TWI330652B - Water dispersible polyanilines made with polymeric acid colloids for electronics applications - Google Patents

Water dispersible polyanilines made with polymeric acid colloids for electronics applications Download PDF

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TWI330652B
TWI330652B TW92127454A TW92127454A TWI330652B TW I330652 B TWI330652 B TW I330652B TW 92127454 A TW92127454 A TW 92127454A TW 92127454 A TW92127454 A TW 92127454A TW I330652 B TWI330652 B TW I330652B
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acid
polyacid
dispersion
colloid
group
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TW92127454A
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Chinese (zh)
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Hsu Che-Hsiung
P Uckert Frank
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Du Pont
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1330652 玖、發明說明: 【發明所屬之技術領域】 本發明係關於苯胺導電聚合物之水性分散液,其中該導 電聚合物係在聚酸膠體的存在下合成得到。 【先前技術】 導電聚合物已被用於許多有機電子裝置中,包括發展用 於發光顯示器之電致發光(EL)裝置中。關於EL裝置,如含 導電聚合物之有機發光二極體(OLED),此類裝置一般具-有 下列構型: 陽極/緩衝層/EL聚合物/陰極 陽極一般為任何有能力將電洞注入半導電EL聚合物如,例如 氧化銦/錫(ITO)之其他已填滿π-能帶的材料。陽極視情況係 受載於玻璃或塑膠基板上。EL聚合物一般是共軛半導電聚合 物如聚(對苯乙炔)或聚芴。陰極一般為任何有能力將電子注 入半導電EL聚合物之其他空π*-能帶的材料(例如Ca或Ba)。 缓衝層一般是導電聚合物並可幫助電洞由陽極注入EL聚 合物層。此緩衝層也被稱為電洞注入層、電洞傳遞層或可 描繪成雙層陽極的一部分。作為緩衝層所用之典型導電聚 合物包含聚苯胺(PANI)及聚二氧噻吩如聚(3,4-伸乙二氧基 噻吩)(PEDT)。這些材料可藉對應單體於水性溶液中水溶性 聚酸,如聚(苯乙烯磺酸)(PSS)的存在下聚合所製得。 以水溶性聚磺酸合成得到之水性導電聚合物分散液具有 不理想的低pH值。低pH可能造成含此缓衝層之EL裝置的應 力壽命降低並引起裝置内腐蝕。因此,對由其製得具較佳 O:\88\88436.DOC -6- 1330652 性質之組合物及缓衝層有需求。 - 導電聚苯胺一般係藉苯胺或經取代苯胺單體於水溶液中 利用氧化劑如過硫酸敍(APS)、過硫酸納或過硫酸鉀進行氧 化聚合所製得。該水溶液包含水溶性聚酸如聚(2-丙烯醯胺 -2-曱基-1-丙烷磺酸)(nPAAMPSA")、PSS及類似物。一般, 存在足量的酸以與鹼式中間氧化態聚苯胺形成酸/鹼鹽,其 中酸/鹼鹽的形成使聚苯胺可導電。因此,例如,鹼式中間 氧化態聚苯胺(PANI) —般與PAAMPSA形成產生導-電 PANI/PAAMPSA。 水性聚苯胺分散液可由Ormecon Chemie GmbH及Co. KG(德國Ammersbeck)購得。其已知為D 1005 W LED。此聚 笨胺係由苯胺與水溶性/聚(苯乙烯磺酸)製得。由D 1005 W LED所獲得之乾膜可容易地再分散於水中。水變成酸性且 2.5%(重量/重量)之pH在範圍1内。該膜在週遭條件下獲得 約24.0%(重量/重量)水分。 由聚苯胺/聚(2-丙烯醯胺-2-曱基-1-丙烷磺酸)之實驗室 批次水性分散液所獲得之乾膜也容易地再分散於水中。此 聚苯胺係由苯胺與水溶性PAAMPSA製得。 導電聚合物也具有用作電子裝置,如薄膜場效應電晶體 之電極的用途。在此類電晶體中,有機半導電膜係存在於 源極與汲極之間。為用於電極應用中,導電聚合物與分散 或溶解該導電聚合物之液體必須與半導電聚合物及該半導 電聚合物之溶劑相容以避免導電聚合物或半導電聚合物再 溶解。由導電聚合物製成電極之導電度應大於10 S/厘米(其Technical Field of the Invention The present invention relates to an aqueous dispersion of an aniline conductive polymer obtained by synthesizing a conductive polymer in the presence of a polyacid colloid. [Prior Art] Conductive polymers have been used in many organic electronic devices, including the development of electroluminescent (EL) devices for use in luminescent displays. With regard to EL devices, such as organic light-emitting diodes (OLEDs) containing conductive polymers, such devices are generally provided with the following configurations: Anode/buffer layer/EL polymer/cathode anodes are generally capable of injecting holes Semiconductive EL polymers such as other indium oxide/tin (ITO) filled π-energy band materials. The anode is optionally loaded on a glass or plastic substrate. The EL polymer is typically a conjugated semiconductive polymer such as poly(p-phenylacetylene) or polyfluorene. The cathode is typically any material (e.g., Ca or Ba) that is capable of injecting electrons into other empty π*-bands of the semiconductive EL polymer. The buffer layer is typically a conductive polymer and can help the hole be injected into the EL polymer layer from the anode. This buffer layer is also referred to as a hole injection layer, a hole transfer layer, or a portion that can be depicted as a double layer anode. Typical conductive polymers used as buffer layers include polyaniline (PANI) and polydioxythiophene such as poly(3,4-ethylenedioxythiophene) (PEDT). These materials can be prepared by polymerizing the corresponding monomer in the presence of a water-soluble polyacid such as poly(styrenesulfonic acid) (PSS) in an aqueous solution. The aqueous conductive polymer dispersion obtained by synthesizing the water-soluble polysulfonic acid has an undesirably low pH. A low pH may cause a decrease in the stress life of the EL device including the buffer layer and cause corrosion inside the device. Therefore, there is a need for a composition and a buffer layer which are preferably made of O:\88\88436.DOC -6-133252. - Conductive polyaniline is generally obtained by oxidative polymerization of an aniline or a substituted aniline monomer in an aqueous solution using an oxidizing agent such as persulfate (APS), sodium persulfate or potassium persulfate. The aqueous solution contains a water-soluble polyacid such as poly(2-propenylamine-2-mercapto-1-propanesulfonic acid) (nPAAMPSA"), PSS and the like. Generally, a sufficient amount of acid is present to form an acid/base salt with the basic intermediate oxidation state polyaniline, wherein the formation of the acid/base salt renders the polyaniline conductive. Thus, for example, basic intermediate oxidation state polyaniline (PANI) generally forms a conductive-electric PANI/PAAMPSA with PAAMPSA. Aqueous polyaniline dispersions are commercially available from Ormecon Chemie GmbH and Co. KG (Ammersbeck, Germany). It is known as the D 1005 W LED. This polyamine is prepared from aniline and water-soluble/poly(styrenesulfonic acid). The dry film obtained from the D 1005 W LED can be easily redispersed in water. The water became acidic and the pH of 2.5% (w/w) was in the range 1. The film obtained about 24.0% (w/w) moisture under ambient conditions. The dry film obtained from the laboratory batch aqueous dispersion of polyaniline/poly(2-propenylamine-2-mercapto-1-propanesulfonic acid) is also easily redispersed in water. This polyaniline is prepared from aniline and water-soluble PAAMPSA. Conductive polymers also have utility as electrodes for electronic devices, such as thin film field effect transistors. In such a transistor, an organic semiconductive film is present between the source and the drain. For use in electrode applications, the conductive polymer and the liquid that disperses or dissolves the conductive polymer must be compatible with the semiconductive polymer and the solvent of the semiconductive polymer to avoid redissolution of the conductive polymer or semiconductive polymer. The conductivity of the electrode made of conductive polymer should be greater than 10 S/cm (its

O:\88\88436.DOC 1330652 中s是歐姆的倒數)。但是,以聚酸製得之導電聚苯胺 k供範圍在〜1〇·3 S/厘米或更低之導電度。為了提1 二可將導電添加劑加入聚合物中。但是,此類J : 存在對導電聚苯胺的加卫性有不利影響。因此,^的 良好加工性及較高導電度之較佳導電聚苯胺。 '、有 【發明内容】 在一個本發明具體實施例中,提供包含聚苯胺與至 膠體形成聚酸之水性分散液的組合物。本發明組合物; 2夕有機電子裝置’如有機發光二極體(0LED)中作為緩 衝層。本發明組合物也可用於如薄膜場效應電晶體之沒 極、源極或閘極等應用中盥導雷 „ 奈米管結合。 ,、導電填枓’如金屬奈米線或碳 根據另一個本發明JL贈眘& , + f 體貫轭例,提供含有本發明組合物 洗鑄而成之緩銜層的有機電子裝置,包括電致發光裝置。 根據另-個本發明具體實施例,提供製造聚苯胺與至少一 夥體形成聚酸之水性分散液的方法,其包括以任何順序形 成欠苯胺單體、膠體形成聚酸與氧化劑之組合物的步驟, 條件為加人苯胺單體與氧化劑中至少—料,纟少一部分 膠體形成聚酸存在。 【實施方式】 本發月係提供包含聚笨胺與膠體形成聚酸之水性分散液 ==合物。如本文所用,'分散液,,一詞相當於一含微小粒子 〜浮之連續液體媒介.根據本發明,"連續媒介"一般是水 體如水。如本文所用,,水性"一詞相當於大部分為水O:\88\88436.DOC 1330652 where s is the reciprocal of ohms). However, the conductive polyaniline k made of polyacid has a conductivity ranging from 〜1〇·3 S/cm or less. In order to mention 1, a conductive additive can be added to the polymer. However, such J: has an adverse effect on the adhesion of conductive polyaniline. Therefore, it is a preferred conductive polyaniline with good processability and high conductivity. < SUMMARY OF THE INVENTION In one embodiment of the invention, a composition comprising an aqueous dispersion of polyaniline and a colloid to form a polyacid is provided. The composition of the present invention is used as a buffer layer in an organic electronic device such as an organic light-emitting diode (OLED). The composition of the present invention can also be used in applications such as the immersion, source or gate of thin film field effect transistors, etc., and the conductive plugs such as metal nanowires or carbon according to another The present invention provides an organic electronic device comprising a slow-laying layer of the composition of the present invention, comprising an electroluminescent device, according to another embodiment of the present invention. Provided is a process for producing an aqueous dispersion of polyaniline and at least one body to form a polyacid comprising the steps of forming an under-aniline monomer in any order, colloid forming a combination of a polyacid and an oxidizing agent, provided that the aniline monomer is added At least one part of the oxidant is present, and a part of the colloid is formed to form a polyacid. [Embodiment] The present invention provides an aqueous dispersion containing a polyamine and a colloid to form a polyacid == compound. As used herein, 'dispersion, The term is equivalent to a continuous liquid medium containing tiny particles ~ float. According to the invention, "continuous medium" is generally a body of water such as water. As used herein, the term "aqueous" is equivalent to mostly water.

O:\88\S8436.DOC j33〇652 之液體,在-個具體實施例中,至少約4〇重量%為水之液 體。如本文所用"膠體"―詞相#於懸浮在連續媒介中之微 小粒子’該粒子具有毫微米大小之粒徑。如本文所用”膠體 形成”―詞相當於分散在水溶液_時可形成微小粒子之物 質,即膠體形成”聚酸不是水溶性的。 T本文所用,,包含”、”含有包括"、„涵蓋”、"具有,,、 具或其任何其他變化詞等詞係希望涵蓋無獨占包含。例 如’包含-系列元件之程序、方法、物件或設備不必只裉 於这些7L件’還包含其他未陳述列出或此程序、方法、物 件或设備固有之元件。此外,除非陳述表示相反,否則"或 ”係相當包含性的或,而非獨占性的或。例如,下列任一情 況皆可滿;1條件A或B : A為真(或存在)u不為真(或不^ 在)、A不為真(或不存在)且8為真(或存在)及績8皆為真 (或皆存在)。 、 而且 的使用係用於描述本發明元件及組件。這樣 做只為了方便並提供本發明一般概念。這描述應解讀為包 3個或至少一個,單數也包含複數意義,除非明顯另有 他意。 已發現苯胺單體在膠體形成聚酸的存在下以化學方式聚 合時,可製得導電聚(笨胺)之水性分散液。此外,已發現聚 I的使用可產生具極佳電性質之組合物纟中該聚酸在製 備聚(笨胺)之水性分散液時是不溶於水的。這些水性分散液 的一項優點是導電細小粒子在水性媒介中是安定的,不因 使用前經過長時間而形成分離相。而且,他們一旦乾燥成The liquid of O:\88\S8436.DOC j33〇652, in a specific embodiment, at least about 4% by weight of the liquid is water. As used herein, "colloid""" is a small particle suspended in a continuous medium. The particle has a particle size of nanometer size. As used herein, "colloidal formation" - the word corresponds to a substance that forms fine particles when dispersed in an aqueous solution, that is, a colloid is formed. "Polyacids are not water soluble." As used herein, "including" includes "including" and "including" Words such as ",", "," or "any change" are intended to cover an inclusive possession. For example, 'a program, method, object, or device containing a series of components is not necessarily limited to these 7L pieces' and includes other A statement or a component that is inherent to the program, method, article, or device. In addition, unless stated to the contrary, " or" is either inclusive or inclusive. For example, any of the following cases may be full; 1 condition A or B: A is true (or exists) u is not true (or not), A is not true (or does not exist) and 8 is true (or exists) Both performance and performance 8 are true (or both). And use is used to describe the elements and components of the present invention. This is done merely to facilitate and provide the general concepts of the invention. This description should be interpreted as a package of three or at least one, and the singular also includes the plural meaning unless it is expressly intended. It has been found that when the aniline monomer is chemically polymerized in the presence of a colloid-forming polyacid, an aqueous dispersion of a conductive poly(stupylamine) can be obtained. Furthermore, it has been found that the use of poly I produces a composition having excellent electrical properties in which the polyacid is insoluble in the preparation of an aqueous dispersion of poly(stupylamine). An advantage of these aqueous dispersions is that the electrically conductive fine particles are stable in the aqueous medium and do not form a separate phase over a long period of time before use. And, once they dry out

O:\88\884J6.DOC •9- 1330652 膜一般不會再分散。 — 根據本發明組合物包含一具有聚苯胺與膠體形成聚酸分 散其中之連續水相。欲用於本發明實施例之聚苯胺係衍生 自具有下列式I之笨胺單體:O:\88\884J6.DOC •9- 1330652 Membranes are generally not redispersed. - The composition according to the invention comprises a continuous aqueous phase having a polyaniline and a colloid forming polyacid dispersed therein. The polyaniline to be used in the examples of the present invention is derived from a strepamine monomer having the following formula I:

在式I中: η是從0至4之整數; m是從1至5之整數,前提為n+m = 5 ;且 R1係經獨立選擇使每次出現時為相同或不同的,並選自 烷基、烯基、烷氧基、環烷基、環烯基、烷醯基、烷硫基、 芳氧基、烷硫烷基、烷芳基、芳烷基、胺基、烷胺基、二 烷胺基、芳基、烷亞磺醯基、烷氧烷基、烷磺醯基、芳硫 基、芳亞磺醯基、烷氧羰基、芳磺醯基、羧酸、幽素、氰 基或經一或多個績酸、緩酸、函基、硝基 '氰基或環氧基 部分取代之烷基;或任兩個R1基一起形成完成3、4、5、6 或7員芳私或脂環狀環的伸烧基或伸稀基鏈,該環可視情況 包含一或多個二價氮、硫或氧原子。 該已聚合材料包含苯胺單體單位,各苯胺單體單位係具 有選自下列式II及式III之結構式。In Formula I: η is an integer from 0 to 4; m is an integer from 1 to 5, provided n + m = 5; and R1 is independently selected such that each occurrence is the same or different, and is selected From alkyl, alkenyl, alkoxy, cycloalkyl, cycloalkenyl, alkenyl, alkylthio, aryloxy, alkylsulfanyl, alkaryl, aralkyl, amine, alkylamine , dialkylamino, aryl, alkylsulfinyl, alkoxyalkyl, alkanesulfonyl, arylthio, arylsulfinyl, alkoxycarbonyl, arylsulfonyl, carboxylic acid, chelating, a cyano group or an alkyl group substituted with one or more acid, sulphuric acid, functional groups, nitro 'cyano or epoxy groups; or any two R1 groups formed together to form 3, 4, 5, 6 or 7 An extended or extended base chain of a member or a alicyclic ring, which ring optionally contains one or more divalent nitrogen, sulfur or oxygen atoms. The polymerized material comprises aniline monomer units, and each aniline monomer unit has a structural formula selected from the following formula II and formula III.

