TWI360464B - Pneumatic-hydraulic driving nail gun - Google Patents

Pneumatic-hydraulic driving nail gun Download PDF

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Publication number
TWI360464B
TWI360464B TW96127750A TW96127750A TWI360464B TW I360464 B TWI360464 B TW I360464B TW 96127750 A TW96127750 A TW 96127750A TW 96127750 A TW96127750 A TW 96127750A TW I360464 B TWI360464 B TW I360464B
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piston
gas
chamber
liquid
nail
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TW96127750A
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Chinese (zh)
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TW200904600A (en
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Mao Hsiung Chiang
Hung Cheng Chou
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Univ Nat Taiwan Science Tech
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0950I02TW 23785twf.doc/p 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種釘搶,且特別是 液混合驅動的釘搶。 關於一種氣- 【先前技術】 在曰常生活中,利用手工具來進行各 備與交通工具的維修及拆解的情形相當1、水電^ 可分為非動力式與動力式的手工且,1 手工具大致 包括電動式手工具、氣動式手工具、液=式:手工具 屢力式手工具等等。-般動力手工具皆以^工具及燃燒 方式,而限於使用魏需求不同 動力為驅動 不同考量。™驅動二大小有 (1)電動式手工具:主要產品有_0950I02TW 23785twf.doc/p IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a nail grab, and in particular to a liquid hybrid drive. About a kind of gas - [Prior Art] In the normal life, the use of hand tools to carry out maintenance and disassembly of each equipment and vehicle is equivalent to 1. Hydropower ^ can be divided into non-powered and power-type manual and, 1 Hand tools generally include electric hand tools, pneumatic hand tools, liquid = type: hand tools, repeated hand tools and so on. The general power hand tools are all based on tools and combustion methods, and are limited to the use of different power requirements for driving different considerations. TM drive two sizes have (1) electric hand tools: the main products have _

,動扳手、電動研磨機等。這類打具 輸H 重,不符合衫具之要求大且重量較 容易取得,故目前電動手工:適交流電源’最 之家用手工具。 ㈣用於出力小使用頻率不高 ^ :主要產品有氣鑽、氣動板手、氣 等士二私丁层、氣動健子、氣動抛光機、氣動研磨機 ΐ。系統之單位重量可輸出功率較電動馬達 二=功率下’氣動驅動系統較電動馬達驅動 糸、、充有較低之$1,同時由於攜帶式小型電動壓縮機相當 1360464 0950102TW 23785twf.doc/p 普及,使得氣動手工具適合於不固定地點之專業應用,如: 工地、室内裝潢…等。然而,氣壓系統是以壓縮氣體為介 質,具有下列不易控制的特性:低黏性阻尼、高摩擦力、 氣體洩漏、高非線性。故氣壓驅動應用於動力手工具會因 壓縮空氣之可壓縮性而限制其最高之出力,同時其零組件 磨耗亦較嚴重。目前氣動手工具之壓力為工業用標準壓力 5〜7巴(bar),因此氣動式手工耳的出力也受限於5〜7巴。, moving wrenches, electric grinders, etc. These types of gears are heavy and do not meet the requirements of the shirts and are easy to obtain. Therefore, the current electric hand: the most suitable household hand tools for AC power. (4) The power used for small output is not high. ^: The main products are pneumatic drill, pneumatic wrench, gas, etc., pneumatic pneumatic machine, pneumatic polishing machine, pneumatic grinding machine. The unit's unit weight can output more power than the electric motor two = power under the 'pneumatic drive system than the electric motor drive 糸, charge a lower $1, and because the portable small electric compressor is equivalent to 1360464 0950102TW 23785twf.doc/p popular, Make pneumatic hand tools suitable for professional applications in unfixed locations, such as: construction sites, interior decoration, etc. However, the pneumatic system is based on compressed gas and has the following uncontrollable characteristics: low viscosity damping, high friction, gas leakage, and high nonlinearity. Therefore, pneumatic driving is applied to power hand tools to limit the maximum output due to the compressibility of compressed air, and its component wear is also serious. At present, the pressure of pneumatic hand tools is 5 to 7 bar (bar) for industrial use, so the output of pneumatic hand ear is also limited to 5 to 7 bar.

(^3 )液壓式手工具··主要產品有液壓釘搶、液壓螺拴 拉伸器、液壓扭力扳手、液壓撐開器、液壓打樁機、千斤 頂、油壓剪等。液壓㈣晴效果佳,在高頻❹下零件 的磨耗少,相制黏性阻尼比氣壓系統高,因此在控制上 較為穩^。但對動力手工具而言,液壓動力單元的可攜帶 性不高,亦會造成使用上的限制。(^3) Hydraulic Hand Tools··The main products are hydraulic nail grab, hydraulic screw tensioner, hydraulic torque wrench, hydraulic spreader, hydraulic pile driver, jack, hydraulic shears, etc. The hydraulic (four) clear effect is good, the wear of the parts under high frequency squat is less, and the phase viscous damping is higher than that of the pneumatic system, so it is relatively stable in control. However, for power hand tools, the hydraulic power unit is not portable and will cause restrictions on use.

