TWI327952B - Process for the manufacture of a veneer - Google Patents

Process for the manufacture of a veneer Download PDF

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TWI327952B
TWI327952B TW095127326A TW95127326A TWI327952B TW I327952 B TWI327952 B TW I327952B TW 095127326 A TW095127326 A TW 095127326A TW 95127326 A TW95127326 A TW 95127326A TW I327952 B TWI327952 B TW I327952B
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Taiwan
Prior art keywords
wood
plywood layer
adhesive
plywood
block
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TW095127326A
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Chinese (zh)
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TW200720039A (en
Inventor
Michael Engel
Wolfgang Lacroix
Peter Spitaler
Patrick Guitton
Hans-Joachim Danzer
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Hd Wood Technologies Ltd
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Priority claimed from EP05024664A external-priority patent/EP1688228B1/en
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Publication of TW200720039A publication Critical patent/TW200720039A/en
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Publication of TWI327952B publication Critical patent/TWI327952B/en

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  • Veneer Processing And Manufacture Of Plywood (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Description

九、發明說明: 【發明所屬之技術領域】 本發明關於一種用以製造一膠合板層之方法、一種用以 製造一樑狀木塊以供製造該膠合板層之方法、一種本質上 藉由該等方法所製成之膠合板層及樑狀木塊以及一種用以 實施該等方法之裝置。在該等方法中,可以使用以一聚氨 酯為主之特殊黏著劑。 【先前技術】 眾所週知’膠合板層之製造係實木所製成裝飾性、高品 質表面材料製造上之一生產技術。在此,在一般膠合板層 之製造中,圓材係經去皮或剝皮,接著將該圓材鋸成二 段、三段、四段或其他(俗稱為條板)且隨後澆水,通常是 在增溫下持續數天’以利備便於膠合板層之後續切削,俗 稱為刨切《接著,該刨切過程產生不同厚度之膠合板層, 例如,大約0.5 mm厚度之膠合板層,其取決於該切削過 程,因此在所得之產品中,吾人得以在俗稱刨切膠合板層 (水平或垂直刨切)、俗稱去皮膠合板層(旋轉式刨切)或支 桎(偏心旋轉式刨切)之間辨別。 以立體圖示意之最普遍刨切、水平或垂直刨切係呈現於 圖1 5至17。圖15揭不一沿著木材纖維方向而刨切之二等分 圓材10。另方面,圖16及17揭示一刨切橫向於纖維方向。 在該刨切過程之後’留下一廢料板i 〇,其亦稱為"襯板", 如圖17所不。基於技術性原因,該襯板無法被處理成一膠 合板層,因為切削設備内之托架會產生無法進一步處理之 1128l2.doc • 6 - 廢料。 隨後’所得之未加工膠合板層通常具有大約0.45 mm至 2.5 mm厚度’較佳為〇 45 至〇 8麵,其較佳以⑽。◦以 上度乾燥數分鐘。若發生嚴重皺褶或"彎曲",該膠合板 層即品要另外進行一處理步驟。 隨後,乾燥之未加工膠合板層係依尺寸切削及依品質分 類。針對該項依尺寸切削,必須接受高材料損失,其可高 達 60%。 '、 包J切刀之母一行程、及係依尺寸切削後,可產生一具有 約0.6 m2表面積之(可出售)膠合板層。 J板仁疋複雜且頗為浪費之該膠合板層製造上的問題 會因為原料是天然產物”木材"、”樹"而更形嚴重。在此, 通常無法預測一用於膠合板層製造之圓材會不會生成可讓 人接又的最终產品膠合板層。若是如此,只有極富經驗的 木材買主能夠實際預測終端產品品質。圓材中的内含物、 枝芽及缺陷經常無法被發現,因而在膠合板層中造成無法 作進一步處理之瑕疵。在從圓材到最終產品膠合板層中產 生高達85%材料浪費,這在該製程中也是必須接受的。 一用於製造一完整表面之習知後續加工過程為在一組裝 工廠或’’疊接工廠"内組裝多數個膠合板層片,及將該等組 裝/疊接之膠合板層表面修整。通常,膠合板層片之組裝/ 疊接係藉由將個別膠合板層片黏接而成,且事實上使用俗 稱之縱向與橫向進給疊接機而幾乎同時施加熱與壓力。 惟’不易操作之薄且敏感性膠合板層月之黏接已被證實為 112812.doc 迅於铍雜’且無法製造線紋式、薄的直線卿合板層,為 =達成一適當之黏接,待組裝之膠合板層片應有—定之最 、J、寬度。再者,熱之局部施加會影響木材性質(例如色 澤),且多餘之黏膠必須在黏接區域去除。 隨後’所得之膠合板層可以藉由黏接於一基材而施加, 例如一粒片板。 上述製程步料包含在用以製造膠合板層之俗稱"歐 法"或”北美法”内。 ' 在另一技術方法中,即俗稱之"亞洲法,,,該未加工膠合 板層係大約(M mm至〇.8 _厚度。在選項性之緣针沿縱 :)剪切後,<乃呈潮濕之膠合板層片係藉由黏接而施加至 基材上》β玄基材通常為夾板。接著,客戶購買"花式夾 板及切下他們所要的面板部分。這會造成低產量,因為 所需之尺寸不會正好與夾板之面板尺寸相符。 該亞洲款式膠合板層製造方法需要一整合性製程。在條 板/木塊创切後之膠合板層具有高濕度(在纖維飽和點以 幻。將木片放置-下子即會產生膠合板層之霉菌及破 壞7其無法使用。較長距離的貯置或運送是不可行的。 只有將膠合板層壓製於基材上’產品才能運送/處理。基 材的價值較低於膠合板層者H 一膠合板層產品在運 送上係比-花式夾板產品更為經濟。這點對於日益增加之 運費而言特別重要。 性僅有在該設備能每 製成這些極薄膠合板層所需之精確 分鐘製成45片以下時才可行。 112812.doc 1327952 再者,US 3,969,558揭露一木樑之多數個短片之黏接,IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD The present invention relates to a method for manufacturing a plywood layer, a method for manufacturing a beam-like wood block for manufacturing the plywood layer, and essentially by such A plywood layer and a beam-like wood block produced by the method and a device for carrying out the methods. Among these methods, a special adhesive mainly composed of a polyurethane can be used. [Prior Art] It is well known that the manufacture of plywood layers is a production technique for the manufacture of decorative, high-quality surface materials made of solid wood. Here, in the manufacture of a general plywood layer, the round material is peeled or peeled, and then the round material is sawn into two, three, four or other (commonly known as slats) and subsequently watered, usually It is for several days under the temperature increase to facilitate the subsequent cutting of the plywood layer, commonly known as planing. Then, the cutting process produces plywood layers of different thicknesses, for example, a plywood layer of about 0.5 mm thickness, depending on The cutting process, therefore, in the resulting product, we are able to be between the commonly known as the plywood layer (horizontal or vertical planing), commonly known as the peeled plywood layer (rotary planing) or the support (eccentric rotary planing) Identify. The most common planing, horizontal or vertical planing system illustrated in perspective is shown in Figures 15 to 17. Figure 15 illustrates a bisector 10 that is sliced along the direction of the wood fibers. On the other hand, Figures 16 and 17 disclose a planing transverse to the fiber direction. After the cutting process, a scrap board i 〇 is left, which is also referred to as "liner", as shown in Fig. 17. For technical reasons, the liner cannot be processed into a plywood layer because the brackets in the cutting equipment create 1128l2.doc • 6 - scrap that cannot be further processed. The resulting unprocessed plywood layer typically has a thickness of from about 0.45 mm to about 2.5 mm, preferably from 〇45 to 〇8, preferably (10). ◦ Dry for a few minutes. In the event of severe wrinkling or "bending", the plywood layer is otherwise subjected to a processing step. Subsequently, the dried unprocessed plywood layer is cut by size and classified by quality. For this size-based cutting, high material losses must be accepted, which can be as high as 60%. ', the mother of the package J cutter, and the size of the cut, can produce a (for sale) plywood layer with a surface area of about 0.6 m2. The problem of the manufacture of the plywood layer, which is complicated and wasteful, is even more serious because the raw materials are natural products "wood" and "tree". Here, it is often impossible to predict whether a round material used in the manufacture of plywood will produce a reciprocal final product plywood layer. If so, only experienced wood buyers can actually predict the quality of the end product. The inclusions, shoots and defects in the round material are often undetectable and thus cause defects in the plywood layer that cannot be further processed. Up to 85% material waste is produced in the plywood layer from round to final product, which is also acceptable in this process. A conventional subsequent process for making a complete surface is to assemble a plurality of plywood plies in an assembly plant or '-stacking factory" and to condition the surface of the assembled/stacked plywood layers. Typically, the assembly/stacking of plywood plies is accomplished by bonding individual ply plies, and in fact applying heat and pressure almost simultaneously using the so-called longitudinal and cross feed laminators. However, the 'hard-to-operate thin and sensitive plywood layer has been confirmed to be 112812.doc. It is noisy and can't make a line-type, thin straight-line layer, to achieve a proper bond. The plywood plies to be assembled shall have a maximum, J, and width. Furthermore, local application of heat can affect the properties of the wood (e.g., color), and excess glue must be removed in the bonded area. The resulting plywood layer can then be applied by bonding to a substrate, such as a sheet. The above process steps are included in the commonly known "European " or "North American Act" used to make plywood layers. In another technical method, commonly known as the Asian method, the unprocessed plywood layer is approximately (M mm to 〇.8 _ thickness. After the edge of the option is cut along the vertical:), < The wet plywood layer is applied to the substrate by bonding. The β-base material is usually a splint. Next, the customer purchases "fancy clips and cuts off the panel sections they want. This results in low throughput because the required dimensions do not exactly match the panel dimensions of the splint. This Asian style plywood layer manufacturing process requires an integrated process. The plywood layer after the slat/wood block is cut to have high humidity (the illusion at the fiber saturation point. Place the wood chip - the lower part will produce the mold layer of the mold and damage 7 can not be used. Long distance storage or transport It is not feasible. Only the plywood layer can be pressed onto the substrate. The product can be transported/treated. The value of the substrate is lower than that of the plywood layer. The plywood layer product is more economical than the fancy plywood product. This is especially important for increasing freight rates. Sex is only possible if the equipment can be made up to 45 pieces per minute of precision required to make these very thin plywood layers. 112812.doc 1327952 Furthermore, US 3,969,558 Uncovering the bonding of most of the short films of a wooden beam,

隨後可加以创切。黏接時,該專利建議之黏著劑例如環氧 樹脂、酚醛樹脂及間苯二酚樹脂。該1;3 3,969,558案目標 在避免加熱/煮沸過程施加於一般膠合板層之製造中,並 且建議在整個過程㈣將木材之濕度永久性地保持在纖維 飽和點以上。再者’該專利建議在切削之前*應有加熱, 煮沸過程。因此,在整個過程期間必須嚴加注意木材之濕 度未降低’也非短期性。最|,該膠合板層具有一 〇」與 ππη之間之厚度及一大於木材纖雒飽和點之濕度,其臺 覆且點接至一基材上。 US 3,897,581揭露短的樑狀木片之黏接且隨後创切,黏 接係藉由施加一特殊之聚氨醋黏著劑而實施,其亦在該濕 度下乾化。It can then be cut. Adhesives proposed in this patent, such as epoxy resins, phenolic resins, and resorcinol resins, are bonded. The goal of the 1;3 3,969,558 is to avoid the application of a heating/boiling process to the manufacture of a general plywood layer, and it is recommended to maintain the moisture of the wood permanently above the fiber saturation point throughout the process (iv). Furthermore, the patent suggests that there should be a heating and boiling process before cutting. Therefore, care must be taken during the entire process that the moisture of the wood is not reduced, nor is it short-term. Mostly, the plywood layer has a thickness between 〇π and ππη and a humidity greater than the saturation point of the wood fiber, which is overlaid and spotted onto a substrate. US 3,897,581 discloses the bonding of short beam-like wood chips and subsequent cutting, the bonding being carried out by applying a special polyurethane adhesive which also dries under this humidity.

US 3,977,449揭露-用以製造_膠合板層之方法,其具 有-大面積及適詩大量生產之適當設計木質圖案。在該 方法中,-圓材被鑛或切成複數個條板,其表面上平滑及 黏著劑黏著以形成—複合式條板。複合式條二隨 後被创切以形成一寬膠合板層木片,其可由一黏著劑黏接 於,或一膠合板層。在整個過程中,所有步驟皆實施 同夺木村維持在木材纖維飽和點或以上之濕度。所得膜合 板層之濕度亦维持在纖维飽和點或以上。 / 〇 亦:::般板層之製造方法,俗稱之技術性膠合板層 ’、白,在製造該膠合板層時,其應達成一固定品質及 尺寸準確性’以利於預測最終產物膠合板層之特徵。 I128J2.doc 1327952 在本文中,例如,以往製成之去皮膠合板層亦可在結構 之染色或烘烤等預先處理後再互相黏接,且所得之材料隨 後再刨切。在此,一膠合板層表面可以產生具有一預定之 表面結構,而廢料得以減少。惟,所得之朦合板層表面無 法相比於—般膠合板層表自,因為所得之最終產物具有手 工的美感性,而無實木的感覺。同時很明顯地該等方法較 為複雜。 【發明内容】 本發明係在上述問題之基礎上改善製造習知膠合板層之 方法,以致於從最初採用之原料木材開始,—高產量、高 品質之最終產物膠合板層可以在最低複雜度下達成。Z 此,另方面,該方法應盡可能單純,而另方面,所得膠合 板層之進—步處理應有利於使用者,例如,傢俱製造商。 再者’在勝合板層中應保持所用實木之美感性。此外,其 在使用歐洲款式膠合板層製造過程之標準設備,特別 是容許每分鐘超過9〇片刨切速度之裁刀。 該目的可由一種具有獨立請求項】之膠合板層製造方法 及用以實施該方法之附屬請求項35之裝置解決。再者,該 目二之解決方式包含獨立請求項29之製造一樑狀木塊以供 製造-膠合板層及獨立請求項33中分別依據請求項3〇或32 之樑狀木塊而製成之膠合板層。 本發明之特殊較佳實施例係界定於附屬請求項内。藉 此所有晴求項之措辭在本文内皆可供參考。 在本發明用以製造一膠合板層之方法中,板狀平面形木 112812.doc 1327952 片先由一黏膠/黏著劑全面地黏接,其在濕氣情況下乾化 成一樑狀木塊。該木塊則沿著一界定之截面切成一膠合板 層0 根據本發明,樑狀木塊係在切削前先澆水及/或加溫, 澆水及/或加溫較佳在一昇溫下實施,較佳為一高於仙它 恤度,最佳為一尚於7〇 ς溫度,特別是75與85。〇之間之一 溫度。一大約8(TC之溫度最適當。No. 3,977,449 discloses a method for producing a plywood layer having a suitably designed wooden pattern of large area and mass production. In this method, the round material is ore-cut or cut into a plurality of strips which are smooth on the surface and adhered to the adhesive to form a composite strip. The composite strip 2 is then cut to form a wide plywood chip which can be bonded by an adhesive or a plywood layer. Throughout the process, all steps were carried out to maintain the humidity at or above the saturation point of the wood fiber. The moisture content of the resulting film laminate layer is also maintained at or above the fiber saturation point. / 〇 : ::: The manufacturing method of the slab layer, commonly known as the technical plywood layer ', white, when the plywood layer is manufactured, it should achieve a fixed quality and dimensional accuracy' to facilitate the prediction of the characteristics of the final product plywood layer . I128J2.doc 1327952 In this context, for example, previously prepared peeled plywood layers may be bonded to each other after pre-treatment such as dyeing or baking of the structure, and the resulting material may be subsequently cut. Here, the surface of a plywood layer can be produced to have a predetermined surface structure, and waste can be reduced. However, the resulting plywood surface cannot be compared to the plywood layer because the resulting end product has a hand-crafted aesthetic without a solid wood feel. At the same time, it is obvious that these methods are more complicated. SUMMARY OF THE INVENTION The present invention is based on the above problems to improve the method of manufacturing a conventional plywood layer, so that starting from the raw material wood initially used, the high-yield, high-quality final product plywood layer can be achieved with the lowest complexity. . Z. On the other hand, the method should be as simple as possible, and on the other hand, the further stepping of the resulting plywood layer should be beneficial to the user, for example, the furniture manufacturer. Furthermore, the beauty of the solid wood used should be maintained in the winning layer. In addition, it is standard equipment used in the European-style plywood manufacturing process, especially for cutters that allow more than 9-inch cutting speed per minute. This object can be solved by a method of manufacturing a plywood layer having an independent request and a device for implementing the method of claim 35. Furthermore, the solution of the second item comprises the manufacture of a beam-like block of the independent claim 29 for the manufacture-plywood layer and the independent request item 33 in accordance with the beam-like wood block of claim 3 or 32, respectively. Plywood layer. Particularly preferred embodiments of the invention are defined in the dependent claims. The wording of all the clear items is available for reference in this article. In the method of the present invention for producing a plywood layer, the plate-like planar wood 112812.doc 1327952 is first fully bonded by a glue/adhesive which is dried into a beam-like block under moisture. The wooden block is cut into a plywood layer along a defined section. According to the invention, the beam-shaped wood block is watered and/or warmed prior to cutting, and the watering and/or heating is preferably performed at a temperature rise. The implementation, preferably one is higher than the sensation, and the best is one at a temperature of 7 inches, especially 75 and 85. One of the temperatures between the 〇. Approximately 8 (TC temperature is most appropriate.

