1376467 、發明說明： 【發明所屬之技術領域】 本發明係-種線性滑執之零件的製造方法及其結構，尤卜 種端蓋或栓蓋轉件_顧材料予喊翻化·或可預曰先 成型具有迴流道之金屬材質的嵌人元件，加以_性之團狀屋模 材料固化之方式成型出並相互複合成—體之端蓋等零件的事 造方法及其結構，以達到成独速、高強度、高精度以及低 成本之目的。 _ 【先前技術】 ，按目i雜賴之端蓋等零件成型技娜為金屬脫鴨造成 里之方式為之’該-成型方式過程十分的複雜錢緩慢其 包括： ° 其中，在於模具製作的部份即十分的繁複： 設蠟：以蠟製樣模後； ”且細.予以組配並設計澆鑄之流道後； 沾激和淋妙.於整體外部進行沾衆以及淋砂之作業此一作業 必須在-層漿與砂乾固後再進行另_層之作業，且必須多層乾固； 脫壤.將内部之樣模與洗道之躐質炫出，以形成内 模穴之外殼； 一有 燒結：該外殼的部料以高溫繞結； 九縳·將金屬熔融後，液狀注人該外殼内部之模穴内 固化； 1 切斷：切開該外殼取出半成品 之部份； 並切斷各半成品間之澆道連結 嘴砂：半成品表面k處理，提高該半成品之精度； CNC加工：針對各半成品進行加工； 完成：完成成品。 ^中，由於該沾聚和淋砂製程中每一層需要一天的時間等砂粒 :了在上第砂4細淋砂t如此反❹次，直到獲得預 疋的厚度，-般約須七次㈣和淋料續，—整個流程下來約2 個月後才能拿到初次試模的成品，時間等待太久。 加以洗注後的冷卻咖亦要有-定的_長度，輯極易產生 熱應變或於毅’造成無法珊_部結構缺陷存在，待使用一 段時間後’必然由該缺陷處產生不必要的破壞，造成使用壽命的 大幅縮短，故有改良之必要者。 且加以該金屬端蓋零件的成品重點尺寸公差都約在動5麵 ，所以金屬脫輯造後賴細GNG加邱所要求的尺寸加工上 十分的耗時費力。 【發明内容】 有鑑於斯，本案創作人乃經詳思細索，並積多年從事各種線 性滑執以及相關零件的製造與生產，對於該項產品與技術研發有 長時間累積的經驗，終於開發出一種線性滑執之零件的製造方法 及其結構。 1376467 本發明主要目的在提供-種線性滑執之零件的製造方法 及其結構，其巾，該麵之零㈣為魏賊之端蓋或检蓋，而 該零件係以-細性之團狀壓模材料予以射人成型模具内固化成 蜇，以達到美觀、物性佳之目的者。1376467, invention description: [Technical field of the invention] The present invention is a method for manufacturing a linear sliding part and a structure thereof, and the end cover or the cover cover is turned over or pre-prepared. Firstly, the inlaid component of the metal material having the return channel is formed, and the method and structure of the component such as the end cap of the body are formed by solidifying the material of the group, and the structure of the component is completed. Unique speed, high strength, high precision and low cost. _ [Prior technology], according to the end cover of the miscellaneous cover and other parts forming the technology for the metal to take off the ducks in the way of it - the - molding process is very complicated and slow. It includes: ° Among them, in the mold making The part is very complicated: set the wax: after the wax sample is molded; "and fine. After the combination and design of the casting flow path; the stimuli and the shower. The whole exterior is used for the smear and the sanding operation. The operation must be carried out after the -layer slurry and sand are dried, and the operation of the other layer must be carried out, and the multi-layer drying must be carried out; the soil is decontaminated. The internal mold and the scrubbing enamel are smothered to form the outer shell of the inner mold; One has sintering: the outer part of the outer casing is wound at a high temperature; the nine bindings are melted, and the liquid is injected into the cavity inside the outer casing; 1 cutting: cutting the outer casing to remove the semi-finished product; Sprue joint nozzle sand between semi-finished products: k-process of semi-finished surface to improve the precision of the semi-finished product; CNC machining: processing for each semi-finished product; Finish: Finishing the finished product. ^, due to the need for each layer in the dip and sanding process Sand in the day : In the first sand 4 fine sanding t such a reverse, until the thickness of the pre-dip, generally about seven times (four) and the rinsing continued, the entire process