TWI405726B - A method and system for manufacturing a liquid for polarization film - Google Patents

A method and system for manufacturing a liquid for polarization film Download PDF

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TWI405726B
TWI405726B TW096133745A TW96133745A TWI405726B TW I405726 B TWI405726 B TW I405726B TW 096133745 A TW096133745 A TW 096133745A TW 96133745 A TW96133745 A TW 96133745A TW I405726 B TWI405726 B TW I405726B
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waste liquid
potassium iodide
bath
iodine
concentrate
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TW200904760A (en
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Akira Sakuma
Yasuhiko Otani
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Godo Shigen Sangyo Co Ltd
Polatechno Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/469Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis
    • C02F1/4693Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis electrodialysis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/42Electrodialysis; Electro-osmosis ; Electro-ultrafiltration; Membrane capacitive deionization
    • B01D61/44Ion-selective electrodialysis
    • B01D61/54Controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/34Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
    • C02F2103/40Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture or use of photosensitive materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination
    • Y02A20/131Reverse-osmosis

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  • Chemical & Material Sciences (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • General Chemical & Material Sciences (AREA)
  • Electrochemistry (AREA)
  • Molecular Biology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Analytical Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Urology & Nephrology (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
  • Water Treatment By Electricity Or Magnetism (AREA)
  • Polarising Elements (AREA)

Abstract

The invention provides a recycling system of polarizing film preparing liquid medicine which is able to efficiently recycle the raw material in the waste liquor produced when prepares the polarizing film. The system comprises at least following procedures: pH adjusting procedure, adjusting the pH of the waste liquor from the solution for dipping the polarizing film into the dyeing solution containing iodine and potassium iodide; separating procedure for separating the iodine in the waste liquor as potassium iodide concentration liquor by electrodialysis method; recycling procedure for adjusting the dyeing solution by mixing the potassium iodide concentration liquor and iodine and supplying to the dyeing bath.

Description

製造偏光薄膜用藥液之循環使用方法及系統Method and system for recycling liquid medicine for producing polarizing film

本發明係有關使來自製造偏光薄膜時產生廢液之原料之碘與硼進行循環使用之偏光薄膜製造藥液之循環使用方法及系統。The present invention relates to a method and system for recycling a polarizing film production chemical solution for recycling iodine and boron from a raw material for producing a waste liquid when a polarizing film is produced.

用於液晶顯示器等之偏光薄膜例如一般吸附碘予以定向之聚乙烯醇系薄膜(PVA薄膜)為人所知。此偏光薄膜中,碘系偏光薄膜通常係將吸附碘予以定向之PVA薄膜於含硼酸之水溶液中進行浸漬處理來製造。此製造步驟產生含碘離子、硼酸、鉀離子及水溶性有機物等之廢液。這種製造廢液通常係藉由凝聚法、吸附法、離子交換法及過濾法等,含於其中所含之特定成份以廢水基準規定值以下後,以工業廢水排出,或藉由濃縮縮減容量後,以產業廢棄物處理。A polarizing film used for a liquid crystal display or the like is, for example, a polyvinyl alcohol-based film (PVA film) which is generally oriented to adsorb iodine. In the polarizing film, the iodine-based polarizing film is usually produced by immersing a PVA film in which iodine is adsorbed in an aqueous solution containing boric acid. This manufacturing step produces a waste liquid containing iodide ions, boric acid, potassium ions, and water-soluble organic substances. The manufacturing waste liquid is usually discharged by industrial wastewater by a coagulation method, an adsorption method, an ion exchange method, a filtration method, or the like, and is contained in a specific component contained in the waste water, or is reduced by concentration by concentration. After that, it is treated with industrial waste.

惟,近年來廢水基準更為嚴格,凝聚法、吸附法、離子交換法及過濾法等以往之處理方法中,不易使廢水中硼濃度處理至基準值以下。又,產業廢棄物由處理成本及環境問題等方面而言,被期待減少排出量。However, in recent years, the wastewater standard has become stricter, and in the conventional treatment methods such as the coacervation method, the adsorption method, the ion exchange method, and the filtration method, it is difficult to treat the boron concentration in the wastewater to a value below the reference value. In addition, industrial waste is expected to reduce emissions in terms of processing costs and environmental issues.

另外,只要可由這些廢水有效回收硼及碘,作為製造偏光薄膜時之原料,循環再利用時,可減低產業廢棄物,同時亦可試圖降低原料成本。Further, as long as boron and iodine can be efficiently recovered from these waste waters, as a raw material for producing a polarizing film, industrial waste can be reduced when recycled, and an attempt can be made to reduce the cost of raw materials.

一般,由廢水回收碘及硼,循環再利用時,此等製造廢液務必進行濃縮分離。Generally, when iodine and boron are recovered from waste water, these waste liquids must be concentrated and separated when recycled.

先行技術中所揭示之偏光板製造廢液之處理方法(如:專利文獻1)係經由偏光板製造步驟所排出之廢液進行電透析,分離成為主要含有有機物成份之脫鹽液與主要含有無機物成份之濃縮液。The method for treating a waste liquid for manufacturing a polarizing plate disclosed in the prior art (for example, Patent Document 1) is subjected to electrodialysis through a waste liquid discharged from a polarizing plate manufacturing step, and is separated into a desalting liquid mainly containing an organic component and mainly containing an inorganic component. Concentrate.

但是不僅單純處理這種偏光板製造廢液,而且可以此作為原料循環使用時,可減少原料成本及廢液成本,同時因產業廢棄物減少,可構築考量環境之製造系統。However, it is possible to reduce the cost of raw materials and the cost of waste liquid by simply recycling the waste liquid for manufacturing such a polarizing plate, and to reduce the amount of industrial waste, thereby constructing a manufacturing system that considers the environment.

惟,前述之先行技術,終究以廢液處理為主,完全未檢討分離回收後之碘及硼以高效率循環使用的技術及循環使用時之詳細條件。However, the aforementioned advance technology is mainly based on waste liquid treatment, and the technology for recycling iodine and boron after separation and recovery and the detailed conditions for recycling are not reviewed at all.

[專利文獻1]特開2001-314864號公報[Patent Document 1] JP-A-2001-314864

本發明鑑於上述問題而提案者,提供一種使來自製造偏光薄膜時產生廢液之製造藥液,可以高效率進行循環使用,偏光薄膜製造藥液之循環使用方法及系統為其目的。The present invention has been made in view of the above problems, and it is an object of the present invention to provide a method and a system for recycling a production liquid of a polarizing film production process, which can be used for recycling a production liquid which generates a waste liquid from the production of a polarizing film.

