TWI407912B - Automatic Electricity Controlled Poultry Corona System - Google Patents
Automatic Electricity Controlled Poultry Corona System Download PDFInfo
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Abstract
Description
本發明係與禽類電暈系統有關,特別是指一種自動電能調控的禽類電暈系統。The present invention relates to a poultry corona system, and more particularly to an avian corona system that automatically regulates electrical energy.
隨著對禽類(例如:雞、鴨、鵝、豬、牛及羊等)屠宰觀念及食品衛生安全的改變,傳統直接宰殺禽類的方式逐漸被捨棄,而改採用電擊方式先行將禽類致昏後在予與宰殺。With the changes in the slaughter concept and food hygiene and safety of poultry (eg chickens, ducks, geese, pigs, cattle and sheep), the traditional way of directly slaughtering poultry has gradually been abandoned, and the use of electric shock has led to the fainting of poultry. In giving and slaughter.
在電擊過程中,經常發生因為過度電擊導致禽類微血管破裂、瘀血等影響賣相的問題,而造成商業上的損失,因此,台灣發明第I321451號專利揭露一種多電極致昏裝置及方法,以一擾動電壓及一致昏電壓施加在待宰家禽身上,使家禽皮膚快速崩潰並致昏該家禽。然而,以禽類中的雞為例,目前雞的品種就區分有紅羽土雞、烏骨雞、環頸雞、台灣原生種土雞、仿山雞、台東原野紅毛放山雞、台東原野鬥雞、法國裸頸雞、黑羽土雞及鬥雞等,且每一品種的雞又可依重量來分類,因此,若以第I321451號專利所揭露之電擊,可能在電擊時,仍無法依據每一隻雞的實際狀況,施加適當的電擊電壓或電流,來有效解決上述影響賣相的問題。In the course of electric shock, the problem of affecting the selling phase caused by excessive electric shock, such as rupture of poultry microvessels and blood stasis, often occurs, and commercial losses are caused. Therefore, Taiwan Patent No. I321451 discloses a multi-electrode stunning device and method, A disturbing voltage and a consistent faint voltage are applied to the poultry to be slaughtered, causing the poultry skin to collapse rapidly and faint the poultry. However, taking chickens in poultry as an example, the current chicken breeds are divided into red-feathered chicken, black-bone chicken, ring-necked chicken, Taiwan native chicken, imitation pheasant, Taitung wild red pheasant, Taitung wild cockfighting. French nude neck chicken, black feather chicken and cockfighting, etc., and each type of chicken can be classified by weight. Therefore, if the electric shock disclosed in the patent No. I321451 is used, it may not be possible according to each electric shock. The actual condition of the chicken, the appropriate electric shock voltage or current is applied to effectively solve the above problem of affecting the selling phase.
此外,若以一般市電頻率,約50~60赫茲(Hz)的電力施加於禽類身上,容易造成禽類心臟停止跳動,使得後續 宰殺作業時發生放血不完全的現象In addition, if the power is applied to the bird at a general mains frequency of about 50~60 Hz, it is easy to cause the bird's heart to stop beating, so that Incomplete bloodletting during slaughtering
因此,本發明之主要目的在於提供一種自動電能調控的禽類電暈系統,其可依據每一禽類的實際狀況,施加適當的頻率的電擊電壓,以避免過度電擊而影響賣相。Therefore, the main object of the present invention is to provide an automatic electric energy regulating poultry corona system which can apply an appropriate frequency of electric shock voltage according to the actual condition of each bird to avoid excessive electric shock and affect the selling phase.
緣是,為了達成前述目的,本發明所提供一種自動電能調控的禽類電暈系統,包括一輸送裝置及多個供電裝置。該輸送裝置用以輸送多隻禽類。每一供電裝置包括一轉換電路、一電極組及一控制器。該轉換電路係連接一市電,且用以將該市電處理成一電擊電壓,該電擊電壓的頻率係高於該市電的頻率。該電極組係連接該轉換電路,且用以接收該電擊電壓,來電擊該些禽類。該控制器係連接該轉換電路及該電極組,且有一預設值。該控制器係用以接收通過該禽類的一回授電流,並比較該回授電流與該預設值。在該回授電流超過該預設值時,該控制器控制該轉換電路降低該電擊電壓。在該回授電流低於該預設值時,該控制器控制該轉換電路提高該電極電壓。在該回授電流等於該預設值時,該控制器控制該轉換電路輸出該電極電壓。Therefore, in order to achieve the foregoing object, the present invention provides an automatic electric energy regulating poultry corona system comprising a conveying device and a plurality of power supply devices. The conveying device is used to transport a plurality of birds. Each power supply device includes a conversion circuit, an electrode group, and a controller. The conversion circuit is connected to a mains supply and is used to process the mains into a shock voltage having a frequency higher than the frequency of the mains. The electrode assembly is connected to the conversion circuit and is configured to receive the shock voltage and call the birds. The controller is connected to the conversion circuit and the electrode group and has a preset value. The controller is configured to receive a feedback current through the bird and compare the feedback current to the preset value. When the feedback current exceeds the preset value, the controller controls the conversion circuit to reduce the shock voltage. The controller controls the conversion circuit to increase the electrode voltage when the feedback current is lower than the preset value. The controller controls the conversion circuit to output the electrode voltage when the feedback current is equal to the preset value.
