TWI335251B - Method ana apparatus of joining metallic plates by frictional pressure welding - Google Patents

Method ana apparatus of joining metallic plates by frictional pressure welding Download PDF

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Publication number
TWI335251B
TWI335251B TW94109073A TW94109073A TWI335251B TW I335251 B TWI335251 B TW I335251B TW 94109073 A TW94109073 A TW 94109073A TW 94109073 A TW94109073 A TW 94109073A TW I335251 B TWI335251 B TW I335251B
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Taiwan
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sheets
cylindrical
plate
rotating member
metal
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TW94109073A
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Chinese (zh)
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TW200539976A (en
Inventor
Kazuyoshi Katoh
Hiroshi Tokisue
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Univ Nihon
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B23K20/1255Tools therefor, e.g. characterised by the shape of the probe

Description

1335251 九、發明說明: 【發明所屬之技術領域】 以接合金屬板之方法及裝 本發明係有關利用摩擦壓接 置。 【先前技術】 利用摩擦熱之接合方法,有摩擦壓接及摩擦㈣接合 f (FnCtlon Stlr Welding,F s w )為眾所周知。此等方 屬固相接合。固相接合方法係利用相鄰接之表面之間的相 對運動,以進行材料之接合者。 摩擦壓接,具有解決以往進行之焊接方法所產生之問 點。例如電弧焊接,因焊接部會熔融而成為焉造 易^ ^之母材強度降低,導致料部周邊之熱影響部容 軟化’且容㈣生氣孔或凝固龜料焊接特有之缺陷。 且’此種接合方法在接合部殘留有熱傳導性低之黏人 刎,而有使熱散發性受到阻礙之問題。 〇 籲/為解決此等問題點,乃有摩擦壓接法之開發 =循摩,壓接法之各種元件之製造方法(專利文獻…此 ’在薄壁之金屬製板狀之表面將金屬製連接構件予 擦焊接時’亦利用摩接壓接法(專利文獻小再者 2螺拾等銷狀之金屬接合構件接合於金屬製板狀母材時, 木用植焊炫接法(stud weIding),但如板狀母材之声管 具有較母材之厚度為大之直徑之連接構件時:在對 ^表面之接合部位的背面可能發生炫接後之凝固收縮所 之J凹洞,或發生有害之熱變形。在此情形,在板狀 316918 5 IDDJLJl 母材形成接合用凸部而進行 點。摩擦壓接亦採用接八宽 ^ 1 ,以解決習知問題 段。鋼等材料,可溶接似材料及不同材料之手 ㈣材料,則有困難== ===但將鋼炫接於 陶瓷之摩擦壓接成;^ γ > 、 /、·之間,則鋼與 相用滾筒之製造專:文:’:^ 亦有使欲接合加工之材_ 面,插入較欲加工之材料:= 向,在抵接狀態之接合 子(探針)進行旋轉運動,使接1 斤製成之圓柱狀旋轉 ^ ^ 3, 使相對向接觸之接合面之周圍加 按此方7圖加以說明。 /糸字削述接合面24之部分與其周邊部分,以圓 轉子之旋轉使與板材之間產生摩擦熱而加熱熔融, 以將板材予以接合為特徵。 體旋轉子,係在圓柱狀旋轉子本體25之頂端一 虹大。又乂,、直徑為小之針狀之摩擦攪拌用探針21者。在 之肩部:使一方板材22與另-方板材23形成 也,並使該旋轉子本體自轉旋轉,沿接合面24 移動。使探針沿板材之相對面之接合面移動,以產生之摩 擦熱使該部分軟化可塑化。由於肩部27旋轉移動,因肩部 27及摩擦授拌用探針21與板材(22、23)之間所產生之摩擦 力,使板材23出現因圓柱狀旋轉子所產生之壓縮應力30, 及板材22 A現因針之旋轉所發生之壓縮應力3工。 此方法確貫為用以接合變形阻力不同之不同材料之方 6 316918 1335251 _仁因'廉度巔峯位置或溫度控制之困難,稍有偏離則高 融點之不同材料難於變形’另一方面僅低融點之不同材料 變形之情形發生,結果使㈣不充分而有得不到充分接合 之問題發生。 σ β以此方法,進行接合重疊之2張板材。在此情形,重 f之部分即成為接合面。將下板材29重疊於上板材Μ, 自上板材之<接合之部分之表面使圓柱狀旋轉桿邊旋轉邊 插入’將欲接合之部分予以摩擦攪拌錢重疊之2張板材 接合(專利文獻7、專利文獻8、專利文獻9)。 此等方法,係沿襲前述之摩擦攪拌接合法者。茲以第 8圖加以說明。 將下板材29重疊於上板材28下面,以將重疊之部分 予以接合。此方法亦使用於在圓柱狀旋轉體2()之頂端°,: =為一圓2旋轉子之較小直徑之針狀之摩_用探針 體犬设於同軸者。然後,以探針21之根部部分之 部27接觸於上板材28之狀態,使該旋轉子本體自轉旋轉。 仏針之尖端係送人至接近上板材28與下板材⑼之接入面 之處。使接合面直接摩擦炫融之點’接近前述之方法。 產生之摩擦熱使邊界部分及上板材之探針所嵌入之部 化可塑化。將摩擦攪拌用探針21插進上板材, 之部分接㈣上板材為止,擴域拌領域,以使接A強^ =受到摩擦攪拌之部分為包括探:之: 4且遍及較廣大乾圍,所以溶融之範圍亦擴大。故產 多毛邊,接合面成為粗糙狀態,此外,所需摩擦授掉用探 316918 7 1335251 ’在一方板材之表面按壓旋轉構件,利用旋轉 磨“產生之摩擦熱’以將重疊之板材 徵之金屬板之接合方法」之發明⑽專利文獻卜專H寺 第3圖加以說明。圓柱狀旋轉構件1,將重疊之 板材7中之上板材6之表面予以摩擦轉。 ’、對於板材之表面按壓旋轉構件者, 擦授摔接合法「以較小直徑之針狀之摩擦搜掉用:如: 板材與肩部接觸旋轉等深入上板材内之操作。二吏 =拌法”柱狀旋轉構件1進入上板材與下板材之接:: 又非如摩擦接合法僅使板材之表面塑性 ,合之旋轉構件㈣上板材6時,即發生凹部9。凹:; 以接合重疊之2張板二 動而形成=::4圖。圓柱狀旋轉構件1隨上板材之移 此方法之特徵,與上述摩擦授拌接 之接合強度,此外,接合邱之丨? 了传充分 也變少,而且J 小,接合部分之相亂 卜而且,所需動力少。並且裝置又不大。因此,毛 邊之發生也較摩擦㈣接合法少。如 比較具有頗多優點。 U ^知方法 置比t :等“具有上述之優點與前述習知方法及妒 ==此方法為優良之方法。然而,即二 :::二方法有毛邊之發生,乃著眼於如何使 〉、’最好能獲得可抑制毛邊之發生之摩擦壓接 316918 9 1335251 、法而進行研究。 .[專利文獻1]日本特開平11-245055號公報 [專利文獻2]日本特開2〇〇〇_334579號公報 [專利文獻3]曰本特開平2〇〇174〇39號公報 [專利文獻4]曰本特表平7-505090號公報 [專利文獻5]日本特開平ι〇_18〇466號公報 • [專利文獻6]曰本特開20CU-138073號公報 _ [專利文獻7]日本特開2〇〇3 275876號公報 [專利文獻8]曰本特開2〇〇3_29〇937號公報 [專利文獻9]曰本特開2003-305576號公報 [專利文獻ίο]曰本特開2003 290936號公報 [專利文獻U]日本特開2003-311440號公報 [非專利文獻1]曰本機械學會2001年11月8曰、9曰 丰订之帛9回機械材料.材料加工技術講演會論文 61至62頁。 鲁【發明内容】 (發明所欲解決之課題) 本發明之課題在於提供將金屬板摩擦壓接之接合方法 …、毛邊之發生且具有抗拉抗剪強度之嶄新之方法及裝 置。 (用以解決課題之手段) 本發明者等,對於前述課題進行研究。 將欲接合之板材以麼接之狀態予以重疊,在一方板材 表面將較該板材之硬度為高之材料所形成之旋轉構件以 316918 1335251 附加壓力之狀態接觸,利用旋轉構件之旋轉所發生之摩捧 熱以將重疊之板材予以接合之方法中,可以旋轉構件之正 下方之部分為中心保持溶融狀態,結果可使重疊之板材接 σ之驾知方法’接著發現,將旋轉構件之頂端之形狀做成 較旋轉構件之直徑為短之圓柱或半圓錐狀,使前述圓柱或 半圓錐狀物之部分壓入前述一方板材之狀態,並使圓柱狀 旋轉構件之頂部與前述一方板材之間存有間隙之狀態,然 後將重疊之板材以摩擦壓接進行接合,與摩擦授掉接合相 比較可抑制在溶融之狀態下產生之毛邊,而且所產生之毛 邊可由旋轉構件之角部切斷,形成無毛邊之接合面,並且 所接合之薄板之抗拉抗剪均可保持充分之強度於是完成 本發明。 圓柱狀旋轉構件之形狀係如第丨圖所示。 前述圓柱狀旋轉構件係頂部形成平面Γ犬之圓柱部分i 與在其頂部2較圓柱部分頂部直徑短之同心圓,且呈平面 狀,以其高度至少為前述一方板材之板厚以下隆起之Z 或半圓錐狀物3,設為於同軸重聂 之形狀物。 重-之形狀。此圓顯示圓柱 j外,摩擦壓接之接合方法係如第2圖所示。 刖述圓柱狀旋轉構件係一邊旋 接合之金屬板材之一方板材(上板)之表面邊私£於重豐之欲 較圓柱狀旋轉構件之圓柱部分 同心圓,為平面狀,其高度至少以頁半徑為小之 下之高度隆起之圓柱或半圓錐狀物板材之板厚以 係成為邊旋轉邊壓 3169181335251 IX. Description of the invention: [Technical field to which the invention pertains] Method and apparatus for joining metal sheets The present invention relates to the use of friction pressure joints. [Prior Art] Friction-bonding and friction (F) coupling f (FnCtlon Stlr Welding, F s w ) are well known. These are solid phase bonds. The solid phase bonding method utilizes the relative motion between adjacent surfaces to engage the material. Friction crimping has the problem of solving the welding method that has been performed in the past. For example, in arc welding, the strength of the base material is reduced due to melting of the welded portion, resulting in a decrease in the strength of the base material around the material portion, and the defects of the (4) angry hole or the solidified turtle material. Further, in such a joining method, there is a problem that the heat-dissipating property is hindered in the bonded portion, and the heat-dissipating property is hindered. 〇 / / In order to solve these problems, there is the development of friction crimping method = the manufacturing method of various components of the friction and compression method (patent literature... this is made of metal on the surface of a thin metal plate) When the connecting member is pre-welded, it is also used by the crimping method (the patent document is small, and the pin-shaped metal joining member is joined to the metal plate-shaped base material, and the wooden welding method is used. However, if the sound tube of the plate-shaped base material has a connecting member having a larger diameter than the base material, the J-cavity of the solidification shrinkage after the splicing may occur on the back surface of the joint portion of the surface of the surface, or Harmful thermal deformation occurs. In this case, the plate-shaped 316918 5 IDDJLJl base material is formed by joining the convex portions. The friction