TWI390017B - Phosphorous phosphor for use in light emitting diodes and its preparation method - Google Patents

Phosphorous phosphor for use in light emitting diodes and its preparation method Download PDF

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TWI390017B
TWI390017B TW097150987A TW97150987A TWI390017B TW I390017 B TWI390017 B TW I390017B TW 097150987 A TW097150987 A TW 097150987A TW 97150987 A TW97150987 A TW 97150987A TW I390017 B TWI390017 B TW I390017B
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light
fluorescent powder
boron fluoride
radiation
phosphor
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TW201024394A (en
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Naum Soshchin
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

用於發光二極體之氟化硼螢光粉及其製法Fluoride-boring phosphor powder for light-emitting diode and preparation method thereof

本發明係有關於一種螢光粉及發光二極體,具體而言,尤指一種可創造高發光效能之氟化硼螢光粉及其發光二極體,本發明之螢光粉及發光二極體可用於中低能量量子場的核子物理中、可以作為非常好的鮮黃色塗料的亮漆、探測器中以及珠寶業中。The invention relates to a phosphor powder and a light-emitting diode, in particular to a boron fluoride fluorescent powder capable of creating high luminous efficiency and a light-emitting diode thereof, the phosphor powder and the light-emitting diode of the invention The polar body can be used in the nuclear physics of low- and medium-energy quantum fields, as a very good bright yellow paint in lacquers, detectors, and in the jewelry industry.

目前半導體照明技術發展的非常迅速,日本研究者中村修一(S Nakamura.)開拓了該項工作的發展,創立了非常有效率的技術(請參照S.Nakamura.Blue laser,Springer Verlag,Berlin.1997)。在該論文中係以InGaN異質結(即PN接面)為基質,結合發光轉換器,創造出將藍光及紫外光混合製成白光發光二極體。At present, semiconductor lighting technology is developing very rapidly. Japanese researcher S Nakamura. has developed this work and created very efficient technology (please refer to S.Nakamura.Blue laser, Springer Verlag, Berlin.1997). ). In this paper, an InGaN heterojunction (ie, PN junction) is used as a matrix, combined with a luminescence converter, to create a white light emitting diode by mixing blue light and ultraviolet light.

類似於這種發光二極體是將短波半導體異質結第一次輻射激發與發光轉換器相結合。Similar to such a light-emitting diode, the first-time radiation excitation of the short-wavelength semiconductor heterojunction is combined with the luminescence converter.

這種組合光發光以及部分不吸收異質結輻射的發光產生了白光(遵照牛頓的互補色定律)不同的色調以及在綠色可見光譜次能帶上的發光。發光轉換器的結構通常是由透光聚合物以及在其範圍裝滿螢光粉所實現的,這種類型的發光轉換器在1972年時已經用來作為砷化物發光二極體的製備(請參照Auzel F.獲准之美國US 3,709,827專利,10.02.1970),然後對於氮化鎵GaN是在1977年(請參照B.C.阿布拉波夫、BP.蘇士柯夫之蘇聯著作,12.09.1977年)。最後也就是最近,出現類似於InGaN異質結的發光轉換器(請分別參照Grodkiewicz獲准之加拿大CA 9000620專利以及S Nakamura.獲准之日本JP 7183576專利21.07.1995)。This combination of light luminescence and partial luminescence that does not absorb heterojunction radiation produces a different hue of white light (according to Newton's complementary color law) and luminescence on the green visible spectrum sub-band. The structure of the luminescence converter is usually realized by a light-transmitting polymer and a phosphor powder filled in its range. This type of luminescence converter was used as a preparation of arsenide light-emitting diodes in 1972 (please Reference is made to US U.S. Patent No. 3,709,827 (10.02.1970) to Auzel F., and then to GaN in 1977 (see BC Abrabov, BP. Suskov, Soviet Publication, 12.09.1977). Finally, recently, a luminescence converter similar to an InGaN heterojunction has appeared (please refer to the Canadian CA 9000620 patent approved by Grodkiewicz and the Japanese JP 7183576 patent 21.07.1995 approved by S Nakamura, respectively).

在無機螢光粉顆粒中產生的光譜轉換,可能是不同的化學性質,例如氟化物或有硫化鋅,以及常見的釔鋁石榴石,以鈰為激活劑(YAG),這種螢光粉廣泛的運用在核子物理以及電子技術發光 中(請參照G.Blasse.獲准之NP6706095專利29.04.1967)。第一次採用在白光發光二極體上的Nichia公司的工程師(請參照Shimizu S.獲准之美國US 5,998,992,7.12.1997)。本發明將其作為專利參照物件加以採用,同時指出其存在的實質性缺陷。The spectral conversions produced in inorganic phosphor particles may be of different chemical properties, such as fluoride or zinc sulfide, as well as the common yttrium aluminum garnet, with yttrium activator (YAG), which is widely used. Use in nuclear physics and electronic technology Medium (please refer to G.Blasse. Approved NP6706095 Patent 29.04.1967). For the first time, Nichia engineers on white light-emitting diodes (see US 5,998,992, 7.12.1997, approved by Shimizu S.). The present invention employs it as a patent reference object while noting its substantial drawbacks.

首先,發光二極體效能低,自9~12流明/瓦特;第二、輻射顏色不可操控;第三、對於獲取釔鋁石榴石特殊的低輸出合成條件,包括在高溫中添加引入大氣、氟氫氣的合成HF。First, the efficacy of the LED is low, from 9 to 12 lumens per watt; second, the radiation color is not controllable; third, for the special low-output synthesis conditions for obtaining yttrium aluminum garnet, including the introduction of atmospheric and fluorine at high temperatures. Synthesis of hydrogen HF.

在技術決策中所指的這些缺陷部分已經被淘汰,‘General Electric’公司之美國US2002/0195587專利申請案(請參照Srivastava A.M.之美國US2002/0195587專利申請案12.26.2002)及通過本發明採用的資料,決議如下:對於降低釔鋁石榴石的合成溫度及改善部分特殊光譜,流明-當量輻射,本發明的在爐料成份中採用引入了氟化鋁AlF3 的合成材料,該鹽鋁在熱加工爐料過程中昇華,本發明之發明人建議,部分氟離子可以引入釔鋁石榴石的陰離子晶格中,例如像Y3 Al5 O11 F1 。本發明所提議的方法在美國US2005088077專利申請案(請參照Soshchin N.P,LoWei Hong.等人之,US2005088077專利申請案04.28.2005)取得寬闊的伸展以及使用此方法,合成高品質產品。</ RTI><RTIgt;</RTI><RTIgt;</RTI><RTIgt;</RTI><RTIgt;</RTI><RTIgt;</RTI><RTIgt; The data is as follows: for reducing the synthesis temperature of yttrium aluminum garnet and improving some special spectra, lumen-equivalent radiation, the composite material of the present invention incorporating aluminum fluoride AlF 3 is used in the charge composition, and the aluminum salt is thermally processed. Sublimation during the charge process, the inventors of the present invention suggest that some of the fluoride ions may be introduced into the anion lattice of yttrium aluminum garnet, such as, for example, Y 3 Al 5 O 11 F 1 . The proposed method of the present invention achieves broad stretching and the use of this method to synthesize high quality products in the U.S. Patent No. 2,005,088, 770, filed to ss.

為解決上述習知技術之缺點,本發明之主要目的係提供一發光二極體及其氟化硼螢光粉,其可改善發光技術其釔鋁石榴石的性能。In order to solve the above disadvantages of the prior art, the main object of the present invention is to provide a light-emitting diode and a boron fluoride fluorescent powder thereof, which can improve the performance of the yttrium aluminum garnet of the light-emitting technique.

為解決上述習知技術之缺點,本發明之另一目的係提供一發光二極體及其氟化硼螢光粉,其可降低對於第一級異質結氮化物輻射發光的反射率。In order to solve the above-mentioned drawbacks of the prior art, another object of the present invention is to provide a light-emitting diode and a boron fluoride phosphor thereof which can reduce the reflectance of the first-order heterojunction nitride radiation.

