TWI329568B - - Google Patents

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TWI329568B
TWI329568B TW96133477A TW96133477A TWI329568B TW I329568 B TWI329568 B TW I329568B TW 96133477 A TW96133477 A TW 96133477A TW 96133477 A TW96133477 A TW 96133477A TW I329568 B TWI329568 B TW I329568B
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Taiwan
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unit
film
mold
die
film forming
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TW96133477A
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Chinese (zh)
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TW200911534A (en
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Hope Distrib Inc
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1329568 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種薄膜成型設備及薄膜成型方法, 特別是指一種用以對薄膜先加熱再進行高壓成型的薄膜成 型設備及成型方法。 【先前技術】 一般,為使一塑料產品表面具有裝飾圖案,可選擇以 熱轉印的方式使裝飾圖案貼附在塑料產品的表面,或者, 透過模内射出成型(In-mold decorati〇n,簡稱imd)的製 程,模内射出成型主要是將欲裝飾的圖案印刷在一塑料薄 膜上,並且以高壓成型或真空成型的加工方式成型出一預 疋的外型結構,接著將塑料薄膜周邊多餘料邊裁切後,再 =入模具内進行射出成型’使塑料薄膜與射出成型的塑料 結合,藉此讓塑料薄膜上的裝飾圖案披覆在射出成型品表 面01329568 IX. Description of the Invention: [Technical Field] The present invention relates to a film forming apparatus and a film forming method, and more particularly to a film forming apparatus and a forming method for heating a film and then performing high pressure forming. [Prior Art] Generally, in order to have a decorative pattern on the surface of a plastic product, it is possible to attach the decorative pattern to the surface of the plastic product by thermal transfer, or to inject through the in-mold (In-mold decorati〇n, For the process of imd), the in-mold injection molding mainly prints the pattern to be decorated on a plastic film, and forms a pre-formed outer structure by high-pressure molding or vacuum forming, and then the plastic film periphery is redundant. After the material is cut, the injection molding is performed in the mold, and the plastic film is combined with the injection molded plastic, so that the decorative pattern on the plastic film is coated on the surface of the injection molded article.

,圖1即為一種習知用以將塑料薄膜ι〇〇加工出一預定 外5^。構而可供作為模内射出成型使用的高壓成型機1其 〇括機D丨1、设置在機台11的一上壓模12、一下壓模 13及加熱兀件14,且下壓模13上設置有一模墊η〗,該 •,模13是可梵驅動相對於上壓模12上下位移,而加熱 早7^14則可受驅動往前(垂直出圖面的方向)移入該機台 ’;該上壓模12與下塵模13之間或往後(垂直進入圖 面的方向)退出機台U。 進行间壓成型時,是將一塑料薄膜1〇〇放置在下壓模 5 ^ 1329568 13的模墊131上,接著驅動加熱元件14進人上壓模12愈 下壓模之間對塑料薄膜剛進行加熱,使塑料薄膜⑽ 軟化,待加熱一段時間後,再驅動加熱元件14往後退出機 台11,並且驅動下壓模13連同模墊131往上鄰近上壓模12 ,使塑料薄膜1〇〇被夾置在上壓模12與下壓模之間, 並且將高壓空氣灌入上壓模12與下壓模13之間使塑料 薄膜100局部區域產生塑性變形而被引伸形成一具有高产 差Η的立體結構,最後,驅動下壓模13往下遠離上壓模12 ’便可將已成型的塑料薄膜取出以供模内射出成型使 用。 但由於這種高壓成型機1在將塑料薄膜100放在下壓 膜13上加熱時並不受任何壓制力量,因此,當塑料薄膜 100受熱到達一定溫度時,便會開始產生翹曲變形,使得當 塑料薄膜100被夾置在上壓模12與下壓模13之間進行高 壓成型時,塑料薄膜1〇〇原來已經翹曲變形的部分更容易 產生皺折,造成成型後外觀上的瑕疵而無法為後續的模内 射出成型作業所用。 習知一種避免上述塑料薄膜100在加熱過程中產生輕 曲變形的現象’是在塑料薄膜100放置於下壓模13上之後 以人工細作方式再加放一塊壓板(圖未示)於塑料薄膜 100上,藉此讓塑料薄膜100在加熱過程中也能保持於平整 狀態,但這種方式不僅耗費人力,且易發生操作不當、不 一致,而導致失誤,以及成效不一的狀況。 習知另外一種避免塑料薄膜100在加熱過程中產生輕 6 1329568 曲變形的做法,是將加熱元件14限制在一定溫度之了,使 塑料薄膜100不致於過熱產生翹曲變形,但這種做法只能 侷限在所欲引伸成型的結構其高度差Η在1公分以下的加 工情況下,若對塑料薄膜100進行更大幅度(高度差^在j 公分以上)的成型作業,塑料薄膜1〇〇便容易因為軟化程 度不足,而造成在後續高壓成型的階段中,塑料薄膜1〇〇 部分區域是由於受到高壓氣體強行拉扯而達成塑形,因而 產生成型品顏色不均勻的現象或有被強行拉伸的痕跡,形 成外觀瑕疵。 此外,由於這種高壓成型機丨其塑料薄膜1〇()的成型 作業只有在上壓模12與下壓模π合模時才進行的一次高 壓成型,因此,針對所需塑性變形之幅度較大的加工情況 ’若再加上前述受熱軟化程度不足的問題,這種只有一個 階段成型步驟的成型設備,還容易讓塑料薄膜1〇〇在塑性 變形後由於本身回復應力而產生回彈的現象,造成形狀誤 差,同樣無法進行後續餘料裁切以及模内射出成型的作業 參閱圖2 ’為中華民國申請案號93208563的-種『高 [成型^又備』告專利案,其揭露的技術是先將塑料薄 膜400固定在一拖架41上受加熱元件^加熱後,再將拖 架41連同塑料薄膜4〇〇送入上壓模43與下壓模料之間進 打南壓成型作業,但這種成型設備同樣只進行—個階段的 南壓成型步辣(上、下愿描Α - 下反核43、44合模時),因此,仍然 只適於應时所需變形幅度較小的成型作業上。 7 1329568 【發明内容】 因此二本發明的目w ’在於提供一種利用一預壓裝置 而可避免薄膜在加熱期間產生起曲變形的薄膜成型設備, 且該預壓裝置可配合上、下模進行二個階段的成型步驟, 藉此讓薄膜可確實成型出所需要的外型結構。 本發明的另一目的,在於提供一種結構不同於習知, 且可適用於所需變形幅度較大之加工情況的薄膜成型設備Figure 1 is a conventional method for processing a plastic film to a predetermined size. The high-pressure molding machine 1 can be used as an in-mold injection molding, the winding machine D1, an upper die 12, a lower die 13 and a heating element 14 disposed on the machine 11, and the lower die 13 There is a mold pad η〗, the mold 13 is a vane drive relative to the upper die 12 up and down, and heating 7 7 14 can be driven forward (vertical direction of the plane) into the machine '; The upper die 12 and the lower dust mold 13 are separated from the machine U between or backward (in the direction perpendicular to the drawing). In the case of the inter-pressure forming, a plastic film 1 is placed on the die pad 131 of the lower die 5 ^ 1329568 13 , and then the heating element 14 is driven into the upper die 12 and the plastic film is just pressed between the stampers. Heating, the plastic film (10) is softened. After heating for a period of time, the heating element 14 is driven to exit the machine table 11, and the lower die 13 is driven along with the die pad 131 to be adjacent to the upper die 12 to make the plastic film 1〇〇. It is sandwiched between the upper stamper 12 and the lower stamper, and high-pressure air is poured between the upper stamper 12 and the lower stamper 13 to plastically deform a local region of the plastic film 100 to be stretched to form a high yield difference. The three-dimensional structure, finally, driving the lower die 13 down from the upper die 12' can take out the formed plastic film for in-mold injection molding. However, since the high-pressure molding machine 1 does not receive any pressing force when the plastic film 100 is placed on the lower pressing film 13, when the plastic film 100 is heated to a certain temperature, warpage deformation starts to occur, so that when When the plastic film 100 is sandwiched between the upper stamper 12 and the lower stamper 13 for high-pressure molding, the portion of the plastic film 1 that has been warped and deformed is more likely to wrinkle, resulting in a flaw in appearance after molding. Used for subsequent in-mold injection molding operations. A phenomenon in which the above-mentioned plastic film 100 is prevented from being slightly deformed during heating is known. After the plastic film 100 is placed on the lower mold 13, a press plate (not shown) is further added to the plastic film 100 by manual fine work. Therefore, the plastic film 100 can be kept in a flat state during the heating process, but this method is not only labor-intensive, but also prone to improper operation, inconsistency, error, and inconsistent results. Another conventional method for avoiding the deformation of the plastic film 100 during the heating process is to limit the heating element 14 to a certain temperature so that the plastic film 100 does not overheat and warp, but this practice only It can be limited to the case where the height difference of the structure to be stretched is less than 1 cm, and if the plastic film 100 is subjected to a larger size (height difference of j cm or more), the plastic film is smashed. It is easy to cause the softening degree to be insufficient, and in the stage of the subsequent high-pressure molding, the portion of the plastic film is partially shaped by being forcedly pulled by the high-pressure gas, thereby causing the color of the molded product to be uneven or forced to be stretched. Traces that form the appearance of flaws. In addition, since the molding operation of the plastic film of the high-pressure molding machine is only one high-pressure molding performed when the upper die 12 and the lower die π are closed, the magnitude of the required plastic deformation is relatively large. Large processing conditions 'If the above-mentioned problem of insufficient degree of softening of the heat is added, the molding apparatus having only one stage of forming step can easily cause the plastic film to rebound after being plastically deformed due to its own restoring stress. For the shape error, the same can not be used for the subsequent residual material cutting and in-mold injection molding. See Figure 2 for the Republic of China application number 93208563 - "High [Molding ^ and preparation" patent case, the technology disclosed After the plastic film 400 is fixed on a tray 41 and heated by the heating element, the tray 41 and the plastic film 4 are fed between the upper die 43 and the lower die to perform the south press forming operation. However, this molding equipment also performs only a stage of the south pressure forming step (upper and lower willing to draw - the lower anti-nuclear 43, 44 clamping), therefore, it is still only suitable for the required deformation time is small of Type work on. 7 1329568 SUMMARY OF THE INVENTION Therefore, the object of the present invention is to provide a film forming apparatus which can prevent the film from being deformed during heating by using a pre-pressing device, and the pre-pressing device can be combined with the upper and lower molds. A two-stage forming step whereby the film can be formed into the desired profile. Another object of the present invention is to provide a film forming apparatus which is different in structure and can be applied to a processing condition in which a required deformation range is large.