本發明所適用之偏光薄膜製造藥液之循環使用系統為解決上述課題,其特徵係具備為使來自製造偏光薄膜用之PVA(聚乙烯醇)薄膜浸漬於含有碘及碘化鉀之染色用溶液染色浴中之廢液進行貯存之廢液貯存槽、與使該廢液貯存槽所貯存之廢液pH調整為未達7,之後藉由電滲析法將該廢液中之碘成份進行分離,作成碘化鉀濃縮液之電滲析裝置,與於來自該電滲析裝置之該碘化鉀濃縮液中,追加新的碘成份藉由混合調整該染色溶液後,將此供應於該染色浴中之再循環處理部份。In order to solve the above problems, a recycling system for producing a chemical solution for a polarizing film to which the present invention is applied is characterized in that a PVA (polyvinyl alcohol) film for producing a polarizing film is immersed in a dyeing bath for dyeing solution containing iodine and potassium iodide. The waste liquid storage tank for storing the waste liquid and the waste liquid stored in the waste liquid storage tank are adjusted to less than 7, and then the iodine component in the waste liquid is separated by electrodialysis to prepare potassium iodide. The electrodialysis apparatus of the concentrate and the potassium iodide concentrate from the electrodialysis apparatus are added with a new iodine component, and the dyeing solution is adjusted by mixing, and then supplied to the recycled portion of the dyeing bath.

本發明係具有為使來自製造偏光薄膜用之PVA(聚乙烯醇)薄膜浸漬於含有碘及碘化鉀之染色用溶液染色浴中之廢液調整成pH7以下之pH調整步驟,與經由電滲析法使該廢液中之碘進行分離,作成碘化鉀濃縮液之分離步驟,與於該碘化鉀濃縮液中藉由追加新的碘混合後,調整該染色用溶液,將此供應於該染色浴之再循環步驟,因此,使碘化鉀濃縮液與碘混合後,作成染色用溶液調整後,再次供應於染色浴等,可構築所謂再循環系統。為此,除降低產業廢棄物,同時亦可意圖降低原料成本。The present invention has a pH adjustment step for adjusting a waste liquid from a PVA (polyvinyl alcohol) film for producing a polarizing film in a dyeing bath for dyeing solution containing iodine and potassium iodide to a pH of 7 or less, and by electrodialysis The iodine in the waste liquid is separated, and a separation step of the potassium iodide concentrate is prepared, and after the new iodine is mixed in the potassium iodide concentrate, the dyeing solution is adjusted, and the recycling step is supplied to the dye bath. Therefore, the potassium iodide concentrate is mixed with iodine, adjusted for the dyeing solution, and then supplied to the dye bath or the like to construct a so-called recycling system. To this end, in addition to reducing industrial waste, it is also intended to reduce the cost of raw materials.

[發明實施之最佳形態][Best form of implementation of the invention]

以下,有關為了實施本發明之最佳形態,參考添附圖面後,進行詳細說明。Hereinafter, the best mode for carrying out the invention will be described in detail with reference to the accompanying drawings.

圖1係代表適用於本發明之偏光薄膜製造藥液之循環使用系統1之構成。該偏光薄膜製造藥液之循環使用系統1係針對為使製造偏光薄膜2用之PVA(聚乙烯醇)薄膜2進行浸漬之染色浴11,與為使浸漬於染色浴11後之PVA薄膜2a進行浸漬之交聯浴12,與為洗淨浸漬於交聯浴12之PVA 2b之洗淨浴13所成之製造線20進行配設。該循環使用系統1係具備為使來自染色浴11,交聯浴12,洗淨浴之廢液暫時貯存之廢液貯存槽14,與來自此廢液貯存槽14之廢液所供應之活性碳槽15,以及通過該活性碳槽15之廢液所供應之電滲析裝置16,與來自該電滲析裝置16之脫鹽液所供應之電滲析裝置17。Fig. 1 is a view showing the constitution of a recycling system 1 for a polarizing film production chemical liquid to which the present invention is applied. The recycling system for producing a polarizing film is used for the dye bath 11 for immersing the PVA (polyvinyl alcohol) film 2 for producing the polarizing film 2, and for the PVA film 2a for immersing in the dye bath 11. The immersed cross-linking bath 12 is disposed in a manufacturing line 20 formed by washing the washing bath 13 of the PVA 2b immersed in the crosslinking bath 12. The recycling system 1 is provided with a waste liquid storage tank 14 for temporarily storing the waste liquid from the dyeing bath 11, the crosslinking bath 12, and the washing bath, and the activated carbon supplied from the waste liquid from the waste liquid storage tank 14. The tank 15 and the electrodialysis unit 16 supplied through the waste liquid of the activated carbon tank 15 and the electrodialysis unit 17 supplied from the desalted liquid from the electrodialysis unit 16 are provided.

PVA薄膜2係使聚乙烯醇、乙烯-乙酸乙烯酯共聚物皂化物,或含少量其他之共聚成份之此等樹脂經製膜所得之薄膜。作為其他之聚合物成份者,亦可適用如:不飽和羧酸,烯烴,不飽和磺酸等。The PVA film 2 is a film obtained by forming a polyvinyl alcohol, an ethylene-vinyl acetate copolymer saponified product, or a resin containing a small amount of other copolymerized components. As other polymer components, for example, unsaturated carboxylic acids, olefins, unsaturated sulfonic acids, and the like can also be used.

PVA樹脂之聚合度通常為1000~10000,較佳者為1500~5000。The degree of polymerization of the PVA resin is usually from 1,000 to 10,000, preferably from 1,500 to 5,000.

PVA樹脂之皂化度通常約為85~100莫耳%,較佳者約為98~100莫耳%。The saponification degree of the PVA resin is usually about 85 to 100 mol%, preferably about 98 to 100 mol%.

此PVA薄膜2任意PVA樹脂之製膜方法均可適用。該偏光薄膜2之膜厚並未特別限定,一般如:約為30μm~150μm。This PVA film 2 can be applied to any PVA resin film forming method. The film thickness of the polarizing film 2 is not particularly limited, and is generally about 30 μm to 150 μm.

該PVA薄膜係於水中充分膨潤後,於染色浴11內進行染色。This PVA film was sufficiently swollen in water and then dyed in the dyeing bath 11.

染色浴11係置入含有碘及碘化鉀之染色用溶液。染色用溶液之組成如:其水:碘:碘化鉀之重量比為100:0.01~0.5:0.1~10。於該重量組成所成之染色用溶液中,經由浸漬PVA薄膜2後,可作成使碘吸附於表面之PVA薄膜2a。該染色浴11中之溫度通常為20~50℃者宜。In the dyeing bath 11, a dyeing solution containing iodine and potassium iodide was placed. The composition of the dyeing solution is as follows: the weight ratio of water: iodine: potassium iodide is 100: 0.01 to 0.5: 0.1 to 10. After the PVA film 2 is immersed in the dyeing solution formed by the weight composition, the PVA film 2a which adsorbs iodine on the surface can be formed. The temperature in the dyeing bath 11 is usually 20 to 50 ° C.