、⑷燃髓力式手卫具:主要產品有燃燒式釘搶、燃 燒式衝槌等。燃燒式手具具有較高之輸出力量之優點, 但對動力手工具Μ,燃燒式衫具之驅動方式以燃燒瓦 斯來產生動力,所造成的科磨概嚴重,故 零件,且在使駐全性上比電動手工具錢動手卫具危險。 j述不同的單-驅動方式之手工具受限於個別驅動方 式造成適用的環境與使用範圍有所限制。對於使 用者來說,必須考慮個別的特性,並根 产 _擇手工具。因此,使用者 二,用隋境 須麻煩地更換不同驅動方式的手工具,並且配驅動^ 而改變動力來源。對制者而言,f知之手卫具不具攜^ 1360464 0950102TW 23785twf.doc/p 便利性或是環境的通用性。 【發明内容】 本發明k供一種氣-液混合驅動釘搶,以壓縮氣體做為 動力來源,並藉由液壓缸將氣動的力量放大,而有較高二 動力輸出。 ' 本發明提出一種氣_液混合驅動釘g,其適於以—壓縮 氣體源做為動力來源。此氣_液混合驅*釘搶包括一氣壓 閥、一氣壓缸、一液壓缸、一第一活塞、一第二活塞、— 第三活塞、一第一活塞桿、一第二活塞桿以及一回復元件。 氣壓閥具有一入氣口,其用以連接於一壓縮氣體源。氣壓 紅連接於氣壓閥,以第一活塞受氣體壓力產生驅動力,具 有位於氣壓缸連接液壓;缸一側的第一限位部,且其用以 限位第一活塞之軸向移動範圍,並以第一活塞桿連結液壓 紅’液塵紅並具有互相連通的一第二腔室與一第三腔室。 第二活塞在第二腔室内沿一軸向往復運動。第三活塞在第 三腔室内沿一軸向往復運動。第三活塞的面積大於第二活 塞。液壓缸在第二活塞與第三活塞之間充滿一液壓油。第 二活塞桿固接於第三活塞,用以藉由第三活塞的帶動而推 動一釘子射$。回復元件在第二活塞桿受到第三活塞的作 用力後產生一相對的回復力施予第二活塞桿。 在本發明之一實施例中,上述之氣壓閥為一電子氣壓 閥。 在本發明之一實施例中,氣-液混合驅動釘搶更包括一 0950102TW 23785twf.doc/p 耦接於電子氣壓閥的單晶片控制器,此單晶片控制器用以 控制電子氣壓閥的氣流量。 在本發明之一實施例中,氣-液混合驅動釘搶更包括一 耦接於單晶片控制器的力感測器,此力感測器用以將感測 的驅動力大小回饋給單晶片控制器。 在本發明之一實施例中,氣_液混合驅動釘搶更包括一 耦接於第一腔室與電子氣壓閥間之蓄壓器,用以吸收該釘 子擊出後產生之反作用力。 Λ 而 —,本發明之一實施例中,上述之蓄壓器包括一本體、 彈尹'與一第四活塞,第四活塞密合地配設於本體内 彈簧連接於本體與第四活塞之間。 在本發明之-實施例中,上述之氣壓缸具有-位於第 位:二腔室之一側的第-限位部,且其用以限 位弟活基之軸向移動範圍。 在本發明之—實施例中, 二腔室相對於第三腔錢缸具有一位於第 位第-活你的第二限位部,且其用以限 弟一活塞之軸向移動範圍。 於第三腔‘相對之上述之液壓缸更具有-連接 以限位第三活塞之上=二侧的第三限位部’且其用 在t二施例中,上述之液體為液壓油。 本__=:做=回=為;:彈簧。 摩缸、笫一、壬宏 動力並藉由氣屢缸、液 塞、第二活塞與第三活塞的配合,放大氣體 0950102TW 23 785twf.doc/p 壓力所產生的力量,因此單位重量可輸出功率較電動手工 具及氣動手工具更佳,達到液壓式手工具之出力。而且液 壓缸還可兼具緩衝及吸振效果,更有助於操控。此外,本 發明採用氣-液混合驅動的方式,因此可兼顧液壓之高出力 低重量以及氣動系統可攜帶性高之優點。 為讓本發明之上述特徵和優點能更明顯易懂,下文特 舉較佳實施例,並配合所附圖式,作詳細說明如下。 【實施方式】 圖1為本發明一實施例之氣-液混合驅動釘搶的示意 圖。請參照圖1 ’氣-液混合驅動釘搶100適於以一壓縮氣 體源50做為其動力來源。此氣_液混合驅動釘槍1〇〇包括 一氣壓閥110、一氣壓缸120、一液壓缸130、一第一活塞 140、一第一活塞桿150、一第二活塞16〇、一第三活塞17〇、 第二活塞桿180以及一回復元件190。氣壓閥11〇具有一 入氣口 112,其中壓縮氣體源50適於與入氣口 112連接, 而壓縮氣體源50例如為一空氣壓縮機,用以將空氣壓縮, 並藉由壓力差將壓縮後的空氣送進入氣口 112。 氣壓缸120連接於氣壓閥11〇,並具有一第一腔室 122。氣壓缸120藉由第一活塞14〇受氣體壓力產生驅動 力’並以第一活塞桿150連結一液壓缸130,液壓缸130 具有互相連通的一第二腔室132與一第三腔室134。在本 實施例中’第二腔室132藉由第二活塞160,將第一活塞 桿150之驅動力傳入而轉換成液壓。第一活塞140以第一 1360464 0950102TW 23785twf.doc/p 活塞桿150直接驅動第二活塞160,第二活塞160密合地 配設於第二腔室132中,用以在第二腔室132内沿一轴向 往復運動。第三活塞17〇密合地配設第三腔室134中,用 以在第三腔室134内沿一轴向往復運動。第一活塞140的 面積大於第二活塞16〇,而第三活塞170的面積大於第二 活塞160 ’且液壓缸no在第二活塞16〇與第三活塞170 之間充滿一液體136,其中液體136可為液壓油,油的黏 度較高’具有潤滑效果較佳等優點。此外,第二活塞桿18〇 固接於第三活塞170,用以藉由第三活塞no的帶動而推 動一釘子60射出。 回復元件190配設於第二活塞桿180,用以在第二活 塞桿180受到第三活塞17〇的作用力後產生一相對的回復 力施予第—活塞桿180。詳細而言,在本實施例中,回復 元件190例如為一彈簧,在第二活塞桿18〇受到第三活塞 170的帶動時,回復元件190會受到第二活塞桿180的擠 壓而壓縮形變,並儲存一恢復力。此外,釘子60射出後, 回復元件190會藉由恢復力而恢復原形,並推動第二活塞 桿180回復至原位。 詳細地來說’欲使用本實施例之氣_液混合驅動釘搶 1⑽時,先利用壓縮氣體源50將壓縮氣體輸入,並開啟氣 壓,110。然後,第一活塞14〇會受到壓縮氣體源5〇之氣 體壓力而被驅動,並以第一活塞桿150直接驅動第二活塞 160/同時,第二活塞16〇會推壓液體136。當液體136受 到第二活塞160的推壓時,便將壓力轉而施予第三活塞17〇 11 < S > 1360464 0950102TW 23785twf.doc/p 之上。此時,固接於第三活塞Π〇的第二活塞桿18〇便會 受到第三活塞170的推動而將釘子60射出。 值得一提的是,在壓縮氣體源50送入壓縮氣體之後, 氣壓缸120、液壓缸130、第一活塞150、第二活塞160與 第三活塞170的配合提供了將氣壓轉換成液壓的轉換介 面。此外,由於第一活塞140的面積大於第二活塞16〇, 而第三活塞170的面積大於第二活塞160,所以可藉由設 計第一活塞14〇與第二活塞160的面積比,以及第三活塞 170與第二活塞160的面積比,得到放大之力量輸出。圖2 為圖1之氣壓缸、液壓缸、第一活塞、第二活塞與第三活 塞的局部示意圖。請參考圖2,在第一活塞140的表面140a 受到氣體的壓力而產生的力量6時,藉第一活塞桿丨5〇直 接驅動第二活基160,進而推動液體136。 同時,液體136會受到第二活塞16〇的推動而帶動第 二活塞170,而產生力量巧。根據帕斯卡原理,液壓紅I% 内之液體136,若某一部分受一壓力^時,此壓力p必將傳 • 遞到液體136的每一部份,且其壓力不變,也就是單位面 積所受的力量相同。因此,Fl=Pa、,n = ,F2=Pa.4, 其中尸α為氣體壓力,4為第一活塞14〇之表面14〇a的面 積,乂2為第二活基丨6〇之表面MOa的面積,為為第三活 塞170之表面170a的面積。而且由於第三活塞I%之表面 HOa的面積為大於第二活塞160之表面16〇&的面積士, 而第-活塞140之表面l4〇a的面積^大於第二活塞16〇 之表面160a的面積為,所以力量巧會大於力量π,而產生 12 < S > 1360464 0950102TW 23785twf.doc/p 力量放大的效果’力量的放大倍率請參考以下公式G): λ2 ά2 此外,在氣體壓力推動第一活塞140時產收力量 厂;,藉第一活塞桿150直接將力量巧傳至第二活塞16〇, 第二活塞160將力量巧轉換為液體壓力巧=巧/為,而自第 二腔室132流出的液體136會以等量的體積流入第三腔室 134中,由於面積比的關係,因此第三活塞17〇的行程減 少為第二活塞16〇行程之(士/為)倍。 值得注意的是,由於液體的可壓縮性遠小於氣體,所 以在高出力時不會因液體136之壓縮性導致輸出力量受 限。此外,液壓缸130的液體136具有缓衝及吸振效果, 對於使用者有較佳的操控性。 之後’當釘子60射出於氣_液混合驅動釘槍1〇〇外後, 氣壓閥110會關閉而使氣體停止施予壓力予第一活塞 140,回復元件190便會藉由其回復力而恢復原狀,並帶動 第二活塞桿180復歸原位。此時,第三活塞17〇再受到第 二活塞桿180的帶動而推動液體136,而液體136推動第 二活塞160、第一活塞桿150及第一活塞14〇而回復原位。 特別的是,藉由氣•液混合驅動釘搶1〇〇的第一、第 二、第三活塞140、160、Π0及液體的不可壓縮性,將氣 體壓力源轉換為液壓壓力。此外,應關斯卡原理,以達 到力量放大的效果。相較於習知的氣動式手工具,在提供 同樣的氣體壓力之下’不需額外提供其他動力來源,氣_ 液混合驅動釘搶100即可達到較大的出力輸出。 