本發明的再一目的,在於提供一種將成型步驟分成二 個階段進行的薄膜成型方法,藉此減少回復應力對薄膜成 型的影響,讓薄膜可較硝實成型出所欲得到的外型結構。A further object of the present invention is to provide a film forming method in which the forming step is divided into two stages, thereby reducing the influence of the recovery stress on the film forming, so that the film can be molded into a desired outer structure.

本發明薄膜成型設備可用以成型塑膠材質或金屬材質 的薄膜,該薄膜成型設備包含一機台、設置在機台的一上 模單元、一下模單元、一動力單元、一加熱單元及一預壓 裝置。該下模單元位於該上模單元下方並可供放置該薄膜 。該動力單元用以驅動該下模單元與該上模單元其中一者 相對於另一者鄰近及遠離。該預壓裝置包括一位在該上模 單元與下模單元之間的預壓元件,該預壓元件可受驅動往 下靠置於該下模單元上,而將該薄膜夾置於該預壓元件與 該下模單元之間,藉此使得薄膜在受該加熱單元加熱期間 不致於產生翹曲變形。 依據本發明薄膜成型設備,該上模單元包括一設置於 該機台的上模座以一設置於該上模座下方的上壓模,該下 模單元包括一下模座、一設置在該下模座上的下壓模,該 : s 8 1329568 塑料薄模可供放置在該下壓模上。 依據本發明薄膜成型設備,該下模單元更可包括一可 彈性叹置在該下壓模上的模墊,該薄膜可供放置在該模墊The film forming apparatus of the present invention can be used to form a film of a plastic material or a metal material, the film forming apparatus comprising a machine table, an upper mold unit disposed on the machine table, a lower mold unit, a power unit, a heating unit and a preload Device. The lower die unit is located below the upper die unit and is adapted to place the film. The power unit is configured to drive one of the lower die unit and the upper die unit to be adjacent to and away from the other. The preloading device includes a preloading member between the upper die unit and the lower die unit, the preloading member being driven down to the lower die unit, and the film is clamped to the preload Between the pressing member and the lower die unit, thereby preventing the film from being warped during heating by the heating unit. According to the film forming apparatus of the present invention, the upper mold unit includes an upper mold base disposed on the machine base, and an upper mold set under the upper mold base. The lower mold unit includes a lower mold base, and a lower mold base is disposed thereon. The lower stamper on the mold base, the: s 8 1329568 plastic thin mold can be placed on the lower stamper. According to the film forming apparatus of the present invention, the lower mold unit further includes a mold pad elastically slidable on the lower mold, the film being usable for being placed on the mold cushion.