為達上述之目的,本發明之一種氟化硼螢光粉,其係以鈰為激活劑,可將一氮化物異質結所發出之藍光轉換成亮黃色光,其 特徵在於,其化學式為:Ln3 Al+3 2-x (AlO4 )-5 3-x (BF4 )-1 2x ,其中,Ln=Y1-y-z Gdy Cez ,且在該螢光粉中添加氟化硼成份(BF4 )-1 ,以替換部分石榴石晶格中的(AlO4 )-5In order to achieve the above object, a boron fluoride fluorescent powder of the present invention, which uses ruthenium as an activator, converts blue light emitted by a nitride heterojunction into bright yellow light, wherein the chemical formula is: Ln 3 Al +3 2-x (AlO 4 ) -5 3-x (BF 4 ) -1 2x , wherein Ln=Y 1-yz Gd y Ce z , and a boron fluoride component is added to the phosphor powder (BF 4 ) -1 to replace (AlO 4 ) -5 in a part of the garnet lattice.

為達上述之目的,本發明之一種發光二極體,其係以一氮化物異質結(InGaN)為基質,其包括:一晶體支架、一圓錐形蓄光器、一透鏡蓋、至少一導電輸入端以及一發光轉換器,根據表面的異質結輻射接觸,其特徵在於:該發光轉換器具有如上所述之氟化硼螢光粉顆粒及含矽聚合物,其具有自身的化學成份連接O-Si-O-C。For the purpose of the above, a light-emitting diode of the present invention is based on a nitride heterojunction (InGaN), comprising: a crystal holder, a conical accumulator, a lens cover, and at least one conductive input. And an illuminating converter, according to the heterojunction radiation contact of the surface, wherein the illuminating converter has the boron fluoride phosphor powder particles and the cerium-containing polymer as described above, and has its own chemical composition connecting O- Si-OC.

為達上述之目的,本發明之一種氟化硼螢光粉之製取方法,其包括下列步驟:依據化學式秤取所需稀土元素的氧化物以及所需的氟化物和硼化物,然後將所有的物料充分混和後,放到坩堝中充分壓實;將該坩堝放入電爐中開始熱加工處理,熱加工處理分三個階段,在熱加工處理過程中全程用還原氣體H2 及N2 保護;在熱加工處理後的產品再用進行酸洗,在螢光粉顆粒的表面形成ZnO.SiO2 薄膜層;以及獲取的螢光粉經過網篩之後,再測量其參數。For the above purposes, a method for preparing a boron fluoride phosphor of the present invention comprises the steps of: weighing an oxide of a desired rare earth element and a desired fluoride and boride according to a chemical formula, and then all After the materials are fully mixed, they are fully compacted in the crucible; the crucible is placed in an electric furnace to start the hot processing, and the hot processing is divided into three stages, and the whole process is protected with reducing gases H 2 and N 2 during the thermal processing. The product after hot working is reused for pickling to form ZnO on the surface of the phosphor powder particles. The SiO 2 film layer; and the obtained phosphor powder are sieved, and then the parameters are measured.

首先,本發明之目的在於消除上述螢光粉及發光二極體的缺點。為了達到這個目標,本發明之氟化硼螢光粉,其係以鈰為激活劑,可將一氮化物異質結所發出之藍光轉換成亮黃色光,其特徵在於,其化學式為:Ln3 Al+3 2-x (AlO4 )-5 3-x (BF4 )-1 2x ,其中,Ln=Y1-y-z Gdy Cez ,且在該螢光粉中添加氟化硼成份(BF4 )-1 ,以替換部分石榴石晶格中的(AlO4 )-5First, the object of the present invention is to eliminate the disadvantages of the above-described phosphor powder and light-emitting diode. In order to achieve this goal, the boron fluoride fluorescent powder of the present invention uses yttrium as an activator to convert blue light emitted by a nitride heterojunction into bright yellow light, which is characterized in that its chemical formula is: Ln 3 Al +3 2-x (AlO 4 ) -5 3-x (BF 4 ) -1 2x , wherein Ln=Y 1-yz Gd y Ce z , and a boron fluoride component (BF) is added to the phosphor powder 4 ) -1 to replace (AlO 4 ) -5 in part of the garnet lattice.

其中,該化學式之化學計量參數為x=0.001~1,y=0.04~0.2,z=0.005~0.1。The stoichiometric parameter of the chemical formula is x=0.001~1, y=0.04~0.2, and z=0.005~0.1.

該螢光粉顆粒的立方晶格參數a>11.9Å。The cubic lattice parameter of the phosphor powder particles is a>11.9 Å.

該氮化物異質結所發出之藍光其激發波長λ=430~470 nm,輻射自λ=530~580nm,其中原子分率比為4=(Y/Gd)<20。The blue light emitted by the nitride heterojunction has an excitation wavelength of λ=430-470 nm and a radiation of λ=530-580 nm, wherein the atomic ratio is 4=(Y/Gd)<20.

該螢光粉在該氮化物異質結之第一級短波發光的反射係數可低於20%,在增加該螢光粉中的(BF4 )-1 含量後,該反射係數參數下降。The reflectance of the first-order short-wave luminescence of the phosphor powder in the nitride heterojunction may be less than 20%, and the reflectance parameter decreases after increasing the (BF 4 ) -1 content in the phosphor powder.

該螢光粉顆粒的色座標值0.80Σ(x+y)0.95。The phosphor particle has a color coordinate value of 0.80 Σ(x+y) 0.95.

該螢光粉成份中添加主要成份(BF4 )-1 時,其光譜半波寬自λ0.5 =115~121nm。When the main component (BF 4 ) -1 is added to the phosphor component, the spectral half-wave width is from λ 0.5 = 115 to 121 nm.

該螢光粉顆粒的色溫T=3500~4500K。The color temperature of the phosphor powder particles is T=3500~4500K.

其中,當該螢光粉顆粒加熱至T=100℃時,其光轉換效率下降不超過25%。Wherein, when the phosphor particles are heated to T=100° C., the light conversion efficiency is not more than 25%.

該螢光粉之顆粒為亮黃色顆粒,且呈高透光性。The particles of the phosphor powder are bright yellow particles and have high light transmittance.

首先指出,本發明以鋁釔石榴石為基質的螢光粉,在其成份中主要引入Y、Gd、Ce組離子。It is pointed out first that the phosphor powder based on the aluminum garnet is mainly introduced into the Y, Gd, and Ce groups in its composition.

其他的稀土元素,如:Lu、Yb、Sm、Eu、Pr、Dy、Er、Ho、La及Nd等可以在本發明的螢光粉成份中,可直接引入混合物中,原子分率為1.10-4 ~1.10-2Other rare earth elements such as Lu, Yb, Sm, Eu, Pr, Dy, Er, Ho, La and Nd may be directly introduced into the mixture in the phosphor powder component of the present invention, and the atomic fraction is 1. 10 -4 ~1.10 -2 .

第二、本發明之螢光粉所具有晶格參數a>11.9Å。Second, the phosphor powder of the present invention has a lattice parameter a>11.9 Å.

為了說明本發明中所提議的螢光粉所具有的特徵及性質,本發明中所提議的螢光粉係採用'三色'(Sensing)公司的專業測量儀器對該螢光粉的頻譜及其他參數進行測量,所測得該螢光粉在以InGaN為主的發光二極體,其具有輻射激發波長為λ=465.5 nm。分光光度計記錄了其材料的輻射光譜能量,然後用電腦將其物理光學參數及比色參數統計出來,其中,該頻譜及其他參數為:1.發光色座標x、y、z以及u、v、w;2.色溫;3.發光亮度(相對於 儀器底部的發光亮度);4.列入標準的輻射源(A、B、C、E、D65 );5.光譜最大波長,nm;6.輻射主波長nm,用以判斷不對稱光譜輻射曲線;7.光譜半波寬,nm;8.純正的顏色輻射a,在白光部分的顯示;9.紅色、綠色及藍色的顏色比例,必須是可以複製的色調;以及10.演色指數在Ra中及其他組成部分,其中 In order to illustrate the characteristics and properties of the phosphor powder proposed in the present invention, the phosphor powder proposed in the present invention uses the professional measuring instrument of the "Sensing" company to analyze the spectrum of the phosphor powder and the like. The parameters were measured, and the phosphor powder was measured by an InGaN-based light-emitting diode having a radiation excitation wavelength of λ=465.5 nm. The spectrophotometer records the radiation spectral energy of the material, and then uses the computer to count its physical optical parameters and colorimetric parameters. The spectrum and other parameters are: 1. illuminating color coordinates x, y, z, and u, v , w; 2. color temperature; 3. luminous brightness (relative to the brightness of the bottom of the instrument); 4. listed in the standard radiation source (A, B, C, E, D 65 ); 5. the maximum wavelength of the spectrum, nm; 6. Radiation main wavelength nm, used to determine the asymmetric spectral radiation curve; 7. Spectral half-wave width, nm; 8. Pure color radiation a, in the white light part; 9. Red, green and blue color ratio Must be a color that can be reproduced; and 10. The color rendering index is in Ra and other components, of which

利用確定導電性方法來分析,分析預先含Na2 CO3 螢光粉樣本的熔解,以及分解取得的產品,在燒瓶中煮沸、冷卻,在特殊的電離溶液中確定F-1 離子以及B+3 離子的濃度,利用分光光度計,利用實驗所得的資料比對於確定螢光粉顆粒成份的方法-俄歇-光譜以及SIMS(第二品質光譜)。Analyze the conductivity method to analyze the melting of the sample containing the Na 2 CO 3 phosphor powder, and decompose the obtained product, boil and cool in the flask, and determine the F -1 ion and the B +3 ion in a special ionizing solution. The concentration, using a spectrophotometer, using experimental data compared to the method for determining the composition of the phosphor particles - Auger-spectrum and SIMS (second quality spectrum).

