TWI364523B - - Google Patents

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TWI364523B
TWI364523B TW95142973A TW95142973A TWI364523B TW I364523 B TWI364523 B TW I364523B TW 95142973 A TW95142973 A TW 95142973A TW 95142973 A TW95142973 A TW 95142973A TW I364523 B TWI364523 B TW I364523B
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substrate
coating
solution
inkjet
film
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TW95142973A
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Chinese (zh)
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TW200712397A (en
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Tanaka Sakae
Toshiyuki Samejima
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Mikuni Electoron Co Ltd
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1364523 噴墨塗佈方法亦被開始使用在形成濾色基板的濾色層 上,而得以將液晶電視用的濾色基板以低價製造。其在特 開平 08-1 6021 9、特開平 1Q-U4875、特開 2002-022926、 特開 2002-022 929、特開 2002-201387、特開 20 04-083872 中已被揭露。 已經被導入量產試作生產線的聚醯亞胺配向膜塗佈用 噴墨裝置的塗佈方&,係如第一圖、第二圖所示,採用往 復塗佈方式,將塗佈位置平移塗佈喷嘴間距的二分之一。 針對各喷嘴些許相異的喷出量’ #由將㈣㈤㈣)元件 的振動周期加以調整’雖能夠將單位時的噴出量均一化, 但是要使之完全均等卻拫困難,將喷嘴間距平移二分之一 的塗佈方法,無法完全消除在與基板行進方向的同一方向 上發生的條狀雲紋(mura)。The 1364523 inkjet coating method has also been used to form a color filter layer for a color filter substrate, and a color filter substrate for a liquid crystal television has been manufactured at a low cost. It has been disclosed in Japanese Laid-Open Patent Publication No. Hei 08-1 6021 9 , Japanese Patent Application Laid-Open No. Hei No. Hei No. Hei No. Hei No. Hei No. 2002-022926 The application side of the inkjet device for polyimide film for coating a polyimide film which has been introduced into a mass production test production line is shown in the first figure and the second figure, and the coating position is shifted by a reciprocating coating method. One-half the pitch of the coating nozzle. For the nozzles, a slightly different discharge amount '# is adjusted by (4) (5) (4)) the vibration period of the component. 'Although the discharge amount per unit can be uniformized, it is difficult to make it completely equal, and the nozzle pitch is shifted by two. One of the coating methods cannot completely eliminate the strip mura which occurs in the same direction as the traveling direction of the substrate.

雖然能夠妥善塗佈而沒有條狀雲紋,但在乾燥聚醯亞 胺配向膜塗佈溶液的溶媒時,如第四圖所示,塗佈的最外 周部分的膜厚會增加,而無法避免邊緣雲紋的發生。 雖有數種採用噴墨塗佈方法,將間隔珠配置於Μ (遥 光膜)上的方法已被提出,_ —種方法均如第三圖所示, 在形成配向膜之後’再將間隔珠塗佈在配向膜上。這㈣ 配向膜上留下斑點(心),而成為產生配向㈣ 的原因。除此之外,間隔珠的接Although it can be properly coated without strips of moiré, when the solvent of the solution of the polyimine alignment film coating solution is dried, as shown in the fourth figure, the film thickness of the outermost portion of the coating increases, which cannot be avoided. The occurrence of edge moiré. Although there are several methods using an inkjet coating method in which spacer beads are disposed on a ruthenium (transparent light film), the method is as shown in the third figure, and the spacer beads are formed after the formation of the alignment film. Coated on the alignment film. This (4) leaves a spot (heart) on the alignment film, which becomes the cause of the alignment (4). In addition, the separation of the beads

接者強度很弱,若用於大I =電視,則會發生間隔珠在_製程( 時移動的問題。 ^ 4 15 法,光學間隔元件的液晶單元間隙(cellgap)形成 作在微米的單元間隙在0DF製程雖然上不會發生問題, 而+ 微米的狹窄單元間隙的情況下,對於光學間隔元件 以殘因為光學間隔元件的高度的應力變位量不夠大,所 下,也!1'包和重力雲紋會經常發生。使用間隔珠的情況 尸馱丄同樣的如第二十九圖所示,球徑小的間隔珠無法獲 付較大的應力變化量。 如第顯不件用的濾色基板用噴墨塗佈法製作的情況下, Α 圖所示,BM (遮光膜)的圖形所劃分的區域, 料滴下而不留縫隙的填充於其中。為了令濾色墨 ^ '、 所以降低濾色墨料的表面張力,或者為了使之 不^越過BM®形而發生混色’所以讓膜具有撥水處理 機月b仁疋這些方法都不能完全消除縫隙。 在將屈曲的據色板以噴墨塗佈法製作的情況下,雖然 配合遽色板屈曲的形狀,將噴墨頭移位,但是塗佈速度遲The strength of the receiver is very weak. If it is used for large I = TV, there will be a problem that the spacer bead is moving in the process. ( ^ 4 15 method, the liquid crystal cell gap (cellgap) of the optical spacer element is formed in the cell gap of the micrometer. Although there is no problem in the 0DF process, and in the case of a narrow cell gap of + micron, the amount of stress displacement due to the height of the optical spacer element is not large enough for the optical spacer element, and the 1' package and Gravity moiré can occur frequently. The case of using spacer beads is the same as shown in Figure 29. The spacer beads with small spherical diameter cannot receive a large amount of stress change. In the case where the color substrate is produced by the inkjet coating method, as shown in the figure, the area defined by the pattern of the BM (light-shielding film) is filled with the material without dropping a gap. In order to make the color filter ink, Reducing the surface tension of the filter ink, or mixing it in order to prevent it from crossing the BM® shape, so the film has a water-repellent processor. These methods cannot completely eliminate the gap. Inkjet coating For the case where, although the swatch with suddenly bent shape, the ink-jet head shifted, but the coating speed later

緩,不能用於量產。成7 a I 篁屋為了加快塗佈速度,如第二十 示,雖然將複數個噴墨頭直列排列以製作遽色板的方法已 被提出,但是以這種配置進行屈#的㈣板是何能#。 【發明内容】 本發明為解決上述課題,採用下述手段。 [手段1] 關於使用噴墨塗佈法只在 μ 土板的局〇ρ區域形成機能性 膜的製程,將溶有機能性膜的 伙以贺墨塗佈裝置塗佈於 1364523 * 基板之後,該基板溫度上升,降低溶液的黏度而校平 ♦ (1eve 1 ing)液體表面的凹凸來進行平坦化之後,將基板冷 卻至室溫以下,使塗佈液體的黏度上升之後,再以減壓環 境在基板冷卻的狀態下,使塗佈溶液的溶媒揮發。 [手段2] 關於使用喷墨塗佈法只在基板的局部區域形成機能性 膜的製程,將溶有機能性膜的溶液以噴墨塗佈裝置塗佈於 基板之後,讓基板溫度上升,降低溶液的黏度而校平液體 表面的凹凸來進行平坦化之後,將基板冷卻至塗佈基板的 浴液的凝固點溫度以下。所塗佈的溶液凝固之後,以真空 環境使塗佈的溶液的溶媒昇華。 [手段3 ] 關於液晶顯示元件的單元製程,在濾色基板側使用喷 墨塗佈方法,把使得耐熱性塑膠間隔珠分散的液體,在對 應主動陣列基板的掃描線濾色基板的遮光膜上形成的凹部 麵•經加工的,‘特定位置上滴下分散液。將基板自其上側以ir 燈(紅外線燈)加熱,使分散液的溶媒揮發,讓耐熱性塑 膠間隔珠固著在BM (遮光膜)的凹部之後,將具有使液晶 分子配向的機能的高分子溶液,使用喷墨塗佈法,只在有 效的顯示區域局部的進行塗佈。接著使基板溫度上升,降 低溶液的黏度而校平液體表面的凹凸並平坦化之後,將基 板冷卻至室溫以下,使塗佈液體的黏度上升,再以減壓環 境同時冷卻基板並使塗佈溶液的溶媒揮發。 [手段4 ] 6 1364523 關於液晶顯示元件的單元製程,在濾色基板側使用噴 ^ 墨塗佈方法,把使得耐熱性塑膠間隔珠分散的液體,在對 . 應主動陣列基板的掃描線濾色基板的遮光膜上形成的凹部 經加工的特定位置上滴下分散液。將基板自其上側以IR ’且加熱,使分數液的溶媒揮發,讓耐熱性塑膠間隔珠固著 在BM (遮光膜)的凹部之後,將具有使液晶分子配向的機 月匕的同分子溶液使用喷墨塗佈法只在有效的顯示區域局部 的進行塗佈。接著使基板溫度上升,校平液體表面的凹凸 並平坦化之後’將基板冷卻至塗佈液體的凝固點溫度以 下。再讓基板在被冷卻的情況下以真空環境使凝固的塗佈 _ 液體的溶媒昇華。 [手段5 ] 關於使用喷墨塗佈方法而只在基板的局部區域形成機 旎性膜的製程,藉由使基板或是噴墨塗佈裝置的噴頭的至 少其中任一方進行至少1次以上的往復運動,在基板上被 _ 作為目的之局部區域塗佈機能性膜時,將往復運動的去程 的塗佈區域與回程的塗佈區域,僅以喷墨喷嘴的間隔的 (n + 1/2)倍(但n係1以上的整數)在對往復運動直交的方 向上平移而進行塗佈。 •[手段6] .關於使用噴墨塗佈方法形成濾色基板的濾色層的製 程’藉由使基板或是喷墨塗佈裝置的喷頭的至少其中任一 方進行至少1次以上的往復運動’在塗佈濾色層的1種類 時’將往復運動的去程的塗佈區域與回程的塗佈區域,以 7 丄:564523 嗔墨喷嘴間隔的整數倍在對往復運動直交的方向上平移而 進行塗佈。 [手段7] 關於機能膜形成用的喷墨塗佈溶液,調整溶液中碳酸 伸乙酯(EC)或是二曱基碳酸(DMC)的至少其中之一方的 含量在5重量百分比以上,在40°C時的黏度係30cp (厘 泊)以下,且凝固點溫度係正35°C以下、負20。(:以上。Slow, can not be used for mass production. In order to speed up the coating speed, as shown in the twentieth, although a method of arranging a plurality of ink jet heads in series to form a enamel panel has been proposed, the (four) board in which the configuration is performed is How can #. SUMMARY OF THE INVENTION In order to solve the above problems, the present invention employs the following means. [Means 1] Regarding the process of forming a functional film only in the local 〇 region of the μ earth plate by the inkjet coating method, after applying the organic ink-soluble film to the 1364523* substrate, The temperature of the substrate rises, the viscosity of the solution is lowered, and the unevenness of the surface of the liquid is leveled and flattened, and then the substrate is cooled to room temperature or lower to increase the viscosity of the coating liquid, and then the pressure is reduced. The solvent of the coating solution is volatilized while the substrate is cooled. [Means 2] A process of forming a functional film only in a partial region of a substrate by an inkjet coating method, and applying a solution of the organic-soluble film to the substrate by an inkjet coating device, thereby increasing the substrate temperature and lowering After the viscosity of the solution is adjusted to flatten the unevenness of the surface of the liquid, the substrate is cooled to a temperature lower than the freezing point temperature of the bath of the coated substrate. After the applied solution is solidified, the solvent of the coated solution is sublimed in a vacuum environment. [Means 3] Regarding the unit process of the liquid crystal display element, an inkjet coating method is used on the color filter substrate side, and a liquid which disperses the heat-resistant plastic spacer beads is placed on the light-shielding film of the scanning line color filter substrate corresponding to the active array substrate. The formed concave surface • After processing, the dispersion is dropped at a specific position. The substrate is heated by an ir lamp (infrared lamp) from the upper side thereof to volatilize the solvent of the dispersion, and the heat-resistant plastic spacer beads are fixed to the concave portion of the BM (light-shielding film) to have a function of aligning the liquid crystal molecules. The solution was applied locally by an inkjet coating method only locally in an effective display area. Then, the temperature of the substrate is raised, the viscosity of the solution is lowered, and the unevenness of the surface of the liquid is leveled and flattened, and then the substrate is cooled to room temperature or lower to increase the viscosity of the coating liquid, and the substrate is simultaneously cooled and coated in a reduced pressure environment. The solvent of the solution is volatilized. [Means 4] 6 1364523 Regarding the unit process of the liquid crystal display element, the ink is applied on the side of the color filter substrate by using a spray coating method, and the liquid which disperses the heat-resistant plastic spacer beads is applied to the scanning line of the active array substrate. The concave portion formed on the light-shielding film of the substrate is dropped with a dispersion at a specific position where it is processed. The substrate is heated by IR' from the upper side thereof to volatilize the solvent of the fractional liquid, and the heat-resistant plastic spacer beads are fixed to the concave portion of the BM (light-shielding film), and the same molecular solution having the mechanism of aligning the liquid crystal molecules The coating was applied only locally in the effective display area by the inkjet coating method. Then, the temperature of the substrate is raised, the unevenness of the surface of the liquid is leveled, and the substrate is flattened, and then the substrate is cooled to a freezing point temperature of the coating liquid. The substrate is then allowed to sublime in a vacuum environment with the solidified coating liquid. [Means 5] The process of forming the organic film only in a partial region of the substrate by the inkjet coating method is performed by at least one of the substrate or the head of the inkjet coating device at least once. In the reciprocating motion, when the functional film is coated on the substrate by the target area, the coating area of the reciprocating motion and the coating area of the return path are only separated by the inkjet nozzle (n + 1/ 2) times (but n is an integer of 1 or more) is applied by being translated in a direction orthogonal to the reciprocating motion. [Means 6] The process of forming a color filter layer of a color filter substrate by an inkjet coating method is performed by reciprocating at least one of at least one of a substrate or a head of an inkjet coating device The movement 'when one type of the color filter layer is applied' is to apply the reciprocating outwardly-coated area and the return-coated area to an integer multiple of the interval of 7 丄:564523 嗔 ink nozzle in the direction orthogonal to the reciprocating motion Apply by shifting. [Means 7] In the inkjet coating solution for forming a functional film, the content of at least one of ethyl carbonate (EC) or dimercaptocarbonic acid (DMC) in the adjustment solution is 5 wt% or more, at 40 The viscosity at °C is 30 cp (centipoise) or less, and the freezing point temperature is 35 ° C or lower and negative 20 . (:the above.