13 (S > 1360464 0950102TW 23785twf.doc/p(4) Combustion-type hand-held Guard: The main products are burning nail rushing, burning rushing and so on. The burning hand has the advantage of high output power, but for the power hand tool, the driving mode of the burning type of clothing is to generate electricity by burning the gas, and the resulting grinding is serious, so the parts are in the station. Sexually more dangerous than electric hand tools. j The different single-drive mode hand tools are limited by the individual drive modes, which limits the applicable environment and scope of use. For the user, individual characteristics must be considered and rooted in the _ selection tool. Therefore, the user, in the dilemma, has to troublesomely replace the hand tools of different driving methods, and the drive source is used to change the power source. For the system, the handguards of the knowing hand do not carry ^ 1360464 0950102TW 23785twf.doc/p convenience or the versatility of the environment. SUMMARY OF THE INVENTION The present invention provides a gas-liquid hybrid drive for smashing, using compressed gas as a power source, and amplifying the aerodynamic force by a hydraulic cylinder to have a higher two power output. The present invention proposes a gas-liquid mixing drive pin g which is adapted to use a source of compressed gas as a power source. The gas-liquid mixing drive comprises a pneumatic valve, a pneumatic cylinder, a hydraulic cylinder, a first piston, a second piston, a third piston, a first piston rod, a second piston rod and a Reply component. The pneumatic valve has an air inlet for connection to a source of compressed gas. The pneumatic pressure is connected to the pneumatic valve, and the first piston is driven by the gas pressure, and has a first limiting portion located at one side of the cylinder connected to the hydraulic cylinder; and is used for limiting the axial movement range of the first piston. And a first piston rod is connected to the hydraulic red liquid red and has a second chamber and a third chamber connected to each other. The second piston reciprocates in an axial direction in the second chamber. The third piston reciprocates in an axial direction in the third chamber. The area of the third piston is larger than the second piston. The hydraulic cylinder is filled with a hydraulic oil between the second piston and the third piston. The second piston rod is fixed to the third piston for pushing a nail to be fired by the third piston. The return element applies a relative restoring force to the second piston rod after the second piston rod is subjected to the force of the third piston. In one embodiment of the invention, the pneumatic valve is an electronic pneumatic valve. In an embodiment of the invention, the gas-liquid hybrid drive pinch further comprises a 0950102TW 23785twf.doc/p single-wafer controller coupled to the electronic gas pressure valve for controlling the air flow of the electronic air valve . In an embodiment of the invention, the gas-liquid hybrid drive pinch further includes a force sensor coupled to the single chip controller, and the force sensor is used to feed the sensed driving force to the single chip control. Device. In an embodiment of the invention, the gas-liquid mixing drive pinch includes an accumulator coupled between the first chamber and the electronic pneumatic valve for absorbing the reaction force generated after the nail is struck. In an embodiment of the present invention, the accumulator includes a body, a spring and a fourth piston, and the fourth piston is closely disposed in the body, and the spring is coupled to the body and the fourth piston. between. In an embodiment of the invention, the pneumatic cylinder has a first-limit portion located at one of the two sides of the two chambers, and is used to limit the axial movement range of the living base. In an embodiment of the invention, the two chambers have a second limit position relative to the third chamber, and are used to limit the axial movement range of the piston. The liquid in the third chamber 'relative to the above-mentioned hydraulic cylinder has a - connection to limit the third piston above the third side of the third piston' and is used in the second embodiment, the liquid is hydraulic oil. This __=: do = back = for;: spring. Mobility cylinder, 笫一, 壬宏动力 and by the cooperation of gas cylinder, liquid plug, second piston and third piston, amplify the force generated by the pressure of 0950102TW 23 785twf.doc/p, so the output power per unit weight Better than electric hand tools and pneumatic hand tools, to achieve the power of hydraulic hand tools. Moreover, the hydraulic cylinder can also have both cushioning and vibration