在本發明之發明過程中吾人發現,對於F/B≒4,對應在四面體形式F-B-F中(BF4 )-1 結構,圍繞硼離子周圍的4個F-1 離子,因此本發明所提議的這個結構,在其成份中進入在鋁石榴石的標識為(BF4 )-1 ,對應的組份以及熟知的硼鹽結構類型,NaBF4 及KBF4In the process of the invention of the present invention, it has been found that for F/B≒4, corresponding to the (BF 4 ) -1 structure in the tetrahedral form F-B-F, four F -1 ions surrounding the boron ion are present, The structure proposed by the invention enters the aluminum garnet in its composition as (BF 4 ) -1 , the corresponding component and the well-known boron salt structure type, NaBF 4 and KBF 4 .

對於離子B+3 及F-1 引入石榴石螢光粉中,會有三種現象:1.第一種是用離子B+3 替換部分離子Al+3 ,仔細觀測所取得樣本的光譜圖,此替換僅僅是影響發光亮度5-6%,及具有保存穩定特殊的光譜成份;2.是在合成釔鋁石榴石螢光粉中加入了離子F-1 ,如混合了AlF3 、YF3 及HF,所有的樣本在光譜輻射上顯示出光譜半波寬改變△λ0.5 =2~3nm,同時螢光粉的發光亮度提升了△L=2~3%,螢光粉的輻射色座標發生了△S(x+y)0.02的改變;3.螢光粉備取時在爐料中同時加入離子B+3 以及離子F-1 ,比率為F/B≒4,其成品如表1中所示。B +3 and the ion introduction F -1 garnet phosphor, there will be three phenomena: 1. The first is to replace part of Al +3 ions with ion-B +3, careful observation of the spectrum of the sample obtained, this replacement is just Luminescence Brightness 5-6%, and has a special spectral composition for storage stability; 2. Ion F -1 is added to the synthetic yttrium aluminum garnet phosphor, such as AlF 3 , YF 3 and HF, all samples are in spectral radiation It shows that the spectral half-wave width changes △λ 0.5 =2~3nm, and the illuminance of the luminescent powder increases by △L=2~3%, and the radiation color coordinates of the fluorifiable powder occur △S(x+y) The change of 0.02; 3. When the phosphor powder is prepared, the ion B +3 and the ion F -1 are simultaneously added to the charge, and the ratio is F/B≒4, and the finished product is as shown in Table 1.

請一併參照圖1至圖3,其中圖1繪示表1中樣品1的螢光粉輻射光譜示意圖;圖2繪示表1中樣品2的螢光粉輻射光譜示意圖;圖3繪示表1中樣品3的螢光粉輻射光譜示意圖。Please refer to FIG. 1 to FIG. 3 together, wherein FIG. 1 is a schematic diagram showing the radiation spectrum of the fluorescent powder of the sample 1 in Table 1; FIG. 2 is a schematic diagram showing the radiation spectrum of the fluorescent powder of the sample 2 in Table 1; Schematic diagram of the fluorescence spectrum of the sample of sample 1 in 1.

如圖1所示,以'三色'(Sensing)公司之SPR-920D螢光粉光色參數綜合分析系統測量表1中樣品1的螢光粉,所得到之輻射光譜參數分別為:色品座標Chromaticity Coordinates:x=0.4363 y=0.4909 u=0.2176 v=0.3673相關色溫Correlated Color Temperature:3598 K亮度Brightness:29270.7參照白光Reference White:C光源峰值波長Peak Wave length:568.3 nm主波長Dominant Wavelength:573 nm譜線帶寬Bandwidth:119.5 nm 色純度Purity:0.8109輻射亮度Radiant Brightness:72.508色比Color Ratio:Kr=50.8% Kg=38.2% Kb=11.0%顯色指數Rendering Index:Ra=61.2 R1=54 R2=69 R3=85 R4=51 R5=49 R6=56 R7=83 R8=42 R9=-64 R10=29 R11=39 R12=11 R13=57 R14=92 R15=44As shown in Fig. 1, the phosphor powder of sample 1 in Table 1 was measured by the SPR-920D fluorescent powder color parameter comprehensive analysis system of Sensing Company, and the obtained radiation spectral parameters were: chromaticity Coordinate Chromaticity Coordinates: x=0.4363 y=0.4909 u=0.2176 v=0.3673 correlated color temperature Correlated Color Temperature: 3598 K Brightness: 29270.7 reference white light Reference White: C source peak wavelength Peak Wave length: 568.3 nm dominant wavelength Dominant Wavelength: 573 nm Linewidth Bandwidth: 119.5 nm Purity: 0.8109 Radiation Brightness Brightness: 72.508 Color Ratio: Kr=50.8% Kg=38.2% Kb=11.0% Color Rendering Index Rendering Index: Ra=61.2 R1=54 R2=69 R3=85 R4=51 R5 =49 R6=56 R7=83 R8=42 R9=-64 R10=29 R11=39 R12=11 R13=57 R14=92 R15=44

如圖2所示,以'三色'(Sensing)公司之SPR-920D螢光粉光色參數綜合分析系統測量表1中樣品2的螢光粉,所得到之輻射光譜參數分別為:色品座標Chromaticity Coordinates:x=0.4395 y=0.4907 u=0.2195 v=0.3676相關色溫Correlated Color Temperature:3548 K亮度Brightness:28923.9參照白光Reference White:C光源峰值波長Peak Wave length:565.8 nm主波長Dominant Wavelength:573 nm譜線帶寬Bandwidth:119.7 nm色純度Purity:0.8174輻射亮度Radiant Brightness:71.773色比Color Ratio:Kr=51.5% Kg=38.0% Kb=10.5%顯色指數Rendering Index:Ra=61.1 R1=54 R2=69 R3=85 R4=51 R5=49 R6=56 R7=83 R8=42 R9=-63 R10=28 R11=38 R12=10 R13=57 R14=91 R15=44As shown in Fig. 2, the phosphor powder of sample 2 in Table 1 was measured by the SPR-920D fluorescent powder color parameter comprehensive analysis system of Sensing Company, and the obtained radiation spectral parameters were: chromaticity product Coordinate Chromaticity Coordinates: x=0.4395 y=0.4907 u=0.2195 v=0.3676 correlated color temperature Correlated Color Temperature: 3548 K brightness Brightness: 28923.9 reference white light Reference White: C source peak wavelength Peak Wave length: 565.8 nm dominant wavelength Dominant Wavelength: 573 nm Linewidth Bandwidth: 119.7 nm Color Purity: 0.8174 Radiant Brightness Brightness: 71.773 Color Ratio: Kr=51.5% Kg=38.0% Kb=10.5% Color Rendering Index Rendering Index: Ra=61.1 R1=54 R2=69 R3=85 R4=51 R5=49 R6=56 R7=83 R8=42 R9=-63 R10=28 R11=38 R12=10 R13=57 R14=91 R15=44