crimping is also performed by connecting eight widths to 1 to solve the conventional problem. It is difficult to melt the material and the material of the different materials (4). ===== But the steel is spliced to the friction of the ceramic; ^ γ > , /, · between the steel and the phase roller Manufacturing: Text: ':^ There are also materials that make the joint processing _ face, insert more Material: = direction, the joint (probe) in the abutting state is rotated, so that the cylindrical rotation made by 1 kg is ^^3, so that the circumference of the joint surface of the relative contact is added. The figure is described in detail. The part of the joint surface 24 and the peripheral portion thereof are heated and melted by the frictional heat generated between the plate and the plate by the rotation of the circular rotor to join the plates. The body rotator is attached to the cylinder. The tip end of the rotor body 25 is a large rainbow. Further, the friction stir probe 21 having a small needle shape is formed in the shoulder portion: the one plate member 22 and the other plate member 23 are formed, and The rotating sub-body rotates by rotation and moves along the joint surface 24. The probe is moved along the joint surface of the opposite surface of the plate to generate frictional heat to soften and plasticize the portion. Since the shoulder 27 rotates, the shoulder 27 and The frictional force generated between the friction stir mixing probe 21 and the plate material (22, 23) causes the plate material 23 to have a compressive stress 30 due to the cylindrical rotor, and the plate 22 A is now caused by the rotation of the needle. Compressive stress 3 work. This method is used to The different materials with different deformation resistances 6 316918 1335251 _ Ren Yin's difficulty in peak position or temperature control, a slight deviation is difficult to deform different materials of high melting point 'On the other hand only different materials with low melting point The case of deformation occurs, and as a result, (4) is insufficient and there is a problem that sufficient bonding is not obtained. σ β In this way, two sheets of the overlap are bonded. In this case, the portion of the weight f becomes the joint surface. The sheet material 29 is overlapped with the upper sheet material, and the surface of the joined portion of the upper sheet is inserted into the side of the joint portion of the upper rotating rod, and the two sheets joined by the rubbing and stirring are added to the portion to be joined (Patent Document 7 and Patent) Document 8, Patent Document 9). These methods are in accordance with the aforementioned friction stir welding method. It is illustrated in Figure 8. The lower sheet 29 is superposed on the underside of the upper sheet 28 to join the overlapping portions. This method is also used at the top of the cylindrical rotating body 2 (), : = = a small diameter of 2 rounds of the needle diameter of the needle - the probe body dog is set to the coaxial. Then, the portion of the root portion 27 of the probe 21 is brought into contact with the upper plate member 28, and the rotary sub-body is rotated by rotation. The tip of the needle is delivered to the access surface of the upper plate 28 and the lower plate (9). The point at which the joint surface is directly rubbed and melted is close to the aforementioned method. The generated frictional heat plasticizes the portion of the boundary portion and the probe of the upper plate. Insert the friction stirrer probe 21 into the upper plate, and then connect the part (4) to the upper plate, and expand the field to make the joint A strong = part of the friction stir is included: 4 Therefore, the scope of melting has also expanded. Therefore, the burrs are produced, and the joint surface becomes rough. In addition, the friction required to be used is 316918 7 1335251 'The rotating member is pressed on the surface of one of the plates, and the friction heat generated by the rotary mill is used to levy the metal of the overlapped plate. Invention of the method of joining the plates (10) Patent Document No. 3 of the Hi-H Temple is explained. The cylindrical rotating member 1 frictionally rotates the surface of the upper plate 6 in the overlapping sheets 7. 'When the rotating member is pressed against the surface of the sheet, the scraping joint method is used to search for the friction of the needle with a smaller diameter: for example, the operation of the sheet and the shoulder is rotated in depth to the inside of the sheet. The "columnar rotating member 1" enters the upper plate and the lower plate:: The frictional joining method only makes the surface of the plate plastic, and when the rotating member (4) is applied to the plate 6, the concave portion 9 occurs. Concave:; Formed by =::4 with two plates of overlapping overlap. The cylindrical rotating member 1 is characterized by the method of moving the upper plate, and the joint strength of the above-mentioned frictional bonding, and in addition, the joint of Qiu has been sufficiently reduced, and J is small, and the joint portion is confused. , less power required. And the device is not big. Therefore, the occurrence of the burrs is less than the friction (4) joint method. If there are many advantages. U ^ know method ratio t : etc. "has the above advantages and the aforementioned conventional method and 妒 = = this method is excellent. However, the second::: two methods have the occurrence of burrs, but focus on how to make > For example, it is preferable to obtain a friction-pressure-bonding 316918 9 1335251 which can suppress the occurrence of burrs. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei 11-245055 (Patent Document 2) 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 20 CU 20 20 20 20 20 20 20 20 20 20 20 20 20 CU 20 20 CU CU 20 CU 20 CU CU CU CU CU CU CU CU CU CU CU CU CU CU CU CU CU CU CU CU CU CU CU [Patent Document 9] Japanese Patent Laid-Open Publication No. 2003-305576 (Patent Document No. 2003-311440) [Non-Patent Document 1] November, 2001, 8 曰, 9 曰 帛 帛 帛 9 机械 mechanical materials. Material processing technology lecture papers 61 to 62 pages. SUMMARY OF THE INVENTION (Problems to be Solved by the Invention) An object of the present invention is to provide a new method and apparatus for joining a metal plate by friction welding, a burr, and having tensile strength and shear strength. The inventors of the present invention have studied the above-mentioned problems. The members to be joined are superposed on each other, and the rotating member formed of a material having a higher hardness than the plate on one plate surface is attached with 316918 1335251. In the state of contact of pressure, in the method of joining the overlapping plates by the frictional heat generated by the rotation of the rotating member, the portion directly under the rotating member can be kept in a molten state, and as a result, the overlapping plates can be joined to the σ The driving method' is then found to have a shape in which the tip end of the rotating member is shorter than the diameter of the rotating member, or a semi-conical shape, and the portion of the cylindrical or semi-conical portion is pressed into the state of the one of the plates, and a state in which a gap exists between the top of the cylindrical rotating member and one of the aforementioned plates, and then the overlapping plates are rubbed The joining is performed, and the burrs generated in the molten state can be suppressed as compared with the friction-inducing joint, and the generated burrs can be cut by the corners of the rotating member to form a joint surface free of burrs, and the bonded sheets are resistant. The tensile shearing can maintain sufficient strength to complete the present invention. The shape of the cylindrical rotating member is as shown in the figure. The cylindrical rotating member has a cylindrical portion i formed on the top of the plane and a cylindrical portion at the top thereof. A part of the concentric circle having a short top portion and a flat shape, and a Z or a semi-conical shape 3 having a height at least equal to or less than the thickness of the one of the above-mentioned plates, is formed as a shape of the coaxial weight. Heavy-shaped shape. This circle shows the outer joint of the cylinder j, and the joining method of the friction crimping is as shown in Fig. 2. The cylindrical rotating member is a side plate of a metal plate that is screwed on one side (the upper plate). The surface of the plate is flat and concentric with the cylindrical portion of the cylindrical rotating member. The height is at least a page. The thickness of the cylindrical or semi-conical plate with a height below the height is to be the edge of the rotating edge 316918

II 1335251 -入别述板材中之狀悲。但需使此部分非全部埋入前述板材 卡0 使前述圓柱或半圓錐狀物之一部分4壓入前述一方板 材之狀態,且使形成平面狀之圓柱部分之頂部與前述一方 板材之間保留有間隙5之狀態為必需。 隨則述圓柱狀旋轉構件之旋轉而圓柱或半圓錐形狀物 =分與板材之摩擦而產生之毛邊’在此間隙(clearance) 部分發生。具體而言’由前述圓柱狀旋轉構件之圓柱或半 圓錐狀物3之部分與板材所接觸之部分及其附近沿圓柱或 羊圓錐狀物產生毛邊。產生之毛邊係發生在前述圓柱狀旋 轉構件之正下方部分而由旋轉之圓柱狀旋轉構件之角部所 切斷。結果,毛邊被切除,形成無毛邊之平滑接合面(第2 圖)。 旦,,將前述間隙設為固定值係受到產生之毛邊的產生 響’非可一概而定’而可按接合速度等操作條件經 μ #實驗妥適決定間隙之大小。 後,^前述摩擦壓接之抗拉抗剪強度與壓人深度之關係 #仔知如下事♦。接合處之抗拉抗剪強度係隨壓入深度 2加=有增加之傾向。因此廢人深度到達某—定程^ 強译抗拉抗剪強度亦達到最大,此後即使深度増加,但 摩ί 2二:即’以此-定之壓入深度處理’則可得到 -依<抗拉抗剪強度之最大值。根據本發明者 ==會受到接合速度條件之影響,但由表面之深; ,只要確實為0.3以上,則前述抗拉抗剪強度 316918 12 1^35251 .為一定。然後此抗拉抗剪強度維持到〇.5(亦即上板之— •之厚度)。由此得知,以此程度之麗人深度操作為佳 至22圖)。 、乐川 摩擦麼接法係用於上板與下板之2張板材形成之 板之接合。本發明者等發現,摩擦麼接法之中,亦可適用 於上板、下板2張板材之組合之接合。結果,使以上下2 •張板材之t間再挾1張金屬板之狀㈣接之勒新方法成為 籲可仃。利用此方法則可在金屬板之間疊層具有其他特性之 金屬板’所以’在中間部分疊層具有導電性之材料成為可 行,而且可由此展開種種之製品。 … 根據以上所述而得之認知,本發明者等完成以下之發 明。 x 亦即,按本發明,即可提供以下之發明。 .⑴-種接合金屬板材之方法,其特徵為:將欲接合之金屬 板材予以重宜,在一方板材之表面按壓圓柱狀旋轉構件, 籲制方疋轉摩私所發生之摩擦熱,以將重疊之板材予以摩擦 壓接之用以接合金屬板材之方法之中,前述圓柱狀旋轉構 件係頂部形成平面狀之圓柱部分與在其頂部較圓柱部分頂 部直徑短之同心圓,且呈平面狀,以其 材之板厚以下之向度隆起之圓柱或半圓錐狀物,以同 轴地重疊之形狀,使前述圓柱或半圓錐狀物之部分壓入上 心Γ板:之狀悲’ &使形成為平面狀之圓柱狀旋轉構件 之頂σΡ與則述—方板材之間存有間隙之狀態,以形成為平 面狀之圓枝狀旋轉構件之頂部及角部將間隙部分所產生之 13 316918 1335251 毛邊予以切斷,並將金屬板予以接合。 ⑺如申請專利範圍第!項之一種接合金屬板材之方法盆 特徵為W述圓柱或半圓錐狀物之部分塵入一 之狀態,至少為—方板材之厚度之2/心上至⑽方板材 ⑺如申請專利範圍第丨項之一種接合金屬板材之方 特徵為·則述圓柱或半圓錐狀物之部分推入 之狀態,至少為-枝材之厚度之则以上线Λ止 ⑷如申請專利範圍第!項之—種接合金屬板材法 *王1文口孟/軍 疊於一方板 特徵為:將前述欲接合之金屬板材予以重 材之另—方板材為不同之2張板材所形成。 ⑺-種接合金屬板材之裝置,其特徵為:將欲接合 板材予以重疊,在一方始# 、’屬 利用旋轉摩擦所發生::::表==旋叫 =以接合金屬板材之裝置之中,前述圓柱狀旋轉構; ::頂:形成平面狀之圓柱部分與在其頂 =短之同心圓’且呈平面狀,以其高度至少為二: 同板厚以下之高度隆起之圓柱或半圓錐狀物,以 車也重豐之形狀,使前述圓柱或半圓錐狀物之部分擠入 ,方板材之狀態,且使形成為平面狀之圓柱狀旋轉構 平面述—方板材之間存有間隙之狀態,以形成為 柱狀旋轉構件之頂部及角部將由㈣部分所產 生之毛适予以切斷,並將金屬板材予以接合。 H申料利範圍第5項之—種接合金屬板材之m 寸徵為:刖述圓柱或半圓錐狀物之部分壓入前述一方板材 316918 14 1335251 壓進於前述一方板材之深度4’與形成為平面狀之圓 桂部分之頂部及前述一方板材之間之間隙5,經由以了之 實驗而確認其内容。 依照本發明者等實驗之結果’以表1所示之形狀及尺 寸時,可得良好之結果。 壓入一方板材(上板)之深度4與間隙5合計之和,即 '為較頂部2直徑為短之同心圓之圓柱或半圓錐狀物3之高 度(GAP)。圓柱或半圓錐狀物之高度係如此決定。 此情形為相對於上板為5052鋁合金板(t=1 〇〇mm)2 工具形狀之尺寸與接合條件。旋轉工具徑(頂端部)為 [表1] 壓入板材之深度(mm) 間隙(mm) 表2為相對於上板為5〇52鋁合金板(t=i 〇〇mjn)之工具 形狀之尺寸與接合條件。旋轉工具徑(頂端部)為II 1335251 - into the sorrow of the plate. However, it is necessary that the portion is not completely embedded in the sheet card 0. The portion of the cylindrical or semi-conical portion 4 is pressed into the one of the sheets, and the top portion of the cylindrical portion forming the flat shape is retained between the top sheet and the one of the sheets. The state of the gap 5 is required. With the rotation of the cylindrical rotating member, the cylindrical or semi-conical shape = the burr generated by the friction with the sheet occurs in this portion of the clearance. Specifically, the portion of the cylindrical or semi-conical portion 3 of the aforementioned cylindrical rotating member that comes into contact with the sheet material and its vicinity are burred along the cylindrical or sheep conical shape. The resulting burrs are formed in a portion directly below the cylindrical rotating member and are cut by the corners of the rotating cylindrical rotating member. As a result, the burrs are cut off to form a smooth joint without burrs (Fig. 2). Once the gap is set to a fixed value, the occurrence of the burrs generated is not uniform, and the gap can be appropriately determined by the μ # experiment according to the operating conditions such as the joining speed. After that, the relationship between the tensile shear strength of the aforementioned frictional crimping and the depth of pressing is known as the following. The tensile shear strength of the joint tends to increase with the indentation depth of 2 plus =. Therefore, the depth of the waste person reaches a certain range - the range of the strong translation tensile strength is also