TWI299492B - - Google Patents

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TWI299492B
TWI299492B TW94102154A TW94102154A TWI299492B TW I299492 B TWI299492 B TW I299492B TW 94102154 A TW94102154 A TW 94102154A TW 94102154 A TW94102154 A TW 94102154A TW I299492 B TWI299492 B TW I299492B
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Taiwan
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white
radio frequency
frequency identification
disc
production
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TW94102154A
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Chinese (zh)
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TW200627409A (en
Inventor
Liang Su
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Priority to TW094102154A priority Critical patent/TW200627409A/en
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Publication of TWI299492B publication Critical patent/TWI299492B/zh

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1299492 九、發明說明: 【發明所屬之技術領域】 本發明係為一種利用射頻識別標籤追蹤碟片生產 的系統及其方法,特別是指一種用來控管碟片的生 流程。 、 【先前技術】 按,R F I D (Radio Frequency Identification) 技術是以電子晶片來承載資料,能儲存商品序號、模 > 組編號、包裝顏色、組裝位置或資料類型等電子化資 訊,在運作模式方面,RFID系統是由RFID標籤(或 稱Tag)與RFID讀取裝置(或稱Reader)兩個主要元 件組成,雙方以射頻傳輸技術來傳遞資料,當RFID標 籤通過-個RFID讀取裝置的有效範圍時,rfim^ 會將所置的資訊傳遞至rfid讀取裝置上’ rfid讀取 裝置再結合資訊系統,提供資訊查詢、物品辨別的 能。 > 例如,汽車業者使用RFID系統的設計來作零件管 理,由於汽車組裝時,其零件繁多,且步驟複雜,因 此廠商運用RFID標籤,來確認每一零件與步驟是否組 裝完成,用來達成汽車組裴時的準確性。 因此’ RFID技術的運用早已遍及各產業,從最早 之門禁控管、停車場管理、動物晶片、圖書館管理及 悠游卡等,實在已經改變人類的生活型態。如今即將 大量運用在曰常商品、工廠管理及貨物運輸上,所以 RFID技術的運用將與日常生活密不可分。 5 1299492 目前碟片的生產流程中,生產線上的人 片片4載座中’以工令單或條碼的方式記載: 料,用以管控碟片的生產狀態,然而,此 =?令單或條碼的污損或遺失而造成資料的 製造:希望之品質、數量等目的’碟片 心η 中母―批碟片的生產狀態,並記 二攸射出自片到最後包裝的各 習知技術管控碟片生產狀態的方式。“決 潛心:述的優點,乃特 _鐵_生:及終==^ =生產流程的缺點,以達到生產= 【發明内容】 本發明在於提供一種利用鼾 生產的系統及其方法,特另=頻識別標鐵追蹤碟片 生產流程。以肖別-指-種用來控管碟片的 為達成控管碟片的生產流程 別標鐵之碟片生產系統,其包::碑, 白;;具=頻識別標籤,該碟片承载座上承載 m二佑,頻識別標鐵儲存各批碟片的生 料古土布工作站,該塗佈工作站係用來塗佈毕 射頻識別標籤的碟片承载座上的白片: 歲鍍工作站’其係位於該塗佈工作站的下游,I鍍 1299492 工 作站係用來濺鍍金屬靶於該已塗佈 -膠合工作站,其係位於濺鍍卫作㈣二 工作站係用來將已濺鍍的白片盥 汰 形ΐ'片:「檢測工作站,其係心:膠 定;及數個讀取裝置配置於各工作站,其係 承載座上的射頻識別標籤配合傳產 :.:r=對各,的生產資料 公,批碟片的所有生產資訊,包括數 里、各工作站的生產條件及碟片品質 識別標籤與讀取裝置進行資料傳、田4由該射頻 產流程。 進仃貝_輸,用來控管碟片生 為達成控管碟片的生產流程’本發 ΓΓΓ::標籤之碟片生產方法,其包括下、列步 相/.(a) k 裝設射頻識別標籤的碟片承載座及數 :夂置多數個白片至該具有射頻識 务=的碟片承載座上;(c)傳遞該等白片將要進行 二:枓的貧料至讀取裝置上;(d)塗佈染料於該等 鍍全屬乾二=遞該等已塗佈染料的白片將要進行濺 等:c料至讀取裝置上;(…賤錢金屬把於該 的毕ί: Γ 片上;(g)傳遞該等已祕金屬靶 檢測C要進行膠合的資料至讀取裝置上:⑴ 染料Γϋ已膠合的染料白片;(i)傳遞該等已膠合的 y 將要進行檢測的資料至讀取裝置上;(j)檢 1299492 =要已;=料白片;⑴傳遞該等完成檢測的 要進行包裝的資料至讀取裝置:專:,印刷 成印刷的白片。 、,及(η)包裝该等完 為使貴審查委員能確實的瞭解本發明 容’請參閱以下本二之== 施例及圖式僅提供參考與說明用,、並 羿用不對本發明加以限制者。 【實施方式】 碟片示Ϊ:發頻識別標籤追縱 識別標籤追縱碟片生產:夺七:二:-種利用射頻 別標鐵的碟片承載==你其上括-具有射頻識 作站3、-膠合塗佈工作站2、-賤鍍工 席,1 丁从,Γ 作站3 2、一檢測工作站4、一印 作站5、數個讀取裝置6及一資訊系統7。 作站^月進步包括—乾燥卫作站及—射出成型工 奸無工作站用來烘乾聚碳酸酯(P Q i y c a e),該射出成型卫作站位於該乾燥工作 产:再二該二出成型工作站根據製程參數與模具溫 及射出成型I作站所配置之讀取裝置6其係與該 Θ'承載座1上的射頻識別標籤配合,該讀取裝^ 6 是從該碟載座1上的射頻識別標籤讀取碟片\生 1299492 產或將生產資料放到該碟片承載座1上的射頻識 別輮籤的工具,其係用來控管碟片生產流程。 該貧訊系統7係用來讀取該讀取裝置6透過網路 或一般電腦所傳遞的資料。 夕該具有射頻識別標籤的碟片承載座1,其上承載 二^固該等白片,該碟片承載座1利用射頻識別標籤 來控官碟片生產流程,該射頻識別標籤内部儲存所需 傳遞的資料,因此當該碟片承載座1完成承載該等白 片,而欲往該塗佈工作站2進行塗佈染料時,該塗佈 处^站所配置之讀取裝置6會從一段距離外間歇發射 此里給該碟片承載座i上的射頻識別 ,籤上的電路即可通電,與該讀取裝置6交換員: :以確疋該等白片將往該塗佈卫作站2進行染料塗 佈的生產條件,而該讀取裝置6與該碟片承載座工上 :射別標籤所交換的訊息會透過網路或一般電腦 專:::將資料送進該資訊系統7中,而該資訊系統 用不同之應用程式來讀取資料,以供生產線 上的操作員檢杳並控制兮耸白 、、、 防呆的曰沾4在生產流程上,達到 ^ 、,以維持生產流程的準確性與流暢度。 肝作站2係用來塗佈染料於該具有射頻識 別紅鐵的碟片承載座1上的白片,各_辇& ΰ y 個塗梦揭八钔—丄、4 曰7曰月田口亥4白片經過六 麸刀丨凡成尜料塗佈後,再喷上1 J p編碼, 過烤箱供乾(或靜置乾燥),而欲往該濺錢工 所配置之上金或銀)靶時’該濺鍍工作站 項取衣置6會從一段距離外間歇發射能量給 9 1299492 該碟片承載座1上的射頻識別標籤,該射頻識別標 上的電路即可通電’與該讀取裝置6交換訊息,以確 定該等完成染料塗佈的白片將往該缝工作站3進 金屬靶濺鍍的生產條件’而該讀取裝置6與該碟片承 載座1上的射頻朗標籤所交換的訊息會透過網 :般電腦傳送方式將資料送進該資訊系統7中,而該 資訊系統7中可使用不同之應用程式來讀取資料,^1299492 IX. Description of the Invention: [Technical Field of the Invention] The present invention is a system for tracking disc production using radio frequency identification tags and a method thereof, and more particularly to a process for controlling a disc. [Prior Art] According to the RFID (Radio Frequency Identification) technology, electronic data is used to carry data, and electronic information such as product serial number, model number, group number, packaging color, assembly position or data type can be stored. The RFID system is composed of two main components: an RFID tag (or Tag) and an RFID reading device (or Reader). Both sides transmit data by means of radio frequency transmission technology, and the effective range of the RFID tag passes through the RFID reading device. When rfim^ passes the information set to the rfid reading device, the rfid reading device is combined with the information system to provide information query and item identification. > For example, the automotive industry uses the design of the RFID system for part management. Since the automobile is assembled with many parts and complicated steps, the manufacturer uses RFID tags to confirm whether each part and step is assembled and used to achieve The accuracy of the car group. Therefore, the use of RFID technology has spread all over the industry. From the earliest