TWI294001B - Production of synthetic fiber having improved dyeability, synthetic fiber having improved dyeability and use thereof - Google Patents

Production of synthetic fiber having improved dyeability, synthetic fiber having improved dyeability and use thereof Download PDF

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TWI294001B
TWI294001B TW93102194A TW93102194A TWI294001B TW I294001 B TWI294001 B TW I294001B TW 93102194 A TW93102194 A TW 93102194A TW 93102194 A TW93102194 A TW 93102194A TW I294001 B TWI294001 B TW I294001B
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group
fiber
formula
weight
polymer
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TW93102194A
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TW200502449A (en
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Helmut Schwind
Wolfgang Janas
Werner Ude
Alexander Klein
Eckehard Seidel
Joachim Heyne
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Roehm Gmbh
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Artificial Filaments (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Description

— 1294001 (1) 玖、發明說明 【發明所屬之技術領域】 本發明係關於自以纖維成形基質聚合物爲主之熔融摻 合物製造具有改良的可染性之合成纖維的方法,其係以包 括將纖維成形基質聚合物與至少一種與纖維成形基質聚合 物不相容的第二種非晶形添加劑聚合物(以纖維成形基質 聚合物及與其不相容之添加劑聚合物的總重量爲基準計從 0.05重量%至10重量%之量)摻和的步驟。本發明也關於 具有改良的可染性之合成纖維及也關於其用途。 更特定言之,本發明係關於具有改良的可染性之聚酯 單纖絲,以及彼等製造具有改良的可染性之複纖絲的用途 ,也關於進一步加工單纖絲及複纖絲之紡織品,例如以拉 伸編織法,形成蓬鬆紗及也形成常產纖維和伸展破紋紗。 【先前技術】 已知以兩階段法的合成纖維的製法,尤其係連續的聚 酯單纖絲,例如聚對苯二甲酸乙二醇酯(PET )單纖絲。 在該方法中,第一階段包含以紡織和捲紗半定向之原絲, 在第二階段中,將其完全拉伸及加熱固定或拉伸編織成蓬 鬆絲。 以 Hanser,Munich 發表之 F. Fourne( 1995)的 Buch Synthetische Fasern[合成纖維]提供該技藝的綜觀。但是 ,只說明PET纖維的製法,並未以可理解的紡織科技的 名義,但是以說明所有各種特性的調查形式說明。 -5 - 1294001 (2) 已知許多用於製造完全拉伸或高定向單纖絲的紡織法 ,並在例如 1996 年 9 月的 Man-Made Fiber Year Book 第 5 8頁的圖1說明這些方法。 以各種可紡織聚合物(包括聚丙烯、聚醯胺及聚酯) 的纖維製法構成0 DI文件D E · A - 3 8 1 9 9 1 3的一部份主題 〇 非常少的合成纖維材料可輕易染色成滿意的色彩。因 此,原則上希望所有的合成纖維具有改良的染色性能,尤 其係關於色調深度。以濃縮成適合於共單體之聚酯(如聚 乙二醇或5 -磺基異酞酸)可以製造合成纖維(例如,聚 對苯二甲酸乙二醇酯(PET )纖維),以便於賦與聚酯特 殊的特性,如改良的暗色分散性染料可染性或改良的亮色 陽離子染料可染性。 但是具有改良的可染性之合成纖維的製法就考慮這些 應用典型的批組尺寸而言比較貴及不方便,其只可以在小 規模的批組操作之聚濃縮工廠中進行。此外,這些共聚酯 的合成法比標準的聚酯合成法更困難,並且由於繼發反應 的結果,聚合物均一性及品質比標準的聚酯更差。 而且’當共單體以其”預設缺陷,,引入合成纖維中(例 如’聚酯纖維),則其對紡織特性具有反效果。例如,用 於改良可染性之具有特定的共單體部份的聚酯傾向具有差 的直線破損率。如果在紡織操作時的末端破損發生情況降 低時’則必須修改這些特殊聚酯的紡織法,以考慮改變的 聚合物特性。因此,紡織法可輕易成爲不合乎經濟性,因 冬 1294001 (3) 爲低的紡織速度及降低的紡織密度。 WO 99/0 7 92 7係關於以至少25 0 0公尺/分鐘之起動速 度v紡織以聚酯爲主之聚合物摻合物的p〇Ys製法,將聚 酯與作爲伸長加強劑的第二種非晶形熱塑型可加工共聚物 (具有超過1 〇〇 °C之玻璃轉換溫度Tg )摻和。伸長加長劑 之熔融黏度對聚酯之熔融黏度的比例係在從1 :1至1 0 :1 之範圍內。將聚酯以至少0.05重量%之共聚物加入,以及 加入聚酯中的共聚物的最大量Μ係依據起動速度v而定 ,並以下式表示: Μ = 1600 [min 一 0.8 [% by weight]. WO 0 1 /90454係揭示在合成纖維的製法中使用低的殘 留單體紡織添加劑作爲伸長加強劑。 在 WO 0 1 /9045 4所述有用的添加劑包括優勢的甲基 丙烯酸甲酯(MMA )、苯乙烯與N-環己基馬來酶亞胺之 三聚物。這些伸長加強劑可視需要包括一或多種少量的乙 烯化不飽和單體,其可與MMA、苯乙烯及/或N-環己基馬 來醯亞胺共聚合,並選自α -甲基苯乙烯、醋酸乙烯酯、 丙烯酸系酯、甲基丙烯酸系酯、丙烯腈、丙烯醯胺、甲基 丙烯醯胺、乙烯氯、偏二氯乙烯、以鹵素取代之苯乙烯、 乙烯醚、異丙烯醚及二烯類。 以有效選擇的視需要之單體使得彼等對依照 WO 0 1 /9 0454所使用之共聚物特性沒有任何反效果。特別使用 這些單體,以便於以希望的方式修改共聚物的特性,例如 1294001 (4) ,增加或改良在共聚物加熱至熔融溫度時的流動特性或減 低在共聚物中的任何殘留色彩,或使用多官能單體修改共 聚物的特性,所以可藉以將特定的交聯度引入伸長加強劑 中。此外,也可以選擇用於伸長加強劑的視需要之單體, 使得組份的共聚合作用有可能成爲優先或增強,在馬來酐 (MA )及甲基丙烯酸甲酯(MMA )的情況中,不會以其 原樣子共聚合,但是在加入第三種組份時(如苯乙烯)可 輕易共聚合。 以 WO 0 1/90454特別提及尤其以乙烯酯、丙烯酸之 酯(例如,丙烯酸甲酯及丙烯酸乙酯)、除了甲基丙烯酸 甲酯之外的甲基丙烯酸之酯(例如,甲基丙烯酸丁醋及甲 基丙烯酸乙己酯)、乙烯腈、丙烯醯胺、甲基丙烯醯胺、 乙燃氣、偏—氣乙細、本乙儀、ύ!-甲基苯乙燃及其它各 種以鹵素取代之苯乙烯、乙烯醚和異丙烯醚、二烯類(如 1,3 - 丁二烯)及二乙烯苯作爲特殊的修改型單體的代表。 依照W Ο 0 1 / 9 0 4 5 4,特別佳地係使用富含電子之單體(例 如,乙烯醚、醋酸乙烯酯、苯乙烯或甲基苯乙燃)可 達到減低的共聚物色彩。 因此,WO 0 1 /90454僅說明伸長加強劑(共聚物,三 聚物)本身的修改。 在WO 0 1 /904 5 4或WO 99/0792 7中沒有任何關於合 成纖維的可染性改良。 在例如DE說明書1 9 9 3 772 7.8中說明常產纖維的製法 (5) 1294001 【發明內容】 本發明的目的係提供自以纖維成形基質聚合物爲主之 熔融摻合物製造具有改良的可染性之合成纖維的方法。 本發明進一步的目的係提供以紡織熔融摻合物可獲得 的合成纖維’該混合物包含至少一種纖維成形基質聚合物 及至少一種可與基質聚合物不相容之聚合物,該不相容聚 合物係以(甲基)丙烯酸酯聚合物較佳,該纖維將具有改 良的可染性。 本發明還有進一步的目的係指出具有改良的可染性之 合成纖維的用途。 更特定言之,改良的合成纖維(例如,聚酯單纖絲及 複纖絲或纖維)可染性將不會損失其慣用的紡織品物理參 數。 單纖絲將結合改良的可染性與例如在>60%之範圍內 的斷裂伸長率(以9 0 % - 1 6 5 %較佳)、關於單纖絲參數的 高均勻性及低結晶度。 本發明的合成纖維(例如,半定向之聚酯單纖絲)製 法將包含非常高的起動速度(以大於2 5 00公尺/分鐘較佳 ),並且捲紗的紗線團將具有均勻的形狀,沒有中央凸起 及脫落的捲線。 本發明有可能使半定向之聚酯單纖絲以簡單的方式在 拉伸或拉伸編織操作中進一步加工,尤其係在更高或高編 織速度下,以大於4 5 0公尺/分鐘較佳。 (6) 1294001 更特定言之,因此將使合成纖維(最特別地係聚酯) 的可染性改良,未將人工缺陷引入合成纖維本身的分子中 及不會對其高速紡織能力有不利的影響。更特定言之,依 慣例作爲伸長加強劑之添加劑量不會有明顯的改變,所以 若必要時可能不需要再調整高速紡織法的參數。 以合成纖維的製法(其具有申請專利範圍第1項的全 部特點)達成未明確提及,但是以介紹方式在本文所討論 的相關事件可輕易衍生或明白這些及其它目的。對本發明 的方法有利的修改受到在附屬於申請專利範圍第1項之副 申請專利範圍的保護。在單獨的產物申請專利範圍中說明 可以本方法獲得的合成纖維。以各種合成纖維的用途構成 用途分類的申請專利範圍的主題事件的一部份。 因此,本發明係提供自以纖維成形基質聚合物爲主之 熔融摻合物製造合成纖維的方法,其係以包括將纖維成形 基質聚合物與至少一種與纖維成形基質聚合物不相容的第 二種非晶形添加劑聚合物(以纖維成形基質聚合物及與其 不相容之添加劑聚合物的總重量爲基準計從0.05重量%至 1 0重量%之量)摻和的步驟,其中 a )所加入之添加劑聚合物係(甲基)丙烯酸酯聚合 物,其係可以aa )與ab )的共-或三聚合作用而獲得 aa) 50-99重量%之至少一種乙烯化不飽和單體 ab) 1_50重量%之至少一種單體,其可與aa)共聚合 及選自與以aa )所提及之單體不同的單體,其係由以下 所組成的 -10- 1294001 (7) abl)通式i)之烷氧基聚乙二醇單(甲基)丙烯酸酯 CH2 = CRi-COO- ( CH2-CH2-0) n-R2 i ) 其中R】係H原子或CH3基, R2係H原子、C].】5_院基或C5_】2 -環丨兀基或C6.]4 -方 基,以及η係不小於1之整數, ab2 )通式ii )之烷氧基聚丙二醇單(甲基)丙烯酸 酯 CH2 = CR1-CO〇. ( CH2-CH ( CH3) -0) „-R2 ii ) 其中R!係H原子或CH3基, 1^2係1"1原子、(31.15-院基或〇5-12**環院基或€6-】4-芳 基,以及η係不小於1之整數, ab 3)通式iii)之烷氧基聚乙二醇-共-丙二醇單(甲 基)丙烯酸酯 CH2 = CR1.C00^(CH2.CH2-0)n.(CH2-CH(CH3)^0)ni.R2 iii) 其中Ri係Η原子或CH3基, R2係Η原子、Ch5-烷基或C5.12-環烷基或c6.m-芳 基,以及η和m係獨立爲不小於1的相同或不同的整數 -11 - (8) 1294001— 1294001 (1) Field of the Invention The present invention relates to a method for producing a synthetic fiber having improved dyeability from a molten blend mainly composed of a fiber-forming matrix polymer. Including comprising a fiber-forming matrix polymer with at least one second amorphous additive polymer that is incompatible with the fiber-forming matrix polymer (based on the total weight of the fiber-forming matrix polymer and the additive polymer that is incompatible therewith) The step of blending from 0.05% by weight to 10% by weight. The invention also relates to synthetic fibers having improved dyeability and also to their use. More particularly, the present invention relates to polyester monofilaments having improved dyeability, and their use in the manufacture of multifilament yarns having improved dyeability, as well as further processing of monofilaments and multifilaments. The textiles, for example, are formed by stretch weaving to form fluffy yarns and also to form staple fibers and stretch crepe yarns. [Prior Art] A process for producing a synthetic fiber in a two-stage process, particularly a continuous polyester monofilament, such as polyethylene terephthalate (PET) monofilament, is known. In this method, the first stage comprises a raw yarn semi-oriented with a woven and a bobbin, and in the second stage, it is fully stretched and heat-fixed or stretch-woven into a fluffy yarn. The Buch Synthetische Fasern [synthetic fiber] by F. Fourne (1995) by Hanser, Munich provides a comprehensive overview of the art. However, only the production method of PET fiber is not described in the name of understandable textile technology, but it is explained in the form of investigation indicating all kinds of characteristics. -5 - 1294001 (2) A number of textile processes for making fully stretched or highly oriented monofilaments are known, and are described, for example, in Figure 1 of the Man-Made Fiber Year Book, September 1996, page 58. . A variety of textile polymers (including polypropylene, polyamide and polyester) are used to form a part of the DI document DE · A - 3 8 1 9 9 1 3. Very few synthetic fiber materials can be easily Dye into a satisfactory color. Therefore, it is in principle desirable for all synthetic fibers to have improved dyeing properties, especially with regard to shade depth. Synthetic fibers (for example, polyethylene terephthalate (PET) fibers) can be produced by concentrating into a polyester suitable for comonomers such as polyethylene glycol or 5-sulfoisophthalic acid to facilitate It imparts special properties to the polyester, such as improved dark disperse dye dyeability or improved bright cationic dye dyeability. However, the production of synthetic fibers having improved dyeability is relatively expensive and inconvenient considering the typical batch size of these applications, and can only be carried out in a small batch operation in a concentration plant. In addition, the synthesis of these copolyesters is more difficult than standard polyester synthesis, and due to the secondary reaction, the polymer uniformity and quality are worse than standard polyesters. Moreover, when a comonomer is introduced into a synthetic fiber (for example, 'polyester fiber') with its predetermined defect, it has an adverse effect on the textile properties. For example, it has a specific comonomer for improving dyeability. Some polyesters tend to have poor linear breakage rates. If the end breakage during textile operations is reduced, then the special polyester weave must be modified to take into account the changing polymer properties. Therefore, the textile method can Easily uneconomical, due to the low textile speed and reduced textile density for winter 129401 (3). WO 99/0 7 92 7 relates to polyester with a starting speed of at least 260 m/min v a predominantly polymer blend of p〇Ys, a blend of polyester and a second amorphous thermoplastically processible copolymer (having a glass transition temperature Tg of more than 1 °C) as an elongation enhancer And the ratio of the melt viscosity of the elongation extender to the melt viscosity of the polyester is in the range of from 1:1 to 10: 1. The polyester is added in at least 0.05% by weight of the copolymer, and added to the polyester. The maximum amount of copolymer The starting speed is determined by the following formula: Μ = 1600 [min - 0.8 [% by weight]. WO 0 1 /90454 discloses the use of a low residual monomer textile additive as an elongation enhancer in the production of synthetic fibers. Useful additives as described in WO 0 1 /9045 4 include the preferred terpolymers of methyl methacrylate (MMA), styrene and N-cyclohexylmaleimide. These elongation enhancers may include one or a plurality of small amounts of ethylenically unsaturated monomers copolymerizable with MMA, styrene and/or N-cyclohexylmaleimide, and selected from the group consisting of α-methylstyrene, vinyl acetate, acrylic esters, Methacrylic acid ester, acrylonitrile, acrylamide, methacrylamide, vinyl chloride, vinylidene chloride, styrene substituted with halogen, vinyl ether, isopropenyl ether and diene. The monomers required do not have any adverse effect on the properties of the copolymers used in accordance with WO 0 1 /90 0454. These monomers are especially used in order to modify the properties of the copolymer in a desired manner, for example 129401 (4), Add or improve in copolymer plus The flow characteristics when heated to the melting temperature or the reduction of any residual color in the copolymer, or the use of polyfunctional monomers to modify the properties of the copolymer, so that a specific degree of crosslinking can be introduced into the elongation enhancer. The optional monomer for the elongation of the reinforcing agent is selected so that the copolymerization of the component may be preferred or enhanced. In the case of maleic anhydride (MA) and methyl methacrylate (MMA), It is copolymerized as it is, but can be easily copolymerized when a third component (such as styrene) is added. WO 0 1/90454 specifically mentions especially esters of vinyl esters, acrylic acid (for example, methyl acrylate and acrylic acid). Ethyl ester, methacrylic acid ester other than methyl methacrylate (for example, butyl methacrylate and ethyl hexyl methacrylate), vinyl nitrile, acrylamide, methacrylamide, ethylene gas , partial-gas, fine, Benyi, ύ!-methyl benzene-ethyl and other various halogen-substituted styrene, vinyl ether and isopropenyl ether, diene (such as 1,3-butadiene) and Divinylbenzene as a special repair Representation of modified monomers. According to W Ο 0 1 / 9 0 4 5 4, it is particularly preferable to use an electron-rich monomer (for example, vinyl ether, vinyl acetate, styrene or methyl benzene) to achieve a reduced copolymer color. Thus, WO 0 1 /90454 only illustrates modifications of the elongation reinforcing agent (copolymer, trimer) itself. There is no improvement in dyeability of synthetic fibers in WO 0 1 /904 5 4 or WO 99/0792 7. Process for the production of staple fibers is described in, for example, DE Specification No. 1 9 9 3 772 7.8 (5) 1294001 [Invention] The object of the present invention is to provide an improved process for the manufacture of a molten blend based on a fiber-forming matrix polymer. A method of dyeing synthetic fibers. A further object of the present invention is to provide a synthetic fiber obtainable from a woven melt blend comprising at least one fiber forming matrix polymer and at least one polymer incompatible with the matrix polymer, the incompatible polymer Preferably, the (meth) acrylate polymer will have improved dyeability. A still further object of the present invention is to indicate the use of synthetic fibers having improved dyeability. More specifically, the dyeability of modified synthetic fibers (e.g., polyester monofilaments and multifilaments or fibers) will not lose its conventional textile physical parameters. The monofilament will combine improved dyeability with, for example, elongation at break in the range of > 60% (preferably from 90% to 165 %), high uniformity with respect to monofilament parameters, and low crystallization. degree. The synthetic fibers of the present invention (e.g., semi-oriented polyester monofilaments) will comprise a very high starting speed (preferably greater than 2,500 meters per minute) and the yarn mass of the web will be uniform. Shape, no central raised and detached winding. The present invention makes it possible to further process semi-oriented polyester monofilaments in a simple manner in a stretching or drawing weaving operation, especially at higher or higher weaving speeds, at more than 4500 ft/min. good. (6) 1294001 More specifically, it will improve the dyeability of synthetic fibers, most particularly polyesters, without introducing artificial defects into the molecules of the synthetic fibers themselves and without adversely affecting their high-speed weaving ability. influences. More specifically, the amount of the additive conventionally used as the elongation enhancer does not change significantly, so that the parameters of the high speed spinning method may not need to be adjusted if necessary. The method of making synthetic fibers (which has all the features of claim 1) is not explicitly mentioned, but these and other objects can be easily derived or understood by the relevant events discussed herein in an introductory manner. Advantageous modifications of the method of the present invention are protected by the scope of the sub-patent of the first application of the patent application. The synthetic fibers obtainable by this method are described in the scope of the separate product application. The use of various synthetic fibers constitutes part of the subject matter of the scope of application for the classification of uses. Accordingly, the present invention provides a method of making a synthetic fiber from a molten blend based on a fiber-forming matrix polymer, which comprises the step of including a fiber-forming matrix polymer with at least one fiber-forming matrix polymer. a step of admixing two amorphous additive polymers (from 0.05% by weight to 10% by weight based on the total weight of the fiber-forming matrix polymer and the additive polymer incompatible with it), wherein a) Additive polymer (meth) acrylate polymer, which can be obtained by co- or tri-polymerization of aa) with a) to obtain aa) 50-99% by weight of at least one ethylenically unsaturated monomer a) 1 to 50% by weight of at least one monomer which may be copolymerized with aa) and selected from monomers different from those mentioned in aa), which are composed of -10- 1294001 (7) abl) Alkoxy polyethylene glycol mono(meth)acrylate of the formula i) CH2 = CRi-COO-(CH2-CH2-0) n-R2 i ) wherein R] is a H atom or a CH3 group, R2 is H Atom, C].] 5_hospital or C5_]2-cyclodecyl or C6.]4-aryl, and η is not less than 1 Integer, ab2) alkoxy polypropylene glycol mono(meth)acrylate of formula ii) CH2 = CR1-CO〇. (CH2-CH(CH3) -0) „-R2 ii ) wherein R! is a H atom or CH3 group, 1^2 is 1"1 atom, (31.15-hospital or 〇5-12** ring-based or €6-]4-aryl, and η is an integer not less than 1, ab 3) Alkoxy polyethylene glycol-co-propylene glycol mono(meth)acrylate of formula iii) CH2 = CR1.C00^(CH2.CH2-0)n.(CH2-CH(CH3)^0)ni.R2 Iii) wherein Ri is a ruthenium atom or a CH3 group, R2 is a ruthenium atom, a Ch5-alkyl group or a C5.12-cycloalkyl group or a c6.m-aryl group, and the η and m groups are independently the same or different from each other: The integer -11 - (8) 1294001

