TWI402499B - Nondestructive inspection method for lining tank - Google Patents
Nondestructive inspection method for lining tank Download PDFInfo
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- TWI402499B TWI402499B TW97141936A TW97141936A TWI402499B TW I402499 B TWI402499 B TW I402499B TW 97141936 A TW97141936 A TW 97141936A TW 97141936 A TW97141936 A TW 97141936A TW I402499 B TWI402499 B TW I402499B
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Description
本發明係關於一種檢測出在加襯槽所產生之襯裏層之浮起部(剝離部)之加襯槽的非破壞檢查方法。更詳細言之,本發明係關於利用紅外線溫度記錄器(thermography)來檢測出前述浮起部之加襯槽的非破壞檢查方法。The present invention relates to a non-destructive inspection method for detecting a lining groove of a floating portion (peeling portion) of a lining layer produced by a lining groove. More specifically, the present invention relates to a non-destructive inspection method for detecting a lining groove of the aforementioned floating portion by means of an infrared temperature thermograph.
以往,半導體製造中使用於藥液供給系統等之藥液槽,通常係由金屬製之罐體及隔介接著劑層設置在其內表面之樹脂襯裏層所構成。由於耐藥品性及純粹性佳,因此適合使用氟樹脂襯裏層。在此,純粹性係指在藥液槽內表面之樹脂襯裏層中實質上未包含雜質及塗膜形成用單體等成分,且該成分不會溶出於藥液槽內部之藥液中,藥液槽內部之藥液不會受到污染。Conventionally, a chemical liquid tank used for a chemical liquid supply system or the like in semiconductor manufacturing is generally composed of a metal can body and a resin backing layer provided with an adhesive layer on the inner surface thereof. Because of its good chemical resistance and purity, it is suitable to use a fluororesin lining layer. Here, the term "pureness" means that the resin lining layer on the inner surface of the chemical solution tank contains substantially no components such as impurities and a film forming monomer, and the component does not dissolve in the chemical liquid inside the chemical solution tank. The liquid inside the tank is not contaminated.
然而,會有藥液經過多年一點一點地穿透過樹脂襯裹層,使用以接著藥液槽之罐體與樹脂襯裏層之接著劑劣化的情形。當前述接著劑劣化時,樹脂襯裏層會從罐體內表面浮起,而產生浮起部。再者,穿透過樹脂襯裹層之藥液會腐蝕罐體之金屬部,腐蝕時所產生之氫氣等反應氣體會積留在罐體內表面與樹脂襯裹層之間,助長樹脂襯裹層之浮起部的產生。However, there is a case where the chemical solution penetrates through the resin lining layer little by little for many years, and is used in the case where the adhesive of the can body and the resin lining layer of the medicinal solution tank is deteriorated. When the aforementioned adhesive is deteriorated, the resin lining layer floats from the inner surface of the can body to produce a floating portion. Furthermore, the chemical solution penetrating through the resin lining layer corrodes the metal portion of the can body, and a reaction gas such as hydrogen generated during corrosion may accumulate between the inner surface of the can and the resin lining layer, thereby promoting the resin lining layer. The generation of the floating portion.
由於樹脂襯裏層之浮起部的產生,而有該加襯槽被破壞,且穿透過該襯裏層之藥液與金屬製之罐體產生反應而產生反應物之情形。再者,當前述反應物穿透過樹脂襯裏層而溶出於藥液內部時,會有造成藥液之金屬污染的可能性。Due to the generation of the floating portion of the resin lining layer, the lining groove is broken, and the chemical liquid penetrating through the lining layer reacts with the metal can body to generate a reactant. Further, when the reactant passes through the resin lining layer and dissolves inside the chemical liquid, there is a possibility of causing metal contamination of the chemical liquid.
此時,會發展成造成半導體工廠之生產線停止之事態的大問題。為了預先防範且完全防止上述事態,係要求在從襯裏層之罐體內表面浮起的浮起部等之位置檢測目前正進行至何種程度之範圍。At this time, it will become a big problem that causes the production line of the semiconductor factory to stop. In order to prevent and completely prevent the above-mentioned situation, it is required to detect the extent to which the floating portion or the like floating from the inner surface of the inner surface of the liner layer is currently being performed.
就檢測出襯裏層之浮起部的方法而言,已知有一種「開放檢查」,係拆下加襯槽之蓋體,並依需要抽取該槽內部之藥液,並利用目視檢查該槽內表面之狀態。As for the method of detecting the floating portion of the lining layer, there is known an "open inspection" in which the lid body of the lining tank is removed, and the liquid medicine inside the tank is extracted as needed, and the tank is visually inspected. The state of the inner surface.
然而,上述手法係必須進行加襯槽之開放,從防止雜質混入該槽內部、以及防止因藥液揮發所致之環境污染的觀點來看,不論該槽之使用狀況為何,開放該槽並不理想。However, the above method must be open to the lining, from the viewpoint of preventing impurities from being mixed into the inside of the tank and preventing environmental pollution caused by the evaporation of the liquid, regardless of the use condition of the tank, opening the tank is not ideal.
再者,當進行使用中之加襯槽的開放檢查時,必須進行該槽之使用的停止、藥液之抽取、該槽之內部洗淨等作業,而使半導體工廠之生產線長時間停止。Further, when the opening inspection of the lining tank in use is performed, it is necessary to perform the operation of stopping the use of the tank, extracting the chemical liquid, and cleaning the inside of the tank, and stopping the production line of the semiconductor factory for a long time.
再者,就檢測出襯裏層之浮起部的其他手法而言,已知有一種敲打襯裏層表面,以其反響音判斷襯裏層內部之狀況的試探測試法(參照例如專利文獻1)。前述試探測試法係藉由比較預先記憶有襯裏層之劣化壽命的記憶手段之記錄資料與試探結果,即可預測襯裹層之壽命者。Further, in another method of detecting the floating portion of the lining layer, a heuristic test method in which the surface of the lining layer is struck and the inside of the lining layer is judged by the reverberation sound is known (see, for example, Patent Document 1). The aforementioned heuristic test method predicts the life of the lining layer by comparing the recorded data and the test results of the memory means in which the deterioration life of the lining layer is previously memorized.
然而,難以藉由前述試探測試法定量地測定襯裏層之浮起部的位置及範圍,必須在襯裏層之多數個部位進行試探,而有測定花費時間之問題。再者,由於係藉由比較預先記憶有襯裏層之劣化壽命的記憶手段之記錄資料與試探結果來預測襯裏層之壽命,因此無比較資料時,難以進行襯裏層之浮起部的正確檢測。However, it is difficult to quantitatively measure the position and range of the floating portion of the backing layer by the above-described heuristic test method, and it is necessary to perform the test in a plurality of portions of the backing layer, and there is a problem that the measurement takes time. Further, since the life of the lining layer is predicted by comparing the recording data and the test results of the memory means in which the deterioration life of the lining layer is previously stored, it is difficult to accurately detect the floating portion of the lining layer when there is no comparison data.
另一方面,已知由一種腐蝕診斷法,藉由利用溫度記錄法來檢測因內外部熱傳達之不均造成之溫度差,以診斷內部腐蝕狀態(參照例如專利文獻2)。On the other hand, it is known that a corrosion diagnosis method is used to detect a temperature difference caused by unevenness of internal and external heat transmission by a temperature recording method to diagnose an internal corrosion state (see, for example, Patent Document 2).
然而,上述腐蝕診斷法係診斷因母材之腐蝕造成熱傳導傳達之不均等者,係以由未進行樹脂加襯之單一構件(僅母材)所構成之配管或槽為對象,對於加襯槽則未進行任何檢討。因此,就做為對母材施有樹脂加襯之藥液槽的襯裏層之浮起部的檢測方法而言,尚有更進一步之精確度的改善餘地。However, the above-mentioned corrosion diagnosis method is for diagnosing the unevenness of heat conduction due to corrosion of the base material, and is intended to be a pipe or a groove composed of a single member (base material only) not lined with a resin. No review has been conducted. Therefore, there is still room for improvement in the accuracy of the detection of the floating portion of the lining layer of the chemical liquid tank in which the base material is coated with the resin.
再者,公開有一種方法,係在將聚胺酯發泡體(urethane foam)固著在槽側板之液體貯藏用聚胺酯保溫槽中,利用溫度記錄器檢測出該槽側板之腐蝕部的方法(參照例如專利文獻3)。Further, a method is disclosed in which a urethane foam is fixed to a polyurethane storage tank for liquid storage in a tank side plate, and a corrosion portion of the groove side plate is detected by a temperature recorder (see, for example, Patent Document 3).
然而,上述專利文獻3記載之方法係檢測出聚胺酯發泡體層含水之部位者,在上述專利文獻3中,完全未提及襯裏層之空間性浮起的檢測。此外,對於為了容易地檢測出劣化部而加熱或冷卻測定對象物之方法至今未進行具體性之檢討,而就檢測襯裏層之浮起部的方法而言,尚有更進一步之改善餘地。However, in the method described in Patent Document 3, the portion in which the polyurethane foam layer is water-containing is detected. In Patent Document 3, the detection of the spatial floating of the liner layer is not mentioned at all. Further, the method of heating or cooling the object to be measured in order to easily detect the deteriorated portion has not been specifically examined so far, and there is still room for further improvement in the method of detecting the floating portion of the backing layer.
(專利文獻1)日本特開2001-141627號公報(Patent Document 1) Japanese Patent Laid-Open Publication No. 2001-141627
(專利文獻2)日本特開昭63-250554號公報(Patent Document 2) Japanese Patent Laid-Open Publication No. SHO 63-250554
(專利文獻3)日本特公昭57-047423號公報(Patent Document 3) Japanese Patent Publication No. Sho 57-047423
本發明之課題係在上述之藥液槽中,欲解決襯裏層之浮起部之檢測方法的問題點者。亦即,提供以下方法,亦即不論加襯槽內部是否收容有藥液,且不論該槽是否在使用中,無須開放該槽或抽取該槽內部之藥液,即可精確度佳且簡單地從該槽外部檢測出襯裏層之浮起部的方法。The subject of the present invention is to solve the problem of the method of detecting the floating portion of the backing layer in the above-mentioned chemical liquid tank. That is, the following method is provided, that is, whether or not the liquid medicine is contained inside the lining tank, and whether the tank is in use or not, the tank is not opened or the liquid medicine inside the tank is extracted, and the precision and the accuracy are simple and simple. A method of detecting the floating portion of the liner layer from the outside of the groove.
本發明人等為了要解決上述課題而進行精心之研究。結果,發現藉由從該槽內側或外側加熱或冷卻加襯槽,並藉由利用紅外線溫度記錄器來測定因襯裏層之浮起部所產生之傳達至加襯槽外表面或內表面之熱傳達速度之不均等所致的表面溫度分佈,而可解決上述課題,而完成本發明。The present inventors conducted intensive studies in order to solve the above problems. As a result, it was found that by heating or cooling the lining groove from the inside or the outside of the groove, and by using an infrared temperature recorder, the heat generated by the floating portion of the lining layer to the outer surface or the inner surface of the lining groove was measured. The present invention can be accomplished by conveying the surface temperature distribution due to the unequal speed and the like.
亦即,本發明係關於以下(1)至(8)。That is, the present invention relates to the following (1) to (8).
(1)一種加襯槽之非破壞檢查方法,係藉由利用紅外線溫度記錄器來測定因剝離狀態之襯裏層所產生之傳達至加襯槽內表面或外表面之熱傳達速度之不均等所致的表面溫度分佈,而檢測出該襯裏層之浮起部。(1) A method for non-destructive inspection of a lining groove by measuring an unevenness of heat transfer speed which is transmitted to the inner surface or the outer surface of the lining groove by the lining layer in a peeled state by using an infrared temperature recorder The resulting surface temperature distribution was detected and the floating portion of the backing layer was detected.
(2)如前述(1)記載之加襯槽之非破壞檢查方法,其中,藉由加熱或冷卻前述加襯槽外表面,並利用紅外線溫度記錄器來測定因剝離狀態之襯裏層所產生之傳達至該加襯槽內表面之熱傳達速度之不均等所致的表面溫度分佈,而檢測出該襯裏層之浮起部。(2) The non-destructive inspection method of the lining tank according to the above (1), wherein the outer surface of the lining tank is heated or cooled, and the lining layer due to the peeling state is measured by an infrared temperature recorder. The surface temperature distribution due to the uneven heat transfer speed of the inner surface of the lining is detected, and the floating portion of the lining layer is detected.
(3)如前述(2)記載之加襯槽之非破壞檢查方法,其中,係加熱或冷卻前述加襯槽外表面,俾使加熱或冷卻前之前述加襯槽之襯裹層未剝離之健全部的該槽外表面之溫度、與加熱或冷卻後之該健全部的該槽外表面之溫度之差的絕對值成為1.5℃以上。(3) The non-destructive inspection method of the lining tank according to the above (2), wherein the outer surface of the lining tank is heated or cooled, so that the lining layer of the lining groove before heating or cooling is not peeled off. The absolute value of the difference between the temperature of the outer surface of the groove and the temperature of the outer surface of the groove after heating or cooling is 1.5 ° C or higher.
(4)如前述(2)或(3)記載之加襯槽之非破壞檢查方法,其中,藉由使比前述加襯槽外表面之溫度高溫之加熱用媒體或比前述加襯槽外表面之溫度低溫的冷卻用媒體接觸於該槽外表面,而加熱或冷卻該槽外表面。(4) The non-destructive inspection method of the lining tank according to the above (2) or (3), wherein the heating medium is made higher than the temperature of the outer surface of the lining tank or the outer surface of the lining tank The low temperature cooling medium contacts the outer surface of the tank to heat or cool the outer surface of the tank.
(5)如前述(4)記載之加襯槽之非破壞檢查方法,其中,前述加熱用媒體或冷卻用媒體係薄片狀物。(5) The non-destructive inspection method of the lining tank according to the above (4), wherein the heating medium or the cooling medium is a sheet-like material.
(6)如前述(1)記載之加襯槽之非破壞檢查方法,其中,不開放前述加襯槽,而藉由將收容物供給至該槽內部,從而從該槽內部加熱或冷卻該槽外表面。(6) The non-destructive inspection method of the lining tank according to the above (1), wherein the lining tank is not opened, and the sump is supplied to the inside of the tank to heat or cool the tank from the inside of the tank The outer surface.