door control, parking lot management, animal wafers, library management and leisure cards, it has changed the way people live. Nowadays, it will be used in a large number of products, factory management and cargo transportation, so the use of RFID technology will be inseparable from daily life. 5 1299492 At present, in the production process of the disc, the person in the production line 4 is in the form of a work order or bar code: the material is used to control the production status of the disc, however, this =? The defilement or loss of the bar code results in the manufacture of the data: the quality of the hope, the quantity, and other purposes. The production status of the disc-heart η-mother-batch disc, and the management of the various techniques from the film to the final packaging The way the disc is produced. "Determining the enthusiasm: the advantages of the description, the special _ iron_sheng: and the final ==^ = shortcomings of the production process to achieve production = [Summary of the Invention] The present invention provides a system and method for producing the same, = frequency identification standard rail tracking disc production process. Take the Xiaobie-finger-species to control the disc to achieve the control disc production process, the standard iron disc production system, its package:: monument, white ;==Frequency identification label, the disc carrier carries m diyou, the frequency identification standard iron stores the raw material ancient soil cloth workstation of each batch of discs, and the coating workstation is used for coating the disc of the radio frequency identification label White sheet on the wafer carrier: The old plating station is located downstream of the coating station, and the I plated 1129949 workstation is used to sputter metal targets on the coated-gluing station, which is located in the sputtered tile (4) The second workstation is used to dissect the sputtered white film: "Detection workstation, its core: glued; and several reading devices are arranged in each workstation, which is the RFID tag on the carrier. Cooperate with the midwife: .r=for each, the production materials are public, the discs are Production information, including several miles, the production conditions of each workstation and the disc quality identification label and reading device for data transmission, Tian 4 from the RF production process. Into the mussel _ lose, used to control the disc to achieve control The production process of the tube disc's hairpin:: The label disc production method, which includes the lower and the step phase/(a) k The disc carrier carrying the RFID tag and the number: the majority of the white Chips to the disc carrier with radio frequency identification =; (c) transferring the white sheets to be performed: the poor material of the crucible is applied to the reading device; (d) the coating dye is dried in the plating Two = handing the white film of the coated dye to be splashed, etc.: c to the reading device; (... the money metal is placed on the :: Γ film; (g) the secret metal target Detecting the material to be glued to the reading device: (1) Dye Γϋ glued dye white film; (i) Passing the glued y to be tested to the reading device; (j) Check 1129942 = (1) Passing the materials to be packaged for the completion of the inspection to the reading device: special:, printing The printed white film., and (η) packaging should be completed so that your reviewer can understand the contents of the present invention. Please refer to the following two. == The application and drawings are for reference and explanation only, The invention is not limited to the invention. [Embodiment] Disc display: frequency identification tag tracking identification tag tracking disc production: win seven: two: - the use of radio frequency tag bearing iron carrier = = You include it - with radio frequency identification station 3, - gluing coating station 2, - 贱 plating work bench, 1 Ding slave, Γ station 3 2, a test station 4, a printing station 5, several readings Take the device 6 and an information system 7. The progress of the station includes: the drying station and the injection molding station without the workstation for drying the polycarbonate (PQ iycae), the injection molding station is located in the drying work. Production: The reading device 6 configured by the station according to the process parameters and the mold temperature and injection molding I is coupled with the radio frequency identification tag on the carrier 1 , the reading device 6 Is to read the disc from the RFID tag on the disc carrier 1 / 1929949 production or production The disc bearing the tool holder on a radio frequency identification sign wheel band material into the other, which disc-based production process for Controls. The poor communication system 7 is used to read data transmitted by the reading device 6 through a network or a general computer. The