TWI296956B - Particle blast system with synchronized feeder and particle generator - Google Patents
Particle blast system with synchronized feeder and particle generator Download PDFInfo
- Publication number
- TWI296956B TWI296956B TW095108331A TW95108331A TWI296956B TW I296956 B TWI296956 B TW I296956B TW 095108331 A TW095108331 A TW 095108331A TW 95108331 A TW95108331 A TW 95108331A TW I296956 B TWI296956 B TW I296956B
- Authority
- TW
- Taiwan
- Prior art keywords
- feeder
- rate
- generator
- particle
- sandblasting
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0046—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier
- B24C7/0053—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/003—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods using material which dissolves or changes phase after the treatment, e.g. ice, CO2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0092—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed by mechanical means, e.g. by screw conveyors
Description
1296956 九、發明說明: 【發明所屬之技術領域】 本發明一般而言係關於喷砂系統之設備,且特定而言係 關於一種具有一同步之進給器與噴砂產生器之裝置。將結 合(但不侷限於)一二氧化碳喷砂系統來揭示本發明,該二 氧化碳噴砂系統具有一藉由一驅動帶同步於該進給器之刮 刀。 【先前技術】 約數十年前已存在喷砂系統。通常,砂粒(亦稱為喷砂 介質)係由一進給器饋送至一輸送氣流内且作為夾帶砂粒 輸送至-喷砂嘴,該等砂粒經引導自該喷砂嘴射向一工件 或其他目標。可將砂粒儲存於一漏斗中或由該喷砂系統產 生並將其引導至該進給器以便引入該輸送氣體中。一種用 於產生二氧化碳砂粒之設備被稱為一刮刀(例如,揭示於 職5,520,572 (其以引用方式併入本文中)中之刮外其 刃(例如’―刀刀)逆著—二氧化碳塊驅策並移動 '牙過該二氧化碳塊。因此砂粒(亦稱為顆粒)經產生並被饋 达至進給窃之入口。此-進給器揭示於2002年4月17曰 提出申請的關於喷砂系統之進給器婢成之M lf)/l Μ 美國專利申請宰中,1… 成之弟1〇/123,974號 Θ荼中其以引用的方式倂入本文中。 【發明内容】 結合一與二氧化碳喷砂法配合使用之砂粒進 碳喷砂法之用途口爾士々 、一氧化 應用。本發明之教示可用於其中砂粒細 I09482.doc 1296956 產生並被引導至一進給器之喷砂設備中。 【實施方式】 在下文》兒明中’在數個視圖中相同的參考字符代表相同 的或相應的部件。同樣,於下文說明中,應瞭解,諸如前 。卜後部、内側、外側之術語及類似術語係方便描述之術 語且不應理解為限制性術語。本發明專利中所用之術注並 非意味著揭限於本文所述裝置或其部分之範圍内,而是可 以其他定向來附裝或利用該等裝置或其部分。現在將 細地參照該等圖式來闡述本發明。 參照圖1,喷砂系統(整體以2來指示)包括框架4,框竿4 提供支#且“附裝外部面板(未顯示)以封閉 多數組件。系統2包括喷砂產生器6、進給器8及控制面板 1〇。產生器6被績示為一刮刀,該刮刀經構造以接納一可 自市場購得之標準尺寸的乾冰塊,例如,一 6"χ 塊。 圖3及4中所見,產生器6之一端包括外殼12,在外 殼12内形成砂粒或顆粒並使其藉助重力流至進給器8之入 口 14。於-刮刀之情形下’外殼12含納可攜載一個或多個 二作二16之可旋轉承載㈣,承載架“逆著乾冰塊(未顯 不W朿並相對於該乾冰塊移動以自該塊刮下顆粒。砂粒 自口玄塊向/下流入入口 14内及流入空腔則,空腔叫亦稱 為空穴)係形成於轉子2G之圓周表面内。如顯示,轉子Μ 可由馬達22(例如,藉由支腿24)直接地驅動,或可藉由任 何口適之動力傳輪構造間接地驅動。該等砂粒被輸送至進 109482.doc Ϊ296956 給器8之排放口 26,在此處砂粒被引入至輸送氣流中,從 而自猎以直接或間接地連接輸送軟管(未顯示)之出口蜂2 $ 排出以便將其輸送至喷砂嘴(未顯示)。進給器8之入口埠3〇 係連接至一具有合適流動能力及壓力(例如,高達12 5 p s i) 之輸送氣源(未顯示)。 承載架14係由軸32支撐及驅動,軸32由外殼12以可旋轉 方式所支撐。驅動皮帶輪34被固定至軸32,其中鍵36防止 其間之旋轉。可使用任何合適之結構將驅動皮帶輪34以非 凝轉方式連接至軸32,例如,花鍵。驅動皮帶輪34藉由驅 動帶40連接至轉子2〇之端部38。驅動皮帶輪34包括複數個 齒C,該等齒嚙合形成於驅動帶4〇内側上的互補形狀之 齒。端部38亦包括複數個嚙合驅動帶4〇内側之互補形狀齒 44 °亦可使用一空轉輪46。 由馬達22驅動之轉子20因此驅動承載架14且因此以一固 疋比率驅動工作刃16。此使得喷砂產生器6之砂粒產生與 …;:穿過進給裔8之饋送速率同步化。藉由使砂粒製造速 ;\、輸迈◊粒來往於進給器之速率同步化,該等噴砂隨即 被輸送至輪送氣體中,藉此形成較佳之連續移動,、從而避 免處於靜止狀態且避免聚集成塊。 、、於所緣示之實施例中,該比率約為1〇:1,其中砂粒之 运速=約為每分鐘將―碎砂粒引人至—每分鐘Μ至观 :央寸之輸送氣體。根據合意之饋送速率可使用不同 ^例如,在採用較高流動速率喷嘴時此可能係必要 可使用任何合適之驅動機構,例如,一鏈及鏈輪。 I09482.doc 1296956 提供一可變傳動裝置,從而允許容易地使用不同流動速率 之噴嘴及輸送氣流。藉由軸32與馬達22及轉子2〇與馬達22 之間的適宜之驅動機構,可使馬達22介於轴32與轉子20之 間。可使用任何合適之旋轉運動及動力源。 出於圖解闡釋及說明之目的,上文已提出了對本發明之 一較佳實施例之說明。本文不具有排他性或將本發明限制 於所揭示之具體形式。根據上文之教示可構想出明顯之修 改或變化。所選擇及說明之實施例係旨在最佳地圖解闡釋 本發明之原理及其實際應用,以藉此使熟習此項技術者能 夠藉由各個實施例及各種適合於本發明所涵蓋之特定用途 之修改來最佳地應用本發明。本發明之範疇意欲由隨附提 交之申請專利範圍來界定。 【圖式簡單說明】 該等附圖(其倂入並構成本說明書之一部分且圖解闡釋 本發明實施例)與以上所給本發明之概述、及以上所^ ^亥 專貫施例之詳細闡述一起用於解釋本發明之原理。 圖1係一根據本發明教示所構造之一嗜紗 只/矛、既之透視 圖,其中該等外部面板已被移除以揭露出該等組件。 圖2係一圖1之噴砂系統之一部分之端視圖。 圖3係驅動馬達、進給器、到刀端部及 |次驅動τ之一側視 圖。 圖4係一沿圖1之線A-A截取的類似於圖3之側剖視。 圖5係該進給器馬達之一放大視圖。 ° 現在,將詳細參照本發明之當前較佳實於 、也1 ,其一實例 109482.doc 1296956 圖解闡釋於該等附圖中。 