TWI405610B - Highly photosensitive titanium dioxide and process for forming the same - Google Patents

Highly photosensitive titanium dioxide and process for forming the same Download PDF

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TWI405610B
TWI405610B TW96147779A TW96147779A TWI405610B TW I405610 B TWI405610 B TW I405610B TW 96147779 A TW96147779 A TW 96147779A TW 96147779 A TW96147779 A TW 96147779A TW I405610 B TWI405610 B TW I405610B
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titanium
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TW200900142A (en
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Ihor Myhajlovych Kobasa
Wojciech Jan Strus
Mykhaylo Andriyovych Kovbasa
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Worthington Technologies Llc
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A highly photosensitivity titanium oxide composition includes a plurality of nanosize par-ticles including titanium dioxide and titanium suboxide. The particles are substantially non-stoichiometric (TiO2-x, wherein 0. 1&lt; x&lt; 0. 3 at a surface of the particles, and in the bulk of the particles x is less than at the surface), provide a magnetic susceptibility value (&khgr; ) of at least 0. 8 10<SP>-6</SP>cm<SP>3</SP>/g at 300 K, and are least 30% by weight rutile. A related method of forming a high pho-tosensitivity titanium oxide composition includes the steps of providing a titanium chloride com-pound, such as titanium tetrachloride, an oxygen-containing gas and hydrogen, wherein a con-centration of the hydrogen is in a stoichiometric excess (H2: O2) from 2. 02: 1 to 2. 61: 1. The tita-nium chloride compound is burned in the presence of oxygen from the oxygen-containing gas and hydrogen to form plurality of ultrafine particles comprising titanium dioxide and titanium suboxide. The method can include the steps prior to the burning step of mixing the titanium chloride compound, oxygen and hydrogen and heating the same to 50 to 100 DEG C, such as from 70-100 DEG C.

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高光敏性二氧化鈦及其形成方法Highly photosensitive titanium dioxide and method of forming same

本申請案主張2006年12月13日申請之美國臨時專利申請案第60/874,536號之優先權,該案之全文以引用的方式併入本申請案中。The present application claims priority to U.S. Provisional Patent Application Serial No. 60/874,536, filed on Dec.

亦稱為氧化鈦(titania)之二氧化鈦(TiO2 )係以三種已知晶形(金紅石、銳鈦礦、板鈦礦)存在。銳鈦礦及金紅石可用於工業。存在多種已知的合成方法,組成變體(包括混雜物)及熱處理,其可改變界定所獲得之結晶形式。Titanium dioxide (TiO 2 ), also known as titania, is present in three known crystal forms (rutile, anatase, brookite). Anatase and rutile can be used in industry. There are a variety of known synthetic methods, compositional variants (including hybrids), and heat treatments that alter the defined crystalline form.

氧化鈦為染料及油漆工業、陶瓷、紙、橡膠及塑膠製造中最廣泛使用的白色顏料。氧化鈦亦用於軟膏及其他化妝品製造(特別用於UV防護)中。Titanium oxide is the most widely used white pigment in the dye and paint industry, ceramics, paper, rubber and plastics. Titanium oxide is also used in the manufacture of ointments and other cosmetics (especially for UV protection).

大體而言,光催化活性為氧化鈦最重要之特徵。不同於半導電試劑進行光腐蝕之光化學反應,光催化反應並不導致試劑之光腐蝕且其組成保持不變。光化學試劑吸收光且促進各種氣相或液相物質之間的反應,或感生電流。許多半導體(包括氧化鈦)展現此類光化學活性。半導電光催化作用為具有眾多有前途的光譜-光學、熱力學、動力學、電子物理學及一些其他基礎前景之複雜現象。舉例而言,氧化鈦可用作供轉換、保存及利用太陽能及危險廢料中和及其他環境保護解決方法用之高效光催化系統的基本材料。氧化鈦產物亦為低噸數化學、多功能材料(例如,含有各種基板上之薄奈米粒子沈澱層之材料)之設計及製造、具有非線性光學性質之光學感測器及材料之製造帶來良好前景。In general, photocatalytic activity is the most important feature of titanium oxide. Unlike photochemical reactions in which photo-corrosion is performed by a semi-conductive agent, the photocatalytic reaction does not cause photo-etching of the reagent and its composition remains unchanged. Photochemical reagents absorb light and promote reactions between various gas or liquid phase materials, or induce currents. Many semiconductors, including titanium oxide, exhibit such photochemical activity. Semiconducting photocatalysis is a complex phenomenon with many promising spectral-optics, thermodynamics, kinetics, electronic physics, and some other fundamental prospects. For example, titanium oxide can be used as a base material for efficient photocatalytic systems for converting, preserving, and utilizing solar energy and hazardous waste neutralization and other environmental protection solutions. The titanium oxide product is also a design and manufacture of low-tonnage chemistry, multifunctional materials (for example, materials containing thin nanoparticle precipitation layers on various substrates), optical sensors and materials with nonlinear optical properties. Come to good prospects.

此等原因促進眾多光催化研究。已報導水分解,其發生 在氧化鈦之表面上且產生可用作燃料的生態環保之分子氫。存在光催化作用領域中之許多成功研究項目以及許多概括性研究及一般性工作。然而,大部分光催化系統之極低量子產率為限制潛在應用的嚴重缺陷。These reasons promote many photocatalytic studies. Water decomposition has been reported, which occurs On the surface of titanium oxide and producing an environmentally friendly molecular hydrogen that can be used as a fuel. There are many successful research projects in the field of photocatalysis and many general studies and general work. However, the extremely low quantum yield of most photocatalytic systems is a serious drawback that limits potential applications.