(Η)πι-1 0:\88\$8436. OOC -10- 1330652(Η)πι-1 0:\88\$8436. OOC -10- 1330652

其中η、m及R1的定義如上。 欲用於本發明實施例之膠體形成聚酸係不溶於水,並且 分散於水性媒介中時會形成膠體。聚酸的分子量一般係在 約10,000至約4,000,000之範圍内。在一個具體實施例中” 聚酸的分子量係約100,000至約2,000,000。膠體的粒徑一般 係在2毫微米(nm)至約140毫微米之範圍内。在一個具體實 施例中,膠體的粒徑為2毫微米至約30毫微米。任何分散在 水中時可形成膠體之聚酸係適合用於本發明實施例中。在 —個具體實施例中,膠體形成聚酸是聚磺酸。其他可接受 的聚酸包括聚磷酸、聚羧酸及聚丙烯酸和其混合物,包括 含聚磺酸之混合物。在另一個具體實施例中,聚磺酸係經 氟化。在另一個具體實施例中,膠體形成聚磺酸係經全氟 化。在另一個具體實施例中,膠體形成聚磺酸是全氟伸烷 基續酸。 在另一個具體實施例中,膠體形成聚酸是一種高度氟化 的磺酸聚合物("FSA聚合物";^ ”高度氟化,,係指聚合物中至 少約50%鹵素與氫原子之總數為氟原子,而且其在一個具 體實施例中是至少約75〇/。,在另—個具體實施例中是至少 約90%。在另一個具體實施例中,聚合物是經全氟化。”磺 酸化官能基"一詞相當於磺酸基或磺酸基之鹽類,在一個且 O:\S8V88436.DOC • 11 - 1330652 體實施例中為鹼金屬或銨鹽。該官能基可以式_S〇3X表示, 其中X是碳’也是已知的”抗衡離子11。X可為Η、Li、Na、K 或N(Rt)(R2)(R3)(R4),而且、R2、尺3及r4可為相同或不同, 在一個具體實施例中為Η、CH3或(:2仏。在一個具體實施例 中,X是Η,在此例中,聚合物可謂呈"酸型又也可是多 價的,如以Ca++及Α1+++之類的離子所表示的。熟諳此技者 清楚了解在多價抗衡離子,一般表示成+之例子中,每個 抗衡離子的磺酸化官能基數目將等於價數"n"。 … 在一個具體實施例中,FSA聚合物包含聚合物主幹及循 環側鏈連接至主幹上,其中該側鏈帶有陽離子交換基。聚 合物包括兩或多種單體之均聚物或共聚物。共聚物一般係 由非官能單體與帶有陽離子交換基之第二單體或其前驅 物,如接著可水解成磺酸化官能基之磺醯氟基。例 如可使用第-氟化乙烯基單體與具有績酿氣基〇s〇2F)之 第氟化乙烯基單體一起形成的共聚物。可用的第一單體 包^四氟乙稀(TFE)、六氟丙烯、氟化乙稀、氣化亞乙烯、 -氣乙稀、亂三說乙稀、全氣(烧乙稀基⑷及其組合。刑 是較佳第一單體。 在另-個具體實施例中,可用的第二單體包括具有績酸 1匕吕能基或可提供聚合物所需側鏈之前驅物基的氟化乙烯 广必要時’可將附加單體,包括乙晞、丙烯及r-CH=CH2 聚合物中,其中…至個碳原子之全敦化烧 基此聚合物可能相+私士上 此相田於本文之雜亂共聚物類型,即藉共 單體之相對濃度儘可能俾垃m a '、持固疋’使單體單位沿著聚合物Wherein η, m and R1 are as defined above. The colloid-forming polyacid to be used in the examples of the present invention is insoluble in water and forms a colloid when dispersed in an aqueous medium. The molecular weight of the polyacid is generally in the range of from about 10,000 to about 4,000,000. In a particular embodiment, the molecular weight of the polyacid is from about 100,000 to about 2,000,000. The particle size of the colloid is generally in the range of from 2 nanometers (nm) to about 140 nanometers. In one embodiment, the colloidal particles are The diameter is from 2 nanometers to about 30 nanometers. Any polyacid which forms a colloid when dispersed in water is suitable for use in the examples of the present invention. In a specific embodiment, the colloid-forming polyacid is a polysulfonic acid. Acceptable polyacids include polyphosphoric acid, polycarboxylic acids, and polyacrylic acids and mixtures thereof, including mixtures containing polysulfonic acids. In another embodiment, the polysulfonic acid is fluorinated. In another embodiment The colloid-forming polysulfonic acid is perfluorinated. In another embodiment, the colloid-forming polysulfonic acid is a perfluoroalkylalkyl acid. In another embodiment, the colloid-forming polyacid is a highly fluorine-containing compound. A sulfonic acid polymer ("FSA polymer";" is highly fluorinated, meaning that at least about 50% of the total number of halogen and hydrogen atoms in the polymer is a fluorine atom, and in one embodiment is At least about 75 baht /., at In another embodiment, it is at least about 90%. In another embodiment, the polymer is perfluorinated. The term "sulfonated functional group" is equivalent to a salt of a sulfonic acid group or a sulfonic acid group. In one and O:\S8V88436.DOC • 11 - 1330652 body examples are alkali metal or ammonium salts. The functional groups may be represented by the formula _S〇3X, wherein X is a carbon 'also known as counterion 11 . X may be Η, Li, Na, K or N(Rt)(R2)(R3)(R4), and R2, 尺3 and r4 may be the same or different, in one embodiment Η, CH3 or (:2仏. In one embodiment, X is Η, in this case, the polymer may be either "acidic or multivalent, as represented by ions such as Ca++ and Α1+++. The skilled artisan clearly understands that in the case of multivalent counterions, generally expressed as +, the number of sulfonated functional groups per counterion will be equal to the valence "n". In one embodiment, the FSA polymer comprises The polymer backbone and the recycle side chain are attached to the backbone, wherein the side chain carries a cation exchange group. The polymer comprises two or more a homopolymer or copolymer. The copolymer is typically a non-functional monomer and a second monomer bearing a cation exchange group or a precursor thereof, such as a sulfonium fluoride group which can then be hydrolyzed to a sulfonate functional group. A copolymer formed of a first fluorinated vinyl monomer together with a fluorinated vinyl monomer having a sulphur gas base 〇s 2F) may be used. The first monomer available may be tetrafluoroethylene (TFE). , hexafluoropropylene, fluorinated ethylene, vaporized vinylene, - ethylene ethylene, chaotic three said ethylene, total gas (burning ethylene base (4) and combinations thereof. Penalty is the preferred first monomer. In another - In a specific embodiment, the second monomer that can be used comprises a fluorinated ethylene having a precursor acid group or a side chain precursor which can provide a polymer, if necessary, an additional monomer, including acetamidine, In the propylene and r-CH=CH2 polymers, wherein ... to a carbon atom of the total smelting base, the polymer may be in the phase of the messy copolymer type in this phase, that is, by the relative concentration of the comonomer May be ma ' ma ', hold 疋 ' to make monomer units along the polymer

0\88\884)6.D0C ,12- 1330652 ,之刀布係依照其相對濃度及相對反應性之聚合作用所製 =、,、聚物。也可使用藉改變單體在聚合作用期間之相對 辰度所製得雜亂度較低之共聚物。也可使用所謂嵌段共聚 物類型之聚合物’如歐洲專利中請案第1 026 152 A1號中所 揭示。 在一個具體實施例中,用於本發明之FSA聚合物包含高 又氧化包括這些全氟化之碳主幹及下式所示側鏈 -(0-CF2CFRf)a-〇-CF2CFR,fS03X : 其中Rf與11>係獨立地選自F、C1或具有}至1〇個碳原子之全 氣化院基,a=0、1或2,X是Η ' Li、Na、K或 叫111)(尺2)(113)(114),而且尺卜尺2、113及114為相同或不同的, 在一個具體實施例中為Η、CH3或C2H5。在另一個具體實施 例中’ X是Η。如上所陳述般,X也可為多價的。 在一個具體實施例中,FSA聚合物包括,例如美國專利 第3,282,875號及美國專利第4,358,545號和第4,94〇,525號. 中所揭示的聚合物。FSA聚合物之實例包含全氟碳主幹及 下式所示側鏈0\88\884) 6.D0C, 12-1330652, the knife cloth is made according to the polymerization of its relative concentration and relative reactivity =,,, and polymer. It is also possible to use a copolymer which is less chaotic by changing the relative brightness of the monomers during the polymerization. Polymers of the so-called block copolymer type can also be used, as disclosed in the European Patent Application No. 1 026 152 A1. In a specific embodiment, the FSA polymer used in the present invention comprises a high and oxidized carbon backbone comprising these perfluorinated carbon backbones and a side chain of the formula: (0-CF2CFRf)a-〇-CF2CFR, fS03X: wherein Rf And 11> are independently selected from F, C1 or a fully gasified yard with from 1 to 1 carbon atom, a = 0, 1 or 2, and X is Η 'Li, Na, K or 111) 2) (113) (114), and the rulers 2, 113 and 114 are the same or different, in one embodiment Η, CH3 or C2H5. In another embodiment, 'X is Η. As stated above, X can also be multivalent. In a specific embodiment, the FSA polymer comprises, for example, the polymers disclosed in U.S. Patent No. 3,282,875 and U.S. Patent Nos. 4,358,545 and 4,94,525. Examples of FSA polymers include a perfluorocarbon backbone and side chains of the formula

-0-CF2CF(CF3)-0-CF2CF2S03X 其中X係如上所定義般。此類型之FS A聚合物係揭示於美 國專利第3,282,875號中並可藉四氟乙烯(丁?£)與全氟化乙 烯基醚 CF2=CF-0-CF2CF(CF3)-0-CF2CF2S02F,全氟(3,6-二 噁-4-甲基-7-辛烯磺醯氟)(PDMOF)共聚合,接著藉磺醯氟 基水解轉化成磺酸化基’必要時離子交換將其轉化成所需 離子態製得。美國專利第4,358,545號和第4,940,525號中所 o-.sam456.DOC • 13- 1330652 揭示較佳聚合物類型之實例具有側鏈-o-cf2cf2so3x,其中 X的定義如上。此聚合物可藉四氟乙烯(TFE)與全氟化乙烯 基醚CF2 = CF-0-CF2CF2S02F,全氟(3-噁-4-戊烯磺醯 氟)(P〇PF)共聚合,接著水解及必要時進一步離子交換製 得。 在一個具體實施例中,用於本發明之FSA聚合物的離子 交換比係小於約33。在此應用中,”離子交換比"或"IXR”係 定義為聚合物主幹中碳原子相對於陽離子交換基之數目^ 對於特定應用,必要時IXR可在小於約33之範圍内變化。對 於大部分聚合物,IXR是約3至約33,在一個具體實施例中 為約8至約23。 聚合物之陽離子交換容量經常以當量(EW)等詞表示。為 達此應用的目的,當量(EW)係定義為中和一當量氫氧化鈉 所需酸型聚合物的重量。在聚合物具有全氟碳主幹且側鏈 為-o-cf2cf(cf3)-o-cf2-cf2-so3h(或其鹽)之磺酸化聚合 物的例子中,對應IXR為約8至約23之當量範圍係約750 EW 至約1500 EW。此聚合物之IXR與當量間的關係可利用下式 說明:50 IXR+344=EW。雖然美國專利第4,358,545號和第 4,940,525號中所揭示之磺酸化聚合物,如具有側鏈 -0-CF2CF2S03H(或其鹽)之聚合物使用相同的IXR範圍,但 因含有陽離子交換基之單體單位的分子量較低,因此當量 稍低。對於約8至約23之較佳IXR範圍,對應當量範圍為約 575 EW至約1325 EW。此聚合物之IXR與當量間之關係可利 用下式說明:50 IXR+178=EW。 O:\88\88436.DOC -14· 1330652 F S A聚合物可被製成朦體水性分散液。他們也可呈溶於 其他媒介之分散液形態,其實例包括,但不限於醇、水溶 I1生趟’如四氫吱喃、水溶性鰱之混合物及其纟且合物。製造 分散液時’可使用酸型聚合物。美國專利第4,433,〇82號、 第6,150,426號及WO 03/006537揭示製造水性醇分散液的方 法。分散液製成後,可利用技術中已知方法調整液體組合 物之濃度及分散。 膠體形成聚酸’包括FSA聚合物之水性分散液具有儘呵 月fa小之粒徑及儘可能小之Ew,只要可形成安定膠體。 膠體形成聚酸,包括F S A聚合物之水性分散液可由商業 a 1購付如由β· L du Pont de Nemours及公司(戴樂維州懷 明頓)購得之Naficm®分散液。 根據本發明,安定的水性分散液係藉先在水性膠體形成 忒酸分散液的存在下合成導電聚苯胺,因此形成一包含導 電聚苯胺及膠體聚酸之合成得到的水性分散液所製得。本 X月方去中所用之導電聚苯胺一般係在水性膠體形成聚酸 刀散液中氧化劑,如過硫酸銨(Aps)、過硫酸鈉、過硫酸鉀 及類似物的存在下藉由苯胺或經取代苯胺單體之氧化聚合 用製得該水性分散液包含至少足量適合的膠體形成聚 I以與鹼式中間氧化態聚苯胺形成酸/鹼鹽,其中該酸/鹼鹽 的形成使聚笨胺可導電。 众在個具體實施例中製造聚苯胺與至少一膠體形成聚 义之水H刀散液的方法係包括藉由水、苯胺單體、膠體形 成聚酸及氧化劑以任何順序結合形成反應混合物,條件為 咖 V88436.doc -15· 1330652 加入苯胺單體與氧化劑中至少一種時,至少一部分膠體形 成聚酸是存在的。 在一個具體實施例中,製造聚苯胺與至少一膠體形成聚 酸之水性分散液的方法係包括: (a) 提供一膠體形成聚酸之水性分散液; (b) 氧化劑與步驟(a)之分散液結合;及 (c) 苯胺單體與步驟(b)之分散液結合。 在另一個具體實施例中,加入氧化劑之前,先將苯胺單 體與膠體形成聚酸之水性分散液結合。然後進行上面與氧 化劑結合之步驟(b)。 在另一個具體實施例中,形成水與苯胺之混合物,其中 苯胺的濃度一般係在約0.5重量%至約2 _ 0重量%範圍内。將 此苯胺混合物加入夥體形成聚酸之水性分散液中,然後進 行與氧化劑之結合。 在另一個具體實施例中,水性聚合分散液可包含聚合觸. 媒,如硫酸鐵、氯化鐵及類似物。觸媒係在最後一個步驟 之别加入。在另一個具體實施例中,觸媒係與氧化劑一起 加入。 在一個具體實施例中’聚合作用係在與水互溶之共分散 液的存在下進行。適合的共分散液實例包括,但不限於醚、 醇、醇醚、環狀醚、酮、腈'亞砜、醯胺及其組合物。在 一個具體實施例中,共分散液是一種醇。在一個具體實施 例中,共分散液係選自正丙醇' 異丙醇、第三丁醇、曱醇 —甲基乙酿胺、二甲基曱酿胺、N-曱基u比ρ各酮及其混合物。 O:\88\88436.DOC -16· 1330652 在一個具體實施例中,共分散液的含量應低於約6〇體積%。 在一個具體實施例中,共分散液的含量係介於約2〇與5〇體 積%之間。聚合作用中共分散液的使用明顯降低粒徑並改 善分散液的可濾性。而且,藉此程序所獲得之緩衝材料顯 示較大黏度,而由這些分散液所製成之膜係屬高品質。 在添加氧化劑或苯胺單體之前,不論何者最後加入,可 於程序中任何一點將共分散液加入反應混合物中。在一個 具體實施例中,共分散液係在苯胺單體與膠體形成聚酸之 前加入並最後加入氧化劑。在一個具體實施例中,共分散 液係在加入苯胺單體之前加入並最後加入氧化劑。 在一個具體實施例中,聚合作用係在共酸的存在下進 行’其中該共酸是一種Bronsted酸。該酸可為無機酸如 HC1、硫酸及類似物,或有機酸如乙酸。或者,該酸可為水 /谷性ίκ酸如聚(笨乙稀續酸)、聚(2·丙稀醯胺·2_曱基_ι-丙烧 磺酸)或類似物,或上述第二膠體形成酸。可使用多種酸之 組合物。 在添加氧化劑或笨胺單體之前,無論何者最後加入,可 於程序中任何點將共酸加入反應混合物中。在一個具體實 施例中,共酸係在笨胺單體與膠體形成聚酸之前加入並最 後加入氧化劑。在一個具體實施例中,共酸係在加入苯胺 單體之前加入,接著加入膠體形成聚酸並最後加入氧化劑。 在一個具體實施例中,聚合作用係在共分散液與共酸的 存在下進行。具有緩衝層之裝置係顯示高效率低操作電 壓、低漏電和壽命長,其中該緩衝層係由在醇共分散劑與-0-CF2CF(CF3)-0-CF2CF2S03X wherein X is as defined above. This type of FS A polymer is disclosed in U.S. Patent No. 3,282,875 and may be based on tetrafluoroethylene (butyl) and perfluorinated vinyl ether CF2=CF-0-CF2CF(CF3)-0-CF2CF2S02F, Fluorine (3,6-dioxa-4-methyl-7-octenesulfonyl fluoride) (PDMOF) copolymerization, followed by hydrolysis of the sulfonyl fluoride group to a sulfonate group, which is converted into a It needs to be prepared in an ionic state. Examples of preferred polymer types have side chains -o-cf2cf2so3x, wherein X is as defined above, in U.S. Patent Nos. 4,358,545 and 4,940,525. The polymer can be copolymerized with tetrafluoroethylene (TFE) and perfluorinated vinyl ether CF2 = CF-0-CF2CF2S02F, perfluoro(3-ox-4-pentenesulfonyl fluoride) (P〇PF), followed by copolymerization. Hydrolysis and further ion exchange if necessary. In a specific embodiment, the FSA polymer used in the present invention has an ion exchange ratio of less than about 33. In this application, "ion exchange ratio" or "IXR" is defined as the number of carbon atoms relative to the cation exchange group in the polymer backbone. For a particular application, the IXR can be varied, if necessary, to less than about 33. For most polymers, the IXR is from about 3 to about 33, and in one embodiment from about 8 to about 23. The cation exchange capacity of a polymer is often expressed in terms of equivalent (EW). For the purposes of this application, equivalent (EW) is defined as the weight of the acid polymer required to neutralize one equivalent of sodium hydroxide. In the case of a sulfonated polymer having a perfluorocarbon backbone and a side chain of -o-cf2cf(cf3)-o-cf2-cf2-so3h (or a salt thereof), the corresponding IXR is from about 8 to about 23 The equivalent range is from about 750 EW to about 1500 EW. The relationship between the IXR and the equivalent of the polymer can be expressed by the following formula: 50 IXR + 344 = EW. The sulfonated polymer disclosed in U.S. Patent Nos. 4,358,545 and 4,940,525, such as a polymer having a side chain of -0-CF2CF2S03H (or a salt thereof), use the same IXR range, but a monomer having a cation exchange group. The unit has a lower molecular weight, so the equivalent is slightly lower. For a preferred IXR range of from about 8 to about 23, the corresponding equivalent weight ranges from about 575 EW to about 1325 EW. The relationship between the IXR and the equivalent of this polymer can be explained by the following formula: 50 IXR + 178 = EW. O:\88\88436.DOC -14· 1330652 F S A polymer can be made into a steroidal aqueous dispersion. They may also be in the form of dispersions which are soluble in other media, examples of which include, but are not limited to, alcohols, water-soluble I1, such as tetrahydrofuran, mixtures of water-soluble oximes, and oximes thereof. An acid type polymer can be used when the dispersion is produced. U.S. Patent Nos. 4,433, 〇 82, 6,150, 426 and WO 03/006537 disclose methods of making aqueous alcohol dispersions. After the dispersion is prepared, the concentration and dispersion of the liquid composition can be adjusted by methods known in the art. The colloid-forming polyacid' includes an aqueous dispersion of the FSA polymer having a particle size as small as possible and as small as possible Ew as long as a stable colloid can be formed. The colloid forms a polyacid, and the aqueous dispersion comprising the F S A polymer can be purchased from commercial a 1 such as Naficm® dispersion available from β·L du Pont de Nemours and the company (Warington, Dy.). According to the present invention, a stable aqueous dispersion is obtained by synthesizing a conductive polyaniline in the presence of an aqueous colloid-forming phthalic acid dispersion, thereby forming an aqueous dispersion obtained by synthesizing a conductive polyaniline and a colloidal polyacid. The conductive polyaniline used in this X-month is generally used in the formation of oxidizing agents in aqueous colloidal polyacid syrups, such as ammonium persulfate (Aps), sodium persulfate, potassium persulfate and the like, by aniline or The aqueous dispersion obtained by oxidative polymerization of a substituted aniline monomer comprises at least a sufficient amount of a suitable colloid to form a poly-I to form an acid/base salt with a basic intermediate oxidation state polyaniline, wherein the formation of the acid/base salt causes polymerization Stupid amines are electrically conductive. The method for producing polyaniline and at least one colloid to form a water-repellent H-knives in a specific embodiment comprises combining the water, the aniline monomer, the colloid-forming polyacid and the oxidizing agent to form a reaction mixture in any order, conditions. When at least one of the aniline monomer and the oxidizing agent is added to the coffee V88436.doc -15· 1330652, at least a part of the colloid forming polyacid is present. In a specific embodiment, the method for producing a polyaniline and at least one colloid to form an aqueous dispersion of a polyacid comprises: (a) providing a colloid to form an aqueous dispersion of a polyacid; (b) an oxidizing agent and the step (a) The dispersion is combined; and (c) the aniline monomer is combined with the dispersion of step (b). In another embodiment, the aniline monomer is combined with the colloid-forming aqueous dispersion of the polyacid prior to the addition of the oxidizing agent. The step (b) of combining with an oxidizing agent is then carried out. In another embodiment, a mixture of water and aniline is formed wherein the concentration of aniline is generally in the range of from about 0.5% by weight to about 2,000% by weight. This aniline mixture is added to the body to form an aqueous dispersion of the polyacid, which is then combined with an oxidizing agent. In another embodiment, the aqueous polymeric dispersion can comprise a polymeric surfactant such as ferric sulfate, ferric chloride, and the like. The catalyst is added at the last step. In another embodiment, the catalyst is added with an oxidant. In one embodiment, the polymerization is carried out in the presence of a water miscible co-dispersion. Examples of suitable co-dispersion liquids include, but are not limited to, ethers, alcohols, alcohol ethers, cyclic ethers, ketones, nitrile 'sulfoxides, guanamines, and combinations thereof. In a specific embodiment, the co-dispersion is an alcohol. In a specific embodiment, the co-dispersion liquid is selected from the group consisting of n-propanol 'isopropanol, third butanol, decyl alcohol-methyl ethanoamine, dimethyl aryl amine, N-mercapto ru ratio ρ Ketones and mixtures thereof. O:\88\88436.DOC -16· 1330652 In a particular embodiment, the amount of co-dispersion should be less than about 6% by volume. In a particular embodiment, the amount of co-dispersion is between about 2 Torr and 5 Torr. The use of the co-dispersion in the polymerization significantly reduces the particle size and improves the filterability of the dispersion. Moreover, the buffer material obtained by this procedure shows a large viscosity, and the film made of these dispersions is of high quality. The co-dispersion can be added to the reaction mixture at any point in the process, prior to the addition of the oxidizing agent or aniline monomer, whatever is added last. In a specific embodiment, the co-dispersion is added before the aniline monomer and the colloid form a polyacid and finally the oxidant is added. In a particular embodiment, the co-dispersion is added prior to the addition of the aniline monomer and finally the oxidant is added. In a particular embodiment, the polymerization is carried out in the presence of a eu-acid wherein the co-acid is a Bronsted acid. The acid may be a mineral acid such as HCl, sulfuric acid and the like, or an organic acid such as acetic acid. Alternatively, the acid may be water/glutenic acid such as poly(p-ethyl benzoic acid), poly(2. acrylamide, 2 fluorenyl), or the like, or the above The dicolloid forms an acid. A variety of acid compositions can be used. The co-acid can be added to the reaction mixture at any point in the process, prior to the addition of the oxidizing agent or the strepamine monomer. In a specific embodiment, the co-acid is added prior to the formation of the polyacid by the strepamine monomer and the colloid and is followed by the addition of an oxidizing agent. In a particular embodiment, the co-acid is added prior to the addition of the aniline monomer, followed by the addition of a colloid to form a polyacid and finally the addition of an oxidizing agent. In a particular embodiment, the polymerization is carried out in the presence of a co-dispersion and a co-acid. A device having a buffer layer exhibits high efficiency, low operating voltage, low leakage, and long life, wherein the buffer layer is composed of an alcohol co-dispersant and