依據本發明薄膜成型設備,該上壓模形成有一上成型 部,該下壓模形成有一對應該上成型部的下成型部;當該 上壓模與該下壓模接合,該上成型部與該下成型部相配合 使該薄膜變形,該預壓元件為一板狀結構,且該預壓元件 對應該上成型部與該下成型部的區域鏤空。 依據本發明薄膜成型設備,該預壓裝置更包括一驅動 單元及一連動機構,該預壓元件透過該連動機構與該驅動 單元動力連接。 依據本發明薄膜成型設備,更包含一控制單元及一動 力單兀,動力單兀可為一油壓設備,該下模座是受該油壓 設備驅動作動^控制單元可為一與動力單元連接的可程式According to the film forming apparatus of the present invention, the upper stamper is formed with an upper molding portion formed with a pair of lower molding portions to be formed; when the upper molding die is engaged with the lower molding die, the upper molding portion is The lower forming portion cooperates to deform the film, and the pre-pressing member is a plate-like structure, and the pre-pressing member is hollowed out corresponding to the region of the upper molding portion and the lower molding portion. According to the film forming apparatus of the present invention, the preloading device further includes a driving unit and a linkage mechanism, and the preloading member is mechanically coupled to the driving unit through the linkage mechanism. The film forming apparatus according to the present invention further comprises a control unit and a power unit, the power unit can be a hydraulic device, and the lower mold base is driven by the hydraulic device. The control unit can be connected to the power unit. Programmable

控制器,該驅動單元可為一油壓缸,該控制單元可透過該 動力單元控制並驅動該驅動單元作動,使該預壓元件產生 升降運動。 本發明薄膜成型方法是利用一薄膜成型設備進行,該 薄膜成型設備包括一 一介於該上 上模單元、一下模單元、 ,單元與該下模單元之間的預壓元件以及—高壓氣體供應 單元。該薄膜成型方法是將一薄膜置於該下模單元上,並 藉該預壓單元將該薄膜壓制定位於該下模單元上,接著利 用該加熱單元對被㈣^位於該下模單元上的該薄膜進行 9 1329568 加熱後,㈣該高壓氣體供應單元由該下模單元對該薄膜 進行抽氣,使該薄膜受該下模單元吸附產生第一階段變形 ,接著驅動該下模單元往上鄰近於該上模單元下方,使該 受熱軟化的薄膜產生第二階段變形,最後驅動該下模單^ 往下遠離該上模單元,取出已成型的該薄膜。 依據本發明之薄膜成型方法,當該上模單元與該下模 單元合模時,該高壓氣體供應單元同時由該上模單元對該 薄膜吹出高壓氣體,使該薄膜可受高壓氣體壓抵貼附於該 下模單元上。 本發明透過該預壓裝置將該薄膜壓制定位,不僅可避 免薄膜受熱產生翹曲變形,且透過二個階段的成型步驟, 也可減少回復應力對已成型薄膜的影響,而可較準確成型 出所預得到的外型結構。 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之二個較佳實施例的詳細說明中將可 清楚的呈現。 參閱圖4與圖5 ’本發明薄膜成型設備2之一較佳實施 例’是以一用以成型預備作為模内射出成型之塑料薄膜2〇〇 (如聚丙烯材質的薄膜)的高壓成型機為例作說明,但本 發明之該薄膜成型設備2也可用以成型金屬材質的薄膜。 該薄膜成型設備2包含一機台21、設置於機台21的一上模 單元22、一下模單元23、一動力單元(圖未示)、一預壓 裝置25、一加熱單元26及一高壓氣體供應單元24 (僅繪 10 1329568 出局部)。 - 機台21包括一頂部211及由頂部211往下延伸的複數 機柱212。上模單元22包括一設置在機台21頂部211下方 的上模座221以及一設置在上模座221下方的上壓模222, 且上壓模222底部形成有一上成型部,在本實施例中,該 上成型部為一凹穴223。下模單元23設置在機台21且間隔 .於上模單元22下方’下模單元23包括一下模座231、一可 φ 彈陡。又置在下模座231上的模墊232以及一設在下模座231 上並介於下模座231與模墊232之間的下壓模233,且下壓 模233頂部形成有一下成型部,在本實施例中,該下成型 部為一對應凹穴223的凸出部234 .當然,上壓模222與下 壓模233的凹穴223與凸出部234的結構是視欲加工得到 的塑料薄膜200結構而定,並不以本實施例所揭露為限。 動力單元可為一設置在機台21的油壓設備(圖未示) ’但其亦可為其他普遍的動力設備,該動力單元用以驅動 Φ 下模座231相對於上模座221上下升降,使下壓模233往 上與上壓模222相接合,或往下遠離上壓模222。 加熱單元26可為一電熱板、陶瓷加熱板或熱風及红外 線加熱器等已知的加熱元件或加熱設備,該加熱單元%可 搭配-前後方向延伸且位在機台21後方的滑軌機構(圖未 :),並且透過動力單元的油壓設備驅動而沿著滑執機構往 前Ϊ入至上模單元22與下模單元23之間,或往後退出上 模單兀22與下桓單% 23之間,至於其作動時機稱後說明 11 1329568 預壓裝置25包括-設置在機台21頂部211的驅動單元 251、 一位在上模單元22與下模單元23之間的預壓元件 252、 _連接驅動單元251與預壓元件252的連動機構 ,以及一用以透過動力單元的油壓設備控制驅動單元251The controller unit can be a hydraulic cylinder through which the control unit can control and drive the driving unit to act to cause the preloading element to move up and down. The film forming method of the present invention is carried out by using a film forming apparatus including a pre-compression element interposed between the upper mold unit, the lower mold unit, and the unit and the lower mold unit, and a high pressure gas supply. unit. The film forming method is to place a film on the lower mold unit, and press the pre-pressing unit to press the film on the lower mold unit, and then use the heating unit to be placed on the lower mold unit. After the film is heated by 9 1329568, (4) the high-pressure gas supply unit extracts the film from the lower die unit, so that the film is adsorbed by the lower die unit to generate a first-stage deformation, and then the lower die unit is driven upwardly. Under the upper mold unit, the heat-softened film is deformed in a second stage, and finally the lower mold unit is driven downwardly away from the upper mold unit, and the formed film is taken out. According to the film forming method of the present invention, when the upper mold unit is closed with the lower mold unit, the high pressure gas supply unit simultaneously blows high pressure gas from the upper mold unit, so that the film can be pressed against the high pressure gas. Attached to the lower die unit. The invention adopts the pre-pressing device to press and position the film, which not only avoids warpage deformation caused by heat of the film, but also reduces the influence of the recovery stress on the formed film through the two-stage forming step, and can accurately form the film. Pre-obtained exterior structure. The above and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments. Referring to Figures 4 and 5, a preferred embodiment of the film forming apparatus 2 of the present invention is a high-pressure molding machine for molding a plastic film 2 (for example, a film made of polypropylene) which is prepared for in-mold injection molding. For example, the film forming apparatus 2 of the present invention can also be used to form a film of a metal material. The film forming apparatus 2 comprises a machine table 21, an upper mold unit 22, a lower mold unit 23, a power unit (not shown), a pre-pressing device 25, a heating unit 26 and a high pressure unit disposed on the machine table 21. Gas supply unit 24 (only 10 1329568 is partially shown). - The machine table 21 includes a top portion 211 and a plurality of machine posts 212 extending downwardly from the top portion 211. The upper mold unit 22 includes an upper mold base 221 disposed under the top portion 211 of the machine table 21, and an upper mold 222 disposed under the upper mold base 221, and an upper molding portion is formed at the bottom of the upper mold 222, in this embodiment. The upper molding portion is a recess 223. The lower die unit 23 is disposed on the machine table 21 and spaced apart. Below the upper die unit 22, the lower die unit 23 includes a lower mold base 231, which can be φ. Further, a die pad 232 disposed on the lower die holder 231 and a lower die 233 disposed on the lower die pad 231 and interposed between the lower die pad 231 and the die pad 232, and a lower molding portion is formed on the top of the lower die 233. In this embodiment, the lower forming portion is a protruding portion 234 corresponding to the recess 223. Of course, the structures of the upper pressing die 222 and the recess 223 and the protruding portion 234 of the lower pressing die 233 are processed as desired. The structure of the plastic film 200 is not limited to the disclosure of the embodiment. The power unit may be a hydraulic device (not shown) disposed on the machine table 'but it may also be other common power equipment for driving the Φ lower die holder 231 up and down relative to the upper die holder 221 The lower stamper 233 is brought up to the upper stamper 222 or downwardly from the upper stamper 222. The heating unit 26 can be a heating element or a heating device such as a hot plate, a ceramic heating plate or a hot air and an infrared heater. The heating unit can be matched with a sliding rail mechanism extending in the front-rear direction and behind the machine table 21 ( The figure is not:), and is driven by the hydraulic unit of the power unit to advance between the upper mold unit 22 and the lower mold unit 23 along the sliding mechanism, or to withdraw from the upper mold unit 22 and the lower mold unit. Between 23, as for the timing of its operation, the description 11 1329568 preloading device 25 includes a driving unit 251 disposed at the top 211 of the machine table 21, and a preloading member 252 between the upper die unit 22 and the lower die unit 23. , the linkage mechanism of the connection driving unit 251 and the preloading member 252, and a hydraulic device for transmitting the power unit to control the driving unit 251