absorbing effects, which is more helpful for handling. Further, the present invention adopts a gas-liquid hybrid driving method, so that the advantages of high hydraulic output, low weight, and high portability of the pneumatic system can be achieved. The above described features and advantages of the present invention will become more apparent from the following description. [Embodiment] Fig. 1 is a schematic view showing a gas-liquid hybrid driving nail grab according to an embodiment of the present invention. Referring to Figure 1, the gas-liquid hybrid drive pin 100 is adapted to use a compressed gas source 50 as its power source. The gas-liquid mixing drive nail gun 1 includes a pneumatic valve 110, a pneumatic cylinder 120, a hydraulic cylinder 130, a first piston 140, a first piston rod 150, a second piston 16A, and a third The piston 17 〇, the second piston rod 180 and a return element 190. The pneumatic valve 11A has an air inlet 112, wherein the compressed gas source 50 is adapted to be connected to the air inlet 112, and the compressed gas source 50 is, for example, an air compressor for compressing air and compressing it by a pressure difference. Air is sent to the air port 112. The pneumatic cylinder 120 is coupled to the pneumatic valve 11A and has a first chamber 122. The pneumatic cylinder 120 generates a driving force by the gas pressure of the first piston 14 并 and connects a hydraulic cylinder 130 with the first piston rod 150. The hydraulic cylinder 130 has a second chamber 132 and a third chamber 134 communicating with each other. . In the present embodiment, the second chamber 132 is converted into a hydraulic pressure by the driving force of the first piston rod 150 being transmitted by the second piston 160. The first piston 140 directly drives the second piston 160 with the first 1360464 0950102 TW 23785 twf.doc/p piston rod 150. The second piston 160 is closely disposed in the second chamber 132 for use in the second chamber 132. Reciprocating along an axial direction. The third piston 17 is closely disposed in the third chamber 134 for reciprocating in an axial direction within the third chamber 134. The area of the first piston 140 is larger than the second piston 16〇, and the area of the third piston 170 is larger than the second piston 160' and the hydraulic cylinder no is filled with a liquid 136 between the second piston 16〇 and the third piston 170, wherein the liquid 136 can be hydraulic oil, the viscosity of the oil is higher, and the lubricating effect is better. Further, the second piston rod 18 is fixed to the third piston 170 for pushing a nail 60 to be ejected by the third piston no. The returning member 190 is disposed on the second piston rod 180 for generating a relative restoring force to the first piston rod 180 after the second piston rod 180 is subjected to the force of the third piston 17〇. In detail, in the present embodiment, the returning member 190 is, for example, a spring. When the second piston rod 18 is driven by the third piston 170, the returning member 190 is compressed by the second piston rod 180 to be compressed and deformed. And store a resilience. In addition, after the nail 60 is ejected, the return member 190 is restored to its original shape by the restoring force and pushes the second piston rod 180 back to the original position. In detail, when the gas-liquid mixing drive nail 1 (10) of the present embodiment is to be used, the compressed gas source 50 is first used to input the compressed gas, and the air pressure is turned on, 110. Then, the first piston 14 is driven by the gas pressure of the compressed gas source 5, and the second piston 160 is directly driven by the first piston rod 150 while the second piston 16 is pushing the liquid 136. When the liquid 136 is pressed by the second piston 160, the pressure is transferred to the third piston 17〇11 <S > 1360464 0950102TW 23785twf.doc/p. At this time, the second piston rod 18 fixed to the third piston cymbal is pushed by the third piston 170 to eject the nail 60. It is worth mentioning that after the compressed gas source 50 feeds the compressed gas, the cooperation of the pneumatic cylinder 120, the hydraulic cylinder 130, the first piston 150, the second piston 160 and the third piston 170 provides a conversion of the air pressure into the hydraulic pressure. interface. In addition, since the area of the first piston 140 is larger than the second piston 16〇, and the area of the third piston 170 is larger than the second piston 160, the area ratio of the first piston 14〇 to the second piston 160 can be designed, and The area ratio of the three pistons 170 to the second pistons 160 gives an amplified power output. 