TWI374073B - Ratchet wheel without seal cover - Google Patents

Ratchet wheel without seal cover Download PDF

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Publication number
TWI374073B
TWI374073B TW97150675A TW97150675A TWI374073B TW I374073 B TWI374073 B TW I374073B TW 97150675 A TW97150675 A TW 97150675A TW 97150675 A TW97150675 A TW 97150675A TW I374073 B TWI374073 B TW I374073B
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TW
Taiwan
Prior art keywords
ratchet
ring groove
shape
march
replacement page
Prior art date
Application number
TW97150675A
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Chinese (zh)
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TW201024040A (en
Inventor
Tai Hung Chen
Original Assignee
Infar Ind Co Ltd
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Publication date
Application filed by Infar Ind Co Ltd filed Critical Infar Ind Co Ltd
Priority to TW97150675A priority Critical patent/TWI374073B/en
Publication of TW201024040A publication Critical patent/TW201024040A/en
Application granted granted Critical
Publication of TWI374073B publication Critical patent/TWI374073B/en

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  • Mechanical Operated Clutches (AREA)

Description

1374073 該於環槽1·4内之C扣不致脫出者。 而本發明主要係於該棘輪1〇之外形成型法20之設計,請配合 第2圖所示’其中,步驟係包括: 預成型21 :即針對該棘輪10之外部以及内部之掣動部11成型 後’形成一外形之初胚30 ’請配合第3圖所示,其中,該初胚3〇之 外形並無齒形或其他之結構,而内徑則已成型出該掣動部11者; 成型裕度環槽22 :於預訂成型該棘輪齒13與該限止環15間之 區域内設有一寬幅略小於成型後之環槽14寬度之裕度環槽31,而 該裕度環槽31相對於該設置棘輪齒13之端部形成一斜向部31(),該 斜向部310係由預定之棘輪齒13齒峰斜伸向齒底,並於該斜向部 310預定設置棘輪齒13齒底之端部再形成一階梯狀之落差部311 , 而該落差部311之底部鄰接一平直之槽底312,該槽底312之另端形 成一直壁313,該直壁313至落差部311略小於預設環槽丨4之寬度 者。 成型齒形23 :具有該裕度環槽31之該初胚3〇進行齒形之製 造,其製造之方式如第姻所示,細—刀獅予以鍛製或銳削或 沖製’將多餘的材料所形成或多或少的成型齒屑5(),或削切或推 移至該初胚默裕度環蒙内,啊推純刀_之動力組可另 設有-感職置’當該刀模姆至雜度環槽31之斜向部3ι〇時, 阻力瞬間變小’此時推動該刀_之速度減少而力量可相對的減 弱’待該刀到達該斜向部⑽斜度之底部時,並越過該落差部 3㈣,不何使該顔齒機確實的_,更猶職型齒屑5〇 6 1374073 切落至該槽底3!2者;或如第5圖所示,其係藉由一刀糢6〇對該初 胚30表面進行滾軋或滾銑作業,以形成棘輪齒〗3 ,而該擠壓之高 度即至裕度環槽3〗之斜向部310底鄰接該落差部311處止,使該被 擠出之該成型齒屑50即可在不致造成應力集中之狀態下進入該裕 度環槽31之落差部311與槽底312内容置者; 整型24 :待該棘輪齒13成型後,即可針對外形部份作最後之 整型之作業’好餘的成型齒獅去除,並·出該棘輪齒此 導角以及頸部12、環槽14者; 完成25 :即可完成該棘輪10整體外部之形狀者。 藉前述於該棘輪10之初胚30預成型出裕度環槽31後再行加工 棘輪齒13之製法,可有效達到以下之功能,包括: 容置並消除應力之集中, 1 '秘於製齒時造成不必要之應力集中:即製造該棘 齒13時,_或鍛或滾軋或其他加工方式,而產 生多餘的成型齒屑50即可至該裕度環槽31内進行 而可達到不致破壞整體該 棘輪10結構之目的者。 2 合 可成為加卫行程控_有效警示:藉由感測器之配 ’使該刀模4〇行進間可監控行裎仅置與該裕度環 ^之斜向部31G配合感測,以達到藉由位置不同 =阻力^不同,而感測並反應不同的行進速度以 «工力里’達到最佳的加卫需求者。 1374073 【圖式簡單說明】 第1圖係本發明之棘輪結構示意圖。 第2圖係本發明之製法流程示意圖。 第3圖係本發明之成型裕度環槽平面示意圖。 第4圖係本發明之削製平面示意圖。 第5圖係本發明之滾軋平面示意圖。 【主要元件符號說明】 棘輪10 掣動部11 頸部12 棘輪齒13 環槽14 限止環15 外形成座法20 預成型21 成型裕度環槽22 成型齒形23 整型24 完成25 初胚30 裕度環槽31 斜向部310 落差部311 槽底312 直壁313 刀模40 成型齒屑50 刀模601374073 The C buckle in the ring groove 1·4 does not come out. The present invention is mainly based on the design of the ratcheting method 20, which is shown in FIG. 2, wherein the steps include: preform 21: that is, the outer portion and the inner portion of the ratchet 10 After forming, 'form an initial embryo 30', please match the figure shown in Fig. 3, wherein the initial embryo has no tooth shape or other structure, and the inner diameter has formed the tilting portion 11 Forming margin ring groove 22: a margin ring groove 31 having a width slightly smaller than the width of the formed ring groove 14 is formed in a region between the predetermined shape of the ratchet tooth 13 and the limit ring 15, and the margin ring groove is formed. An oblique portion 31 () is formed at an end portion of the ratchet tooth 13 with respect to the end portion of the ratchet tooth 13, and the oblique portion 310 is obliquely extended to the bottom of the tooth by a predetermined ratchet tooth 13 and a ratchet is arranged at the oblique portion 310. The bottom of the