TWI383015B - Plastic molded bodies having two-dimensional or three-dimensional image structures produced through laser subsurface engraving - Google Patents

Plastic molded bodies having two-dimensional or three-dimensional image structures produced through laser subsurface engraving Download PDF

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TWI383015B
TWI383015B TW095107837A TW95107837A TWI383015B TW I383015 B TWI383015 B TW I383015B TW 095107837 A TW095107837 A TW 095107837A TW 95107837 A TW95107837 A TW 95107837A TW I383015 B TWI383015 B TW I383015B
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plastic
molded body
plastic molded
laser
body according
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TW200643079A (en
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Klaus-Dieter Schubel
Jurgen Kreutz
Wilhelm Wolff
Gunther Ittmann
Thomas Hasskerl
Harald Hager
Ralf Richter
Wolfgang Stuber
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Evonik Degussa Gmbh
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/24Ablative recording, e.g. by burning marks; Spark recording

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Thermal Transfer Or Thermal Recording In General (AREA)
  • Laser Beam Processing (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Treatments Of Macromolecular Shaped Articles (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

Plastic mouldings are disclosed with bidimensional or tridimensional image structures generated by inner laser engraving on their inside. The plastic mouldings are made of plastic materials with a content of nanoscale metal oxides having a particle size ranging from 1 to 500 nm. Both the plastic material and the metal oxide contained therein are transparent to the laser light used to generate the image structures. The plastic materials of which the mouldings are made contain, in particular, 0.001 to 0.1 % by weight metal oxides with a particle size ranging from 5 to 100 nm. Typical metal oxides are nanoscale indium tin oxide or antimony tin oxide.

Description

具經雷射下表面刻模製造之二維或三維影像結構之塑膠模製體Plastic molded body having a two-dimensional or three-dimensional image structure manufactured by laser surface molding

本發明係關於具有於內部經雷射下表面刻模製造之二維或三維影像結構之塑料模製體,該等塑料模製體由具有粒徑為1至500奈米的奈米級金屬氧化物之內容物的塑料材料製成,且該塑料材料及所包括之金屬氧化物對於用以製造影像結構之雷射光皆為透明的。The present invention relates to a plastic molded body having a two-dimensional or three-dimensional image structure which is internally molded by laser lower surface molding, and the plastic molded body is oxidized by a nano-sized metal having a particle diameter of 1 to 500 nm. The contents of the material are made of a plastic material, and the plastic material and the metal oxide included are transparent to the laser light used to fabricate the image structure.

經雷射輻射將光學資訊引入塑料材料本身為已知的。為此目的,吾人於雷射標記與雷射下表面刻模之間進行區分。The introduction of optical information into the plastic material itself by laser radiation is known per se. For this purpose, we distinguish between the laser marking and the laser surface molding.

經雷射標記標識塑料於物件表面上及/或最接近表面之區域內起作用。就此目的而言,在塑料材料中經與聚合物或加入塑料材料之添加物(諸如吸收雷射輻射之有機著色劑或無機顏料)直接相互作用的雷射能量吸收起決定性作用。無論如何,化學材料變化及因此的塑料局部可見變色經雷射能量吸收而產生。The laser marks the plastic to act on the surface of the object and/or in the area closest to the surface. For this purpose, the absorption of laser energy directly interacting with the polymer or additives added to the plastic material, such as organic colorants or inorganic pigments that absorb laser radiation, plays a decisive role in the plastic material. In any case, chemical material changes and thus local visible discoloration of the plastic are produced by laser energy absorption.

雷射可標記性為塑料材料及/或其基於之聚合物的特定波長吸收性能、任何雷射敏感添加物之特定波長吸收性能及待使用的雷射輻射之波長及輻射功率之函數。除了CO2 及準分子雷射,特徵波長為1064奈米及532奈米之Nd:YAG雷射(摻銣釔鋁石榴石雷射)正愈來愈多地用於該技術中。Laser markability is a function of the specific wavelength absorption properties of the plastic material and/or its polymer based, the specific wavelength absorption properties of any laser sensitive additive, and the wavelength and radiant power of the laser radiation to be used. In addition to CO 2 and excimer lasers, Nd:YAG lasers (ytterbium-doped yttrium aluminum garnet lasers) with characteristic wavelengths of 1064 nm and 532 nm are increasingly being used in this technology.

含著色劑及/或顏料形式之雷射敏感添加物之雷射可標記塑料材料通常或多或少具有明顯的顏色及/或半透明度。因此通常藉由引入碳黑來裝備用作雷射吸收劑之模製化合物。Laser-markable plastic materials containing laser-sensitive additives in the form of colorants and/or pigments generally have more or less pronounced color and/or translucency. Therefore, a molding compound used as a laser absorbent is usually equipped by introducing carbon black.

藉由添加奈米級雷射吸收劑金屬氧化物而使其可雷射標記之高度透明塑料材料於德國實用新型20 2004 003362.3及德國專利申請案第10 2004 010504.9號中描述,其先前尚未公開。A highly transparent plastic material which is laser-markable by the addition of a nano-scale laser absorbent metal oxide is described in German Utility Model No. 20 2004 003362.3 and German Patent Application No. 10 2004 010504.9, which has not previously been disclosed.

公開案DE 44 07 547及US 5,206,496作為玻璃及塑料下表面刻模技術之實例引用,該等玻璃及塑料對雷射光束之雷射輻射透明。The publications DE 44 07 547 and US 5,206,496 are cited as examples of glass and plastic lower surface engraving techniques which are transparent to the laser radiation of a laser beam.

與雷射標記不同,雷射下表面刻模將於材料之任意深度處起作用。其要求材料大體上對入射雷射輻射透明,因為若非如此其將業已於表面區域吸收。Unlike laser marking, the laser's lower surface engraving will work at any depth of the material. It requires that the material be substantially transparent to incident laser radiation, as otherwise it would have been absorbed in the surface area.

在將功率密度足夠大之雷射光束聚焦於本身對雷射光透明之材料內部之過程中,由於光學效應,雷射聚焦中發生之熱能有限。In the process of focusing a laser beam having a sufficiently high power density inside the material itself which is transparent to the laser light, the thermal energy occurring in the laser focusing is limited due to the optical effect.

此熱能發生導致材料中形成局部勉強受限之微裂紋。該類型微裂紋具有25-40微米之點直徑。在可見光中透明之玻璃及塑料中,在裂紋邊緣處,由於日光散射,微裂紋表現為亮點。This thermal energy occurs to cause localized micro-cracks that are locally reluctant. This type of microcrack has a dot diameter of 25-40 microns. In transparent glass and plastics in visible light, at the edge of the crack, microcracks appear as bright spots due to daylight scattering.

經雷射輻射經由鏡之偏轉及工件移動,及經移動序列及雷射脈衝之間的同步,由個別微裂紋構成之相應結構可於工件中組合。The corresponding structures formed by individual microcracks can be combined in the workpiece by the deflection of the laser radiation by the mirror and the movement of the workpiece, and by the synchronization between the moving sequence and the laser pulse.

通常用於該目的的雷射之脈衝序列頻率允許每分鐘製造具有高達約1000點之結構。The pulse sequence frequency of a laser typically used for this purpose allows fabrication of structures up to about 1000 points per minute.

