TWI321611B - Rotary cutting bit with material-deflecting ledge - Google Patents

Rotary cutting bit with material-deflecting ledge Download PDF

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Publication number
TWI321611B
TWI321611B TW94100822A TW94100822A TWI321611B TW I321611 B TWI321611 B TW I321611B TW 94100822 A TW94100822 A TW 94100822A TW 94100822 A TW94100822 A TW 94100822A TW I321611 B TWI321611 B TW I321611B
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Taiwan
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shoulder
cutting edge
cutting
face
diameter
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TW94100822A
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Chinese (zh)
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Gregory Mercier
Gary Fuller
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Sandvik Intellectual Property
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丄 九、發明說明: 【發明所屬之技術領域】 本發明關於一種切富|丨工旦,盆田M ^ 徑切f j /、其用於切穿軟質地面或放 置於地面並相對柔軟之材料,例如瀝青路面。 【先前技術】 採礦、挖掘與鋪換新路面之作業一般藉由迫使旋轉切 刃通過被切割的材料之方式實行。該切割刀安裝於一個被 驅動的支撐件上,例如一個旋轉滾筒、固定樑等,以迫使 〃穿過該材料。一種典型的切刃包括一個緊密貼合的碳化 物(carbide)尖端,而該碳化物尖端料到鋼質刀柄(steel shank)之前緣。該刀柄藉由一個護圈套筒(re心㈣⑽e) 而安裝到一個支樓# φ,&吋太 又杈件中,而忒套琦容許該切刃相對該支 件繞切刃的中心站自a & , 甲^軸自由旋轉,並保持不致脫離該支撐件。 由於自由轉動’所以基本上該尖端可自動磨尖。 應°亥了解到·上述切割機除用於切穿較軟材料之外, :如瀝青,亦習用於切穿堅硬材料,例如岩石、冰。 』門最同磨耗發生在該碳化物尖端處,因此該切刃 之磨耗壽命取決於該碳化物尖端、然而,在切割例如遞青、 煤=鹽之相對軟質之材料期間,最高磨耗發生在刀柄處, 、.之gp衝袋並磨擦該刀柄的瀝青所導致的侵蝕。因此, 虽切割遞青以進行路面重新鋪設作業時,其切刀之A 命取決於該刀柄。 耗可 當切割例如遞青之軟質材料時,希望能提供 磨耗壽命之切刃。 種季乂長 1321611丄 、 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明For example, asphalt pavement. [Prior Art] Mining, excavation, and paving of new pavement operations are generally performed by forcing the rotating cutting edge through the material being cut. The cutter is mounted to a driven support member, such as a rotating drum, a fixed beam, etc., to force the crucible through the material. A typical cutting edge includes a closely conforming carbide tip that is advanced to the leading edge of the steel shank. The shank is mounted to a branch #φ,& 吋 杈 杈 , , 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许 容许Standing from a &, the axis is free to rotate and remains out of the support. Basically the tip is automatically sharpened due to free rotation. It should be understood that the above-mentioned cutting machine is used for cutting through soft materials, such as asphalt, and is also used for cutting through hard materials such as rock and ice. The most wear of the door occurs at the tip of the carbide, so the wear life of the cutting edge depends on the carbide tip, however, during cutting a relatively soft material such as dicecum, coal = salt, the highest wear occurs in the knife. At the shank, the gp rushes into the bag and rubs the asphalt caused by the shank. Therefore, when cutting the dice to perform the road re-laying operation, the A of the cutter depends on the shank. Consumption When cutting soft materials such as diqing, it is desirable to provide a cutting edge for wear life. Species of seasons 1321611

31 切割尖端 33 環體 35 前端面 37 部分 39 第二肩部 41 第二環體 43 頂部 45 底端面 47 凸邊 49 屏障 51 屏障 52 底端面 53 凹陷的表面部份 55 斷點31 Cutting tip 33 Ring body 35 Front end 37 Part 39 Second shoulder 41 Second ring body 43 Top 45 Bottom end 47 Bump 49 Barrier 51 Barrier 52 Bottom end face 53 Depressed surface part 55 Breakpoint

