TW200904600A - Pneumatic-hydraulic driving nail gun - Google Patents

Pneumatic-hydraulic driving nail gun Download PDF

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TW200904600A
TW200904600A TW96127750A TW96127750A TW200904600A TW 200904600 A TW200904600 A TW 200904600A TW 96127750 A TW96127750 A TW 96127750A TW 96127750 A TW96127750 A TW 96127750A TW 200904600 A TW200904600 A TW 200904600A
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piston
chamber
gas
liquid
nail
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TW96127750A
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Chinese (zh)
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TWI360464B (en
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Mao-Hsiung Chiang
Hung-Cheng Chou
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Univ Nat Taiwan Science Tech
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Publication of TWI360464B publication Critical patent/TWI360464B/en

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Abstract

A pneumatic-hydraulic hybrid driving nail gun including a pneumatic valve, a pneumatic cylinder, a hydraulic cylinder, a first piston, a second piston, a third piston, a first piston rod, a second piston rod and a restoring element is provided. The pneumatic valve has a gas inlet suitable for connecting to a compressed gas source. The pneumatic cylinder connects to the pneumatic valve having first piston and first piston rod to connect with the hydraulic cylinder. The hydraulic cylinder having a second chamber and a third chamber which are connected to each other. The second piston is in an axial reciprocating motion inside the second chamber. The third piston is in an axial reciprocating motion inside the third chamber. The area of the third piston is larger than that of the second piston. The chamber between the second piston and the third piston of the hydraulic cylinder is full of hydraulic oil. The second piston rod is fixed on the third piston, and the third piston provides a driving force to shoot a nail. The restoring element provides a corresponding restoring force to the second piston rod after the second piston rod is forced by the third piston.

Description

200904600 23785twf.doc/p 九、發明說明: 【發明所屬之技術領域】 且特別是有關於一種 氣. 本發明是有關於一種釘搶, 液混合驅動的釘槍。 【先前技術】 Γ ϋ 備與機械、水電設 可分為非動力式與動力手工具大致 包括電動式手工具、氣動式手工^ 式的手工具 壓力式手工具等等。-般動力手燃ί 不同考量。以同’可能對動力輸出大小有 下就不同驅動方式的手卫具來做說明: 電動手主要產^有電鑽、魏、電剪、 重,不符合手工具之要求 ^^且重里車乂 容易取得,故目前雷叙王 來源為父流電源,最 之家用手工具。動手工具適用於出力小使用頻率不高 動起^、) 式 =工具主要產品有氣鑽、氣動扳手、氣 氣_子 '氣動抛光機、氣動研磨機 高,即相同之輪單=量可輸出功率較電動馬達 系統有較低之S率下,氣動驅動系統較電動馬達驅動 、、 重I,同時由於攜帶式小型電動壓縮機相當 200904600 0950102TW 23785twf.doc/p 普及’使得氣動手工具適合於不固定地點之專業應用,如: 工地、室内裝潢...等。然而,氣壓系統是以壓縮氣體為介 質,具有下列不易控制的特性:低黏性阻尼、高摩擦力、 氣體洩漏、高非線性。故氣壓驅動應用於動力手工具會因 塵縮空氣之可壓縮性而限制其最高之出力’同時其^件 磨耗亦較嚴重。目前氣動手工具之壓力為工業用標準壓力 5〜7巴(bar) ’因此氣動式手工具的出力也受限於卜了巴。 (3 )液Μ式手工具··主要產品有液齡搶、液壓螺栓 拉伸器、巧扭力扳手、液壓關器、液壓打樁機、千斤 壓剪等。液壓缸的潤滑效果佳,在高頻使用下零件 的磨耗>、’相對的黏性阻尼比氣壓系統高,因此在控制上 力手工具而言’液壓動力單元的可攜帶 性不咼,亦會造成使用上的限制。 ⑷燃賴力式手工具:轉產200904600 23785twf.doc/p IX. Description of the invention: [Technical field to which the invention pertains] and particularly relates to a gas. The present invention relates to a nail gun that is driven by a nail and a liquid mixture. [Prior Art] Γ 备 Preparation and mechanical, water and electricity equipment can be divided into non-powered and power hand tools roughly including electric hand tools, pneumatic hand-type hand tools, pressure hand tools and so on. - Powerful hand-fired ί Different considerations. The description is made with the same handguards that may have different driving modes for the power output. The electric hand main production ^ has electric drill, Wei, electric shear, heavy, does not meet the requirements of hand tools ^^ and it is easy to rut Acquired, so the current source of Lei Xu is the parent flow power, the most home hand tools. Hands-on tools are suitable for small output. The frequency of use is not high. ^)) = The main products of the tool are air drill, pneumatic wrench, gas _ sub 'pneumatic polishing machine, pneumatic grinder high, that is, the same wheel single = quantity can be output Compared with the electric motor system, the power is lower than the electric motor system. The pneumatic drive system is driven by the electric motor and weighs I. At the same time, because the portable small electric compressor is equivalent to 200904600 0950102TW 23785twf.doc/p popularization, the pneumatic hand tool is suitable for no. Professional