【主要元件符號說明】 2 喷砂系統 4 框架 6 喷砂產生器 8 進給器 10 控制面板 12 外殼 14 承載架 16 工作刃 18 空腔 20 轉子 22 馬達 24 支腿 26 排放口 28 出口埠 30 入口埠 32 軸 34 驅動皮帶輪 36 鍵 38 端部 40 驅動帶 42 齒 44 齒 46 空轉輪 109482.doc1296956 IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates generally to apparatus for sandblasting systems, and more particularly to a device having a synchronized feeder and sandblasting generator. The present invention will be disclosed in conjunction with, but not limited to, a carbon dioxide blasting system having a squeegee that is synchronized to the feeder by a drive belt. [Prior Art] A sand blasting system has existed for several decades. Typically, sand (also known as blasting media) is fed by a feeder into a conveying stream and delivered as entrained grit to a sandblasting nozzle that is directed from the blasting nozzle to a workpiece or other aims. The grit may be stored in a funnel or produced by the grit blasting system and directed to the feeder for introduction into the transport gas. An apparatus for producing carbon dioxide grit is referred to as a squeegee (for example, disclosed in U.S. Patent No. 5,520,572, the disclosure of which is incorporated herein by reference) The tooth is moved over the carbon dioxide block. The sand (also known as the granule) is produced and fed to the inlet of the feed steal. This feeder is disclosed in the sandblasting system filed on April 17, 2002. M lf) / l 进 Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ Μ SUMMARY OF THE INVENTION The use of a sand-incorporating carbon blasting method in combination with a carbon dioxide blasting method is applied to a scorpion and an oxidation application. The teachings of the present invention can be used in a blasting apparatus in which sand fines I09482.doc 1296956 are produced and directed to a feeder. [Embodiment] In the following, the same reference characters in the several views represent the same or corresponding parts. Again, in the following description, it should be understood, such as before. The terms rear, inner and outer terms and similar terms are terms that are convenient to describe and should not be construed as limiting terms. The use of a device in the present invention is not intended to be limited to the scope of the device or parts thereof described herein, but rather to attach or utilize such devices or portions thereof. The invention will now be described in detail with reference to the drawings. Referring to Figure 1, a blasting system (indicated generally by 2) includes a frame 4 that provides a branch # and "attaches an external panel (not shown) to enclose most of the components. System 2 includes a sandblasting generator 6, feed The controller 8 and the control panel 1 are shown as a doctor blade that is configured to receive a commercially available standard size dry ice cube, for example, a 6" block. Figures 3 and 4 As seen therein, one end of the generator 6 includes a casing 12 in which grit or granules are formed and flowed by gravity to the inlet 14 of the feeder 8. In the case of a squeegee, the casing 12 contains a carryable one. Or a plurality of two or two rotatable loaders (four), the carrier is "reverse to the dry ice block (not shown and moved relative to the dry ice to scrape the particles from the block. The sand is from the mouth to the / The lower inflow into the inlet 14 and into the cavity, the cavity is also referred to as a cavity) is formed in the circumferential surface of the rotor 2G. As shown, the rotor 可由 can be driven directly by the motor 22 (e.g., by the