TWI400531B - Optical plate and backlight module using the same - Google Patents
Optical plate and backlight module using the same Download PDFInfo
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- TWI400531B TWI400531B TW98144396A TW98144396A TWI400531B TW I400531 B TWI400531 B TW I400531B TW 98144396 A TW98144396 A TW 98144396A TW 98144396 A TW98144396 A TW 98144396A TW I400531 B TWI400531 B TW I400531B
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Description
本發明涉及一種背光模組及其光學板,尤其涉及一種用於液晶顯示之背光模組及其光學板。The invention relates to a backlight module and an optical plate thereof, in particular to a backlight module for liquid crystal display and an optical plate thereof.
請參見圖1,所示為一種習知之直下式背光模組100,其包括框架11、設置於該框架11內部之複數光源12及設置於光源12上方之擴散板13。Referring to FIG. 1 , a conventional direct type backlight module 100 includes a frame 11 , a plurality of light sources 12 disposed inside the frame 11 , and a diffusion plate 13 disposed above the light source 12 .
使用時,由複數光源12產生之光線進入擴散板13後可被擴散。然,於經擴散板13擴散後,光線從擴散板13之出射角度變得較為雜亂,使得其於特定視角範圍內之亮度不高;並且由於光源12朝其正上方傳輸之光線較多,擴散板13常難以直接將來自光源12光線擴散均勻,使得從擴散板13出射之光線容易產生光源殘影,即出現光強強弱不同之區域。In use, light generated by the complex light source 12 can be diffused after entering the diffuser plate 13. However, after being diffused through the diffusion plate 13, the angle of light emitted from the diffusion plate 13 becomes disordered, so that the brightness thereof is not high in a specific viewing angle range; and since the light source 12 transmits more light directly above it, diffusion It is often difficult for the plate 13 to directly diffuse the light from the light source 12 uniformly, so that the light emitted from the diffusing plate 13 is likely to cause residual light source, that is, a region where light intensity is different.
為提高背光模組100於特定視角範圍內之亮度,以及避免光源殘影之產生,從而提高背光模組100出射光之均勻性,通常於擴散板13上方還設置有一光學板10與一上擴散片14。如圖2所示,光學板10包括透明基板101及形成於透明基板101上之稜鏡層103。稜鏡層103上具有複數長條形V形凸起105。光學板10之長 條形V形凸起105可使出射光線發生一定程度之聚集,從而提高背光模組100於特定視角範圍內之亮度。上擴散片14可對從光學板10出射之光線作進一步擴散。In order to improve the brightness of the backlight module 100 in a specific viewing angle range and avoid the generation of residual light of the light source, thereby improving the uniformity of the light emitted by the backlight module 100, an optical plate 10 and an upper diffusion are generally disposed above the diffusion plate 13. Sheet 14. As shown in FIG. 2, the optical plate 10 includes a transparent substrate 101 and a ruthenium layer 103 formed on the transparent substrate 101. The ruthenium layer 103 has a plurality of elongated V-shaped projections 105 thereon. Length of optical plate 10 The strip-shaped V-shaped protrusions 105 can cause the emitted light to be concentrated to a certain extent, thereby improving the brightness of the backlight module 100 within a specific viewing angle range. The upper diffusion sheet 14 can further diffuse light emitted from the optical plate 10.
然,光線於光學板10與上擴散片14中傳輸時,部分光線會被吸收而造成光線損失;並且於光學板10與上擴散片14之間有空氣層,其會增加光線於傳輸過程中之介面數量,增加光線傳輸之介面損失,降低出光亮度。However, when light is transmitted through the optical plate 10 and the upper diffusion sheet 14, part of the light is absorbed to cause light loss; and there is an air layer between the optical plate 10 and the upper diffusion sheet 14, which increases light during transmission. The number of interfaces increases the interface loss of light transmission and reduces the brightness of the light.
鑒於上述狀況,有必要提供一種出光亮度較高的背光模組及其光學板。In view of the above situation, it is necessary to provide a backlight module having a high brightness and an optical plate thereof.