applications in fixed locations, such as: construction sites, interior decoration, etc. However, the pneumatic system is based on compressed gas and has the following uncontrollable characteristics: low viscosity damping, high friction, gas leakage, and high nonlinearity. Therefore, the pneumatic drive applied to the power hand tool will limit its maximum output due to the compressibility of the dust-shrinking air. At the same time, the wear of the tool is also serious. At present, the pressure of pneumatic hand tools is the industrial standard pressure of 5 to 7 bar (bar). Therefore, the output of pneumatic hand tools is also limited by the bar. (3) Liquid hand tools··The main products are liquid age grab, hydraulic bolt tensioner, clever torque wrench, hydraulic shutoff, hydraulic pile driver, jacking shears, etc. The hydraulic cylinder has good lubrication effect, and the wear of the parts under high frequency use is relatively high. Therefore, the relative viscous damping is higher than that of the pneumatic system. Therefore, the hydraulic power unit is not portable in the control of the hand tool. Will cause restrictions on use. (4) Burning power hand tools: conversion

L 燒式衝槌等。燃燒式手工且且右#古+ ^、魔式釘搶燃 ㈣有⑹之輪出力量之優點, =:具::成 零件,且在使用安f性上比電動手工肢氣動手 气的特!·生動方式之手工具受限於個別驅動方 ^者Μ 的環境與使用範圍有所限制。對於使 來選擇手工具。因此,二艮據不同的使用情境 須麻煩地更換不同驅動方式 j了不同的需求,就必 品於树知a十、κ 武的手工具’並且配合驅動方式 而改變動力來源。對使用者而言,習知之手工具不具搞帶 200904600 uy^uiu^iw ^3785twf.doc/p 便利性或是環境的通用性 【發明内容】 -液混合驅動釘槍,以壓縮氣體做為 k將氣動的力量放大,而有較高的 本發明提供一種氣 動力來源,並藉由液壓 動力輸出。 ,贼本^明提出—種氣'液混合驅動釘槍,其適於以—壓縮 η ,體源f為動力來源。錢_液混合驅動釘槍包括-氣壓 匙一氣壓缸二-液麗紅、—第一活塞、一第二活塞、— ,一活塞、一第一活塞桿、—第二活塞桿以及一回復元件。 氣左閥具有-入氣口,其用以連接於一壓縮氣體源。氣壓 缸連接於f壓閥,以第—活塞受氣體壓力產生驅動力,具 有一位於氣壓缸連接液壓缸一側的第一限位部,且其用以 限位第一活塞之轴向移動範圍,並以第一活塞桿連結液壓 缸,液壓缸並具有互相連通的一第二腔室與一第三腔室。 第二活塞在第二腔室内沿一軸向往復運動。第三活塞在第 ^ 二腔室内沿一軸向往復運動。第三活塞的面積大於第二活 塞。液壓缸在第二活塞與第三活塞之間充滿—液壓油。第 二活塞桿固接於第三活塞,用以藉由第三活塞的帶動而推 動一釘子射出。回復元件在第二活塞桿受到第三活塞的作 用力後產生一相對的回復力施予第二活塞桿。 在本發明之一實施例中,上述之氣壓閥為一電子氣壓 閥。 ;; 在本發明之一實施例中,氣-液混合驅動釘搶更包括 200904600 wjuiuziw z3785twf.doc/p 耦接於電子氣壓閥的單晶片控制器,此單晶片控制器用以 控制電子氣麗閥的氣流量。 在本發明之一實施例中,氣•液混合驅動釘搶更包括一 叙接於單晶#控彻的力感測ϋ,此力感測ϋ用以將感測 的驅動力大小回饋給單晶片控制器。 在本發明之一實施例中,氣-液混合驅動釘搶更包括一 輕接於第―腔室與電子氣壓關之蓄㈣,用⑽收該針 子擊出後產生之反作用力。 一„在本發明之—實施例中,上述之蓄壓器包括一本體、 二與一第四活塞,第四活塞密合地配設於本體内,而 彈尹、連接於本體與第四活塞之間。 ―,本發明之—實施例中,上述之氣壓缸具有一位於 腔室之-侧的第-限位部,且其用以限 弟活基之軸向移動範圍。 -脉ΪΓ發明之—實施例中,上述之液壓缸具有—位於第 於第===施例:,上述之謙更具有-連接 以限位第三活塞之軸二側的第三限位部,且其用 之—實施例中,上述之液體為液壓油。 本發二丨例中,上述之回復元件為-彈簧。 壓虹、^ F Μ喊體源做為動力,並藉由氣壓缸、液 苐m二活塞與第三活塞的配合,放大氣ί 200904600 vy^yjiv^i w ^,3785twf.doc/p 壓力所產生的力置’因此單位重量可輸出功率較電動手工 具及氣動手工具更佳,達到液壓式手工具之出力。而且液 壓缸還可兼具緩衝及吸振效果,更有助於操控。此外,本 發明採用氣-液混合驅動的方式,因此可兼顧液壓之高出力 低重量以及氣動系統可攜帶性高之優點。 為讓本發明之上述特徵和優點能更明顯易懂,下文特 舉較佳實施例,並配合所附圖式,作詳細說明如下。 ' ' 【實施方式】 • ! 1為本發明一實施例之氣•液混合驅動釘搶的示意 囷明參S?、圖1,氣_液混合驅動釘槍適於以一壓縮氣 體,50做為其動力來源。此氣-液混合驅動釘搶100包括 —氣壓閥110、一氣壓缸120、一液壓缸130、一第一活塞 H〇、一第一活塞桿15〇、一第二活塞16〇、一第三活塞17〇、 第:活基桿18〇以及一回復元件19〇。氣壓閥11〇具有一 入氣口 112,其中壓縮氣體源5〇適於與入氣口 112連接, ’ 而壓縮氣體源50例如為一空氣壓縮機,用以將空氣壓縮, 並藉由壓力差將壓縮後的空氣送進入氣口 112。 氣壓缸120連接於氣塵閥11〇,並具有一第一腔室 122。氣壓缸12〇藉由第一活塞14〇受氣體壓力產生驅動 力,並以第一活塞桿150連結一液壓紅13〇,液壓缸13〇 具有互相連通的一第二腔室132與一第三腔室134。在本 只施例中,第二腔室132藉由第二活塞16〇,將第一活塞 桿15〇之驅動力傳入而轉換成液壓。第一活塞140以第一 200904600 •J'J x\f^ χ νψ -^3785twf.doc/p 活塞桿150直接驅動第二活塞160,第二活塞160密合地 配設於第二腔室132中’用以在第二腔室132内沿一轴向 往復運動。第三活塞170密合地配設第三腔室134中,用 以在第三腔室134内沿一軸向往復運動。第一活塞HO的 面積大於第二活塞160 ’而第三活塞170的面積大於第二 活塞160,且液壓缸130在第二活塞160與第三活塞170 之間充滿一液體136 ’其中液體136可為液壓油,油的黏 度較高,具有潤滑效果較佳等優點。此外,第二活塞桿180 固接於第三活塞170,用以藉由第三活塞no的帶動而推 動一釘子60射出。 回復元件190配設於第二活塞桿180,用以在第二活 塞桿180受到第三活塞170的作用力後產生一相對的回復 力施予第二活塞桿18〇。詳細而言,在本實施例中,回復 元件190例如為一彈簧,在第二活塞桿18〇受到第三活塞 170的帶動時,回復元件190會受到第二活塞桿18〇的撥 壓而壓縮形變,並儲存一恢復力。此外,釘子6〇射出後, 回復元件190會藉由恢復力而恢復原形,並推動第二活塞 桿180回復至原位。 詳細地來說,欲使用本實施例之氣_液混合驅動釘槍 100時,先利用壓縮氣體源50將壓縮氣體輸入,並開啟氣 壓閥110。然後,第一活塞140會受到壓縮氣體源5〇之氣 體壓力而被驅動,並以第一活塞桿15〇直接驅動第二活塞 160。同時,第二活塞160會推壓液體136。當液體136受 到苐一活基160的推壓時,便將壓力轉而施予第三活塞 11 200904600 ^〜υA " ^3785twf.doc/p 之上。此時,固接於第三活塞17〇的第二活塞桿18〇便會 受到第三活塞170的推動而將釘子60射出。 值得一提的是’在壓縮氣體源50送入壓縮氣體之後, 氣壓缸120、液壓缸13〇、第一活塞150、第二活塞16〇與 第三活塞170的配合提供了將氣壓轉換成液壓的轉換介 面。此外’由於第一活塞14〇的面積大於第二活塞, 而第三活塞170的面積大於第二活塞16〇,所以可藉由設 計第一活塞140與第二活塞16〇的面積比,以及第三活塞 170與第一活基160的面積比,得到放大之力量輸出。圖2 為圖1之氣壓缸、液壓缸、第一活塞、第二活塞與第三活 塞的局部示意圖。請參考圖2,在第一活塞14〇的表面14〇a 受:到氣體的壓力而產生的力量A時,藉第一活塞桿1 5〇直 接驅動第二活塞160,進而推動液體136。 一同時,液體136會受到第二活塞16〇的推動而帶動第 二活塞170 ’而產生力量巧。根據帕斯卡原理,液壓缸13〇 内之液體136,若某一部分受一壓力p時,此壓力p必將傳 ϋ 遞到液體136的每一部份,且其壓力不變,也就是單位面 積所受的力量相同。因此,Fi=i>a.4,,厂2=&為, 其中匕為氣體壓力,為為第一活塞14〇之表面14〇a的面 積,凌為第二活塞160之表面丨6〇&的面積,為為第三活 基170之表面170a的面積。