為了詳細說明本發明之技術特點所在,茲舉以下之一較佳實施例並配合圖式說明如后,其中:如第一至三圖所示,本發明一較佳實施例所提供之一種自動電能調控的禽類電暈系統,包括一輸送裝置10及多 個供電裝置20,該禽類電暈系統係用以電暈上述的禽類,於此實施例中係以雞為例來說明。In order to explain in detail the technical features of the present invention, one of the following preferred embodiments will be described with reference to the following drawings, wherein: as shown in the first to third embodiments, an automatic embodiment of the present invention provides an automatic Energy-regulated poultry corona system, including a conveyor 10 and more The power supply device 20 is used to corona the above-mentioned poultry. In this embodiment, the chicken is taken as an example for illustration.
該輸送裝置10用以輸送多隻雞,表示,該些雞係分別被吊掛且固定在該輸送裝置10上,且隨著該輸送裝置的軌道或輸送帶等被輸送至電擊的位置。於此實施例中,該輸送裝置10是以吊掛方式輸送,但實際上,該輸送裝置10的結構不以此所述為限。The conveying device 10 is configured to transport a plurality of chickens, and the chickens are respectively hung and fixed on the conveying device 10, and are conveyed to a position of the electric shock with the rail or the conveyor belt of the conveying device. In this embodiment, the conveying device 10 is conveyed by hanging, but in practice, the structure of the conveying device 10 is not limited to the above.
該些供電裝置20係用以致昏該些雞。每一供電裝置20包括一轉換電路21、一電極組22a、22b及一控制器23。該轉換電路21係連接一市電24,該市電24的電壓及頻率值係隨每一國家供電標準而有差異,在台灣是交流110伏特/60赫茲或220伏特/60赫茲。該轉換電路21用以將該市電24處理成一電擊電壓V,該電擊電壓V的頻率是高於該市電24的頻率,如此,使用高頻電壓可避免電擊時雞的心臟停止跳動。該電極組22a、22b係連接該轉換電路21,且用以接收該電擊電壓V,於此實施例中,該電極22b係以一水槽,表示,在該輸送裝置10將雞輸送至碰觸到該電極組22a、22b的位置時,該雞就開始被電擊,但如果雞還沒被輸送至該電極組22a、22b時,該轉換電路21就無法輸出該電極電壓V,因為該轉換電路21與該電極組22a、22b之間還沒構成回路。該控制器23係連接該轉換電路21,且有一預設值Id 。該控制器23係用以接收通過該雞的一回授電流If ,並比較該回授電流If 與該預設值Id ,實際上,若該控制器23有接收到該回授電流If ,表示,有雞正 在被電擊,若該控制器23沒有收到該回授電流If ,則表示目前沒有雞在被電擊。在該回授電流If (例如450mA)超過該預設值Id (例如400mA)時,該控制器23控制該轉換電路21降低該電擊電壓V;在該回授電流If 低於該預設值Id 時,該控制器23控制該轉換電路21提高該電擊電壓V,在該回授電流If 等於該預設值Id 時,該控制器23控制該轉換電路21輸出該電擊電壓V。由於,每一隻雞的阻抗會隨著重量、肉質密度及本質而有差異,所以,本發明係以檢測通過每一隻雞的該回授電流If 值,來獲得每一隻雞的實際阻抗,並依據實際阻抗施加不同電擊電壓值,來確保每一隻雞電擊後的外觀完整,並提高產能利用率。The power supply devices 20 are used to stun the chickens. Each power supply device 20 includes a conversion circuit 21, an electrode group 22a, 22b, and a controller 23. The conversion circuit 21 is connected to a mains 24, and the voltage and frequency values of the mains 24 vary according to each country's power supply standard, and are 110 volts/60 Hz or 220 volts/60 Hz in Taiwan. The conversion circuit 21 is configured to process the commercial power 24 into a shock voltage V. The frequency of the shock voltage V is higher than the frequency of the commercial power 24. Thus, the high frequency voltage can be used to avoid the heartbeat of the chicken when the electric shock is stopped. The electrode group 22a, 22b is connected to the conversion circuit 21 and is configured to receive the shock voltage V. In this embodiment, the electrode 22b is represented by a water tank, and the chicken is transported to the touch device 10 When the position of the electrode group 22a, 22b is set, the chicken is started to be shocked, but if the chicken has not been delivered to the electrode group 22a, 22b, the conversion circuit 21 cannot output the electrode voltage V because the conversion circuit 21 There is no loop formed between the electrode groups 22a and 22b. The controller 23 is connected to the conversion circuit 21 and has a preset value I d . The controller 23 is configured to receive a feedback current I f through the chicken, and compare the feedback current I f with the preset value