一種背光模組,其包括框架、光源及光學板。光源位於該框架內,光學板位於該光源上方。光學板包括第一表面及與該第一表面相對之第二表面。第一表面上形成有複數微結構。微結構於第一表面上之輪廓線圍成一橄欖形,以橄欖形之長軸與短軸分別為X軸及Y軸建立X-Y-Z三維直角坐標系,則輪廓線上任一點之y座標值及x座標值滿足如下關係:
一種光學板,其包括第一表面及與該第一表面相對之第二表面。第一表面上形成有複數微結構。微結構於第一表面上之輪廓線圍成一橄欖形,以橄欖形之長軸與短軸分別為X軸及Y軸建立X-Y-Z三維直角坐標系,則輪廓線上任一點之y座標值及x座標值滿足如下關係:
上述光學板可使入射其中之光線發生折射、反射及繞射,進而發生特定之擴散,形成一均勻之出光面。第一表面上之凸起結構還可收斂出射光線之出光角度,增強出光亮度。The optical plate can refract, reflect and diffract light incident thereon, thereby causing specific diffusion to form a uniform light exiting surface. The raised structure on the first surface can also converge the exit angle of the outgoing light to enhance the brightness of the light.
下面將結合附圖及實施方式對本發明之背光模組及其光學板作進一步之詳細說明。The backlight module and the optical plate of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
請參見圖3,所示為本發明較佳實施方式之光學板20,其具有第一表面201及與第一表面201相對之第二表面203。其中,第一表面201上形成有複數陣列排佈之複數微結構2011。本實施方式中,微結構2011為從第一表面201上向外延伸之凸起,第二表面203為平面。Referring to FIG. 3, an optical plate 20 according to a preferred embodiment of the present invention has a first surface 201 and a second surface 203 opposite the first surface 201. Wherein, the first surface 201 is formed with a plurality of micro-structures 2011 arranged in a plurality of arrays. In this embodiment, the microstructures 2011 are protrusions extending outward from the first surface 201, and the second surface 203 is a plane.
光學板20由透明材料製成。該透明材料為聚甲基丙烯酸甲酯、聚碳酸酯、聚苯乙烯、苯乙烯-甲基丙烯酸甲酯共聚物中之一種或一種以上之混合物。The optical plate 20 is made of a transparent material. The transparent material is one or a mixture of one or more of polymethyl methacrylate, polycarbonate, polystyrene, and styrene-methyl methacrylate copolymer.
請參閱圖4至圖7,微結構2011由底面2012及二側面2013圍成,二側面2013相交於微結構2011之頂部形成一條脊線2014。底面2012大致為橄欖形,其為微結構2011於第一表面201上之兩條輪廓線2015圍成,底面2012具有一長軸2016及一短軸2017。以長軸2016為X軸,短軸2017為Y軸,長軸2016與短軸之交點為原點建立三維直角坐標系,Z軸之方向指向微結構2011之延伸方向,則微結構2011自身相對於X-Z平面及Y-Z平面均為對稱圖形。於上述三維直角坐標系內,輪廓線2015之軌跡可用如下方程描述:
上述方程式中,y為輪廓線2015上任一點於Y軸上之座標值,x為該點於X軸上之座標值。其餘為常數,其中,x及各常數之優選範圍如下:-13.549<y0<-9.549,-213.5<x<213.5,-1.0<xc<1.0,62.754<A<72.754,45.72<w1<280.2,8.01<w2<53.03,8.01<w3<53.03,0.1<S<3。In the above equation, y is the coordinate value of any point on the contour line 2015 on the Y-axis, and x is the coordinate value of the point on the X-axis. The rest are constants, wherein the preferred range of x and each constant is as follows: -13.549 < y < -9.549, -213.5 < x < 213.5, -1.0 < xc < 1.0, 62.754 < A < 72.754, 45.72 < w1 < 280.2, 8.01 <w2<53.03, 8.01<w3<53.03, 0.1<S<3.
由於微結構2011關於X-Z軸對稱,故脊線2014於X-Z平面內延伸,脊線2014於X-Z平面上之投影即為自身。微結構2011被任意平行Y-Z平面之平面所截之截面為三角形(圖5),將該三角形之頂角記為θ
,則對於微結構2011脊線2014上任意一點之Z軸座標值z與其Y軸座標值y有如下關係:
上式即為脊線2014上任意一點之Z座標與X座標之關係,即脊線2014於X-Z平面投影之曲線軌跡(圖6)。The above formula is the relationship between the Z coordinate and the X coordinate of any point on the ridge line 2014, that is, the curved trajectory of the ridge line 2014 projected on the X-Z plane (Fig. 6).
其中,上式中x及各常數之優選範圍如下:-13.549<y0<-9.549,-213.5<x<213.5,-1.0<xc<1.0,62.754<A<72.754,45.72<w1<280.2,8.01<w2<53.03,8.01<w3<53.03,45°<θ<175°,0.1<S<3。Wherein, the preferred range of x and each constant in the above formula is as follows: -13.549 < y < -9.549, -213.5 < x < 213.5, -1.0 < xc < 1.0, 62.754 < A < 72.754, 45.72 < w1 < 280.2, 8.01 W2<53.03, 8.01<w3<53.03, 45°<θ<175°, 0.1<S<3.