而且由於第三活塞17〇之表面 170二的面積為大於第二活塞之表面购的面積^, 而第-活塞140之表面140a的面積4大於第二活塞⑽ 之表面160a的面積為,所以力量&會大於力量f,而產生 12 200904600 JL ΎΎ 」785tw£doc/p 力篁放大的效果’力量的放大倍率請參考以下公式(1): F2 ^^AlPa---⑴ 此外,在氣體壓力尸β推動第一活塞〗4〇時產收力量 巧’藉第一活塞桿150直接將力量巧傳至第二活塞160, 第二活塞160將力量Α轉換為液體壓力a =巧/為,而自第 一腔室132流出的液體136會以等量的體積流入第三腔室 134中,由於面積比的關係,因此第三活塞17〇的行程減 D 少為第二活塞丨6〇行程之(為/為)倍。 值得注意的是,由於液體的可壓縮性遠小於氣體,所 以在高出力時不會因液體136之壓縮性導致輸出力量受 限。此外,液壓缸130的液體136具有緩衝及吸振效果, 對於使用者有較佳的操控性。 之後’當釘子60射出於氣-液混合驅動釘槍1〇〇外後, 氣壓閥110會關閉而使氣體停止施予壓力予第一活塞 140’回復元件190便會藉由其回復力而恢復原狀,並帶動 〇 弟二活塞桿18〇復歸原位。此時,第三活塞170再受到第 二活塞桿180的帶動而推動液體136,而液體136推動第 二活塞160、第一活塞桿15〇及第一活塞14〇而回復原位。 特別的是’藉由氣液混合驅動釘搶1〇()的第一、第 一、第二活基140、160、170及液體的不可壓縮性,將氣 體壓力源轉換為液壓壓力。此外,應用帕斯卡原理,以達 到力量放大的效果。相較於習知的氣動式手工具,在提供 同樣的氣體壓力之下,不需額外提供其他動力來源,氣_ 液混合驅動釘搶100即可達到較大的出力輸出。 13 200904600 ^~>\jχ ττ ^-3785twf.(loc/pL burnt and so on. Combustion-type manual and right #古+^, magic nail slamming (four) has the advantage of (6) wheel power, =: with:: into the parts, and in the use of anti-fighting than the electric manual limbs pneumatic hand! • The hand tools of the vivid mode are limited by the environment and scope of use of individual drivers. For the choice of hand tools. Therefore, according to different usage scenarios, it is necessary to troubleshoot different driving methods j. Different needs, it is necessary to change the power source in accordance with the driving method of the tree. For the user, the hand tools of the prior art do not carry 200904600 uy^uiu^iw ^3785twf.doc/p convenience or the versatility of the environment [invention] - liquid hybrid drive nail gun, using compressed gas as k The aerodynamic force is amplified, while the higher invention provides an aerodynamic source and is powered by hydraulic power. The thief has proposed a seed-liquid hybrid driving nail gun, which is suitable for the compression source η and the body source f as the power source. The money-liquid mixing driving nail gun comprises: a pneumatic key, a pneumatic cylinder, a second liquid, a first piston, a second piston, a piston, a first piston rod, a second piston rod and a recovery element. . The gas left valve has an air inlet for connecting to a source of compressed gas. The pneumatic cylinder is connected to the f-pressure valve, and the first piston is driven by the gas pressure, and has a first limiting portion on the side of the hydraulic cylinder connected to the hydraulic cylinder, and is used for limiting the axial movement range of the first piston. And connecting the hydraulic cylinder with the first piston rod, and the hydraulic cylinder has a second chamber and a third chamber that communicate with each other. The second piston reciprocates in an axial direction in the second chamber. The third piston reciprocates in an axial direction in the second chamber. The area of the third piston is larger than the second piston. The hydraulic cylinder is filled with hydraulic oil between the second piston and the third piston. The second piston rod is fixed to the third piston for pushing a nail by the third piston. The return element applies a relative restoring force to the second piston rod after the second piston rod is subjected to the force of the third piston. In one embodiment of the invention, the pneumatic valve is an electronic pneumatic valve. In one embodiment of the present invention, the gas-liquid hybrid driving nail robbing further comprises a single-wafer controller coupled to the electronic gas pressure valve, which is used to control the electronic gas valve. Air flow. In an embodiment of the present invention, the gas-liquid hybrid driving nail rushing includes a force sensing 叙 that is connected to the single crystal # control, and the force sensing ϋ is used to feed back the sensed driving force to the single Wafer controller. In an embodiment of the invention, the gas-liquid hybrid driving nail rushing includes a light storage (4) connected to the first chamber and the electronic air pressure, and (10) is used to receive the reaction force generated after the needle is shot. In the embodiment of the present invention, the accumulator includes a body, two and a fourth piston, and the fourth piston is closely disposed in the body, and is coupled to the body and the fourth piston. In the embodiment of the present invention, the pneumatic cylinder has a first-limit portion located on the side of the chamber, and is used to limit the axial movement range of the living base. In the embodiment, the above-mentioned hydraulic cylinder has a third limit portion that is connected to the second side of the shaft of the third piston, and is used in the first:=== In the