legs 24) or can be indirectly driven by any suitable power transmission configuration. The grit is conveyed to a discharge port 26 of a feeder 8 of 109482.doc 296956, where the grit is introduced into the conveying gas stream, thereby self-hunting to directly or indirectly connect the delivery hose (not shown) to the outlet bee 2 $ Discharge to deliver it to the blast nozzle (not shown). The inlet 埠3 of the feeder 8 is connected to a delivery gas source (not shown) having suitable flow capacity and pressure (e.g., up to 12 5 p s i). The carrier 14 is supported and driven by a shaft 32 that is rotatably supported by the housing 12. The drive pulley 34 is fixed to the shaft 32 with the key 36 preventing rotation therebetween. The drive pulley 34 can be coupled to the shaft 32, such as a spline, in a non-condensing manner using any suitable configuration. The drive pulley 34 is coupled to the end 38 of the rotor 2 by a drive belt 40. The drive pulley 34 includes a plurality of teeth C that engage complementary shaped teeth formed on the inside of the drive belt 4〇. The end portion 38 also includes a plurality of complementary shaped teeth 44 that engage the inside of the drive belt 4 亦可. An idler pulley 46 can also be used. The rotor 20, which is driven by the motor 22, thus drives the carrier 14 and thus drives the working edge 16 at a fixed ratio. This causes the grit generation of the sandblasting generator 6 to be synchronized with the feeding rate of the feeder 8 . By synchronizing the rate at which the sand is produced; and the rate at which the granules are fed to and from the feeder, the blasting is then delivered to the carrier gas, thereby forming a preferred continuous movement, thereby avoiding being at rest and Avoid gathering blocks. In the embodiment shown by the present invention, the ratio is about 1〇:1, wherein the speed of the sand particles is about about 5% of the sand particles per minute to the point of view: the feed gas per minute. Different feed rates may be used depending on the desired feed rate. For example, it may be necessary to use any suitable drive mechanism, such as a chain and a sprocket, when using a higher flow rate nozzle. I09482.doc 1296956 provides a variable transmission that allows easy use of nozzles of different flow rates and delivery of airflow. The motor 22 can be interposed between the shaft 32 and the rotor 20 by a suitable drive mechanism between the shaft 32 and the motor 22 and between the rotor 2 and the motor 22. Any suitable rotary motion and power source can be used. For the purposes of illustration and description, a description of a preferred embodiment of the invention has been presented. This document is not intended to be exhaustive or to limit the invention. Obvious modifications or variations are conceivable in light of the above teachings. The embodiment was chosen and described in order to best explain the principles of the invention and the application thereof Modifications to best apply the invention. The scope of the invention is intended to be defined by the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS These drawings, which are incorporated in and constitute a part of the specification and are illustrative of the embodiments of the invention, Together, the principles of the invention are explained. 