(7)如前述(6)記載之加襯槽之非破壞檢查方法,其中,前述收容物之溫度、與供給收容物之前的前述加襯槽之襯裏層未剝離之健全部的該槽外表面之溫度之差的絕對值為1℃以上。(7) The non-destructive inspection method of the lining tank according to the above (6), wherein the temperature of the storage object and the outer surface of the groove are not peeled off from the lining layer of the lining groove before the supply of the storage object The absolute value of the difference in temperature is 1 ° C or more.
(8)如前述(1)、(2)或(6)記載之加襯槽之非破壞檢查方法,其中,前述加襯槽係使用於藥液供給系統之藥液槽。(8) The non-destructive inspection method of the lining tank according to the above (1), (2) or (6), wherein the lining tank is used in a medicinal solution tank of the chemical liquid supply system.
根據本發明,可提供以下之方法,亦即不論加襯槽內部是否收容有藥液,且不論該槽是否在使用中,無須開放該槽或抽取該槽內部之藥液,即可精確度佳且簡單地從該槽外部檢測出襯裏層之浮起部的方法。According to the present invention, the following method can be provided, that is, whether the liquid medicine is contained inside the lining tank, and whether the tank is in use or not, the tank is not required to be opened or the liquid medicine inside the tank is extracted, so that the precision is good. And a method of simply detecting the floating portion of the liner layer from the outside of the tank.
以下,詳細說明本發明之加襯槽之非破壞檢查方法。Hereinafter, the non-destructive inspection method of the lining tank of the present invention will be described in detail.
本發明之加襯槽之非破壞檢查方法之特徵為,藉由利用紅外線溫度記錄器來測定因剝離狀態之襯裏層所產生之(A)從加襯槽外表面傳達至加襯槽內表面之熱傳達速度之不均等所致的表面溫度分佈、或(B)從加襯槽內表面傳達至加襯槽外表面之熱傳達速度之不均等所致的表面溫度分佈,而檢測出該襯裏層之浮起部。The non-destructive inspection method of the lining groove of the present invention is characterized in that the (A) generated by the lining layer in the peeled state is transmitted from the outer surface of the lining groove to the inner surface of the lining groove by using an infrared temperature recorder. The surface temperature distribution due to the unevenness of the heat transfer speed or (B) the surface temperature distribution caused by the uneven heat transfer speed from the inner surface of the grooved groove to the outer surface of the grooved groove, and the backing layer is detected. The floating part.
以下,針對屬於本發明之測定原理、屬於測定對象之加襯槽、屬於測定裝置之紅外線溫度記錄器、及適宜使用之紅外線反射防止用遮罩膠帶(masking tape)加以說明後,詳細說明本發明之加襯槽之非破壞檢查方法的上述態樣(A)及(B)。Hereinafter, the present invention will be described in detail with reference to the measurement principle of the present invention, the lining groove to be measured, the infrared temperature recorder belonging to the measuring device, and the masking tape for infrared reflection prevention which are suitably used. The above aspects (A) and (B) of the non-destructive inspection method of the liner.
第1圖至第4圖係用以說明非破壞性地檢測出加襯槽之襯裏層的浮起部之本發明之加襯槽之非破壞檢查方法的示意縱剖視圖(第1圖、第2圖)及示意橫剖視圖(第3圖、第4圖)。1 to 4 are schematic longitudinal cross-sectional views showing a non-destructive inspection method of the lining groove of the present invention for non-destructively detecting the floating portion of the lining layer of the lining groove (Fig. 1 and 2) Figure) and a schematic cross-sectional view (Fig. 3, Fig. 4).
如第1圖至第4圖所示,隔介接著劑層70接著於加襯槽10之罐體30的內表面30B之襯裏層20的一部分係因從接著劑層70剝離而浮起。因此,在罐體30與襯裏層20之間形成有空氣/滲出液層40,該空氣/滲出液層40積留有空氣、罐體30因藥液而腐蝕時產生之氫氣等反應氣體、藥液等液體。As shown in FIGS. 1 to 4, a part of the backing layer 20 of the interlayer adhesive layer 70 next to the inner surface 30B of the can body 30 of the lining tank 10 is lifted by peeling from the adhesive layer 70. Therefore, an air/exudate layer 40 is formed between the can body 30 and the backing layer 20, and the air/permeate layer 40 accumulates air, a reaction gas such as hydrogen gas generated when the can body 30 is corroded by the chemical solution, and a drug. Liquid such as liquid.
再者,在以下之說明中,在加襯槽10中,將罐體30與襯裏層20隔介接著劑層70穩固地接著之部分稱為健全部50,將形成有空氣/滲出液層40之部分稱為浮起部60。Further, in the following description, in the lining tank 10, a portion in which the tank body 30 and the backing layer 20 are closely adhered to the lining layer 70 is referred to as a health all 50, and an air/exudate layer 40 is formed. The portion is referred to as a floating portion 60.
紅外線溫度記錄器90係被動地檢測出從加襯槽外表面10A放射出之紅外線,因此不會造成破壞加襯槽10等之影響。然而,紅外線溫度記錄器90並不能直接地測定加襯槽內表面10B之襯裏層20的狀態。The infrared temperature recorder 90 passively detects the infrared rays radiated from the outer surface 10A of the lining groove, so that the influence of the lining groove 10 or the like is not caused. However, the infrared temperature recorder 90 does not directly determine the state of the backing layer 20 of the inner surface 10B of the liner.
然而,當存在有因襯裏層20之剝離而產生的空氣/滲出液層40時,健全部50之熱傳導率與浮起部60之熱傳導率會因空氣/滲出液層40之有無而有所不同。However, when there is an air/exudate layer 40 which is generated by the peeling of the backing layer 20, the thermal conductivity of the whole 50 and the thermal conductivity of the floating portion 60 may differ depending on the presence or absence of the air/permeate layer 40. .
亦即,在健全部50之貫穿加襯槽10之內外面的方向Y((A)加襯槽外表面10A→罐體30→接著劑層70→襯裏層20→加襯槽內表面10B(第1圖)、或(B)加襯槽內表面10B→襯裏層20→接著劑層70→罐體30→加襯槽外表面10A(第2圖)),及That is, in the direction Y outside the inner liner groove 10 of the whole 50 ((A) padded outer surface 10A → can body 30 → adhesive layer 70 → lining layer 20 → lining groove inner surface 10B ( 1) or (B) the inner surface 10B of the lining groove → the lining layer 20 → the adhesive layer 70 → the can body 30 → the outer surface 10A of the lining groove (Fig. 2)), and
在浮起部60之貫穿加襯槽10之內外面的方向X((A)加襯槽外表面10A→罐體30→接著劑層70→空氣/滲出液層40→襯裏層20→加襯槽內表面10B(第1圖)、或(B)加襯槽內表面10B→襯裏層20→空氣/滲出液層40→接著劑層70→罐體30→加襯槽外表面10A(第2圖))之間,In the direction X of the inner portion of the floating portion 60 which penetrates the inner liner groove 10 ((A) the groove outer surface 10A → the can body 30 → the adhesive layer 70 → the air/exudate layer 40 → the lining layer 20 → lining Groove inner surface 10B (Fig. 1), or (B) lining inner surface 10B → lining layer 20 → air/exudate layer 40 → adhesive layer 70 → tank 30 → lining outer surface 10A (2nd) Between)))
從加襯槽10之(A)外表面10A傳達至內表面10B、或從加襯槽10之(B)內表面10B傳達至外表面10A的熱傳達速度會產生不均等p,熱傳導率會因健全部50及浮起部60而不同。The heat transfer rate transmitted from the outer surface 10A of the padded groove 10 (A) to the inner surface 10B or the inner surface 10B of the padded groove 10 (B) to the outer surface 10A may cause unevenness p, and the thermal conductivity may be caused by The health 50 and the floating portion 60 are different.
結果,加熱或冷卻(A)加襯槽外表面10A時,可在加襯槽外表面10A形成溫度分佈,並且可間接地測定襯裏層20之剝離狀態。因此,藉由測定前述溫度分佈,即可精確度佳地檢測出浮起部60之位置及範圍。As a result, when the outer surface 10A of the liner is heated or cooled (A), a temperature distribution can be formed on the outer surface 10A of the liner, and the peeling state of the liner layer 20 can be indirectly determined. Therefore, by measuring the temperature distribution described above, the position and extent of the floating portion 60 can be accurately detected.
例如,當使比加襯槽外表面10A之溫度為高溫之未圖示的加熱用媒體接觸於加襯槽外表面10A時,加襯槽外表面10A之溫度會上昇。For example, when a heating medium (not shown) having a temperature higher than the temperature of the outer surface 10A of the lining is brought into contact with the outer surface 10A of the lining groove, the temperature of the outer surface 10A of the lining groove rises.
一般而言,浮起部60之熱傳導率係比健全部50之熱傳導率小。因此,在健全部50中,從加襯槽10之外表面10A傳達至內表面10B之熱傳達速度快,而在浮起部60中,其熱傳達速度慢。結果,與在健全部50中之加襯槽外表面10A的溫度相比較,浮起部60中之加襯槽外表面10A的溫度會暫時變高。In general, the thermal conductivity of the floating portion 60 is smaller than the thermal conductivity of the entire heat 50. Therefore, in the whole body 50, the heat transfer speed from the outer surface 10A of the lining groove 10 to the inner surface 10B is fast, and in the floating portion 60, the heat transfer speed is slow. As a result, the temperature of the padded outer surface 10A in the floating portion 60 temporarily becomes higher than the temperature of the padded outer surface 10A in the whole portion 50.
再者,在對(B)加襯槽內部150供給與加襯槽外表面10A之溫度具有溫度差的收容物時,在加襯槽內表面10B存在有襯裏層20之浮起部60的情形下,可在加襯槽外表面10A形成溫度分佈,並且可間接地測定襯裏層20之剝離狀態。因此,藉由測定前述溫度分佈,即可精確度佳地檢測出浮起部60之位置及範圍。Further, when the (B) lining inner 150 is supplied with a temperature difference from the temperature of the lining outer surface 10A, the floating portion 60 of the lining layer 20 is present on the lining inner surface 10B. Next, a temperature distribution can be formed on the padded outer surface 10A, and the peeling state of the liner layer 20 can be indirectly determined. Therefore, by measuring the temperature distribution described above, the position and extent of the floating portion 60 can be accurately detected.
例如,如第2圖所示,當對加襯槽內部150供給比加襯槽外表面10A之溫度低溫之未圖示的收容物時,該槽外表面10A之表面溫度會變化。For example, as shown in Fig. 2, when the inside of the lining tank 150 is supplied with a storage material (not shown) which is lower than the temperature of the lining outer surface 10A, the surface temperature of the outer surface 10A of the groove changes.
如上所述,一般而言,浮起部60之熱傳導率係比健全部50之熱傳導率小。因此,在健全部50中,從加襯槽10之內表面10B傳達至外表面10A之熱傳達速度快,而在浮起部60中,其熱傳達速度慢。結果,與在健全部50中之加襯槽外表面10A的溫度相比較,浮起部60中之加襯槽外表面10A的溫度會變高。As described above, in general, the thermal conductivity of the floating portion 60 is smaller than the thermal conductivity of the entire heat 50. Therefore, in the whole body 50, the heat transfer speed from the inner surface 10B of the lining groove 10 to the outer surface 10A is fast, and in the floating portion 60, the heat transfer speed is slow. As a result, the temperature of the padded outer surface 10A in the floating portion 60 becomes higher as compared with the temperature of the padded outer surface 10A in the whole portion 50.
因此,利用從加襯槽外表面10A朝外側隔著預定距離而設置之紅外線溫度記錄器90,測定加襯槽外表面10A之溫度分佈,藉此可精確度佳地檢測出襯裏層20之浮起部60的位置及範圍。Therefore, the temperature distribution of the outer surface 10A of the lining groove is measured by the infrared temperature recorder 90 provided from the outer surface 10A of the lining groove to the outside by a predetermined distance, whereby the lining layer 20 can be accurately detected. The position and extent of the starting portion 60.
屬於本發明之測定對象的加襯槽10係只要是藉由樹脂加襯法在罐體30之內表面30B及外表面30A之任一方或雙方,隔介接著劑層70形成有襯裏層20之加襯槽即可,並無特別限制。襯裏層20係由耐酸、耐鹼性等之耐藥品性佳的樹脂所構成。再者,第1圖至第4圖係僅在罐體30之內表面30B圖示形成有襯裏層20的加襯槽10。The lining groove 10 to be subjected to the measurement object of the present invention is formed by the resin lining method on either or both of the inner surface 30B and the outer surface 30A of the can body 30, and the lining layer 20 is formed with the adhesive layer 70. The liner can be added without particular limitation. The backing layer 20 is made of a resin excellent in chemical resistance such as acid resistance and alkali resistance. Further, in FIGS. 1 to 4, the lining groove 10 in which the lining layer 20 is formed is illustrated only on the inner surface 30B of the can body 30.
就形成接著劑層70之接著劑而言,可列舉例如橡膠系、環氧系之接著劑。再者,接著劑層70之厚度係不論加襯槽10之使用態樣為何,只要能以低成本將襯裏層20貼設保持在預定位置則無特別限制,通常在0.1至1mm、較佳為0.3至0.6mm之範圍。The adhesive for forming the adhesive layer 70 may, for example, be a rubber-based or epoxy-based adhesive. Further, the thickness of the adhesive layer 70 is not particularly limited as long as the liner layer 20 can be attached at a predetermined position at a low cost, regardless of the use state of the liner tank 10, and is usually 0.1 to 1 mm, preferably A range of 0.3 to 0.6 mm.
就罐體30之材質而言,只要是耐腐蝕性、耐熱性及機械強度佳之材質即可,並無特定限制,可列舉例如不鏽鋼、碳鋼、鐵。再者,罐體30之厚度通常為1至10mm,較佳為3至6mm。罐體30之厚度在前述範圍時,可適當地採用本發明之方法。The material of the can body 30 is not particularly limited as long as it is a material having high corrosion resistance, heat resistance, and mechanical strength, and examples thereof include stainless steel, carbon steel, and iron. Further, the thickness of the can body 30 is usually from 1 to 10 mm, preferably from 3 to 6 mm. When the thickness of the can body 30 is within the above range, the method of the present invention can be suitably employed.