[手段8 ] 關於機能膜形成用的喷墨塗佈溶液,調整溶液中二曱 基碾(DMSO)或是二氧陸圜(dioxane)的至少其中之一方 的含量在5重量百分比以上,在401時的黏度係30cp (厘 泊)以下,且凝固點溫度係正1 7。(:以下、負201以上。 [手段9 ] 關於機能膜形成用的喷墨塗佈溶液,調整溶液中1,6-己二醇(1,6-]^又3116(^〇1),或是2,3-丁二醇(2,3-butanediol),或是 1,4-丁二醇(1,4-butanediol),或 是甘油 (glycerin),或是乙二醇單笨基醚 (ethylene glycol monophenyl ether)的至少其中之一的含量在5重 量百分比以上,在40°C時的黏度係30cp (厘泊)以下,且 凝固點溫度係正20°C以下、負20°C以上。 [手段10] 關於機能膜形成用的喷墨塗佈溶液,調整溶液中藜蘆 驗 (veratrole ),或是向日花香搭 (heliotropin) ’或 是酞酸二甲酯 (dimethyl phthalate)的至少其中之一的 8 1364523 含量在5重量百分比以上,在40°C時的黏度係30cp (厘 泊)以下,且凝固點溫度係35°C以下、負20°C以上。 [手段11 ] 關於機能膜形成用的噴墨塗佈溶液,調整溶液使之至 少含有可溶性聚醯亞胺或是聚醯胺酸的其中之一,且溶液 中碳酸伸乙酯(EC)或是二曱基碳酸(DMC)的至少其中之 /方的含量在5重量百分比以上,在40°C時的黏度係30cp (廣泊)以下,且凝固點溫度係35°C以下、負2(TC以上。[Means 8] Regarding the inkjet coating solution for forming a functional film, the content of at least one of diterpene-based milling (DMSO) or dioxane in the conditioning solution is 5 wt% or more, at 401 The viscosity at the time is 30 cp (centipoise) or less, and the freezing point temperature is positive 17. (: below, minus 201 or more. [Means 9] For the inkjet coating solution for forming a functional film, adjust the 1,6-hexanediol (1,6-]^ and 3116 (^〇1) in the solution, or Is 2,3-butanediol, or 1,4-butanediol, or glycerin, or ethylene glycol mono-phenyl ether ( The content of at least one of ethylene glycol monophenyl ether) is 5% by weight or more, the viscosity at 40 ° C is 30 cp (centipoise) or less, and the freezing point temperature is 20 ° C or lower and minus 20 ° C or higher. Means 10] For an inkjet coating solution for forming a functional film, adjusting a veratrole in a solution, or at least one of heliotropin' or dimethyl phthalate The content of 8 1364523 is 5 wt% or more, the viscosity at 40 ° C is 30 cp (centipoise) or less, and the freezing point temperature is 35 ° C or lower and minus 20 ° C. [Means 11 ] About functional film formation An inkjet coating solution, the solution is adjusted to contain at least one of soluble polyimine or polylysine, and The content of at least one of the ethyl carbonate (EC) or the dimercaptocarbonic acid (DMC) in the solution is more than 5% by weight, the viscosity at 40 ° C is 30 cp or less, and the freezing point temperature It is 35 ° C or less and negative 2 (TC or more.

[手段12] 關於機能膜形成用的噴墨塗佈溶液,調整溶液使之至 少含有可溶性聚醯亞胺或是聚醯胺酸的其中之一,且溶液 中二甲基颯(DMSO)或是二氧陸園的至少其中之一方的含 量在5重量百分比以上,在40°C時的黏度係30cp (厘泊) 以下,且凝固點溫度係正17°C以下、負20°C以上。 [手段13] 關於機能膜形成用的喷墨塗佈溶液,調整溶液使之至 少含有可溶性聚醯亞胺或是聚醯胺酸的其中之一,且溶液 中1,6-己二醇’或是2,3-丁二醇(2,3-1)1^3116(11〇1), 或是1’4-丁二醇(1,4-butanediol),或是甘油,或是乙 >酵單苯基醚的至少其中之一的含量在5重量百分比以 上’在40 °C時的黏度係3Ocp (厘泊)以下,且凝固點溫度 係2〇°C以下、負20°C以上。 [手段14] 關於機能膜形成用的喷墨塗佈溶液,調整溶液使之至 1364523 少含有可溶性聚醯亞胺或是聚醯胺酸的其中之一,且溶液 中藜蘆醚,或是向曰花香醛,或是酞酸二甲醋的至少其中 之一的含量在5重量百分比以上,在40 °C時的黏度係3〇Cp (厘泊)以下,且凝固點溫度係35°C以下、負2(TC以上。 [手段15] 手段11、12、13、14的溶液中’至少分散有奈米碳 管、碳奈米角(carbon nano horn)或是富勒烯(fuUeren) 其中之一以上,塗佈後,乾燥燒成的膜的薄層阻抗值在1〇11 〜1 013歐姆的範圍之間。 [手段16] 關於滤色基板和TFT陣列基板的平垣化層形成用喷墨 塗佈溶液’係調整為含有過氧聚石夕氮院 (Perhydropolysi lazane) ’且溶液中碳酸伸乙顆(ec)或 是二甲基碳酸(DMC)的至少其中之一方的含旦 5里在5重量百 分比以上,在40°C時的黏度係30cp (μ &、、, ρ/至,曰)U下,且凝固 點溫度係正35°C以下、負20°C以上。 [手段17] 關於濾色基板和TFT陣列基板的平括 塗佈溶液,係調整為含有 一1匕層形成用噴墨 (Perhydropolysilazane),且溶液中 是二氧陸圜的至少其中一方的含量在5番旦^ 里里百分比以 在40°C時的黏度係30cp (厘泊)以下,B & 1 且凝固 17。(:以下、負20°C以上。 過氧聚矽氮烷 甲基碾(DMS0)或 點溫度係正 [手段18] 1364523 關於濾色基板和TFT陣列基板的平坦化層形成用喷墨 塗佈溶液,係調整為含有過氧聚矽氮烷 (Perhydr〇P〇lysilazane),且溶液中藜蘆醚或是向曰= 香搭,或是駄酸二甲醋的至少其中之-方的含量在5重= 百分比以上,在4(TC時的黏度係30cp (厘泊)以下且= 固點溫度係35°C以下、負20°C以上。 [手段19] 手段1 6、1 7、18的溶液中,至少分散有奈米碳管[Means 12] Regarding an inkjet coating solution for forming a functional film, adjusting the solution to contain at least one of soluble polyimine or polylysine, and dimethylhydrazine (DMSO) in the solution or The content of at least one of the dioxins is 5 wt% or more, the viscosity at 40 ° C is 30 cp (centipoise) or less, and the freezing point temperature is 17 ° C or lower and minus 20 ° C or higher. [Means 13] Regarding an inkjet coating solution for forming a functional film, the solution is adjusted to contain at least one of soluble polyimine or polylysine, and 1,6-hexanediol in the solution' or Is 2,3-butanediol (2,3-1) 1^3116 (11〇1), or 1'4-butanediol (1,4-butanediol), or glycerol, or B> The content of at least one of the leaven monophenyl ether is 5 wt% or more 'the viscosity at 40 ° C is 3 Ocp (centipoise) or less, and the freezing point temperature is 2 〇 ° C or lower and minus 20 ° C or higher. [Means 14] Regarding the inkjet coating solution for forming a functional film, the solution is adjusted so that 1364523 contains less one of soluble polyimine or polylysine, and the cucurbit ether in the solution, or The content of at least one of eucalyptus aldehyde or dimethyl citrate is 5 wt% or more, the viscosity at 40 ° C is 3 〇 Cp (centipoise) or less, and the freezing point temperature is 35 ° C or less. Negative 2 (TC or more. [Means 15] In the solution of means 11, 12, 13, and 14 'at least one of a carbon nanotube, a carbon nano horn, or a fullerene (fuUeren) is dispersed. As described above, after coating, the film resistance value of the film which is dried and fired is in the range of 1 〇 11 to 1 013 ohms. [Means 16] Inkjet coating for formation of a flat layer of a color filter substrate and a TFT array substrate The cloth solution is adjusted to contain Perhydropolysi lazane' and at least one of the carbonic acid excipients (ec) or dimethyl carbonate (DMC) in the solution contains 5 Above 10% by weight, the viscosity at 40 ° C is 30 cp (μ &,,, ρ / to, 曰) U, and The solid point temperature is 35° C. or lower and negative 20° C. or higher. [Means 17] The flat coating solution for the color filter substrate and the TFT array substrate is adjusted to contain a one-layer inkjet (Perhydropolysilazane). And the content of at least one of the dioxins in the solution is in the range of 5 dans. The viscosity at 40 ° C is 30 cp (centipoise) or less, B & 1 and solidification 17. (: , minus 20 ° C or more. Peroxypolyazoxide methyl milling (DMS0) or point temperature is positive [Means 18] 1364523 Inkjet coating solution for forming a flattening layer of a color filter substrate and a TFT array substrate Adjusted to contain perhydrazin P〇lysilazane, and the content of at least one of the cucurbits in the solution or the sputum = fragrant, or dimethyl citrate is 5 weight = Above the percentage, the viscosity at 4 (TC is 30 cp (centipoise) or less and = the solid temperature is 35 ° C or lower, minus 20 ° C or higher. [Means 19] In the solution of means 1, 6, 7, and 18, At least dispersed carbon nanotubes

碳奈米角或是富勒烯其中之—以上,塗料,乾燥燒成的 臈的薄層阻抗值在丨〇丨丨〜丨〇丨3歐姆的範圍之間。 [手段20] 手段16、17、18的溶液中,至少分散有奈米碳管、 碳奈米角或是富勒烯其中之—以上’塗佈I,乾燥燒成的 膜的薄層阻抗值在1〇2〜1〇6歐姆的範圍之間。 [手段21] 手段1 6、1 7、18的溶液中,至少分散有氧化鋅(z丨nc Oxide)或是銦踢氧化物(in(jiuin Tin Oxide,ιτο)等的透 明導電性奈米粒子,塗佈後’乾燥燒成的膜的薄層阻抗值 在10〜105歐姆的範圍之間。 [手段22] 手段16、17、18的溶液中,至少分散有氧化鋅(zincAmong the carbon nanohorns or fullerenes, the thin layer resistance of the coating, dry-fired tantalum is in the range of 丨〇丨丨~丨〇丨3 ohms. [Means 20] In the solution of the means 16, 17, 18, at least a carbon nanotube, a carbon nanohorn or a fullerene is dispersed - the above - coating I, the thin layer impedance value of the dried fired film Between the range of 1〇2~1〇6 ohms. [Means 21] At least a transparent conductive nanoparticle such as zinc oxide (z丨nc Oxide) or indium kick oxide (in (jiuin Tin Oxide, ιτο) is dispersed in the solution of the means 1 6, 17, and 18. The thin layer resistance value of the film after dry coating is between 10 and 105 ohms. [Means 22] At least the zinc oxide (zinc) is dispersed in the solution of the means 16, 17, and 18.