簡單的光催化半導電系統包括作用於光催化劑(例如,氧化鈦)之供體(D)部分及受體(A)部分。閉合光催化迴路通常只有在光生成電子-電洞偶之後受體接受自導電帶激發之電子(e - +AA - )且電洞轉移至供體(h + +DD + )的條件下工作。中間體A -D + 之進一步轉換甚至可在沒有光及光催化劑的條件下進行。光催化系統之能量性質應彼此對應。若電子-電洞反應在熱力學上係允許的,例如,導電帶之電位之負性應高於D之氧化電位(EcB<ETM,則該等反應可以進行。反應e - +AAh + +D→D(及光催化過程本身)之效率應隨能隙變寬而上升。A simple photocatalytic semiconducting system includes a donor (D) moiety and a acceptor (A) moiety that act on a photocatalyst (e.g., titanium oxide). Closed photocatalytic loops usually only generate electron-electron couples in light The acceptor then accepts electrons excited by the conduction band ( e - + AA - ) and the holes are transferred to the donor ( h + + DD + ). Further conversion of the intermediates A - and D + can be carried out even in the absence of light and photocatalyst. The energy properties of the photocatalytic system should correspond to each other. If the electron-hole reaction is thermodynamically acceptable, for example, the negative potential of the conduction band should be higher than the oxidation potential of D (EcB<E TM , Then, the reactions can be carried out. The efficiency of the reaction e - + AA and h + + D → D (and the photocatalytic process itself) should be in accordance with the energy gap and Widening and rising.

光生電子及電洞可再組合。再組合過程與上述氧化還原機制競爭且顯著降低任何半導電光催化劑(包括氧化鈦)之效率。因此,較佳修改光催化系統(例如,藉由插入電子及電洞載流子、在半導體上沈積金屬或金屬氧化物、使用雙半導體異質結構)以減少再組合。Photogenerated electronics and holes can be combined. The recombination process competes with the redox mechanism described above and significantly reduces the efficiency of any semiconducting photocatalyst, including titanium oxide. Accordingly, it is preferred to modify the photocatalytic system (e.g., by inserting electron and hole carriers, depositing a metal or metal oxide on the semiconductor, using a dual semiconductor heterostructure) to reduce recombination.

氧化鈦可經由各種方法且自各種源化合物以結晶形式或水合形式獲得。Ti(IV)之水溶液的水解、蒸汽或氣態膠體的水解、Ti(IV)之醇化物或配位化合物的熱分解及TiCl4 的高溫水解為氧化鈦製造最廣泛使用的方法。存在許多用於氧化鈦製造之工業方法。Titanium oxide can be obtained in various forms and from various source compounds in crystalline or hydrated form. Hydrolysis of the aqueous Ti (IV), the vapor or gaseous hydrolysis colloid, Ti (IV) alcoholate of the thermal decomposition of a compound or complex of TiCl 4 pyrohydrolysis and a method for producing the most widely used titanium oxide. There are many industrial processes for the manufacture of titanium oxide.

氧化鈦可用作光學層及介電材料之光敏性組份或用作一些氧化還原反應之光催化劑。此等化合物通常提供高光催化活性及可分散性。Titanium oxide can be used as a photosensitive component of an optical layer and a dielectric material or as a photocatalyst for some redox reactions. These compounds generally provide high photocatalytic activity and dispersibility.

大部分氧化鈦工業樣本包含具有低光催化活性之粗分散粒子。存在一些製造具有相當高光敏性之細分散氧化鈦之方法。然而,該等方法通常不方便且費力。Most of the industrial samples of titanium oxide contain coarsely dispersed particles with low photocatalytic activity. There are some methods of producing finely divided titanium oxide having relatively high photosensitivity. However, such methods are often inconvenient and laborious.

存在英國專利1052896中所揭示的一種製造超細二氧化鈦之方法,該專利揭示在含有1200℃至1400℃之氧(或二氧化碳)及氫氣的氣體混合物中燃燒四氯化鈦(預先加熱至350℃)。氣體混合物中之氧含量揭示為相對於氣體混合物中之氫含量略微化學計量過量。以此方式,獲得金紅石類型之精細二氧化鈦。然而,所得產物之光敏性非常低且其比光催化活性(經由亞甲基藍還原反應測定)在室溫下僅為約2.5至3.0×10-5 mg/ml.min.m2There is a method for producing ultrafine titanium dioxide disclosed in British Patent No. 1,052,896, which discloses the combustion of titanium tetrachloride (preheated to 350 ° C) in a gas mixture containing oxygen (or carbon dioxide) and hydrogen at 1200 ° C to 1400 ° C. . The oxygen content in the gas mixture is revealed to be a slight stoichiometric excess relative to the hydrogen content in the gas mixture. In this way, fine titanium dioxide of the rutile type is obtained. However, the photosensitivity of the resulting product is very low and its photocatalytic activity (determined by methylene blue reduction reaction) is only about 2.5 to 3.0 x 10 -5 mg/ml at room temperature. Min. m 2 .

一種高光敏性氧化鈦組合物包含複數個包含二氧化鈦及次氧化鈦之奈米尺寸粒子。該等粒子之組合物實質上係非化學計量的,且該組合物提供300K下至少0.8×10-6 crrr3 /g之磁化率值(χ)且通常為至少30重量%之金紅石。如本文中所用,''實質上非化學計量之TiO2 "包含TiO2-x ,其中在該等粒子之表面上0.1<x<0.3,且在該等粒子之本體中x小於表面之值)。A highly photosensitive titanium oxide composition comprises a plurality of nanosized particles comprising titanium dioxide and titania. The composition of the particles is substantially non-stoichiometric and the composition provides a magnetic susceptibility value (χ) of at least 0.8 x 10 -6 crrr 3 /g at 300 K and is typically at least 30% by weight rutile. As used herein, ''substantially non-stoichiometric TiO 2 ' comprises TiO 2-x wherein 0.1<x<0.3 on the surface of the particles and x is less than the surface value in the bulk of the particles) .

在一實施例中,χ在300K下係介於0.8×10-6 cm3 /g與2.4×10-6 cm3 /g之間。該等粒子之平均尺寸通常為10 nm至40 nm,諸如10 nm至20 nm。在一實施例中,金紅石佔組合物之至少40%,且該組合物之其餘部分基本上全部為銳鈦礦(諸如45至55%之金紅石且其餘為銳鈦礦)。In one embodiment, the crucible is between 0.8 x 10 -6 cm 3 /g and 2.4 x 10 -6 cm 3 /g at 300K. The average size of the particles is typically from 10 nm to 40 nm, such as from 10 nm to 20 nm. In one embodiment, the rutile comprises at least 40% of the composition, and the remainder of the composition is substantially all anatase (such as 45 to 55% rutile and the balance being anatase).

