TWI362343B - Twist-lock handling system - Google Patents
Twist-lock handling system Download PDFInfo
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- TWI362343B TWI362343B TW95105740A TW95105740A TWI362343B TW I362343 B TWI362343 B TW I362343B TW 95105740 A TW95105740 A TW 95105740A TW 95105740 A TW95105740 A TW 95105740A TW I362343 B TWI362343 B TW I362343B
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九、發明說明: 發明領域 本發明大致和用於處理用以安全可靠地運送裝運貨櫃 的旋轉鎖之設備有關。本發明的態樣係有關用於將該等旋 轉鎖固定到一裝運貨櫃及/或使那些旋轉鎖從該處的設備 解開。本發明的其他態樣係有關旋轉鎖的儲存。 在本發明的上下文中,要理解術語“旋轉鎖”係有關裝 運貨櫃所使用之任何可安全可靠地運送那些貨櫃的連接裝 置,而與那些連接裝置藉其與裝運貨櫃互相接合的機構及/ 或其等被固定到的結構無關。 【先前技術3 發明背景 旋轉鎖係用於安全可靠地運輸裝運貨櫃並使其等相互 固定。旋轉鎖係安裝在裝運貨櫃的底部和頂部上,從而可 以使多個貨櫃以一垂直堆疊相接合。當裝運貨櫃已經被一 起重機從船上吊起時,必須在該等貨櫃被放至另一外置之 前移走該等旋轉鎖。此外,當該等貨碰載置於—船舶上 時’旋轉鎖必須被安裝在碼頭處,用以將諸固定在該船 舶的曱板上。典型地’固定或移走旋轉鎖要透過在—藉起 重機而固持在地面上大約丨至丨.8来處的裝運貨櫃下方來手 動處理該等旋轉鎖來完成。 因為裝卸工人必須手動處理該等相當重的旋轉鎖,而 且要在-交通繁忙的區域⑽懸掛的負載下或鄰近其等來 =作,所以這個操作是危險的。因為其要花費⑴分鐘來 安f該等旋轉鎖,所以其效率也較低,從而降低起重機的 循環次數。因為通常要分派2個人來承擔這種卫作,所以其 勞動成本也是很大的。 、 【發'明内容_】 發明概要 依據本發明的一第一態樣提供一種操作裝置,係用於 將一旋轉鎖m定到-裝運_或者使其從該處解開或者兩 者均可,該裝置包含用於接合並旋轉該旋轉鎖之至少—部 分的接合工具,藉以將該旋轉鎖固定在該裝運貨櫃内或者 使其從該處解開。 在一種形式中,該操作裝置進一步包含—置於該接人 工具上的支承構件,該支承構件係用來容置並支承—旋轉 鎖的一中間區域,同時使所支承的旋轉鎖之下半部突伸到 該構件之下以與該接合工具相接合。在一種形式中該支 承構件的形式為一平板。 x 該支承構件被配置成幫助固定該等旋轉鎖及/或使复 等從該處解開。在—種形式中,該支承構件可能會防止該 等旋轉鎖的一中間區域旋轉。在另一形式中,該等旋轉鎖 可能起初位於該支承構件上,接著在被該接合工具旋轉之 則被從該支承構件吊起。同樣地,當該等旋轉鎖裝從該處 解開時可能會造成其等落至該支承構件上。 在一種形式中,該接合工具或該支承構件中之至少— 者在該接合工具的旋轉軸方向上移動。在一種形式中,該 兩者均可移動。藉裝設可以調節該接合卫具和該支承構件 中之-者或兩者的高度之裝置使該操作裝置可以適人不同 形歧/或尺寸雜_。其亦使得該接合工具易邱合於 由該操作裝置進行處理的旋轉鎖及/或與其相脫離 σ 式中,雌合工具相對於該支承構件沿該接 合工具的旋轉軸方向移動, 在一種形式中,該操作裝置進一步包含—含括該接合 工具和該支承構件的框架,其中,在使用中,該框架可在 該接合工具的旋轉轴方向上移動。在—特定形式中,該操 作裝置進-步包含—外殼,其中該内框架係置於該外殼内 且可相對於該外殼在該接合卫具的旋轉轴方向上移動。 該操作裝置亦可能包含-高度調節組件,係用以使該 内框架在該接合卫具的旋轉軸方向上相對於該外殼而移 動在#疋形式中,該高度調節組件為一或多個液麼活 塞式汽紅組件。 因為沒有供旋轉鎖用的國際標準,所以不同的旋轉鎖 系統已經被開發出來a目前正在使用。這些旋轉鎖通常具 有不同的外部幾何形狀及/或被設計成旋轉不同的量值以 從該裝運貨櫃解『料者與其相接合。在—種形式中,該接 & /、及/或該支承構件被設計成僅適配某些可使用類型 的旋轉鎖。在這個配置中,該操作裝置的外部幾何形狀可 此疋固在另—形式中,該操作裝置被設計成與較寬 範圍的%轉鎖結合使用。 該支承構件可能會與不同形狀的其他支承構件中之至 1362343 少一者互換,以便適合不同類型的旋轉鎖。進一步而言, 在一種形式中,該接合工具與不同形狀的其他接合工具中 • 之至少一者互換以適配不同類型的旋轉鎖。 ; 在一不同形式中,該操作裝置的部件可以被改裝。 : 5 在一種形式中,在該接合工具被改裝的情況下,該接 合工具包含複數個元件,各元件可在一收回位置和一突伸 • 位置間移動。收回的元件透過這個配置界定出一凹槽,其 在使用中係用於容置一旋轉鎖。因此,藉改變收回的元件 • 配置可能會改裝該凹槽的形狀,以使該接合工具可以適配 10 不同形狀的旋轉鎖。在另一形式中,該接合工具包含可拉 伸的板式元件,以便容許對該接合工具進行有限的再成形。 在一特定實施例中,該接合工具的形式為鉗夾,可夾 . 住置於該操作裝置内的旋轉鎖。 在某些實例中,該等旋轉鎖可能包含一需要被解開以 ' 15 使旋轉鎖旋轉的鎖定機構。該操作裝置可能進一步包含一 用於解開該鎖定機構的致動器,以適配於這些類型的旋轉 ® 鎖。 在一種形式中,該接合工具僅透過各自部分的幾何形 狀保持與該旋轉鎖部分相接觸。供不同選擇地,該接合工 20 具可能會使用其他機構來與該旋轉鎖相接合,或者影響該 旋轉鎖的移動而使其在其接合與解開情況之間移動。舉例 而言,該接合工具可以使用一磁鐵,例如永久磁鐵或電磁 ' 鐵。供不同選擇地,一真空系統可能會被使用以幫助或者 影響該旋轉鎖的接合或移動。 8 用於==::Γ例提供—操作裝置,其可以應 的旋轉鎖纽件中,用以自動固定和解開較寬範圍 =1-步_樣中,本㈣和這種包 上述,何形式的操作裝置之旋轉鎖處理組件有關。個為 種形式中,該旋轉鎖處理組件進 :::與該操作裝置相接合或脫離的導向組; 形式中’解向組件包括—軌道以及_使 特疋 軌道移動的輪送機構,旋轉鎖可以沿著職道2沿= 穩=受到支承。在—特定形式中,該導向組 r作裝置的該支承構件將該等旋轉鎖移入和移出2 在一種形式中,該旋轉鎖處理組件進_IX. INSTRUCTIONS OF THE INVENTION: Field of the Invention The present invention relates generally to apparatus for processing a rotary lock for safely and securely transporting shipping containers. Aspects of the invention relate to securing the rotary locks to a shipping container and/or unwinding the rotary locks therefrom. Other aspects of the invention relate to the storage of a rotary lock. In the context of the present invention, it is to be understood that the term "rotary lock" is used in connection with any means of transporting containers that can safely and reliably transport those containers, and those that connect the devices to and from the shipping container and/or It is irrelevant to the structure to which it is fixed. [Prior Art 3 BACKGROUND OF THE INVENTION Rotating locks are used to transport shipping containers safely and securely and to fix them to each other. Rotating locks are mounted on the bottom and top of the shipping container so that multiple containers can be joined in a vertical stack. When the shipping containers have been lifted from the ship by a crane, the rotating locks must be removed before the containers are placed outside the other. In addition, when the cargo is placed on the ship, the rotary lock must be installed at the dock to secure the panels to the ship's raft. Typically, the fixed or removal of the rotary lock is accomplished by manually handling the rotary locks under the shipping container held by the crane at approximately 丨 to 8. This operation is dangerous because the loader must manually handle the relatively heavy rotary locks and at or near the load of the heavy traffic area (10). Because it takes (1) minutes to revolve these rotary locks, it is also less efficient, reducing the number of cycles the crane has. Because it is usually necessary to assign two people to undertake such a work, the labor cost is also very large. SUMMARY OF THE INVENTION According to a first aspect of the present invention, an operating device is provided for setting a rotary lock m to a shipment or disengaging therefrom or both The device includes an engagement tool for engaging and rotating at least a portion of the rotary lock to secure the rotary lock within the shipping container or to disengage therefrom. In one form, the operating device further includes a support member disposed on the access tool for receiving and supporting an intermediate portion of the rotary lock while allowing the lower half of the supported rotary lock A portion projects below the member to engage the bonding tool. In one form the support member is in the form of a flat plate. x The support member is configured to assist in securing the rotary lock and/or to disengage the duplicate therefrom. In one form, the support member may prevent an intermediate region of the rotary lock from rotating. In another form, the rotary locks may initially be located on the support member and then lifted from the support member upon rotation by the engagement tool. Likewise, when the rotary locks are unwound therefrom, they may cause them to fall onto the support member. In one form, at least one of the bonding tool or the support member moves in the direction of the axis of rotation of the bonding tool. In one form, both can be moved. The means for adjusting the height of the joint guard and either or both of the support members allows the operating device to be adapted to different shapes and/or sizes. It also allows the bonding tool to be easily engaged with and/or disengaged from the rotary lock processed by the operating device, wherein the female tool moves relative to the support member in the direction of the axis of rotation of the bonding tool, in one form The operating device further includes a frame including the bonding tool and the support member, wherein, in use, the frame is movable in a direction of a rotation axis of the bonding tool. In a particular form, the operating device further includes a housing, wherein the inner frame is disposed within the housing and movable relative to the housing in a direction of rotation of the engagement guard. The operating device may also include a height adjustment assembly for moving the inner frame in the #疋 form relative to the outer casing in the direction of the axis of rotation of the engagement guard, the height adjustment assembly being one or more liquids What is the piston type steam red component. Since there is no international standard for rotary locks, different rotary lock systems have been developed and are currently in use. These rotary locks typically have different outer geometries and/or are designed to rotate different magnitudes to uncouple the material from the shipping container. In one form, the connection and/or the support member are designed to