TW201024562A - Present invention relates to linear guideway component and method - Google Patents

Present invention relates to linear guideway component and method Download PDF

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Publication number
TW201024562A
TW201024562A TW097151524A TW97151524A TW201024562A TW 201024562 A TW201024562 A TW 201024562A TW 097151524 A TW097151524 A TW 097151524A TW 97151524 A TW97151524 A TW 97151524A TW 201024562 A TW201024562 A TW 201024562A
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TW
Taiwan
Prior art keywords
hole
return
component
linear slide
path
Prior art date
Application number
TW097151524A
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Chinese (zh)
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TWI376467B (en
Inventor
Ming-Yao Lin
Chin-Cheng Chang
Shan-Ming Wang
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Hiwin Tech Corp
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Publication of TW201024562A publication Critical patent/TW201024562A/en
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Publication of TWI376467B publication Critical patent/TWI376467B/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/04Ball or roller bearings
    • F16C29/06Ball or roller bearings in which the rolling bodies circulate partly without carrying load
    • F16C29/0602Details of the bearing body or carriage or parts thereof, e.g. methods for manufacturing or assembly
    • F16C29/0609Details of the bearing body or carriage or parts thereof, e.g. methods for manufacturing or assembly of the ends of the bearing body or carriage where the rolling elements change direction, e.g. end caps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/08Arrangements for covering or protecting the ways
    • F16C29/082Arrangements for covering or protecting the ways fixed to the way
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B37/00Nuts or like thread-engaging members
    • F16B37/14Cap nuts; Nut caps or bolt caps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/04Ball or roller bearings
    • F16C29/06Ball or roller bearings in which the rolling bodies circulate partly without carrying load
    • F16C29/0633Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides
    • F16C29/0635Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end
    • F16C29/0638Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls
    • F16C29/0642Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls with four rows of balls
    • F16C29/0647Ball or roller bearings in which the rolling bodies circulate partly without carrying load with a bearing body defining a U-shaped carriage, i.e. surrounding a guide rail or track on three sides whereby the return paths are provided as bores in a main body of the U-shaped carriage, e.g. the main body of the U-shaped carriage is a single part with end caps provided at each end with balls with four rows of balls with load directions in X-arrangement

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The present invention relates to linear guideway component and method for making the same, and more particularly to the end cap or bolt cover which is made by a cluster of die material which is injected into a mould and formed into the desired shape by thermal setting. The component can be an assembly made up of a plurality of members, namely, an inserting member which is provided for passage of rolling elements can be formed simultaneously when the component is molded by plastic injection molding. The inserting member is formed by: injecting metal powder into a first mould and forming into an inserting member with acceptable hardness and precision; putting the inserting member into a second mould and injecting cluster of die material; then the die material is formed into the desired component by thermal setting directly on the inserting member.