該澆水及/或加溫係在較佳為實施數天,特別是2天以 上,特別是2至3天。 、從該樑狀木塊切下(创切)而得到之膠合板層係經乾燥, 以利於將濕度降低到木材之纖維飽和點以下。較佳為,乾 燥膠合板層之濕度在80%以下,較佳在6〇%以下,更佳在 娜以下。特別是水含量在2G%以下。極佳之膠合板層具 有一在5與20%之間之濕度。 〇纖維飽和點界定出木材乾燥過程中該木材不含"自由The watering and/or warming is preferably carried out for several days, especially for more than 2 days, especially 2 to 3 days. The plywood layer obtained by cutting (creating) the beam-shaped wood block is dried to reduce the humidity below the fiber saturation point of the wood. Preferably, the dry plywood layer has a humidity of 80% or less, preferably 6 % or less, more preferably less than or equal to N. In particular, the water content is below 2G%. An excellent plywood layer has a humidity between 5 and 20%. The saturation point of the fiber defines the wood that is free during the drying process.

基”水而僅含”鍵結”水之點。"自由基"水位於木材之細胞穴 内’而"鍵結"水在木材之細胞壁内。 濕度係依據DIN 52 183而定。 其他決疋方法亦可使用,你丨1 g、4_ , J仗用例如電氣法(歐姆電阻值之量 測)或透過紅外線反射而決定。惟The base "water only contains the point of "bonding" water. "Free radicals" water is located in the cell pocket of wood' and "bond" water is in the cell wall of wood. Humidity is based on DIN 52 183. Other methods can be used. You can use g1 g, 4_, J仗, for example, by electrical method (measurement of ohmic resistance value) or by infrared reflection.

限音人建議使用上述DIN 方法作為一校準方法,以取得可比較之值。 在本發明之較佳實施例中,該用制4 、 貝 τ成用以製造一膠合板層之方 法包含步驟⑴至(iv): (!)利用一黏著劑將多數個板狀平面形士 十面形木片黏接成一樑狀 112812.doc 1327952 木塊, (u)將該樑狀木塊洗水及/或加溫, (III) 將該樑狀木塊切削成一膠合板層, (IV) 將步驟(in)十取得之該膠合板層乾燥,直到其濕度在 纖維飽和點以下。 在較佳實施例中’步驟(in)中所用之裁刀之每—行矛。The voice limiter recommends using the above DIN method as a calibration method to obtain comparable values. In a preferred embodiment of the invention, the method for making a plywood layer comprises the steps (1) to (iv): (!) using a binder to apply a plurality of plate-like planar shapes The wood chips are bonded into a beam 112812.doc 1327952 wood block, (u) the beam wood block is washed and/or warmed, (III) the beam wood block is cut into a plywood layer, (IV) The plywood layer obtained in step (in) is dried until its humidity is below the fiber saturation point. In the preferred embodiment, each of the cutters used in the step (in) is a spear.

一2膠合板層在步驟(iv)中取得,其中一表面積較佳為1至* m ’最佳為1.5至3.5 m2。 牡—較佳實施例 度基本上相當於該木塊之長度。 步驟(iv)中之乾燥係在一昇溫下實施, 〇r ώ 子乂住马-南於40 ^度,最佳為一高於7(TC溫度,特^高於1〇代溫 較佳地,乾燥係在步驟(iii)中之切削後立即實施。 在另一較佳實施例中,該方法進一步包 匕3以下步驟(v)A layer of plywood is obtained in step (iv), wherein a surface area is preferably from 1 to * m ', preferably from 1.5 to 3.5 m2. The preferred embodiment is substantially equivalent to the length of the block. The drying in the step (iv) is carried out at a temperature rise, and the 〇r ώ 乂 马 马 马 马 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 The drying is carried out immediately after the cutting in step (iii). In another preferred embodiment, the method further comprises the following steps (v)

至(VII)之一或多者: 、J (V)在步驟⑴之前:將該等板狀平面形 A <至少一表而 刨平; & @ (V1)在步驟(Η)之前:壓製該樑狀木塊; (vii)在步驟(ν)之前:堆疊該樑狀木塊。 本發明人已查出本發明之方法可以用'經 種一級品質之膠合板層。有利的是,在該方法中,T出夕 用被普遍採用之機器及裝置。藉由請求 可以使 9 1之特徵八 凋整步驟,膠合板層之切削造成特別平滑且 刀 ,、有—高品 112812.doc 12 質,其亦可用於低厚声 A ^ BH ^ ·又夕13板層而不致於破裂。在此, 在本發明之内文中,盆η 你1¾, pi膝士 y、可在除了步驟(iv)外之整個製裎 間將木材之濕度維持在纖維飽和點…"私期 性。依此方式,本發明之方》或上,但疋並無強制 如,相――所前技術簡化’例 同時’惟,根據本發明之古i σ @ ^ 月之方法’膠合板層亦具有一優里 口口質及經濟性。藉由祐 设異 .兄下裝彳 原料木材—黏著劑且其在濕氣情 兄下乾化,任意木片數皆 ,. 1定用而不需要事先調整,你丨 如在一乾燥室内做—特宕、、 ]To one or more of (VII): , J (V) before step (1): planing the plate-like planar shape A < at least one table; & @ (V1) before step (Η): Pressing the beam of wood; (vii) before step (v): stacking the beam of wood. The inventors have found that the method of the present invention can be used to 'pure a first-grade plywood layer. Advantageously, in this method, T is used in machines and devices that are commonly used. By requesting the feature of the feature of the ninth step, the cutting of the plywood layer is particularly smooth and the knife has a high quality 112812.doc 12, which can also be used for low thick sound A ^ BH ^ · 夕夕13 The slab is not broken. Here, in the context of the present invention, the basin η, you can maintain the humidity of the wood at the fiber saturation point (" private period between the entire system except the step (iv). In this way, the method of the present invention or the above, but not mandatory, such as the former technology simplification of the 'simultaneous', the method according to the invention of the ancient i σ @ ^ month 'plywood layer also has a Yurikou mouth quality and economy. By setting up the different brothers, the raw material wood-adhesive agent is dried and it is dried under the wetness of the brothers. Any number of wood chips is used. 1 is set without prior adjustment, you are like doing it in a dry room. Special, , ]

,·,,、度之調整。藉由延伸性黏接, 可以產生高品質且韁中+ & A I疋之黏接而不影響膠合板層之性質 (例如加熱),且不需|本 要去除接合區内之多餘黏膠。再者, 一開始’膠合板層可依所雹 所而之尺寸生產且可適應於後續之 處理’因此廢料可減到最少,因為不再需要修整。 最後但非最少的异,太i nn 本發月之方法亦容許製造不同結 構、線紋、薄、直線型外觀之膠合板層。 在此’被使用作為初始材料之木片通常稱為板。惟,例 如相關於該等木片之各別厚度不應限制,只要該等木片之 長度大於其厚度即可。此亦適用於在實施該方法中所得之 樑狀木塊。同樣地,相關於各木塊之尺寸亦不應限制。 再者’應該考量的是,在本文中膠合板層係被切削,而 非鋸切或形成於一纖維去除(機械加工)過程中。該切削也 常被稱為㈣切”且關於利用—刀具、刀刀或類此者形成一 膠合板層。 為了根據本發明產生不同表面圖案,供木塊沿著而切削 112812.doc 13 1327952 成一膠合板層之截面可以自由選擇。 適券選搭h — 擇在此由該截面之 貫施一旋轉式剖切或-偏心旋轉法。通 吊”幸父佳為沿检向切削之方式,4# &丨β + 择Ρ + t 特別疋垂直於一由黏接 層界疋之平面。另者或除此之外, 根據本發明之實施例, ·.面方向延伸橫向於木片之纖維方向,特別是基本 .. 直’使得該截面較佳平行於-包括該木塊之縱轴線 在内的平面。 綠 • 广上,在本發明之方法中,任意木片數皆可使用。例 如,該等木片可以從不同之實心木部分黏接於彼此。惟, 木片季父佳為實心木板。這些木板通常為來自不同木料之鑛 切板,且可選項地在一或二平坦侧面上创平。如上所述, 此實心木板之厚度或,.規格"對於本發明方法並不重要。 —根據本發明之—實施例’其已證明出特別具經濟性的是 貫心木板為習知膠合板層製造過程中所產生之廢棄木板。 该俗稱之·.襯板"係數毫米厚度板,惟,基於技術性原因, 法被進-步削切’儘管該等板材幾乎都有高品質。此 冋印質材料可以藉由本發明之方法而簡便地使用。若创切 =料是來自木塊中央處則本發明方法更具優越性,因為 是高品質木材且在其他製程中可以進行關於生成移合板 層内所無之木髓射線的適度量測(例如创切角度/截面),否 則會減損經濟價值。 /艮據本發明之一實施例’該等木片係從-圓材中央處分 離出來之區段,或將圓材劈開之·•圓木",較佳為至少三 奴第,化些未加工圓材段使用上之優點在於木材基本 112812.doc 14 1327952 上仍不作處理,因此在後續處理中造成材料變化之機率降 低’例如染污。再者,來自一圓材中央處之區段之特點在 於在該等區段中特殊地生成木髓射線,此在習知勝合板層 中尤其明顯。對比之下,在本發明之範蜂中,將半圓形段 劈開之-圓材中央段可以藉由一具有適當截面之適當處理 而製成膠合板層’其中木髓射線不易被看見或完全看不 見。 在本文中,根據本發明之一實施例,較佳為該等木片基 本上為半圓形段’其從一圓材之邊緣區分離,較佳藉由將 該圓材劈開成至少三段’其中基本上該等半圓形段係以並 平面側互相黏接及隨後切削’較佳為基本上平行於由該等 黏接層界定之平面。方&,甘於 .λ 在此八係一元全新穎性之製造過 程’其中先取一圓材之中段及依上述處理,而另方面圓材 之邊緣段可以互相黏接,使得該等邊緣段利用習知膠合板 層製造上之標準設備時廢料盡可能少些。 較佳地’在本發明之方法中,所用之該等木片具有一較 高(相對地)之木材濕度。此有利於後續之创切製程,其中 待切之木材典型上需具有一高木材濕度。據此,在本發明 之方法中黏接之木片特別具有一在纖維飽和點或以上之相 對木材濕度。纖維飽和點係依據木材種類而在與幫。 之間改變。在此狀況’該木材較佳為俗稱之未加工木料組 成’亦即’從未貯藏之樹木剛切下之木材,或在比較上僅 短暫貯藏者。平均’此未加工木料具有_大約議之相對 濕度。 H2812.doc -15- ▲在本發明方法之另—實施例巾,利之料木片係在極 π H#'度Ιέ接’例如,該高木材濕度亦可藉由 將該等木片’堯水達成。纟此狀%,吾人應假設一大於5〇% 之相對木材濕度,肖別是在游。與_之間或甚至之 上。 如上所述,在本發明之方法中,料板狀平面形木片係 由-黏著劑互相黏#,較佳為全面性。在該文内,可以瞭 :的是該黏著劑/黏膠需能提供該等黏接木片之間之一固 L疋〖生複α物。再者,如後所述,黏著劑需承受由黏 接取得之木塊在切削前之處理(例如澆水處理),以及切削 後所得之膠合板層之處理(例如乾燥處理卜最後,黏著劑 需確保-可靠之接合’例如如果具有一高木材濕度(潤濕) 之木片要互相黏接時。 在此,已知有一系列黏著劑,其至少一部分符合上述要 求,且其導致該等木片之間之至少一令人滿意之黏接。 特別適用於本發明方法者為俗稱之聚氨酯黏著劑,該黏 著劑可以使用單組份黏著劑及双組份黏著劑。俗稱之熱聚 氨醋黏著劑尤佳。已知的是,單組份聚氨醋黏著劑係以單 一產物施加,使黏著劑可因其内含物異腈酸酯族而固化成 一非水溶性樹脂,異腈酸酯族可與木材濕氣及/或木材内 所含之其他極性族反應。双組份聚氨酯黏著劑係以二不同 成分施加’且亦由木材濕氣固化。 例如,—市售之單組份聚氨酯黏著劑產品為挪威 公司之Prefere 6000黏著劑,或瑞士 c〇Uan〇 Ag公司之 112812.doc -16-, ·,,, degree adjustment. By extension bonding, high quality and bonding of + & A I疋 can be produced without affecting the properties of the plywood layer (e.g., heating), and it is not necessary to remove excess glue in the joint zone. Furthermore, the 'plywood layer' can be produced in the same size as it is and can be adapted to subsequent processing' so waste can be minimized since trimming is no longer required. Last but not least, the method of this month also allows the manufacture of plywood layers of different structures, lines, thin, straight lines. Wood chips used herein as the starting material are commonly referred to as plates. However, for example, the respective thicknesses associated with the chips should not be limited as long as the length of the chips is greater than their thickness. This also applies to the beam-like blocks obtained in the practice of the method. Similarly, the size of each piece of wood should not be limited. Furthermore, it should be considered that in this paper the plywood layer is cut, not sawed or formed in a fiber removal (machining) process. This cutting is also often referred to as (four) cutting and forming a plywood layer with respect to the use of a tool, a knife or the like. In order to produce different surface patterns according to the invention, the wood block is cut along 112812.doc 13 1327952 into a plywood The cross section of the layer can be freely selected. The coupon is selected as h—the rotary section or the eccentric rotation method is applied to the section. The crane is used as the method of cutting along the direction, 4# &amp ; 丨β + Ρ + t is particularly perpendicular to a plane defined by the bond layer boundary. In addition or in addition, according to an embodiment of the invention, the face direction extends transversely to the fiber direction of the wood chip, in particular substantially: straight so that the cross section is preferably parallel to - including the longitudinal axis of the wood block The plane inside. Green • Widely, in the method of the present invention, any number of chips can be used. For example, the chips can be bonded to each other from different solid wood portions. However, the season of the wood chip is a solid board. These planks are typically cut sheets from different woods and are optionally flattened on one or two flat sides. As described above, the thickness or specification of the solid wood board is not critical to the method of the present invention. - Embodiments according to the present invention have proven to be particularly economical in that the plywood is a waste wood board produced during the manufacture of conventional plywood layers. This is commonly known as the "liner" coefficient millimeter thickness plate, but for technical reasons, the method is cut-stepped, although the plates are almost of high quality. This ruthenium print material can be easily used by the method of the present invention. The method of the invention is more advantageous if the material is from the center of the wood block because it is a high quality wood and in other processes it is possible to perform a suitable measurement on the generation of pith ray rays that are not present in the slab layer (eg Create a cut angle / section), otherwise it will reduce the economic value. / According to an embodiment of the present invention, 'the chips are separated from the center of the round material, or the round material is opened · · round wood", preferably at least three slaves, and some are not The advantage of using a round section is that the wood is still untreated on the basic 112812.doc 14 1327952, thus reducing the chance of material changes in subsequent processing 'eg soiling. Furthermore, the sections from the center of a round material are characterized by the special formation of pith ray rays in these sections, which is particularly evident in the conventional slab layer. In contrast, in the vane of the present invention, the semicircular section is cleaved - the central section of the round material can be made into a plywood layer by appropriate treatment with an appropriate cross section, wherein the pith beam is not easily seen or completely seen not see. In accordance with an embodiment of the present invention, preferably, the chips are substantially semi-circular segments that are separated from an edge region of a round material, preferably by splitting the round material into at least three segments. Basically, the semi-circular segments are bonded to each other on the side of the plane and subsequently cut 'preferably substantially parallel to the plane defined by the layers of adhesive. Fang &, 甘于.λ In this eight-series, one-piece, all-newness manufacturing process, in which the middle section of a round material is taken first and processed according to the above, and the edge sections of the other round material can be bonded to each other, so that the edge sections can be used It is known that the standard equipment of the plywood layer is manufactured with as little waste as possible. Preferably, in the method of the present invention, the chips used have a relatively high (relatively) wood moisture. This facilitates the subsequent cutting process in which the wood to be cut typically has a high wood moisture. Accordingly, the wood chips bonded in the method of the present invention particularly have a relative wood moisture at or above the fiber saturation point. The fiber saturation point is based on the type of wood. Change between. In this case, the wood is preferably a so-called unprocessed wood composition, i.e., a wood that has just been cut from unsaved trees, or a relatively short-lived storage. On average, this unprocessed wood has a relative humidity of about _. H2812.doc -15- ▲ In another method of the method of the present invention, the wood chips are spliced at a pole π H#' degree, for example, the high wood moisture can also be achieved by the water chips . In this case, we should assume a relative wood humidity of more than 5%, and Xiao is swimming. Between or with _ or even above. As described above, in the method of the present invention, the sheet-like planar chips are adhered to each other by an adhesive, preferably in a comprehensive manner. In this article, it is possible that the adhesive/adhesive needs to provide a solid solution between the bonded wood chips. Furthermore, as will be described later, the adhesive is subjected to the treatment of the wood block obtained by the bonding before the cutting (for example, watering treatment), and the treatment of the plywood layer obtained after the cutting (for example, drying treatment), finally, the adhesive needs to be used. Ensuring - reliable bonding 'for example if wood chips with a high wood moisture (wetting) are to be bonded to each other. Here, a series of adhesives are known, at least a part of which meets the above requirements and which results in a At least one satisfactory bonding. Particularly suitable for the method of the present invention is commonly known as a polyurethane adhesive, the adhesive can use a one-component adhesive and a two-component adhesive. Commonly known as hot polyurethane adhesive It is known that a one-component polyurethane adhesive is applied as a single product, so that the adhesive can be cured into a water-insoluble resin due to its inclusion isocyanate group, and the isocyanate group can be combined with Wood moisture and/or other polar groups contained in the wood. Two-component polyurethane adhesives are applied in two different compositions and are also cured by wood moisture. For example, commercially available one-component polyurethane adhesives Products for the Norwegian company's Prefere 6000 adhesive, or 112812.doc -16- Switzerland c〇Uan〇 Ag Company