交聯浴12係置入含有硼酸與碘化鉀之交聯用溶液。交聯用溶液之組成係如:其水:硼酸:碘化鉀之重量比為100:1.0~7.0:1.0~8.0。於該重量組成所成之交聯用溶液中,經由浸漬PVA薄膜2後,於PVA薄膜2a之表面使碘的聚合物被交聯後可作成穩定化的PVA薄膜2b。亦即,該交聯浴12之溫度為40℃以上者宜,更佳者為50℃~85℃。又,該交聯用溶液之PVA薄膜2之浸漬時間並未特別限定,一般為10~1200秒,較佳者為30~600秒。The cross-linking bath 12 is provided with a solution for crosslinking which contains boric acid and potassium iodide. The composition of the crosslinking solution is as follows: the weight ratio of water: boric acid: potassium iodide is 100: 1.0 to 7.0: 1.0 to 8.0. After the PVA film 2 is immersed in the cross-linking solution formed by the weight composition, the iodine polymer is crosslinked on the surface of the PVA film 2a to form a stabilized PVA film 2b. That is, the temperature of the crosslinking bath 12 is preferably 40 ° C or higher, more preferably 50 ° C to 85 ° C. Further, the immersion time of the PVA film 2 of the crosslinking solution is not particularly limited, but is usually 10 to 1200 seconds, preferably 30 to 600 seconds.

洗淨浴13係以洗淨水填滿之。使來自交聯浴12之PVA薄膜2b浸漬於該洗淨浴13,可去除附著於其表面之雜質等。之後經過乾燥步驟後,由PVA薄膜2製造偏光薄膜。The washing bath 13 is filled with washing water. The PVA film 2b from the crosslinking bath 12 is immersed in the cleaning bath 13, and impurities or the like adhering to the surface thereof can be removed. Thereafter, after the drying step, a polarizing film is produced from the PVA film 2.

浸漬於此等染色浴11~洗淨浴13之過程中,該PVA薄膜2被延伸。對於未延伸PVA薄膜2之初期長度之延伸PVA薄膜2之最後長度之比率通常為3倍~7倍,較佳者為4~6倍。The PVA film 2 is stretched during the immersion in the dye bath 11 to the washing bath 13. The ratio of the final length of the extended PVA film 2 to the initial length of the unstretched PVA film 2 is usually 3 to 7 times, preferably 4 to 6 times.

又,為了取得偏光薄膜之步驟可利用寬滾輥,導布器等適當的裝置,往該延伸方向呈交叉之方向進行延伸處理。Further, in order to obtain the polarizing film, an extension device such as a wide roll or a guide can be used to extend the direction in which the extending direction intersects.

又,由上述PVA薄膜2取得偏光薄膜為止之製造步驟並未受限於上述之形態,亦可適用任意之其他方法。Moreover, the manufacturing process until the polarizing film is obtained from the PVA film 2 is not limited to the above-described form, and any other method may be applied.

又,亦可將保護薄膜貼附於如上述取得之偏光薄膜之單面或雙面。其中,保護薄膜係以提昇偏光薄膜之耐水性、使用性等為目的所附加者,其形成中可使用適當的透明物質。特別是,透明性、機械強度、熱穩定性、水份遮蔽性等均良好之塑膠等為理想使用者。亦即,作為其一例者如:聚酯系樹脂、乙酸酯系樹脂、聚醚碸系樹脂、聚碳酸酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚烯烴系樹脂、及丙烯系樹脂、等熱塑性樹脂、丙烯系、胺基甲酸乙酯系丙烯胺基甲酸乙酯系、環氧系及聚矽氧系等之熱硬化性樹脂或紫外線硬化性樹脂等例,較佳之保護薄膜如:乙醯纖維素(TAC)等例,作為聚烯烴系樹脂者如:非晶性聚烯烴系樹脂中具有原菠烯、或多環狀原菠烯系單體類之環狀聚烯烴之聚合單元之樹脂例。又,用於保護層之透明保護薄膜在不損及本發明目的下,亦可以硬塗層處理,抗反射處理,抗黏結、擴散至抗光等為目的進行處理等。Further, the protective film may be attached to one side or both sides of the polarizing film obtained as described above. Among them, the protective film is added for the purpose of improving the water resistance and usability of the polarizing film, and an appropriate transparent material can be used for the formation. In particular, plastics such as transparency, mechanical strength, thermal stability, and moisture shielding properties are ideal users. In other words, examples thereof include a polyester resin, an acetate resin, a polyether oxime resin, a polycarbonate resin, a polyamide resin, a polyimide resin, and a polyolefin resin. And a thermoplastic resin such as a propylene resin or the like, a propylene-based or urethane-based acrylamide-based ethyl acrylate, a thermosetting resin such as an epoxy-based or polyfluorene-based resin, or an ultraviolet curable resin. The protective film is exemplified by acetaminophen (TAC), etc., and a polyolefin-based resin such as a cyclic polyolefin having a raw spinel or a polycyclic raw spinylene-based monomer in an amorphous polyolefin-based resin. A resin example of a polymerization unit of an olefin. Further, the transparent protective film for the protective layer can be treated for the purpose of hard coat treatment, anti-reflection treatment, anti-blocking, diffusion to light resistance, etc. without impairing the object of the present invention.

偏光薄膜與保護薄膜之黏合處理更無特別限定,一般如:藉由乙烯醇系聚合物所成之黏著劑、或硼酸、硼砂、戊二醛、蜜胺、草酸等之乙烯醇系聚合物之水溶性交聯劑所成之黏合劑、透明性良好環氧系、聚酯系、乙酸乙烯酯等之溶劑型黏著劑,或丙烯系聚合樹脂、胺基甲酸乙酯樹脂等之聚合反應硬化後介由取得之黏合性樹脂等進行之。亦即,來自此等各浴11~13之廢液收集於分別之浴中,或於聚集之廢液貯存槽14中。亦可配設為了濃縮取集於此廢液貯存槽14之廢液的設備。The adhesion treatment between the polarizing film and the protective film is not particularly limited, and is generally, for example, an adhesive made of a vinyl alcohol polymer or a vinyl alcohol polymer such as boric acid, borax, glutaraldehyde, melamine or oxalic acid. A solvent-based adhesive such as a water-soluble crosslinking agent, a solvent-based adhesive such as an epoxy resin, a polyester resin, or a vinyl acetate, or a polymerization reaction hardening agent such as a propylene-based polymer resin or a urethane resin. It is carried out from the obtained adhesive resin or the like. That is, the waste liquid from each of the baths 11 to 13 is collected in a separate bath or in the collected waste liquid storage tank 14. It is also possible to provide a device for concentrating the waste liquid collected in the waste liquid storage tank 14.

