TWI391538B - Housing plating method and housing therewith of making it - Google Patents

Housing plating method and housing therewith of making it Download PDF

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TWI391538B
TWI391538B TW95144319A TW95144319A TWI391538B TW I391538 B TWI391538 B TW I391538B TW 95144319 A TW95144319 A TW 95144319A TW 95144319 A TW95144319 A TW 95144319A TW I391538 B TWI391538 B TW I391538B
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outer casing
manufacturing
sheets
base body
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TW95144319A
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TW200823323A (en
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Peng-Cheng Tong
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Fih Hong Kong Ltd
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外殼電鍍方法及應用該電鍍方法製成之外殼Shell plating method and outer casing made by applying the plating method

本發明係關於一種外殼之電鍍方法及應用該電鍍方法製成之外殼。The present invention relates to an electroplating method for an outer casing and an outer casing produced by the electroplating method.

隨著資訊科技之迅速發展,攜帶式電子裝置如行動電話、PDA(Personal Digital Assistant,個人數位助理)及筆記本電腦等應用日益普遍,其電子裝置外殼之外觀質量與美觀程度亦越來越受到人們之關注與重視。習知技術中為改善電子產品外殼表面之外觀品質,採用多種表面裝飾處理技術以裝飾電子裝置表面或側壁。常用之電鍍等方法,可使電子裝置具有金屬光澤,以加強其外觀質量及美觀程度。With the rapid development of information technology, portable electronic devices such as mobile phones, PDAs (Personal Digital Assistants) and notebook computers are becoming more and more popular, and the appearance and aesthetics of electronic device casings are getting more and more popular. Concern and attention. In the prior art, in order to improve the appearance quality of the surface of the electronic product casing, various surface decoration treatment techniques are employed to decorate the surface or sidewall of the electronic device. Commonly used methods such as electroplating can make the electronic device have a metallic luster to enhance its appearance quality and aesthetics.

由於這些電子產品之側壁設置有如調節音量、啟動照相功能等按鈕,同時也可能由於設計所需,使電鍍部分之複數區塊為分散區域且並不連續。習知技術中,對這些不連續、需要電鍍部分,需分別電鍍處理,再採用超聲波或熱熔連接等方法以連接於基體上,使其具有金屬光澤以達到美化外觀之作用。Since the side walls of these electronic products are provided with buttons such as adjusting the volume, starting the camera function, etc., it is also possible that the plurality of blocks of the plated portion are scattered regions and are not continuous due to design requirements. In the prior art, for these discontinuous, electroplated parts, electroplating treatment is required, and then ultrasonic or hot-melt bonding is used to connect the substrate to have a metallic luster to enhance the appearance.

惟,上述電鍍方法需多步電鍍工序,電鍍工序繁瑣,增加成本;另,每個需要電鍍部分係分開單個電鍍,若外界環境或溶液密度等稍有變化,便對電鍍部分之光澤、顏色等有很大影響,若將這些光澤等不同之部分連接於基體上,會嚴重影像產品之外觀質量。However, the above electroplating method requires a multi-step electroplating process, the electroplating process is cumbersome and increases the cost; in addition, each electroplating part needs to be separated into a single electroplating, and if the external environment or the solution density is slightly changed, the gloss, color, etc. of the electroplating part are It has a great influence. If these different parts such as gloss are attached to the substrate, the appearance quality of the image product will be severely affected.

有鑒於此,本發明提供一種可一次形成電鍍表面,以減少加工步驟之外殼電鍍方法。In view of the above, the present invention provides a method of shell plating that can form a plated surface at one time to reduce processing steps.

另,本發明提供一種由上述方法製成之外殼。Further, the present invention provides an outer casing made by the above method.

一種該外殼之製作方法,該製作方法包括以下步驟:成型一外殼毛坯,其包括一基體,所述基體上設有至少二組件及至少一連接件,所述連接件連接所述組件;對所述連接件與所述組件進行前處理,使其上附著導電材料;經電鍍,於所述組件上形成電鍍層;去除連接件。A manufacturing method of the outer casing, the manufacturing method comprising the steps of: forming a casing blank, comprising a base body, wherein the base body is provided with at least two components and at least one connecting member, the connecting member connecting the components; The connecting member and the assembly are pre-treated to adhere a conductive material thereon; electroplating is performed to form a plating layer on the assembly; and the connecting member is removed.