Collano RP 2501。 ,聚氨M著劑(俗稱為熱溶勝),例如由德國以心公 5提供者八係以熱的形式施加且需迅速處理。同樣地, 口化係藉由木材濕氣及/或木材内所含之其他極性族而發 生▲。在固化過程中,該熱溶膠係從一熱塑性變成—熱固性 ^ &本發明而言’其產生之財熱性特別優異。 較佳地’具有—腈酸醋族内含物之單組份聚氨醋為US 3,897,581内所揭露者,其内文在此納入供作參考。較佳為 施加由一適當聚乙二醇與一適當聚異腈酸醋反應而製備之 Τ氨醋。較佳地’該反應係以一方式實施,使該聚異腈酸 計量殘量方式施加’以禮保生成聚氨醋内之显猜酸 酯族含量,其可調整至待黏接木塊之性質要求。 β較佳之聚乙二醇為聚乙稀乙二醇或聚丙烤乙二醇。特別 疋’該聚乙二醇為聚丙烯乙二醇。 較佳地,聚異腈酸醋係選自以己二異腈酸酿、苯二甲基 二異腈酸醋、甲苯二異腈酸醋、二苯基甲院二異腈酸二 一乙基二異腈酸醋、氫化二苯基甲烧二異腈酸西旨、氣化曱 本二異腈酸自旨、氫化苯二甲基二異腈酸自旨及其混合物 之族群中β Λ /苯基甲烧二異腈酸醋及/或氫化二苯基甲貌二異猜酸 s:與-聚乙二醇之反應產物尤佳,特別是與聚丙烯乙二 醇。 一 若使用一含有二苯基甲烷二異腈酸酯 應 吝札以 t乙二醇之反 產物的聚氨醋黏著劑則可得到極佳之性 II28I2.doc •17· 1327952 丙烯乙二醇反應。 在一較佳實施例中,該二苯基曱烷二異腈酸酯包含二苯 基曱烧4,4,·二異腈酸酯及二苯基甲烷2,4,_二異腈酸酯之一 混合物。 .- 更佳的是該較佳實施例之聚異腈酸酯亦可選項性地包含 .· 調整型一本基曱烧二異赌酸醋,例如氫化二苯基甲燒二異 猜酸S曰或同糸異猜酸醋。 Φ 較佳地,該聚氨酯内之異腈酸酯含量可以該黏著劑之總 量為基礎而在5與25重量%之間之範圍内,最佳為1〇與2〇% 之間,特別是1 3與1 6%之間。 來自Dynea或CoUano公司之上述聚氨酯黏著劑類型係以 二苯基甲烷二異腈酸酯為基礎。 可用於本發明方法内且被鋸成板狀平面形木片之未加工 木材或其他木材可具有一大約8〇%濕度。在黏接具有此一 高濕度之板狀平面形木片時,木材内所含之水會對特定種 • 類黏著劑/黏膠之黏結性質及特定黏膠之短開啟時間有不 利影響。在此,該黏著劑/黏膠並不依所需之方式反應’ - 且生成樑狀木塊内之黏性亦未呈現出所需之穩定性。^些 點在以此-樑狀木塊製成—膠合板層時無法被接受^ 此,待黏接之該等板狀木片之濕度應低於5〇%,較佳為 顯低於50%。具有_低於桃濕度之板狀木片特別適於 本發明之方法中針對特定種類及特定黏耀之短開啟時間。 特別適用於本發明方法之樑狀木塊可 成,其包含以下步驟: 方法製 H28\2.doc 1327952 (j) 將多數個板狀平面形木片之往針社± 。 ^ i得黏接表面冷卻至0。(:以 下之一溫度, (jj)將該等待黏接表面加熱,以將在户狄—丄u〜 乂财存在於該木材内之該表 面區域中之水蒸發, (j jj)接著將黏著劑施加於處理過之該等表面上, (jv)將該等板狀平面形木片黏接成一樑狀木塊。 較佳地’在步驟(j )中該等表面、 衣面係冷卹至0 C與-1 o°c之間 之一溫度,較佳在-2°c與-6°C之pq ^ U之間,特別是-2°C與-4〇C之 間。 較佳地,該冷卻過程係在—冷卻室内實施。 步驟(jj)中之加熱可以藉由転^ 田如射作用,較佳為紅外線輻 射或UV輻射《惟’亦可施加熱空氣。 在本發明之另-較佳實施例中,用以製造一膠合板層之 新穎方法係在步驟⑴之前包含步驟(v叫及㈣ (viii) 將多數個板狀平面形太κ 〜不片之待黏接表面冷卻至0°C以 下之一溫度, (ix) 將該等待黏接表面加埶, …、以將存在於該木材内之該表 面區域中之水蒸發。 針對膠合板層之切削過鞀, _ U 所侍之樑狀木塊應具有一較 尚濕度。根據本發明,較伟祕 救佳地’該樑狀木塊在切削前具有 一大於遍相對木材濕度。特別I,應達成大於观相對 木材濕度;在6G與8G%之間之相對木材濕度尤其有利。 顯然在本發明方法中取得 f之膠合板層實施例並非僅可以 在切詞切過程期間藉由選定戴面而改變。 112812.doc :二在本發明範圍内,膠合板層之變換型式亦可以藉 =木片之互相黏接類型而作多樣性變化。因此,根據 以L:較佳實施例,該等板狀平面形木片係互相黏接, 广其纖维方向基本上互相平行。藉由此一黏接,可製 最低複雜度及最高準確度之膠合板層,其有-^板材科"或"厚板地板材料”形式木質地板材料之視 ,,5 , 此’尤其較佳的是木 或至 >、-些該等木片係以其緣部互相黏接。 式在本發明内文中,關於木月之互相黏接,混合形 =可仃。因此’根據本發明之_實施例,板狀平面形 人字形圖案中,一些木片之纖;二=鑲化地板。在此 木片之纖維方向則互相交又=向:互相平行1其他 目視覺效果。 父又產生-最低複雜度之賞心悅 根據請求項15内所界定之 種類之木 ^ ^ ^ . a 侵依此方式產生不同之膠合板層 的Ll圖案。在此情況,特別是可以產生線紋式、薄 可稱之為膠合板層圖案’此為習知技術所無法產生的,且 %之為工業性鑲後”。 於::之:發明之方法可依一較佳方式變化,以致使不同 如;::Γ入或併入將木片點接所得之木塊内。例 木材之心片上方或下方或其間配置至少-不同於 薄層,例=基本上,在本文中亦可為不同於木材之材科 ’〆白片或類此者。惟’特別是該等材料亦可為不 112812.doc 1327952 同於木材之(實心)平面形 材枓片’如同木片’其亦可稱之 為’'板狀"。同樣地不同於太 』於木材之該等材料之箔片'薄片、 板可以藉由黏接而併入太 木片之組合内,因此該等木片及不 =於木材之該等材料片二者之配置方式及順序皆可任意改 變依此方式,創新之膠合板層材料即可產生,其不僅由 木材組成,亦包含一且右 八有不R於木材之該等材料的複合木 材:如上料,通常上膠亦全面性實施,亦即不僅木片之 間藉由一黏著劑而彼此全面性 f黏接不同於木材之該等材 料之間及其與相鄰木材亦彼此全面性黏接。在此,通常黏 :劑可以施加於木材/木㈣接,例如上述 劑。 較佳地,不同於木材之上述材料為金屬或金屬合金 此特別要強調紹或紹合金。另方面,較佳地,以不同於木 材之㈣而言’任意類型之㈣亦應提及’特別是聚烯 烴,例如,聚丙烯或含有此聚烯烴的共聚物。 在本發明方法之其他較佳實施例中,可以使用—有色之 黏著劑或-染色之黏著劑作為黏著劑。藉由該方 發明之膠合板層製造中,吾人瞭解到可以利用此一黏著劑 之顏色而達成新的裝飾效果。另方面,依此方式可以入 黏著劑之顏色適應於所採用之木片之顏色及不· = 2 材料片之顏色。在此,黏接層並未不同於該等薄片層,否 則會造成混亂。另方面,黏著劑之顏色可 ^ ^ 4Λ _ 〜又从對比於 禾之木片之顏色及不同於木材之材料片之顏色 此,在完成之膠合板層中,藉由該對比, j 在 八瞭解到可以 112812.doc 使:飾效果。基於該目的,選項性地’較厚之點接 ’其可能為黏接之技術性功能所需。 根據本發明’顯然黏著劑之顏色概念可以延伸到不同於 之材料片所用之材料亦可上色或染色。據此,各該所 用之材料即不限於其"原有”色,故可達成又—裝飾效果' 如上所述,基本上,欲用於上膠之平面形木片之厚度/ 尺寸並非關鍵。此同樣適用於不同於木材而併合成木材複 合物之材料片之厚度/尺寸。惟,為了處理,平面形木片 或不同於木材之平面形材料片具有一大於5 之厚度/尺 寸。在此界定範圍内,特別是5 mm與120 mm之間之厚度/ 尺寸應界定。此有助於目前木材卫業機械上之處理。 有關木片或不同於木材之材料片二者之長度及寬度請參 閱文後有關由木片/薄片製成之木塊尺寸之說明(及其所述 者)。 據此,在木片及類此者上膠過程中所得之木塊尺寸並非 關鍵,亦即其可在合理之廣泛範圍内改變。惟,同樣地, 可以選擇方便處理之木塊尺寸,亦即一般膠合板層製造時 所用機械之切削/刨切。 據此’本發明方法之該樑狀木塊較佳具有一大於1,500 mm長度,較佳大於2 5〇〇 mm。長達5 2〇〇 mm之樑可以在 一般切肖彳/刨切機上處理,毫無問題。特別是,各木塊具 有一大約2,800 mm長度。較佳地,該樑狀木塊之寬度大於 60 mm,較佳大於12〇 mm,特別是一大約15〇 mm之寬度應 予以界定。有利的是,該等樑狀木塊之高度大於200 112812.doc -22- 1327952 較佳大於500 mm。具有大mm高度之樑皆可被處 理。特別是,約600 mm之高度尤佳。 再者,在本發明之方法中,較佳將切削/刨切後所得之 膠合板層乾燥。較佳地,其係在一昇溫下實施,特別是一 在70 C與100。(:之間變動之溫度,此取決於木材種類。在 施加昇溫時,特別是施加高於9〇t之溫度,通常數分鐘之 乾燥時間即足以使所得之膠合板層有令人滿意之乾燥。在 φ 此,根據本發明,較佳為乾燥是在切削過程後立即進行。 本發明人已發現到在上膠之前,該等板狀平面形木片之 各黏接表面之處理係在本發明之範圍内有一相當重要性。 由於=背景,根據本發明之另一實施例,黏接表面係在上 膠之前先刨平’特別是藉由施加一旋轉加工工具。—方 面,猎由黏接表面之创平,由於肉眼看不見黏接處因而有 賞心悦目之感,且各木片之間有—緊實而持久之連接。 /在此’若該旋轉加工工具之旋轉轴線基本上延伸垂直於 處理之黏接表面’則其特別有利。藉由該配置方式,關 於習知旋轉式创床之不同缺點即得以避免。特別是,黏接 區之任意赦狀皆可避免’且木材之蜂巢形結構不易受損, 其生成-特別適用於施加料劑之開放式蜂巢形結構,因 而在實際上生成一看不見之接合處。再者,此一工具也特 別適用於潮濕木材。最後但非最少的是,該旋轉加工工具 =轴線之配置方式基本上垂直於待處理之黏接表面以 維之去除,故可避免多樣式加工,其造成工且較高 之耐久性及工作件之較平坦表面。 八权同 112812.doc -23- 施加於本發明範圍 _ — 藉由其組成或者藉由處H月者兔冑啟”時間主要可以 處理k度而調節。在某些狀況中,有 ^使一開啟時間越長越好,例如,若形成-大堆疊之木 2且隨後需㈣時。根據本發明之—實施例,為了以一單 ==加長開啟時間’該等板狀平面形木片之黏接 預先乾燥,實際上特別是利用加熱,較 曰、夕光或紅外線輻射。藉由黏接表面之預先乾燥, 漆占者劑之開啟時間加#, 較少濕氣。仅於木材表面黏著劑之乾化提供 於木材表面之濕氣損失對於其他程序並不重 要’因為木材之濕度會在最短時間内平衡。 在實施例中’較佳地,本發明之方法特徵在所得之膠 口板層具有—大於G.25雌厚度,較佳為0.6 mm。膠合板 層之-較佳最大厚度為4 _。因此,藉由其厚度/尺寸, 该等膠合板層即在一般膠合板層範圍内,如同從習知膠合 板層製造方法所得者。 除了上述方法’本發明包含上述用於製造膠合板層之板 :木塊。該木塊之特徵在該等板狀平面形木片係藉由一黏 著劑黏接(較佳為全面性)。關於較佳實施例,特別說明的 是在該等木片上方或下方或其間配置一平面,較佳為一不 同於該木材及/或為另-木材之板狀材料片,其可(全面性) 黏接於彼此及該等木片。特別是,如本發明方法之前文中 所述5以提供有色或染色之黏著劑以達成額外視覺效 果同樣地 不同於該木材之材料片可以選項性上色或 染色。 112812.doc •24- 關於本發明木塊之其他較佳特性,請參考前文内之各別 闡釋’且其在此可供參考。 最後本發明也包含膠合板層本身,其可從本發明之方 法取侍,或藉由沿著—界定之截面切削而從樑狀木塊取 得。關於本發明之該膠合板層之性質,亦請參考前文所述 者’且其在此可供參考。 π本發明之方法、根據本發明而得之木塊及根據本發明而 得之膠合板層皆有一系列之特殊優點。 針對本發明之解決方式,先前所述之先前技術方法係相 反,使得待製成之膠合板層表面在切削/刨切前即已界 定,且隨後僅有切削/创切。完成產品之一組裝/疊接僅有 部分必要或完全不必要。因此,該等之一優點在於不必依 據所得膠合板層之性質而楝選’且該等膠合板層不需要修 整至可用範圍内。藉由使用具有可見性質與品質及/或藉 由不同於木材之材料片之另行併入,隨著截面之任意選 擇,膠合板層圖案及膠合板層品質可以預先決定。藉由有 色或染色之黏著劑施加及藉由不同於木材之有色或染色材 料片施加,即可達成許多其他裝飾效果。由於一膠合板層 事實上係從一界定尺寸之木塊切下,故可產生一具有界定 尺寸之木材膠合板層。因此該木材膠合板層為一幾乎預先 界定品質及預先界定尺寸之膠合板層;意即其係一技術性 膠合板層,其美感性相似於一天然疊接之膠合板層表面。 從此,其結果為產品可以直接從針對膠合板層之終端使 用者而設之製程提供。進一步之處理(楝選、切削、組裝/Collano RP 2501. , Polyamide M agent (commonly known as heat-soluble), for example, by the German company, the eight systems are applied in the form of heat and need to be processed quickly. Similarly, oralization occurs by wood moisture and/or other polar groups contained in the wood. In the curing process, the hot sol is changed from a thermoplastic to a thermosetting property. In the present invention, it is particularly excellent in the heat generated. A single-component polyurethane having a nitrile sulphate content is disclosed in U.S. Patent No. 3,897,, the disclosure of which is incorporated herein by reference. Preferably, the sulphuric acid vinegar prepared by reacting a suitable polyethylene glycol with a suitable polyisocyanuric acid vinegar is applied. Preferably, the reaction is carried out in a manner such that the polyisocyanuric acid is metered in a residual amount to form a salt-producing ester group content in the polyurethane, which can be adjusted to the properties of the wood to be bonded. Claim. Preferably, the polyethylene glycol is a polyethylene glycol or a polypropylene glycol. In particular, the polyethylene glycol is polypropylene glycol. Preferably, the polyisocyanuric acid vinegar is selected from the group consisting of hexamethylene dinitrile acid, benzodimethyl diisocyanate vinegar, toluene diisocyanate vinegar, diphenyl ketone diisocyanate diethylate Diisocyanuric acid vinegar, hydrogenated diphenylmethane diisocyanuric acid, gasified bismuth diisocyanate, hydrogenated phthalyl diisocyanate, and β Λ in the group of mixtures and mixtures thereof Phenyl ketone diisocyanuric acid vinegar and / or hydrogenated diphenyl methyl bismuth succinic acid s: the reaction product with - polyethylene glycol is particularly preferred, especially with polypropylene glycol. If you use a polyurethane adhesive containing diphenylmethane diisocyanate, you can get the excellent properties of II28I2.doc •17· 1327952 propylene glycol reaction . In a preferred embodiment, the diphenylnonane diisocyanate comprises diphenyl sulfonium 4,4,diisonitrite and diphenylmethane 2,4,diisodecanoate One of the mixtures. Preferably, the polyisocyanate of the preferred embodiment may optionally comprise: an adjusted type of bismuth sulphuric acid vinegar, such as hydrogenated diphenyl carbaryl diisotrophic acid S曰 or the same guess, sour vinegar. Φ Preferably, the isocyanate content in the polyurethane is in the range of between 5 and 25% by weight, based on the total amount of the adhesive, preferably between 1 and 2%, especially Between 1 3 and 16.6%. The above polyurethane adhesive types from Dynea or CoUano are based on diphenylmethane diisocyanate. Unprocessed wood or other wood which can be used in the process of the invention and which is sawn into a flat sheet of wood can have a humidity of about 8%. When bonding a flat sheet of wood having such a high humidity, the water contained in the wood adversely affects the bonding properties of the specific type of adhesive/viscose and the short opening time of the specific adhesive. Here, the adhesive/viscose does not react in the desired manner - and the viscosity in the resulting beam-like wood block does not exhibit the desired stability. Some points cannot be accepted when the plywood layer is made of the beam-like wood block. The humidity of the plate-like wood chips to be bonded should be less than 5%, preferably less than 50%. Plate-like wood chips having a _ below peach moisture are particularly suitable for short opening times for specific types and specific viscosities in the method of the present invention. A beam-like block suitable for use in the method of the present invention can be formed, which comprises the following steps: Method H28\2.doc 1327952 (j) A plurality of plate-like planar chips are placed on the needle. ^ i The bonded surface is cooled to 0. (: one of the following temperatures, (jj) heating the waiting bonding surface to evaporate the water present in the surface region of the household in the wood, (j jj) will then adhere Applying the agent to the treated surfaces, (jv) bonding the plate-like planar wood chips into a beam-like wood block. Preferably, in step (j), the surfaces and the face are cold-coated to A temperature between 0 C and -1 o °c, preferably between -2 ° c and -6 ° C pq ^ U, especially between -2 ° C and -4 ° C. Preferably The cooling process is carried out in a cooling chamber. The heating in the step (jj) can be carried out by means of a radiation, preferably infrared radiation or UV radiation, but it is also possible to apply hot air. - In a preferred embodiment, the novel method for making a plywood layer comprises the steps (v) and (iv) (viii) prior to step (1) to cool a plurality of plate-like planar shapes that are too κ~ not to be bonded to the surface to be bonded. One temperature below 0 ° C, (ix) the waiting adhesion surface is ..., to evaporate the water present in the surface region of the wood. After the cutting, the beam-shaped wooden block of the _U should have a relatively high humidity. According to the present invention, the beam-shaped wooden block has a greater than the relative wood humidity before cutting. A greater than apparent relative wood moisture should be achieved; the relative wood moisture between 6G and 8G% is particularly advantageous. It is apparent that the plywood layer embodiment obtained in the method of the invention is not only capable of being selected during the cutting process. However, in the scope of the present invention, the conversion pattern of the plywood layer can also be varied by the type of mutual adhesion of the wood chips. Therefore, according to L: the preferred embodiment, the plate shape The flat-shaped wood chips are bonded to each other, and the fibers are substantially parallel to each other. By this bonding, the lowest complexity and the highest accuracy of the plywood layer can be produced, which has a - plate type " or " thick "Flat flooring material" in the form of a wooden flooring material, 5, which is particularly preferably wood or to >, and some of the wood chips are bonded to each other with their edges. In the context of the present invention, Bonding to each other, mixed shape = Therefore, according