性能量線之照射沒有特別的限制,可因應使用之樹脂組成物的組成、活性能量線之種類、樹脂組成物之厚度等,藉由該領域之眾所周知的方法進行適當調整。保護層之膜厚沒有特別的限制,通常以1~20μm之程度為佳、以1~10μm之程度更佳,以1~5μm之程度最適合。As described above, the protective layer of the present invention is prepared by mixing particles in a resin composition, preparing a liquid or suspension using a suitable organic solvent, and applying it to a transparent film to be dried, by irradiating an active energy ray. Can be formed. The coating method of the active energy ray-curable resin composition can be applied by bar coating, blade coating, gravure coating, gravure reverse coating, reverse roller coating, lip coating, die coating, Various methods such as dip coating, offset printing, flexographic printing, screen printing, and the like. The irradiation of the active energy ray is not particularly limited, and can be appropriately adjusted by a well-known method in the field depending on the composition of the resin composition, the type of the active energy ray, the thickness of the resin composition, and the like. The film thickness of the protective layer is not particularly limited, and is usually preferably from 1 to 20 μm, more preferably from 1 to 10 μm, and most preferably from 1 to 5 μm.
本發明之導電性透明薄膜,係在與形成透明薄膜的含粒子保護層之面的相反面,進而以形成由上述活性能量線硬化性樹脂組成物(可含有隨意之上述的填料)所成的背面保護層為佳。此情況,背面保護層之膜厚沒有特別的限制,可為與上述保護層同樣的厚度。藉由在雙面設置保護層,能防止薄膜之翹曲。The conductive transparent film of the present invention is formed on the opposite side of the surface of the transparent film-containing protective layer containing the particle, and further formed of the active energy ray-curable resin composition (which may contain the above-mentioned filler) The back protective layer is preferred. In this case, the film thickness of the back surface protective layer is not particularly limited, and may be the same thickness as the above protective layer. The warpage of the film can be prevented by providing the protective layer on both sides.
進而,保護層之表面,鉛筆硬度為HB以上、較佳為F以上、最佳為H以上,可維持作為保護層之必要的表面硬度。進而,保護層之表面以450g荷重,使用鋼棉進行10來回擦拭之際所造成的傷痕,以10條以下為佳;從表面硬度之點而言,完全無傷痕最佳。Further, the surface of the protective layer has a pencil hardness of HB or more, preferably F or more, and most preferably H or more, and the surface hardness required as a protective layer can be maintained. Further, the surface of the protective layer is subjected to a load of 450 g, and the abrasion caused by the use of steel wool for 10 round-back wiping is preferably 10 or less; from the viewpoint of surface hardness, no flaw is optimal at all.
本發明之導電性透明薄膜,係在上述透明薄膜之表面層合含粒子保護層的薄膜上,進而層合透明導電層所成。The conductive transparent film of the present invention is formed by laminating a film containing a particle protective layer on the surface of the transparent film, and further laminating a transparent conductive layer.
本發明之透明導電層,係在可見光區域具有透過度、且具有導電性之層。The transparent conductive layer of the present invention is a layer having conductivity and having conductivity in a visible light region.
透明導電層之形成方法,可使用真空蒸鍍法、濺鍍法、離子電鍍法等以往眾所周知的技術之任一;從膜之均勻性或薄膜對透明基材的密著性之觀點而言,以濺鍍法之薄膜形成為佳。又,所使用之薄膜材料沒有特別的限制;例如含有氧化錫之氧化銦、含有銻之氧化錫等金屬氧化物以外,適合使用金、銀、鉑、鈀、銅、鋁、鎳、鉻、鈦、鈷、錫或此等之合金等。此導電性薄膜之厚度,必要為30以上,較其薄時,難以成為表面電阻在1,000Ω/□以下之具有良好導電性的連續被膜。另一方面,過厚時透明性降低之故,適合的厚度為50~2000之程度。As a method of forming the transparent conductive layer, any conventionally known technique such as a vacuum deposition method, a sputtering method, or an ion plating method can be used. From the viewpoint of the uniformity of the film or the adhesion of the film to the transparent substrate, It is preferred to form a film by sputtering. Further, the film material to be used is not particularly limited; for example, indium oxide containing tin oxide, metal oxide such as tin oxide containing antimony, and the like, gold, silver, platinum, palladium, copper, aluminum, nickel, chromium, titanium are suitably used. , cobalt, tin or alloys of these. The thickness of the conductive film is 30 When it is thinner than this, it is difficult to form a continuous film having a good electrical conductivity with a surface resistance of 1,000 Ω/□ or less. On the other hand, when the thickness is too thick, the transparency is reduced, and the suitable thickness is 50 to 2000. The extent of it.
本發明之導電性透明薄膜,以提升在可見光區域之透過度為目的,在透明導電層與保護層之間具有防反射層為佳。防反射層,通常由氧化矽、氟化鎂等低折射率層,與氧化鈦、氧化鈮、及氧化鉭等高折射率層之單層或2層以上的層合構造所成。The conductive transparent film of the present invention preferably has an antireflection layer between the transparent conductive layer and the protective layer for the purpose of improving the transmittance in the visible light region. The antireflection layer is usually composed of a low refractive index layer such as cerium oxide or magnesium fluoride, and a single layer or a two or more laminated structure of a high refractive index layer such as titanium oxide, cerium oxide or cerium oxide.