起點為CAD程式中後面圖形之3-D說明。模型之表面或整個結構作為點雲由電腦分解,其個別點作為玻璃或塑料中之微裂紋由雷射光束實施。說明物件所經由之點雲愈密集,模型成像愈準確愈乾淨。The starting point is the 3-D description of the graphic in the CAD program. The surface or the entire structure of the model is decomposed by the computer as a point cloud, and its individual points are implemented by laser beams as microcracks in glass or plastic. It shows that the more dense the point cloud is, the more accurate and clean the model is.

於使用塑料實際上對其透明之雷射光的塑料之雷射下表面刻模過程中,經雷射光束之相應聚焦而製造在材料內部微裂紋形式之標記。未受控裂紋形成及裂紋蔓延可在該情況下出現。其表示材料弱化。因此,試圖保持弱化盡可能小。In the laser lower surface engraving process of a plastic using a laser that is transparent to the plastic, a mark in the form of microcracks inside the material is produced by corresponding focusing of the laser beam. Uncontrolled crack formation and crack propagation can occur in this case. It indicates that the material is weakened. Therefore, try to keep the weakening as small as possible.

在玻璃中,該裂紋形成甚至可導致後來模製體之破壞,其有時僅在雷射下表面刻模之後數天或數週出現。In glass, this crack formation can even lead to the destruction of the later molded body, which sometimes occurs only days or weeks after the laser surface is molded.

在塑料中,除了裂紋形成,此外還可出現材料局部破壞及碳化,由於深變色,其在可見光中透明之材料之下表面刻模中為不希望的。In plastics, in addition to crack formation, localized destruction and carbonization of the material may occur, which is undesirable in surface molding of materials that are transparent in visible light due to deep discoloration.

使用根據相關技術的方法及材料之雷射下表面刻模之另一問題為玻璃及塑料中精細的金絲裝飾圖案之成像精度不夠。理論上,藉由增加點雲密度可改良成像精度。然而,對於一定的點密度,由於不受控的裂紋蔓延實際上點延伸到下一個點且不再分解,因此成像精度甚至受損。Another problem with laser lower surface engraving using methods and materials according to the related art is that the precision of the fine gold silk decorative pattern in glass and plastic is insufficient. In theory, imaging accuracy can be improved by increasing the density of point clouds. However, for a certain point density, since the uncontrolled crack propagation actually extends to the next point and is no longer decomposed, the imaging accuracy is even impaired.

用於經飛秒數量級的雷射脈衝之無裂紋雷射下表面刻模之方法於US 5,761,111中說明。然而,適於該目的之雷射尚未可用於技術用途,且此外極為昂貴。A method for crack-free laser lower surface engraving of laser pulses on the order of femtoseconds is described in US 5,761,111. However, lasers suitable for this purpose are not yet available for technical use and are additionally extremely expensive.

於US 6,537,479中,由於雷射標記於材料塑料化狀態下執行,且物件保持該狀態(由固體保護層封裝)或隨後硬化,故避免了裂紋形成問題。該方法非常複雜,且此外在隨後硬化之情況下,該方法限於硬化後不顯示收縮之材料,因為若非如此,則雷射刻模之金絲裝飾幾何形狀將再次受到破壞。該方法僅以有限方式可用於技術應用中典型的聚合物材料,且甚至因此極為耗時。In US 6,537,479, the problem of crack formation is avoided since the laser marking is performed in the plasticized state of the material and the article remains in this state (encapsulated by the solid protective layer) or subsequently hardened. This method is very complicated and, in addition, in the case of subsequent hardening, the method is limited to materials that do not exhibit shrinkage after hardening, because otherwise the gold wire decorative geometry of the laser engraving will be destroyed again. This method is only available in a limited way for typical polymer materials in technical applications and is even extremely time consuming.

本發明因此係基於發現及提供塑料材料之目的,其中二維或三維影像結構可使用雷射下表面刻模同時避免未受控裂紋形成及裂紋蔓延以明顯改良之成像精度製造。為此目的,將使用通常於技術用途中發現之市售雷射光源。The present invention is therefore based on the discovery and provision of plastic materials in which two-dimensional or three-dimensional image structures can be fabricated using laser lower surface dicing while avoiding uncontrolled crack formation and crack propagation with significantly improved imaging accuracy. For this purpose, commercially available laser sources commonly found in technical applications will be used.

令人驚奇的是,已發現於具有粒徑為1至500奈米之奈米級金屬氧化物內容物之塑料材料製成之塑料模製體之內部,若照射雷射光(塑料材料及所包括的金屬氧化物皆對其透明)以製造影像,則極精細及詳細之三維影像結構可使用雷射下表面刻模製造。Surprisingly, it has been found in the interior of plastic molded bodies made of plastic materials having a nano-sized metal oxide content of from 1 to 500 nm, if irradiated with laser light (plastic materials and included) The metal oxide is transparent to the image to create an image, and the extremely fine and detailed three-dimensional image structure can be fabricated using a laser undersurface mold.

因此本發明之目的為具經雷射下表面刻模於內部製造之二維或三維影像結構之塑料模製體,其可分辨,因為塑料模製體由具有粒徑為1至500奈米之奈米級金屬氧化物之塑料材料製成,皆對所用之雷射光透明之塑料材料及所包括之金屬氧化物製造影像結構。Therefore, the object of the present invention is a plastic molded body having a two-dimensional or three-dimensional image structure which is internally molded by a laser lower surface, which is distinguishable because the plastic molded body has a particle diameter of 1 to 500 nm. The nano-scale metal oxide is made of a plastic material, and the image structure is made of the laser light transparent plastic material used and the metal oxide included.

此外,本發明之目的為經雷射下表面刻模於塑料模製體內部製造二維或三維影像結構之方法,其中由具有粒徑為1至500奈米之奈米級金屬氧化物之內容物的塑料材料製成之模製體用塑料材料及所包括的金屬氧化物皆對其透明的雷射光照射以製造影像。Further, the object of the present invention is a method for fabricating a two-dimensional or three-dimensional image structure by laser-surface molding into a plastic molded body, wherein the content of a nano-sized metal oxide having a particle diameter of 1 to 500 nm is contained. The molded body made of the plastic material of the object is irradiated with transparent laser light by the plastic material and the metal oxide included to produce an image.

應瞭解,透明塑料材料為在300至1300奈米之波長範圍中大體上透明之材料。400至800奈米之可見波長範圍較佳。相應材料尤其適於經雷射下表面刻模引入視覺上可感知之結構,例如藝術品形式。此外,在800至1300奈米之波長範圍中具有雷射透明度之塑料材料較佳。視覺上可表現有色及/或不透明或完全不透明之相應材料適於經雷射下表面刻模引入視覺上不可感知之結構,諸如用於安全目的之條碼或資料矩陣碼。It will be appreciated that the transparent plastic material is a material that is substantially transparent in the wavelength range of 300 to 1300 nm. A visible wavelength range of 400 to 800 nm is preferred. Corresponding materials are particularly suitable for introducing visually perceptible structures, such as art forms, through laser lower surface engraving. Further, a plastic material having a laser transparency in a wavelength range of 800 to 1300 nm is preferred. Corresponding materials that visually represent colored and/or opaque or fully opaque are suitable for introducing visually imperceptible structures through laser lower surface engraving, such as bar codes or material matrix codes for security purposes.