57 尖端部 59 圓錐體 61 點 1357 Tips 59 Cones 61 points 13

Claims (1)

月%正太 申請專利範圍 1 · 一裡切刃,其包括有: 一切刃體,該切刃體具有—前端面以及—圓柱側表面 °伤’该圓柱侧表面部份包含位於該前端面下之一肩部, 該肩部並且約略垂直於該切刀體的中 瓶刃τ〜軸延伸,該圓柱側 表面部分之至少一部分位於該肩部的上方;以及 -環體,該環體較該切刃體堅硬,且被附接於切刃體 在該肩部之-前端面,以致於該環體整體位於該切 前端面下方, ▲其中’在該前端面與該環體之頂部間的距離除以在該 前端面與該切刃體的底端面之間的距離的比值係在0 U 至〇. 5的範圍,以及 · 其中,該切刃體包含於該第一肩部下之—第二肩部, 該切刀體於該第二肩部之上的直徑不大於位於該第:肩邙 處的直徑,並且該切刃包含-第二環體,胃第二環體被連 接於切刃體位於該第二肩部的前端面,其中,介於該前端 面以及該第二環體頂部之間的距離除以在該前端面與該切 刃體的底端面之間的距離的比值係在〇15至〇 5的範圍。 2. —種切刃,其包括有: 一切刀體,該切刃體具有一前端面以及一圓柱側表面 部份,該圓柱侧表面部份包含位於該前端面下之一肩部, 該肩部並且約略垂直於該切刃體的中心軸延伸,該圓柱側 表面部分之至少一部分位於該肩部的上方; 一環體’該環體較該切刃體堅硬’且被附接於該切刃 γ立 ^ ;1 2 3亥肩部之一前端面,以致於該環體整體位於該切刃 體之前端& H J %面下方;以及 切割尖端’該切割尖端被連接於該前端面, ^ 其中’在該前端面與該環體之頂部間的距離除以在該 前端面傲却+„ /、"茨切刃體的底端面之間的距離的比值係在0. J 5 至0 _1的範圍, 甘 Φ 上 、τ ’該切割尖端的一個底部的直徑除以位於該切割 穴端底部的切77體直徑的比值係在0. 72至0· 95的範圍。 3. 如專利申請範圍第2項所述之切刃,該切刃體進 步地包括有一延長部分,該延長部分位於該切刃體之底 端面下方並且從該切刀體之底端面沿著中心轴的方向延 伸’ 1玄延長部分適用於接受一用於將該切刃裝入一刀座的 護套。 4. 如專利申請範圍第3項所述之切刃,其中,該切 割尖^的直控除以該環體的一外徑之比值為〇. 6 〇到〇. 8 〇。 15 1 如專利申請範圍第4項所述之切刃,該切割尖端 係比該切刀體堅硬,該切刀體於該肩部上的直徑係不大於 該肩部的直徑,及該環體被藉由硬焊連接於該肩部的前端 面。 2 如專利申請範圍第5項所述之切刃,該切割尖端 具有一基底部份、一尖端部份以及一側面部分,該側面部 分在該基底部分以及該尖端部分之間延伸,該尖端部份通 常為凸出的形狀,及該側面部分通常為凹陷的形狀。 3 如專利申請範圍第3項所述之切刀,該切割尖端 1321611 係比該切刃體堅硬,該切刃體於該肩部上的直徑係不大於 該肩部的直徑,及該環體被藉由硬焊連接於該肩部的前端 面。 8. 士專利申明範圍第2項所述之切刃,其中,該切 割尖端的直徑除以該環體的一外徑之比值為〇. 60到0. 80。 9· 一種切刃,其包含: -個切刀體’該切刃體具有一個大致為平面的前端面 以及一個圓柱側表面部份,㈣柱側表面部份包括位於該 前端面之下的一個肩部,該肩部並且約略垂直於該切刀體 的中心軸延伸,該圓柱侧表面部分中至少一部分位於該肩 部上方; —個被連接該前端面的切割尖端;以及 、、個比切刃體堅硬的環體,該環體位於該肩部前端面 連接於該切刃體’使該環體整體位於該切刃體前端面下 ,,、山中°亥切割尖端的一個底部的直徑除以位於該切割 尖端=邹的切刀體直徑的比值係在0.72至0.95的範圍°。 如專利申請範圍第9項所述之切刃,其中,該切刀 第=二,該第—肩部下之一個第二肩部,該切刀體之於該 刀包I二之t的直徑不大於於該第二肩部的直徑,並且切 _ 個第二環體,該第二環體被連接於該切刃體位於 ^二肩部的前端面。 、 小丨1.如專利申請範圍第9項所述之切刃,其中,該切 次味的一"伽古y- 直徑除以該環體的外徑比值係在0· 60至〇 8〇 16 1321611 範圍。 12. —種切刀’其包括有: 一個切刃體,該切刃體具有一個大致為平面的前端面 以及一個圓柱側表面部份,該圓柱側表面部份包括位於該 前端面之下的一個肩部,該肩部並且約略垂直於該切刀體 的中心軸延伸,該圓柱側表面部分中至少一部分位於該肩 部上方; 一個被連接於該前端面的切割尖端;以及 一個比該㈣體堅硬的㈣,該環體被連接於該切刃 體位於該肩部之前端面,使該環體整體位於該切刃體前端 面下方, 其中,該環體被藉由硬焊連接於該肩部的前端面,以 及 其中,該切割尖端的直徑除以兮 ^ n fin 且仅除以4裱體之外徑的比值係 在〇_60至〇.8〇的範圍,以及 其中,該切刀體包含於該第— 部,該切刀體位於該第二肩部之第上的肩直t之下的一第二肩 該第二肩部處的直徑,並且該切刃大於位於在 -璜駚站、击垃Μ 一 3 -苐二環體,該第 一%體被連接於該切π體位於該 13 接肩0P的前端面。 13.—種切刃,其包含: 一個切刀體,該切刀體具有— 面,該側面包含於該前端面下之一第—別端面以及一個側 並且約略垂直於該切刀體的中心軸_肩部’該第一肩部 第-個肩部之上的直徑不大於位 ,該切刃體位於該 肩部的直徑;以 17 1321611Month % is too patent application range 1 · One-in-one cutting edge, which includes: all blade body, the cutting edge body has a front end surface and a cylindrical side surface, and the cylindrical side surface portion is located under the front end surface a shoulder portion extending approximately perpendicular to a middle bottle edge τ~ axis of the cutter body, at least a portion of the cylindrical side surface portion being located above the shoulder portion; and a ring body, the ring body being cut The blade body is rigid and attached to the cutting edge body at the front end face of the shoulder such that the ring body is entirely below the cutting front end face, ▲ wherein 'the distance between the front end face and the top of the ring body The ratio of the distance between the front end face and the bottom end face of the cutting edge body is in the range of 0 U to 0.5, and wherein the cutting edge body is included under the first shoulder - the second a shoulder, the diameter of the cutter body above the second shoulder is not greater than a diameter at the first: shoulder blade, and the cutting edge comprises a second ring body, and the second ring body of the stomach is connected to the cutting edge The body is located at a front end surface of the second shoulder, wherein the front end surface is The distance between the top of the second ring divided by the range of a ratio based on a distance between the bottom end surface of the distal end surface of the cutting blade body 〇15 to 5 billion. 