embodiment, the liquid is hydraulic oil. In the second example, the above-mentioned recovery element is a spring. The pressure rainbow, the ^ F screaming the body source as the power, and the pneumatic cylinder, the liquid 苐m The cooperation between the two pistons and the third piston, the amplification gas ί 200904600 vy^yjiv^iw ^, 3785twf.doc/p The force generated by the pressure is set, so the output power per unit weight is better than that of the electric hand tool and the pneumatic hand tool. The power of hydraulic hand tools, and the hydraulic cylinder can also have both cushioning and vibration absorption effects, which is more helpful. In addition, the invention adopts the gas-liquid hybrid driving method, so that the advantages of high hydraulic output, low weight and high portability of the pneumatic system can be achieved. In order to make the above features and advantages of the present invention more obvious, the following DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S) The following is a detailed description of the following description of the accompanying drawings: ' ' [Embodiment] • 1 is a schematic representation of a gas-liquid hybrid drive nail grab according to an embodiment of the present invention. 1 , the gas-liquid hybrid driving nail gun is adapted to use a compressed gas, 50 as its power source. The gas-liquid hybrid driving nail grab 100 includes a pneumatic valve 110, a pneumatic cylinder 120, a hydraulic cylinder 130, and a pneumatic cylinder 130. a first piston H〇, a first piston rod 15〇, a second piston 16〇, a third piston 17〇, a first active rod 18〇, and a return element 19〇. The air valve 11〇 has an air inlet 112, wherein the compressed gas source 5 is adapted to be coupled to the inlet port 112, and the compressed gas source 50 is, for example, an air compressor for compressing air and delivering the compressed air to the port 112 by a pressure differential. The pneumatic cylinder 120 is connected to the air valve 11〇, And having a first chamber 122. The pneumatic cylinder 12 is driven by the gas pressure by the first piston 14〇, and is coupled with a hydraulic red 13〇 by the first piston rod 150, and the hydraulic cylinder 13 has a mutual communication The second chamber 132 and a third chamber 134. In the present embodiment, the second chamber 132 is converted into hydraulic pressure by the driving force of the first piston rod 15〇 by the second piston 16〇. The first piston 140 directly drives the second piston 160 by the first 200904600 • J′J x\f^ χ νψ -^3785twf.doc/p piston rod 150, and the second piston 160 is closely disposed in the second chamber 132. The middle 'is reciprocated in an axial direction within the second chamber 132. The third piston 170 is closely disposed in the third chamber 134 for reciprocating in an axial direction within the third chamber 134. The area of the first piston HO is larger than the second piston 160' and the area of the third piston 170 is larger than the second piston 160, and the hydraulic cylinder 130 is filled with a liquid 136' between the second piston 160 and the third piston 170. It is a hydraulic oil with high viscosity and good lubrication. In addition, the second piston rod 180 is fixed to the third piston 170 for pushing a nail 60 to be ejected by the third piston no. The returning member 190 is disposed on the second piston rod 180 for applying a relative restoring force to the second piston rod 18A after the second piston rod 180 is subjected to the force of the third piston 170. In detail, in the present embodiment, the recovery element 190 is, for example, a spring. When the second piston rod 18 is driven by the third piston 170, the recovery element 190 is compressed by the pressure of the second piston rod 18〇. Deformation and store a resilience. In addition, after the nail 6 is ejected, the returning member 190 is restored to its original shape by the restoring force and pushes the second piston rod 180 back to the original position. In detail, when the nail gun 100 of the present embodiment is used to drive the nail gun 100, the compressed gas source 50 is first used to input the compressed gas, and the gas pressure valve 110 is opened. Then, the first piston 140 is driven by the gas pressure of the compressed gas source 5〇, and directly drives the second piston 160 with the first piston rod 15〇. At the same time, the second piston 160 pushes the liquid 136. When the liquid 136 is pressed by the