通常技術用途中發現的市售雷射光源之選定波長範圍中塑料材料透射率大於80%,較佳大於85%,且極佳大於90%。400至800奈米波長範圍中之混濁度小於5%,較佳小於2%,且尤其小於1%。透射率及混濁度根據ASTM D 1003測定。The transmittance of the plastic material in the selected wavelength range of commercially available laser sources found in typical technical applications is greater than 80%, preferably greater than 85%, and is preferably greater than 90%. The turbidity in the wavelength range of 400 to 800 nm is less than 5%, preferably less than 2%, and especially less than 1%. Transmittance and turbidity were determined according to ASTM D 1003.

應瞭解,奈米級金屬氧化物為所有無機金屬氧化物,諸如金屬氧化物、混合金屬氧化物、錯合氧化物及其混合物,其在所用雷射之特徵波長範圍內不引產生吸收或僅產生少許吸收。It should be understood that the nanoscale metal oxides are all inorganic metal oxides, such as metal oxides, mixed metal oxides, mixed oxides, and mixtures thereof, which do not induce absorption or only in the characteristic wavelength range of the laser used. Produces a little absorption.

總之,必須嚴格確保透明塑料模製體及奈米級金屬氧化物皆對所用雷射光透明。In short, it must be strictly ensured that the transparent plastic molded body and the nano-sized metal oxide are transparent to the laser light used.

奈米級應理解為如下含義,即該等雷射敏感金屬氧化物之離散顆粒之最大尺寸小於1微米,即在奈米範圍內。在此情況下,該尺寸定義與所有可能的顆粒形態相關,諸如初始顆粒、聚集體(aggregate)及凝集體(agglomerate)。The nanoscale is understood to mean that the largest dimension of the discrete particles of the laser-sensitive metal oxide is less than 1 micron, ie in the nanometer range. In this case, the size definition is related to all possible particle morphologies, such as initial particles, aggregates, and agglomerates.

雷射敏感金屬氧化物之顆粒尺寸較佳為1至500奈米且尤其為5至100奈米。若選擇之顆粒尺寸小於100奈米,則金屬氧化物顆粒本身不再可見,且不削弱塑料基質之透明度。The particle size of the laser-sensitive metal oxide is preferably from 1 to 500 nm and especially from 5 to 100 nm. If the selected particle size is less than 100 nanometers, the metal oxide particles themselves are no longer visible and do not impair the transparency of the plastic matrix.

在塑料材料中,相對於塑料材料,無機奈米顆粒之含量適當地為0.0001至0.1重量百分比,較佳為0.0005至0.05重量百分比,且尤其為0.001至0.01重量百分比。對於所考慮的所有塑料材料,受控裂紋形成及因此具高成像精度之可見下表面標記通常在該濃度範圍內製造。In the plastic material, the content of the inorganic nanoparticles is suitably from 0.0001 to 0.1% by weight, preferably from 0.0005 to 0.05% by weight, and especially from 0.001 to 0.01% by weight, relative to the plastic material. For all plastic materials considered, controlled crack formation and thus visible lower surface markings with high imaging accuracy are typically produced in this concentration range.

適當選擇特定範圍內之粒徑及濃度,即使對於在可見波長範圍內高度透明之基質材料,亦可免除對固有透明度之削弱。因此對於具有大於100奈米之粒徑的奈米顆粒,選擇較低濃度範圍為有利的,而對於具有小於100奈米之粒徑的奈米顆粒,亦可選擇較高濃度。Appropriate selection of the particle size and concentration within a particular range, even for matrix materials that are highly transparent in the visible wavelength range, can be dispensed with by impairing the inherent transparency. It is therefore advantageous to select a lower concentration range for nanoparticles having a particle size greater than 100 nanometers, and a higher concentration for nanoparticles having a particle size of less than 100 nanometers.

較佳地,考慮摻雜氧化銦、摻雜氧化錫、摻雜氧化鋅、摻雜氧化鋁、摻雜氧化銻及相應混合氧化物作為製造可由雷射進行下表面標記之塑料材料之無機奈米顆粒。Preferably, the doping of indium oxide, doped tin oxide, doped zinc oxide, doped alumina, doped yttrium oxide and the corresponding mixed oxide are considered as inorganic nanoparticles for manufacturing a plastic material which can be marked by a lower surface by laser. Particles.

具有小於100奈米之粒徑的奈米顆粒亦適當地用於不透明塑料材料,其於800與1300奈米之間之波長範圍內受照射以製造影像,因為可以此方式在聚合物基質中實現金屬氧化物之均勻分佈,其對於受控裂紋形成起決定作用。Nanoparticles having a particle size of less than 100 nanometers are also suitably used for opaque plastic materials which are irradiated in the wavelength range between 800 and 1300 nm to produce an image, as this can be achieved in a polymer matrix in this manner. A uniform distribution of metal oxides that is decisive for controlled crack formation.

尤其適當的無機奈米顆粒為氧化銦錫(ITO)或氧化銻錫(ATO),及摻雜氧化銦錫及/或摻雜氧化銻錫。氧化銦錫尤其較佳,且接著為經部分還原過程可獲得之"藍色"氧化銦錫。非還原"黃色"氧化銦錫可使得塑料材料在較高濃度及/或粒徑上限時有視覺上可感知之淡黃色,而"藍色"氧化銦錫不導致任何可感知之色彩變化。然而,觀察者認為淡藍色比淡黃色的數值高。Particularly suitable inorganic nanoparticles are indium tin oxide (ITO) or antimony tin oxide (ATO), and doped indium tin oxide and/or doped tin antimony oxide. Indium tin oxide is especially preferred, and is followed by "blue" indium tin oxide obtainable by a partial reduction process. Non-reducing "yellow" indium tin oxide allows the plastic material to have a visually perceptible yellowish color at higher concentrations and/or upper particle sizes, while "blue" indium tin oxide does not cause any appreciable color change. However, the observer believes that the light blue color is higher than the light yellow color.

根據本發明所用無機奈米顆粒本身已知,且甚至以奈米級形式(即,具有小於1微米之粒徑且尤其在本文青睞之尺寸範圍內)通常以分散形式市售。在其輸送形式中,無機奈米顆粒通常為凝集的。粒徑在1微米與數毫米之間的凝集體可使用強剪切分解為奈米級顆粒。凝集程度如DIN 53206(1972年8月)中之定義測定。The inorganic nanoparticles used in accordance with the present invention are known per se, and are even commercially available in dispersed form, even in nanoscale form (i.e., having a particle size of less than 1 micron and especially within the size range favored herein). In its delivery form, the inorganic nanoparticles are typically agglomerated. Aggregates having a particle size between 1 micrometer and several millimeters can be decomposed into nanoscale particles using strong shear. The degree of agglutination is determined as defined in DIN 53206 (August 1972).

奈米級金屬氧化物可經(例如)熱分解法製造。該等方法描述於(例如)EP 1 142 830 A、EP 1 270 511 A或DE 103 11 645。此外,無機奈米顆粒可經沉澱法製造,如例如DE 100 220 37中所述。Nano-sized metal oxides can be produced, for example, by thermal decomposition. Such methods are described, for example, in EP 1 142 830 A, EP 1 270 511 A or DE 103 11 645. Furthermore, the inorganic nanoparticles can be produced by precipitation, as described, for example, in DE 100 220 37.

