TWI408485B - Assembling method for lens module - Google Patents

Assembling method for lens module Download PDF

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Publication number
TWI408485B
TWI408485B TW95120546A TW95120546A TWI408485B TW I408485 B TWI408485 B TW I408485B TW 95120546 A TW95120546 A TW 95120546A TW 95120546 A TW95120546 A TW 95120546A TW I408485 B TWI408485 B TW I408485B
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Taiwan
Prior art keywords
lens
spray gun
lens barrel
barrel
assembling
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TW95120546A
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Chinese (zh)
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TW200745715A (en
Inventor
Kun I Yuan
Bor Yuan Hsiao
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Hon Hai Prec Ind Co Ltd
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Priority to TW95120546A priority Critical patent/TWI408485B/en
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Publication of TWI408485B publication Critical patent/TWI408485B/en

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Description

鏡頭模組之組裝方法 Assembly method of lens module

本發明涉及一種鏡頭模組之組裝方法。 The invention relates to a method for assembling a lens module.

鏡頭模組被廣泛用於相機或光學儀器上,其通常由鏡筒及鏡頭座等光學元件組成。圖1為一鏡頭模組10,其包括鏡頭座12、鏡筒14、透鏡組16、間隔環18、濾光片20。其中,透鏡組16、間隔環18、濾光片20沿光軸方向依次固定於鏡筒14內,間隔環18與濾光片20緊密固定在一起。鏡筒14外壁與鏡頭座12內壁設有螺紋,鏡筒14通過螺紋旋入到鏡頭座12內固定。 Lens modules are widely used in cameras or optical instruments, and are usually composed of optical components such as a lens barrel and a lens holder. 1 is a lens module 10 including a lens holder 12, a lens barrel 14, a lens group 16, a spacer ring 18, and a filter 20. The lens group 16, the spacer ring 18, and the filter 20 are sequentially fixed in the lens barrel 14 in the optical axis direction, and the spacer ring 18 is closely fixed to the filter 20. The outer wall of the lens barrel 14 and the inner wall of the lens holder 12 are provided with screws, and the lens barrel 14 is screwed into the lens holder 12 to be fixed.

在鏡頭模組的組裝過程中,一般係通過點膠工藝來固定欲結合的元件,這些元件包括濾光片、間隔環等光學元件。具體方法係使用一細小的點膠針頭將膠逐滴點塗在濾光片與間隔環的交接處。 In the assembly process of the lens module, the components to be bonded are generally fixed by a dispensing process, and the components include optical elements such as filters and spacer rings. The specific method is to use a small dispensing needle to apply the glue drop point at the intersection of the filter and the spacer ring.

惟,該方法在自動化點膠時存在很多問題,例如點膠針頭需要多次定位,不僅耗費時間,且容易導致點膠針頭對位不准,使點膠失效而影響點膠品質。在自動化點膠過程中無法依據具體情況控制點膠量,常常造成點膠量過多或過少的問題。點膠量過多會溢出至其他元件上造成污染,點膠量過少會造成粘合不實等情況。這些都會直接影響到鏡頭模組品質的好壞,因為鏡頭模組在使用過程中失效的原因之一就係鏡頭模組中濾光片的脫落。 However, this method has many problems in automatic dispensing. For example, the dispensing needle needs multiple positioning, which is not only time consuming, but also easily causes the dispensing needle to be misaligned, which causes the dispensing failure to affect the dispensing quality. In the automatic dispensing process, it is impossible to control the amount of dispensing according to the specific situation, which often causes the problem of too much or too little dispensing. Excessive dispensing will spill over to other components and cause contamination. Too little dispensing will result in poor bonding. These will directly affect the quality of the lens module, because one of the reasons for the failure of the lens module during use is the drop of the filter in the lens module.

