1363201 100年06月_ 30日修正替換頁 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明關於一種鏡頭模組組裝技術,尤其係涉及一種鏡 頭組裝治具及具有該組裝治具的組裝系統與組裝方法。 【先前技術】 [0002] 隨著科技之不斷發展,攜帶式電子裝置如行動電話,應 用曰益廣泛,同時也日漸趨向於輕巧、美觀及多功能化 ,其中照相功能係近年流行的行動電話之附加功能。應 用於行動電話之數位相機模組不僅要滿足輕薄短小之要 | 求,其還須具有較高的照相性能。而用於組裝鏡頭模組 之數位相機鏡頭組裝機係影響鏡頭模組生產效率之主要 機台之一,因此通過改善鏡頭組裝機將有利於提高鏡頭 模組之組裝生產率。 [0003] 在先前之鏡頭組裝系統中,一般係利用一種夾裝治具先 把鏡筒固定於一固定台上,再按照預定順序——把所需 光學元件依次組裝入鏡筒中。1363201 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 Assembly system and assembly method. [Prior Art] [0002] With the continuous development of technology, portable electronic devices such as mobile phones have a wide range of applications, and at the same time, they are becoming lighter, more beautiful and more multifunctional. Among them, the camera function is popular in recent years. Additional features. The digital camera module to be used in mobile phones must not only meet the requirements of being thin and light, but also have high photographic performance. The digital camera lens assembly machine used to assemble the lens module is one of the main machines that affect the production efficiency of the lens module. Therefore, improving the lens assembly machine will help improve the assembly productivity of the lens module. [0003] In the prior lens assembly system, a lens holder was generally used to fix the lens barrel to a fixed stage, and then the desired optical elements were sequentially assembled into the lens barrel in a predetermined order.
[0004] 上述鏡頭組裝系統及組裝方法係先固定鏡筒,再將鏡片 I 等放入鏡筒中,而鏡片放入鏡筒中有時會傾斜向一邊, 經複數個光學元件之累積誤差,會使後放入的光學元件 壓不到位或傾斜而造成產品不良,從而降低產品之組裝 良率。 【發明内容】 [0005] 有鑒於此,有必要提供一種能提高產品組裝良率之鏡頭 組裝治具及具有該組裝治具之組裝系統與組裝方法。 095149815 表單編號A0101 第4頁/共21頁 1003235077-0 13.63201 100年.06月.30日慘正替換頁 [0006] 血 一種鏡頭組裝治具,用於組裝鏡頭模組。該鏡頭組裝治 具包括一個第一筒體、一個與該第一筒體固定相連的第 二筒體以及一個套設於該第二筒體之中之頂桿。該第一 筒體用於容置鏡頭模組之鏡筒且該第一筒體之内徑等於 該鏡筒之外徑。所述第二筒體之内徑與鏡頭模組之光學 元件之最大外徑相等且小於第一筒體之内徑。在該第二 筒體遠離於所述第一筒體之一端設有一通孔。所述頂桿 容置於所述第二筒體之通孔中,用於將容置於第二筒體 中之光學元件從第二筒體中頂出。 [0007] 一種鏡頭組裝系統,包括一個基座、一個設置於該基座 上的如上所述之鏡頭組裝治具、一個彈性相連於該鏡頭 組裝治具與基座之間之彈性件以及一個推桿。所述鏡頭 組裝治具之頂桿之柱體之遠離端部的一端與基座相連。 該推桿相對於第一筒體且與該第一筒體間隔設置,用於 頂住第一筒體中容置的鏡筒。 [0008] 一種組裝鏡頭模組之組裝方法,包括下列步驟: ^ [0009] 提供如上所述之鏡頭組裝系統,包括一基座、一鏡頭組 裝治具'一彈性件以及一推桿; [0010] 提供待組裝元件,包括鏡筒以及光學元件; [0011] 將待組裝光學元件按照預定順序置入鏡頭組裝治具之第 二筒體中。 [0012] 獲取所述待組裝之鏡筒,將該鏡筒置入鏡頭組裝治具之 第一筒體中。 095149815 表單編號A0101 第5頁/共21頁 1003235077-0 1363201 100年06月.30日梭正替換頁 [0013] 利用推桿抵住第一筒體中容置的鏡筒,並向下移動以將 光學元件置入鏡筒中。 [0014] 該鏡頭組裝系統利用所述鏡頭組裝治具,先按照預定順 序固定所需之光學元件,然後再把鏡筒下壓以使所述之 光學元件頂入鏡筒中,從而使鏡筒罩在固定好的光學元 件上。該鏡頭組裝治具以及組裝方法可使鏡片不易傾斜 ,進而提高產品之組裝良率。 【實施方式】 [0015] 為了對本發明作更進一步的說明,舉一較佳實施例並配 4 合圖式詳細描述如下。 [0016] 請參閱圖1及圖2,本發明實施例之鏡頭組裝系統100,用 於組裝鏡頭模組20,包括一基座11 ' 一設置於該基座11 上之鏡頭組裝治具12、一套設於該鏡頭組裝治具12上的 彈性件13以及一推桿14。 [0017] 所述鏡頭模組20包括一鏡筒21及一鏡片組22,在本實施 例中該鏡頭模組20的光學元件為一鏡片組22,包括有四 | 個鏡片,其形狀與大小根據需要而設定。 [0018] 該鏡頭模組20還包括一個間隔環23,用於調整鏡片之間 之距離進而調整鏡頭模組之焦距。 [0019] 所述基座11固定於機台(圖未示)上,且可根據需要而移 動。 [0020] 所述鏡頭組裝治具12包括一第一筒體121、一與該第一筒 體121固定相銜接且共轴設置的第二筒體122以及一個套 設於該第二筒體122之中之頂桿123。 