2. A cutting edge comprising: a cutting body having a front end surface and a cylindrical side surface portion, the cylindrical side surface portion including a shoulder portion below the front end surface, the shoulder And extending approximately perpendicular to a central axis of the cutting edge body, at least a portion of the cylindrical side surface portion being located above the shoulder; a ring body 'the ring body is harder than the cutting blade body' and attached to the cutting edge γ立^; 1 2 3 The front end face of one shoulder, such that the ring body is entirely located below the front end of the cutting edge body & HJ% face; and the cutting tip 'the cutting tip is connected to the front end face, ^ The ratio of the distance between the front end face and the top of the ring body divided by the distance between the front end face and the bottom end face of the body is 0. J 5 to 0 The range of _1, Φ Φ, τ 'The diameter of a bottom of the cutting tip divided by the diameter of the cut body at the bottom of the cutting hole is in the range of 0.72 to 0.95. The cutting edge of the second item, wherein the cutting edge progressively includes a delay And the extension portion is located below the bottom end surface of the cutting body and extends from the bottom end surface of the cutter body along the central axis. The first extension portion is adapted to receive a tool for inserting the cutting edge into a seat. 4. The cutting edge according to claim 3, wherein the direct control of the cutting tip is divided by the ratio of an outer diameter of the ring body to 〇. 6 〇 to 〇. 8 〇. 15 1 The cutting edge according to the fourth aspect of the patent application, wherein the cutting tip is harder than the cutter body, the diameter of the cutter body on the shoulder is not larger than the diameter of the shoulder, and the ring body is borrowed The cutting edge of the shoulder portion of the fifth aspect of the invention, wherein the cutting tip has a base portion, a tip portion and a side portion on the base Extending between the portion and the tip portion, the tip portion is generally in the shape of a protrusion, and the side portion is generally in the shape of a recess. 3 The cutter of the third aspect of the patent application, the cutting tip 1321611 is compared The cutting blade is hard, and the cutting blade is The diameter of the shoulder is not greater than the diameter of the shoulder, and the ring is joined to the front end surface of the shoulder by brazing. 8. The cutting edge of the scope of claim 2, wherein The ratio of the diameter of the cutting tip divided by the outer diameter of the ring body is 〇 60 to 0.80. 