ab4)通式iv)之磺烷基(甲基)丙烯酸酯 CH2 = CRi-COO- ( CR2R3) n-S03M 其中R】係Η原子或CH3基, R2和R3相同或不相同,並獨立爲Η原子、Cm 5-烷 基或C5.I2-環烷基, η係不小於2之整數,以及 φ Μ係Η +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab5 )通式ν )之磺烷基(甲基)丙烯醯胺 CH2 = CR]-C0-NR2-R3-S03M V) . 其中h係Η原子或CH3基, R2係Η原子或直鏈或支鏈烷基, φ R3係視需要以烷基取代之直鏈或支鏈伸烷基,或芳 基,以及 Μ係Η+離子、一級、二級、三級或四級錢基或金屬 陽離子, ab6)通式vi)之院基(甲基)燒丙基磺酸 CH2 = CR]-CH2-S03M vi ) -12 - 1294001 ⑼ 其中R!係Η原子或CH3基, Μ係Η +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab7 )通式vii )之(甲基)烯丙基醚磺酸酯 CH2 = CR】-CH2-0-CH2-CH ( OH ) -CH2-S03M vii ) 其中R]係Η原子或CH3基, 籲 Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab8 )通式viii )之乙烯基磺酸 CH2 = CH-S03M viii ) . Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, _ ab9 )通式ix )之乙烯基苯磺酸Ab4) sulfoalkyl (meth) acrylate of the formula iv) CH2 = CRi-COO-(CR2R3) n-S03M wherein R] is a ruthenium atom or a CH3 group, and R2 and R3 are the same or different and independently Η Atom, Cm 5-alkyl or C5.I2-cycloalkyl, η is an integer not less than 2, and φ Μ Η + ion, primary, secondary, tertiary or quaternary ammonium or metal cation, ab5) Sulfoalkyl (meth) acrylamide of the formula ν) CH2 = CR]-C0-NR2-R3-S03M V) . wherein h is a ruthenium atom or a CH 3 group, and the R 2 is a ruthenium atom or a linear or branched alkane Base, φ R3 is a linear or branched alkyl group substituted with an alkyl group, or an aryl group, and an anthracene quinone + ion, a primary, secondary, tertiary or quaternary hydroxyl group or a metal cation, ab6) The formula (vi) propyl sulfonic acid of the formula vi) CH2 = CR]-CH2-S03M vi ) -12 - 1294001 (9) wherein R! is a ruthenium atom or a CH3 group, a ruthenium Η + ion, a first, a second Grade, tertiary or quaternary ammonium or metal cation, ab7) (meth)allyl ether sulfonate of formula vii) CH2 = CR]-CH2-0-CH2-CH(OH)-CH2-S03M Vii ) wherein R] is a ruthenium atom or a CH3 group, Μ H H + ion, first order, Grade, tertiary or quaternary ammonium or metal cation, ab8) vinyl sulfonic acid of formula viii) CH2 = CH-S03M viii ) . lanthanide H + ion, primary, secondary, tertiary or quaternary ammonium Or metal cation, _ ab9 ) vinyl benzene sulfonic acid of formula ix)

其中R!係Η原子或CH3基, η和m相同或不相同,並係獨立爲介於0至4之間的 整數,η與m的總和不超過5, -13- (10) 1294001 Μ係Η +離子、一級、二級、三級或四級銨基或金屬 陽離子,及 ab 10)通式X)之雙(3-磺丙基)衣康酸酯Wherein R! is a ruthenium atom or a CH3 group, η and m are the same or different, and are independently an integer between 0 and 4, and the sum of η and m is not more than 5, -13- (10) 1294001 Η + ion, primary, secondary, tertiary or quaternary ammonium or metal cation, and ab 10) bis(3-sulfopropyl)itaconate of formula X)

Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, 其中a a )與a b )的總和等於1 〇 〇重量%之可聚合單體 5 以及其中 b )添加劑聚合物的熔融黏度對基質聚合物的熔融黏 度之比係在從1 : 1至1 4 : 1之範圍內。 該預想不到的方法使其有可能製造具有改良的可染性 之合成纖維。更特定言之,本發明的方法非常具有可變性 及簡單,適合於特殊的機械型式及順應於所有常使用的運 作方法。此外,其成爲提供經紗及尤其係聚酯紗線絕妙的 簡單方式,其結合卓越的可染性與極佳的材料特性及好的 紗線均勻價値。 同日寸本發明的方法具有許多進一步的優點。這些包括 ' •可以簡單的方式以大工業規模及合乎經濟性進行本 發明的方法。更特定言'之,本方法有可能以高起動速度紡 1294001 (11) 織及捲紗。 •特殊的官能化紡織添加劑的使用有可能達成高達 8 000公尺/分鐘之起動速度與改良的可染性。因此可以特 別合乎經濟的方式操作工廠。 •可將以本發明的方法可獲得的其中一種半定向之聚 酯複纖絲產物進一步在簡單、合乎經濟及大工業規模的拉 伸或拉伸編織操作中加工。例如,可將本發明的POYs以 高速(大於450公尺/分鐘之速度,並以-700公尺/分鐘 較佳)及少數的斷頭疵拉伸或拉伸編織。 •本發明的方法特別有用於製造具有在90%-165%之 範圍內的斷裂伸長率、關於單纖絲參數的高均勻性及低結 晶度之以聚酯爲主之POYs。更特定言之,以比沒有添加 劑更高的紡織速度下獲得更高的斷裂伸長率,所以更高的 拉伸比引起進一步的加工,對該方法的經濟性有正面效應 〇 •在紡織及取出用於常產纖維製造之單纖絲時,也會 達成更高的斷裂伸長率的正面效應。 •以標準的聚合物(以標準的聚酯較佳)開始及接著 在官能性添加劑中混合的專用性纖維的製法也具有更高的 可變性及可撓性的優點。改良的纖絲可染性尤其可能受到 不會改變合成纖維的基質聚合物的添加劑本性的影響及控 制。因此有可能例如以不改變基質聚合物而賦與合成纖維 改良關於暗色分散性染料的可染性及/或亮色陽離子染料 的可染性,。 -15&gt; (12) 1294001 本發明的方法係關於自以纖維成形基質聚合物爲主之 熔融摻合物製造合成纖維的方法,並特別包括其中的紡織 步驟。 不僅可以其中將伸長加強劑以熔融物形式計量加入基 質聚合物的熔融物中的直接紡織法,並也可以其中將伸長 加強劑以固體計量加入基質聚合物中及接著在其中熔融的 擠壓器紡織法進行紡織步驟。可自先前技藝取得關於所提 及之方法進一步的細節,例如,出版的發表案E P 0 0 4 7 464B、WO 99/07 927、DE 1 00 49 6 1 7 及 DE 1 00 22 8 89, 將每一個揭示內容明確地倂入本文以供參考。 在本發明的內文中,以”合成纖維”術語包含可以紡織 合成聚合物的熱塑型可加工摻合物獲得的所有種類的纖維 。這些包括常產纖維、織品單纖絲(如原紗)、POYs、 FOYs及工業用單纖絲。 可自先前技藝取得關於合成纖維及也關於所损及之群 組進一步的細節,尤其係關於彼等的材料特性及依慣例的 製造條件,例如,F 〇Urn e “ S y nt he t i s ch e F a s er n : Herstellung, M aschinen υ n d Apparate, Eigenschaften; Handbuch fur Anlagenplanung, Maschinenkonstruktion und Betrieb” Munich, Vienna; Hanser Verlag 1 995 ;以及也在 出版的發表案 DE 1 99 3 7 72 7 (常產纖維)、DE 1 9 9 3 7 728 和 DE 199 37 729(工業用紗)及 WO 99/07 927( POYs)。將每一個揭示內容明確地倂入本文以供參考。 在本發明特別佳的具體實施例範圍中,使用本發明的 -16- 1294001 (13) 方法製造常產纖維、扁紗、POYs、FOYs、DTYs、HOYs 或工業用單纖絲。已測定本發明的方法特別有用於製造 POYs 〇 本發明有用的纖維成形基質聚合物包括基本上所有的 熱塑型可加工聚合物,以聚丙烯、聚醯胺(如耐隆( nylon) -6及耐隆-6,6)及聚酯較佳。也可以想像各種聚 合物的混合物或摻合物。在本發明的範圍內選用一或多種 可紡織聚酯作爲纖維成形基質聚合物,以聚對苯二甲酸乙 二醇酯(PET )、聚對苯二甲酸丙二醇酯(ρτΜΤ )、聚 對苯二甲酸丁二醇酯(pBT)及/或聚對萘二羧酸乙烯酯( PEN )特別有利。在本發明非常特別佳的具體實施例中, 基質聚合物係聚對苯二甲酸乙二醇醋、聚對苯二甲酸丙二 酉学醋或聚對苯二甲酸丁二醇酯,尤其係聚對苯二甲酸乙二 醇酯。 以本發明的目的而言有用的聚酯係以熱塑型可成形聚 酉曰較佳’並可以紡織成單纖絲。在本文特別有利的聚酯具 有從0.5 0公合/公克至丨.〇公合/公克之範圍內的特性黏度 〇 S所使用的基質聚合物係聚酯時,則後者係以由聚對 本一甲酸乙二醇酯(PET )及/或其它的聚酯(如聚對苯二 甲酸丙—醇醋(PTMT )、聚對苯二甲酸丁二醇酯〈ρΒτ )外對奈一羧酸乙烯醋(PEN )或更多可紡織聚酯)所 &quot;且成的外酯單纖絲總重量爲基準計至少9 〇重量%較佳。 根據本發明,最好以均聚物用作基質聚合物。但是, -17- 1294001 (14) 也有可能使用包括高達約1 5莫耳%之慣用共單體(例如 ,二甘醇、三乙二醇、I4·環己烷二甲醇、聚乙二醇、異 酞酸及/或己二酸)的共聚物’以聚酯共聚物較佳。 用於製造本發明的合成纖維的聚合物摻合物可以包括 作爲進一步成份的添加劑’其依慣例係熱塑性模塑組成物 及有助於改良聚合物特性。這些添加劑的實例包括抗靜電 劑、抗氧化劑、阻燃劑、染料、染料吸收改良劑、光安定 劑、有機膦化物、光學增白劑及/或消光劑。使用這些依 慣例的添加材料量,以1 〇〇重量%之聚合物摻合物爲基準 §十局達10重重%之^!較佳’並以&lt;1重量%較佳。 在本發明的方法中所使用的聚酯也可以包括少量(不 超過0.5重量% )連接組份,即;例如多官能酸(如偏苯三 甲酸、均苯四酸)或三-至六價醇(如三羥甲基丙烷、異 戊四醇、二異戊四醇、甘油或對應的羥基酸)。 以本發明的目的而言,將基質聚合物在紡織期間與〜 方面爲了結合改良的合成纖維可染性及也爲了伸長加強作 用的特殊的官能化添加劑聚合物或特殊的官能化添加劑聚 合物之混合物摻和。 這些添加劑係共聚物或三聚物,其係分別可以二及三 種或更多不同的單體變體根據本身已知的聚合法的共-或 三聚合作用獲得的。 爲了獲得添加劑而欲聚合之以單體總重量爲基準計至 少一半及不超過99重量%之單體包含來自該aa)組之乙 烯化个飽和早體,其與該ab )組所提及之單體不同。如 (15) 1294001 果使用小於1重量%之來自該ab )組之單體時,則不易使 已製之纖維達到本發明希望的可染性改良作用。如果使 用超過50重量%之來自該ab )組之單體時,以修改紡織 添加劑的角度而言’則欲達成的任何可染性改良作用會產 生不成比例的成本。以本發明的目的而言,則選用以2至 3〇重量%之來自該ab)組之單體及70至98重量。之來自 該a a )組之單體的聚合作用可獲得的紡織添加劑。以包 含5至25重量% (以8至15重量%較佳)之來自該ab) 組之單體與7 5至9 5重量% (以8 5至9 2重量%較佳)之 來自該aa )組之單體的混合物(混合物的可聚合成份的 總和係1 0 0重量。Λ )之聚合作用可獲得的紡織添加劑甚至 更有利。每一個可聚合之混合物成份的總和係i 〇 〇重量.% 〇 使用一或多種來自含有式I化合物之群組的單體作爲 a a )組之單體可順利獲得以本發明的目的而言有用的紡織 添加劑a lanthanide H + ion, a primary, secondary, tertiary or quaternary ammonium or metal cation, wherein the sum of aa) and ab) is equal to 1% by weight of the polymerizable monomer 5 and wherein b) the additive polymer The ratio of the melt viscosity to the melt viscosity of the matrix polymer is in the range of from 1:1 to 1 4:1. This unexpected method makes it possible to produce synthetic fibers with improved dyeability. More specifically, the method of the present invention is very variability and simple, suitable for a particular mechanical type and conforms to all commonly used methods of operation. In addition, it is a simple way to provide warp yarns and especially polyester yarns, combining excellent dyeability with excellent material properties and good yarn uniformity. The method of the present invention has many further advantages. These include ' • the method of the invention can be carried out in a simple manner on a large industrial scale and economically. More specifically, this method makes it possible to spin 1294001 (11) woven and winded yarns at high starting speeds. • The use of special functionalized textile additives makes it possible to achieve start-up speeds of up to 8 000 m/min and improved dyeability. It is therefore possible to operate the plant in a particularly economical manner. • One of the semi-oriented polyester fibril products obtainable by the process of the present invention can be further processed in a simple, economical and large industrial scale drawing or drawing weaving operation. For example, the POYs of the present invention can be stretched or stretched at a high speed (at a speed of more than 450 meters per minute and preferably at -700 meters per minute) and a small number of broken ends. • The process of the present invention is particularly useful for the manufacture of polyester-based POYs having elongation at break in the range of from 90% to 165%, high uniformity with respect to monofilament parameters, and low crystallinity. More specifically, higher elongation at break is obtained at higher spinning speeds than without additives, so higher draw ratios lead to further processing, which has a positive effect on the economics of the process. When used in monofilaments made from staple fibers, a higher positive effect on elongation at break is also achieved. • The production of specialty fibers starting with a standard polymer (preferably with a standard polyester) and then mixing in a functional additive also has the advantage of higher variability and flexibility. Improved filament dyeability is particularly likely to be affected and controlled by the additive nature of the matrix polymer that does not alter the synthetic fibers. It is therefore possible to modify the dyeability with respect to dark disperse dyes and/or the dyeability of bright cationic dyes, for example, by imparting synthetic fibers without changing the matrix polymer. -15&gt; (12) 1294001 The method of the present invention relates to a method for producing a synthetic fiber from a molten blend mainly composed of a fiber-forming matrix polymer, and particularly includes a spinning step therein. Not only can a direct weaving process in which the elongation-enhancing agent is metered into the melt of the matrix polymer in the form of a melt, but also an extruder in which the elongation-enhancing agent is metered into the matrix polymer as a solid and then melted therein. The textile process carries out the textile step. Further details regarding the methods mentioned may be obtained from prior art, for example, published publications EP 0 0 4 7 464B, WO 99/07 927, DE 1 00 49 6 1 7 and DE 1 00 22 8 89, Each disclosure is expressly incorporated herein by reference. In the context of the present invention, the term "synthetic fibers" encompasses all types of fibers obtained from thermoplastic processable blends which can be woven into synthetic polymers. These include staple fibers, fabric monofilaments (such as raw yarn), POYs, FOYs, and industrial monofilaments. Further details regarding synthetic fibers and also related to the group of damages may be obtained from prior art, in particular with regard to their material properties and customary manufacturing conditions, for example, F 〇Urn e "S y nt he tis ch e F as er n : Herstellung, M aschinen υ nd Apparate, Eigenschaften; Handbuch fur Anlagenplanung, Maschinenkonstruktion und Betrieb” Munich, Vienna; Hanser Verlag 1 995 ; and also published in the publication DE 1 99 3 7 72 7 (general fibres) ), DE 1 9 9 3 7 728 and DE 199 37 729 (industrial yarns) and WO 99/07 927 (POYs). Each of the disclosures is expressly incorporated herein by reference. In the context of a particularly preferred embodiment of the invention, the conventional fibers, flat yarns, POYs, FOYs, DTYs, HOYs or industrial monofilaments are produced using the method of -16- 1294001 (13) of the present invention. The process of the present invention has been determined to be particularly useful in the manufacture of POYs. The fiber forming matrix polymers useful in the present invention include substantially all thermoplastic processable polymers, such as polypropylene, polyamines (e.g., nylon-6). And Nylon-6,6) and polyester are preferred. Mixtures or blends of various polymers are also envisioned. Within the scope of the present invention, one or more woven polyesters are selected as the fiber forming matrix polymer, polyethylene terephthalate (PET), polytrimethylene terephthalate (ρτΜΤ), polyparaphenylene Butylene formate (pBT) and/or poly(p-naphthalenedicarboxylate) (PEN) are particularly advantageous. In a particularly preferred embodiment of the invention, the matrix polymer is polyethylene terephthalate, polybutylene terephthalate or polybutylene terephthalate, especially polyglycan. Ethylene terephthalate. Polyesters useful for the purposes of the present invention are preferably formed from thermoplastic formable poly" and can be woven into monofilaments. In the case where the polyester which is particularly advantageous herein has a matrix polymer-based polyester which is used in an intrinsic viscosity 0.5S ranging from 0.50 metric gram per gram to 丨. 〇 com gram per gram, the latter is Ethylene glycolate (PET) and/or other polyesters (such as polytrimethylene terephthalate (PTMT), polybutylene terephthalate <ρΒτ) (PEN) or more of the woven polyester) is preferably at least 9% by weight based on the total weight of the monoester monofilament. According to the invention, it is preferred to use a homopolymer as the matrix polymer. However, -17- 1294001 (14) may also use conventional comonomers including up to about 15 mole % (eg, diethylene glycol, triethylene glycol, I4. cyclohexane dimethanol, polyethylene glycol, The copolymer of isononanoic acid and/or adipic acid is preferably a polyester copolymer. The polymer blend used to make the synthetic fibers of the present invention may include an additive as a further component' which is conventionally a thermoplastic molding composition and contributes to improved polymer properties. Examples of such additives include antistatic agents, antioxidants, flame retardants, dyes, dye absorption improvers, photosensitizers, organic phosphines, optical brighteners, and/or matting agents. Using these conventional amounts of added materials, based on a polymer blend of 1% by weight, § 10 to 10% by weight is preferred and <1% by weight is preferred. The polyester used in the process of the invention may also comprise a small amount (not more than 0.5% by weight) of the linking component, ie; for example a polyfunctional acid (such as trimellitic acid, pyromellitic acid) or a tri- to hexavalent value Alcohol (such as trimethylolpropane, isopentaerythritol, diisoamyltetraol, glycerol or the corresponding hydroxy acid). For the purposes of the present invention, the matrix polymer is blended with a special functionalized additive polymer or a special functionalized additive polymer during the weaving process in order to incorporate improved synthetic fiber dyeability and also for elongation reinforcement. The mixture is blended. These additives are copolymers or terpolymers which can be obtained by co- or tri-polymerization of two or more different monomer variants, respectively, according to polymerization processes known per se. The monomer to be polymerized in order to obtain the additive, at least half and not more than 99% by weight based on the total weight of the monomers, comprises the vinylated saturated precursor from the group aa), which is mentioned in connection with the group ab) Different monomers. When (15) 1294001, less than 1% by weight of the monomer derived from the group ab) is used, it is difficult to achieve the desired dyeability improvement effect of the present invention. If more than 50% by weight of the monomers from the ab) group are used, any dyeability improvement desired to be achieved in terms of modifying the textile additive can result in a disproportionate cost. For the purposes of the present invention, from 2 to 3 % by weight of the monomers from the group of a) and from 70 to 98 by weight are used. A textile additive obtainable from the polymerization of the monomers of the group a). 5 to 25 wt% (equivalent to 8 to 15 wt%) of the monomer from the ab) group and 75 to 95 wt% (equivalent to 85 to 92 wt%) from the aa The textile additive obtainable by the polymerization of a mixture of monomers of the group (the total of the polymerizable components of the mixture is 100% by weight. 甚至) is even more advantageous. The sum of the components of each polymerizable mixture is 〇〇 . . % 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 Textile additive