有鑒於此,提供一種能夠提高組裝良率的鏡頭模組組裝方法實為必要。 本發明提供一種鏡頭模組之組裝方法。該方法包括以下步驟:將透鏡組置於鏡筒;將間隔環裝入鏡筒中;用噴槍向需上膠處進行上膠;移開噴槍,將濾光片放入鏡筒並置於間隔環上。 In view of this, it is necessary to provide a lens module assembly method capable of improving assembly yield. The invention provides a method for assembling a lens module. The method comprises the steps of: placing a lens group in a lens barrel; loading a spacer ring into the lens barrel; applying a glue to the glue to be glued; removing the spray gun, placing the filter in the lens barrel and placing it on the spacer ring .

相對於現有技術,本發明在鏡頭模組組裝過程中,利用噴槍代替針頭點膠裝置進行點膠,使膠以霧狀的方式附著在欲粘合之光學元件介面上。當瞬間出膠量過大時,由於受到噴頭及高壓氣體的控制,噴槍中的膠並不會立即噴出對其他元件造成汙損。並且,使用噴槍進行上膠,塗佈較均勻,有效確保了點膠的品質,增強了光學元件之間的附著力,降低了鏡頭模組因濾光片脫落而失效的機率。 Compared with the prior art, in the assembly process of the lens module, the present invention uses a spray gun instead of a needle dispensing device to perform dispensing, so that the glue adheres to the optical component interface to be bonded in a mist form. When the instantaneous amount of glue is too large, due to the control of the nozzle and the high pressure gas, the glue in the spray gun will not be immediately ejected to cause fouling on other components. Moreover, the spray gun is used for sizing, and the coating is relatively uniform, which effectively ensures the quality of the dispensing, enhances the adhesion between the optical components, and reduces the probability that the lens module will fail due to the detachment of the filter.

10‧‧‧鏡頭模組 10‧‧‧Lens module

12、32‧‧‧鏡頭座 12, 32‧‧‧ lens mount

14、34‧‧‧鏡筒 14, 34‧‧ ‧Mirror tube

16、36‧‧‧透鏡組 16, 36‧ ‧ lens group

18、38‧‧‧間隔環 18, 38‧‧‧ spacer ring

20、40‧‧‧濾光片 20, 40‧‧‧ Filters

340‧‧‧鏡筒口 340‧‧‧Mirror port

342‧‧‧鏡筒側壁 342‧‧‧Mirror tube side wall

360‧‧‧第一透鏡 360‧‧‧first lens

362‧‧‧第二透鏡 362‧‧‧second lens

380‧‧‧間隔環上表面 380‧‧‧ Upper surface of spacer ring

44‧‧‧測試裝置 44‧‧‧Testing device

46‧‧‧基座 46‧‧‧Base

48、50‧‧‧噴槍 48, 50‧‧‧ spray gun

480、502‧‧‧噴槍本體 480, 502‧‧‧ spray gun body

482、506‧‧‧噴嘴 482, 506‧‧‧ nozzle

484、510‧‧‧壓縮氣體管路 484, 510‧‧‧Compressed gas pipeline

486、508‧‧‧液態原料管路 486, 508‧‧‧ liquid material pipeline

504‧‧‧噴頭 504‧‧‧ sprinkler

圖1係一種鏡頭模組之示意圖。 Figure 1 is a schematic diagram of a lens module.

圖2係本發明實施例提供之鏡頭模組組裝方法的流程圖。 2 is a flow chart of a method for assembling a lens module according to an embodiment of the present invention.

圖3至圖5係本發明實施例提供之鏡頭模組組裝方法的示意圖。 3 to FIG. 5 are schematic diagrams showing a method of assembling a lens module according to an embodiment of the present invention.

圖6係本發明實施例提供之組裝過程中使用的噴槍的示意圖。 Figure 6 is a schematic illustration of a spray gun used in an assembly process provided by an embodiment of the present invention.

圖7係本發明另一實施例提供之組裝過程中使用的噴槍的示意圖。 Figure 7 is a schematic illustration of a spray gun used in an assembly process provided by another embodiment of the present invention.

圖8係本發明另一實施例提供之鏡頭模組組裝方法的示意圖。 FIG. 8 is a schematic diagram of a lens module assembly method according to another embodiment of the present invention.