maximized, even if the depth is increased, but the Mou 2 2: that is, 'this - fixed indentation depth treatment' can be obtained - according to The maximum value of the tensile strength. According to the present invention, == is affected by the joining speed condition, but is deep by the surface; as long as it is 0.3 or more, the tensile shear strength 316918 12 1^35251 is constant. This tensile shear strength is then maintained to 〇.5 (i.e., the thickness of the upper plate). It is known that the depth operation of this level is better than 22). The Lechuan friction method is used to join the plates formed by the two plates of the upper plate and the lower plate. The inventors of the present invention have found that the friction bonding method can also be applied to the joining of a combination of two sheets of the upper plate and the lower plate. As a result, the new method of picking up another sheet of metal between the top and bottom sheets of the two sheets (four) is called a blame. According to this method, it is possible to laminate a metal plate having other characteristics between the metal plates. Therefore, it is possible to laminate a material having conductivity in the intermediate portion, and various kinds of articles can be developed therefrom. The inventors of the present invention have completed the following invention based on the above findings. x That is, according to the present invention, the following invention can be provided. (1) A method for joining metal sheets, characterized in that the metal sheet to be joined is subjected to heavy weight, and a cylindrical rotating member is pressed on the surface of one of the sheets, and the frictional heat generated by the private side is turned to be In the method for joining the metal sheets by the frictional crimping of the overlapping sheets, the cylindrical rotating member has a flat cylindrical portion at the top and a concentric circle having a shorter diameter at the top of the cylindrical portion at the top thereof, and is planar. a cylindrical or semi-conical bulge with a bulge below the thickness of the material, in a coaxially overlapping shape, pressing the portion of the cylindrical or semi-conical portion into the upper slab: A state in which a gap is formed between the top σ 形成 of the cylindrical rotating member formed in a planar shape and the square plate, so that the top portion and the corner portion of the circular branch-shaped rotating member formed into a planar shape are generated by the gap portion. 316918 1335251 The burrs are cut and the metal sheets are joined. (7) If the scope of patent application is the first! A method for joining metal sheets is characterized in that the portion of the cylinder or the semi-conical portion is in a state of dust, at least the thickness of the square sheet 2 / the core to the (10) square sheet (7) as claimed in the patent scope. One of the features of the joining metal sheet is that the portion of the cylindrical or semi-conical portion is pushed in, and at least the thickness of the branch material is above the line (4) as claimed in the patent scope! Item---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- (7) A device for joining metal sheets, characterized in that: the sheets to be joined are overlapped, and one of the beginnings and the other are generated by the use of rotational friction:::: table == rotary = = among the devices for joining the metal sheets , the aforementioned cylindrical rotating structure; :: top: a cylindrical portion forming a flat shape and a concentric circle at its top = short and planar, with a height of at least two: a cylinder or a half of a height below the plate thickness The conical shape, in the shape of a heavy car, causes the part of the cylindrical or semi-conical shape to be squeezed into the state of the square plate, and the cylindrical rotating structure formed into a planar shape is described as being between the plates. The state of the gap is such that the top and the corner portions of the columnar rotating member are cut by the hair generated by the (four) portion, and the metal sheets are joined. In the fifth item of the scope of application, the m-inch sign of the joint metal sheet is: the portion of the cylindrical or semi-conical portion is pressed into the one of the plates 316918 14 1335251, and the depth of the one of the plates is 4' and formed. The content of the gap between the top of the flat portion and the one of the aforementioned sheets was confirmed by experiments. Good results were obtained in accordance with the results and the dimensions shown in Table 1 by the results of the experiments of the present inventors. The sum of the depth 4 of the one plate (upper plate) and the gap 5 is the sum of the heights (GAP) of the concentric circles or semi-conicals 3 which are shorter than the top 2 diameter. The height of the cylinder or semi-conical is so determined. This case is the size and bonding condition of the tool shape of the 5052 aluminum alloy plate (t=1 〇〇mm) 2 with respect to the upper plate. The diameter of the rotary tool (top end) is [Table 1] Depth of the platen into the plate (mm) Clearance (mm) Table 2 is the shape of the tool of 5〇52 aluminum alloy plate (t=i 〇〇mjn) with respect to the upper plate. Size and joint conditions. The rotating tool diameter (top end) is