1 is a perspective view of a single yarn/spear, both of which are constructed in accordance with the teachings of the present invention, wherein the outer panels have been removed to reveal the components. Figure 2 is an end elevational view of a portion of the blasting system of Figure 1. Figure 3 is a side elevational view of the drive motor, the feeder, the end of the tool, and the secondary drive τ. Figure 4 is a side cross-sectional view similar to Figure 3 taken along line A-A of Figure 1. Figure 5 is an enlarged view of one of the feeder motors. The present invention will now be described in detail with reference to the presently preferred embodiments of the present invention, also exemplified in the accompanying drawings. [Main component symbol description] 2 Sand blasting system 4 Frame 6 Sand blasting generator 8 Feeder 10 Control panel 12 Housing 14 Carrier 16 Working edge 18 Cavity 20 Rotor 22 Motor 24 Leg 26 Discharge port 28 Exit 30 Entrance埠32 shaft 34 drive pulley 36 key 38 end 40 drive belt 42 tooth 44 tooth 46 idler 109482.doc
Claims (1)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US66069705P | 2005-03-11 | 2005-03-11 |
Publications (2)
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TW200635709A TW200635709A (en) | 2006-10-16 |
TWI296956B true TWI296956B (en) | 2008-05-21 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW095108331A TWI296956B (en) | 2005-03-11 | 2006-03-10 | Particle blast system with synchronized feeder and particle generator |
Country Status (3)
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US (2) | US20060205326A1 (en) |
TW (1) | TWI296956B (en) |
WO (1) | WO2006099366A1 (en) |
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US5795214A (en) * | 1997-03-07 | 1998-08-18 | Cold Jet, Inc. | Thrust balanced turn base for the nozzle assembly of an abrasive media blasting system |
US6346035B1 (en) * | 1998-12-24 | 2002-02-12 | Cae Alpheus, Inc. | Generation of an airstream with subliminable solid particles |
KR100510867B1 (en) * | 2000-06-22 | 2005-08-31 | 야마하루에이키치 | Dry-ice blast device |
US6726549B2 (en) * | 2000-09-08 | 2004-04-27 | Cold Jet, Inc. | Particle blast apparatus |
US20030064665A1 (en) * | 2001-09-28 | 2003-04-03 | Opel Alan E. | Apparatus to provide dry ice in different particle sizes to an airstream for cleaning of surfaces |
US6447377B1 (en) * | 2001-10-12 | 2002-09-10 | Cae Alpheus, Inc. | Dry ice blasting gun with adjustable handle |
US6695685B2 (en) * | 2001-10-12 | 2004-02-24 | Cae Alpheus, Inc. | Low flow rate nozzle system for dry ice blasting |
US6695679B2 (en) * | 2001-10-15 | 2004-02-24 | Cae Alpheus, Inc. | Enablement of selection of gas/dry ice ratios within an allowable range, and dynamic maintenance of the ratio in a blasting stream |
US20030224704A1 (en) * | 2002-05-28 | 2003-12-04 | James Shank | Rotary media valve |
TWI281115B (en) * | 2005-01-25 | 2007-05-11 | Promos Technologies Inc | Integration system for managing photolithography tools and the method for operating the same |
-
2006
- 2006-03-10 TW TW095108331A patent/TWI296956B/en not_active IP Right Cessation
- 2006-03-13 WO PCT/US2006/009017 patent/WO2006099366A1/en active Application Filing
- 2006-03-13 US US11/374,653 patent/US20060205326A1/en not_active Abandoned
-
2007
- 2007-09-11 US US11/853,194 patent/US20090093196A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
US20090093196A1 (en) | 2009-04-09 |
WO2006099366A1 (en) | 2006-09-21 |
US20060205326A1 (en) | 2006-09-14 |
TW200635709A (en) | 2006-10-16 |
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MC4A | Revocation of granted patent |