Oxide)或是銦錫氧化物(丨^丨⑽fin Oxide,ιτο)等的透 月導電性奈米粒子之外,還分散有奈米碳管,塗佈後,乾 燥燒成的膜的薄層阻抗值在1 〇〜105歐姆的範圍之間。 1364523 [手段23] 製作顯示元件用濾色基板時’形成有厚度1_5微米的 (遮光膜)的基板上’使用喷墨塗佈法,將' 色的顏料分散塗佈液於被BM所圍繞的畫素的開口部^: 分別塗佈之後,以加熱或以減壓環境將溶媒乾燥,塗佈於 被BM所圍繞的1晝素内㈣色層形成溶液的體積接近h h (S係1畫素的開口部分的面積,h係BM的膜厚)時以 滾壓(roll press)機將塗佈的液體以往復2次變換不同的 壓力壓平,使濾色層平坦化。接著,冷卻基板並以減壓環 境讓殘留的溶媒蒸發乾燥之後,回復至常壓下再加熱硬 化。 [手段24] 製作顯示元件用濾色基板時,形成有厚度1 _5微米的 (遮光膜)的基板上’使用噴墨塗佈法,將r、〇、B三 色的顏料分散塗佈液於被BM所圍繞的開口部區域分別塗 佈之後,以加熱或以減壓環境將溶媒乾燥,塗佈於被bm 所圍繞的1畫素内的濾色層形成溶液的體積接近Sxh(s 係1畫素的開口部分的面積,h係BM的膜厚)時,以滚壓 機將塗佈的液體以往復2次變換不同的壓力壓平,使遽色 層平坦化。接著’冷卻基板並以真空環境讓殘留的溶媒昇 - 華蒸發乾燥之後,然後回復至常壓下再加熱硬化。 [手段25] 製作顯示元件用濾色基板時,對於具有排列為一列的 屈曲形狀的BM(遮光膜)’令複數個的喷墨噴嘴配合屈曲 12 1364523 '形狀聚為群組,藉由對該等噴墨喷嘴分別施加相異的驅動 •波形,同時將喷墨喷頭與基板的其中之一朝遽色層的排列 一方向移動,無需令喷墨的噴頭配合屈曲的BM形狀朝著對 濾色層的排列方向直交的方向每次平移1晝素,即得以將 屈曲的濾色層塗佈形成。 [手段26] 對於塗佈濾色層的複數的喷墨喷頭,分別設置1個以 鋤上的顯微鏡CCD攝影機’在塗佈濾色層之前,將基板的⑽ (遮光膜)圖形的位置資訊以這些顯微鏡CCD攝影機讀取, 並儲存於記憶體之後,基於該BM圖形的位置資訊,將喷 墨噴頭的噴出訊號與顏色墨料的著墨位置,分別以個別的 噴墨噴頭加以控制,將濾色層塗佈形成。 [手段27] 對於塗佈濾色層的複數的喷墨喷頭,沿著喷墨噴頭的 塗佈移動方向’分別在噴頭的前部與後部上設置1個以上 •的顯微鏡CCD攝影機,將基板以對位用攝影機對合到所定 的位置之後,將噴墨噴頭移動到開始塗佈的位置。噴頭從 開始點開始移動_,以喷墨喷頭的前方所設置#⑽攝影 機將BM (遮光膜)的圖形位置檢測出,動態的控制盘 •喷墨喷嘴的位置’同時進行塗佈形成渡色層所用的墨料。 以噴墨噴頭的後方所設置的CCD攝影機,冑(遮光膜) 的圖形位置檢測出,使之塗佈於所定的範圍,而將喷墨喷 頭的噴出訊號與噴頭的位置’分別對個別的噴墨喷頭加以 動〜、的回饋控制,並塗佈遽色層。在去程與回程的塗佈方 係將叹置於喷墨噴頭的前後的顯微鏡CCD攝影機的角 色互換,而加以塗佈。 月 [手段28] 、裝載形成機能性膜的基板之Χ、Υ、Θ可調整對位機臺、 、及移動機忐性膜塗佈用的喷墨喷頭的氣體滑動(心厂 :1*)軸承’係組成於同-基座上;移動噴墨喷頭的氣體 /月動軸承、以及移動墨料供給槽與喷墨喷頭驅動用控制電 路區塊(box)的氣體滑動軸承,則是分別分離獨立,使用 個別的線性馬達加以驅動;且對位機臺與氣體滑動轴承的 基座、以及支撐線性馬達的固定磁石部分的基座,係分別 設置在個別獨立的基礎上。於該等構成之中,冑由將喷墨 喷頭、墨料供給槽與喷墨喷頭驅動用控制電路區塊加以移 動時所發生而作用於線性馬達的固定磁石部分的應力、以 及從動力系統纜線所受的應力以個別的阻尼器加以吸收, 使喷墨喷頭動作,在基板上塗佈機能性膜的溶液時,對位 機臺與喷墨喷頭的相對速度的變化率係在〇 . 3%以下的條件 下進行塗佈。 [手段29] 在手段26、手段27、手段28之中使用的噴墨塗佈裝 置之相對應的喷墨噴頭上所設置的顯微鏡CCD攝影機的視 野之機臺的位置上,沿著喷墨喷頭的移動方向,設置連續 而細長且作為背光之用的led燈’配合所塗佈的顏色來切 換R、G、B三原色。 [手段30] 1364523 將間隔珠使用噴墨塗佈法定點配置時,對於塗佈含有 間隔珠的墨料的福备沾啥!疮5S . /V W.丨π 1 -Oxide) or indium tin oxide (丨^丨(10)fin Oxide, ιτο), in addition to the moon-transparent nanoparticle, is also dispersed with a carbon nanotube, and the thin layer impedance of the dried fired film after coating Values range between 1 〇 and 105 ohms. 1364523 [Means 23] When a color filter substrate for a display element is produced, 'on a substrate having a thickness of 1 to 5 μm (light-shielding film) is formed. 'The ink-dispersed coating liquid is surrounded by BM by an inkjet coating method. The opening of the pixel ^: After coating separately, the solvent is dried by heating or under a reduced pressure environment, and the volume of the solution formed in the 1 昼 color layer coated by the BM is close to hh (S system 1 pixel) When the area of the opening portion is the thickness of the h-based BM, the applied liquid is flattened by a roll press at a pressure of two times to flatten the color filter layer. Next, the substrate was cooled, and the residual solvent was evaporated to dryness in a reduced pressure atmosphere, and then returned to normal pressure to be heated and hardened. [Means 24] When a color filter substrate for a display element is produced, a substrate having a thickness of 1 mm to 5 μm (light-shielding film) is formed, and a pigment dispersion coating liquid of three colors of r, 〇, and B is applied by an inkjet coating method. After being coated by the opening portions surrounded by the BM, the solvent is dried by heating or under a reduced pressure environment, and the volume of the color filter layer forming solution applied to the 1 pixel surrounded by bm is close to Sxh (s system 1) When the area of the opening portion of the pixel is the thickness of the h-based BM, the applied liquid is flattened by a rolling press at a pressure different from that of the reciprocating force to flatten the enamel layer. Then, the substrate was cooled and the residual solvent was allowed to evaporate and dry in a vacuum atmosphere, and then returned to normal pressure and then heat-hardened. [Means 25] When a color filter substrate for a display element is produced, a plurality of ink jet nozzles having a buckling shape arranged in a line are arranged in a shape of a buckling 12 1364523' by a plurality of ink jet nozzles. The inkjet nozzles respectively apply different driving waveforms, and at the same time, one of the inkjet heads and the substrate is moved toward the alignment of the enamel layer, so that the BM shape of the inkjet nozzle does not need to be flexed. The alignment direction of the color layers is shifted by one pass each time, that is, the buckling color filter layer is formed by coating. [Means 26] For a plurality of inkjet heads coated with a color filter layer, one position of the (10) (light-shielding film) pattern of the substrate is set before the color filter layer is applied to one of the microscope CCD cameras After being read by the microscope CCD camera and stored in the memory, based on the position information of the BM pattern, the inkjet head ejection signal and the color ink inking position are respectively controlled by individual inkjet nozzles, and the filter is filtered. The color layer is formed by coating. [Means 27] For a plurality of inkjet heads coated with a color filter layer, one or more microscope CCD cameras are provided on the front and rear portions of the head along the application movement direction of the inkjet head, and the substrate is placed. After the alignment is aligned with the camera to the predetermined position, the inkjet head is moved to the position where the coating is started. The nozzle moves from the starting point _, set in front of the inkjet head. #(10) The camera detects the pattern position of the BM (light shielding film), and the position of the dynamic control panel and the inkjet nozzle is simultaneously coated to form a color crossing. The ink used in the layer. The CCD camera installed at the rear of the inkjet head detects the pattern position of the 胄 (shading film) and applies it to a predetermined range, and separates the ejection signal of the inkjet head from the position of the nozzle. The inkjet head is controlled by feedback, and the enamel layer is applied. In the coating process of the forward and return strokes, the roles of the microscope CCD cameras which are placed before and after the ink jet head are interchanged and coated. Month [Means 28], 装载, Υ, Θ of the substrate on which the functional film is formed can be adjusted to adjust the gas sliding of the alignment machine, and the inkjet nozzle for coating the mobile film (heart factory: 1* The bearing 'is composed on the same-base; the gas/moon bearing that moves the inkjet head, and the gas sliding bearing that moves the ink supply tank and the control circuit block for the inkjet head drive, They are separately separated and driven by individual linear motors; and the base of the alignment machine and the gas sliding bearing, and the base of the fixed magnet part supporting the linear motor are respectively disposed on separate independent foundations. In the above configuration, the stress acting on the fixed magnet portion of the linear motor generated by moving the ink jet head, the ink supply tank, and the ink jet head drive control circuit block, and the power The stress on the system cable is absorbed by an individual damper to operate the inkjet head. When the solution of the functional film is coated on the substrate, the rate of change of the relative speed of the alignment machine and the inkjet head is Coating was carried out under conditions of 3% or less. [Means 29] At the position of the machine table of the field of view of the microscope CCD camera provided on the corresponding ink jet head of the ink jet coating device used in the means 26, the means 27, and the means 28, along the ink jet The moving direction of the head is set to be continuous and elongated, and the LED lamp used as a backlight switches the R, G, and B primary colors in accordance with the applied color. [Means 30] 1364523 When the spacer beads are arranged using an inkjet coating legal point, it is good for the application of the ink containing the spacer beads! Sore 5S . /V W.丨π 1 -

