1321457 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種奈米不銹鋼廚具之製法,其主要 係將不銹鋼板喷塗奈米塗料,再經高溫烘烤後硬化成型, 最後經過加工處理成為奈米不銹鋼廚具;或將一般不銹鋼 廚具喷塗奈米塗料,再經高溫烘烤後硬化成型,而成為奈 米不銹鋼廚具;如此,即可有效預防油垢或灰塵附著之細 菌孳生,達到抗油污及抗菌之效果,同時具有耐高溫及耐 磨之特性,另當清洗時,以清水即可完成清潔工作,以避 免使用清潔劑清洗而造成環境污染,達到抗撥水性及清洗 便利性。 【先前技術】 按,目前之廚具大部份係利用表面平滑之不銹鋼板1〇 (請配合參閱第一圖所示)經過加工處理,其係以焊接方式 組裝成為不銹鋼廚具,故,當使用者長期使用之下易附著 油垢11或灰塵12而孽生細菌,無法具有抗油污及抗菌之 效果,另g使用者以水清洗時,水滴13只會以滑動的方式 移動,並不會夾帶油垢Π或灰塵12離開,所以無法將不 銹鋼板10表面上之油垢11或灰塵丨2清洗掉,必須配合使 用清潔劑及刷子刷洗才能完全清洗乾淨,而使用清潔劑所 清洗完的污水便成為環境的污染源,故,無法達到抗撥水 性及清洗便利性;本發明人有鑑於此,為改善以上缺失, 乃潛心加以研究、設計,遂得以首先發明本發明。 【發明内容】 5 本發明之主要目的,其係在提供一種有效預防油垢或 灰塵附著之細菌孳生,達到抗油污、抗菌、抗撥水性、耐 高溫、耐磨及清洗便利之奈米不銹鋼廚具之製法。 本發明之主要特徵係為:將不銹鋼板喷塗奈米塗料(即 氟(F)30%、石夕(Si)3〇%、壓克力(Acrylics) 40%透過奈米1321457 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method for preparing a stainless steel kitchen utensil, which mainly applies a stainless steel plate to a nano-coating, and then is hardened by high-temperature baking, and finally processed. Processing into nano stainless steel kitchen utensils; or ordinary stainless steel kitchen utensils sprayed with nano-coating, and then hardened after high-temperature baking, and become a stainless steel kitchen utensils; thus, it can effectively prevent bacterial growth caused by grease or dust, and achieve resistance The effect of oil stain and antibacterial, at the same time has the characteristics of high temperature resistance and wear resistance. When cleaning, the cleaning work can be done with water to avoid environmental pollution caused by cleaning with detergent, and achieve water resistance and cleaning convenience. [Prior Art] According to the current situation, most of the kitchen utensils are processed by a stainless steel plate with a smooth surface (please refer to the first figure), which is assembled into stainless steel kitchenware by welding, so when the user Under long-term use, it is easy to adhere to grease 11 or dust 12 and it is bacteria-inducing. It can not have the effect of resisting oil and anti-bacterial. When the user washes with water, the water droplets 13 will only move in a sliding manner and will not entrain the oil. Or the dust 12 leaves, so the grease 11 or dust 丨 2 on the surface of the stainless steel plate 10 cannot be cleaned, and must be thoroughly cleaned by using a cleaning agent and a brush, and the sewage cleaned by the detergent becomes an environmental pollution source. Therefore, the present inventors have intensively studied and designed the present invention in order to improve the above-mentioned deficiencies. SUMMARY OF THE INVENTION [5] The main purpose of the present invention is to provide a kind of nano stainless steel kitchenware which can effectively prevent the adhesion of bacteria or dust, and achieve anti-oil, anti-bacterial, anti-water-repellent, high-temperature, wear-resistant and convenient cleaning. System of law. The main feature of the present invention is that the stainless steel plate is sprayed with nano paint (ie, fluorine (F) 30%, Shi Xi (Si) 3〇%, acrylic (Acrylics) 40% through the nanometer.