以下將結合附圖對本發明作進一步之詳細說明。 The invention will be further described in detail below with reference to the accompanying drawings.

本實施例提供一種鏡頭模組之組裝方法,請參照圖2,並同時參照圖3至圖5,提供鏡頭座32、鏡筒34、透鏡組36、間隔環38及濾光片40。該透鏡組36包括第一透鏡360和第二透鏡362。 This embodiment provides a method for assembling a lens module. Referring to FIG. 2 and referring to FIG. 3 to FIG. 5 simultaneously, a lens holder 32, a lens barrel 34, a lens group 36, a spacer ring 38, and a filter 40 are provided. The lens group 36 includes a first lens 360 and a second lens 362.

首先,將清洗後的第二透鏡362和第一透鏡360先後裝入鏡筒34並固定於鏡 筒34中。將鏡筒34通過螺紋旋入到鏡頭座32內固定。該第一透鏡360和第二透鏡362可以係球面透鏡也可以係非球面透鏡。 First, the cleaned second lens 362 and the first lens 360 are sequentially loaded into the lens barrel 34 and fixed to the mirror. In the tube 34. The lens barrel 34 is screwed into the lens mount 32 to be fixed. The first lens 360 and the second lens 362 may be spherical lenses or aspherical lenses.

接著,將鏡筒34及鏡頭座32置於測試裝置44中,調整第一透鏡360、第二透鏡362與測試裝置44的位置,進行對焦。該測試裝置44包括一影像感應器440,通過影像感應器440與外部晶片(圖未示)的處理可以達到對焦的目的。該影像感測器可以為電荷耦合(Charge Coupled Device,CCD)影像感應器,也可以為互補型金屬氧化物半導體(Complementary Metal-oxide Semiconductor,CMOS)影像感應器。 Next, the lens barrel 34 and the lens holder 32 are placed in the test device 44, and the positions of the first lens 360, the second lens 362, and the test device 44 are adjusted to perform focusing. The test device 44 includes an image sensor 440 that can be focused by the image sensor 440 and an external chip (not shown). The image sensor can be a Charge Coupled Device (CCD) image sensor or a Complementary Metal-Oxide Semiconductor (CMOS) image sensor.

將鏡筒34及鏡頭座32從測試裝置44中取出,並將鏡頭座32固定於一可勻速旋轉的基座46上,並使透鏡組36的光軸與基座46的旋轉軸重合。將間隔環38固定於鏡筒34中,間隔環38位於第一透鏡360與鏡筒口340之間。 The lens barrel 34 and the lens holder 32 are taken out from the test device 44, and the lens holder 32 is fixed to a uniformly rotatable base 46, and the optical axis of the lens group 36 is coincident with the rotation axis of the base 46. The spacer ring 38 is fixed in the lens barrel 34, and the spacer ring 38 is located between the first lens 360 and the barrel port 340.

調整噴槍48的位置,對準間隔環38與鏡筒側壁342接合處。開啟噴槍48,並同時使基座46進行勻速旋轉,在此過程中,噴槍48位置保持不變。使噴槍48噴出的膠水僅均勻噴塗於間隔環38的上表面380和鏡筒側壁342處而不溢出到其他光學元件上。當基座46旋轉一周後,停止基座46旋轉,同時關閉噴槍48。將噴槍48提升,使其遠離工作臺,將濾光片40放入鏡筒34並置於間隔環38上表面380上。 The position of the lance 48 is adjusted to align the spacer ring 38 with the barrel side wall 342. The spray gun 48 is opened and the base 46 is simultaneously rotated at a constant speed, during which the position of the spray gun 48 remains unchanged. The glue sprayed from the lance 48 is only uniformly sprayed onto the upper surface 380 of the spacer ring 38 and the barrel side wall 342 without spilling over other optical components. When the base 46 is rotated one revolution, the base 46 is stopped to rotate while the spray gun 48 is closed. The spray gun 48 is lifted away from the table, and the filter 40 is placed in the lens barrel 34 and placed on the upper surface 380 of the spacer ring 38.