will take about 2 months to get the first try The finished product, the time waits for too long. The cooling coffee after washing should also have a certain length, the series is very easy to produce thermal strain or Yu Yi's can not be used _ part of the structural defects exist, after a period of use, 'inevitable Unnecessary damage is caused by the defect, resulting in a significant shortening of the service life, so there is a need for improvement. Moreover, the key dimensional tolerances of the finished metal end cap parts are about 5 sides, so the metal is removed. The size and processing required by the fine GNG plus Qiu is very time-consuming and laborious. [Inventive content] In view of this, the creator of this case has carefully studied and built many kinds of linear slippery and related parts manufacturing and production for many years. For the long-term accumulation of experience in this product and technology research, the method of manufacturing a linear sliding part and its structure have been developed. 1376467 The main purpose of the present invention is to provide a system for linear sliding parts. The method and the structure thereof, the towel, the zero (4) of the face is the end cover or the cover of the Wei thief, and the part is solidified into a sputum by the squeezing die-form material of the fineness to achieve the beauty Those who have good physical properties.
本發明之另-目的係在於提供一種線性滑執之零件的製 造方法及其結構’其中，該成型之零件係為端蓋或栓蓋該零件 係另嵌設-嵌人元件，且係於成型該零件時，明狀壓模材料固 化成型之技術予以複合成-體，且係將具有额道之該嵌入元件 於第-模具_歧碰，再於第二模如關狀顧材料成型 出與該該嵌人it件複合成—體之零件，藉該團狀壓模材料直 接於第二模具喊型出該零件之同時，複合成—體化之該端 蓋，達到成型快速精度高且成本低之目的者。 法 本發明之又-目的在於提供一種線性滑軌之零件的製造方 ，其中，針對於如該端蓋之零件内具有嵌人元件的零件製法， 其主要過程係包括： 射出成型嵌入元件之步驟： ，將金屬粉末與結合劑經混合、混煉以及造粒處理；混 内後：原：予以射入塑膠射出成型之第一模具中的模穴 予以成型出一嵌入元件； 射出成型零件之步驟： 嵌入元件先置人並㈣於—第二模具之模穴預定之 位置處；將 團狀壓模材料於未固化前射入該第 •模具内 :使=輸料固化成—零件;將該模卿模降溫 t予以開模、脫模，以製成—零件接合於祕人元件之端 盖成品結構，而該零件係以該團狀Μ模材料熱固而成。 以製成具有該嵌入元件與該零件之端蓋，且該嵌入元件具 有迴流迢，且紐人元件與該零__成蚊結触及導油之 結構者。 本 =之再-_在於絲i__件結構，該線 • t執係於一滑軌上滑設有一滑塊，並於該滑塊兩端設有由前述 I法且結構_之端蓋零件，該滑酬以數固定栓固定並於該 滑軌設置該固定栓處以相同於該端蓋技術製成之栓蓋遮蓋住者。 【實施方式】 有關本發明為達成上述目的，所採用之技術、手段及其他之 力效α舉-較佳可行實施例並配合圖式詳細說明如后相信本 籲發明上述之目的、特徵及其他之優點，當可由之得-深入而具體 之瞭惟本發明鱗惟—之實酬，容此說明之。 閱第1圖所示’本發明之端蓋係設置於一線性滑軌 .上魏性滑軌10主要具有-滑軌11與-於該滑軌n上滑動設 置之滑塊12 ’其中，該 11係成-長條狀結構，並設有滾動 溝Π0;該滑塊12係具有相對之滚動槽12〇，該滾動溝削 與，動槽12G係相互對合形成一負荷路徑A，並於平行於該 負荷路徑A且間隔一定距離處另設有貫穿該滑塊12之迴流孔 s為蓋20係0又於該滑塊12之兩端部，並具有相對於該 1376467 該最佳的實施例係於該嵌4件21之該迴流道21G以外之部位 處，即與該嵌入元件21之嵌設部設有相對之位置處另設有嵌 設部，該嵌設部之形態办包括：橫向凸出之第一嵌5又部200 以及直向凸出之第二敌設部201，以利相互配合卡制成一體 化之結構；另於該端蓋20貼於該滑塊丨2之端面上另設有一貫穿 之一固定孔202以供相對數量之固定栓（圖中未示）穿過固定 於該滑塊12上者。 另該端蓋20上另設有一貫穿圓形之注油孔與連接 該注油孔203及該迴流道210之導油道2〇4，以形成對該迴 流道210注油的潤滑油供給結構；而於該注油孔203另設有 一銅質螺帽形態的導油件22以利與外部進油之結構接合以 將潤滑油導入潤滑者。 請配合第5、6圖所示，本發明該多元件複合式零件E的端蓋 製造方法40步驟係包括：射出成型嵌入元件400以及射出成型零 件401兩部份，其中， 射出成型嵌入元件400 :請配合第5圖所示，係包括： 原料混製41:將金屬粉末410與結合劑經混合、混煉以 及造粒處理； 射出成型脫模42:混製後之原料予以射入塑膠射出成型 之第一模具420中的模穴421内，予以成型出一嵌入元件21 並進行後處理，而該後處理程序係包含清除澆口及修毛邊； 射出成型零件之步驟： 入模43:將該嵌入元件21預先置入並固定於一模壓成 1376467 型的第二模具430之模穴431預定之位置處； 射出加溫固化44:所使用之原料係為_ 模材料’其係可為一團狀壓模材料柳，將該材料 前射入該第二模具43〇之模穴431 剩化成-端蓋㈣該嵌入元件 開模脫模成品45:將該模壓成型之該第二模具側降田 後’予以開模、脫模，以製成一端蓋2〇接合於該嵌入元: 21之該端蓋20零件E完整的成品結構。 