就形成襯裏層20之耐藥品性佳的樹脂而言,可列舉氟系樹脂。就前述氟系樹脂而言,可列舉例如四氟乙烯‧全氟烷基乙烯醚共聚物(PFA)、聚四氟乙烯(PTFE)、四氟乙烯‧六氟丙烯共聚物(FEP)、四氟乙烯‧乙烯共聚物(ETFE)、聚偏二氟乙烯(PVDF)、聚三氟氯乙烯(PCTFE)、三氟氯乙烯‧乙烯共聚物(ECTFE)。A fluorine-based resin is exemplified as the resin which is excellent in chemical resistance of the lining layer 20. Examples of the fluorine-based resin include tetrafluoroethylene/perfluoroalkyl vinyl ether copolymer (PFA), polytetrafluoroethylene (PTFE), tetrafluoroethylene/hexafluoropropylene copolymer (FEP), and tetrafluoroethylene. Ethylene/ethylene copolymer (ETFE), polyvinylidene fluoride (PVDF), polychlorotrifluoroethylene (PCTFE), chlorotrifluoroethylene/ethylene copolymer (ECTFE).
再者,襯裏層20之厚度較佳為在2至6mm之範圍。襯裏層20之厚度在前述範圍時,可適宜地適用本發明之方法。Further, the thickness of the backing layer 20 is preferably in the range of 2 to 6 mm. When the thickness of the backing layer 20 is within the above range, the method of the present invention can be suitably applied.
當襯裏層20之厚度小於2mm時,溫度不均之現象容易出現在加襯槽外表面10A,當欲精密度佳地實施非破壞檢查時,會有以下之情形:(A)加襯槽外表面10A之加熱或冷卻所需之能量會變多,或(B)在將收容物供給至加襯槽內部150時加熱或冷卻所需之能量會變多。When the thickness of the lining layer 20 is less than 2 mm, the phenomenon of uneven temperature is likely to occur on the outer surface 10A of the lining groove. When the non-destructive inspection is performed with high precision, there are the following cases: (A) outside the lining groove The amount of energy required to heat or cool the surface 10A may increase, or (B) the amount of energy required to heat or cool the contents when supplied to the interior 150 of the lining tank may increase.
再者,襯裏層之厚度大於6mm時,會有以下之情形:(A)熱難以從加襯槽外表面10A傳達至內表面10B,或(B)熱難以從加襯槽外表面10A傳達至加襯槽內表面10B,而在非破壞檢查時加襯槽外表面10A之溫度分佈會變小。Further, when the thickness of the lining layer is more than 6 mm, there are cases where (A) heat is hard to be transmitted from the lining outer surface 10A to the inner surface 10B, or (B) heat is hard to be transmitted from the lining outer surface 10A to The groove inner surface 10B is lined, and the temperature distribution of the pad outer surface 10A becomes small at the time of non-destructive inspection.
本發明所使用之外線溫度記錄器90並無特別限定,可列舉例如「TVS-200EX」(日本航空電子(股)製)、「FSV-7000S」(apiste(股)製)等市售品。The external temperature recorder 90 used in the present invention is not particularly limited, and examples thereof include commercially available products such as "TVS-200EX" (manufactured by Nippon Aeronautical Electronics Co., Ltd.) and "FSV-7000S" (manufactured by apiste).
該紅外線溫度記錄器90係可依需要配合加襯槽10之測定位置(檢查部位)自由地移動,只要是100V電源或電池皆可在任意處使用。因此,對於已使用中之加襯槽10,無須中止其使用,且無須抽取藥液,即可簡單地進行浮起部60之檢測。The infrared temperature recorder 90 can be freely moved in accordance with the measurement position (inspection portion) of the padding tank 10 as needed, and can be used anywhere as long as it is a 100V power source or a battery. Therefore, the detection of the floating portion 60 can be easily performed without the need to suspend the use of the lining tank 10 in use, and without the need to take the medicinal solution.
紅外線溫度記錄器90之離屬於觀察對象之加襯槽10之外表面10A的距離通常設置在0.1至100mm之範圍、較佳為0.3至3mm之範圍。當紅外線溫度記錄器90之設置場所位在前述範圍時,可精確度佳地檢測出浮起部60之位置及範圍。The distance of the infrared temperature recorder 90 from the outer surface 10A of the lining groove 10 belonging to the observation object is usually set in the range of 0.1 to 100 mm, preferably 0.3 to 3 mm. When the installation location of the infrared temperature recorder 90 is within the above range, the position and range of the floating portion 60 can be accurately detected.
一般而言,將加襯槽10之罐體30的放射率為0.5以下(例如,不鏽鋼為文獻值0.45)的低放射率之物質作為觀察對象時,且在該槽10之外部(遠方)存在有人(觀察者)等之紅外線發生源時,會有該加襯槽外表面10A反射從該紅外線發生源朝該加襯槽外表面10A放射的紅外線的情形。In general, when the low emissivity of the can body 30 of the lining tank 10 is 0.5 or less (for example, the stainless steel is 0.45), the substance is observed, and the outside of the tank 10 (distance) exists. When an infrared source such as a person (observer) is used, the lining outer surface 10A may reflect infrared rays emitted from the infrared ray generating source toward the lining outer surface 10A.
因此,會有紅外線溫度記錄器90感知到所反射之紅外線,且難以正確地測定加襯槽外表面10A之溫度分佈的傾向。Therefore, the infrared temperature recorder 90 senses the reflected infrared rays, and it is difficult to accurately measure the temperature distribution of the pad outer surface 10A.
因此,可採用下述方法:(a)例如在該加襯槽外表面10A貼附第4圖及第5圖所示之紅外線反射防止用遮罩膠帶80、塗裝放射率高之漆等,以使加襯槽外表面10A之放射率成為一定值以上;或者(b)以暗幕包圍包含屬於測定裝置之紅外線溫度記錄器90、及測定對象之加襯槽10的整個周圍等。Therefore, the following method can be employed: (a) For example, the infrared reflection preventing mask tape 80 shown in Figs. 4 and 5 is attached to the outer surface 10A of the pad, and the paint having a high emissivity is applied. The emissivity of the lining outer surface 10A is set to be equal to or greater than a predetermined value; or (b) the infrared ray temperature recorder 90 belonging to the measuring device and the entire circumference of the lining groove 10 to be measured are surrounded by a dark curtain.
其中,紅外線反射防止用遮罩膠帶80係由於薄且熱傳導率佳,因此對於加襯槽外表面10A之溫度分佈的測定精確度而言為佳。因此,可將紅外線反射防止用遮罩膠帶80貼附在加襯槽外表面10A,從測定精確度及簡便性之觀點來看較為理想。Among them, since the infrared reflection preventing mask tape 80 is thin and has good thermal conductivity, it is preferable to measure the temperature distribution of the outer surface 10A of the lining groove. Therefore, the infrared reflection preventing mask tape 80 can be attached to the outer surface 10A of the lining groove, which is preferable from the viewpoint of measurement accuracy and simplicity.
紅外線反射防止用遮罩膠帶80只要是具有耐熱性且具有不會反射紅外線之傾向,從加襯槽外表面10A傳來之熱會更快速地顯現在該遮罩膠帶80之表面,且從該加襯槽外表面10A剝離之剝離性良好而在剝離後不會產生殘餘漿糊者,即無特定限定。就紅外線反射防止用遮罩膠帶80而言,可列舉例如商品名「印有“Scotch”,保護用膠帶No.341J」(住友3M(股)製)等市售品。The infrared reflection preventing mask tape 80 has a tendency to be heat-resistant and does not reflect infrared rays, and the heat transmitted from the pad outer surface 10A appears more rapidly on the surface of the mask tape 80, and The peeling property of the outer surface 10A of the lining groove is good, and the residual paste does not generate after peeling, that is, it is not specifically limited. The commercially available product such as the product name "printed with "Scotch" and protective tape No. 341J" (manufactured by Sumitomo 3M Co., Ltd.) is exemplified.
紅外線反射防止用遮罩膠帶80之放射率較佳為0.7以上,更佳為0.9以上之範圍。The emissivity of the infrared reflection preventing mask tape 80 is preferably 0.7 or more, and more preferably 0.9 or more.
藉由將紅外線反射防止用遮罩膠帶80貼附在加襯槽外表面10A,即可良好地判別襯裏層20之健全部50與浮起部60之境界,且可精確度更佳地檢測出襯裏層20之浮起部60的位置及範圍。By attaching the infrared reflection preventing mask tape 80 to the outer surface 10A of the lining groove, the boundary between the whole 50 of the lining layer 20 and the floating portion 60 can be well discriminated, and the accuracy can be more accurately detected. The position and extent of the floating portion 60 of the backing layer 20.
本發明之加襯槽的非破壞檢查方法(A)係藉由利用紅外線溫度記錄器來測定因剝離狀態之襯裏層所產生之從加襯槽外表面傳達至加襯槽內表面之熱傳達速度之不均等所致的表面溫度分佈,從而檢測出該襯裏層之浮起部(以下亦簡稱為「本發明(A)」。The non-destructive inspection method (A) of the lining groove of the present invention measures the heat transfer speed from the outer surface of the lining groove to the inner surface of the lining groove by the lining layer in the peeled state by using an infrared temperature recorder. The surface temperature distribution due to the unevenness is detected, and the floating portion of the backing layer is detected (hereinafter also referred to as "the invention (A)".
特別是,較佳為藉由加熱或冷卻前述加襯槽外表面,並藉由利用紅外線溫度記錄器來測定因剝離狀態之襯裏層所產生之傳達至該加襯槽內表面之熱傳達速度之不均等所致的表面溫度分佈,而檢測出該襯裏層之浮起部。In particular, it is preferred to heat or cool the outer surface of the lining groove, and to measure the heat transfer speed of the lining layer due to the peeling state to the inner surface of the lining groove by using an infrared temperature recorder. The surface temperature distribution due to unequalness is detected, and the floating portion of the lining layer is detected.
就收容於加襯槽10之收容物而言,可列舉例如鹽酸、硝酸、氟酸、過氧化氫水等藥液、水等液體、空氣、氮氣等氣體。The contents accommodated in the lining tank 10 include, for example, a chemical liquid such as hydrochloric acid, nitric acid, hydrofluoric acid or hydrogen peroxide water, a liquid such as water, or a gas such as air or nitrogen.
上述收容物本身的溫度並無特別限定,例如,在即將進行非破壞檢查之前大多為0至50℃左右。本發明(A)中,係在不會對該等收容物之特性造成不良影響的溫度範圍下實施加襯槽10之非破壞檢查。The temperature of the above-mentioned storage material itself is not particularly limited, and for example, it is usually about 0 to 50 ° C immediately before the non-destructive inspection. In the invention (A), the non-destructive inspection of the lining tank 10 is carried out in a temperature range which does not adversely affect the characteristics of the contents.
在本發明(A)中,加襯槽內部150整體被收容物(例如液體或氣體)所充滿時,不論哪一個部位皆均勻地對檢測對象之加襯槽10的外表面10A進行加熱或冷卻,藉此可在短時間擴大健全部50之加襯槽外表面50X、與浮起部60之加襯槽外表面60X之溫度差。亦即,均勻地加熱或冷卻加襯槽外表面10A整體,係在正確地測定該槽10之表面溫度分佈的方面較為理想。In the present invention (A), when the entire interior 150 of the lining tank is filled with an object (for example, a liquid or a gas), the outer surface 10A of the lining groove 10 of the detecting object is uniformly heated or cooled regardless of which portion. Thereby, the temperature difference between the outer surface 50X of the lining of the whole 50 and the outer surface 60X of the grooving groove of the floating portion 60 can be expanded in a short time. That is, it is preferable to uniformly heat or cool the entire outer surface 10A of the lining groove in order to accurately measure the surface temperature distribution of the groove 10.
再者,如上所述,使用在半導體製造之藥液供給系統等的加襯槽10係必須保持所收容之藥液之純粹性。再者,因藥液之種類或狀態等,該藥液係對於罐體30具有腐蝕性,且對人體等具有毒性,因此從防止環境污染之觀點來看,會有難以在設置場所使加襯槽10開放之情形。Further, as described above, it is necessary to maintain the purity of the contained chemical liquid in the lining tank 10 used in the chemical liquid supply system for semiconductor manufacturing. Further, the chemical liquid is corrosive to the can body 30 due to the type or state of the chemical liquid, and is toxic to the human body and the like. Therefore, from the viewpoint of preventing environmental pollution, it is difficult to lining at the installation place. The case where the slot 10 is open.
因此,在藥液供給系統運轉中之加襯槽10中,較佳為在不使該槽10開放之狀態下,檢測出襯裏層20之浮起部60。Therefore, in the lining tank 10 in the operation of the chemical supply system, it is preferable to detect the floating portion 60 of the lining layer 20 without opening the groove 10.
例如,在上述藥液中,特別是由於鹽酸、硝酸、氟酸容易穿透襯裏層20,因此容易在襯裏層20產生浮起部60。再者,前述藥液係對金屬製之罐體30具有腐蝕性,且對人體具有毒性,因此從防止環境污染之觀點來看,較佳為在設置場所不使該加襯槽10開放之狀態下(亦即不拆下該槽10之未圖示之蓋體的密閉狀態),檢測出襯裏層20之浮起部60。For example, in the above-mentioned chemical liquid, particularly since hydrochloric acid, nitric acid, and hydrofluoric acid easily penetrate the backing layer 20, the floating portion 60 is easily generated in the backing layer 20. Further, the chemical liquid is corrosive to the metal can body 30 and is toxic to the human body. Therefore, from the viewpoint of preventing environmental pollution, it is preferable that the lining tank 10 is not opened at the installation place. Lower (that is, the sealed state of the cover (not shown) of the groove 10 is removed), and the floating portion 60 of the lining layer 20 is detected.