fit only some of the types of rotary locks that can be used. In this configuration, the outer geometry of the operating device can be secured in another form that is designed to be used in conjunction with a wider range of % twist locks. The support member may be interchanged with one of the other support members of different shapes up to 1362343 to accommodate different types of rotary locks. Further, in one form, the bonding tool is interchanged with at least one of the other bonding tools of different shapes to accommodate different types of rotary locks. In a different form, the components of the operating device can be modified. : 5 In one form, where the bonding tool is modified, the bonding tool includes a plurality of components, each of which is movable between a retracted position and a protruding position. The retracted element defines a recess through this configuration that is used to accommodate a rotary lock in use. Therefore, by changing the retracted component • The configuration may modify the shape of the groove so that the bonding tool can fit 10 different shapes of the rotary lock. In another form, the bonding tool includes a stretchable plate member to permit limited reshaping of the bonding tool. In a particular embodiment, the engagement tool is in the form of a jaw that clamps a rotary lock that is placed within the operating device. In some instances, the rotary locks may include a locking mechanism that needs to be unlatched to '15 rotate the rotary lock. The operating device may further comprise an actuator for unlocking the locking mechanism to adapt to these types of rotary ® locks. In one form, the joining tool remains in contact with the rotating lock portion only through the geometry of the respective portions. Alternatively, the splicer 20 may use other mechanisms to engage the rotary lock or affect the movement of the rotary lock to move between its engaged and disengaged conditions. For example, the bonding tool can use a magnet such as a permanent magnet or an electromagnetic 'iron. Alternatively, a vacuum system may be used to assist or affect the engagement or movement of the rotary lock. 8 for ==:: Γ 提供 — 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作 操作It is related to the rotary lock processing component of the operating device. In the form of a rotary lock processing component::: a guiding group that engages or disengages the operating device; in the form, the 'dissolving component includes a track and a wheeling mechanism that moves the special track, the rotary lock It can be supported along the service road 2 = stable =. In a particular form, the guiding member acts as a support member of the device for moving the rotary lock into and out of the housing 2 in a form in which the rotary lock processing assembly
具,且其中該導向組件會傳送旋轉鎖,其等係已從 工具卸載至該儲存工具以供儲存,將從該儲存工: 所儲存的旋轉鎖送至該操作裝置。 忖I 在一種形式中,該儲存工具包含至少—個用於容 數個旋轉鎖的支^在另—形式中,該儲存 、 個安裝在-運送機上的支架,該運送機以輸送卫具將^ 支架移入和移出寄存器’以供將旋轉鎖從該支架傳送到該 輸送工具或者從該輸送卫具接㈣轉鎖。 β 在:種形式中’該等支架的形式為—可拆裝的健存箱。 在-種形式中,該組件進一步包含驅動裝置,以便驅 動該接合工具旋轉,以使一與該接合工具相接合的旋轉鎖 1362343 旋轉。 依據本發明之一進一步的態樣提供一儲存工具,其被 • 配置成用於儲存旋轉鎖及/或從上述裝置接收旋轉鎖。 在一種形式中,該儲存工具包含至少一個用於容置複 . 5 數個旋轉鎖的支架。 • 在一種形式中,該儲存工具包含複數個安裝在一運送 ' 機上的支架,該運送機以輸送工具將該等支架移入和移出 寄存器,以供將旋轉鎖傳送到該輸送工具或者從該輸送工 • 具接收旋轉鎖。 10 在一種形式中,該支架包含至少兩個平行延伸的構 件,其等被配置成可滑動地容置至少一個旋轉鎖。在一較 佳實施例中,該支架包含四個平行導軌,配置成與至少一 - 個旋轉鎖滑動接合以使該旋轉鎖可以僅在該等導軌的端部 與該等導軌脫離。 " 15 在一種形式中,該儲存工具被構造成使該支架或各支 架的形式為一可拆裝的儲存箱。 ® 在一種形式中,該運送機係由一遠距離控制的馬達來 驅動。 依據本發明之一進一步的態樣,提供一種將旋轉鎖固 20 定到裝運貨櫃或者使其等從該處解開的設備,該設備包含 一適於容置至少一個裝運貨櫃的托架以及至少一個用於將 一旋轉鎖固定到一裝運貨櫃或者使其從該處解開的操作裝 置,該操作裝置可以記錄該裝運貨櫃上之至少一個旋轉鎖 的安裝位置。 10 7_式中’該操作裝置可以與以上所述的任何形 =。在—種形式中,該設備進-步包含複數個安裝到 該托架的操作裝置。 杯種形式中該A備進—步包含"""或多個依據上述 任何形式的旋轉鎖處理組件,該等或各峨 該等操作裝置中之一者。 干匕3 在一種形式中,該至少一個操作裝置或者該操作裝置 的一部件被從該設備移走,以便能夠將該裝置或部件替換 成至少—個適配不同類型的旋轉鎖之其他的操作裝置或部 件。 藉將該操作裝置或部件從該設備移走容許該設備使用 複數種不同_的操作裝置,以便增大適合該設備的旋轉 鎖之範圍。在—種形式中,賴《置或料可能會被手 動移走並㈣。在—不同形式中,這侧程可能會自動完 成。舉例而言’在後面的配置t,許多種操作裝置可以安 裝在-收納箱或者迴轉架上,從而容許變換該設備中的操 作裝置。 在種开/式中,該設備被配置成使至少一個操作裝置 相對於該托架移動到—裝運貨櫃上之至少兩個旋轉鎖裝置 的安裝位置。 在-特定實施例巾,該托时f為矩形且適於容置一 個較大貨櫃或兩個較小貨櫃。 在一種形式中,該托架係由第一和第二獨立區段構 成’各區段被配置成容置—具有預定尺寸的貨植。 i362343 在—特定的實施例中,該托架包括減振器,係用於減 少將裝運貨櫃定位於該托架上時對該托架所造成的衝擊負 載。在該托架由數個托架區段構成的配置中,各托架區严 均包括用於減少將裝運貨櫃定位於該托架上時對該托架= 造成的衝擊負載之減振器。 ^And wherein the guide assembly transmits a rotary lock that has been unloaded from the tool to the storage tool for storage from the storage worker: the stored rotary lock to the operating device.忖I In one form, the storage tool comprises at least one support for a plurality of rotary locks, the storage, a bracket mounted on the conveyor, the conveyor for transporting the implement The ^ bracket is moved into and out of the register 'for transferring the rotary lock from the bracket to the transport tool or from the transport guard (four). β in the form: 'These brackets are in the form of a removable storage box. In one form, the assembly further includes a drive to drive the engagement tool to rotate to rotate a rotary lock 1362343 that engages the engagement tool. According to a further aspect of the invention there is provided a storage tool configured to store and/or receive a rotary lock from the apparatus. In one form, the storage tool includes at least one bracket for receiving a plurality of rotary locks. • In one form, the storage tool includes a plurality of brackets mounted on a transporting machine, the transporter moving the brackets into and out of the register with a transport tool for transporting the rotary lock to the transport tool or from the transport tool Conveyor • Receive rotation lock. In one form, the bracket includes at least two parallel extending members that are configured to slidably receive at least one rotary lock. In a preferred embodiment, the bracket includes four parallel rails configured to slidably engage at least one of the rotary locks such that the rotary lock can be disengaged from the rails only at the ends of the rails. " 15 In one form, the storage tool is configured such that the bracket or brackets are in the form of a removable storage bin. ® In one form, the conveyor is driven by a remotely controlled motor. According to a further aspect of the present invention, there is provided an apparatus for securing a rotary lock 20 to or from a shipping container, the apparatus comprising a bracket adapted to receive at least one shipping container and at least An operating device for securing or unfastening a rotary lock from a shipping container, the operating device recording the mounting position of the at least one rotary lock on the shipping container. 10 7_ where the operating device can be any of the above described. In one form, the apparatus further includes a plurality of operating devices mounted to the carriage. In the form of the cup, the step A includes a """ or a plurality of rotary lock processing components according to any of the above, one or more of the operating devices. Cognac 3 In one form, the at least one operating device or a component of the operating device is removed from the device to enable replacement of the device or component with at least one other operation that accommodates different types of rotary locks Device or component. Removal of the operating device or component from the device allows the device to use a plurality of different operating devices to increase the range of rotary locks suitable for the device. In the form, the material may be removed by hand and (4). In the different forms, this side course may be completed automatically. For example, in the latter configuration t, a variety of operating devices can be mounted on a storage box or a turret to permit conversion of the operating devices in the device. In the opening/closing mode, the apparatus is configured to move the at least one operating device relative to the carriage to the mounting position of the at least two rotary lock devices on the shipping container. In the particular embodiment, the tray f is rectangular and is adapted to accommodate a larger container or two smaller containers. In one form, the bracket is constructed from first and second separate sections 'each section is configured to receive - a shipment having a predetermined size. I362343 In a particular embodiment, the bracket includes a damper for reducing the impact load on the carrier when the shipping container is positioned on the carrier. In configurations where the carrier is comprised of a plurality of carrier segments, each of the carrier regions includes a damper for reducing the impact load on the carrier when the shipping container is positioned on the carrier. ^