[表 2]_ 壓入板材之深度(mm) 本發明之前述圓柱狀旋轉構件1之頂部2,形成為平 面,再^,以較其頂部2之圓之直徑短之同心、圓而其高戶 至少為前述-方板材之板厚以下之高度隆起之圓柱或半: 3^6918 19 1335251 錐狀物3之部分,係以車床切削加工成形。此 材料-體形成者。圓柱狀旋轉構件之直徑與較其 面狀之圓之直徑短之同d直彳1之比,亦可適當決定。 本實施例中,圓柱狀旋轉構件之圓之外徑為15咖, 圓柱或半圓錐狀物3之圓之外徑為1〇_到6_時得到 良好之結果。此等數值可做為參考值。 '藉由前述摩擦壓接調查抗拉抗剪強度與壓入深 係,可得知如下事實。 # #合部之抗拉抗剪強度,有隨壓入深度之增加而增加 之傾向。然後’到達一定之壓入深度以上,抗拉抗剪強度 則到達最大,此後即使深度增加強度仍不增加。亦即,只 要以此-定之塵入深度處理’則可得摩擦壓接之最大抗^ -抗剪強度。根據本發明者等之實驗,雖然亦受到接合速度 .條件所左右,但由表面之深度為0.2以上,只要確定為〇3 以上,則前述抗拉抗剪強度即到達一定之數值。然後,此 • ^拉抗剪強度將維持到〇.5(即上板之一半之厚度)。由此得 知三以此程度之壓入深度操作為佳(第2〇至22圖)。以下, 以實施例顯示具體性内容。 —第4圖係表不具有本發明之前述圓柱狀旋轉構件之整 體裝置之一例。作為重疊之金屬板之上板材6與下板材7 係載置於載置手段上面,並予固^。舉例載置手段之具體 例係由台座12及靠背部13所構成,以固定被接合物。 —圓柱狀旋轉構件之圓柱部分丨與較頂部2之圓之直徑 紐之同心圓,以其高度至少為前述一方板材之板厚以下之 20 316918 設有材料運送二材與下板材固定於台座12。台座12 之前端。旋轉柱狀旋轉構件係安裝於旋轉桿16 馬達17係設心可二達1 ”以旋轉。旋轉桿用 枉狀旋轉構件之作業。°於接合操作時下降以進行圓 接。Si其3 = ^合=材與SPCC鋼板之摩擦壓 使用其他之板材時,^可考同;^t而非僅限於此例。 並未受限於該具體例。此外之特性’同樣進行。 表示。 白知方法亦一併做為比較例 [貫施例1 ] 以如下之條件進行實驗。 明者 條件:(t=i.omm)' v=〇 8mm/s、t=3〇s、 本之圓柱狀旋轉構件之形狀係如- ㈣°為^〇之1/2之情形時 ^ 知圓柱狀旋轉構件之形狀係如第10圖所示。另外白 使用本發明之前述陳狀旋轉 如第u圖所示。D係圓柱狀部分 又刀 錐狀物之直徑。觀其結果均未」圓柱或半圓 效果。 W禾見有毛邊’可肯定本發明之 使用習知圓柱旋轉構件所獲得之接合部分如第12圖 所示。D係圓柱部分之直徑。均可在圖上之部丄出 316918 22 丄 果生。比較第11圖與第12圖時,可知本發明之結 果無毛邊之發生,可得到良好效果。 [實施例2] 以如下條件進行實驗。 蚀田,口銘口金與SPCC之情形時’依照以下之條件,將 狀之圓柱狀旋轉構件之實施例2及使用習知圓柱 狀疑轉構件之比較例2及3進行實驗。 條件:(t=i.〇mm)、v=0 2mm/s、t=3〇s、N=2〇〇〇rpm 之圓柱狀旋轉構件之形狀係如第13圖所示。此 =之〇表示間隙。為t=1.00之1/2之情形時 知圓柱狀旋轉構件之形狀係如第Η圖及第15圖所示。 n 本發明之前述圓柱狀旋轉構件所得到之接合部分 如以圖所示。D係圓桂狀部分之直徑。C係圓柱或半圓 =物之直徑。觀其結果均未見有毛邊,可肯定本發明之 使用習知圓柱狀旋轉構件所得到之接合部分如第 17、18圖所示。D係圓柱部分之古^ 七Λ χ 狂丨刀之直徑。兩者均可在圖之上 方之部分顯著看出毛邊之笋峰。 ° 第以圖時,可知本發明之…第16圖與第17圖及 U無毛邊之發生,可得良好之 效果。[Table 2]_ Depth of Press-In Sheet (mm) The top 2 of the aforementioned cylindrical rotating member 1 of the present invention is formed into a flat surface, and is further concentric, round, and taller than the diameter of the circle of the top 2 thereof. The column is at least the height of the above-mentioned square plate below the plate thickness of the height of the cylinder or half: 3^6918 19 1335251 The part of the cone 3, is formed by lathe cutting. This material - the body former. The ratio of the diameter of the cylindrical rotating member to the diameter of the circle of the planar shape is the same as that of the straight line 1 and can be appropriately determined. In the present embodiment, the outer diameter of the circle of the cylindrical rotating member is 15 coffee, and the outer diameter of the circle of the cylindrical or semi-conical 3 is 1 〇 to 6 _ to obtain good results. These values can be used as reference values. 'Investigating the tensile shear strength and the indentation depth by the aforementioned frictional crimping, the following facts can be known. # #合部's tensile shear strength has a tendency to increase with increasing penetration depth. Then, when it reaches a certain penetration depth, the tensile shear strength reaches its maximum, and thereafter the strength does not increase even if the depth increases. That is, the maximum anti-shear strength of the friction crimping can be obtained by simply treating the dust into the depth. According to the experiment of the present inventors, the depth of the surface is about 0.2 or more, and the depth of the surface is 0.2 or more. When the thickness is determined to be 〇3 or more, the tensile shear strength reaches a certain value. Then, the tensile strength of this pull will be maintained to 〇.5 (ie the thickness of one half of the upper plate). It is thus known that the three-indentation depth operation is preferred (Figs. 2 to 22). Hereinafter, specific contents are shown by way of examples. - Fig. 4 is an example of an entire apparatus which does not have the above-described cylindrical rotating member of the present invention. The upper plate 6 and the lower plate 7 as the overlapping metal plates are placed on the mounting means and fixed. A specific example of the mounting means is constituted by the pedestal 12 and the backrest portion 13 to fix the object to be joined. - the concentric circle of the cylindrical portion 圆柱 of the cylindrical rotating member and the diameter of the circle of the top 2, the height of which is at least 20 316918 below the thickness of the one of the plates, the material transporting the two materials and the lower plate fixed to the pedestal 12 . The front end of the pedestal 12. The rotating columnar rotating member is attached to the rotating rod 16 and the motor 17 is provided with a core that can be rotated by 1 "". The rotating rod is operated by a beak-shaped rotating member. ° is lowered during the joining operation to perform rounding. Si 3 = ^ When the frictional pressure of the composite material and the SPCC steel plate is the same as that of the other steel plate, it can be tested; ^t is not limited to this example. It is not limited to this specific example. In addition, the characteristic 'is performed in the same way. Also as a comparative example [Current Example 1] The experiment was carried out under the following conditions: The condition of the presenter: (t=i.omm)' v=〇8 mm/s, t=3〇s, the cylindrical rotation When the shape of the member is such that - (4) is 1/2 of 〇, the shape of the cylindrical rotating member is as shown in Fig. 10. In addition, the aforementioned morphing rotation of the present invention is as shown in Fig. D is the diameter of the cylindrical part and the diameter of the knives. The results are not "cylindrical or semi-circular effect." It is confirmed that the joint portion obtained by the conventional cylindrical rotating member of the present invention is as shown in Fig. 12. D is the diameter of the cylindrical portion. Can be found in the figure on the map 316918 22 丄 fruit. Comparing Fig. 11 with Fig. 12, it is understood that the results of the present invention are free from burrs and good results can be obtained. [Example 2] An experiment was conducted under the following conditions. In the case of the etched field, the mouth gold and the SPCC, the experiment was carried out according to the following conditions, the second embodiment of the columnar rotating member, and the comparative examples 2 and 3 using the conventional cylindrical member. Conditions: (t=i.〇mm), v=0 2 mm/s, t=3〇s, N=2〇〇〇rpm The shape of the cylindrical rotating member is as shown in Fig. 13. This = then indicates the gap. When it is 1/2 of t = 1.00, the shape of the cylindrical rotating member is as shown in Fig. 15 and Fig. 15. n The joint portion obtained by the above-mentioned cylindrical rotating member of the present invention is as shown in the drawing. D is the diameter of the rounded portion. C series cylinder or semicircle = diameter of the object. As a result, no burrs were observed, and it was confirmed that the joint portion obtained by using the conventional cylindrical rotating member of the present invention is as shown in Figs. D series cylindrical part of the ancient ^ seven Λ χ the diameter of the mad knives. Both of them can clearly see the peak of the raw edge on the top of the figure. ° In the figure, it can be seen that the 16th and 17th views of the present invention and the U-free edge occur, and a good effect can be obtained.