此外,通常在製造加襯槽10時,檢查因接著不良所致之襯裏層20之浮起部60的有無,係在該槽10之出貨前進行。在此情形下,從避免加襯槽內部150之污染的觀點來看,較佳為在不使該槽10開放之狀態下,檢查襯裏層20之浮起部60的有無。Further, generally, when the lining tank 10 is manufactured, the presence or absence of the floating portion 60 of the lining layer 20 due to the subsequent failure is checked, and it is performed before the shipment of the tank 10. In this case, from the viewpoint of avoiding contamination of the inner portion 150 of the lining groove, it is preferable to check the presence or absence of the floating portion 60 of the lining layer 20 without opening the groove 10.
就加襯槽10之使用狀況而言,例如有以下情形:As far as the use condition of the lining tank 10 is concerned, for example, there are the following cases:
(1)收容物為空氣,加襯槽內部150整體被空氣所充滿,且與加襯槽內表面10B接觸之相為氣相之情形;(1) The storage object is air, and the interior of the lining tank 150 is entirely filled with air, and the phase in contact with the inner surface 10B of the lining tank is in the gas phase;
(2)收容物為空氣以外之氣體,加襯槽內部150整體被該收容物所充滿,且與加襯槽內表面10B相接之相為氣相之情形;(2) The storage object is a gas other than air, and the entire interior 150 of the lining tank is filled with the storage object, and the phase in contact with the inner surface 10B of the lining groove is in a gaseous phase;
(3)收容物包含藥液,水及其他液體,(3-1)在加襯槽內部150之下部收容有液體110,加襯槽內部150之上部被氣體100所充滿之情形,(3-2)加襯槽內部150整體被液體110充滿之情形(未圖示);(3) The storage contains the liquid medicine, water and other liquids, (3-1) the liquid 110 is accommodated in the lower portion of the interior 150 of the lining tank, and the upper portion of the lining tank 150 is filled with the gas 100, (3- 2) The case where the entire interior 150 of the lining tank is filled with the liquid 110 (not shown);
在本發明(A)中,加襯槽內部150之收容物之狀況為上述任一情形時,可適用本發明(A)之方法,且可精確度佳地檢測出襯裏層20之浮起部60的位置及範圍。In the present invention (A), when the condition of the contents of the inner portion 150 of the lining tank is any of the above cases, the method of the invention (A) can be applied, and the floating portion of the lining layer 20 can be accurately detected. 60 location and range.
例如,在上述(3-1)之情形下,如第6圖所示,藥液被收容於加襯槽內部150達預定之高度時,不論是接觸於加襯槽內表面10B之收容物為氣體100之部位所對應的加襯槽外表面120A、或是接觸於加襯槽內表面10B之收容物為液體110之部位所對應的加襯槽外表面125A,均可藉由分別加熱或冷卻各表面120A或125A,而可精確度佳地檢測出襯裏層20之浮起部60的位置及範圍。For example, in the case of the above (3-1), as shown in Fig. 6, when the chemical liquid is contained in the interior 150 of the lining tank to a predetermined height, the contents which are in contact with the inner surface 10B of the lining groove are The outer surface 120A of the groove corresponding to the portion of the gas 100 or the outer surface 125A of the groove corresponding to the portion of the inner surface 10B of the inner liner 10b which is the liquid 110 may be separately heated or cooled. Each surface 120A or 125A can accurately detect the position and extent of the floating portion 60 of the backing layer 20.
在本發明(A)中,在進行加襯槽10之非破壞檢查時,就加熱加襯槽外表面10A之方法而言,可列舉例如:(a)使比該槽外表面10A之溫度高溫之加熱用媒體接觸於該槽外表面10A之方法;(b)以鹵素加熱器等對該槽外表面10A進行輻射加熱之方法;(c)以乾燥機等對該槽外表面10A進行對流加熱之方法。In the present invention (A), in the non-destructive inspection of the lining tank 10, in the method of heating the lining outer surface 10A, for example, (a) the temperature higher than the outer surface 10A of the tank is exemplified. a method in which the heating medium contacts the outer surface 10A of the groove; (b) a method of radiant heating the outer surface 10A of the groove by a halogen heater or the like; (c) convection heating the outer surface 10A of the groove by a dryer or the like. The method.
就上述加熱用媒體而言,只要是可均勻地加熱加襯槽外表面10A整體,則無特別限制,可列舉例如具有可沿著加襯槽10之曲面貼附之程度之柔軟性的薄片狀物。就前述薄片狀物而言,可保持在一定之溫度且由具有柔軟性之樹脂材料所構成之薄片狀物由於操作性佳故較為適宜,具體而言可列舉矽膠薄片或聚胺酯薄片。The heating medium is not particularly limited as long as it can uniformly heat the entire outer surface 10A of the lining tank, and may be, for example, a sheet having flexibility to be attached to the curved surface of the lining tank 10. Things. In the case of the above-mentioned sheet, a sheet material composed of a resin material having flexibility can be maintained at a constant temperature, and it is preferable because of operability, and specifically, a silicone sheet or a polyurethane sheet can be cited.
上述加熱用媒體係例如可藉由設置在低溫乾燥機內或浸漬在恒溫槽等而設定為目的之溫度。再者,就上述加熱用媒體而言,亦可使用在該媒體內部具有熱源者,可列舉例如橡膠加熱器(阪口電熱股份有限公司製SAMICON230(商品名)等)。The heating medium can be set to a target temperature, for example, by being placed in a low-temperature dryer or immersed in a thermostatic chamber. In addition, as for the heating medium, a heat source may be used in the medium, and for example, a rubber heater (SAMICON 230 (trade name) manufactured by Sakaguchi Electric Co., Ltd.) may be used.
在本發明(A)中,在進行加襯槽10之非破壞檢查時,就冷卻加襯槽外表面10A之方法而言,可列舉例如:(a)使比該槽外表面10A之溫度低溫之冷卻用媒體接觸於該槽外表面10A之方法;(b)以點式冷卻器等對該槽外表面10A進行對流冷卻之方法;(c)塗布乙醇等揮發性有機溶劑,以氣化熱進行冷卻之方法。In the invention (A), in the non-destructive inspection of the lining tank 10, in the method of cooling the lining outer surface 10A, for example, (a) lowering the temperature than the outer surface 10A of the tank is exemplified. a method of contacting the cooling medium with the outer surface 10A of the groove; (b) a method of convective cooling the outer surface 10A of the groove by a point cooler; (c) applying a volatile organic solvent such as ethanol to heat the gas The method of cooling.
就上述冷卻用媒體而言,只要是可均勻地冷卻加襯槽外表面10A整體,則無特別限制,可列舉例如具有可沿著加襯槽10之曲面貼附之程度之柔軟性的薄片狀物。就前述薄片狀物而言,可保持在一定之溫度且由具有柔軟性之樹脂材料所構成之薄片狀物由於操作性佳故較為適宜,具體而言可列舉矽膠薄片或聚胺酯薄片。The cooling medium is not particularly limited as long as it can uniformly cool the entire outer surface 10A of the lining groove, and may be, for example, a sheet having flexibility to be attached to the curved surface of the lining groove 10. Things. In the case of the above-mentioned sheet, a sheet material composed of a resin material having flexibility can be maintained at a constant temperature, and it is preferable because of operability, and specifically, a silicone sheet or a polyurethane sheet can be cited.
上述冷卻用媒體係例如可藉由浸漬在恒溫槽等而設定為目的之溫度。The cooling medium can be set to a desired temperature by, for example, immersing in a constant temperature bath or the like.
在該等加熱方法及冷卻方法中,不論何者均為,(a)使溫度設定成均勻者之比該槽外表面10A之溫度高溫之加熱用媒體或比該槽外表面10A之溫度低溫之冷卻用媒體接觸於該槽外表面10A之方法,可在使該槽外表面10A溫度均勻之狀態下,均勻地進行加熱或冷卻。因此,可精確度佳地檢測出襯裏層20之浮起部60的位置及範圍。In any of the heating method and the cooling method, (a) the heating medium having a temperature higher than the temperature of the outer surface 10A of the groove or the lower temperature than the outer surface 10A of the groove is set to be uniform. The method of contacting the outer surface 10A of the groove with the medium can be uniformly heated or cooled while the temperature of the outer surface 10A of the groove is uniform. Therefore, the position and range of the floating portion 60 of the lining layer 20 can be accurately detected.
(1)在本發明(A)中,關於測定前(亦即加熱或冷卻前)之健全部50之加襯槽外表面50X的溫度(α0 )、與測定時(亦即加熱或冷卻後)之健全部50之加襯槽外表面50X的溫度(α1 )之差的絕對值(∣α0 -α1 ∣),從測定精確度之提升、減小對收容物及襯裹層20之不良影響、及能量效率之提升等的觀點來看,較佳為1.5℃以上,更佳為2至30℃、最佳為5至10℃之範圍。(1) In the invention (A), the temperature (α 0 ) of the outer surface 50X of the liner 50 before the measurement (that is, before heating or cooling), and the measurement (that is, after heating or cooling) The absolute value (∣α 0 -α 1 ∣) of the difference of the temperature (α 1 ) of the outer surface 50X of the liner of the whole 50 is increased from the measurement accuracy to the storage and the lining layer 20 From the viewpoint of adverse effects and improvement in energy efficiency, etc., it is preferably 1.5 ° C or more, more preferably 2 to 30 ° C, and most preferably 5 to 10 ° C.
(2)在本發明(A)中,關於加熱或冷卻後之健全部50之加襯槽外表面50X的溫度(α1 )、與加熱或冷卻後之浮起部60之加襯槽外表面60X的溫度(β1 )之差的絕對值(∣α1 -β1 ∣),由於使浮起部60之以紅外線溫度記錄器所進行之檢測變得正確且容易,且使計測變得迅速化,因此較佳為0.3℃以上,更佳為1至10℃、最佳為2至5℃之範圍。再者,上述溫度差(∣α1 -β1 ∣)雖會因罐體30之厚度或材質等而不同,但會經時性縮減(接近0)。因此,較佳為在加熱或冷卻加襯槽外表面10A後,在可利用紅外線溫度記錄器90有效率地檢測出襯裏層20之浮起部60的時間帶、亦即上述溫度差(∣α0 -β1 ∣)為最大之時間帶,精確度佳地進行非破壞檢查。(2) In the invention (A), the temperature (α 1 ) of the outer surface 50X of the lining groove 50 after heating or cooling, and the outer surface of the lining groove of the floating portion 60 after heating or cooling The absolute value (∣α 1 -β 1 ∣) of the difference in temperature (β 1 ) of 60X is correct and easy to detect by the infrared temperature recorder of the floating portion 60, and the measurement is made rapid. It is preferably 0.3 ° C or more, more preferably 1 to 10 ° C, most preferably 2 to 5 ° C. Further, although the temperature difference (∣α 1 -β 1 ∣) differs depending on the thickness or material of the can body 30, it is reduced with time (close to 0). Therefore, it is preferable to efficiently detect the time zone of the floating portion 60 of the backing layer 20, that is, the above temperature difference, after the outer surface 10A of the lining groove 10A is heated or cooled. 0 -β 1 ∣) is the largest time zone for non-destructive inspection with good accuracy.
具體而言,較佳為在加熱或冷卻加襯槽外表面10A後、較佳為在正好其後至10分鐘以內、更佳為在正好其後至5分鐘以內,利用紅外線溫度記錄器90來測定加襯槽外表面10A之溫度分佈。Specifically, it is preferred to use the infrared temperature recorder 90 after heating or cooling the outer surface 10A of the lining tank, preferably just after 10 minutes, more preferably within 5 minutes, preferably within 5 minutes. The temperature distribution of the outer surface 10A of the liner was measured.
(3)在本發明(A)中,關於測定前(亦即加熱或冷卻前)之健全部50之加襯槽外表面50X的溫度(α0 )、與上述加熱或冷卻用媒體的溫度(γ0 )之差的絕對值(∣α0 -γ0 ∣),由於使浮起部60之紅外線溫度記錄器所進行之檢測變得正確且容易,且使計測變得迅速化,因此較佳為5℃以上,更佳為10至50℃之範圍。(3) In the invention (A), the temperature (α 0 ) of the outer surface 50X of the liner 50 before the measurement (that is, before heating or cooling) and the temperature of the medium for heating or cooling ( The absolute value of the difference of γ 0 ) (∣α 0 - γ 0 ∣) is preferable because the detection by the infrared temperature recorder of the floating portion 60 is accurate and easy, and the measurement is made rapid. It is 5 ° C or more, more preferably 10 to 50 ° C.
(4)在上述加熱方法及冷卻方法中,當加襯槽外表面10A之溫度過高時,會有作業性及作業者之安全性的惡化、對藥液及襯裹層20造成不良影響、以及能量效率之惡化等疑慮。再者,當加襯槽外表面10A之溫度過低時,會有在加襯槽外表面10A產生結露,而無法正確地測定表面溫度分佈的疑虞。(4) In the heating method and the cooling method, when the temperature of the outer surface 10A of the lining tank is too high, the workability and the safety of the operator are deteriorated, and the chemical liquid and the lining layer 20 are adversely affected. And doubts about the deterioration of energy efficiency. Further, when the temperature of the outer surface 10A of the lining groove is too low, there is a problem that dew condensation occurs on the outer surface 10A of the lining groove, and the surface temperature distribution cannot be accurately measured.
因此,雖因加襯槽10之設置場所或環境而不同,但測定時之加襯槽外表面10A之溫度若為0至80℃,則可適當地實施非破壞檢查。Therefore, although it is different depending on the installation place or the environment of the lining tank 10, if the temperature of the lining outer surface 10A at the time of measurement is 0 to 80 ° C, the non-destructive inspection can be suitably performed.
本發明之加襯槽的非破壞檢查方法(B)係藉由利用紅外線溫度記錄器來測定因剝離狀態之襯裏層所產生之從加襯槽內表面傳達至加襯槽外表面之熱傳達速度之不均等所致的表面溫度分佈,而檢測出該襯裏層之浮起部(以下亦簡稱為「本發明(B)」。The non-destructive inspection method (B) of the lining groove of the present invention measures the heat transfer speed from the inner surface of the lining groove to the outer surface of the lining groove by the lining layer in the peeled state by using an infrared temperature recorder. The surface temperature distribution due to the unequality is detected, and the floating portion of the lining layer is detected (hereinafter also referred to as "the present invention (B)".