作動的控制單元(圖未示)。其中,驅動單元251在本實施 例中為-油Μ ^,而控制單元則為—可程式控制器( 随mabie Logic Contr〇ller,簡稱 pLC),油壓缸是與動 力單元的油壓設備相連接並受可程式控制器的控制。 預壓元件252為-板狀結構’且該預壓元件對應 上壓模222之凹穴223與下壓模233之凸出部234的㈣ 253鏤空,其作用㈣說明。連動機構—包括分別位於上 模單元22兩側的二連動桿254,二連動桿分別以其底 端連接於預壓元件252左右兩側,頂端則與驅動單元251Actuated control unit (not shown). The driving unit 251 is - oil Μ ^ in the embodiment, and the control unit is a programmable controller (with mabie Logic Contr〇ller, pLC for short), and the hydraulic cylinder is connected with the hydraulic device of the power unit. Connected and controlled by a programmable controller. The pre-stressing member 252 is a plate-like structure and the pre-stressing member corresponds to the (four) 253 hollow of the recess 223 of the upper stamper 222 and the projection 234 of the lower stamper 233, and its function (4) is explained. The linkage mechanism includes two linkage rods 254 respectively located on opposite sides of the upper mold unit 22, and the two linkage rods are respectively connected at their bottom ends to the left and right sides of the preloading member 252, and the top end is coupled to the driving unit 251.