實際上可將奈米級金屬氧化物併入所有塑料系統以為其提供可標記性。其中塑料基質係以聚(甲基)丙烯酸酯、聚醯胺、聚醯胺甲酸酯、聚烯烴、苯乙烯聚合物及苯乙烯共聚物、聚碳酸酯、聚矽氧、聚醯亞胺、聚碸、聚醚碸、聚酮、聚醚酮、聚醚醚酮、PEEK、聚苯硫醚、聚酯(諸如PET、PEN、PBT)、聚氧化甲烯、聚胺基甲酸酯、聚烯烴或氟化聚合物(諸如PVDF、EFEP、PTFE)為主之塑料材料為典型的。亦可能併入摻合物,其含有上述作為組分之塑料,或併入源自該等種類之聚合物,其經隨後之反應而改變。該等材料已知為多種形式且可購得。無機奈米顆粒之根據本發明之優點尤其體現於高度透明塑料系統,諸如聚碳酸酯、透明聚醯胺(諸如GrilamidTR55、TR90、TrogamidT5000、CX7323)、聚對苯二甲酸乙二酯、聚碸、聚醚碸、環烯共聚物(Topas,Zeonex)、聚甲基丙烯酸甲酯及其共聚物,因為其不影響材料透明度。此外,將提及透明聚苯乙烯及聚丙烯,以及經使用成核劑或特殊加工條件可加工成透明模製體之部分結晶塑料。In fact, nanoscale metal oxides can be incorporated into all plastic systems to provide them with markability. The plastic matrix is made of poly(meth)acrylate, polyamide, polyurethane, polyolefin, styrene polymer and styrene copolymer, polycarbonate, polyoxymethylene, polyimine, Polyfluorene, polyether oxime, polyketone, polyether ketone, polyetheretherketone, PEEK, polyphenylene sulfide, polyester (such as PET, PEN, PBT), polyoxymethylene, polyurethane, poly Plastic materials dominated by olefins or fluorinated polymers such as PVDF, EFEP, PTFE are typical. It is also possible to incorporate a blend containing the above-mentioned plastic as a component, or a polymer derived from such a kind, which is changed by subsequent reaction. Such materials are known in a variety of forms and are commercially available. Advantages of the invention according to the invention of inorganic nanoparticles are particularly manifested in highly transparent plastic systems, such as polycarbonate, transparent polyamides such as Grilamid TR55, TR90, Trogamid T5000, CX7323), polyethylene terephthalate, polyfluorene, polyether oxime, cycloolefin copolymer (Topas , Zeonex ), polymethyl methacrylate and its copolymers, as it does not affect the transparency of the material. Further, reference will be made to transparent polystyrene and polypropylene, as well as to partially crystalline plastics which can be processed into transparent molded bodies using nucleating agents or special processing conditions.

根據本發明之透明聚醯胺通常由下列組分製造:分枝及未分枝脂族(6個C至14個C原子)、烷基取代或未取代環脂族(14個C至22個C原子)、芳脂族二胺(C 14-C 22)及脂族及環脂族二羧酸(C 6-C 44);後者可由芳族二羧酸部分替代。詳言之,透明聚醯胺可另外由具6個C原子、10個C原子、11個C原子及/或12個C原子之單體組分構成,其衍生自內醯胺或ω-胺基羧酸。The transparent polyamines according to the invention are generally made from the following components: branched and unbranched aliphatic (6 C to 14 C atoms), alkyl substituted or unsubstituted cycloaliphatic (14 C to 22) C atom), araliphatic diamine (C 14-C 22) and aliphatic and cycloaliphatic dicarboxylic acid (C 6-C 44); the latter can be partially replaced by an aromatic dicarboxylic acid. In particular, the transparent polyamine can be additionally composed of monomer components having 6 C atoms, 10 C atoms, 11 C atoms and/or 12 C atoms, which are derived from indoleamine or ω-amine. Carboxylic acid.

根據本發明之透明聚醯胺較佳(但不排外地)由下列組分製造:月桂酸甘油酯內醯胺或ω-胺基十二烷酸、壬二酸、癸二酸、十二烷二酸、脂肪酸(C18-C36;例如,商標名稱為Pripol)、環己烷二羧酸及該等脂族酸之部分替代物(間苯二甲酸、對苯二甲酸、萘二甲酸或三丁基間苯二甲酸)。此外,使用分枝、未分枝或取代形式之癸二胺、十二烷二胺、壬二胺、己二胺,以及來自如下類型之代表物:烷基取代/未取代之環脂族二胺雙-(4-胺基環己基)-甲烷、雙-(3-甲基-4-胺基環己基)-甲烷、雙-(4-胺基環己基)-丙烷、雙-(胺基環己烷)、雙-(胺甲基)-環己烷、異佛爾酮二胺或甚至取代五亞甲基二胺。The transparent polyamines according to the invention are preferably, but not exclusively, manufactured from the following components: glyceryl laurate or ω-aminododecanoic acid, sebacic acid, sebacic acid, dodecane Diacids, fatty acids (C18-C36; for example, under the trade name Pripol ), cyclohexanedicarboxylic acid and a partial replacement of such aliphatic acids (isophthalic acid, terephthalic acid, naphthalene dicarboxylic acid or tributyl isophthalic acid). In addition, branched, unbranched or substituted forms of decanediamine, dodecanediamine, decanediamine, hexamethylenediamine, and representatives of the following types are used: alkyl substituted/unsubstituted cycloaliphatic di Amine bis-(4-aminocyclohexyl)-methane, bis-(3-methyl-4-aminocyclohexyl)-methane, bis-(4-aminocyclohexyl)-propane, bis-(amino group Cyclohexane), bis-(aminomethyl)-cyclohexane, isophoronediamine or even substituted pentamethylenediamine.

相應透明聚醯胺之實例描述於(例如)EP 0 725 100及EP 0 725 101。Examples of corresponding transparent polyamines are described, for example, in EP 0 725 100 and EP 0 725 101.

高度透明塑料系統係以由降冰片烯及烯烴構成之聚甲基丙烯酸甲酯、雙酚-A-聚碳酸脂、聚醯胺及環烯共聚物為主,可借助於根據本發明的無機奈米顆粒經雷射使其可表面標記,而不削弱材料透明度。The highly transparent plastic system is mainly composed of polymethyl methacrylate, bisphenol-A-polycarbonate, polydecylamine and cycloolefin copolymer composed of norbornene and olefin, and can be utilized by means of the inorganic naphthalene according to the invention. The rice particles are laser-coated to allow surface marking without impairing material transparency.

當然,奈米級金屬氧化物亦可用於彩色高度透明系統中。該等添加物之中性固有顏色允許自由選擇色彩在本文尤其有利。Of course, nanoscale metal oxides can also be used in color highly transparent systems. The neutral intrinsic color of such additives allows for free choice of color and is particularly advantageous herein.

根據本發明經雷射下表面刻模可結構化之透明塑料材料可作為厚板、模製體、半成品或模製化合物提供。在此情況下,僅部分厚板、模製體、半成品或模製化合物亦可實施為能由雷射進行下表面刻模。The transparent plastic material structurable by laser lower surface molding according to the present invention can be provided as a thick plate, a molded body, a semi-finished product or a molding compound. In this case, only a part of the thick plate, the molded body, the semi-finished product or the molding compound can also be embodied as a lower surface engraving by laser.