特別是,較佳為在不使加襯槽開放之狀態下,藉由將收容物供給至該槽內部,而從該槽內部加熱或冷卻該槽外表面。In particular, it is preferable that the outer surface of the groove is heated or cooled from the inside of the groove by supplying the stored matter to the inside of the groove without opening the liner.
再者,在本發明(B)中,「收容物」係指用於從該槽內部150加熱或冷卻該槽外表面10A之供給至該槽內部150的檢查用收容物。此種檢查用收容物通常係使用不會有對加襯槽內部150造成污染之疑慮,於非破壞檢查後實質上無需洗淨該槽內部150之收容物。In the present invention (B), the "housing" means an inspection storage for heating or cooling the outer surface 10A of the tank to the inside 150 of the tank. Such an inspection object is generally used without any concern that contamination of the interior 150 of the liner tank is required, and it is not necessary to substantially clean the contents of the interior 150 of the tank after the non-destructive inspection.
在本發明(B)中,較佳為在不使加襯槽10開放之狀態下,藉由將與該加襯槽外表面10A之溫度具有溫度差之收容物供給至測定對象之該槽內部150,更佳為在不拆下該槽10之未圖示之蓋體的狀態下,藉由將該收容物經由未圖示之藥液供給管路160供給至該槽內部150,即可均勻地加熱或冷卻收容有收容物之部分的該槽10之內表面10B整體。In the present invention (B), it is preferable that the storage material having a temperature difference from the temperature of the outer surface 10A of the lining tank is supplied to the inside of the measuring object without the lining tank 10 being opened. 150, more preferably, the container is supplied to the inside of the tank 150 through a chemical supply line 160 (not shown) in a state in which the lid (not shown) of the tank 10 is removed. The entire inner surface 10B of the groove 10 in which the portion of the container is accommodated is heated or cooled.
因此,可在短時間擴大健全部50之加襯槽外表面50X、與浮起部60之加襯槽外表面60X之溫度差。Therefore, the temperature difference between the padded outer surface 50X of the health 50 and the padded outer surface 60X of the floating portion 60 can be expanded in a short time.
特別是,使用在半導體製造之藥液供給系統等的加襯槽10係必須保持所收容之藥液之純粹性。再者,依據藥液之種類或狀態等,該藥液係對於罐體30具有腐蝕性,且對人體等具有毒性,因此從防止環境污染之觀點來看,會有難以在設置場所使加襯槽10開放之情形。In particular, it is necessary to maintain the purity of the contained chemical liquid in the lining tank 10 used in the chemical liquid supply system for semiconductor manufacturing. Further, depending on the type and state of the chemical liquid, the chemical liquid is corrosive to the can body 30 and is toxic to the human body and the like. Therefore, from the viewpoint of preventing environmental pollution, it is difficult to lining at the installation place. The case where the slot 10 is open.
因此,在藥液供給系統運轉中之加襯槽10中,較佳為藉由將與所收容之藥液相同之藥液作為檢查用(該槽10之加熱或冷卻用之)收容物而經由藥液供給管路160供給至該槽內部150,從而在不使該槽10開放之狀態下,檢測出襯裏層20之浮起部60。Therefore, in the lining tank 10 in the operation of the chemical supply system, it is preferable to use the same chemical solution as the chemical solution to be stored as an object for inspection (for heating or cooling the tank 10). The chemical supply line 160 is supplied to the inside of the tank 150, and the floating portion 60 of the liner layer 20 is detected without opening the groove 10.
就供給至加襯槽10之收容物而言,可列舉例如鹽酸、硝酸、氟酸、過氧化氫水等藥液、水等液體;空氣、氮氣等氣體。其中,從熱容易傳導至加襯槽10之罐體30的觀點來看,前述收容物較佳為液體。Examples of the storage material supplied to the lining tank 10 include a chemical liquid such as hydrochloric acid, nitric acid, hydrofluoric acid, or hydrogen peroxide water, a liquid such as water, or a gas such as air or nitrogen. Among them, from the viewpoint that heat is easily conducted to the can body 30 of the lining tank 10, the above-mentioned storage material is preferably a liquid.
就上述水而言,雖可為自來水或純水,但就良好地保持加襯槽內部150之純粹性(非污染性)的觀點來看,較佳為使用純水。The water may be tap water or pure water, but it is preferable to use pure water from the viewpoint of maintaining the purity (non-contamination) of the inner tank 150.
在上述藥液中,特別是鹽酸、硝酸、氟酸因容易穿透襯裏層20,故容易產生襯裏層20之浮起部60。再者,前述藥液係對金屬製之罐體30具有腐蝕性,且對人體具有毒性,因此從防止環境污染之觀點來看,較佳為在設置場所不使該加襯槽10開放之狀態下(亦即不拆下該槽10之未圖示之蓋體的密閉狀態),檢測出襯裏層20之浮起部60。In the above-mentioned chemical liquid, in particular, hydrochloric acid, nitric acid, and hydrofluoric acid easily penetrate the backing layer 20, so that the floating portion 60 of the backing layer 20 is likely to be generated. Further, the chemical liquid is corrosive to the metal can body 30 and is toxic to the human body. Therefore, from the viewpoint of preventing environmental pollution, it is preferable that the lining tank 10 is not opened at the installation place. Lower (that is, the sealed state of the cover (not shown) of the groove 10 is removed), and the floating portion 60 of the lining layer 20 is detected.
此外,通常在製造加襯槽10時,檢查因襯裏層20之接著不良所致之襯裏層20之浮起部60的有無,係在該槽10之出貨前進行。在此情形下,從加襯槽10之處理上之安全性、簡便性、及該槽內部150之低污染性的觀點來看,前述收容物較佳為使用純水。Further, generally, when the lining tank 10 is manufactured, the presence or absence of the floating portion 60 of the lining layer 20 due to the subsequent failure of the lining layer 20 is checked, and it is performed before the shipment of the tank 10. In this case, it is preferable to use pure water from the viewpoint of safety in handling of the lining tank 10, simplicity, and low contamination of the inside of the tank.
此外,在對加襯槽10進行出貨時,使用純水進行該槽內部150之洗淨。在此情形下,從避免加襯槽內部150之污染的觀點來看,較佳為在不使該槽10開放之狀態下,在使用純水清淨該槽內部150時,一併檢查襯裏層20之浮起部60。Further, when the lining tank 10 is shipped, the inside of the tank 150 is washed with pure water. In this case, from the viewpoint of avoiding contamination of the inside of the lining tank 150, it is preferable to inspect the lining layer 20 together when the tank interior 150 is cleaned using pure water without opening the tank 10. The floating portion 60.
(1)在本發明(B)中,關於供給有收容物之前之健全部50之加襯槽外表面50X的溫度(α0 )、與供給前之收容物之溫度(γ0 )之差的絕對值(∣α0 -γ0 ∣),雖然係因加襯槽10之罐體30的厚度、襯裏層20之厚度等而不同,但從測定精確度之提升、檢查時之能量效率等的觀點來看,較佳為1℃以上,更佳為3至50℃、最佳為10至20℃之範圍。(1) In the present invention (B), the difference between the temperature (α 0 ) of the outer surface 50X of the padded groove 50 before the supply of the stored product and the temperature (γ 0 ) of the container before the supply is supplied The absolute value (∣α 0 - γ 0 ∣) differs depending on the thickness of the can body 30 of the lining tank 10, the thickness of the lining layer 20, etc., but the measurement accuracy is improved, the energy efficiency at the time of inspection, and the like. From the viewpoint, it is preferably 1 ° C or more, more preferably 3 to 50 ° C, most preferably 10 to 20 ° C.
此時,供給前之收容物的溫度(γ0 )係只要為能安全地處理收容物之溫度,則無特別之限定,例如水之情形時較佳為5至80℃。再者,使用在將鹽酸、硝酸、氟酸等藥液作為收容物之半導體製造中之藥液供給系統等中所使用的加襯槽中,為了減少對藥液或襯裏層20之不良影響,供給前之收容物的溫度(γ0 )係以5至40℃為佳。In this case, the temperature (γ 0 ) of the stored product before the supply is not particularly limited as long as the temperature of the stored product can be safely treated. For example, in the case of water, it is preferably 5 to 80 ° C. Further, in the lining tank used in the chemical liquid supply system or the like for manufacturing semiconductors in which a chemical solution such as hydrochloric acid, nitric acid or hydrofluoric acid is used as a storage material, in order to reduce adverse effects on the chemical liquid or the backing layer 20, The temperature (γ 0 ) of the stock before the supply is preferably 5 to 40 ° C.
(2)在本發明(B)中,供給有收容物之後之健全部50之加襯槽外表面50X的溫度(α1 )、與供給收容物之後之浮起部60的加襯槽外表面60X之溫度(β1 )之差,雖會因罐體30之厚度、襯裹層20之厚度等而不同,但會經時性地縮減(接近0)。(2) In the invention (B), the temperature (α 1 ) of the outer surface 50X of the liner 50 after the supply of the contents, and the outer surface of the grooved portion of the floating portion 60 after the supply of the container are provided. The difference in temperature (β 1 ) of 60X differs depending on the thickness of the can body 30, the thickness of the liner layer 20, and the like, but is reduced with time (close to 0).
因此,較佳為在將收容物供給至加襯槽內部150後,在可利用紅外線溫度記錄器90精確度佳地、有效率地檢測出襯裏層20之浮起部60的時間帶、亦即上述溫度差(∣α1 -β1 ∣)為最大之時間帶,進行非破壞檢查。Therefore, it is preferable that the time zone of the floating portion 60 of the backing layer 20 can be efficiently and accurately detected by the infrared temperature recorder 90 after the storage object is supplied to the interior 150 of the lining tank, that is, The above temperature difference (∣α 1 -β 1 ∣) is the largest time zone for non-destructive inspection.
具體而言,較佳為將收容物供給至加襯槽內部150後、較佳為在正好在供給收容物後至10分鐘以內、更佳為在正好供給收容物後至3分鐘以內,利用紅外線溫度記錄器90來測定加襯槽外表面10A之溫度分佈。Specifically, it is preferable to supply the stored matter to the inside of the lining tank 150, preferably to within 10 minutes after the supply of the accommodating product, and more preferably within 3 minutes after the supply of the accommodating object, using infrared rays. The temperature recorder 90 measures the temperature distribution of the outer surface 10A of the pad.
特別是,在收容物為液體時,在液體被供給至加襯槽內部150且該槽內部150之液面到達浮起部60後,較佳為在液面正好到達浮起部60後至10分鐘以內、更佳為在液面正好到達浮起部60後至5分鐘以內、最佳為在液面到達浮起部60後2分鐘至3分鐘以內,利用紅外線溫度記錄器90來測定加襯槽外表面10A之溫度分佈。In particular, when the stored material is a liquid, after the liquid is supplied to the inside of the lining tank 150 and the liquid level of the inside of the tank 150 reaches the floating portion 60, it is preferable that the liquid level just reaches the floating portion 60 to 10 Within minutes, more preferably within 2 minutes to 5 minutes after the liquid level reaches the floating portion 60, preferably within 2 minutes to 3 minutes after the liquid level reaches the floating portion 60, the lining is measured by the infrared temperature recorder 90. The temperature distribution of the outer surface 10A of the groove.
(3)在本發明(B)中,供給有收容物之前之健全部50之加襯槽外表面50X的溫度(α0 )、與供給收容物之後之健全部50的該加襯槽外表面50X之溫度(α1 )之差越大,該加襯槽外表面10A之溫度分佈越明確,而可精確度佳地檢測出襯裏層20之浮起部60的位置及範圍。(3) In the present invention (B), the temperature (α 0 ) of the outer surface 50X of the liner 50 before the supply of the contents, and the outer surface of the liner of the entire 50 after the supply of the contents are provided. The larger the difference of the temperature (? 1 ) of 50X, the clearer the temperature distribution of the outer surface 10A of the lining groove, and the position and extent of the floating portion 60 of the lining layer 20 can be accurately detected.
以下,依據實施例更詳細地說明本發明之加襯槽的非破壞檢查方法,但本發明並非限定於該等實施例者。Hereinafter, the non-destructive inspection method of the lining groove of the present invention will be described in more detail based on the examples, but the present invention is not limited to the embodiments.
加襯槽10係採用隔介橡膠系接著劑而在罐體30(容量300L、內径600mm、高度1100mm、厚度4mm、材質SUS304製、熱傳導率16.3W/m‧℃(20℃))之內表面30B形成有襯裏層20[PFA(四氟乙烯‧全氟烷基乙烯醚共聚物)所構成之層(厚度2mm)的氟樹脂加襯槽。The lining tank 10 is made of a barrier rubber-based adhesive and is in the can body 30 (capacity 300 L, inner diameter 600 mm, height 1100 mm, thickness 4 mm, material SUS304, thermal conductivity 16.3 W/m ‧ ° C (20 ° C)) The surface 30B was formed with a fluororesin lining groove of a layer (thickness: 2 mm) composed of a lining layer 20 [PFA (tetrafluoroethylene ‧ perfluoroalkyl vinyl ether copolymer).
將位於對應加襯槽外表面130A之位置的襯裏層20從接著劑70完全地予以剝離,而形成浮起部60。浮起部60係具有橫w:150mm×縱h:100mm×加襯槽內方向之浮起高度t:5mm之大小。The backing layer 20 at the position corresponding to the outer surface 130A of the padding groove is completely peeled off from the adhesive 70 to form the floating portion 60. The floating portion 60 has a horizontal w: 150 mm × a vertical h: 100 mm × a floating height t in the direction of the grooved groove: a size of 5 mm.
以被覆位於對應浮起部60之位置的加襯槽外表面130A之方式,將放射率0.95之「印有“Scotch”,保護用膠帶No.341J」(住友3M(股)製)貼附在加襯槽外表面10A之符號81所示的位置,做為紅外線反射防止用遮罩膠帶80。The protective tape No. 341J (manufactured by Sumitomo 3M Co., Ltd.) having an emissivity of 0.95 is attached to the outer surface 130A of the lining groove at the position corresponding to the floating portion 60. The position indicated by the reference numeral 81 of the outer surface 10A of the lining groove is used as the mask tape 80 for preventing infrared reflection.