請參閱圖6,所述之噴槍48主要包括一本體480,本體480的一端具有一噴嘴482,本體另一端連通壓縮氣體管路484及液態原料管路486,壓縮氣體將液態原料通過噴嘴482噴出而霧化。在本實施例中,液態原料為粘質係數為100~6000cps之膠水. Referring to FIG. 6, the spray gun 48 mainly includes a body 480. The body 480 has a nozzle 482 at one end thereof, and the other end of the body communicates with the compressed gas line 484 and the liquid material line 486. The compressed gas ejects the liquid material through the nozzle 482. And atomization. In this embodiment, the liquid material is a glue having a viscosity coefficient of 100 to 6000 cps.

在本發明之另一較佳實施例中,還可以用多噴頭噴槍50一次將膠水噴出至間隔環38的上表面380和鏡筒側壁342處。請參照圖7,該多噴嘴噴槍50包 括一本體502,該本體502之一端為一圓餅狀噴頭504,該噴頭504的圓周處具有若干個均勻排列的凸起的噴嘴506。本體502另一端連通液態原料管路508及壓縮氣體管路510,壓縮氣體將膠水通過噴嘴506噴出而霧化。請參照圖8,該噴槍50的噴頭504與欲組裝的鏡頭模組的鏡筒34的尺寸相匹配,在組裝過程中,若干個噴嘴506對準間隔環38與鏡筒側壁342接合處,使噴槍50噴出的膠水僅噴塗於間隔環38的上表面380和鏡筒側壁342處而不會溢出到其他光學元件上。使用這種多噴嘴噴頭504可以將膠水一次性均勻塗佈在待組裝鏡頭模組的間隔環38的上表面380上,不需要將鏡筒34和鏡頭座32進行旋轉。 In another preferred embodiment of the present invention, the multi-head spray gun 50 can also be used to spray glue to the upper surface 380 of the spacer ring 38 and the side wall 342 of the barrel. Please refer to FIG. 7, the multi-nozzle spray gun 50 pack A body 502 is included. One end of the body 502 is a pie-shaped spray head 504 having a plurality of uniformly arranged convex nozzles 506 at the circumference of the spray head 504. The other end of the body 502 communicates with the liquid material line 508 and the compressed gas line 510, and the compressed gas sprays the glue through the nozzle 506 to atomize. Referring to FIG. 8, the nozzle 504 of the spray gun 50 is matched with the size of the lens barrel 34 of the lens module to be assembled. During the assembly process, a plurality of nozzles 506 are aligned with the joint of the spacer ring 38 and the lens barrel side wall 342. The glue sprayed from the lance 50 is sprayed only on the upper surface 380 of the spacer ring 38 and the barrel side wall 342 without spilling over other optical components. Using the multi-nozzle nozzle 504, the glue can be uniformly applied to the upper surface 380 of the spacer ring 38 of the lens module to be assembled at one time without rotating the lens barrel 34 and the lens holder 32.

雖然本發明之實施例在組裝過程中僅在對間隔環進行上膠時使用了噴槍,在組裝過程中對其他光學元件進行上膠也可以使用噴槍。 Although embodiments of the present invention use a spray gun only during sizing of the spacer ring during assembly, a spray gun can be used to smear other optical components during assembly.

上述用於鏡頭模組之組裝方法的優點在於:利用噴槍代替針頭點膠裝置進行點膠,使膠以霧狀的方式附著在欲粘合之光學元件介面上。當瞬間出膠量過大時,由於受到噴頭及高壓氣體的控制,噴槍中的膠並不會立即噴出對其他元件造成汙損。並且,使用噴槍進行上膠,塗佈較均勻,有效確保了點膠的品質,增強了光學元件之間的附著力,降低了鏡頭模組因濾光片脫落而失效的機率。 The above-mentioned assembly method for the lens module has the advantages that the dispensing is performed by using a spray gun instead of the needle dispensing device, and the glue is attached to the optical component interface to be bonded in a mist-like manner. When the instantaneous amount of glue is too large, due to the control of the nozzle and the high pressure gas, the glue in the spray gun will not be immediately ejected to cause fouling on other components. Moreover, the spray gun is used for sizing, and the coating is relatively uniform, which effectively ensures the quality of the dispensing, enhances the adhesion between the optical components, and reduces the probability that the lens module will fail due to the detachment of the filter.

綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。 In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.

32‧‧‧鏡頭座 32‧‧‧ lens mount

34‧‧‧鏡筒 34‧‧‧Mirror tube

340‧‧‧鏡筒口 340‧‧‧Mirror port

342‧‧‧鏡筒側壁 342‧‧‧Mirror tube side wall

36‧‧‧透鏡組 36‧‧‧ lens group

360‧‧‧第一透鏡 360‧‧‧first lens

362‧‧‧第二透鏡 362‧‧‧second lens

38‧‧‧間隔環 38‧‧‧ spacer ring

380‧‧‧間隔環上表面 380‧‧‧ Upper surface of spacer ring

46‧‧‧基座 46‧‧‧Base

48‧‧‧噴槍 48‧‧‧ spray gun

Claims (5)

一種鏡頭模組之組裝方法,包括以下步驟:將透鏡組置於鏡筒內;將間隔環置於鏡筒內;用噴槍向需上膠處進行上膠;及移開噴槍,將濾光片放入鏡筒內之間隔環上,由噴膠固定。 A method for assembling a lens module, comprising the steps of: placing a lens group in a lens barrel; placing a spacer ring in the lens barrel; using a spray gun to apply glue to a place to be glued; and removing the spray gun, and filtering the filter Put it into the spacer ring in the lens barrel and fix it by glue. 如申請專利範圍第1項所述之鏡頭模組之組裝方法,其中,所述噴槍為單噴嘴噴槍,在用噴槍上膠的過程中,進一步包括以下步驟,保持噴槍不動,鏡筒沿透鏡組的光軸進行旋轉。 The method of assembling a lens module according to claim 1, wherein the spray gun is a single nozzle spray gun, and in the process of glueing the spray gun, the method further comprises the following steps: keeping the spray gun stationary, the lens barrel along the lens group The optical axis rotates. 如申請專利範圍第1項所述之鏡頭模組之組裝方法,其中,該噴槍為多噴嘴噴槍,該噴槍包括若干個均勻排列的噴嘴,在用噴槍上膠的過程中,若干個噴嘴同時上膠。 The method of assembling a lens module according to claim 1, wherein the spray gun is a multi-nozzle spray gun, and the spray gun comprises a plurality of evenly arranged nozzles, and in the process of glueing with the spray gun, several nozzles are simultaneously gum. 如申請專利範圍第1項所述之鏡頭模組之組裝方法,其中,在將透鏡組置於鏡筒內之後,進一步包括以下步驟:將鏡筒安裝於鏡頭座上;將鏡頭座和鏡筒置於測試裝置中進行對焦;及將鏡頭座和鏡筒從測試裝置中取出。 The method of assembling a lens module according to claim 1, wherein after the lens group is placed in the lens barrel, the method further comprises the steps of: mounting the lens barrel on the lens holder; and attaching the lens holder and the lens barrel Placed in the test device for focusing; and the lens holder and the lens barrel are removed from the test device. 如申請專利範圍第4項所述之鏡頭模組之組裝方法,其中,在將鏡筒裝入鏡頭座之後,在用噴槍上膠之前,進一步包括以下步驟:將鏡頭座固定於一個可勻速旋轉的基座上,使透鏡組的光軸與基座的旋轉軸重合。 The method of assembling a lens module according to the fourth aspect of the invention, wherein, after the lens barrel is mounted in the lens holder, before the glue is applied to the lens holder, the method further comprises the steps of: fixing the lens holder to a uniform rotation On the pedestal, the optical axis of the lens group coincides with the rotation axis of the susceptor.
TW95120546A 2006-06-09 2006-06-09 Assembling method for lens module TWI408485B (en)

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