該等粒子之表面的氯濃度低於該等粒子之本體中的氯濃度,該等粒子之表面的氯濃度通常比該等粒子之本體中的氯濃度低至少一個數量級。該等粒子之表面的x值可為0.15<x<0.3,且在該等粒子之本體中,x可小於0.1(諸如0.08至0.1)。如藉由室溫下亞甲基藍還原反應所量測,該等粒子之光催化活性可為1.4至3.0mg/ml.min.m2The concentration of chlorine on the surface of the particles is lower than the concentration of chlorine in the bulk of the particles, and the concentration of chlorine on the surface of the particles is typically at least one order of magnitude lower than the concentration of chlorine in the bulk of the particles. The surface of the particles may have an x value of 0.15 < x < 0.3, and in the bulk of the particles, x may be less than 0.1 (such as 0.08 to 0.1). The photocatalytic activity of the particles can be 1.4 to 3.0 mg/ml as measured by a methylene blue reduction reaction at room temperature. Min. m 2 .

一種形成高光敏性氧化鈦組合物之方法包含提供氯化鈦化合物(諸如三氯化鈦或四氯化鈦)及含氧氣體(例如,空氣)及氫氣之步驟,其中氫氣之濃度為2.02:1至2.61:1(諸如2.12:1、2.22:1、2.32:1、2.42:1或2.52:1)的化學計量過量(H2 :O2 )。在來自含氧氣體之氧及氫氣的存在下燃燒氯化鈦化合物,以形成複數個包含二氧化鈦及次氧化鈦的超細粒子。該方法可包括在該燃燒步驟之前混合氯化鈦化合物、氧及氫氣並將該氯化鈦化合物、氧及氫氣加熱至50℃至100℃(諸如70℃至100℃)之步驟。A method of forming a highly photosensitive titanium oxide composition comprising the steps of providing a titanium chloride compound such as titanium trichloride or titanium tetrachloride, and an oxygen-containing gas (e.g., air) and hydrogen, wherein the concentration of hydrogen is 2.02: A stoichiometric excess (H 2 : O 2 ) of 1 to 2.61:1 (such as 2.12:1, 2.22:1, 2.32:1, 2.42:1 or 2.52:1). The titanium chloride compound is burned in the presence of oxygen and hydrogen from an oxygen-containing gas to form a plurality of ultrafine particles comprising titanium dioxide and titania. The method may include the steps of mixing a titanium chloride compound, oxygen, and hydrogen and heating the titanium chloride compound, oxygen, and hydrogen to a temperature of from 50 ° C to 100 ° C (such as from 70 ° C to 100 ° C) prior to the burning step.

燃燒步驟期間的穩定態溫度通常為700℃至1100℃,諸如800℃、850℃、900℃、950℃、1000℃或1050℃。該方法可進一步包含在150℃至220℃下對該等粒子進行蒸汽處理以促進氯自該等粒子之表面脫附之步驟(諸如在170℃至200℃之溫度範圍內)。The steady state temperature during the combustion step is typically from 700 ° C to 1100 ° C, such as 800 ° C, 850 ° C, 900 ° C, 950 ° C, 1000 ° C or 1050 ° C. The method may further comprise the step of steam treating the particles at 150 ° C to 220 ° C to promote the desorption of chlorine from the surface of the particles (such as in the temperature range of from 170 ° C to 200 ° C).

四氯化鈦化合物與H2 之莫耳比通常在1:4至1:2之範圍 內。粒子之中值尺寸通常在10 nm至40 nm之範圍內(聚結),而個別初始粒子之尺寸通常為2 nm至8 nm。如在室溫(300K)下亞甲基藍還原反應中所量測,粒子之光催化活性可為1.4至3.0mg/ml.min.m2The molar ratio of titanium tetrachloride compound to H 2 is usually in the range of 1:4 to 1:2. The median size of the particles is usually in the range of 10 nm to 40 nm (coagulation), while the size of individual primary particles is usually 2 nm to 8 nm. The photocatalytic activity of the particles can be 1.4 to 3.0 mg/ml as measured in the methylene blue reduction reaction at room temperature (300 K). Min. m 2 .

一種形成高光敏性氧化鈦組合物之方法包含提供氯化鈦化合物(諸如三氯化鈦或四氯化鈦)、含氧氣體(例如,空氣)及氫氣(H2 )之步驟。氫氣之濃度為2.02:1至2.61:1的化學計量過量(H2 :O2 )。在來自含氧氣體之氧及氫氣的存在下燃燒氯化鈦化合物以形成複數個超細(奈米級)粒子。該等粒子包含二氧化鈦及次氧化鈦,但其在本文中簡稱為"本發明之包含TiO2 之粒子"或"本發明組合物''。所得的本發明之包含TiO2 之粒子提供300K下至少0.8×10-6 cm3 /g之磁化率值(χ)且為至少30重量%之金紅石,其餘部分基本上為銳鈦礦。χ在300K下可介於0.8×10-6 cm3 /g與2.4×10-6 cm3 /g之間。本發明組合物之極高順磁磁化率係其高光催化活性(諸如1.4至3.0 mg/ml.min.m2 之室溫光敏性)之指標,其比習知工業氧化鈦顏料產品所提供的光敏性(室溫下為2.5至3.0×10-5 mg/ml.min.m2 )高幾個數量級。A method of forming a highly photosensitive titanium oxide composition comprises the steps of providing a titanium chloride compound such as titanium trichloride or titanium tetrachloride, an oxygen-containing gas such as air, and hydrogen (H 2 ). The hydrogen concentration is a stoichiometric excess (H 2 : O 2 ) of 2.02:1 to 2.61:1. The titanium chloride compound is burned in the presence of oxygen and hydrogen from an oxygen-containing gas to form a plurality of ultrafine (nano) particles. Such secondary particles comprise titanium oxide and titanium dioxide, but simply referred to as "the present invention comprises the TiO 2 particles" or "composition" present invention "herein. The resulting present invention comprises the TiO 2 particles to provide at least 300K The magnetic susceptibility value (χ) of 0.8×10 -6 cm 3 /g is at least 30% by weight of rutile, and the rest is basically anatase. The enthalpy may be 0.8×10 -6 cm 3 at 300K / g between 2.4 and 10 -6 cm 3 /g. The extremely high paramagnetic susceptibility of the composition of the invention is its high photocatalytic activity (such as room temperature photosensitivity of 1.4 to 3.0 mg/ml.min.m 2 ) The index, which is several orders of magnitude higher than the photosensitivity provided by the conventional industrial titanium oxide pigment product (2.5 to 3.0 x 10 -5 mg/ml.min.m 2 at room temperature).