一種由所述製作方法製成之外殼,其包括一基體及複數元件,該元件設於所述基體上,所述複數元件表面覆有電鍍層。An outer casing made by the manufacturing method, comprising a base body and a plurality of components, the component is disposed on the base body, and the surface of the plurality of components is coated with a plating layer.

相較習知技術,該外殼製作方法加工簡單,減少加工步驟,節約製造成本。藉由該製作方法可使不相連接之複數組件僅經一次電鍍,便可獲得具有相同金屬光澤之效果,提高產品美觀程度。Compared with the prior art, the outer casing manufacturing method is simple in processing, reduces processing steps, and saves manufacturing costs. By the manufacturing method, the non-connected plurality of components can be obtained by electroplating only once, and the effect of having the same metallic luster can be obtained, thereby improving the aesthetic appearance of the product.

相較習知技術,該外殼表面可一次形成有複數相同金屬光澤之組件,使產品外觀得到裝飾美化。Compared with the prior art, the surface of the outer casing can be formed with a plurality of components of the same metallic luster at one time, so that the appearance of the product is decorated and beautified.

本發明提供一種外殼80,所述外殼80較佳實施方式應用於行動電話上。The present invention provides a housing 80 that is preferably applied to a mobile phone.

請參閱圖1及圖2,所述外殼80之外殼毛坯50包括一大致為長方體之基體501,所述基體501優選材料由聚碳酸脂(Polycarbonate,PC)製成。於所述基體501表面上與其一體成型有複數組片60及連接所述組片60之複數“ㄇ”形連接框70,所述組片60包括第一組片602、第二組片604、第三組片606及第四組片608。連接框70包括第一連接框702、第二連接框704及第三連接框706。第一組片602、第二組片604及第三組片606成型於所述基體501長邊外週壁上,第四組片608成型於所述基體501上表面中上部,並與所述基體501短邊週壁相平行,所述第四組片608兩端部向下延伸並與所述基體501外週壁相配合,第一連接框702連接第四組片608及第一組片602,第二連接框704連接第一組片602及第二組片604,第三連接框706將第三組片606及第四組片608相連接,所述連接框70分別連接所述組片60之端部並垂直凸出於所述雙料射出成型機射出,使基體501、複數組片60及連接框基體501之下表面。所述外殼毛坯50之優選實施方式係由70一體成型,所述複數組片60及連接框70優選材料由丙烯腈-丁二烯-苯乙烯(Acrylonitrile-Butadiene-Styrene,ABS)製成。再進行前處理,使丙烯腈-丁二烯-苯乙烯與前處理中之化學溶液反應,而於丙烯腈-丁二烯-苯乙烯製成之組片60及連接框70表面形成一層金屬導電膜。經電鍍,使組片60及連接框70表面形成有金屬光澤之鍍膜。最後,去除連接框70,形成所需外殼80,如圖3所示。Referring to Figures 1 and 2, the outer casing blank 50 of the outer casing 80 includes a substantially rectangular parallelepiped base 501, preferably made of polycarbonate (PC). A plurality of "ㄇ"-shaped connecting frames 70 are integrally formed on the surface of the base 501, and the plurality of "ㄇ"-shaped connecting frames 70 are connected to the set of sheets 60. The set of sheets 60 includes a first set of sheets 602 and a second set of sheets 604. The third set of slices 606 and the fourth set of slices 608. The connection frame 70 includes a first connection frame 702, a second connection frame 704, and a third connection frame 706. The first set of sheets 602, the second set of sheets 604 and the third set of sheets 606 are formed on the outer peripheral wall of the long side of the base 501, and the fourth set of sheets 608 are formed on the upper part of the upper surface of the base 501, and The short sides of the base body 501 are parallel, and the two ends of the fourth set of sheets 608 extend downwardly and cooperate with the outer peripheral wall of the base 501. The first connecting frame 702 connects the fourth set of pieces 608 and the first set of pieces. 602. The second connection frame 704 is connected to the first group of slices 602 and the second group of slices 604. The third connection frame 706 is connected to the third group of slices 606 and the fourth group of slices 608. The connection frame 70 is respectively connected to the group. The ends of the sheet 60 are vertically protruded from the two-shot injection molding machine to project the base 501, the multi-array sheet 60 and the lower surface of the joint frame base 501. The preferred embodiment of the outer shell blank 50 is integrally formed from 70. The composite sheet 60 and the connecting frame 70 are preferably made of Acrylonitrile-Butadiene-Styrene (ABS). Further pretreatment is carried out to react acrylonitrile-butadiene-styrene with the chemical solution in the pretreatment, and a metal conductive layer is formed on the surface of the acrylonitrile-butadiene-styrene sheet 60 and the connecting frame 70. membrane. After electroplating, a coating of metal luster is formed on the surface of the sheet 60 and the connecting frame 70. Finally, the connection frame 70 is removed to form the desired housing 80, as shown in FIG.