10 1510 15
在另-實施例中,該托架進-步包含用於將各自的貨 榧或該等貨櫃引導至該托架上的位置之導向元件。典型 地,實施例可能被構造成使該托架進一步包含起/的 件部分,錢該_被_起重顧心 韻附 在—種形式中,該設備的各種部件由液堡致動器來驅 動’且在該碼頭甲板上的中央處受到控制或者由_起重機在後面這個配置中,該設備的操作可能由 機操作者來實施,該操作者負責將該等裝運貨· 吊至該船舶上或«卸下。同祕,至少應料 =施例中的該設備可以實質減少旋轉鎖處理中的勞動I 圖式=:會實質改善碼頭起重機的循環次數。 借助參考附圖 等圖式的特徵和相 在該等圖式中 以便於在下文中說明實施例。要理解該 關說明不能代替該制式的廣泛說明。 第1圖為在-碼頭處理貨櫃的四個 第2圖為1轉鎖處理設備的透視圖;丁意圖 第3圖為第2_設備之側視圖; 第4圖為第2圖的設備之平面圖; 12 1362343 第5圖為構成第2圖的設備中所使用的該等旋轉鎖處理 組件中之一者的一部分之一旋轉鎖操作裝置的透視圖; • 第6圖為第5圖的裝置之平面圖; 第7圖為第5圖的裝置之側視圖; . 5 第8圖為第5圖的裝置之端視圖; • 第9圖為第5圖的裝置中所使用的一接合工具和驅動系 ' 統之示意性透視圖; 第10A圖和第10B圖所示為第5圖(為了清楚,該圖式已 • 經被簡化)的裝置之一變體例的平面圖和透視圖,包含一用 10 於致動中間閉鎖或甲板閉鎖型旋轉鎖所配屬的拉式纜索或 拉桿的傳動臂; 第11圖為第5圖的裝置之一進一步的不同例之示意性 . 平面圖,包含一用於致動一艙口錐體型旋轉鎖的一鎖定裝 置的桿臂; ' 15 第12圖為第2圖的設備之一托架的透視圖; 第13圖為第12圖的該托架之平面圖; ® 第14圖為第12圖的該托架之側視圖; 第15A圖至第15D圖為構成第2圖的設備中所使用的該 等旋轉鎖處理組件中之一者的一部分之儲存系統的透視 20 圖、平面圖、前視圖和側視圖,而第15E圖為該儲存系統的 該等支架中之一者的端視圖; 第16圖為供第5圖的操作裝置之一變體例用的一支承 板和炎持爪的透視圖; 第17圖為第16圖的裝置之平面圖,示出位於一初始位 13 置和一旋轉位置的一旋轉鎖; 第18圖為第5圖的操作裝置之一變體例令所使用的— 可調節夾持爪的側視圖; 第19圖為第18圖的裝置之透視圖;以及 5 帛2〇為供第5圖的操作裝置用之-不同的可調節夾持 爪的側視圖。 ^ C實施方式;1 較佳實施例之詳細說明 第1圖所示為使用一將旋轉鎖從裝運貨櫃402的角形殼 10套404移走並置放的旋轉鎖處理設備1〇將—貨櫃4陳—船 甲板408卸下的各步驟。 ° 在第和第—步驟中’屬頭邊的—起重機條從船甲板 4〇8上垂直堆疊的龍提W部的貨櫃搬。旋轉鎖働係用 於將成垂直堆疊的裝運貨植4〇2鎖在一起。為了提吊該頂部 15貨櫃,將其連接到其下的貨栅之旋轉鎖首先會以-傳統方 式從該下部貨櫃解開而仍保持和上部貨獅2在一起。 在第一 y驟中起重機伽使貨櫃移動經過該碼 頭’直到其被放置在-旋轉鎖處理設備1〇上為止。貨植4〇2 接著會被放至設備1()上,且伸出各下部四個轉角殼套4〇4的 20旋轉鎖400藉操作裝置14而從貨櫃4〇2解開(下文中將會更 詳細地加以說明)。—旦解鎖,該等旋轉鎖接著會被卸到各 自的儲存系統16以供再次使用,接著設備1〇會準備好接收 另一貨櫃® 在第四和最終步驟中,該貨櫃接著被起重機406置放在 14 1362343 一貨車410的後部之上或者被一跨運車撿取,並準備好運送 到—所需位置。依據這個系統,這整個操作可能會由起重 機駕敬艙412内的一起重機操作者來控制。 在第1圖所示的該配置中,設備10位於該碼頭上。在— 5不同配置(圖中未示)中’該裝置可能會懸置於一固定到碼頭 起重機4〇6的平臺上。依此方式,設備1〇可以與該起重機— 起移動。In a further embodiment, the carriage further comprises guiding elements for guiding the respective magazine or the containers to a position on the carrier. Typically, embodiments may be configured such that the bracket further includes a piece of the part, the money being attached to the form, the various components of the device being driven by the liquidsburg actuator' And in the center of the dock deck is controlled or by the crane in the latter configuration, the operation of the equipment may be carried out by the operator, who is responsible for lifting the shipment to the ship or « Remove. The same secret, at least expected = the equipment in the example can substantially reduce the labor in the rotary lock processing. I = = will substantially improve the number of cycles of the dock crane. The features of the drawings, such as the drawings, and the like, are used in the drawings to facilitate the description of the embodiments. It is to be understood that this description does not replace the extensive description of the system. Figure 1 is a perspective view of the four-turn processing equipment of the four-figure handling container at the dock; the intent of Figure 3 is the side view of the second_device; and the fourth figure is the plan view of the equipment of Figure 2. 12 1362343 Figure 5 is a perspective view of one of the rotary lock handling devices used as part of one of the rotary lock processing assemblies used in the apparatus of Figure 2; • Figure 6 is the apparatus of Figure 5 Figure 7 is a side view of the device of Figure 5; 5 Figure 8 is an end view of the device of Figure 5; • Figure 9 is a bonding tool and drive system used in the device of Figure 5. Schematic perspective view of the system; Figures 10A and 10B show a plan view and a perspective view of a variation of a device of Figure 5 (which has been simplified for clarity), including a 10 A transmission cable for a pull cable or tie rod to which an intermediate lock or deck lock type rotary lock is actuated; Fig. 11 is a schematic illustration of a further different example of the device of Fig. 5. a lever arm of a locking device that moves a hatch-type rotary lock; ' 15 Figure 12 is the second A perspective view of the bracket of one of the devices; Fig. 13 is a plan view of the bracket of Fig. 12; ® Fig. 14 is a side view of the bracket of Fig. 12; Fig. 15A to Fig. 15D are the first 2 is a perspective view, a plan view, a front view and a side view of a storage system of a portion of one of the rotary lock processing assemblies used in the apparatus of the figure, and FIG. 15E is in the brackets of the storage system An end view of one; Fig. 16 is a perspective view of a support plate and an inflamed jaw for a variant of the operating device of Fig. 5; and Fig. 17 is a plan view of the device of Fig. 16, shown in a An initial position 13 and a rotary lock of a rotational position; Fig. 18 is a side view of a modified embodiment of the operating device of Fig. 5 - a side view of the adjustable gripper; and Fig. 19 is a view of the apparatus of Fig. 18. A perspective view; and 5 帛 2 〇 are side views of the different adjustable gripping jaws for the operating device of Figure 5. ^ C embodiment; 1 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT Fig. 1 shows a rotary lock processing apparatus 1 using a rotary lock to be removed from the angular casing 10 404 of the shipping container 402. - steps for the ship deck 408 to be unloaded. ° In the first and the first steps, the crane bar is moved from the container of the Long W section of the vertical stack of the ship deck 4〇8. Rotary locks are used to lock together the stacks of vertically stacked pallets. In order to lift the top 15 container, the rotary lock that connects it to the underside of the cargo wagon will first be unwound from the lower container in a conventional manner while still remaining with the upper lion 2. In the first y step, the crane gantry moves the container past the code head ' until it is placed on the rotary lock processing device 1 。. The cargo plant 4〇2 is then placed on the device 1(), and the 20 rotary locks 400 projecting from the lower four corner casings 4〇4 are unwound from the container 4〇2 by means of the operating device 14 (hereinafter Will be explained in more detail). Once unlocked, the rotary locks are then unloaded to the respective storage system 16 for reuse, and then the device 1〇 is ready to receive another container. In the fourth and final steps, the container is then placed by the crane 406. Placed on the rear of a truck 410 on 14 1362343 or taken by a straddle carrier and ready to be transported to the desired location. Depending on the system, this entire operation may be controlled by a crane operator within the crane cab 412. In this configuration shown in Figure 1, device 10 is located on the dock. In a different configuration (not shown), the device may be suspended from a platform fixed to the dock crane 4〇6. In this way, the device 1 can be moved with the crane.