可由雷射下表面刻模之塑料材料根據塑料製造及加工中典型的技術及方法以本身已知之方式製造。在此情況下,在個別起始材料或起始材料混合物之聚合或縮合之前或其過程中,可能引入奈米顆粒添加物,或甚至在反應中將其加入,熟習此項技術者已知之特定製造方法用於相關塑料。在諸如聚醯胺之聚縮合物的情形下,添加物例如可併入該等單體組分之一。該單體組分隨後可與剩餘反應搭配物以典型方式經受縮聚反應。此外,大分子形成後,所得高分子量中間物或成品可與奈米顆粒添加物混合,熟習此項技術者已知之所有方法亦可用於此情況。The plastic material which can be engraved from the lower surface of the laser is manufactured in a manner known per se in accordance with typical techniques and methods of plastics manufacturing and processing. In this case, it is possible to introduce a nanoparticle additive before or during the polymerization or condensation of the individual starting materials or starting material mixture, or even to add it in the reaction, to be known to the person skilled in the art. Manufacturing methods are used for related plastics. In the case of a polycondensate such as polyamine, the additive may, for example, be incorporated into one of the monomer components. The monomer component can then be subjected to a polycondensation reaction in a typical manner with the remaining reaction partners. In addition, after formation of the macromolecule, the resulting high molecular weight intermediate or finished product can be mixed with the nanoparticle additive, and all methods known to those skilled in the art can be used in this case.

視塑料基質材料之調配物而定,液體、半液體及固體調配組分或單體以及諸如聚合引發劑、穩定劑(諸如紫外(UV)吸收劑、熱穩定劑)、光學增亮劑、抗靜電劑、軟化劑、除模劑、潤滑劑、分散劑及抗靜電劑以及填充劑及增強劑或抗衝擊改質劑等等之可能所需的添加物可混合及均質化,可能將其模製且隨後使之在此目的中典型之設備及裝置(諸如反應器、攪拌容器、混合器、輥磨機、擠壓機等)中固化。為此目的,將奈米級金屬氧化物在適當時機引入材料且均勻併入。以具有相同或相容塑料材料的濃縮母體混合物形式併入奈米級金屬氧化物尤其較佳。Depending on the formulation of the plastic matrix material, liquid, semi-liquid and solid formulation components or monomers and such as polymerization initiators, stabilizers (such as ultraviolet (UV) absorbers, heat stabilizers), optical brighteners, anti- Additives, such as electrostatic agents, softeners, mold removers, lubricants, dispersants and antistatic agents, as well as fillers and reinforcing agents or impact modifiers, etc., may be mixed and homogenized, possibly molded It is then cured in a typical apparatus and apparatus (such as a reactor, a stirred vessel, a mixer, a roll mill, an extruder, etc.) for this purpose. For this purpose, nanoscale metal oxides are introduced into the material at appropriate times and uniformly incorporated. It is especially preferred to incorporate a nanoscale metal oxide in the form of a concentrated precursor mixture having the same or compatible plastic material.

若將奈米級金屬氧化物在塑料基質中高剪切條件下併入塑料基質,其為有利的。其可經適當設定混合物、輥磨機或擠壓機執行。以此方式可有效避免奈米級金屬氧化物顆粒凝集或聚集為較大單元之任何可能;將任何存在之較大顆粒磨碎。選擇之相應技術及特定方法參數對於熟習此項技術者為常見的。It is advantageous if the nanoscale metal oxide is incorporated into the plastic matrix under high shear conditions in a plastic matrix. It can be carried out by appropriately setting the mixture, a roll mill or an extruder. In this way, any possibility of agglomeration or aggregation of the nano-sized metal oxide particles into larger units can be effectively avoided; any larger particles present are ground. The selection of the corresponding technology and specific method parameters is common to those skilled in the art.

經注射成形或擠壓自模製化合物或經澆鑄法自單體及/或預聚合物可獲得塑料模製體及半成品。Plastic molded bodies and semi-finished products can be obtained by injection molding or extrusion from a molding compound or by casting from a monomer and/or a prepolymer.

例如,藉由添加一或多種聚合引發劑及經加熱或照射誘發聚合,聚合根據熟習此項技術者已知之方法進行。為完成反應單體可在聚合之後進行回火步驟。For example, the polymerization is carried out according to a method known to those skilled in the art by adding one or more polymerization initiators and inducing polymerization by heating or irradiation. A tempering step can be carried out after the polymerization in order to complete the reaction of the monomers.

自含奈米級金屬氧化物之塑料材料製造塑料模製部件之後,其可經雷射光照射標記。After the plastic molded part is manufactured from a plastic material containing a nano-sized metal oxide, it can be marked by laser light irradiation.

雷射下表面刻模可在市售雷射標記裝置上執行,例如自Cerion(Cerion X2、緊湊型、綠色532奈米),其具有300至1000點/秒之寫入速度,脈衝頻率為3千赫茲,且脈衝能量為1至2毫焦耳。將待刻模之模製體嵌入裝置,且在用聚焦雷射光束照射之後,獲得具有清晰輪廓及高對比度之白色至深灰色影像結構。所需之設置可在無任何其他之個別情況下判定。The laser lower surface engraving can be performed on commercially available laser marking devices, such as from Cerion (Cerion X2, compact, green 532 nm), which has a write speed of 300 to 1000 dots per second and a pulse frequency of 3 It is kilohertz and has a pulse energy of 1 to 2 millijoules. The molded body to be molded is embedded in the device, and after being irradiated with the focused laser beam, a white to dark gray image structure having a clear outline and high contrast is obtained. The required settings can be determined without any other individual case.

例如,下列材料亦可用作雷射晶體:Ti:Al2 O3 (波長可設定,自680至1100奈米)Yb:YAG(波長1030奈米,一次諧波:515奈米,二次諧波:343奈米)Nd:YAG及Nd:Ce:Tb:YAG(波長1064奈米,一次諧波:532奈米,二次諧波:355奈米)Ho:Cr:Tm:YAG(波長2097奈米,一次諧波:1048.5奈米,二次諧波:699奈米)Er:YAG(波長2940奈米,一次諧波:1470奈米,二次諧波:980奈米)For example, the following materials can also be used as laser crystals: Ti:Al 2 O 3 (wavelength can be set, from 680 to 1100 nm) Yb:YAG (wavelength 1030 nm, first harmonic: 515 nm, second harmonic Wave: 343 nm) Nd: YAG and Nd: Ce: Tb: YAG (wavelength 1064 nm, first harmonic: 532 nm, second harmonic: 355 nm) Ho: Cr: Tm: YAG (wavelength 2097) Nano, first harmonic: 1048.5 nm, second harmonic: 699 nm) Er: YAG (wavelength 2940 nm, first harmonic: 1470 nm, second harmonic: 980 nm)

當然,亦可使用二極體雷射,其在波長808奈米、940奈米及980奈米時發射。Of course, a diode laser can also be used, which emits at wavelengths of 808 nm, 940 nm and 980 nm.