所述外殼80之製作流程請參閱圖4,製作方法具體包括以下步驟:由雙料射出成型機將兩種不同材質之塑膠體先後射入模腔內,經冷卻後成型一外殼毛坯50,其中一種形成基體501,另一種形成組片60及連接框70。Referring to FIG. 4, the manufacturing method specifically includes the following steps: two plastic injection molding machines are used to inject two plastic bodies of different materials into the cavity, and after cooling, a casing blank 50 is formed, one of which is formed. The base 501 is formed, and the other is formed into a panel 60 and a connection frame 70.

對成型之外殼毛坯50進行前處理,其過程係可用NaOH、Na2 CO3 等鹼性溶液對所述外殼毛坯50表面進行清洗,以去除油污及雜質等;再用噴砂,滾磨,砂布摩擦等機械粗化或化學粗化之方法以使所述組片60及連接框70之表面粗糙,以提高後續電鍍形成之電鍍層與所述組片60及連接框70之結合力;之後將所述外殼毛坯50浸入敏化液中,使組片60及連接框70表面吸附一層易氧化之金屬物質;再將敏化後之外殼毛坯50放入活化液中處理,以使組片60及連接框70表面生成一層貴金屬膜;最後將所述外殼毛坯50放入硫酸銅等組成之溶液中,常溫下進行化學反應,使溶液中金屬離子還原為金屬,沈積於組片60及連接框70表面,形成一金屬導電膜。The formed outer shell blank 50 is pretreated, and the surface of the outer shell blank 50 can be cleaned with an alkaline solution such as NaOH or Na 2 CO 3 to remove oil stains and impurities; and then sandblasted, barreled, and abrasive cloth rubbed. The method of mechanical roughening or chemical roughening is to roughen the surface of the set of sheets 60 and the connecting frame 70 to improve the bonding force of the subsequent plating forming plating layer with the set piece 60 and the connecting frame 70; The outer shell blank 50 is immersed in the sensitizing liquid to adsorb a layer of easily oxidizable metal substance on the surface of the sheet 60 and the connecting frame 70; and the sensitized outer shell blank 50 is placed in an activation liquid to process the sheet 60 and the joint. A precious metal film is formed on the surface of the frame 70; finally, the outer shell blank 50 is placed in a solution composed of copper sulfate or the like, and a chemical reaction is performed at a normal temperature to reduce the metal ions in the solution to metal, and deposit on the surface of the assembly 60 and the connecting frame 70. Forming a metal conductive film.