諸如空氣之含氧氣體通常經預先乾燥並加熱(諸如)至70℃至100℃。燃燒過程通常在700℃至1100℃之溫度範圍內發生。火焰水解溫度(700℃至1100℃)通常界定最終產物之水解速率及結構。處理速率顯著減慢且水解在低於700℃之溫度下通常並不完成,已發現此降低產物之光催化活 性。另一方面,銳鈦礦形式與金紅石形式之間的最佳比率在高於1100℃之溫度下朝金紅石形式偏移,本發明者已發現此對最終產物之比表面積及光催化活性有不利影響。最終產物可接受170℃至200℃之蒸汽處理。The oxygen-containing gas such as air is usually pre-dried and heated, for example, to 70 ° C to 100 ° C. The combustion process typically takes place at temperatures ranging from 700 °C to 1100 °C. The flame hydrolysis temperature (700 ° C to 1100 ° C) generally defines the rate of hydrolysis and structure of the final product. The treatment rate is significantly slowed down and the hydrolysis is usually not completed at temperatures below 700 ° C. It has been found that this photocatalytic activity of the reduced product Sex. On the other hand, the optimum ratio between the anatase form and the rutile form is shifted toward the rutile form at a temperature higher than 1100 ° C. The inventors have found that the specific surface area and photocatalytic activity of the final product are Negative Effects. The final product can be subjected to steam treatment at 170 ° C to 200 ° C.

反應條件決定最終產物之組成、其光催化活性及其結晶性質(銳鈦礦或金紅石或其混合物),此可藉由改變溫度、源組份之間的比率或藉由添加約0.001至3.0質量%選自W(VI)、V(V)、Bi(III)、Al(III)、Zn(II)、Zr(IV)、Hf(IV)化合物之混雜物獲得。不管是利用TiCl3 或TiCl4 作為鈦源化合物,反應條件基本不變。The reaction conditions determine the composition of the final product, its photocatalytic activity and its crystalline nature (anatase or rutile or mixtures thereof) by varying the temperature, the ratio between the source components or by adding from about 0.001 to 3.0. The mass % is selected from a mixture of W (VI), V (V), Bi (III), Al (III), Zn (II), Zr (IV), Hf (IV) compounds. Regardless of whether TiCl 3 or TiCl 4 is used as the titanium source compound, the reaction conditions are substantially unchanged.

圖1展示本發明者用來量測本發明組合物之光催化活性的特殊球形-伸長石英安瓿100。在典型實驗中,將16 mg本發明組合物裝入安瓿之球形部分105中,且將0.6 ml濃度為0.2 g/l的亞甲基藍溶液與0.6 ml38%之甲醛溶液一起置於伸長部分110中。將毛細管115插入至安瓿中,且經由毛細管115泵入不含氧之惰性氣體(氬或氮),直至氧含量降至4.0.10-5 vol.%以下。接著密封安瓿100並以一定方式置放以使本發明組合物與該等溶液混合。將混合物以機械方式攪拌並用諸如汞燈之燈(未圖示)照射,該燈提供通常在310 nm至400 nm下具有峰值之紫外線輻射。球形部分105與燈之間的距離通常為約20 cm。量測反應混合物完全褪色的量測時間。直至褪色所歷經的時間愈短,包含TiO2 之樣本所顯示的光催化活性愈高。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows a special spherical-elongated quartz ampoule 100 used by the inventors to measure the photocatalytic activity of the compositions of the present invention. In a typical experiment, 16 mg of the composition of the invention was loaded into the spherical portion 105 of the ampoule, and 0.6 ml of a 0.2 g/l methylene blue solution was placed in the elongated portion 110 together with 0.6 ml of a 38% formaldehyde solution. The capillary 115 is inserted into the ampoule, and an inert gas (argon or nitrogen) containing no oxygen is pumped through the capillary 115 until the oxygen content falls below 4.0.10 -5 vol.%. The ampoule 100 is then sealed and placed in a manner to mix the composition of the invention with the solutions. The mixture is mechanically agitated and irradiated with a lamp such as a mercury lamp (not shown) which provides ultraviolet radiation having a peak at typically from 310 nm to 400 nm. The distance between the spherical portion 105 and the lamp is typically about 20 cm. The measurement time at which the reaction mixture completely faded was measured. The shorter the time elapsed until fading, the higher the photocatalytic activity exhibited by the sample containing TiO 2 .

如本文中所述,光催化活性係使用下式計算:As described herein, the photocatalytic activity is calculated using the formula:

其中c 0 -亞甲基藍之初始濃度(mg/ml);τ1/2 -半褪色之時間(min);S -比表面積(m2 /g)(藉由BET方法量測);m-包含TiO2 之樣本之質量(mg)。 Wherein the initial concentration of c 0 -methylene blue (mg/ml); τ 1/2 - the time of semi-fading (min); S - specific surface area (m 2 /g) (measured by the BET method); m-containing TiO sample 2 of the mass (mg).

當本發明組合物具體表現為包含本發明組合物及其他氧化物材料或聚合物之複合物時,此實驗方法亦可用於量測本發明組合物之光催化活性。When the composition of the present invention is embodied as a composite comprising the composition of the present invention and other oxide materials or polymers, the experimental method can also be used to measure the photocatalytic activity of the composition of the present invention.

圖2展示可用於製造具有本發明組合物之粒子的簡化反應器裝置200。源材料包括諸如空氣之含氧氣體、氫氣及作為氯化鈦化合物之四氯化鈦。通常將源材料加熱至70℃至100℃並將材料以管道輸送至燃燒器/燃燒室210(材料於其中彼此混合)中,其中提供化學計量過量之H2 。接著將源材料以層流形式自孔口以管道輸送至火焰管215,於該管中空氣-氫氣混合物在700℃至1100℃下燃燒,從而使四氯化鈦水解:TiCl 4 +2H .2 +O 2TiO 2 +4HCl2 shows a simplified reactor apparatus 200 that can be used to make particles having the compositions of the present invention. The source material includes an oxygen-containing gas such as air, hydrogen, and titanium tetrachloride as a titanium chloride compound. The source material is typically heated to 70 ° C to 100 ° C and the material is piped to a combustor / combustor 210 where the materials are mixed with one another, wherein a stoichiometric excess of H 2 is provided . The source material is then piped from the orifice to a flame tube 215 where the air-hydrogen mixture is combusted at 700 ° C to 1100 ° C to hydrolyze titanium tetrachloride: TiCl 4 + 2 H . 2 + O 2TiO 2 +4 HCl .