disc carrier 1 having the radio frequency identification tag carries the white film on the optical disk, and the disk carrier 1 uses the radio frequency identification tag to control the official disk production process, and the radio frequency identification tag needs internal storage. The data to be transferred, so when the disc carrier 1 finishes carrying the white sheet, and the dye is applied to the coating station 2, the reading device 6 disposed at the coating station will be separated from the distance The external intermittent transmission of the radio frequency identification on the disc carrier i, the circuit on the sign can be energized, and the reading device 6 exchanges:: to confirm that the white film will go to the coating station 2 The production conditions of the dye coating are carried out, and the information exchanged between the reading device 6 and the disc carrier: the shooting label is transmitted through the network or the general computer::: the data is sent to the information system 7 In the information system, the information system uses different applications to read the data, so that the operator on the production line can check and control the white, and the stagnation of the smear 4 in the production process to reach ^, to maintain Accuracy and fluency of the production process. Liver Station 2 is used to apply dye to the white sheet on the disc carrier 1 with radio frequency identification red iron. Each _辇& ΰ y 梦 梦 梦 钔 4 4 4 4 4 4 4 4 4 4 4 4 4 The Hai 4 white film is coated with six bran knives and then coated with 1 J p code, dried in the oven (or left to dry), and the gold or silver is placed on the splashing machine. When the target is used, the sputtering station item will receive energy from intermittently from a distance to the 9 1299492 radio frequency identification tag on the disc carrier 1, and the circuit of the radio frequency identification tag can be energized 'with the reading The picking device 6 exchanges messages to determine the production conditions for the finished dye-coated white sheet to be subjected to metal target sputtering to the seaming station 3, and the reading device 6 and the radio frequency label on the disc carrier 1 The exchanged messages will be sent to the information system 7 via a network-like computer transfer method, and the information system 7 can use different applications to read the data, ^

供生產線上的操作員檢查並控制該等白片在生產流程 上,達到防呆的目的,以維持生產流程的準確性與流 暢度。 、爪 該濺鍍工作站3其係位於該塗佈工作站2的下 游,該濺鍍工作站3係用來濺鍍金屬靶於該等已塗佈 染料的白片上,當該等已塗佈染料的白片利用真空吸 附的原理完成金屬靶濺鍍後,再由洗邊液清洗該已完 成金屬靶濺鍍的白片邊緣,並塗上一層保護膠(L Q ) 後,進行UV燈照射,使該保護膠硬化後,而欲往該 膠合工作站3 2進行白片膠合時(此為DVD碟片之製 蟑,CD碟片之製程則無此作業,因此該等完成保護膠 塗裝的白片欲進行CD碟片之製程時,可以直接往該 檢測工作站4進行碟片檢測。),該膠合工作站32所 配置之讀取裝置6會從一段距離外間歇發射能量給該 碟片承載座1上的射頻識別標籤,該射頻識別標籤上 的電路即可通電,與該讀取裝置6交換訊息,以確定 該等完成保護膠塗裝的白片將往該膠合工作站3 2進 行膠合的生產條件,而該讀取裝置6與該碟片承載座 1299492 換的訊息會透過網路或-般 使用不同之應用程式來讀取 達=桑Π檢查並控制該等白片在生產流程二 的,㈣持生錢㈣準魏與流暢度。 、Α ϋ工作站3 2其係位於該濺鍍工作站]的丁 已完成保護膠塗 τ檢測,二後= ::?4所配置之讀取裝置6會從-段距離外= ^置給該碟片承载座1上的射頻識別標籤,储i 即可通電,與該讀取裳置6交換訊 成膠合的白片將往該檢測工作站4 進仃#級的判定,而該讀取裝置6盥該 月 所交換的訊息會透過網路或一“ 月自傳达方式將賁料送進該眘 i 系統7中,而該資訊系 、.先7中可使用不同之應用程式來讀取資料,以供生產 線上的操作員檢查並控制該等完成膠合的白片在生產 Si度達到防呆的目的,以維持生產流程的準確性 該檢測卫作站4其係位於該膠合王作站3的下 游H則卫作站4係用來檢測碟片,以作等級的判 定,當該等完成膠合的白片做完等級的判定後,而欲 往該印刷工作站5進行碟面印刷時,該印刷工作站5 所配置之讀取袋置6會從一段距離外間歇發射能量給 11 1299492 碟片承載座1上的射頻識別標籤,該射頻識別標籤 a 路即可通電,與該讀取裝置6交換訊息,以確 疋,等完成等級判定的膠合白片將往該印刷工作站5 f打碟面的印刷條件,而該讀取裝置6與該碟片承載 上1上的射頻識別標籤所交換的訊息會透過網路或一 般電腦傳送方式將資料送進該資訊系統7中,而該資 = =、、、先7中可使用不同之應用程式來讀取資料,以供 線上的操作員檢查並控制該等完成等級判定的膠 片在生產/现転上,達到防呆的目的,以維持生產 流程的準確性與流暢度。 才座 該印刷工作站5其係位於該檢測工作站4的下 ^ ’该印刷工作站5係用來進行碟 =等級判定的白片完成碟面印刷後,而欲往;= =該包^站所配置之讀取裝置會從—段距離 ^間歇發射能量給該碟片承載座以的射頻識別標 鐵,該射頻識別標籤上的電路即可該 勺壯 :±雊疋。亥4凡成碟面印刷的白片將進行 包衣,而该讀取裝置與該碟片承仃 標籤所交換的訊息會透過網路1载^上的射頻識別 資料送進該資訊系統?r 式將 -^ τ句β貝訊系統7 t可#用 ^之J程式來讀取資料,以供生產線上的#作舅 檢查並控制該等完成碟面印刷 =貝 達到防㈣目的,韓料Μ㈣準上,The operator on the production line inspects and controls the white film on the production process to achieve the purpose of foolproofing to maintain the accuracy and smoothness of the production process. The sputtering station 3 is located downstream of the coating station 2, and the sputtering station 3 is used to sputter a metal target on the white sheets of the coated dyes when the dyed whites are coated. After the metal target is sputtered by the principle of vacuum adsorption, the edge of the white sheet which has been completely splashed by the metal target is cleaned by the edge washing liquid, and a layer of protective glue (LQ) is applied, and the UV lamp is irradiated to make the protection. After the glue is hardened, and the white sheet is glued to the gluing station 3 (this is a DVD disc, the CD disc process does not have this operation, so the white sheet of the protective gel coating is intended to be performed. During the process of the CD disc, the disc inspection can be directly performed to the inspection workstation 4.) The reading device 6 configured by the gluing workstation 32 intermittently emits energy from a distance to the radio frequency on the disc carrier 1. Identifying the tag, the circuit on the RFID tag can be powered, and the message is exchanged with the reading device 6 to determine the production conditions for the white film to be glued to the gluing station 3 2 to be glued. Reading device 6 with the disc 1,299,492 posts supporting base or on the web will change - as the use of different applications to read and check up Π = Sang control such white film in the production process II, (iv) (iv) with money holding registration Wei and fluency. Α ϋ workstation 3 2 is located in the sputtering workstation] D has completed the protective adhesive coating τ detection, after the second = ::? 