紅外線溫度記錄器90係採用「TVS-200EX」(日本航空電子(股)製)並設定為解析度0.2℃。此外,紅外線溫度記錄器90係設置在與加襯槽外表面10A距離1m之位置。The infrared temperature recorder 90 is "TVS-200EX" (manufactured by Nippon Aeronautical Electronics Co., Ltd.) and has a resolution of 0.2 °C. Further, the infrared temperature recorder 90 is disposed at a position 1 m away from the outer surface 10A of the pad.
加熱(冷卻)用媒體係採用橫500mm×縱200mm×厚度5mm之聚胺酯薄片(MITSUMI股份有限公司)。將前述聚胺酯薄片浸漬在設定成預定溫度的恆溫槽20分鐘,而設定為第1表中「聚胺酯薄片之溫度(γ0 )」記載之溫度。The medium for heating (cooling) was a polyurethane sheet (MITSUMI Co., Ltd.) having a width of 500 mm × a length of 200 mm × a thickness of 5 mm. The polyurethane sheet was immersed in a thermostat set to a predetermined temperature for 20 minutes, and set to the temperature described in "The temperature of the polyurethane sheet (γ 0 )" in the first table.
以空氣充滿加襯槽內部150整體。於第1表中顯示此狀態中之健全部50中之加襯槽外表面50A的表面溫度(α0 )。The interior of the lining tank 150 is filled with air. The surface temperature (α 0 ) of the padded outer surface 50A in all of the health 50 in this state is shown in the first table.
接著,以被覆位於對應浮起部60之位置的槽外表面130A之方式,使上述聚胺酯薄片接觸在該加襯槽外表面10A之符號140所示的位置100秒鐘,以加熱該槽外表面10A(參照第7圖)。Next, the polyurethane sheet is brought into contact with the outer surface 130A of the grooved outer surface 10A for 100 seconds at the position indicated by the symbol 140 of the outer surface 10A of the groove to heat the outer surface of the groove. 10A (refer to Figure 7).
接著,去除上述聚胺酯薄片,利用紅外線溫度記錄器90開始進行加襯槽外表面10A之溫度分佈的測定(第8圖係正好測定開始後之熱影像)。在此,在第1表中顯示正好去除上述聚胺酯薄片後之健全部50中之加襯槽外表面50X的表面溫度(α1 )、及浮起部60中該槽外表面60X(130A)之表面溫度(β1 )。Next, the polyurethane sheet is removed, and the temperature distribution of the outer surface 10A of the liner is started by the infrared temperature recorder 90 (Fig. 8 is a thermal image immediately after the start of measurement). Here, in the first table, the surface temperature (α 1 ) of the outer surface 50X of the lining groove 50 in the entire quilt 50 after the removal of the urethane sheet is shown, and the outer surface 60X (130A) of the groove in the floating portion 60 Surface temperature (β 1 ).
將可明確地特定浮起部60之位置及範圍的情形設為「A」,將僅可特定浮起部60之位置的情形設為「B」,將皆無法特定浮起部60之位置及範圍的情形設為「C」。The case where the position and range of the floating portion 60 can be clearly specified is "A", and the position where only the position of the floating portion 60 can be specified is "B", and the position of the floating portion 60 cannot be specified. The range is set to "C".
將評估結果表示在第1表。The evaluation results are shown in the first table.
在上述[A1-1]中,除了將聚胺酯薄片之溫度(γ0 )及加熱(冷卻)前之健全部50的加襯槽外表面50X之表面溫度(α0 )設定成第1表所示之溫度以外,與[A1-1]同樣地進行襯裹層20之浮起部60的測定及評估。In the above [A1-1], the surface temperature (α 0 ) of the outer surface 50X of the lining groove of all 50 of the temperature of the polyurethane sheet (γ 0 ) and the heating (cooling) is set as shown in the first table. The measurement and evaluation of the floating portion 60 of the lining layer 20 were carried out in the same manner as in [A1-1] except for the temperature.
將測定結果及評估結果顯示於第1表。The measurement results and the evaluation results are shown in the first table.
在上述[A1-1]中,除了以水充滿加襯槽內部150整體、以及將聚胺酯薄片之溫度(γ0 )及加熱(冷卻)前之健全部50的加襯槽外表面50X之表面溫度(α0 )設定為第2表所示之溫度以外,與上述[A1-1]同樣地進行襯裏層20之浮起部60的測定及評估。In the above [A1-1], the surface temperature of the entire outer surface 50X of the liner 50 is filled with water, the entire interior of the liner tank 150, and the temperature of the polyurethane sheet (γ 0 ) and the heat (cooling). (α 0 ) The measurement and evaluation of the floating portion 60 of the backing layer 20 were performed in the same manner as the above [A1-1] except that the temperature shown in the second table was set.
將測定結果及評估結果顯示在第2表。The measurement results and the evaluation results are shown in the second table.
在上述[A1-1]中,除了採用隔介環氧系接著劑而在罐體30(容量2500L、內徑1300mm、高度2612mm、厚度4mm、材質SUS304製)之內表面30B形成有由襯裏層20[PTFE(聚四氟乙烯)所構成之層(厚度3mm)]的氟樹脂加襯槽做為加襯槽10、以及將聚胺酯橡膠薄片之溫度(γ0 )及加熱(冷卻)前之健全部50的加襯槽外表面50X之表面溫度(α0 )設定為第3表所示之溫度以外,與上述[A1-1]同樣地進行襯裏層20之浮起部60的測定及評估。In the above [A1-1], the inner surface 30B of the can body 30 (having a capacity of 2,500 L, an inner diameter of 1300 mm, a height of 2612 mm, a thickness of 4 mm, and a material of SUS304) was formed with a backing layer in addition to a spacer epoxy-based adhesive. 20 [PTFE (polytetrafluoroethylene) layer (thickness 3mm)] fluororesin lining groove as the lining groove 10, and the temperature (γ 0 ) of the polyurethane rubber sheet and the sound before heating (cooling) The surface temperature (α 0 ) of the lining outer surface 50X of the portion 50 is set to be the temperature shown in the third table, and the measurement and evaluation of the floating portion 60 of the lining layer 20 are performed in the same manner as the above [A1-1].
再者,在前述氟樹脂加襯槽,形成具有內徑120mm×加襯槽內方向之浮起高度2mm之大小的浮起部60。Further, in the fluororesin lining groove, a floating portion 60 having an inner diameter of 120 mm × a floating height of 2 mm in the groove inner direction was formed.
將測定結果及評估結果顯示在第3表。The measurement results and evaluation results are shown in Table 3.
在上述[A3-1]中,除了以水充滿加襯槽內部150整體、以及將聚胺酯薄片之溫度(γ0 )及加熱(冷卻)前之健全部50的加襯槽外表面50X之表面溫度(α0 )設定為第4表所示之溫度以外,與上述[A3-1]同樣地進行襯裏層20之浮起部60的測定及評估。In the above [A3-1], the surface temperature of the entire outer surface 50X of the liner 50 is filled with water, the entire interior of the liner tank 150, and the temperature of the polyurethane sheet (γ 0 ) and the heat (cooling). (α 0 ) The measurement and evaluation of the floating portion 60 of the backing layer 20 were performed in the same manner as the above [A3-1] except that the temperature shown in the fourth table was set.
將測定結果及評估結果顯示在第4表。The measurement results and evaluation results are shown in Table 4.
第5圖係顯示於加襯槽外表面10A將紅外線反射防止用遮罩膠帶80貼附在符號81所示之位置,以被覆加襯槽10之浮起部60之一部分(一半)60A之狀態的說明圖。第4圖係加襯槽10之示意橫剖視圖。第9圖係正好滿水後之加襯槽10之紅外線溫度記錄器90所記錄的熱影像。第10圖為滿水5分鐘後之加襯槽10之紅外線溫度記錄器90所記錄的熱影像。Fig. 5 is a view showing the state in which the infrared reflection preventing mask tape 80 is attached to the position indicated by the reference numeral 81 on the outer surface 10A of the lining to cover a portion (half) 60A of the floating portion 60 of the lining groove 10. Illustration of the diagram. Figure 4 is a schematic cross-sectional view of the lining slot 10. Fig. 9 is a thermal image recorded by the infrared temperature recorder 90 of the lining tank 10 just after the water is filled. Figure 10 is a thermal image recorded by the infrared temperature recorder 90 of the liner tank 10 after 5 minutes of full water.
加襯槽10係採用隔介橡膠系接著劑而在罐體30(容量200L、內徑600mm、高度1220mm、厚度4mm、材質SUS304製)之內表面30B形成有由襯裏層20[PFA(四氟乙烯‧全氟烷基乙烯醚共聚物)所構成之層(厚度2mm)]的氟樹脂加襯槽。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為16℃。The lining tank 10 is formed of a lining layer 20 [PFA (tetrafluorocarbon) on the inner surface 30B of the can body 30 (capacity: 200 L, inner diameter: 600 mm, height: 1220 mm, thickness: 4 mm, material: SUS304) using a barrier rubber-based adhesive. A fluororesin-lined groove of a layer (thickness 2 mm) composed of a vinyl ‧ perfluoroalkyl vinyl ether copolymer). At this time, the initial temperature (α 0 ) of the outer surface 50X of the padded all 50 was 16 °C.
在第5圖之符號60所示之位置,利用橇棍將襯裏層20之一部分故意地從接著劑層70剝離,以作成空氣/滲出液層40,藉此形成浮起部60。將浮起部60之橫剖視圖顯示在第4圖。在形成空氣/滲出液層40(襯裏層20之浮起部60)後,拔出前述橇棍,將襯裏層20之一部分完全地從接著劑層70剝離。浮起部60係具有橫w:150mm×縱h:370mm×加襯槽內方向之浮起高度t:20mm之大小。At a position indicated by reference numeral 60 in Fig. 5, a portion of the backing layer 20 is intentionally peeled off from the adhesive layer 70 by a skid stick to form an air/exuding liquid layer 40, whereby the floating portion 60 is formed. A cross-sectional view of the floating portion 60 is shown in Fig. 4. After the air/exudate layer 40 (the floating portion 60 of the backing layer 20) is formed, the sled stick is pulled out, and one portion of the backing layer 20 is completely peeled off from the adhesive layer 70. The floating portion 60 has a horizontal w: 150 mm × a vertical h: 370 mm × a floating height t in the direction of the inner groove: a size of 20 mm.
如第5圖所示,以被覆以上述方式形成之浮起部60之寬度w之一半(符號60A所示之位置)之方式,將放射率0.95之「印有“Scotch”,保護用膠帶No.341J」(住友3M(股)製)貼附在加襯槽外表面10A之符號81所示的位置,做為紅外線反射防止用遮罩膠帶80。As shown in Fig. 5, by coating one half of the width w (the position indicated by the symbol 60A) of the floating portion 60 formed as described above, the emissivity of 0.95 is "printed with "Scotch", and the protective tape No. .341J (Sumitomo 3M (manufactured by the company)) is attached to the position indicated by the reference numeral 81 on the outer surface 10A of the lining groove, and serves as a mask 80 for preventing infrared reflection.
就供給至加襯槽10之收容物而言,係使用自來水(水溫(γ0 )10℃、供給速度30L/min)。For the storage to be supplied to the lining tank 10, tap water (water temperature (γ 0 ) 10 ° C, supply speed 30 L/min) was used.
紅外線溫度記錄器90係採用「TVS-200EX」(日本航空電子(股)製)並設定為解析度0.2℃。此外,紅外線溫度記錄器90係設置在與加襯槽外表面10A距離2.7m之位置。The infrared temperature recorder 90 is "TVS-200EX" (manufactured by Nippon Aeronautical Electronics Co., Ltd.) and has a resolution of 0.2 °C. Further, the infrared temperature recorder 90 is disposed at a position 2.7 m from the outer surface 10A of the pad.
在上述條件下,將前述自來水供給至加襯槽內部150,並觀察加襯槽外表面10A之紅外線溫度記錄器90所記錄之熱影像。Under the above conditions, the tap water was supplied to the interior 150 of the lining tank, and the thermal image recorded by the infrared temperature recorder 90 of the outer surface 10A of the lining was observed.
第9圖係正好滿水後之加襯槽10之紅外線溫度記錄器90所記錄的熱影像。在紅外線反射防止用遮罩膠帶80之貼附部81中,健全部50與浮起部60A之境界明顯地顯現,但在該遮罩膠帶之非貼附部中,健全部50與浮起部60A之境界並不是很明顯。Fig. 9 is a thermal image recorded by the infrared temperature recorder 90 of the lining tank 10 just after the water is filled. In the attaching portion 81 of the infrared ray reflection preventing mask tape 80, the boundary between the health all 50 and the floating portion 60A is apparent, but in the non-attachment portion of the masking tape, all of the 50 and the floating portion are The realm of 60A is not very obvious.
第10圖係滿水5分鐘後之加襯槽10之紅外線溫度記錄器90所記錄的熱影像。在紅外線反射防止用遮罩膠帶80之貼附部81中,成為可完全觀察到浮起部60A之結果,且可特定浮起部60之前端,可精確度佳地檢測出浮起部60A之位置及範圍。然而,在紅外線反射防止用遮罩膠帶80之非貼附部82中,浮起部60B之境界並不是很明顯,雖仍可檢測出浮起部60B,但從精確度佳地檢測出浮起部60B之位置及範圍的觀點來看,成為略不佳之結果。Figure 10 is a thermal image recorded by the infrared temperature recorder 90 of the liner tank 10 after 5 minutes of full water. In the attaching portion 81 of the infrared ray reflection preventing mask tape 80, the floating portion 60A can be completely observed, and the front end of the floating portion 60 can be specified, and the floating portion 60A can be accurately detected. Location and scope. However, in the non-attachment portion 82 of the infrared ray reflection preventing masking tape 80, the boundary of the floating portion 60B is not very conspicuous, and although the floating portion 60B can be detected, the floating is detected from the accuracy. From the viewpoint of the position and range of the portion 60B, it is a slightly unsatisfactory result.
第11圖係在不使加襯槽10開放之狀態下(亦即不拆下該槽10之蓋體的狀態),藉由藥液供給管路160將前述自來水供給至該槽內部150,當該槽內部150之水面170到達浮起部60之1分鐘後之該槽外表面10A之紅外線溫度記錄器90所記錄的熱影像。11 is a state in which the tapping tank 10 is not opened (that is, a state in which the lid of the tank 10 is not removed), and the tap water is supplied to the tank interior 150 by the chemical supply line 160. The water surface 170 of the interior 150 of the tank reaches the thermal image recorded by the infrared temperature recorder 90 of the outer surface 10A of the groove 1 minute after the floating portion 60.