二氧化鈦之初始粒子係於此反應中形成。初始粒子之尺寸通常為2 nm至8 nm。The primary particles of titanium dioxide are formed in this reaction. The size of the initial particles is usually from 2 nm to 8 nm.

另一過程亦可共同進行:4 H Cl +O 2 →2H 2 O +2Cl 2 Another process can also be carried out together: 4 H Cl + O 2 → 2 H 2 O + 2 Cl 2

本發明之包含TiO2 之材料的次級粒子最終在凝結器中形 成為聚結物。聚結尺寸通常為10 nm至40 nm。此最終產物亦可在170℃至200℃下進行蒸汽處理以移除表面吸附之氯。The secondary particles of the TiO 2 -containing material of the present invention are ultimately formed into agglomerates in the condenser. The coalescence size is usually 10 nm to 40 nm. This final product can also be steam treated at 170 ° C to 200 ° C to remove surface adsorbed chlorine.

具有非化學計量組成的包含TiO2 之超細火成粒子為本發明過程之最終產物。本發明組合物係以兩種不同結晶變形-銳鈦礦與金紅石之混合物形式而獲得。此使材料有高缺陷性,此通常引起高順磁磁化率及光敏性。本發明者進行的X光分析已證明所得產物為單獨銳鈦礦粒子與單獨金紅石粒子的混合物。然而,極小百分比之粒子係可能包括混合的銳鈦礦及金紅石。Ultrafine fumed particles comprising TiO 2 having a non-stoichiometric composition are the end products of the process of the invention. The compositions of the invention are obtained in the form of a mixture of two different crystal modifications, anatase and rutile. This makes the material highly defective, which usually causes high paramagnetic susceptibility and photosensitivity. X-ray analysis by the inventors has demonstrated that the resulting product is a mixture of individual anatase particles and rutile particles alone. However, a very small percentage of the particle system may include mixed anatase and rutile.

該過程通常應保持在指定溫度範圍內。TiCl4 (或TiCl3 )與其他反應物氣體之混合物在70℃至100℃下最有效地保持均質。此條件確保火焰水解產物之均質性及精細分散(小粒子尺寸)。TiCl4 蒸氣在低於70℃之溫度下未達到需要的濃度,此導致產物均質性較低。高於100℃之溫度可使最終產物中形成大的塊狀物。This process should normally be maintained within the specified temperature range. The mixture of TiCl 4 (or TiCl 3 ) with other reactant gases is most effectively homogenized at 70 ° C to 100 ° C. This condition ensures homogeneity and fine dispersion (small particle size) of the flame hydrolysate. The TiCl 4 vapor does not reach the desired concentration at temperatures below 70 ° C, which results in lower product homogeneity. Temperatures above 100 °C can result in the formation of large chunks in the final product.

加熱至70℃至100℃有助於避免TiCl4 蒸氣在管道輸送期間冷凝。加熱亦促進反應混合物保持更穩定且更均勻。反應混合物之溫度較佳高於氯化鈦化合物之沸點,諸如對於TiCl4 (沸點為約138℃)為140℃。因此,通常應在防止TiCl4 蒸氣冷凝之溫度下(例如,在70℃至100℃下)將TiC14 添加至蒸發器之輸送空氣中。亦應加熱蒸發器與燃燒器之間的管道以避免蒸氣在其中冷凝。若發生冷凝,則氣體混合物中出現新的液滴相,其可明顯改變燃燒過程狀態。此變化 通常導致獲得粗分散且多分散之氧化鈦粉末。Heating to 70 ° C to 100 ° C helps to avoid condensation of TiCl 4 vapor during pipe transport. Heating also promotes a more stable and more uniform reaction mixture. The temperature of the reaction mixture is preferably higher than the boiling point of the titanium chloride compound, such as 140 ° C for TiCl 4 (boiling point of about 138 ° C). Thus, it should normally be prevented (e.g., at 70 deg.] C to 100 deg.] C) is added to the evaporator of an air conveyor in TiC1 4 at a temperature of TiCl 4 vapor condensation. The line between the evaporator and the burner should also be heated to avoid condensation in the vapor. If condensation occurs, a new droplet phase appears in the gas mixture, which can significantly change the state of the combustion process. This change usually results in obtaining a coarsely dispersed and polydisperse titanium oxide powder.

火焰水解通常應保持在700℃至1100℃內,因為該過程在低於700℃之溫度下進行過慢,且水解氧化反應未完成,此顯著降低產物之光敏性。另一方面,在高於1100℃之溫度下,銳鈦礦相與金紅石相之間的比率偏離最佳值,此使產物之比表面積及光敏性下降。火焰水解溫度可使用熱電偶偵測器量測。The flame hydrolysis should generally be maintained at 700 ° C to 1100 ° C because the process is too slow at temperatures below 700 ° C and the hydrolysis oxidation reaction is not complete, which significantly reduces the photosensitivity of the product. On the other hand, at a temperature higher than 1100 ° C, the ratio between the anatase phase and the rutile phase deviates from the optimum value, which lowers the specific surface area and photosensitivity of the product. The flame hydrolysis temperature can be measured using a thermocouple detector.

TiCl4 (或TiCl3 )與H2 之比率通常在1:4至1:2之範圍內。超出此範圍之氫過量通常係不利的,因為其造成氫之額外消耗且通常不提供TiO2 之可分散性及光催化活性任何顯著改善。此範圍以下的氫不足通常造成較差的可分散性且使TiO2 之光催化活性降低。The ratio of TiCl 4 (or TiCl 3 ) to H 2 is usually in the range of 1:4 to 1:2. Beyond this range in excess of a hydrogen system generally disadvantageous because it causes an additional consumption of hydrogen and TiO generally do not provide any significant dispersibility improvement and 2 of the photocatalytic activity. Insufficient hydrogen below this range generally results in poor dispersibility and a decrease in photocatalytic activity of TiO 2 .