D 其中R1和R2相同或不相同,並獨立代表以視需要之元素 C、Η、〇、N、P、S及鹵素原子所構成的取代基,以及 R1與R2的分子量總和係至少4 0。 該aa )組的單體單元的實例包括丙烯酸 '甲基丙烯 酸及CH2 = CR-COOR,,其中R係氫原子或CH3基,R,係 1294001 (16) CU5-烷基或c5.12•環烷基或C6_14-芳基,實例係苯乙烯及 以C 1 - 3 -垸基取代之苯乙細。 來自該aa )組之特別有利的乙烯化不飽和單體包括 丙烯酸、甲基丙烯酸、丙烯酸甲酯、甲基丙烯酸甲酯及苯 乙烯。 ab )組化合物(其包含以混合物的可聚合成份的總重 量爲基準計1至5 0重量%之單體,可以彼此反應獲得本 發明的可紡織添加劑)包括上述的abl )至ablO )組單體 〇 較佳地係來自該abl) 、ab2)及/或ab3)之單體有 可能獲得以不改變基質聚合物而賦與合成纖維改良的暗色 分散性染料可染性之紡織添加劑,然而使用來自ab4 )至 ab 1 0 )組單體有可能產生賦與以本發明的方法生成之纖維 改良的亮色陽離子染料可染性之紡織添加劑。 除了有其它的說明之外,在本揭示內容中用於解釋化 學式(尤其包括式i)至x))之基及縮寫具有以下的意 義: 以”Cb, 5-烷基”代表具有1至15個碳原子之支鏈或非 支鏈烴基,如例如甲基、乙基、丙基、異丙基、丁基、 2_ 丁基、2-甲丙基、特丁基、戊基、2-甲丁基、1,卜二甲 基丙基、己基、庚基、辛基、四甲基丁基、壬基 、卜癸基、2-癸基、十一烷基、十二烷基或十五烷基; 以”C 5.12-環烷基”代表具有5至〗2個碳原子(以具有 5至8個碳原子較佳)之單環系或多環系烴基,如例如環 -20- 1294001 \ \ (17) 戊基' 環己基 '環庚基或環辛基,並也代表雙環系統,如 例如降冰片烷基或雙環[2,2,2]辛烷基; 以”伸烷基”代表具有1至1 5個碳原子之支鏈或非支 鏈烴基,如例如亞甲基、伸乙基、伸丙基、異伸丙基、1 -伸丁基、2-伸丁基、2-甲基伸丙基、特伸丁基、伸戊基、 甲基伸丁基、1 5 1-二甲基伸丙基、伸己基、伸庚基、伸 辛基、1,1,3,3-四甲基伸丁基、伸壬基、伸癸基、2_伸 癸基、伸十一烷基、伸十二烷基或伸十五烷基; · 以”芳基”代表同環系芳族基,以具有6至14個碳原 子較佳及尤其係具有6至1 2個碳原子,如例如苯基、萘 基或_本基’以本基較佳; 以” 芳基”代表具有6.至14個碳原子及尤其係具 · 、有6至12個碳原子之同環系芳族基,如例如苯基、萘基 _ 或二苯基,以苯基較佳; 以” 一級銨基”代表式(N Η 3 R 1 ) +之基,其中R 1係芳 基或具有1至1 5個碳原子之烷基; φ 以5’二級錢基”代表式(Ν Η 2 R 1 R2 ) +之基,其中R 1和 R2相同或不相同,並獨立爲芳基或具有1至15個碳原子 之烷基; 以”三級銨基”代表式(NHR1^3 ) +之基,其中R]、 R-和R。相同或不相同,並獨立爲芳基或具有1至1 5個 碳原子之烷基; 以,,四級銨基”代表式(NR】R2R3R4) +之基,其中r】 、R2、R4和R4相同或不相同,並獨立爲芳基或具有1至 -21 ^ 1294001 f 乂 (18) 1 5個碳原子之烷基;及 以”金屬陽離子”術語代表自在有機金屬合成作用中有 用的依慣例之金屬或自形成可比較陽離子之基衍生之陽離 子。”金屬陽離子”術語包含單價及多價(二-、三-、四價 等)陽離子。有用的金屬包括鋰、鈉、鉀、鈣、鎂、銅、 鐵、錳、鋅及類似物。特別佳的金屬陽離子包括銨離子、 鋰、鈉、鉀、鈣及鎂的陽離子,以最後兩個二價陽離子較 佳。 ⑩ 以遵守以上所提及之更槪括性的上述條件及同時如以 下所述之特殊的修改型紡織添加劑對本發明尤其特別有利 1·一種包含自以下的單體以單體的共聚合作用衍生之 · 單元的共聚物: .D wherein R1 and R2 are the same or different and independently represent a substituent consisting of an optional element C, ruthenium, osmium, N, P, S and a halogen atom, and a total molecular weight of R1 and R2 is at least 40. Examples of the monomer unit of the group aa) include acrylic acid 'methacrylic acid and CH2=CR-COOR, wherein R is a hydrogen atom or a CH3 group, and R is a 12,8401 (16) CU5-alkyl or c5.12• ring. An alkyl group or a C6_14-aryl group, examples being styrene and styrene substituted with a C 1 - 3 -fluorenyl group. Particularly advantageous ethylenically unsaturated monomers from the group aa) include acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate and styrene. Ab) a group of compounds comprising from 1 to 50% by weight, based on the total weight of the polymerizable component of the mixture, which can react with each other to obtain the textile additive of the present invention, including the above-mentioned abl) to ablO) The monomer preferably from the abl), ab2) and/or ab3) is possible to obtain a textile additive which imparts a dark disperse dye dyeability to the synthetic fiber without changing the matrix polymer, however, From the ab4) to ab1 0) group of monomers it is possible to produce a textile additive which imparts improved dyeability to the bright cationic dyes of the fibers produced by the process of the invention. In addition to other descriptions, the bases and abbreviations used in the present disclosure to explain the chemical formula (especially including formulas i) through x)) have the following meanings: "Cb, 5-alkyl" represents 1 to 15 a branched or unbranched hydrocarbon group of a carbon atom such as, for example, methyl, ethyl, propyl, isopropyl, butyl, 2-butyl, 2-methylpropyl, tert-butyl, pentyl, 2-methyl Butyl, 1, bisdimethylpropyl, hexyl, heptyl, octyl, tetramethylbutyl, decyl, decyl, 2-decyl, undecyl, dodecyl or pentadecyl And "C 5.12-cycloalkyl" represents a monocyclic or polycyclic hydrocarbon group having 5 to 2 carbon atoms (preferably having 5 to 8 carbon atoms), such as, for example, ring-20-1294001 (17) pentyl 'cyclohexyl' cycloheptyl or cyclooctyl, and also represents a bicyclic ring system such as, for example, norbornyl or bicyclo[2,2,2]octyl; a branched or unbranched hydrocarbon group of 1 to 15 carbon atoms, such as, for example, a methylene group, an ethyl group, a propyl group, an exo-propyl group, a 1-butylene group, a 2-butylene group, a 2-methyl group Propyl propyl, tert-butyl, pentyl, Butyl butyl, 1 5 1-dimethylmethyl propyl, hexyl, heptyl, octyl, 1,1,3,3-tetramethylbutylene, hydrazine, hydrazine, 2 _ 癸 癸, 十一 undecyl, dodecyl or hexadecyl; · "aryl" represents a homocyclic aromatic group, having 6 to 14 carbon atoms is preferred and especially It has 6 to 12 carbon atoms, such as, for example, a phenyl group, a naphthyl group or a benzyl group, preferably a base group; an "aryl group" has a carbon atom of 6. to 14 and a a homocyclic ring aromatic group of 12 carbon atoms, such as, for example, a phenyl group, a naphthyl group or a diphenyl group, preferably a phenyl group; and a "first ammonium group" represents a group of the formula (N Η 3 R 1 ) + , Wherein R 1 is an aryl group or an alkyl group having 1 to 15 carbon atoms; φ represents a group of the formula (Ν Η 2 R 1 R2 ) + in a 5' dibasic group, wherein R 1 and R 2 are the same or not Identical and independently aryl or an alkyl group having 1 to 15 carbon atoms; "tertiary ammonium group" represents a group of the formula (NHR1^3) + wherein R], R- and R are the same or different And independently an aryl group or an alkyl group having 1 to 15 carbon atoms; The ammonium group " represents a radical of the formula (NR) R2R3R4) wherein r], R2, R4 and R4 are the same or different and independently of an aryl group or have from 1 to -21 ^ 1294001 f 乂(18) 15 The alkyl group of a carbon atom; and the term "metal cation" means a cation derived from a conventional metal useful in the synthesis of an organometallic or from a group forming a comparable cation. The term "metal cation" encompasses monovalent and multivalent (di-, tri-, tetravalent, etc.) cations. Useful metals include lithium, sodium, potassium, calcium, magnesium, copper, iron, manganese, zinc, and the like. Particularly preferred metal cations include ammonium ions, cations of lithium, sodium, potassium, calcium and magnesium, with the last two divalent cations being preferred. 10 is particularly advantageous for the present invention in order to comply with the above mentioned conditions of the more versatile and the special modified textile additives as described below. 1. A monomer comprising the following monomers derived from the copolymerization of monomers Copolymer of unit:

A =丙嫌酸、甲基丙烯酸或CH2 = CR-COOR,, 其中R 係Η原子或CH3基,R,係烷基或c5.12-環烷基或 C 6 - 1 4 -方基, B =苯乙烯或以C】.3-烷基取代之苯乙烯, C = 一或多種乙烯化不飽和單體,其可與a及/或B及/ 或D共聚合,並選自α -甲基苯乙烯、醋酸乙烯酯、除了 Α之外的丙烯酸系酯及甲基丙烯酸系酯、乙烯氯、偏二氯 乙烯、以鹵素取代之苯乙烯、乙燒醚、異丙烯醚、丙燒醯 胺、甲基丙烯醯胺、丙烯腈、甲基丙烯腈及二燒類, D =—或多種來自特殊的官能化可聚合單體ab)之單 體, -22- (19) 1294001 其中該共聚合物1係由50至98蔞釐。/。之A、〇至4〇 重纛%之B、0至4 0重量%之C及2至5 〇重量%之D所組 成的(A、B、C及D之總和=1 0 0重量。/。)。 2 · —種包括D及以下的單體單元之共聚物: E二苯乙烯或以Cu-芳基取代之苯乙燒, F =—或多種式I、II及/或ΙΠ之單鹪A = Acrylic acid, methacrylic acid or CH2 = CR-COOR, where R is a halogen atom or a CH3 group, R, an alkyl group or a c5.12-cycloalkyl group or a C 6 - 1 4 -square group, B = styrene or styrene substituted with C].3-alkyl, C = one or more ethylenically unsaturated monomers, which may be copolymerized with a and / or B and / or D, and selected from α - A Styrene, vinyl acetate, acrylic and methacrylic esters other than hydrazine, vinyl chloride, vinylidene chloride, styrene substituted with halogen, ethene ether, isopropenyl ether, propiamine , methacrylamide, acrylonitrile, methacrylonitrile and di-sinter, D = or a plurality of monomers derived from a specific functionalized polymerizable monomer ab), -22-(19) 1294001 wherein the copolymerization The substance 1 is from 50 to 98%. /. A, 〇 to 4 〇% of B, 0 to 40% by weight of C and 2 to 5 〇% by weight of D (the sum of A, B, C and D = 1 0 0 weight. / .). 2 - a copolymer comprising monomer units of D and below: E stilbene or phenylethene substituted with Cu-aryl, F = - or a plurality of monoterpenes of formula I, II and / or hydrazine