Description

201024562 六、發明說明: 【發明所屬之技術領域】 本發明係-種線性滑軌之零件的製造方法及其結構,尤指一 種端蓋或栓料零件係關狀壓模材料扣翻固化,·或可預先 成型具有财道之金翁㈣欽元件,㈣熱雖之團狀壓模 材科固化之方式成型出並相互複合成—體之端蓋等零件的製 =法及其、_,崎賴_速、㈣度、高精度以及低 成本之目的。 【先前技術】 按目前職龍之端鲜轉成型技㈣為金相鱗造成 ^之方式為之,該-成型方式過針分的複雜以及緩慢,其過程 其中’在於模具製作的部份即十分的繁複: 設蠟:以蠟製樣模後; ❹ 組樹:予以組配並設計澆鑄之流道後; 聚年淋.於整體外部進行沾漿以及淋砂之作 必須:ΓΓ㈣树㈣爾,崎固業 邛之樣拉與澆道之蠟質熔出,以形成内 模穴之外殼; 1 具有 乂'、。.挪<的部份T以高溫繞結; 固化堯鱗:將金屬炫融後,液狀注入該外殼内部之模穴内,待冷卻 201024562 切斷:切開該外殼取出半成品 之部份; ’並切斷各半成品間之澆道連結 噴砂··半成品絲k處理,提高辭成品之精度; CNC加工:針對各半成品進行加工; 完成:完成成品。201024562 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method for manufacturing a part of a linear slide rail and a structure thereof, and more particularly to an end cap or a bolt part which is buckled and solidified by a closed stamping material. Or it can be pre-formed with the Jindao (four) Qin components of the financial system, and (4) the heat of the group of the die-casting materials is formed by the method of curing and forming the end caps and other parts of the body. Lai _ speed, (four) degrees, high precision and low cost. [Prior Art] According to the current method of the fine-turning forming technique (4) for the metallographic scale, the method of forming the needle is complicated and slow, and the process is in the part of the mold making. Very complicated: set wax: after waxing mold; ❹ group tree: after assembling and designing the flow channel for casting; Ju Nianlin. For the whole exterior to carry out the slurry and sanding must be: ΓΓ(四)树(四)尔, The sample of the sturdy industry is pulled and the wax of the sprue is melted to form the outer shell of the inner mold; 1 has 乂',. Part of T is entangled at high temperature; solidified scale: after the metal is melted, liquid is injected into the cavity inside the casing, and is cooled to 201024562. Cut: cut the part of the casing and take out the semi-finished product; Cut off the sprue between each semi-finished product and connect the sandblasting · semi-finished wire k treatment to improve the accuracy of the finished product; CNC machining: processing for each semi-finished product; Finish: Finish the finished product.

其中,由於該沾聚和淋砂製程令每一層需要一天的時間等砂粒 j才可在上第二層砂,沾聚和淋砂需如此反覆多次,直到獲得預 定的厚度,-般_七次_和淋辦續,—整個流程下來約2 個月後才能拿到初次試模的成品,時間等待太久。 加以洗注後的冷卻時間亦要有—定的咖長度,否則極易產生 熱應變或於應變,造成無法預料的内部結構缺陷存在,待使用一 段時間後’必然由該缺陷處產生不必要的破壞,造成使用壽命的 大幅縮短,故有改良之必要者。 且加以該金屬端蓋零件的成品重點尺寸公差都約在±〇 〇5聰 ’所以金屬脫蠟鑄造後還須使用CNC加工到所要求的尺寸,加工上 十分的耗時費力。 【發明内容】 有鑑於斯,本案創作人乃經詳思細索,並積多年從事各種線 性滑軌以及相關零件的製造與生產,對於該項產品與技術研發有 長時間累積的經驗,終於開發出一種線性滑執之零件的製造方法 及其結構。 5 201024562 本發明主要目的在提供—種線性滑軌之零件的製造方法 及其結構,其卜該成型之零件係、為線性滑軌之端蓋或栓蓋’而 該零件係以-熱_之團狀壓模材料予以射人成型模具内固化成 型’以達到美觀、物性佳之目的者。 、本發明之另-目_在於提供—種雜滑軌之零件的製 造方法及其結構,其巾,該成型之零件係為端蓋或栓蓋,該零件 係純設-嵌人元件’域於成醜零件時,關狀壓模材料固 ❽化成型之技射賴合成-體,且係將具有迴流道之該嵌入元件 於第-模具_先成賴’再於第二模具似驗麵材料成型 出與該該嵌人元件複合成-體之零件,藉·狀壓模材料直 齡第二模具内成型出該零件之同時,複合成一體化之該端 蓋,達到成型快速精度高且成本低之目的者。 本發明之又-目的在於提供—種雜滑軌之零件的製造方 ❹法’射,針對於純端蓋之零件内具有嵌人元件的零件製法, 其主要過程係包括: 射出成型嵌入元件之步驟: 係將金屬粉末與結合劑經混合、混煉以及造粒處理;混 製後之原料予以射入塑膠射出成型之第一模具中的模穴 内’予以成型出一嵌入元件; 射出成型零件之步驟: 將該嵌入元件先置入並固定於一第二模具之模六預定之 位置處,將一團狀壓模材料於未固化前射入該第二模具内, 6 201024562 並使該團狀㈣材料固化成—零件;將該模壓成型模降溫 後’予以開模、脫模,以製成一零件接合於該嵌入元件之: 蓋成品結構,而該零件係以該團狀壓模材料熱固而成。 以製成具有該嵌入元件與該零件之端蓋,且該嵌入元件具 有迴流道’且該嵌入元件與該零件相對形成固定結構以及導油^ 結構者。 本發明之再-目的係在於提供—種雜祕之零件結構,該線 ⑩!·生π執係於滑軌上滑設有一滑塊,並於該滑塊兩端設有由前述 製法且結構_之端蓋零件,該滑_以數固定栓固定,並於該 滑軌設置該固定栓處以相同於該端Μ術製成之栓蓋遮蓋住者。Χ 【實施方式】 有關本發明為達成上述目的,所採用之技術、手段及其他之 功效,茲舉一較佳可行實施例並配合圖式詳細說明如后,相信本 ®發明上述之目的、特徵及其他之優點,當可由之得—深入而具體 之瞭解,惟本發明並非惟一之實施例,容此說明之。 