2 is a partial schematic view of the pneumatic cylinder, the hydraulic cylinder, the first piston, the second piston, and the third piston of FIG. 1. Referring to FIG. 2, when the surface 140a of the first piston 140 is subjected to the force 6 generated by the pressure of the gas, the second piston 160 is directly driven by the first piston rod 丨5, thereby pushing the liquid 136. At the same time, the liquid 136 is pushed by the second piston 16A to drive the second piston 170, which produces a power. According to the Pascal principle, if the liquid 136 in the hydraulic red I% is subjected to a pressure, the pressure p will be transmitted to each part of the liquid 136, and the pressure is constant, that is, the unit area. The same strength. Therefore, Fl=Pa,, n = , F2=Pa.4, where the cadaver α is the gas pressure, 4 is the area of the surface 14〇a of the first piston 14〇, and 乂2 is the surface of the second active 丨6〇 The area of the MOa is the area of the surface 170a of the third piston 170. Moreover, since the area of the surface HOa of the third piston I% is larger than the area of the surface 16 of the second piston 160, the area of the surface l4〇a of the first piston 140 is larger than the surface 160a of the second piston 16〇. The area is, so the power is more than the power π, and produces 12 < S > 1360464 0950102TW 23785twf.doc / p power amplification effect 'power magnification, please refer to the following formula G): λ2 ά 2 In addition, in gas pressure When the first piston 140 is pushed, the power plant is generated; the first piston rod 150 directly transmits the force to the second piston 16〇, and the second piston 160 converts the force into the liquid pressure. The liquid 136 flowing out of the two chambers 132 flows into the third chamber 134 in an equal volume. Due to the area ratio, the stroke of the third piston 17〇 is reduced to the second piston 16 (stroke/for). Times. It is worth noting that since the compressibility of the liquid is much smaller than that of the gas, the output force is not limited by the compressibility of the liquid 136 at high output. In addition, the liquid 136 of the hydraulic cylinder 130 has a buffering and vibration absorbing effect, and has better handling properties for the user. After that, when the nail 60 is fired out of the gas-liquid mixing drive nail gun 1 , the air pressure valve 110 is closed to stop the gas from being applied to the first piston 140, and the recovery element 190 is restored by its restoring force. The original shape, and the second piston rod 180 is returned to the original position. At this time, the third piston 17 is again driven by the second piston rod 180 to push the liquid 136, and the liquid 136 pushes the second piston 160, the first piston rod 150 and the first piston 14 to return to the original position. In particular, the gas pressure source is converted to hydraulic pressure by the incompressibility of the first, second, and third pistons 140, 160, Π0, and liquid of the gas-liquid mixing drive pin. In addition, the principle of Guanka should be used to achieve the effect of power amplification. Compared to the conventional pneumatic hand tools, under the same gas pressure, no additional power source is required, and the gas-liquid hybrid drive nail can be used to achieve a larger output. 13 (S > 1360464 0950102TW 23785twf.doc/p