4 configuration of the reading device 6 will be from the - segment distance = ^ set to the disc The radio frequency identification tag on the chip carrier 1 can be energized, and the white film glued with the read skirt 6 will be judged to the detection station 4, and the reading device 6盥The messages exchanged during the month will be sent to the Sheni System 7 via the Internet or a “monthly self-delivery method. The information system, the first 7 can use different applications to read the data, The operator on the production line inspects and controls the finished gluing white film to achieve the purpose of preventing dullness in order to maintain the accuracy of the production process. The inspection station 4 is located downstream of the gluing Wang Zuo station 3. H is used to detect the disc for the determination of the level. When the finished white sheet is judged by the level, and the disc is to be printed on the printing station 5, the printing station 5 configured reading bag set 6 will intermittently emit energy from a distance to 11 1299492 a radio frequency identification tag on the chip carrier 1, the radio frequency identification tag a can be energized, and the message is exchanged with the reading device 6 to confirm that the glued white film that completes the level determination will be played to the printing workstation 5f. The printing condition of the surface, and the information exchanged between the reading device 6 and the radio frequency identification tag carried on the disc 1 will be sent to the information system 7 through the network or general computer transmission mode, and the information= =,,, and 7 can use different applications to read the data, so that the online operator can check and control the film of the completion level judgment on the production/presentation to achieve the purpose of foolproof to maintain production. The accuracy and fluency of the process. The printing workstation 5 is located below the inspection workstation 4. The printing workstation 5 is used to perform the disc-level determination of the white sheet after the completion of the printing of the disc, and is intended; = = The reading device configured by the station will intermittently transmit energy from the segment distance to the radio frequency identification tag of the disc carrier, and the circuit on the radio frequency identification tag can be scooped: ±雊疋Hai 4 The white sheet of the brush will be coated, and the message exchanged between the reading device and the disc bearing label will be sent to the information system through the radio frequency identification data carried on the network 1 ?r will be -^ τ sentence β贝讯系统 7 t can use the J program to read the data for the production line to check and control the completion of the surface printing = Bei to prevent (four) purposes, Korean material (four) on,

本發贿供__職頻朗 磾H 的方法,包括下列步驟: 、吹系月生產 12 1299492 提供一裝設射頻識別標籤的碟片承載座丄、數個 從上述射頻識別標籤讀取資料或將資料放到上述之射 頻識別標籤的讀取裳置6及一資訊系統7,該資訊系 、洗7係用來凟取該續取裝置6透過網路或一般電腦所 傳遞,貝巧,而該資訊系統了中可使用不同之應用程 式來讀取資料’以供生產線上的操作員檢查並控制在 生產流程上的碟片,以達到防呆的目的,並維持生產 流程的準確性與流暢度(Sioo),在(sl〇〇) 之則進步包括下列步驟:藉一乾燥工作站烘乾聚碳 酸酉旨(P〇lyCarbona te);並藉由輸送管 輸达該聚碳酸酯至一射出成型工作站;該射出成型工 作站根據麥數與模具溫度的搭配,由一壓模複製聚碳 酸醋基片(白片);然後量測該白片的深寬、趣曲、雙 曲、厚度、中心孔及外觀部分;再經過品保測試ς 資料確定後再量產該白片。 放置該等白片至該具有射頻識別標籤的碟片承载 座1上(s 1 0 2 )。該碟片承載座i利用射頻識 籤來控管碟片生產流程,該射頻朗標籤内部儲存戶= 需傳遞的資料,因此當該碟片承載座i完成承载該等 白片,而欲往該塗佈工作站2進行塗佈染料時,該汾 佈工作站2所配置之讀取裝置6會從―段距離外間ς 發射能量給該碟片承載座i上的射頻識別標籤,該 頻識別標籤上的電路即可通電,而傳遞該等白片^要 進行塗佈染料的資料至讀取裝置6上(3工〇4> Μ取褒置6與該碟片承載η上的射頻識別標 父換的訊息會透過網路或一般電腦傳送方式將資料送 13 1299492 進該資訊系統7中, 應用程式來讀取資料 作站2進行染料塗佈 而該資訊系統7中可使用不同之 ,以確定該等白片將往該塗佈工 J佈:料於該等白片上(si〇6),其中該 6)v驟中進—步包括下列步驟;該等已塗佈染 上1 J P編碼;然後再經過烤箱烘乾(或 (全二::而欲往複工作站3進行濺鍍金屬 ϋ銀該濺鍍工作站3所配置之讀取裳置 6曰攸一段距離外間歇發射能量給該碟片承載座丄上 的射頻識別標籤,該射頻識別標籤上的電路即可通 U:塗佈染料的白片將要進行濺鍍金屬 :九貝枓至_置6上(S 1 〇 8 ),而該讀取裝置 亥碟>1承載座i上的射頻識別標籤所交換的訊息 j過網路或;般電腦傳送方式將資料送進該資訊系 :^ ’而該資訊系統7中可使用不同之應用程式來 :取貧料’以確定該等完成㈣塗佈的白片將往該賤 鍍工作站3進行金屬靶濺鍍。 濺鍍金屬靶於該等已塗佈染料的白片上(s工工 2)’其中該(S 1 10)步驟中所濺鍍的金屬靶為金 :戈銀,而該(s η 0)步驟中進一步包括下列步驟; 猎由洗邊液清洗該等已濺鍍金屬靶的染料白片的邊 =二再塗佈一層保護膠(LQ)於該等已濺鍍金屬靶的 *料白片;然後進行uv燈照射,使其保護膠硬化後, '人往°亥膝合工作站3 2進行白片膠合時【此為DVD 碟片之‘程,CD碟片之製程則無此作業,因此該等完 14 1299492 的白片欲進行CD碟片之製程時,需傳 站二=要進打檢測的資料至配置於該檢測工作 上(S113),而該讀取裝置6與 射頻識別標籤所交換的訊息會透 ^、.罔路或—般電腦傳送方式將資料送進該資訊系統7 I料而,訊系統7中可使用不同之_程式來讀取 j ’以確定該等完成㈣膠塗I的白片將往該檢測 =4進行檢測的生產條件’然後進行碟片檢測(s 4)。】’