攝影機的視野之位置,沿著噴墨噴頭的移動方向,設置連 續而細長之背光用led燈,塗佈含有間隔珠的墨料之前, 先將濾色基板的BM (遮光膜)的圖形的位置資訊以這些顯 微鏡CCD攝影機讀取,並儲存於記憶體之後,基於該 圖形的位置資訊,將喷墨喷頭的喷出訊號與顏色墨料的著 墨位置,分別以個別的噴墨噴頭加以控制,將含有間隔珠 的墨料加以定點塗佈。 藉由使用手段1、 ,如第四圖所示,可以防止塗佈的 最外周部分的膜厚增加而導致邊緣雲紋發生的情況,而能 得到均一的塗佈膜厚。因此, 元間隙發生不良。在有機EL 一的發光面。 可以防止液晶顯示元件的單 的情況下,可以獲得全面均 藉由使用手段3、4、30,如第三十圖、第十四圖所示, 在(遮光膜)的内部所形成的凹部區域上,可以聚集間 隔珠,如第二十九圖所示,由於可以利用比液晶單元間隔 更大的間隔珠,可以加大相對於應力的間隔珠的變形量。 因此,可以在ODF製程防止發生殘留氣泡及防止發生重力 雲紋’進而能夠使良率提升。 藉由使用手段5,如第九圖、第十圖所示,藉由僅將 喷嘴移位其間隔的(n+l/2)(但n是自然數),喷嘴特性的 15 1364523 •差異之平均化得以進行。在僅移位喷嘴的間隔之1/2之傳 .統方法的b況,如第二圖所示,喷嘴特性的差異則未受 •平均化,反而更加的被強調。雖然以傳統的方法 /餘佈也不能減低條狀雲紋的發生,但是藉由手段5,可 以大幅減低往復塗佈發纟的條狀雲纹。 /藉由使用手段6,如第十二圖、第十三圖所示,得以 進二喷嘴特性差異之平均化。雖然傳統的往復塗佈,如第 讎十-圖所示’雖然因為噴嘴特性的差異未受到平均化,反 而更力:的被強調,所以不能減低條狀雲紋的發生’但是藉 由手& 6 ’可以大幅減低往復塗佈發生的條狀雲紋。 . 藉由採用手段 7、8、9、10、U、12、13、14、16、i7、 可令束結真空乾燥容易進 製㈣喷墨喷期堵塞不易發生的丁塗佈\了:製作使喷墨塗佈 殘像^採用手段^…可以減低殘留时電星並防止 藉由採用手段7、8、9,如第二 濾色基板的M $十七圖所不,可以將 ^的構1^皁純化,並可以降低成本。 益需用手段23、24,如第二十圖、第二十—圖所示’ 二::二(遮光膜)施行撥水處理,即可以將遽色層填 格要求而可以形成均一的渡色層。由於即使不嚴 以可以抑則 位置精度,也可以將遽色層平坦化,所 *抑制雲紋的發生,並大幅提高良率。 與平:::用手段25,即使濾、色層的形狀屈曲,也可以用 屬色層同樣的速度生錢色基板。藉由組合使用 16 1364523 手段25及倾23、24,即使遽色層的形狀屈曲,也可以 在開口區域填充濾色層,抑制雲紋的發生。 藉由採用手段26、27,由於可以在BM (遮光膜)的開 口部區域正確的將濾色層形成墨料滴了,能以高良率製作 不產生顏色雲紋的濾色板❶BM的絕對尺寸誤差以4〇英吋 的尺寸而言’雖然發生數微米’由於藉由採用手段⑼、”, 可將所發尺寸誤差分散於複數的喷墨喷頭來進行塗 佈,所以濾色層形成墨料的著墨精度不會惡化。 藉由採用手段28,以移動喷墨噴頭的方式讓經常發生 的掃描雲紋遽減。如第三十七圖所示,線性馬達的固定磁 石的基座與支撐玻璃基板的機臺的基座係分別個別的設 置在完全分離獨立的基礎上,設置有喷墨喷頭的高架起重 機(gantry crane)在掃描時發生的作用/反作用的應力, 則不會被直接承受。如第三十七圖所示,由於電力系統的 纜線也連接到不同於噴墨噴頭之其他的高架起重機,拉扯 電力系統的纜線時所發生的振動及應力的影響,將不會被 設置有噴墨喷頭的高架起重機直接承受。由於這些原因, 噴墨喷頭的掃描速度的變動可以被抑制在〇 . Μ以下。 藉由採用手段29,經由CCD攝影機對BM圖形的辨識 率提高,喷墨塗佈時的濾色層形成墨料的著墨位置辨識率 亦隨著提高。如第三十三圖、第三十四圖、第三十六圖、 第三十七圖所示,藉由在支撐基板的機臺内部之中,沿著 噴墨噴頭的移動方向,設置細長而連續的背光,即使所塗 佈的畫面尺寸相異,也不需要交換機臺,因此可以提升裝 1364523 ' 置的運行率。 . 藉由採用手段29,藉由使用對應R、G、B的LED,更 容易辨識濾色層形成溶液的滴下位置。藉由將R色的溶液 滴下時讓G色與B色的LED發光、將G色的溶液滴下時讓 R色與B色的LED發光、以及將8色的溶液滴下時讓尺色 與G色的LED發光,能夠將對於M ^^慮色層形成溶液的 滴下位置正確的加以計測,使回饋更容易達成。由於與螢 ^ 光燈相比較,LED的發熱量小,機臺的溫度變化也小,且 不發生放電雜訊之故,控制電路不會產生錯誤動作。 〜藉由採用手段30,能夠提高對於BM之含有間隔珠的 溶液之滴下位置的精度,並可以提高顯示畫面的對比。 【實施方式】 【實施例1】 *如第五圖、第六圖係本發明第丨f施例之採用床結真 空乾燥法之使用喷墨塗佈的機能性膜形成法流程圖。傳統 法如第一圖、第二圖所示,僅將喷墨喷嘴平移其間隔的 1/2,以形成掩膜(1^1^膜)。這個方法如第二圖所示,若 喷嘴的噴出量有差異’貝1j會產生強調該差異的作用,因此 容易發生條狀雲紋。在本發明之中,則採用將噴墨的噴嘴 間隔的(1 + 1/2)或將(2 + 1/2)間隔加以平移的方式。如第 九圖、第十圖所示,在本發明的情況下,因為具有將喷嘴 的噴出量的差異加以平均化的作帛,能夠減低條狀雲紋的 發生。 、 18 1364523 此外’在本發明之中,如第十六圖所示,由於使用殊 結乾燥機來乾燥溶媒,如第十五圖所示,不會產生隨乾燥 而來的形態上的變化,如第四圖所示,所以能夠防止塗佈 膜的最外周區域增加的邊緣雲紋現象。傳統上使用熱板 (hot plate)而以50〜70t附近的溫度之溶媒乾燥法聚 醯亞胺的膜厚即使在中央部係800埃(Angstr0m,幻,最 外周部的增厚部則達到3000〜6_埃,難以形成均一的 單元間隙。. 在以喷墨噴布法形成掩膜的情泥下,>果不正確調整 一個個喷嘴的喷出冑’則條狀雲紋必然會發生。本發明中 雖論及關於以丨往復進行的㈣方法,為使喷嘴的喷出量 的差’、平均化’也可以採用2往復的塗佈方法。在第四十 八圖中即說明了 2往復塗佈法的例子。以喷墨塗佈法而言, 塗佈之後,必需將基板加熱,降低塗佈液體的黏度,:將 塗佈液面平坦化。雖然以4Q度〜到60度程度的溫度進行 1":到20秒程度的加熱平坦化處理,但在這個狀態下讓 溶媒蒸發乾燥的話’會發生乾燥雲紋,而容易成為顯示雲 :的原因。加熱平坦化處理結束之後,藉由冷卻基板; 溶液的黏度升高’ #以減壓環境讓溶媒蒸發,可以讓 雲紋的發生受到相當的抑制。 隨著溶嫖種類的不同,有的溶液即使在低溫下黏度也 不兩’在這種情況下’藉由採用冷卻基板到溶媒的凝固點 、下之後以真空狀態讓溶媒昇華的方法,能夠完全的 乾燥雲紋以及邊緣雲紋加以抑制1溶媒完全揮發之後, 1364523 將基板回復到常壓下’再進行加熱硬化反應處理^以醯胺 酸(amic acid)種類的配向膜而言,在220〜230。〇進行20 〜30分鐘程度的加熱處理,引起亞醯胺(imide)化反應而 形成聚醯亞胺膜。 【實施例2】 第一十圖第十四圖係本發明之第2實施例之使用喷 墨塗佈法將間隔珠定點配置的程序的說明圖。傳統使用喷 墨塗佈法將間隔珠定點配置的程序,係於形成於bm (遮光 膜)上的配向膜上,滴下間隔珠含有液而形成。這種情況 :的溶媒係使用純水和1以等。在滴下到配向膜上的情況, 容易發生配向不良,為了要抑制斑點及雲紋,只能使用純 水和1PA。在垂直配向模式(m〇de)下,IPA也不能使用。 純水和IPA的沸點低,容易使 用於量產。在液晶電視等大二嘴發生堵塞’而不能 畫面的情況下,若間隔珠的固 者力弱,在單元形成時的合 .^ ^ σ者對位製程中,間隔珠會移動 為現在的主流。 序成本較南的間隔珠遂成 光學間隔元件相較於間隔珠, 時,高度的變化量小,於液曰畜:為在被施加㈣應力 留軋泡和重力雲紋容易發生。、 殘 這個問題舍缔# # 疋β〗隙若在3微米以下, 門喊會經常發生。即使是間隔 對於壓縮應力的變形量,當間第-十九圖所示, 者支小的傾向。在本發明之中 會有跟 3微米以下仍可以栋用π 肖了讓皁元間隙即使降到 4卜1乃可以使用直徑5微 倣水的間隔珠,在BM的中央 20 1364523 - 部開設孔穴形成凹部的區域;在這個區域内,將間隔珠定 、 點配置。間隔珠的分散溶媒,係使用與配向膜相同的溶媒, /谷液中含有與配向膜相同的兩分子。在本發明之中,採用 在將間隔珠定點配置之後’再形成配向膜的方法。藉由這 個方法’間隔珠的固著強度變得非常強,可以完全防止間 隔珠的移位和移動。 即使使用光學間隔元件,如第四十五圖所示,在bm 的中央部形成凹部,藉由在這個凹部上配置間隔珠,就算 單元間隙降到3微米以下,仍然可以設定光學間隔元件的 貝效向度為5微米。由於能夠加大對於壓縮應力的高度之 變位量,所以可以減低殘留氣泡和重力雲紋的不良。 將間隔珠定點配置而固著之後,在將配向膜以噴墨塗 佈法形成的情況下’係使用在實施例丨中所使用的束結真 空乾燥法。在使用傳統的熱板之預烤(pre_ bake)乾燥法的 情況下,由於間隔珠的周邊的乾燥會延遲,間隔珠的周邊 • 的配向膜的膜厚會變得異常的厚,容易成為斑點和單元間 隔不良的原因《藉由採用本發明所使用的凍結真空乾燥 法’可以防止間隔珠周邊的配向膜的膜厚異常現象。 由於在間隔珠的分散液之中’含有與配向膜相同的可 溶性聚酿亞胺高分子和聚醯胺酸高分子,可以安定的分散 間隔珠。高分子的固形成分在〇. i〜5%的程度即十分足夠。 藉由讓溶液的溶媒亦使用沸點在200。(:以上的溶媒,可以 防止喷嘴的堵塞。將間隔珠以喷墨塗佈法定點配置時,溶 媒的乾燥方法係非常重要。如第三十圖所示,從基板的上 21 1364523 側在本發明中使用紅外線(IR)來加熱。在這裏报重要的 是讓BM (遮光膜)選擇性的吸收紅外線使溫度上升,必需 自接觸BM的溶液開始令其蒸發。亦可以從基板下側照射 红外線而僅加熱BM。若使得BM中央部的凹部可以最後進 行乾燥㈣,則可以在凹部將間隔珠聚集。令間隔珠的比 重較溶液稍小,可以確實的在凹部將間隔珠聚集。 【實施例3】 % 如第七圖、第八圖、第二十二圖、第二十三圖、第三 十九圖、第四十圖、帛四十一圖'第四十二圖、第四十三 圖所示’本發明第3實施例之採用喷墨塗佈法製造滤色基 板的製造方法的流程圖。 在以傳統的噴墨塗佈法形成濾色層之情況下,如第十 -圖所示’往復在相同位置以相同的嗜嘴塗佈濾色層。使 用這個方法,噴嘴的喷出量的差異會受到強調而容易使縱 條狀雲紋經常發生。在本發明之中’如第十二圖、第十三 _ 圖所示用藉由在去程與回程將塗佈的位置平移喷墨噴 嘴的間隔的整數倍,讓喷出量的差異平均化的方式。因為 即使個別控制各噴嘴而將嘴出量調整為均一,噴出量仍會 有所變動,若不考慮將噴嘴的特性平均化,就不能防止縱 條狀雲紋的發生。在本發明之中,雖然僅論及以丨次的往 復塗佈將喷嘴的位置平移的方式’藉由以2次的往復塗佈, 將噴嘴的位置分別平$ 3次到不同的位置進行塗佈,可以 更進一步將喷嘴的特性的差異平均化。第三十一圖'第四 十七圖係於2次往復塗佈將塗佈位置平移的說明圖。 22 1364523 在第七圖、第八圖之中,將基板加熱,降低被喷墨塗 佈之;慮色層开> 成溶液的黏度,在以BM所圍繞的開口部區 域内,讓遽色層形成溶液能不留縫隙的在其中擴展。在這 個情況下,不僅溶液的黏度,就連表面張力也必需降低。 更進一步,必需讓BM具備有撥水機能,則材料與程序成 本提高而成為問題。第三十八圖係傳統所施行之將濾色層 以廣墨塗佈法形成之程序的斷面圖。在這幅斷面圖之中’ 雖然將濾色層平坦化,實際上如第四圖所說明的,會發生 邊緣雲紋現象,濾色層的表面則會產生大的凹凸。為了在 液晶顯示裝置用的濾色板上消除表面的凹凸,則必需在濾 色層的上面更進一步的形成平坦化層。Position of the field of view of the camera, along with the direction of movement of the inkjet head, a continuous and elongated LED lamp for backlighting, before applying the ink containing the spacer beads, first position the pattern of the BM (light-shielding film) of the color filter substrate The information is read by the microscope CCD camera and stored in the memory. Based on the position information of the graphic, the inkjet head ejection signal and the color ink inking position are respectively controlled by individual inkjet nozzles. The ink containing the spacer beads was spot-coated. By using the means 1, as shown in the fourth figure, it is possible to prevent the film thickness of the outermost peripheral portion of the coating from being increased to cause the occurrence of edge moiré, and a uniform coating film thickness can be obtained. Therefore, the element gap is bad. On the light-emitting surface of organic EL. In the case where the liquid crystal display element can be prevented from being single, it is possible to obtain a recessed region formed entirely inside the (light-shielding film) by using the means 3, 4, 30 as shown in the thirtieth and fourteenthth drawings. On the upper side, the spacer beads can be gathered. As shown in the twenty-ninth figure, since the spacer beads larger than the liquid crystal cell can be used, the amount of deformation of the spacer beads with respect to stress can be increased. Therefore, it is possible to prevent the generation of residual air bubbles and the prevention of the occurrence of gravity moire in the ODF process, thereby improving the yield. By using means 5, as shown in the ninth and tenth figures, by shifting the nozzle only by its interval (n + l / 2) (but n is a natural number), the nozzle characteristics of 15 1364523 • the difference Averaging is done. In the case of the transfer method, which only shifts the nozzle interval by 1/2, as shown in the second figure, the difference in nozzle characteristics is not averaged, but is more emphasized. Although the occurrence of strip moiré can not be reduced by the conventional method/remaining cloth, by means of means 5, the strip-shaped moiré of the reciprocating coated hair strand can be greatly reduced. By using means 6, as shown in the twelfth and thirteenth drawings, the averaging of the difference in the characteristics of the two nozzles can be made. Although the conventional reciprocating coating, as shown in Fig. 10, shows that although the difference in nozzle characteristics is not averaged, it is more powerful: it is emphasized, so the occurrence of strip moiré cannot be reduced' but by hand &; 6 ' can greatly reduce the strip of moiré caused by reciprocating coating. By means of means 7, 8, 9, 10, U, 12, 13, 14, 16, i7, the vacuum drying of the bundle can be easily performed. (4) The ink jet clogging is not easy to occur. The inkjet coating residual image can be used to reduce the residual electric star and prevent the use of means 7, 8, 9 such as the M $17 image of the second color filter substrate. 1^ soap purification, and can reduce costs. Benefits and means 23, 24, as shown in the twentieth and twentieth-graphs 'two:: two (light-shielding film) water treatment, that is, the color layer can be filled to fill the requirements and can form a uniform crossing Color layer. Since the positional accuracy can be suppressed even if it is not strict, the enamel layer can be flattened, and the generation of moiré can be suppressed, and the yield can be greatly improved. With the flat::: means 25, even if the shape of the filter or the color layer is buckling, the color substrate can be produced at the same speed as the color layer. By combining 16 1364523 means 25 and tilting 23, 24, even if the shape of the enamel layer is buckling, the color filter layer can be filled in the opening area to suppress the occurrence of moiré. By using the means 26 and 27, since the ink droplets can be accurately formed in the opening region of the BM (light-shielding film), the absolute size of the color filter ❶BM which does not generate color moiré can be produced with high yield. The error is in the size of 4 inches, 'although a few micrometers occur', since the size error is dispersed by a plurality of inkjet heads by means (9)," the color filter layer forms ink. The accuracy of the inking of the material does not deteriorate. By using the means 28, the frequently occurring scanning moiré is reduced by moving the ink jet head. As shown in the thirty-seventh figure, the base and support of the fixed magnet of the linear motor The bases of the machine bases of the glass substrates are individually disposed on a completely separate basis, and the stress/reaction stress generated by the gantry crane provided with the ink jet heads during scanning is not directly As shown in Figure 37, since the cable of the power system is also connected to other overhead cranes other than the inkjet nozzle, the vibration and stress caused by pulling the cable of the power system, It is not directly supported by an overhead crane provided with an ink jet head. For these reasons, the variation of the scanning speed of the ink jet head can be suppressed below Μ. Μ By using means 29, the BM pattern is CCD camera The recognition rate is improved, and the ink-catching position recognition rate of the color filter layer forming ink at the time of ink-jet coating is also improved. For example, the thirty-third, thirty-fourth, thirty-sixth, and thirty-seventh drawings As shown, by providing an elongated and continuous backlight along the moving direction of the inkjet head in the inside of the machine supporting the substrate, even if the applied screen size is different, the switch table is not required, so that it can be improved. The operating rate of the 1364523' is set. By using the means 29, it is easier to identify the dropping position of the color filter layer forming solution by using the LEDs corresponding to R, G, and B. Let G be dropped by dropping the solution of the R color LED light of B color and B color, LED light of R color and B color when the solution of G color is dropped, and LED light of G color and G color when the solution of 8 colors is dropped, can be considered for M ^ The dropping position of the color layer forming solution is correctly counted It makes the feedback easier to achieve. Because compared with the fluorescent lamp, the heat of the LED is small, the temperature change of the machine is small, and the discharge noise does not occur, the control circuit will not cause wrong action. According to the means 30, the accuracy of the dropping position of the solution containing the spacer beads of the BM can be improved, and the contrast of the display screen can be improved. [Embodiment] [Example 1] * As shown in the fifth and sixth drawings, the present invention is The flow chart of the functional film formation method using inkjet coating using the bed knot vacuum drying method is as follows. The conventional method, as shown in the first figure and the second figure, only shifts the ink jet nozzle by 1/ of its interval. 2, to form a mask (1 ^ 1 ^ film). This method is shown in the second figure, if the discharge amount of the nozzle is different 'Bei 1j will produce the effect of emphasizing the difference, so stripe moiré is easy to occur. In the present invention, a mode in which (1 + 1/2) or (2 + 1/2) intervals of ink jet nozzles are shifted is employed. As shown in Fig. 9 and Fig. 10, in the case of the present invention, since the difference in the discharge amount of the nozzles is averaged, the occurrence of stripe moiré can be reduced. 18 1364523 Further, in the present invention, as shown in Fig. 16, since the solvent is dried by using a special dryer, as shown in Fig. 15, no morphological change with drying is caused. As shown in the fourth figure, it is possible to prevent an edge moiré phenomenon which is increased in the outermost peripheral region of the coating film. Conventionally, using a hot plate and a solvent drying method at a temperature of around 50 to 70 t, the film thickness of the polyimide is 800 angstroms in the center portion (Angstr0m, imaginary, the thickest portion of the outermost portion reaches 3000). ~6_ ang, it is difficult to form a uniform cell gap. Under the mud formed by the inkjet blasting method, > fruit does not correctly adjust the ejection 一个 of one nozzle, then the strip cloud will inevitably occur In the present invention, as for the method (4) in which the crucible is reciprocated, a two-reciprocating coating method may be employed to make the difference in the discharge amount of the nozzles 'average'. In the forty-eighth diagram, 2. Example of the reciprocating coating method. In the inkjet coating method, after coating, it is necessary to heat the substrate to lower the viscosity of the coating liquid, and to flatten the coating liquid surface, although 4Q to 60 degrees. The degree of temperature is 1": heating flattening treatment to the extent of 20 seconds, but if the solvent is evaporated and dried in this state, 'dry moiré will occur, and it will easily become a cause of display cloud. After the heating flattening process is finished, By cooling the substrate; the viscosity of the solution is increased #Decompressing the solvent in a decompressing environment, the occurrence of moiré can be suppressed considerably. Depending on the type of solution, some solutions do not have a viscosity even at low temperatures. In this case, by using cooling The method of sublimating the solvent from the substrate to the freezing point of the solvent and after vacuuming, can completely dry the moiré and the edge moiré to prevent the solvent from being completely volatilized, and then returning the substrate to the normal pressure by 1364523 and then performing the heat hardening reaction treatment. ^ An aligning film of the amic acid type is heated at 220 to 230 Torr for about 20 to 30 minutes to cause an imide reaction to form a polyimide film. (Embodiment 2) FIG. 14 is an explanatory diagram of a procedure for positioning a spacer bead using an inkjet coating method according to a second embodiment of the present invention. Conventionally, a spacer bead is disposed using an inkjet coating method. The procedure is based on an alignment film formed on bm (light-shielding film), and the spacer beads are dripped with a liquid. In this case, the solvent is pure water, 1 or the like, and is dropped onto the alignment film. It is prone to poor alignment. In order to suppress spots and moiré, only pure water and 1PA can be used. In vertical alignment mode (m〇de), IPA cannot be used. Pure water and IPA have low boiling point and are easy to use. In the case where the LCD TV and other sophomores are blocked, and the screen is not available, if the solid force of the spacer beads is weak, the spacer beads will move to the current position during the unit formation process. The mainstream cost of the sequence is smaller than the spacing of the beads into optical spacer elements compared to the spacer beads, when the amount of change in height is small, in the liquid sputum: for the application of (four) stress retention crevice and gravity moiré easily occur. If you have a problem with the residual ## 疋β〗 If the gap is below 3 microns, the door shout will happen frequently. Even if the amount of deformation for the compressive stress is small, as shown in the nineteenth aspect, the tendency is small. In the present invention, there may be a π 以下 跟 了 了 了 了 了 了 让 让 让 让 让 让 让 让 让 让 让 让 让 让 让 让 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂 皂A region where the recess is formed; in this region, the spacer is fixed and arranged. The dispersion solvent of the spacer beads is the same solvent as the alignment film, and the / gluten solution contains the same two molecules as the alignment film. In the present invention, a method of re-forming an alignment film after the spacer beads are disposed at a fixed point is employed. By this method, the fixing strength of the spacer beads becomes very strong, and the displacement and movement of the spacer beads can be completely prevented. Even if an optical spacer element is used, as shown in the forty-fifth figure, a concave portion is formed in the central portion of the bm, and by arranging the spacer beads on the concave portion, even if the cell gap is reduced to 3 μm or less, the optical spacer element can be set. The effect is 5 microns. Since the amount of displacement of the height of the compressive stress can be increased, the defects of residual air bubbles and gravity moiré can be reduced. After the spacer beads were placed in a fixed position and fixed, in the case where the alignment film was formed by an inkjet coating method, the bundle knot vacuum drying method used in the example was used. In the case of the pre-bake drying method using a conventional hot plate, the drying of the periphery of the spacer beads is delayed, and the film thickness of the alignment film around the spacer beads becomes abnormally thick and is likely to become spots. The reason for the poor spacing between the cells and the "freezing vacuum drying method used in the present invention" can prevent the film thickness abnormality of the alignment film around the spacer beads. Since the soluble polyimide intermediate polymer and the polyamic acid polymer which are the same as the alignment film are contained in the dispersion of the spacer beads, the spacer beads can be stably dispersed. The solid content of the polymer is in the range of 〇. i~5% is very sufficient. The boiling point of the solvent was also used at 200. (: The above solvent can prevent clogging of the nozzle. When the spacer beads are arranged by inkjet coating, the method of drying the solvent is very important. As shown in Fig. 30, from the upper 21 1364523 side of the substrate In the invention, infrared (IR) is used for heating. It is important here that the BM (light-shielding film) selectively absorbs infrared rays to raise the temperature, and it is necessary to start the evaporation of the solution from the contact with the BM. It is also possible to irradiate the infrared rays from the lower side of the substrate. Only the BM is heated. If the concave portion of the central portion of the BM can be finally dried (four), the spacer beads can be gathered in the concave portion. The specific gravity of the spacer beads is slightly smaller than that of the solution, and the spacer beads can be surely gathered in the concave portion. 3] % as shown in the seventh, eighth, twenty-second, twenty-third, thirty-ninth, fortieth, and forty-first maps, forty-two, forty FIG. 3 is a flow chart showing a method of manufacturing a color filter substrate by an inkjet coating method according to a third embodiment of the present invention. In the case of forming a color filter layer by a conventional inkjet coating method, as in the tenth- Figure shows 'reciprocating in the same position The same tip-coating color filter layer. With this method, the difference in the discharge amount of the nozzle is emphasized and the vertical strip-like moiré is often generated. In the present invention, as in the twelfth and thirteenth _ The figure shows the way to average the difference in the amount of discharge by shifting the position of the coating nozzle by an integral multiple of the interval at which the coating position is shifted in the forward and return strokes, because the nozzle output is adjusted even if the nozzles are individually controlled. In order to be uniform, the amount of discharge will still vary. If the characteristics of the nozzle are not averaged, the occurrence of longitudinal stripe moiré cannot be prevented. In the present invention, although only the reciprocating coating by Yuci will be mentioned The manner in which the position of the nozzle is translated can be further averaged by differentiating the characteristics of the nozzle by applying the nozzle position by two times of reciprocating coating to the position of the nozzle for three times. Figure 47 is a diagram illustrating the translation of the coating position by two reciprocating coatings. 22 1364523 In the seventh and eighth figures, the substrate is heated to reduce the inkjet coating; Layer opening > viscosity of the solution, surrounded by BM In the opening area, the solution forming the enamel layer can be expanded without leaving a gap. In this case, not only the viscosity of the solution but also the surface tension must be lowered. Further, the BM must have a water plucking function. The cost of materials and procedures has become a problem. The thirty-eighth figure is a cross-sectional view of a conventionally performed procedure for forming a color filter layer by a wide ink coating method. The color filter layer is flattened, and as actually explained in the fourth figure, edge moiré occurs, and large unevenness is generated on the surface of the color filter layer. In order to eliminate surface unevenness on the color filter for liquid crystal display devices Then, it is necessary to further form a planarization layer on the upper surface of the color filter layer.