其中，該金屬粉末剔係為鐵鎳碳合金、不錄鋼合金、 猛銅特殊合金以及軟質磁性合金擇一為之。 該團狀壓模材料440係為-熱固性材料，其材料係可為 不飽和聚S旨樹脂、祕樹脂、尿素樹脂、環氧樹脂、魏樹脂： 石夕氧树月曰、二聚氛胺或電氣絕緣複合材料以上擇—為之，其中， 不飽和聚賴脂，係包含有㈣樹脂、硬化劑、纖維、脫模劑、 填充料以及增黏劑，其中，該纖維係為碳纖維或破猶維或金屬 纖維或兩種以上之纖維混合；該團狀壓模材料中之祕樹脂係 為盼與甲轉合而成，又稱祕塑膠，祕樹脂主要含有兩種成 分，即30-55%樹脂，40-65%填料，3-6%為色料，少量的增韌劑以 及使成形作業時脫模容易之滑劑；該團狀壓模材料，係為尿素 樹脂，該尿素樹脂係由尿素與曱醛聚合組成填料大多使用纖維素 木漿；該團狀壓模材料，係為環氧樹脂，該環氧樹脂係由氣環 氧丙烷（epichlorohydrin ) ( C3H5C10 )和雙酚 a(酴甲院） (bisphenol-A) (C15H1602)產生化學反應而成；該團狀壓模材 1376467 日，琢矽虱樹脂亦稱為矽酮，（polynierized 川⑽nes或P〇lysil⑽nes)係為介於有機與無機的聚合物，其 化學式為⑽SiG]mR=甲基’乙基和苯基，係由由無機石夕氧鍵 骨架(..· -Si-〇-Si—〇-Si-〇-...)和以共價鍵和石夕原子結合的支鏈 有機基團組成；該團狀壓模材料，係為三聚氰胺，該三聚氰胺 係由氰氮簡舆甲盤製成；該團狀屢模材料，係為電氣絕緣複 合材料，該電氣絕緣複合材料(E_係為一種腿γ熱硬⑽ 脂；上述之制财_本發明熱固成賴零件Ε之團狀龍材 枓柳直接成型，如該栓蓋30，或於端蓋20成型之同時與該嵌 入70件21直接於妹具内結合成—體化，如之該端蓋別者。 而此一團㈣模材料⑽原文係為BulkMolding ^P_d(簡寫為材料係具有外觀優美亮麗、抗沖擊、抗 堅抗扭曲&拉伸、而電容量和高表面電阻、高絕緣強度'高 ，電弧性能、良好的微波性能、耐賴、抗食潰、低轉和毒性、 非常穩定、低收縮率和吸水性等優點，而該端蓋20的工 為150〜2〇0。，而一般聽材料本身耐熱溫度可由149。 之間⑽選用的材料而定），故選用此種成形方法為之者。 紅上所述，本案創作所揭露線性滑執之零件的製造方法及其 結構’特叙設計已『具有録之刊祕』應已毋庸置疑，= 此之外，在本案創作所揭露出的技術特徵，於申請之前並 =故Τ皮公開使用，力™上所述功效· 定，爰依絲+發_『新碰』及『進步性』均符合專利法規 /創作專利之申請，祈請惠予審查並早日賜准專利， IS] ( 11 1376467 實感德便。 1376467 【圖式簡單說明】 第1圖係、本發明之整體外部配合之立體示意圖。 第2圖得、本發明之零件（以检蓋為例)成型之示意圖。 第3圖係、本發明之零件（以端蓋為例)之立體系統分解示意 • 圖。 帛4圖得、本發明之零件（以端蓋為例)之示意圖。 第5圖縣發明之製造方法流程示意圖。 • 帛6圖係本發明之製造方法流程形態示意圖。 【主要元件符號說明】 線性滑軌10 滑轨11 滑塊12 滾動溝110 通孔111 滚動槽120 滚動元件13 負荷路徑A 迴流孔B 迴流路徑C 循環路徑D 零件E 團狀壓模材料E1 模具E2 端蓋20 模穴E3 嵌入元件21 迴流道210 第一嵌設部211 第二嵌設部212 第一嵌設部200 固定孔213 第二嵌設部201 固定孔202 注油孔203 導油件22 導油道204 1376467 - 栓蓋30 環溝31 .端蓋的製造方法40 射出成型嵌入元件400 原料混製41 金屬粉末410 射出成型脫模42 第一模具420 模穴421 . 射出成型零件401 入模43 第二模具430 • 模穴431 射出加溫固化44 團狀壓核材料440 開模脫模成品45Another object of the present invention is to provide a method for manufacturing a linear sliding part and a structure thereof, wherein the molded part is an end cover or a cap, and the part is additionally embedded with an inlay element and molded. In the case of the part, the technique of solidifying and molding the molding material is compounded into a body, and the embedded component having the front track is in the first mold, and then the second mold is formed in the same manner as the material. The inlaid piece is composited into a body part, and the end of the end cap is composited by the group die-casting material directly to the second mold, thereby achieving rapid forming precision and high cost. Low purpose. Still another object of the present invention is to provide a method for manufacturing a part of a linear slide, wherein the main process for manufacturing a part having an embedded component in a part such as the end cover comprises: step of injection molding the embedded component : mixing, kneading, and granulating the metal powder and the bonding agent; after mixing: the original: is injected into the cavity of the first mold of the plastic injection molding to form an embedded component; the step of injecting the molded component : the embedding element is placed first and (4) at the predetermined position of the cavity of the second mold; the mass of the molding material is injected into the mold before being uncured: the = material is