請參閱第1圖所示,本發明之端蓋係設置於一線性滑執1{) 上’魏性滑軌10主要具有一滑執η與一於該滑執η上滑動設 置之滑塊12 ’其中’該滑軌η係成—長條狀結構,並設有滾動 溝110,该滑塊12係具有相對之滚動槽120,該滾動溝η〇 與滾動槽120係相互對合形成一負荷路徑A,並於平行於該 負荷路徑A且間隔一定距離處另設有貫穿該滑塊12之迴流孔 B,該端蓋20係設於該滑塊12之兩端部,並具有相對於該 7 201024562 負:路住A與迴流孔B之迴流路徑c,藉由該 迴流孔B與迴減路徑C連接成一循環路徑D;複 13係設於該滑軌u與滑塊12之間並於該循 ^動凡件 而於該難11上㈣有供_定㈣置騎D中滚動, 通孔111開口處設有一栓蓋3〇; 丨’亚於該 ❹ 其中’該線性滑軌U)之零件E係可為 蓋加或其他構件,_件E以栓蓋3_=與栓 圓盤狀之結構,並於該栓蓋30周緣另設有環溝 糸具有 置以利迫緊於該通孔11G内,而該 W供封環設 以-團狀賴咖予以射入—成:模具 兩模體對合而成,而該模具Eg内另設有一模穴 ,2係為 模材料E1注入熱固成型出該栓蓋3〇之該零件£者。从供該團狀壓 該零件E之製法亦可用於兩元件❹_ 即以如第3、4圖所示之端蓋20 := 20之零件Ε係具有: 列找盆 -嵌入元件21,該後入元件21係設有至少〜迴产道21〇 以形成該迴流路徑C;該嵌入元件21於該迴淹道灿以外之 周緣壁面上另設有數凹凸或設置方向形態不同之_部,支 :=··有橫向凹陷形態之第一欲設部211 j^在又另一侧 土上直向凹陷之第二嵌設部212;且該嵌入元件Μ另貫穿設 有固定孔213以供固定栓(圖中未示)穿過’使該嵌入元i固 定於該滑塊12上者。 該端蓋20係供該般入元件21嵌設於其中,卩本圖例而言, 8 201024562 該最佳的實施例係於該嵌入元件21之^u'L道210以外之部位 處,即與該嵌入元件21之欲設部設有相對之位置處另設有嵌 設部,該欲設部之形態亦包括:橫向凸出之第一甘欠设部200 以及直向凸出之第二般設部2G1,以利相互配合卡制成一體 化之結構;另於該端蓋20貼於該滑塊12之端面上另設有一貫穿 之一固定孔202以供相對數量之固定栓(圖中未示)穿過固定 於該滑塊12上者。 另該端蓋20上另設有一貫穿圓形之注油孔2〇3與連接 ❹該注油孔203及該迴流道210之導油道2〇4,以形成對該迴 流道210注油的潤滑油供給結構;而於該注油孔203另設有 /銅質螺帽形態的導油件22以利與外部進油之結構接合以 將潤滑油導入潤滑者。 請配合第5、6圖所示,本發明該多元件複合式零件E的端蓋 製造方法40步驟係包括:射出成型嵌入元件400以及射出成型零 件401兩部份’其中’ φ 射出成型嵌入元件400 :請配合第5圖所示,係包括: 原料混製41:將金屬粉末41〇與結合劑經混合、混煉以 及造粒處理; 射出成型脫模42:混製後之原料予以射入塑膠射出成型 之第一模具420中的模穴421内,予以成型出一嵌入元件21 旅進行後處理,而該後處理程序係包含清除澆口及修毛邊; 射出成型零件之步驟: ’ 入模43:將該嵌入元件21預先置入並固定於一模壓成 9 201024562 型的第二模具430之模穴431預定之位置處; “射出加溫固化44:所使用之原料係為:熱固性之團狀麗 核材料’其係可為—團狀壓模材料糊,將該材料於未固化 前射入該第二模具伽之模穴431内,並使該團狀壓模材料 440固化成一端蓋2〇複合該嵌入元件21之零件e ; 開模脫模成品45:將該模壓成型之該第二模具棚降溫 後’:關模、賴,以製成—糕2Q接合於該嵌入元件 21之該端蓋20零件e完整的成品結構。 其中’該金屬粉末410係為鐵錄碳合金、不錄鋼合金、 猛銅特殊合金以及軟質磁性合金擇一為之。Among them, because the dip and sanding process makes each layer take a day and so on, the sand j can be in the second layer of sand, and the sanding and sanding need to be repeated several times until the predetermined thickness is obtained. The time _ and the continuation of the continuation, the whole process will take about 2 months to get the finished product of the initial test, and the time waits for too long. The cooling time after washing should also have a fixed coffee length, otherwise it will easily generate thermal strain or strain, resulting in unpredictable internal structural defects. After a period of use, it is necessary to produce unnecessary defects. Destruction, resulting in a significant reduction in service life, it is necessary to improve. Moreover, the key dimensional tolerances of the finished metal end cap parts are about ± 〇 聪 聪 聪 ‘ so the metal dewaxing after casting must also use CNC machining to the required size, processing is very time consuming and laborious. [Summary of the Invention] In view of this, the creator of this case has carefully studied and fabricated many linear slides and related parts manufacturing and production for many years. He has accumulated long-term experience in product and technology research and development. A method of manufacturing a linear sliding part and its structure. 5 201024562 The main object of the present invention is to provide a method for manufacturing a part of a linear slide rail and a structure thereof, wherein the formed part is an end cover or a cap of a linear slide, and the part is made of -heat The briquette molding material is to be solidified in the forming mold to achieve the purpose of good appearance and good physical properties. Another object of the present invention is to provide a method for manufacturing a part of a kind of miscellaneous rail and a structure thereof, wherein the formed part is an end cover or a cap, and the part is a purely-embedded component 'domain In the case of Yu Cheng ugly parts, the technique of solidification molding of the closed die material is based on the synthesis-body, and the embedded component