來自此廢液貯存槽14之廢水係於pH調整步驟21中,調整為pH未達7。更藉由通過活性碳槽15,去除水溶性有機化合物(TOC)。之後,將此廢液導入電滲析裝置16。亦即,省略該活性碳槽15之構成亦可。又,亦可使該活性碳槽15設定於電滲析17之後段,取代設置於廢液貯存槽14之後段,去除TOC。The wastewater from the waste storage tank 14 is in the pH adjustment step 21 and adjusted to a pH of less than 7. Further, the water-soluble organic compound (TOC) is removed by passing through the activated carbon tank 15. Thereafter, the waste liquid is introduced into the electrodialysis unit 16. That is, the configuration of the activated carbon tank 15 may be omitted. Further, the activated carbon tank 15 may be set in the subsequent stage of the electrodialysis 17, instead of being disposed in the subsequent stage of the waste liquid storage tank 14, the TOC may be removed.

本發明所使用之該電滲析裝置16係於陽極與陰極間交互配置陽離子交換膜與陰離子交換膜,藉由此等陽離子交換膜與陰離子交換膜構成複數之吸收池。該電滲析裝置於陽極與陰極間以外加直流電流之狀態,將廢液導入中央之電解槽後,廢液中之碘離子(碘成份)及鉀離子分別移至陽極側及陰極側,於中央電解槽兩側之吸收池中,生成碘化鉀(KI)。而,由電滲析裝置16排出含有50~150g/l KI之水溶液(KI濃縮液)與碘量降至1.0g/l以下之脫鹽液。The electrodialysis device 16 used in the present invention is characterized in that a cation exchange membrane and an anion exchange membrane are alternately disposed between an anode and a cathode, whereby a cation exchange membrane and an anion exchange membrane constitute a plurality of absorption cells. The electrodialysis device applies a direct current between the anode and the cathode, and after introducing the waste liquid into the central electrolytic cell, the iodide ions (iodine component) and potassium ions in the waste liquid are respectively moved to the anode side and the cathode side, respectively. Potassium iodide (KI) is formed in the absorption tanks on both sides of the electrolytic cell. On the other hand, the electrodialysis unit 16 discharges a desalting solution containing an aqueous solution (KI concentrate) of 50 to 150 g/l KI and an amount of iodine of 1.0 g/l or less.

此時,若導入電滲析裝置16之廢液pH超出7時,則共存之硼酸(H3 BO3 )解離後,硼酸離子量變多,於電滲析時,硼酸離子混入KI濃縮液。反之,廢液pH未達7時,則大部份硼酸未解離呈分子存在之,因此,即使進行電滲析,硼酸仍未移動,直接排出脫鹽液中。藉此,可有效分離廢液中之硼與碘。At this time, when the pH of the waste liquid introduced into the electrodialysis device 16 exceeds 7, the amount of boric acid ions increases after the coexistence of boric acid (H 3 BO 3 ) is dissociated, and boric acid ions are mixed into the KI concentrate at the time of electrodialysis. On the other hand, when the pH of the waste liquid is less than 7, most of the boric acid does not dissociate in the presence of a molecule. Therefore, even if electrodialysis is performed, the boric acid does not move and is directly discharged into the desalting liquid. Thereby, boron and iodine in the waste liquid can be effectively separated.

圖2係於橫軸取pH,縱軸取非解離硼酸(H3 BO3 )之濃度,代表溶液之pH與硼之存在形態之關係圖。於溶液pH未達7時,大部份硼酸未解離呈硼酸分子存在。因此,投入電滲析裝置16之廢液pH作成未達7。藉此,可抑制硼酸之解離,即使進行電滲析仍未移動硼酸,直接排出,廢液中之硼量未變化,可降低碘量。Figure 2 shows the pH on the horizontal axis and the concentration of non-dissociated boric acid (H 3 BO 3 ) on the vertical axis, which represents the relationship between the pH of the solution and the form of boron. When the pH of the solution is less than 7, most boric acid is not dissociated and is present as a boric acid molecule. Therefore, the pH of the waste liquid charged to the electrodialysis unit 16 is less than 7. Thereby, the dissociation of boric acid can be suppressed, and even if boric acid is not moved by electrodialysis, the amount of boron in the waste liquid is not changed, and the amount of iodine can be reduced.

另外,廢液為酸性時,生成游離碘,離子交換膜劣化後降低電滲析之效率,因此,廢液pH為3以上者宜。藉此,碘離子之空氣氧化亦可抑制游離碘之生成。或,亦可抑制藉由未生成碘之亞硫酸鉀等之還原劑後之氧化還原電位。此時,藉由使用可移動1價離子之陰離子交換膜之選擇性膜後,可防止於KI濃縮液中混入硫酸離子。Further, when the waste liquid is acidic, free iodine is formed, and the ion exchange membrane is deteriorated to reduce the efficiency of electrodialysis. Therefore, the pH of the waste liquid is preferably 3 or more. Thereby, air oxidation of iodide ions can also inhibit the formation of free iodine. Alternatively, the oxidation-reduction potential of the reducing agent such as potassium sulfite which does not generate iodine may be suppressed. At this time, by using a selective membrane of an anion exchange membrane capable of moving monovalent ions, it is possible to prevent the penetration of sulfate ions into the KI concentrate.

如此取得之KI濃縮液係藉由追加新的碘混合後,調整作成染色用溶液再度供應於染色浴11。又,此KI濃縮液亦可追加新的硼酸混合後,作成交聯用溶液調整後,再度作成對於交聯浴12之製造藥液再行利用。如此,由廢液分離KI濃縮液,此再次作為製造藥液使用,可構築所謂的再循環系統。因此,可降低產業廢棄物,同時可意圖降低原料成本。The KI concentrated liquid thus obtained is mixed with new iodine, and then adjusted to form a dyeing solution, which is again supplied to the dyeing bath 11. Further, the KI concentrate may be mixed with a new boric acid, adjusted for the crosslinking solution, and then reused for the production of the cross-linking bath 12. In this way, the KI concentrate is separated from the waste liquid, and this is used again as a production chemical solution, so that a so-called recycling system can be constructed. Therefore, industrial waste can be reduced while reducing the cost of raw materials.

另外,此KI濃縮液之再循環可以任意之染色用溶液,交聯用溶液做為對象進行。In addition, the recycling of the KI concentrate can be carried out by any solution for dyeing and the solution for crosslinking.