9· A cutting edge comprising: - a cutter body having a substantially flat front end And a cylindrical side surface portion, (4) the column side surface portion includes a shoulder portion below the front end surface, the shoulder portion extending approximately perpendicular to a central axis of the cutter body, and at least the cylindrical side surface portion a portion above the shoulder; a cutting tip connected to the front end face; and a ring body rigider than the cutting edge body, the ring body being located at the front end face of the shoulder connected to the cutting edge body 'making the ring The body is entirely under the front end face of the cutting edge body, and the ratio of the diameter of one bottom of the cutting tip of the mountain to the cutting edge of the cutting tip = Zou is in the range of 0.72 to 0.95. The cutting edge according to the ninth aspect of the patent application, wherein the cutter is second, a second shoulder under the first shoulder, the diameter of the cutter body is not the diameter of the knife package It is larger than the diameter of the second shoulder, and is cut into a second ring body, and the second ring body is connected to the cutting edge body at the front end surface of the shoulder portion. 1. The cutting edge according to the ninth aspect of the patent application, wherein the ratio of the quotient of the cut flavor to the gamma y- diameter divided by the outer diameter of the ring body is between 0·60 and 〇8. 〇16 1321611 Range. 12. A cutter comprising: a cutting edge body having a substantially planar front end face and a cylindrical side surface portion, the cylindrical side surface portion including the front end face a shoulder extending approximately perpendicular to a central axis of the cutter body, at least a portion of the cylindrical side surface portion being located above the shoulder; a cutting tip coupled to the front end face; and a ratio (4) The body is rigid (four), the ring body is connected to the cutting edge body at the front end surface of the shoulder portion, so that the ring body is entirely below the front end face of the cutting blade body, wherein the ring body is connected to the shoulder by brazing a front end face of the portion, and wherein the ratio of the diameter of the cutting tip divided by 兮^ n fin and divided by only the outer diameter of the 4 body is in the range of 〇_60 to 〇.8〇, and wherein the cutter The body is included in the first portion, the cutter body is located at a second shoulder below the shoulder of the second shoulder, and the cutting edge is larger than the diameter at the second shoulder.駚站,击ΜΜ一三 -苐二环体, % Of the first body is connected to the cutting member located at the π contact shoulder 13 of the front end surface 0P. 13. A cutting edge comprising: a cutter body having a face, the side being included at one of the front end faces and one side of the front face and approximately perpendicular to a center of the cutter body Axis_shoulder's diameter above the first shoulder of the first shoulder is not greater than the position, the cutting edge is located at the diameter of the shoulder; to 17 1321611 其申,該側 二肩部,該切刀體位於該 直徑不大於位於該第二肩部的直徑;以及 .及第一環體,其等被連接於該切刀體 胄部及該第二肩部的前端面,使該第一環 —%體整體皆位於該切刀體之前端面 一部分係圓 一部分係圓 其中,該側面位於該第一肩部上方之至少一 柱狀的以及該側面位於該第二肩部上方之至少— 柱狀的。 、14.如專利申凊範圍第13項所述之切刀,其中在今 前端面與該環體頂部之間的距離除以在該前端面與該切: 體的底端面之間的距離的比值係在〇.丨5至〇. 5的範圍 15.如專利申晴範圍第13項所述之切刀,复、鱼 ^ ^ —步包 含一被連接於該前端面的切割尖端。 1 6.如專利申請範圍第13項所述之切刀,1 割尖端的一個底部的直徑除以位於該切割尖 ·" 6邵的切刃 體直徑的比值係在〇·72至0.95的範圍。 17. 如專利申請範圍第13項所述之切刃, 六'甲’該切 刃的一個直徑與該第一環體的外徑的比值係 ^ % υ· 6〇 至 〇· 80範圍。 18. 如專利申請範圍第丨3項所述之切刃,1 丫, tfe 铂 一環體與該第二環體比該切乃體堅硬。 19. 