crucible 160, the pressure is transferred to the third piston 11 200904600 ^~υA " ^3785twf.doc/p. At this time, the second piston rod 18 fixed to the third piston 17A is pushed by the third piston 170 to eject the nail 60. It is worth mentioning that 'after the compressed gas source 50 feeds the compressed gas, the cooperation of the pneumatic cylinder 120, the hydraulic cylinder 13〇, the first piston 150, the second piston 16〇 and the third piston 170 provides a conversion of the air pressure into a hydraulic pressure. Conversion interface. In addition, since the area of the first piston 14〇 is larger than that of the second piston, and the area of the third piston 170 is larger than the second piston 16〇, the area ratio of the first piston 140 to the second piston 16〇 can be designed, and The area ratio of the three pistons 170 to the first living base 160 gives an amplified power output. 2 is a partial schematic view of the pneumatic cylinder, the hydraulic cylinder, the first piston, the second piston, and the third piston of FIG. 1. Referring to Fig. 2, when the surface 14〇a of the first piston 14〇 receives the force A generated by the pressure of the gas, the second piston 160 is directly driven by the first piston rod 15 5 to push the liquid 136. At the same time, the liquid 136 is pushed by the second piston 16A to drive the second piston 170' to generate strength. According to the Pascal principle, if a portion of the liquid 136 in the hydraulic cylinder 13 is subjected to a pressure p, the pressure p is transmitted to each portion of the liquid 136, and the pressure is constant, that is, the unit area. The same strength. Therefore, Fi=i>a.4,, factory 2=& is, where 匕 is the gas pressure, which is the area of the surface 14〇a of the first piston 14〇, and the surface of the second piston 160 is 丨6〇 The area of & is the area of the surface 170a of the third living substrate 170. Moreover, since the area of the surface 1702 of the third piston 17〇 is larger than the area purchased by the surface of the second piston, and the area 4 of the surface 140a of the first piston 140 is larger than the area of the surface 160a of the second piston (10), the force is & will be greater than the power f, and produce 12 200904600 JL ΎΎ 785 twtw doc/p force amplification effect 'power magnification, please refer to the following formula (1): F2 ^^AlPa---(1) In addition, in gas pressure When the corpse β pushes the first piston 〖4〇, the production force is skillfully 'by the first piston rod 150 directly transmits the force to the second piston 160, and the second piston 160 converts the power Α into the liquid pressure a = coincidence / The liquid 136 flowing out of the first chamber 132 flows into the third chamber 134 in an equal volume. Due to the area ratio, the stroke D of the third piston 17〇 is less than the second piston 丨6〇. (for / for) times. It is worth noting that since the compressibility of the liquid is much smaller than that of the gas, the output force is not limited by the compressibility of the liquid 136 at high output. In addition, the liquid 136 of the hydraulic cylinder 130 has a buffering and vibration absorbing effect, and has better handling properties for the user. After that, when the nail 60 is fired out of the air-liquid mixing drive nail gun 1 , the air pressure valve 110 is closed and the gas is stopped from being applied to the first piston 140 ′. The return element 190 is restored by its restoring force. The original shape, and led to the second piston rod 18 〇 return to the original position. At this time, the third piston 170 is again driven by the second piston rod 180 to push the liquid 136, and the liquid 136 pushes the second piston 160, the first piston rod 15 and the first piston 14 to return to the original position. In particular, the gas pressure source is converted to hydraulic pressure by the incompressibility of the first, first, and second living groups 140, 160, 170 and the liquid by the gas-liquid mixing drive. In addition, the Pascal principle is applied to achieve the effect of power amplification. Compared with the conventional pneumatic hand tools, no additional power source is provided under the same gas pressure, and the gas-liquid hybrid driving nail can achieve a large output output by grabbing 100. 13 200904600 ^~>\jχ ττ ^-3785twf.(loc/p