如圖3所示,以'三色'(Sensing)公司之SPR-920D螢光粉光色參數綜合分析系統測量表1中樣品3的螢光粉,所得到之輻射 光譜參數分別為:色品座標Chromaticity Coordinates:x=0.3894 y=0.4516 u=0.2039 v=0.3546相關色溫Correlated Color Temperature:4226 K亮度Brightness:28061.6參照白光Reference White:C光源峰值波長Peak Wave length:561.5 nm主波長Dominant Wavelength:570 nm譜線帶寬Bandwidth:128.9 nm色純度Purity:0.5788輻射亮度Radiant Brightness:75.411色比Color Ratio:Kr=43.5% Kg=34.7% Kb=21.7%顯色指數Rendering Index:Ra=68.5R1=62 R2=78 R3=94 R4=56 R5=69 R6=71 R7=81 R8=47 R9=-47 R10=50 R11=49 R12=33 R13=66 R14=96 R15=51As shown in Fig. 3, the phosphor of sample 3 in Table 1 was measured by the SPR-920D fluorescent powder color parameter comprehensive analysis system of Sensing Company. The spectral parameters are: chrominance coordinates Chromaticity Coordinates: x=0.3894 y=0.4516 u=0.2039 v=0.3546 correlated color temperature Correlated Color Temperature: 4226 K brightness Brightness: 28061.6 reference white light Reference White: C source peak wavelength Peak Wave length: 561.5 nm Dominant Wavelength: 570 nm spectral bandwidth Bandwidth: 128.9 nm color purity Purity: 0.5788 radiance Radiant Brightness: 75.411 color ratio Color Ratio: Kr = 43.5% Kg = 34.7% Kb = 21.7% color rendering index Rendering Index: Ra = 68.5R1=62 R2=78 R3=94 R4=56 R5=69 R6=71 R7=81 R8=47 R9=-47 R10=50 R11=49 R12=33 R13=66 R14=96 R15=51

首先與標準的相比較所有的最大輻射光譜位移在△λmax =7.3nm及4.8nm,色座標值△Σ(x+y)=0.0872及0.0902,光譜半波寬的改變△λ0.5 =2.5nm及2.3nm,相對的發光亮度增加△L=3.8%及=2.6%。First, compared with the standard, all the maximum radiation spectral shifts are Δλ max = 7.3 nm and 4.8 nm, the color coordinate values △ Σ (x + y) = 0.0872 and 0.0902, and the change of the spectral half-wave width △ λ 0.5 = 2.5 nm and 2.3 In nm, the relative luminance of the light is increased by ΔL = 3.8% and = 2.6%.

在圖1、2及3上最顯著的變化是兩條輻射光譜,短波長以及長波長,對於標準的樣本最高的短波長與長波長值相比,比率為0.6:1。顯然,相對於短波長最大值越小,亦即顯示螢光粉對第一級InGaN異質結輻射反射效率越低。第2樣本短波長與長波長值相比只有20%。The most notable changes in Figures 1, 2 and 3 are the two radiation spectra, short wavelength and long wavelength, which are 0.6:1 for the highest short-wavelength and long-wavelength values of the standard sample. Obviously, the smaller the maximum value with respect to the short wavelength, that is, the lower the efficiency of the fluorescent powder for reflecting the first-stage InGaN heterojunction radiation. The second sample has a short wavelength of only 20% compared to the long wavelength value.

對於第1個樣本短波長與長波長值相比僅有18%。像這樣的螢光粉對第一級InGaN異質結輻射反射效率這麼低的現象在文獻 中都未曾描述過。For the first sample, the short wavelength is only 18% compared to the long wavelength value. The phenomenon that the phosphor powder like this has a low reflection efficiency against the first-order InGaN heterojunction is in the literature. It has not been described in China.

如表1的資料,在螢光粉中增加成份(BF4 )-1 ,光譜的改變以及特殊的色座標,這一不尋常的結果需要一個詳細的理論分析。As shown in Table 1, the addition of the composition (BF 4 ) -1 , spectral changes and special color coordinates in the phosphor powder requires an in-depth theoretical analysis of this unusual result.

眾所周知,氟離子F-1 的半徑τF-1 =1.32Å,氧離子O-2 的半徑τo-2 =1.4Å,硼離子B+3 的半徑τB+3 =0.2Å,鋁離子Al+3 的半徑τAl+3 =0.57Å,由此可知(BF4 )-1 單位結構尺寸小於(AlO4 )-5 之單位結構尺寸,如此可以假設,用(BF4 )-1 替換部分四面體中的(AlO4 )-5 ,比較容易接近Y+3 釔離子以及激活離子Ce+3 。如此的替換將會產生兩種現象:1.一種是因為(BF4 )-1 單位結構尺寸較小,因此和Y+3 釔離子的距離縮短而造成作用力更大;2.另一種是因為(BF4 )-1 電荷量比(AlO4 )-5 小,因此和Y+3 釔離子的作用力較小,激活離子Ce+3 亦有相同的現象,如此造成最大光譜波長的位移及發光光譜的不對稱現象,以及縮小光譜曲線的半波寬和增加本發明之螢光粉整體的輻射效率,其資料如表1中所示。It is well known fluoride ion radius of τ F -1 F-1 = 1.32Å, oxygen ions O -2 radius τ o-2 = 1.4Å, boron ions B +3 radius of τ B + 3 = 0.2Å, aluminum ion Al The radius τ of +3 is Al+3 = 0.57Å, which shows that the unit structure size of (BF 4 ) -1 is smaller than the unit structure size of (AlO 4 ) -5 , so it can be assumed that part of the four sides is replaced by (BF 4 ) -1 (AlO 4 ) -5 in the body is relatively easy to access the Y +3钇 ion and the activated ion Ce +3 . Such a replacement will produce two phenomena: 1. One is because the (BF 4 ) -1 unit structure is small in size, so the distance from the Y +3钇 ion is shortened to cause a greater force; 2. The other is because (BF 4 ) -1 is smaller than the charge ratio (AlO 4 ) -5 , so the force of the Y +3钇 ion is small, and the activated ion Ce +3 has the same phenomenon, thus causing the displacement and luminescence of the maximum spectral wavelength. The asymmetry of the spectrum, as well as the half-wave width of the reduced spectral curve and the overall radiation efficiency of the phosphor powder of the present invention, are shown in Table 1.

闡述明顯的短波長及長波長的比值低,最大可能依據是與標準的釔鋁石榴石成份中激活離子Ce+3 的振盪吸收能力相比,在(BF4 )-1 圍繞的情況下時激活離子Ce+3 的振盪吸收能力增加所致。Explain that the apparent short-wavelength and long-wavelength ratios are low, and the maximum possible basis is that it is activated when (BF 4 ) -1 is surrounded by the oscillation absorption capacity of the activated ion Ce +3 in the standard yttrium aluminum garnet composition. The oscillation absorption capacity of the ion Ce +3 is increased.

應用已知的觀念,物質的吸收光與其禁寬帶Eg有關,如果該物質禁寬帶Eg>3.8電子伏(eV),那麼該物質的吸收波長小於380nm,對於Y3 Al5 O12 中引入激活離子Ce+3 ,在可見光區380~780nm的吸收是非常重要的,該物質並可取得強烈的紅色發光,這現象是因為具有F-1 -Ce+3 -O-2 離子電荷轉移帶上的強烈吸收,引入1%鈰離子Ce+3 時即可達到足夠高的強光吸收,但是,在標準的螢光粉中入相同數量的激活離子Ce+3 ,並無法提升吸收光的能力,由於這個原因,所觀測到的強烈吸收光效有實質性的增加了,鈰離子Ce+3 第一次吸收光的能力提升了兩至三倍。Applying the known concept, the absorption light of a substance is related to its forbidden broadband Eg. If the substance is banned from broadband Eg > 3.8 electron volts (eV), the absorption wavelength of the substance is less than 380 nm, and an activated ion is introduced into Y 3 Al 5 O 12 . Ce +3 , absorption in the visible region of 380 ~ 780nm is very important, the substance can obtain strong red luminescence, this phenomenon is due to the strong charge transfer band of F -1 -Ce +3 -O -2 ions Absorption, when 1% cerium ion Ce +3 is introduced, high enough light absorption can be achieved. However, the same amount of activated ion Ce +3 is added to the standard phosphor powder, and the ability to absorb light cannot be improved. The reason for this is that the observed strong absorption of light has increased substantially, and the ability of the cesium ion Ce +3 to absorb light for the first time has increased two to three times.

