TWI405871B - Chemical Treatment of Magnesium - Li Alloy - Google Patents
Chemical Treatment of Magnesium - Li Alloy Download PDFInfo
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- TWI405871B TWI405871B TW98142160A TW98142160A TWI405871B TW I405871 B TWI405871 B TW I405871B TW 98142160 A TW98142160 A TW 98142160A TW 98142160 A TW98142160 A TW 98142160A TW I405871 B TWI405871 B TW I405871B
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Abstract
Description
本發明是有關一種鎂鋰合金的表面處理方法,特別是有關鎂鋰合金的化成處理(chemical conversion coating)方法,可以在鎂鋰合金的表面呈現出金屬光澤之化成皮膜(Protective coatings)。The present invention relates to a surface treatment method for a magnesium-lithium alloy, and more particularly to a chemical conversion coating method for a magnesium-lithium alloy, which can exhibit a metallic luster on a surface of a magnesium-lithium alloy.
鎂鋁合金具有高剛性、質輕(比重1.74,只有鋁的2/3、鐵的1/4)、散熱性佳以及電磁波遮蔽性等優點,極適合應用於3C產品的製造。另一方面,鎂元素為海水中含量第三大元素,原料的來源充分,亦符合工業化大量生產的要求。鎂可以透過摻加不同的元素如鋁(Al)、猛(Mn)和鋅(Zn)製成各種不同用途的鎂合金,並且廣泛應用於許多工業產品的製造,例如筆記型電腦的外殼,腳踏車的車體構造等方面。而鎂鋰合金(Mg-Li alloy)則是以鎂為基底加入金屬鋰組成的合金,一般含鋰6~7%以上,密度1.14~1.57g/cm3 ,為目前最輕的結構材料,比強度高於一般的鎂合金。由於鋰的活性比鎂還高,使得鎂鋰合金的製造較為不易,有關鎂鋰合金的製造技術也不斷地被開發完成,使得鎂鋰合金應用於製造工業產品的可行性大為改善。Magnesium-aluminum alloy has high rigidity and light weight (specific gravity 1.74, only 2/3 of aluminum, 1/4 of iron), good heat dissipation and electromagnetic shielding, and is very suitable for the manufacture of 3C products. On the other hand, magnesium is the third largest element in seawater, and the source of raw materials is sufficient, which is also in line with the requirements of industrial mass production. Magnesium can be made into various magnesium alloys by adding different elements such as aluminum (Al), Mn (Mn) and zinc (Zn), and is widely used in the manufacture of many industrial products, such as notebook computer casings, bicycles. The body structure and other aspects. Magnesium-lithium alloy (Mg-Li alloy) is an alloy composed of metal lithium added to the base of magnesium. It generally contains more than 6~7% of lithium and has a density of 1.14~1.57g/cm 3 , which is the lightest structural material at present. The strength is higher than the general magnesium alloy. Since the activity of lithium is higher than that of magnesium, the production of magnesium-lithium alloy is relatively difficult, and the manufacturing technology of magnesium-lithium alloy is continuously developed, which makes the feasibility of using magnesium-lithium alloy for manufacturing industrial products greatly improved.
雖然已有許多有關鎂合金的表面處理技術被提出來,但是關於鎂鋰合金的表面處理技術仍然有限,已知關於鎂鋰合金的表面處理技術多注重於鈍化層的形成,例如:已公開的中國發明專利CN101245485「一種鎂鋰合金表面處理方法」透過微弧氧化技術應用於鎂鋰合金表面處理,而形成一種耐蝕性佳的陶瓷氧化膜。Although many surface treatment techniques for magnesium alloys have been proposed, surface treatment techniques for magnesium-lithium alloys are still limited, and surface treatment techniques for magnesium-lithium alloys are known to focus on the formation of passivation layers, for example, as disclosed. Chinese invention patent CN101245485 "A method for surface treatment of magnesium-lithium alloy" is applied to the surface treatment of magnesium-lithium alloy by micro-arc oxidation technology to form a ceramic oxide film with good corrosion resistance.
由於大部份的工業產品對於金屬材料表面的光澤度都有一定程度的需要,所以如何在鎂鋰合金材料表面產生化成皮膜的同時又能改善鎂鋰合金表面的光澤度,仍然有待研究與發展。Since most industrial products have a certain degree of need for the gloss of the surface of metal materials, how to improve the gloss of the surface of magnesium-lithium alloy while producing a film on the surface of magnesium-lithium alloy material remains to be studied and developed. .