亦應該理解該操作也可能會反過來執行。一要載置於 -船始上的貨櫃首組置放於設備1G上,其中從儲存系統 10 16接㈣的旋轉鎖在該起重機操作M的操作下被安裝到該 等=角双套櫃接著準備好被提吊至該船舶上以確保 可Λ地位於適當的位置。 ’、 第2圖至第5圖所示為旋轉鎖處理設備1〇。一般而言, 15 20 該裝置具有—用於容置裝運貨櫃4G2的托架η以及一:列 旋轉鎖處S組件u。在該情灯,這她件被置於把架a 的各轉角13。各組件12包括三個主要称-操作裝置14、 導向、·且件15、以及-儲存系統16。在使时,當該導向 鎖送至該等操作襄置與該等儲存工具間時,該 計、㈣於裝運貨櫃4_該等轉角殼套來移走或 固疋旋轉鎖彻,該等儲存系統會儲存該等旋轉鎖。 明=較佳理解,便利地係更詳細地說 操作==括為具有,^ 裝置14包括—外殼2G,其具有—底板以、從 15 1362343 該底板向上延伸的側板22以及亦從該底板延伸而出且與側 板22互連的端板23。該等端板中之一者(為了清楚,第5圖 至第8圖中未示出)包括一開孔,以便以操作裝置14將該等 旋轉鎖移入和移出寄存器。 5 該裝置亦包括一内框架24,其包含一用於支承一旋轉 鎖400的上部支承板25、一支承一可旋轉的接合工具27之下 部支承板26,該可旋轉的接合工具被配置成接合於旋轉鎖 400的下半部405並使其旋轉,以使其從貨櫃4〇2脫離。上部 支承板25位於内框架24的頂部,且包括一適合容納旋轉鎖 10 400之下半部405的開孔28。 内框架24可以相對於外殼2〇沿接合工具27之旋轉軸的 方向移動,且裝置14亦包括一使内框架24的高度可以相對 於框架20來調節的高度調節機構29〇在所說明的形式中, 高度調節機構29所表現的形式為包括可滑動地容置於汽缸 15 32内的活塞31之四個液壓活塞/液壓缸配置3〇。這些活塞式 汽缸組件係在底板21與下部支承板26之下表面間延伸。 在所說明的形式中,該上部與下部板間的距離因支柱 33而為一固定間距。應該理解地是在一不同實施例中,下 部支承板26可以藉其自身的高度調節配置而垂直移動,而 2〇 與上部支承板25無關。 接合工具27具有一直立的U形頭部34以及一從頭部34 的中央向下延伸且穿過下部支承板26的驅動軸35。驅動軸 35被連接到一用於將旋轉驅動傳給頭部34的驅動系統36。 驅動系統36被安裝到下部支承板26的底面,因此驅動系統 16 1362343 36和接合工具27均在底板21上浮動,且會“度調節機構 29的致動來調㈣度。驅動系統36會參考第9圖而在下文中 更詳細地示出。 第9圖所示為透過驅動細35連接到所對應的一個接合 5 工具27的一個驅動系統36。Λ 了描执# 0 χ Α 习% 0馮了便於說明,接合工具27位 於其等内的殼體20和内構架24未示出。 驅動系統36的形式為-用於使各驅動轴3〇旋轉的活塞 /汽缸組件37。各活塞/汽缸組件37由液壓設備(圖中未示)透 過液壓管路38來致動。組件37能夠根據特定的旋轉鎖之需 1〇求來選擇性地旋轉軸35,以便獲得與轉角殼套404的接合或 分離》 角位移係透過一鏈結到該軸的電編碼器39而受到控制 且由一可程式邏輯控制器(PLC)來控制。 通常沒有供說轉鎖用的國際標準,結果導致開發出不 15同的旋轉鎖系統。旋轉鎖可能被分成三個主要類別:甲板 閉鎖裝置、中間閉鎖裝置以及餘口錐體(hatch cones)裝置。 這些不同的旋轉鎖中之每一者均適合一標準的轉角殼套, 但是在不同情況下會具有不同的外部幾何形狀,且設計成 旋轉不同量以從該轉角殼套脫離或與其相接合。這三種類 2〇 型的旋轉鎖間之進一步的顯著差異在於其等本體鑄件的特 定配置,尤其是該等本體鑄件之中間區域407相對於其等所 控制的任何玎相對旋轉的軸頸部之配置。 應該提及地是甲板閉鎖裝置和中間閉鎖裝置都包含一 拉式境索或拉杆,其係用於相對於旋轉鎖4〇〇的該本體鑄件 17 來旋轉下半部4G5。此外,艙口錐體式旋轉鎖可能包含-必 須在該餘口錐體轉出轉角殼套404之前推動的拉杆。操作裝 置Μ可能包含用於致動這些拉式纜索和拉杆的裝置,將會 借助參考第_和第_在下文中更詳細地加以說明。 5 ?㈣鎖裝置包含兩個置於該甲板_裝置之本體鑄It should also be understood that this operation may also be reversed. A first group of containers to be placed on the beginning of the ship is placed on the equipment 1G, wherein the rotary locks connected from the storage system 10 16 are mounted to the = angle double cabinets under the operation of the crane operation M. Be prepared to be lifted onto the ship to ensure that it is in a proper position. ', Figures 2 to 5 show the rotary lock processing device 1〇. In general, 15 20 the device has a bracket η for accommodating the shipping container 4G2 and a: column assembly S assembly u. In the situation, this piece is placed at each corner 13 of the frame a. Each assembly 12 includes three main-operating devices 14, a guide, and a member 15, and a storage system 16. When it is timed, when the guide lock is sent between the operation device and the storage tools, the meter (4) is removed from the shipping container 4_the corner casing or the rotation lock is locked, the storage The spin locks are stored. Preferably, it is better understood that, in more detail, the operation == is included, the device 14 includes a housing 2G having a base plate, a side panel 22 extending upward from the base plate 15 1362343, and also extending from the base plate The end plates 23 are interconnected with the side plates 22. One of the end plates (not shown in Figures 5 through 8 for clarity) includes an opening for moving the rotary locks into and out of the register by operating device 14. 5 The apparatus also includes an inner frame 24 including an upper support plate 25 for supporting a rotary lock 400, a lower support plate 26 supporting a rotatable engagement tool 27, the rotatable engagement tool being configured to The lower half 405 of the rotary lock 400 is engaged and rotated to disengage it from the container 4〇2. The upper support plate 25 is located at the top of the inner frame 24 and includes an opening 28 adapted to receive the lower half 405 of the rotary lock 10400. The inner frame 24 is movable relative to the outer casing 2 in the direction of the axis of rotation of the engagement tool 27, and the device 14 also includes a height adjustment mechanism 29 that allows the height of the inner frame 24 to be adjusted relative to the frame 20, in the illustrated form. The height adjustment mechanism 29 is embodied in the form of four hydraulic piston/cylinder configurations 3 that include a piston 31 slidably received within the cylinder 15 32. These piston-type cylinder assemblies extend between the bottom plate 21 and the lower surface of the lower support plate 26. In the illustrated form, the distance between the upper and lower plates is a fixed spacing due to the struts 33. It should be understood that in a different embodiment, the lower support plate 26 can be moved vertically by its own height adjustment configuration, while 2〇 is independent of the upper support plate 25. The bonding tool 27 has an upright U-shaped head 34 and a drive shaft 35 extending downward from the center of the head 34 and passing through the lower support plate 26. The drive shaft 35 is coupled to a drive system 36 for transmitting rotational drive to the head 34. The drive system 36 is mounted to the bottom surface of the lower support plate 26 such that the drive system 16 1362343 36 and the engagement tool 27 both float on the bottom plate 21 and will "adjust" the actuation of the degree adjustment mechanism 29. The drive system 36 will reference Figure 9 is shown in more detail below. Figure 9 shows a drive system 36 connected to the corresponding one of the joint 5 tools 27 via the drive 35. 描 描 # # 0 χ Α 习% 0 冯For convenience of explanation, the housing 20 and the inner frame 24 in which the bonding tool 27 is located are not shown. The drive system 36 is in the form of a piston/cylinder assembly 37 for rotating each of the drive shafts 3. Each piston/cylinder The assembly 37 is actuated by a hydraulic device (not shown) through a hydraulic line 38. The assembly 37 is capable of selectively rotating the shaft 35 in response to a particular rotary lock request to achieve engagement with the corner housing 404. Or separation" angular displacement is controlled by a chain of electrical encoders 39 to the shaft and is controlled by a programmable logic controller (PLC). There is usually no international standard for translating locks, resulting in the development of Not the same rotary lock system. The locks may be divided into three main categories: deck locks, intermediate locks, and hatch cones. Each of these different rotary locks fits a standard corner casing, but in a different In this case, there will be different external geometries and be designed to rotate different amounts to detach or engage the corner casing. A further significant difference between the three types of rotary locks is the specificity of their body castings. The arrangement, in particular the configuration of the intermediate portion 407 of the body casting relative to any of the cymbal-rotating shafts controlled by it, etc. It should be mentioned that both the deck lock and the intermediate lock include a pull-down or A tie rod for rotating the lower half 4G5 relative to the body casting 17 of the rotary lock 4。. In addition, the hatch cone rotary lock may include - must be before the remaining cone is turned out of the corner casing 404 Push rods. The operating device Μ may contain means for actuating the pull cables and tie rods, which will be explained in more detail below with reference to the _ and _ _ 5 (4) The lock device consists of two bodies placed on the deck _ device