言亥膠合工作站3 2所配置之讀取裝置6 _從-段距離外間歇發射能量給該碟片承載座工上的 射頻識別標籤,該射賴職籤上的電路即可通電, 而傳遞該等已濺鍍金屬㈣染料白片 資料至讀取裝置6上(S111),而該讀取^置^ 該碟片承載座ljL的射頻識別標籤所交換的訊息會透 過網路或H電腦傳送方式將資料送進該資訊系統7 ^ ’而該資訊系統7中可使用不同之應用程式來讀取 資料,以確定該等完成保護膠塗裝的白片將往該膠合 工作站3 2進行膠合的生產條件。 將該等已完成保護膠塗裝的白片與未塗佈的白片 膠合一起(S 1 1 2 ),而膠合後的碟片欲往該檢測工 作站4進行碟片等級的判定時,該檢測工作站4所配 置之讀取裝置6會從一段距離外間歇發射能量給該碟 片承載座1上的射頻識別標籤,該射頻識別標籤上的 電路即可通電,而傳遞該等已完成膠合的白片將要進 行檢測的資料至讀取裝置6上(S 1 1 3 ),而該讀取 15 1299492 載座1上的射頻識別標籤所交換的 電腦傳送方式將資料送進該資 = 而該資訊系統7中可使用不同之應用程 ;工二J t 等完成膠合的白片將往該檢 測工作站4進行等級的判定。 檢測該等已完成膠合的白片(S114),以作等 級的判定,當該等完成膠人 、 後,而欲往該印刷工作站5進=2 的μ 工作站5所配置之讀取面印科,該印刷 射能量給該碟片6會從一段距離外間歇發 以“月承載座1上的射頻識別標籤,該射頻 的白"w f 而傳遞該等已完成檢測 β片將:進行印刷的資料至讀取裝置6上(S1 jl 产籤m6與該碟片承載座1上的射頻識別 資料送進該資訊系統7中,而:資方式將 不同之應用程式來讀取資料中可使用 的白片趑貝科以確疋該等已完成檢測 片將彺該印刷工作站5進行碟面的印刷。 印刷該等完成檢測的白片(s ,級判定的白片完成碟面印刷後,而上= 日守’該包裝工作站新航r里 、”矛 間歇發射能量給該碟片承會從一段距離外 - «. 氣载座1上的射頻識別標籤, ;=片=進行包裳的資料至讀取 識別;p蕕::亥:取褎置6與該碟片承载座1上的射頻 -斤父換的訊息會透過網路或一般電腦傳送方 16 1299492 式將資料送進該資訊系統7中,而該資訊系統7中可 使用不同之應用程式來讀取資料,以較該等完成碟 面印刷的白片將進行包裝。 包裝該等已完成印刷的碟片(S122)。 本發明之利用射頻識別標籤追蹤碟片生產的系統 及其方法具有特點如下·· 本發明提供一裝設射頻識別標籤的碟片承載座 1、數個彳< 上述射頻識別標籤讀取資料或將資料放到 2,射頻識別標籤的讀取裝置6及-資訊系統7, 該貧訊系統7係用來讀取該等讀取裝置6透過網路或 -般電腦所傳遞的資料,而該資訊系統7中可使用不 ,之應用程式來讀取資料,以供生產線上的操作員檢 —亚控制在生產流程上的碟片,以達到防呆的目的, 並維持生產流程的準確性與流暢度(s i 〇 〇 )。 綜上所述,本發明已具有產業上利用性、新穎性 ^步性’已符合新财财請要件,纽專利法提 出申請,敬請詳查並賜准本案相,以保障發明者之 惟以上所述僅為本|明之較佳實施例,非因此即 拘限本發明之專利範圍,故舉凡運用本發明說明書及 圖式内容所為之等效技術變化,均應包含於本之範 内,合予陳明。 【圖式簡單說明】 第一圖係本發明利用射頻識別標籤追蹤碟片生產的系 統之示意圖。 17 1299492 生產的方 第二圖係本發明利用射頻識別標鐵追縱碟片 法之流程圖。 【主要元件符號說明】 1 具有射頻識別標戴的碟片 承載座 2 3 2 塗佈工作站 膠合工作站 3 濺鑛工作站 4 檢測工作站 5 印刷工作站 6 讀取裝置 7 資訊系統The method of issuing a bribe for __Frequency reading, including the following steps: Blowing monthly production 12 1299492 Providing a disc carrier for mounting a radio frequency identification tag, several reading data from the radio frequency identification tag or The information is placed on the radio frequency identification tag reading device 6 and an information system 7, and the information system and the washing system 7 are used to retrieve the refilling device 6 through the network or a general computer, and The information system can use different applications to read data's for the operators on the production line to check and control the discs in the production process, in order to achieve the purpose of foolproof and maintain the accuracy and smoothness of the production process. (Sioo), at (sl〇〇), the progress includes the following steps: drying the polycarbonate by a drying station (P〇lyCarbona te); and delivering the polycarbonate to the injection molding by means of a conveying pipe a workstation; the injection molding workstation copies a polycarbonate substrate (white film) from a stamper according to the combination of the number of mics and the mold temperature; and then measures the depth, the width, the hyperbola, the thickness, and the center hole of the white sheet. And the appearance part; After the quality assurance test ς data is determined, the white film is mass produced. The white sheets are placed onto the disc carrier 1 having the radio frequency identification tag (s 1 0 2 ). The disc carrier i uses a radio frequency identification to control the disc production process, and the radio frequency label internal storage user=data to be transmitted, so when the disc carrier i completes carrying the white film, the desired When the coating station 2 performs the dye application, the reading device 6 configured by the cloth workstation 2 emits energy from the segment distance to the radio frequency identification tag on the disk carrier i, and the frequency identification tag The circuit can be energized, and the white film is transferred to the dye device to be applied to the reading device 6 (3 process 4). The capture device 6 is exchanged with the RFID tag on the disk carrier n. The message will be sent to the information system 7 via the Internet or general computer transfer method. The application will read the data for station 2 for dye coating. The information system 7 can be used differently to determine such The white sheet will be applied to the coated fabric: (i〇6), wherein the step 6) includes the following steps; the coated ones are dyed with 1 JP code; Drying in the oven (or (all two:: and reciprocating workstation 3 for sputtering gold) The silver-plated sputtering workstation 3 is configured to read a strip of radio frequency identification tags that are intermittently emitted to the disc carrier, and the circuit on the radio frequency identification label can be U: painted The white film of the cloth dye will be sputtered with metal: nine 枓 to _6 (S 1 〇 8 ), and the message exchanged by the RFID tag on the reading device The network or the general computer transfer method sends the data to the information system: ^ 'and the information system 7 can use different applications to: take the poor material' to determine that the finished (four) coated white film will go to The ruthenium plating station 3 performs