一種切刃,其包含: —個 一個切割尖端,該切割尖端具有一個基底部分. 18 1321611 尖端部分,該尖端部分通常為凸出的形狀;以及〜個側面 部分,該側面部分在該基底部分以及該尖端部分之間延 伸,該側面部分通常為凹陷的形狀且在一個接合處與咳尖 端部分交接; 一個切刃體,該切刃體具有一連接該切割尖端的前端 面、一個底端部分以及一個位於該前端面之下的 〜馮部,該 肩部並且約略垂直於該切刃體之中心軸延伸;以及 一個環體,該環體較該切刃體堅硬,該環體被連接於 該切刃體位於該肩部之前端面,使該環體整體位於該切刀 體之前端面下方, 其中,該側面位於該肩部上方的至少一部分係圓枉狀 的;以及 其中’相對於該接合處與該切刀體之定, 90度角,以及 其中,該環體位於由該界定之9〇度角之長邊之内。 20.Λ專利φ請範㈣19項所述之切刀,其中,該切 二長::分與該底端部分之間的所有部分大致位於由 該寺长逯所定& 疋我之虛線圓錐之内。 十一、圖式: 如次頁 19The second shoulder portion of the side, the cutter body is located at a diameter not greater than a diameter of the second shoulder portion; and the first ring body is connected to the cutter body portion and the second portion a front end surface of the shoulder portion, such that the first ring body is located at a portion of the front end of the cutter body, and a part of the circle is rounded, the side surface is located at least one column above the first shoulder portion and the side surface is located At least above the second shoulder - columnar. 14. The cutter of claim 13, wherein the distance between the front end face and the top of the ring body is divided by the distance between the front end face and the bottom end face of the cut body; The ratio is in the range of 〇.丨5 to 〇. 5 15. The cutter according to the thirteenth aspect of the patent application, the step of the fish, the step comprising a cutting tip connected to the front end face. 1 6. The cutter according to item 13 of the patent application scope, wherein the ratio of the diameter of one bottom of the cutting tip divided by the diameter of the cutting edge of the cutting tip is <6 to 0.95 range. 17. The cutting edge according to claim 13 of the patent application, wherein the ratio of a diameter of the cutting edge of the six 'A' to the outer diameter of the first ring body is in the range of from %·6〇 to 〇·80. 18. The cutting edge according to item 3 of the patent application, 1 丫, tfe platinum-ring and the second ring are harder than the tang. 19. A cutting edge comprising: - a cutting tip having a base portion. 18 1321611 a tip portion, the tip portion is generally convex in shape; and ~ a side portion on the base Extending between the portion and the tip portion, the side portion is generally in the shape of a recess and intersects the cough tip portion at a joint; a cutting edge body having a front end surface connecting the cutting tip and a bottom end a portion and a von portion located below the front end face, the shoulder portion extending approximately perpendicular to a central axis of the cutting edge body; and a ring body that is harder than the cutting blade body, the ring body being connected The cutting edge body is located at an end surface of the shoulder portion such that the ring body is entirely located below the front end surface of the cutter body, wherein at least a portion of the side surface above the shoulder portion is rounded; and wherein 'relative to the The joint is at a 90 degree angle to the cutter body, and wherein the ring body is located within the long side of the defined nine degree angle. 20. The cutter of the patent φ please (4) 19, wherein the cut length: all parts between the split end and the bottom end portion are located substantially by the temple's long &&; 之 my dotted cone Inside. XI. Schema: as the next page 19
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