[實施例3 J 以5052鋁合金與同種類之材料 厚度5mm)進行摩擦塵接之結果如下。予又_及下板 X抽取屢入深度,Y I由取y如 軸取杬拉抗剪強度,依照接合速 316918 23 1335251 度條件所顯示之各個結果如下。[Example 3 J The result of friction dust bonding with a 5052 aluminum alloy and a material of the same kind having a thickness of 5 mm) was as follows. The _ and the lower plate X are extracted repeatedly. The Y I is taken by the y, and the shear strength is taken according to the joint speed 316918 23 1335251. The results are as follows.

V 0.2mm/s之接合速度條件下,壓入深度為0.1 mm時, ~ 其抗拉抗剪強度為6.8kN。接著,壓入深度為0.2mm時, 其抗拉抗剪強度大致為7.OkN,0.3mm時為7.2kN,0.5mm 時抗拉抗剪強度同樣為7.2kN。同樣地,0.4mm/s之接合速 ' 度條件下,壓入深度為0.1mm時,其抗拉抗剪強度7.2kN。 ·. 其次,壓入深度為〇.2mm時,其抗拉抗剪強度,大致為 7.2kN,0.3mm時為7.2kN,0.5mm時抗拉抗剪強度同樣為 • 7.2kN。0.6mm/s之接合速度條件下,壓入深度為0.1 mm 時,其抗拉抗剪強度為3.6kN。其次,壓入深度為0.2mm 時,其抗拉抗剪強度為4.5 kN,之後,0.3 mm時同樣為 7.2kN,0.5mm時抗拉抗剪強度同樣為7.2kN。0.8mm/s之 •接合速度條件下,壓入深度為0.1mm時,其抗拉抗剪強度 - 為5.OkN。其次,壓入深度為0.2mm時,其抗拉抗剪強度 為7.OkN,之後,0·3mm時同樣為7·2kN,0.5mm時抗拉抗 鲁剪強度為同樣之7.2kN。1 .Omm/s之接合速度條件下,壓入 深度為0.1 mm時,其抗拉抗剪強度為2.2kN。其次,壓入 '深度為0.2mm時,其抗拉抗剪強度為7.OkN,之後,0.3mm • 時同樣為7.3kN,0.5mm時抗拉抗剪強度為同樣之7.2kN(以 上,參照第20圖)。由此等得知,壓入深度為板厚之1/2 亦即0.5mm時,其抗拉抗剪強度,大致為最高值。而且, 雖然因接合速度而有所變化,但壓入深度為板厚之1/5亦 即0.2mm以上時,則其抗拉抗剪強度與壓入深度為0.5mm 時之抗拉抗剪強度相比較,成為非常高之值,壓入深度為 24 316918 1335251 板厚之3/10亦即0.3mm時,則與壓入深度為〇.5mm時之 抗拉抗剪強度之值大致相同。 由以上可得知,壓入深度至少為板厚之2/10以上,更 佳為板厚之3/10以上,最大為5/10。 對於不同材料(板厚1mm之5052之鋁合金及2017鋁 •合金之組合)亦做同樣之試驗。其結果,如第12圖所示。 \ 0.2mm/s之接合速度條件下,壓入深度為0.1mm時, 其抗拉抗剪強度為7.OkN。其次,壓入深度為0.3mm時, _其抗拉抗剪強度大致為7.0kN,0.5mm時為6.8kN。同樣 地,0.4mm/s之接合速度條件下,壓入深度為0.1mm時, 其抗拉抗剪強度為6.3kN。其次,壓入深度為0.3mm時, 其抗拉抗剪強度為大致6.OkN,0.5mm時之抗拉抗剪強度 為,同樣為6.4kN。0.6mm/s之接合速度條件下,壓入深度 為0.1mm時,其抗拉抗剪強度為為3.OkN。其次,壓入深 度為0.3mm時,其抗拉抗剪強度為7.OkN,0.5mm時之抗 鲁拉抗剪強度同樣為7.OkN。0· 8mm/s之接合速度條件下,壓 入深度為0.1mm時,其抗拉抗剪強度為3.9kN。其次,壓 •入深度為0.3mm時,其抗拉抗剪強度為6.3kN,0.5mm時 之抗拉抗剪強度同樣為6.2kN。1.0mm/s之接合速度條件 下,壓入深度為0.1mm時,其抗拉抗剪強度為6.2kNW. 3mm 時為6 ·OkN以上之值,0.5mm時,抗拉抗剪強度大致為同 樣之6.OkN以上之值(以上,參照第21圖)。 由此等得知,壓入深度為板厚之1 /2亦即0.5 mm時, 其抗拉抗剪強度大致為最高值。而且,雖然隨接合速度而 25 316918 1335251 【圖式簡單說明】 第1圖係表示本發明之圓柱狀旋轉構件之形狀之圖。 ^第2圖係表示使用本發明之圓柱狀旋轉構件之接合方 之圖 第3囷係表示習知圓柱狀旋轉部之圖。 弟4圖係表示使用習知圓柱狀旋轉構件之接合方法之At a joint speed of V 0.2 mm/s, when the indentation depth is 0.1 mm, the tensile shear strength is 6.8 kN. Next, when the press-in depth is 0.2 mm, the tensile shear strength is about 7.OkN, and at 0.3 mm, it is 7.2 kN, and the tensile shear strength at 0.5 mm is also 7.2 kN. Similarly, at a joint speed of 0.4 mm/s, the tensile shear strength was 7.2 kN when the depth of penetration was 0.1 mm. Secondly, when the indentation depth is 〇.2mm, the tensile shear strength is approximately 7.2kN, 7.3kN at 0.3mm, and the tensile shear strength at 0.5mm is also 7.2kN. At a joint speed of 0.6 mm/s, the tensile shear strength is 3.6 kN when the penetration depth is 0.1 mm. Secondly, when the penetration depth is 0.2 mm, the tensile shear strength is 4.5 kN, and then 0.3 mm is also 7.2 kN, and the tensile shear strength at 0.5 mm is also 7.2 kN. 0.8mm/s • The tensile shear strength - 5.OkN at a penetration depth of 0.1 mm at the joint speed. Secondly, when the press-in depth is 0.2 mm, the tensile shear strength is 7.OkN, and after 0. 3 mm, it is also 7. 2 kN, and the tensile shear strength at 0.5 mm is the same 7.2 kN. At a joint speed of 1. 0 mm/s, the tensile shear strength is 2.2 kN when the penetration depth is 0.1 mm. Secondly, when the depth is 0.2mm, the tensile shear strength is 7.OkN, and after 0.3mm • the same is 7.3kN. The tensile shear strength at 0.5mm is the same 7.2kN (above, refer to Figure 20). From this, it is found that when the press-in depth is 1/2 of the plate thickness, that is, 0.5 mm, the tensile shear strength is approximately the highest value. Further, although it varies depending on the joining speed, when the press-in depth is 1/5 of the sheet thickness, that is, 0.2 mm or more, the tensile shear strength and the tensile shear strength at a press-in depth of 0.5 mm are obtained. In comparison, it becomes a very high value, and when the indentation depth is 3 316, which is 3, or 0.3 mm, the thickness of the tensile strength is approximately the same as the tensile shear strength when the depth of penetration is 〇.5 mm. From the above, it can be seen that the press-in depth is at least 2/10 of the sheet thickness, more preferably 3/10 or more of the sheet thickness, and the maximum is 5/10. The same test was carried out for different materials (a combination of 5052 aluminum alloy and 2017 aluminum alloy) with a thickness of 1 mm. The result is shown in Fig. 12. Under the joint speed of 0.2 mm/s, the tensile shear strength is 7.OkN when the penetration depth is 0.1 mm. Secondly, when the press-in depth is 0.3 mm, the tensile shear strength is about 7.0 kN, and 6.8 kN at 0.5 mm. Similarly, at a joining speed of 0.4 mm/s, the tensile shear strength was 6.3 kN when the indentation depth was 0.1 mm. Secondly, when the press-in depth is 0.3 mm, the tensile shear strength is about 6.OkN, and the tensile shear strength at 0.5 mm is