由此等無機氧化物所成之低.高折射率層的形成方法,可採用真空蒸鍍法、濺鍍法、離子電鍍法(乾式製程、或含各種金屬烷氧化物或各無機氧化物超微粒子之塗佈液的塗佈法(濕式製程)等眾所周知之方法。The inorganic oxide is thus low. The method for forming the high refractive index layer may be a vacuum evaporation method, a sputtering method, an ion plating method (dry process, or a coating method containing a coating solution of various metal alkoxides or inorganic oxide ultrafine particles (wet) Well-known methods such as the type process.
又,低折射率層亦適合塗佈以氟聚合物為主成份之有機材料。Further, the low refractive index layer is also suitable for coating an organic material mainly composed of a fluoropolymer.
本發明之導電性透明薄膜,除上述透明薄膜、含粒子保護層、透明導電層外,亦可層合偏光板。In the conductive transparent film of the present invention, in addition to the transparent film, the particle-containing protective layer, and the transparent conductive layer, a polarizing plate may be laminated.
構成本發明之導電性透明薄膜的偏光板,可使用光學用途中所使用之具有偏光作用的偏光板之任一。如此之偏光板有,單層之偏光板、在偏光板之兩側形成保護層者、在偏光膜之單面形成保護層者。As the polarizing plate constituting the conductive transparent film of the present invention, any of polarizing plates having a polarizing effect used in optical applications can be used. Such a polarizing plate includes a single-layer polarizing plate, a protective layer formed on both sides of the polarizing plate, and a protective layer formed on one side of the polarizing film.
本發明中所使用之偏光板,沒有特別的限制;作為偏光膜之功能,即,使射入光分成互為平行之2個偏光成份,具有僅使其一方通過,將其他之成份吸收或分散的作用之膜時,沒有特別的限制,任一之偏光膜均可使用。The polarizing plate used in the present invention is not particularly limited; and as a function of the polarizing film, the incident light is divided into two polarizing components which are parallel to each other, and only one of them is passed, and the other components are absorbed or dispersed. There is no particular limitation on the film of the action, and any of the polarizing films can be used.
可使用於本發明之偏光膜有,例如聚乙烯醇(以下簡稱為「PVA」).碘系偏光膜;在PVA系薄膜中吸附二色性染色而配向之PVA.染料系偏光膜;藉由PVA系薄膜之脫水反應或聚氯乙烯薄膜之脫鹽酸反應,形成聚烯之聚烯系偏光膜;由分子內含有陽離子性基之改性的PVA所成之PVA系薄膜的表面及/或內部,具有二色性染料之偏光膜等。此等之中以PVA.碘系偏光膜為佳。The polarizing film which can be used in the present invention is, for example, polyvinyl alcohol (hereinafter referred to as "PVA"). Iodine-based polarizing film; PVA film in the PVA film is adsorbed by dichroic dyeing. A dye-based polarizing film; a polyene-based polarizing film formed by a dehydration reaction of a PVA-based film or a dehydrochlorination reaction of a polyvinyl chloride film; and a PVA system formed by a modified PVA containing a cationic group in the molecule; A polarizing film of a dichroic dye or the like is formed on the surface and/or the inside of the film. Among these are PVA. An iodine-based polarizing film is preferred.
本發明所使用之偏光膜的製造方法,沒有特別的限制,可使用以往所周知的方法。例如將PVA系薄膜拉伸後,吸附碘離子之方法;將PVA系薄膜以二色性染料染色後,予以拉伸之方法;將PVA系薄膜拉伸後,以二色性染料染色的方法;將二色性染料印刷於PVA系薄膜後予以拉伸的方法;將PVA系薄膜拉伸後予以印刷二色性染料之方法等。更具體而言,將碘溶解於碘化鉀溶液,作為高級次之碘離子,將此離子吸附於PVA薄膜進行拉伸;接著浸漬於浴溫30~40℃之1~5重量%的硼酸水溶液,以製造偏光膜之方法;或將PVA薄膜進行與上述同樣之硼酸處理,在單軸方向以3~7倍之程度拉伸後,浸漬於浴溫30~40℃之0.05~5重量%的二色性染料水溶液,吸附染料,接著於80~100℃乾燥進行熱固定,以製造偏光膜之方法等。The method for producing the polarizing film used in the present invention is not particularly limited, and a conventionally known method can be used. For example, a method of adsorbing an IVA ion after stretching a PVA film; a method of stretching a PVA film by a dichroic dye; and stretching the PVA film and dyeing with a dichroic dye; A method in which a dichroic dye is printed on a PVA-based film and then stretched; a method in which a PVA-based film is stretched, and a dichroic dye is printed. More specifically, the iodine is dissolved in a potassium iodide solution, and the ion is adsorbed on the PVA film for stretching as a higher-order iodide ion; and then immersed in a 1 to 5 wt% aqueous solution of boric acid at a bath temperature of 30 to 40 ° C to A method of producing a polarizing film; or subjecting the PVA film to the same boric acid treatment as described above, and stretching it in a uniaxial direction by 3 to 7 times, and immersing it in a bath temperature of 30 to 40 ° C of 0.05 to 5% by weight of two colors An aqueous dye solution, which adsorbs a dye, and then is dried at 80 to 100 ° C to be thermally fixed to produce a polarizing film.