O:\88\88436.DOC •17· 1330652 共酸的存在下聚合得到之聚苯胺/Nafi〇n⑧所製得。 在製造聚苯胺與至少一膠體形成聚酸之水性分散液的方 法中’氧化劑對苯胺單體之莫耳比—般係'在Q·丨至2〇範圍 内,·在一個具體實施|列中為5。膠體形成聚酸對苯胺 單體之莫耳比一般係在〇 2至5之範圍内。總固體含量一般 係在約U重量%至6重量%之範圍内,在一個具體實施例中 係約2%至4.5%。反應溫度一般係在約代至贼範圍内, 在-個具體實施例中係約2〇〇c至饥。選用共酸對苯胺革 體之莫耳比係約G.G5至4。氧化劑的添加時間係影響粒徑及 黏度。因此,粒徑可因添加速度的減低而降低。類似地, 黏度係因添加速度的減低而提高。反應時間—般係在約(至 約30小時之範圍内。 如此合成得到聚苯胺與聚酸膠體之水性分散液一般具有 極低pH。已發現可將pH調整至一般介於約1與約8之間,而 對裝置的性質無不利影響、經常希望具有接近中性之, 因為酸性可能造成腐姓。已發現可利用已知技術,例如離 子交換或以驗性水溶液滴定調整ρΗβ已可形成阳高達Η 之聚苯胺與氟化聚績酸膠體之安定分散液。聚苯胺與其他 膠體形成聚酸之水性分散液可經類似處理調整ρΗ。 在-個具體實施例中,完成聚合反應之後,如此合成得 到之t性分散液係在適合除去分解物種、副反應產物及未 反應單體和調整_條件下與至少_種離子交換樹脂接 觸’因此產生-具有所需PH之安定水性分散液。在一個旦 體實施例令,如此合成得到之水性分散液以任何順序盘第 O:\g8\88436.DOC -18- 1330652 一離子交換樹脂及第二離子交換樹脂接觸。如此合成 之水性分散液可同時以第一及第二離子交換樹脂處理之, 或其可依序以一種,然後以另一種處理之。 離子交換是-種可逆化學反應,其中流體料(如水性分 散中的離子係與連結在固定固體粒子上之類似電荷離 子交換’纟中該固定固體粒子係不溶於流體媒介。本文所 ^離子交換樹脂"-詞係相當於所有此類物質。由於離子 父換基所連結之聚合支撐物較聯性質使樹脂不溶。^子 交換樹脂可分為陽離子㈣劑或陰離子交換劑。陽離子交 換劑具有正電荷可交換之移動離子,一般為質子或金屬離 子如納離子。陰離子交換劑具有可交換負電荷離子,一般 為氫氧化物離子。 在-個具體實施例中,第一離子交換樹脂是一種陽離 子\酸性交換樹脂,其可呈質子或金屬離子,一般為鈉離 子! 第一離子父換樹脂是一種鹼性、陰離子交換樹脂。 欲將酸性、陽離子,包括質子交換樹脂及m、陰離子交 換樹月曰皆用於本發明實施例中。在-個具體實施例中,酸 眭陽離子父換樹脂是一種無機酸、陽離子交換樹脂,如 κι陽離子父換樹脂。欲用於本發明實施例中之項酸陽離 子父換樹脂包括,例如磺酸化苯乙烯-二乙烯基苯共聚物、 碩酸化父聯笨乙烯聚合物、酚-甲醛-磺酸樹脂、笨-曱醛_ 碩酸樹脂及其混合物。在另一個具體實施例中,酸性、陽 離子交換樹脂是—種有機酸、陽離子交換樹脂,如羧酸、 丙稀ι或鱗§文&離子交換樹脂。而且,可使 用不同陽離子O:\88\88436.DOC •17· 1330652 Polyaniline/Nafi〇n8 obtained by polymerization in the presence of a co-acid. In the method of producing polyaniline and at least one colloid to form an aqueous dispersion of polyacid, the molar ratio of oxidant to aniline monomer is in the range of Q·丨 to 2〇, in a specific implementation column Is 5. The molar ratio of the colloid forming polyacid to the aniline monomer is generally in the range of 〇 2 to 5. The total solids content is generally in the range of from about U by weight to about 6% by weight, and in one embodiment from about 2% to about 4.5%. The reaction temperature is generally in the range from about generation to thief, and in a particular embodiment about 2 〇〇c to hunger. The molar ratio of the co-acid to the aniline leather is about G.G5 to 4. The addition time of the oxidant affects the particle size and viscosity. Therefore, the particle diameter can be lowered due to the decrease in the addition speed. Similarly, the viscosity is increased by the decrease in the rate of addition. The reaction time is generally in the range of up to about 30 hours. The aqueous dispersion of polyaniline and polyacid colloid thus synthesized generally has an extremely low pH. It has been found that the pH can be adjusted to generally between about 1 and about 8. There is no adverse effect on the nature of the device, and it is often desirable to have a near neutrality, since acidity may cause rot. It has been found that ρΗβ can be formed by known techniques such as ion exchange or titration with an aqueous solution. A stable dispersion of polyaniline and fluorinated polyacid colloids. Polyaniline and other colloids form an aqueous dispersion of polyacids which can be similarly treated to adjust pH. In a specific embodiment, after completion of the polymerization, The t-dispersion obtained by synthesizing is contacted with at least one ion-exchange resin under conditions suitable for removing decomposition species, side reaction products and unreacted monomers and adjusting conditions, thus producing a stable aqueous dispersion having a desired pH. A dendrimer embodiment, the aqueous dispersion thus synthesized is in the order of O:\g8\88436.DOC -18-13330652 an ion exchange resin and a second ion exchange Replacing the resin. The aqueous dispersion thus synthesized can be treated with the first and second ion exchange resins at the same time, or it can be treated one by one, and then treated with another. Ion exchange is a reversible chemical reaction in which the fluid The fixed solid particles are insoluble in the fluid medium, such as the ion system in aqueous dispersion and the similar charge ion exchange coupled to the fixed solid particles. The ion exchange resin "-word system is equivalent to all such Substance. The polymer support supported by the ion parent group is insoluble in the resin. The sub-exchange resin can be divided into a cation (tetra) agent or an anion exchanger. The cation exchanger has a positive charge exchangeable mobile ion, generally a proton. Or a metal ion such as a nano ion. The anion exchanger has an exchangeable negatively charged ion, typically a hydroxide ion. In a specific embodiment, the first ion exchange resin is a cation\acid exchange resin which may be proton or Metal ions, generally sodium ions! The first ion parent resin is a basic, anion exchange resin. Acidic, cationic, including proton exchange resin and m, anion exchange tree, are used in the examples of the present invention. In a specific embodiment, the acid cation cationic parent resin is a mineral acid, a cation exchange resin, such as κι Cationic parent resin. The acid cation parent resin to be used in the examples of the present invention includes, for example, a sulfonated styrene-divinylbenzene copolymer, a sourized parent-linked ethylene polymer, and a phenol-formaldehyde-sulfonic acid. Resin, stupid-furfural _ oleic acid resin and mixtures thereof. In another embodiment, the acidic, cation exchange resin is an organic acid, a cation exchange resin such as carboxylic acid, propylene or scales & Ion exchange resin. Also, different cations can be used.