095149815 表單編號 A0101 第 6 頁/共 21 頁 1003235077-0 13.63201[0004] The above lens assembly system and assembly method first fixes the lens barrel, and then puts the lens I and the like into the lens barrel, and the lens is placed in the lens barrel and sometimes tilts to one side, and the cumulative error of the plurality of optical elements may cause The optical components placed in the rear are not pressed or tilted to cause a defective product, thereby reducing the assembly yield of the product. SUMMARY OF THE INVENTION [0005] In view of the above, it is necessary to provide a lens assembly jig capable of improving product assembly yield and an assembly system and assembly method having the assembly jig. 095149815 Form No. A0101 Page 4 of 21 1003235077-0 13.63201 100 years. June. 30. Misplaced replacement page [0006] Blood A lens assembly fixture for assembling lens modules. The lens assembly tool includes a first cylinder, a second cylinder fixedly coupled to the first cylinder, and a jack disposed in the second cylinder. The first cylinder is for accommodating the lens barrel of the lens module and the inner diameter of the first cylinder is equal to the outer diameter of the lens barrel. The inner diameter of the second cylinder is equal to the maximum outer diameter of the optical element of the lens module and smaller than the inner diameter of the first cylinder. A through hole is formed in the second cylinder away from one end of the first cylinder. The ejector pin is received in the through hole of the second cylinder for ejecting the optical element accommodated in the second cylinder from the second cylinder. [0007] A lens assembly system includes a base, a lens assembly jig as described above disposed on the base, an elastic member elastically coupled between the lens assembly jig and the base, and a push Rod. One end of the post of the ejector pin of the lens assembly jig is connected to the base. The push rod is disposed at a distance from the first cylinder and spaced apart from the first cylinder for abutting the lens barrel housed in the first cylinder. [0008] A method for assembling an assembled lens module, comprising the following steps: [0009] providing a lens assembly system as described above, comprising a base, a lens assembly jig 'an elastic member and a push rod; [0010] Providing an element to be assembled, including a lens barrel and an optical element; [0011] The optical element to be assembled is placed in a second cylinder of the lens assembly jig in a predetermined order. [0012] acquiring the lens barrel to be assembled, and placing the lens barrel into the first cylinder of the lens assembly jig. 095149815 Form No. A0101 Page 5 of 21 1003235077-0 1363201 100th June. 30th Shuttle Replacement Page [0013] Use the push rod against the lens barrel contained in the first cylinder and move it down Place the optical element in the lens barrel. [0014] The lens assembly system utilizes the lens assembly jig to first fix a desired optical component in a predetermined order, and then press the lens barrel to push the optical component into the lens barrel, thereby making the lens barrel cover On a fixed optical component. The lens assembly fixture and assembly method can make the lens difficult to tilt, thereby improving the assembly yield of the product. [Embodiment] [0015] In order to further illustrate the present invention, a preferred embodiment will be described in detail below with reference to the drawings. [0016] Referring to FIG. 1 and FIG. 2, a lens assembly system 100 for assembling a lens module 20 includes a base 11', and