根據本發明,在Y3 Al5 O12 結構中用四面體(BF4 )-1 取代部分 (AlO4 )-5 ,可以得到下面的結果:1.Ce+3 最大光譜輻射波長位移;2.半波寬曲線改變;3.色座標值Σ(x+y)改變;4.光譜輻射曲線的非對稱變化;5.增加螢光粉輻射發光色純度;以及6.長波長發光顏色及短波波長輻射激發強度的改變。According to the present invention, by substituting a tetrahedral (BF 4 ) -1 moiety (AlO 4 ) -5 in the Y 3 Al 5 O 12 structure, the following results can be obtained: 1. Ce + 3 maximum spectral radiation wavelength shift; 2. half Wave width curve changes; 3. color coordinate value Σ (x + y) change; 4. asymmetric change of spectral radiation curve; 5. increase fluorescent powder radiation color purity; and 6. long wavelength luminescent color and short wave wavelength radiation excitation intensity Change.

在石榴石結構的螢光粉中保有組成(BF4 )-1 ,合成的溫度條件必須大於1300℃。對於B-F的鍵接能為E=757千焦耳/摩爾,而Ce-O的鍵接能為E=749千焦耳/摩爾,小官能基C-N的鍵接能將近E=1004千焦耳/摩爾,由此可知B-F的鍵接有非常高的耐久性。對於(BF4 )-1 組份是由氟離子F-1 以及BF2 原子團所組成,其分解公式為BF2 →BF+F,所需要的分解能量為466千焦耳/摩爾,該數值同樣非常重要。對於分子分解CeF3 →CeF2 +F需要能量為686千焦耳/摩爾(整個多原子分子或原子團分解能量表中最高值為△H°298 =686千焦耳/摩爾)。分析熱力學特性可瞭解(BF4 )-1 在高溫下是不會分解的。The composition (BF 4 ) -1 is retained in the garnet-structured phosphor, and the temperature conditions for the synthesis must be greater than 1300 °C. The bonding energy for B-F is E=757 kJ/mol, while the bonding energy of Ce-O is E=749 kJ/mol, and the bonding energy of small functional C-N is close to E=1004 kJ. /mol, it is known that the bonding of B-F has a very high durability. The (BF 4 ) -1 component is composed of a fluoride ion F -1 and a BF 2 atomic group, and its decomposition formula is BF 2 →BF+F, and the required decomposition energy is 466 kJ/mol, which is also very important. The energy required for molecular decomposition of CeF 3 →CeF 2 +F is 686 kJ/mol (the highest value in the energy table for the decomposition of the entire polyatomic molecule or atomic group is ΔH° 298 = 686 kJ/mol). Analysis of thermodynamic properties reveals that (BF 4 ) -1 does not decompose at high temperatures.

因此,吾人可以斷言,對於氟化硼(BF4 )-1 可以融合在Y3 Al5 O12 中並在高溫下無分解。對於本發明所提出的螢光粉其主要的化學計量式為:Ln3 Al+3 2-x (AlO4 )-5 3-x (BF4 )-1 2xTherefore, it can be asserted that boron fluoride (BF 4 ) -1 can be fused in Y 3 Al 5 O 12 and does not decompose at high temperatures. The main stoichiometric formula for the phosphor powder proposed by the present invention is: Ln 3 Al +3 2-x (AlO 4 ) -5 3-x (BF 4 ) -1 2x .

以下是有關本發明所提出之螢光粉激發光譜的相關描述,吾人已經確定,最大激發光譜與標準螢光粉相比有短波位移現象,通常由λ=450~475nm位移到λ=435~470nm。這是本發明所提出之螢光粉與標準的螢光粉相比的一個重要的優勢。以下面將解釋該優勢,標準的螢光粉的最大激發光譜僅有25nm,而本發明所提出之螢光粉最大激發光譜卻有35nm,因此本發明所提出之螢光粉可更有效利用以InGaN氮化物異質所輻射的光能,進而提升發光二極體的整體亮度。擴大第一次氮化物異質結InGaN輻射激發波長吸收間隔,為本發明所提出之螢光粉的主要優勢,其特徵在於:該材料在氮化物異質結藍光激發輻射,波長自λ=435~470nm,及 最大輻射光譜自λ=535~580nm,取決於離子之間相關的濃度,5=Y/Gd=30及成份(BF4 )-1 取替部分的(AlO4 )-5 。以上的描述請分別參考表1及圖1~圖3。The following is a description of the excitation spectrum of the phosphor powder proposed by the present invention. It has been determined that the maximum excitation spectrum has a short-wave displacement phenomenon compared with the standard phosphor powder, and is usually shifted from λ=450 to 475 nm to λ=435 to 470 nm. . This is an important advantage of the phosphors proposed in the present invention compared to standard phosphors. This advantage will be explained below. The maximum excitation spectrum of the standard phosphor powder is only 25 nm, and the maximum excitation spectrum of the phosphor powder proposed by the present invention is 35 nm, so that the phosphor powder proposed by the present invention can be more effectively utilized. The light energy radiated by the InGaN nitride heterogeneity enhances the overall brightness of the light-emitting diode. Expanding the first nitride heterojunction InGaN radiation excitation wavelength absorption interval is the main advantage of the phosphor powder proposed by the present invention, which is characterized in that the material is excited by radiation in a nitride heterojunction blue light with a wavelength from λ = 435 to 470 nm. And the maximum radiation spectrum from λ = 535 ~ 580nm, depending on the concentration between the ions, 5 = Y / Gd = 30 and the component (BF 4 ) -1 replacement part of (AlO 4 ) -5 . Please refer to Table 1 and Figure 1 to Figure 3 for the above description.

在本發明所提出之螢光粉中Y的原子分率改變自[Y]=0.94至0.85,與Gd比率的改變自Y/Gd=31至7,最大光譜波長僅改變2.5~3nm,這與標準的螢光粉相比是很小的,這是吾人第一次觀測到可能相關的這種現象。In the phosphor powder proposed by the present invention, the atomic fraction of Y changes from [Y]=0.94 to 0.85, and the ratio of Gd changes from Y/Gd=31 to 7, and the maximum spectral wavelength changes only 2.5~3 nm, which is related to The standard phosphor powder is very small compared to this, which is the first time we have observed this phenomenon.

吾人已經留意到本發明所提出之螢光粉還有一個新的特性,該特性性能本質上降低了第一次的反射光,在螢光粉中添加成份(BF4 )-1 ,這一性能在建立高亮度白光發光二極體實可實質性的減少了螢光粉顆粒所必須的厚度層(或是濃度)。第一級藍光輻射光在高反射係數下可能經歷幾次反射而沒有進入螢光粉的激活吸收,如此不僅增加光損耗,進而降低了白光發光二極體的整體亮度。We have noticed that the fluorescent powder proposed by the present invention has a new characteristic which substantially reduces the first reflected light and adds the component (BF 4 ) -1 to the fluorescent powder. The establishment of a high-brightness white light-emitting diode can substantially reduce the thickness layer (or concentration) necessary for the phosphor particles. The first-order blue-radiation light may undergo several reflections at a high reflection coefficient without entering the active absorption of the phosphor powder, thus not only increasing the optical loss, but also reducing the overall brightness of the white light-emitting diode.

本發明所提出之螢光粉主要的優勢是具有亮黃色發光,其特徵在於:其色座標值的區域在0.90=S(x+y)=0.95,主要是在螢光粉中添加成份(BF4 )-1The main advantage of the phosphor powder proposed by the invention is that it has bright yellow luminescence, and the characteristic is that the region of the color coordinate value is 0.90=S(x+y)=0.95, mainly adding the component (BF 4 ) to the phosphor powder. -1 .

吾人在發明過程中已經表明,螢光粉成份中在最小的Gd+3 離子成份,以及其成分(BF4 )-1 =0.05原子分率下的色座標為S(x+y)≒0.86,若增加成分(BF4 )-1 至0.1原子分率,色座標增長至S(x+y)≒0.90,最大發光光譜波長在λ=565.8nm。In the process of invention, we have shown that the minimum Gd +3 ion component in the phosphor powder component and the color coordinate of the component (BF 4 ) -1 =0.05 atomic fraction are S(x+y)≒0.86, if the composition is increased. (BF 4 ) -1 to 0.1 atomic fraction, the color coordinates increase to S(x+y) ≒ 0.90, and the maximum luminescence spectrum wavelength is λ = 565.8 nm.