更,含有由電滲析裝置16所分離之硼酸(H3 BO3 )及有機物等之脫鹽液係添加NaOH、KOH等之氫氧化鉀、較佳者為KOH,於pH調整步驟23中,調整為pH7以上,較佳者為9以上後,導入電滲析裝置17。該電滲析裝置17中,使硼分離,可分離含有100~500g/1之NaB(OH)4 ,KB(OH)4 之水溶液(硼酸濃縮液)。而,為使硼酸濃縮液作為交聯用溶液進行循環再使用時,去除游離鹼,於pH調整步驟23中作成pH4~7狀態之硼酸者宜,該方法中,經由酸中和,經由離子交換進行鹼的去除,調整碘交聯用溶液,再次供應於交聯浴12亦可。亦即,該pH調整步驟23中,作為pH調整用之酸為碘化氫酸者宜。藉此,本發明中,不僅KI濃縮液,硼酸濃縮液之再循環亦可實現。即,使該硼酸濃縮液進行再循環時,與此混合之碘化鉀溶液亦可使用上述生成之KI濃縮液。Further, a desalting liquid containing boric acid (H 3 BO 3 ) and an organic substance separated by the electrodialysis device 16 is added with potassium hydroxide such as NaOH or KOH, preferably KOH, and is adjusted in the pH adjustment step 23 to After the pH is 7 or higher, preferably 9 or more, the electrodialysis device 17 is introduced. In the electrodialysis device 17, boron is separated, and an aqueous solution (boric acid concentrated solution) containing 100 to 500 g/1 of NaB(OH) 4 and KB(OH) 4 can be separated. When the boric acid concentrate is recycled as a solution for crosslinking, the free base is removed, and in the pH adjustment step 23, boric acid in a pH of 4 to 7 is preferably produced. In this method, acid exchange is performed via acid, and ion exchange is performed. The removal of the alkali is carried out, and the solution for iodine crosslinking is adjusted and supplied to the crosslinking bath 12 again. That is, in the pH adjustment step 23, it is preferable that the acid for pH adjustment is hydrogen iodide. Thereby, in the present invention, not only the KI concentrated liquid but also the recycling of the boric acid concentrated liquid can be realized. That is, when the boric acid concentrate is recycled, the KI concentrate obtained as described above may be used as the potassium iodide solution mixed therewith.

又,上述之實施形態中,至少針對使適用本發明之循環使用系統1依染色浴11與交聯浴12及洗淨浴13之順序,對於所配設之製造線20,進行設置時,作成說明,而該構成並未受限。適用本發明之循環使用系統1亦對於任意存在為使PVA薄膜浸漬之浴之製造線均適用之。Further, in the above-described embodiment, at least the manufacturing system 20 to which the recycling system 11 to which the present invention is applied is disposed in the order of the dyeing bath 11, the crosslinking bath 12, and the washing bath 13 is prepared. Description, and the composition is not limited. The recycling system 1 to which the present invention is applied is also applicable to any manufacturing line in which a bath for impregnating a PVA film exists.

為浸漬此PVA薄膜之浴中,任意注入含有碘及碘化鉀之溶液,含有硼酸及碘化鉀之溶液,含有碘化鉀之溶液,含有碘及碘化鉀與硼酸之溶液。In the bath for impregnating the PVA film, a solution containing iodine and potassium iodide, a solution containing boric acid and potassium iodide, a solution containing potassium iodide, and a solution containing iodine and potassium iodide and boric acid are optionally injected.

來自浴之廢液係貯存於廢液貯存槽14,與上述製程相同,取得硼酸濃縮液及/或碘化鉀濃縮液。此硼酸濃縮液及/或碘化鉀濃縮液依其情況相互混合之外,藉由分別送往上述浴中後,使此進行循環使用。The waste liquid from the bath is stored in the waste liquid storage tank 14, and the boric acid concentrate and/or the potassium iodide concentrate are obtained in the same manner as the above process. The boric acid concentrate and/or the potassium iodide concentrate are mixed with each other, and are separately sent to the bath to be recycled.

以下,藉由實施例進行本發明更詳細說明,惟,本發明並未受限於此。另外,實施例所示之透過率,偏光度之評定係如下進行之。Hereinafter, the present invention will be described in more detail by way of examples, but the invention is not limited thereto. Further, the transmittances and the evaluation of the degree of polarization shown in the examples were carried out as follows.

以1片測定所得偏光薄膜時之透過率為Ts,使2片偏光薄膜呈相同於其吸收軸方向進行重疊時之透過率為平行位透過率Tp,使2片偏光薄膜其吸收軸呈交叉重疊時之透過率為交叉位置透過率Tc。The transmittance of the polarizing film obtained by one piece measurement is Ts, and the transmittance of the two polarizing films when they are overlapped in the absorption axis direction is the parallel bit transmittance Tp, so that the absorption axes of the two polarizing films are overlapped. The time transmittance is the cross position transmittance Tc.

透過率T係於380~780nm之波長領域下,求取所定波長間隔d λ(此為10nm)之分光透過率τ λ,藉由下式(1)算出。式中,P λ代表標準光(C光源)之分光分佈,y λ代表2度視野等色關係。The transmittance T is obtained in the wavelength range of 380 to 780 nm, and the spectral transmittance τ λ of the predetermined wavelength interval d λ (this is 10 nm) is obtained, and is calculated by the following formula (1). In the formula, P λ represents the spectral distribution of the standard light (C light source), and y λ represents the color relationship of the 2 degree field of view.

分光透過率τ λ係利用分光光度計[日立公司製“U-4100”]進行測定之。偏光度Py係由平行位透光率Tp及交叉位透過率Tc,經由下式(2)求取。The spectral transmittance τ λ was measured by a spectrophotometer ["U-4100" manufactured by Hitachi, Ltd.]. The degree of polarization Py is obtained from the parallel position transmittance Tp and the intersection transmittance Tc by the following formula (2).

Py={(Tp-Tc)/(Tp+Tc)}1/2 ×100 式(2)Py={(Tp-Tc)/(Tp+Tc)} 1/2 ×100 (2)

色相係相JIS Z8729為基準,藉由國際照明委員會(Commission Internationale de 1’ Eclairage,略稱CIE)之a ,b 求取。The hue system phase JIS Z8729 is used as a reference, and is obtained by a * , b * of the Commission Internationale de 1' Eclairage (abbreviated as CIE).

[實施例1][Example 1]

碘量為16 g/l,硼量為5.4 g/l,鉀量為4.9 g/l,TOC為0.01 g/l,pH為5.2之偏光薄膜製造廢液5.71藉由電滲析裝置(股份公司Astom製,Asilyza-S3型)作濃縮液使用1 l的水,以10V之定電壓進行3小時滲析。又,此電滲析裝置之膜面積為0.055m2 。陰離子交換膜中使用ACS-8T(股份公司Astom製)。陽離子交換膜中使用K501-SB(股份公司Astom製)。其結果,電滲析後之濃縮液之碘量為87 g/l,硼量為1.0 g/l,鉀為26.7 g/l,TOC為0 g/l,碘移動率為94%,硼移動率為1.9%。又,脫鹽液之碘量為1.0 g/l,硼量為5.3 g/l,鉀量為0.3 g/l,TOC為0.01 g/l。Iodine amount is 16 g / l, boron amount is 5.4 g / l, potassium amount is 4.9 g / l, TOC is 0.01 g / l, pH 5.2 polarized film manufacturing waste liquid 5.71 by electrodialysis device (stock company Astom The system, Asilyza-S3 type) was used as a concentrate for 1 hour of water and dialysis was carried out for 3 hours at a constant voltage of 10V. Further, the membrane area of this electrodialysis unit was 0.055 m 2 . ACS-8T (manufactured by Astom Co., Ltd.) was used for the anion exchange membrane. K501-SB (manufactured by Astom Co., Ltd.) was used for the cation exchange membrane. As a result, the iodine content of the concentrated solution after electrodialysis was 87 g/l, the amount of boron was 1.0 g/l, the potassium was 26.7 g/l, the TOC was 0 g/l, the iodine mobility was 94%, and the boron mobility was It is 1.9%. Further, the desalting liquid had an iodine content of 1.0 g/l, a boron amount of 5.3 g/l, a potassium amount of 0.3 g/l, and a TOC of 0.01 g/l.