加襯槽10係採用在罐體(容量300L、內徑600mm、高度1100mm、厚度4mm、材質SUS304製)之內表面30B形成有由襯裏層20[PFA(四氟乙烯‧全氟烷基乙烯醚共聚物)所構成之層(厚度2mm)]的氟樹脂加襯槽。The lining tank 10 is formed by a lining layer 20 [PFA (tetrafluoroethylene ‧ perfluoroalkyl vinyl ether) on the inner surface 30B of the can body (capacity 300 L, inner diameter 600 mm, height 1100 mm, thickness 4 mm, material SUS304) A fluororesin-lined groove of a layer (thickness 2 mm) composed of a copolymer).
在前述氟樹脂加襯槽之距罐體30之底面的高度455mm之位置,形成有具有橫w:300mm×縱h:70mm之大小的楕圓之浮起部60。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為24.6℃。A floating portion 60 having a meandering width of 300 mm × vertical h: 70 mm is formed at a height of 455 mm from the bottom surface of the can body 30. At this time, the initial temperature (α 0 ) of the outer surface 50X of the padded all 50 was 24.6 °C.
以被覆浮起部60整面之方式,將放射率0.95之「印有“Scotch”,保護用膠帶No.341J」(住友3M(股)製)貼附在加襯槽外表面10A,以作為紅外線反射防止用遮罩膠帶80。By coating the entire surface of the floating portion 60, the "scotch" having an emissivity of 0.95 and the protective tape No. 341J (manufactured by Sumitomo 3M Co., Ltd.) are attached to the outer surface 10A of the lining groove as The mask tape 80 for infrared reflection prevention.
就供給至加襯槽10之收容物而言,係使用自來水(水溫(γ0 )76.4℃、供給速度30L/min)。For the storage to be supplied to the lining tank 10, tap water (water temperature (γ 0 ) 76.4 ° C, supply speed 30 L/min) was used.
紅外線溫度記錄器90係採用「TVS-200EX」(日本航空電子(股)製,解析度0.1℃)。此外,紅外線溫度記錄器90係設置在與加襯槽外表面10A距離2.7m之位置。The infrared temperature recorder 90 is "TVS-200EX" (manufactured by Nippon Aeronautical Electronics Co., Ltd., resolution: 0.1 ° C). Further, the infrared temperature recorder 90 is disposed at a position 2.7 m from the outer surface 10A of the pad.
在上述條件下,在不使加襯槽10開放之狀態下(亦即不拆下該槽10之蓋體的狀態),藉由藥液供給管路160將前述自來水供給至該槽內部150,觀察該槽外表面10A之紅外線溫度記錄器所記錄的熱影像。Under the above conditions, the tap water is supplied to the tank interior 150 by the chemical supply line 160 without opening the liner tank 10 (that is, the state in which the lid of the tank 10 is not removed). The thermal image recorded by the infrared temperature recorder of the outer surface 10A of the groove was observed.
結果,當水面170到達浮起部60後的1分鐘後,可藉由熱影像明確地特定浮起部60之位置及形狀。再者,水面170到達浮起部60後的3分鐘後,亦可藉由熱影像明確地特定浮起部60之位置及形狀。此外,當水面170到達浮起部60後的5分鐘後,亦可藉由熱影像明確地特定浮起部60之位置及形狀。As a result, the position and shape of the floating portion 60 can be clearly specified by the thermal image one minute after the water surface 170 reaches the floating portion 60. Further, three minutes after the water surface 170 reaches the floating portion 60, the position and shape of the floating portion 60 can be clearly specified by the thermal image. Further, after 5 minutes after the water surface 170 reaches the floating portion 60, the position and shape of the floating portion 60 can be clearly specified by the thermal image.
在與前述[B2-1]同樣之加襯槽10中,與前述[B2-1]同樣地觀察該加襯槽外表面10A之熱影像。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為25.8℃,而供給至該槽10之自來水的水溫(γ0 )為41.2℃。In the lining tank 10 similar to the above [B2-1], the thermal image of the outer surface 10A of the lining groove was observed in the same manner as the above [B2-1]. At this time, the initial temperature (α 0 ) of the outer surface 50X of the liner 50 was 25.8 ° C, and the water temperature (γ 0 ) of the tap water supplied to the tank 10 was 41.2 ° C.
當水面170到達浮起部60後的1分鐘後、3分鐘後、5分鐘後,皆可藉由熱影像明確地特定浮起部60之位置及形狀。The position and shape of the floating portion 60 can be clearly specified by the thermal image 1 minute after the water surface 170 reaches the floating portion 60, 3 minutes later, and 5 minutes later.
將結果顯示在第5表。The results are shown in the fifth table.
在與前述[B2-1]同樣之加襯槽10中,與前述[B2-1]同樣地觀察該加襯槽外表面之熱影像。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為23.2℃,而供給至該槽10之自來水的水溫(γ0 )為25.9℃。In the lining tank 10 similar to the above [B2-1], the thermal image of the outer surface of the lining tank was observed in the same manner as the above [B2-1]. At this time, the initial temperature (α 0 ) of the outer surface 50X of the liner 50 was 23.2 ° C, and the water temperature (γ 0 ) of the tap water supplied to the tank 10 was 25.9 ° C.
當水面170到達浮起部60後的1分鐘後,雖可檢測出浮起部60之位置,但無法明確地特定浮起部60之形狀。然而,當水面170到達浮起部60後的3分鐘後,可藉由熱影像明確地特定浮起部60之位置及形狀。此外,當水面170到達浮起部60後的5分鐘後,亦可藉由熱影像明確地特定浮起部60之位置及形狀。One minute after the water surface 170 reaches the floating portion 60, the position of the floating portion 60 can be detected, but the shape of the floating portion 60 cannot be clearly specified. However, three minutes after the water surface 170 reaches the floating portion 60, the position and shape of the floating portion 60 can be clearly specified by the thermal image. Further, after 5 minutes after the water surface 170 reaches the floating portion 60, the position and shape of the floating portion 60 can be clearly specified by the thermal image.
將結果顯示在第5表。The results are shown in the fifth table.
在與前述[B2-1]同樣之加襯槽10中,與前述[B2-1]同樣地觀察該加襯槽外表面10A之熱影像。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為20.7℃,而供給至該槽10之自來水的水溫(γ0 )為19.7℃。In the lining tank 10 similar to the above [B2-1], the thermal image of the outer surface 10A of the lining groove was observed in the same manner as the above [B2-1]. At this time, the initial temperature (α 0 ) of the outer surface 50X of the liner 50 was 20.7 ° C, and the water temperature (γ 0 ) of the tap water supplied to the tank 10 was 19.7 °C.
當水面170到達浮起部60後的1分鐘後,無法檢測出浮起部60。然而,當水面170到達浮起部60後的3分鐘後,可檢測出浮起部60之位置。此外,當水面170到達浮起部60後的5分鐘後,無法檢測出浮起部60。One minute after the water surface 170 reaches the floating portion 60, the floating portion 60 cannot be detected. However, after 3 minutes after the water surface 170 reaches the floating portion 60, the position of the floating portion 60 can be detected. Further, after 5 minutes after the water surface 170 reaches the floating portion 60, the floating portion 60 cannot be detected.
將結果顯示在第5表。The results are shown in the fifth table.
在與前述[B2-1]同樣之加襯槽10中,與前述[B2-1]同樣地觀察該加襯槽外表面10A之熱影像。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為20.8℃,而供給至該槽10之自來水的水溫(γ0 )為17.9℃。In the lining tank 10 similar to the above [B2-1], the thermal image of the outer surface 10A of the lining groove was observed in the same manner as the above [B2-1]. At this time, the initial temperature (α 0 ) of the outer surface 50X of the liner 50 of the whole 50 was 20.8 ° C, and the water temperature (γ 0 ) of the tap water supplied to the tank 10 was 17.9 ° C.
當水面170到達浮起部60後的1分鐘後、3分鐘後、5分鐘後,皆可藉由熱影像明確地特定浮起部60之位置及形狀。The position and shape of the floating portion 60 can be clearly specified by the thermal image 1 minute after the water surface 170 reaches the floating portion 60, 3 minutes later, and 5 minutes later.
將結果顯示在第5表。The results are shown in the fifth table.
在與前述[B2-1]同樣之加襯槽10中,與前述[B2-1]同樣地觀察該加襯槽外表面10A之熱影像。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為22.4℃,而供給至該槽10之自來水的水溫(γ0 )為12.9℃。In the lining tank 10 similar to the above [B2-1], the thermal image of the outer surface 10A of the lining groove was observed in the same manner as the above [B2-1]. At this time, the initial temperature (α 0 ) of the outer surface 50X of the liner 50 was 22.4 ° C, and the water temperature (γ 0 ) of the tap water supplied to the tank 10 was 12.9 ° C.
當水面170到達浮起部60後的1分鐘後、3分鐘後、5分鐘後,皆可藉由熱影像明確地特定浮起部60之位置及形狀。The position and shape of the floating portion 60 can be clearly specified by the thermal image 1 minute after the water surface 170 reaches the floating portion 60, 3 minutes later, and 5 minutes later.
將結果顯示在第5表。The results are shown in the fifth table.
第5表中,溫度之單位為℃。In the fifth table, the unit of temperature is °C.
A:可明確地特定浮起部之位置及形狀。A: The position and shape of the floating portion can be specified specifically.
B:可特定浮起部之位置。B: The position of the specific floating portion can be specified.
C:無法特定浮起部之位置及形狀。C: The position and shape of the floating portion cannot be specified.
在下述加襯槽10中,與前述[B2-1]同樣地以被覆浮起部60整面之方式貼附紅外線反射防止用遮罩膠帶80,並利用紅外線溫度記錄器90觀察該加襯槽外表面10A之熱影像。In the lining tank 10 described below, the infrared reflection preventing mask tape 80 is attached to the entire surface of the covering floating portion 60 in the same manner as the above [B2-1], and the lining groove is observed by the infrared temperature recorder 90. Thermal image of outer surface 10A.
加襯槽10係採用隔介環氧系接著劑而在罐體(容量2500L、內徑1300mm、高度2612mm、厚度4mm、材質SUS304製、厚度4mm)之內表面30B形成有由襯裏層20[PTFE(聚四氟乙烯)所構成之層(厚度3mm)]的氟樹脂加襯槽。The lining groove 10 is formed of a lining layer 20 [PTFE] on the inner surface 30B of the can body (having a capacity of 2,500 liter, an inner diameter of 1300 mm, a height of 2612 mm, a thickness of 4 mm, a material of SUS304, and a thickness of 4 mm). A fluororesin lining groove of a layer (thickness: 3 mm) composed of (polytetrafluoroethylene).
在前述氟樹脂加襯槽之距罐體30之底面的高度230mm之位置,形成有具有內徑120mm之大小的浮起部60。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為27.1℃。A floating portion 60 having a size of 120 mm in inner diameter is formed at a height of 230 mm from the bottom surface of the can body 30 of the fluororesin lining groove. At this time, the initial temperature (α 0 ) of the outer surface 50X of the padded all 50 was 27.1 °C.
就供給至加襯槽10之收容物而言,係使用自來水(水溫(γ0 )61.2℃、供給速度80L/min)。For the storage to be supplied to the lining tank 10, tap water (water temperature (γ 0 ) 61.2 ° C, supply speed 80 L/min) was used.
紅外線溫度記錄器90係採用「TVS-200EX」(日本航空電子(股)製)並設定為解析度0.2℃。此外,紅外線溫度記錄器90係設置在與加襯槽外表面10A距離2m之位置。The infrared temperature recorder 90 is "TVS-200EX" (manufactured by Nippon Aeronautical Electronics Co., Ltd.) and has a resolution of 0.2 °C. Further, the infrared temperature recorder 90 is disposed at a position 2 m away from the outer surface 10A of the pad.
在上述條件下,在不使加襯槽10開放之狀態下(亦即不拆下該槽10之蓋體的狀態),藉由藥液供給管路160將前述自來水供給至該槽內部150,觀察該槽外表面10A之紅外線溫度記錄器所記錄的熱影像。Under the above conditions, the tap water is supplied to the tank interior 150 by the chemical supply line 160 without opening the liner tank 10 (that is, the state in which the lid of the tank 10 is not removed). The thermal image recorded by the infrared temperature recorder of the outer surface 10A of the groove was observed.
結果,當水面170到達浮起部60後的1分鐘後,可藉由熱影像明確地特定浮起部60之位置及形狀。再者,水面170到達浮起部60後的3分鐘後,亦可藉由熱影像明確地特定浮起部60之位置及形狀。此外,當水面170到達浮起部60後的5分鐘後,亦可藉由熱影像明確地特定浮起部60之位置及形狀。As a result, the position and shape of the floating portion 60 can be clearly specified by the thermal image one minute after the water surface 170 reaches the floating portion 60. Further, three minutes after the water surface 170 reaches the floating portion 60, the position and shape of the floating portion 60 can be clearly specified by the thermal image. Further, after 5 minutes after the water surface 170 reaches the floating portion 60, the position and shape of the floating portion 60 can be clearly specified by the thermal image.
將結果顯示在第6表。The results are shown in the sixth table.
在與前述[B3-1]同樣之加襯槽10中,與前述[B3-1]同樣地觀察該加襯槽外表面10A之熱影像。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為27.1℃,而供給至該槽10之自來水的水溫(γ0 )為40.0℃。In the lining tank 10 similar to the above [B3-1], the thermal image of the outer surface 10A of the lining groove was observed in the same manner as the above [B3-1]. At this time, the initial temperature (α 0 ) of the outer surface 50X of the liner 50 was 27.1 ° C, and the water temperature (γ 0 ) of the tap water supplied to the tank 10 was 40.0 °C.
當水面170到達浮起部60後的1分鐘後、3分鐘後、5分鐘後,皆可藉由熱影像明確地特定浮起部60之位置及形狀。The position and shape of the floating portion 60 can be clearly specified by the thermal image 1 minute after the water surface 170 reaches the floating portion 60, 3 minutes later, and 5 minutes later.