本發明所使用之偏光膜的厚度,沒有特別的限制,為10~50μm,以15~45μm為佳。The thickness of the polarizing film used in the present invention is not particularly limited, and is preferably 10 to 50 μm and preferably 15 to 45 μm.
此等偏光膜,可直接使用於本發明之偏光板的製造,亦可在與黏著劑層接觸之面施行電暈放電處理、電漿處理而使用。These polarizing films can be used as they are in the production of the polarizing plate of the present invention, or can be used by performing corona discharge treatment or plasma treatment on the surface in contact with the adhesive layer.
本發明中如此之偏光板,以在與層合透明薄膜、含粒子保護層及透明導電層之層合體的透明導電層相反側之面上,藉由感壓性黏著劑黏著,予以構成導電性透明薄膜為佳。In the polarizing plate of the present invention, the conductive layer is adhered by a pressure-sensitive adhesive on the surface opposite to the transparent conductive layer of the laminate of the laminated transparent film, the particle-containing protective layer and the transparent conductive layer. A transparent film is preferred.
感壓性黏著劑,可使用丙烯酸系感壓性黏著劑、橡膠系感壓性黏著劑、聚矽氧系感壓性黏著劑等。As the pressure-sensitive adhesive, an acrylic pressure-sensitive adhesive, a rubber-based pressure-sensitive adhesive, or a polyoxygen-based pressure-sensitive adhesive can be used.
本發明之導電性透明薄膜,適合使用為液晶顯示器或觸摸面板等顯示器之透明電極;特別適合使用於觸摸面板用途中之顯示裝置用的觸摸面板用途。The conductive transparent film of the present invention is suitably used as a transparent electrode for a display such as a liquid crystal display or a touch panel, and is particularly suitable for use in a touch panel for a display device used in a touch panel.
本發明之觸摸面板,其特徵為具有以上述本發明之導電性透明薄膜作為透明電極。本發明之顯示裝置,其特徵為在顯示面側具有該觸摸面板。The touch panel of the present invention is characterized in that it has the above-described conductive transparent film of the present invention as a transparent electrode. A display device of the present invention is characterized in that the touch panel is provided on a display surface side.
具體而言,本發明之導電性透明薄膜適合使用為4線式電阻膜方式或5線式電阻膜方式的觸摸面板之上部電極及/或下部電極。又,將此觸摸面板配置於液晶顯示器之正面,可獲得具有觸摸面板功能之顯示裝置。Specifically, the conductive transparent film of the present invention is preferably a touch panel upper electrode and/or a lower electrode which is a 4-wire resistive film method or a 5-wire resistive film method. Further, by disposing the touch panel on the front surface of the liquid crystal display, a display device having a touch panel function can be obtained.
以實施例更具體說明本發明如下。本發明並非限定於此等實施例者。還有,下述「份」均為重量基準。The invention is more specifically illustrated by the following examples. The invention is not limited to the embodiments. In addition, the following "parts" are based on weight.
<(B)成份之製造>在具備攪拌裝置、冷卻管、滴液漏斗及氮氣導入管之反應裝置中,加入甲基丙烯酸環氧丙基酯(以下稱為GMA)250重量份、(十二)烷基硫醇1.3重量份、乙酸丁酯1,000重量份及2,2’-偶氮雙異丁腈(以下稱為AIBN)7.5重量份後,在氮氣氣流下約以1小時滴下使系內溫度升溫至90℃,保溫1小時。接著,將預先由GMA 750重量份、(十二)烷基硫酸3.7重量份及AIBN 22.5重量份所成之混合液,藉由滴液漏斗,在氮氣氣流下以約2小時滴下於系內,於同溫度下保溫3小時後,加入AIBN 10重量份,保溫1小時。其後,升溫至120℃,保溫2小時。所得丙烯酸系聚合物之重量平均分子量為19,000(GPC之聚苯乙烯換算)。冷卻至60℃後,將氮氣導入管變更為空氣導入管,加入丙烯酸(以下稱AA)507重量份、甲氧基醌2.0重量份及三苯基膦5.4重量份混合後,在空氣冒泡下升溫至110℃。於同溫度保溫8小時後,加入甲氧基醌1.4重量份,冷卻,加入乙酸乙酯至不揮發份成為50%,即得清漆B1。<Production of component (B)> In a reaction apparatus equipped with a stirring device, a cooling tube, a dropping funnel, and a nitrogen introduction tube, 250 parts by weight of glycidyl methacrylate (hereinafter referred to as GMA) was added. 1.3 parts by weight of alkyl mercaptan, 1,000 parts by weight of butyl acetate, and 7.5 parts by weight of 2,2'-azobisisobutyronitrile (hereinafter referred to as AIBN), and then dropped in an atmosphere for about 1 hour under a nitrogen gas stream. The temperature was raised to 90 ° C and held for 1 hour. Next, a mixture of 750 parts by weight of GMA, 3.7 parts by weight of (d-)alkylsulfate and 22.5 parts by weight of AIBN was dropped into the system by a dropping funnel under a nitrogen gas stream for about 2 hours. After incubating at the same temperature for 3 hours, 10 parts by weight of AIBN was added and kept for 1 hour. Thereafter, the temperature was raised to 120 ° C and the temperature was kept for 2 hours. The weight average molecular weight of the obtained acrylic polymer was 19,000 (in terms of polystyrene of GPC). After cooling to 60 ° C, the nitrogen gas introduction tube was changed to an air introduction tube, and 507 parts by weight of acrylic acid (hereinafter referred to as AA), 2.0 parts by weight of methoxyquinone, and 5.4 parts by weight of triphenylphosphine were added, and then air-bubble. The temperature was raised to 110 °C. After 8 hours of incubation at the same temperature, 1.4 parts by weight of methoxy hydrazine was added, and after cooling, ethyl acetate was added until the nonvolatile content became 50%, that is, varnish B1 was obtained.