a lens assembly fixture 12 disposed on the base 11. A set of elastic members 13 and a push rod 14 are disposed on the lens assembly jig 12. [0017] The lens module 20 includes a lens barrel 21 and a lens group 22. In the embodiment, the optical component of the lens module 20 is a lens group 22 including four lenses, the shape and size thereof. Set as needed. [0018] The lens module 20 further includes a spacer ring 23 for adjusting the distance between the lenses to adjust the focal length of the lens module. [0019] The base 11 is fixed to a machine table (not shown) and can be moved as needed. [0020] The lens assembly fixture 12 includes a first cylinder 121, a second cylinder 122 that is fixedly coupled to the first cylinder 121 and disposed coaxially, and a sleeve 122 disposed on the second cylinder 122. The top pole 123. 095149815 Form Number A0101 Page 6 of 21 1003235077-0 13.63201
100年06月·30日垵正替換頁I100 years, June 30th, Yongzheng replacement page I
[0021] 所述第一筒體121之内徑等於所述鏡頭模組2〇之鏡筒21之 外徑,用於容置該鏡筒21。該第一筒體ι21之軸向長度根 據需要而設定。 [0022] 所述第二筒體122與第一筒體121—體成形·»該第二筒體 122之軸向長度根據需要而設定。 [0023] 該第二筒體122遠離於所述第一筒體丨21之一端設有一通 孔1221,該通孔1221之直徑小於第二筒體122之内徑。 [麵]該第二筒體122之内徑與鏡頭模組2〇之鏡片組22中外徑最 大之鏡片外徑相等,以保證組裝好的光學元件不易活動 。ό玄第^__筒體122之内控小於第一筒體121之内徑,以與 第一筒體121配合形成平台1222,該平台1222用於放置 未組裝鏡頭模組20之鏡筒21。 [0025] s玄平台1222之控向厚度由所述第一筒體121與第二筒體 122之内徑差決定》 [0026] 所述頂桿123貫穿於所述第二筒體122之通孔1221,用於 將容置於第二筒體122中之鏡片組22從第二筒體122的相 對于通孔1221之開口頂出,以把組裝好的鏡片組22置入 放置在第一筒體121之鏡筒21中。 [0027] 該頂桿123包括一柱體1 232及一與該柱體1232相連之端 部1231。所述柱體1232優選地與該端部1231 —體成形且 該頂桿123之轴向長度大於第二筒體122之軸向長度。 [0028] 該端部1231套設於第二筒體122中,且該端部1231之徑 向直徑大於第二筒體122之通孔1221之直徑且小於第二筒 095149815 表單編號Α0101 第7頁/共21頁 1003235077-0 1363201 [0029] [0030] [0031] [0032] [0033] [0034] 100年06月30日按正替换頁 體122之内徑’以保證該頂桿123不會從所述第二筒體 122中滑出。 該柱體1 232套設於第二筒體122之通孔1221中,且該柱 體1232之直經小於第二筒體122之通孔1221之直徑。 所述推;ί干14優選地為一圓柱形,可以理解的是還可以 係其他形狀,如方形或長方形或中空的柱體。該推桿14 。又置於朝向第—筒體121的-端且與該第-筒體121共軸 間隔叹置於機台(圖未示)上,並可在機台的控制下,可 沿該推桿14的軸向方向活動。 _ 所述彈性件13可以為_彈簧,其設置在基座“與第二筒 體122之間且套設於頂桿123上,用於緩衝來自推桿14之 衝力, 另外,在組裝時,推桿14把第一筒體121及第二筒體122 推向基座11,在把鏡頭模組20之鏡片組22頂入鏡筒21後 ,利用該彈性件13將所述第一筒體121及第二筒體朝遠離 基座11的方向頂出,以便於下一次組裝。 0 該彈性件13之内徑大於所述頂桿123之柱體1232之直徑 且小於第二筒體122之外徑》 圖6係以上述實施例為例,利用該鏡頭組裝系統1〇〇為鏡 頭模組20組裝待組裝元件的具體實施流程圖,請同時參 閱圖3、圖4及圖5,該組裝方法包括下列步驟: 步驟一:提供上述之鏡頭組裝系統100,包括一基座u、 一鏡頭組裝治具12、一彈性件13以及一推桿14 ; 095149815 表單編號A0101 第8頁/共21頁 1003235077-0 [0035] 13.63201 [0036] 100年06月.30日修正替換頁 步驟二:提供待組裝鏡頭模組20,包括鏡筒21以及鏡片 組22 ; [0037] 步驟三:將待組裝鏡片組22置入鏡頭組裝治具12之第二 筒體122中,如圖3所示。 [0038] 步驟四:獲取所述待組裝之鏡筒21,並將該鏡筒21置入 鏡頭組裝治具12之第一筒體121中且置於平台1 222上, 如圖4所示。 [0039] 步驟五:利用推桿14抵住第一筒體121之朝向推桿14的一 端,並使該推桿14朝基座11方向移動直到所述鏡片組22 全部置入鏡筒21為止,如圖5所示。 [0040] 如此即完成對整個鏡頭模組20之組裝。如需要組裝複數 個鏡頭模組,重複步驟二至五即可。 [0041] 可以理解的是,該鏡頭組系統100可以組裝各個光學元件 ,如複數個鏡片、間隔環以及濾光片,此時,推桿14的 直徑小於或等於第二筒體122的内徑,以便於所述推桿14 # 可伸入第二筒體122中,將裝入的光學元件壓在一起,最 後,如上述步驟二至五,將鏡筒21裝入第一筒體121中, 再將組裝好的鏡片組頂入鏡筒21中,從而完成整個鏡頭 模組2 0的組裝。 [0042] 為了匹配軸向長度不同的鏡筒21,可以想到的是,鏡頭 組裝治具之第一筒體121於第二筒體122通過螺紋連結在 一起或粘接在一起,從而可根據鏡筒21之軸向長度來調 節第一筒體121之深度,已加強該鏡頭組裝治具之兼容性 1003235077-0 095149815 表單編號A0101 第9頁/共21頁 1363201 100年.06月.30日梭正替换頁 [0043] 所述鏡頭組裝系統100利用本發明中的鏡頭組裝治具12, 由通常所採用的先放置鏡筒21,然後再裝入鏡片組22的 正裝順序,改為倒裝順序,即先將鏡片組22置入鏡頭組 裝治具12等,再裝入鏡筒21。該鏡頭組裝系統100及其組 裝方法先固定光學元件,使其在組裝過程中,該光學元 件不易傾斜,從而提高了產品之組裝良率。