隨著Gd+3 離子濃度的增長以及成分增長(BF4 )-1 =0.2原子分率,將會產生非常大的最大輻射光譜位移,至λ=568.8 nm及色座標值S(x+y)=0.94,該資料測量是由'三色'(Sensing)公司專業的光譜測量儀所測得。As the concentration of Gd +3 ions increases and the composition increases (BF 4 ) -1 = 0.2 atomic fraction, a very large maximum spectral shift will be produced, up to λ = 568.8 nm and the color coordinate value S (x + y) = 0.94, The data measurement was measured by a professional spectrometer from Sensing.

這實際上的色座標數值,在生產白光發光二極體時,比起標準的螢光粉更能生產顏色均勻的白光發光二極體,也就是說色座標更集中。This actual color coordinate value, in the production of white light emitting diodes, can produce a uniform color white light emitting diode than the standard fluorescent powder, that is, the color coordinates are more concentrated.

在本發明所提出之螢光粉中,其重要的優勢在於具有亮黃色發光,其特徵在於:對於最大光譜輻射半波寬的改變自λ0.5 =116~121nm,主要是於在螢光粉中添加成份(BF4 )-1 。在發明工作的過程中,吾人指出,標準的螢光粉光譜輻射曲線是根據高斯定律,而添加成份(BF4 )-1 後,光譜輻射曲線已不再對稱,主要是在長波長方面有所增長。In the phosphor powder proposed by the present invention, an important advantage is that it has a bright yellow luminescence, which is characterized in that the change of the half-wave width for the maximum spectral radiation is from λ 0.5 = 116 to 121 nm, mainly in the phosphor powder. Add ingredient (BF 4 ) -1 . In the course of the invention, we pointed out that the standard fluorescent powder spectral radiation curve is based on Gauss's law, and after adding the component (BF 4 ) -1 , the spectral radiation curve is no longer symmetrical, mainly in terms of long wavelength. increase.

吾人在發明的過程工作中指出,本發明所提出之螢光粉在組份為[Y/Gd]≒42,以及激活濃度鈰離子[Ce+3 ]=0.03原子分率及(BF4 )-1 =0.031原子分率時光譜半波寬僅有為λ0.5 =116nm,當[Y/Gd]≒31及(BF4 )-1 =0.1原子分率時,光譜半波寬增至λ0.5 =119.7nm。In the process work of the invention, it is pointed out that the phosphor powder proposed by the present invention has [Y/Gd] ≒42 in the composition, and the activation concentration 铈 ion [Ce +3 ]=0.03 atomic fraction and (BF 4 ) -1 At the atomic fraction of =0.031, the half-width of the spectrum is only λ 0.5 =116 nm. When [Y/Gd]≒31 and (BF 4 ) -1 =0.1 atomic fraction, the spectral half-wave width increases to λ 0.5 =119.7. Nm.

本發明之氟化硼螢光粉的優點,其特徵在於:與其輻射的色溫改變有關,色溫變化的區間在3500~4500K,其主要依據份氟化硼(BF4 )-1 的含量。The advantage of the boron fluoride fluorescent powder of the invention is characterized in that it is related to the change of the color temperature of the radiation, and the range of the color temperature change is 3500~4500K, which is mainly based on the content of boron fluoride (BF 4 ) -1 .

白光可依據色溫做以下區分,色溫大於6500K,通常是屬於冷白光,色溫在6500~4500K是屬於正常白光,色溫在小於3500K則為暖白光的區域,其間色溫從3500~4500K,迄今沒有確切的名稱。White light can be distinguished according to the color temperature. The color temperature is greater than 6500K, which is usually cold white light. The color temperature is 6500~4500K, which is normal white light. The color temperature is less than 3500K, which is warm white light. The color temperature is from 3500~4500K. name.

本發明所提議之螢光粉的色溫就是在這一區間,對於含有低濃度Gd+3 離子的螢光粉,其色溫為T=3548K,對於材料具有更多的Gd+3 離子以及更多的氟化硼成份,其色溫為T=3598K,同樣位於這一區間。The color temperature of the phosphor powder proposed by the present invention is in this interval. For the phosphor powder containing the low concentration of Gd +3 ions, the color temperature is T=3548K, and the material has more Gd +3 ions and more fluorination. The boron component has a color temperature of T = 3598K, which is also located in this range.

在晴朗萬里無雲的晴天,一般色溫是在T=6500K。日落時分,有越來越多的紅色輻射的太陽光,這時其色溫下降到T=3500K。所有用於照明技術設備通常是低色溫,而絕大多數氣體放電光源是屬於高色溫的。On a sunny day with no clouds, the general color temperature is at T=6500K. At sunset, there is more and more red radiation of sunlight, when the color temperature drops to T = 3500K. All lighting technology equipment is usually low color temperature, and most gas discharge sources are of high color temperature.

本發明的具有保證亮黃色發光的二極體發明工作中,確保其 色溫是在T=3500~4500K。In the invention of the diode having the guaranteed bright yellow luminescence, the invention ensures The color temperature is at T=3500~4500K.

依據吾人所知,在標準的螢光粉中Gd的含量(濃度)越高時,螢光粉的熱穩定性越低(亦即溫度越高,光轉換效率越低),而本發明所提議之螢光粉中,Gd的含量僅有[Gd]=0.04~0.2,而且含有為數不少的(BF4 )-1 ,因此螢光粉更加耐熱,熱穩定性更高。As far as we know, the higher the content (concentration) of Gd in the standard phosphor powder, the lower the thermal stability of the phosphor powder (that is, the higher the temperature, the lower the light conversion efficiency), and the present invention proposes In the phosphor powder, the content of Gd is only [Gd]=0.04~0.2, and contains a large number of (BF 4 ) -1 , so the phosphor powder is more heat-resistant and has higher thermal stability.

對於本發明之氟化硼螢光粉的非常重要的特性,其特徵在於:在螢光粉顆粒加熱至T=100℃時,其光轉換效率下降不超過25%。A very important characteristic of the boron fluoride phosphor of the present invention is characterized in that the light conversion efficiency is not more than 25% when the phosphor particles are heated to T = 100 °C.

以下描述本發明之氟化硼螢光粉之製取方法: 依據化學式秤取所需稀土元素的氧化物以及所需的氟化物和硼化物,然後將所有的物料充分混和後,放到300~500ml的坩堝中充分壓實;將坩堝放入電爐中開始熱加工處理,熱加工處理分三個階段;第一階段的溫度上升5℃/分鐘至1150℃,2~4小時,第二階段的溫度上升5℃/分鐘至1350~1550℃,2~6小時;第三次加工的溫度為降低速度約4℃/分鐘至室溫,在熱加工處理過程中全程用還原氣體H2 :N2 =5:95保護;在熱加工處理後的產品再用(HCl或HNO3 )進行酸洗,在螢光粉顆粒的表面形成厚度為50奈米ZnO.SiO2 薄膜層;之後獲取的螢光粉經過1000目的網篩之後,再測量其參數。The following describes the preparation method of the boron fluoride fluorescent powder of the present invention: according to the chemical formula, the oxide of the desired rare earth element and the desired fluoride and boride are collected, and then all the materials are thoroughly mixed, and then placed at 300~ The 500ml crucible is fully compacted; the crucible is placed in an electric furnace to start the hot processing, and the thermal processing is divided into three stages; the temperature of the first stage is increased by 5 ° C / min to 1150 ° C, 2 to 4 hours, the second stage The temperature rises from 5 ° C / min to 1350 ~ 1550 ° C, 2 ~ 6 hours; the third processing temperature is the reduction speed of about 4 ° C / min to room temperature, during the hot processing process with the reducing gas H 2 : N 2 =5:95 protection; the product after hot processing is reused (HCl or HNO 3 ) for pickling, and a thickness of 50 nm is formed on the surface of the phosphor powder particles. The SiO 2 film layer; after the obtained phosphor powder passed through a 1000 mesh screen, its parameters were measured.