to the embodiment of the present invention, in the plate-like planar chevron pattern, some of the wood chips are made; the second = the inlaid floor. The fiber directions of the chips are mutually intersected and Visual effect. The father produces again - the lowest complexity of the pleasure of the wood according to the type defined in claim 15 ^ ^ ^. a invading this way to produce different L1 patterns of plywood layers. In this case, especially The method of producing a line pattern and a thin layer may be referred to as a plywood layer pattern, which is not produced by the prior art, and is % industrially inlaid.":: The method of the invention may be changed in a preferred manner. So that the difference is as follows;:: Into or into the wood block obtained by clicking the wood chips. For example, the top or bottom of the wood core sheet is disposed at least - different from the thin layer, for example, basically, in this context, it may be different from the wood material of the wood section or the like. However, in particular, such materials may be no. 112812.doc 1327952 is the same as wood (solid) flat sheet ’ 'like wood chips' which may also be referred to as ''plate shape'. Similarly, the foil 'sheets and sheets of such materials that are different from those of the wood can be incorporated into the combination of the slabs by bonding, so that the pieces of wood and the pieces of the material that are not in the wood are The configuration method and the sequence can be arbitrarily changed. In this way, the innovative plywood layer material can be produced. It is not only composed of wood, but also contains composite wood of one or the right and the same material as the wood: The sizing is also carried out in a comprehensive manner, that is, not only the wood sheets are integrally bonded to each other by an adhesive, but also the materials which are different from the wood and the adjacent wood are also completely bonded to each other. Here, usually the adhesive can be applied to wood/wood (four), such as the above agent. Preferably, the above-mentioned material different from wood is a metal or a metal alloy. On the other hand, preferably, any type (4) different from the (four) of the wood material should also mention 'particularly a polyolefin, for example, polypropylene or a copolymer containing the polyolefin. In other preferred embodiments of the method of the present invention, a colored adhesive or a dyed adhesive may be used as the adhesive. In the manufacture of the plywood layer invented by the party, it has been known that a new decorative effect can be achieved by utilizing the color of the adhesive. On the other hand, in this way, the color of the adhesive can be adapted to the color of the wood chips used and the color of the material sheets. Here, the adhesive layer is not different from the thin layer, and it will cause confusion. On the other hand, the color of the adhesive can be ^^ 4Λ _ ~ and from the color of the wood chips and the color of the material sheet different from the wood, in the finished plywood layer, by the comparison, j is learned in eight Can 112812.doc make: decorative effect. For this purpose, an optional 'thicker point' may be required for the technical function of bonding. According to the present invention, it is apparent that the color concept of the adhesive can be extended to materials different from those used for the sheet of material to be colored or dyed. Accordingly, the materials used herein are not limited to their "original" colors, so that a decorative effect can be achieved. As described above, basically, the thickness/size of the planar shaped wood chips to be used for sizing is not critical. The same applies to the thickness/size of a sheet of material different from wood and which is a composite of wood. However, for processing, a flat shaped piece of wood or a piece of planar shaped material other than wood has a thickness/size greater than 5 and is defined herein. In the range, especially the thickness/size between 5 mm and 120 mm should be defined. This is helpful for the current processing of woodworking machinery. Please refer to the text for the length and width of the wood chips or the material sheets different from wood. The description of the size of the block made of wood chips/flakes (and the above). Accordingly, the size of the block obtained in the process of gluing and the like is not critical, that is, it can be reasonable. It can be changed in a wide range. However, in the same way, the size of the wood block which is convenient to handle, that is, the cutting/cutting of the machine used in the manufacture of the general plywood layer can be selected. Accordingly, the beam-shaped wooden block of the method of the present invention preferably has A length of more than 1,500 mm, preferably more than 25 mm. A beam of up to 5 2 mm can be processed on a general cutting machine/cutting machine without any problem. In particular, each piece has A length of about 2,800 mm. Preferably, the width of the beam-like block is greater than 60 mm, preferably greater than 12 mm, and in particular a width of about 15 mm should be defined. Advantageously, the beam-like wood The height of the block is greater than 200 112812.doc -22- 1327952 is preferably greater than 500 mm. Beams having a height of mm can be treated. In particular, a height of about 600 mm is particularly preferred. Further, in the method of the present invention, Preferably, the plywood layer obtained after cutting/shaping is dried. Preferably, it is carried out at a temperature rise, particularly at a temperature varying between 70 C and 100. (depending on the type of wood. When a temperature rise is applied, in particular a temperature of more than 9 Torr, usually a drying time of several minutes is sufficient to provide a satisfactory drying of the resulting plywood layer. In this case, according to the invention, it is preferred that the drying is in the cutting. The process is carried out immediately after the process. The inventors have discovered that before sizing, The treatment of the respective bonding surfaces of the plate-like planar wood chips is of considerable importance within the scope of the invention. Due to the background, according to another embodiment of the invention, the bonding surface is planed before the gluing. By applying a rotary processing tool. On the one hand, the hunting is achieved by the flat surface of the adhesive surface, which is pleasing to the eye because the naked eye can not see the joint, and there is a tight and long-lasting connection between the pieces. / This is particularly advantageous if the axis of rotation of the rotary machining tool extends substantially perpendicular to the treated bonding surface. With this arrangement, the disadvantages of the conventional rotary bed machine are avoided. Yes, any shape of the bonding zone can be avoided 'and the honeycomb structure of the wood is not easily damaged, and its formation is particularly suitable for the open honeycomb structure of the application agent, thus actually creating an invisible joint. . Furthermore, this tool is also particularly suitable for wet wood. Last but not least, the arrangement of the rotary machining tool = axis is substantially perpendicular to the adhesive surface to be treated for removal, so that multi-pattern processing can be avoided, which results in high durability and work. The flatter surface of the piece. Eight powers 112812.doc -23- are applied to the scope of the invention _ - by its composition or by the H-month rabbits, the time can be adjusted mainly by processing k degrees. In some cases, there is a The longer the opening time, the better, for example, if a large stack of wood 2 is formed and then (four) is required. According to an embodiment of the invention, in order to lengthen the opening time by a single == the stickiness of the plate-like planar shaped chips Pre-drying, in fact, especially by heating, 曰, 夕光 or infrared radiation. By pre-drying the bonding surface, the opening time of the lacquer agent is increased by #, less moisture. Only the surface adhesive on the wood The drying of the moisture loss provided on the surface of the wood is not important for other procedures 'because the humidity of the wood will be balanced in the shortest time. In an embodiment, the method of the invention is preferably characterized by the resulting glue layer Having - greater than G.25 female thickness, preferably 0.6 mm. The plywood layer - preferably having a maximum thickness of 4 _. Therefore, by its thickness/size, the plywood layers are in the range of general plywood layers, as Conventional plywood layer manufacturing In addition to the above method, the present invention comprises the above-mentioned board for producing a plywood layer: a wood block characterized in that the plate-like planar wood chips are bonded by an adhesive (preferably comprehensive) With respect to preferred embodiments, it is specifically stated that a plane is disposed above or below or between the wood chips, preferably a sheet of sheet material different from the wood and/or the other wood. Bonding to each other and to the wood chips. In particular, as described in the method of the present invention 5 to provide a colored or dyed adhesive to achieve additional visual effects, the sheet of material different from the wood may be optionally colored. Or dyeing. 112812.doc • 24- For other preferred characteristics of the wood block of the present invention, please refer to the respective explanations herein above and reference is made thereto. Finally, the present invention also encompasses the plywood layer itself, which can be used from The method of the invention is taken from a beam-shaped block by cutting along a defined cross-section. For the nature of the plywood layer of the invention, reference is also made to the above description and is hereby incorporated by reference.π The method of the invention, the wood block according to the invention and the plywood layer according to the invention all have a series of special advantages. For the solution of the invention, the prior art method described above is reversed, so that The surface of the plywood layer is defined before cutting/cutting, and then only cutting/creating. It is only necessary or completely unnecessary to complete one of the assembly/stacking of the product. Therefore, one of the advantages is that it is not necessary Depending on the nature of the resulting plywood layer, and the plywood layers need not be trimmed to the usable range. By using a sheet of material having visible properties and qualities and/or by a different material than wood, with the cross section Optionally, the plywood layer pattern and plywood layer quality can be predetermined. Many other decorative effects can be achieved by application of a colored or dyed adhesive and by application of a colored or dyed material sheet other than wood. Since a plywood layer is in fact cut from a defined size of wood, a layer of wood plywood having a defined size can be produced. The wood plywood layer thus has a plywood layer of almost pre-defined quality and pre-defined dimensions; that is, it is a technical plywood layer that is aesthetically similar to the surface of a naturally laminated plywood layer. From this, the result is that the product can be supplied directly from the process for the end user of the plywood layer. Further processing (selection, cutting, assembly /