I d . In fact, if the controller 23 receives the feedback current I f , indicating that a chicken is being shocked, and if the controller 23 does not receive the feedback current I f , it indicates that no chicken is currently being shocked. When the feedback current I f (for example, 450 mA) exceeds the preset value I d (for example, 400 mA), the controller 23 controls the conversion circuit 21 to lower the shock voltage V; and the feedback current I f is lower than the preset When the value I d is set, the controller 23 controls the conversion circuit 21 to increase the shock voltage V. When the feedback current I f is equal to the preset value I d , the controller 23 controls the conversion circuit 21 to output the shock voltage. V. Since the impedance of each chicken varies with weight, meat density and nature, the present invention detects the actual value of the feedback current I f through each chicken to obtain the actual value of each chicken. Impedance, and apply different shock voltage values according to the actual impedance to ensure the complete appearance of each chicken after electric shock and improve the capacity utilization.
此外,當目前被電擊的雞被電昏後,該被電昏之雞就會被該輸送裝置10輸送至下一個程序,此時,該控制器23又會回復至原來的設定值,以等待電擊下一隻雞。In addition, when the chicken that is currently electrocuted is fainted, the faint chicken will be transported by the delivery device 10 to the next program, at which time the controller 23 will return to the original set value to wait. Electric shock hit a chicken.
如第三及四圖所示,該轉換電路21包括一整流器25、一直流/直流轉換器(DC/DC converter)26及一直流/交流轉換器(DC/AC inverter)27。該整流器25係連接該市電24,且用以將該市電24整流成直流。該直流/直流轉換器26的輸入端連接該整流器25,且用以接收該整流器25整流後的直流,並將該直流切換成上述高頻的電擊電壓V,該直流/直流轉換器26的輸出端連接該直流/交流轉換器27。於此實施例中,該直流/直流轉換器26較佳係選用Flyback轉換器,其可提供升壓、降壓及反極性等優點,該直流/交流轉換器27較佳係選用全橋式轉換器。As shown in the third and fourth figures, the conversion circuit 21 includes a rectifier 25, a DC/DC converter 26, and a DC/AC inverter 27. The rectifier 25 is connected to the mains 24 and is used to rectify the mains 24 into a direct current. The input end of the DC/DC converter 26 is connected to the rectifier 25, and is configured to receive the rectified DC of the rectifier 25, and switch the DC to the high-frequency shock voltage V, the output of the DC/DC converter 26. The DC/AC converter 27 is connected to the terminal. In this embodiment, the DC/DC converter 26 is preferably a Flyback converter that provides advantages such as boost, buck, and reverse polarity. The DC/AC converter 27 is preferably a full bridge converter. Device.
在該回授電流If 超過該預設值Id 時,該控制器23減少該直流/交流轉換器27的導通時間,如此,該控制器23直接控制該直流/直流轉換器26來降低該電擊電壓V。在該回授電流If 低於該預設值Id 時,該控制器23增加該直流/交流轉換器27的導通時間,如此,該控制器23直接控制該直流/直流轉換器26來提高該電擊電壓V。在該回授電流If 等於該預設值Id 時,該控制器23直接輸出目前預設的電擊電壓V,所以,該控制器23不需命令該轉換電路21作任何輸出電壓的改變。When the feedback current I f exceeds the preset value I d , the controller 23 reduces the on-time of the DC/AC converter 27, and thus, the controller 23 directly controls the DC/DC converter 26 to reduce the current. Electric shock voltage V. When the feedback current I f is lower than the preset value I d , the controller 23 increases the on-time of the DC/AC converter 27, and thus, the controller 23 directly controls the DC/DC converter 26 to improve The shock voltage V. When the feedback current I f is equal to the preset value I d , the controller 23 directly outputs the current preset shock voltage V, so the controller 23 does not need to command the conversion circuit 21 to change any output voltage.