本發明提出了一種鎂鋰合金(LZ91)的化成處理方法,可以在鎂鋰合金材料表面產生化成皮膜的同時改善鎂鋰合金表面的光澤效果。The invention provides a method for forming a magnesium-lithium alloy (LZ91), which can improve the gloss effect of the surface of the magnesium-lithium alloy while producing a film on the surface of the magnesium-lithium alloy material.
本發明方法的一實施例,包括:脫脂步驟;水洗步驟;酸洗步驟,以含有硝酸、醋酸的酸洗劑進行表面的活化處理;水洗步驟;除斑步驟;水洗步驟;鈍化步驟;水洗步驟;以及烘烤步驟。An embodiment of the method of the present invention comprises: a degreasing step; a water washing step; a pickling step, a surface activation treatment with an acid pickling agent containing nitric acid and acetic acid; a water washing step; a spot removing step; a water washing step; a passivation step; and a water washing step ; and baking steps.
本發明方法中的酸洗步驟,係透過含有硝酸、醋酸的水溶液作為酸洗劑除去鎂鋰合金表面的氧化物,進而使鎂鋰合金的表面光澤效果獲得改善。The pickling step in the method of the present invention removes the oxide on the surface of the magnesium-lithium alloy by using an aqueous solution containing nitric acid or acetic acid as an acid pickling agent, thereby improving the surface gloss effect of the magnesium-lithium alloy.
有關本發明的詳細技術內容及其功效,下文將配合圖式說明如後。Regarding the detailed technical contents of the present invention and the effects thereof, the following description will be made in conjunction with the drawings.
本發明方法的一實施例步驟,如「第1圖」所示,包括:An embodiment of the method of the present invention, as shown in "Figure 1," includes:
A.脫脂步驟,以脫脂劑去除表面的油污;A. Degreasing step, removing the oil stain on the surface with a degreasing agent;
B.水洗步驟,用以清潔殘留的脫脂劑;B. a water washing step for cleaning the residual degreaser;
C.酸洗步驟,以含有硝酸、醋酸的水溶液作為酸洗劑,對鎂鋰合金進行表面的活化處理;C. pickling step, using an aqueous solution containing nitric acid and acetic acid as an acid pickling agent to perform surface activation treatment on the magnesium-lithium alloy;
D.水洗步驟,用以清潔殘留的酸洗劑;D. a water washing step for cleaning the residual pickling agent;
E.除斑步驟,以除斑劑去除鎂鋰合金表面的斑痕;E. removing the spot by removing the spot on the surface of the magnesium-lithium alloy with a stain removing agent;
F.水洗步驟,用以清潔殘留的除斑劑;F. a water washing step for cleaning the residual stain removing agent;
G.鈍化步驟,以鈍化劑對鎂鋰合金的表面進行鈍化處理產生化成皮膜(Protective coatings);G. passivation step, passivating the surface of the magnesium-lithium alloy with a passivating agent to produce a chemical coating (Protective coatings);
H.水洗步驟,用以清潔殘留的鈍化劑;以及H. a water washing step for cleaning residual passivating agent;
I.烘烤步驟,進而完成鎂鋰合金的化成處理。I. Baking step, thereby completing the formation treatment of the magnesium-lithium alloy.
其中步驟A的脫脂步驟,可選用一般適用於鎂鋰合金的脫脂劑,例如Jasco公司所生產的脫脂劑,以濃度30-60g/L,溫度60-80℃,進行5-10分鐘的脫脂處理,用以去除鎂鋰合金表面的油污。In the degreasing step of step A, a degreasing agent generally suitable for magnesium-lithium alloy, such as a degreasing agent produced by Jasco, may be used, and the degreasing treatment is carried out for 5-10 minutes at a concentration of 30-60 g/L and a temperature of 60-80 ° C. Used to remove oil stains on the surface of magnesium-lithium alloys.
至於前述的數個水洗步驟,皆以常溫的純水清洗1-2分鐘即可。As for the above several washing steps, all of them are washed with pure water at room temperature for 1-2 minutes.
其中步驟C所使用的酸洗劑水溶液中包含重量比:0.5~3%的硝酸、0.3~1%的醋酸、1~5%的氧化劑和0.3~1%的錯化劑。 在酸洗步驟使用含有上述成分的酸洗劑在常溫下進行1-3分鐘的酸洗處理,用以去除鎂鋰合金表面的氧化物。The aqueous pickling agent used in the step C contains a weight ratio of 0.5 to 3% of nitric acid, 0.3 to 1% of acetic acid, 1 to 5% of an oxidizing agent, and 0.3 to 1% of a neutralizing agent . In the pickling step, an acid pickling agent containing the above components is used for pickling treatment at room temperature for 1-3 minutes to remove oxides on the surface of the magnesium-lithium alloy.
