TWI330303B - Detector device of numerical control machine - Google Patents
Detector device of numerical control machine Download PDFInfo
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- TWI330303B TWI330303B TW93141686A TW93141686A TWI330303B TW I330303 B TWI330303 B TW I330303B TW 93141686 A TW93141686 A TW 93141686A TW 93141686 A TW93141686 A TW 93141686A TW I330303 B TWI330303 B TW I330303B
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Description
099年06月01日 1330303 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明係關於一種數控機床碰撞偵測系統,尤其係關於 一種線上即時檢測之數控機床碰撞自動偵測系統。 【先前技術】 [〇〇〇2]隨著科技之發展,傳統手工操作之製造加工業已逐漸由 數控機床來取代。數控機床自動化程度高,可減輕工人 勞動強度’不僅提高了生産效率’而且可加工較複雜曲BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a collision detection system for a numerically controlled machine tool, and more particularly to an automatic collision detection system for a numerically controlled machine tool for on-line detection. [Prior Art] [〇〇〇2] With the development of technology, the traditional manual manufacturing manufacturing industry has gradually been replaced by CNC machine tools. The high degree of automation of CNC machine tools can reduce the labor intensity of workers, which not only improves production efficiency, but also can process more complicated songs.
面,故數控機床在機械製造業之地位愈來愈重要,其應 胃 用亦愈來愈普遍。 _3] &位機床加ji零件_般原理如下:首錄據零件圖樣與工Therefore, the position of CNC machine tools in the machinery manufacturing industry is becoming more and more important, and its stomach use is becoming more and more common. _3] & machine tool plus ji parts _ general principles are as follows: first recorded according to part drawings and work
藝方案’用規定之代碼及程序格式編寫程序,再由數控 機床上之控制I置讀人,通過對其處理後,由飼服系統 發出仏號㈤服系統根據信號,驅動機床運動部件,從 而使機床主轴運動以加丄零件。於數控機床加工過程中 預先疋之程序媒動刀具按預定軌跡走刀,但隨著刀 • 具之磨損,刀具之更換及工件發熱造成之變形等原因, 常帶來加H因該偏差存在,可能造成刀具與機床 床台或夾具相碰撞’進而造成刀具或機狀損壞。 [_習知解決該問題之方法藉由加工前多次測試加工程序, 保證加工料之準確,惟,該财隸純免加工過程 中’由於系統帶來之偏差,從而造成刀具與機床床台之 碰撞,而損壞刀具及機床。 _5]㈣於此’有必要提供—種可靠之線上即時檢測之數控 機床碰撞自動偵測系統。 0993193294-0The program of the art program is written in the prescribed code and program format, and then the control person on the CNC machine tool reads the person. After processing it, the clothing system issues a nickname (5) service system to drive the moving parts of the machine tool according to the signal, thereby Move the machine spindle to crown the part. In the process of CNC machine tool machining, the pre-twisted program medium tool travels according to the predetermined trajectory. However, with the wear of the tool, the replacement of the tool and the deformation caused by the heating of the workpiece, the H is often caused by the deviation. It may cause the tool to collide with the machine bed or fixture, which may cause damage to the tool or the machine. [_The method of solving this problem is to ensure the accuracy of the processed materials by testing the processing program many times before processing. However, the singularity is free from the processing process, resulting in the deviation of the system, resulting in the tool and the machine bed. Collision, damage to tools and machine tools. _5] (4) This is necessary to provide a reliable on-line detection of CNC machine tool collision detection system. 0993193294-0