請繼續參考圖1,為了讓氣-液混合驅動釘槍100能夠 持續地使用,第一活塞140及第二活塞160的位置與行程 範圍可適當地限制。舉例而言,為了避免第二活塞140移 動範圍過大’而造成液壓缸130之液體136溢漏並進而使 氣-液混合驅動訂搶100失效,液壓叙130更可具有一第三 限位部139。第三限位部139連接於第三腔室134相對於 第二腔室132之一側,其用以限位第三活塞17〇之轴向移 動範圍。詳細來說’當氣壓閥110開啟時,第三活塞17〇 受到液體136與第一活基160的帶動而移動時,第三活塞 170至多移動至承靠於第三限位部139。由於液體136的不 可壓縮性,因此第二活塞160在第三活塞17〇承靠於第三 限位部139之後並不會繼續推進,所以第二活塞16〇不會 落入第三腔室134中。 此外,本實施例之液壓缸130還可具有一第二限位部 138,其位於第二腔室132相對於第三腔室134之一側,並With continued reference to Fig. 1, in order to allow the gas-liquid hybrid drive nail gun 100 to be used continuously, the position and stroke range of the first piston 140 and the second piston 160 can be appropriately limited. For example, in order to prevent the second piston 140 from moving too large, the liquid 136 of the hydraulic cylinder 130 overflows and the gas-liquid hybrid drive staple 100 is invalidated. The hydraulic pressure 130 may further have a third limiting portion 139. . The third limiting portion 139 is connected to one side of the third chamber 134 with respect to the second chamber 132 for limiting the axial movement range of the third piston 17A. In detail, when the third piston 17 is moved by the liquid 136 and the first movable base 160 when the pneumatic valve 110 is opened, the third piston 170 is moved to the third stopper 139 at most. Due to the incompressibility of the liquid 136, the second piston 160 does not continue to advance after the third piston 17 is supported by the third limiting portion 139, so the second piston 16 does not fall into the third chamber 134. in. In addition, the hydraulic cylinder 130 of the present embodiment may further have a second limiting portion 138 located on one side of the second chamber 132 relative to the third chamber 134, and

用以限制第二活塞160之轴向移動範圍。詳細地來說,當 釘子60射出後’第二活塞17Q受顺復元件與第二活 ,桿⑽的帶動而推壓液體136。然後,液體136再推壓 苐一活塞160移動時,篦-、、去堂,( 部m -丄: 第基160至多承靠於第二限位 ° 。猎由第二限位部138,可限制液體136、第:活宸 170及第二活塞桿160的移動距離。體第一活基 電子步’在本實施例中’ a壓閥110例如為-感❻280輕接於單晶片控制器270,其用以 1360464 0950102TW 23785twf.doc/p ' 將感測的力大小回饋給單晶片控制器270。單晶片控制哭 2 7 0可藉由力感測器2 8 〇的感測結果來調整氣壓閥i丨〇二 出氣量’進而對氣_液混合驅動釘搶1〇〇進行無段式的出力 調整。在另一未繪示的實施例中,氣壓閥11〇的控制系統 亦可設計為開迴路。 、蓄壓器290耦接於第一腔室122與氣壓閥11〇間,用 以吸收釘子60擊出後產生之反作用力,或將所吸收的壓力 $ 於下一次釘子60擊出時釋出,達到省能目的。 詳細地來說,蓄壓器290可包括一本體292、一彈簧 294與一第四活塞296。第四活塞296密合地配設於本體 292内’而彈簧294連接於本體292與第四活塞296之間。 當釘子擊出後產生之反作用力回傳,經第四活塞296推動 彈簧294 ’造成彈簧294壓縮形變,藉此達到蓄積壓力及 能源回收的效果。當壓縮氣體的壓力過小時,藉由彈簧294 的彈性恢復力推動第四活塞296,而加壓於壓縮氣體,以 增加氣體的出力。 • 特別的是’力感測器280可感測到第二活塞桿180的 動力’並將其所感測到的動力大小回傳至單晶片控制器 270°此時,單晶片控制器270可由力感測器280感測到的 結果來控制氣壓閥11〇的出氣量。 綜上所述,本發明之氣-液混合驅動釘槍至少具有下列 優點: (1)以壓縮氣體做為動力來源,因壓縮氣體具有低成 本、易於維護、乾淨、質輕、易處理、安全、耐高溫、 15 1360464 0950102TW 23785twf.doc/p 大範圍的工作溫度、密度低、可壓縮性強、能量儲存 大荨優點,因此本發明之氣-液混合驅動钉搶比液壓式 手工具之可攜帶性來的高,亦比燃燒壓力式手工具安 〇 (2) 藉由活塞的設置及液體的不可壓縮性,將氣體動 力源轉換為液壓動力源。同時,藉由帕斯卡原理以達 到放大動力的效果,因此單位重量可輸出功率較電動 手工具及氣動手工具更佳。此外,液體還可兼具緩衝 及吸振效果,所以使用者的操控性亦佳。 (3) 利用氣-液混合驅動的方式,可兼顧液壓之高出 力低重量以及氣動系統可攜帶性高之優點,故可^用 於工廠生產線等,高使用頻率高出力之需求,也可較 為彈性地應用於不同的使用環境,便利性佳。 (4) 利用單晶片控制器、力感測器及蓄壓器組成—控 制及回饋系統,以自動控制氣_液混合驅動釘搶的出力 大小。對使用者而言,本發明之氣-液混合驅動釘搶極 具使用便利性。 雖然本發明已以較佳實施例揭露如上,然其並非用以 限定本發明,任何所屬技術領域中具有通常知識者,在不 脫離本發明之精神和範圍内,當可作些許之更動與潤飾, 因此本發明之保護範圍當視後附之申請專利範圍所界定者 為準。 1疋 【圖式簡單說明】 1360464 0950I02TW 23785twf.doc/p 圖1為本發明一實施例之氣-液混合驅動釘槍的示意 圖。 圖2為圖1之氣壓缸、第一活塞桿、液壓缸、第一活 塞、第二活塞與第三活塞的局部示意圖。 【主要元件符號說明】 50 :壓縮氣體源 60 :釘子 100 :氣-液混合驅動釘槍 110 :氣壓閥 112 :入氣口 120 :氣壓缸 122 :第一腔室 124 :第一限位部 140 :第一活塞 150 :第一活塞桿 130 :液壓缸 132 :第二腔室 134 :第三腔室 136 :液體 138 :第二限位部 139 :第三限位部 160 :第二活塞 170 :第三活塞 (5 > 17 1360464 0950102TW 23785twf.doc/p 180 :第二活塞桿 190 :回復元件 270 :單晶片控制器 280 :力感測器 290 :蓄壓器 292 :本體 294 :彈簧 296 :第四活塞 A、f2 :力量It is used to limit the axial movement range of the second piston 160. In detail, when the nail 60 is ejected, the second piston 17Q is urged by the splicing element and the second piston (10) to push the liquid 136. Then, when the liquid 136 is pushed again, when the piston 160 moves, 篦-, 、, 堂, (part m - 丄: the base 160 at most bears against the second limit °. Hunting by the second limiting portion 138, Limiting the moving distance of the liquid 136, the first active tube 170 and the second piston rod 160. The first first active electron step 'in the present embodiment' is a pressure sensor 110, for example, the sensor 280 is lightly connected to the single wafer controller 270. It is used to feed the sensed force to the single-chip controller 270 for 1360464 0950102TW 23785twf.doc/p '. The single-chip control is crying 270. The pressure can be adjusted by the sensing result of the force sensor 2 8 〇 The valve i 丨〇 two outflow amount 'and then the gas-liquid mixing drive nail grabs 1 〇〇 to perform a stepless output adjustment. In another embodiment not shown, the control system of the pneumatic valve 11 亦可 can also be designed as The accumulator 290 is coupled between the first chamber 122 and the air pressure valve 11 to absorb the reaction force generated after the nail 60 is hit, or the absorbed pressure is hit by the next nail 60. Released to achieve energy saving purposes. In detail, the accumulator 290 can include