metal target sputtering. The metal target is sputtered on the white sheets of the coated dyes (s 2), wherein the metal target sputtered in the (S 1 10) step is gold: Silver, and the (s η 0) step further includes the following steps: cleaning the side of the dye white sheet of the sputtered metal target by the edge washing liquid, and then applying a protective layer of glue (LQ) to the The white target of the metal target is sputtered; then the uv lamp is irradiated to make the protective rubber harden, and the 'people go to the knee joint workstation 3 2 When the white film is glued [This is the process of the DVD disc, the process of the CD disc does not have this operation. Therefore, when the white film of 14 1299492 is to be processed for the CD disc, it is necessary to pass the station 2 = The detected data is placed on the detection work (S113), and the information exchanged between the reading device 6 and the RFID tag transmits the data to the information system through a method of transmitting, transmitting, or transmitting a computer. 7 I, in the system 7, can use different _ program to read j ' to determine the completion of the (four) glue coated white film will be tested to the test = 4 production conditions 'and then disc detection ( s 4).] The reading device 6 configured by the SYHG glue station 3 _ intermittently emits energy from the outside of the segment to the radio frequency identification tag on the disk carrier, the circuit on the slogan And energizing, and transmitting the white metal material of the sputtered metal (4) dye to the reading device 6 (S111), and the information exchanged by the radio frequency identification tag of the disc carrier ljL is transmitted through the net Road or H computer transfer method to send data into the information system 7 ^ ' and the information system 7 To read the data, to determine the completion of such protective colloid coated white film production conditions will be glued to the glue station 32 to use different applications. The white sheets coated with the protective adhesive are glued together with the uncoated white sheets (S 1 1 2 ), and the glued discs are to be judged by the inspection station 4 for the disc level. The reading device 6 configured by the workstation 4 intermittently emits energy from a distance to the radio frequency identification tag on the disc carrier 1, and the circuit on the radio frequency identification tag can be energized to transmit the completed glued white. The piece of data to be detected is sent to the reading device 6 (S 1 1 3 ), and the computer transmission mode exchanged by the radio frequency identification tag on the reading 12 1299492 carrier 1 feeds the data into the resource= and the information system Different applications can be used in 7; the white film that has been glued by Gong 2 Jt will be graded to the inspection station 4. Detecting the finished glued white sheets (S114) for level determination, and when the finishes are completed, and then to the printing station 5 = 2 μ workstation 5 is configured to read the faceprint The printing shot energy is given to the disc 6 intermittently from a distance outside the "radio identification tag on the month carrier 1, the white of the radio frequency" and the transfer of the completed beta film will be: printing The data is sent to the reading device 6 (S1 jl is issued to the m6 and the radio frequency identification data on the disc carrier 1 is sent to the information system 7, and the capital mode is different from the application to read the data. The white film 趑 科 以 以 以 以 以 以 以 以 以 以 以 以 以 白 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已 已= 日守' The packaging station is in the new flight r, "the spear intermittently emits energy to the disc to take a distance from the distance - «. The radio frequency identification tag on the airborne seat 1,; = piece = the information of the package to read Take identification; p莸::Hai: take the device 6 and shoot on the disc carrier 1 The message exchanged by the frequency-father will be sent to the information system 7 via the Internet or the general computer transmitter 16 1299492, and the information system 7 can use different applications to read the data. The white sheet on which the disc printing is completed will be packaged. The finished printed discs are packaged (S122). The system and method for tracking disc production using the radio frequency identification tag of the present invention have the following features: · The present invention provides a package a disc carrier 1 with a radio frequency identification tag, a plurality of 彳< the above radio frequency identification tag reads data or puts the data into 2, a radio frequency identification tag reading device 6 and an information system 7, the poor system 7 It is used to read the data transmitted by the reading device 6 through the network or the general computer, and the information