還有,(B)成份,除在上述製造例中初期加料之單體使用量為GMA 175重量份,甲基丙烯酸甲酯(以下稱MMA)75重量份,後加料之單體使用量改變為GMA 525重量份、MMA 225重量份、AA之使用量改變為355重量份以外,與上述製造例同樣進行反應;即得不揮發份為50%之清漆B2。AA反應前之丙烯酸系聚合物的重量平均分子量為20,000。Further, the component (B) was used in the above-mentioned production example, and the amount of the monomer used for the initial feeding was 175 parts by weight of GMA, and 75 parts by weight of methyl methacrylate (hereinafter referred to as MMA), and the amount of the monomer used for the post-feeding was changed to The reaction was carried out in the same manner as in the above production example except that 525 parts by weight of GMA, 225 parts by weight of MMA, and the amount of AA were changed to 355 parts by weight; that is, varnish B2 having a nonvolatile content of 50% was obtained. The weight average molecular weight of the acrylic polymer before the AA reaction was 20,000.
又,(B)成份,除在上述製造例中初期加料之單體使用量為GMA 125重量份、甲基丙烯酸甲酯MMA 125重量份,後加料單體使用量改變為GMA 375重量份、MMA 375重量份、AA之使用量改變為254重量份以外,與上述製造例同樣進行反應;即得不揮發份為50%之清漆B3。AA反應前之丙烯酸系聚合物的重量平均分子量為23,000。Further, the component (B) was used in the above-mentioned production example, and the amount of the monomer used for the initial feeding was 125 parts by weight of GMA and 125 parts by weight of methyl methacrylate MMA, and the amount of the post-feeding monomer was changed to 375 parts by weight of GMA, MMA. The reaction was carried out in the same manner as in the above production example except that 375 parts by weight and the amount of AA used was changed to 254 parts by weight; that is, varnish B3 having a nonvolatile content of 50% was obtained. The weight average molecular weight of the acrylic polymer before the AA reaction was 23,000.
<活性能量線硬化性樹脂組成物之調製>將(A)三羥甲基丙烷三丙烯酸酯(表面張力36.2mN/m)50重量份、(B)上述之清漆(B1)25重量份、及(C)多官能胺基甲酸酯丙烯酸酯25重量份混合,藉由乙酸乙酯調整為固形份50%;於其中添加相對於固形份為5%之配合物的光聚合引發劑之1-羥基-環己基苯基酮(吉巴特殊化學品公司製,商品名「依魯加丘爾184」),藉由溶解,調製成紫外線硬化性組成物。<Preparation of active energy ray-curable resin composition> (A) 50 parts by weight of trimethylolpropane triacrylate (surface tension: 36.2 mN/m), (B) 25 parts by weight of the above varnish (B1), and (C) 25 parts by weight of a polyfunctional urethane acrylate, adjusted to a solid content of 50% by ethyl acetate; and a photopolymerization initiator 1 to which a complex of 5% relative to the solid content is added Hydroxy-cyclohexyl phenyl ketone (manufactured by Jiba Specialty Chemicals Co., Ltd., trade name "Erugachuer 184") was prepared by dissolving to prepare an ultraviolet curable composition.
還有,(B)成份之配合量均以固形份換算。(A)成份之表面張力係使用協和CBVP式表面張力計,藉由垂直板法測定。(C)成份之多官能胺基甲酸酯丙烯酸酯,係荒川化學工業股份有限公司製,商品名「比姆謝多557」)。Further, the blending amount of the component (B) is converted in terms of solid content. The surface tension of the component (A) was determined by the vertical plate method using a Concord CBVP type surface tension meter. The polyfunctional urethane acrylate of the component (C) is manufactured by Arakawa Chemical Industries Co., Ltd. under the trade name "Bimsedo 557").
紫外線硬化性組成物(以乙酸乙酯調整固形份為80%,進而以MEK調整固形份為70%) 65.1重量份甲乙酮(以下稱MEK) 10.0重量份二氧化矽(平均粒徑約12mm,日本阿耶洛吉魯公司製) 9.17重量份UV curable composition (80% solid content adjusted with ethyl acetate, 70% solid content adjusted by MEK) 65.1 parts by weight of methyl ethyl ketone (hereinafter referred to as MEK) 10.0 parts by weight of cerium oxide (average particle size of about 12 mm, Japan Ayellojiru company) 9.17 parts by weight
將上述之成份,在滾磨分散機通過3次。其後,以MEK稀釋,即得固形份48%之保護層用的塗料A。The above ingredients were passed through a roller mill for 3 times. Thereafter, it was diluted with MEK to obtain a coating A for a protective layer of 48% solid content.