Il2812.doc •25· 且接及類此者)可以完全省略或相當程度地簡化。 -從本發明方法取得之膠合板層可由膠合板層 订轉變,例如將適當組裝之膠合板層片施加於一其材i 二傢俱製造上尤其有利’依此方式,一半完成:即可提 体俱製造商。顯然不同膠合板層類型(不同木料、木 可依客Γ何料之圖案、有色或染色之黏著劑)皆可製成及 了依客戶要求而轉變。 由木材與不同於木材之材㈣組合,創新表面圖案及 圍擴材料美感性得以產生,使木質膠合板層之應用範 裝發明提供一種用以製造-膠合板層之 中所p &於貫施上述方法’該裝置具有請求項30至 簡# 1疋之特性。藉由該裝置’本發明之方法特別可用 -簡便且快速方式達成,以取得上述I : 點,請參考前文所述| 名專優 關於請求項仏需加上的是提供於旋轉加 體處之複數個加工元件且有可#^之旋轉 %件具有可使該㈣平純表面生成一 特別平坦表面之優點,因此個別创 :導致處理品質惡化,別適用於如果加工==Il2812.doc •25· and the like) can be completely omitted or simplified to a considerable extent. - The plywood layer obtained from the method of the invention can be converted from a plywood layer, for example, it is particularly advantageous to apply a suitably assembled plywood ply to a piece of furniture. In this way, half of the work is done: . It is obvious that different plywood layer types (different wood, wood can be customized according to the pattern, colored or dyed adhesive) can be made and changed according to customer requirements. The combination of wood and wood (four), the innovative surface pattern and the aesthetics of the surrounding material are produced, so that the application of the wooden plywood layer provides a method for manufacturing the plywood layer. Method 'The device has the characteristics of request item 30 to Jane #1疋. By means of the device 'the method of the invention is particularly useful--implemented in a simple and quick manner to obtain the above I: point, please refer to the above-mentioned | The name of the special request regarding the request item is added to the rotary addition A plurality of processing elements and having a % of rotations have the advantage that the (four) flat surface can be formed into a particularly flat surface, so that individual creation: resulting in deterioration of processing quality, is not suitable for processing ==