微結構2011之頂部至少部分平面化,或者弧形化,以增強光學板20之整體強度。此時,脊線2014於X-Z平面上之投影滿足上述脊線2014之軌跡方程。The top of the microstructure 2011 is at least partially planarized, or curved, to enhance the overall strength of the optical plate 20. At this time, the projection of the ridge line 2014 on the X-Z plane satisfies the trajectory equation of the ridge line 2014 described above.
光學板20上之微結構2011可採用與透明材料形成於第一表面201,亦可於母模刻設相應之凹槽,藉由注塑一體成型。The microstructures 2011 on the optical plate 20 may be formed on the first surface 201 with a transparent material, or may be formed in the mother mold by a corresponding groove, and integrally molded by injection molding.
使用時,光學板20之第二表面203靠近光源作為入光面,而第一表面201遠離光源作為出光面,光源發出之光從第二表面203進入後,於微結構2011內發生特定之折射、繞射與全反射,收斂光線之出光角度,使出光亮度增加。In use, the second surface 203 of the optical plate 20 is adjacent to the light source as a light incident surface, and the first surface 201 is away from the light source as a light exit surface. After the light emitted by the light source enters from the second surface 203, a specific refraction occurs in the microstructure 2011. , diffraction and total reflection, converge the angle of light out of the light, so that the brightness of the light increases.
當然,微結構2011於Y-Z兩端之脊線2014相對於X軸之傾斜角度亦可不相同,使微結構2011相對於Y-Z平面呈非對稱形狀。Of course, the inclination angle of the ridges 2014 of the microstructures 2011 at the ends of the Y-Z may be different from the X-axis, so that the microstructures 2011 have an asymmetrical shape with respect to the Y-Z plane.
微結構2011之結構不限於凸起,其亦可為相同形狀、自第一表面201向光學板20內部延伸之凹槽。此時,微結構2011於第一表面201上之輪廓線與其為凸起時相同,微結構2011之脊線2014將位於第一表面201下方,Z軸指向第二表面203。微結構2011為凹槽時,光學板20之效果與微結構2011為凸起時效果基本相同。The structure of the microstructure 2011 is not limited to the protrusions, and may be the same shape, the groove extending from the first surface 201 toward the inside of the optical plate 20. At this time, the outline of the microstructure 2011 on the first surface 201 is the same as when it is convex, the ridge line 2014 of the microstructure 2011 will be located below the first surface 201, and the Z axis is directed to the second surface 203. When the microstructure 2011 is a groove, the effect of the optical plate 20 is substantially the same as that when the microstructure 2011 is a protrusion.
請參見圖8,所示為本發明較佳實施例之背光模組200,其包括上述光學板20、框架21及光源22,該光源22位於該框架21內,該光學板20位於該光源22上方。Referring to FIG. 8 , a backlight module 200 according to a preferred embodiment of the present invention includes an optical plate 20 , a frame 21 , and a light source 22 . The light source 22 is located in the frame 21 , and the optical plate 20 is located in the light source 22 . Above.
框架21可由具有高反射率之金屬或塑膠製成,或塗附有高反射率塗層之金屬或塑膠製成。The frame 21 may be made of metal or plastic having high reflectivity or metal or plastic coated with a high reflectivity coating.
光源22可為複數線光源或複數點光源,本實施方式中為複數線光源,該複數線光源緊密排佈,優選該複數線光源為複數冷陰極螢光燈。The light source 22 can be a complex line source or a plurality of point sources. In this embodiment, the plurality of line sources are arranged closely. Preferably, the plurality of line sources are a plurality of cold cathode fluorescent lamps.
上述背光模組200中之光學板20之第二表面203面向光源22作為入光面而第一表面201遠離光源22作為出光面。複數冷陰極螢光燈緊密排佈,其發出之光線射入光學板20之後發生特定之折射、散射、反射與繞射等光學作用,進而可使從光學板20出射之光線發生特定之擴散,從而形成亮度較均勻之出射面。其中, 第一表面201上之微結構2011結構可收斂光之出射角度,使出射光於特定範圍內之亮度增加。由此可見,上述背光模組200可提高背光模組之出光均勻性,增強出光亮度。當然,當光源22為複數點光源時,將該複數點光源緊密排佈成陣列,可同樣達到使用複數線光源之效果,優選該複數點光源為複數發光二極體。The second surface 203 of the optical plate 20 in the backlight module 200 faces the light source 22 as a light incident surface and the first surface 201 away from the light source 22 as a light exit surface. The plurality of cold cathode fluorescent lamps are arranged closely, and the emitted light is incident on the optical plate 20 to cause specific optical effects such as refraction, scattering, reflection, and diffraction, thereby allowing the light emitted from the optical plate 20 to be specifically diffused. Thereby, an exit surface with a relatively uniform brightness is formed. among them, The microstructure 2011 structure on the first surface 201 can converge the exit angle of the light, increasing the brightness of the exiting light within a particular range. It can be seen that the backlight module 200 can improve the light uniformity of the backlight module and enhance the brightness of the light. Of course, when the light source 22 is a complex point light source, the plurality of point light sources are closely arranged in an array, and the effect of using the plurality of line sources can be similarly achieved. Preferably, the plurality of point sources are complex LEDs.