[實施例2][Embodiment 2]

於實施例1之移動碘後之1 l脫鹽液(碘量為1.0 g/l,硼量為5.3 g/l、鉀量為0.3 g/l、TOC為0.01 g/l,pH為5.2之溶液)中,添加0.026 l之48%KOH水溶液,pH作成11之溶液藉由電滲析裝置(股份公司Astom製Asilyza-S3型),作成濃縮液使用0.2 l之水,以10V之定電壓進行3小時滲析。於陰離子交換膜中使用CMB(股份公司Astom製),陽離子交換膜中使用AHA(股份公司Astom製)。其結果,電滲析後之濃縮液其碘濃度為4.75 g/l,硼濃度為25 g/l。硼之移動率為94%。又,脫鹽液之碘量為0.05 g/l,硼濃度為0.3 g/l,TOC為0.01 g/l。1 l of desalting solution after moving iodine in Example 1 (Iodine amount is 1.0 g/l, boron amount is 5.3 g/l, potassium amount is 0.3 g/l, TOC is 0.01 g/l, and pH is 5.2) In addition, 0.026 l of 48% KOH aqueous solution was added, and the pH was made into a solution of 11 by electrodialysis apparatus (Asilyza-S3 type manufactured by the company Astom), and 0.2 l of water was used as a concentrate, and a constant voltage of 10 V was used for 3 hours. Dialysis. CBA (manufactured by Astom Co., Ltd.) was used for the anion exchange membrane, and AHA (manufactured by Astom Co., Ltd.) was used for the cation exchange membrane. As a result, the concentrated solution after electrodialysis had an iodine concentration of 4.75 g/l and a boron concentration of 25 g/l. The mobility of boron was 94%. Further, the desalting liquid had an iodine content of 0.05 g/l, a boron concentration of 0.3 g/l, and a TOC of 0.01 g/l.

將皂化度為99%以上,平均聚合度為2400之PVA(聚乙烯醇)薄膜(Clare公司製,商品名:AF-PS)浸漬於30℃溫水中2分鐘,進行膨潤處理。使膨潤處理之薄膜於碘(純正化學公司製)0.1%與實施例1所回收之碘化鉀1.4%之濃縮液以水稀釋後調整為1.0%之染色浴中,30℃下浸漬3分鐘後,進行染色處理。A PVA (polyvinyl alcohol) film (manufactured by Clare Co., Ltd., trade name: AF-PS) having a degree of saponification of 99% or more and an average degree of polymerization of 2400 was immersed in warm water of 30 ° C for 2 minutes, and swelled. The swelled film was immersed in an aqueous solution of 0.1% of iodine (manufactured by Junsei Chemical Co., Ltd.) and 1.4% of potassium iodide recovered in Example 1 in a dye bath adjusted to 1.0%, and immersed at 30 ° C for 3 minutes. Dyeing treatment.

將染色取得之薄膜於實施例2所回收之硼酸14.3%濃縮液中以57%碘化氫溶液將調整pH為4~7之硼酸濃縮液與來自實施例1之碘化鉀11.4%之濃縮液進行混合以水稀釋後,使硼酸濃度為4%、碘化鉀濃度為5%所調製之交聯浴中,50℃下浸漬3分鐘以5倍之倍率進行延伸處理。更使交聯浴內所延伸處理之薄膜於置入30℃洗淨水之洗淨浴中進行30秒洗淨,洗淨處理後,於70℃下乾燥2分鐘後取得偏光薄膜。The dyed film was mixed with the boric acid 14.3% concentrate recovered in Example 2, and the boric acid concentrate adjusted to pH 4-7 was mixed with the 11.4% concentrate of potassium iodide from Example 1 in a 57% hydrogen iodide solution. After diluting with water, the crosslinking treatment was carried out in a crosslinking bath prepared by setting a boric acid concentration of 4% and a potassium iodide concentration of 5%, and immersing at 50 ° C for 3 minutes at a magnification of 5 times. Further, the film stretched in the crosslinking bath was washed in a washing bath placed in a washing water of 30 ° C for 30 seconds, and after washing, it was dried at 70 ° C for 2 minutes to obtain a polarizing film.

將乾燥取得之偏光薄膜與鹼處理之三乙醯纖維素薄膜(富士照相薄膜公司製商品名:TD-80U)利用聚乙烯系黏合劑,層合後取得偏光板。The polarizing film obtained by drying and the alkali-treated triacetone cellulose film (trade name: TD-80U, manufactured by Fuji Photo Film Co., Ltd.) were laminated with a polyethylene-based adhesive to obtain a polarizing plate.

[實施例4][Example 4]

以下,將皂化度為99%以上,平均聚合度為2400之PVA(聚乙烯醇)薄膜(ClareCI公司製,商品名:VF-PS)浸漬於30℃溫水中2分鐘,膨潤處理作為比較例1。將膨潤處理之薄膜調整為碘(純正化學公司製)0.1%,與碘化鉀(純正化學公司製)1.0%之染色浴中,30℃下浸漬3分鐘,進行染色處理。將染色取得之薄膜於硼酸(Societa Chemica Larderello s.p.a公司製)4%與碘化鉀(純正化學公司製)5%所調製之50℃交聯浴中,以5倍之倍率進行3分鐘延伸處理。Hereinafter, a PVA (polyvinyl alcohol) film (manufactured by ClareCI Co., Ltd., trade name: VF-PS) having a degree of saponification of 99% or more and an average degree of polymerization of 2400 was immersed in warm water of 30 ° C for 2 minutes, and swelling treatment was carried out as Comparative Example 1. . The swelled film was adjusted to 0.1% of iodine (manufactured by Junsei Chemical Co., Ltd.), and immersed in a dye bath of 1.0% of potassium iodide (manufactured by Junsei Chemical Co., Ltd.) at 30 ° C for 3 minutes to carry out dyeing treatment. The film obtained by the dyeing was subjected to a stretching treatment at a ratio of 5% of boric acid (manufactured by Societa Chemica Larderello s.p.a.) and 50% of potassium iodide (manufactured by Junsei Chemical Co., Ltd.) in a 50° C. cross-linking bath at a magnification of 5 times.