Sol-Gel法製程反應產生透明塗料,並依烘烤溫度添加適量 的硬化劑,該Sol-Gel法製程係為一種溶凝膠法(s〇i_Gei Fabrication),其係將溶膠法液體乾燥凝膠化,而合成固體 的方法’可達原子、分子尺度下之控制;另該硬化劑之成 伤與比例係為二氧化石夕(Si〇2 ) 99%、氧化納(Na2〇 ) ^。/〇 ), 再經高溫烘烤後硬化成型,最後經過加工處理成為奈米不 銹鋼廚具;而高溫烘烤之溫度時間變化關係為: A. 當溫度達165°C時, 度達40% ; B. 當溫度達195°C時, 度達50% ; C·當溫度達210°C時, 度達60% ; D.當溫度達240°C時, 度連70% ; Ε.當溫度達275°C時, 度連80% ; F.當溫度達311°C時, 度達90% ; 烘烤時間為3〇分鐘,其乾燥程 烘烤時間為40分鐘,其乾燥程 供烤時間為50分鐘,其乾燥程 洪烤時間為6〇分鐘,其乾燥程 供烤時間為7〇分鐘,其乾燦程 <、烤時間為8Q分鐘’其乾燥程 1321457 G.當溫度達35(TC時,烘烤時間為9〇分鐘,其乾燥程 度達100%。 八 ^ 本發明之另一主要特徵係為:將一般不銹鋼廚具噴塗 奈求塗料(即石夕(Si)36%、銘(A1)23%、辞(Zn)iw、錯 剛%、鈦(Ti) 8%透過奈米如祝技術,將塗料作雜 雜態分散於溶财,呈透微,並直射塗於不錄鋼板 底材上,並依輯溫度添加適量的硬化劑;該純制技術 m^_MSGl_Gel Fabrieati〇n),其係將溶谬法 液體乾燥凝釈b,合成隨的方法,可達原子、分子尺 度下之控制;另該硬化狀成份與比例係為二氧化石夕 (Sio2) 99/。、氧化納(Na2c)) 1%),再經高溫供烤後硬 化成型,而成為奈林_廚具;而高溫㈣之溫度時間 變化關係為: A. 當溫度達赋時,烘烤時間為3〇分鐘,其乾燥程 度達40% ; B. 當溫度達靴時,烘烤時間為4〇分鐘其乾燥程 度達50% ; C. 當溫度達2HTC時,供烤時間為5()分鐘,其乾燥程 度達60% ; D·當溫度達職時,烘烤時間為⑼分鐘,其乾燥程 度達70% ; E.當溫度達贼時,烘烤時叫70分鐘,其乾燥程 度達80% ; R當溫度達311ΐ時,烘烤時間為80分鐘,其乾燥程 7 度達90% ; G.當溫度達350°C時,烘烤時間為90分鐘,其乾燥程 度達100%。 【實施方式】 有關本發明為達上述之使用目的與功效,所採用之技 術手段,茲舉出較佳可行之實施例,並配合圖式所示,詳 述如下: 首先,請配合參閱第二、三圖所示,本發明主要係將 不錄鋼板2之表面以喷搶喷塗奈米塗料3 (例如由氟 (F)30%、矽(Si)3〇%、壓克力(Acrylics )4〇%透過奈米 s〇1Gel 法製程反應產生透明塗料,並依烘烤溫度添加適量的硬化 劑;該Sol-Gel法製程係為一種溶凝膠法(s〇1_Gd Fabrication),其係將溶膠法液體乾燥凝膠化,而合成固體 的方法,可達原子、分子尺度下之控制;另該硬化劑之成 份與比例係為二氧化石夕(Sio2 ) 99%、氧化納(〇 ) i % ), 噴塗奈米塗料3後使得不銹鋼板2之表面形成細微凸凹面 3〇,再經由烤箱以—百六十五度至三百五十度之高溫供烤 =-個半小時後而硬化成型,最後經過加卫處理,其係以 焊接方式_成為奈米不_峨具;而高溫輯之溫度時 間變化關係,如下所述: A. 當溫度達165〇c時’洪烤時間為3〇分鐘, 度達40%。 B. 當溫度達19η:時,烘烤時間為4〇分鐘,其乾燥程 度達50%。 洪烤時間為5〇分鐘,其乾燥程 火、烤^間為60分鐘,其乾燥程 C. 當溫度達210°C時 度達60%。 D. 當溫度達240°C時 度達70%。 度達80% E.當溫度達2坑時’烘烤時叫70分鐘,其乾燥程 F·當溫度達311°C時’烘烤時間為⑽分鐘,其乾燥程 度達90%。 G.當溫度達WC時,烘烤時間為%分鐘,其乾燥程 度達100%。 本發明在·者長期使用之下可有效預防細菌孳生, 達到抗油污及抗菌之效果,同時具有耐高溫及耐磨之特 I·生,即當使用者以水清洗時(亦請配合參閱第四、五圖所 示),水滴4會在細微凸凹面30上形成滾動的水珠5,並以 滾動的方式移動夾帶油垢6或灰塵7離開,所以使用者可 輕fc的將油垢6或灰塵7清洗掉,連到以清水即可完成清 潔工作,以避免使用清潔劑清洗而造成環境污染,具有抗 撥水性及清洗便利性。 本發明另一主要實施例,亦請配合參閱第二〜四圖所 示’其主要係將一般不銹鋼廚具之表面以喷槍喷塗奈米塗 料 3 (例如由矽(si)36%、鋁(Al)23%、鋅(Zn)15%、錯 (Er)18%、鈦(Ti)8%等透過奈米Sol-Gel技術,將塗料作成 溶膠狀態分散於溶劑中,呈透明狀,並直接喷塗於不銹鋼 板底材上,並依烘烤溫度添加適量的硬化劑;該sol_Gel 技術係為一種溶凝膠法(Sol-Gel Fabrication),其係將^ 膠法液體乾燥凝膠化,而合成固體的方法,可達原子、= 子尺度下之控制;另該硬化劑之成份與比例係為二氧化: (Sio2) 99%、氧化納(Na2o) 1%) ’喷塗奈米塗料3後, 使得一般不銹鋼廚具之表面形成細微凸凹面3〇,再經由烤 箱以一百六十五度至三百五十度之高溫烘烤約一個半小時 後而硬化成型成為奈米不銹鋼廚具,如此構成亦具有如上 所述之效果及特性;而高溫烘烤之溫度時間變化關係,如 下所述: A.當溫度達165。(:時,烘烤時間為3〇分鐘,其乾燥程 度達40%。 ’、王 度達50% 6.當財達195。(:時,輯時間為4G分鐘,其乾燥程 度達60%。 D·當溫度達240°C時, 度達70%。 E. 當溫度達275°C時, 度達80%。 F. 當溫度達311°C時, 度達90%。 G. 當溫度達350°C時, C.當溫度達21此時,烘烤時間為5()分鐘,其乾燥程 烘烤時間為60分鐘,其乾燥程 煤烤時_7〇分鐘,其乾燥程 達100% 。 __為80分鐘,其乾燥程 烘烤時間為9G分鐘,其乾燥程度 1321457 本發明確實可達到以下所述之優點: 、本發明經由高溫烘烤後,於底材上形成一層非常 緻密的塗膜’並具树熱性(>彻。〇、硬度(>4H)、财磨 性、抗候性(抗UV)'耐污性(自潔性)、耐溶劑性(抗石油溶 衝及耐酸鹼性等特性;使用者長期使用之下可有效預防油 滅灰塵所附著之細g孳生,達到抗油污及抗菌之效果。 二、本發日月以清水即可完成清紅作,以避免使用清 參 潔劑清洗而造成環境污染,達到抗撥水性及清洗便繼。 -、本發明係經南溫烘烤後而硬化成型,故具有耐高 溫及耐磨之特性。 综上所述,本發明實施例確實已能達到所預期之目的 及使用功效,且未見有相同結構特徵公知、公用在先者, 故本發明當能符合發明專利之申請要件,麦依法提出申請 ,懇请早曰審結,並核賜專利,實深任感荷。 釀 【目賴單說明】 第=圖所示係為—般獨峨具之局部清洗狀態參考圖。 第一圖所示係為本發明之製造流程圖。 第三圖所示係為本發明不錄鋼板噴塗奈求塗料之局部示音 ϋ ° 〇 '、心 第四圖所示係為本發明之局部清洗狀態參考圖(一)。 第五圖所示係為本發明之局部清洗狀態參考圖(二)。 