1354758 九、發明說明： 【發明所屬之技術領域】 本發明是關於一種太陽能板及其製法，特別是指一種 可以將太陽光轉換成電能，並具有弧度之弧形太陽能板， 以及用來製造該弧形太陽能板的製造方法。 【先前技術】 在已知的技藝中，太陽能板都是矩形之平板狀，此種平 板形太陽能板在製造時，首先依尺寸規格需要將數片太陽 能晶片排列成預定的形態，通常是排列成數排彼此間隔的 長條形，然後在太陽能晶片上焊接箔條導線以串接形成一 個可以將太陽光轉換成電能的太陽能模組，之後將太陽能模 組夾設在兩片平板板材之間’再將該組合體一同放入層屋機 做真空封裝加X ’即可完成該平板形太陽能板的製造。 已知平板形太陽能板雖然可以利用纟陽能晶片來吸收 太陽光，並將太陽光轉換成電能，但是就應用的領域來說 ，平板造型會使得太陽能板在安裝的地點上受到一些限制 。即早期太陽能板被廣泛安裝在建築物上，由於一般建築 物有足夠的空間讓平板形太陽能板安裝、、 的要求。惟近年來，太陽能板1354758 IX. Description of the Invention: [Technical Field] The present invention relates to a solar panel and a method of fabricating the same, and more particularly to a curved solar panel capable of converting sunlight into electrical energy and having a curvature, and for manufacturing the same A method of manufacturing a curved solar panel. [Prior Art] In the known art, the solar panels are all rectangular flat plates. In the manufacture of such flat solar panels, a plurality of solar wafers are first arranged in a predetermined form according to the size specifications, usually arranged in a number. Rows of strips spaced apart from each other, and then soldering the foil strips on the solar wafer to form a solar module that converts sunlight into electrical energy, and then sandwiches the solar module between the two flat sheets. The assembly can be completed by placing the assembly together in a layering machine for vacuum packaging and adding X'. Although flat-panel solar panels are known to utilize solar energy wafers to absorb sunlight and convert sunlight into electrical energy, in the field of application, the flat-plate shape imposes some limitations on the installation location of the solar panels. That is, early solar panels were widely installed on buildings, because the general building has sufficient space for the installation of flat-panel solar panels. In recent years, solar panels
不僅架設困難度較高，平板形 對於太陽能板的形狀無特別的要求 逐漸被開發運 裝太陽能板， 產品使用。然 的車殼通常都非平面狀，例如車頂， 若安裝平板形的太陽能板，不僅牟々 5 1354758 的太陽能板也會和車殼的流線造型格格 亦即，ip· k 形的太陽能板不但無法和汽車的流線造型科配 壞汽車整體的美觀，最後影響到消費者 ★ 致會破 太陽能發電設備安裝在汽車上的意願，本發明 两：Not only is the difficulty of erection high, but the shape of the flat plate has no special requirements for the shape of the solar panel. It is gradually being developed to transport solar panels and products. However, the car shell is usually not flat, such as the roof. If a flat-panel solar panel is installed, not only the solar panels of the 15 1354758 but also the streamline shape of the casing, ie the ip·k-shaped solar panels Not only can not match the car's streamline modeling department to the overall beauty of the car, and finally affect the consumers ★ will break the willingness to install solar power equipment on the car, the invention two:
缺失作改良。 A 【發明内容】 本發明之目的係在提供-種適合安褒在非平面物件上 之弧形太陽能板’以及該弧形太陽能板的製法。Missing for improvement. A SUMMARY OF THE INVENTION The object of the present invention is to provide a curved solar panel which is suitable for mounting on a non-planar object and a method of manufacturing the curved solar panel.