a body 292, a spring 294 and a first The fourth piston 296. The fourth piston 296 is closely disposed in the body 292' and the spring 294 is connected between the body 292 and the fourth piston 296. When the nail is struck, the reaction force is returned, and the fourth piston 296 is passed. The pushing spring 294' causes the spring 294 to compress and deform, thereby achieving the effect of accumulating pressure and energy recovery. When the pressure of the compressed gas is too small, the fourth piston 296 is pushed by the elastic restoring force of the spring 294, and pressurized to the compressed gas, In order to increase the output of the gas. • In particular, the 'force sensor 280 can sense the power of the second piston rod 180' and return the sensed power to the single-chip controller 270°. The wafer controller 270 can control the amount of gas output of the gas pressure valve 11 by the result sensed by the force sensor 280. In summary, the gas-liquid hybrid drive nail gun of the present invention has at least the following advantages: (1) compression Gas as a power source, because of low cost, easy maintenance, clean, light weight, easy to handle, safe, high temperature resistant, 15 1360464 0950102TW 23785twf.doc/p Wide range of operating temperature, low density, compressible The utility model has the advantages of strong sex and large energy storage, so the gas-liquid hybrid driving nail of the invention has higher portability than the hydraulic hand tool, and is also better than the combustion pressure type hand tool (2) by the setting of the piston. And the incompressibility of the liquid, the gas power source is converted into a hydraulic power source. At the same time, the Pascal principle is used to achieve the power of amplification, so the output power per unit weight is better than that of the electric hand tool and the pneumatic hand tool. It can also have both cushioning and vibration absorbing effects, so the user's handling is also good. (3) The gas-liquid hybrid drive method can take into account the advantages of high hydraulic output and low weight, and high portability of the pneumatic system. Therefore, it can be used in factory production lines, etc., and the demand for high frequency of use is high. It is elastically applied to different environments and is convenient. (4) The single-chip controller, force sensor and accumulator are used to control and feedback the system to automatically control the output of the gas-liquid hybrid drive nail. For the user, the gas-liquid hybrid driving nail of the present invention is extremely convenient to use. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims. 1疋 [Simple description of the drawings] 1360464 0950I02TW 23785twf.doc/p Fig. 1 is a schematic view of a gas-liquid hybrid drive nail gun according to an embodiment of the present invention. 2 is a partial schematic view of the pneumatic cylinder, the first piston rod, the hydraulic cylinder, the first piston, the second piston, and the third piston of FIG. 1. [Main component symbol description] 50: compressed gas source 60: nail 100: gas-liquid hybrid driving nail gun 110: pneumatic valve 112: air inlet 120: pneumatic cylinder 122: first chamber 124: first limiting portion 140: First piston 150: first piston rod 130: hydraulic cylinder 132: second chamber 134: third chamber 136: liquid 138: second limiting portion 139: third limiting portion 160: second piston 170: Three pistons (5 > 17 1360464 0950102TW 23785twf.doc/p 180 : second piston rod 190 : recovery element 270 : single wafer controller 280 : force sensor 290 : accumulator 292 : body 294 : spring 296 : Four pistons A, f2: power

Claims (1)

1360464 23785twf.doc/p 0950102TW 十、申請專利範圍: L種氣-液混合驅動釘搶,適於以一壓縮氣體源做為 動力來源,包括: —氣壓閥,具有一入氣口,其中該壓縮氣體源適於與 該入氣口連接; —氣壓缸,具有一第一腔室,連接於該氣壓閥; ^ —第一活塞,密合地配設於該第一腔室中,用以在該 第一腔室内沿一軸向往復運動; —第一活塞桿,固接於該第一活塞; —液壓缸,具有互相連通的一第二腔室與一第三腔 至’其中該第一活塞桿連接於該第一活塞與該液壓缸之間; ——第二活塞,密合地配設於該第二腔室中,用以在該 第二腔室内沿一軸向往復運動,其中該第一活塞的面積大 於第二活塞; ' —第三活塞,密合地配設該第三腔室中,用以在該第 三,室内沿一軸向往復運動,其中該第三活塞的面積大於 該第二活塞,且該液壓缸在該第三活塞與該第二活塞之間 充滿一液體; 一第二活塞桿,固接於該第三活塞,用以藉由該第三 活塞的帶動而推動一釘子射出;以及 ^ —回復元件,配設於該第一活塞桿,用以在該第二活 基才干受到該第二活塞的作用力後產生一相對的回復力施予 該第二活塞桿。 2·如申請專利範圍第1項所述之氣_液混合驅動釘搶, 其中該氣壓閥為一電子氣壓閥。 1360464 0950102TW 23785tw£doc/p 3·如申。請專利朗第2項所述之氣_液混合驅動釘搶, 更包括一單晶片控制器,輕接於該電子氣壓閥,用以 該電子氣壓閥的氣流量。 卫利 4.如申請專利範圍第3項所狀氣_液混合驅動釘搶, 更包括-力感測器’祕於該單晶片控制器,用以 的力量大小回饋給該單晶片控制器。 