動力連接’該動力連接可為任何普遍使用於機械領域的連 接而可達到傳動效果的方式。藉此,當驅動單& 251受控 制單=驅動,便可透過二連動桿254帶動預壓元件252於 ^拉單το 22及下模單% 23之間升降運動。高壓氣體供應 單元24可為一包含一空氣壓縮機謝)的高壓 氣體產生設備,該高壓氣體供應單元24 231下方,其作用稍後說明。 可設置在下模座 參閱圖3’本發明薄膜成型方法的第一較佳實施例包含 以下步驟: v驟31.配合參閱圖6’首先,驅動下模單元往前 移出上板單几22下方’將待成型的塑料薄膜放置在模 12 1329568 墊232上,再驅動下模單元23往後移入機台21位於上模 單元22下方。 步驟32 :配合參閱圖7、圖8,當下模單元23移到上 模單το 22下方的位置時,驅動單元251驅動預壓元件252 往下靠置於模墊232上,將塑料薄膜2〇〇壓制定位在模墊 232上而夹置在模墊232與預壓元件252之間。 步驟33 :接著,加熱單元26受驅動往前移入機台21 並且位於預壓元件252上方對下方的塑料薄膜2〇〇進行加 熱,此處由於塑料薄膜200已受預壓元件252壓制在模墊 232上,因此,在受熱期間便不會產生翹曲變形。 步驟34 .配合參閱圖9,加熱單元26對塑料薄膜200 加熱一段時間後’便受驅動往後退出機台21而回到圖6的 位置,同時,下模座23 1受驅動往上靠附於模墊232下方 ,使得位在下模座231上的下壓模233其凸出部234往上 通過模墊232而將塑料薄膜200局部區域往上撐頂出預壓 元件252的鏤空區域253,讓受加熱軟化的塑料薄膜2〇〇先 受下壓模233凸出部234的撐頂而產生第一階段的成型。 且在下模座231往上靠附於模墊232下方的期間,該高壓 氣體供應單元24由下壓模233對塑料薄膜200進行抽氣, 藉此讓下壓模233塑料薄膜200產生一吸附的氣體負壓, 使塑料薄膜200可被吸附在下壓模233表面。 步驟35·配合參閱圖1〇,接著,下模單元23以及預 壓元件252整個受動力單元的驅動而往上鄰近上模單元22 ,使得預壓元件252靠附在上壓模222下方,此時,上壓 13 1329568 模222、下壓模233與預壓元件252相疊合,且上壓模222 凹穴223與下壓模233凸出部234相嵌合,而讓塑料薄膜 2〇〇更進一步成型出凹穴223與凸出部234相配合的結構形 狀,此為第二階段的成型作業。且在第二階段成型期間, 高壓氣體供應單元24由上壓模222朝向薄膜2〇〇吹出高壓 氣體,利用高壓氣體對塑料薄膜2〇〇形成一壓抵的氣體正 壓,再配合下壓模233對塑料薄膜200產生的負壓,藉此 ,使塑料薄膜200可透過上模座222與下模座231的高壓 而完全成型出上壓模222與下壓模233相配合的結構形狀 〇 步驟36:配合參閱圖u,接著,下模單元23受驅動往 下脫離上模單元22,並且預壓元件252與模墊232分離而 回到如圖4的狀態,再驅動下模單元23往前移出機台21 便可取出塑形完成的塑料薄膜2〇〇。 補充說明的是,上述步驟34中下模座231往上靠附於 模墊232的動作,也可以是在步驟35中,下模座231連同 杈墊232與預壓元件252往上疊置於下壓模222下方的移 動期間同時進行,或者,也可以是加熱單元26在加熱期間 ,下模座23 1便開始慢慢往上鄰近模墊232,使凸出部234 可逐漸撐頂於塑料薄膜2〇〇使其開始逐漸變形。 再者,在上述的第一較佳實施例中,是揭露下模單元 23有該杈墊232的態樣,使得薄膜2〇〇可被夾置在模墊 232與預壓元件252之間,但實際上,該預壓元件252也可 以配合下壓換22本身的結構設計而達到將薄膜2〇〇壓制定 14 1329568 位使其在受熱過程中不致於趣曲變形的效果而不僅限於 本實施例與模墊232配合的方式。 、 圖11所不纟實際操作上利用本發明二個階段之 成型方法’在所欲成型的塑料薄膜2〇〇其高度差^在i公 分以上,均可具有良好的效果,並且較不容易羞生因為回 復應力而出現成型誤差的問題。Power Connection 'This power connection can be a way to achieve a transmission effect for any connection that is commonly used in the mechanical field. Thereby, when the driving single & 251 controlled single=drive, the pre-compressing element 252 can be driven to move up and down between the pull sheet το 22 and the lower mold sheet 23 through the two interlocking rods 254. The high-pressure gas supply unit 24 may be a high-pressure gas generating device including an air compressor, which is provided below the high-pressure gas supply unit 24 231, the function of which will be described later. Referring to FIG. 3', the first preferred embodiment of the film forming method of the present invention comprises the following steps: v. 31. Referring to FIG. 6' First, the lower die unit is driven forward to move out of the upper plate 22 below' The plastic film to be formed is placed on the mold 12 1329568 pad 232, and the lower mold unit 23 is driven to move backward into the machine table 21 below the upper mold unit 22. Step 32: Referring to FIG. 7 and FIG. 8, when the lower die unit 23 is moved to the position below the upper die το 22, the driving unit 251 drives the pre-pressing member 252 to be placed on the die pad 232, and the plastic film is 〇 The crucible is positioned on the die pad 232 and sandwiched between the die pad 232 and the pre-stressing element 252. Step 33: Next, the heating unit 26 is driven forwardly into the machine table 21 and is placed above the pre-stressing element 252 to heat the plastic film 2〇〇 below, since the plastic film 200 has been pressed by the pre-pressing element 252 on the die pad At 232, therefore, no warping deformation occurs during heating. Step 34. Referring to FIG. 9, after the heating unit 26 heats the plastic film 200 for a certain period of time, it is driven to exit the machine table 21 and return to the position of FIG. 6, while the lower die holder 23 1 is driven upward. Under the die pad 232, the lower die 233 on the lower die holder 231 has its protruding portion 234 passing upward through the die pad 232 to push the partial portion of the plastic film 200 upwardly out of the hollowed out region 253 of the pre-pressing member 252. The plastic film 2 which is softened by heating is first subjected to the struts of the projections 234 of the lower stamper 233 to produce the first stage of molding. The high pressure gas supply unit 24 draws the plastic film 200 from the lower mold 233 while the lower mold base 231 is attached to the lower side of the mold pad 232, thereby causing the lower mold 233 plastic film 200 to produce an adsorption. The gas negative pressure causes the plastic film 200 to be adsorbed on the surface of the lower stamper 233. Step 35. Referring to FIG. 1A, the lower die unit 23 and the pre-stressing member 252 are driven by the power unit to be adjacent to the upper die unit 22, so that the pre-stressing member 252 is attached to the lower die 222. When the upper pressing 13 1329568 mold 222, the lower pressing mold 233 and the pre-pressing member 252 are overlapped, and the upper pressing mold 222 pocket 223 is fitted with the lower pressing mold 233 protruding portion 234, and the plastic film 2 is folded. Further, the structural shape in which the pocket 223 is fitted to the projection 234 is formed, which is the second stage of the molding operation. During the second stage of molding, the high-pressure gas supply unit 24 blows high-pressure gas from the upper mold 222 toward the film 2, and forms a positive pressure of the gas against the plastic film 2 by the high-pressure gas, and then cooperates with the lower mold. 233 a negative pressure generated by the plastic film 200, whereby the plastic film 200 can be completely formed by the high pressure of the upper die holder 222 and the lower die holder 231 to form a structural shape in which the upper die 222 and the lower die 233 are matched. 36: Referring to FIG. u, then, the lower die unit 23 is driven downward to disengage from the upper die unit 22, and the pre-pressing member 252 is separated from the die pad 232 to return to the state of FIG. 4, and then the lower die unit 23 is driven forward. The plastic film 2 can be taken out by removing the machine 21 from the machine. It should be noted that, in the above step 34, the action of attaching the lower die holder 231 to the die pad 232 may be performed. In step 35, the lower die holder 231 is placed on the upper surface of the lower die holder 231 together with the pad 232 and the pre-stressing member 252. The movement period under the lower die 222 is simultaneously performed, or the heating unit 26 may be heated during the heating, and the lower die holder 23 1 starts to slowly approach the die pad 232 so that the protrusion 234 can be gradually supported on the plastic. The film 2 is caused to begin to gradually deform. Furthermore, in the first preferred embodiment described above, it is disclosed that the lower die unit 23 has the pad 232 so that the film 2 can be sandwiched between the die pad 232 and the pre-stressing member 252. However, in fact, the pre-stressing element 252 can also cooperate with the structural design of the lower pressing and replacing 22 to achieve the effect of pressing the film 2 to form 14 1329568 position so as not to be deformed during the heating process, and is not limited to the implementation. The manner in which the mold pad 232 is fitted. In Fig. 11, the two-stage molding method of the present invention can be used in the actual operation. The plastic film 2 to be formed has a height difference of more than i centimeters, and can have a good effect and is less likely to be ashamed. The problem of molding error occurs due to the recovery of stress.