為進一步驗證光學板20之效果,於背光模組100及背光模組200之出光面上各取九測試點於相同之光源下做出光亮度對比測試,測試結果如下表。In order to further verify the effect of the optical plate 20, nine test points are taken on the light-emitting surfaces of the backlight module 100 and the backlight module 200 to perform a light-brightness comparison test under the same light source. The test results are shown in the following table.
當光源22之間之間距較大時,可於本發明之背光模組200之光學板20與光源22之間增設一擴散板,從而可進一步將光線擴散均勻,提升整體背光模組之出光均勻性。When the distance between the light sources 22 is large, a diffusion plate can be added between the optical plate 20 and the light source 22 of the backlight module 200 of the present invention, so that the light can be evenly diffused and the light output of the whole backlight module can be improved. Sex.
綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.
100、200‧‧‧背光模組100, 200‧‧‧ backlight module
10、20‧‧‧光學板10, 20‧‧‧ Optical board
101‧‧‧基板101‧‧‧Substrate
103‧‧‧稜鏡層103‧‧‧稜鏡
105‧‧‧長條形V形凸起105‧‧‧Long V-shaped bulge
11、21‧‧‧框架11, 21‧‧‧ framework
12、22‧‧‧光源12, 22‧‧‧ Light source
13‧‧‧擴散板13‧‧‧Diffuser
201‧‧‧第一表面201‧‧‧ first surface
2011‧‧‧微結構2011‧‧‧Microstructure
2012‧‧‧底面2012‧‧‧ bottom
2014‧‧‧脊線2014‧‧‧ ridge line
2015‧‧‧輪廓線2015‧‧‧ contour
2016‧‧‧長軸2016‧‧‧ long axis
2017‧‧‧短軸2017‧‧‧Short axis
203‧‧‧第二表面203‧‧‧ second surface
圖1係一種習知之背光模組之剖面示意圖。1 is a schematic cross-sectional view of a conventional backlight module.
圖2係圖1所示背光模組之光學板之立體圖。2 is a perspective view of an optical plate of the backlight module shown in FIG. 1.
圖3係本發明較佳實施方式光學板之立體示意圖。3 is a perspective view of an optical plate according to a preferred embodiment of the present invention.
圖4係圖3所示光學板之凸起之立體示意圖。Figure 4 is a perspective view showing the projection of the optical plate shown in Figure 3.
圖5係圖3所示光學板之凸起於Y-Z平面上之截面圖。Figure 5 is a cross-sectional view of the projection of the optical plate shown in Figure 3 on the Y-Z plane.
圖6係圖3所示光學板之凸起於X-Z平面上之投影圖。Figure 6 is a projection view of the projection of the optical plate shown in Figure 3 on the X-Z plane.
圖7係圖3所示光學板之凸起於X-Y平面上之截面圖。Figure 7 is a cross-sectional view of the projection of the optical plate shown in Figure 3 on the X-Y plane.
圖8係採用圖3所示光學板之背光模組之示意圖。Fig. 8 is a schematic view showing a backlight module using the optical plate shown in Fig. 3.
20‧‧‧光學板20‧‧‧Optical board
201‧‧‧第一表面201‧‧‧ first surface
2011‧‧‧微結構2011‧‧‧Microstructure
203‧‧‧第二表面203‧‧‧ second surface
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TW200615491A (en) * | 2004-09-30 | 2006-05-16 | Global Lighting Technologies | Light redirecting films and film systems |
TWI283304B (en) * | 2006-03-10 | 2007-07-01 | Hon Hai Prec Ind Co Ltd | Prism sheet and backlight module using the same |
TWI296694B (en) * | 2006-06-07 | 2008-05-11 | Jeng Shiang Prec Ind Co Ltd | |
TW200928452A (en) * | 2007-12-19 | 2009-07-01 | Radiant Opto Electronics Corp | Optical film and backlight module using the same |
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TW201122658A (en) | 2011-07-01 |
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