又,紫外線硬化性組成物(以乙酸乙酯調整固形份為80%,進而以MEK調整固形份為70%) 57.1重量份丙烯酸粒子(MX-180,平均粒徑約1.8μm,綜研化學公司製) 1.25重量份丙烯酸粒子(MA-1002,平均粒徑約2.5μm,日本觸媒公司製) 0.25重量份Further, the ultraviolet curable composition (80% solid content adjusted with ethyl acetate and 70% solid content adjusted by MEK) 57.1 parts by weight of acrylic particles (MX-180, average particle diameter: about 1.8 μm, manufactured by Amika Chemical Co., Ltd. 1.25 parts by weight of acrylic particles (MA-1002, average particle diameter of about 2.5 μm, manufactured by Nippon Shokubai Co., Ltd.) 0.25 parts by weight
將上述之成份,在攪拌用開口圓筒(內側直徑約40cm、內側高58cm)中配合,以直徑約11cm之翼分散攪拌150分鐘。其後以MEK稀釋,即得固形份48%之保護層用的塗料B。The above components were blended in a stirring open cylinder (inner diameter of about 40 cm, inner side height of 58 cm), and dispersed and stirred for 150 minutes with a wing having a diameter of about 11 cm. Thereafter, it was diluted with MEK to obtain a coating B for a protective layer of 48% solid content.
將所得塗料A 95重量份、塗料B 25重量份混合,以照相凹版逆法,塗佈於由環狀烯烴系樹脂所成的薄膜"阿凍"(註冊商標,JSR股份有限公司製,膜厚100μm)。於70℃乾燥40秒鐘、照射300mJ/cm2 之紫外線進行硬化,即得具有膜厚1.7μm之保護層的薄膜。95 parts by weight of the obtained coating material A and 25 parts by weight of the coating material B were mixed and applied to a film made of a cyclic olefin resin by a gravure reverse method (registered trademark, manufactured by JSR Co., Ltd., film thickness). 100 μm). After drying at 70 ° C for 40 seconds and irradiating ultraviolet rays of 300 mJ/cm 2 for curing, a film having a protective layer having a film thickness of 1.7 μm was obtained.
在與所得具有保護層之薄膜的保護層之面的相反面,同樣形成保護層,形成雙面具有膜厚1.7μm之保護層的薄膜。On the opposite side to the surface of the protective layer of the film having the protective layer, a protective layer was formed in the same manner to form a film having a protective layer having a film thickness of 1.7 μm on both sides.
在後面形成之保護層的表面,施行Ar流量200sccm、輸出1040V/0.02A之電漿處理後,在氬氣及氧氣流入下,使用標靶為In2 O3 /SnO2 =90/10(重量比)之合金,藉由濺鍍,層合厚度200之由ITO所成的透明導電層,即得導電性透明薄膜1。On the surface of the protective layer formed later, a slurry having an Ar flow rate of 200 sccm and an output of 1040 V/0.02 A was applied, and under the argon gas and oxygen gas flow, the target was In 2 O 3 /SnO 2 = 90/10 (weight). Alloy, by sputtering, laminate thickness 200 The transparent conductive layer formed of ITO obtains the conductive transparent film 1.
除在實施例1之電漿處理後,依順序以濺鍍層合厚度600之氧化鈦層、厚度600之氧化矽後,將ITO濺鍍以外,與實施例1同樣進行,即得導電性透明薄膜2。In addition to the plasma treatment of Example 1, the thickness of the laminate is 600 by sputtering in sequence. Titanium oxide layer, thickness 600 After the ruthenium oxide, the conductive transparent film 2 was obtained in the same manner as in Example 1 except that ITO was sputtered.
將實施例1所得之導電性透明薄膜切成50×70mm之四方形,以此導電性透明薄膜作為上下電極,使用導電糊料製造4線式電阻膜方式之觸摸面板的結果,顯示線性上下電極均為0.5%之良好的直線應答性。The conductive transparent film obtained in Example 1 was cut into a square of 50 × 70 mm, and the conductive transparent film was used as the upper and lower electrodes, and the result of manufacturing a 4-wire resistive film type touch panel using the conductive paste was shown, and the linear upper and lower electrodes were displayed. Both are good linear responsiveness of 0.5%.
將實施例3所得之觸摸面板,使用感壓黏著劑貼合於解像度、水平1280圓點、垂直1024線之顯示器,以目視觀測畫像之閃耀性的結果,幾乎全無閃耀。The touch panel obtained in Example 3 was attached to a display having a resolution of 1,280 dots and a vertical line of 1024 lines using a pressure-sensitive adhesive, and the result of visual observation of the brilliance of the image was almost completely absent.
紫外線硬化性組成物(以乙酸乙酯調整固形份為80%,進而以MEK調整固形份為70%) 50重量份MEK 10重量份二氧化矽(平均粒徑約2.0μm,東曹二氧化矽股份有限公司製,K-500)10重量份UV curable composition (80% solid content adjusted with ethyl acetate, 70% solid content adjusted by MEK) 50 parts by weight MEK 10 parts by weight of cerium oxide (average particle size of about 2.0 μm, Tosoh cerium oxide Co., Ltd., K-500) 10 parts by weight
將上述之成份,在滾磨分散機通過3次,其後,以MEK稀釋,即得固形份48%之保護層用的塗料C。The above components were passed through a barrel mill for 3 times, and then diluted with MEK to obtain a coating C for a protective layer of 48% solid content.