O:\SSV88436.DOC 1330652 父換樹脂之混合物。 在另一個具體實施例中,驗性、陰離子交換樹脂是一種 三級胺陰離子交換樹脂。欲用於本發明實施例之三級胺陰 離子交換樹脂包括,例如三級胺化苯乙烯_二乙烯基苯共聚 物、二級胺化交聯笨乙烯聚合物、三級胺化酚-甲醛樹脂、 二級胺化苯-曱醛樹脂及其混合物。在另一個具體實施例 中,鹼性、陰離子交換樹脂是一種四級胺陰離子交換樹脂 或這些與其他交換樹脂之混合物。 -r 第一及第二離子交換樹脂可同時或依序與如此合成得到 之水性分散液接觸。例如,在一個具體實施例中,可將兩 樹脂同時加入如此合成得到之導電聚合物水性分散液中並 使其與分散液保持接觸至少約!小時,如約2小時至約汕小 時。然後藉由過濾從分散液、中除去離子交換樹脂。過濾器 的尺寸係經過選擇使相當大的離子交換樹脂粒子被除^ 而較小分散液粒子可通過。不希望受理論限制,相信離子 交換樹脂可終止聚合作用並有效地自 > 此合成得到之水性 分散液中除去離子及非離子不純物和大部分未反應單體。 此外,驗性、陰離子交換及/或酸性、陽離子交換樹脂使酸 性位置更鹼,造成分散液的?]9[提高。—般,每克聚笨胺/ 聚酸膠體係使用約1至5克離子交換樹脂。 在許多例子中’可使用驗性離子交換樹脂將阳調整至所 需值。在某些例子中,可以驗性水溶液如氫氧化納、氮氧 化敍、氫氧化四甲基銨或類似溶液進—步調整pH。 在一個具體實施例中,先將水、醇共分散劑Ρ及無機共酸 O:\88\88436.DOC •20· 1330652 之混合物裝入反應容器中。對此依序加入苯胺單體及氣化 聚磺酸膠體與氧化劑之水性分散液。緩慢並逐滴加入氧化 劑以防止局部使酸膠體不安定之高離子濃度區域形成。攪 拌混合物,然後令反應在受控溫度下進行。聚合作用完成 時,以強酸陽離子樹脂處理反應混合物並攪拌及過濾之, 然後以鹼性陰離子樹脂處理之並攪拌及過濾之。如上面所 討論般可使用不同添加順序。 在另一個具體實施例中,藉添加高度導電添加劑至聚苯 胺與膠體形成聚酸之水性分散液中可形成更導電的分散 液。因為可形成pH相當高之分散液,導電添加劑,特別是 金屬添加劑係不受分散液之酸所攻擊。而且,因為聚酸是 膠體性質’具主要包含酸基之表面,因此導電聚苯胺係形 成於膠體表面上。因為此獨特結構,因此只需要低重量百 分比之高度導電添加劑就可達到滲濾閎限。適合的導電添 加劑實例包括,但不限於金屬粒子及奈米粒子、奈米線、 碳奈米官、石墨纖維或粒子、碳粒及其組合物。 在另一個本發明具體實施例中,提供由包含聚苯胺與膠 體形成聚酸之水性分散液澆鑄而成的緩衝層。在一個具體 實施例中,緩衝層係由包含膠體形成聚磺酸之水性分散液 澆鑄而成的。在一個具體實施例中,緩衝層係由包含聚笨 胺與氟化聚酸膠體之水性分散液澆鑄而成的。在另一個具 體貫施例中,氟化聚酸膠體是氟化聚磺酸膠體。在另一個 具體實施例中,缓衝層係由包含聚笨胺與全I乙烯磺酸膠 體之水性分散液澆鑄而成的。 0\S6V88436.DOC -21 - 1330652 永苯胺與聚酸膠體,如氟化聚磺酸膠體之乾膜一般不可 再分散於水中。因此緩衝層可塗饰成多重薄層。而且’緩 衝層可被-層不同水溶性或水可分散性材料覆蓋而益損 傷。 、 二另—個具體實施例中,提供由包含聚苯胺及膠體形成 聚酸並摻合其他水溶性或水可分散材料之水性分散液逢鎮 而成的緩衝層。視本發明組合物之最終應用而定,可加入 ^加材料之類型實例包括’但不限於聚合物 '碳奈米管_, 奈:線 '染料、塗佈助劑、有機及無機導電墨水及糊狀物、 電荷傳遞材料、父聯劑及其組合物。其他水溶性或水可分 政性材料可為簡單分子或聚合物。適合的聚合物實例包 括但不限於導電聚合物如聚p塞吩、聚苯胺、聚胺、聚峨 17各、聚乙炔及其組合物。 在另個本發明具體實施例中,提供兩電接觸層之間置 有至少一電活性層(通常為半導電共軛聚合物)之電子裝. 置,其中至少一裝置層包含本發明緩衝層。一個本發明具 體貫%例係說a月於_種如圖i所示類型之裝置中,其 疋一種具有陽極層11〇、緩衝層12〇、電致發光層13〇及陰極 層bo之裝置。鄰接陰極層15〇的是選用電子注入/傳遞層 140 "於緩衝層120與陰極層丨5〇(或選用電子注入/傳遞層 14〇)之間的是電致發光層130。 該裝置可包含支撐物或基板(未顯示出),其可鄰接陽極層 110或陰極層150。最頻繁地是支撐物鄰接陽極層11〇。支撐 物可為撓曲或剛性、有機或無機。一般,玻璃或撓曲有機O:\SSV88436.DOC 1330652 The father changed the resin mixture. In another embodiment, the anionic, anion exchange resin is a tertiary amine anion exchange resin. The tertiary amine anion exchange resin to be used in the examples of the present invention includes, for example, a tertiary aminated styrene-divinylbenzene copolymer, a secondary aminated crosslinked stupid ethylene polymer, and a tertiary aminated phenol-formaldehyde resin. , a secondary aminated benzene-furfural resin and mixtures thereof. In another embodiment, the basic, anion exchange resin is a quaternary amine anion exchange resin or a mixture of these with other exchange resins. -r The first and second ion exchange resins may be contacted simultaneously or sequentially with the aqueous dispersion thus synthesized. For example, in one embodiment, the two resins may be simultaneously added to the aqueous dispersion of the conductive polymer thus synthesized and kept in contact with the dispersion at least about! Hours, such as about 2 hours to about an hour. The ion exchange resin is then removed from the dispersion by filtration. The size of the filter is selected such that relatively large ion exchange resin particles are removed and smaller dispersion particles are passed through. Without wishing to be bound by theory, it is believed that the ion exchange resin terminates the polymerization and effectively removes ionic and nonionic impurities and most of the unreacted monomers from the aqueous dispersion obtained by this synthesis. In addition, the anionic, anion exchange and/or acidic, cation exchange resins make the acid site more alkaline, resulting in a dispersion? ]9[Improved. Typically, about 1 to 5 grams of ion exchange resin is used per gram of polystyrene/polyacrylate system. In many instances, the positive ion exchange resin can be used to adjust the anode to the desired value. In some instances, an aqueous solution such as sodium hydroxide, oxynitride, tetramethylammonium hydroxide or the like can be adjusted to adjust the pH. In one embodiment, a mixture of water, an alcohol co-dispersant, and an inorganic co-acid O:\88\88436.DOC • 20· 1330652 is initially charged to the reaction vessel. An aniline monomer and an aqueous dispersion of a gasified polysulfonic acid colloid and an oxidizing agent are sequentially added thereto. The oxidizing agent is added slowly and dropwise to prevent local formation of high ion concentration regions where the acid colloid is unstable. The mixture is stirred and the reaction is allowed to proceed at a controlled temperature. Upon completion of the polymerization, the reaction mixture is treated with a strong acid cation resin and stirred and filtered, then treated with a basic anion resin and stirred and filtered. Different order of addition can be used as discussed above. In another embodiment, a more conductive dispersion can be formed by the addition of a highly conductive additive to the aqueous dispersion of polyaniline and colloid to form a polyacid. Since a relatively high pH dispersion can be formed, the conductive additive, particularly the metal additive, is not attacked by the acid of the dispersion. Moreover, since the polyacid is a colloidal property having a surface mainly containing an acid group, the conductive polyaniline is formed on the surface of the colloid. Because of this unique structure, only a low weight percentage of highly conductive additives is required to achieve the percolation limit. Examples of suitable conductive additives include, but are not limited to, metal particles and nanoparticles, nanowires, carbon nanotubes, graphite fibers or particles, carbon particles, and combinations thereof. In another embodiment of the invention, a buffer layer cast from an aqueous dispersion comprising a polyaniline and a colloid to form a polyacid is provided. In a specific embodiment, the buffer layer is cast from an aqueous dispersion comprising a colloid to form a polysulfonic acid. In a specific embodiment, the buffer layer is cast from an aqueous dispersion comprising a polyamidamine and a fluorinated polyacid colloid. In another embodiment, the fluorinated polyacid colloid is a fluorinated polysulfonic acid colloid. In another embodiment, the buffer layer is cast from an aqueous dispersion comprising a polystyrene and a full I ethylene sulfonic acid colloid. 0\S6V88436.DOC -21 - 1330652 The dry film of pro-aniline and polyacid colloid, such as fluorinated polysulfonic acid colloid, is generally not redispersible in water. Thus the buffer layer can be painted into multiple thin layers. Moreover, the 'buffer layer' can be covered by a layer of different water-soluble or water-dispersible materials. Further, in a specific embodiment, a buffer layer comprising a polyaniline and a colloid to form a polyacid and blending an aqueous dispersion of other water-soluble or water-dispersible materials is provided. Depending on the final application of the composition of the present invention, examples of types of materials that can be added include, but are not limited to, polymer 'carbon nanotubes _, Nai: line' dyes, coating auxiliaries, organic and inorganic conductive inks and Pastes, charge transfer materials, parent binders, and combinations thereof. Other water soluble or water administrable materials can be simple molecules or polymers. Examples of suitable polymers include, but are not limited to, conductive polymers such as poly p-phene, polyaniline, polyamine, polyfluorene, polyacetylene, and combinations thereof. In another embodiment of the invention, there is provided an electronic device having at least one electroactive layer (typically a semiconductive conjugated polymer) disposed between two electrical contact layers, wherein at least one of the device layers comprises a buffer layer of the invention . A specific embodiment of the present invention is a device of the type shown in Figure i, and a device having an anode layer 11, a buffer layer 12, an electroluminescent layer 13 and a cathode layer bo. . Adjacent to the cathode layer 15 is an electron injecting/transporting layer 140 " between the buffer layer 120 and the cathode layer 5 (or electron injecting/transporting layer 14) is the electroluminescent layer 130. The device can include a support or substrate (not shown) that can abut anode layer 110 or cathode layer 150. Most often the support abuts the anode layer 11〇. The support can be flexible or rigid, organic or inorganic. Generally, glass or flex organic

0:V88VS9436.tX)C -22- 1330652 膜可用作支樓物。陽極層11G是—種相較於陰極廢15〇可更 有效地注入電洞之電極。陽極可包括含金屬、混合金屬、 合金、金屬氧化物或混合氧化物之材料。適合的材料包括 第 2 族元素(即 Be、Mg、Ca、Sr、Ba、Ra)、pi;^b 第4、5及6族之元素和第8·1〇族過渡金屬&素之混合氧化 物。若陽極m是可穿透光的,可使用第12、13及14族元素 之混合氧化物,如氡化銦錫。如本文所用I,混合氧化物,,片 語係相當於具有兩或多種選自第2族元素或第12、13或14族 元素之不同陽離子的氧化物。陽極層11〇材料之部分非限定 特殊實例包括’但不限於氧化銦錫("IT〇")、氧化链錫 '金、 銀、銅及鎳。陽極也可包含有機材料如聚苯胺、聚違吩或 聚㈣。徹底使用IUPAC命名系統,其將週期表之族群由 左至右命為1]8(CRC化學與物理手冊,第他,觸年卜 陽極層m可藉化學絲理氣相沈積料或旋轉涛缚程 序形成。化學氣相沈積可以電漿輔助化學氣 (•列⑽”)或金屬有機化學氣相沈積("咖VD„)進行。物 理氣相沈積可包括所有類型之濺鍍,包括離子束讀以及 t束洛鍍及熱阻蒸鍍。特殊類型之物理氣相沈積包括_控 濺鍍及誘導耦合電漿物理氣相沈積(,,lMp " ^ 這些沈藉0: V88VS9436.tX) C -22- 1330652 The film can be used as a branch. The anode layer 11G is an electrode which can be injected into the cavity more efficiently than the cathode 15 废. The anode may comprise a material comprising a metal, a mixed metal, an alloy, a metal oxide or a mixed oxide. Suitable materials include Group 2 elements (ie, Be, Mg, Ca, Sr, Ba, Ra), pi; ^b Groups 4, 5 and 6 elements and Group 8.1 过渡 transition metals & Oxide. If the anode m is permeable to light, a mixed oxide of elements of Groups 12, 13 and 14 such as indium tin telluride may be used. As used herein, a mixed oxide, sheet language is equivalent to an oxide having two or more different cations selected from Group 2 elements or Group 12, 13 or 14 elements. Part of the anode layer 11 〇 material is not limited. Specific examples include, but are not limited to, indium tin oxide ("IT〇"), oxidized chain tin 'gold, silver, copper, and nickel. The anode may also comprise an organic material such as polyaniline, poly phenanthrene or poly(tetra). Thorough use of the IUPAC naming system, which groups the population of the periodic table from left to right as 1]8 (CRC Handbook of Chemistry and Physics, the second, the anode layer can be chemically vapor deposited or rotated. Forming. Chemical vapor deposition can be performed by plasma assisted chemical gas (• column (10)” or metal organic chemical vapor deposition (" coffee VD.) Physical vapor deposition can include all types of sputtering, including ion beam reading. And t-beam and thermal resistance evaporation. Special types of physical vapor deposition include _ controlled sputtering and induced coupling plasma physical vapor deposition (,, lMp " ^

技術在半導電製造技術領域中係為人所熟知的。— 陽極層110可在微影姓刻操作期間圖案化。該圖案可 要改變。這些層可在塗佈第_電接觸層材料之師由 如將圖案光罩或阻劑放在第—繞曲複合障蔽結構物上 案形態形成。或者’將這些層塗佈成整體層 ZTechniques are well known in the art of semiconducting manufacturing. - The anode layer 110 can be patterned during the lithography operation. This pattern can be changed. These layers may be formed by applying a pattern mask or a resist to the first-wound composite barrier structure. Or 'coat these layers into a monolithic layer Z

O:\88\8S436.DOC •23· 1330652 積)接考利用,例如圖案阻劑層及澄化學或乾姓刻技術圖 案化之。也可使用其他技術領域熟知之圖案化程序。當電 子裝置係位於-陣列内時,陽極層"卜般形成實質上平行 的長條,而此長條的長度實質上係沿相同方向延伸。 緩衝層120通常係、利用各種熟諳此技者熟知技術洗禱在 基板上。典型料技術包括,例如溶液濟鑄、液滴洗轉、 淋幕洗鑄、旋轉塗佈、絲網印刷、喷墨印刷及類似技術。 或者,緩衝層可利用許多沈積程序,如喷墨印刷圖案化之。 電致發光斤1〇層130一般是共軛聚合物,如聚(對苯乙 炔),縮寫為PPV或聚芴。所選特定材料可視特定應用 '操 作期間所用電位或其他因素而^。包含電致發光有機材料 之EL層130可由溶液藉任何慣用技術,包括旋轉塗佈、澆鑄 及印刷進行塗佈。視材料性質而定,EL有機材料可藉氣相 沈積程序直接塗佈。在另一個具體實施例中,塗佈el聚合 物月j驅物,然後一般藉熱或其他外加能源(如可見光或UV 輻射)將其轉化成聚合物。 選用層140可用於幫助電子注入/傳遞並也可作為限域層 以防止層界面終止反應。更特別地,若層13〇與15〇將另外 直接接觸,層140可促進電子移動性並降低終止反應的可能 性。選用層140之材料實例包括,但不限於金屬螯合類奧辛 (oxinoid)化合物(如Alq3或類似物);啡啉基質化合物(如2,9_ 二甲基-4,7-二苯基 _;ι,1〇_啡啉(”DDpAI,)' 4 7 二笨基 q 啡啉("DPA”)或類似物);唑化合物(如2_(4_聯苯基㈠-第 三丁苯基)-1,3,4-噁二唑("PBD"或類似物)、3·(4_聯苯基 O:\88\8W36.DOC •24- 丄现652 本土 -5-(4-第三丁苯三唾(,,taz"或類似物广其他類 二化合物’或任何其—或多種之組合物。或者,選用層刚 疋無機物並包含Ba0、LiF、Li2〇或類似物。 陰極層15G疋-種對注人電子或負電荷載體特別有效的 電極。陰極層15G可為任何工作函數低於第-電接觸層(在 列子令為陽極層11G)之金屬或非金屬。如本文所用"較低工 作函數"一詞係欲指工作函數不大於約4·“ν之材料。如本 文所用"較高工作函數"係欲指工作函數至少近4 “v之射 料〇 陰極層之材料可選自第1族之驗金屬(如u、Na、K、Rb、 cS)、第2族金屬(如Mg、Ca、Ba或類似物)、第^族金属、 鑭系(如Ce、Sm、Eu或類似物)和㈣(如Th、^類似物)。 也可使用如鋁、銦、釔及其組合物之材料。陰極層⑼材料 之特殊非限定實例包括,但不限於鋇、鋰、鈽、鉋、銪、 铷、釔、鎂、釤及其合金和組合物。 陰極層150通常係藉化學或物理氣相沈積程序形成。一 般,陰極層將如上有關陽極層11〇之討論般圖案化。若裝置 係放置在一陣列内,陰極層15〇可被圖案化成實質上平行的 長條’其中陰極層長條的長度實質上係沿相同方向延伸並 實質上垂直於陽極層長條的長度。稱為像素之電子元件係 形成於父又點上(由平面或俯視觀看此列陣時,陽極層長條 與陰極層長條相交於此卜 ' 在其他具體實施例中,附加層可存在於有機電子裝置 内。例如,緩衝層120與EL層130間之層(未顯示出)可幫助O:\88\8S436.DOC •23· 1330652 Product) Use, for example, the pattern resist layer and the chemical or dry name engraving technology. Patterning programs well known in the art can also be used. When the electronic device is located within the array, the anode layer <RTIgt;forms substantially parallel strips, and the length of the strip extends substantially in the same direction. The buffer layer 120 is typically rinsed onto the substrate using a variety of techniques well known to those skilled in the art. Typical materials include, for example, solution casting, droplet washing, curtain washing, spin coating, screen printing, ink jet printing, and the like. Alternatively, the buffer layer can be patterned using a number of deposition processes, such as ink jet printing. The electroluminescent iridium layer 130 is typically a conjugated polymer such as poly(p-phenylacetylene), abbreviated as PPV or polyfluorene. The specific material selected can be used to determine the potential used during operation or other factors in the application. The EL layer 130 comprising an electroluminescent organic material can be applied by solution by any conventional technique, including spin coating, casting, and printing. Depending on the nature of the material, the EL organic material can be directly coated by a vapor deposition process. In another embodiment, the el polymer is coated and then typically converted to a polymer by heat or other applied energy source such as visible light or UV radiation. Layer 140 may be selected to aid electron injection/transfer and may also serve as a confinement layer to prevent the layer interface from terminating the reaction. More specifically, if layers 13 and 15 are otherwise in direct contact, layer 140 promotes electron mobility and reduces the likelihood of termination of the reaction. Examples of materials for the optional layer 140 include, but are not limited to, metal chelating oxinoid compounds (such as Alq3 or the like); morphine matrix compounds (such as 2,9-dimethyl-4,7-diphenyl _ ;ι,1〇_phenoline ("DDpAI,)' 4 7 diphenyl q phenanthroline ("DPA") or analogue); azole compound (such as 2_(4_biphenyl(1)-tert-butylbenzene) Base)-1,3,4-oxadiazole ("PBD" or the like), 3·(4_biphenyl O:\88\8W36.DOC •24- 丄 652 native-5-(4 a third butyl succinyl (,, taz" or the like, or a mixture of other compounds or any one or more thereof. Alternatively, a layer of ruthenium inorganic material is selected and contains Ba0, LiF, Li2 ruthenium or the like. The cathode layer 15G is an electrode particularly effective for injecting electrons or negatively charged carriers. The cathode layer 15G may be any metal or non-metal having a lower working function than the first electrical contact layer (in the column, the anode layer 11G). The term "lower working function" used in this article refers to a material whose working function is not greater than about 4. "ν. The "higher working function" used in this article is intended to mean that the working function is at least 4 The material of the cathode layer of the shot material may be selected from the group 1 metal (such as u, Na, K, Rb, cS), the group 2 metal (such as Mg, Ca, Ba or the like), the group Metals, lanthanides (such as Ce, Sm, Eu or the like) and (iv) (such as Th, ^ analogs). Materials such as aluminum, indium, bismuth and combinations thereof may also be used. The cathode layer (9) material is not limited Examples include, but are not limited to, ruthenium, lithium, osmium, planer, ruthenium, osmium, iridium, magnesium, osmium, and alloys and compositions thereof. Cathode layer 150 is typically formed by a chemical or physical vapor deposition process. Typically, the cathode layer will Patterned as discussed above with respect to the anode layer 11. If the device is placed in an array, the cathode layer 15 can be patterned into substantially parallel strips 'where the length of the strips of the cathode layer extend substantially in the same direction And substantially perpendicular to the length of the strip of the anode layer. The electronic component called the pixel is formed on the father and the point (when the array is viewed from a plane or a plan view, the strip of the anode layer intersects the strip of the cathode layer) In other embodiments, additional layers may be present in the organic electronic device For example, a layer between the buffer layer 120 and the EL layer 130 (not shown) can help