tooth bottom 13 further forms a stepped falling portion 311, and the bottom of the falling portion 311 is adjacent to a flat groove bottom 312. The other end of the groove bottom 312 forms a straight wall 313, and the straight wall 313 is The drop portion 311 is slightly smaller than the width of the preset ring groove 丨4. Molded tooth shape 23: The initial embryo 3 having the margin ring groove 31 is manufactured by a tooth shape, and the manufacturing method is as shown in the first marriage, and the fine-knife is forged or sharpened or punched 'will be redundant The material formed more or less shaped swarf 5 (), or cut or moved to the primordial ring of the embryo, ah push the pure knife _ the power group can be set - feel the position 'When When the knives of the knives to the slanting portion 31 of the ring 31 are ,, the resistance becomes small instantaneously. At this time, the speed of pushing the knives is reduced and the force can be relatively weakened. The knives reach the inclination of the oblique portion (10). At the bottom of the bottom, and beyond the drop portion 3 (four), it is not necessary to make the scalper machine _, the more squad type swarf 5 〇 6 1374073 cut to the bottom of the groove 3! 2; or as shown in Figure 5 Rolling or hobbing the surface of the priming head 30 by a knife die 6 to form a ratchet tooth 〖3, and the height of the squeezing is the bottom of the slanting portion 310 to the margin ring groove 3 Adjacent to the falling portion 311, the extruded swarf 50 can be inserted into the falling portion 311 and the groove bottom 312 of the margin ring groove 31 without causing stress concentration. Integer 24: After the ratchet tooth 13 is formed, the final shaping operation of the shape portion can be performed, and the molded tooth lion is removed, and the lead angle of the ratchet tooth and the neck 12 and the ring are obtained. The groove 14 is completed; 25: The shape of the entire outer portion of the ratchet 10 can be completed. The method for manufacturing the ratchet teeth 13 after pre-forming the margin ring 31 of the ratchet 10 can effectively achieve the following functions, including: accommodating and eliminating stress concentration, 1 'secret system Unnecessary stress concentration during the toothing: when the ratchet 13 is manufactured, _ or forging or rolling or other processing methods, and excess molded swarf 50 can be generated into the margin ring groove 31. It does not destroy the purpose of the structure of the ratchet 10 as a whole. 2 can become the guard stroke control _ effective warning: by the sensor's match 'make the knife mold 4 〇 between the travel can monitor the line only with the angle ring ^ diagonal portion 31G sensed, It is achieved by different positions = resistance ^, and senses and reflects different travel speeds to achieve the best demand for reinforcement in the "workforce". 1374073 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view of a ratchet structure of the present invention. Figure 2 is a schematic diagram of the process of the process of the present invention. Figure 3 is a plan view of the forming margin ring groove of the present invention. Figure 4 is a schematic plan view of the cutting of the present invention. Figure 5 is a schematic plan view of the rolling of the present invention. [Main component symbol description] Ratchet 10 Flip part 11 Neck 12 Ratchet tooth 13 Ring groove 14 Limit ring 15 External seating method 20 Preform 21 Forming allowance ring groove 22 Forming tooth shape 23 Integral 24 Finish 25 Initial embryo 30 Margin ring groove 31 Oblique portion 310 Drop portion 311 Slot bottom 312 Straight wall 313 Die 40 Forming swarf 50 Die 60