參閱圖12,為本發明第二較佳實施例,與第一較佳實 施例不同的地方在於’在第二較佳實施例中,下模單元”, 省去了模墊232 (見圖4)的設置’除此之外,在第二較佳 實施例中,上壓模222,的上成型部為—凸出部切,,而下 壓模233的下成型部為一凹穴Mg,。Referring to FIG. 12, a second preferred embodiment of the present invention differs from the first preferred embodiment in the 'in the second preferred embodiment, the lower die unit', and the die pad 232 is omitted (see FIG. 4). In addition, in the second preferred embodiment, the upper molding portion of the upper molding die 222 is a convex portion cut, and the lower molding portion of the lower pressing die 233 is a concave portion Mg. .

利用本發明薄膜成型設備2,第二較佳實施例進行薄膜 成型方法的第二較佳實施例時’對應上述第-較佳實施例 的步驟31,第二較佳實施例是將薄膜2〇〇,放置在下壓模 233,上。對應第—較佳實施例的步驟32,第二較佳實施例 是通過驅動預壓元件252往下靠近下壓模233,,使薄膜 ,被夾置在㈣元件252與下壓模233,之間。對應第一較 佳實施例的㈣33,第二較佳實施例同樣是驅動加熱單元 26對薄帛2〇〇’進行加熱’此時,由於薄膜靡被夹置在預 塵π件252與下壓模233’之間,便可避免薄g細,在受熱 過程中產生趣曲變形。對應第一較佳實施例的㈣Μ,在 第二較佳實施例中,由於下壓模233,的下成型部為凹穴 234,因此,薄膜2〇〇,的第一階段變形是通過下壓模以3, 先對薄膜200產生一吸附的氣體負壓,使薄膜細,被吸附With the film forming apparatus 2 of the present invention, the second preferred embodiment performs the second preferred embodiment of the film forming method, which corresponds to the step 31 of the above-described first preferred embodiment, and the second preferred embodiment is to laminate the film 2 〇, placed on the lower stamper 233, on. Corresponding to step 32 of the first preferred embodiment, the second preferred embodiment is to drive the pre-pressing member 252 down to the lower stamper 233 so that the film is sandwiched between the (4) member 252 and the lower stamper 233. between. Corresponding to (4) 33 of the first preferred embodiment, the second preferred embodiment also drives the heating unit 26 to heat the thin 帛 2 〇〇 ' at this time, since the film 靡 is sandwiched between the pre-dust π 252 and the pressing Between the molds 233', thin g fines can be avoided, and the distortion is generated during the heating process. Corresponding to the fourth embodiment of the first preferred embodiment, in the second preferred embodiment, since the lower molding portion of the lower pressing die 233 is the recess 234, the first stage deformation of the film 2 is by pressing The mold is 3, and an negative pressure of the adsorbed gas is generated on the film 200 to make the film thin and adsorbed.