請繼續參考圖1 ’為了讓氣-液混合驅動釘槍100能多勺 持續地使用,第一活塞140及第二活塞16〇的位置與行程 範圍可適當地限制。舉例而言’為了避免第二活塞14〇矛= 動範圍過大’而造成液壓缸130之液體136溢漏並進而使 氣液混合驅動釘搶100失效,液壓缸13〇更可且有—第_ 限位部139。第三限位部139連接於第三腔室相 第二腔室132之一側,其用以限位第三活塞17〇之軸向移 動範圍。詳細來說,當氣壓閥110開啟時,第三活塞17= 叉到液體136與第二活塞160的帶動而移動時,第三活夷 Π〇至多移動至承靠於第三限位部139。由於液體m的^ 可壓縮性,因此第二活塞160在第三活塞17〇承靠於第三 限位部139之後並不會繼續推進,所以第二活塞16〇科 落入第三腔室134中。 θ 此外’本實施例之液壓缸13G還可具有—第二限位 138’其位於第二腔室132相對於第三腔室134之, 用以限制第二活塞副之軸向移動範圍。詳細地來說, 釘子60射出後’第三活塞17〇受到回復 〇 _液體136。然後,液體136'細 第二活塞160至多承靠於第二胸 =上限㈣138,可限制液體136、第三活』 及弟一活基桿16〇的移動距離。 電子ίίπ步ΐ,,在本實施例中,氣_ η。例如為-流通詈。由她接之單晶片控制器27G來控_ 《,貝I益280輕接於單晶片控制器27〇,其用 14 200904600 υ^υιυχινν i3785twf.d〇c/p 將感測的力大小回饋給單晶片控制器27〇。單晶片控制器 27〇可藉由力感測器280的感測結果來調整氣壓閥11〇的 出氣量’進而對氣-液混合驅動釘搶1〇〇進行無段式的出力 調整。在另一未繪示的實施例中,氣壓閥11〇的控制系統 亦可設計為開迴路。 蓄壓器290耦接於第一腔室122與氣壓閥11〇間,用 以吸收釘子60擊出後產生之反作用力,或將所吸收的壓力 於下一次釘子60擊出時釋出’達到省能目的。 詳細地來說,蓄壓器290可包括一本體292、一彈菁 294與一第四活塞296。第四活塞296密合地配設於本體 292内,而彈簧294連接於本體292與第四活塞2%之間。 ¥釘子擊出後產生之反作用力回傳,經第四活塞296推動 彈簧294,造成彈簧294壓縮形變,藉此達到蓄積壓力及 能源回收的效果。當壓縮氣體的壓力過小時,藉由彈簧294 的彈性恢復力推動第四活塞296,而加壓於壓縮氣體,以 增加氣體的出力。 特別的是,力感測器280可感測到第二活塞桿180的 動力’並將其所感測到的動力大小回傳至單晶片控制器 270。此時’單晶片控制器27〇可由力感測器28〇感測到的 結果來控制氣壓閥110的出氣量。 综上所述,本發明之氣-液混合驅動釘搶至少具有下列 優點: (1)以壓縮氣體做為動力來源,因壓縮氣體具有低成 本、易於維護、乾淨、質輕、易處理、安全、财高溫、 15 200904600 ^ \j x j. »τ A-3V85twf*,doc/p 大範圍的工作溫度、密度低、可壓縮性強、能量儲存 大等優點,因此本發明之氣-液混合驅動釘搶比二壓^ 手工具之可攜帶性來的高,亦比燃燒壓力式手工具^ 〇 (2)藉由活塞的設置及液體的不可壓縮性,將氣體動 力源轉換為液壓動力源。同時,藉由帕斯卡原理以達 到放大動力的效果,因此單位重量可輸出功率較電動 手工具及氣動手工具更佳。此外,液體還可兼具緩衝 及吸振效果,所以使用者的操控性亦佳。 (3 )利用氣-液混合驅動的方式,可兼顧液壓之高出 力低重量以及氣動系統可攜帶性高之優點,故可=用 於工廠生產線等,高使用頻率高出力之需求,也可較 為彈性地應用於不同的使用環境,便利性佳。 (4)利用單晶片控制器、力感測器及蓄壓器組成一控 制及回饋系統,以自動控制氣_液混合驅動釘搶的出力 大小。對使用者而言,本發明之氣-液混合驅動釘搶極 具使用便利性。 雖然本發明已以較佳實施例揭露如上,然其並非用以 限定本發明,任何所屬技術領域中具有通常知識者,在不 脫離本發明之精神和範圍内,當可作些許之更動與潤飾, 因此本發明之保護範圍當視後附之申請專利範圍^界定者 為準。 【圖式簡單說明】 16 200904600 …一* ” _3785twf.doc/p 圖1為本發明一實施例之氣-液混合驅動釘搶的示意 圖。 圖2為圖1之氣壓缸、第一活塞桿、液壓缸、第一活 塞、第二活塞與第三活塞的局部示意圖。 【主要元件符號說明】 50 :壓縮氣體源 60 :釘子 100 :氣-液混合驅動釘搶 110 :氣壓閥 112 :入氣口 120 :氣壓缸 122 :第一腔室 124 :第一限位部 140 :第一活塞 150 :第一活塞桿 130 :液壓缸 132 :第二腔室 134 :第三腔室 136 :液體 138 :第二限位部 139 :第三限位部 160 :第二活塞 170 :第三活塞 17 200904600 __________ _3785twf.doc/p 180 :第二活塞桿 190 :回復元件 270 :單晶片控制器 280 :力感測器 290 :蓄壓器 292 :本體 294 :彈簧 296 :第四活塞 f'、mContinuing to refer to Fig. 1', in order to allow the gas-liquid hybrid drive nail gun 100 to be used continuously, the position and stroke range of the first piston 140 and the second piston 16A can be appropriately limited. For example, in order to avoid the second piston 14 〇 spears = excessive range of motion, the liquid 136 of the hydraulic cylinder 130 overflows and the gas-liquid mixing drive nail smashes 100, and the hydraulic cylinder 13 is more likely to have - Limiting portion 139. The third limiting portion 139 is connected to one side of the third chamber phase second chamber 132 for limiting the axial movement range of the third piston 17〇. In detail, when the air pressure valve 110 is opened, the third piston 17 = moves to the liquid 136 and the second piston 160 to move, and the third movable body moves to at least the third limiting portion 139. Due to the compressibility of the liquid m, the second piston 160 does not continue to advance after the third piston 17 is supported by the third limiting portion 139, so the second piston 16 falls into the third chamber 134. in. Further, the hydraulic cylinder 13G of the present embodiment may have a second limit 138' located in the second chamber 132 relative to the third chamber 134 for limiting the axial movement range of the second piston pair. In detail, after the nail 60 is ejected, the third piston 17 is subjected to recovery of the liquid 136. Then, the liquid 136' is thin. The second piston 160 is at most supported by the second chest = upper limit (four) 138, and can limit the moving distance of the liquid 136, the third living body, and the second living base 16 。. The electron ίίπ step, in the present embodiment, the gas _η. For example, it is - circulation. She is connected to the single-chip controller 27G to control _ ", Bei Yi 280 is lightly connected to the single-chip controller 27〇, which uses 14 200904600 υ^υιυχινν i3785twf.d〇c/p to feed back the sensed force Single chip controller 27〇. The single-chip controller 27 调整 can adjust the air outlet amount of the air pressure valve 11 ’ by the sensing result of the force sensor 280 and perform the stepless output adjustment of the gas-liquid hybrid driving nail. In another embodiment, not shown, the control system of the pneumatic valve 11〇 can also be designed as an open circuit. The accumulator 290 is coupled between the first chamber 122 and the pneumatic valve 11 for absorbing the