system 7 can use the application to read the data for the operator on the production line. Control the discs in the production process to achieve the purpose of foolproof, and maintain the accuracy and smoothness of the production process (si 〇〇). In summary, the present invention has industrial applicability and novelty. Sex Please refer to the New Zealand Patent and the New Patent Law. Please check and grant the case in detail to protect the inventor. The above is only the preferred embodiment of the present invention, and thus the invention is not limited thereto. The scope of the patents, therefore, the equivalent technical changes made by using the specification and the contents of the drawings of the present invention should be included in the scope of this specification and be combined with Chen Ming. [Simplified description of the drawings] The first figure is the use of radio frequency identification tags by the present invention. A schematic diagram of a system for tracking disc production. 17 1299492 The second diagram of the production method is a flow chart of the method for tracking a disc using the radio frequency identification tag. [Description of main component symbols] 1 Disc bearing with radio frequency identification Block 2 3 2 Coating Workstation Gluing Workstation 3 Splashing Workstation 4 Testing Workstation 5 Printing Workstation 6 Reading Device 7 Information System

Claims (1)

1299492 十、申請專利範圍: 1、一種利用射頻識別標籤追蹤碟片生產的系 統,包括: Μ 、一碟片承載座,其具有射頻識別標籤,該碟片承 载座上承載夕數個白片,而該射頻識別標 碟片的生產資訊; 一塗佈工作站,該塗佈工作站係用來塗佈染料於 該具有射頻識別標籤的碟片承載座上的白片; 、 )一濺鍍工作站,其係位於該塗佈工作站的下游, 該魏工作站係用來魏金屬革巴於該已塗佈染料的白 片上; 二一檢測工作站,其係位於該濺鍍工作站的下游, 该檢測I作站係用來檢測碟片,以作等級的判定;及 ^數個咳取1置,其分別配置於各工作站,每一顧 二:?置係與該碟片承载座上的射頻識別標籤配合傳 片的資訊,其係用來比對各工作站的生產資 枓及控管碟片生產流程。 η,1如申請專利範圍第1項所述之利用射頻識別 生產的系統’其進—步包括—乾燥工作 ^丈呆工作站係用來烘乾聚碳酸酯(ρ 〇 1 y c a =3 t e ) ’·及—射出成型工作站,其係位於該 二:山"站的下该射出成型工作站配合-壓模複 製聚碳酸酿基月,該聚碳酸酯基片為白片。 ϋ 3 /如申專利乾圍第2項所述之利用射頻識別 “鐵追縱碟片生產的系、统,其進一步包括一膝合工作 19 1299492 站其係位於濺鑛工作站的下游,該膠合工作站係用 來將已濺鍍的白片與未塗染料的白片膠合形成碟片。 ^如申請專利範圍第2項所述之利用射頻 “追蹤碟片生產的系統,其進—步包括一印 用來ί係:於該檢測工作站的下游,該印刷工作站係 用來進仃碟面的印刷。 5、如巾請專㈣圍第i項所述 ::織追蹤碟片生產的系統,其進-步包括一資= h = !統係用來讀取該讀取襄置透過網路或-叙電腦所傳遞的資料。 人 法二7步利:射頻識別標鐵蝴生產的方 個二提:二射;承載座及數 籤的讀取裝置,· 以4放職頻識別標 片承』座):置夕數個白片至該具有射頻識別標籤的碟 取裝ϋ傳遞料白片將要進行塗佈染料的資料至讀 (d)塗佈染料於該等白片上· “===料一要進㈣鍵金 ::):::屬把於該等已塗佈染料的白片上; 轉已⑽金屬乾的染料白片將要進行 20 1299492 檢測的資料至讀取裝置上; (h)檢測該等已濺鍍金屬靶的染料白片; 料上)ΐ該等完成檢測的白片將要進行印刷的資 料至讀取裝置上; 白片; 白片將要進行包裝的資 (j )印刷該等完成檢測的 (k )傳遞該等完成印刷的 料至讀取裝置上;及1299492 X. Patent application scope: 1. A system for tracking disc production by using radio frequency identification tags, comprising: Μ, a disc carrier, which has a radio frequency identification tag, and the disc carrier carries a plurality of white films on the eve. And the production information of the radio frequency identification target disc; a coating workstation for applying a dye to the white sheet on the disc carrier with the radio frequency identification label; and a sputtering workstation The system is located downstream of the coating station, and the Wei workstation is used for the black metal on the coated white sheet; the second inspection station is located downstream of the sputtering workstation, and the detection system is Used to detect discs for level determination; and ^ a number of coughs 1 set, which are respectively arranged on each workstation, each two: The information relating to the radio frequency identification tag on the disc carrier is used to compare the production resources of each workstation and the control disc production process. η,1 as described in the scope of claim 1 of the system for the production of radio frequency identification 'the further step includes - drying work ^ Zhang stay workstation is used to dry polycarbonate (ρ 〇 1 yca = 3 te ) ' And - the injection molding station, which is located under the two: mountain " station, the injection molding workstation cooperates - the compression molding replicates the polycarbonate base, and the polycarbonate substrate is a white film. ϋ 3 / As described in the second paragraph of the patent patent, the use of radio frequency identification "the system of the production of iron chasing discs, which further includes a knee joint work 19 1299492 station is located downstream of the splashing station, the glue The workstation is used to glue the sputtered white sheet to the uncoated white sheet to form a disc. ^ As described in claim 2, the system for tracking the production of discs using radio frequency includes a step Printed on the downstream of the inspection station, the printing station is used to print on the surface of the disc. 5, if the towel please special (four) around the i item:: weaving tracking disc production system, the further step includes a capital = h = ! system is used to read the reading device through the network or - The information transmitted by the computer. Human Law 2: 7 steps: Radio frequency identification standard iron butterfly production side two