低於150℃之溫度下的蒸汽處理通常亦降低產物之光敏性,而在高於200℃之溫度下處理通常不產生光敏性之任何顯著升高,但需要額外能量消耗。Steam treatment at temperatures below 150 °C generally also reduces the photosensitivity of the product, while treatments at temperatures above 200 °C generally do not produce any significant increase in photosensitivity, but require additional energy consumption.

根據本發明之包含TiO2 之粉末的蒸汽處理通常為一有用步驟。蒸汽處理有助於消除''酸性"氣體(約0.1至0.15質量%之HCl、Cl2 ),酸性氣體可吸附在包含TiO2 之粒子之表面上。TiO2 與蒸汽極具親和力,此使得自TiO2 之表面有效消除(高溫脫附)HCl及Cl2 成為可能。包含TiO2 之產物可用空氣進行蒸汽處理,空氣已預先用400℃之蒸餾水蒸氣潤濕。Steam treatment of TiO 2 -containing powders in accordance with the present invention is generally a useful step. The steam treatment helps eliminate 'acid' gas (about 0.1 to 0.15 mass% of HCl, Cl 2), the acid gas can be adsorbed on the surface comprising particles of TiO 2 of the great affinity .TiO 2 with steam, so that from this elimination of the active surface of the TiO 2 (desorption temperature) becomes possible HCI and Cl 2. the product containing TiO 2 of the steam treatment with air, the air pre-distilled water of 400 deg.] C steam wetting.

氧化鈦粉末產物亦可在"沸騰床"裝置中以蒸汽加以處理。"沸騰床''係藉由安裝於圓柱形垂直裝置中之受熱石英管中的惰性氣體(氮氣)流形成。蒸汽處理溫度應不高於690 ℃至700℃,因為較高溫度可降低產物之光催化活性及可分散性。The titanium oxide powder product can also be treated with steam in a "boiling bed" unit. The "boiling bed" is formed by a flow of inert gas (nitrogen) installed in a heated quartz tube in a cylindrical vertical device. The steam treatment temperature should be no higher than 690. °C to 700 ° C, because higher temperature can reduce the photocatalytic activity and dispersibility of the product.

本發明之氧化鈦的各種變形(銳鈦礦、金紅石或各種比率之銳鈦礦與金紅石的混合物)可藉由改變反應條件(溫度、源化合物之間的比率等)獲得。此等變形之物理及化學性質係於以下所示之表1中給出。Various modifications of the titanium oxide of the present invention (anatase, rutile or a mixture of various ratios of anatase and rutile) can be obtained by changing the reaction conditions (temperature, ratio between source compounds, etc.). The physical and chemical properties of these deformations are given in Table 1 below.

實例Instance

應瞭解,提供以下描述之實例僅為達成說明性目的且其並不以任何方式界定本發明之範疇。It is to be understood that the following examples are provided for illustrative purposes only and are not intended to limit the scope of the invention in any way.

在本發明之構架中,本發明之氧化鈦可在根據以下流程之連續過程中製造。In the framework of the present invention, the titanium oxide of the present invention can be produced in a continuous process according to the following scheme.

將乾燥空氣加熱至70℃至100℃並使其以TiCl4 蒸氣飽和。此飽和可在表面蒸發器中以熱TiCl4 實現。接著將混合 物與氫氣混合且接著以管道輸送至燃燒設備。此過程產生TiO2 ,其經歷蒸汽處理。The dry air is heated to 70 ° C to 100 ° C and saturated with TiCl 4 vapor. This saturation can be achieved with hot TiCl 4 in the surface evaporator. The mixture is then mixed with hydrogen and then piped to a combustion apparatus. This process produces TiO 2 which is subjected to steam treatment.

實例1Example 1

將100 nm3 之空氣乾燥並加熱至100℃,接著將空氣與10l TiCl4 及40 nm3 之氫氣混合並以管道輸送至燃燒設備。燃燒在1100℃下發生,且用180℃之水蒸氣處理產物。經由亞甲基藍之還原反應測定所獲得產物之光敏性。產物包含0.01至0.02 μm之粒子,具有80 m2 /g之比表面積及3.0mg/ml.min.m2 之光催化活性。The air at 100 nm 3 was dried and heated to 100 ° C, then air was mixed with 10 l of TiCl 4 and 40 nm 3 of hydrogen and piped to the combustion equipment. Combustion occurred at 1100 ° C and the product was treated with water vapor at 180 °C. The photosensitivity of the obtained product was determined by a reduction reaction of methylene blue. The product contains particles of 0.01 to 0.02 μm, having a specific surface area of 80 m 2 /g and 3.0 mg/ml. Min. Photocatalytic activity of m 2 .

實例2Example 2

將100 nm3 之空氣乾燥並加熱至70℃,接著將其與10l TiCl4 及40 nm3 之氫氣混合並以管道輸送至燃燒設備。燃燒於1100℃下發生,且用200℃之水蒸氣處理產物。所得包含TiO2 之產物具有80 m2 /g之比表面積及2.9mg/ml.min.m2 之光催化活性。The air at 100 nm 3 was dried and heated to 70 ° C, then mixed with 10 l of TiCl 4 and 40 nm 3 of hydrogen and piped to a combustion apparatus. The combustion took place at 1100 ° C and the product was treated with steam at 200 ° C. The obtained product containing TiO 2 has a specific surface area of 80 m 2 /g and 2.9 mg/ml. Min. Photocatalytic activity of m 2 .

實例3Example 3

將100 nm3 之空氣乾燥並加熱至100℃,接著將其與20l TiCl4 及40 nm3 之氫氣混合並以管道輸送至燃燒設備。燃燒於700℃下發生,且用200℃之水蒸氣處理產物。所得包含TiO2 之產物具有50 m2 /g之比表面積及2.0 mg/ml.min.m2 之光催化活性。The air of 100 nm 3 was dried and heated to 100 ° C, then mixed with 20 l of TiCl 4 and 40 nm 3 of hydrogen and piped to a combustion apparatus. The combustion took place at 700 ° C and the product was treated with water at 200 ° C. The obtained product containing TiO 2 has a specific surface area of 50 m 2 /g and 2.0 mg/ml. Min. Photocatalytic activity of m 2 .