對經前處理之外殼毛坯50進行電鍍,其過程係:將經前處理之外殼毛坯50藉由第一連接框702及第三連接框706固定於一挂具上,該挂具可同時固定複數外殼毛坯50,一次即可完成複數外殼毛坯之電鍍,該挂具與陰極連接浸漬於電鍍槽中,該電鍍槽中盛裝有金屬離子之電鍍液,一金屬棒連接陽極浸漬於該電鍍液中進行反應。由於所述外殼毛坯50之複數組片60係由連接框70連接,並於所述複數組片60及連接框70表面覆有金屬導電膜,所以組片60與連接框70構成一通路,可通過電鍍電流,使金屬離子附著於組片60與連接框70之表面,使組片60及連接框70表面具有金屬光澤。The pre-treated outer casing blank 50 is electroplated by fixing the pre-treated outer casing blank 50 to a hanger by the first connecting frame 702 and the third connecting frame 706, and the hanging device can simultaneously fix the plurality of hangers The outer shell blank 50 can be used for electroplating of a plurality of outer shell blanks. The rack is connected to the cathode and immersed in a plating tank containing a metal ion plating solution, and a metal rod connecting anode is immersed in the plating solution. reaction. Since the multi-array 60 of the outer casing blank 50 is connected by the connecting frame 70, and the surface of the multi-array 60 and the connecting frame 70 is covered with a metal conductive film, the connecting piece 60 and the connecting frame 70 form a passage. Metal ions are attached to the surface of the panel 60 and the connecting frame 70 by the plating current, so that the surface of the panel 60 and the connecting frame 70 have a metallic luster.

電鍍完成後,再將所述連接框70去除,以形成一次電鍍即可完成電鍍工藝。After the electroplating is completed, the connection frame 70 is removed to form a plating process to complete the electroplating process.

由於外殼毛坯50上不相連接之複數組片60藉由連接有通電作用之複數連接框70連接,共同構成一通路,故於電鍍液中反應時可一次完成複數組片60之電鍍過程,從而減少加工工序,並使一外殼80上複數組片60之光澤一致,保證產品外觀之質量。另,於電鍍過程中,由於連接框70作為挂鈎,將外殼毛坯50直接固定於挂具上,省去附加挂鈎,從而較少製造工序。Since the non-connected multi-array sheets 60 on the outer casing blank 50 are connected by a plurality of connection frames 70 connected to the energization function to form a passage, the electroplating process of the multi-array sheet 60 can be completed at one time during the reaction in the plating solution, thereby The processing steps are reduced, and the gloss of the composite array sheet 60 on a casing 80 is uniform to ensure the quality of the appearance of the product. In addition, in the electroplating process, since the connecting frame 70 serves as a hook, the outer casing blank 50 is directly fixed to the hanger, eliminating the need for additional hooks, thereby reducing the number of manufacturing processes.

可以理解,根據外殼裝飾之需要,組片不僅限於四個,所以作為連接部分之連接框個數也會相應變化。It can be understood that, according to the needs of the decoration of the outer casing, the number of the pieces is not limited to four, so the number of the connection frames as the connection portion also changes accordingly.

可以理解,可根據外殼電鍍部分之不同顏色需要,採用不同之電鍍液,如鍍鉻溶液,鍍銅溶液等。It can be understood that different plating solutions, such as a chrome plating solution, a copper plating solution, etc., can be used according to different color requirements of the plating portion of the outer casing.

綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,本發明之範圍幷不以上述實施方式為限,舉凡熟習本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make equivalent modifications or changes in accordance with the spirit of the present invention. It should be covered by the following patent application.

外殼毛坯...50Shell blank. . . 50

基體...501Matrix. . . 501

組件...60Component. . . 60

第一組片...602The first group of films. . . 602

第二組片...604The second group of films. . . 604

第三組片...606The third group of films. . . 606

第四組片...608The fourth group of films. . . 608

連接件...70Connector. . . 70

第一連接框...702The first connection box. . . 702

第二連接框...704The second connection box. . . 704

第三連接框...706The third connection box. . . 706

外殼...80shell. . . 80

圖1係外殼毛坯之一方向之立體示意圖;圖2係外殼毛坯之另一方向之立體示意圖;圖3係外殼立體示意圖;圖4係外殼製作流程圖。1 is a perspective view of one direction of a blank of the outer casing; FIG. 2 is a perspective view of the outer direction of the blank of the outer casing; FIG. 3 is a three-dimensional schematic view of the outer casing;

外殼毛坯...50Shell blank. . . 50

基體...501Matrix. . . 501

第一組片...602The first group of films. . . 602

第二組片...604The second group of films. . . 604

第四組片...608The fourth group of films. . . 608

第一連接框...702The first connection box. . . 702

第二連接框...704The second connection box. . . 704

Claims (9)