〜、1360464 23785twf.doc/p 0950102TW X. Patent application scope: L gas-liquid hybrid drive nail grab, suitable for using a compressed gas source as a power source, including: - a pneumatic valve having an air inlet, wherein the compressed gas The source is adapted to be connected to the air inlet; the pneumatic cylinder has a first chamber connected to the air pressure valve; ^ - the first piston is closely disposed in the first chamber for a chamber reciprocates along an axial direction; a first piston rod fixed to the first piston; a hydraulic cylinder having a second chamber and a third chamber communicating with each other to the first piston rod Connected between the first piston and the hydraulic cylinder; a second piston is closely disposed in the second chamber for reciprocating in an axial direction in the second chamber, wherein the first a piston is larger than the second piston; a third piston is closely disposed in the third chamber for reciprocating in an axial direction in the third chamber, wherein the third piston has an area larger than The second piston, and the hydraulic cylinder is at the third piston Filling a second piston with a liquid; a second piston rod fixed to the third piston for pushing a nail by the third piston; and a recovery element The first piston rod is configured to apply a second restoring force to the second piston rod after the second piston is subjected to the force of the second piston. 2. The gas-liquid hybrid driving nail according to the first aspect of the patent application, wherein the pneumatic valve is an electronic pneumatic valve. 1360464 0950102TW 23785tw£doc/p 3·如申. Please refer to the gas-liquid hybrid drive nail according to the second item of the patent, and further include a single-wafer controller, which is lightly connected to the electronic air pressure valve for the air flow of the electronic air pressure valve. Weili 4. As described in the third paragraph of the patent application, the gas-liquid hybrid drive nail grabs, and further includes a force sensor that is secreted to the single-wafer controller. ~, 5. 如=請專利翻第3項所述之氣_液混合驅動釘搶, 更包括m,減於第—腔室與電子氣壓闊之間 以吸收該釘子擊出後產生之反作用力,或將所吸收的壓力 於下一次擊出該釘子時釋出。 6. =申請專利範圍第5項所述之氣_液混合驅動釘搶, 其中該蓄壓H包括-本體、__彈簧與—第四活塞,該第四 活塞密合地配設於該本體内,而該料連接於該本體與該 第四活塞之間。 一5. If the patent is turned over, the gas-liquid hybrid driving nail according to item 3, further includes m, which is reduced between the first chamber and the electronic pressure to absorb the reaction force generated after the nail is hit, or The absorbed pressure is released the next time the nail is shot. 6. The gas-liquid hybrid drive nail according to item 5 of the patent application scope, wherein the pressure accumulation H comprises a body, a spring, and a fourth piston, the fourth piston being closely disposed on the body And the material is connected between the body and the fourth piston. One 7. 如申請專利範圍第1項所述之氣-液混合驅動釘搶, 其^該液壓缸具有一第二限位部,位於該第二腔室相對於 該第三腔m彳’肋限位該第二絲棉向移動範圍: 8. 如申請專利範圍第丨項所述之氣_液混合驅動釘搶, 其中該,壓缸更具有一第三限位部,連接於該第三腔室相 對於該第二腔室之一側,用以限位該第三活塞之軸向 範圍。 m 9. 如申請專利範圍第1項所述之氣_液混合驅動釘 其中該液體為液壓油。 ’ 10·如申請專利範圍第丨項所述之氣_液混合驅動雀 槍,其中該回復元件為一彈簧。 T7. The gas-liquid hybrid driving nail according to claim 1, wherein the hydraulic cylinder has a second limiting portion located at a limit of the second chamber relative to the third cavity Positioning the second cotton to the moving range: 8. The gas-liquid mixing driving nail according to the above-mentioned claim, wherein the pressure cylinder further has a third limiting portion connected to the third cavity The chamber is opposite to one side of the second chamber for limiting the axial extent of the third piston. m 9. The gas-liquid mixing drive nail as described in claim 1 wherein the liquid is hydraulic oil. The gas-liquid mixing drive gun of the invention of claim 3, wherein the return element is a spring. T 2020
TW96127750A 2007-07-30 2007-07-30 Pneumatic-hydraulic driving nail gun TWI360464B (en)

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Publication number Priority date Publication date Assignee Title
CN107984429B (en) * 2017-12-04 2024-01-19 北京大风时代科技有限责任公司 Nailing device
CN110125310A (en) * 2019-06-14 2019-08-16 眉山中车紧固件科技有限公司 It is a kind of for riveting the prestressing force driving device of robot

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