【主要元件符號說明】 一 ° 11 1321457 10不銹鋼板 11油垢 12灰塵 13水滴 2不銹鋼板 3奈米塗料 30細微凸凹面 4水滴 5水珠 6 油垢 7灰塵 12The Sol-Gel process produces a clear coating and adds an appropriate amount of hardener according to the baking temperature. The Sol-Gel process is a sol-gel process (s〇i_Gei Fabrication), which is a sol-gel liquid-dried gel. The method of synthesizing solids can be controlled at the atomic and molecular scales; the damage and proportion of the hardener are 99% of Si2 (Si〇2) and Na(N2〇). /〇), and then hardened after high temperature baking, and finally processed into nano stainless steel kitchen utensils; and the temperature change relationship of high temperature baking is: A. When the temperature reaches 165 °C, the degree reaches 40%; B When the temperature reaches 195 ° C, the degree reaches 50%; C · When the temperature reaches 210 ° C, the degree reaches 60%; D. When the temperature reaches 240 ° C, the degree is even 70%; Ε. When the temperature reaches 275 At °C, the degree is 80%; F. When the temperature reaches 311 °C, the degree is 90%; the baking time is 3〇 minutes, the drying time is 40 minutes, and the drying time is 50. In minutes, the drying time of the drying process is 6〇 minutes, the drying time is 7〇 minutes, the drying time is <, the baking time is 8Q minutes', the drying process is 1321457 G. When the temperature reaches 35 (TC) The baking time is 9〇 minutes, and the degree of drying is 100%. 八^ Another main feature of the invention is that the general stainless steel kitchen utensils are sprayed with the coating material (ie, Shi Xi (Si) 36%, Ming (A1) 23%, gram (Zn) iw, sterol %, titanium (Ti) 8% through the nano-like technology, the paint is dispersed in the heterogeneous state in the wealth, is transparent, and is directly applied to the non-recorded steel substrate Up, and Adding an appropriate amount of hardener according to the temperature; the pure technology m^_MSGl_Gel Fabrieati〇n), which is a method of drying the liquid by coagulating method, and synthesizing the method, which can reach the control at the atomic and molecular scales; The hardening component and ratio are as follows: S2 (Sio2) 99/., Na(c2) (1%), and then hardened by high temperature for roasting, which becomes Neilin_kitchenware; and the temperature of high temperature (4) The change relationship is: A. When the temperature reaches the end, the baking time is 3〇 minutes, and the drying degree is 40%; B. When the temperature reaches the boot, the baking time is 4〇 minutes and the dryness is 50%; C When the temperature reaches 2HTC, the baking time is 5 () minutes, the degree of drying is 60%; D · When the temperature reaches the job, the baking time is (9) minutes, the drying degree is 70%; E. When the temperature reaches For thieves, it is called 70 minutes when baking, and its dryness is 80%. R When the temperature reaches 311 ,, the baking time is 80 minutes, and the drying process is 7 degrees to 90%; G. When the temperature reaches 350 °C, The baking time is 90 minutes and the drying degree is 100%. [Embodiment] The present invention is directed to a preferred embodiment of the present invention for the purpose of the above-mentioned purposes and functions, and is described in detail with reference to the drawings: First, please refer to the second As shown in the three figures, the present invention mainly involves spraying the surface of the steel sheet 2 to spray the sprayed nano coating 3 (for example, fluorine (F) 30%, bismuth (Si) 3 〇%, acrylic (Acrylics). 