093141686 她號細1 ^ 3 10 M 1330303 [0006] [0007] 拳 [0008] [0009] [0010] 093141686 099年06月〇1日 【發明内容】 本發明之目的在於提供一種可靠之線上即時檢測之數控 機床碰撞自動偵測系統。 本發明數控機床碰撞自動偵測系統,包括:用於讀入加 工程序之輸人裝置;用於存儲障礙物數據之存儲裝置;用 於比較障礙物與刀具運動_之㈣❹ 制裝置發出㈣之舰從舰线純信號之運 動部件;其中,控制裝置將# 寻%入之加工程序和存儲裝置 之數據進行比較,如果有交隹 ^ ^ ^人集,控制裝置將停止加工信 號藉由伺服系統發給運動部彼. ° 1千’如果沒有交集,控制裝 置將加工路徑代碼藉由伺月B么 』服糸統發給運動部件,完成加 JL 〇 相較習知技術,本發明數拉4ik — t機床碰撞自動偵測系統可在 正式進行工作時’實行線上Ρη 士 %上即時偵測,避免刀具與工作 機内之障礙物發生碰撞咬+ ,可有效防止數控 刀具損壞,操作較為安全开此 荞,該數控機床碰撞自動偏 測系統於發現發生碰撞時,, ^ 可自動停止於該位置,係於 使用者找到危險位置,進而修改加工程序。 、 【實施方式】 本發明數控機床碰撞自動福、Β, 4 研谓刪系統包括:程序載體1()、 輸入裝置20、存儲裝置30 戟體10 控制裝置40、伺服系统5η月 運動部件60組成。 于所^0及 請參閱第一圖,程序栽體1〇 用以紀錄加工程序,加多。 序係按零件之圖樣與工蓺大& 紅 β案,用規定之代碼和程庠执 式編寫,編寫好之加工程皮& ° 序圮錄於程序載體10上,程库 表單編號Α0101 第4頁/共10 狂汁 頁 1330303 099年06月01日核正替換頁 載體ίο可為穿孔紙帶、軟磁盤等。 [0011] 輸入裝置20可將加工程序讀入,其形式為光電閱讀機, 鍵盤或計算機接口等幾種形式。加工程序可一段一段輸 入,亦可將其全部輸入。093141686 her number is fine 1 ^ 3 10 M 1330303 [0006] [0007] Boxing [0008] [0009] [0010] 093141686 099, June 1st [Invention] The object of the present invention is to provide a reliable online detection CNC machine tool collision automatic detection system. The automatic collision detection system for numerical control machine tools of the invention comprises: an input device for reading into a machining program; a storage device for storing obstacle data; and a ship for comparing obstacles and tool movements (4) a device issued by (4) a moving component from the pure signal of the ship line; wherein the control device compares the data of the process of searching for % into the storage device, and if there is a set of data, the control device stops processing the signal and is sent by the servo system. For the sports department. ° 1 thousand ' If there is no intersection, the control device will send the processing path code to the moving parts by means of the servos, and the JL will be added to the moving parts, and the invention will be compared with the conventional technology. t Machine collision automatic detection system can perform on-line detection on the online Ρ%% when the work is officially carried out, avoiding collision between the tool and the obstacle in the working machine, which can effectively prevent the CNC tool from being damaged and operate safely. When the CNC automatic collision detection system detects a collision, ^ can automatically stop at the position, and the user finds a dangerous position, and then Change processing program. [Embodiment] The numerical control machine tool colliding automatic blessing and smashing of the present invention comprises: a program carrier 1 (), an input device 20, a storage device 30, a body 10 control device 40, and a servo system 5n month moving component 60. . In the ^0 and please refer to the first picture, the program carrier 1〇 is used to record the processing program, add more. According to the pattern of the parts and the work of the large & red beta case, the code is written in accordance with the prescribed code and the program is written. The prepared engineering leather & ° sequence is recorded on the program carrier 10, and the process library form number is Α0101. Page 4 / a total of 10 Mad juice page 1330303 099 June 01 nuclear replacement page carrier ίο can be perforated paper tape, floppy disk, and so on. [0011] The input device 20 can read in a processing program in the form of an optoelectronic reader, a keyboard or a computer interface. The machining program can be entered in one piece or all.