solidified into a part; The die-cutting mold is cooled and demolded to form a finished part structure in which the part is joined to the secret component, and the part is thermoformed by the dough-like molding material. To form an end cap having the insert member and the component, and the insert member has a reflowing weir, and the button member is in contact with the zero-mosquito and the oil guiding structure. This = again - _ lies in the wire i__ piece structure, the line t is attached to a slide rail with a slider, and the end of the slider is provided with the above-mentioned I method and the structure of the end cover part The slip is fixed by a number of fixing bolts and is provided at the sliding rail at the same position as the cap cover made by the end cap technology. EMBODIMENT OF THE INVENTION The present invention has been made in view of the above objects, the techniques, the means and the other aspects of the present invention, and the preferred embodiments and the detailed description of the drawings. The advantages, when it can be obtained - in-depth and specific only the invention of the scale - the real reward, let us explain. Referring to FIG. 1 , the end cover of the present invention is disposed on a linear slide rail. The upper Wei rail 10 mainly has a slide rail 11 and a slider 12 ′ slidably disposed on the slide rail n. 11 is a strip-shaped structure, and is provided with a rolling groove Π0; the slider 12 has a relative rolling groove 12〇, the rolling groove is cut, and the moving groove 12G is mutually coupled to form a load path A, and A return hole s extending through the slider 12 at a distance from the load path A is a cover 20 is 0 and is at both ends of the slider 12, and has the best relative to the 1376467. The embodiment is disposed at a portion other than the return passage 21G of the embedded member 21, that is, at an opposite position to the embedded portion of the insert member 21, and an embedded portion is provided, and the form of the embedded portion includes a first protruding portion 5 and a second protruding portion 201 protruding laterally to facilitate integration with the card to form an integrated structure; and the end cap 20 is attached to the slider 丨 2 A fixing hole 202 is formed in the end surface for a relatively fixed number of fixing bolts (not shown) to pass through the fixing block 12 . The end cover 20 is further provided with a circular oil injection hole and a gas passage 2〇4 connecting the oil injection hole 203 and the return passage 210 to form a lubricating oil supply structure for filling the return passage 210; The oil hole 203 is further provided with an oil guiding member 22 in the form of a copper nut to facilitate engagement with the external oil inlet structure to introduce the lubricating oil into the lubricator. As shown in FIGS. 5 and 6, the end cap manufacturing method 40 of the multi-component composite component E of the present invention includes: injection molding the embedded component 400 and the injection molding component 401, wherein the injection