根據本發明使用透明塑料材料尤其利於製造具經雷射下表面刻模在表面下製造之三維影像結構之塑料模製體。除了技術應用,尤其亦可實現藝術目的。The use of a transparent plastic material in accordance with the present invention is particularly advantageous for the manufacture of plastic molded bodies having a three-dimensional image structure fabricated under the surface by a laser-depressed surface. In addition to technical applications, in particular, artistic purposes can also be achieved.

亦可將透明聚合物染色。適當使用不吸收雷射光之顏色。染色可實施為透明、半透明或甚至柔化。The transparent polymer can also be dyed. Appropriate use does not absorb the color of the laser light. Dyeing can be carried out as transparent, translucent or even soft.

若使用螢光顏料,則獲得尤其有趣之藝術品。藉由照亮該類型藝術品之邊緣,可製造看似極有價值之藝術品。If you use fluorescent pigments, you get a particularly interesting piece of art. By illuminating the edge of this type of artwork, you can create works that look like great value.

下文中,基於作為實例之聚甲基丙烯酸甲酯及聚醯胺系統,將解釋奈米顆粒/塑料混合物之製造及經雷射下表面標記的下表面刻模之執行。Hereinafter, the manufacture of the nanoparticle/plastic mixture and the execution of the lower surface engraving of the lower surface mark by the laser will be explained based on the polymethyl methacrylate and polyamine system as an example.

實例1:Example 1: 製造具有100 ppm氧化銦錫的澆鑄聚甲基丙烯酸甲酯塊(PLEXIGLAS GS) Manufacture of cast polymethyl methacrylate blocks with 100 ppm indium tin oxide (PLEXIGLAS) GS)

1.在來自Schwabenthan之雙輥磨機Polymix 110 L上,將來自Nanogate之氧化銦錫NanoITO IT-05 C5000分散於PMMA模製化合物PLEXIGLAS7N:90公克PMMA模製化合物PLEXIGLAS7N於預熱雙輥磨機上熔融。前捲筒之捲筒溫度為166℃,且後捲筒之捲筒溫度為148℃。將另一90公克PMMA模製化合物PLEXIGLAS7N與20公克NanoITO IT-05 C5000預混合,且應用至具有約5公克硬脂酸之捲筒。後捲筒可旋轉略微更快且因此產生摩擦。6分鐘之內,將滾軋之薄片自捲筒移除,折疊,且置放於捲筒上,重複10次。隨後,將滾軋之薄片自捲筒拉出,冷卻並磨碎。1. Indium Tin Oxide Nano from Nanogate on a dual roll mill Polymix 110 L from Schwabenthan ITO IT-05 C5000 is dispersed in PMMA molding compound PLEXIGLAS 7N: 90 grams of PMMA molding compound PLEXIGLAS 7N was melted on a preheated two roll mill. The roll temperature of the front reel was 166 ° C, and the roll temperature of the rear reel was 148 ° C. Put another 90 grams of PMMA molding compound PLEXIGLAS 7N and 20 gram Nano ITO IT-05 C5000 was premixed and applied to a roll having about 5 grams of stearic acid. The rear reel can rotate slightly faster and thus create friction. Within 6 minutes, the rolled sheet was removed from the roll, folded, and placed on a roll, repeated 10 times. Subsequently, the rolled sheet is pulled from the roll, cooled and ground.

2.使用滾軋之薄片製造儲備溶液:下列材料在1公升寬頸燒瓶中稱量:50.0公克10%滾軋之薄片(來自1)87.5公克分散劑(例如,來自DEGUSSA AG/Rhm之PLEX8684 F)750.0公克MMA具有25%分子量為170000之PMMA之750.0公克MMA/PMMA漿料為溶解滾軋之薄片及聚合物分散劑,將燒瓶密封並在捲筒臺上搖晃50小時。2. Using a rolled sheet to make a stock solution: The following materials were weighed in a 1 liter wide neck flask: 50.0 grams of 10% rolled sheet (from 1) 87.5 grams of dispersant (eg, from DEGUSSA AG/R Hm's PLEX 8684 F) 750.0 grams of MMA 750.0 grams of MMA/PMMA slurry having 25% PMMA having a molecular weight of 170,000 is a melt rolled sheet and a polymeric dispersant, the flask is sealed and shaken on a reel for 50 hours.

3.製造聚合原料:製造含0.01% NanoITO IT-05 C5000之1000公克聚合原料。3. Manufacturing of polymeric raw materials: manufacturing with 0.01% Nano 1000 gram of polymerization raw material of ITO IT-05 C5000.

34.50公克儲備溶液0.80公克引發劑(2,2'-偶氮雙-(2,4-二甲基戊腈))0.20公克至1.0公克分離劑(卵磷脂)具有25%分子量為170000之PMMA之960.00公克MMA/PMMA漿料將聚合原料攪拌30分鐘,靜置10分鐘,倒入聚合腔室,且接著立即置放於水浴中。34.50 grams of stock solution 0.80 grams of initiator (2,2'-azobis-(2,4-dimethylvaleronitrile)) 0.20 grams to 1.0 grams of separating agent (lecithin) having 25% PMMA with a molecular weight of 170,000 960.00 g of MMA/PMMA slurry The polymerization starting material was stirred for 30 minutes, allowed to stand for 10 minutes, poured into a polymerization chamber, and then immediately placed in a water bath.

4.在聚合腔室中之聚合尺寸10×200×200毫米之聚合腔室由兩個6毫米厚的浮式平板玻璃盤、一遠程索線及數個金屬夾鉗構成。聚合腔室垂直置放,聚合原料允許緩慢移動,且密封該腔室。將充滿置聚合腔室在水浴中水平放置,將其加熱至45至50℃,且放置直至聚合原料聚合成固體化合物。移除夾鉗及遠程索線之後,在加熱至115℃之回火箱中將聚合腔室停止聚合4小時,隨後允許在回火箱中冷卻,且自模具移除。4. The polymerization chamber of the polymerization size of 10 x 200 x 200 mm in the polymerization chamber consists of two 6 mm thick floating flat glass plates, a remote cable and several metal clamps. The polymerization chamber is placed vertically, the polymeric material allows for slow movement and the chamber is sealed. The full polymerization chamber was placed horizontally in a water bath, heated to 45 to 50 ° C, and allowed to stand until the polymerization starting material polymerized into a solid compound. After removal of the clamp and the remote cable, the polymerization chamber was stopped for 4 hours in a tempering oven heated to 115 °C, then allowed to cool in the tempering box and removed from the mold.

可見範圍內之光透射率為90%,且混濁度為1%。使用頻率加倍的Nd:YAG雷射(發射波長532奈米,功率級3,持續時間4分鐘)在內部標記材料。The light transmittance in the visible range was 90%, and the turbidity was 1%. The material was internally labeled with a frequency doubled Nd:YAG laser (emission wavelength 532 nm, power level 3, duration 4 minutes).

比較性實例2:Comparative example 2: 製造未摻雜澆鑄聚甲基丙烯酸甲酯塊(PLEXIGLAS GS) Manufacture of undoped cast polymethyl methacrylate blocks (PLEXIGLAS) GS)

使用類似於實例1之指南之方法。在此情況下,僅執行方法步驟3及4。可免除製造滾軋之薄片。來自步驟3的適當數量之儲備溶液可由相應數量之MMA/PMMA漿料替代。A method similar to the guide of Example 1 was used. In this case, only method steps 3 and 4 are performed. The rolled sheet can be dispensed with. The appropriate amount of stock solution from step 3 can be replaced by the corresponding amount of MMA/PMMA slurry.