本發明弧形太陽能板適合安裝在—非平面物件上，並 包含：一個透光的封裝基座，以及一個 包覆在所述封裝基 座内部的太陽能模組 上述封裝基座包括至少一個弧面， 此弧面具有一個鄰近幾何中心的高點，以及—環圍繞該高 點並與尚點具有高度差的圍繞低邊。 而本發明之弧形太陽能板的製造方法包含以下步驟：The curved solar panel of the present invention is suitable for mounting on a non-planar object, and comprises: a light transmissive package base, and a solar module enclosing the inside of the package base; the package base comprises at least one curved surface , the arc surface has a high point adjacent to the geometric center, and the ring surrounds the high point and has a height difference from the still point around the low side. The method for manufacturing the curved solar panel of the present invention comprises the following steps:
製備太陽能模組：以一導線單元將數片太陽能晶片電 連接； 膠合：將該太陽能模組失設在兩片平板之透光基材之 間’並上膠固定形成一個平板形組合體；及 熱壓成型：對該平板形組合體加熱，使透光基材軟化 後，再熱壓形成該具有至少一個弧面的弧形太陽能板。 本發明的有益功效在於：藉在透光之封裝基座上形成 至少一個弧面’可以讓太陽能板更適合安裝在非平面的物 件上’並且和非平面之物件的造型相搭配，以提高安裝後 該弧形太陽能板與物件之間的搭配美觀性及整體性。 m 6 成型面123 ’而該上模i 122具有一個弧度與封裝基座2之 第二弧® 22酉己合之弧凹成型自124。#軟化之平板形組合 體11党到上、下模座121、122的對應壓合後，就可以在平 板形組合體11上形成兩個弧面。又本發明之弧面21、22的 曲率半徑以不小於13公尺為較佳。 整型：本實施例為了讓熱壓成型之弧形板材具有較佳 的尺寸規袼，於熱壓成型步驟之後再針對該弧形板材的周 緣進行裁邊、切割的加工’使矩形之封裝基座2具有較佳 的平整性’之後再進行磨邊及後續特殊處理，即可製得尺 寸精確的弧形太陽能板1 〇。此處所述之特殊處理乃例如： 拋光或上色等等依客戶需要所作之加工。 更具體而言，本發明利用遇熱可重新塑造形狀之壓克 力系透光基材20來夾設太陽能模組3,並利用熱壓成型將 透光基材20塑造成弧彎狀的製法及成品，不僅未見於習知 太陽能板的製造上’該項設計更可依據安裝需要，將太陽 能板塑造成具有需要弧度的造型，由於本發明該弧形太陽 能板10之第一及第二弧面21、22的弧度，可以根據搭配 之物件來設計’因此，當弧形太陽能板1〇組裝在非平面的 物件上時，可以和該物件的造型及弧度相搭配，並產生一 致性及整體性’藉此達到提高消費者及汽車製造商在汽車 上安裝太陽能發電設備的意願。當然由於本發明的弧形太 陽能板10適合安裝在任何具有孤彎造型的物件上，故該弧 形太陽能板10可安裝的位置並不以前述舉例之汽車的車殼 為限。 1354758 惟在本發明的設計上，該封裝基座2並不以同時具有 第一及第二弧面21、22為必要，即本發明之封裝基座2可 以依據需要設置至少一個弧面21、22。 惟以上所述者，僅為本發明之較佳實施例而已，當不 能以此限定本發明實施之範圍，即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】Preparing a solar module: electrically connecting a plurality of solar wafers by a wire unit; gluing: displacing the solar module between two transparent substrates of the flat plate and fixing the same to form a flat plate-shaped combination; Hot press forming: heating the flat shaped assembly to soften the transparent substrate, and then hot pressing to form the curved solar panel having at least one curved surface. The beneficial effect of the invention is that by forming at least one curved surface on the light-transmissive package base, the solar panel can be more suitable for mounting on non-planar objects and matching with the shape of non-planar objects to improve installation. After that, the curved solar panel and the object are aesthetically pleasing and integrated. The upper mold i 122 has an arc having a curvature and a second arc of the package base 2 formed by 124. #软的平板形组合11 After the corresponding pressing of the upper and lower die holders 121, 122, two curved faces can be formed on the flat plate assembly 11. Further, the radius of curvature of the curved faces 21, 22 of the present invention is preferably not less than 13 meters. Integer: In this embodiment, in order to make the hot-formed curved plate have a better size specification, the edge of the curved plate is trimmed and cut after the hot pressing step. The seat 2 has better flatness' and then subjected to edging and subsequent special treatment to obtain a precise-sized curved solar panel 1 〇. The special treatments described here are, for example, polishing or coloring, etc., which are processed according to customer needs. More specifically, the present invention utilizes a heat-reshapeable acrylic-type light-transmitting substrate 20 to sandwich the solar module 3, and uses the hot press molding to mold the light-transmitting substrate 20 into an arc-shaped shape. And the finished product, not only not seen in the manufacture of the conventional solar panel. The design can further shape the solar panel into a shape having a required curvature according to the installation requirements, because the first and second arcs of the curved solar panel 10 of the present invention The curvature of the faces 21, 22 can be designed according to the matching object. Therefore, when the curved solar panel 1〇 is assembled on a non-planar object, it can be matched with the shape and curvature of the object, and the consistency and overall 'This is to increase consumer and car manufacturers' willingness to install solar power equipment in their cars. Of course, since the curved solar panel 10 of the present invention is suitable for mounting on any object having a solitary shape, the position at which the arc-shaped solar panel 10 can be mounted is not limited to the casing of the automobile of the foregoing example. 1354758 However, in the design of the present invention, the package base 2 does not have the first and second curved surfaces 21, 22 at the same time, that is, the package base 2 of the present invention can be provided with at least one curved surface 21 as needed. twenty two. The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are all It is still within the scope of the invention patent. [Simple description of the map]
.圖1疋本發明弧形太陽能板之一較佳實施例的立體圖 圖2是該較佳實施例之一仰視圖； 圖3是沿圖2中3-3線所取之一剖視圖； 圖 4 县· _ r —加工流程圖，用來說明該弧形太陽能板的製 圓5是_ 的製造過程。 加工過程示意圖 輔助說明該弧形太陽能板BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a preferred embodiment of a curved solar panel of the present invention; Fig. 2 is a bottom plan view of the preferred embodiment; Fig. 3 is a cross-sectional view taken along line 3-3 of Fig. 2; County· _ r—Processing flow chart for explaining the manufacturing process of the rounded surface 5 of the curved solar panel. Schematic diagram of the processing process
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