molding embedded component 400 : Please refer to Figure 5, including: raw material mixing 41: mixing, kneading and granulating the metal powder 410 with the bonding agent; injection molding demolding 42: the mixed raw material is injected into the plastic injection In the cavity 421 of the formed first mold 420, an inlay member 21 is formed and post-processed, and the post-processing program includes a clearing gate and a trimming edge; the step of injecting the molded part: the injecting mold 43: The inserting member 21 is pre-positioned and fixed at a predetermined position of the cavity 431 of the second mold 430 molded into a type 1376467; the injection warming curing 44: the raw material used is _ molding material' The slab-shaped molding material willow, and the material is injected into the cavity 431 of the second mold 43 剩 to be formed into an end cap (4). The embedding component is opened to release the finished product 45: the second mold side of the molding is lowered Tian Hou's to open the mold, take off , To form an end cap bonded to the insert element 2〇: The part 21 of the cap 20 E complete finished structure. Among them, the metal powder is selected from the group consisting of an iron-nickel carbon alloy, a non-recorded steel alloy, a copper alloy, and a soft magnetic alloy. The mass of the molding material 440 is a thermosetting material, and the material thereof may be an unsaturated polystyrene resin, a secret resin, a urea resin, an epoxy resin, a Wei resin: a stone oxide, a diamine or a diamine. The electrical insulating composite material is selected as follows, wherein the unsaturated polylysate comprises (4) a resin, a hardener, a fiber, a mold release agent, a filler and a tackifier, wherein the fiber is carbon fiber or broken. Dimensions or metal fibers or two or more kinds of fibers; the secret resin in the dough molding material is formed by converting into a combination with a nail, also known as a secret plastic, the secret resin mainly contains two components, namely 30-55% Resin, 40-65% filler, 3-6% colorant, a small amount of toughening agent and a slip agent which is easy to demold during forming operation; the dough molding material is urea resin, which is composed of urea resin Most of the urea and furfural polymerization fillers are cellulose wood pulp; the pellet molding material is epoxy resin, which is composed of epichlorohydrin (C3H5C10) and bisphenol a (armor). (bisphenol-A) (C15H1602) produces a chemical reaction; Agglomerated die material 1376467 days, tantalum resin is also known as anthrone, (polynierized Chuan (10)nes or P〇lysil (10)nes) is an organic and inorganic polymer with a chemical formula of (10)SiG]mR=methyl'ethyl And a phenyl group, which is a branched organic group bonded by an inorganic oxa-oxygen bond skeleton (..