15 1329568 而貼附在下壓模233,的凹穴234’表面。對應第一較佳實施 例的步驟35,在第二較佳實施例中,則是驅動下壓模233, 與預壓元件252往上疊置於上壓模222,下方,並且通過上 壓杈222’對薄膜200’產生一往下壓抵薄膜2〇〇’的氣體正壓 ,使薄膜200’進行第二階段變形,使其確實成型出上壓模 222’與下壓模233’配合的形狀,接著,便可驅動下壓模 233與預壓元件252往下並取出已成型的薄膜2〇〇,。 由上述二個較佳實施例可知,本發明藉由設置預壓元 件252將塑料薄膜200、200’壓制定位,使得塑料薄膜2〇〇 、200’可承受較高的加熱溫度而不致於產生翹曲變形,且由 於可承受較高加熱溫度,塑料薄膜2〇〇、2〇〇,便不會因為軟 化程度不足而有被強行拉扯造成外觀顏色不均勻的問題。 此外,由於預壓元件252是透過控制單元控制驅動單元251 來驅動,因此,在整個成型作業上便可避免多餘的人力耗 費以及人工操作所容易產生的錯誤發生。 再者,由於加熱元件26對塑料薄膜2〇〇、2〇〇,進行加 熱時,預壓兀件252已壓制在塑料薄膜2〇〇、2〇〇,上,因此 ,驅動下壓模233、233’先對塑料薄膜2〇〇、2〇〇,先進行第 -p皆段的預成型,待下模單元23、23,與預壓元件252受驅 動與上模單元22合模時’再進行第二階段的成型,如此一 來,透過二個階段的成型步驟,便可降低塑料薄膜2〇〇、 200’在變形過程ta為回復應力造成的回彈現象,而可較確 實成型出所欲得到的外型結構,避免塑料薄膜200、200,因 為受到本身應力回復的影響而產生誤差,影響後續餘料裁 16 1329568 切以及模内射出成型的進行。 综上所述,本發明藉由該預壓裝置25的設置,不僅可 解決塑料薄模200、200’受熱翹曲變形的問題,並且達成自 動化的作業’且透過控制單元的控制,亦可配合下模單元 23、23’及上模單元22進行二個階段的成型步驟,也可讓塑 料薄膜200、200’較確實成型出所欲得到的外型結構,減少 塑料薄膜200、200’在成型過程中因為回復應力而造成的成 型誤差。 惟以上所述者’僅為本發明之較佳實施例而已,當不 能以此限定本發明實施之範圍,即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。此外,摘要部分和標題僅是 用來輔助專利文件搜尋之用,並非用來限制本發明之權力 範圍。 【圖式簡單說明】 Φ 圖1是習知一種高壓成型機的前視圖; 圖2疋1知中華民國申請案號932〇8563的一種『高壓 成型設備』示意圖; 圖3是本發明薄膜成型方法第一較佳實施例的步驟流 程圖; 圖4是本發明薄膜成型設借 ^ • 呀肤:取里。又備第一較佳實施例的前視圖 •圖5是本發明薄膜成型設備第一較佳實施例的側視圖 17 1329568 圖6是本發明薄膜成型方法第―較佳實施例中將― 塑料薄膜置於該模塾的步驟示意圖. 圖7疋本發明薄膜成型方法第一較佳實施例中將該 塑料薄膜壓制定位於該模墊以及進行加熱的步驟示意圖; 圖8疋圖7的步驟中,該薄膜成型設備的狀態的前視 圖, 圖9是本發明薄膜成型方法第—較佳實施例中,使該 塑枓㈣產生第-階段變形的步驟示意圖; 塑料:膜1本發明薄膜成型方法第-較佳實施例中,使該 塑枓存膜產生第二階段變形的步驟示意圖; 成型:筆2本發明薄膜成型方法第-較佳實施例中,完成 出該塑料薄膜的步驟示意圖-及 。 型設備第二較佳實施例的前視圖 18 1329568 【主要元件符號說明】 2 ......... •薄膜成型設備 233… •…下壓模 200…… •塑料薄膜 2335 ·· •…下壓模 200, •塑料薄膜 234… •…凸出部 21........ •機台 2345 ·· •…凹穴 211…… •頂部 24"… •…高壓氣體供應單元 212…… •機柱 25·.··_ •…預壓裝置 22........ •上模單元 251… •…驅動單元 221…… •上模座 252… •…預壓元件 222…… •上壓模 250… •…連動機構 222,…·· •上壓模 253 …. •…鏤空區域 223…… •凹穴 254 ···. …連動桿 223,..... •凸出部 26…… …加熱單元 23 ' 2V •下模單元 31-36- …步驟 231…… •下模座 H’…… …高度差 232…… •模墊 1915 1329568 is attached to the surface of the recess 234' of the lower stamper 233. Corresponding to step 35 of the first preferred embodiment, in the second preferred embodiment, the lower stamper 233 is driven, stacked with the pre-pressing member 252, placed on the upper stamper 222, and pressed upward. 222' produces a positive pressure of the film 200' which is pressed down against the film 2', so that the film 200' is deformed in the second stage, so that the upper die 222' and the lower die 233' are formed. The shape, and then, the lower stamper 233 and the pre-pressing member 252 are driven downward and the formed film 2 is removed. As can be seen from the above two preferred embodiments, the present invention presses and positions the plastic film 200, 200' by providing the pre-pressing member 252, so that the plastic film 2, 200' can withstand a higher heating temperature without causing warping. The curvature is deformed, and since the plastic film can withstand a high heating temperature, the plastic film is 2 〇〇, 2 〇〇, and there is no problem that the appearance color is uneven due to the lack of softening. Further, since the preload member 252 is driven by the control unit to drive the drive unit 251, it is possible to avoid unnecessary labor and the occurrence of errors which are easily caused by manual operations throughout the molding work. Furthermore, since the heating element 26 heats the plastic film 2〇〇, 2〇〇, the pre-pressing member 252 has been pressed on the plastic film 2〇〇, 2〇〇, thus driving the lower stamper 233, 233' First, the plastic film 2〇〇, 2〇〇, first pre-formed the -p segment, the lower die unit 23, 23, and the pre-pressing element 252 are driven and the upper die unit 22 is closed. The second stage of forming is carried out, so that the two-stage forming step can reduce the rebound phenomenon of the plastic film 2〇〇, 200' during the deformation process as a recovery stress, and can be formed more accurately. The obtained outer structure avoids the plastic film 200, 200, because of the influence of the stress recovery itself, which causes an error, which affects the subsequent cutting of the residual material 16 1329568 and the in-mold injection molding. In summary, the present invention can not only solve the problem of thermal warping deformation of the plastic thin molds 200, 200' by the arrangement of the pre-pressing device 25, but also achieve an automated operation 'through the control of the control unit, and can also cooperate The lower mold unit 23, 23' and the upper mold unit 22 perform a two-stage forming step, and the plastic film 200, 200' can be formed to form the desired outer structure, thereby reducing the plastic film 200, 200' during the molding process. Forming errors due to stress recovery. However, the above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention, All remain within the scope of the invention patent. In addition, the abstract sections and headings are only used to assist in the search for patent documents and are not intended to limit the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front view of a conventional high-pressure molding machine; FIG. 2 is a schematic diagram of a “high-pressure molding apparatus” of the Republic of China application No. 932〇8563; FIG. 3 is a film forming method of the present invention. The flow chart of the steps of the first preferred embodiment; Fig. 4 is a schematic view of the film forming apparatus of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 5 is a side view of a first preferred embodiment of a film forming apparatus of the present invention. 17 1329568 FIG. 6 is a plastic film of a preferred embodiment of the film forming method of the present invention. FIG. 7 is a schematic view showing the steps of placing the plastic film on the mold pad and heating in the first preferred embodiment of the film forming method of the present invention; in the steps of FIG. 8 and FIG. A front view of the state of the film forming apparatus, and FIG. 9 is a schematic view showing a step of deforming the plastic sheet (four) in a first stage in the first preferred embodiment of the film forming method of the present invention; plastic: film 1 - In a preferred embodiment, a schematic diagram of the step of deforming the plastic film to produce a second stage; Forming: Pen 2 In the first preferred embodiment of the film forming method of the present invention, a schematic view of the steps of the plastic film is completed. Front view of a second preferred embodiment of the type of device 18 1329568 [Explanation of main component symbols] 2 ......... • Film forming apparatus 233... •... Lower stamping die 200... • Plastic film 2335 ·· • ...lower die 200, •plastic film 234... •...protrusion 21........ •machine 2345 ···...recess 211... •top 24"...?...high pressure gas supply unit 212 ...... • Machine column 25·.··_ •...Preloading device 22.........Upper die unit 251...•...Drive unit 221... • Upper die holder 252... •...Preloading element 222 ...... • Upper stamper 250... •... Linkage mechanism 222,...·· • Upper stamper 253 .... •... cutout area 223... • Pocket 254 ···. ... linkage rod 223,..... Projection portion 26...heating unit 23' 2V • lower die unit 31-36- ...step 231... • lower die holder H'... ...height difference 232... • die pad 19

Claims (1)