在本發明之中,如第二十圖、第二十一圖、第三十二 圖所不,以喷墨塗佈法將濾色層形成溶液於BM的開口部 區域滴下之後,以滾壓機將滴下的溶液壓平,在BM的開 口部區域宁,讓濾色層形成溶液能不留縫隙的擴展開來。 如第四十四圖所示,藉由以滾壓機將濾色層形成溶液往復 的壓平,最好能讓噴墨塗佈時的滴下位置集中在BM之開 口。卩的中央附近,只要注意滴下量加以控制,可以形成沒 有雲紋的濾色層。以喷墨塗佈法而言,只要對必要的黏度 及表面張力加以注意即可。不需要讓BM具備撥水機能, 就得以降低程序成本以及材料成本。如第二十一圖所示, 藉由將進行滚壓處理時的加壓荷重於去程與回程加以變 換’可以在開口部區域不留縫隙的填充濾色層形成溶液。 如第十九圖所不,考慮被βΜ圍繞的開口部區域的面積與BM 23 1364523 的高度,對滴下量加以調整。In the present invention, as in the twentieth, twenty-first, and twelfth drawings, the color filter layer forming solution is dropped by the inkjet coating method in the opening region of the BM, and then rolled. The machine flattens the dripped solution in the opening area of the BM, so that the color filter layer forming solution can be expanded without leaving a gap. As shown in Fig. 44, by reciprocating the color filter layer forming solution by a roller press, it is preferable to concentrate the dropping position at the time of ink jet coating on the opening of the BM. Near the center of the crucible, as long as the amount of dripping is controlled, a color filter layer without moiré can be formed. In the case of the inkjet coating method, it is only necessary to pay attention to the necessary viscosity and surface tension. Eliminating the need for the BM to have a water-repellent function reduces program cost and material costs. As shown in Fig. 21, the pressurizing load at the time of the rolling process is changed by the forward stroke and the return stroke. The solution can be formed in the filled color filter layer without leaving a gap in the opening portion. As shown in Fig. 19, the amount of dripping is adjusted in consideration of the area of the opening portion surrounded by βΜ and the height of BM 23 1364523.

在滚壓的表面施行撥水處理和撥油處理,不讓濾色層 形成溶液附著在滚動表面上是有必要的。滾動元件的形 狀,可使用如第二十圖所示之滑面滾輪(flatr〇u),亦 可使用如第三十圖所示之配合BM間隔的而形成有凸部的 滾動元件。在第三十九圖、帛四十圖、第四十一圖、第四 十二圖、第四十三圖之中,雖然將R、G、B三色的濾色層 形成溶液滴下之後,再以滾壓機進行平坦化處理,但也可 以每將一色滴下,就以滾壓機進行平坦化處理。也可以讓 滾壓機具有加熱機能。 【實施例4】 第三十三圖、第三十四圖、第三十七圖係本發明的第 4實施例之將機能性膜只在基板的特定區域以喷墨塗佈法 形成之裝置的俯視圖與斷面圖。在第三十三圖之中,使用 2組長尺寸的喷墨噴頭。在第三十四圖之中,使用6組短 春尺寸的喷墨噴頭。各喷墨嘴頭上設置有^以上的CCJ)攝 影機:為了使喷墨噴頭的掃描移動方向、以及渡色基板的 濾色層的排列方向係完全成為平行的關係,可以對支撐基 板的機臺將X、Y、W以調整。#第三十六圖所示,支樓 基板的機臺係對應CCD攝影機移動的位置而設置有複數細 長的背% LED《源。至於塗佈配向膜的裝置,可使用白色 而光源’而塗佈濾色層的裝置則使用對應滤色層的R、G、 B之3原色的LED光源,分別得以切換其發光色。 以配向膜、平坦化獏和鈍化保護膜等等掩膜的情況而 24 1364523 '言,塗佈的基板的X、Y、㊀調整雖然並沒有要求很高的精 度,但在濾色層的塗佈的情況下,X、Υ、Θ的調整精度受 到非常嚴格的要求。在噴墨塗佈法中從噴嘴的先端到基板 的距離有0.3隨〜l.〇mm的程度,着墨精度為±1〇微米到±3〇 微米的程度。因此,濾色基板的BM與噴墨喷嘴的位置的 對位精度提升到±5微米的程度為較佳。在第三十四圖、第 三十七圖之中,喷墨噴頭的前後設置了 CCD攝影機,可以 _測定往復塗佈時的墨料著墨位置。在將R色的據色層形成 溶液塗佈時讓LED背光的G色與B色發光,以計測R色墨 料對於BM的著墨位置。將G色的濾色層形成溶液塗佈時, 則讓LED背光的R色與B色發光,將B色的μ層形成溶 液塗佈時,讓LED背光的R色與g色發光。 【實施例4】 弟 十五圖係本發明的第5實施例 丁四團 為了形成鋸齒狀屈曲濾色層的噴墨噴嘴配置俯視圖。第二 十四圖係用以形成垂直配向模式用的屈 形成屈曲濾色層之噴墨噴頭喷嘴的配置說明圖。雙方之特 徵在於,為了塗佈i列的鋸齒狀的屈曲濾色層而讓複數個 的喷嘴群組化。由於藉著這樣的配置,就不必將喷墨喷頭 ^對掃描方向直交的方向上每次平移丨畫素,來塗佈滤色 層形成溶液’所以能夠用與直列排列構造的遽色基板同等 的速度進行塗佈,而大幅提升生產性。 第二十六圖係為了要能夠高速的塗佈直列排列構造的 25 1364523 濾色基板,讓3個喷墨噴頭的喷嘴對應於1列的濾色板之 傳統上被提出的喷墨噴頭之噴嘴的配置俯視圖。3個喷嘴 雖然被群組化,其係為直列排列。在本發明之中,雖然讓 複數的喷嘴群組化,卻不將之直列排列。在第二十六圖之 中,雖然以相位錯開的相同訊號波形來驅動喷墨喷頭,在 第二十五圖的本發明的喷墨喷頭的情況下,群組化的噴墨 喷頭係分別必需以相異的訊號波形加以驅動。It is necessary to apply water-repellent treatment and oil-repellent treatment on the rolled surface so as not to allow the color filter layer forming solution to adhere to the rolling surface. For the shape of the rolling element, a sliding roller (flatr〇u) as shown in Fig. 20 may be used, or a rolling element formed with a convex portion in accordance with the BM spacing as shown in Fig. 30 may be used. In the thirty-ninth, twenty-fourth, forty-first, forty-second, and forty-third, after the color filter layers of the R, G, and B colors are formed into a solution, Further, the flattening treatment is carried out by a roller press, but it may be flattened by a roller press every time one color is dropped. It is also possible to have a heating function for the roller press. [Embodiment 4] A thirty-third diagram, a thirty-fourth diagram, and a thirty-seventh diagram are apparatuses for forming a functional film by inkjet coating only in a specific region of a substrate according to a fourth embodiment of the present invention. Top view and section view. In the thirty-third figure, two sets of long-sized inkjet heads are used. In the thirty-fourth figure, six sets of short spring size ink jet heads are used. Each of the ink jet heads is provided with a CCJ or more camera: in order to make the scanning moving direction of the ink jet head and the arrangement direction of the color filter layers of the coloring substrate completely parallel, the machine supporting the substrate can be X, Y, W to adjust. #图六图图, the machine platform of the branch floor is provided with a plurality of long back % LEDs "sources" corresponding to the position where the CCD camera moves. As for the apparatus for applying the alignment film, a device in which a white color source can be used and a color filter layer is applied is used, and an LED light source corresponding to three primary colors of R, G, and B of the color filter layer is used, and the luminescent color thereof is switched. In the case of masks such as alignment films, planarized germanium, and passivation protective films, etc. 24 1364523 'The X, Y, and one adjustment of the coated substrate do not require high precision, but are coated in the color filter layer. In the case of cloth, the adjustment accuracy of X, Υ, and Θ is very strict. In the ink jet coating method, the distance from the tip end of the nozzle to the substrate is 0.3 with a degree of 〜1. 〇mm, and the ink accuracy is ±1 〇 micrometer to ±3 微米 micrometer. Therefore, it is preferable that the alignment accuracy of the position of the BM of the color filter substrate and the position of the ink jet nozzle is increased to ±5 μm. In the thirty-fourth and thirty-seventh drawings, a CCD camera is disposed in front of and behind the ink jet head, and the ink inking position at the time of reciprocating coating can be measured. The G color and the B color of the LED backlight are caused to illuminate when the R color color layer forming solution is applied to measure the ink position of the R color ink for the BM. When the color filter layer of the G color is applied as a solution, the R color and the B color of the LED backlight are caused to emit light, and when the μ layer of the B color is formed into a solution, the R color and the g color of the LED backlight are caused to emit light. [Embodiment 4] Fifteenth Embodiment A fifth embodiment of the present invention is a plan view of an ink jet nozzle in which a zigzag buckling color filter layer is formed. The twenty-fourth embodiment is a configuration explanatory diagram of an ink jet head nozzle for forming a buckling color filter layer for a vertical alignment mode. Both of them are characterized in that a plurality of nozzles are grouped in order to apply the zigzag buckling color filter layer of the i-row. With such an arrangement, it is not necessary to apply the color filter layer forming solution to the ink jet head in the direction orthogonal to the scanning direction, so that it can be used in the same manner as the tanted substrate of the in-line arrangement structure. The speed of the coating is greatly increased and the productivity is greatly improved. The twenty-sixth figure is a nozzle of a conventionally proposed ink jet head in which the nozzles of three ink jet heads correspond to the color filters of one column in order to enable high-speed coating of the 25 1364523 color filter substrate of the in-line arrangement structure. Configuration top view. The three nozzles, although grouped, are arranged in series. In the present invention, although a plurality of nozzles are grouped, they are not arranged in series. In the twenty-sixth embodiment, although the ink jet head is driven by the same signal waveform whose phases are shifted, in the case of the ink jet head of the present invention in the twenty-fifth diagram, the grouped ink jet head The system must be driven by a different signal waveform.