(2) (HI) 其中R】、R2及R3係分別爲Η原子或c^5·烷基或 芳基或Cm-環燒基’ 其中該共聚合物2係由I 5至9 7蔞羹%之£及2至84 重纛%之F所組成的,以5〇至89重襲%之e及1〇至49 重毚%之F較佳,並以70至84重量%之e及〗5至29重 量。/。之更佳,其中D、E及F之總和係1 〇〇重量%。 3 · —種包括D及以下的單體單元之共聚物: G =丙烯酸、甲基丙烯酸或CH2 = CR-C〇OR,, 其中R 係Η原子或CH3基,R,係Cw”烷基或Cm-環院基或 C6」r芳基’ H =苯乙烯或以Cy烷基取代之苯乙烯, 1二一或多種式I、II及/或ΠΙ之單體 -23- 1294001 (20)(2) (HI) wherein R], R2 and R3 are respectively a halogen atom or a c^5.alkyl or aryl group or a Cm-cycloalkyl group, wherein the copolymer 2 is from I 5 to 9 7 % of £ and 2 to 84% of F consisting of 5 to 89 hits % of e and 1〇 to 49% of F is better, and 70 to 84% by weight of e and〗 5 to 29 weight. /. More preferably, the sum of D, E and F is 1% by weight. 3. A copolymer comprising a monomer unit of D and below: G = acrylic acid, methacrylic acid or CH2 = CR-C〇OR, wherein R is a halogen atom or a CH3 group, and R is a Cw" alkyl group or Cm-rings or C6"r aryl' H = styrene or styrene substituted with Cy alkyl, 1 1-2 or a plurality of monomers of formula I, II and/or hydrazine -23- 1294001 (20)

其中R1、R2及R3係分別爲Η原子或CM5-烷基或 c5-i2 -環烷基或c6-C]4 -芳基, 卜一或多種乙烯化不飽和單體,其可與F及/或G及/ 或H共聚合,並選自甲基苯乙烯、醋酸乙烯酯、除了 F之外的丙烯酸系酯及甲基丙烯酸系酯、乙烯氯、偏二氯 乙烯、以鹵素取代之苯乙烯、乙烯醚、異丙烯醚、丙烯醯 胺、甲基丙烯醯胺、丙烯腈、甲基丙烯腈及二烯類, 其中共聚合物係由30至98重量%之G、0至49重量 %之Η、&gt; 〇至4 9重量%之I及〇至4 9重量%之J所組成 的’以45至96重量%之G、0至29重量%之Η、3至39 重量%之I及0至29重量%之J較佳,並以60至93重量 %之G、0至19重量。/。之Η' 6至29重量。/〇之I及0至19 重量%之J更佳,其中D、G、Η、I及J之總和係1 〇〇重 量% 〇 以本發明爲目的而加入基質中的紡織添加劑量可在以 紡織速度及也以希望的伸長加強作用爲函數的特定範圍內 改變。依慣例將根據本發明的添加劑聚合物以從0.05重 量%至1 〇重量%之量加入基質聚合物中,以重量%計的量 係以纖維(單纖絲)的總重量爲基準計。將紡織添加劑以 -24- (21) 1294001 從ο . 1重量%至8重量。/。之量加入基質聚合物中特別有利 ,並以從〇·25重量。/〇至5重量%更佳。 也已經在基質聚合物碎屑中可以包括添加劑聚合物及 /或共聚物,所以沒必要計量加入的量。 進一步選取非晶形及不溶於聚合物(以聚醋較佳)基 質中的添加劑聚合物及/或共聚物。彼等以具有從9 〇至 2 0 0 °C之玻璃轉換溫度較佳,以已知的方式測定玻璃轉換 溫度,以差示掃描量熱法(D S C )較佳。可以先前技藝取 得進一步的細節’例如,出版的發表案WO 99/07927,將 揭示內容明確地倂入本文以供參考。 也選取以纖維成形基質聚合物加入具有以添加劑聚合 物總重量爲基準計小於1 ·〇重量%之殘留單體含量的添加 劑聚合物中的方式區別的步驟。 紡織添加劑的殘留單體含量越低,則在紡織或拉伸編 織之直線破損率越低。 此外,以所選擇的添加劑聚合物及/或共聚物使得添 加劑聚合物及/或共聚物的熔融黏度對基質聚合物的熔融 黏度之比係在從1 · 0 : 1 · 0至1 4 ·· 1之範圍內,並以從1 · 5 : j 至9 : 1之範圍較佳。以振盪流變計裝置在2 · 4 Η z之振盪頻 率及等於基質聚合物之熔融溫度加上2 4 °C之溫度下以已 知方式測量在此提及之熔融黏度。測量PET的熔融黏度 的溫度係2 8 0 °C。可再從出版的發表案WO 99/07927取得 進一步的細節。較佳地係添加劑聚合物及/或共聚物之熔 融黏度比基質聚合物的熔融黏度更高,並已測定對添加劑 -25- (22) 1294001 聚合物及/或共聚物特殊的黏度範圍的選擇及黏度比的選 擇有助於使所製造之纖維特性達到完善。以完善的黏度比 可使所加入之添加劑聚合物及/或共聚物量降至最低,其 尤其改良製法的經濟性。 以選擇有利的黏度比提供在聚合物基質中細窄的添加 劑聚合物及/或共聚物粒子尺寸分布,在纖維中的添加劑 聚合物及/或共聚物具有希望的原纖維結構。以高玻璃轉 換溫度(與基質聚合物比較)及也以添加劑聚合物及/或 共聚物的高流動活化能量確定該原纖維結構會在因此紡織 之纖維中快速凝固。在一旦自噴絲嘴模型出現時,則添加 劑聚合物及/或共聚物的平均粒子尺寸小於1 000毫微米。 在紡織線擠壓之後,使纖維達到有利的原纖維結構,在此 時纖維包括至少6 0重量%之添加劑聚合物及/或共聚物( 其具有長度:直徑比&gt; 1 0之原纖維形式)。 本發明的製法的特殊變化法係利用自 MMA、苯乙烯 及甲基丙烯酸磺丙酯之鉀鹽(具有以三聚物總重量爲基準 計分析爲1 2重量%之共單體部份(關於以甲基丙烯酸磺 丙酯之鉀鹽爲基準計之重複單元))可獲得的三聚物之添 加劑聚合物。 更特定言之,本發明的製法允許以高速紡織。在本發 明的製法有利的具體實施例中,將用於製造可視需要高定 向及/或拉伸之半定向單纖絲之捲紗速度設定在介於2 5 0 0 公尺/分鐘至8 0 0 0公尺/分鐘之間,在纖維紡織操作時的 紡織起動速度係介於5 00至40 0 0公尺/分鐘之間,並在2- (23) 1294001 階段製法的情況中,以介於5 0 0至2 5 00公尺/分鐘之間較 佳。 本發明也提供以紡織含有至少一種纖維成形基質聚合 物及至少一種與基質聚合物不相容之(甲基)丙烯酸酯聚 合物的熔融摻合物可獲得的具有改良的可染性之合成纖維 ,其特徵在於纖維包括以其總重量爲基準計0.05重量%至 1 0重量%之(甲基)丙烯酸酯聚合物,其係 a)可以aa)與ab)的共-或三聚合作用而獲得 肇 a a ) 5 0 - 9 9重量%之至少一種乙j:希化不飽和單體 ab ) 1-50重量%之至少一種單體,其可與aa )共聚合 及選自與以aa)所提及之單體不同的單體,其係由其係 由以下所組成的 胃 abl)通式i)之烷氧基聚乙二醇單(甲基)丙燃酸酯 CH2 = CRi-COO- ( CH2-CH2-〇) n-R2 i) 其中Ri係H原子或CH3基, R2係Η原子、Ch5-烷基或C5.]2-環院基或c6.14•芳 基,以及η係不小於1之整數, ab2 )通式ii )之烷氧基聚丙二醇單(甲基)丙烯酸 酯 CH2 = CR]-COO- ( ch2-ch ( CH3) ·0 ) n.R2 -27- 1294001 (24) 其中Ri係Η原子或CH3基’ 尺2係Η原子、C].15_院基或〇5·12-ϊ哀ί兀基或C6-14 -芳 基,以及η係不小於1之整數’ ab 3)通式iii)之烷氧基聚乙二醇-共-丙二醇單(甲 基)丙烯酸酯 CH2 = CR1-COO-(CH2-CH2.〇)n.(CH2-CH(CH3)-〇)m^R2 iH) 其中R】係Η原子或C Η 3基, R2係Η原子、C】.15-烷基或C5.I2-環垸基或Ca 本 基,以及η和m係獨立爲不小於1的相同或不同的整數 , ab4)通式iv)之磺烷基(甲基)丙烯酸酯 CH2 = CR,-COO- ( CR2R3) n.S03M iv) 其中Rr係H原子或ch3基, _ R2和R3相同或不相同,並獨立爲H原子、c ^ 基或C5.12•環烷基, η係不小於2之整數,以及 Μ係Η +離子、—級、二級、三級或四級銨基或金 陽離子,、 ab5)通式ν)之磺烷基(甲基)丙烯醯胺 -28- 1294001 ' (25) CH2 = CR1-C0-NR2-R3-S03M v) 其中R]係H原子或CH3基, R2係H原子或直鏈或支鏈烷基, R3係視需要以烷基取代之直鏈或支鏈伸烷基,或芳 基,以及 Μ係Η +離子、一級、二級、三級或四級銨基或金屬 陽離子, φ ab6 )通式vi )之烷基(甲基)烯丙基磺酸 CH2 = CR]-CH2-S〇3M vi ) 其中R]係Η原子或CH3基, · Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab7)通式vii)之(甲基)烯丙基醚磺酸酯 φ CH2 = CRi-CH2-〇-CH2-CH ( OH) -CH2-S03M V i i ) 其中R]係H原子或CH3基, M係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab8 )通式viii )之乙烯基磺酸 -29- (26) 1294001 CH2 = CH-S〇3M viii ) M係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab9)通式ix)之乙烯基苯磺酸Wherein R1, R2 and R3 are respectively a halogen atom or a CM5-alkyl group or a c5-i2-cycloalkyl group or a c6-C]4-aryl group, and one or more ethylenically unsaturated monomers are compatible with F and / or G and / or H copolymerization, and selected from methyl styrene, vinyl acetate, acrylic and methacrylic esters other than F, vinyl chloride, vinylidene chloride, benzene substituted with halogen Ethylene, vinyl ether, isopropenyl ether, acrylamide, methacrylamide, acrylonitrile, methacrylonitrile and diene, wherein the copolymer is from 30 to 98% by weight of G, from 0 to 49% by weight Then, 〇 to 49% by weight of I and 〇 to 49% by weight of J consists of '45 to 96% by weight of G, 0 to 29% by weight of Η, 3 to 39% by weight of I And preferably from 0 to 29% by weight of J, and from 60 to 93% by weight of G, from 0 to 19 by weight. /. Then '6 to 29 weight. It is more preferred that I and 0 to 19% by weight of J, wherein the sum of D, G, Η, I and J is 1% by weight 〇 the amount of textile additive added to the substrate for the purpose of the present invention may be The speed of the textile also varies within a specific range as a function of the desired elongation enhancement. The additive polymer according to the present invention is conventionally added to the matrix polymer in an amount of from 0.05% by weight to 1% by weight, based on the total weight of the fibers (monofilament). The textile additive is from -24-(21) 1294001 from ο. 1% by weight to 8 parts by weight. /. The amount added to the matrix polymer is particularly advantageous and is from 〇·25 by weight. /〇 to 5 wt% is better. Additive polymers and/or copolymers may also be included in the matrix polymer crumb, so that it is not necessary to meter the amount. Further, an additive polymer and/or a copolymer which is amorphous and insoluble in a polymer (preferably in a polyester) matrix is further selected. They preferably have a glass transition temperature of from 9 Torr to 200 ° C, and the glass transition temperature is determined in a known manner, preferably by differential scanning calorimetry (D S C ). Further details can be obtained by prior art, for example, the published publication WO 99/07927, the disclosure of which is hereby incorporated by reference. The step of distinguishing between the fiber-forming matrix polymer and the additive polymer having a residual monomer content of less than 1 · 〇 by weight based on the total weight of the additive polymer is also selected. The lower the residual monomer content of the textile additive, the lower the linear breakage rate in the woven or stretch woven fabric. Further, the ratio of the melt viscosity of the additive polymer and/or copolymer to the melt viscosity of the matrix polymer is selected from 1 · 0 : 1 · 0 to 1 4 · with the selected additive polymer and/or copolymer. Within the range of 1 and preferably in the range from 1 · 5 : j to 9 : 1. The melt viscosity referred to herein is measured in a known manner with an oscillating rheometer device at an oscillation frequency of 2 · 4 Η z and a melting temperature equal to the matrix polymer plus a temperature of 24 ° C. The temperature at which the melt viscosity of PET was measured was 280 °C. Further details can be obtained from published publication WO 99/07927. Preferably, the additive polymer and/or copolymer has a higher melt viscosity than the matrix polymer and has been selected for the particular viscosity range of the additive-25-(22) 1294001 polymer and/or copolymer. And the choice of viscosity ratio helps to perfect the fiber properties produced. The amount of additive polymer and/or copolymer added can be minimized at a perfect viscosity ratio, which in particular improves the economics of the process. The narrower additive polymer and/or copolymer particle size distribution is provided in the polymer matrix by selecting a favorable viscosity ratio, and the additive polymer and/or copolymer in the fiber has the desired fibril structure. The high glass transition temperature (compared to the matrix polymer) and also the high flow activation energy of the additive polymer and/or copolymer determines that the fibril structure will rapidly solidify in the thus woven fibers. Once present from the spinneret model, the additive polymer and/or copolymer has an average particle size of less than 1 000 nm. After extrusion of the textile thread, the fibers are brought to a favorable fibril structure, in which case the fibers comprise at least 60% by weight of the additive polymer and/or copolymer having a length: diameter ratio &gt; 10 fibril form ). The special variation of the process of the present invention utilizes a potassium salt of MMA, styrene and sulfopropyl methacrylate (having a comonomer fraction of 12% by weight based on the total weight of the terpolymer) (about A repeating unit based on the potassium salt of sulfopropyl methacrylate)) A commercially available additive polymer of terpolymer. More specifically, the process of the present invention allows for high speed spinning. In an advantageous embodiment of the process of the present invention, the web speed for manufacturing a semi-oriented monofilament that can be highly oriented and/or stretched can be set between 2500 meters/minute and 80. Between 0 0 m / min, the textile starting speed during fiber spinning operation is between 500 and 400 m / min, and in the case of the 2- (23) 1294001 stage method, It is preferably between 500 and 2,500 meters/minute. The present invention also provides a synthetic fiber having improved dyeability obtainable by spinning a melt blend containing at least one fiber-forming matrix polymer and at least one (meth) acrylate polymer incompatible with the matrix polymer. , characterized in that the fibers comprise from 0.05% by weight to 10% by weight, based on the total weight of the (meth) acrylate polymer, which a) can be obtained by co- or tri-polymerization of aa) and a)肇aa ) 5 0 - 9 9 wt% of at least one B j: sensitized unsaturated monomer ab) 1-50% by weight of at least one monomer which can be copolymerized with aa) and selected from aa) A monomer which is different in monomer, which is composed of the stomach abl which is composed of the following: alkoxy polyethylene glycol mono(methyl)propionate of the formula i) CH2 = CRi-COO- (CH2-CH2-〇) n-R2 i) wherein Ri is a H atom or a CH3 group, R2 is a ruthenium atom, a Ch5-alkyl group or a C5.] 2-ring or a C6.14• aryl group, and a η system An integer not less than 1, ab2) alkoxy polypropylene glycol mono(meth) acrylate of the formula ii) CH2 = CR]-COO- ( ch2-ch ( CH3) · 0 ) n.R2 -27- 1294001 ( 24) its The Ri system is a ruthenium atom or a CH3 group' 2 2 system Η atom, C].15_院基或〇5·12-ϊ哀兀兀 or C6-14-aryl, and the η is an integer not less than 1' Ab 3) alkoxy polyethylene glycol-co-propylene glycol mono(meth)acrylate of formula iii) CH2 = CR1-COO-(CH2-CH2.〇)n.(CH2-CH(CH3)-〇 m^R2 iH) wherein R] is a ruthenium atom or a C Η 3 group, R 2 is a ruthenium atom, a C.15-alkyl group or a C5.I2-cyclodecyl group or a Ca-based group, and η and m are independently The same or different integer of not less than 1, ab4) sulfoalkyl (meth) acrylate of the formula iv) CH2 = CR, -COO-(CR2R3) n.S03M iv) wherein Rr is a H atom or a ch3 group, _ R2 and R3 are the same or different and are independently H atom, c ^ group or C5.12 • cycloalkyl, η is an integer not less than 2, and Μ Η + ion, - level, second, third Or a quaternary ammonium or gold cation, ab5) a sulfoalkyl (meth) acrylamide -28- 1294001 ' (25) CH2 = CR1-C0-NR2-R3-S03M v) of the formula ν) Is a H atom or a CH3 group, R2 is a H atom or a linear or branched alkyl group, and R3 is a linear or branched alkyl group substituted with an alkyl group, or an aryl group, Μ Η + ion, primary, secondary, tertiary or quaternary ammonium or metal cation, φ ab6 ) alkyl (meth)allyl sulfonic acid of formula vi ) CH2 = CR]-CH2-S〇 3M vi ) wherein R] is a ruthenium atom or a CH3 group, lanthanide H + ion, primary, secondary, tertiary or quaternary ammonium or metal cation, ab7) (meth)allyl of formula vii) Ether sulfonate φ CH2 = CRi-CH2-〇-CH2-CH ( OH) -CH2-S03M V ii ) wherein R] is a H atom or a CH3 group, M is a H + ion, a primary, a secondary, a tertiary or a quaternary ammonium group or a metal cation, ab8) a vinyl sulfonate of the formula viii) -29-(26) 1294001 CH2 = CH-S〇3M viii ) M system H + ion, primary, secondary, tertiary or tetra Ammonium or metal cation, ab9) vinyl benzene sulfonic acid of formula ix)