本上 rt行於該旋轉實心體之旋轉平面的切削刀時有基 【實施方式】 T 本發明之上述特性及其他特性係來自文後之 說明及文後之請求項。在此,個別之特性可以單獨= 組合而達成。 Λ早獨或互相 1128I2.doc -26- 1327952 在文後中,根據本發明之_用以製造膠合板層之裝置3〇 之較佳實施例係參考圖13說明。圖 處理順序,係藉由—具有箭頭之虛線說明之裝= 该纽’-適當之輸送裝置可以連續或分段(圖中未示)方 .· 仏供。因此’在本發明之範圍内’裝置30應可不需要提 - 供圖1 3所示之所有設備。 首先’裝置30具有一粗刨設備6〇 ’板狀平面形木片之表 • ㈣在此例如藉由-刨床或類此者粗略地刨除。該裝置結 合一棟選設備61及一緣部處理設備62,因此在該棟選設備 處通常雇用熟練人員以從輸送木板中選出適用於進一步 處理之工作件。 ,再者裝置30具有一创床設備63,用於將各該板狀平面 ,:片广至少一表面"刨平、在本實施例中,刨床設備〇 糸-旋轉加工工具63" ’且以立體圖形式示意於圖"中。 從圖14中可以看出,旋轉加工工具63,,之旋轉軸線63,基本 .上延伸垂直於待處理之木片1()之表面。藉此,旋轉加工工 具有一旋轉式實心體’該實心體具有複數個切削緣 = 該等切削緣部各具有—刀刃,其基本上平行於該 體之旋轉平面。在本發明之範圍内,例如Le-dinek- :rDelmenWSt公司之"心*,,系統,其可使用作為 5亥疋轉加工工具,儘管可知的是本發明並不限於此。 備63結合—表面乾燥設備64,在本實施例中其 起^一UV輕射、熱空氣或紅外線輕射設備達成。該UV 輕射或紅外線輻射設備係配置用於將各木片1〇之先前创平 H2812.doc -27- 1327952 表面預先乾燥。 再者,裝置30具有施加設備65, 阴J用於將一黏者劑或黏膠 力至各該木片之平面形且選項性地預先乾燥、冷康及再 熱表面上,黏著劑施加設備65可依不同方式設言十,例如立 . I包含用於黏膠或類此者之輥》惟,_若用於施加黏 4劑之該設備65具有複數個噴嘴(圖中未示)供施加黏 則更有利。 • +隨後’裝置3〇包含一堆疊設借66 ’使得具有黏著劑之該 等木片成為一樑狀木塊。在此,例如其可以是一具有朝^ 輪環或類此者之平台。堆叠設備66結合一用於各襟狀木塊 之壓製設備67。該壓製設備可以利用液 重量運作,例如,其可設計為一旋轉台或一直線式厂^: 壓製設備67結合-調整設備68,用於該壓製樑狀木塊之 洗水及/或加溫。調整設備68例如可為一可加熱之水池或 一蒸汽池。 • 該設備68後續為一刨床設備69(條板刨床),用於使該樑 狀木塊之一側面呈平滑狀,以利於其正確安裝於刨切設備 • 70 上。 該設備69結合一刨切設備70(膠合板層裁刀),用於將各 該壓製之樑狀木塊切削/刨切成一膠合板層。藉此,該切 削/创切設備70可依不同方式設計’例如其可用於一水平 或垂直刨切、用於旋轉式刨切或用於偏心旋轉式创切。 一乾燥設備71裝設於該切削/刨切設備之下游處,其例 如具有一供熱空氣通過之流動腔室。 112812.doc -28 - 最後在《18.1至18.3中,f知方法被比較於圖i91至 19.2中所示之本發明方法。 ^圖18,1所不之習知方法中,一圓材50係由一剝皮機58 釗成/亲j皮’例如藉由一帶鋸59沿縱向切成二半,該二半 在也水。又備(调整設備68)内澆水,接著通過一刨床設備 69。該圓材之二刨平半部隨後被刨切。 在根據本發明方法之圖191至19 2中,木板係由一创床 又備63刨平(較佳為利用R〇t〇les公司之刨床)。生成之板狀 平面形木片10接著通過一表面乾燥設備64(例如UV、熱空 氣或紅外線輻射)及一用於黏著劑2〇施加之施加設備65。 思後3有°亥黏著劑之該板狀平面形木片係在堆疊設備66 中堆疊,且在壓製設備67中被壓成一或多個樑狀木塊12。 後,該樑狀木塊係在一調整設備68(例如一水池)内澆 X以6周整正確濕度,且隨後以一刨床69刨平及在刨切設 備70中切成一膠合板層14。在乾燥設備71内乾燥之後根 據本發明方法之用以製造一膠合板層的方法即結束。 選項性地,製成之膠合板層可以在縱向及/或橫向74、 75中修整’及藉由組裝79而處理。 新的方法改變了歐洲款式膠合板層製造方法,因此對於 厚木板"之所有表面圖案而言,例如木料外觀,後續製造 步驟(膠合板層之剪削/修整及耗費人力之組裝/疊接過程) 即變成老式。同時’其亦不需要像亞洲款式之方法—樣將 勝合板層之表面立即使用及壓製,因為膠合板層已乾燥至 —標準濕度(8-16%濕度)^將膠合板層乾燥至一低濕度即 1128l2.doc •29· 容H木質表面在施力。於__基材前可作運送及貯存。 在本發明之新方法中,且有不鬥、总由 勘合及/或在開放市P中“不同濕度之木材可以 開放市%上買到之標準木料 内和剛鋸下之太钮/玫丄 寸」以在相同製程 卜之木枓/條木一起 材料)混合。再者,乂將不同種類(及 使用—桿準 板層之製造亦可 丰黏膠’同時使用標準膠合板層创切 /堯水/加執及後踏々私π 、匕栝 …及後續之乾紐過程),而具有一看 該新方法究钵制、生 π个兄义修線。 _ ° ^可運送及貯存之膠合板層,同時提供 一製造成本明顯比傳統方法者低之產品。 ,、 该新方法之其他優點在於料板層圖案及膠合板層尺寸 ΓΓ在创切前先選擇及界f乾燥後即可得到修飾過之木 貝面,且在施加於基材前不需要其他處理。 藉由本發明方法步驟之混人,兮拓士、+ 7 術之限制性。驟之心㈣方法可以克服先前技 同時在經濟上,該新方法有重大之優.¥卜包括原料成本 在内之總製造成本至少比標準方法者(歐洲款式方法)低 20%。其提供—在無調整過程下即無法達成之切削品質。 主要之生羞力有了重大改善。削切機之每一行程大約產生 D m之可銷售產品’而非傳統方法之〇 6历2。创切機之 & 门f —至五倍。刨切及乾燥設備顯然 最昂貴’因此從森林到組成傢俱之整個製造鏈中的最重要 設備係以-最有效率方式使用。由於可以使用標準之未加 工木料’因此來自高效率硬木料工業之輸出可被使用作為 原料,比使用膠合板層圓材時更能大幅增加潛在之可用來 I12812.doc -30· 1327952 源。此外,本發明可以使用木料工業中較不常用之短切及 木料尺寸,因而可將廢料轉變成一高價值之裝飾產品。 最重要之優點在於一真實木質表面可以依每平方求之成 本方式生產,使其再次可與其他替代性表面材質如低壓力 美耐敏、高壓力美对敏及其他者相競爭。此為表面材質工 業上之一大突破。 在文後’本發明將舉例說明之。 1.實施例 本發明裝置之操作,更明確說是本發明方法之一第一較 佳實施例,及本發明之產品將參考圖3、4及13說明於後。 首先,提供剛從橡木或山毛櫸木材鋸下之木板1〇,其尺 寸(長X寬X高)為2,400 _ X 150 _ χ 1〇〇随。木板可以 在設備60内被粗刨,用以將後續之黏接表面粗刨,及接著 加以揀選,例如藉由人工或楝選設備61。隨後,緣部之處 理係在各別設備62内實施,而該等後續之黏接表面皆在刨 床設備63内刨削。 依據黏著劑之所需打開時間,現在木板1〇之後續黏接表 面可以在設備65内將一黏著劑2〇施加於該等黏接表面上之 前,選項性地在表面乾燥設備64内將該表面預先乾燥。為 此,就一黏著劑而言,可以使用Dynea公司之prefere 6〇〇〇 產品。在此,其係用於木料結構之單組份聚氨酯黏著劑, 具有一以聚氨酯為主之黏著劑❶對於黏著劑之製造,該黏 著劑係全面地施加於該等木板之各別黏接表面之一側上。 就此而言’在喷嘴處可以使用一小竹片或一親。所施加之 112812.doc -31 · 1327952 黏著劑量為每一木質表面大約25〇 g/m2。 隨後,6片木板10在堆疊設備66内堆疊成一樑狀木塊(生 成之尺寸長x寬X咼:2,400 mm X 150 mm X 600 mm),且八 別黏接於彼此。接著,在壓製裝置67中實施黏著劑之乾 化,在此狀況下,一大約! N/mm2壓力施加約8小時之壓製 時間。 從黏接實心木板1〇得到之樑狀木塊12具有—充分剛性, 以用於後續之處理步驟。 隨後,在調整設備68中,該黏接之樑狀木塊係在大約8〇 °C溫度之水中加熱約2.5天,接著刨切成具有大約〇65瓜瓜 厚度之膠合板層14 ^在此狀況下,切削/刨切平面被選定 為垂直於由黏接層20界定之平面,實際上在木塊之縱向, 因而生成具有一 600 mm寬度與一 2,400 mm長度之膠合板 層。在此,該切削方向係橫向於木材纖維。 所得之膠合板層14在大約140。(:溫度刨切後直接乾燥約 60秒。 2·實施例 在文後,本發明方法之一第二實施例或本發明之產品將 參考圖1、2及13說明之。原則上,該第二實施例相當於上 述方法,惟’在該第二實施例中,從膠合板層製造時產生 之一 1 3 mm厚度且大約65%濕度之橡木(實心木)廢料板(襯 板)係在不延長貯存時間下提供,以供本發明木塊製造。 在此’個別木板係在橫向及前面刨成一2,4〇〇 mm X 15〇 mm固定尺寸。12片木板1〇皆提供用於取得本發明木塊12 112812.doc •32- 1327952 之 所需1¾度1 5 6 mni。 在木板表面之-適度创削後,在一側面上,一黏著劑/ 黏膠20係由-裝置以長條形式施加,且施加LameU〇财 司之黏著劑(裝置LK5PUR)。所用之黏著劑配料為&⑽〇 AG公司之單組份聚氨醋黏著劑,且處理時間(打開時間)約 為7分鐘。該黏著劑包含二苯基甲炫二異氰_旨與聚丙二 醇之反應產物。黏著劑之施加量約為15〇。The above rt is based on the cutting blade of the rotating plane of the rotating solid body. [Embodiment] The above-mentioned characteristics and other characteristics of the present invention are derived from the description of the text and the claims after the text. Here, individual characteristics can be achieved by combining = alone. Λ 早 早 or mutual 1128I2.doc -26- 1327952 In the following, a preferred embodiment of the apparatus 3 for manufacturing a plywood layer according to the present invention is described with reference to FIG. The processing sequence of the drawings is illustrated by the dotted line with the arrow = the button - the appropriate transport device can be continuous or segmented (not shown). Thus, within the scope of the present invention, device 30 should not be required to provide all of the equipment shown in FIG. First, the device 30 has a table of coarse planing devices 6 〇 'plate-like planar chips. (4) Here, it is roughly removed by, for example, a planer or the like. The apparatus incorporates a selection device 61 and a rim processing unit 62 such that a skilled person is typically employed at the arranging equipment to select a work piece suitable for further processing from the conveyor board. Further, the device 30 has a wound bed device 63 for flattening each of the plate-like planes: at least one surface &, in this embodiment, the planer device 〇糸-rotating tool 63" It is shown in the figure " in a perspective view. As can be seen from Fig. 14, the rotary machining tool 63, the axis of rotation 63, extends substantially perpendicularly to the surface of the chip 1() to be treated. Thereby, the rotary cutter has a rotary solid body 'the solid body has a plurality of cutting edges = the cutting edges each have a cutting edge which is substantially parallel to the plane of rotation of the body. Within the scope of the present invention, for example, Le-dinek-: rDelmenWSt's "heart*, system, which can be used as a tool for processing, although it is understood that the invention is not limited thereto. The 63-bond-surface drying apparatus 64 is achieved in the present embodiment by a UV light, hot air or infrared light source device. The UV light or infrared radiation device is configured to pre-dry the surface of each of the chips 1H flat surface H2812.doc -27-1327952. Furthermore, the device 30 has an application device 65 for applying an adhesive or adhesive force to the planar shape of each of the chips and selectively pre-drying, cooling and reheating the surface, the adhesive application device 65 It can be set up in different ways, for example, the roll containing the adhesive or the like. However, if the device 65 for applying the adhesive has a plurality of nozzles (not shown) for application Stickiness is more beneficial. • + Subsequent 'device 3' contains a stack of 66' so that the chips with the adhesive become a beam of wood. Here, for example, it may be a platform having a ring or the like. The stacking device 66 incorporates a pressing device 67 for each of the clamshells. The pressing apparatus can be operated with a liquid weight, for example, it can be designed as a rotary table or a line-type factory: a pressing device 67 in combination with an adjusting device 68 for washing and/or warming the pressed beam-shaped block. Adjustment device 68 can be, for example, a heated pool or a steam pool. • The device 68 is followed by a planer device 69 (slat planer) for smoothing one side of the beam-like block to facilitate its proper installation on the planing device 70. The apparatus 69 incorporates a cutting device 70 (plywood layer cutter) for cutting/shaping each of the pressed beam-shaped blocks into a plywood layer. Thereby, the cutting/creating device 70 can be designed in different ways' for example it can be used for a horizontal or vertical planing, for rotary planing or for eccentric rotary cutting. A drying device 71 is mounted downstream of the cutting/slicing apparatus, for example having a flow chamber through which hot air passes. 112812.doc -28 - Finally, in "18.1 to 18.3, the method of the invention is compared to the method of the invention shown in Figures i91 to 19.2. In the conventional method of Fig. 18, 1, a round material 50 is formed by a peeling machine 58 into a pair of skins, for example, by a band saw 59, which is cut in the longitudinal direction, and the two halves are also in water. The water is again supplied (adjustment device 68) and then passed through a planer device 69. The second half of the round is then cut. In Figures 191 to 192 of the method according to the invention, the wood board is planed from a bed and is preferably 63 (preferably using a planer from R〇t〇les). The resulting plate-like planar wood chip 10 is then passed through a surface drying apparatus 64 (e.g., UV, hot air or infrared radiation) and an application device 65 for application to the adhesive 2 . The plate-like planar wood chips having the adhesion agent are stacked in the stacking device 66 and pressed into one or more beam-like blocks 12 in the pressing device 67. Thereafter, the beam-like block is poured into an adjustment device 68 (e.g., a water tank) for 6 weeks to correct the correct humidity, and then planed with a planer 69 and cut into a plywood layer 14 in the planing device 70. The method for producing a plywood layer according to the method of the present invention after drying in the drying apparatus 71 is completed. Alternatively, the finished plywood layer can be trimmed in the longitudinal and/or transverse directions 74, 75 and processed by assembly 79. The new method changes the European style of plywood layer manufacturing, so for all surface patterns of planks, such as the appearance of wood, subsequent manufacturing steps (cutting/dressing of plywood layers and laborious assembly/stacking processes) It becomes old fashioned. At the same time, 'it doesn't need to be like the Asian style method. The surface of the plywood layer will be used and pressed immediately, because the plywood layer has been dried to - standard humidity (8-16% humidity) ^ dry the plywood layer to a low humidity 1128l2.doc •29· The surface of the H wooden surface is applied. It can be transported and stored before the __ substrate. In the new method of the present invention, there is no fight, always by survey and/or in the open market P "the wood of different humidity can be opened in the standard wood and the sawing under the standard wood / just saw the button / rose The inch is mixed with the same process, the wood raft / strip wood. In addition, 乂 will be different types (and use - the production of the slab layer can also be abundance of adhesives) while using the standard plywood layer to create a cut / drowning / adding and then stepping on the private π, 匕栝 ... and follow-up New Zealand process), and have a look at the new method to study the system, the birth of π brothers. _ ° ^The plywood layer that can be transported and stored, while providing a product that is significantly less expensive to manufacture than conventional methods. The other advantages of the new method are that the material layer pattern and the plywood layer size are selected before the cutting and the f is dried to obtain the modified wooden shell surface, and no other treatment is required before being applied to the substrate. . By the mixing of the steps of the method of the present invention, the limitation of the technique is limited. The heart of the (4) method can overcome the prior art and at the same time economically, the new method has a significant advantage. The total manufacturing cost including the raw material cost is at least 20% lower than the standard method (European style method). It provides the cutting quality that cannot be achieved without adjustment. The main shame has been greatly improved. Each stroke of the cutter produces approximately Dm's marketable product' instead of the traditional method. The cutting machine & gate f - up to five times. The cutting and drying equipment is obviously the most expensive, so the most important equipment from the forest to the entire manufacturing chain that makes up the furniture is used in the most efficient way. Since standard unprocessed wood can be used, the output from the high-efficiency hardwood industry can be used as a raw material, which is a significant increase in potential use of the plywood layer when used. I12812.doc -30· 1327952 source. In addition, the present invention can use the chopped and wood sizes that are less commonly used in the wood industry, thereby converting the waste into a high value decorative product. The most important advantage is that a real wood surface can be produced in a cost-per-square fashion, again competing with other alternative surface materials such as low-pressure memantine, high-pressure beauty and others. This is a major breakthrough in the surface material industry. The invention will be exemplified in the text. 1. EXAMPLES The operation of the apparatus of the present invention is more specifically a first preferred embodiment of the method of the present invention, and the product of the present invention will be described later with reference to Figs. 3, 4 and 13. First, provide a wooden board that has just been sawn from oak or beech wood, and its size (length X width X height) is 2,400 _ X 150 _ χ 1〇〇. The planks may be planed in the apparatus 60 for roughing the subsequent bonding surfaces and then picking them, for example by manual or selective equipment 61. Subsequently, the edge is implemented in a separate device 62, and the subsequent bonding surfaces are all planed in the planer device 63. Depending on the desired opening time of the adhesive, the subsequent bonding surface of the board can now be selectively applied within the surface drying apparatus 64 prior to application of an adhesive 2 to the bonding surface in the apparatus 65. The surface is pre-dried. For this reason, Dynea's prefere 6〇〇〇 product can be used as an adhesive. Here, it is a one-component polyurethane adhesive for wood structure, which has a polyurethane-based adhesive. For the manufacture of an adhesive, the adhesive is applied to the respective bonding surfaces of the boards. On one side. In this regard, a small piece of bamboo or a parent can be used at the nozzle. The applied dose of 112812.doc -31 · 1327952 is about 25 〇 g/m2 per wood surface. Subsequently, six pieces of wood boards 10 are stacked in a stacking device 66 into a beam-like wood block (produced in length x width: X: 400 mm X 150 mm X 600 mm), and are bonded to each other. Next, the drying of the adhesive is carried out in the pressing device 67, in this case, an approx! The N/mm2 pressure was applied for a pressing time of about 8 hours. The beam-like blocks 12 obtained from the bonded solid wood panels are - sufficiently rigid for subsequent processing steps. Subsequently, in the adjusting device 68, the bonded beam-like wood block is heated in water at a temperature of about 8 ° C for about 2.5 days, and then cut into a plywood layer 14 having a thickness of about 65 melons. Next, the cutting/shaping plane is selected to be perpendicular to the plane defined by the bonding layer 20, actually in the longitudinal direction of the wood block, thus producing a plywood layer having a width of 600 mm and a length of 2,400 mm. Here, the cutting direction is transverse to the wood fibers. The resulting plywood layer 14 is at about 140. (: The temperature is directly dried and dried for about 60 seconds. 2. Embodiments Hereinafter, the second embodiment of the method of the present invention or the product of the present invention will be described with reference to Figs. 1, 2 and 13. In principle, the first The second embodiment corresponds to the above method, but 'in this second embodiment, an oak (solid wood) scrap board (liner) which produces a thickness of 13 mm and a humidity of about 65% from the plywood layer is not Provided for extended storage time for the manufacture of the wooden block of the invention. Here, the 'individual wood board is cut into a fixed size of 2,4〇〇mm X 15〇mm in the lateral direction and the front side. 12 pieces of wood are provided for obtaining this. Invented wood block 12 112812.doc • 32- 1327952 required 13⁄4 degrees 1 5 6 mni. On the surface of the board - moderately created, on one side, an adhesive / adhesive 20 is made of - long strips Formally applied and applied with Lame U's adhesive (device LK5PUR). The adhesive used was a one-component polyurethane adhesive of & (10) 〇 AG, and the treatment time (opening time) was about 7 minutes. The adhesive contains diphenylmethyl diisocyanate, which is the opposite of polypropylene glycol. The product is applied the adhesive is about 15〇.