件的上側面和下側面上之可旋轉的袖頸。當貨櫃402的-轉 角殼套404被放置在各自的—操作裝置14上時該旋轉鎖會 藉接α工具27的頭部34旋轉與上部轴頸連接成整體的下部 抽職脫離該貨櫃。這個移走操作的獲得與該貨櫃的-部 10分重量是否在該本體鑄件的中間區域4〇7上無關。亦即,當 該旋轉鎖為解開狀態時,該本體鑄件的中間區域407可能安 置在上部支承板25上。 15a rotatable sleeve on the upper and lower sides of the piece. When the gusset 404 of the container 402 is placed on the respective operating device 14, the rotary lock will be withdrawn from the container by the lower portion of the head 34 of the alpha tool 27 that rotates integrally with the upper journal. The removal of this removal operation is independent of whether the weight of the container-part 10 is on the intermediate portion 4〇7 of the body casting. That is, when the rotary lock is in the disengaged state, the intermediate portion 407 of the body casting may be placed on the upper support plate 25. 15
20 相反地中間閉鎖裝置可能僅具有一個置於該本體 鑄件的上侧面上之可旋轉的轴頸。當—貨櫃術的一轉角殼 套4〇4放置在操作裝置14上時,整個本體鑄件必須被轉動以 便使該上部_旋轉,但是如果該諸的-部分重量將中 間區域術向下壓至上部支承板Μ,祕合卫訪的頭部% 無法獲得該轉動操作。因此,上部支承板25必須藉高度調 f裝置29而下降到—使中間區域術不再保持轉角殼套*⑽ 。上αρ支承板25間的摩擦接合之高度,以便使—中間閉鎖 裝置脫離一貨櫃402。 和曱板閉鎖裳置及中間閉鎖裝置不同’艙口錐體裝置 於將互相義的貨櫃安裝到—船體内。搶口錐體裝置 °匕括力要致動的鎖定桿。如同中間閉鎖裝置,某些 18 1362343 類型的搶口錐體裝置僅可以在懸置於上部支承板25之上時 藉該接合工具的頭部34而解開。具有上部和下部轴頸的搶 口錐體裝置係以與曱板_裝置相同的方式而解開。 因此在使用中,為了將-旋轉鎖從一裝運貨植的一轉 5角殼套移走,該旋轉鎖會位於該操作裝置之上,其具有一 支承板25和所擇定之適用於該類型旋轉鎖的接合工具27。 該旋轉鎖被容置於該操作裝置内,延伸到該支承板之下的 下半部405使其可以與該接合工具相接合。操作裝置14的内 框架24之高度被設置成使該旋轉鎖的中間區域4〇7抵靠在 10支承板25上或設置成稍微在其之上。接著,該接合工具會 旋轉下半部405來解開該旋轉鎖,其接著安置在該支承板上 以準備好被導向組件15卸下,下文將會加以說明。 因此,支承板25内的開孔28可能需要為一相當複雜的 形狀,以使一旋轉鎖與該接合工具相接觸並適配使其脫離 15所需的移動範圍’同時在其他配置中’例如第5圖至第8圖 中所揭示,其可以僅包含一槽縫。 一適用於甲板閉鎖裝置之具有更複雜的形狀之支承板 25在第16圖和第17圖中示出。旋轉鎖4〇〇的下半部405在位 於支承板25上時會延伸過凹槽28。如第17圖中所示,凹槽 20 28係用於使旋轉鎖400在框架24内旋轉。當該旋轉鎖的下半 部405被旋轉時,上部支承板25使框架24支承該旋轉鎖。 在第17圖所不的變化例中,該旋轉鎖可以在一第一位 置Ρ1和一第二位置Ρ2間移動。在第一位置Ρ1處,旋轉鎖400 被鎖到貨櫃402的轉角殼套404,而在第二位置Ρ2處,旋轉 19 1362343 鎖400將會自由地聽轉肖殼套404 。在所示的變化例中, 該旋轉鎖在該第一與第二位置間旋轉45度。上部支承板25 内的凹槽28具有特^的形狀,以使該旋轉鎖旋轉所需的直 值。上部支承板25進一步被配置成使該旋轉鎖在其位於該 閉鎖位料可以被移走,而當其位於其解開仅置時仍保持 在該框架内。其他旋轉鎖會旋轉不同的量值,因此上部支 承板25在結構上可能不同以適配所對應的運動範圍。20 In contrast, the intermediate locking device may have only one rotatable journal placed on the upper side of the body casting. When a corner casing 4〇4 of the container is placed on the operating device 14, the entire body casting must be rotated to rotate the upper portion, but if the partial-part weights press down the intermediate portion to the upper portion The support plate Μ, the head of the secret visit is unable to obtain the rotation operation. Therefore, the upper support plate 25 must be lowered by the height adjustment device 29 so that the intermediate portion no longer maintains the corner casing * (10). The height of the frictional engagement between the upper α support plates 25 is such that the intermediate latching device is disengaged from a container 402. It is different from the shackle and the intermediate locking device. The hatch cone device is used to install the container of mutual meaning into the hull. Grab the cone device °The locking lever to be actuated. As with the intermediate latching device, some of the grabbing cones of the type 18 1362343 can only be unwound by the head 34 of the joining tool when suspended above the upper support plate 25. The grab cone device with the upper and lower journals is unwound in the same manner as the seesaw_device. Thus, in use, in order to remove the rotary lock from a five-corner casing of a shipment, the rotary lock will be located above the operating device, having a support plate 25 and a selected one suitable for the type The engagement tool 27 of the rotary lock. The rotary lock is housed within the operating device and extends to a lower half 405 below the support plate to engage the engagement tool. The height of the inner frame 24 of the operating device 14 is set such that the intermediate portion 4〇7 of the rotary lock abuts against or is disposed slightly above the support plate 25. Next, the bonding tool rotates the lower half 405 to unlock the rotary lock, which is then placed on the support plate ready to be removed by the guide assembly 15, as will be explained below. Thus, the opening 28 in the support plate 25 may need to be of a relatively complex shape such that a rotary lock contacts the engagement tool and is adapted to disengage it from the desired range of movement 'while in other configurations', for example As disclosed in Figures 5 through 8, it may comprise only one slot. A support plate 25 having a more complicated shape suitable for the deck lock device is shown in Figs. 16 and 17. The lower half 405 of the rotary lock 4 extends past the recess 28 when positioned on the support plate 25. As shown in Fig. 17, the recess 20 28 is for rotating the rotary lock 400 within the frame 24. When the lower half 405 of the rotary lock is rotated, the upper support plate 25 causes the frame 24 to support the rotary lock. In a variation of Fig. 17, the rotary lock can be moved between a first position Ρ1 and a second position Ρ2. At the first position Ρ1, the rotary lock 400 is locked to the corner housing 404 of the container 402, and at the second position Ρ2, the rotation 19 1362343 lock 400 will freely listen to the hood 404. In the variation shown, the rotary lock is rotated 45 degrees between the first and second positions. The recess 28 in the upper support plate 25 has a special shape to allow the rotation of the rotary lock to be rotated. The upper support plate 25 is further configured such that the rotary lock can be removed while it is in the latching position and remains within the frame when it is unfastened. The other rotary locks will rotate by different magnitudes, so the upper support plate 25 may be structurally different to accommodate the corresponding range of motion.