O:\88\88436.DOC •25· 1330652 正電荷傳遞,能帶間隙配合各層,作為保護層或類似物 同樣地’el層m與陰極層150間之附加層(未顯示出付幫 助負電荷傳遞’能帶間隙配合其間各層,作為保護層或類 似物。可使用技術中已知各層。而且,任何上述層二由兩 或多層製成”戈者,部分或所有無機陽極層ιι〇、緩衝層 120、EL層130及陰極層15〇可經志; 炫增經表面處理以增加電荷載體傳 遞效率。各組件層之材料選擇可由提供高裝置效率之裝置 的目的與製造成本、製造複雜性或其他可能因素間之平衡 決定。 不同層可具有任何適合厚度。無機陽極層通常不大於 近500毫微米,例如近心㈣微米;緩衝層⑶通常μ 於近250毫微米’例如近5〇_2〇〇毫微米;肛層13〇通常不大 於近1_毫微米,例如近5請毫微米;選用層⑽通常不 大於近1〇〇毫微米,例如近2〇_8〇毫微米;陰極層15〇通常不 大於近1GG毫微米,例如近㈣毫微米。若陽極⑽或陰極 150必須穿透至少—些光’此層厚度不可超過近⑽毫微米。 視電子裝置之應用而定,肛層13〇可為藉信號活化之發光 層(如於發光二極體中)或回應輻射能並有或無外加電壓地 產生信號之材料層(如❹)器或伏打電池)。可回應輻射能之 電子裝置的實例係選自光電導電池、光敏電阻、光電開關、 生物感應器、弁雷 尤電sa體及光電官和光伏打電池。閱讀此專 利說明書後’熟諳此技者將可選擇適合其特定應用之材 料發光材才斗可與或無添加劑地分散在另一種材料之基材 中或單獨形成一層。£乙層13〇 一般具有近则毫微米範圍O:\88\88436.DOC •25· 1330652 Positive charge transfer, with gaps to match the layers, as a protective layer or the like, an additional layer between the 'el layer m and the cathode layer 150 (not shown to help the negative charge) Passing the 'band gaps' with the layers in between, as a protective layer or the like. The layers known in the art can be used. Moreover, any of the above layers 2 is made of two or more layers, some or all of the inorganic anode layers are vacant, buffered. The layer 120, the EL layer 130, and the cathode layer 15 can be subjected to surface treatment to increase the charge carrier transfer efficiency. The material selection of each component layer can be made by the purpose and manufacturing cost of the device providing high device efficiency, manufacturing complexity or The balance between other possible factors may be determined. The different layers may have any suitable thickness. The inorganic anode layer is typically no greater than approximately 500 nanometers, such as near-center (four) micrometers; the buffer layer (3) is typically μ approximately 250 nanometers, eg, approximately 5 〇 2 〇〇 nanometer; the anal layer 13 〇 is usually no more than nearly 1 _ nanometer, for example, nearly 5 nanometers; the optional layer (10) is usually no more than nearly 1 〇〇 nanometer, for example, nearly 2 〇 8 〇 nanometer; cathode 15〇 is usually no more than approximately 1 GG nm, such as near (four) nanometers. If the anode (10) or cathode 150 must penetrate at least some of the light 'this layer thickness should not exceed nearly (10) nanometer. Depending on the application of the electronic device, the anal layer 13〇 can be a light-emitting layer activated by a signal (such as in a light-emitting diode) or a material layer (such as a krypton) or a voltaic cell that responds to radiant energy and generates a signal with or without an applied voltage. Examples of the electronic device are selected from the group consisting of a photoconductive battery, a photoresistor, a photoelectric switch, a biosensor, a 弁雷尤电 sa body, an optoelectronic official, and a photovoltaic cell. After reading this patent specification, a person skilled in the art will be able to select a suitable one. The material luminescent material for its specific application can be dispersed in the substrate of another material with or without additives or formed separately. The layer of bismuth 13 〇 generally has a range of nearly nanometers.

O:\88\88436.DOC •26- 山〇652 之厚度。 在有機發光二極體⑴LED)中,電子及電洞分別由陰極 /及陽極uo層注入虹層13〇中,在聚合物令形成負及正電 仃=離子。這些極離子在所施電場的影響下遷移,與相反 電仃物種形成極離子激子’接著進行輻射再結合。可在裝 置中陽極與陰極之間施予足夠電位差,通常低於近。伏 特,在許多例子中係不大於近5伏特。實際電位差可視裝置 在較大電子組件中之用途而定。在許多具體實施例中,對 陽極層11〇加偏壓成正電壓,而陰極層15〇在電子裝置操作 期間實質上係.為接地電位或零伏特。電池或其他電源可以 電力方式與電子裝置連接當作電路的一部分,但未說明於 圖1中。 已發現具有緩衝層的OLED具有較長壽命,其中該缓衝層 係由包含聚苯胺與膠體形成聚酸之水性分散液㈣而成。 此緩衝層可由聚苯胺與氟化聚磺酸膠體之水性分散液澆鑄 而成,在一個具體實施例中,水性分散液係一種pH已調整 至約3.5以上之分散液。 利用酸性較低或pH中性材料使裝置製造期間IT〇層的蝕 刻明顯降低,因此極低的比及“離子濃度擴散入〇LED聚合 物層。因為懷疑In及Sn離子使操作壽命降低,這是一項重 要益處》 較低酸性也降低製造期間及長期儲存過程中顯示器之金 屬組件(如電接觸墊)的腐蝕。PANI/PSS A殘留物將與殘留水 分作用,釋放酸至顯示器中造成緩慢腐蝕。O:\88\88436.DOC •26- The thickness of Hawthorn 652. In the organic light-emitting diode (1) LED, electrons and holes are injected into the iris layer 13 from the cathode/anode layer, respectively, to form negative and positively charged ions in the polymer. These polar ions migrate under the influence of the applied electric field, forming a polar ionic exciton with the opposite electrothermal species, followed by radiation recombination. A sufficient potential difference between the anode and the cathode can be applied in the device, typically below. Volt, in many cases, is no greater than approximately 5 volts. The actual potential difference visual device depends on the application in the larger electronic components. In many embodiments, the anode layer 11 is biased to a positive voltage, and the cathode layer 15 is substantially at ground potential or zero volt during operation of the electronic device. A battery or other power source can be electrically connected to the electronics as part of the circuit, but is not illustrated in Figure 1. It has been found that an OLED having a buffer layer having a long life, wherein the buffer layer is formed of an aqueous dispersion (IV) comprising polyaniline and a colloid to form a polyacid. The buffer layer may be cast from an aqueous dispersion of polyaniline and a fluorinated polysulfonic acid colloid. In one embodiment, the aqueous dispersion is a dispersion having a pH adjusted to about 3.5 or greater. The use of lower acid or pH neutral materials significantly reduces the etching of the IT layer during device fabrication, resulting in a very low ratio and "ion concentration diffused into the LED polymer layer. Because of the suspected In and Sn ions, the operating lifetime is reduced. It is an important benefit. Lower acidity also reduces corrosion of metal components (such as electrical contact pads) on the display during manufacturing and during long-term storage. PANI/PSS A residues will interact with residual moisture, releasing acid to the display causing slow corrosion.

O:\88\88436.DOC -27· 1330652 本發明緩衝層具有較低水分吸收度,因此裝置製造程序 中包含較少水。此較低水分含量也使裝置具有較佳操作壽 命及較少腐蝕。 用於分散駿性PA騰SSA之設備必須經特別設計以摔作 麵州八之強酸性。例如,發現用於塗佈職/PSSA於 ITO基板上之鍍鉻狭縫模具塗佈頭因PANI/PSSA之酸性而 腐钱。這使該頭無法使S,因為塗佈獏受到鉻粒子的污毕。 而且,〇LED顯示器的製造對某些嗔墨印刷頭感興趣。他俯 係用於將緩衝層及發光聚合物層分布在顯示器上精讀位置 中。這些印刷頭包含鎳網過濾器作為墨水粒子之内部捕集 器。這些鎳過濾器被酸性pANI/PSSA分解並使其無法使 用。利用已降低酸性之本發明水性PANI分散液將不會發生 這些腐蝕問題。 再者,發現某些發光聚合物對酸性條件敏感,而且若其 與酸性緩衝層接觸將會降低其發光能力。較佳係使用本發 明水性PANI分散液形成緩衝層,因為其酸性較低或為中性。 若各發光材料需要不同陰極材料以最佳化其性能,利用 兩或多種不同發光材料製造全彩或局部色彩顯示器將變得 複雜。顯示器裝置係由多重發光像素所構成。多彩裝置係 具有至少兩種不同類型發不同顏色光之像素(有時相當於 次像素)。次像素係由不同發光材料所構成的。非常希望具 有可以所有光發射體提供良好裝置性能之單陰極材料。這 降低裝置製造的複雜性。預見普通陰極可用於緩衝層係由 本發明水性PANI分散液製成且各顏色保有良好裝置性能之 O:\S8\8S436.DOC -28, 1330652 夕杉裝置中。陰極可由任何上面所討論之材料製成,並可 為經更不活潑金屬如鋁覆蓋之鋇。 可由〃有或多層包含聚苯胺與至少一膠體形成聚酸之 水性分散液獲得域之其他有機電子裝置包括⑴將電能轉 換成輕射之裝置(如發光:極體、發光:極體顯示器或二極 體雷射)’(2M貞測電子程序之信號的裝置(如光偵測器(如光 電導電池力敏電阻、光電開關、光電晶體、光電管)、爪 偵測益),(3)將輻射轉換成電能之裝置 陽能電池)及⑷包含-或多個電子組件之裝置(如電晶體或 二極體),其中該電子組件包含一或多個有機半導電層。 緩衝層可另被水溶液或溶劑所塗佈之導電聚合物層所覆 蓋。導電聚合物可幫助電荷轉移也可改善塗佈性。適合的 導電聚合物實例包括,但叾限於聚苯胺、聚口塞吩、聚違吩_ 聚酸膠體如這些同在申請中之申請案Dup〇nt編號ρΕ嶋 中所揭示的或聚嘍吩/聚笨乙烯磺酸、聚吡咯、聚乙炔及其 組合物。 提供包含聚苯胺與膠體 在另一個本發明具體實施例中 為用於薄膜場效 形成聚磺酸之電極的薄膜場效應電晶體。 應電晶體作為電極,導電聚合物及分散或溶解該導電聚合 物用之液體必須與半導電聚合物及半導電聚合物之溶劑相 容以避免導電聚合物或半導電聚合物再溶解。纟導電聚合 物製成之薄膜場效應電晶體電極應具有大於1〇 s/厘米之導 電度。但是,以水溶性聚酸製成之導電聚合物只提供範圍 在〜心/厘米或更低之導電度。因此,在一個具體實施例 O:\88\S84J6.DOC -29- 二=2:笨胺及氟化膠體形成聚續酸並結合導電度 一 ^ ’不、米線、碳奈米管或類似物。在另一個且體 =中:!極包含聚苯胺及朦體形成全氣乙稀續酸I 结 °度增问劑如金屬奈米線'碳奈米管或類似物。本發 明組合物可用於薄膜場效應電晶體中作為閘極、沒極或源 極〇 々、本發明另—項說明是圖2所示之薄膜場效應電晶體。在此 兄月中’ ’丨電聚合物或介電氧化物薄膜21〇一側具有閘極 220而另一側具有汲極23〇及源極24㈧有機半導電膜25〇係 沉積在汲極與源極之間。包含金屬奈米線或碳奈米管之本 發月水丨生刀放液可理想地用於閘極、汲極及源極等應用 t因為其在溶液薄膜沉積中與有機基質介電聚合物及半 導電聚合物之相容性。因為本發明導電組合物,如PANI及 膠體全氟乙烯磺酸係以膠體分散液存在,達高導電度之滲 濾閎限所需的導電填料重量百分比較低(相對於包含水溶 性聚續酸之組合物)。 在本發明另一個具體實施例中,提供製造聚苯胺之水性 分散液的方法,其包括在聚磺酸膠體的存在下聚合笨胺單 體。在另一個具體實施例中,膠體形成聚酸是羧酸、丙烯 k、辱酸、磷酸或類似物或上述組合。在一個本發明方法 之具體實施例中,聚苯胺是一種聚苯胺,而膠體形成聚酸 係經氟化。在另一個本發明方法之具體實施例中’聚苯胺 是未經取代聚苯胺,而膠體形成聚酸係經全氟化β在另一 個具體實施例中,膠體形成酸是聚乙烯磺酸。在另一個具 O:\88\88436.DOC •30· 體實施例中,聚乙烯磺酸係經全氟化。聚合作用係在水的 存在下進行。在另一個具體實施例中,含全氟乙稀續酸之 聚合作用係如上所述般以一附加酸完成。可以離子交換樹 脂處理所得反應混合物以除去反應副產物並獲得所需pHA 性分散液。在另一個具體實施例中,可以離子交換劑或驗 性水溶液進一步調整pH。 現在藉由參考下列非限定實例更詳細地描述本發明。 實例 — 對照實例1 此對照實例說明由Ormecon公司之D 005 W OLD所製得 乾固體之高水分吸收度和可再分散性。其也說明與乾膜接 觸之水的酸性。 購自 Ormecon Chemie GmbH及公司 KG(德國 Ammersbeck) 之D 1005 W LED是水性聚苯胺分散液。聚苯胺聚合物係由 笨胺與水溶性聚(苯乙烯磺酸)之聚合作用製得。以流動氮氣 流乾燥約1 5毫升水性分散液。〇_〇5克乾聚合物膜係與〇 45 克pH為7之去離子水混合。以一片Color pHast®指示劑條 (EM Science ’ pH 0-14範圍,型錄編號為9590)測量pH。濕 指示劑條的顏色與顏色表比較以讀取pH。一旦聚合物膜與 去離子水接觸,水轉為深綠色且不久後完全分散在水中。 水的PH為約1 ’其是非常酸的。在週遭條件(〜25°C/50%RH) 下’乾膜也吸收約24%水分。此實例說明以水溶性聚酸所 裏成之聚本胺係容易分散在水中’形成低pH分散液。其也 吸收大量水分。所有結果顯示該酸具高度移動性並具有高 O:\S8\88436.DOC -31 - 1330652 傾向會遷移至鄰接聚合物層,如光聚合物層而損害其功能。 對照實例2 此對照實例說明由水性PANI/PAAMPS A分散液製得乾固 體之可再分散性,其中所分散的聚苯胺係以苯胺及水溶性 PAAMPSA製得。其也說明水性分散液的酸性。 將60.65克(43.90毫微米之酸單體單位)水性PAAMPSA溶 液(Aldrich,型錄編號為19,197-3,批號為07623EO,Mw〜2 百萬,15%固體於水中)導入套層500毫升三頸燒瓶中,接-著 加入33 5.07克去離子水。該燒瓶裝有由氣動式架空攪拌器 驅動之攪拌槳及添加過硫酸銨用之小管子。將小管子放入 已除去頂端之玻璃吸管内並將吸管插入29號隔膜中,使該 管末端伸出吸管於反應混合物上方近1/2"處。利用具有監測 套層燒瓶中聚合液體溫度之入口的熱電偶維持22°C流體之 循環。開始攪拌PAAMPS A/水混合物後,將新鮮蒸餾出的苯 胺(4.0毫升,43_9毫莫耳)經移液管加入燒瓶中。攪拌混合_ 混合物近1小時。持續攪拌時,將過硫酸銨(4.01克,17.572 毫莫耳,購自Aldrich之純度為99.999 + %)放入閃爍計數瓶中 並將該團與16.38克去離子水混合。將此混合物放入 Norm-Ject 30毫升針筒中並利用17號針筒針頭連接至燒瓶 之管子上。針筒係連接至經程式化之Harvard設備44高壓泵 浦上以於30分鐘添加過硫酸銨(APS)。加入APS期間,混合 物的溫度係約23°C。開始加入APS後1分鐘,反應混合物轉 為藍色並開始變深。添加APS溶液完成後,隨持續攪拌進 行24小時反應。 O:\88\88436.DOC -32· 1330652 24小時後,將反應混合物倒入4公升塑膠Naigen⑧燒杯 中架工授拌器開始授拌並將丙酮(2〇〇〇公升)倒入4公升燒 杯中。持續攪拌丙酮混合物3〇分鐘。一旦停止攪拌,令混 合物靜置分成兩層,倒出大部分淡紅_黃色液相,留下殘餘 口體產物然後將其移至錐形瓶中。利用授拌刀授拌的方 式放置燒瓶。另外將430毫升新鮮丙酮快速加入燒杯中。此 擾拌15分鐘。這產生泥褒,經裝有一片施加扣54號遽紙 之Buchner漏斗柚氣過濾之前,令此泥漿靜置約3〇分鐘。母 液是澄清無色的1外將43G毫升新鮮_快速加入產物 中。此攪拌近90分鐘 '經裝有一片Whatman 54號濾紙之O:\88\88436.DOC -27· 1330652 The buffer layer of the present invention has a low moisture absorption, so that the device manufacturing process contains less water. This lower moisture content also gives the device a better operating life and less corrosion. The equipment used to disperse the PA PA SSA must be specially designed to fall into the strong acidity of the state. For example, it has been found that a chrome-plated slot die coating head for coating job/PSSA on an ITO substrate is rotted by the acidity of PANI/PSSA. This makes the head unable to make S because the coated crucible is contaminated by the chromium particles. Moreover, the manufacture of 〇LED displays is of interest to certain inkjet printheads. He is used to distribute the buffer layer and the luminescent polymer layer in the intensive position on the display. These print heads contain a nickel mesh filter as an internal trap for the ink particles. These nickel filters are decomposed by acidic pANI/PSSA and rendered unusable. These corrosion problems will not occur with the aqueous PANI dispersion of the present invention which has been reduced in acidity. Furthermore, it has been found that certain luminescent polymers are sensitive to acidic conditions and that their contact with an acidic buffer layer will reduce their ability to luminesce. It is preferred to form the buffer layer using the aqueous PANI dispersion of the present invention because it is less acidic or neutral. If each luminescent material requires a different cathode material to optimize its performance, it would be complicated to make a full color or partial color display using two or more different luminescent materials. The display device is composed of multiple illuminating pixels. A colorful device has at least two different types of pixels that emit different colors of light (sometimes equivalent to sub-pixels). The sub-pixels are composed of different luminescent materials. It is highly desirable to have a single cathode material that provides good device performance for all light emitters. This reduces the complexity of device fabrication. It is foreseen that the ordinary cathode can be used in the buffer layer which is made of the aqueous PANI dispersion of the present invention and which maintains good device performance in each color. O:\S8\8S436.DOC-28, 1330652. The cathode can be made of any of the materials discussed above and can be coated with a more inert metal such as aluminum. Other organic electronic devices obtainable from one or more layers of aqueous dispersions comprising polyaniline and at least one colloid to form a polyacid include (1) devices that convert electrical energy into light (eg, luminescence: polar body, luminescence: polar display or two) Polar laser)' (2M device for measuring the signal of electronic program (such as photodetector (such as photoconductive battery varistor, photoelectric switch, photoelectric crystal, photocell), claw detection benefit), (3) will A device for converting radiation into electrical energy) and (4) a device (eg, a transistor or a diode) comprising - or a plurality of electronic components, wherein the electronic component comprises one or more organic semiconducting layers. The buffer layer may be additionally covered by an aqueous solution or a layer of a conductive polymer coated with a solvent. Conductive polymers can help charge transfer as well as improve coating properties. Examples of suitable conductive polymers include, but are limited to, polyaniline, polythiophene, polythiophene-polyacid colloids, such as those disclosed in the application Dup〇nt No. ρΕ嶋 or polythiophene/poly Stupid vinyl sulfonic acid, polypyrrole, polyacetylene and combinations thereof. Providing a thin film field effect transistor comprising polyaniline and colloid in another embodiment of the invention is an electrode for thin film field effect formation of polysulfonic acid. The transistor is used as an electrode, and the conductive polymer and the liquid for dispersing or dissolving the conductive polymer must be compatible with the solvent of the semiconductive polymer and the semiconductive polymer to avoid redissolution of the conductive polymer or the semiconductive polymer. The thin film field effect transistor electrode made of a conductive polymer should have a conductivity greater than 1 〇 s/cm. However, conductive polymers made of water-soluble polyacids only provide conductivity in the range of ~heart/cm or lower. Thus, in a specific embodiment O: \88\S84J6.DOC -29- 2 = 2: stupamine and fluorinated colloid form a polyacid and combine conductivity - ^ ' no, rice noodles, carbon nanotubes or the like Things. In another and body = in:! The pole contains polyaniline and steroids to form a full-air ethylene sulphuric acid I-causing agent such as a metal nanowire 'carbon nanotube tube or the like. The composition of the present invention can be used as a gate, a gate or a source in a thin film field effect transistor, and the other embodiment of the present invention is a thin film field effect transistor shown in Fig. 2. In this brother's month, the ''an electric polymer or dielectric oxide film 21 has a gate 220 on one side and a drain 23 on the other side and a source 24 (eight). The organic semiconductive film 25 is deposited on the bungee. Between the sources. The lunar water slurry containing metal nanowire or carbon nanotube tube can be ideally used for gate, drain and source applications because it is in solution film deposition with organic matrix dielectric polymer. And compatibility of semiconductive polymers. Since the conductive composition of the present invention, such as PANI and colloidal perfluoroethylenesulfonic acid, is present as a colloidal dispersion, the percentage of conductive filler required to achieve a high conductivity percolation limit is lower (relative to the inclusion of a water-soluble polyacid) Composition). In another embodiment of the invention, there is provided a method of making an aqueous dispersion of polyaniline comprising polymerizing a strepamine monomer in the presence of a polysulfonic acid colloid. In another embodiment, the colloid-forming polyacid is a carboxylic acid, propylene k, humiliation, phosphoric acid or the like or a combination thereof. In a specific embodiment of the method of the invention, the polyaniline is a polyaniline and the colloid-forming polyacid is fluorinated. In another embodiment of the method of the invention, 'polyaniline is an unsubstituted polyaniline, and the colloid-forming polyacid is perfluorinated. In another embodiment, the colloid-forming acid is polyvinylsulfonic acid. In another embodiment having O:\88\88436.DOC •30·, the polyvinyl sulfonic acid is perfluorinated. The polymerization is carried out in the presence of water. In another embodiment, the polymerization of the perfluoroethylene-containing acid is carried out as described above with an additional acid. The resulting reaction mixture can be treated with an ion exchange resin to remove reaction by-products and to obtain a desired pHA dispersion. In another embodiment, the pH can be further adjusted with an ion exchanger or an aqueous test solution. The invention will now be described in more detail by reference to the following non-limiting examples. EXAMPLES - Comparative Example 1 This comparative example illustrates the high moisture absorbance and redispersibility of dry solids prepared by Ormecon Corporation's D 005 W OLD. It also illustrates the acidity of the water that is in contact with the dry film. D 1005 W LEDs from Ormecon Chemie GmbH and company KG (Ammersbeck, Germany) are aqueous polyaniline dispersions. The polyaniline polymer is prepared by polymerization of a stilbene amine and a water-soluble poly(styrenesulfonic acid). Approximately 15 ml of the aqueous dispersion was dried with a flowing nitrogen stream. 〇_〇 5 g of dry polymer film was mixed with 45 g of deionized water having a pH of 7. The pH was measured with a piece of Color pHast® indicator strip (EM Science 'pH 0-14 range, catalog number 9590). The color of the wet indicator strip is compared to the color table to read the pH. Once the polymer film is in contact with deionized water, the water turns dark green and is soon completely dispersed in the water. The pH of the water is about 1 'which is very acidic. Under ambient conditions (~25 °C / 50% RH), the dry film also absorbed about 24% moisture. This example illustrates that a polyamine which is formed by a water-soluble polyacid is easily dispersed in water to form a low pH dispersion. It also absorbs a lot of water. All results show that the acid is highly mobile and has a high O:\S8\88436.DOC -31 - 1330652 tends to migrate to adjacent polymer layers, such as photopolymer layers, which impair its function. Comparative Example 2 This comparative example illustrates the redispersibility of a dry solid obtained from an aqueous PANI/PAAMPS A dispersion in which the dispersed polyaniline was produced using aniline and water-soluble PAAMPSA. It also illustrates the acidity of the aqueous dispersion. 60.65 g (43.90 nm acid monomer unit) aqueous PAAMPSA solution (Aldrich, catalog number 19,197-3, lot number 07623 EO, Mw~2 million, 15% solids in water) was introduced into the jacket 500 ml three neck In the flask, 33 5.07 grams of deionized water was added. The flask was equipped with a stirring paddle driven by a pneumatic overhead stirrer and a small tube for adding ammonium persulfate. Place the small tube into the glass pipette with the top removed and insert the pipette into the No. 29 septum so that the end of the tube extends out of the pipette at approximately 1/2" above the reaction mixture. The circulation of the 22 °C fluid was maintained using a thermocouple having an inlet for monitoring the temperature of the polymerization liquid in the jacketed flask. After the stirring of the PAAMPS A/water mixture was started, freshly distilled aniline (4.0 ml, 43_9 mmol) was pipetted into the flask. Stir the mixture _ mixture for nearly 1 hour. With continuous stirring, ammonium persulfate (4.01 g, 17.572 mmol, purity 99.999 + % from Aldrich) was placed in a scintillation vial and the mass was mixed with 16.38 grams of deionized water. This mixture was placed in a Norm-Ject 30 ml syringe and attached to the tube of the flask using a 17 gauge syringe needle. The syringe was attached to a high pressure pump of a programmed Harvard apparatus 44 to add ammonium persulfate (APS) over 30 minutes. The temperature of the mixture was about 23 ° C during the addition of APS. One minute after the start of APS addition, the reaction mixture turned blue and began to darken. After the addition of the APS solution was completed, the reaction was continued for 24 hours with continuous stirring. O:\88\88436.DOC -32· 1330652 After 24 hours, pour the reaction mixture into a 4 liter plastic Naigen 8 beaker and start mixing. Pour acetone (2 liters) into a 4 liter beaker. in. The acetone mixture was continuously stirred for 3 minutes. Once the agitation was stopped, the mixture was allowed to stand in two layers, and most of the reddish-yellow liquid phase was poured out, leaving the residual mouth product and then moving it to the Erlenmeyer flask. The flask was placed in a manner that was mixed with a knife. In addition, 430 ml of fresh acetone was quickly added to the beaker. This disturbed for 15 minutes. This caused a muddy, which was allowed to stand for about 3 minutes before being filtered through a Buchner funnel containing a 54-gauge paper. The mother liquor was clarified as a colorless one and 43 g of fresh _ quick added to the product. This stirring for nearly 90 minutes 'with a piece of Whatman No. 54 filter paper