其中,該直流/直流轉換器26具有一可變電阻28,用以改變該電擊電壓。如此,當要電擊另一品種的雞禽時,就能透過改變該可變電阻值28,來調高或降低該預設的電擊電壓。The DC/DC converter 26 has a variable resistor 28 for changing the voltage of the shock. Thus, when another type of chicken is to be shocked, the preset electric shock voltage can be increased or decreased by changing the variable resistance value 28.
較佳地,增加或減少該直流/交流轉換器的導通時間是採用PWM技術來控制責任週期(duty cycle),來達到控制能量之目的。Preferably, increasing or decreasing the on-time of the DC/AC converter uses PWM technology to control the duty cycle to achieve energy control.
相較於先前技術,本發明之自動電能調控的禽類電暈系統能針對每一隻禽類調控該電擊電壓的頻率及電壓值,以有效致昏禽類,並減少禽類皮表受損。Compared with the prior art, the automatic electric energy regulating poultry corona system of the present invention can adjust the frequency and voltage value of the electric shock voltage for each bird to effectively faint the birds and reduce the damage of the poultry skin.
10‧‧‧輸送裝置10‧‧‧Conveyor
20‧‧‧供電裝置20‧‧‧Power supply
21‧‧‧轉換電路21‧‧‧Transition circuit
22a、22b‧‧‧電極組22a, 22b‧‧‧electrode
23‧‧‧控制器23‧‧‧ Controller
24‧‧‧市電24‧‧‧Power
25‧‧‧整流器25‧‧‧Rectifier
26‧‧‧直流/直流轉換器26‧‧‧DC/DC Converter
27‧‧‧直流/交流轉換器27‧‧‧DC/AC Converter
28‧‧‧可變電阻28‧‧‧Variable resistor
Id ‧‧‧預設值I d ‧‧‧Preset value
If ‧‧‧回授電流I f ‧‧‧Responsive current
V‧‧‧電擊電壓V‧‧‧ electric shock voltage
第一圖係繪示本發明之自動電能調控的禽類電暈系統的示意圖。The first figure is a schematic diagram showing the automatic electric energy regulating poultry corona system of the present invention.
第二圖係繪示第一圖中的其中一個供電裝置的方塊圖。The second figure shows a block diagram of one of the power supply devices in the first figure.
第三圖係繪示第二圖中該供電裝置的運作流程圖。The third figure shows the operation flow chart of the power supply device in the second figure.
第四圖係繪示第二圖中該供電裝置的電路圖。The fourth figure shows the circuit diagram of the power supply device in the second figure.
20‧‧‧供電裝置20‧‧‧Power supply
21‧‧‧轉換電路21‧‧‧Transition circuit
22a、22b‧‧‧電極組22a, 22b‧‧‧electrode
23‧‧‧控制器23‧‧‧ Controller
24‧‧‧市電24‧‧‧Power
If ‧‧‧回授電流I f ‧‧‧Responsive current
V‧‧‧電擊電壓V‧‧‧ electric shock voltage
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Citations (4)
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TWM364422U (en) * | 2009-04-06 | 2009-09-11 | Yongmart Mfg Co Ltd | Power supply of birds' electric shock device |
TWM368307U (en) * | 2009-03-18 | 2009-11-11 | Yongmart Mfg Co Ltd | Birds electrification device |
CN201733775U (en) * | 2010-08-12 | 2011-02-09 | 杨喜 | Painless killing device for domestic fowls |
TW201215243A (en) * | 2011-05-26 | 2012-04-01 | Univ Nat Formosa | Avian electrical shock method and avian electrical shock apparatus applying the method |
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TWM368307U (en) * | 2009-03-18 | 2009-11-11 | Yongmart Mfg Co Ltd | Birds electrification device |
TWM364422U (en) * | 2009-04-06 | 2009-09-11 | Yongmart Mfg Co Ltd | Power supply of birds' electric shock device |
CN201733775U (en) * | 2010-08-12 | 2011-02-09 | 杨喜 | Painless killing device for domestic fowls |
TW201215243A (en) * | 2011-05-26 | 2012-04-01 | Univ Nat Formosa | Avian electrical shock method and avian electrical shock apparatus applying the method |
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