將實施例1所得之塗料A 95重量份、塗料C 5重量份混合,以照相凹版逆法,塗佈於由環狀烯烴系樹脂所成的薄膜「阿凍」(註冊商標,JSR股份有限公司製,膜厚100μm)。於70℃乾燥40秒鐘,照射300mJ/cm2 之紫外線進行硬化,即得具有膜厚3.0μm之保護層的薄膜。95 parts by weight of the coating material A obtained in Example 1 and 5 parts by weight of the coating material C were mixed and applied to a film made of a cyclic olefin resin by a gravure inverse method (registered trademark, JSR Co., Ltd.). The film thickness is 100 μm). After drying at 70 ° C for 40 seconds, the film was cured by irradiation with ultraviolet rays of 300 mJ/cm 2 to obtain a film having a protective layer having a film thickness of 3.0 μm.
在與所得具有保護層之薄膜的保護層之面的相反面,同樣形成保護層,形成雙面具有膜厚3μm之保護層的薄膜。On the opposite side to the surface of the protective layer of the film having the protective layer, a protective layer was formed in the same manner to form a film having a protective layer having a thickness of 3 μm on both sides.
在後面形成之保護層的表面,施行Ar流量200sccm、輸出1040V/0.02A之電漿處理後,在氬氣及氧氣流入下,使用標靶為In2 O3 /SnO2 =90/10(重量比)之合金,藉由濺鍍,層合厚度200之由ITO所成之透明導電層,即得導電性透明薄膜3。On the surface of the protective layer formed later, a slurry having an Ar flow rate of 200 sccm and an output of 1040 V/0.02 A was applied, and under the argon gas and oxygen gas flow, the target was In 2 O 3 /SnO 2 = 90/10 (weight). Alloy, by sputtering, laminate thickness 200 The transparent conductive layer formed of ITO, that is, the conductive transparent film 3 is obtained.
紫外線硬化性組成物(以乙酸乙酯調整固形份為80%)65.1重量份MEK 25.8重量份二氧化矽(平均粒徑約12μm,日本阿耶洛吉魯公司製) 9.17重量份UV curable composition (80% solid content adjusted with ethyl acetate) 65.1 parts by weight MEK 25.8 parts by weight of cerium oxide (average particle diameter of about 12 μm, manufactured by Ayello Gyro, Japan) 9.17 parts by weight
將上述之成份,在攪拌用開口圓筒(內側直徑約40cm、內側高度58cm)中配合,以直徑約11cm之翼分散攪拌150分鐘。其後以MEK稀釋,即得固形40%之保護層用的塗料。The above components were blended in a stirring open cylinder (inner diameter: about 40 cm, inner side height: 58 cm), and dispersed and stirred for 150 minutes with a wing having a diameter of about 11 cm. Thereafter, it was diluted with MEK to obtain a coating for 40% of the protective layer.
將所得塗料,以照相凹版逆法塗佈於由環狀烯烴系樹脂所成之透明薄膜「阿凍」(註冊商標,JSR股份有限公司製,膜厚100μm)。於80℃乾燥60秒鐘,照射150mJ/cm2 之紫外線進行硬化,即得具有膜厚4μm之保護層的薄膜。The obtained coating material was applied by reverse gravitation to a transparent film made of a cyclic olefin resin (A-frozen (registered trademark, manufactured by JSR Co., Ltd., film thickness: 100 μm). After drying at 80 ° C for 60 seconds, the film was cured by irradiation with ultraviolet rays of 150 mJ/cm 2 to obtain a film having a protective layer having a film thickness of 4 μm.
在與所得具有保護層之薄膜的保護層之面的相反面,同樣形成保護層,形成雙面具有膜厚4μm之保護層的薄膜。On the opposite side to the surface of the protective layer of the film having the protective layer, a protective layer was formed in the same manner to form a film having a protective layer having a film thickness of 4 μm on both sides.
在後面形成之保護層的表面,施行Ar流量200sccm,輸出1040V/0.02A之電漿處理後,在氬氣及氧氣流入下,使用標靶為In2 O3 /SnO2 =90/10(重量比)之合金,藉由濺鍍,層合厚度200之由ITO所成的透明導電層,即得導電性透明薄膜4。On the surface of the protective layer formed later, an Ar flow rate of 200 sccm was applied, and after 1048 V/0.02 A of plasma treatment, the target was In 2 O 3 /SnO 2 = 90/10 (under weight) under argon and oxygen inflow. Alloy, by sputtering, laminate thickness 200 The transparent conductive layer formed of ITO, that is, the conductive transparent film 4.
除在具有保護層之面的相反面,不形成保護層以外,與上述同樣進行,即得分別之導電性透明薄膜。還有,此導電性透明薄膜之霧值、全光線透過率,及呈像性之測定,結果如表1所示。A conductive transparent film was obtained in the same manner as described above except that the protective layer was not formed on the opposite side to the surface having the protective layer. Further, the haze value, total light transmittance, and imageability of the conductive transparent film were measured, and the results are shown in Table 1.