having the return channel is in the first mold-first mold and then the second mold-like surface. The material is formed into a part which is combined with the embedded component, and the part is molded into the second mold, and the end cap is integrated into the integrated mold to achieve rapid forming precision and high precision. The target of low cost. Still another object of the present invention is to provide a method for manufacturing a part of a kind of miscellaneous rail, and a method for manufacturing a part having an embedded component in a part of a pure end cap, the main process of which comprises: injection molding an embedded component Step: mixing, kneading, and granulating the metal powder and the bonding agent; the mixed raw material is injected into the cavity in the first mold of the plastic injection molding to form an embedded component; Step: the insert component is first placed and fixed at a predetermined position of a mold of a second mold, and a mass of the stamper material is injected into the second mold before being uncured, 6 201024562 and the dough is (4) curing the material into a part; after cooling the molding die, the mold is opened and demolded to form a part joined to the embedded component: the finished structure of the cover, and the part is made of the die-shaped molding material Made of heat. An end cap having the insert member and the part is formed, and the insert member has a return path 'and the insert member forms a fixed structure and an oil guide structure with the part. A further object of the present invention is to provide a heterogeneous part structure, the line 10! · The raw π is attached to the slide rail and is provided with a slider, and the end cover parts of the structure and the structure are provided at both ends of the slider, and the sliding _ is fixed by a number of fixing bolts, and is set on the slide rail The fixing bolt is covered by a plug cover made of the same end. Χ 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施And other advantages, when it is possible to obtain an in-depth and specific understanding, but the invention is not the only embodiment, and is described herein. Referring to FIG. 1 , the end cap of the present invention is disposed on a linear slider 1{). The Wei-like slide rail 10 mainly has a sliding handle η and a slider 12 slidably disposed on the sliding handle η. The slide rail η is formed into a long strip structure, and is provided with a rolling groove 110. The slider 12 has an opposite rolling groove 120, and the rolling groove η〇 and the rolling groove 120 are mutually coupled to form a a load path A, and a return hole B penetrating the slider 12 is disposed at a distance from the load path A. The end cover 20 is disposed at both ends of the slider 12 and has a relative The 7 201024562 negative: the return path c of the road A and the return hole B, and the return hole B and the return path C are connected to form a circulation path D; the complex 13 is disposed between the slide rail u and the slider 12 and On the difficulty 11 (4), there is a roll for the set (four) ride D, and a cover 3 is provided at the opening of the through hole 111; 丨' is in the ❹ where the 'the linear slide U) part E can be a cover or other components, _ piece E with a plug cover 3_= and a plug-like structure, and a ring groove on the periphery of the cover 30 has a tight In the through hole 11G, the W supply sealing ring is set to be injected into a group of dies, and the two molds of the mold are combined, and another mold hole is arranged in the mold Eg, and the two systems are molded. The material E1 is injected into the