如第三十八圖所示,以傳統的噴墨塗佈方法,要形成 如第二十四圖、第二十五圖所示的鋸齒狀屈曲的濾色層是 非常困難的。這是因為在BM的開口部區域不留縫隙的填 充濾色層形成溶液是很困難的。然而,若導入本發明在第 二十圖之中所使用之滾壓機將塗佈溶液壓平而使之平坦化 的製程’則可以在屈曲的的開口部區域不留縫隙的填 充濾色層形成溶液》在本發明之中,若屈曲的BM之膜厚 的高度在1 · 5微米以上,以滚壓機將塗佈溶液壓平時,較 為容易在BM的開口部不留縫隙的填充,且不會滲到旁邊。 【實施例6】 第四十九圖、第五十圖係本發明第6實施例之使用喷 墨塗佈法的配向膜形成法的流程圖。相同於實施例丨,為 了將噴嘴的噴出量的差異加以平均化,在去程塗佈與回程 塗佈時將噴嘴的位置僅平移喷墨喷嘴間距的(n + 1/2)(但 η係為自然數)來加以塗佈。在實施例6之中,取代用於實 施例1之藉由加熱處理來將塗佈溶液的表面的凹凸平坦化 的處理,而施行第四十四圖和第五十一圖所示之以滾壓機 26 1364523 將配向膜形成溶液壓平的平坦化處理。第四 i T八圖係該程 序的程圖。 囚馮便用於噴墨塗 取谷牧的黏度係 5cp〜30cp程度,以滾壓機將塗佈液的表面平垣化的情況 下’無需將基板加熱。在將溶液加熱降低溶液的點度^喷 墨塗佈的倘況下,將基板或滾動元件的至少其中一方加As shown in the thirty-eighth drawing, it is extremely difficult to form a zigzag-shaped buckling color filter layer as shown in Figs. 24 and 25 in the conventional ink-jet coating method. This is because it is difficult to form a solution by filling the color filter layer without leaving a gap in the opening portion of the BM. However, if the rolling press used in the twentieth embodiment of the present invention is used to flatten the coating solution to flatten it, the filling filter layer can be left in the region of the opening of the buckling without leaving a gap. In the present invention, when the height of the film thickness of the buckling BM is 1.25 μm or more and the coating solution is flattened by a roller press, it is easy to fill the opening of the BM without leaving a gap, and Will not seep into the side. [Embodiment 6] A fortieth diagram and a fiftyth diagram are flowcharts of an alignment film formation method using an inkjet coating method according to a sixth embodiment of the present invention. In the same manner as in the embodiment, in order to average the difference in the discharge amount of the nozzle, the position of the nozzle is shifted only by (n + 1/2) of the inkjet nozzle pitch during the overcoat coating and the return coating (but the η system) Apply for natural numbers). In the sixth embodiment, instead of the treatment for flattening the unevenness of the surface of the coating solution by the heat treatment for the first embodiment, the forty-fourth and fifty-first graphs are performed to roll. Press 26 1364523 Flattening the flattening of the alignment film forming solution. The fourth i T eight diagram is the program diagram of the program. Prisoner von is used for inkjet coating of the grain thickness of the grain grazing system of 5 cp to 30 cp, and the surface of the coating liquid is flattened by a roller press. Adding at least one of the substrate or the rolling element if the solution is heated to reduce the dot of the solution

熱’使得以滚動元件加壓時’讓平坦化容易進行。一般而 吕,只加熱滾動元件來加壓較能得到均一的平坦面。 藉由傳統所採用之利用噴墨塗佈後之加熱之塗佈液面 平坦化處理來將液面平坦化而言,要將塗佈液的表面張力 與黏度變小 必需選定溶媒。為了將喷墨噴嘴的堵塞加以 抑制’必需使用沸點高的溶媒。要找到滿足所有條件的溶 媒是非常困難的。以本發明的實施例6所使用的滾壓機將 塗佈液面平坦化的方法,與使用減壓環境和真空環境的溶 媒乾燥法組合使用’可以擴大溶媒選定的自由度。 由於在使用噴墨塗佈法的配向膜塗佈製程之中,會發 生噴墨的喷出量的差異與噴出方向的差異,沿塗佈方向將 ,條狀雲紋完全抑制是不可能的。藉由使用滾座機的平坦 匕處理,可以將近距離間的塗佈膜厚的變動加以消除所 乂此使侍縱條狀雲紋的發生變得不明顯。消除近距離間的 塗佈膜厚的變動之後’#由本發明的凍結真空乾燥法令溶 媒昇華 1¾ 、降 —. ^ 你’可以完全防止邊緣雲紋的發生,所以能夠 疋王’肖除起U為液晶單元間隙不良的雲紋。 【實施例7】 27 1364523 一十七圖、第五十一圖係本發明的噴墨塗佈 穿:壓機的俯視圖以及斷面圖。在將遽色層以喷墨塗佈法 Γ嘴的位置控制。位置精度必需達到土3〜±5微米Si ί頭計的距離計測法和玻璃尺,來計測喷墨The heat 'when pressed by the rolling elements' makes the flattening easy. In general, it is better to heat the rolling elements to pressurize to obtain a uniform flat surface. In order to flatten the liquid surface by a conventional coating liquid level flattening treatment by heating after inkjet coating, it is necessary to select a solvent to reduce the surface tension and viscosity of the coating liquid. In order to suppress clogging of the ink jet nozzle, it is necessary to use a solvent having a high boiling point. It is very difficult to find a solvent that meets all the conditions. The method of flattening the coating liquid level by the roller press used in the sixth embodiment of the present invention can be used in combination with the solvent drying method using a reduced pressure environment and a vacuum environment to expand the degree of freedom in selecting the solvent. Since the difference in the discharge amount of the ink jet and the difference in the discharge direction occur in the alignment film coating process using the inkjet coating method, it is impossible to completely suppress the strip moiré in the coating direction. By using the flat boring process of the roller compactor, it is possible to eliminate variations in the coating film thickness at close distances, which makes the occurrence of the stripe moiré inconspicuous. After eliminating the variation of the coating film thickness between close distances, '# by the freeze vacuum drying method of the present invention, the solvent is sublimated by 13⁄4, and the pressure drops.. ^ You can completely prevent the occurrence of edge moiré, so it is possible to remove the U The moiré of the liquid crystal cell gap is poor. [Embodiment 7] 27 1364523 The seventeenth and fifty-firstth drawings are a plan view and a cross-sectional view of the inkjet coating of the present invention: a press. The position of the enamel layer is controlled by the inkjet coating method. The positional accuracy must reach the distance measurement method of the soil 3~±5 micrometer Si ί head meter and the glass ruler to measure the inkjet