除在實施例6之電漿處理後,依順序以濺鍍層合厚度600之氧化鈦層、厚度600之氧化矽後,將ITO濺鍍以外,與實施例6同樣進行,即得導電性透明薄膜5。In addition to the plasma treatment of Example 6, the thickness of the laminate is 600 by sputtering in sequence. Titanium oxide layer, thickness 600 After the ruthenium oxide, the conductive transparent film 5 was obtained in the same manner as in Example 6 except that ITO was sputtered.
將實施例6所得之導電性透明薄膜4切成50×70mm之四方形,以此導電性透明薄膜作為上下電極,使用導電糊料製造4線式電阻膜方式之觸摸面板的結果,顯示上下電極之線性均為0.5%的良好直線應答性。The conductive transparent film 4 obtained in Example 6 was cut into a square of 50 × 70 mm, and the conductive transparent film was used as the upper and lower electrodes, and the result of manufacturing a 4-screen resistive film type touch panel using a conductive paste was shown, and the upper and lower electrodes were displayed. The linearity is 0.5% good linear response.
將實施例8所得之觸摸面板,使用感壓黏著劑貼合於解像度、水平1280圓點、垂直1024線之顯示器,以目視觀測畫像之閃耀的結果,幾乎完無閃耀。The touch panel obtained in Example 8 was attached to a display having a resolution of 1,280 dots and a vertical line of 1024 lines using a pressure-sensitive adhesive, and the result of the glare of the image was visually observed, and almost no glare was observed.
除將實施例6之配合成份分散攪拌30~45分鐘以外,與實施例6同樣進行即得塗料,使用其在透明薄膜之雙面形成具有膜厚4μm的保護層之導電性透明薄膜。A coating material was obtained in the same manner as in Example 6 except that the compounding component of Example 6 was dispersed and stirred for 30 to 45 minutes, and a conductive transparent film having a protective layer having a thickness of 4 μm was formed on both surfaces of the transparent film.
除將實施例6之配合成份分散攪拌210分鐘以外,與實施例6同樣進行即得塗料,使用其在透明薄膜之雙面形成具有膜厚4μm的保護層之導電性透明薄膜。A coating material was obtained in the same manner as in Example 6 except that the compounding component of Example 6 was stirred and stirred for 210 minutes, and a conductive transparent film having a protective layer having a thickness of 4 μm was formed on both surfaces of the transparent film.
就上述各實施例及比較例所得之導電性透明薄膜,進行下述之評估。其結果分別如表1所示。The following evaluations were carried out on the conductive transparent films obtained in the above respective Examples and Comparative Examples. The results are shown in Table 1.
(平均粒徑)使用大塚電子公司製之FPAR-1000測定,藉由居姆藍多分析算出平均粒徑。The (average particle diameter) was measured by FPAR-1000 manufactured by Otsuka Electronics Co., Ltd., and the average particle diameter was calculated by Gum Blue analysis.
(最大粒徑)使用大塚電子公司製之FPAR-1000測定,藉由居姆藍多分析算出最大粒徑。(Maximum particle diameter) The maximum particle diameter was calculated by Gum Blue analysis using FPAR-1000 manufactured by Otsuka Electronics Co., Ltd.
(全光線透過率及霧值之測定)依據JIS-K7361-1(ISO 13468-1),使用日本電色工業股份有限公司製NDH 2000之霧值計測定,以下式算出。(Measurement of total light transmittance and haze value) The measurement was carried out according to JIS-K7361-1 (ISO 13468-1) using a haze meter manufactured by Nippon Denshoku Industries Co., Ltd., NDH 2000.
霧值(%)=擴散透過率(%)/全光線透過率(%)Fog value (%) = diffuse transmittance (%) / total light transmittance (%)
(發白評估)在保護層之背面貼黏黑色膠帶,以3波長螢光燈,藉由目視觀測,「A」為全無表面之白度、「B」為稍有表面之白度,實用上沒問題、「C」為表面呈明顯白色。(White evaluation) Adhesive black tape on the back of the protective layer, with a 3-wavelength fluorescent lamp, by visual observation, "A" is white with no surface, "B" is white with a slight surface, practical No problem on the top, "C" is a clear white surface.
(最大高度粗糙度Ry之測定)以JIS B0601’94為基準,使用最大高度粗糙度形狀測定機(東京精密股份有限公司製之HANDYSURF E-35A)測定。(Measurement of the maximum height roughness Ry) The measurement was carried out using a maximum height roughness shape measuring machine (HANDYSURF E-35A, manufactured by Tokyo Seimitsu Co., Ltd.) based on JIS B0601'94.
(抗牛頓環性之評估)在3波長之螢光燈下,於黑色硬紙板上乘載玻璃板,以手指壓住塗佈面,以目視觀測接觸時之干擾不勻,「A」為全無干擾不勻、「B」為略有干擾不勻、「C」為可見干擾不勻。(Evaluation of anti-Newtonian ringing) Under a 3-wavelength fluorescent lamp, the glass plate was loaded on a black cardboard, and the coated surface was pressed with a finger to visually observe the unevenness of the interference during the contact, and "A" was completely absent. Uneven disturbance, "B" is slightly disturbed, and "C" is uneven.