thermoset to form the part of the cap 3〇. The method of pressing the part E from the mass can also be used for the two-component ❹ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The inlet member 21 is provided with at least a return passage 21 to form the return path C. The insert member 21 is provided with a plurality of embossments or different orientation forms on the peripheral wall surface other than the back channel. a first embedded portion 212 having a laterally recessed shape, and a second embedded portion 212 that is vertically recessed on the other side of the soil; and the inserting member is further provided with a fixing hole 213 for fixing the plug ( Not shown in the figure) is passed through 'fixing the embedding element i to the slider 12. The end cap 20 is for embedding the component 21 therein. In the present example, 8 201024562, the preferred embodiment is at a portion other than the gate 210 of the embedding component 21, that is, The mounting portion of the embedding member 21 is provided with an embedding portion at a position opposite to each other, and the shape of the motive portion further includes: a first protruding portion 200 that protrudes laterally and a second protruding portion that protrudes straight The portion 2G1 is configured to be integrated with the card to form an integrated structure; and the end cover 20 is attached to the end surface of the slider 12 and further provided with a fixing hole 202 for a relative number of fixing bolts (in the figure) Not shown) is passed through the slider 12. The end cover 20 is further provided with a circular oil filling hole 2〇3 and an oil guiding hole 203 connected to the oil filling hole 203 and the return channel 210 to form a lubricating oil supply for the return channel 210. The oil-filling hole 203 is further provided with an oil guiding member 22 in the form of a copper nut to facilitate engagement with the external oil-injecting structure to introduce the lubricating oil into the lubricator. Please refer to the fifth and sixth figures. The method for manufacturing the end cap 40 of the multi-component composite component E of the present invention comprises: injection molding the embedded component 400 and two parts of the injection molding component 401 'where' φ injection molding embedded component 400 : Please match the figure shown in Figure 5, including: raw material mixing 41: mixing, kneading and granulating the metal powder 41〇 with the bonding agent; injection molding demolding 42: the raw material after mixing is injected In the cavity 421 of the first mold 420 of the plastic injection molding, an embedded component 21 is formed for post-processing, and the post-processing procedure includes removing the gate and trimming the edge; the step of injecting the molded part: 'Into the mold 43: The insert member 21 is preliminarily placed and fixed at a predetermined position of the cavity 431 of the second mold 430 molded into a type 9 201024562; "injection warming curing 44: the raw material used is: thermosetting group The nucleus material may be a slab-shaped die material paste, which is injected into the mold cavity 431 of the second mold gamma before uncured, and the squash die material 440 is cured into one end cover. 2〇 composite the embedded component 21 The part e is opened; the mold release finished product 45: the second mold shed of the press molding is cooled, and the mold cover 2Q is joined to the end cover 20 of the insert member 21 The finished structure. Among them, the metal powder 410 is an iron-recorded carbon alloy, a non-recorded steel alloy, a copper alloy, and a soft magnetic alloy.