4〇% produces a clear coating through the nano-s1Gel process, and adds an appropriate amount of hardener according to the baking temperature; the Sol-Gel process is a sol-gel method (s〇1_Gd Fabrication), which will The sol method liquid is dried and gelled, and the method for synthesizing solids can be controlled at the atomic and molecular scale; the composition and ratio of the hardener are S1 (Sio2) 99%, sodium oxide (〇) i %), after spraying the nano-coating 3, the surface of the stainless steel plate 2 is formed into a fine convex and concave surface 3〇, and then baked through the oven at a high temperature of -160 to 350 degrees = 1 hour and a half after hardening Forming, and finally after the treatment, it is welded, _ become nano is not _ With; the relationship between changes in temperature of the temperature series, as follows: A. When the temperature reached during 165〇c 'Hong baking time 3〇 minutes, of up to 40%. B. When the temperature reaches 19η:, the baking time is 4〇 minutes, and the drying degree is 50%. The bake time is 5 minutes, the drying process is 60 minutes, and the drying process is C. When the temperature reaches 210 °C, the temperature is 60%. D. When the temperature reaches 240 °C, the degree is 70%. 80% E. When the temperature reaches 2 pits, it is called 70 minutes when baking, and its drying process F· When the temperature reaches 311 °C, the baking time is (10) minutes, and the drying degree is 90%. G. When the temperature reaches WC, the baking time is % minutes and the drying degree is 100%. The invention can effectively prevent bacterial growth under the long-term use, achieve anti-oil and antibacterial effect, and has the special resistance to high temperature and wear resistance, that is, when the user washes with water (please also refer to the first As shown in Fig. 4 and Fig. 5, the water droplets 4 form rolling water droplets 5 on the fine convex and concave surface 30, and move the entrained grease 6 or dust 7 away in a rolling manner, so that the user can lightly fc the grease 6 or dust. 7 Wash off, connect to the water to complete the cleaning work, to avoid environmental pollution caused by cleaning with detergent, with water resistance and cleaning convenience. Another main embodiment of the present invention, please also refer to the second to fourth figures, which are mainly used to spray the surface of a general stainless steel kitchen utensil with a spray gun nano coating 3 (for example, by bismuth (si) 36%, aluminum ( Al) 23%, zinc (Zn) 15%, error (Er) 18%, titanium (Ti) 8%, etc. through the nano Sol-Gel technology, the coating is dispersed in a solvent in a sol state, which is transparent and directly Sprayed on a stainless steel plate substrate and added with a suitable amount of hardener according to the baking temperature; the sol_Gel technology is a Sol-Gel Fabrication method, which is used to dry and gel the liquid. The method of synthesizing solids can be controlled by atomic and sub-scales; the composition and ratio of the hardener are dioxide: (Sio2) 99%, sodium oxide (Na2o) 1%) 