mention: two shots; bearing seat and number sign reading device, · 4 to play the frequency identification target bearing "seat": several days The white film to the disc with the RFID tag will be coated with the dye material to read (d) the coating dye on the white film. "=== The material is required to enter (4) key gold: :)::: is applied to the white film of the coated dye; the dyed white film of the (10) metal is to be subjected to the test of 20 1299492 to the reading device; (h) detecting the sputtered metal The white dye of the target; the material is to be printed on the white sheet; the white sheet; the white sheet is to be packaged (j) to print the finished test (k) Passing the finished printed material to the reading device; and (〇包裝該等完成印刷的白片。 7、如中請專利範圍第6項所述之姻射頻識別 標戴之碟片生產方法’其中該(a)步驟之前進一步包 括下列v驟·( 1)烘乾聚碳酸酯(p〇lycarb〇nate) ;( 2) =碳酸醋至一射出成型工作站;(3)複製聚碳酸 酉曰土片白片);(4)量測該白片;(5)經過品保測試; 及(6 )量產該白片。 ^ 8、如申請專利範圍第6項所述之利用射頻識別 標籤追蹤碟片生產的方法,其中該(d)步驟中進一步 包括下列步驟;(1 )噴上UP編碼;及(2 )經過烤箱 斤9、如申請專利範圍第6項所述之利用射頻識別 標藏追縱碟片生產的方法,其中該(f)步驟中所濺鍍 的金屬靶為金或銀。 费玉0如申請專利範圍第6項所述之利用射頻識別 &鐵追縱碟片生產的方法,其中該(f)步驟中進一步 包括:列步驟;(1)藉由洗邊液清洗該等已濺鍍金屬 靶的杂料白片的邊緣;(2)再塗佈一層保護膠(LQ) 21 1299492 於該等已濺鍍金屬靶的染料白片;及(3)進UV燈照 射’使其保護膠硬化。 1 1、如申請專利範圍第6項所述之利用射頻識別 標籤追蹤碟片生產的方法,其中該(a)步驟中進一步 提供一資訊系統,該資訊系統係用來讀取該讀取裝置 透過網路或一般電腦所傳遞的資料。 1 2、一種利用射頻識別標籤追蹤碟片生產的方 法,包括下列步驟: (a) 提供一裝設射頻識別標籤的碟片承載座及數 個從射頻識別標籤讀取資料或將資料放到射頻識別標 籤的讀取裝置; (b) 放置多數個白片至該具有射頻識別標籤的碟 片承載座上; (c) 傳遞該等白片將要進行塗佈染料的資料至 取裝置上; ' (d )塗佈染料於該等白片上;(〇Packing the white sheets that have been printed. 7. Please refer to the method for producing a radio frequency identification standard disc as described in item 6 of the patent scope, wherein the step (a) further includes the following v steps (1) Drying polycarbonate (p〇lycarb〇nate); (2) = carbonated vinegar to an injection molding station; (3) replicating the polycarbonate sheet; (4) measuring the white sheet; 5) After the quality assurance test; and (6) mass production of the white film. ^ 8. The method for tracking disc production by using a radio frequency identification tag as described in claim 6 wherein the step (d) further comprises the following steps; (1) spraying the UP code; and (2) passing the oven 9. A method for producing a disc using radio frequency identification as described in claim 6 wherein the metal target sputtered in the step (f) is gold or silver. Fei Yu 0. The method for producing radio frequency identification & iron tracking disc according to claim 6 of the patent application, wherein the step (f) further comprises: a column step; (1) cleaning the edge liquid The edge of the white sheet of the sputtered metal target; (2) a layer of protective glue (LQ) 21 1299492 for the dyed white target of the sputtered metal target; and (3) irradiation with UV light Harden the protective gel. 1 1. A method for tracking disc production by using a radio frequency identification tag as described in claim 6 wherein the step (a) further provides an information system for reading the reading device. Information transmitted by the Internet or a general computer. 1 2. A method for tracking disc production by using a radio frequency identification tag, comprising the following steps: (a) providing a disc carrier with a radio frequency identification tag and a plurality of reading data from the radio frequency identification tag or placing the data in the radio frequency a reading device for identifying the label; (b) placing a plurality of white sheets onto the disc carrier having the radio frequency identification label; (c) transferring the white sheets to the dye-coated material to the pick-up device; d) coating a dye on the white sheet; (〇濺鍍金屬靶於該等已塗佈染料的白片上 U)傳遞該等已濺鍍金屬靶的染料白 膠合的資料至讀取裝置上; 片將要進行 (h)將該等已完成金屬靶濺鍍的白片 白片膠合一起; 白片與未塗佈的 片將要進行檢測的 (1)傳遞該等已完成膠合的白 22 1299492 一貝科至讀取裝置上; (j)檢測該等P 6 ,片; 將要進行印刷的資 ^、 寻已兀成膠合的 傳遞该等完成檢測的白 料至讀取裝置上; 白上 片將要進行包裝的 (0印刷该荨完成檢測的白j (m)傳遞該等完成印刷的白 資料至讀取裝置上;及 (η)包裝該等完成印刷的白片 23(The strontium metal target is applied to the white sheets of the coated dyes U) to transfer the dye-white glued data of the sputtered metal targets to the reading device; the sheets are to be subjected to (h) the completed metals The white plate of the target sputter is glued together; the white piece and the uncoated piece are to be tested (1) the finished glued white 22 1299492 A Beco is applied to the reading device; (j) detecting the Waiting for P 6 , film; the material to be printed, the glue that has been glued to transfer the white material to the reading device; the white film will be packaged (0 printing the white paper to complete the test) (m) delivering the white materials that have been printed to the reading device; and (n) packaging the finished white sheets 23
TW094102154A 2005-01-25 2005-01-25 System using RFID to keep track of disc production and method thereof TW200627409A (en)

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TWI299492B true TWI299492B (en) 2008-08-01

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