reaction force generated after the nail 60 is struck, or releasing the absorbed pressure when the next nail 60 is hit. Provincial energy purpose. In detail, the accumulator 290 can include a body 292, an elastomer 294, and a fourth piston 296. The fourth piston 296 is tightly disposed within the body 292, and the spring 294 is coupled between the body 292 and the fourth piston 2%. ¥ The reaction force generated after the nail is knocked out is returned, and the spring 294 is pushed by the fourth piston 296, causing the spring 294 to compress and deform, thereby achieving the effect of accumulating pressure and energy recovery. When the pressure of the compressed gas is too small, the fourth piston 296 is pushed by the elastic restoring force of the spring 294, and is pressurized to the compressed gas to increase the output of the gas. In particular, the force sensor 280 can sense the power of the second piston rod 180 and pass back the magnitude of the power sensed to the single wafer controller 270. At this time, the single wafer controller 27 can control the amount of gas discharged from the gas pressure valve 110 by the result sensed by the force sensor 28A. In summary, the gas-liquid hybrid driving nail of the present invention has at least the following advantages: (1) using compressed gas as a power source, because the compressed gas has low cost, is easy to maintain, clean, light, easy to handle, and safe. , high temperature, 15 200904600 ^ \jx j. »τ A-3V85twf*, doc/p A wide range of operating temperature, low density, strong compressibility, large energy storage, etc., so the gas-liquid hybrid drive of the present invention The nail grab is higher than the portability of the two-handed tool, and is also more efficient than the combustion-pressure hand tool ^ 〇 (2) by the setting of the piston and the incompressibility of the liquid to convert the gas power source into a hydraulic power source. At the same time, the Pascal principle is used to achieve the effect of amplifying power, so the output power per unit weight is better than that of electric hand tools and pneumatic hand tools. In addition, the liquid can also have both cushioning and vibration absorbing effects, so the user's handling is also good. (3) The gas-liquid hybrid drive method can take into account the advantages of high hydraulic output and low weight, and high portability of the pneumatic system. Therefore, it can be used in factory production lines, etc., and the demand for high frequency of use is high. It is elastically applied to different environments and is convenient. (4) A single-chip controller, force sensor and accumulator are used to form a control and feedback system to automatically control the output of the gas-liquid hybrid drive nail. For the user, the gas-liquid hybrid driving nail of the present invention is extremely convenient to use. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. Therefore, the scope of protection of the present invention is defined by the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic diagram of a gas-liquid hybrid driving nail grab according to an embodiment of the present invention. FIG. 2 is a pneumatic cylinder, a first piston rod of FIG. A partial schematic view of the hydraulic cylinder, the first piston, the second piston and the third piston. [Description of main components] 50: compressed gas source 60: nail 100: gas-liquid hybrid drive nail grab 110: pneumatic valve 112: air inlet 120 : pneumatic cylinder 122 : first chamber 124 : first limiting portion 140 : first piston 150 : first piston rod 130 : hydraulic cylinder 132 : second chamber 134 : third chamber 136 : liquid 138 : second Limiting portion 139 : third limiting portion 160 : second piston 170 : third piston 17 200904600 __________ _3785twf.doc / p 180 : second piston rod 190 : recovery element 270 : single wafer controller 280 : force sensor 290: accumulator 292: body 294: spring 296: fourth piston f', m

1818

Claims (1)