also 6.4 kN. At a joining speed of 0.6 mm/s, when the indentation depth is 0.1 mm, the tensile shear strength is 3.OkN. Secondly, when the indentation depth is 0.3 mm, the tensile shear strength is 7.OkN, and the anti-luera shear strength at 0.5 mm is also 7.OkN. At a joining speed of 0·8 mm/s, the tensile shear strength was 3.9 kN when the indentation depth was 0.1 mm. Secondly, when the pressing depth is 0.3 mm, the tensile shear strength is 6.3 kN, and the tensile shear strength at 0.5 mm is also 6.2 kN. At a joint speed of 1.0 mm/s, when the press-in depth is 0.1 mm, the tensile shear strength is 6.2 kNW. When 3 mm, the value is 6 · OkN or more, and at 0.5 mm, the tensile shear strength is approximately the same. The value of 6.OkN or more (above, refer to Fig. 21). From this, it is known that the tensile shear strength is approximately the highest when the indentation depth is 1 / 2, that is, 0.5 mm. Further, although the joining speed is 25 316918 1335251 [Schematic description of the drawings] Fig. 1 is a view showing the shape of the cylindrical rotating member of the present invention. Fig. 2 is a view showing a joint of a cylindrical rotating member of the present invention. Fig. 3 is a view showing a conventional cylindrical rotating portion. Figure 4 shows the joining method using a conventional cylindrical rotating member.

第5圖係表示設 合裝置之圖。 置本發明之圓柱狀旋轉構件之整體接 整二置本發明之其他之圓柱狀旋轉構件之 第7圖係表示摩擦攪拌接合圖。 第8圖係表示其他之摩擦攪拌接合圖。 第9圖係表示其他之摩擦攪拌接合圖。Fig. 5 is a view showing the setting device. The cylindrical rotating member of the present invention is integrally connected to the other cylindrical rotating member of the present invention. Fig. 7 is a view showing the friction stir welding. Figure 8 shows other friction stir joint diagrams. Figure 9 shows other friction stir joint diagrams.

ί:二表示實施例1之圓柱狀旋轉構件之形狀圖。 圖係表不比較例1之習知圓柱狀旋轉構件之形狀 第12圖係表示實施例1得到之接合部分圖。 第13圖係表示比較例1得到之接合部分圖。 第14圖係表示實施例2之圓柱狀旋轉構件之 第15圖係表示比較例2之習知圓柱狀旋轉構件;之Ί 柱狀旋轉構件之形狀 第16圖係表示比較例2之習知圓 圖。 316918 27 第Π圖係表示實施例2得到之接合部分圖。 第18圖係表示比較例2得到之接合部分圖。 第19圖係表示比較例2得到之接合部分圖。 第20圖係表示摩擦壓接之抗拉抗剪強度與壓入深度 之關係圖。 第21圖係表不摩擦壓接之抗拉抗剪強度與壓入深度 之關係圖。 第22圖係表示摩擦壓接之抗拉抗剪強度與壓入深度 之關係圖。 【主要元件符號說明】 1 圓柱狀旋轉構件之圓柱部分 2 圓柱狀旋轉構件之圓柱部分之頂部 3 圓柱或半圓錐狀物 6 上板材 7 下板材 8 圓柱狀旋轉構件 之圓柱部分之角部 9 10 習知摩擦接合之旋轉構件壓入上板材時產生之凹 上板材與板材之接合面 11 滑動用溝 12 台座 13 靠背部 14 接合部分 16 旋轉桿 17 旋轉桿用馬達 18 壓力調整凸輪 19 凸輪驅動用馬達 20 圓柱狀旋轉體 21 針狀之摩擦攪拌用探針 4圓柱或半圓錐狀物之一部分壓入上板材之深度 >圓柱狀旋轉構件之頂部與上板材之間之間隙 336918 28 1335251 22 板材 23 板材 24 接合面 25 圓柱狀旋轉子本體 26 可塑化領域 27 肩部 28 上板材 29 下板材 30 由於圓柱狀旋轉子而產生之壓縮應力部分 31 由於針之旋轉而產生之壓縮應力部分ί: Two shows the shape of the cylindrical rotating member of the first embodiment. The figure shows the shape of the conventional cylindrical rotating member of Comparative Example 1. Fig. 12 is a view showing the joined portion obtained in Example 1. Fig. 13 is a view showing a joint portion obtained in Comparative Example 1. Fig. 14 is a view showing a fifteenth diagram of the cylindrical rotating member of the second embodiment, showing a conventional cylindrical rotating member of the comparative example 2; the shape of the columnar rotating member is shown in Fig. 16 which shows a conventional circle of the comparative example 2. Figure. 316918 27 The second drawing shows the joint portion obtained in Example 2. Fig. 18 is a view showing a joint portion obtained in Comparative Example 2. Fig. 19 is a view showing a joint portion obtained in Comparative Example 2. Fig. 20 is a graph showing the relationship between the tensile shear strength and the indentation depth of the friction crimping. Figure 21 is a graph showing the relationship between the tensile shear strength and the indentation depth of a non-friction crimp. Fig. 22 is a graph showing the relationship between the tensile shear strength and the indentation depth of the friction crimping. [Description of main component symbols] 1 Cylindrical part of cylindrical rotating member 2 Top part of cylindrical part of cylindrical rotating member 3 Cylindrical or semi-conical 6 Upper plate 7 Lower plate 8 Corner portion of cylindrical portion of cylindrical rotating member 9 10 Conventional friction-joined rotating member is pressed into the upper plate to form a concave plate and plate joint surface 11 Sliding groove 12 pedestal 13 Backrest portion 14 Engagement portion 16 Rotating rod 17 Rotary rod motor 18 Pressure adjusting cam 19 Cam driving Motor 20 cylindrical rotating body 21 Needle-shaped friction stirring probe 4 The depth of one of the cylindrical or semi-conical portions pressed into the upper plate> The gap between the top of the cylindrical rotating member and the upper plate 336918 28 1335251 22 23 Plate 24 Joint surface 25 Cylindrical rotor body 26 Plasticized field 27 Shoulder 28 Upper plate 29 Lower plate 30 Compressive stress portion 31 due to cylindrical rotors Compressive stress portion due to rotation of the needle

29 31691829 316918

Claims (1)