可見範圍內之光透射率為90%,且混濁度為1%。The light transmittance in the visible range was 90%, and the turbidity was 1%.

使用頻率加倍的Nd:YAG雷射(發射波長532奈米,功率級3,持續時間4分鐘)在內部標記材料。The material was internally labeled with a frequency doubled Nd:YAG laser (emission wavelength 532 nm, power level 3, duration 4 minutes).

實例3:Example 3: 製造聚醯胺/ITO化合物Production of polyamine/ITO compounds

TrogamidCX 7323(Degussa AG,High Performance Polymers Division,Marl之商業產品)與Nanogate之奈米級氧化銦錫NanoITO IT-05 C5000於300℃下在Berstorff ZE 2533 D擠壓機上以0.01重量百分比之濃度複合且製成顆粒。用射出成形法自顆粒製造具有尺寸10×100×100毫米之厚板。Trogamid CX 7323 (Degussa AG, High Performance Polymers Division, commercial product of Marl) and Nanogate indium tin oxide Nano ITO IT-05 C5000 was compounded at a concentration of 0.01 weight percent on a Berstorff ZE 2533 D extruder at 300 ° C and pelletized. A slab having a size of 10 x 100 x 100 mm was produced from the pellet by injection molding.

可見範圍內之光透射率為90%,且混濁度為1.5%。The light transmittance in the visible range was 90%, and the haze was 1.5%.

使用頻率加倍的Nd:YAG雷射(發射波長532奈米,功率級4,持續時間1分鐘)在內部標記材料。The material was internally marked with a frequency doubled Nd:YAG laser (emission wavelength 532 nm, power level 4, duration 1 minute).

比較性實例4:Comparative Example 4: 製造未摻雜聚醯胺厚板Manufacture of undoped polyamine thick plates

以射出成形法自TrogamidCX 7323(Degussa AG,High Performance Polymers Division,Marl之商業產品)製造具有尺寸10×100×100毫米之厚板。Injection molding from Trogamid CX 7323 (Degussa AG, High Performance Polymers Division, a commercial product of Marl) manufactured a slab having a size of 10 x 100 x 100 mm.

可見範圍內之光透射率為90%,且混濁度為1.5%。The light transmittance in the visible range was 90%, and the haze was 1.5%.

使用頻率加倍的Nd:YAG雷射(發射波長532奈米,功率級4,持續時間1分鐘)在內部標記材料。The material was internally marked with a frequency doubled Nd:YAG laser (emission wavelength 532 nm, power level 4, duration 1 minute).

實例5:Example 5: 對PMMA化合物之雷射深標記之結果Results of laser deep marking of PMMA compounds

使用頻率加倍的Nd:YAG雷射(發射波長532奈米)自內部刻模之模製體製造下列影像。The following images were fabricated from an internally molded molded body using a frequency doubled Nd:YAG laser (emission wavelength 532 nm).

圖1展示用實例1的材料之結果。清晰的線圖案在摻雜ITO的聚合物材料中產生。Figure 1 shows the results of using the material of Example 1. A clear line pattern is produced in the ITO-doped polymer material.

圖2展示用實例2的未摻雜聚合物材料之結果。線結構僅可費力地認出。可明顯看出成像精度之差異。Figure 2 shows the results of using the undoped polymer material of Example 2. The line structure can only be recognized with difficulty. The difference in imaging accuracy can be clearly seen.

書寫字母時,亦可在摻雜PMMA樣品中辨別出明顯更佳的成像精度。Significantly better imaging accuracy can also be discerned in doped PMMA samples when writing letters.

圖3展示用實例1的材料之結果。在摻雜材料中,可清晰辨別字母中之各個單獨的點。所有的點彼此分離。由於不受控裂紋形成,點彼此未接觸。Figure 3 shows the results of using the material of Example 1. In the doped material, individual points in the letter can be clearly distinguished. All points are separated from each other. The dots are not in contact with each other due to uncontrolled crack formation.

圖4展示用實例2的未摻雜聚合物材料之結果。此處字母"a"散佈裂紋,且邊緣僅模糊可見。Figure 4 shows the results of using the undoped polymer material of Example 2. Here the letter "a" is interspersed with cracks and the edges are only obscured.

用於雷射下表面刻模的摻雜PMMA的成像精度之優越性與鉛水晶玻璃相比亦明顯可見,該鉛水晶玻璃通常用於經雷射下表面刻模製造藝術品。The superiority of the imaging accuracy of doped PMMA for laser lower surface engraving is also evident in comparison with lead crystal glass, which is commonly used for the art of making art by laser surface molding.

而在圖5中(自實例1之材料),點雲圖案可以高成像精度辨認,在鉛水晶玻璃中獲得極模糊之線圖案。In Fig. 5 (from the material of Example 1), the point cloud pattern can be recognized with high imaging accuracy, and a very blurred line pattern is obtained in the lead crystal glass.

圖6展示鉛水晶玻璃中下表面刻模之結果(與圖5中之點雲銼紋相同)。Figure 6 shows the results of the lower surface engraving in the lead crystal glass (same as the point cloud in Fig. 5).

在第三維中亦觀察到摻雜PMMA非同尋常之成像精度。The unusual imaging accuracy of doped PMMA was also observed in the third dimension.

圖7展示來自圖5(自實例1之材料)的字母"S"之側視圖。可觀察到彼此完全分離之由約10條線構成之線圖案。Figure 7 shows a side view of the letter "S" from Figure 5 (from the material of Example 1). A line pattern of about 10 lines which are completely separated from each other can be observed.

圖8展示鉛水晶塊中相同之影像結構。約10條線明顯比圖7中的線更寬且偏移更多。Figure 8 shows the same image structure in a lead crystal block. About 10 lines are significantly wider and more offset than the lines in Figure 7.

圖1展示用實例1的材料之結果。清晰的線圖案在摻雜ITO的聚合物材料中產生。Figure 1 shows the results of using the material of Example 1. A clear line pattern is produced in the ITO-doped polymer material.

圖2展示用實例2的未摻雜聚合物材料之結果。線結構僅可費力地認出。可明顯看出成像精度差異。Figure 2 shows the results of using the undoped polymer material of Example 2. The line structure can only be recognized with difficulty. The difference in imaging accuracy can be clearly seen.

書寫字母時,亦可在摻雜PMMA樣品中辨別出明顯更佳的成像精度。Significantly better imaging accuracy can also be discerned in doped PMMA samples when writing letters.

圖3展示用實例1的材料之結果。在摻雜材料中,可清晰辨別字母中之各個單獨的點。所有的點彼此分離。由於不受控裂紋形成,點彼此未接觸。Figure 3 shows the results of using the material of Example 1. In the doped material, individual points in the letter can be clearly distinguished. All points are separated from each other. The dots are not in contact with each other due to uncontrolled crack formation.

圖4展示用實例2的未摻雜聚合物材料之結果。此處字母"a"散佈裂紋,且邊緣僅模糊可見。Figure 4 shows the results of using the undoped polymer material of Example 2. Here the letter "a" is interspersed with cracks and the edges are only obscured.