'spray nano coating 3 After that, the surface of the general stainless steel kitchen utensils is formed into a fine convex and concave surface 3〇, and then baked at a high temperature of 165 to 350 degrees by an oven for about one and a half hours to be hardened into a nano stainless steel kitchenware. The composition also has the effects and characteristics as described above; and the temperature time change relationship of the high temperature baking, such as The following: A. When the temperature reaches 165. (: When the baking time is 3 〇 minutes, the degree of dryness is 40%. ', Wang Duda 50% 6. When the treasury reaches 195. (:, the time is 4G minutes, the degree of dryness is 60%. D· When the temperature reaches 240 ° C, the degree reaches 70% E. When the temperature reaches 275 ° C, the degree reaches 80% F. When the temperature reaches 311 ° C, the degree reaches 90%. G. When the temperature reaches At 350 ° C, C. When the temperature reaches 21, the baking time is 5 () minutes, the drying time is 60 minutes, and the drying process is _7 〇 minutes when the coal is roasted, and the drying process is 100%. __ is 80 minutes, its drying process baking time is 9G minutes, its degree of drying 1321457 The present invention can indeed achieve the following advantages: After the high temperature baking, the present invention forms a very dense layer on the substrate. The coating film 'has a tree heat (> thoroughly. 〇, hardness (> 4H), grindability, weather resistance (anti-UV)' stain resistance (self-cleaning), solvent resistance (anti-petroleum scouring And the characteristics of acid and alkali resistance; the long-term use of the user can effectively prevent the oil from dusting, and achieve the anti-oil and anti-bacterial effect. 2. The red and the water can be finished in the water In order to avoid environmental pollution caused by cleaning with cleansing agent, it can achieve water resistance and cleaning. - The invention is hardened after baking at south temperature, so it has the characteristics of high temperature resistance and wear resistance. The embodiments of the present invention have indeed achieved the intended purpose and the efficacy of use, and the same structural features are not known and commonly used. Therefore, the present invention can meet the application requirements of the invention patent, and the application is filed according to law. I would like to conclude the case early and endorse the patent, and I would like to express my enthusiasm. The stuffing is based on the description of the local cleaning state. The manufacturing flow chart of the present invention is shown in the third figure, which is the partial sound recording of the coating material of the present invention, and the fourth figure of the heart is the reference drawing of the partial cleaning state of the present invention. The fifth figure shows the partial cleaning state of the present invention (2). [Main component symbol description] 1° 11 1321457 10 stainless steel plate 11 grease 12 dust 13 water droplets 2 stainless steel plate 3 nano paint 30 fine convex and concave 4 drops 5 drops of grease 6 7 12 Dust