1515
如以上所述,令間閉鎖裝置通常包含一次級鎖定裝 置,一般其形式為一必須致動用以使該等軸_旋轉的拉式 纜索或拉捍。 . "" 就這點而言,第1〇圖示意性地描繪一包括一拉桿致動 裝置42的操作裝置14(為了清楚,大部分未示出)。這個特定 的操作裝置適用於曱板閉鎖裝置和中間閉鎖裝置。第二拉 桿致動裝置包括-安裝在—蚊到裝置14之框架44上的液 壓活塞/液·缸裝置43。由主裝置動力機所驅動的該活塞/ 汽缸裝置被配置成使—拉桿接合轴45拉伸或收回來^別推 /拉該拉式纜索或拉桿。這會使該中間閉鎖裝置或甲板閉鎖 裝置所配屬的軸頸藉接合工具27的頭部34而旋轉,以使該 旋轉鎖脫離貨櫃402。 2〇 現在參看第11圖’所示為上部支承板25的-簡化形 式’其包括絲到上部支承板25之一側面上的拉桿致動裝 置46。這個特定的操作裝置適用於搶口錐體式旋轉鎖。在 這種情況下,致動裝置46所表現的形式為—可旋轉的懸掛 臂47,其可以如圖所示轉過%度。該臂部被彈箸加載至使 20 該臂部之端部48延伸進入支承板凹槽28内的位置,使得當 —艙口錐體式旋轉鎖被移至支承板25上時,臂部47會致動 拉才于致動裝置46,以使該艙口錐體裝置可以在各轉角殼套 4〇4内旋轉並從裝運貨櫃4〇2移走。 5 如第2圖至第4圖中所最佳顯示者,各組件12包括一導As noted above, the inter-locking device typically includes a primary locking device, typically in the form of a pull cable or tab that must be actuated to rotate the shaft. "" In this regard, Figure 1 schematically depicts an operating device 14 including a lever actuating device 42 (most not shown for clarity). This particular operating device is suitable for the seesaw locking device and the intermediate locking device. The second pull rod actuating device includes a hydraulic piston/liquid cylinder device 43 mounted on a frame 44 of the mosquito-to-device 14. The piston/cylinder unit driven by the main unit power unit is configured to pull or retract the pull rod engagement shaft 45 to push/pull the pull cable or tie rod. This causes the journal associated with the intermediate latch or deck lock to be rotated by the head 34 of the engagement tool 27 to disengage the rotary lock from the container 402. 2A Referring now to Fig. 11, there is shown a simplified version of the upper support plate 25 which includes a tie rod actuating device 46 on one side of the wire to the upper support plate 25. This particular operating device is suitable for grabbing a cone-type rotary lock. In this case, the actuating device 46 behaves in the form of a rotatable suspension arm 47 that can be rotated through a degree as shown. The arm is loaded by the magazine to a position where the end 48 of the arm extends into the support plate recess 28 such that when the hatch cone rotary lock is moved to the support plate 25, the arm 47 will The actuating device 46 is actuated such that the hatch cone device can be rotated within the corner housings 4〇4 and removed from the shipping container 4〇2. 5 As best shown in Figures 2 through 4, each component 12 includes a guide
向組件15 ’其也可使旋轉鎖被送至上部支承板25再至儲存 系統16,或者從其等卸下。導向組件15包括由兩個用於將 該等旋轉鎖引導至上部支承板Μ上並使其等從該支承板離 開的導軌49所構成的一轨道48(第5圖至第8圖所示)。旋轉鎖 10 400藉-包含第一和第二推桿(5〇在第頂中示出,而η在第 3圖中示出)的輸送機構沿著導軌49移動。第二推桿51形成 於儲存系統16上,以在與第一推桿%所提供的移動相反的 方向上沿著導軌49移動一旋轉鎖。 操作裝置14可能會同時用作—獨立單元或者與導向組 15件I5和儲存系統Μ相結合,在所揭示的形式中,其設計成The assembly 15' can also be rotated to the upper support plate 25 to the storage system 16, or removed therefrom. The guide assembly 15 includes a track 48 formed by two guide rails 49 for guiding the rotary locks to and from the upper support plate (Figs. 5-8) . The rotary lock 10 400 is moved along the guide rail 49 by a transport mechanism comprising first and second push rods (5 〇 shown in the top and η is shown in Fig. 3). A second push rod 51 is formed on the storage system 16 to move a rotary lock along the guide rail 49 in a direction opposite to the movement provided by the first push rod %. The operating device 14 may be used simultaneously as a stand-alone unit or in combination with a guide set 15 I5 and a storage system, in the disclosed form, designed to
被組合作為旋轉鎖處理設備_ 一部分且固定到在第12圖 和第14圖中最佳示出的托架丨】。 第12圖所示為托架11,典型地係由鋼製構件構成且包 20 括基座52錢傾斜科向磐53,料触職在裝運貨 櫃術被放至設㈣上時,典型地藉_碼頭起重機4〇6(第i 圖)’將以丨導至適當的位置内。托架u被认在多個支柱 54上的底面之上。 21 1362343 架11之該等側邊的中部區域54,此外如第2圖中所示,該等 處理組件被置於該托架的各轉角13。同樣,導向構件53被 調整成用於容置多個貨櫃。 該托架進一步包含減振器(圖中未示),以減少將一貨櫃 5置放於該姉上時所產生的衝擊貞載。該等減振器所表現 的形式可能為多個位於該托架之各支柱54内的彈簧/減振 裝置°在**個變化例中,該絲係由兩個托架區段構成,It is combined as a part of the rotary lock processing device_ and is fixed to the bracket 最佳 which is best shown in Figs. 12 and 14. Figure 12 shows the bracket 11 which is typically constructed of steel members and the package 20 includes a base 52. The pick-up is typically used when the shipping container is placed on the set (4). _Dock crane 4〇6 (figure i) will be guided to the appropriate position. The bracket u is recognized above the bottom surface of the plurality of pillars 54. 21 1362343 The central regions 54 of the sides of the frame 11, and as also shown in Figure 2, the processing components are placed at each corner 13 of the carrier. Also, the guide member 53 is adjusted to accommodate a plurality of containers. The bracket further includes a damper (not shown) to reduce the impact load generated when a container 5 is placed on the raft. The dampers may be in the form of a plurality of spring/damper devices located within the struts 54 of the bracket. In a variant, the wire is formed by two bracket segments.