步驟E的除斑步驟,可使用一般適用於鎂鋰合金的除斑劑,例如Jasco公司所生產的除斑劑,以濃度100~300ml/L,溫度60-80℃,進行3-8分鐘的除斑處理,用以去除鎂鋰合金表面的斑痕。In the step of removing the spot of step E, a spot removing agent generally suitable for magnesium-lithium alloy, for example, a spot removing agent produced by Jasco, may be used, and the concentration is 100-300 ml/L, and the temperature is 60-80 ° C for 3-8 minutes. Despot removal treatment to remove spots on the surface of magnesium-lithium alloy.
步驟G的鈍化步驟,可使用適用於鎂鋰合金的除斑劑,例如JCB鈍化劑進行鈍化的處理,其中JCB鈍化劑的A劑濃度為40ml/L,B劑濃度為10ml/L,並將其酸鹼值調整至3.0~5.0(PH),以溫度60-80℃,進行1-5分鐘的鈍化處理,進而在鎂鋰合金的表面產生化成皮膜。The passivation step of step G can be carried out by using a spot removing agent suitable for a magnesium-lithium alloy, such as a JCB passivating agent, wherein the J agent of the JCB passivating agent has a concentration of 40 ml/L and the concentration of the B agent is 10 ml/L. The pH value is adjusted to 3.0 to 5.0 (pH), and the passivation treatment is performed at a temperature of 60-80 ° C for 1-5 minutes to further form a film on the surface of the magnesium-lithium alloy.
步驟I的烘烤步驟則是以溫度80-100℃,對鎂鋰合金進行30分鐘的烘烤處理。The baking step of the step I is a baking treatment of the magnesium-lithium alloy for 30 minutes at a temperature of 80-100 ° C.
有關本發明方法的上述實施例說明,其中各個步驟的處理條件亦可參考下列表1的內容。The above embodiment of the method of the present invention is described in which the processing conditions of the respective steps can also refer to the contents of Table 1 below.
本發明方法的另一實施例,可以依據上述「第1圖」之實施例的步驟為準,除了酸洗步驟所使用之酸洗劑及其處理條件需以本文中的詳細成分為主,其餘步驟及其使用的化成處理藥劑皆可視需要配合現有應用於鎂鋰合金的表面處理藥劑加以實施。Another embodiment of the method of the present invention may be based on the steps of the embodiment of the above "Fig. 1", except that the pickling agent used in the pickling step and the processing conditions thereof are mainly based on the detailed components herein, and the rest The step and the chemical conversion treatment agent used therefor can be carried out by using a surface treatment agent currently applied to a magnesium-lithium alloy as needed.
綜上所述,本發明方法可以應用於鎂鋰合金材料的表面處理,在鎂鋰合金材料表面產生化成皮膜的同時又能使得鎂鋰合金表面的光澤度獲得改善。In summary, the method of the present invention can be applied to the surface treatment of a magnesium-lithium alloy material, which can produce a film on the surface of the magnesium-lithium alloy material while improving the gloss of the surface of the magnesium-lithium alloy.
雖然本發明以前述之實施例揭露如上,然其並非用以限定本發明,任何熟習相像技藝者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之專利保護範圍須視本說明書所附之申請專利範圍所界定者為準。While the present invention has been described above in the foregoing embodiments, it is not intended to limit the invention, and the invention may be modified and modified without departing from the spirit and scope of the invention. The scope of patent protection shall be subject to the definition of the scope of the patent application attached to this specification.
A...脫脂步驟A. . . Degreasing step
B...水洗步驟B. . . Washing step
C...酸洗步驟C. . . Pickling step
D...水洗步驟D. . . Washing step
E...除斑步驟E. . . Despeckle step
F...水洗步驟F. . . Washing step
G...鈍化步驟G. . . Passivation step
H...水洗步驟H. . . Washing step
I...烘烤步驟I. . . Baking step
第1圖,為本發明方法之一實施例的步驟流程圖。Figure 1 is a flow chart showing the steps of an embodiment of the method of the present invention.
A...脫脂步驟A. . . Degreasing step
B...水洗步驟B. . . Washing step
C...酸洗步驟C. . . Pickling step
D...水洗步驟D. . . Washing step
E...除斑步驟E. . . Despeckle step
F...水洗步驟F. . . Washing step
G...鈍化步驟G. . . Passivation step
H...水洗步驟H. . . Washing step
I...烘烤步驟I. . . Baking step
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TWI545202B (en) | 2016-01-07 | 2016-08-11 | 安立材料科技股份有限公司 | Light magnesium alloy and method for forming the same |
TWI604091B (en) * | 2017-04-25 | 2017-11-01 | Ming-Si Zhang | Magnesium alloy surface treatment methods |
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