[0021] The inner diameter of the first cylinder 121 is equal to the outer diameter of the lens barrel 21 of the lens module 2, for accommodating the lens barrel 21. The axial length of the first cylinder ι 21 is set as needed. [0022] The second cylindrical body 122 is integrally formed with the first cylindrical body 121. The axial length of the second cylindrical body 122 is set as needed. [0023] The second cylindrical body 122 is provided with a through hole 1221 away from one end of the first cylindrical body 21, and the diameter of the through hole 1221 is smaller than the inner diameter of the second cylindrical body 122. [None] The inner diameter of the second cylinder 122 is equal to the outer diameter of the lens having the largest outer diameter of the lens group 22 of the lens module 2 to ensure that the assembled optical component is not movable. The internal control of the first hollow body 122 is smaller than the inner diameter of the first cylindrical body 121 to cooperate with the first cylindrical body 121 to form a platform 1222 for placing the lens barrel 21 of the unassembled lens module 20. [0025] The control thickness of the sill platform 1222 is determined by the difference in inner diameter between the first cylinder 121 and the second cylinder 122. [0026] The ejector 123 passes through the second cylinder 122. a hole 1221 for ejecting the lens group 22 received in the second cylinder 122 from the opening of the second cylinder 122 with respect to the through hole 1221 to place the assembled lens group 22 in the first The barrel 121 of the cylinder 121 is in the middle. [0027] The jack 123 includes a cylinder 1 232 and an end 1231 connected to the cylinder 1232. The post 1232 is preferably integrally formed with the end 1231 and the axial length of the ram 123 is greater than the axial length of the second barrel 122. [0028] The end portion 1231 is sleeved in the second cylinder 122, and the radial diameter of the end portion 1231 is larger than the diameter of the through hole 1221 of the second cylinder 122 and smaller than the second cylinder 095149815. Form No. Α0101 Page 7 [21] [0033] [0034] [0034] [0034] On June 30, 100, the inner diameter of the page body 122 is replaced by the positive to ensure that the ejector pin 123 does not Sliding out of the second cylinder 122. The cylinder 1 232 is sleeved in the through hole 1221 of the second cylinder 122, and the diameter of the cylinder 1232 is smaller than the diameter of the through hole 1221 of the second cylinder 122. The push 14 is preferably a cylindrical shape, it being understood that other shapes, such as square or rectangular or hollow cylinders, may also be used. The putter 14 is. And placed at the end of the first cylinder 121 and coaxially spaced from the first cylinder 121 on the machine table (not shown), and under the control of the machine, along the push rod 14 The axial direction is active. The elastic member 13 may be a spring disposed between the base and the second cylinder 122 and sleeved on the jack 123 for buffering the impulse from the push rod 14 and, in assembly, The push rod 14 pushes the first cylinder 121 and the second cylinder 122 toward the base 11, and after the lens group 22 of the lens module 20 is pushed into the lens barrel 21, the first cylinder is used by the elastic member 13. 