將結果顯示在第6表。The results are shown in the sixth table.
在與前述[B3-1]同樣之加襯槽10中,與前述[B3-1]同樣地觀察該加襯槽外表面10A之熱影像。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為25.2℃,而供給至該槽10之自來水的水溫(γ0 )為23.9℃。In the lining tank 10 similar to the above [B3-1], the thermal image of the outer surface 10A of the lining groove was observed in the same manner as the above [B3-1]. At this time, the initial temperature (α 0 ) of the outer surface 50X of the liner 50 was 25.2 ° C, and the water temperature (γ 0 ) of the tap water supplied to the tank 10 was 23.9 ° C.
當水面170到達浮起部60後的1分鐘後,無法檢測出浮起部60。然而,當水面170到達浮起部60後的3分鐘後,可檢測出浮起部60之位置。此外,當水面170到達浮起部60後的5分鐘後,無法檢測出浮起部60。One minute after the water surface 170 reaches the floating portion 60, the floating portion 60 cannot be detected. However, after 3 minutes after the water surface 170 reaches the floating portion 60, the position of the floating portion 60 can be detected. Further, after 5 minutes after the water surface 170 reaches the floating portion 60, the floating portion 60 cannot be detected.
將結果顯示在第6表。The results are shown in the sixth table.
在與前述[B3-1]同樣之加襯槽10中,與前述[B3-1]同樣地觀察該加襯槽外表面10A之熱影像。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為25.5℃,而供給至該槽10之自來水的水溫(γ0 )為22.8℃。In the lining tank 10 similar to the above [B3-1], the thermal image of the outer surface 10A of the lining groove was observed in the same manner as the above [B3-1]. At this time, the initial temperature (α 0 ) of the outer surface 50X of the liner 50 was 25.5 ° C, and the water temperature (γ 0 ) of the tap water supplied to the tank 10 was 22.8 ° C.
當水面170到達浮起部60後的1分鐘後,可檢測出浮起部60之位置。再者,當水面170到達浮起部60後的3分鐘後,可藉由熱影像明確地特定浮起部60之位置及形狀。然而,當水面170到達浮起部60後的5分鐘後,無法明確地特定浮起部60之形狀。One minute after the water surface 170 reaches the floating portion 60, the position of the floating portion 60 can be detected. Further, three minutes after the water surface 170 reaches the floating portion 60, the position and shape of the floating portion 60 can be clearly specified by the thermal image. However, after 5 minutes after the water surface 170 reaches the floating portion 60, the shape of the floating portion 60 cannot be clearly specified.
將結果顯示在第6表。The results are shown in the sixth table.
在與前述[B3-1]同樣之加襯槽10中,與前述[B3-1]同樣地觀察該加襯槽外表面10A之熱影像。此時,健全部50之加襯槽外表面50X的初期溫度(α0 )為25.3℃,而供給至該槽10之自來水的水溫(γ0 )為20.1℃。In the lining tank 10 similar to the above [B3-1], the thermal image of the outer surface 10A of the lining groove was observed in the same manner as the above [B3-1]. At this time, the initial temperature (α 0 ) of the outer surface 50X of the liner 50 was 25.3 ° C, and the water temperature (γ 0 ) of the tap water supplied to the tank 10 was 20.1 ° C.
結果,當水面170到達浮起部60後的1分鐘後、3分鐘後,皆可藉由熱影像明確地特定浮起部60之位置及形狀。然而,當水面170到達浮起部60後的5分鐘後,雖可檢測出浮起部60之位置,但無法無法明確地特定浮起部60之形狀。As a result, the position and shape of the floating portion 60 can be clearly specified by the thermal image 1 minute after the water surface 170 reaches the floating portion 60, 3 minutes later. However, after 5 minutes after the water surface 170 reaches the floating portion 60, the position of the floating portion 60 can be detected, but the shape of the floating portion 60 cannot be clearly specified.
將結果顯示在第6表。The results are shown in the sixth table.
在與前述[B3-1]同樣之加襯槽10中,與前述[B3-1]同樣地觀察該加襯槽外表面10A之熱影像。此時,健全部50之加襯槽外表面10A的初期溫度(α0 )為25.3℃,而供給至該槽10之自來水的水溫(γ0 )為14.9℃。In the lining tank 10 similar to the above [B3-1], the thermal image of the outer surface 10A of the lining groove was observed in the same manner as the above [B3-1]. At this time, the initial temperature (α 0 ) of the outer surface 10A of the liner 50 was 25.3 ° C, and the water temperature (γ 0 ) of the tap water supplied to the tank 10 was 14.9 ° C.
當水面170到達浮起部60後的1分鐘後、3分鐘後、5分鐘後,皆可藉由熱影像明確地特定浮起部60之位置及形狀。The position and shape of the floating portion 60 can be clearly specified by the thermal image 1 minute after the water surface 170 reaches the floating portion 60, 3 minutes later, and 5 minutes later.
將結果顯示在第6表。The results are shown in the sixth table.
第6表中,溫度之單位為℃。In the sixth table, the unit of temperature is °C.
A:可明確地特定浮起部之位置及形狀。A: The position and shape of the floating portion can be specified specifically.
B:可特定浮起部之位置。B: The position of the specific floating portion can be specified.
C:無法特定浮起部之位置及形狀。C: The position and shape of the floating portion cannot be specified.
10...加襯槽10. . . Slotted groove
10A...加襯槽外表面10A. . . Lining outer surface
10B...加襯槽內表面10B. . . Lining inner surface
20...襯裏層20. . . Lining layer
30...罐體30. . . Tank body
30A...罐體外表面30A. . . Can outer surface
30B...罐體內表面30B. . . Inner surface of the can
40...空氣/滲出液層40. . . Air/exudate layer
50...健全部50. . . Health
50X...健全部之加襯槽外表面50X. . . The entire outer surface of the padded groove
60...浮起部60. . . Floating part
60A...浮起部之紅外線反射防止用遮罩膠帶貼附部60A. . . Masking tape attachment portion for infrared reflection prevention of floating portion
60B...浮起部之紅外線反射防止用遮罩膠帶非貼附部60B. . . Non-attachment part of mask tape for infrared reflection prevention of floating part
60X...浮起部之加襯槽外表面60X. . . The outer surface of the grooved portion of the floating portion
70...接著劑層70. . . Subsequent layer
80...紅外線反射防止用遮罩膠帶80. . . Infrared reflection preventing mask tape
81...紅外線反射防止用遮罩膠帶貼附部81. . . Infrared reflection prevention mask tape attachment portion
82...紅外線反射防止用遮罩膠帶非貼附部82. . . Infrared reflection prevention mask tape non-attachment part
90...紅外線溫度記錄器90. . . Infrared temperature recorder
100...加襯槽內部之空氣等的氣相部100. . . a gas phase portion of the air inside the lining tank
110...加襯槽內部之藥液等的液相部110. . . The liquid phase portion of the liquid medicine inside the liner tank
120A...與加襯槽內表面接觸之相為氣相部的加襯槽外表面120A. . . The phase in contact with the inner surface of the padded groove is the outer surface of the grooved portion of the gas phase portion
125A...與加襯槽內表面接觸之相為液相部的加襯槽外表面125A. . . The phase in contact with the inner surface of the padded groove is the outer surface of the grooved portion of the liquid phase
130A...對應於[A1-1]中形成之浮起部的加襯槽外表面130A. . . The outer surface of the groove corresponding to the floating portion formed in [A1-1]
140...於[A1-1]中使用之聚胺酯薄片140. . . Polyurethane sheet used in [A1-1]
150...加襯槽內部(藥液等之收容部)150. . . Inside the lining tank (the accommodating part of the liquid medicine, etc.)
160...藥液供給管路170加襯槽內部之水面160. . . The liquid supply line 170 is lined with the water surface inside the groove
t...加襯槽內方向之空氣/滲出液層(浮起部)的高度t. . . Height of the air/exudate layer (floating portion) in the direction of the groove
h...加襯槽縱方向之空氣/滲出液層(浮起部)的長度h. . . Length of the air/exudate layer (floating portion) in the longitudinal direction of the lining groove
w...加襯槽橫方向之空氣/滲出液層(浮起部)的寬度w. . . Width of the air/exudate layer (floating portion) in the lateral direction of the lining groove
X...在浮起部貫穿加襯槽之內外面的方向X. . . In the direction in which the floating portion penetrates the inside and outside of the lining groove
Y...在健全部貫穿加襯槽之內外面的方向Y. . . In the direction of the inside and outside of the padding groove
第1圖係顯示本發明之檢查方法(A)之構成的示意縱剖視圖。Fig. 1 is a schematic longitudinal cross-sectional view showing the configuration of the inspection method (A) of the present invention.
第2圖係顯示本發明之檢查方法(B)之構成的示意縱剖視圖。Fig. 2 is a schematic longitudinal cross-sectional view showing the configuration of the inspection method (B) of the present invention.
第3圖係顯示本發明之檢查方法(A)之構成的示意橫剖視圖。Fig. 3 is a schematic cross-sectional view showing the constitution of the inspection method (A) of the present invention.
第4圖係顯示本發明之檢查方法(B)之構成的示意橫剖視圖。Fig. 4 is a schematic cross-sectional view showing the constitution of the inspection method (B) of the present invention.
第5圖係顯示將遮罩膠帶貼附在加襯槽外表面,以被覆加襯槽之浮起部之一部分(一半)之狀態的說明圖。Fig. 5 is an explanatory view showing a state in which a masking tape is attached to the outer surface of the lining groove to cover a portion (half) of the floating portion of the lining groove.
第6圖係本發明所使用之加襯槽之模式縱剖視圖,且為顯示將收容物收容至該槽內部之預定深度之狀態的說明圖。Fig. 6 is a schematic longitudinal sectional view showing a lining groove used in the present invention, and is an explanatory view showing a state in which a container is accommodated at a predetermined depth inside the groove.
第7圖係在[A1-1]所使用之加襯槽中,顯示遮罩膠帶及聚胺酯橡膠薄片之貼附狀態的說明圖。Fig. 7 is an explanatory view showing the attached state of the mask tape and the polyurethane rubber sheet in the lining groove used in [A1-1].
第8圖係在[A1-1]之正好測定開始後之熱影像。Fig. 8 is a thermal image after the start of the measurement of [A1-1].
第9圖係在[B1-1]中之正好滿水後之加襯槽外表面之紅外線溫度記錄器的熱影像。Figure 9 is a thermal image of the infrared temperature recorder attached to the outer surface of the liner after the water is filled in [B1-1].
第10圖係在[B1-1]中之滿水5分鐘後之加襯槽外表面之紅外線溫度記錄器的熱影像。Figure 10 is a thermal image of the infrared temperature recorder attached to the outer surface of the liner after 5 minutes of full water in [B1-1].
第11圖係在[B2-1]中之加襯槽內部之水面到達浮起部之1分鐘後之該槽外表面之紅外線溫度記錄器的熱影像。Fig. 11 is a thermal image of the infrared temperature recorder of the outer surface of the groove after the water surface inside the lining groove in [B2-1] reaches the floating portion for 1 minute.
10...加襯槽10. . . Slotted groove
10A...加襯槽外表面10A. . . Lining outer surface
10B...加襯槽內表面10B. . . Lining inner surface
20...襯裏層20. . . Lining layer
30...罐體30. . . Tank body
30A...罐體外表面30A. . . Can outer surface
30B...罐體內表面30B. . . Inner surface of the can
40...空氣/滲出液層40. . . Air/exudate layer
50...健全部50. . . Health
50X...健全部之加襯槽外表面50X. . . The entire outer surface of the padded groove
60...浮起部60. . . Floating part
60X...浮起部之加襯槽外表面60X. . . The outer surface of the grooved portion of the floating portion
70...接著劑層70. . . Subsequent layer
150...加襯槽內部(藥液等之收容部)150. . . Inside the lining tank (the accommodating part of the liquid medicine, etc.)
Claims (8)
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JP5974434B2 (en) * | 2011-08-05 | 2016-08-23 | 東ソー株式会社 | Method for detecting peeled part of inner pipe coating layer |
JP6217657B2 (en) * | 2015-01-26 | 2017-10-25 | Jfeスチール株式会社 | Inspection method and inspection system for adhesive strength of inner surface vinyl chloride lined steel pipe |
JP7024028B1 (en) | 2020-09-11 | 2022-02-22 | 東芝プラントシステム株式会社 | Residual fluid level detection device, detection system, and detection method |
WO2024219341A1 (en) * | 2023-04-20 | 2024-10-24 | 株式会社バルカー | Non-destructive inspection method for lining tank, non-destructive inspection system, and control program |
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US4174480A (en) * | 1976-12-09 | 1979-11-13 | Nippon Oil Company, Limited | Method of detecting defective portions of metallic tank having thermally protective coating of polyurethane foam |
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JPS62179647A (en) * | 1986-02-03 | 1987-08-06 | Mitsubishi Heavy Ind Ltd | Inner wall defect inspector for high temperature container |
JPS63159741A (en) * | 1986-12-23 | 1988-07-02 | Hitachi Plant Eng & Constr Co Ltd | Detecting method for corrosion part of piping |
JPS63250554A (en) * | 1987-04-08 | 1988-10-18 | Fujita Corp | Method and device for corrosion diagnosis |
JP3079920B2 (en) * | 1994-11-25 | 2000-08-21 | 日本鋼管株式会社 | Defect inspection method for painted covering materials |
JP2739891B2 (en) * | 1995-06-09 | 1998-04-15 | 科学技術庁航空宇宙技術研究所長 | Inspection method of cooling groove of combustor by radiation thermometer |
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JP2001141627A (en) * | 1999-11-12 | 2001-05-25 | Toyo Tire & Rubber Co Ltd | Method and device for estimating life of resin lining layer |
JP2003121424A (en) * | 2001-10-19 | 2003-04-23 | Hitachi Ltd | Inspection method and device of lining pipe |
JP4396140B2 (en) * | 2003-06-02 | 2010-01-13 | 三菱瓦斯化学株式会社 | Lining peeling inspection method |
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US4174480A (en) * | 1976-12-09 | 1979-11-13 | Nippon Oil Company, Limited | Method of detecting defective portions of metallic tank having thermally protective coating of polyurethane foam |
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