該團狀壓模材料44〇係為一熱固性材料,其材料係可為 不飽和聚賴脂、麟、尿素樹脂、魏樹脂、魏樹脂: 矽氧樹脂、三聚氰胺或電氣絕緣複合材料以上擇一為之,其中, 不飽和聚酯樹脂’係包含有聚醋樹脂、硬化劑、纖維、脫模齊/ 填充料以及增_ ’其中,該纖維係為碳纖維或麵纖維或金屬 纖維或兩種以上之纖維混合;_㈣模材射之祕樹腊,係 為酚與甲醛聚合而成,又稱酚醛塑膠,酚醛樹脂主要含有兩種成 分,即30-55%樹脂,40-65%填料,3-6%為色料,少量的增韌劑以 及使成形作業時脫模容易之滑劑;該團狀壓模材料,係為尿素 樹月旨,該尿素樹脂係由尿素與甲醛聚合組成填料大多使用纖維素 木漿;該團狀壓模材料,係為環氧樹脂,該環氧樹脂係由氣環 氧丙烷(epichlorohydrin) (C3H5C10)和雙酚 A(紛甲尸) (bisphenol-A) (C15H1602)產生化學反應而成;該團狀壓模材 201024562 料’係切氧樹脂,該魏樹脂亦稱為㈣,⑽腎Μ sll_es或P〇lysiloxanes)係為介於有機與無機的聚合物其 化學式細slG]n,其R= f基,乙基和苯基,係由由無機魏鍵 骨架C ·.务0—Sl+Si-(K . ·)和以共價鍵和石夕原子結合的支鍵 有機基團組成;該團狀麼模材料,係為三聚氮胺,該 ❹ 係由氛氮簡與甲雜成;該團狀壓模材料,係為魏絕緣複 合材料,該電氣絕緣複合材料⑽χγ)係為—種丽γ熱硬化樹 脂;上述之材料均可達到本發明熱固成型該零件Ε之團狀壓模材 料440直接成型,如該栓蓋30,或於端蓋20成型之同時與該嵌 入兀件21直接於讀具⑽合成—體化,如之該端蓋別者。 ❹ 而此-團狀壓模材料44〇原文係為邊_咖 C轉麵d(簡寫為BMC)材料係具有外觀優美亮麗、抗沖擊、抗 +抗扭曲、抗拉伸、南電容量和高表面電阻、高絕緣強度、高 财電弧性能、良好的衡皮性能、耐雜、抗食潰、低煙霧和 成品尺寸非常穩定、低收縮率和 * 作溫度為⑽。舊,而4 而該端蓋2〇的工 又BMC材料本身耐熱溫度可由149。 〜間(視選用的材料而定),故選用此種成形方法為之者。 綜上所述,本案創作所揭露線性滑軌之零件的製造方法及其 ::外特:之設計已『具有產業之可利用性』應已毋庸置疑= 本案創作所揭露出的技術特徵,於申請之前並未曾見 =刊:亦Γ被她用,加之又具有如上所述功效增進之 定’爰二据中Γ明的『新賴性』及『進步性』均符合專利法規 疋政战出創作專利之申請,祈請惠予審查並早日賜准專利, 11 201024562 實感德便。 201024562 【圖式簡單說明】 第1圖係、本發明之整體外部配合之立體示意圖。 =圖係、本么明之零件(以栓蓋為例)成型之示意圖。 ^ 3圖係、本發明之零件(以端蓋為例)之立體系統分解示意 第4圖係'本發明之零件(以端蓋為例)之示意圖。 第5圖係本發明之製造方法流程示意圖。 第6圖係本發明之製造方法流程形態示意圖。 【主要元件符號說明】 線性滑軌10 滑執11 滑塊12 滾動溝110 通孔111 滾動槽120 滾動元件13 負荷路徑a 迥流孔B 迴流路徑C 循環路徑D 零件E 團狀壓模材料E1 模具E2 模穴E3 端蓋20 嵌入元件21 迴流道210 第一嵌設部211 第二嵌設部212 固定孔213 第一嵌設部2〇〇 第二嵌設部201 固定孔202 注油孔203 導油道204 導油件22 13 201024562The mass of the molding material 44 is a thermosetting material, and the material thereof may be unsaturated polylysate, lin, urea resin, Wei resin, Wei resin: oxime resin, melamine or electrical insulating composite material. The unsaturated polyester resin' comprises a polyester resin, a hardener, a fiber, a mold release/filler, and an increase, wherein the fiber is a carbon fiber or a surface fiber or a metal fiber or two or more thereof. Fiber blending; _ (four) mold material shot of the secret tree wax, is a mixture of phenol and formaldehyde, also known as phenolic plastic, phenolic resin mainly contains two components, namely 30-55% resin, 40-65% filler, 3-6 % is a coloring material, a small amount of toughening agent and a slipping agent which is easy to demold during the forming operation; the agglomerated molding material is a urea tree, and the urea resin is composed of urea and formaldehyde. Plain wood pulp; the dough molding material is epoxy resin, which is made up of epichlorohydrin (C3H5C10) and bisphenol A (bisphenol-A) (C15H1602) Producing a chemical reaction; the pelletized molding material 201024562 The material is a cut-off oxygen resin, which is also called (4), (10) renal pelvis sll_es or P〇lysiloxanes) is a mixture of organic and inorganic polymers with a chemical formula of slG]n, R=f-based, ethyl And a phenyl group consisting of an inorganic soft bond skeleton C ·. 