實例4Example 4

用150℃之水蒸氣處理如實例3中獲得的包含TiO2 之產物。所得包含TiO2 之產物具有50 m2 /g之比表面積及0.9 mg/ml.min.m2 之光催化活性。The product comprising TiO 2 obtained in Example 3 was treated with water vapor at 150 °C. The obtained product containing TiO 2 has a specific surface area of 50 m 2 /g and 0.9 mg/ml. Min. Photocatalytic activity of m 2 .

基於所呈現之實驗資料,可發現,與可用或其他已知氧化鈦組合物相比,本發明之包含TiO2 之粒子提供明顯較高的光催化活性。較高光敏性允許各種應用中的效能改善,該等應用包括(但不限於)作為用於各種氧化還原過程、用於光敏材料之製造、印刷板製造之添加物技術之構架中及多種其他應用中之光催化劑。Based on the experimental data presented, it was found, compared to other known or available titanium oxide composition of the present invention comprises the TiO 2 particles to provide a significantly higher photocatalytic activity. Higher photosensitivity allows for performance improvements in a variety of applications including, but not limited to, as a framework for additive technology for various redox processes, for the manufacture of photosensitive materials, for the manufacture of printed boards, and many other applications. Medium photocatalyst.

應瞭解,雖然本發明已結合其較佳特定實施例加以描述,但先前描述以及其後之實例旨在說明而不限制本發明之範疇。熟習本發明所屬技術者將易於想到在本發明之範疇內的其他態樣、優點及修改。The invention has been described in connection with the preferred embodiments thereof, and the foregoing description and the following examples are intended to illustrate and not to limit the scope of the invention. Other aspects, advantages, and modifications within the scope of the invention will be apparent to those skilled in the art.

100‧‧‧球形-伸長石英安瓿100‧‧‧Spherical-elongated quartz ampoule

105‧‧‧球形部分105‧‧‧ spherical part

110‧‧‧伸長部分110‧‧‧Elongation

115‧‧‧毛細管115‧‧‧Capillary

200‧‧‧簡化反應器裝置200‧‧‧Simplified reactor unit

210‧‧‧燃燒器/燃燒室210‧‧‧burner/combustion chamber

215‧‧‧火焰管215‧‧‧flame tube

圖1展示本發明者用來量測本發明之包含TiO2 之粒子之光催化活性之球形-伸長石英安瓿。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows a spherical-elongation quartz ampule used by the inventors to measure the photocatalytic activity of the TiO 2 -containing particles of the present invention.

圖2展示可用於製造本發明之氧化鈦粒子之簡化反應器裝置。Figure 2 shows a simplified reactor apparatus that can be used to make the titanium oxide particles of the present invention.

100‧‧‧球形-伸長石英安瓿100‧‧‧Spherical-elongated quartz ampoule

105‧‧‧球形部分105‧‧‧ spherical part

110‧‧‧伸長部分110‧‧‧Elongation

115‧‧‧毛細管115‧‧‧Capillary

Claims (25)