[0012] 存儲裝置30用於儲存刀具可能碰到之障礙物位置數據, 每一障礙物位置數據分別用方程式來表示,從而形成一 數據庫,以本實施例為例,設定坐標原點,夾具位置範 圍定義為Xi<x<x2,y/yfyg,Zi<z<z2,其中乂丨、x2、 yi、y2、冗丨、z2分別表示夾具位置之邊界,χ、y、z於此 範圍内為碰撞範圍。其他可能與刀具發生碰撞之物體均 可以方程式來表示,以上數據預先存儲於數據庫中,以 待後續之用。[0012] The storage device 30 is configured to store obstacle position data that the tool may encounter, and each obstacle position data is represented by an equation, thereby forming a database. Taking the embodiment as an example, setting a coordinate origin and a clamp position. The range is defined as Xi<x<x2,y/yfyg,Zi<z<z2, where 乂丨, x2, yi, y2, verbose, z2 respectively represent the boundary of the fixture position, χ, y, z are within this range Collision range. Other objects that may collide with the tool can be represented by equations. The above data is pre-stored in the database for later use.
[0013] 控制裝置40將程序載體10上之加工程序及存儲裝置30上 之資料讀入,該控制裝置40包括一比較系統,其將加工 程序中之刀具路徑分別與任一障礙物所在位置進行比較 ,如果求得有交點時,即刀具位置點位於, yi<y〈y2,Ζι〈Ζ〈Ζ2範圍内,表明該刀具位於碰撞危險範 圍内,比較系統將向控制裝置40發出警告信號且停止工 件運動。如果未求得交點時,即刀具位置點沒有位於 X <x<x ,y <y〈y ,z <z<z範圍内,控制裝置40將按 1 L· 1 c* 1 L· 加工程序繼續加工。 [0014] 伺服系統50將控制裝置40之信號放大,並將信號傳給伺 服電機,該伺服電機驅動運動部件60,並控制必要之輔 助操作。 093141686 表單編號A0101 第5頁/共10頁 0993193294-0 [0015]1330303 099年06月01日運動部件60包括刀具與帶動工件運動之主運動部件一 60與伺服系統50相連,帶動刀具與工件之運動,加工出 要求之工件。[0013] The control device 40 reads the processing program on the program carrier 10 and the data on the storage device 30. The control device 40 includes a comparison system that performs the tool path in the machining program with the position of any obstacle. In comparison, if there is an intersection point, that is, the tool position point is located, yi<y<y2, Ζι<Ζ<Ζ2, indicating that the tool is within the collision danger range, the comparison system will send a warning signal to the control device 40 and stop. Workpiece movement. If the intersection point is not found, ie, the tool position point is not in the range of X <x<x, y <y<y,z <z<z, the control device 40 will press 1 L· 1 c* 1 L· The machining program continues to be processed. [0014] The servo system 50 amplifies the signal of the control unit 40 and transmits the signal to the servo motor, which drives the moving part 60 and controls the necessary auxiliary operations. 093141686 Form No. A0101 Page 5 / Total 10 Page 0993193294-0 [0015] 1330303 On June 1, 099, the moving part 60 includes a tool and a main moving part 60 that drives the movement of the workpiece, and is connected to the servo system 50 to drive the tool and the workpiece. Exercise, processing the required workpiece.