各區段由其自身的支柱所支承,各支柱均具有一單獨的彈 簧/減振裝置。較有利地係、如果兩個f櫃被放置在該托架上 且起重機4〇6將該等貨櫃運送到垂直交錯的位置,則當其等 到達各托架區段時,該兩個托架區段將會提供各貨櫃所需 的錄。如果該托架為一個整體式框架,且放至其上的該 等貨櫃垂直交錯’則該整個框架將會傾斜,從而造成處於 具有潛在危險的狀況。 15Each section is supported by its own strut, each having a separate spring/damper. Advantageously, if two f cabinets are placed on the carrier and the cranes 4〇6 transport the containers to a vertically staggered position, the two brackets as they reach each of the bracket segments The section will provide the records required for each container. If the carrier is a one-piece frame and the containers placed thereon are vertically staggered, then the entire frame will be tilted, resulting in a potentially dangerous condition. 15
20 該裝置的儲存系統16每—個係用於固持多個旋轉鎖。 第15圖情示的系統16構成各組件12的_部分且配屬於該 件的操作裝置Μ ’以便㈣將旋制㈣存系統送到裝 ^14的支承板25上’或者供不同選擇地,制於在該等旋 轉鎖被從裝置14卸下時來容置其等。 個都包含複數個具有容置旋轉鎖的形 狀之支架56。如第丨5E圖中所是 α 也 -員不者,各支架56包括被 刀^成足=將-旋轉鎖容置料㈣的上部和下部導軌 環運送)機在=被橫向地安裝在—循環運送機%上,該循 衣運送機在馬達6G的操作下能夠轉動,以傳送此鄰該儲存 22 1362343 系統1崎配屬的導向組件i5的導軌49之 56。當處於適當的位 擇&的文架 裝置的導軌49相對準,使得;=下部導執58與該操作 _動―_ 5 ::件的一。各支架〜二::::: 移走,以形成-可拆裝的儲存箱。 °… 各儲存系統W被設計成具有恰當的近接感20 The storage system 16 of the device is used to hold a plurality of rotary locks. The system 16 of the Figure 15 constitutes the _ portion of each component 12 and is associated with the operating device of the component 以便 'to (4) send the spinning (four) storage system to the support plate 25 of the assembly 14' or for different options, It is provided to accommodate the rotary locks when they are detached from the device 14. Each includes a plurality of brackets 56 having a shape that accommodates a rotary lock. As shown in Fig. 5E, the α is also a member, and each of the brackets 56 includes the upper and lower rails of the cutters (the upper and lower rails of the rotary lock housing (four)). On the recirculating conveyor %, the garment conveyor is rotatable under the operation of the motor 6G to convey the guide rail 49 of the guide assembly i5 adjacent to the storage unit 22 1362343. When the rails 49 of the rack device in the appropriate position & are aligned, so that == the lower guide 58 and the one of the operation_moving__5:. Each bracket ~ 2::::: is removed to form a - removable storage box. °... Each storage system W is designed to have an appropriate proximity
當-與-操作裝置導軌相對準的支架%被占仔 運送機59均能夠轉動。依此方式,該系 = W個可使用的支架,從而使該館 ^下 統内的所有支架。 ㈣統了以自動地使用該系 ,等旋轉鎖藉該第-和第二㈣傳動推桿(5〇,51)能 二該等支架和該等導執移動。如第ΜΑ圖中所最佳顯示 ’第二推桿51被安裝在該健存系統上所延伸出的一子框 5架上,從而可以接達使用中的支架内之所有的旋轉鎖。 在所揭示的形式中,健存系統16被置於設備托架η的 外部’然而要理解其可能會位於該托架的邊界之内以使該 裝置更加緊湊。 在另-不同的配置中,想像裝設一個中央儲存設備, 20且一輪送機構被裝設在該操作裝置/該各操作裝置與該中 央儲存6又備之間以在其等間運送旋轉鎖。 在使用中,設備10可以遠距離操作該等旋轉鎖。該裝 置僅需要記錄該PLC中正在使用的旋轉鎖的類型。這個操 作可以通過將恰當的操作裝置14(或者可更換的部件,例如 23 1362343 支承板25或者接合工具27)插入設備ι〇内透過一掃描系統 或者藉人工輸入而自動完成。當旋轉鎖的類型被記錄下來 時,没備1〇可以透過致動驅動系統36和推桿(5〇, 51)的液壓 、 設備而被加以控制。這個操作可以在任何便利的地點,例 - 5如在該起重機駕駿室内完成,或者由一抵鄰該裝置的液壓 控制來完成。 設備10的設計之許多優點中的—個在於其能夠與各種 • 旋轉鎖,包括艙口錐體裝置、半自動旋轉鎖以及中間閉鎖 農置’相接合並操作其等。其可以透過可互換的旋轉鎖特 1〇疋操作裝置14來完成該操作。所有這些裝置14具有相同的 外。何形狀,使得其等都可以安裝在旋轉鎖處理設備1〇 • 内所分配的空間内。隨著新型旋轉鎖投入市場可以開發出 新的裂置14。供不同選擇地,僅有接合工具27或支承板25 可交換位置以適用各種旋轉鎖。 15 設備10可能被設計成使該等操作裝置、接合工具27及/ % 或上邛支承板25係手動來交換位置。供不同選擇地,這個 過種可以透過使用一索引系統來自動操作,其中該等操作 置、接合工具或支承板被安裝在一收納箱内或一迴轉架 2上其中其等可以移動進入該裝置及脫離該裝置。典型地, 這個過程可以由操作者透過該PLC來控制。 、在一不同的配置中可以使用一通用的操作裝置,其能 適σ不同的紅轉鎖幾何形狀以及不同的旋轉量。在這個 一罝的一個形式中,該接合工具包含一可調節的夾頭而非 -、有固定尺寸的裝置以適合不同的旋轉鎖尺寸。當該 24 1362343 PLC記錄雜鎖_型時,這個央頭也可能會用於在該pLc 的控制下再次進行調節。 第18圖至第20圖所示為接合工具27之—進一步不同的 變化例。在這兩種形式中,該接合卫具是可調節的,以便 能夠適合一系列旋轉鎖400。The bracket % that is aligned with the - operating device guide rail can be rotated by the jacking conveyor 59. In this way, the system = W usable brackets, so that all the brackets in the museum are under the system. (4) To use the system automatically, and the rotary locks can be used to move the brackets and the guides by the first and second (four) transmission pushers (5〇, 51). As best shown in the figure, the second push rod 51 is mounted on a sub-frame 5 extending from the storage system so that all of the rotary locks in the bracket in use can be accessed. In the disclosed form, the health care system 16 is placed external to the device tray η. However, it is to be understood that it may be located within the boundaries of the carrier to make the device more compact. In another different configuration, it is envisioned to install a central storage device 20 and a wheeling mechanism is disposed between the operating device/the operating devices and the central storage 6 to transport the rotary lock therebetween . In use, device 10 can operate the rotary locks at a remote location. The device only needs to record the type of rotary lock being used in the PLC. This operation can be accomplished automatically by inserting the appropriate operating device 14 (or replaceable components, such as 23 1362343 support plate 25 or bonding tool 27) into the device ι through a scanning system or by manual input. When the type of rotary lock is recorded, it is possible to control the hydraulic pressure and equipment of the drive system 36 and the push rod (5〇, 51). This operation can be done at any convenient location, for example, in the crane cab or by hydraulic control of the device. One of the many advantages of the design of apparatus 10 is its ability to engage and operate with various • rotary locks, including hatch cone devices, semi-automatic rotary locks, and intermediate lockers. This can be done by means of an interchangeable rotary lock operating device 14. All of these devices 14 have the same exterior. The shape is such that it can be installed in the space allocated by the rotary lock processing device. New splits 14 can be developed as new rotary locks are introduced to the market. Alternatively, only the engagement tool 27 or the support plate 25 can be exchanged for use with a variety of rotary locks. 15 The device 10 may be designed such that the operating devices, the bonding tool 27 and/or the upper jaw support plate 25 are manually exchanged for position. Alternatively, this can be automated by using an indexing system that is mounted in a storage bin or on a turret 2 where it can be moved into the device And detached from the device. Typically, this process can be controlled by the operator through the PLC. A common operating device can be used in a different configuration, which can accommodate different red turn lock geometries and different amounts of rotation. In one form of this, the engagement tool includes an adjustable collet rather than a fixed size device to accommodate different rotary lock sizes. When the 24 1362343 PLC records the miscellaneous lock type, this head may also be used to adjust again under the control of the pLc. Fig. 18 to Fig. 20 show further variations of the bonding tool 27. In both forms, the engagement guard is adjustable to accommodate a series of rotary locks 400.