緊接於上膠後,形成之木塊12係在壓製設備Ο内以〇 8 N/mm壓力壓製6小時。在後續約12小時之停置時間後, 形成之二木塊係在—大㈣t溫度之水浴财另行洗水^ 小時(洛汽式)。肖呈溫熱之木塊12接著在一膠合板層切削/ 创切裝置中创切成一 〇 65 mm厚度(即垂直於黏接平面之縱 向中)。之膠合板層14 ’所得之膠合板層14係在叫赋溫度 之乾燥叹備中乾燥至一大約8%之木料相對濕度。Immediately after the sizing, the formed wood block 12 was pressed in a press apparatus crucible at a pressure of 〇 8 N/mm for 6 hours. After the subsequent 12-hour stop time, the two wooden blocks formed are in the water bath of the large (four) t temperature for another hour (Luoqi). The chilled wood block 12 is then cut into a 〇 65 mm thickness (i.e., perpendicular to the longitudinal direction of the bonding plane) in a plywood layer cutting/creating device. The plywood layer 14 obtained from the plywood layer 14' is dried to a relative humidity of about 8% in a dry slap called temperature.

^得之材料,即一技術性膠合板層,其具有一適當品質 且月顯有別於市售之長條狀縱向結構之美觀谬合板層,即 條1線狀之膠合板層。隨後’其可使用不同黏接方法而施 加於適當基材上,例如木質面板。 由於技術性原因,在一般膠合板層之處理中,無法組裝 ^些乍條膠合板層,膠合板層内之美感性僅能由本發明之 方法達成。 1·變換型式 ^JS. ΊΓ". 下之山毛櫸木材開始,實施第一實施例之方法, 其中所有<5 y , n . 月山毛櫸木板黏接於本發明之500 mm高度木 112812.doc •33- 1327952 塊。該等木板之固定尺寺在+ 尺寸係相同於第一實施例之木板10 者0 在刨切後,取得一作為好 马材枓之技術性膠合板層,宜美 性如同一般單純組裝/疊接 吵〇板層表面。例如,該箄 膠合板層係用於門板或用於傢俱之Ml 2.變換型式 由胡桃木及槭木製成之— 知膠合板層之襯板具有一14 mm厚度,且依第二竇祐在丨丨 斤迷方式製備、刨削、選項性 地清理及隨後上膠。在嗜μ 在該上膠步驟中,前3片由槭木製 成、1片由胡桃木製成、桩基·丄 ,^ ^ 成接者3片由槭木製成、}片由胡桃 木製成及最後3片由槭木製成 农风其皆黏接於另一者上。藉 由該11片板之黏接,即生成本 ^ 人+ 1明之一 154 mm高度木塊。 因此,胡桃木及槭木之該木材έ人 何 ',且β尤佳,因為槭木及胡桃 木有相近之乾燥係數,因此所姐 U此所付之層組合物不易脫層或裂 開。 根據該變換型式取得之技術性膠合板層在美感上相似於 由不同材料黏合之層板。因為在一般膠合板層製造中,基 於技術上的原因,這些窄條膠合板層無法黏合,膠合板層 内之該美感性僅能由本發明之方法達成。 3·變換型式 在該變換型式中,其係依據第二實施例進行,惟,替代 -橡木板之各第六層的是將一層薄鋁板(厚度〇8 )併入 該層組合物且以黏膠固定該組合物。依此方式,可以想見 取得一】3】_高度範圍之(木)塊體。生成物可以是一㈣ JJ2812.doc -34- 1327952 性膠合板層,特別是其美感性可以因為鋁嵌入而有—強% 之縱向取向(在縱向之光學特徵)。該變換型式尚未被實 施0 3·實施例 本發明之一第三實施例係參考圖5至7說明於後。在該實 施例中’其開始於由大約為2,800 mm X 150 mm X 60 mm尺The resulting material, i.e., a technical plywood layer, has an appropriate plywood layer of suitable quality and which is distinguished from a commercially available long longitudinal structure, i.e., a strip of plywood. It can then be applied to a suitable substrate, such as a wood panel, using different bonding methods. For technical reasons, in the treatment of general plywood layers, it is not possible to assemble some of the purlin ply layers, and the aesthetics within the plywood layers can only be achieved by the method of the present invention. 1· Transformation type ^JS. ΊΓ". The beech wood begins, the method of the first embodiment is carried out, in which all <5 y , n. month beech wood boards are adhered to the 500 mm height wood 112812.doc of the present invention. 33- 1327952 block. The fixed-scale temple of the wooden boards is the same as the wooden board 10 of the first embodiment in the + size. After cutting, a technical plywood layer is obtained as a good horse material. The beauty is as simple as the simple assembly/stacking. Noisy on the surface of the board. For example, the enamel plywood layer is used for door panels or for furniture Ml 2. The transformation type is made of walnut and maple wood - the lining of the plywood layer has a thickness of 14 mm, and according to the second sinus The method of preparation, planing, optional cleaning and subsequent gluing. In the gluing step, the first three pieces are made of maple wood, one piece is made of walnut wood, the pile foundation is 丄, ^ ^ is the connector, three pieces are made of maple wood, and the piece is made of walnut wood and finally. 3 pieces of maple wood into the agricultural wind are all glued to the other. By the bonding of the 11 plates, a piece of height 154 mm is generated. Therefore, the wood of walnut and maple is awkward, and β is particularly good. Because maple and walnut have similar drying coefficients, the layer composition of the sister U is not easy to delaminate or crack. The technical plywood layer obtained according to this transformation pattern is aesthetically similar to a laminate bonded by a different material. Because in the manufacture of conventional plywood layers, these narrow strip plywood layers cannot be bonded for technical reasons, the aesthetics within the plywood layer can only be achieved by the method of the present invention. 3. The conversion pattern is in the conversion pattern, which is carried out according to the second embodiment. However, instead of the sixth layer of the oak board, a thin aluminum plate (thickness 〇8) is incorporated into the layer composition and is adhered. The composition is fixed by glue. In this way, it is conceivable to obtain a (wood) block of a height range of 3]_. The resultant may be a (4) JJ2812.doc -34- 1327952 plywood layer, in particular its aesthetics may be - a strong % longitudinal orientation (optical characteristics in the longitudinal direction) due to aluminum embedding. This conversion pattern has not been implemented. 3. Embodiments A third embodiment of the present invention will be described later with reference to Figs. In this embodiment ' it starts from approximately 2,800 mm X 150 mm X 60 mm ruler

寸(長x寬x高)之橡木製成之木板1〇。該橡木板係藉由將較 短之橡木片10黏合而得,該橡木片為剛鋸下之未加工木 料,並且利用一聚氨酯黏著劑(Dynea&司之prefere 產品)將末端作緣部黏合。 所得之橡木板10係在二側面刨削至一最終之5 〇爪瓜厚 度,且依第一或第二實施例之方法進一步處理。一具有 300 mm高度之樑狀木塊12係依本發明而提供,據此,^片 之該橡木板10互相黏接。接著,如第一或第二實施例所 述,實施切削/剖切。1 inch of wood made of oak (length x width x height). The oak board is obtained by bonding a shorter oak sheet 10 which is a freshly sawn unprocessed wood and which is bonded to the end by a polyurethane adhesive (Dynea & prefere product). The resulting oak panel 10 was planed on both sides to a final thickness of 5 jaws and further processed in accordance with the method of the first or second embodiment. A beam-like block 12 having a height of 300 mm is provided in accordance with the present invention, whereby the oak sheets 10 of the sheet are bonded to each other. Next, cutting/cutting is carried out as described in the first or second embodiment.

關於其表面,所得之材料’亦即-技術性膠合板層14, 其相似於一橡木製拼花地板之典型地板配置方式。 4.實施例 本發明之—第四實施例係參考圖⑴〇說明於後。該實 施例之特徵在木板10係以— 入子形圖案黏接成一樑狀木塊 12,如圖8及9所示〇力,士 ,. 在此,相鄰木板10分別在其側表面處 互相黏接,且木板之久 极W之各m正面亦黏接於相鄰木板10之側 面。接著,如第一咦篦-者 必弟一 a轭例所述,將其壓製、轉向及 刨切。 112812.doc -35- 1327952 5.實施例 本發明之一第五貫施例係參考圖]】至丨2說明於後。在該 實施例中,取得用於膠合板層製造上之木片,其中如圖u 所示之一段II係從一圓材50中央分離,因此,在本實施例 中,該圓材50被劈開成三段卜„、m。由段π形成之多數 個木片會較有利於處理’如第一實施例中所述。 再者,圓材50之邊段卜„〗有利於膠合板層之製造。基 於此目的’邊段卜m’如圖12所示,係在其各平面處互 相黏接’且隨後基本上沿著平行於由該黏接層界定之平面 切削。在此,料製程原則上相當於第一實施例中之上述 製私不同的疋其基本上沿著平行於由該黏接層界定之平 面切削。 【圖式簡單說明】 圖1概略揭示根據本發明第—較佳實施例之-樑狀木塊 之立體圖; 圖2概略揭示圖1所示該樑狀木塊之截面圖; 二概略揭示根據本發明第二較佳實施例之-襟狀木塊 之立體圖; 圖4概略揭示圖3所示樑狀木塊之截面圖; 圖5概略揭示根據 _ 之立體圖; 發月第三較佳實施例之一樑狀木塊 圖6概略揭示圖5 圖7揭示圖5及6所-j木塊U 一立體圖; 斤不樑狀木塊之示意截面圖; 圖8概略揭示根墙士 & 發明第四較佳實施例之一樑狀木塊 112812.doc • 36 - 1327952 之立體圖, 圖9揭示圖8所示樑狀木塊之示意截面圖; 圖10揭示圖8所示樑狀木塊之示意俯視圖; 圖11揭示-被劈成數段之圓材之示意立體圖_ 圖12概略揭示根據本發明第五較佳實施例 之立體圖; 圖1 3揭示根據本發明較佳實施例之一 之一樑狀木塊 用以製造膠合扳層 之裝置之示意俯視圖; 圖Η概略揭示一較佳使用在本發明範 立體圖; 、W床裝 圖丨5概略揭示一用以製造膠合板 圖; 白知方法之立體 圖16概略揭示一用以製造膠合板岸 圖; α方法之立體 圖Π概略揭示一用以製造膠合板 圖; 省知方法之立體 圖概略揭示一用以製造歐 習知裝置之立體圖;及 π人式膠合板層之 圖19」至19.2揭示-用以實施膠合板層製造 的裝置立體圖。 k 【主要元件符號說明】 10 置之 之新穎方法 12 板狀平面形木# 樑狀木塊 膠合板層 112812.doc -37- 14 1327952 20 黏著劑 30 用以製造膠合板層之裝置 50 圓材 58 剝皮機 59 帶鋸 60 粗刨設備 61 棟選設備 62 緣部處理設備 63 刨床設備 63" 旋轉加工工具 63," 切削緣部 63' 旋轉軸線 64 表面乾燥設備 65 用於黏著劑(20)施加之施加設備 66 堆疊設備 67 壓製設備 68 調整設備 69 條板刨床 70 刨切設備(膠合板層裁刀) 71 乾燥設備(膠合板層乾燥機) 72 膠合板層堆疊機 73 膠合板層之縱向修整 74 膠合板層之橫向修整 75 捆/綁設備 112812.doc -38- 1327952 76 膠合板層揀選 77 平行剪削機 78 膠合板層之黏膠施加器 79 組裝/疊接處理(縱向或橫向進給) 80 品質管制及堆疊 A-A 截面 B-B 截面With regard to its surface, the resulting material 'is a technical plywood layer 14 which is similar to the typical floor arrangement of an oak parquet floor. 4. Embodiments The fourth embodiment of the present invention will be described later with reference to Fig. (1). The feature of this embodiment is that the board 10 is bonded into a beam-like block 12 in a sub-shaped pattern, as shown in Figs. 8 and 9, where the adjacent boards 10 are respectively at their side surfaces. They are bonded to each other, and the front faces of the wooden boards are also adhered to the sides of the adjacent wooden boards 10. Then, as described in the first yoke, the yoke is pressed, turned, and sliced. 112812.doc -35- 1327952 5. Embodiments A fifth embodiment of the present invention is described with reference to the drawings]] to 丨2. In this embodiment, a wood chip for the manufacture of a plywood layer is obtained, wherein a segment II as shown in Fig. u is separated from the center of a round material 50. Therefore, in the present embodiment, the circular material 50 is split into three segments. „, m. A plurality of wood chips formed by the segment π will be more advantageous for processing as described in the first embodiment. Furthermore, the edge of the round material 50 facilitates the manufacture of the plywood layer. For this purpose, the edge segments m' are bonded to each other at their respective planes as shown in Fig. 12 and then cut substantially parallel to a plane defined by the adhesive layer. Here, the material process is in principle equivalent to the above-described different processes in the first embodiment, which are cut substantially parallel to the plane defined by the adhesive layer. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic perspective view of a beam-shaped wooden block according to a first preferred embodiment of the present invention; FIG. 2 is a schematic cross-sectional view of the beam-shaped wooden block shown in FIG. 2 is a perspective view of a beam-shaped block shown in FIG. 3; FIG. 4 schematically shows a cross-sectional view of the beam-shaped block shown in FIG. 3; FIG. 5 schematically shows a perspective view according to _; Fig. 6 shows a schematic view of a wooden block U of Fig. 5 and Fig. 6; a schematic sectional view of a wooden beam without a beam; Fig. 8 schematically discloses a root wall & A perspective view of a beam-like block 112812.doc • 36 - 1327952, a schematic cross-sectional view of the beam-like block shown in Figure 8; Figure 10 shows a schematic top view of the beam-shaped block shown in Figure 8 Figure 11 shows a schematic perspective view of a round material that has been twisted into segments. Figure 12 is a perspective view of a fifth preferred embodiment of the present invention. Figure 13 shows a beam-like wood according to one of the preferred embodiments of the present invention. Schematic top view of the device used to make the glued lap layer; Preferably, the invention is used in the perspective view of the present invention; the W bed assembly diagram 5 schematically discloses a method for manufacturing a plywood; the perspective view of the white method 16 schematically discloses a method for manufacturing a plywood shore; To make a plywood diagram; a perspective view of a known method reveals a perspective view for manufacturing a conventional device; and Figures 19" to 19.2 of a π human plywood layer - a perspective view of a device for performing plywood layer fabrication. k [Description of main component symbols] 10 Novel method of setting 12 Plate-shaped flat wood #梁木块 plywood layer 112812.doc -37- 14 1327952 20 Adhesive 30 Device for manufacturing plywood layer 50 Round material 58 Peeling Leather machine 59 Band saw 60 Roughing equipment 61 Building equipment 62 Edge processing equipment 63 Planer equipment 63 " Rotary machining tool 63, " Cutting edge 63' Rotation axis 64 Surface drying equipment 65 for adhesive (20) application Application equipment 66 Stacking equipment 67 Pressing equipment 68 Adjusting equipment 69 Planer planer 70 Planing equipment (plywood layer cutter) 71 Drying equipment (plywood layer dryer) 72 Plywood layer stacker 73 Vertical trimming of plywood layers 74 Plywood layer Trimming 75 bundles/tie equipment 112812.doc -38- 1327952 76 Plywood layer picking 77 Parallel shears 78 Adhesive applicator for plywood layers 79 Assembly / splicing (longitudinal or cross feed) 80 Quality control and stacking AA Section BB section

C-C D-D 截面 截面 I (半圓形)段 II 段 III (半圓形)段C-C D-D section section I (semicircular) section II section III (semicircular) section

112812.doc -39-112812.doc -39-

Claims (1)