121 and the second cylinder are ejected away from the base 11 to facilitate the next assembly. 0 The inner diameter of the elastic member 13 is larger than the diameter of the cylinder 1232 of the jack 123 and smaller than the second cylinder 122. FIG. 6 is a specific implementation flow chart of assembling the components to be assembled for the lens module 20 by using the lens assembly system 1 as an example. Please refer to FIG. 3, FIG. 4 and FIG. The method comprises the following steps: Step 1: providing the lens assembly system 100 described above, comprising a base u, a lens assembly fixture 12, an elastic member 13 and a push rod 14; 095149815 Form No. A0101 Page 8 of 21 1003235077-0 [6335] 13.63201 [0036] Correction replacement page for June, 30, 100. Step 2: Provide to be grouped The lens module 20 includes a lens barrel 21 and a lens group 22; [0037] Step 3: The lens group 22 to be assembled is placed in the second barrel 122 of the lens assembly jig 12, as shown in FIG. 3. [0038] Step 4: Acquire the lens barrel 21 to be assembled, and place the lens barrel 21 into the first cylinder 121 of the lens assembly jig 12 and place it on the platform 1 222, as shown in Fig. 4. [0039] Step 5: The push rod 14 is used to abut the end of the first cylinder 121 facing the push rod 14, and the push rod 14 is moved toward the base 11 until the lens group 22 is completely placed into the lens barrel 21, as shown in the figure. [0040] Thus, the assembly of the entire lens module 20 is completed. If it is necessary to assemble a plurality of lens modules, steps 2 to 5 can be repeated. [0041] It can be understood that the lens group system 100 can Assembly of each optical component, such as a plurality of lenses, spacer rings, and filters, wherein the diameter of the push rod 14 is less than or equal to the inner diameter of the second cylinder 122 so that the push rod 14 # can extend into the second In the cylinder 122, the mounted optical elements are pressed together, and finally, the lens barrel 21 is loaded into the first step as in the above steps 2 to 5. In a cylinder 121, the assembled lens group is then inserted into the lens barrel 21, thereby completing the assembly of the entire lens module 20. [0042] In order to match the lens barrel 21 having different axial lengths, it is conceivable that The first cylinder 121 of the lens assembly jig is threaded or bonded together in the second cylinder 122, so that the depth of the first cylinder 121 can be adjusted according to the axial length of the lens barrel 21, which has been strengthened. Compatibility of Lens Assembly Fixtures 1003235077-0 095149815 Form No. A0101 Page 9 / Total 21 Pages 13 3201 100. 06.30. Shuttle Order Replacement Page [0043] The lens assembly system 100 utilizes the lens assembly of the present invention The jig 12 is replaced by a commonly used first stage lens barrel 21 and then loaded into the lens assembly 22, and the flipping order is reversed, that is, the lens group 22 is first placed in the lens assembly jig 12, etc. Into the lens barrel 21. The lens assembly system 100 and its assembly method first fix the optical component so that the optical component is not easily tilted during assembly, thereby improving the assembly yield of the product.