:ίζ•置的情況下,必需盡量減低振動或衝擊。 ::,it令喷墨噴頭動作’一邊令喷頭進行掃描移動 的知描速度的變動若不降到〇·3%以下,則會發生塗佈· 紋。滾壓機的情況亦相同。 - " 在傳統的喷墨塗佈裝置的情況下,雖然將高架起重機 用氣體滑動軸承移動’線性馬達的固定磁石係設置於支撐 玻璃基板之機臺的基座上。在這個情況下,開始讓高架^ 重機進行掃描移動時,在支撐基板之機臺的基座產生反作 用力,無法避免振動或衝擊的發生。此外,在將電源系統 的纜線直接連接到設置有喷墨喷頭的高架起重機上的情況 下,尚架起重機在掃描移動時,電源系統的纜線的振動和 應力會引起高架起重機的掃描速度的變動。滾壓機的情況 亦相同。 在本發明之中,如第三十七圖所示,分離成設置有喷 墨噴頭的高架起重機、以及設置有塗佈溶液槽、溶液供給 系和喷墨噴頭的驅動系統電路的高架起重機,分別以個別 的線性馬達使之進行掃描移動。電源系統的纜線係連接於 設置有塗佈溶液槽和溶液供給泵的高架起重機。設置有線 性馬達的固定磁石的基座、以及設置有支撐玻璃基板之機 28 1364523 . 臺的基座,係完全分離獨立。 為了吸收緩和線性馬達的固定磁石的反作用力的振動 和衝擊’各線性馬達的固定磁石上係分別設置有阻尼器。 第五十一圖之滾壓機亦係相同之構造。若將電源系統纜線 直接連接於設置有滾動元件的高架起重機,導因滾動元件 的移動速度的雲紋將會容易發生,所以必需如本發明另設 置其他用以移動電源系統纜線的線性馬達。在需要將滾動 ^ 元件加熱的情況下,使用誘導加熱方法即可。 【實施例8】 第十七圖、第三十五圖、第五十二圖所記載之溶媒, 係用於本發明中所使用之配向膜 '平坦化膜、濾色層、正 光阻膜和負光阻膜等等的機能性膜的喷墨塗佈溶液。因為 非晶珍(amorphous si licon)TFT基板的耐熱溫度最高係 + 280度,只要能夠溶解機能性膜,在這些表中所記載的溶 媒歲乎都可以使用。然而,以濾色層和配向膜而言,因為 φ 渡色的顏料的耐熱溫度在230〜240度附近,必需以常壓 環境將溶媒乾燥的情況下,沸點在2501以上的溶媒容易 殘留在骐中是需要注意的。 本發明之中’由於使用如第十六圖所示的凍結真空乾 ’燥法’所以即使沸點高的溶媒也不容易殘留在膜中,因此 +媒的選定的自由度非常的大。雖然在噴墨塗佈法之中嘴 墨喷嘴的堵塞對量產而言是很大的問題,但藉由使用如本 發明所採用的高沸點溶媒,可以解決喷嘴堵塞的問題。 傳統的配向膜的溶媒,係如第十八圖所示,使用彿點 29 1364523 在2〇〇C在右的溶媒,所以喷墨喷頭的堵塞雖然不容易發 生’但是滴下後的液面的平坦化係以加熱處理來實施,液 面的平坦化以及將溶媒的蒸發係以相同製程施行。因此, 由於在溶液的表面張力與黏度降低的狀況下施行乾燥,所 以塗佈的最外周部的膜厚轡犋堂 跫仔,' *厚的邊緣雲紋現象就盔 法避免。如第十八圖所示 ‘”、 。 </合媒由於其凝固點溫度在_2〇 C以下,在將溶液塗佈之德 便將基板冷部,並將溶液的黏 度升高’或將溶液凝固需要長時間來進行。 在本發明之中,如第十七圖、第三十五圖、第五十二 圖所示,由於採用凝固點溫度在,。C以上的溶媒,可: 讓塗佈在基板上的溶液在短時間内凝固。藉由讓塗佈在基 板上的溶液凝固’並以真空環境讓溶媒昇帛,可以完全防 止邊緣雲紋的現象。在被使用於液晶顯示裝置的配向膜和 平坦化膜 '遽色層的情況下 , ’近距離間的塗佈膜厚的均一 性的精若不限制在〇 * 内的話,將會形成條狀雲紋而顯 現’因此關於塗佈雲紋,必 乂而實轭充分的對策才能夠實用 化0 在將正光阻和負朵Μ ^ 、九阻的塗佈以喷墨塗佈法施行的情況 下’係不能採用在傳統的間隙 ,. Ί 1永鍍獏機(si 11 coater)和旋 轉錄膜機(spin coater、μ ter)上使用的甲基乙基酮(methyl ethyl ketone)和丙二醇 蛘甲基醚(propylene glycol monomethyl ether)等低池卧作 w 弗點溶媒。這是由於喷嘴的堵塞 會經常發生。以正光阻和 負先阻而言,使用如第十七圖、 第二十五圖、第五十二ΚΙ 0二a 5己載的高沸點溶媒,如果採用 30 東、’·°真空乾燥法來進 生》 可以防止邊緣雲紋現象的發 手段 7、8、9、j n j i 記載的溶媒的組合係本發、12、13、14、16、17 ' 18所 於該等組合。若調入如笛 的例示,並非限定本發明 圖所冗载的凝固點溫度_第五十一 量百分比以上之塗佈二::上的溶媒的含量在5重 話,可以使… 點溫度在⑽以上的 使之乾燥。,明所採用的來結真空乾燥法在短時間内 【實施例9】 在使用t墨塗佈法形成導電性膜的情況下’條紋雲 2邊緣雲紋也同樣容易發生。為了防止喷墨嗔頭的喷嘴 的堵塞:可使用如第十七圖、第三十五圖、第五十二圖所 =載的高席點嫲媒。比起分散IT〇和IZ〇等金屬氧化物的 冷液刀政奈米碳管、後奈米角和富勒稀的溶液更能將高 阻抗值膜以良好的再現性加以形成。尤其是以⑽模式和 FFS模式的配向膜和平坦化膜而言,在具有“η〜wig歐 姆的阻抗值的情況下非常的有效。在IPS模式和FFS模式 下,需要將液晶分子以一方向平行配向。因此,刷磨式 (rubbing)配向處理和離子束配向處理必定是必要的。如 奈米碳管等含有多數碳二價鍵的材料,在離子束配向處理 時可彳于到良好的配向特性。在IP S模式和F F S模式下,藉 由令所使用的配向膜具有阻'抗值在1〇11〜1〇13歐姆的薄 層阻抗值’可以防止殘像現象。 31 1364523 在TN模式和MVA模式下,藉由在bm (遮光膜)上含有 奈米碳管、碳奈米角和富勒烯,可以使BM的薄層阻抗值 在10〜102歐姆的範圍之間。形成低阻抗的BM之後,如 第一十七圖、第二十八圖所示,以喷墨法塗佈濾色層之後, 塗佈導電性的配向膜,可以讓低阻抗的BM以及導電性的 配向膜之間進行電氣連接。藉由讓聚醯胺酸配向膜形成溶 液中含有奈米碳管,得以讓薄層阻抗值在1〇3〜1〇6歐姆 之間。此時的可視光透過率係在9〇%以上。在TN模式之下, 刷磨式配向處理和離子束配向處理雖然是必要的,但奈来 碳管等含有多數碳二價鍵的材料,在離子束配向處理時^ 得到良好的配向特性。纟MVA模式之下,垂直配向特性係 由配向膜自身的分子構造自發的來發揮垂直配向機能 以即使將奈来碳管分散於配向膜之中,亦不會失去垂直配 向機i h第—十七圖所示之濾色板的構造,不再需要傳 統所必如T〇透明導電膜’可以大幅減低程序成本。 程圖 【圖式簡單說明】 第一圖:係顯示傳 統的配向膜形成法的處自步驟的流 的間隔的1/2移位 第一圖.係傳統的喷墨噴頭的噴嘴 以往復塗佈的方法的說明圖。 用-傳言的-喷t塗-佈I將―間.隔-珠定·點 第三圖:係使 的製程斷面圖。 …-π心站配'置 佈的配向 第四圖.係使用傳統的加熱乾燥法將喷墨塗 32 膜乾燥時的+ k t J联厗雲紋的說明圖。 第五圖.係顯示本發明的配向 流程圖 第六圖: 流程圖。 第七圖 流程圖。 膜形成法的處 理步驟的 係顯示本發明的配向 膜形成法的處理步驟的 ’係顯示本發明的濾色層形成法 的處理步驟的 第八圖: 流程圖。 .係顯示本發明的濾色層形成法的處 理步驟的 第九m . 7么, 之配向膜的往復 之配向膜的往復 ’係本發明的使用噴墨塗佈法 塗佈方法的說明圖。 第十圖:係本發明的使用喷墨塗佈法 塗佈方法的說明圖。 第 圖·係傳統的使用喷墨塗佈法之濾色層的往復 塗佈方法的說明圖。 第十二_ 一圖:係本發明的使用喷墨塗佈法之濾色層的往 復塗佈方法的說明圖。 二圖:係本發明的使用喷墨塗佈法之濾色層的往 復塗佈方法的說明圖。 第 十 四圖:係本發明的間隔珠的定點配置位置以及其 斷面圖。 圖:係凍結乾燥與通常乾燥的比較説明。 笛-4* "、圖:係在本發明所使用的凍結乾燥機的說明 圖0 33 1364523 第十七圖:係在本發明所使用的溶媒的凝固點溫度以 及沸點溫度。 度。 第十八圖:係傳統所使用的溶媒的凝固點以及海點 溫 第十九圖:係顯示元 及斷面圖。 第二十圖:係本發明的顯示元件用濾色基板的製造 序說明斷面圖。 第一 Η 圖:係 程序說明斷面圖。 第一十二圖:係 驟的流程圖。 件用渡色板的遮光膜的俯視圖以 本發明的顯示元件用滤色基板的製造 顯示本發明的濾色層形成法的處理步 第二十三圖 :係顯示本發明的濾色層形成法的處理步: In the case of ζ ζ, it is necessary to minimize vibration or shock. ::,it causes the inkjet head to operate. When the variation of the scanning speed of the scanning movement of the head is not reduced to 〇·3% or less, coating and patterning occur. The same applies to the rolling machine. - " In the case of the conventional inkjet coating apparatus, the fixed magnet of the linear motor is moved by the gas sliding bearing of the overhead crane to the base of the machine supporting the glass substrate. In this case, when the overhead machine is started to scan, the reaction force is generated on the base of the machine supporting the substrate, and vibration or shock cannot be avoided. In addition, in the case where the cable of the power supply system is directly connected to the overhead crane provided with the inkjet nozzle, the vibration and stress of the cable of the power supply system may cause the scanning speed of the overhead crane during the scanning movement. Change. The same applies to the rolling machine. In the present invention, as shown in the thirty-seventh embodiment, the overhead crane is provided as an overhead crane provided with an ink jet head, and an overhead crane provided with a coating system tank, a solution supply system, and a drive system circuit of the ink jet head, respectively Scanning is performed by an individual linear motor. The cable of the power supply system is connected to an overhead crane provided with a coating solution tank and a solution supply pump. The base of the fixed magnet of the linear motor and the machine provided with the supporting glass substrate 28 1364523. The base of the table is completely separated and independent. In order to absorb the vibration and the shock of the reaction force of the fixed magnet of the linear motor, the dampers are respectively provided on the fixed magnets of the respective linear motors. The rolling machine of the fifty-first figure is also of the same construction. If the power system cable is directly connected to the overhead crane provided with the rolling elements, the moiré due to the moving speed of the rolling elements will easily occur, so it is necessary to provide other linear motors for moving the power system cable as in the present invention. . In the case where it is necessary to heat the rolling element, an induction heating method may be used. [Embodiment 8] The solvent described in the seventeenth, thirty-fifth, and fifty-secondth drawings is used for the alignment film 'flattening film, the color filter layer, the positive photoresist film, and the like used in the present invention. An inkjet coating solution of a functional film of a negative photoresist film or the like. Since the heat-resistant temperature of the amorphous Si licon TFT substrate is at most +280 degrees, the solvent described in these tables can be used as long as the functional film can be dissolved. However, in the case of the color filter layer and the alignment film, since the heat resistance temperature of the pigment of φ color is around 230 to 240 degrees, it is necessary to dry the solvent in a normal pressure environment, and the solvent having a boiling point of 2501 or more tends to remain in the ruthenium. I need to pay attention to it. In the present invention, since the freeze-vacuum dry-drying method shown in Fig. 16 is used, even if the solvent having a high boiling point does not easily remain in the film, the degree of freedom in the selection of the + medium is extremely large. Although the clogging of the nozzle nozzle is a big problem in mass production in the inkjet coating method, the problem of nozzle clogging can be solved by using the high-boiling solvent used in the present invention. The solvent of the conventional alignment film is as shown in Fig. 18, and the solvent of the inkjet nozzle is not easily generated although the solvent is used at 2 〇〇C in the right side, but the liquid level after the dropping is not easy. The planarization is carried out by heat treatment, and the flattening of the liquid surface and the evaporation of the solvent are carried out in the same process. Therefore, since the drying is performed under the condition that the surface tension and the viscosity of the solution are lowered, the film thickness of the outermost peripheral portion of the coating is 跫 ,, and the '* thick edge moiré phenomenon is avoided by the helmet method. As shown in Figure 18, '", </combined media because its freezing point temperature is below _2 〇 C, the solution will be coated with the cold part of the substrate, and the viscosity of the solution will increase 'or It takes a long time for the solution to solidify. In the present invention, as shown in the seventeenth, thirty-fifth, and fifty-secondth drawings, since the freezing point temperature is above, the solvent of C or higher can be: The solution on the substrate is solidified in a short time. By allowing the solution coated on the substrate to solidify and lifting the solvent in a vacuum environment, the phenomenon of edge moiré can be completely prevented. It is used in a liquid crystal display device. In the case of the alignment film and the flattening film 'color layer, the uniformity of the coating film thickness between the close distances is not limited to the inside of the 〇*, and the strip-shaped moiré will be formed to appear. Cloth moiré, must be sturdy and solid yoke can be put into practical use. In the case of application of positive photoresist and negative Μ ^, and nine resistance by inkjet coating method, the system cannot be used in the conventional gap. ,. Ί 1 permanent chrome plating machine (si 11 coater) and rotary film machine The low pools such as methyl ethyl ketone and propylene glycol monomethyl ether used in spin coater and μ ter) are used as w-point solvent. This is because nozzle clogging often occurs. For positive photoresist and negative first resistance, use high-boiling solvent such as the seventeenth, twenty-fifth, and fifty-second 二0 a 5 loadings, if 30 dong, '·° vacuum drying The method of preventing the edge of the moiré phenomenon, the combination of the solvents described in 7, 8, 9, and jnji is the combination of the present invention, 12, 13, 14, 16, 17 '18. For example, the flute is not limited to the freezing point temperature of the invention, and the content of the solvent on the coating 2:: is equal to or greater than (5). Drying. The vacuum drying method used in Ming is in a short time [Example 9] In the case where a conductive film is formed by the t-ink coating method, the fringe cloud 2 edge moiré is also likely to occur. Blockage of the nozzle of the inkjet squeegee: can be used as The seven-figure, thirty-fifth, and fifty-second maps contain the high-seat media, which are compared with the cold liquid knife-shaped carbon nanotubes and the rear nano-angles of metal oxides such as IT〇 and IZ〇. It is better to form a high-resistance film with good reproducibility, and especially in the (10) mode and FFS mode alignment film and planarization film, with "n~wig ohm impedance value". The situation is very effective. In the IPS mode and the FFS mode, liquid crystal molecules need to be aligned in parallel in one direction. Therefore, rubbing alignment processing and ion beam alignment processing are necessarily necessary. Materials containing most carbon divalent bonds, such as carbon nanotubes, can be excellent in alignment characteristics during ion beam alignment treatment. In the IP S mode and the F F S mode, the afterimage phenomenon can be prevented by the use of the alignment film having a resistance value of 1 〇 11 〜 1 〇 13 ohms. 31 1364523 In TN mode and MVA mode, by containing carbon nanotubes, carbon nanohorns and fullerenes on bm (light-shielding film), the sheet resistance of BM can be in the range of 10~102 ohms. between. After the low-impedance BM is formed, as shown in the first seventeenth and twenty-eighthth drawings, after the color filter layer is coated by the inkjet method, the conductive alignment film is coated to allow low-impedance BM and conductivity. Electrical connection between the alignment films. By allowing the polyphthalic acid alignment film to form a solution containing a carbon nanotube, the sheet resistance can be made between 1 〇 3 and 1 〇 6 ohms. The visible light transmittance at this time is 9% or more. In the TN mode, although the brush-type alignment treatment and the ion beam alignment treatment are necessary, a material containing a majority of carbon divalent bonds such as a carbon nanotube has good alignment characteristics in the ion beam alignment treatment. Under the 纟MVA mode, the vertical alignment characteristic is spontaneously played by the molecular structure of the alignment film itself to exert the vertical alignment function so that even if the carbon nanotubes are dispersed in the alignment film, the vertical alignment machine ih is not lost. The construction of the color filter shown in the figure eliminates the need for a conventional T-transparent conductive film to significantly reduce the cost of the program. Process diagram [Simple description of the diagram] The first diagram shows the 1/2 shift of the interval of the flow from the step of the conventional alignment film formation method. The nozzle of the conventional inkjet nozzle is reciprocally coated. An illustration of the method. Use - rumored - spray t-coating - cloth I will be - interval - bead set point. Third figure: system section of the process. ...-π heart station with 'distribution alignment' Fig. 4 is an illustration of the + k t J joint cloud pattern when the inkjet coating 32 film is dried using a conventional heat drying method. Fig. 5 is a flow chart showing the alignment of the present invention. Figure 7 Flowchart. The process step of the film formation method is shown in the eighth step of the process step of the color filter layer formation method of the present invention, showing a process step of the alignment film formation method of the present invention. The ninth m. 7 of the treatment step of the color filter layer forming method of the present invention, and the reciprocating alignment film of the alignment film of the alignment film are shown in the inkjet coating method of the present invention. Fig. 10 is an explanatory view showing a coating method using an inkjet coating method of the present invention. Fig. is an explanatory view showing a conventional reciprocating coating method using a color filter layer of an inkjet coating method. Twelfth - Fig.: is an explanatory view of a recoating method of the color filter layer using the inkjet coating method of the present invention. Fig. 2 is an explanatory view showing a method of recoating a color filter layer using an inkjet coating method of the present invention. Fig. 14 is a view showing a position of a fixed point arrangement of the spacer beads of the present invention and a sectional view thereof. Figure: Comparison of freeze drying and normal drying. Flute-4* ", Fig.: Description of the freeze dryer used in the present invention Fig. 0 33 1364523 Fig. 17 shows the freezing point temperature and boiling point temperature of the solvent used in the present invention. degree. Figure 18: The freezing point of the solvent used in the tradition and the sea point temperature. Figure 19: Display element and section view. Fig. 20 is a cross-sectional view showing the manufacture of a color filter substrate for a display element of the present invention. First Η Figure: A cross-section of the program description. Figure 12: Flow chart of the system. The top view of the light-shielding film of the color filter plate of the present invention shows the process step of the color filter layer formation method of the present invention in the manufacture of the color filter substrate for a display element of the present invention. Figure 23 shows the color filter layer formation method of the present invention. Processing step

驟的流程圖。 第二十四圖:係為形成本發明的 墨喷頭的喷嘴的排列圖。 ㈣狀處色層的喷 第二十五圖:係為形成本發明 墨喷頭的噴嘴的排列圖。 第一十六圖:係為形成傳統 tii- 5S ΑΑ ». 置七狀?慮色層的喑累 噴頭的噴嘴的排列圖。 《 π "I墨 第二十七圖:係以本發明的 杜田、合〜 Τ墨圖布法製作的甚自千; 件用濾色基板的斷面一 < 幻.,”員不7L 的屈曲形狀濾色層的噴 圖 的程=圈:係傳統的CF製…本發 明的CF製程 34 丄則523 弟二十九圖:係05· 〇 " m以及03 〇以m的間隔珠的應 力變位量比較圖β 第三十圖:係藉由本發明的喷墨塗佈法的間隔珠定點 配置程序說明斷面圖》 第三十一圖:係使用本發明的喷墨塗佈法的塗佈 驟。Flow chart. Twenty-fourth drawing: an arrangement diagram of nozzles forming the ink jet head of the present invention. (4) Spraying of the color layer in the shape Fig. 15 is a view showing the arrangement of the nozzles forming the ink jet head of the present invention. The first sixteenth figure: is the formation of the traditional tii- 5S ΑΑ ». The arrangement of the nozzles of the nozzles. " π " I ink twenty-seventh figure: is made by the Dutian, He ~ Τ ink cloth method of the present invention; the section of the color filter substrate is one piece < illusion. The process of spraying the 7L buckling color filter layer = circle: the traditional CF system... The CF process of the present invention 34 丄 523 brother twenty-nine figure: the line 05 · 〇 " m and 03 〇 at intervals of m Comparison of Stress Displacement Amount of Beads β Fig. 30: A cross-sectional view of a spacer bead placement program by the inkjet coating method of the present invention. Fig. 31: inkjet coating using the present invention The coating step of the method.

