TWI312000B - - Google Patents
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- TWI312000B TWI312000B TW94146453A TW94146453A TWI312000B TW I312000 B TWI312000 B TW I312000B TW 94146453 A TW94146453 A TW 94146453A TW 94146453 A TW94146453 A TW 94146453A TW I312000 B TWI312000 B TW I312000B
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Description
1312000 九、發明說明: 【發明所屬之技術領域】 本發明組成物結合熱塑性塑膠與高阻尼特性,其制 振特性於一般使用溫度範圍及低頻振動(1Hz)至高頻 * • 振動(50Hz)之環境下,均能維持優異之阻尼特性,其可 使用一般射出機射出成形,並可回收加工使用,其加工 與產品特性遠優於一般傳統無法回收利用及低制振性 φ 能之非環保熱固性橡膠。 【先前技術】 振動與噪音是長久以來伴隨人類之老問題,隨著工 業發展、加工精密化、安全性與舒適性需求提高,振動 • 問題愈來愈受重視,而噪音問題多數源自振動,所以噪 音與振動往往如影隨形般地擴大影響舒適程度,因此從 源頭減低振動之問題到處均有需求;例如從建築基礎、 • 運輸器材、電器用品、運動器材、辦公室設備與個人資 訊設備等各種應用,凡是與人類活動有關之物品,皆有 . 制振防噪音之效果需求。 傳統之緩衝材如矽橡膠(SILICONE )、EPDM、NBR 等制振功能不佳,即使阻尼值較高之橡膠如IIR均須以 熱硬化或熱交聯加工處理,其尚有產生邊料多、產品與 邊料均無法回收再製及耗費能源且不環保之缺點。 一般熱塑性彈性體則阻尼值低,無制振效果,本發1312000 IX. Description of the Invention: [Technical Field] The composition of the present invention combines thermoplastic plastic with high damping characteristics, and its vibration-making characteristics are in a general use temperature range and low-frequency vibration (1 Hz) to high frequency* • vibration (50 Hz) Under the environment, it can maintain excellent damping characteristics. It can be injection molded by general injection machine and can be recycled and processed. Its processing and product characteristics are far superior to the traditional non-environmental thermosetting properties that cannot be recycled and low vibration damping. rubber. [Prior Art] Vibration and noise are long-standing problems with human beings. As industrial development, processing precision, safety and comfort requirements increase, vibrations and problems become more and more important, and noise problems mostly originate from vibration. Therefore, noise and vibration tend to expand to affect the comfort level, so there is a need to reduce the vibration from the source; for example, from the basics of construction, transportation equipment, electrical appliances, sports equipment, office equipment and personal information equipment, Everything related to human activities has the effect of suppressing noise and noise. Traditional cushioning materials such as silicone rubber (SILICONE), EPDM, NBR, etc. have poor vibration-making functions. Even rubbers with high damping values such as IIR must be treated by thermal hardening or thermal cross-linking. Both the product and the edge material are not recyclable, energy-consuming and environmentally friendly. Generally, the thermoplastic elastomer has low damping value and no vibration-damping effect.