[0044] 綜上所述,本發明符合發明專利要件,爰依法提出專利 申請。惟,以上所述者僅為本發明之較佳實施例,本發 明之範圍並不以上述實施例為限,舉凡熟習本案技藝之 人士援依本發明之精神所作之等效修飾或變化,皆應涵 蓋於以下申請專利範圍内。 【圖式簡單說明】 [0045] 圖1係本發明實施例的鏡頭組裝系統的結構示意圖; [0046] 圖2係本發明實施例中鏡頭模組的結構示意圖; [0047] 圖3係將圖2所示的鏡片組置入圖1所示的鏡頭組裝系統的 第二筒體的狀態示意圖; [0048] 圖4係將圖2所示的鏡筒置入圖3所示的鏡頭組裝系統的第 一筒體的狀態示意圖; [0049] 圖5係利用推桿將圖4所示的鏡片組頂入的鏡筒的狀態示 意圖; [0050] 圖6係圖1所示的鏡頭組裝系統為圖2所示的鏡頭模組組裝 方法的流程圖。 【主要元件符號說明】 095149815 表單編號A0101 第10頁/共21頁 1003235077-0 13.63201 100年.06月.30日梭正_頁 [0051] 鏡頭組裝系統:100 [0052] 基座:1 1 [0053] 鏡頭組裝治具:12 [0054] 第一筒體:1 2 1 [0055] 第二筒體:122 [0056] 通孔:1221 [0057] 平台:1 2 2 2[0044] In summary, the present invention complies with the requirements of the invention patent, and submits a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above embodiments, and those skilled in the art will be able to make equivalent modifications or variations in accordance with the spirit of the present invention. It should be covered by the following patent application. BRIEF DESCRIPTION OF THE DRAWINGS [0045] FIG. 1 is a schematic structural view of a lens assembly system according to an embodiment of the present invention; [0046] FIG. 2 is a schematic structural view of a lens module according to an embodiment of the present invention; 2 is a schematic view showing a state in which the lens group shown in FIG. 1 is placed in the second cylinder of the lens assembly system; [0048] FIG. 4 is a view showing the lens barrel shown in FIG. 2 placed in the lens assembly system shown in FIG. [0049] FIG. 5 is a schematic view showing a state in which a lens barrel shown in FIG. 4 is pushed in by a push rod; [0050] FIG. 6 is a view showing a lens assembly system shown in FIG. A flow chart of the lens module assembly method shown in 2. [Main component symbol description] 095149815 Form No. A0101 Page 10 of 21 1003235077-0 13.63201 100 years. 06.30. Shuttle _ Page [0051] Lens assembly system: 100 [0052] Base: 1 1 [ 0053] Lens assembly jig: 12 [0054] First cylinder: 1 2 1 [0055] Second cylinder: 122 [0056] Through hole: 1221 [0057] Platform: 1 2 2 2
[0058] 頂桿:123 [0059] 端部:1231 [0060] 柱體:1232 [0061] 彈性件:13 [0062] 推桿:14 [0063] 鏡頭模組:20[0058] Pole: 123 [0059] End: 1231 [0060] Cylinder: 1232 [0061] Elastic: 13 [0062] Putter: 14 [0063] Lens Module: 20
[0064] 鏡筒:21 [0065] 鏡片組:22 [0066] 間隔環:23 095149815 表單編號A0101 第11頁/共21頁 1003235077-0Lens barrel: 21 [0065] Lens group: 22 [0066] Spacer ring: 23 095149815 Form number A0101 Page 11 of 21 1003235077-0