用於雷射下表面刻模的摻雜PMMA的成像精度之優越性與鉛水晶玻璃相比亦明顯可見,該鉛水晶玻璃通常用於經雷射下表面刻模製造藝術品。The superiority of the imaging accuracy of doped PMMA for laser lower surface engraving is also evident in comparison with lead crystal glass, which is commonly used for the art of making art by laser surface molding.

而在圖5中(自實例1之材料),點雲圖案可以高成像精度辨認,在鉛水晶玻璃中獲得極模糊之線圖案。In Fig. 5 (from the material of Example 1), the point cloud pattern can be recognized with high imaging accuracy, and a very blurred line pattern is obtained in the lead crystal glass.

圖6展示鉛水晶玻璃中下表面刻模之結果(與圖5中之點雲銼紋相同)。Figure 6 shows the results of the lower surface engraving in the lead crystal glass (same as the point cloud in Fig. 5).

在第三維中亦觀察到摻雜PMMA非同尋常之成像精度。The unusual imaging accuracy of doped PMMA was also observed in the third dimension.

圖7展示自圖5(自實例1之材料)的字母"S"之側面圖。可觀察到彼此完全分離之由約10條線構成之線圖案。Figure 7 shows a side view of the letter "S" from Figure 5 (from the material of Example 1). A line pattern of about 10 lines which are completely separated from each other can be observed.

圖8展示鉛水晶塊中相同之影像結構。約10條線明顯比圖7中的線更寬且偏移更多。Figure 8 shows the same image structure in a lead crystal block. About 10 lines are significantly wider and more offset than the lines in Figure 7.

Claims (16)

一種具有於內部經雷射下表面刻模製造之二維或三維影像結構之塑料模製體,其特徵為該塑料模製體由具有粒徑為1至500奈米之奈米級金屬氧化物之內容物的塑料材料製成,該塑料材料及所包括之金屬氧化物皆對用於製造該等影像結構之雷射光透明。 A plastic molded body having a two-dimensional or three-dimensional image structure which is internally molded by laser lower surface molding, characterized in that the plastic molded body is composed of a nano-sized metal oxide having a particle diameter of 1 to 500 nm. The contents are made of a plastic material that is transparent to the laser light used to fabricate the image structures. 如請求項1之塑料模製體,其特徵為包括於該塑料材料中之該等金屬氧化物之粒徑為5至100奈米。 The plastic molded body of claim 1, characterized in that the metal oxides included in the plastic material have a particle diameter of 5 to 100 nm. 如請求項1或2之塑料模製體,其特徵為金屬氧化物含量相對於該塑料材料為0.0001至0.1重量百分比。 A plastic molded body according to claim 1 or 2, which is characterized in that the metal oxide content is 0.0001 to 0.1% by weight relative to the plastic material. 如請求項3之塑料模製體,其特徵為金屬氧化物含量相對於該塑料材料為0.001至0.01重量百分比。 A plastic molded body according to claim 3, which is characterized in that the metal oxide content is from 0.001 to 0.01% by weight relative to the plastic material. 如請求項1或2之塑料模製體,其特徵為摻雜氧化銦、摻雜氧化錫、摻雜氧化鋅、摻雜氧化鋁或摻雜氧化銻係作為該奈米級金屬氧化物而包含於該塑料材料中。 A plastic molded body according to claim 1 or 2, characterized by doped indium oxide, doped tin oxide, doped zinc oxide, doped alumina or doped yttrium oxide as the nano-sized metal oxide In the plastic material. 如請求項5之塑料模製體,其特徵為氧化銦錫、氧化銻錫或摻雜氧化銦錫或摻雜氧化銻錫係作為該奈米級金屬氧化物而包含於該塑料材料中。 A plastic molded body according to claim 5, characterized in that indium tin oxide, antimony tin oxide or doped indium tin oxide or doped antimony tin oxide is contained in the plastic material as the nano-sized metal oxide. 如請求項6之塑料模製體,其特徵為藍色氧化銦錫係作為該奈米級金屬氧化物而包含於該塑料材料中。 A plastic molded body according to claim 6, characterized in that blue indium tin oxide is contained in the plastic material as the nano-sized metal oxide. 如請求項1或2之塑料模製體,其特徵為該塑料基質係以聚(甲基)丙烯酸酯、聚醯胺、聚胺基甲酸酯、聚烯烴、苯乙烯聚合物及苯乙烯共聚物、聚碳酸酯、聚矽氧、聚醯亞胺、聚碸、聚醚碸、聚酮、聚醚酮、聚苯硫醚、聚 酯、聚氧化乙烯、聚胺基甲酸酯、聚烯烴及氯化或氟化聚合物為主。 A plastic molded body according to claim 1 or 2, characterized in that the plastic matrix is copolymerized with poly(meth)acrylate, polyamine, polyurethane, polyolefin, styrene polymer and styrene. , polycarbonate, polyoxane, polyimine, polyfluorene, polyether oxime, polyketone, polyether ketone, polyphenylene sulfide, poly Ester, polyethylene oxide, polyurethane, polyolefin and chlorinated or fluorinated polymers. 如請求項1或2之塑料模製體,其特徵為該塑料基質係以聚甲基丙烯酸甲酯為主。 A plastic molded body according to claim 1 or 2, characterized in that the plastic matrix is mainly polymethyl methacrylate. 如請求項1或2之塑料模製體,其特徵為該塑料基質係以雙酚-A-聚碳酸酯為主。 A plastic molded body according to claim 1 or 2, characterized in that the plastic matrix is mainly bisphenol-A-polycarbonate. 如請求項1或2之塑料模製體,其特徵為該塑料基質係以聚醯胺為主。 A plastic molded body according to claim 1 or 2, characterized in that the plastic matrix is mainly polyamide. 如請求項1或2之塑料模製體,其特徵為該塑料基質係以由降冰片烯及α-烯烴製成之環烯烴共聚物為主。 A plastic molded body according to claim 1 or 2, characterized in that the plastic matrix is mainly a cycloolefin copolymer made of norbornene and an α-olefin. 如請求項1或2之塑料模製體,其特徵為該塑料模製體對波長為300至1300奈米之雷射光透明。 A plastic molded body according to claim 1 or 2, characterized in that the plastic molded body is transparent to laser light having a wavelength of from 300 to 1300 nm. 如請求項13之塑料模製體,其特徵為該塑料模製體對波長為400至800奈米之雷射光透明。 A plastic molded body according to claim 13 which is characterized in that the plastic molded body is transparent to laser light having a wavelength of from 400 to 800 nm. 如請求項13之塑料模製體,其特徵為該塑料模製體對波長為800至1300奈米之雷射光透明。 A plastic molded body according to claim 13 which is characterized in that the plastic molded body is transparent to laser light having a wavelength of from 800 to 1300 nm. 一種經雷射下表面刻模於塑料模製體內部製造二維或三維影像結構之方法,其特徵為將由具有粒徑為1至500奈米之奈米級金屬氧化物之內容物之塑料材料製成的模製體,以該塑料材料及所包括之金屬氧化物皆對其透明之雷射光照射以製造影像。A method for fabricating a two-dimensional or three-dimensional image structure by laser imaging a lower surface of a plastic molded body, which is characterized by a plastic material having a content of a nano-sized metal oxide having a particle diameter of 1 to 500 nm. The molded body is formed by irradiating the transparent material with the plastic material and the metal oxide included to produce an image.
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