ix)Ix)

其中R]係11原卞或CH3基5 η和m相同或不相同,並係獨立爲介於0至4之間的 整數,η與m的總和不超過5, Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子,及Wherein R] is 11 or the CH3 group 5 η and m are the same or different, and are independently an integer between 0 and 4, and the sum of η and m is not more than 5, lanthanide H + ion, first order, a secondary, tertiary or quaternary ammonium or metal cation, and

ab 10)通式X)之雙(3-磺丙基)衣康酸酯Ab 10) bis(3-sulfopropyl)itaconate of formula X)

Μ係H +離子、一級、二級 '三級或四級銨基或金屬 陽離子, 其中aa )與ab )的總和等於100重量%之可聚合單體 -30- (27) 1294001 以及其中 添加劑聚合物的熔融黏度對基質聚合物的熔融黏度之 比係在從1 : 1至1 4 : 1之範圍內。 選取自其中基質聚合物係聚酯(以p E T (聚對苯二甲 酸乙二醇酯)較佳)之摻合物可獲得的纖維。 本發明的這種纖維特殊的成就係具有在作爲p 0 Y之 6 0 -1 6 5 %之範圍內的斷裂伸長率。 另一種較佳的變化包含具有在作爲DTY之18-45%之 範圍內的斷裂伸長率之纖維。 最終在本發明的範圍內的纖維最好具有在作爲FDY 之25-5 0%之範圔內的斷裂伸長率,在進一步的具體實施 例中,具有在作爲HOY之3 0-5 0%之範圍內的斷裂伸長率 〇 本發明也提供如本文所述之纖維用於製造複纖絲經紗 之用途。根據本發明,這些複纖絲經紗尤其有用,並且較 佳地係在拉伸編織機中以至少5 00公尺/分鐘之速度製造 蓬鬆紗。 另一選擇係本發明也提供如本文所述之本發明的纖維 以100-400公尺/分鐘牽伸的方式製造常產纖維及伸展破 紋紗的用途。特別佳地係在本文的該製造操作中得到明顯 不小於18%之棉級及不小於25°/。之羊毛級的斷裂伸長率之 常產纖維及伸展破紋紗。 現在接下來以舉例說明以聚酯作爲實例用於製造單纖 絲之添加劑聚合物及/或共聚物的用途,但是,不是將以 -31 - (28) 1294001 本發明授與之主題及保護範圍限制成本發明的申請書。 聚合物熔融物可自例如聚濃縮工廠最後的反應器直接 取得或在熔融濟壓器中以固體聚合物碎屑製造。 可將可紡織添加劑(尤其係熔融或固體形式)以已知 的方式計量加入基質聚合物中,在其中均勻地攪動及分散 ,形成細粒子。最好可以使用依照DE 1 00 22 8 8 9之裝置 。與直接紡織法對照,也可將可紡織添加劑包括在例如以 碎屑或小粒形式存在的聚酯形成的化合物中。 在本發明的製法中,將聚酯的熔融物或熔融摻合物以 在固定的旋轉速度下操作的紡織泵裝置(根據熟悉的算術 公式調整旋轉速度,以至於獲得希望的纖維線密度)壓縮 至模型套組中及經由在套組的模型板中的模型孔擠壓,形 成液體熔融物單纖絲。 可在例如擠壓器中以聚合物碎屑製造熔融物,在該情 況中,特別有利地係將碎屑事先乾燥成水含量$ 5 0ppm, 尤其使水含量S 3 5 p p m。 常稱爲紡織溫度及以紡織栗上游測量的熔融物溫度係 依據所使用的聚合物或聚合物摻合物的熔點而定。在以公 式1提供的範圍內較佳: 公式1 :a lanthanide H + ion, a primary or secondary 'triple or quaternary ammonium group or a metal cation, wherein a sum of aa) and ab) is equal to 100% by weight of the polymerizable monomer -30-(27) 1294001 and wherein the additive is polymerized The ratio of the melt viscosity of the material to the melt viscosity of the matrix polymer is in the range of from 1:1 to 1 4:1. A fiber obtainable from a blend of a matrix polymer-based polyester (preferably p E T (polyethylene terephthalate)) is selected. The particular achievement of this fiber of the present invention has an elongation at break in the range of from 60 to 16.5% of p 0 Y. Another preferred variation comprises fibers having an elongation at break in the range of from 18 to 45% of the DTY. Preferably, the fibers within the scope of the present invention have an elongation at break in the range of 25 to 50% as FDY, and in a further embodiment, have a concentration of 30 to 0% as HOY. Elongation at break in the range 〇 The invention also provides the use of a fiber as described herein for the manufacture of a multifilament warp yarn. These multifilament warp yarns are particularly useful in accordance with the present invention and are preferably manufactured in a stretch braiding machine at a speed of at least 50,000 meters per minute. Another option is that the present invention also provides the use of the fibers of the present invention as described herein to produce staple fibers and stretch crepe yarns in a draw ratio of from 100 to 400 meters per minute. Particularly preferably, in this manufacturing operation herein, a cotton grade of not less than 18% and not less than 25 °/ are obtained. The wool-like elongation at break is the staple fiber and the stretched crepe. The following is a exemplification of the use of polyester as an example for the manufacture of additive polymers and/or copolymers of monofilaments, but the subject matter and scope of protection of the invention is not to be given by -31 - (28) 1294001 An application to limit the cost of the invention. The polymer melt can be obtained directly from, for example, the final reactor of a polyconcentration plant or as solid polymer crumb in a melt press. The textile additive, especially in molten or solid form, can be metered into the matrix polymer in a known manner, where it is uniformly agitated and dispersed to form fine particles. Preferably, a device according to DE 1 00 22 8 8 9 can be used. In contrast to the direct weaving process, the textile additive may also be included in a compound formed, for example, in the form of a polyester in the form of chips or granules. In the process of the present invention, the melt or melt blend of the polyester is compressed by a textile pump apparatus operating at a fixed rotational speed (adjusting the rotational speed according to a familiar arithmetic formula to obtain a desired fiber linear density). The liquid melt monofilament is formed into the model set and extruded through the model holes in the model plate of the set. The melt can be produced as polymer crumb in, for example, an extruder, in which case it is particularly advantageous to pre-dry the chips to a water content of 50,000 ppm, in particular a water content of S 3 5 p p m. The so-called textile temperature and the temperature of the melt measured upstream of the textile chest are dependent on the melting point of the polymer or polymer blend used. Preferably, it is within the range provided by Equation 1: Equation 1:

Tm+15°C ^ TSp^ Tm + 45〇C (29) 1294001 其中Tm+15°C ^ TSp^ Tm + 45〇C (29) 1294001 where