一種高光敏性氧化鈦組合物,其包含:複數個包含二氧化鈦及次氧化鈦之奈米尺寸粒子,該等粒子實質上係非化學計量的,其具有300K下至少0.8×10-6 cm3 /g之磁化率值(χ)且為至少30重量%之金紅石。A highly photosensitive titanium oxide composition comprising: a plurality of nanosized particles comprising titanium dioxide and titania, said particles being substantially non-stoichiometric, having at least 0.8 x 10 -6 cm 3 at 300K / The magnetic susceptibility value of g (χ) is at least 30% by weight of rutile. 如請求項1之組合物,其中該χ在300K下係介於0.8×10-6 cm3 /g與2.4×10-6 cm3 /g之間。The composition of claim 1, wherein the oxime is between 0.8 x 10 -6 cm 3 /g and 2.4 x 10 -6 cm 3 /g at 300K. 如請求項1之組合物,其中該等粒子之平均尺寸為10 nm至40 nm。The composition of claim 1, wherein the particles have an average size of from 10 nm to 40 nm. 如請求項1之組合物,其中該金紅石為至少40%,該組合物之其餘部分基本上全部為銳鈦礦。The composition of claim 1 wherein the rutile is at least 40% and the remainder of the composition is substantially all anatase. 如請求項1之組合物,其中該組合物包含45%至55%的該金紅石,該銳鈦礦構成其餘部分。The composition of claim 1 wherein the composition comprises from 45% to 55% of the rutile, the anatase comprising the remainder. 如請求項1之組合物,其中該等粒子之表面的氯濃度低於該等粒子之本體中的氯濃度。The composition of claim 1 wherein the surface of the particles has a chlorine concentration that is lower than a concentration of chlorine in the bulk of the particles. 如請求項6之組合物,其中該等粒子之該表面的該氯濃度比該等粒子之該本體中的該氯濃度低至少一個數量級。The composition of claim 6 wherein the concentration of the chlorine on the surface of the particles is at least one order of magnitude lower than the concentration of chlorine in the body of the particles. 如請求項1之組合物,其中該組合物包含TiO2-x ,其中在該等粒子之表面,0.15<x<0.3且在該等粒子之本體中x小於表面之x。The composition of claim 1, wherein the composition comprises TiO 2-x , wherein 0.15 < x < 0.3 on the surface of the particles and x is less than x of the surface in the bulk of the particles. 如請求項8之組合物,其中該等粒子之該本體中的該x小於0.1。The composition of claim 8 wherein the x in the body of the particles is less than 0.1. 如請求項8之組合物,其中該等粒子之該本體中的該x為0.08至0.1。The composition of claim 8 wherein the x in the body of the particles is from 0.08 to 0.1. 如請求項1之組合物,其中如在亞甲基藍之還原反應中所量測,該等粒子之光催化活性為1.4至3.0mg/ml.min.m2The composition of claim 1, wherein the photocatalytic activity of the particles is from 1.4 to 3.0 mg/ml as measured in the reduction reaction of methylene blue. Min. m 2 . 一種形成高光敏性氧化鈦組合物之方法,其包含以下步驟:提供包含氯化鈦之化合物、含氧氣體及氫氣,其中該氫氣之濃度為2.02:1至2.61:1的化學計量過量(H2 :O2 ),及在來自該含氧氣體之氧及該氫氣的存在下燃燒該包含氯化鈦之化合物以形成複數個包含二氧化鈦及次氧化鈦的超細粒子。A method of forming a highly photosensitive titanium oxide composition comprising the steps of: providing a compound comprising titanium chloride, an oxygen-containing gas, and hydrogen, wherein the concentration of the hydrogen is a stoichiometric excess of 2.02:1 to 2.61:1 (H) 2 : O 2 ), and burning the titanium-containing compound in the presence of oxygen from the oxygen-containing gas and the hydrogen to form a plurality of ultrafine particles comprising titanium dioxide and titania. 如請求項12之方法,其進一步包含在該燃燒步驟之前混合該包含氯化鈦之化合物、該氧及氫氣及將該包含氯化鈦之化合物、該氧及氫氣加熱至50℃至100℃之步驟。The method of claim 12, further comprising mixing the titanium chloride-containing compound, the oxygen and hydrogen, and heating the titanium chloride-containing compound, the oxygen and hydrogen to 50 ° C to 100 ° C before the burning step step. 如請求項13之方法,其中該加熱溫度為70℃至100℃。The method of claim 13, wherein the heating temperature is from 70 ° C to 100 ° C. 如請求項12之方法,其中該燃燒步驟期間的穩定態溫度為700℃至1100℃。The method of claim 12, wherein the steady state temperature during the burning step is from 700 ° C to 1100 ° C. 如請求項12之方法,其進一步包含在150℃至220℃下對該等粒子進行蒸汽處理以促進氯自該等粒子之該表面脫附之步驟。The method of claim 12, further comprising the step of steam treating the particles at 150 ° C to 220 ° C to promote the desorption of chlorine from the surface of the particles. 如請求項16之方法,其中該蒸汽處理之溫度為170℃至200℃。The method of claim 16, wherein the steam treatment has a temperature of from 170 ° C to 200 ° C. 如請求項12之方法,其中該包含氯化鈦之化合物與該H2 之莫耳比係在1:4至1:2之範圍內。The method of claim 12, wherein the titanium chloride-containing compound and the H 2 molar ratio are in the range of 1:4 to 1:2. 如請求項12之方法,其中該包含氯化鈦之化合物包含四氯化鈦。The method of claim 12, wherein the compound comprising titanium chloride comprises titanium tetrachloride. 如請求項12之方法,其中如在室溫下於亞甲基藍還原反應中所量測,該等粒子之光催化活性為1.4至3.0mg/ml.min.m2The method of claim 12, wherein the photocatalytic activity of the particles is from 1.4 to 3.0 mg/ml as measured in a methylene blue reduction reaction at room temperature. Min. m 2 . 一種高光敏性氧化鈦組合物,其包含複數個包含二氧化鈦及次氧化鈦之奈米尺寸粒子,該等粒子實質上係非化學計量的,其具有在300K下至少0.8×10-6 cm3 /g之磁化率值(χ)且為至少30重量%之金紅石,該等粒子係由包含以下步驟之方法所形成:提供包含氯化鈦之化合物、含氧氣體及氫氣,其中該氫氣之濃度為2.02:1至2.61:1的化學計量過量(H2 :O2 );及在來自該含氧氣體之氧及該氫氣的存在下,於700℃至1100℃之穩定態溫度下燃燒該包含氯化鈦之化合物以形成複數個包含二氧化鈦及次氧化鈦的超細粒子。A highly photosensitive titanium oxide composition comprising a plurality of nanosized particles comprising titanium dioxide and titania, said particles being substantially non-stoichiometric, having at least 0.8 x 10 -6 cm 3 at 300K / a magnetic susceptibility value (χ) of at least 30% by weight of rutile, the particles being formed by a method comprising the steps of: providing a compound comprising titanium chloride, an oxygen-containing gas, and hydrogen, wherein the concentration of the hydrogen a stoichiometric excess (H 2 : O 2 ) of from 2.02:1 to 2.61:1; and combustion of the inclusion at a steady state temperature of from 700 ° C to 1100 ° C in the presence of oxygen from the oxygen-containing gas and the hydrogen A compound of titanium chloride is formed to form a plurality of ultrafine particles comprising titanium dioxide and titania. 如請求項21之組合物,其進一步包含於150℃至220℃下對該等粒子進行蒸汽處理以促進氯自該等粒子之表面脫附之步驟。The composition of claim 21, further comprising the step of steam treating the particles at 150 ° C to 220 ° C to promote the desorption of chlorine from the surfaces of the particles. 如請求項22之組合物,其中該蒸汽處理之溫度為170℃-200℃。The composition of claim 22, wherein the steam treatment has a temperature of from 170 °C to 200 °C. 如請求項21之組合物,其中該包含氯化鈦之化合物與該H2 之莫耳比係在1:4至1:2之範圍內。The composition of claim 21, wherein the titanium chloride-containing compound and the H 2 molar ratio are in the range of 1:4 to 1:2. 如請求項21之組合物,其進一步包含在該燃燒步驟之前混合該包含氯化鈦之化合物、該氧及氫氣及將該包含氯化鈦之化合物、該氧及氫氣加熱至70℃至100℃之步驟。The composition of claim 21, further comprising mixing the titanium chloride-containing compound, the oxygen and hydrogen, and heating the titanium-containing compound, the oxygen and hydrogen to 70 ° C to 100 ° C prior to the burning step The steps.
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US5985020A (en) * 1996-05-09 1999-11-16 Merck Patent Gesellschaft Mit Beschrankter Haftung Plate-like titanium dioxide reduction pigment
US20040267063A1 (en) * 2001-12-05 2004-12-30 Klaus Harth Method for the production of 1,2-dichloroethane
WO2005054136A1 (en) * 2003-12-03 2005-06-16 Degussa Ag Flame-hydrolytically produced titanium dioxide powder

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5985020A (en) * 1996-05-09 1999-11-16 Merck Patent Gesellschaft Mit Beschrankter Haftung Plate-like titanium dioxide reduction pigment
US20040267063A1 (en) * 2001-12-05 2004-12-30 Klaus Harth Method for the production of 1,2-dichloroethane
WO2005054136A1 (en) * 2003-12-03 2005-06-16 Degussa Ag Flame-hydrolytically produced titanium dioxide powder

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