0-Sl+Si-(K. ·) and a bond-bonding organic group bonded by a covalent bond and a stone atom; The system is a triazamine which is composed of a mixture of nitrogen and a mixture; the group of the molding material is a Wei insulating composite material, and the electrically insulating composite material (10) χ γ) is a γ γ thermosetting resin. The above-mentioned materials can be directly formed by the thermoformed molding of the part embossing material 440 of the present invention, such as the cap 30, or the end cap 20 is formed simultaneously with the inserting member 21 directly to the reading device (10) Synthesize - such as the end cap. ❹ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Surface resistance, high dielectric strength, high arc performance, good balance properties, resistance to miscellaneous, anti-feeding, low smoke and finished product size are very stable, low shrinkage and * temperature (10). Old, while 4 and the end cover 2 〇 work and BMC material itself heat resistant temperature can be 149. ~ (depending on the material selected), so this forming method is chosen. In summary, the method of manufacturing the parts of the linear slides disclosed in the creation of the case and its:: The design of the foreign industry: the design of the industry has been undoubtedly = the technical features revealed in the creation of the case, I haven't seen it before the application. It is also used by her. In addition, it has the effect of improving the above-mentioned functions. The "new dependence" and "progressiveness" in the two documents are in line with the patent regulations. Application for the creation of a patent, pray for review and early grant of patents, 11 201024562 Really feel good. 201024562 [Simplified description of the drawings] Fig. 1 is a perspective view showing the overall external cooperation of the present invention. = Schematic diagram of the forming of the parts of the system and the Ming Ming (taking the cover as an example). Fig. 4 is a schematic view showing the three-dimensional system of the parts of the present invention (taking the end cover as an example). Fig. 4 is a schematic view showing the parts of the present invention (taking the end cover as an example). Figure 5 is a schematic flow chart of the manufacturing method of the present invention. Fig. 6 is a schematic view showing the flow of the manufacturing method of the present invention. [Main component symbol description] Linear slide 10 Slipper 11 Slider 12 Rolling groove 110 Through hole 111 Rolling groove 120 Rolling element 13 Load path a Choke hole B Return path C Cycle path D Part E Group die material E1 Mold E2 cavity E3 end cover 20 embedded component 21 return channel 210 first embedded portion 211 second embedded portion 212 fixed hole 213 first embedded portion 2 〇〇 second embedded portion 201 fixed hole 202 oil hole 203 oil guide Road 204 oil guide 22 13 201024562

栓蓋30 端蓋的製造方法40 射出成型嵌入元件 原料混製41 射出成型脫模42 模穴421 射出成型零件401 入模43 模穴431 射出加溫固化44 開模脫模成品45 環溝31 400 金屬粉末410 第一模具420 第二模具430 團狀壓模材料440Method for manufacturing cap 30 end cap 40 Injection molding insert element material mixing 41 Injection molding stripping 42 Moulding hole 421 Injection molding part 401 Injecting mold 43 Moulding hole 431 Injection heating curing 44 Open mold release product 45 Ring groove 31 400 Metal powder 410 first mold 420 second mold 430 bulk molding material 440

1414

Claims (1)