將交聯浴內所延伸處理之薄膜於置入30℃洗淨水之洗淨浴中洗淨30秒,洗淨處理後,於70℃下乾燥2分鐘後,取得偏光薄膜。The film stretched in the crosslinking bath was washed in a washing bath placed in a washing water of 30° C. for 30 seconds, and after washing, it was dried at 70° C. for 2 minutes to obtain a polarizing film.

所使用之碘、碘化鉀、硼酸均為工業用試藥,加工條件係與實施例1相同條件作成偏光薄膜。The iodine, potassium iodide, and boric acid used were industrial reagents, and processing conditions were the same as in Example 1 to prepare a polarizing film.

將乾燥取得之偏光薄膜與鹼處理之三乙醯纖維素薄膜(富士照相薄膜公司製,商品名:TD-80U)利用聚乙烯醇系黏合劑,層合後取得偏光板。The polarizing film obtained by drying and the alkali-treated triacetyl cellulose film (manufactured by Fuji Photo Film Co., Ltd., trade name: TD-80U) were laminated with a polyvinyl alcohol-based adhesive to obtain a polarizing plate.

將實施例3及比較例1取得之偏光藉由分光光度計測定光學特性之結果,如表1所示。The results of measuring the optical characteristics of the polarized light obtained in Example 3 and Comparative Example 1 by a spectrophotometer are shown in Table 1.

表中之s.p.c.分別代表偏光板之單體、平行位、交叉位。The s.p.c. in the table represents the monomer, parallel position, and cross position of the polarizing plate, respectively.

將實施例3及比較例1取得之偏光板切成40×40mm之尺寸,進行耐久試驗。The polarizing plates obtained in Example 3 and Comparative Example 1 were cut into a size of 40 × 40 mm to carry out an endurance test.

耐久試驗係將偏光板置入乾熱雰圍95℃及濕熱雰圍65℃,相對濕度95%之試驗器中,進行比較試驗前與投入506小時後之單體透過率(Ts)與偏光膜(Py)之變化量。In the endurance test, the polarizing plate was placed in a tester with a dry heat atmosphere of 95 ° C and a hot and humid atmosphere of 65 ° C and a relative humidity of 95%, and the monomer transmittance (Ts) and the polarizing film (Py) before and after the comparison test were performed for 506 hours. The amount of change.

試驗結果示於表2及表3。The test results are shown in Tables 2 and 3.

由以上實施例,比較例及表1、表2顯示使用來自製造偏光薄膜之含碘及碘化鉀及硼之廢液的偏光薄膜製造藥液之循環使用系統使用,回收之碘化鉀水溶液及硼酸濃縮水溶液後,確定可製造出光學特性及耐久性均良好之偏光薄膜。From the above examples, the comparative examples, and Tables 1 and 2 show the use of a recycling system for producing a chemical solution using a polarizing film containing a waste liquid of iodine, potassium iodide and boron for producing a polarizing film, and the recovered potassium iodide aqueous solution and boric acid concentrated aqueous solution. It was confirmed that a polarizing film having excellent optical characteristics and durability can be produced.

1...原料再循環系統1. . . Raw material recycling system

2...偏光薄膜2. . . Polarized film

11...染色浴11. . . Dyeing bath

12...交聯浴12. . . Cross-linking bath

13...洗淨浴13. . . Washing bath

14...廢液貯存槽14. . . Waste storage tank

15...活性碳槽15. . . Activated carbon tank

16、17...電滲析裝置16, 17. . . Electrodialysis unit

20...製造線20. . . Manufacturing line

[圖1]代表適用本發明之偏光薄膜製造藥液之循環使用系統的構成圖。Fig. 1 is a configuration diagram showing a recycling system for producing a chemical solution for a polarizing film to which the present invention is applied.

[圖2]代表橫軸取pH,縱軸取非解離硼酸(H3 BO3 )之濃度之溶液pH與硼存在形態之關係圖。Fig. 2 is a graph showing the relationship between the pH of the solution representing the concentration on the horizontal axis and the concentration of boron in the concentration of non-dissociated boric acid (H 3 BO 3 ) on the vertical axis.

2...偏光薄膜2. . . Polarized film

2a...PVA薄膜2a. . . PVA film

2b...PVA薄膜2b. . . PVA film

11...染色浴11. . . Dyeing bath

12...交聯浴12. . . Cross-linking bath

13...洗淨浴13. . . Washing bath

14...廢液貯存槽14. . . Waste storage tank

15...活性碳槽15. . . Activated carbon tank

16、17...電滲析裝置16, 17. . . Electrodialysis unit

20...製造線20. . . Manufacturing line

23...pH調整步驟twenty three. . . pH adjustment step

Claims (6)