200904600 ---------- -3785twf.doc/p 十、申請專利範圍: L一種氣-液混合驅動釘槍,適於以一壓縮氣體源做 動力來源,包括: —氣壓閥’具有一入氣口 ’其中該壓縮氣體源適於鱼 該入氣口連接; /、 壓缸’具有—第一腔室,連接於該氣壓閥; 十—第一活塞,密合地配設於該第一腔室中,用以在該 第一腔室内沿一軸向往復運動; —第一活塞桿,固接於該第一活塞; ——液壓缸,具有互相連通的一第二腔室與一第三腔 室’其中該第一活塞桿連接於該第一活塞與該液壓缸之間; —第二活塞,密合地配設於該第二腔室中,用以在該 第二腔室内沿一軸向往復運動,其中該第一活塞的面^ 於第二活塞; 一—第三活塞,密合地配設該第三腔室中,用以在該第 三腔室内=一軸向往復運動,其中該第三活塞的面積大於 該第二活塞,且該液壓缸在該第三活塞與該第二活塞之 充滿一液體; 、一一第二活塞桿,固接於該第三活塞,用以藉由該第三 活塞的帶動而推動一釘子射出;以及 — 曰了回復元件,配設於該第一活塞桿,用以在該第二活 塞桿觉龍帛三活塞的作用力後魅—相對的回復力施 該第二活塞桿。 2.如申請專利範圍第丨項所述之氣_液混合驅動釘搶, 其中該氣壓閥為一電子氣壓閥。 19 200904600 :3785twf.doc/p 更勺括項所述之氣-液混合驅動釘槍, 更包括一早晶片控制器,耦 該電子氣壓閥的氣流量。 閥’ Μ控制 更二範圍第3項所述之氣_液混合驅動釘搶, 耗接於該單晶片控制器,用以將感測 的力1大小回饋給該單晶片控制器。 更包利ί圍第3項所述之氣-液混合驅動釘槍, 7諸〜ίΐ ’減於弟—腔室與電子氣壓閥之間,用 3 iT後產生之反作用力,或將所吸收的壓力 於下一次擊出該釘子時釋出。 圍第5項所述之氣伽驅動針槍, 益包括—本體、一彈簧與一第四活塞,該第四 設於該本體内’而該彈菁連接於該本體與該 1項所述之氣-液混合驅動钉搶, U 八中:液驗具有—弟二限位部,位於該第二腔 該第二腔室之-側’用以限位該第二活塞之十、 利範圍第1項所述之氣娜驅 /、中以,驗更具有一第三限位部,連接於該第三 :::該第二腔室之—側’用以限位該第三活塞之軸向 9·如申請專魏㈣i項所述之氣_錢合 其中該液體為液壓油。 勒釘搶, 10·如申請專利範圍帛i項所述之氣_液混 槍,其中該回復元件為一彈簧。 動釘 20200904600 ---------- -3785twf.doc/p X. Application Patent Range: L A gas-liquid hybrid drive nail gun suitable for power source with a compressed gas source, including: —Pneumatic valve Having an air inlet 'where the compressed gas source is suitable for the fish to be connected to the air inlet; /, the pressure cylinder ' has a first chamber connected to the air pressure valve; and ten - a first piston is closely disposed at the first a chamber for reciprocating in an axial direction in the first chamber; a first piston rod fixed to the first piston; a hydraulic cylinder having a second chamber and a communication chamber a third chamber 'where the first piston rod is connected between the first piston and the hydraulic cylinder; a second piston is closely disposed in the second chamber for being in the second chamber Reciprocating along an axial direction, wherein the surface of the first piston is a second piston; a first piston is closely disposed in the third chamber for use in the third chamber = an axial direction Reciprocating motion, wherein the third piston has an area larger than the second piston, and the hydraulic cylinder is at the third piston The second piston is filled with a liquid; a second piston rod is fixed to the third piston for pushing a nail by the third piston; and - the recovery element is disposed on The first piston rod is configured to apply the second piston rod after the second piston rod senses the force of the three pistons. 2. The gas-liquid mixing drive nail as described in the scope of claim 2, wherein the pneumatic valve is an electronic pneumatic valve. 19 200904600 : 3785twf.doc/p The gas-liquid hybrid drive nail gun described in the above-mentioned item further includes an early wafer controller that couples the gas flow of the electronic pneumatic valve. The valve Μ control is further controlled by the single-wafer controller for feeding the sensed force 1 to the single-chip controller. Moreover, the gas-liquid hybrid driving nail gun described in Item 3, 7 〜 ΐ 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减 减The pressure is released the next time the nail is shot. The gas gamma driving needle gun according to Item 5, comprising: a body, a spring and a fourth piston, wherein the fourth is disposed in the body; and the elastic cyanine is connected to the body and the item 1 Gas-liquid hybrid drive nail grab, U 八中: The liquid test has a -2 second limit portion, located in the second chamber - the second chamber - side 'to limit the position of the second piston In the first item, the gas is driven by a gas, and the middle is further connected to the third::: the second side of the second chamber is used to limit the axis of the third piston. To 9·If you apply for the special Wei (4) item i, the liquid is hydraulic oil. Le nail grab, 10 · The gas-liquid mixing gun described in the patent application scope, wherein the recovery element is a spring. Dynamic nail 20
TW96127750A 2007-07-30 2007-07-30 Pneumatic-hydraulic driving nail gun TWI360464B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107984429A (en) * 2017-12-04 2018-05-04 北京大风时代科技有限责任公司 Nailing equipment
CN108000440A (en) * 2017-12-04 2018-05-08 北京大风时代科技有限责任公司 Nailing equipment
CN110125310A (en) * 2019-06-14 2019-08-16 眉山中车紧固件科技有限公司 It is a kind of for riveting the prestressing force driving device of robot
CN108000440B (en) * 2017-12-04 2024-05-31 北京大风时代科技有限责任公司 Nailing device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107984429A (en) * 2017-12-04 2018-05-04 北京大风时代科技有限责任公司 Nailing equipment
CN108000440A (en) * 2017-12-04 2018-05-08 北京大风时代科技有限责任公司 Nailing equipment
CN107984429B (en) * 2017-12-04 2024-01-19 北京大风时代科技有限责任公司 Nailing device
CN108000440B (en) * 2017-12-04 2024-05-31 北京大风时代科技有限责任公司 Nailing device
CN110125310A (en) * 2019-06-14 2019-08-16 眉山中车紧固件科技有限公司 It is a kind of for riveting the prestressing force driving device of robot

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