-Si-〇-Si-〇-Si-〇-...) and a covalent bond and a cerium atom Composition; the dough molding material is melamine, and the melamine is made of a cyanide nitrogen simple plate; the dough-like compound material is an electrical insulation composite material, and the electrical insulation composite material (E_ is A leg γ-hot hard (10) grease; the above-mentioned wealth--the invention is directly formed by the hot-solid component of the invention, such as the plug cover 30, or the end cover 20 is molded and embedded with 70 pieces 21 directly combined with the sister body into a body, such as the end cover. And this group (four) mold material (10) is the original BulkMolding ^P_d (abbreviated as material has a beautiful appearance, impact resistance, anti-resistance Twist & stretch, while capacitance and high surface resistance, high dielectric strength 'high, arc performance, good microwave performance , resistance to repulsion, resistance to rot, low turnover and toxicity, very stable, low shrinkage and water absorption, and the end cover 20 is 150~2 〇 0. However, the heat resistance temperature of the general listening material itself can be 149. Depending on the material selected (10), this type of forming method is chosen. In the above, the manufacturing method and structure of the parts of the linear slippery exposed in the case of the case are described. There should be no doubt about the secrets. = In addition, the technical features revealed in the creation of this case are used before the application and the public use of the scorpion, the effect described on the force TM, 爰依丝+发_『新Both “touch” and “progressive” are in compliance with the patent law/creation patent application, and pray for review and early grant of patents, IS] (11 1376467). 1376467 [Simple description of the drawings] Fig. 1 is a perspective view showing the overall external fit of the present invention. Fig. 2 is a schematic view showing the molding of the parts of the present invention (taking the cover as an example). Fig. 3 is an exploded perspective view of a part of the present invention (taking an end cover as an example). Figure 4 is a schematic view of the parts of the present invention (taking the end cap as an example). Figure 5 is a schematic flow chart of the manufacturing method of the invention of the county. • Fig. 6 is a schematic view showing the flow of the manufacturing method of the present invention. [Main component symbol description] Linear slide 10 Slide rail 11 Slider 12 Rolling groove 110 Through hole 111 Rolling groove 120 Rolling element 13 Load path A Return hole B Return path C Cycle path D Part E Group die material E1 Mold E2 end cap 20 cavity E3 embedding element 21 return channel 210 first embedding portion 211 second embedding portion 212 first embedding portion 200 fixing hole 213 second embedding portion 201 fixing hole 202 oil filling hole 203 oil guiding member 22 Oil guide 204 1376467 - Bolt cover 30 Ring groove 31. Method of manufacturing end cap 40 Injection molding insert element 400 Material mix 41 Metal powder 410 Injection molding release 42 First mold 420 Cavity 421 . Injection molding part 401 Mold 43 second mold 430 • cavity 431 injection warming curing 44 briquette core material 440 mold release mold finished product 45
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