Claims (1)

七申凊專利範圍: -一種無封蓋棘輪外形製法, :二=氣之該棘輪外形依序具有-端外徑較小的頸部、1 另回阿之棘輪齒、玆 研I昇 另端具有-定肉厚之限止一供c扣定位之環槽以及一於環槽 該棘輪之外形_法,步驟係包括·· 形之ΓΓ ··该棘輪之外部以及内部之擎動部成型後’形成—外 設有訂成型該棘輪窗與該限止環間之區域内 槽相對於該設置韻Γ吏之該環槽寬度之裕度環槽,而該裕度環 定之該棘輪齒鱗斜伸H陶—斜向部’該斜向部係由預 輪齒之成細^她輸㈣造,該棘 材料所形成或多二了或銑削或沖製’將多餘的 環槽内,暢 時,_•二二 底部二 更可將該成黯屑切落至該槽底; 確實的切斷 之作棘輪齒成型後’即可針對外形部份作最後之整型 - 餘的成型齒屑去除,並成型出該棘輪齒之導角以及 1374073 頸部、環槽者; 101年3月29日修正替換頁 完成:即可完成該棘輪整體外部之形狀者。 1374073 101年3月29日修正替換頁 八、圖式·Qishen's patent scope: - a method of uncapped ratchet shape, : 2 = gas, the ratchet shape has a neck with a smaller outer diameter, 1 ratchet of the other, and the other end of the rat There is a limit of the thickness of the meat, a ring groove for the c-clamp positioning, and a shape of the ratchet wheel in the ring groove. The steps include: · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Forming—a margin ring groove for defining a groove width between the ratchet window and the limit ring with respect to the ring groove width of the set rhyme, and the margin is determined by the ratchet tooth scale oblique extension H The slanting part of the pottery - the slanting part is made up of the pre-toothed teeth. The thorn material is formed or more or milled or punched into the excess ring groove. • The second and second bottom two can cut the swarf into the bottom of the groove; after the actual cutting of the ratchet teeth, the final shape of the shape can be made - the remaining formed swarf removal, and Forming the lead angle of the ratchet teeth and the 1374073 neck and ring groove; the revised replacement page is completed on March 29, 101 The outer ratchet to complete the overall shape of the person. 1374073 March 29, 101 revised replacement page VIII, schema 12 137407312 1374073 20 101年3月29日修正替換頁20 March 29, 101 revised replacement page 第2圖 13 1374073Figure 2 13 1374073 101年3月29日修正替換頁Corrected replacement page on March 29, 101 14 137407314 1374073 15 1374073 101年3月29日修正替換頁15 1374073 March 29, 101 revised replacement page 1616
TW97150675A 2008-12-25 2008-12-25 Ratchet wheel without seal cover TWI374073B (en)

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TW97150675A TWI374073B (en) 2008-12-25 2008-12-25 Ratchet wheel without seal cover

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TW201024040A TW201024040A (en) 2010-07-01
TWI374073B true TWI374073B (en) 2012-10-11

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201236820A (en) * 2011-03-09 2012-09-16 ping-zhong Huang Ratchet spanner body and manufacturing method thereof
TW201309428A (en) * 2011-08-29 2013-03-01 Zhi-Ming Zhang Manufacturing method for ratchet ring of ratchet wrench
TWI689382B (en) * 2019-04-09 2020-04-01 英發企業股份有限公司 Ratchet modified structure

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