第二十二圖:係本發明的顯示元件用濾色基板的製造 程序說明斷面圖。 第二十三圖:係本發明的喷墨塗佈裝置的俯視圖》 第二十四圖:係本發明的喷墨塗佈裝置的俯視圖。 第三十五圖:係本發明所使用的溶媒的凝固點以及沸 點溫度。 第三十六圖:係本發明的喷墨塗佈裝置的支撐基板的 機臺的俯視圖以及斷面圖。 第三十七圖:係本發明的噴墨塗佈裝置的俯視圖以及 斷面圖。 第二十八圖:係使用傳統的的喷墨塗佈法之濾色層形 成法的製造程序說明斷面圖。 第三十九圖:係顯示本發明的濾色層形成法的處理程 序的流程圖》 第十圖係顯示本發明的滤色層形成法的處理程序 的流程圖。 第十圖’係顯示本發明的遽色層形成法的處理程 序的流程圖。 35 1364523 四—圖·係顯示本發明的濾色層形成法的處理程 序的流程圖。Fig. 22 is a cross-sectional view showing the manufacturing procedure of the color filter substrate for a display element of the present invention. Twenty-third drawing: a plan view of the inkjet coating apparatus of the present invention. Fig. 24 is a plan view of the inkjet coating apparatus of the present invention. Figure 35: The freezing point of the solvent used in the present invention and the boiling point temperature. Figure 36 is a plan view and a cross-sectional view showing a stage of a support substrate of the ink jet coating apparatus of the present invention. Figure 37 is a plan view and a cross-sectional view of an ink jet coating apparatus of the present invention. Fig. 28 is a cross-sectional view showing the manufacturing procedure of the color filter layer forming method using the conventional ink jet coating method. Fig. 39 is a flow chart showing the processing procedure of the color filter layer forming method of the present invention. Fig. 10 is a flow chart showing the processing procedure of the color filter layer forming method of the present invention. The tenth figure is a flow chart showing the processing procedure of the enamel layer forming method of the present invention. 35 1364523 A diagram showing a processing procedure of the color filter layer forming method of the present invention.

第四十二圖:係顯示本發明的濾色層形成法的處理程 序的流程圖。 第十四圖·係在本發明的遽色層形成法所使用的穿 壓機的俯視圖以及斷面圖。 ^ 第四十五圖:係本發明的光學間隔元件的配置位置以 及其斷面圖。 第四十六圖:係本發明使用喷墨塗佈法之配向膜的2 次往復塗佈方法的說明圖。 第四十七圖:係本發明使用喷墨塗佈法之濾色層的2 次往復塗佈方法的說明圖。 第四十八圖:係使用本發明的喷墨塗佈法將機能性膜 塗佈於局部區域$ m ^ , 场•之後’使用滾壓機平坦化的製程圖。 第四十九圖·係顯示本發明的配向膜形成法的處理步 驟的流程圓。 第五十圖.係顯示本發明的配向膜形成法的處理步驟 的流程圖。 第五十一圖:係在本發明的機能性膜形成法所使用的 滾壓機的俯視圖以及斷面圖。 第五十一圖:係在本發明所使用的溶媒的凝固點以及 沸點溫度。 【主要元件符號說明】 36 1364523 a 從喷墨喷嘴滴下到基板的配向膜形成用溶液 在去程的滴下模式。 b --從喷墨喷嘴滴下到基板的配向膜形成用溶液 在回程的滴下模式。Fig. 42 is a flow chart showing the processing procedure of the color filter layer forming method of the present invention. Fig. 14 is a plan view and a cross-sectional view of a press machine used in the method of forming a enamel layer of the present invention. ^Fifty-fifth diagram: The arrangement position of the optical spacer element of the present invention and its sectional view. Fig. 46 is an explanatory view showing a secondary reciprocating coating method of an alignment film using an inkjet coating method of the present invention. Figure 47 is an explanatory view showing a two-time reciprocating coating method of the color filter layer using the inkjet coating method of the present invention. Forty-eighth drawing: a process chart in which a functional film is applied to a partial region $m^, after the field using the inkjet coating method of the present invention, using a roller press. Fig. 49 is a flow chart showing the processing steps of the alignment film forming method of the present invention. Fig. 50 is a flow chart showing the processing steps of the alignment film formation method of the present invention. Figure 51 is a plan view and a cross-sectional view of a rolling machine used in the functional film forming method of the present invention. Fifty-first graph: the freezing point and boiling point temperature of the solvent used in the present invention. [Description of main component symbols] 36 1364523 a The solution for forming an alignment film which is dropped from the ink-jet nozzle to the substrate. b - a solution for forming an alignment film which is dropped from the ink-jet nozzle to the substrate in a return mode.

C 噴墨噴頭。 d β---- 讓間隔珠分散的溶液 間隔珠。C inkjet nozzle. d β---- Let the spacer beads disperse the solution by spacer beads.

f G K L m 在去程 η 在回程 Ρ 體 配向膜。 綠色的濾色層。 ΒΜ (遮光膜)的膜厚。 ~一 —-透明導電膜(ΙΤΟ和ΙΖΟ等等)。 平坦化膜。 —遮光膜。 —玻璃基板。 喷墨噴嘴滴下到基板的濾色層形成用溶液 的滴下模式。 —〜-從嘴墨噴嘴滴下到基板的濾色層形成用溶液 的滴下模式。 藍色的渡色層。 紅色的慮色層。 為了將濾色層加壓而平坦化之撥水性滾動 噴墨喷頭的喷嘴。 在1畫素中遮光膜圍繞的開口部的面積 37 ^64523 τ 低阻抗遮光膜。 υ 低阻抗平垣化膜兼配向膜》 V 為了將濾色層加壓而平坦化而施以凹凸的圓 環加工之撥水性滾動體。 w 氣體滑動(air slide)轴承。 X 顯微鏡CCD攝影機。 γ 支撐基板之機臺。 2 將三色(R、G、B)的發光色變化的LED背光。 A 對§免置有噴墨喷頭的高架起重機 (gantry crane)進行掃描驅動的線性馬達。 D 對設置有墨料槽和喷墨喷頭驅動用電路的高 架起重機進行掃描驅動的線性馬達。 E 衝擊吸收阻尼器。 F 噴墨塗佈用墨料槽。 g 噴墨喷頭驅動用控制電路區塊(box) » H 電源系統與控制系統纜線。 對设置有加壓荷重用滾動體的高架起重機進 行掃描驅動的線性馬達。 k —加壓荷重用伺服馬達(servo motor)。 1 加壓荷重用橡膠滾動體。 M 加壓荷重用滾動體的驅動系統伺服馬達。 N 以微影(Photo 1 ithography)製程製作的間 隔元件(光學間隔元件)。 七—(X、Y、Θ )對位調整機構。 38f G K L m is in the forward η in the return Ρ body alignment film. Green color filter layer.膜 (shading film) film thickness. ~ One - transparent conductive film (ΙΤΟ and ΙΖΟ, etc.). Flatten the film. - Light-shielding film. -glass substrate. The dropping mode of the solution for forming a color filter layer in which the ink jet nozzle is dropped onto the substrate. —〜—Dropping mode of the solution for forming a color filter layer which is dropped from the nozzle ink nozzle to the substrate. Blue color layer. Red color layer. A nozzle for water-repellent rolling inkjet heads which is flattened in order to pressurize the color filter layer. The area of the opening surrounded by the light-shielding film in 1 pixel is 37 ^64523 τ low-impedance light-shielding film. υ Low-impedance flattening film and alignment film》 V A water-repellent rolling element for circular processing in which the color filter layer is pressed to flatten and the unevenness is applied. w Air slide bearing. X microscope CCD camera. γ The platform that supports the substrate. 2 LED backlight that changes the illuminating color of three colors (R, G, B). A Scan-driven linear motor for § gantry cranes without inkjet nozzles. D A linear motor that scans and drives a overhead crane equipped with an ink tank and an inkjet head drive circuit. E Shock absorption damper. F Ink tank for inkjet coating. g Inkjet nozzle drive control circuit block » H power system and control system cable. A linear motor that scan-drives an overhead crane provided with rolling elements for pressurized loads. k — Servo motor for pressurized load. 1 Rubber rolling element for pressurized load. M The load system servo motor for the rolling body with the rolling load. N Spacer (optical spacer element) made by photolithography. Seven—(X, Y, Θ) alignment adjustment mechanism. 38

Claims (1)

1364523 、申請專利範園 卜口 卜一種乾燥方法,其關於使用喷墨塗佈法而只在基板 的局部區域形成機能性膜的製程中所使用的乾燥裝置,將 溶有機能性膜的溶液以喷墨塗佈裝置局部塗佈於基板之 後、:讓該基极溫度上升,降低溶液的黏度而校平液體表面 來平坦化之後’急遽的將基板冷卻至室溫以下使塗佈液1364523 , Patent application Fan Yuan Bukou A drying method for drying a solution for dissolving an organic energy film by using a drying device which is used in a process of forming a functional film only in a partial region of a substrate by an inkjet coating method After the inkjet coating device is partially applied to the substrate, the temperature of the base is raised, the viscosity of the solution is lowered, and the surface of the liquid is leveled to be flattened, and then the substrate is cooled to room temperature or less to make the coating liquid 體的黏度上升之後,以減壓環境在將基板冷卻的同時,使 塗佈溶液的溶媒揮發。 、·—種乾燥方法’其關於使用喷墨塗佈法而只在基板 的局部區域形成機能性膜的製程所使用的乾燥裝置,將溶 有機能性膜的溶液以喷墨塗佈裝置塗佈於基板之後,讓基 板溫度上升,校平塗佈液體表面來平坦化之後,將基板急 ^在將基板急遽冷卻至塗佈液體的凝固點溫度以下 的同時,以真空環境使塗佈的溶液的溶媒昇華。 φ 十一、圖式: 如次頁 39 1364523 100年12月16日修正替換頁 五、中文發明摘要:After the viscosity of the body is raised, the solvent of the coating solution is volatilized while cooling the substrate in a reduced pressure environment. A drying method for coating a solution of an organic-soluble film with an inkjet coating device in a drying device used in a process of forming a functional film only in a partial region of a substrate by an inkjet coating method After the substrate is raised, the temperature of the substrate is raised, and the surface of the coating liquid is leveled, and then the substrate is rapidly cooled to a temperature lower than the freezing point temperature of the coating liquid, and the solvent of the applied solution is made in a vacuum environment. sublimation. φ XI, schema: as the next page 39 1364523 December 16, 100 revised replacement page V. Chinese invention summary: 本發明係一種乾燥方法,其關於使用喷墨塗佈法而只 在基板的局部區域形成機能性膜的製程中所使用的乾燥裝 置,將溶有機能性膜的溶液以噴墨塗佈裝置局部塗佈於基 板之後,讓該基板溫度上升,降低溶液的黏度而校平液體 表面來平坦化之後,急遽的將基板冷卻至室溫以下,使塗 佈液體的黏度上升之後,以減壓環境在將基板冷卻的同 時,使塗佈溶液的溶媒揮發。 六、英文發明摘要: 七、指定代表圖: (一) 本案指定代表圖為:第(十六)圖。 (二) 本代表圖之元件符號簡單說明:The present invention is a drying method relating to a drying apparatus used in a process of forming a functional film only in a partial region of a substrate by an inkjet coating method, and a solution of the organic solvent-soluble film is partially applied to the inkjet coating device. After being applied to the substrate, the temperature of the substrate is raised, the viscosity of the solution is lowered, and the surface of the liquid is leveled, and then the substrate is cooled to room temperature or less, and the viscosity of the coating liquid is raised, and then the pressure is reduced. While cooling the substrate, the solvent of the coating solution is volatilized. VI. Summary of English invention: VII. Designated representative map: (1) The representative representative of the case is: (16). (2) A brief description of the symbol of the representative figure: 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式: 無 28. If there is a chemical formula in this case, please reveal the chemical formula that best shows the characteristics of the invention: None 2
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Publication number Priority date Publication date Assignee Title
TWI643682B (en) * 2014-04-14 2018-12-11 石井表記股份有限公司 Coating film forming and drying device, and method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI643682B (en) * 2014-04-14 2018-12-11 石井表記股份有限公司 Coating film forming and drying device, and method thereof

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