Buckner漏斗柚氣過濾之前,令此泥漿靜置約4小時。同時 將淡綠色固體產物收集在濾紙上◊濾液具有極淡綠色。濾 餅具有細微粒子卩一些大尺寸粒+。將漏斗及其内容物放 入真空烘箱(〜20英吋汞柱,週遭溫度)中約2天。產量為u93 克。 〇.3 1克由上製得之PANI/PAAMPSA粉末與2〇 38克去離子 水混合。此聚合物粉末非常快速地分散在水中,形成 1.5/。(重1/重置)分散液。15克分散液與3〇克去離子水混合 以利用一片上述Color pHast®指示劑條測試pH。分散液的 pH為3。這實例說明以水溶性聚酸製得之聚苯胺可容易地分 散在水中,形成低pH分散液。結果顯示酸具高度移動性並 具有高度傾向會遷移至鄰接聚合物層,如光聚合物層而損 害其功能》 實例1 0:\88\88436.0(X: -33· 1330652 此實例說明水性PANI/Nafion®分散液的製備,其中分散 聚苯胺係以苯胺及Nafion®,一種膠體全氟乙烯磺酸製得。 這實例也說明由水性PANI/Nafion®分散液所製得乾固體之 不可分散性及低水分析收度。這也說明與乾膜接觸之水的 中性。 本發明係使用根據2000年11月21日頒予之美國專利第 6,150,426號中所描述方法製得之Nafion®聚合物分散液。 Nafion®聚合物分散液樣品包含12.0%(重量/重量)全氟乙烯 石黃酸固體於水中,而且Nafion®聚合物具有1〇50克/莫耳之 酸單體單位。將191.63克(21.90毫莫耳之Nafion⑧單體單位) 之Nafion®聚合物分散液及206.32克去離子水倒入套層5〇〇 毫升三頸燒瓶中。此燒瓶裝有以氣動式架空攪拌器驅動之 攪拌槳及過硫酸銨用之小管子。將小管子放入已除去頂端 之玻璃吸管内。令此穿過29號隔膜中,使管子伸出吸管於 反應混合物上方近1 /2 "處。熱電偶具有其自己監測套層燒瓶 中聚合液體溫度之入口以循環20。〇流體。然後開始攪拌 Nafion®/水混合物。然後經移液管加入2 〇毫升(21 9毫莫耳 苯胺)餾出苯胺。攪拌此近1小時的時間。隨著攪拌,將2 〇2 克(8.852毫莫耳)過硫酸敍(靖自Aldrich,純度為99.999 + 0/。) 放入閃爍計數瓶中。然後令該團與8丨6克去離子水混合。 然後將此吸入N〇rm-ject3〇毫升針筒中,利用17號針筒針頭 將其勾在上述管子中。這針筒係勾在Harvard設備44高壓泵 浦上。尚壓泵浦係以3〇分鐘内加入過硫酸銨(Aps)的方式建 立,但實際添加時間為28分鐘。聚合作用期間,溫度係約 O:\88\88436 DOC -34- 1330652 20°C °反應混合物是極易起泡並在加入ApS2〇分鐘内棒為 藍色。在1小時内’聚合作用在顏色上已非常深,顯示非常 均勻。令聚合作用進行約25小時,並將整個聚合液體内容 物倒入1公升錐形瓶中。 聚合液體的顏色是深綠色,所預期導電聚苯胺的顏色。 令此液體持續不受干擾約44小時。驚訝地發現聚合液體無 分成兩相’意指澄清液層位於頂部而綠色沉澱於底部。此 結果清楚顯示已製得安定的聚苯胺/Nafi〇n⑧水性分散液g 然後此聚合液體經含兩片Whatman54號濾紙之Buchnei^ 斗抽氣過遽。當濾液開始通過時,其為深綠色並因濾紙的 遮蔽而使顏色變淡。過濾變得極緩慢,因此必須更換濾紙 數次。集得濾餅當仍潮濕時可再分散於4〇〇毫升去離子水 中。依相同方式完成過濾,集得濾餅當仍潮濕時可再分散 於300毫升去離子水中。 部分300毫升PANI/Nafion*分散液係持續不受干擾地靜 置1週。再次,分散液無分離成澄清液相,雖然有些綠色沉 版在底。卩。以流動氮胤流乾燥部分分散液,形成固體膜以 測罝固體百分比。測得其為3.2%。然後將乾膜磨成細微粉 末,其是極深綠色。TGA顯示在25t/50%RH下平衡時,乾 粉末只吸收1.7%水分。 〇· 1255克PANI/Nafion®粉末與4_877〇克離子、中性水混合 並以搖晃器麟之。PANI/Nafi〇n®聚合物粉末保持完整而 無使水褪色。以一片pHast®石蕊試紙測試時,水的pH保持 中性。此結果清楚顯示’聚酸保留在聚合物中,即使與水 O:\88\88436.DOC •35· 1330652 接觸使水保持中性。 實例2 此實例說明水性PANI/Nafi〇n⑧分散液的製備及樹脂處理 對分散液安定性及pH的作用。此實例也說明由水性 PANI/Nafi〇n®分散液所製得乾固體之不可分散性及低水分 吸收度。其也說明與乾膜接觸之水為中性。 在本發明實例中,SE 10072 Nafion®係用於與苯胺聚合。 Nafion®係由美國戴樂維州E」Dup〇nt心Nem〇urs&^司 購得。與本發明實例1中所用具有2000年11月21日所頒予之 美國專利第6,150,426號中所提範圍在2至3〇毫微米之膠體 尺寸的Nafion®相反,SE 1〇〇72fNafi〇n⑧的膠體尺寸係在 40毫微米至140毫微米内。 緊接著進行本發明實例丨所描述之聚合程序以製造 PANI/Nafion®。此實例所用之SE i〇〇72 Nafion⑧膠體分散 液包含11.2%(重量/重量)全氟乙烯磺酸膠體於水中。 Nafion®聚合物具有約920克/莫耳之酸單體單位。將97 29 克(11.84毫莫耳Nafion®單體單位)之Nafi〇n⑧分散液及 296.15克去離子水倒入套層500毫升三頸燒瓶中。然後開始 攪拌Nafion®/水之混合物,同時2(rc流體連續循環通過套 層燒瓶。然後將1.079毫升(11.84毫莫耳)蒸餾過之苯胺經由 移液管加入燒瓶中β令此攪拌1小時的時間。隨著搜拌將 1.08克(4.73¾莫耳)過硫酸錄(購自Aldrich,純度為 99.999 + %)放入閃爍計數瓶中。該團然後與4.38克去離子水 混合。以3 4分鐘將過硫酸銨溶液加入反應混合物中。聚合 O:\88\88436.DOC -36- 1330652 作用期間’溫度係約20 4°c。反應混合物是極易起泡。在i 小時内’聚合作用在顏色上已為極深綠色,顯示不均勻。 將小滴聚合物放在顯微鏡片上’一旦變乾形成極粗薄膜。 7 t合作用進行約24.5小時。將聚合液體從反應器倒入兩 個塑膠瓶中。一份量為184克;另一份量為203克。使184克 分靜置隔夜。其分成兩層。上層是澄清液,但底層是深 綠色沉澱。 203克部分之聚合液體與769克D〇wex(g)55〇A混合,將 7.94克Dowex®66加入反應燒瓶中並持續授拌2〇小時。 D〇wex®550A是一種四級胺陰離子交換樹脂,D〇wex⑧“是 三級胺離子交換樹脂(密西根州之D〇w化學公司)。使用前, 以去離子重複清洗樹脂,直到水清洗液無顏色或氣味。然 後經樹脂處理過之泥漿直接經紗布預過濾至丨公升燒杯 中。第二次過濾係經5〇〇網眼不銹鋼完成。濾液是安定的並 可通過0.45微米dp過濾器(Whatman 25釐米gdX,型錄編 號:6992-2504)。以購自jenco電子公司之63spH計測量已 過濾分散液的pH,並發現其為7·4。樹脂處理顯然使 PANI/Nafion®聚合液體變成__種安定分散液。也應了解視 離子交換樹脂的使用量及樹脂處理時間而定,可將聚合液 體的pH從〜1.5調整至任何低於中性ipH。典型由1莫耳苯胺 /1莫耳Nafi〇n®/0.4莫耳過硫酸銨之聚合作用衍生得到之液 體的pH為1.5。 以流動氮氣乾燥小部分經樹脂處理過之PANI/Nafi⑽⑧直 到重莖固定。然後其在週遭室溫下持續平衡以吸收水分。 O:\S8\88436DOC -37- 1330652 測得水分吸收度為3·6%。乾固體不再分散於水中,以購自 Jenco電子公司之63型ρΗ計量得與固體接觸之水的pH為7。 實例3 此實例說明高pH水性PANI/Nafion®分散液的製備及裝 置性質。 在本發明貫例中,SE 10072 Nafion®係用於與苯胺聚合。 Nafion®係由美國戴樂維州E j Dup〇nt心Nem〇urs &公司 購得。與本發明實例1中所用具有汕⑽年丨丨月21日所頒予之 美國專利第6,150,426號中所提範圍在2至30毫微米之膠體 尺寸的Nafion®相反,SE 10072中Nafion®的膠體尺寸係在 40毫微米至140毫微米内。 緊接著進行本發明實例丨所描述之聚合程序以製造 PANI/Nafion®。此實例中所用SE 1〇〇72 Nafi〇n®膠體分散 液包含11.20/。(重量/重量)全氟乙烯磺酸膠體於水中。 Nafion®聚合物具有約920克/莫耳之酸單體單位。將1946 克(23.69毫莫耳Nafion®單體單位)之Nafion®分散液及 602.28克去離子水倒入套層I公升三頸燒瓶中。然後開始攪 拌Nafion⑧/水之混合物,同時2〇艺流體連續循環通過套層 燒瓶。然後將2.159毫升(23.69毫莫耳)蒸餾過之苯胺經由移 液管加入燒瓶中。令此攪拌1小時的時間。隨著攪拌,將2 j 8 克(9.553¾莫耳)過硫酸銨(購自Aldrich,純度為99.999十0/〇) 放入閃爍計數瓶中。該團然後與8.74克去離子水混合。以 3 0分鐘將過硫酸敍溶液加入反應混合物中。聚合作用期 間,溫度係約20.4°C。反應混合物是極易起泡的。在1小時 O:\88\88436 DOC •38- 1330652 内,聚合作用在顏色上已變成極深綠色,顯示極均勻。令 聚合作用進行約24小時。將18·82克〇_以@55〇八與14 88克 D〇wex®66加入反應燒瓶中並持續攪拌4 4小時。 D〇wex®550A是一種四級胺陰離子交換樹脂,D〇wex⑧66是 一種三級胺離子交換樹脂(密西根州之D〇w化學公司)。使用 則,以去離子重複清洗樹脂,直到水清洗液無顏色或氣味。 然後經樹脂處理過之泥漿直接經過紗布預過濾至丨公升燒 杯中。第二次過濾係經由5〇〇網眼不銹鋼完成。產量為乂 670.80克。 約30毫升上面所製得之分散液樣品係經〇 45微米扣過濾 器(Whatman 25釐米GDX,型錄編號:6992-2504)過濾。以 購自Jenco電子公司之63型{)11計測量已過濾分散液的pH並 發現其為7.4。 對於發光測量,以800 rpm之旋轉速度將pH為7.2之水性 PANI/Nafion®旋轉塗佈在ιτο/玻璃基板上,形成1〇〇〇埃之 厚度。塗有PANI/Nafion®之ITO/玻璃基板係在9〇°C下氮氣 中乾燥30分鐘。然後將超黃發射體(ρΓ)γΐ31)塗佈在 Pani/Nafion®層頂面上,其中該超黃發射體是一種聚(經取 代-本乙炔)(德國Frankfurt之Covi on公司)。電致發光(el)層 的厚度係近70毫微米。以TEnc〇R 500表面輪廓描繪儀測量 所有薄膜的厚度。對於陰極,以及A1層係在1χ1〇-6托之真空 度下軋相沉積於EL層頂面。B a層的最終厚度為30埃;Α1層 的厚度是3000埃。裝置性能的測試如下。以236源-測量單 元(Keithley)及具有已校正矽光電二極體之S37〇照度計 0\88\SWJ6.DOC -39· 1330652 (UDT Sensor)測量電流對電壓之變化、發光強度對電壓之-變 化及效率❶一發光裝置顯示操作電壓為3 65伏特,2〇〇燭光 /平方米下之發光效率為7.2 Cd/A(Cd :燭光;a :安培 實例4 在室溫下’將92.00克DI水及92.00克99.7%正丙醇直接放 入5 00毫升雙套層反應容器中。接下來,將3.58毫升(43.59 毫莫耳)之37重量。/〇HCl及1.988毫升(21.80毫莫耳)苯胺(蒸 德過的)經由滴管加入反應器中。以設在5 〇〇 RpM之U形攪 拌棒在頭頂攪拌混合物。5分鐘後,經玻璃漏斗緩慢加入 91.98克(10.90毫莫耳)已通過〇·3微米輪廓過濾器之水分散 Nafi〇n®(DE-1020, 10.9〇/〇固體,920EW)。另讓混合物均勻 化5分知。以1小時的時間經高壓注入泵浦將丨99克(8 72毫 莫耳)溶於20克DI水之過硫酸銨(99.99+%)逐滴加入反應物 中。8分鐘後,溶液轉為淡藍綠色。溶液轉為極深綠色之前 逐漸變深藍色。開始加入APS之後,攪拌混合物90分鐘並-加入7.00克Amberlyst-15(賓州費城Rohm及Haas公司)離子 交換樹脂(已經32%正丙醇(溶於DI水)混合物清洗多次並在 氮氣下乾燥)並以200 RPM開始隔夜授拌。隔天早上,混合 物經不銹鋼網過濾並與Amberjet 4400(〇H)(賓州費城Rohm 及Haas公司)陰離子交換樹脂攪拌(已經32%正丙醇(溶於DI 水)混合物清洗多次並在氮氣下乾燥)直到pH由0.9變為 4.4。再次濾掉樹脂。使用前,分散液經〇 45微米具有Pvdf 隔膜之MilliporeMillex-HV針筒過濾器過濾。產量:近3〇〇 克分散液,其32%正丙醇/68%DI水中具有4%固體。 O:\88\88436.00C -40- 1330652 形成厚度為 以1600RPM將分散液旋轉塗佈在破璃上 U51埃之膜。導電度為i 36x1〇-5s/厘米。 如實例3中所描述般製得裝置。該裝置具有下面所提供之 性能。其中、/2是在所示溫度下亮度為初亮度一半後持續操 作的時間: 在_濁光/平方米之電壓及效率:3 45伏特及98燭光/ 安培; 在-7伏特下之漏電:2微安培; 8〇°C下之T"2(初亮度:412燭光/平方米):97小時。 實例5 在室溫下,將88.11克99.7。/。正丙醇與88.11克1)1水放入5〇〇 毫升雙套層反應容器中β接下來,將0167毫升(2 〇毫莫 耳)37重量%HC1及0.901毫升(9_9毫莫耳)苯胺(蒸餾過的)經 由滴管加入反應器中。以設在500 RPMiU形攪拌棒在頭頂 攪拌混合物。5分鐘後,緩慢地經由玻璃漏斗加入丨〇〇 〇3克 (11.90毫莫耳)已通過〇.3微米輪廓過濾器之水分散 Nafi〇n®(DE-1020,11.1%固體,935EW)。另讓混合物均勻 化10分鐘。以6小時的時間經高壓注入泵浦將2 82克(12 4毫 莫耳)溶於20克DI水之過硫酸銨(99.99+%)逐滴加入反應物 中。7分鐘後,溶液轉為淡藍綠色。溶液轉為極深綠色之前 逐漸變深藍。開始加入APS後,攪拌混合物360分鐘並加入 7.5 0克八!1^61'以3卜15陽離子交換樹脂(已經32〇/()正丙醇(溶於 DI水)混合物清洗多次並在氮氣下乾燥)並以2〇〇 rpm開始 隔仪搜摔。1¾天早上,混合物經鋼網眼過據並與A m b e r j e t O:\88\88436.DOC -41 · 1330652 4400(OH)陰離子交換樹脂(已經32%正丙醇(溶於〇1水)混合 物清洗多次並在氮氣下乾燥)攪拌,直到pH*丨3變為4 8。 再次濾掉樹脂。使用前,分散液經〇 45微米具有pvDF隔膜 之MilliporeMillex-HV針筒過濾器過濾。產量:近27〇克分 散液,其31%正丙醇/69%DI水中具有4%固體。 以1000 RPM將分散液旋轉塗佈在玻璃上,形成厚度為 2559埃之膜。導電度為1.67x1 〇_6S/厘米。 如實例3中所描述般製得裝置。該裝置具有下面性能:· 在600燭光/平方米之電壓及效率:3兄伏特及ι〇 3濁光/ 安培; 在-7伏特下之漏電:6微安培; 8〇°C下之T1/a(初亮度:49〇燭光/平方米):小時。 雖然本發明已藉參考其特定較佳具體實施例詳細描述, 應了解改良及變化係在所述及所主張之精神和範圍内。 【圖式簡單說明】 圖1說明包含根據本發明緩衝層之電子裝置的截面圖。 圖2說明包含根據本發明電極之薄膜場效應電晶體的截 面圖。 【圖式代表符號說明】 110 陽極層 120 緩衝層 130 電致發光層 140 電子注入/傳遞層 150 陰極層The slurry was allowed to stand for about 4 hours before the Buckner funnel was filtered. At the same time, the pale green solid product was collected on the filter paper and the filtrate was extremely pale green. The filter cake has fine particles and some large size particles +. The funnel and its contents were placed in a vacuum oven (~20 inches of mercury, ambient temperature) for about 2 days. The yield is u93 grams. 〇.3 1 gram of PANI/PAAMPSA powder prepared from above was mixed with 2 〇 38 g of deionized water. This polymer powder disperses very quickly in water to form 1.5/. (Heavy 1 / reset) dispersion. 15 grams of the dispersion was mixed with 3 grams of deionized water to test the pH using one of the above Color pHast® indicator strips. The pH of the dispersion was 3. This example shows that polyaniline prepared by water-soluble polyacid can be easily dispersed in water to form a low pH dispersion. The results show that the acid is highly mobile and highly prone to migrate to adjacent polymer layers, such as photopolymer layers, which impair its function. Example 10: \88\88436.0 (X: -33· 1330652) This example illustrates aqueous PANI/ Preparation of a Nafion® dispersion in which the dispersed polyaniline is made from aniline and Nafion®, a colloidal perfluoroethylene sulfonic acid. This example also illustrates the non-dispersibility of dry solids prepared from aqueous PANI/Nafion® dispersions. Low water analysis. This also indicates the neutrality of the water in contact with the dry film. The present invention utilizes Nafion® polymer dispersion prepared according to the method described in U.S. Patent No. 6,150,426, issued Nov. 21, 2000. The Nafion® polymer dispersion sample contained 12.0% (w/w) perfluoroethylenelithic acid solids in water, and the Nafion® polymer had 1 〇50 g/mole acid monomer unit. 191.63 g ( 21.90 millimoles of Nafion 8 monomer unit) Nafion® polymer dispersion and 206.32 grams of deionized water were poured into a 5 cc three-necked flask equipped with a pneumatic agitator driven paddle And sulfur Small tube for ammonium. Place the small tube into the glass pipette with the top removed. Pass this through the No. 29 diaphragm and extend the tube out of the pipette at approximately 1 / 2 " above the reaction mixture. The thermocouple has its own The inlet of the temperature of the polymerization liquid in the jacketed flask was monitored to recycle 20. The helium fluid was then started. The Nafion®/water mixture was then stirred. Then the aniline was distilled off by pipetting 2 ml (21 9 mmol). 1 hour. With stirring, 2 〇 2 g (8.852 mmol) of persulfate (Jing from Aldrich, purity 99.999 + 0/.) was placed in a scintillation counter bottle. Then the group was 8 丨Mix 6 grams of deionized water. Then inhale into a N〇rm-ject 3 〇 ml syringe and hook it into the tube with a 17 gauge syringe needle. This syringe is hooked on the Harvard equipment 44 high pressure pump. The pressure pump was established by adding ammonium persulfate (Aps) in 3 minutes, but the actual addition time was 28 minutes. During the polymerization, the temperature system was about O:\88\88436 DOC -34- 1330652 20 °C ° The reaction mixture is very easy to foam and within minutes of adding ApS2 It is blue. The polymerization is very dark in color within 1 hour and shows very uniform. The polymerization is allowed to proceed for about 25 hours and the entire polymerization liquid content is poured into a 1 liter Erlenmeyer flask. It is dark green, the color of the conductive polyaniline expected. The liquid is kept undisturbed for about 44 hours. It is surprisingly found that the polymerization liquid does not split into two phases' means that the clear liquid layer is at the top and the green precipitate is at the bottom. This result clearly shows that a stable polyaniline/Nafi〇n8 aqueous dispersion g has been prepared and the liquid is then pumped through a Buchnei bucket containing two pieces of Whatman No. 54 filter paper. When the filtrate began to pass, it was dark green and the color became light due to the shielding of the filter paper. Filtration becomes extremely slow, so the filter paper must be replaced several times. The collected filter cake was redispersed in 4 mL of deionized water while still wet. Filtration was accomplished in the same manner and the filter cake was redispersed in 300 mL of deionized water while still wet. A portion of the 300 ml PANI/Nafion* dispersion was allowed to stand undisturbed for 1 week. Again, the dispersion did not separate into a clear liquid phase, although some green precipitates were at the bottom. Hey. A portion of the dispersion was dried by flowing nitrogen to form a solid film to measure the percentage of solids. It was found to be 3.2%. The dry film is then ground into a fine powder which is very dark green. TGA showed that the dry powder only absorbed 1.7% moisture when equilibrated at 25t/50% RH. 