201024562 七、申δ青專利範圍: L —種線性滑軌,係包含; 其設有複數滾動溝以及複婁欠 /月軌’係為一長條狀之結構, 通孔; i塊’係跨設於該滑轨上,其設有相對雜動溝之滾動样, 該滾動溝及滾動槽雜成—㈣路徑,a於細設有 曰 槽數量之迴流孔; 1勒 ©兩端蓋,魏設於該滑塊之兩咖,該上設有複數連接 該負荷路徑及該迴流孔之迴流道,該負荷路徑、迴流道及迴流孔 係構成一循環路徑; 複數滾動件,係容設於該循環路徑中; 複數栓蓋係蓋設於該通孔; 該端蓋或該栓蓋,其中之—的材㈣為團狀壓模材料。 2. 如申請專利範圍第1項所述的線性滑執之零件,其 G中,該栓蓋係為一圓盤狀之零件。 3. 如申請專利範圍第1項所述的線性滑軌之零件,其 中,如申請專利範圍第1項所述的線性滑軌之零件,其中, §亥端盍另設有一嵌入元件; 、 δ亥嵌入元件δ史该迴流道,該欲入元件以金屬材料製成。 4. 如申請專利範圍第3項所述的線性滑軌之零件,其 中,該端蓋與該嵌入元件間設有凹凸形態之嵌設部。 5. 如申請專利範圍第3項所述的線性滑軌之零件,其 15 201024562 中,該嵌入元件上另設有至少一固定孔以供相對數量的固定 栓穿過。 6. 如申請專利範圍第3項所述的線性滑軌之零件,其 中,該端蓋上另設有至少一固定孔以供相對數量之固定栓穿 過。 7. 如申請專利範圍第3項所述的線性滑執之零件,其 中,該端蓋上另設有一注油孔與連接該注油孔及該迴流道之 導油道,以形成對該迴流道注油的潤滑油供給結構。201024562 VII, Shen δ Green patent scope: L - a kind of linear slide, including; it has a complex rolling groove and retracement / moon track ' is a long strip structure, through hole; i block 'system cross The utility model is disposed on the sliding rail, and is provided with a rolling sample of the relative moving groove, wherein the rolling groove and the rolling groove are mixed into a (four) path, and a is arranged in a fine return hole of the number of the groove; The two coffee machines disposed on the slider are provided with a plurality of return paths connecting the load path and the return hole, wherein the load path, the return flow path and the return flow path form a circulation path; the plurality of rolling elements are disposed in the In the circulation path, a plurality of caps are provided on the through hole; the end cap or the cap, wherein the material (four) is a mass of the molding material. 2. The part of the linear sliding device according to claim 1, wherein in the G, the cap is a disc-shaped part. 3. The part of the linear slide according to claim 1, wherein the part of the linear slide according to claim 1 is characterized in that: ??? The embedded component δ is in the return path, and the intended component is made of a metal material. 4. The linear slide member according to claim 3, wherein the end cover and the insert member are provided with an uneven portion. 5. The part of the linear slide of claim 3, wherein in the 2010 2010 562, the insert element is further provided with at least one fixing hole for a relatively fixed number of fixing bolts to pass through. 6. The linear slide component of claim 3, wherein the end cap is further provided with at least one fixing hole for a relative number of fixing bolts to pass through. 7. The linear sliding part of claim 3, wherein the end cap is further provided with an oil filling hole and an oil guiding passage connecting the oil filling hole and the return passage to form oil filling the return passage. Lubricant supply structure. 1616
TW097151524A 2008-12-31 2008-12-31 Present invention relates to linear guideway component and method TWI376467B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI560040B (en) * 2014-11-21 2016-12-01 Mao Tu Lee
CN110014545A (en) * 2019-04-12 2019-07-16 丽水市杰祥科技有限公司 A kind of linear ball sliding rail containing based on injection molding

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9046129B1 (en) 2013-11-08 2015-06-02 Ome Technology Co., Ltd. Linear guideway and circulation module thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI560040B (en) * 2014-11-21 2016-12-01 Mao Tu Lee
CN110014545A (en) * 2019-04-12 2019-07-16 丽水市杰祥科技有限公司 A kind of linear ball sliding rail containing based on injection molding

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