Tm :聚酯的熔點rc ] T s p :紡織溫度[艺] 以指定的參數當作限制黏度的水解及/或熱降解,該 降解最好應該儘可能小。在本發明的範圍中,希望黏度降 解小於0.12公合/公克,尤其小於〇·〇8公合/公克,並以 〇.〇4公合/公克更特別。 熔融物的均一性對經紡織之複纖絲、纖維的材料特性 的均勻性及也對彼等的製造性能有直接的影響。 因此較佳地係使用進一步具有至少一個組件之靜態混 合器與在產品線中的靜態混合器使熔融物均化,將該混合 物安裝在紡織泵的下游。 以梢微加熱模型板的方式回饋控制依據紡織溫度而定 的模型板溫度。有用的稍微加熱形式包括例如以熱煤油或 傳統的對流或輻射加熱器加熱紡織箱體。模型板溫度依慣 例與紡織溫度相同。 可經由在模型套組中的壓力梯度獲得增加在模型板的 溫度。例如在 K· Riggert “Fortschritte in der Herstel】ung von Polyester-Reifenkordgarn” Chemiefasern 21,page 379 (1 9 7 1 )中已知的起源說明每]〇 〇巴的壓力降增加約4 °C 之溫度。 進一步有可能經由使用鬆散的濾材控制模型壓力,尤 其經由使用具有平均粒子尺寸介於0 . 1 0毫米至I · 2毫米 -33- (30) 1294001 之間(以介於〇. 1 2毫米至0.7 5毫米之間較佳)之鋼砂及/ 或可以具有細度$ 40微米之織造或非織造金屬織物形成 的濾盤。 此外,以在模型孔中的壓力降構成總壓力。較佳地係 將模型壓力設定在介於8 0至4 5 0巴之間,尤其係介於 1 0 0至2 5 0巴之間。 將擠壓之單纖絲通過驟冷延緩區。將驟冷延緩區直接 架構在模型套組之下,成爲凹陷區,使自模型孔出現的單 纖絲在其中避免冷卻空氣的直接作用及延緩紡織線擠壓或 冷卻。將凹陷區的活化部份結構成模型套組至紡織箱體的 延伸,所以以加熱壁圍繞單纖絲。以絕緣層及未加熱之框 架形成鈍化部份。活化凹陷區的長度係介於0至1 00毫米 之間及鈍化部份的長度係介於20至120毫米之間,服從 30至200毫米的總長度,並以30至120毫米較佳。 可將再熱器配置在紡織箱體之下,作爲替代的活化凹 陷區。與活化凹陷區比較,該圓筒或長方形橫截面區域於 是包含至少一個與紡織箱體無關的加熱系統。 在以直線同心圍繞的輻射狀多孔驟冷系統中,可以使 用圓筒形側板達成驟冷延緩。 接著將單纖絲冷卻至比彼等的固化溫度更低的溫度。 以本發明的目的而言的固化溫度係使熔融物成爲固體狀態 之溫度。 在本發明的範圍內,已測定特別有利地係使單纖絲冷 卻至基本上不再黏黏的溫度。特別有利地係使單纖絲冷卻 -34- 1294001 (31) 至比彼等的結晶溫度更低的溫度,尤其係比彼等的玻璃轉 換溫度更低的溫度。 自先前技藝已知使單纖絲驟冷或冷卻的裝置。根據本 發明,以使用冷卻氣體特別有用,尤其係冷卻的空氣。冷 卻空氣的溫度係以在從1 2°C至3 5 °C之範圍內較佳,尤其 係在從1 6 °C至2 6 °C之範圍內。冷卻空氣的速度最好係在 從0·20公尺/秒至0.55公尺/秒之範圍內。 可以使用例如含有單冷卻管(具有多孔壁)之單端式 系統。經由活化的冷卻空器供應或使用單纖絲的自動抽氣 效應獲得每一個單獨的單纖絲的冷卻。也有可能使用熟悉 的交流型驟冷系統作爲替換的單獨冷卻管。 在已將單纖絲冷卻至比固化點更低的溫度之後,將彼 等集合,形成紗線束。可以使用慣用於線上測量紗線速度 及/或紗線溫度的方法測定根據本發明適合於自模型表面 的集中點距離,例如,使用來自TSI/德國的雷射都卜勒( Dopper )風速計或來自Goratec/德國的IRRIS 160型紅外 線照像機。該距離係在從500至25 00毫米之範圍內,並 以在從500至2000毫米的範圍內較佳。 將單纖絲集中在盛油阱中,其以均勻的速度供應具有 希望的紡織成品量的複纖絲。例如自 Geramtec/德國或 Goulston/美國獲得這些盛油器。 在以紡織單纖絲製造常產纖維或伸展破紋麻屑時,則 使用寬長孔盛油器或滾筒完成集中及油-水塗覆’並以使 用環形盛油器較佳。 -35- (32) (32) it 1294001 根據本發明,在捲紗之前,特別佳地係先將纖維在製 造複纖絲時纒結。發現來自Temco/德國的LD型系統、來 自Slack&amp;Parr/美國的雙系統或來自Heberlein的Polyjets 特別適合於實地應用。 將第一個纏絲盤單元的環繞速度稱爲起動速度。在將 紗線在捲紗器組合中捲紗,在捲型器上形成紗團(捲紗軸 )之前,可以使用更多的纏絲盤系統用於例如視需要的拉 伸及/或加熱固定及鬆弛。 φ 根據本發明的P0Y (半定向紗線)、HOY (高定向紗 線)及F D Y (全拉伸紗線)之捲紗速度係介於2 5 0 0公尺/ 分鐘至8 000公尺/分鐘之間。以選擇介於3 000公尺/分鐘 至7 0 0 0公尺/分鐘之間的速度較佳。特別佳地.係將聚合物 摻合物以在從3500公尺/分鐘至7000公尺/分鐘之範圍內 的速度捲紗。 纖維紡織操作時的紡織起動速度係根據本發明的 5 00 -4 000公尺/分鐘,並在2-階段製法中,以5 00·25 00公 f 尺/分鐘較佳,在纖維區段中後續的拉伸係發生在1 〇〇至 400公尺/分鐘。 本身已知根據本發明所使用的添加劑共聚物的製法。 可以特殊的特性爲函數製造該共聚物,尤其係以塊狀、溶 液、懸浮液或乳液聚合法中或根據控制/活性基聚合法來 自該ab )組的官能化單體的特性。在第20冊第2部的第 ]l45ff頁之Houben-Weyl中發現關於塊狀聚合法有用的 提示。同樣在其中的第Π 5 6 ff頁中發現溶液聚合法的資 -36- 1294001 (33) 料。在同書的第1 149ff頁中說明懸浮聚合法,同時在同 書的的第1 1 5 Off頁中說明及論證乳液聚合法。在例如 ’’Controlled/Living Radical Polymerization: Progress in ATRP, NMP5 RAFT” ACS Symposium Series, No. 768,May 2000,by K. Matyjaszewski,ISBN: 0 84 1 23 707 7 或在 ’’Controlled Radical Polymerization” ACS Symposium Series. No.68 5, April 1 997? by M a t y j a s z e w s k i. ISBN 0-84 1 2 - 3 5 45 -7中說明控制/活性基聚合法。 如WO 99/07297所述之本發明的官能化聚合物添加 劑可以包括更多種類的添加劑作爲更多的成份,其依慣例 係熱塑性模塑組成物及以其改良聚合物特性。 熟悉本技藝的人非常熟知用於測定報告之材料參數的 方法。這些方法可以取自技術文獻。雖然可以不同的方式 測定大部份的參數,但是用於測定單纖絲參數的以下方法 證明在本發明的範圍內特別有利: 在U b b e 1 〇 h d e毛細管黏度計中在2 5 °C下測量特性黏 度。所使用的溶劑係3:2 (重量/重量)之酚與l52_二氯苯 之混合物。溶液濃度係以每1 00毫升溶液計〇 · 5公克聚酯 〇 分別使用來自Mettler之DSC量熱法測定熔點、結晶 溫度及玻璃轉換溫度。將樣品先加熱至3 1 0 °C及經1分鐘 文谷融’並接者II即驟冷。在從2 0 °C至3 1 0 °C之範圍內以 10K/分鐘之加熱速度進行DSC測量。以程式測定溫度値 。在氮氣毯下進行預處理及測量。 (34) 1294001 以已知的方法使用精確的捲輪及稱重裝置測定線密度 。用於原絲(POYs )所使用的預力D張力最好係 0.05cN/dtex,以及用於編織紗(DTY )最好係 0.2 cN/dtex 〇 以Statimat測量儀器在以下的條件下測定斷裂強度及 斷裂伸長率:用於POY之夾捏長度係2 00毫米及用於 DTY係5 0 0毫米,用於POY之測量速度係2000毫米/分 鐘及用於DTY係1500毫米/分鐘,用於POY之預加張力 φ 係0.05cN/dtex及用於DTY係0.2 cN/dtex。以線密度除 以最大的斷裂負荷値,以測定斷裂強度,並在最大負荷下 測量斷裂伸長率。 在95 ± 1 °C之水中處理1〇± 1分鐘在非張力狀態下的 - 單纖絲束,以測定沸騰收縮。以〇.〇5cN/dtex之預加張力 - 捲起POY及以0.2 cN/dtex捲起DTY的方式製備絲束; 在〇·2 cN/dtex下進行在熱處理之前及之後的絲束長度測 量。以已知的方式使用長度差異計算沸騰收縮。 · 以DE 1 9 5 1 9 8 9 8說明之方法測定雙折射,將DE 19 5 1 9 8 98之揭示內容就該理由而倂入本文以供參考。 根據DIN 5 3 84 0第I部份,使用來自Stein/德國之 Texturmat裝置在120°C之溫度下測量編織之單纖絲的摺 疊參數。 使用4-CX Uster測試器測定標準的Uster値,並以 Uster%値報告。所使用的測試速度係100公尺/分鐘及測 試時間係2.5分鐘。 -38- (35) 1294001 在M at hi s染料機的罐中以9 5 °C測試以暗色分散性染 料或亮色陽離子染料的單纖絲/纖維可染性。在以下的表 中報告染色條件。 染色 條件 以分散性染料染色 以陽離子染料染色 1 公克 Terasil Marine GRL-C 1 公克 A s t r a ζ ο η B1 u e B G 2 0 0%(Ciba)/100毫升染料液體 200%(Ciba)/100毫升染料液體 5公克/公升之醋酸,3重量% 5公克/公升之醋酸,3重量。/。 液體比:40:1 液體比:40:1 紗線重量:5 0公克 紗線重量:5 0公克 染色時間:在95 t下30分鐘 染色時間:在95°C下30分鐘Tm: melting point of the polyester rc ] T s p : textile temperature [art] The hydrolysis and/or thermal degradation of the viscosity is specified with the specified parameters, and the degradation should preferably be as small as possible. Within the scope of the present invention, it is desirable to have a viscosity reduction of less than 0.12 metric gram per gram, especially less than 〇·〇 8 commensions per gram, and more particularly 〇.〇4 commensions/gram. The homogeneity of the melt has a direct effect on the uniformity of the material properties of the woven woven fibrils and fibers and also on their manufacturing properties. It is therefore preferred to homogenize the melt using a static mixer further having at least one component and a static mixer in the product line, which is installed downstream of the textile pump. The temperature of the model plate according to the textile temperature is controlled by feeding back the micro-heated model plate. Useful slightly heated forms include, for example, heating the textile enclosure with hot kerosene or conventional convection or radiant heaters. The temperature of the model plate is the same as the textile temperature. The temperature at the model plate can be increased via the pressure gradient in the model set. For example, the origins known in K. Riggert "Fortschritte in der Herstel" ung von Polyester-Reifenkordgarn" Chemiefasern 21, page 379 (1 9 7 1) indicate that the pressure drop per 〇 〇 bar increases by a temperature of about 4 °C. It is further possible to control the model pressure via the use of loose filter media, in particular via use having an average particle size between 0.10 mm and I · 2 mm - 33 - (30) 1294001 (to between 〇. 12 mm to A steel grit of preferably between 0.75 mm and/or a filter disc formed of a woven or nonwoven metal fabric having a fineness of $40 microns. In addition, the total pressure is formed by the pressure drop in the model holes. Preferably, the model pressure is set between 80 and 4500 bar, especially between 1000 and 250 bar. The extruded monofilament is passed through a quenching zone. The quenching delay zone is directly embedded under the model set and becomes a recessed area, so that the single filaments appearing from the model holes avoid the direct action of the cooling air and delay the extrusion or cooling of the textile thread. The activated portion of the recessed portion is configured as a model sleeve to the extension of the textile box so that the heated filament surrounds the monofilament. The passivation portion is formed by an insulating layer and an unheated frame. The length of the activation recess is between 0 and 100 mm and the length of the passivation portion is between 20 and 120 mm, depending on the total length of 30 to 200 mm, and preferably 30 to 120 mm. The reheater can be placed under the textile enclosure as an alternative activation recess. The cylindrical or rectangular cross-sectional area then comprises at least one heating system independent of the textile housing as compared to the activated recessed area. In a radial porous quench system surrounded by a straight line concentric, a cylindrical side panel can be used to achieve a quenching delay. The monofilaments are then cooled to a temperature lower than their curing temperatures. The curing temperature for the purpose of the present invention is such that the melt becomes a solid state. Within the scope of the invention, it has been determined that it is particularly advantageous to cool the monofilament to a temperature which is substantially no longer sticky. It is particularly advantageous to have the monofilaments cool -34 - 1294001 (31) to a temperature lower than their crystallization temperatures, especially at lower temperatures than their glass transition temperatures. Devices for quenching or cooling monofilaments are known from the prior art. According to the invention, it is particularly useful to use a cooling gas, especially a cooled air. The temperature of the cooling air is preferably in the range from 12 ° C to 35 ° C, especially in the range from 16 ° C to 26 ° C. The cooling air velocity is preferably in the range of from 0. 20 meters/second to 0.55 meters/second. For example, a single-ended system containing a single cooling tube (having a porous wall) can be used. Cooling of each individual monofilament is obtained via an activated cooling air supply or using the automatic pumping effect of the monofilament. It is also possible to use a familiar AC quench system as an alternative separate cooling tube. After the monofilaments have been cooled to a lower temperature than the cure point, they are combined to form a bundle of yarns. The method of measuring yarn speed and/or yarn temperature on-line can be used to determine the concentration point distance suitable for the surface of the model according to the invention, for example using a Dopper anemometer from TSI/Germany or IRRIS 160 infrared camera from Goratec/Germany. The distance is in the range of from 500 to 50,000 mm, and is preferably in the range of from 500 to 2,000 mm. The monofilaments are concentrated in a oil trap which supplies the desired amount of the finished fiber at a uniform speed. For example, these oil skimmers are available from Geramtec/Germany or Goulston/USA. In the case of producing staple fibers or stretching burrs from woven monofilaments, it is preferred to use a wide-bore oil sump or drum to perform concentration and oil-water coating and to use a ring slinger. -35- (32) (32) it 1294001 According to the invention, it is particularly preferred to first knead the fibers in the manufacture of the multifilaments prior to winding. It was found that the LD type system from Temco/Germany, the dual system from Slack &amp; Parr/USA or the Polyjets from Heberlein are particularly suitable for field applications. The surrounding speed of the first wrapped disk unit is referred to as the starting speed. Before the yarn is wound in a wrap combination, more wrap system can be used for, for example, stretching and/or heat fixation as needed before forming a bobbin (winding shaft) on the reel. And slack. φ The winding speed of P0Y (semi-directional yarn), HOY (high directional yarn) and FDY (fully drawn yarn) according to the present invention is between 2,500 m/min and 8 000 m/ Between minutes. It is better to select a speed between 3 000 m/min and 700 m/min. Particularly preferably, the polymer blend is wound at a speed ranging from 3,500 meters per minute to 7,000 meters per minute. The textile starting speed during the fiber spinning operation is 50,000 - 4 000 meters / minute according to the present invention, and in the 2-stage process, preferably 5 00 · 25 00 ft / ft / min, in the fiber section Subsequent stretching occurs from 1 400 to 400 meters per minute. The process for the preparation of the additive copolymers used according to the invention is known per se. The copolymer may be produced as a function of particular characteristics, especially in the form of a block, solution, suspension or emulsion polymerization or from a controlled monomer based on a controlled/reactive polymerization process. A useful hint for bulk polymerization is found in Houben-Weyl, page 1 of page 20 of the second volume. The solution polymerization method -36- 1294001 (33) was also found in page 5 of the pp. The suspension polymerization method is described on page 1 149ff of the same book, and the emulsion polymerization method is explained and demonstrated in the 1st 5th page of the same book. For example in ''Controlled/Living Radical Polymerization: Progress in ATRP, NMP5 RAFT') ACS Symposium Series, No. 768, May 2000, by K. Matyjaszewski, ISBN: 0 84 1 23 707 7 or in ''Controlled Radical Polymerization' ACS No. 68 5, April 1 997? by M atyjaszewsk i. ISBN 0-84 1 2 - 3 5 45 -7 illustrates the control/active group polymerization method. The functionalized polymeric additive of the present invention as described in WO 99/07297 may comprise a greater variety of additives as more components, which are conventionally thermoplastic molded compositions and which have improved polymer properties. Those skilled in the art are well aware of the methods used to determine the reported material parameters. These methods can be taken from the technical literature. Although most of the parameters can be determined in different ways, the following methods for determining the monofilament parameters prove to be particularly advantageous within the scope of the invention: Measurement at 25 ° C in a U bbe 1 〇hde capillary viscometer Intrinsic viscosity. The solvent used was a mixture of 3:2 (w/w) phenol and l52-dichlorobenzene. The solution concentration was calculated for each 100 ml of solution. · 5 g of polyester 〇 The melting point, crystallization temperature and glass transition temperature were determined by DSC calorimetry from Mettler, respectively. The sample was first heated to 3 1 0 °C and after 1 minute. The DSC measurement was carried out at a heating rate of 10 K/min from the range of 20 ° C to 31 ° C. The temperature is measured by the program. Pretreatment and measurement were carried out under a nitrogen blanket. (34) 1294001 Determination of linear density using known reels and weighing devices in a known manner. The pre-force D tension used for the raw yarn (POYs) is preferably 0.05 cN/dtex, and the woven yarn (DTY) is preferably 0.2 cN/dtex. The breaking strength is measured by the Stimamat measuring instrument under the following conditions. And elongation at break: the pinch length for POY is 200 mm and for DTY is 500 mm, the measurement speed for POY is 2000 mm/min and for DTY is 1500 mm/min for POY The pre-tension φ is 0.05 cN/dtex and the DTY is 0.2 cN/dtex. The linear density was divided by the maximum breaking load 値 to determine the breaking strength and the elongation at break was measured under the maximum load. The monofilament bundle was treated in a non-tension state for 1 〇 ± 1 minute in water at 95 ± 1 °C to determine boiling shrinkage. Pre-tensioning with 〇.〇5cN/dtex - Tow was prepared by rolling up POY and rolling DTY at 0.2 cN/dtex; tow length measurement before and after heat treatment at 〇·2 cN/dtex. Boiling shrinkage is calculated using length differences in a known manner. The birefringence is determined by the method described in DE 1 9 5 1 9 8 9 8 and the disclosure of DE 19 5 1 9 8 98 is incorporated herein by reference. The folding parameters of the woven monofilaments were measured according to DIN 5 3 84 0 part I using a Texturmat device from Stein/Germany at a temperature of 120 °C. Standard Uster(R) was measured using a 4-CX Uster tester and reported as Uster%. The test speed used was 100 m/min and the test time was 2.5 minutes. -38- (35) 1294001 Test the monofilament/fiber dyeability of a dark disperse dye or a bright cationic dye at 95 ° C in a jar of a Mathi s dye machine. The dyeing conditions are reported in the table below. Dyeing conditions are dyed with disperse dyes and dyed with cationic dyes 1 g Terasil Marine GRL-C 1 g A stra ζ ο B1 ue BG 2 0 0% (Ciba) / 100 ml dye liquid 200% (Ciba) / 100 ml dye liquid 5 g / liter of acetic acid, 3 wt% 5 g / liter of acetic acid, 3 wt. /. Liquid ratio: 40:1 Liquid ratio: 40:1 Yarn weight: 50 g Thread weight: 50 g Dyeing time: 30 minutes at 95 t Dyeing time: 30 minutes at 95 ° C