10 1510 15
20 圖和第19圖中所示的接合工具60包含複數個柱狀 物或7C件62,其等係在一突伸位置和一收回位置間移動。 各柱狀物62係由彈簧負載以便偏置於其等的伸出位置中。 藉將-部分柱狀物移人其等的收回位置而形成__凹槽料, 其係用於容置該旋轉鎖。柱狀物62透過這個配置可以僅藉 迫使該旋轉鎖抵靠在柱狀物62的端部66上而收回。 在第20圖所示的實施例中,接合工具的包含一基底構 ^70和-對相對的側部構件72。該基底構件和該側部構件 的長度可以_ ’使得可以調節㈣74_度和寬度。 因此’該帥容許對载置於裝運龍或從其等却載的 進行自動的旋轉鎖處理^該裝置與刺上具有手動處 的旋轉鎖之現有常例相比可減少循環次數。該裝置可以 理4櫃通過量而不需要有碼頭邊的工人介人,從而不 會改善上的效率而且會提供安全的工作環境。 在下述的申請專利範圍中以及本發明之前述說明中, 二或:要的含意而在上下文需要另作說明所二,係用作所包含的含意,亦即,載 子#確疋特徵而不排除本發明之各種實施例中所存 !或額外的進一步特徵。 25 1362343 熟悉本技藝的人士將會理解在不偏離如所廣泛說明的 本發明之精神或範圍的情況下可以對如特定實施例中所示 • 的本發明做許多變更及/或修改。因此,所呈現的實施例之 所有方面均被視作說明性而非限制性。舉例而言,該系統 . 5 可能包括電致動器或者氣動致動器而非液壓致動器。在另 • 一變化例中,該整個系統可以作為一車輛,例如一大型貨 車或者一沿著碼頭的導軌行駛的車輛之一部分來移動或者 由一車輛來運送。可能會使用不同於熟悉本技藝的人士所 • 習知使用且適用於有關目的的那些裝置之感測裝置。 10 【圖式簡單說明】 第1圖為在一碼頭處理貨櫃的四個步驟之示意圖; 第2圖為一旋轉鎖處理設備的透視圖; - 第3圖為第2圖的設備之側視圖; • 第4圖為第2圖的設備之平面圖; 15 第5圖為構成第2圖的設備中所使用的該等旋轉鎖處理 組件中之一者的一部分之一旋轉鎖操作裝置的透視圖; ® 第6圖為第5圖的裝置之平面圖; 第7圖為第5圖的裝置之側視圖; 第8圖為第5圖的裝置之端視圖; 20 第9圖為第5圖的裝置中所使用的一接合工具和驅動系 統之示意性透視圖; 第10A圖和第10B圖所示為第5圖(為了清楚,該圖式已 經被簡化)的裝置之一變體例的平面圖和透視圖,包含一用 於致動中間閉鎖或曱板閉鎖型旋轉鎖所配屬的拉式纜索或 26 1362343 拉桿的傳動臂; 第11圖為第5圖的裝置之一進一步的不同例之示意性 平面圖,包含一用於致動一艙口錐體型旋轉鎖的一鎖定裝 置的桿臂; 5 第12圖為第2圖的設備之一托架的透視圖; 第13圖為第12圖的該托架之平面圖; 第14圖為第12圖的該托架之側視圖;The joining tool 60 shown in Figures 20 and 19 includes a plurality of columns or 7C members 62 that are moved between a projecting position and a retracted position. Each of the posts 62 is spring loaded to be biased into its extended position. By inserting a portion of the column to its retracted position, a __ fluted material is formed for accommodating the rotary lock. The post 62 can be retracted by this configuration only by forcing the rotary lock against the end 66 of the post 62. In the embodiment illustrated in Fig. 20, the bonding tool includes a base structure 70 and a pair of opposing side members 72. The length of the base member and the side members can be adjusted so that (four) 74 degrees and width can be adjusted. Therefore, the coach can automatically perform the rotary lock processing on the loaded or loaded load. The device can reduce the number of cycles compared to the conventional example of squeezing the rotary lock with the manual. The unit can handle 4 cabinets without the need for dockside workers, which will not improve efficiency and provide a safe working environment. In the scope of the following claims and the foregoing description of the present invention, the second or the meaning of the present invention is intended to be used in the context, and is used as the meaning of the inclusion, that is, the carrier is not a characteristic. It is excluded from the various embodiments of the invention! or additional further features. A person skilled in the art will appreciate that many variations and/or modifications may be made to the invention as shown in the specific embodiments without departing from the spirit and scope of the invention. All aspects of the presented embodiments are therefore considered as illustrative and not restrictive. For example, the system .5 may include an electric actuator or a pneumatic actuator instead of a hydraulic actuator. In another variation, the entire system can be moved as a vehicle, such as a large truck or a portion of a vehicle traveling along the rails of the dock or by a vehicle. Sensing devices of those devices that are conventionally used by those skilled in the art and that are suitable for the purpose may be used. 10 [Simple description of the drawings] Figure 1 is a schematic diagram of four steps of processing a container at a dock; Figure 2 is a perspective view of a rotary lock processing device; - Figure 3 is a side view of the device of Figure 2; • Figure 4 is a plan view of the apparatus of Figure 2; Figure 5 is a perspective view of one of the rotary lock handling devices of one of the rotary lock processing assemblies used in the apparatus of Figure 2; ® Fig. 6 is a plan view of the device of Fig. 5; Fig. 7 is a side view of the device of Fig. 5; Fig. 8 is an end view of the device of Fig. 5; 20 Fig. 9 is a device of Fig. 5 A schematic perspective view of a joining tool and a drive system used; FIGS. 10A and 10B are plan and perspective views showing a variation of one of the devices of FIG. 5 (which has been simplified for clarity) a transmission arm for actuating a pull cable or a 26 1362343 tie rod associated with an intermediate lock or a seesaw lock type rotary lock; FIG. 11 is a schematic plan view of a further different example of one of the devices of FIG. Containing a lock for actuating a hatch cone type rotary lock The lever arm of the device; 5 Figure 12 is a perspective view of the bracket of one of the devices of Figure 2; Figure 13 is a plan view of the bracket of Figure 12; Figure 14 is the side of the bracket of Figure 12 view;
第15A圖至第15D圖為構成第2圖的設備中所使用的該 等旋轉鎖處理組件中之一者的一部分之儲存系統的透視 10 圖、平面圖、前視圖和側視圖,而第15E圖為該儲存系統的 該等支架中之一者的端視圖; 第16圖為供第5圖的操作裝置之一變體例用的一支承 板和夾持爪的透視圖; 第17圖為第16圖的裝置之平面圖,示出位於一初始位 15 置和一旋轉位置的一旋轉鎖; 第18圖為第5圖的操作裝置之一變體例中所使用的一 可調節夾持爪的側視圖; 第19圖為第18圖的裝置之透視圖;以及 第20為供第5圖的操作裝置用之一不同的可調節夾持 20 爪的側視圖。 【主要元件符號說明】 10…旋轉鎖處理設備 13…轉角 11…托架 14…操作裝置 12…旋轉鎖處理組件 15…導向組件 27 136234315A to 15D are perspective perspective views, plan views, front views, and side views of a storage system of a portion of one of the rotary lock processing assemblies used in the apparatus of Fig. 2, and Fig. 15E An end view of one of the brackets of the storage system; Fig. 16 is a perspective view of a support plate and clamping jaws for a variant of the operating device of Fig. 5; A plan view of the apparatus of the drawing showing a rotary lock in an initial position 15 and a rotational position; and Fig. 18 is a side view of an adjustable clamping jaw used in a variant of the operating device of Fig. 5. Figure 19 is a perspective view of the device of Figure 18; and Figure 20 is a side view of a different adjustable clamping 20 jaw for the operating device of Figure 5. [Description of main component symbols] 10... Rotary lock processing device 13... Corner 11... Bracket 14... Operating device 12... Rotary lock processing unit 15... Guide assembly 27 1362343
16. •儲存系統 46…拉桿致動裝置 20. .外殼 47…懸掛臂 21. .底板 48…端部 22. •側板 49…導軌 23 · •端板 50…第一推桿 24. •内框架 51…第二推桿 25. •上部支承板 52…基座 26. •下部支承板 53…導向構件 27. •接合工具 54…支柱 28· •開孔 56…支架 30. •液壓活塞/液壓缸配置 57··.上部導軌 31. •活塞 58·.·下部導執 32· •汽缸 59…運送機 33. •支柱 60…馬達 34· .頭部 62…柱狀物 35. •驅動軸 64···凹槽 36. •驅動系統 70…基底構件 37. .活塞/汽缸組件 72…側部構件 38· •液壓管路 74…凹槽 39· •電編瑪 400…旋轉鎖 42. •拉桿致動裝置 402…裝運貨櫃 43. •液壓活塞/液壓缸裝置 404…轉角殼套 44· •框架 405…下半部 45" •拉桿接合軸 406…起重機 28 1362343 407···中間區域 408···船曱板 410…貨車 412···起重機駕駛艙 P1…第一位置 P2…第二位置16. Storage system 46... Tie actuating device 20. Housing 47... Suspension arm 21. Floor plate 48... End 22. • Side plate 49... Guide rail 23 • End plate 50... First push rod 24. • Inner frame 51...second push rod 25. • upper support plate 52... base 26. • lower support plate 53... guide member 27. • joint tool 54... post 28· • opening 56... bracket 30. • hydraulic piston/hydraulic cylinder Configuration 57··. Upper rail 31. • Piston 58·.. Lower guide 32· • Cylinder 59...Conveyor 33. • Pillar 60...Motor 34·. Head 62...Pillars 35. •Drive shaft 64· • Groove 36. • Drive system 70... Base member 37. Piston/cylinder assembly 72... Side member 38 • Hydraulic line 74... Groove 39 • • Electric Ma 400... Rotary lock 42. • Pull rod Moving device 402... shipping container 43. • hydraulic piston/cylinder device 404... corner housing 44· • frame 405... lower half 45" • tie rod coupling shaft 406... crane 28 1362343 407... intermediate area 408··· Ship slab 410...Washer 412···Crane cockpit P1...first position P2...second Put
2929
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TW95105740A TWI362343B (en) | 2006-02-21 | 2006-02-21 | Twist-lock handling system |
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