(呈像性之評估)將作為光學梳串之具有0.5mm間隔者,使用於呈像性測定機ICM-1T(斯加試驗機公司製),測定來自光學梳串之間隔的透過光(%)。(Evaluation of the imageability), which is used as an optical measuring machine with a gap of 0.5 mm, is used for the image measuring machine ICM-1T (manufactured by Saga Test Instruments Co., Ltd.), and the transmitted light from the interval of the optical comb is measured (%) ).
(閃耀評估)閃耀評估,係使用解像度、水平1280圓點、垂直1024線之顯示器,以目視觀測畫之閃耀性;「A」為全無閃耀、「B」為稍有閃耀、「C」為有閃耀。(Sparking Assessment) Sparkling assessment is to use the resolution, level 1280 dots, vertical 1024 line display to visually observe the brilliance of the painting; "A" is no shine, "B" is slightly shining, "C" is There is shine.
(密著性評估)依據JIS方格膠帶法(25方格),使用切刀在具有透明導電層之保護層,形成2mm正方之方格25個;將其區域以賽璐仿膠帶剝離,以殘餘之方格數評估。「良」為25/25、「不良」為23/25以下。(Adhesion evaluation) According to the JIS square tape method (25 squares), a protective layer having a transparent conductive layer was used to form 25 squares of 2 mm square; the area was peeled off with a cellophane tape. The number of remaining squares is evaluated. "Good" is 25/25 and "bad" is 23/25 or less.
(表面電阻)使用三菱化學股份有限公司製之低電阻率計「洛雷斯達-GP」,測定透明導電層之表面電阻。(Surface Resistance) The surface resistance of the transparent conductive layer was measured using a low resistivity meter "Loresda-GP" manufactured by Mitsubishi Chemical Corporation.
本發明可使用為在各種光學裝置中之,具體而言,文字處理機、電腦、電視、顯示面板、行動電話等各種顯示器、液晶顯示裝置等,將觸摸面板組合使用之際的導電性透明薄膜。The present invention can be used in various optical devices, specifically, various types of displays such as a word processor, a computer, a television, a display panel, and a mobile phone, a liquid crystal display device, etc., and a conductive transparent film when the touch panel is used in combination. .
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JP2008062539A (en) * | 2006-09-08 | 2008-03-21 | Nakajima Kogyo Kk | Glare shielding film |
CN101790551A (en) * | 2007-10-05 | 2010-07-28 | 东亚合成株式会社 | Photocurable resin composition and method for producing the same |
JP2009226932A (en) * | 2008-02-27 | 2009-10-08 | Jsr Corp | Conductive laminated film, polarizing plate, and touch panel |
JP2009202538A (en) * | 2008-02-29 | 2009-09-10 | Jsr Corp | Electrically-conductive laminated film, polarizing plate, and touch panel |
KR100892105B1 (en) | 2008-05-28 | 2009-04-08 | 유수용 | Heat resistanst coatings manufacturing method |
JP5262549B2 (en) * | 2008-10-10 | 2013-08-14 | Jsr株式会社 | Laminated film having an inorganic vapor deposition layer and method for producing the same |
JP2010162746A (en) * | 2009-01-14 | 2010-07-29 | Jsr Corp | Transparent conductive laminate film and touch panel using the same |
JP5134700B2 (en) * | 2011-04-12 | 2013-01-30 | 株式会社ダイセル | Transparent conductive laminated film and touch panel |
KR101479811B1 (en) * | 2011-12-02 | 2015-01-08 | 광 석 서 | Substrate films for transparent electrode films |
JP6004874B2 (en) | 2011-12-16 | 2016-10-12 | 日東電工株式会社 | Transparent conductive film |
JP6118499B2 (en) * | 2012-02-20 | 2017-04-19 | リンテック株式会社 | Newton ring prevention sheet |
EP3223046A4 (en) | 2014-12-22 | 2018-11-14 | JXTG Nippon Oil & Energy Corporation | Sheet-shaped, transparent molding, transparent screen provided with same, and image projection device provided with same |
KR102375891B1 (en) | 2014-12-24 | 2022-03-16 | 삼성전자주식회사 | Transparent electrodes and electronic decives including the same |
JP2017087604A (en) * | 2015-11-12 | 2017-05-25 | 東洋インキScホールディングス株式会社 | Conductive laminate and metal oxide composition |
KR101938882B1 (en) | 2016-01-08 | 2019-01-16 | 동우 화인켐 주식회사 | Film Touch Sensor and Method for Fabricating the Same |
JP6118939B2 (en) * | 2016-04-28 | 2017-04-19 | リンテック株式会社 | Newton ring prevention sheet and manufacturing method thereof |
KR20200088028A (en) * | 2019-01-14 | 2020-07-22 | 효성화학 주식회사 | Acryl film and manufacturing method of the same |
JP2021088666A (en) * | 2019-12-04 | 2021-06-10 | 三菱ケミカル株式会社 | Curable composition, polarizer protective film and polarizing plate |
JP7376848B2 (en) * | 2020-03-19 | 2023-11-09 | 荒川化学工業株式会社 | Undercoat agent for substrates with thin copper films, substrates with thin copper films, conductive films and electrode films |
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