1329568 十、申請專利範圍: 該薄膜成型設備 1· 一種薄膜成型設備,用以成型一薄膜 包含: 一機台; 一上模單元,設置於該機台上; 一下模單元’設置於該機纟並間隔於該上模單元下 方,該薄膜可供放置於該下模單元上; 一動力單元,用以驅動該下模單元與該上模單元其 中一者相對於另一者鄰近及遠離; 八 一加熱單元,可受驅動位移至該下模單元上方以對 該薄膜加熱或退出該下模單元上方;以及 一預壓裝置,包括 一驅動單元,設置於該機台並與該動力單元連 接,以及 一預壓元件,位於該上模單元與該下模單元之 間’該預壓元件與該驅動單元動力連接而可受該驅 動單元驅動鄰近該下模單元並將該薄膜夹置於該下 模單元與該預壓元件之間。 20 1329568 別連接於該預壓元件兩側的 』刃一連動桿,該二連動桿頂端 與該驅動單元動力連接。 4.依據申請專利範圍第1、2或3 X項所述之薄膜成型設備, 其中,該上模單S包括-上屋模4該上壓模形成有一 上成型部,該下模單元包括一下壓模,且該下厂堅模形成 有一對應該上成型部的下成型部.a ^ 4,當該上壓模與該下壓 模接合’該上成型部與該下成型 观主。μ相配合使該薄膜變形 ’該預壓元件為一板狀結構, 且及預壓兀*件對應該上成 型部與該下成型部的區域鏤空。 5. 依據申請專利範圍第3項所述之薄臈成型設備,立中, 該動力單元為一油壓設備,該驅動單元為一與該油麼設 備連接的油壓缸。 6. 依據申請專利範圍第!項所述之薄膜成型設備,更包含 -用以產生高壓氣體的高壓氣體供應單元,藉該高愿氣 體供應單元,該上模單元與該τ模單元對㈣膜 壓成型。 @ 7. 依據申請專利範圍帛4項所述之薄膜成型設備,更包含 一控制單元,該控制單元與該動力單元及該驅動單元連 接,並透過該動力單元控制該驅動單元作動。 8. 一種薄膜成型方法,是利用一薄膜成型設備進行該薄 膜成型設備包含一上模單元、一間隔於該上模單元下方 的下杈單70、一介於該上模單元與該下模單元之間的預 壓元件以及一高壓氣體供應單元,該薄膜成型方法包含 21 (A) 將一薄膜置於該下模單元上; (B) 藉該預壓元件將該薄膜壓制定位於該下模單 元上; ' (C)對被壓制定位於該下模單元上的該薄膜進行 加熱; 下模單元對該薄 附產生第一階段 (D)藉該高壓氣體供應單元由該 膜進行抽氣,使該薄膜受該下模單元吸 變形; (E )使該下模單元與該上模單元之間相對靠近, 使該受熱軟化的薄膜產生第二階段變形;以及 (F )使該下模單元與該上模單元之間相對遠離, 取出已成型的該薄膜。 9·依據申請專利範圍第8項所述之薄膜成型方法,其中, 該下模單元包括一下壓模,於該步驟(D)中,是使該 薄膜受吸附貼附於該下壓模表面。 10.依據申請專利範圍第9項所述之薄膜成型方法,其中, 該下模單元更包括一可彈性設置於該下壓模上的模墊, 於該步驟(A)中’該薄膜是放置於該模墊上;於該步 驟(B)中,該薄膜是被夾置於該模墊與該預壓元件間 :於該步驟(D) +,該下壓模同時被驅動鄰近該模墊 11.依據中請專利範圍第8、9或1G項所述之薄膜成型方法 ,其中,於該步驟(E)中,該高壓氣體供應單元同時 由該上模單元對該薄膜吹出高壓氣體使該薄膜貼附於 22 1329568 該下模單元表面。 12.依據申請專利範圍第8項所述之薄膜成型方法,其中, 該薄膜可為塑膠或金屬材質。1329568 X. Patent application scope: The film forming apparatus 1· A film forming apparatus for forming a film comprises: a machine table; an upper mold unit disposed on the machine; the lower mold unit is disposed on the machine And spaced apart from the upper mold unit, the film can be placed on the lower mold unit; a power unit for driving the lower mold unit and the upper mold unit adjacent to and away from the other; a heating unit that is driven to be displaced above the lower mold unit to heat the film or exit the upper mold unit; and a pre-pressing device including a driving unit disposed on the machine and connected to the power unit And a pre-stressing element between the upper die unit and the lower die unit. The pre-pressing component is dynamically coupled to the drive unit and is drivable adjacent to the lower die unit by the drive unit and the film is placed under the die Between the die unit and the preload element. 20 1329568 Do not connect to the blade-connecting lever on both sides of the pre-stressing element. The top of the two-linking lever is electrically connected to the driving unit. 4. The film forming apparatus according to claim 1, wherein the upper mold sheet S comprises an upper mold 4, the upper mold is formed with an upper molding portion, and the lower mold unit includes The stamper is formed, and the lower mold is formed with a pair of lower molding portions that are to be formed. A ^ 4, when the upper mold is joined to the lower mold, the upper molding portion and the lower molding portion. The μ phase is matched to deform the film. The pre-pressing member is a plate-like structure, and the pre-compression member is hollowed out corresponding to the region of the upper molding portion and the lower molding portion. 5. The thin boring forming apparatus according to claim 3, wherein the power unit is a hydraulic device, and the driving unit is a hydraulic cylinder connected to the oil device. 6. According to the scope of the patent application! The film forming apparatus of the present invention further comprises - a high-pressure gas supply unit for generating a high-pressure gas, by means of the high-power gas supply unit, the upper mold unit and the τ-mould unit pair (4) are press-formed. @ 7. The film forming apparatus according to claim 4, further comprising a control unit coupled to the power unit and the driving unit, and controlling the driving unit to operate by the power unit. A film forming method comprising: using a film forming apparatus, the film forming apparatus comprises an upper mold unit, a lower sheet 70 spaced apart from the upper mold unit, and an upper mold unit and the lower mold unit. a pre-compression element and a high-pressure gas supply unit, the film forming method comprising: 21 (A) placing a film on the lower mold unit; (B) using the pre-compression element to press the film to be located in the lower mold unit [C) heating the film that is pressed to be placed on the lower mold unit; the lower mold unit produces a first stage (D) for the thinning, by which the high pressure gas supply unit is pumped by the film, so that The film is deformed by the lower die unit; (E) relatively close between the lower die unit and the upper die unit, causing the heat-softened film to undergo a second-stage deformation; and (F) causing the lower die unit to The upper mold units are relatively far apart from each other, and the formed film is taken out. 9. The film forming method according to claim 8, wherein the lower die unit comprises a lower die, and in the step (D), the film is adsorbed and attached to the lower die surface. 10. The film forming method according to claim 9, wherein the lower die unit further comprises a die pad elastically disposed on the lower stamper, wherein the film is placed in the step (A) On the mold pad; in the step (B), the film is sandwiched between the mold pad and the pre-pressing member: in the step (D) +, the lower mold is simultaneously driven adjacent to the mold pad 11 The film forming method according to the invention of claim 8, wherein in the step (E), the high-pressure gas supply unit simultaneously blows a high-pressure gas from the upper mold unit to the film. Attached to 22 1329568 the surface of the lower die unit. 12. The film forming method according to claim 8, wherein the film is made of plastic or metal. 23twenty three
TW96133477A 2007-09-07 2007-09-07 Thin film forming apparatus and method of forming thin film TW200911534A (en)

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CN108943550A (en) * 2017-05-17 2018-12-07 台光电子材料(昆山)有限公司 The method for manufacturing naval stores

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108943550A (en) * 2017-05-17 2018-12-07 台光电子材料(昆山)有限公司 The method for manufacturing naval stores
CN108943550B (en) * 2017-05-17 2020-11-13 台光电子材料(昆山)有限公司 Method for manufacturing resin product

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