〇·1255g PANI/Nafion® powder is mixed with 4_877 gram of ion, neutral water and shaken. The PANI/Nafi〇n® polymer powder remains intact without fading the water. The pH of the water remains neutral when tested on a piece of pHast® litmus paper. This result clearly shows that the polyacid remains in the polymer, even if it is in contact with water O:\88\88436.DOC •35·1330652 to keep the water neutral. Example 2 This example illustrates the preparation of an aqueous PANI/Nafi〇n8 dispersion and the effect of resin treatment on the stability of the dispersion and pH. This example also illustrates the non-dispersibility and low moisture absorption of dry solids prepared from aqueous PANI/Nafi〇n® dispersions. It also indicates that the water in contact with the dry film is neutral. In the present examples, SE 10072 Nafion® is used to polymerize with aniline. Nafion® is commercially available from Dup〇nt Heart Nem〇urs & In contrast to Nafion® having a colloidal size ranging from 2 to 3 nanometers as disclosed in U.S. Patent No. 6,150,426, issued on Nov. 21, 2000, to the present invention, SE 1〇〇72fNafi〇 The colloidal size of n8 is in the range of 40 nm to 140 nm. The polymerization procedure described in the examples of the present invention was followed to produce PANI/Nafion®. The SE i〇〇72 Nafion 8 colloidal dispersion used in this example contained 11.2% (w/w) perfluoroethylene sulfonic acid colloid in water. Nafion® polymers have an acid monomer unit of about 920 grams per mole. 97 29 g (11.84 mmol of Nafion® monomer unit) of Nafi〇n 8 dispersion and 296.15 g of deionized water were poured into a jacketed 500 ml three-necked flask. Then start stirring the Nafion®/water mixture while 2 (rc fluid is continuously circulated through the jacketed flask. Then 1.079 ml (11.84 mmol) of the distilled aniline is pipetted into the flask and allowed to stir for 1 hour. Time. A total of 1.08 g (4.733⁄4 mol) persulfate (purchased from Aldrich, purity 99.999 + %) was placed in a scintillation vial. The pellet was then mixed with 4.38 grams of deionized water. The ammonium persulfate solution was added to the reaction mixture in minutes. Polymerization O:\88\88436.DOC -36-13330652 The temperature was about 20 4 ° C during the reaction. The reaction mixture was highly foamable. It is very dark green in color and shows unevenness. Place the droplet polymer on the microscope sheet 'once dry out to form a very thick film. 7 t for about 24.5 hours. Pour the polymerization liquid from the reactor into two In a plastic bottle, one part is 184 g; the other is 203 g. 184 g is allowed to stand overnight. It is divided into two layers. The upper layer is a clear liquid, but the bottom layer is a dark green precipitate. 203 g of a part of the polymerization liquid and 769克D〇wex(g)55〇A mixed, 7.94 grams of Dowex® 66 was added to the reaction flask for 2 hours. D〇wex® 550A is a quaternary amine anion exchange resin and D〇wex8 is a tertiary amine ion exchange resin (D〇w of Michigan) Chemical company). Before use, wash the resin repeatedly with deionization until the water cleaning solution has no color or odor. Then the resin treated slurry is pre-filtered through gauze to the 丨 liter beaker. The second filtration is 5 〇〇. The mesh stainless steel was completed. The filtrate was stable and passed through a 0.45 micron dp filter (Whatman 25 cm gdX, catalog number: 6992-2504). The pH of the filtered dispersion was measured using a 63s pH meter purchased from Jenco Electronics. It was found to be 7.4. Resin treatment obviously makes the PANI/Nafion® polymerization liquid into a stable dispersion. It should also be understood that depending on the amount of the ion exchange resin used and the resin treatment time, the pH of the polymerization liquid can be changed from ~ 1.5 Adjusted to any below neutral ipH. The pH of a liquid typically derived from the polymerization of 1 mole of aniline / 1 mole of Nafi〇n® / 0.4 moles of ammonium persulfate is 1.5. Dry a small portion with flowing nitrogen Resin PANI/Nafi(10)8 was treated until the stem was fixed. Then it was continuously equilibrated at room temperature to absorb water. O:\S8\88436DOC -37- 1330652 The water absorbance was measured to be 3.6%. The dry solids were no longer dispersed. In water, the pH of the water contacted with the solid was measured by a type 63 ρ from Jenco Electronics. Example 3 This example illustrates the preparation and device properties of a high pH aqueous PANI/Nafion® dispersion. In the present invention, SE 10072 Nafion® is used to polymerize with aniline. Nafion® is commercially available from Ej Dup〇nt Heart Nem〇urs & In contrast to Nafion®, which has a colloidal size in the range of 2 to 30 nm, as described in U.S. Patent No. 6,150,426, issued to the present invention, which is incorporated herein by reference in its entirety, the Nafion® in SE 10072 The colloidal size is in the range of 40 nm to 140 nm. The polymerization procedure described in the examples of the present invention was followed to produce PANI/Nafion®. The SE 1〇〇72 Nafi〇n® colloidal dispersion used in this example contained 11.20/. (Weight/weight) perfluoroethylene sulfonic acid colloid in water. Nafion® polymers have an acid monomer unit of about 920 grams per mole. 1946 grams (23.69 millimoles of Nafion® monomer units) of Nafion® dispersion and 602.28 grams of deionized water were poured into a jacketed 1 liter three-necked flask. The mixture of Nafion 8 /water was then stirred while the 2 liters of fluid were continuously circulated through the jacketed flask. Then 2.159 ml (23.69 mmol) of the distilled aniline was pipetted into the flask via a pipette. Let this stir for 1 hour. With stirring, 2 j 8 g (9.5533⁄4 mol) of ammonium persulfate (purchased from Aldrich, purity 99.999 ten 0/〇) was placed in a scintillation counter bottle. The mass was then mixed with 8.74 grams of deionized water. The persulfate solution was added to the reaction mixture over 30 minutes. During the polymerization, the temperature was about 20.4 °C. The reaction mixture is extremely foamy. In 1 hour O:\88\88436 DOC •38-1330652, the polymerization has turned into a very dark green color, showing a very uniform color. The polymerization was allowed to proceed for about 24 hours. 18·82 g of 〇_@@〇8 and 14 88 g of D〇wex® 66 were added to the reaction flask and stirring was continued for 4 hours. D〇wex® 550A is a quaternary amine anion exchange resin and D〇wex 866 is a tertiary amine ion exchange resin (D〇w Chemical Company, Michigan). For use, the resin is repeatedly washed with deionization until the water wash has no color or odor. The resin treated slurry is then pre-filtered through gauze into a 丨 liter beaker. The second filtration was done via 5 inch mesh stainless steel. The yield is 670 670.80 g. Approximately 30 ml of the dispersion sample prepared above was filtered through a 微米 45 micron ferrule filter (Whatman 25 cm GDX, catalog number: 6992-2504). The pH of the filtered dispersion was measured by a model of Model 61 from Jenco Electronics and found to be 7.4. For luminescence measurement, an aqueous PANI/Nafion® having a pH of 7.2 was spin-coated on an ιτο/glass substrate at a rotation speed of 800 rpm to form a thickness of 1 〇〇〇. The ITO/glass substrate coated with PANI/Nafion® was dried in nitrogen at 9 ° C for 30 minutes. The ultra-yellow emitter (ρΓ)γΐ31) is then applied to the top surface of the Pani/Nafion® layer, wherein the ultra-yellow emitter is a poly(substituted-present acetylene) (Covi on, Inc., Frankfurt, Germany). The thickness of the electroluminescent (el) layer is approximately 70 nm. The thickness of all films was measured with a TEnc® R 500 surface profiler. For the cathode, and the A1 layer was deposited on the top surface of the EL layer under a vacuum of 1 χ 1 〇 - 6 Torr. The final thickness of the layer B a is 30 angstroms; the thickness of the ruthenium layer is 3000 angstroms. The test of device performance is as follows. Measurement of current versus voltage, luminescence intensity versus voltage with 236 source-measurement unit (Keithley) and S37 illuminance meter 0\88\SWJ6.DOC -39· 1330652 (UDT Sensor) with calibrated 矽photodiode - Variation and efficiency The illuminating device shows an operating voltage of 3 65 volts, a luminous efficiency of 7.2 Cd/A at 2 〇〇 candle/m2 (Cd: candlelight; a: ampere example 4 at room temperature 'will be 92.00 g DI water and 92.00 g of 99.7% n-propanol were placed directly into a 500 ml double-layer reaction vessel. Next, 3.58 ml (43.59 mmol) of 37 wt./〇HCl and 1.988 ml (21.80 mmol) were used. The aniline (steamed) was added to the reactor via a dropper. The mixture was stirred overhead with a U-shaped stir bar set at 5 〇〇 RpM. After 5 minutes, 91.98 g (10.90 mmol) was slowly added via a glass funnel. The Nafi〇n® (DE-1020, 10.9〇/〇 solid, 920EW) has been dispersed in the water of the 微米·3 micron profile filter. The mixture is homogenized for 5 minutes. The pump is injected with high pressure for 1 hour.丨99 g (8 72 mmol) is dissolved in 20 g of DI water ammonium persulfate (99.99+%) After 8 minutes, the solution turned pale blue-green. The solution turned dark blue before turning to very dark green. After the APS was started, the mixture was stirred for 90 minutes and - 7.00 g of Amberlyst-15 (Pennsylvania Rohm and Haas) ion exchange resin (already washed several times with a mixture of 32% n-propanol (dissolved in DI water) and dried under nitrogen) and started mixing overnight at 200 RPM. The next morning, the mixture was filtered through a stainless steel mesh and with Amberjet 4400 (〇H) (Rohm and Haas, Philadelphia, PA) Anion exchange resin was stirred (already washed several times with a mixture of 32% n-propanol (dissolved in DI water) and dried under nitrogen) until the pH changed from 0.9 to 4.4. Again The resin was filtered off. Prior to use, the dispersion was filtered through a 45 micron Millipore Millex-HV syringe filter with a Pvdf membrane. Yield: Nearly 3 grams of dispersion with 4% n-propanol / 68% DI water 4% Solid: O:\88\88436.00C -40- 1330652 A film having a thickness of 1600 RPM was applied by spin coating on a glass of U51 angstrom. The conductivity was i 36x1 〇 -5 s / cm. As described in Example 3. a device made in general. The device has the following Performance provided. Where /2 is the time at which the brightness is half of the initial brightness at the indicated temperature: _ turbidity / square meter voltage and efficiency: 3 45 volts and 98 candelas / amp; at -7 volts Leakage under: 2 microamperes; T"2 at 8 °C (initial brightness: 412 candelas per square meter): 97 hours. Example 5 88.11 g of 99.7 was added at room temperature. /. N-propanol and 88.11 g of 1) 1 water were placed in a 5 〇〇 ml double-layer reaction vessel. Next, 0167 ml (2 〇 millimolar) 37% by weight of HC1 and 0.901 ml (9-9 mM) of aniline were added. (Distilled) was added to the reactor via a dropper. The mixture was stirred overhead with a 500 RP MiU-shaped stir bar. After 5 minutes, slowly add 3 g (11.90 mmol) via a glass funnel to the water dispersing Nafi〇n® (DE-1020, 11.1% solids, 935 EW) through a 微米.3 micron profile filter. The mixture was allowed to homogenize for another 10 minutes. 2 82 g (12 4 mmol) of ammonium persulfate (99.99 +%) dissolved in 20 g of DI water was added dropwise to the reaction over 6 hours via a high pressure injection pump. After 7 minutes, the solution turned pale blue green. The solution gradually turns dark blue before turning the solution to very dark green. After the initial addition of APS, the mixture was stirred for 360 minutes and added with 7.5 0 g of 八!1^61' with 3 br 15 cation exchange resin (already 32 〇 / () n-propanol (dissolved in DI water) mixture washed several times and in nitrogen Dry down) and start the separator at 2 rpm. On the morning of 13⁄4, the mixture was passed through a steel mesh and cleaned with a mixture of A mberjet O:\88\88436.DOC -41 · 1330652 4400(OH) anion exchange resin (already 32% n-propanol (dissolved in 〇1 water)) Stir several times and under nitrogen) until pH*丨3 becomes 48. The resin was filtered off again. Prior to use, the dispersion was filtered through a 45 micron Millipore Millex-HV syringe filter with a pvDF septum. Yield: Nearly 27 grams of dispersion, 31% n-propanol / 69% DI water with 4% solids. The dispersion was spin-coated on the glass at 1000 RPM to form a film having a thickness of 2559 Å. The conductivity is 1.67x1 〇_6S/cm. A device was prepared as described in Example 3. The device has the following properties: · Voltage and efficiency at 600 candelas per square meter: 3 brothers volts and ι〇3 turbidity/amperes; leakage at -7 volts: 6 microamperes; T1/1 at 8 °C a (initial brightness: 49 〇 candle / square meter): hour. Although the present invention has been described in detail with reference to the particular preferred embodiments thereof, it is understood that modifications and variations are within the spirit and scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 illustrates a cross-sectional view of an electronic device incorporating a buffer layer in accordance with the present invention. Figure 2 illustrates a cross-sectional view of a thin film field effect transistor comprising an electrode in accordance with the present invention. [Description of Symbols] 110 Anode Layer 120 Buffer Layer 130 Electroluminescent Layer 140 Electron Injection/Transfer Layer 150 Cathode Layer