一種製造偏光薄膜用藥液之循環使用系統,其特徵係具備:為使來自製造偏光薄膜用之PVA(聚乙烯醇)薄膜浸漬於含有碘及碘化鉀之溶液浴中之廢液進行貯存之廢液貯存槽、與使該廢液貯存槽所貯存之廢液pH調整為未達7,之後藉由電滲析法將該廢液中之碘成份進行分離,作成碘化鉀濃縮液之電滲析裝置,與於來自該電滲析裝置之該碘化鉀濃縮液中,追加新的碘成份藉由混合調整該溶液後,將此供應於該浴中之再循環處理部份。A recycling system for producing a chemical solution for a polarizing film, comprising: a waste liquid storage for storing a waste liquid from a PVA (polyvinyl alcohol) film for producing a polarizing film in a solution bath containing iodine and potassium iodide The tank and the pH of the waste liquid stored in the waste liquid storage tank are adjusted to less than 7, and then the iodine component in the waste liquid is separated by electrodialysis to prepare an electrodialysis device for the potassium iodide concentrate, and In the potassium iodide concentrate of the electrodialysis device, a new iodine component is added, and the solution is adjusted by mixing, and then supplied to the recycled portion of the bath. 一種製造偏光薄膜用藥液之循環使用系統,其特徵為:為使來自製造偏光薄膜用之PVA(聚乙烯醇)薄膜浸漬於含硼酸及碘化鉀之溶液浴中之廢液進行貯存之廢液貯存槽、與使該廢液貯存槽所貯存之廢液pH調整為未達7,之後藉由電滲析法將該廢液中之碘成份進行分離,作成碘化鉀濃縮液之電滲析裝置,與將該電滲析裝置中由該廢液分離出碘之脫鹽液,調整pH為7以上者宜,更佳者為9以上,之後藉由電滲析法使該脫鹽液中之硼成份進行分離,作成硼酸濃縮液之硼分離濃縮部份,與使來自該電滲析裝置中硼酸濃縮液pH調整為未達7,與該碘化鉀濃縮液進行混合後,追加新的碘化鉀與硼酸,將該溶液進行調整後,將此供應於該浴中。A recycling system for producing a chemical solution for a polarizing film, which is characterized in that: a waste liquid storage tank for storing a waste liquid from a PVA (polyvinyl alcohol) film for producing a polarizing film in a bath solution containing boric acid and potassium iodide And adjusting the pH of the waste liquid stored in the waste liquid storage tank to less than 7, and then separating the iodine component in the waste liquid by electrodialysis to prepare an electrodialysis device for the potassium iodide concentrate, and the electricity In the dialysis device, the iodine desalting liquid is separated from the waste liquid, and the pH is adjusted to be 7 or more, more preferably 9 or more, and then the boron component in the desalting liquid is separated by electrodialysis to prepare a boric acid concentrate. The boron is separated and concentrated, and the pH of the boric acid concentrate from the electrodialysis device is adjusted to less than 7, and after mixing with the potassium iodide concentrate, a new potassium iodide and boric acid are added, and the solution is adjusted. Supply in the bath. 一種製造偏光薄膜用藥液之循環使用系統,其特徵為具備:為使來自製造偏光薄膜用之PVA(聚乙烯醇)薄膜浸漬於含有碘化鉀之溶液浴中之廢液進行貯存之廢液貯存槽、與使該廢液貯存槽所貯存之廢液pH調整為未達7,之後藉由電滲析法將該廢液中之碘成份進行分離,作成碘化鉀濃縮液之電滲析裝置,與於來自該電滲析裝置之該碘化鉀濃縮液中,追加新的碘化鉀進行混合調整該溶液後,將此供應於該浴中之再循環處理部份。A recycling system for producing a chemical solution for a polarizing film, comprising: a waste liquid storage tank for storing a waste liquid obtained by immersing a PVA (polyvinyl alcohol) film for producing a polarizing film in a bath containing potassium iodide; And adjusting the pH of the waste liquid stored in the waste liquid storage tank to less than 7, and then separating the iodine component in the waste liquid by electrodialysis to prepare an electrodialysis device for the potassium iodide concentrate, and from the electricity In the potassium iodide concentrate of the dialysis apparatus, a new potassium iodide is added, and the solution is mixed and adjusted, and then supplied to the recycled portion of the bath. 一種製造偏光薄膜用藥液之循環使用系統,其特徵係具備:為使來自製造偏光薄膜用之PVA(聚乙烯醇)薄膜浸漬於含有碘及碘化鉀及硼酸之溶液浴中之廢液進行貯存之廢液貯存槽、與使該廢液貯存槽所貯存之廢液pH調整為未達7,之後藉由電滲析法將該廢液中之碘成份進行分離,作成碘化鉀濃縮液之電滲析裝置,與將該電滲析裝置中由該廢液分離出碘之脫鹽液,調整pH為7以上者宜,更佳者為9以上,之後藉由電滲析法使該脫鹽液中之硼成份進行分離,作成硼酸濃縮液之硼分離濃縮部份,與使來自該電滲析裝置之該碘化鉀濃縮液及來自該硼分離濃縮部份之硼酸濃縮液的pH調整為未達7,追加此與該碘化鉀濃縮液與新的碘成份及硼酸進行混合後,調整該溶液之後,將此供應於該浴中之再循環處理部份。A recycling system for producing a chemical solution for a polarizing film, characterized in that the waste liquid for immersing a PVA (polyvinyl alcohol) film for producing a polarizing film in a solution bath containing iodine and potassium iodide and boric acid is used for storage The liquid storage tank and the pH of the waste liquid stored in the waste liquid storage tank are adjusted to less than 7, and then the iodine component in the waste liquid is separated by electrodialysis to prepare an electrodialysis device for the potassium iodide concentrate, and In the electrodialysis apparatus, the iodine desalting liquid is separated from the waste liquid, and the pH is adjusted to be 7 or more, more preferably 9 or more, and then the boron component in the desalting liquid is separated by electrodialysis to prepare a boron separation and concentration portion of the boric acid concentrate, and adjusting the pH of the potassium iodide concentrate from the electrodialysis device and the boric acid concentrate from the boron separation and concentration portion to less than 7, and adding the potassium iodide concentrate to After the new iodine component and boric acid are mixed, the solution is adjusted and then supplied to the recycled portion of the bath. 一種製造偏光薄膜用藥液之循環使用系統,其特徵係具備:為使來自製造偏光薄膜用之PVA(聚乙烯醇)薄膜浸漬於含有碘及碘化鉀之第1溶液之第1浴中之廢液,以及來自PVA薄膜浸漬於含有硼酸與碘化鉀之第2溶液之第2浴中之廢液進行貯存之廢液貯存槽、與使該廢液貯存槽所貯存之廢液pH調整為未達7,之後藉由電滲析法將該廢液中之碘成份進行分離,作成碘化鉀濃縮液之電滲析裝置,與將該電滲析裝置中由該廢液分離出碘成份之脫鹽液,調整pH為7以上,更佳者為9以上,之後藉由電滲析法使該脫鹽液中之硼成份進行分離,作成硼酸濃縮液之硼分離濃縮部份,與於來自該電滲析裝置之碘化鉀濃縮液中,追加新的碘成份進行混合後,將該第1溶液調整後,此供應於該第1浴,同時使由來自該硼分離濃縮部份之硼酸濃縮液之pH調整為未達7,藉由追加此與該碘化鉀濃縮液與新的碘成份及硼酸進行混合,調整該第2溶液,將此供應於該第2浴之再循環處理部份。A recycling system for producing a chemical solution for a polarizing film, comprising: a waste liquid for immersing a PVA (polyvinyl alcohol) film for producing a polarizing film in a first bath of a first solution containing iodine and potassium iodide; And a waste liquid storage tank from which the waste liquid of the PVA film is immersed in the second bath containing the second solution of boric acid and potassium iodide is stored, and the pH of the waste liquid stored in the waste liquid storage tank is adjusted to less than 7, after which The iodine component in the waste liquid is separated by electrodialysis to prepare an electrodialysis device for the potassium iodide concentrate, and the desalting liquid separating the iodine component from the waste liquid in the electrodialysis device is adjusted to have a pH of 7 or more. More preferably, it is 9 or more, and then the boron component in the desalting liquid is separated by electrodialysis to prepare a boron separation and concentration portion of the boric acid concentrate, and a new potassium iodide concentrate from the electrodialysis device is added. After the iodine component is mixed, the first solution is adjusted, and then supplied to the first bath, and the pH of the boric acid concentrate from the boron separation and concentration portion is adjusted to less than 7, by adding this The potassium iodide is concentrated New liquid composition iodine and boric acid were mixed, adjusted to the second solution, this part of the supply to the recycling of a second bath. 如申請專利範圍第5項之製造偏光薄膜用藥液之循環使用系統,其中該第2浴係欲使浸漬於該第1浴之該PVA薄膜進行浸漬之浴。A recycling system for producing a chemical solution for a polarizing film according to claim 5, wherein the second bath is a bath in which the PVA film immersed in the first bath is immersed.
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