1327952 -替換買 J: 第095127326號專利申請案 中文申請專利範圍替^本(99年3月) 十、申請專利範圍·· 1. 一種用以製造一膠合板層之方法,包含步驟(i)至(iv): (〇利用一黏著劑(2〇)將多數個板狀平面形木月(1〇)黏接 成一樑狀木塊(12), (η)將該樑狀木塊(12)澆水及/或加溫, (in)將該樑狀木塊(12)切削成—膠合板層(14), (iv)將步驟(iii)中取得之該謬合板層乾燥,直到其濕度 在纖維飽和點以下。 2. 如明求項1之方法,進一步包含步驟(v)至(wi)之一或多 者: (V)在步驟(!)之前··將該等板狀平面形木片(1〇)之至少 一表面刨平; (vi)在步驟(Π)之前:壓製該樑狀木塊(12); (Vii)在步驟(Vi)之前:堆疊該樑狀木塊(12)。 3. 如明求項1或2之方法,進一步包含在步驟⑴前之步驟 (viii) 及(ix): (vm)將及等板狀平面形木片(丨〇)之待黏接表面冷卻至〇艺 以下之一溫度, (ix) 將遠等待黏接表面加熱,以將存在於該木材内之該 表面區域中之水蒸發。 4. 如咕求項1之方法,其特徵在步驟中該樑狀木塊(U) 係在切削前先堯水數天’特別是2至3天,較佳為一高於 60°C溫度,最佳為一大約8〇〇c溫度。 5. 如咐求項1之方法,其特徵在截面(A,& c,d)係橫向配 112812-990319.doc 1327952 6. 置’特別是配置垂直於由該等黏接層界定之平 如請求項丨之方法,其特徵在該等木片〇〇)係至@少 為實心之木板。 一部分1327952 - Replacement Buy J: Patent Application No. 095,127,326, Patent Application for Chinese Patent Application (March 99) X. Patent Application Range 1. A method for manufacturing a plywood layer comprising steps (i) to (iv): (〇Adhesively bonding a plurality of flat-shaped flat moons (1〇) into a beam-shaped block (12) using an adhesive (2〇), (η) the beam-shaped block (12) Watering and/or warming, (in) cutting the beam-like wood block (12) into a plywood layer (14), (iv) drying the plywood layer obtained in step (iii) until its humidity is Below the fiber saturation point. 2. The method of claim 1, further comprising one or more of steps (v) to (wi): (V) before the step (!) · the plate-like planar wood chips (1) at least one surface planing; (vi) before step (Π): pressing the beam-shaped block (12); (Vii) before step (Vi): stacking the beam-like block (12) 3. The method of claim 1 or 2, further comprising the steps (viii) and (ix) before step (1): (vm) cooling the surface to be bonded of the plate-like planar wood chip (丨〇) to One of the following temperatures, (ix) will be far awaiting heating of the bonding surface to evaporate the water present in the surface region within the wood. 4. The method of claim 1, characterized in that the beam is in the step The wood block (U) is watered for several days before cutting, especially 2 to 3 days, preferably a temperature higher than 60 ° C, preferably a temperature of about 8 ° C. The method of item 1, characterized in that the cross section (A, & c, d) is transversely matched 112812-990319.doc 1327952. 6. In particular, the configuration is perpendicular to the plane defined by the bonding layers. The method is characterized in that the wood chips are tied to @小实的木板. portion 如請求項6之方法,其特徵在該 膠合板層製造中產生之廢料板 之刨切廢料,俗稱襯板。 等貫心木片(10)係在習知 ’特別是來自一圓材中央 8. 如請求们之方法’其特徵在該等木片(1_從—圓材中 央分離之段(II),較佳藉由將該圓材劈開成至少三段仏 9.如凊未们之方法,其特徵在該等木片⑽基本上為半圓 形段a m),其從-圓材⑻之邊緣區分離,較佳藉由將 该圓材劈開成至少三段(1,„,m),其中基本上該等半圓 形丰又(I,III)係以其平面側互相黏接及隨後切削,較佳為 基本上平行於由該等黏接層界定之平面。 ίο.如-月求項1之方法,其特徵在該等木片⑽之木材濕度係 大於20%,較佳為大於3〇%,特別是在佩與抓之間, 其中該等木片(10)較佳由俗稱之未加工木料組成。 .^ °月求項1之方法,其特徵在該黏著劑(20)係-聚氨酷點 著劑,較佳為一俗稱之熱聚氨酯黏著劑。 士 °月长項11之方法’其特徵在該點著劑(20)係一俗稱之單 組份聚氨酯黏著劑。 月长項1之方法,其特徵在切削之前該樑狀木塊(12)具 有大約在纖維飽和點或以上之木材濕纟,特別是一在 60%與80%之間之木材濕度。 112812-9903J9.doc 1327952 ' ......^ 14·如請求項1之方法,其特徵在該等 互相黏接以致使其纖維方向基本上互相平行。 15. 如請求項14之方法’其特徵在該等板狀平面形木片⑽ 係以前正面互相黏接。 16. 如請求項!之方法,其特徵在該等板狀平面形木片⑽係 依一人字形圖案方式互相黏接。 如請求項1之方法,其特徵在該等木片⑽上方或下方或 其間配置至少—平面’較佳為另—木材類型之該等板狀 木片(10) ’其中較佳為該等材料片黏接於相鄰之 片或材料片。 不 請求項i之方法’其特徵在該等木片(1〇)上方或下方或 Ί配置至少—平面’較佳為—不同於木材之板狀材料 其中較佳為該等材料片#接於相鄰之該等木片或材 料片。 19 求項18之方法,其特徵在不同於木材之該材料係一 金屬或-合金’較佳為紹或一紹合金或一塑膠。 20.如請求項古、上 、 法,八特徵在該等平面形木片(10)或一不 同於木材之平面形 叶月,、有一大於5 mm厚度,較佳為 —在丨〇與12〇mm之間之厚度。 21 ·如請求項]> 士 ,/、特徵在該黏著劑(20)係一有色之點 者劑或一染色之黏著劑。 22. 如請求項1之士、+ 方法,其特徵在該步驟㈣中之乾燥係在一 增概下貫施’較佳為-高於7代溫度。 23. 如睛求項22之方, ,〃特徵在該乾燥係在切削後直接實 112812-990319.doc 1327952 施。 24.如凊求項1之方法,其特徵在該等板狀平面形木片(10)之 黏接表面係在黏接前先刨削,特別是藉由使用一旋轉加 工工具。 σ π如請求項24之方法,其特徵在該旋轉加u具之旋轉轴 線基本上垂直於待處理之該黏接表面。 Μ.如請求項丨之方法,其特徵在該步驟(iv)中所得之該膠合 板層(14)具有一大於0.25 mm厚度,較佳為〇 6 mm。 27. 如請求t之方法,其特徵在該步驟㈣中所得之該膠合 板層(14)之長度基本上相當於該樑狀木塊(12)之長度。 28. 如請求項丨之方法,其特徵在該步驟(iv)中所得之ς膠合 板層(U)具有一較佳為〗至4 之表面積,最佳為丨5至 3.5 m2。 29. -種用以製造一樑狀木塊(12)以供冑造一膠合板層…) 之方法,其包含以下步驟⑴至(jv): (J)將多數個板狀平面形木片(1〇)之待黏接表面冷卻至〇 °C以下之一溫度, (JJ)將該等待黏接表面加熱,以將存在於該木材内之該 表面區域中之水蒸發, ϋ jj)接著將黏著劑施加於處理過之該等表面上, (jv)將該等板狀平面形木片黏接成該樑狀木塊。 30. -種用u製造-膠合板層(14)之標狀木塊,其特徵 在該等板狀平面形木片(10)係利用—黏著劑⑽黏接, 較佳為其中在該等木片⑽上方或下方或其間配置一平 112812-990319.doc 1327952 (史瓜·替换寅ι 面,杈佳為一不同於木材之材料及/或另一木材類型之板 片’特別是用黏接。 31. 32. 33. 34. 35. 如β求項30之用以製造一膠合板層(14)之樑狀木塊 (12),其進一步特徵為請求項丨之特徵部分。 一種用以製造一膠合板層(14)之樑狀木塊(12),其係由 請求項29之方法製備。 一種膠合板層(14),其特徵在由請求項3〇之樑狀木塊 (12)製成或由請求項29之方法製造,藉由沿著—界定之 截面(A,B, C, D)而切削。 如請求項33之膠合板層(14) ’其進一步特徵為請求項4之 特徵部分。 一種用以製造一膠合板層之裝置(3〇),特別是用於實施 請求項2之方法,包含: 一刨床設備(63) ’其用於板狀平面形木片(1〇)之至少 一表面之创削, 一施加設備(65) ’其用於將一黏著劑(2〇)施加於該等 板狀平面形木片(10)之刨削表面上, 一堆疊設備(66) ’其用於將備有一黏著劑(2〇)之該等 木片(10)堆疊成一樑狀木塊(12), 一壓製設備(67),其用於壓製各該樑狀木塊(12), 一調整設備(68),其用於將該樑狀木塊(12)洗水及/或 加温, 一刨切設備(膠合板層裁刀)(70) ’其用於將各該壓製 木塊切成一膠合板層(14), H2812-990319.doc 1327952 一乾燥設備(膠合板層乾燥機)(71),其用於將該取得 之膠合板層(14)乾燥。 36. 如請求項35之裝置,其特徵在該刨床設備(63)具有至少 一旋轉加工工具(63”)。 37. 如請求項36之裝置,其特徵在該旋轉加工工具(63”)之旋 轉軸線(63’)係配置以基本上延伸垂直於該待處理表面。 38. 如請求項36之裝置,其特徵在該旋轉加工工具(63")具有 一旋轉之實心體,該實心體具有複數個切削元件 (63 )’其中該等切削元件具有複數個基本上垂直於該 方疋轉貫心體之旋轉軸線(63,)的刀刃。 39. 如請求項35之裝置’其特徵在進一步具有—表面乾燥設 備(64) ’特別是-例如一uv輕射設備或一紅外線轄射設 備或類此者之熱源。 後如請求項35之裝置,其特徵在該用於施加一黏著劑㈣ :鈿加设備(65)具有複數個用於施加該黏著劑㈣之噴 112812-990319.doc -6The method of claim 6, characterized in that the scraped scrap of the scrap board produced in the manufacture of the plywood layer is commonly referred to as a liner. The cross-section of the wood chip (10) is conventionally 'in particular from the center of a round material. 8. The method of the requester' is characterized in that the wood chips (1_from the center of the round material (II), preferably borrowed By splitting the round material into at least three stages, the method of the present invention is characterized in that the wood chips (10) are substantially semi-circular segments am) separated from the edge regions of the round material (8), preferably By splitting the round material into at least three segments (1, „, m), wherein substantially the semi-circular abundances (I, III) are bonded to each other with their planar sides and then cut, preferably basic Parallel to the plane defined by the adhesive layers. ίο. The method of claim 1, wherein the wood moisture of the wood chips (10) is greater than 20%, preferably greater than 3%, especially Between the pebbles and the grips, wherein the wood chips (10) are preferably composed of unprocessed wood. The method of claim 1 is characterized by the adhesive (20)-polyurethane cool point agent. Preferably, it is a commonly known hot polyurethane adhesive. The method of the month of the month 11 is characterized by the fact that the agent (20) is a commonly known one-component polyurethane adhesive. The method of Moon Length Item 1 is characterized in that the beam-like wood block (12) has a wood wetness about or above the fiber saturation point before cutting, in particular a wood moisture of between 60% and 80%. 112812-9903J9.doc 1327952 '. The method of claim 1, characterized in that the ones are bonded to each other such that their fiber directions are substantially parallel to each other. 15. The method of claim 14 It is characterized in that the plate-like planar wood chips (10) are adhered to each other in front of each other. 16. The method of claim 2, wherein the plate-like planar wood chips (10) are adhered to each other in a herringbone pattern. The method of item 1, characterized in that at least a flat surface of the wood chips (10) or at least between them is preferably a flat type of wood type (10). Preferably, the material sheets are bonded to each other. Adjacent sheets or sheets of material. The method of claim i is not characterized in that it is disposed above or below the chips (1〇) or at least a plane is preferably a sheet material different from wood. These pieces of material are attached to the adjacent pieces of wood or A sheet of material. The method of claim 18, wherein the material is different from wood, the metal or alloy is preferably a metal or a plastic. 20. If the request is ancient, upper, French, eight Characterized in the planar wood chips (10) or a planar leaf month different from wood, having a thickness greater than 5 mm, preferably - a thickness between 丨〇 and 12 〇 mm. 21 · as requested >, /, characterized in that the adhesive (20) is a colored agent or a dyed adhesive. 22. As claimed in claim 1, the + method, characterized by the drying system in the step (4) Under an augmentation, 'preferably' is higher than the 7th generation temperature. 23. As in the case of item 22, the 〃 character is applied directly to the drying system after cutting. 112812-990319.doc 1327952. 24. The method of claim 1, wherein the bonding surface of the planar planar shaped wood chips (10) is planed prior to bonding, particularly by using a rotary processing tool. σ π is the method of claim 24, characterized in that the rotation axis of the rotation plus is substantially perpendicular to the bonding surface to be treated. The method of claim 1, wherein the plywood layer (14) obtained in the step (iv) has a thickness greater than 0.25 mm, preferably 〇 6 mm. 27. The method of claim t, characterized in that the length of the plywood layer (14) obtained in the step (iv) is substantially equivalent to the length of the beam-like wood block (12). 28. The method of claim ,, characterized in that the plywood layer (U) obtained in the step (iv) has a surface area of preferably from 1,4- to 4, most preferably from 丨5 to 3.5 m2. 29. A method for making a beam-like block (12) for making a plywood layer...) comprising the following steps (1) to (jv): (J) a plurality of plate-like planar wood chips (1) 〇) the surface to be bonded is cooled to a temperature below 〇 ° C, (JJ) heating the waiting bonding surface to evaporate the water present in the surface region of the wood, ϋ jj) The agent is applied to the treated surfaces, and (jv) the plate-like planar shaped wood chips are bonded to the beam-shaped wooden blocks. 30. A type of wooden block made of u-plywood layer (14), characterized in that the plate-like planar wood chips (10) are bonded by an adhesive (10), preferably wherein the wood chips (10) A flat 112812-990319.doc 1327952 is placed above or below or between them (Scube replaces 寅ι face, which is a piece of material different from wood and/or another type of wood', especially for bonding. 32. 33. 34. 35. The beam-like wood block (12) for the manufacture of a plywood layer (14) as in claim 30, further characterized by a feature portion of the request item. A method for manufacturing a plywood layer (14) A beam-like block (12) prepared by the method of claim 29. A plywood layer (14) characterized by a beam-like block (12) of claim 3 or by request The method of item 29 is manufactured by cutting along a defined cross section (A, B, C, D). The plywood layer (14) of claim 33 is further characterized by the characteristic portion of claim 4. A device for manufacturing a plywood layer (3〇), in particular for carrying out the method of claim 2, comprising: a planing machine ( 63) 'It is used for the creation of at least one surface of a plate-shaped planar wood chip (1 inch), an application device (65) for applying an adhesive (2 turns) to the plate-like planar wood chips On the planing surface of (10), a stacking device (66) is used to stack the chips (10) having an adhesive (2 turns) into a beam-like block (12), a pressing device (67). ) for pressing each of the beam-shaped blocks (12), an adjustment device (68) for washing and/or warming the beam-shaped blocks (12), a cutting device (plywood layer) Cutter) (70) 'It is used to cut each of the pressed wood blocks into a plywood layer (14), H2812-990319.doc 1327952 a drying device (plywood layer dryer) (71) for obtaining The plywood layer (14) is dried. 36. The device of claim 35, characterized in that the planer device (63) has at least one rotary processing tool (63"). 37. The device of claim 36, characterized in that The axis of rotation (63') of the rotary machining tool (63") is configured to extend substantially perpendicular to the surface to be treated. The device of item 36, wherein the rotary machining tool (63") has a solid body having a rotation, the solid body having a plurality of cutting elements (63) wherein the cutting elements have a plurality of substantially perpendicular to the square The blade of the axis of rotation (63,) is rotated. 39. The device of claim 35 is characterized in that it further has a surface drying device (64) 'particularly - for example a uv light-emitting device or an infrared ray The heat source of the device or class. The device of claim 35, characterized in that it is used for applying an adhesive (4): the feeding device (65) has a plurality of sprays for applying the adhesive (4) 112812-990319.doc -6
TW095127326A 2005-11-11 2006-07-26 Process for the manufacture of a veneer TWI327952B (en)

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EP05024664A EP1688228B1 (en) 2005-01-27 2005-11-11 Process for the manufacture of a veneer
PCT/EP2005/012118 WO2006079374A1 (en) 2005-01-27 2005-11-11 Process for the manufature of a veneer
US11/273,377 US7347912B2 (en) 2005-01-27 2005-11-14 Process for the manufacture of a veneer

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