O:\88\88436.DOC -42· 1330652 210 介電聚合物;介電氧化物薄膜 220 閘極 230 汲極 240 源極 250 有機半導電膜 O.V88\88436.DOC -43 -O:\88\88436.DOC -42· 1330652 210 Dielectric polymer; Dielectric oxide film 220 Gate 230 Tungsten 240 Source 250 Organic semiconductive film O.V88\88436.DOC -43 -

Claims (1)

1330652 拾、申請專利範圍: 1. —種組合物,其包含聚苯胺與至少一種膠體形成聚酸之 水性分散液。 2. 根據申請專利範圍第1項之組合物,其中該聚苯胺具有苯 胺單體單位,而該苯胺單體單位具有選自下面式Η及式ΙΠ 之結構式:1330652 Pickup, Patent Application Range: 1. A composition comprising an aqueous dispersion of polyaniline and at least one colloid to form a polyacid. 2. The composition according to claim 1, wherein the polyaniline has an aniline monomer unit, and the aniline monomer unit has a structural formula selected from the group consisting of: A 此A this 其中: η是從0至4之整數; m是從1至5之整數’前提為n+m=5 ;且 R1係經獨立選擇使每次出現時為相同或不同的,並選自 烧基、烯基、烷氧基、環烷基、環烯基、烷醯基、烷硫 基、芳氧基、烷硫烷基、烷芳基、芳烷基、胺基、烷胺 基、二烧胺基、芳基、烧亞續酿基、烧氧炫基、烧續醯 基、芳硫基、芳亞績醯基、院氧羰基、芳績醯基、羧酸、 鹵素、氰基或經一或多個續酸、羧酸、鹵基、硝基、氰 基或環乳基部分取代之烧基;或任兩個基一起形成完 O:\88\88436.DOC 1330652 成4 5 6或7員芳族或脂環狀環的伸烧基或伸稀基鍵, 該環可視情況包含一或多個二價氮、硫或氧原子。 3. 根據申請專利範圍第1或2項之組合物,其中該膠體形成 聚酸係選自聚碌酸、命获m η Κ ^ ♦竣酸及聚磷酸或聚丙烯酸或其混 合物。 4. 根據申請專利範圍第i岑2 斤4 2項之組合物’其中該膠體形成 聚酸包含全氟乙烤續酸β 5. 一種製造聚苯胺與至少—趿 ν 膠體形成聚酸之水性分散液的 方法,其包括: (a) 提供一水與苯胺之均勻水性混合物; (b) 提供一該聚酸之水性分散液; (c) 將苯胺混合物併入該膠體形成聚酸之水性分散液 中;並 (d) 以任何添加順序將氧化劑及觸媒併入步驟(c)之水性 分散液中。 6. 根據f請專利範圍第5項之方法,其中該方法另包括該水 性聚苯胺分散液與至少—種離子交換樹脂接觸,其中該 離子交換樹脂是陽離子交換樹脂、陰離子交換樹脂或其 混合物。 7. 根據申請專利範圍第5項之方法,其中該方法另包含氧化 劑、觸媒、共分散劑、㈣或所有這些附加力〇工助劑。 8·根據申請專利範圍第5項之方法,其中該方法另包含: 一氧化劑,其係選自過硫酸鈉、過硫酸鉀、過硫酸銨 或其組合物; O:\88\88436.DOC •2- 1330652 一觸媒’其係選自硫酸鐵、氣化鐵或其混合物; 一共分散劑’其係選自醚、醇、醇醚、環狀醚、酮、 腈、亞職及其組合物; 並另包括該分散液與離子交換樹脂接觸,其中該離子 父換樹脂係選自磺酸化苯乙烯_二乙烯基苯共聚物、磺 酸、磺酸化交聯苯乙烯聚合物、苯-甲醛磺酸、鲮酸、丙 烯酸、磷酸、三級胺、四級胺陰離子交換樹脂及其混合 物。 9. 一種包含至少一層有機層之有機電子裝置,其中該有機 層係由包含聚苯胺與至少一種膠體形成聚酸之有機水性 分散液的組合物所製成。 10. 根據申請專利範圍第9項之裝置,其中該裝置是一種光感 測器、光電開關、光敏電阻、光電晶體、光電管、爪偵 測器、光伏打電池、太陽能電池、發光二極體、生物感 測器、發光二極體顯示器或二極體雷射。 O:\88\88436.DOCWherein: η is an integer from 0 to 4; m is an integer from 1 to 5 'premise that n + m = 5; and R1 is independently selected such that each occurrence is the same or different and is selected from the group consisting of , alkenyl, alkoxy, cycloalkyl, cycloalkenyl, alkanoyl, alkylthio, aryloxy, alkylsulfanyl, alkaryl, aralkyl, amine, alkylamino, secondary Amine, aryl, sinter, oxyalkyl, sulfhydryl, arylthio, aryl, oxycarbonyl, carboxylic acid, halogen, cyano or One or more alkyl groups substituted with a repeating acid, a carboxylic acid, a halogen group, a nitro group, a cyano group or a cyclic lactyl group; or any two groups together form an O:\88\88436.DOC 1330652 to 4 5 6 or A 7-membered aromatic or alicyclic ring having an extended or extended base bond, which ring optionally contains one or more divalent nitrogen, sulfur or oxygen atoms. 3. The composition according to claim 1 or 2, wherein the colloid-forming polyacid is selected from the group consisting of polyacids, m η Κ ^ 竣 citric acid, and polyphosphoric acid or polyacrylic acid or a mixture thereof. 4. According to the scope of the patent application, the composition of the invention is in which the polyacid comprises perfluoroethylene-sintered acid β. 5. The aqueous dispersion of polyaniline and at least 趿ν colloid to form polyacid A liquid method comprising: (a) providing a homogeneous aqueous mixture of monohydrate and aniline; (b) providing an aqueous dispersion of the polyacid; (c) incorporating the aniline mixture into the colloid to form an aqueous dispersion of the polyacid And (d) incorporating the oxidizing agent and catalyst into the aqueous dispersion of step (c) in any order of addition. 6. The method of claim 5, wherein the method further comprises contacting the aqueous polyaniline dispersion with at least one ion exchange resin, wherein the ion exchange resin is a cation exchange resin, an anion exchange resin, or a mixture thereof. 7. The method of claim 5, wherein the method further comprises an oxidizing agent, a catalyst, a co-dispersing agent, (IV) or all of these additional force finishing aids. 8. The method according to claim 5, wherein the method further comprises: an oxidizing agent selected from the group consisting of sodium persulfate, potassium persulfate, ammonium persulfate or a combination thereof; O:\88\88436.DOC • 2- 1330652 A catalyst is selected from the group consisting of iron sulfate, iron carbide or a mixture thereof; a co-dispersant is selected from the group consisting of ethers, alcohols, alcohol ethers, cyclic ethers, ketones, nitriles, sub-sectors and combinations thereof And further comprising contacting the dispersion with an ion exchange resin, wherein the ion parent resin is selected from the group consisting of sulfonated styrene-divinylbenzene copolymer, sulfonic acid, sulfonated crosslinked styrene polymer, benzene-formaldehyde sulfonate Acid, citric acid, acrylic acid, phosphoric acid, tertiary amine, quaternary amine anion exchange resin, and mixtures thereof. 9. An organic electronic device comprising at least one organic layer, wherein the organic layer is made from a composition comprising an organic aqueous dispersion of polyaniline and at least one colloid to form a polyacid. 10. The device according to claim 9, wherein the device is a photo sensor, a photoelectric switch, a photoresistor, a photoelectric crystal, a photocell, a claw detector, a photovoltaic cell, a solar cell, a light emitting diode, Biosensor, LED display or diode laser. O:\88\88436.DOC
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