現舉出一實施例及其製備方法如下:先秤取如下原物料Y2 O3 :28.82 g Al2 O3 :24.48 g Gd2 O3 :6.53 g AlF3 .3H2 O:3.68 g CeO2 :1.55 g B2 O3 :0.69 g然後將所有的物料充分混和後,放到300~500ml的坩堝中充分壓實; 將坩堝放入電爐中開始熱加工處理,熱加工處理分三個階段:第一階段的溫度上升5℃/分鐘至1150℃,2.5小時,第二階段的溫度上升5℃/分鐘至1490℃,4.5小時;第三次加工的溫度為降低速度約4℃/分鐘至室溫,在熱加工處理過程中全程用還原氣體H2 :N2 =5:95保護;在熱加工處理後的產品再用HNO3 進行酸洗,在螢光粉顆粒的表面形成厚度為50奈米ZnO.SiO2 薄膜層。之後獲取的螢光粉經過1000目的網篩之後,再測量其參數。An embodiment and a preparation method thereof are as follows: The following raw material Y 2 O 3 is first weighed: 28.82 g Al 2 O 3 : 24.48 g Gd 2 O 3 : 6.53 g AlF 3 . 3H 2 O: 3.68 g CeO 2 : 1.55 g B 2 O 3 : 0.69 g Then all the materials are thoroughly mixed, and then placed in a 300-500 ml crucible for compaction; the crucible is placed in an electric furnace to start hot processing. The thermal processing is divided into three stages: the temperature rise of the first stage is 5 ° C / min to 1150 ° C, 2.5 hours, the temperature of the second stage rises 5 ° C / min to 1490 ° C, 4.5 hours; the temperature of the third processing is reduced The speed is about 4 ° C / min to room temperature, and the whole process is protected with a reducing gas H 2 :N 2 =5:95 during the hot working process; the product after the hot working treatment is further washed with HNO 3 in the phosphor powder. The surface of the particles is formed to a thickness of 50 nm ZnO. SiO 2 film layer. After the obtained phosphor powder passes through a 1000-mesh sieve, its parameters are measured.

以上實施例所製作的樣品為表1中的樣品1。The samples prepared in the above examples were the samples 1 in Table 1.

此外,本發明亦揭示一種發光二極體。請參照圖4,其繪示根據本發明一較佳實施例之發光二極體之結構示意圖。如圖所示,本發明之發光二極體,係以一氮化物異質結1(InGaN)為基質,其包括:一晶體支架2、一圓錐形蓄光器3、一透鏡蓋4、至少一導電輸入端5以及一發光轉換器6所組合而成,其根據該氮化物異質結1表面的輻射接觸,其特徵在於:該發光轉換器6具有如上所述之氟化硼螢光粉顆粒及含矽聚合物,其具有自身的化學成份連接O-Si-O-C。In addition, the present invention also discloses a light emitting diode. Please refer to FIG. 4 , which is a schematic structural view of a light emitting diode according to a preferred embodiment of the present invention. As shown in the figure, the light-emitting diode of the present invention is based on a nitride heterojunction 1 (InGaN), comprising: a crystal holder 2, a conical optical damper 3, a lens cover 4, and at least one conductive The input end 5 and an illuminating converter 6 are combined according to the radiation contact of the surface of the nitride heterojunction 1, characterized in that the illuminating converter 6 has the boron fluoride fluoron particles as described above and A ruthenium polymer having its own chemical composition linking O-Si-O-C.

其中,該含矽聚合物之分子量為M=15000~25000碳單位。Wherein, the molecular weight of the cerium-containing polymer is M=15000-25000 carbon units.

其中,該發光轉換器6採用相同的厚度,該厚度為80~250微米,中心交叉對角線位於儀器的垂直軸,輻射引線穿過該球面鏡形式的透鏡蓋4將光輻射匯出。Wherein, the illuminating converter 6 adopts the same thickness, the thickness is 80-250 micrometers, the center crossing diagonal line is located on the vertical axis of the instrument, and the radiation lead passes through the lens cover 4 in the form of a spherical mirror to remit light.

其中,該發光二極體之電功率為W=3瓦特,其光通量值F>280流明,輻射色溫T=3500~4500K,發光效依據數入電流得不同,其率範圍為η=132~96流明/瓦特。The electric power of the light-emitting diode is W=3 watt, the luminous flux value is F>280 lumens, the radiation color temperature is T=3500~4500K, and the luminous efficiency is different according to the number of currents, and the rate range is η=132~96 lumens. /watt.

在如上所述之白光發光二極體中採用本發明的螢光粉,其中利用氮化物異質結1。標準的發光二極體結構是由晶體支架2固定在氮化物異質結1表面的圓錐形蓄光器3中,不僅僅是該氮化物 異質結1平面可以收集輻射,其棱面同樣可以。在該氮化物異質結1的表面以及該發光轉換器6的棱面,本發明之螢光粉與聚合物(圖未示)一起分佈,該聚合物需要有非常穩定的耐熱性及導電性。The phosphor of the present invention is used in the white light emitting diode as described above, wherein a nitride heterojunction 1 is utilized. The standard light-emitting diode structure is fixed in the conical accumulator 3 of the surface of the nitride heterojunction 1 by the crystal holder 2, not only the nitride The heterojunction 1 plane collects radiation and its facets are equally acceptable. On the surface of the nitride heterojunction 1 and the facet of the luminescence converter 6, the phosphor powder of the present invention is distributed together with a polymer (not shown) which requires very stable heat resistance and electrical conductivity.

吾人發現,對於高分子材料,如使用有機矽聚合物,可獲取較穩定的發光二極體,其化學連結O-Si-O-Si。它也表明,對於有機矽聚合物最佳分子量自M=15000~25000碳單位(聚合程度在150~200)。We have found that for polymer materials, such as the use of organic germanium polymers, a relatively stable light-emitting diode can be obtained, which chemically bonds O-Si-O-Si. It also shows that the optimum molecular weight for organic ruthenium polymers ranges from M = 15,000 to 25,000 carbon units (degree of polymerization from 150 to 200).

在本發明所提議之發光二極體的試驗中,吾人考慮到發光二極體另外的一個非常重要的需求,即工作的溫度條件必須是從40℃至80℃,這是出現在發光二極體中的需求,低溫的工作條件,例如在通航河運上專業的信號燈。高溫的另一個方面,發生在發光二極體內部,在高溫的夏季(40~50℃)下使用,並沒有超過其工作溫度範圍,在不同溫度的工作條件,矽聚合物不會喪失自己的流動性。In the test of the proposed light-emitting diode of the present invention, we have considered another very important requirement of the light-emitting diode, that is, the working temperature condition must be from 40 ° C to 80 ° C, which is present in the light-emitting diode. The demand in the body, low temperature working conditions, such as professional signal lights on the navigation river. Another aspect of high temperature occurs inside the light-emitting diode and is used in high temperature summer (40~50°C) without exceeding its operating temperature range. At different temperature working conditions, the polymer does not lose its own. fluidity.

先前採用在發光二極體通常使用環氧樹脂或矽聚合物做發光轉換器6,但非常重要的是,在遇高溫時,會破壞發光轉換器6的透光性,在本發明中採用矽聚合物可以排除溫度影響,使其穩定工作。Previously, an epoxy resin or a ruthenium polymer was generally used as the luminescence converter 6 in the light-emitting diode, but it is very important that the light transmittance of the luminescence converter 6 is destroyed at a high temperature, and 矽 is employed in the present invention. The polymer can eliminate the effects of temperature and make it work stably.

本發明所提議之發光二極體的重要優勢,其特徵在於:該發光轉換器6具有均勻的厚度形式,厚度為80~250微米,中心對角線穿越這是對垂直軸的光學器件,引向通過球形透鏡蓋4,導出發光二極體的光輻射。An important advantage of the proposed light-emitting diode of the present invention is that the illuminating converter 6 has a uniform thickness form and a thickness of 80-250 micrometers, and the center diagonal crossing is an optical device for the vertical axis. The light radiation of the light-emitting diode is derived by passing through the spherical lens cover 4.

本發明所提議的發光二極體一個重要的優勢,其特徵在於:其電功率W=3瓦特,其光通量值提升F>280流明,輻射色溫T=3500~4500K,發光效依據數入電流得不同,其率範圍為η=132~96流明/瓦特。An important advantage of the proposed light-emitting diode of the present invention is that the electric power W=3 watt, the luminous flux value thereof is increased by F>280 lumens, the radiation color temperature is T=3500~4500K, and the luminous efficiency is different according to the number of currents. The rate range is η=132~96 lumens/watt.

綜上所述,本發明之氟化硼螢光粉、發光二極體及螢光粉之製取方法,其具有可改善發光技術其釔鋁石榴石的性能以及可降低對於第一級異質結氮化物輻射發光的反射率等優點,因此,確可改善習知發光二極體及其螢光粉之缺點。In summary, the method for preparing a boron fluoride fluorescent powder, a light emitting diode and a fluorescent powder of the present invention has the properties of improving the yttrium aluminum garnet of the light emitting technology and reducing the first level heterojunction The advantages of the reflectivity of the nitride radiation, and thus, the disadvantages of the conventional light-emitting diode and its fluorescent powder can be improved.

雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作少許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the invention has been described above by way of a preferred embodiment, it is not intended to limit the invention, and the invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application.

氮化物異質結‧‧‧1Nitride heterojunction ‧‧1

晶體支架‧‧‧2Crystal support ‧‧‧2

圓錐形蓄光器‧‧‧3Conical accumulator ‧‧3

透鏡蓋‧‧‧4Lens cover ‧‧4

導電輸入端‧‧‧5Conductive input ‧‧‧5

發光轉換器‧‧‧6Luminous converter ‧‧6

步驟1‧‧‧依據化學式秤取所需稀土元素的氧化物以及所需的氟化物和硼化物,然後將所有的物料充分混和後,放到坩堝中充分壓實;Step 1‧‧‧Weigh the desired rare earth element oxides and the required fluorides and borides according to the chemical formula, then thoroughly mix all the materials and put them into the crucible for compaction;

步驟2‧‧‧將該坩堝放入電爐中開始熱加工處理,熱加工處理分三個階段,在熱加工處理過程中全程用還原氣體H2 及N2 保護;Step 2‧‧‧ Put the crucible into the electric furnace to start the hot processing. The hot processing is divided into three stages, and the whole process is protected with reducing gases H 2 and N 2 during the hot processing;

步驟3‧‧‧在熱加工處理後的產品再用進行酸洗,在螢光粉顆粒的表 面形成ZnO.SiO2 薄膜層 以及Step 3‧‧‧ After the hot-processed product is reused for pickling, ZnO is formed on the surface of the phosphor powder particles. SiO 2 film layer and

步驟4‧‧‧獲取的螢光粉經過網篩之後,再測量其參數。Step 4‧‧‧ The obtained phosphor powder is sieved and then its parameters are measured.

圖1為一示意圖,其繪示表1中樣品1的螢光粉輻射光譜示意圖。1 is a schematic view showing a radiation spectrum of a fluorescent powder of Sample 1 in Table 1.

圖2為一示意圖,其繪示表1中樣品2的螢光粉輻射光譜示意圖。2 is a schematic view showing the radiation spectrum of the phosphor powder of the sample 2 in Table 1.

圖3為一示意圖,其繪示表1中樣品3的螢光粉輻射光譜示意圖。3 is a schematic view showing the radiation spectrum of the phosphor powder of the sample 3 in Table 1.

圖4為一示意圖,其繪示根據本發明一較佳實施例之發光二極體之結構示意圖。4 is a schematic view showing the structure of a light emitting diode according to a preferred embodiment of the present invention.

Claims (12)

一種氟化硼螢光粉,其係以鈰為激活劑,可將一氮化物異質結所發出之藍光轉換成亮黃色光,其特徵在於,其化學式為:Ln3 Al+3 2-x (AlO4 )-5 3-x (BF4 )-1 2x ,其中,Ln=Y1-y-z Gdy Cez ,且在該螢光粉中添加氟化硼成份(BF4 )-1 ,以替換部分石榴石晶格中的(AlO4 )-5 ,其中該化學式之化學計量參數為x=0.001~1,y=0.04~0.2,z=0.005~0.1。A boron fluoride fluorescent powder which uses yttrium as an activator to convert blue light emitted by a nitride heterojunction into bright yellow light, characterized in that the chemical formula is: Ln 3 Al +3 2-x ( AlO 4 ) -5 3-x (BF 4 ) -1 2x , wherein Ln=Y 1-yz Gd y Ce z , and a boron fluoride component (BF 4 ) -1 is added to the phosphor powder to replace (AlO 4 ) -5 in some garnet lattices, wherein the stoichiometric parameters of the chemical formula are x=0.001~1, y=0.04~0.2, z=0.005~0.1. 如申請專利範圍第1項所述之氟化硼螢光粉,其立方晶格參數a>11.9Å。 For example, the boron fluoride fluorescent powder described in claim 1 has a cubic lattice parameter a>11.9 Å. 如申請專利範圍第1項所述之氟化硼螢光粉,其中該氮化物異質結所發出之藍光其激發波長λ=430~470 nm,輻射自λ=530~580 nm,其中原子分率比為4=(Y/Gd)<20。 The boron fluoride fluorescent powder according to claim 1, wherein the blue light emitted by the nitride heterojunction has an excitation wavelength of λ=430~470 nm and a radiation of λ=530~580 nm, wherein the atomic fraction is The ratio is 4 = (Y / Gd) < 20. 如申請專利範圍第1項所述之氟化硼螢光粉,其中該螢光粉在該氮化物異質結之第一級短波發光的反射係數可低於20%,在增加該螢光粉中的(BF4 )-1 含量後,該反射係數參數下降。The boron fluoride fluorescent powder according to claim 1, wherein the fluorescent powder has a reflection coefficient of less than 20% in the first-order short-wavelength light of the nitride heterojunction, and is added to the fluorescent powder. After the (BF 4 ) -1 content, the reflection coefficient parameter decreases. 如申請專利範圍第1項所述之氟化硼螢光粉,其色座標值0.80Σ(x+y)0.95。For example, the boron fluoride fluorescent powder described in claim 1 has a color coordinate value of 0.80. Σ(x+y) 0.95. 如申請專利範圍第1項所述之氟化硼螢光粉,其中該螢光粉成份中添加主要成份(BF4 )-1 時,其光譜半波寬自λ0.5 =115~121nm。The boron fluoride phosphor according to claim 1, wherein the main component (BF 4 ) -1 is added to the phosphor component, and the spectral half-wave width is from λ 0.5 = 115 to 121 nm. 如申請專利範圍第1項所述之氟化硼螢光粉,其色溫T=3500~4500K。 For example, the boron fluoride fluorescent powder described in claim 1 has a color temperature of T=3500~4500K. 如申請專利範圍第1項所述之氟化硼螢光粉,其中當該螢光粉顆粒加熱至T=100℃時,其光轉換效率下降不超過25%。 The boron fluoride fluorescent powder according to claim 1, wherein when the phosphor powder is heated to T=100° C., the light conversion efficiency is not more than 25%. 如申請專利範圍第1項所述之氟化硼螢光粉,其中該螢光粉之顆粒為亮黃色顆粒,且呈高透光性。 The boron fluoride fluorescent powder according to claim 1, wherein the particles of the fluorescent powder are bright yellow particles and have high light transmittance. 一種發光二極體,其係以一氮化物異質結(InGaN)為基質,其包括:一晶體支架、一圓錐形蓄光器、一透鏡蓋、至少一導 電輸入端以及一發光轉換器,根據該氮化物異質結表面的輻射接觸,其特徵在於:該發光轉換器具有如申請專利範圍第1項所述之氟化硼螢光粉顆粒及含矽聚合物,其具有自身的化學成份連接O-Si-O-C。 A light-emitting diode is based on a nitride heterojunction (InGaN), comprising: a crystal holder, a conical accumulator, a lens cover, at least one guide An electric input terminal and a luminescence converter according to the radiation contact of the surface of the nitride heterojunction, wherein the luminescence converter has the boron fluoride phosphor powder particles and the ruthenium-containing polymer according to claim 1 It has its own chemical composition to connect O-Si-OC. 如申請專利範圍第10項所述之發光二極體,其中該發光轉換器採用相同的厚度,該厚度為80~250微米,中心交叉對角線位於儀器的垂直軸,輻射引線穿過該透鏡蓋將光輻射匯出。 The illuminating diode of claim 10, wherein the illuminating converter has the same thickness, the thickness is 80-250 microns, the center cross diagonal is located on the vertical axis of the instrument, and the radiation lead passes through the lens. The cover retracts the light. 如申請專利範圍第10項所述之發光二極體,其電功率為W3瓦特,其光通量值F>280流明,輻射色溫T=3500~4500K,發光效依據數入電流得不同,其率範圍為η=132~96流明/瓦特。The light-emitting diode according to claim 10, wherein the electric power is W 3 watts, its luminous flux value F> 280 lumens, radiation color temperature T = 3500 ~ 4500K, the luminous efficiency varies according to the number of currents, the rate range is η = 132 ~ 96 lumens / watt.
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