[〇〇16]工作時,程序載體10上之加工程序由輪入裝置20讀入, 再被輸送技難髓,其讀取加X料,並同時將存 儲裝置3G之數據讀人,藉由控制裝置4Q之比較系統將兩 者進行比較,如果求得解有交點時,比較系統將向控制 裝置40發”告信號及停止運動《,控制裝置4〇再向 伺服系統5G發出信號’從而停止運動部件6()之運動。如 果沒有交點時,控制裝置4〇將繼續按加工程序之指令, 並將所獲得之數據進行處理,處理之後再將指令傳給词 服系統50 |將放大之信號藉由何服電機帶動運動部件 6 0以進行加工操作。 [0017][〇〇16] When working, the processing program on the program carrier 10 is read by the wheeling device 20, and then the technical difficulty is transmitted. The reading is added with the X material, and at the same time, the data of the storage device 3G is read by the person. The comparison system of the control device 4Q compares the two. If the solution has an intersection, the comparison system will send a signal to the control device 40 and stop the motion, and the control device 4 sends a signal to the servo system 5G to stop. Movement of the moving part 6(). If there is no intersection, the control device 4 will continue to follow the instructions of the machining program and process the obtained data, and then pass the command to the vocabulary system 50 | The machining operation is performed by the motor to drive the moving member 60. [0017]
可以理解’加工程序亦可由CAD系統來實現,其可模擬零件形狀而自動生成數據文件,該數據文件由控制裝置4〇讀取’再藉由控制裝置彻加卫程序與障礙物之數據進 行比較。 [0018] 存儲裝置3G之障礙物數據亦可於編製加工程序時同刀 具路徑一起編寫。 [0019] 綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟’以上所述者僅為本㈣之較佳實施例,本發明之机圍並不以上述實關為限,舉凡熟習本案技蔽之人士援依本發明之精神所作之等欵修飾或變化’皆應涵 蓋於以下申請專利範圍内。 093141686 表單編號A0101 第6頁/共1〇頁 0993193294-0 1330303 099年06月01日接正替换頁 【圖式簡單說明】 [0020] 第一圖係本發明數控機床碰撞自動偵測系統流程圖。 【主要元件符號說明】It can be understood that the 'machining program can also be realized by the CAD system, which can simulate the shape of the part and automatically generate a data file, which is read by the control device 4' and then compared with the data of the obstacle by the control device. . [0018] The obstacle data of the storage device 3G can also be written together with the tool path when the machining program is programmed. [0019] In summary, the present invention complies with the requirements of the invention patent, and submits a patent application according to law. However, the above description is only the preferred embodiment of the present invention. The scope of the present invention is not limited to the above-mentioned actual conditions, and those who are familiar with the present invention will be modified or changed according to the spirit of the present invention. 'All should be covered by the following patent application. 093141686 Form No. A0101 Page 6 / Total 1 Page 0993193294-0 1330303 099 June 01, the replacement page [Simple Description] [0020] The first picture is the flow chart of the automatic collision detection system for CNC machine tools of the present invention . [Main component symbol description]
[0021] 程序載體:10 [0022] 輸入裝置:20 [0023] 存儲裝置:30 [0024] 控制裝置:40 [0025] 伺服系統:5 0 [0026] 運動部件:60[0021] Program carrier: 10 [0022] Input device: 20 [0023] Storage device: 30 [0024] Control device: 40 [0025] Servo system: 5 0 [0026] Moving parts: 60
093141686 表單编號A0101 第7頁/共10頁 0993193294-0093141686 Form No. A0101 Page 7 of 10 0993193294-0
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TW93141686A TWI330303B (en) | 2004-12-31 | 2004-12-31 | Detector device of numerical control machine |
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TW93141686A TWI330303B (en) | 2004-12-31 | 2004-12-31 | Detector device of numerical control machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US9205525B2 (en) | 2012-11-09 | 2015-12-08 | Industrial Technology Research Institute-Taiw | System and method for offsetting measurement of machine tool |
US10509391B2 (en) | 2018-01-12 | 2019-12-17 | Industrial Technology Research Institute | Machine tool collision avoidance method and system using the same |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US9205525B2 (en) | 2012-11-09 | 2015-12-08 | Industrial Technology Research Institute-Taiw | System and method for offsetting measurement of machine tool |
US10509391B2 (en) | 2018-01-12 | 2019-12-17 | Industrial Technology Research Institute | Machine tool collision avoidance method and system using the same |
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