叫9年5月14曰) ^-rxvz-^v/^ T 申請專利範圍: /00 4: C a Λ A «V 合金屬板材之方法’係將欲接合之金屬板材予 用::藤板材之表面按壓圓柱狀旋轉構件,利 摔壓接ί所產生之摩擦熱’而將重疊之板材予以摩 擦塵接之接合金屬板 , 手 轉構件係开U 其中’前述圓柱狀旋 頂M W >成平面狀之圓柱部分,·及在盆 ^較圓柱部份直徑為短之同心圓,且為平面狀: “、尚度至少為前述-方板材之板厚以下之高度 在前述圓柱或半圓錐狀物之 ==且使形成為平面狀之圓柱狀旋轉構件之頂部 二U板材之間存有間隙之狀態’以形成為平面 冓件之頂部及角部,將上述間隙部分 2 斷,同時將金屬板材予以接合。 2,如申请專利範圍第i項之接合金屬板材之方法,盆 :二述圓錐狀物之部分壓入前述-方板材 2係至少為一方板材之厚度之2/1。以上至 3·如申請專利範圍第i項之接合金屬板材之方法,A 中,刚述圓柱或半圓錐狀物之部分壓入前述一、 之狀態,係至少為一方板材之厚度之3/1〇 5/10 〇 至 4.如申請專利範圍第丨項之接合金屬板材之方法1 中,將前述欲接合之金屬板材予以重疊,重疊於」、 板材之另一方板材為不同之2張板材所形成。 316918修正版 30 1335251 ___ ; P年r月第一(¾¾ ‘ 5. 7種,合金屬板#之裝置’係將ϋ1合之金屬板材予 , 以重疊,在一方板材之表面按壓圓柱狀旋轉構件,利 , 用旋轉摩擦所產生之摩擦熱,將重疊之板材予以摩擦 壓接者,其中,前述圓柱狀旋轉構件係形成:頂部形 成/平面狀之圓柱部分;及在其頂部較圓柱部份頂部之 .直徑紐之同心、®,且^平面狀,並以其高度至少為前 ·-述一方板材之板厚以下之高度隆起之圓柱或半圓錐 狀物,且為同軸地重疊之形狀,前述圓柱或半圓錐狀 馨物之部分係在壓入前述一方板材之狀態,且使形成為 平面狀之圓柱狀旋轉構件之頂部與前述一方板材之 門存有間隙之狀態,以形成為平面狀之圓柱狀旋轉構 件之頂部及角部,將間隙部分所產生之毛邊予以切 - 斷’同時將金屬板材予以接合。 6.如申專利範圍第5項之接合金屬板材之裝置,其 中述圓柱或半圓錐狀物之部分壓入前述一方板材 之狀態,至少為一方板材之厚度之2/10以上至5/1〇β 攀7.如申_5、專利範圍第5項之接合金屬板材之.裝置,其 -中’别t述圓柱或半圓錐狀物之部分壓入上述一方板材 之狀態,至少為一方板材之厚度之3/10以上至5/1〇。 8.如中請f㈣圍第5項之接合金屬板材之裝置,其 中,將則述欲接合之金屬板材予以重疊,重疊於一方 板材之另—方板材為不同之2張板材所形成。 316918修正版 31 1335251 第94109073號專利申請案 (99年10月7日) 月7日修(更)正替換瓦 λ 第1圖Called May 14th, 9th) ^-rxvz-^v/^ T Patent application scope: /00 4: C a Λ A «V-metal sheet method' is to use the metal sheet to be joined:: rattan sheet The surface is pressed against the cylindrical rotating member, and the frictional heat generated by the crimping is applied to the frictional heat generated by the frictional contact, and the overlapping plate is frictionally joined to the metal plate, and the hand-turning member is opened U, wherein the aforementioned cylindrical top MW > The cylindrical part of the plane, and the concentric circle whose diameter is shorter than the cylindrical part of the basin, and is flat: "The degree of the slab is at least the height below the plate thickness of the square plate in the aforementioned cylindrical or semi-conical shape == and the state in which a gap exists between the top two U-plates of the cylindrical rotating member formed in a planar shape to form a top portion and a corner portion of the planar member, the gap portion 2 is broken, and the metal is simultaneously 2. The joining of the sheets. 2. The method of joining the metal sheets according to the scope of claim i, the pots: the portions of the two conical portions are pressed into the square sheet 2, at least 2/1 of the thickness of one of the sheets. 3. If the patent application scope is the joint amount of item i In the method of the sheet material, in the case of A, the portion of the cylinder or the semi-conical portion is pressed into the state of the foregoing one, which is at least 3/1〇5/10 〇 to 4. of the thickness of one of the sheets. In the method 1 of joining the metal sheets, the metal sheets to be joined are overlapped, and the other sheet of the sheet is formed by two different sheets. 316918 revision 30 1335251 ___ ; P year r month first (3⁄43⁄4 ' 5. 7 kinds of metal plate # device' is a combination of metal plate, to overlap, press the cylindrical rotating member on the surface of one plate And the frictional heat generated by the rotary friction is applied to the overlapping plate member, wherein the cylindrical rotating member is formed by: a cylindrical portion formed at the top/planar shape; and a top portion of the cylindrical portion at the top thereof a cylinder or a semi-conical shape in which the diameter is concentric, ®, and ^ planar, and whose height is at least a height less than the thickness of the front plate, and which are coaxially overlapped, the foregoing The portion of the cylindrical or semi-conical scent is in a state in which the one of the sheets is pressed, and the top of the cylindrical rotating member formed in a planar shape is in a state of being separated from the door of the one of the sheets to form a flat shape. The top and the corner of the cylindrical rotating member cut and break the burrs generated in the gap portion and join the metal sheets. 6. The joint metal sheet according to claim 5 of the patent scope The device wherein the portion of the cylindrical or semi-conical portion is pressed into the state of the one of the plates, at least 2/10 of the thickness of one of the plates is increased to 5/1 〇β. 7. If the application is _5, the fifth item of the patent scope The apparatus for joining metal sheets, wherein the portion of the cylindrical or semi-conical portion is pressed into the one of the sheets, at least 3/10 to 5/1 of the thickness of one of the sheets. For example, the apparatus for joining metal sheets of item 5 of f(4), wherein the metal sheets to be joined are overlapped, and the other sheets overlapping one of the sheets are formed by two different sheets. 316918 Rev. 31 1335251 Patent Application No. 94109073 (October 7, 1999) Repairing (more) replacing λ λ on the 7th of the month 第3圖 /Figure 3 /
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