一種外殼之製作方法,其包括以下步驟:成型一外殼毛坯,其包括一基體,所述基體上設有至少二組件及至少一連接件,所述連接件連接所述組件;對所述連接件與所述組件進行前處理,使其上附著導電材料;經電鍍,於所述組件上形成電鍍層;去除連接件。A method of manufacturing a casing, comprising: forming a casing blank, comprising a base body, wherein the base body is provided with at least two components and at least one connecting member, the connecting member connecting the components; Pre-treating with the component to attach a conductive material thereon; electroplating to form a plating layer on the component; removing the connector. 如申請專利範圍第1項所述外殼之製作方法,其中所述基體、組件及連接件一體成型。The manufacturing method of the outer casing according to claim 1, wherein the base body, the assembly and the connecting member are integrally formed. 如申請專利範圍第2項所述外殼之製作方法,其中所述基體、組件及連接件由雙料射出成型機射出而一體成型。The manufacturing method of the outer casing according to claim 2, wherein the base body, the assembly and the connecting member are integrally molded by being shot by a two-shot injection molding machine. 如申請專利範圍第1項所述外殼之製作方法,其中所述基體為聚碳酸脂材料,所述組件及連接件為丙烯腈-丁二烯-苯乙烯材料。The method of manufacturing the outer casing according to claim 1, wherein the substrate is a polycarbonate material, and the component and the connecting member are acrylonitrile-butadiene-styrene materials. 如申請專利範圍第1項所述外殼之製作方法,其中所述前處理包括清洗、表面粗化、敏化及化學鍍等步驟。The method of manufacturing the outer casing according to claim 1, wherein the pretreatment comprises steps of washing, surface roughening, sensitization, and electroless plating. 如申請專利範圍第1項所述外殼之製作方法,其中所述組件包括第一組片、第二組片、第三組片及第四組片,第一組片、第二組片及第三組片成型於所述基體長邊外週壁上,第四組片成型於所述基體上表面中上部,並與所述基體短邊週壁相平行,所述第四組片兩端部向下延伸並與所述基體外週壁相配合。The manufacturing method of the outer casing according to claim 1, wherein the component comprises a first group, a second group, a third group and a fourth group, the first group, the second group and the first Three sets of sheets are formed on the outer peripheral wall of the long side of the base body, and a fourth set of sheets is formed on the upper part of the upper surface of the base body, and is parallel with the peripheral wall of the short side of the base body, and the two ends of the fourth set of sheets are It extends downward and cooperates with the outer peripheral wall of the base. 如申請專利範圍第1項所述外殼之製作方法,其中所述連接件包括第一連接框、第二連接框及第三連接框,第一連接框連接第四組片及第一組片,第二連接框連接第一組片及第二組片,第三連接框將第三組片及第四組片相連接,所述連接件分別連接所述組件之端部並垂直凸出於所述基體之下表面。The method of manufacturing the outer casing according to the first aspect of the invention, wherein the connecting member comprises a first connecting frame, a second connecting frame and a third connecting frame, wherein the first connecting frame is connected to the fourth group of pieces and the first group of pieces, The second connection frame connects the first group of sheets and the second group of sheets, and the third connection frame connects the third group of sheets and the fourth group of sheets, the connecting members are respectively connected to the ends of the components and protrude perpendicularly The surface below the substrate. 如申請專利範圍第1項所述外殼之製作方法,其中所述連接件於電鍍時使外殼毛坯固定於一挂具上。The method of manufacturing the outer casing according to claim 1, wherein the connecting member fixes the outer casing blank to a hanger during electroplating. 一種如申請專利範圍第1至第8項中任意一項外殼之製作方法製成之外殼,其包括:一基體;複數元件,該元件設於所述基體上,其中所述複數元件表面覆有電鍍層。An outer casing made by the method for manufacturing an outer casing according to any one of claims 1 to 8, comprising: a base; a plurality of components, the component being disposed on the base, wherein the plurality of components are covered with a surface Plating.
TW95144319A 2006-11-30 2006-11-30 Housing plating method and housing therewith of making it TWI391538B (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4714535A (en) * 1986-05-22 1987-12-22 Crown City Plating Co. Molded framework for electroless and electrolytic plating racks

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4714535A (en) * 1986-05-22 1987-12-22 Crown City Plating Co. Molded framework for electroless and electrolytic plating racks

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