1312000 :=物則結合熱塑性塑膠與高阻尼特性,且可使用- 特收加工使用,其加工與產品 、性m優於一般傳統無法 w收利用及低制振性能之非 娘保熱固性橡膠。 【發明内容】 本發明研究標的從熱塑性高分子結構型態控制的 工y進行材料組成設計及鱗分散力^,再以射出加 抑,乍成on,其成兼具向阻尼特性以及可回收再加工 環保特性。 本發明係一種熱塑性環保制振材料組成物,係包含: (a )聚烯彈性體100重量份; (b ) 丁基橡膠(IIR)l〇〜60重量份;1312000 := The material is combined with thermoplastic plastic and high damping property, and can be used in special-purpose processing. Its processing and product, and its properties are superior to those of traditional non-preservative and non-vibrating rubber. SUMMARY OF THE INVENTION In the present invention, the material composition design and the scale dispersion force of the thermoplastic polymer structure control are carried out, and then the injection is added and suppressed, and the enthalpy is on, which has both the directional damping property and the recyclability. Processing environmental characteristics. The present invention relates to a thermoplastic environmentally-friendly vibration-damping material composition comprising: (a) 100 parts by weight of a polyene elastomer; (b) butyl rubber (IIR) 10 to 60 parts by weight;
(c )熱塑性聚氨基曱酸酯(THERMALpLASTIC POLYURETHANE ; TPU) 10〜90重量份; (d )無機奈米層材(尺寸50〜250nm) 5〜100重量 份; (e )白躐加工油5〜1〇〇重量份。 【實施方式】(c) thermoplastic polyaminophthalic acid ester (THERMALpLASTIC POLYURETHANE; TPU) 10 to 90 parts by weight; (d) inorganic nano-layer (size 50 to 250 nm) 5 to 100 parts by weight; (e) chalk processing oil 5~ 1 part by weight. [Embodiment]
本發明熱塑性環保制振材料組成物組成實施時,將 (a)聚烯彈性體1〇〇重量份;(b) 丁基橡膠(IIR)l〇〇 重量份;(c )熱塑性聚氨基甲酸醋(THERMALPLASTIC 1312000 POLYURETHANE ; TPU)50重量份;(d )無機奈米層 材(尺寸50〜250nm) 30重量份;及(e )白蠟加工油 50重量份以雙螺桿押出機,於2〇〇t:加工混練後,再以 射出成型方式加工標準樣片。 〔測試一〕 經本發明組成物射出成品樣片,經動態黏彈性儀 (DMA)分析阻尼值(tan δ),並與一般交聯型Silicone rubber之阻尼值(tan δ)測試比較獲得如下表資料: 表一:本發明熱塑性環保制振材料組成物成品制振材與 —般Silicone rubber之阻尼值(tan δ)測試比較 (樣品以ΥΗ-156Β為代號)。When the composition of the thermoplastic environmentally-friendly vibration-damping material composition of the present invention is carried out, (a) the polyene elastomer is 1 part by weight; (b) the butyl rubber (IIR) 10 parts by weight; (c) the thermoplastic polyurethane vinegar (THERMALPLASTIC 1312000 POLYURETHANE; TPU) 50 parts by weight; (d) inorganic nanolayer (size 50 to 250 nm) 30 parts by weight; and (e) 50 parts by weight of white wax processing oil in a twin screw extruder, at 2 〇〇t : After processing and kneading, standard samples are processed by injection molding. [Test 1] The finished sample was taken out by the composition of the present invention, and the damping value (tan δ) was analyzed by dynamic viscoelasticity (DMA), and compared with the damping value (tan δ) of the general cross-linked Silicone rubber, the following data was obtained: Table 1: Comparison of the damping value (tan δ) of the finished thermoplastic material of the thermoplastic environmentally-friendly vibration-damping material composition of the present invention and the Silicone rubber (the sample is coded by ΥΗ-156Β).
Sample 本發明成品制振材 編號:YH-156B (硬度:shore A 60 ) Silicone Rubber (硬度:shore A 60 ) 最高阻尼值 0.95(tan δ) 0.25(tan δ) 〔測試二) 上述本發明熱塑性環保制振材料組成物ΥΗ-156Β 以射出成型製作23mmx6mmx4mm之長方小方塊,並 與一般交聯型Silicone rubber之同尺寸長方小方塊測 试比較方法如下: 1312000 1. 將本發明環保高性能制振材ΥΗ-156B或Si 1 i cone Rubber黏著於鋼板上。 2. A G加速感應器黏著於鋼板另面之中央。 3. 衝擊機械進行衝擊。 * 4.結果(G值)。 鋼板尺寸:28.0公分X28.0公分X5.20公釐 φ 鋼板重量:3016公克 測試機械編號.L A B 3 6 3 6Sample The finished vibration material of the present invention No.: YH-156B (hardness: shore A 60 ) Silicone Rubber (hardness: shore A 60 ) Maximum damping value 0.95 (tan δ) 0.25 (tan δ) [Test 2) The above-mentioned thermoplastic environmental protection of the present invention The vibration-damping material composition ΥΗ-156Β is produced by injection molding to produce a rectangular square of 23mm x 6mm x 4mm, and is compared with the same size rectangular square test of the general cross-linking Silicono rubber as follows: 1312000 1. The invention is environmentally friendly and high-performance. The vibrating material ΥΗ-156B or Si 1 i cone rubber is adhered to the steel sheet. 2. The A G acceleration sensor is attached to the center of the other side of the steel plate. 3. Impact the machine to impact. * 4. Results (G value). Steel plate size: 28.0 cm X28.0 cm X5.20 mm φ Steel plate weight: 3016 g Test machine number. L A B 3 6 3 6
設定值:150G/2ms/filter:1000HZ 表二·本發明熱塑性壞保制振材料組成物成品制振材 YH-156B與Si 1 icone rubber之衝擊測試配置位。Setting value: 150G/2ms/filter: 1000HZ Table 2: The thermoplastic test material of the present invention is composed of the vibration-damping material composition of the YH-156B and Si 1 icone rubber.
加速度感應器 1312000 表三:本發賴塑性環保制振材料組成物成品制振材與 一 一τ_ι ." “ G,s Silicone Rubber 236.22 YH156B (環保高性能制振材) 175.17 幅度% 26¾ ❿參表-、表三衝擊測試比較表及第—圖本發明熱塑 性環保制振材料組成物成品衝擊測試曲線圖、及第二圖 一般SiliC0ne Rubber樣品衝擊測試曲線圖所示,本發 明標的熱塑性環保制振材料組成物,其制振特性於一般 產品使用溫度範圍及低頻振動(1Hz)至高頻振動(咖z) 之環境下,均能維持優異之阻尼特性,且此材料具熱塑Z 特性,可使用一般射出機射出成形,並可回收加工使 用,其加工與產品特性遠優於一般傳統無法回收利用及 低制振性能之非環保熱固性橡膠。Acceleration sensor 1312000 Table 3: The plastic vibration-proof material composition of the product is made of the finished vibration material and one by one τ_ι ." "G, s Silicone Rubber 236.22 YH156B (environmental high-performance vibration material) 175.17 amplitude% 263⁄4 ❿ ❿ Table-, Table 3 impact test comparison table and the first figure of the present invention, the thermoplastic environmental protection vibration-damping material composition product impact test curve diagram, and the second figure generally SiliC0ne Rubber sample impact test curve diagram, the invention of the standard thermoplastic environmental protection vibration The material composition has excellent damping characteristics in the environment of the general product temperature range and low frequency vibration (1 Hz) to high frequency vibration (coffee z), and the material has thermoplastic Z characteristics. It is shot-formed by a general injection machine and can be recycled and processed. Its processing and product characteristics are far superior to those of non-environmental thermosetting rubber which cannot be recycled and has low vibration-damping properties.
本發明熱塑性環保制振材料組成物,實施時其中 (a )聚烯彈性體;(b ) 丁基橡膠(iir) ; ( c )熱塑性 聚氨基甲酸酯(THERMALPLASTIC POWURETHANE ; TPU) ; ( d )無機奈米層材(尺寸 50〜250nm);及(e )白蠟加工油之重量份,可於不改 變其特性下作適當比例之調整。 本發明熱塑性環保制振材料組成物,實施時其組成 物加工混練之方式’乃不限定於雙螺桿押出機,其可由 9 1312000 具有類似功能押出裝置適用。 本發明熱塑性核保制振材料組成物’實施時該組成 物押出後,不限於在200°C溫度狀態下加工混練,其可 依不同組成物比例,適當調整其加工混練作業溫度。 【圖式簡單說明】 第一圖為本發明熱塑性環保制振材料組成物成品衝擊 測試曲線圖。 第二圖為一般Si 1 i cone Rubber樣品衝擊測試曲線圖所 示。 【主要元件符號說明】The thermoplastic environmentally-friendly vibration-damping material composition of the present invention, wherein (a) a polyene elastomer; (b) a butyl rubber (iir); (c) a thermoplastic polyurethane (THERMALPLASTIC POWURETHANE; TPU); (d) The inorganic nano-layer (size 50 to 250 nm); and (e) the weight fraction of the white wax processing oil can be adjusted in an appropriate ratio without changing its characteristics. The thermoplastic environmentally-friendly vibration-damping material composition of the present invention, when the composition is processed and kneaded, is not limited to a twin-screw extruder, and may be applied by a similar function extrusion device of 9 1312000. When the composition of the thermoplastic core-preserving vibration-damping material of the present invention is extruded, it is not limited to processing and kneading at a temperature of 200 ° C, and the processing and kneading operation temperature can be appropriately adjusted depending on the ratio of the composition. [Simple description of the drawings] The first figure is a graph showing the impact test of the finished product of the thermoplastic environmentally-friendly vibration-damping material. The second graph shows the general Si 1 i cone Rubber sample impact test curve. [Main component symbol description]
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