使用來自〇&amp;1&amp;〇〇1〇1*11:^61&lt;11&amp;1丨〇1:131之8?450 垂直型反 射式光譜度比色計進行色調深度的測量。該儀器配備數據 處理機。在螢幕及/或印表機上輸出測量値。 I.儀器的調整 自動校正:將黑色及白色標準品(由儀器供應的2個 測量盤)放在樣品固定架上。 儀器使用這些標準品產生與樣品的色調深度比較的內 灰度。 2 ·用於測量之樣品的製備作用 -39- 1294001 (36) 將在Mathis染料機中處理的紗帶繞著〜塊2〇毫米寬 度的卡紙緊密地纏繞3層,產生供測量的20x20平方毫米 面積。 3.色調深度的測量 將無親合改良劑組份之比較樣品獲得的測量値設定成 等於1 0 0%之色調深度。接著測量具有染料親合改良劑組 份之樣品,其中以儀器的算數處理單元輸出以比較樣品爲 基準計之色調深度。/〇。 將本發明的纖維(例如,POY )簡單地進一步處理, 尤其係以拉伸編織。在本發明的範圍內,較佳地係在至少 5 0 0公尺/分鐘之編織速度下進行拉伸編織,並以至少70〇 公尺/分鐘之編織速度更佳。拉伸比係以至少1 · 3 5 : 1較 佳’尤其係至少1.4 0 : 1。以在高溫加熱型機器上拉伸編 織特別有利,例如,以來自B a r m a g之A F K機器。 以該方式製造的蓬鬆絲展現少量的缺陷,依據改良的 目的及所選擇使用的官能性紡織添加劑而定,特殊的單纖 絲特性如 -在以無載體之分散性染料在沸騰染色時,極佳的色 調深度及色彩均勻性, •在以陽離子染料染色時,極佳的明亮度、色調深度 及色彩均勻性。 根據02/93發佈之DIN ISO 1]33,在來自Gottfert之 MPS-D熔融指數測試器中以B方法在25(rc之溫度及在 -40- (37) 1294001 l 0公斤負荷下測定官能化纖維紡織添加劑的熔融體積率 (MVR)。 黏度指數VN (也係已知的staudinger函數)係在以 溶劑爲主之氯仿中的〇 · 5 %共聚物溶液的濃度爲主之相對 黏度變化,在Schott 5 3 2 0 3型之懸浮級Ubb ei ohde黏度計 中及根據DIN標準5 1 5 6 2在25°C下以0c毛細管中測定流 動時間。所使用的溶劑係氯仿。相關的公式係:The tonal depth was measured using an 8?450 vertical type reflective spectral colorimeter from 〇&amp;1&amp;〇〇1〇1*11:^61&lt;11&amp;1丨〇1:131. The instrument is equipped with a data processor. Output measurement 在 on the screen and / or on the printer. I. Adjustment of the instrument Automatic calibration: Place the black and white standard (2 measuring discs supplied by the instrument) on the sample holder. The instrument uses these standards to produce an internal grayscale that is compared to the tonal depth of the sample. 2 · Preparation of samples for measurement -39- 1294001 (36) The tape processed in the Mathis dye machine is wound tightly around 3 layers of 2 mm width paper jam to produce a 20x20 square for measurement. Millimeter area. 3. Measurement of tone depth The measurement enthalpy obtained from the comparative sample of the component without the affinity modifier was set to a tone depth equal to 100%. A sample having a dye affinity modifier component is then measured, wherein the instrument's arithmetic processing unit outputs the tonal depth based on the comparative sample. /〇. The fibers of the invention (e.g., POY) are simply further processed, especially by stretch weaving. It is preferred within the scope of the invention to perform stretch weaving at a weaving speed of at least 50,000 meters per minute, and preferably at a weaving speed of at least 70 inches per minute. The draw ratio is preferably at least 1 · 3 5 : 1 , especially at least 1.4 0 : 1. It is particularly advantageous to stretch the weaving on a high temperature heating machine, for example, an A F K machine from B a m m g. Fluffy yarns produced in this manner exhibit a small number of defects, depending on the purpose of the modification and the functional textile additive chosen, the particular monofilament properties such as - when dyed with a carrier-free disperse dye in boiling, Excellent tonal depth and color uniformity, • Excellent brightness, hue depth and color uniformity when dyed with cationic dyes. Functionalization according to DIN ISO 1]33 issued by 02/93 in the MPS-D melt index tester from Gottfert using the B method at 25 (rc temperature and at -40-(37) 1294001 l 0 kg load Melt volume fraction (MVR) of fiber textile additive. Viscosity index VN (also known as the staudinger function) is the relative viscosity change of the concentration of 〇·5 % copolymer solution in solvent-based chloroform. The flow time was determined in a 0b capillary in a suspension grade Ubb ei ohde viscometer of Schott 5 3 2 0 3 and according to DIN standard 5 1 5 6 2 at 25 ° C. The solvent used was chloroform. The relevant formula is:

VN= — - 11 . IVN= — - 11 . I

其中 t =以秒計之聚合物溶液流動時間 t〇 =以秒計之溶劑流動時間 C =以公克/100公分計之濃度 爲了測定熔融黏度(初黏度),故將聚合物在減壓下 乾燥成水合量$ 1 0 0 〇 P P m (聚酯S 5 0 p p m )。接著將聚合 物粒在氮氣毯下放在來自 Physica Mey?technik GmbH, Stuttgart/德國之UM 100錐板流變計的溫度受控之測量板 上。在樣品熔融之後(即在約3 0秒之後),將測量錐( MK21 0 )放在測量板上。在再加熱60秒之後開始測量( 測量時間==〇秒)。聚對苯二甲酸乙二醇酯及加入聚對苯 二甲酸乙二醇酯之添加劑聚合物之測量溫度係2 8 0 °C,或 等於在討論中的聚合物之熔融溫度加上2 4.0它。因此定義 (38) (38) v 1294001 的測量溫度等於特殊的聚合物典型的加工或紡織溫度。以 所選擇的樣品量完成流變計間隙。在以2.4Hz之頻率(對 應於1 5秒之剪切速度)及0 ·3之編織振幅的振盪作用 進行測量,並測量以測量時間爲函數之複合黏度。然後以 線型回歸至〇之測量時間計算初黏度。 【實施方式】 現在更特別以實例方式解釋本發明,並不是將本發明 限制成這些實例。 實例1 : 表1陳列以依實例製造及使用的官能化聚合物添加劑 (來自Degussa AG, Dusseldorf/德國之產品)。用於結合 賦與特性之單體組份的基本聚合物係(91.2-x )重量%之 甲基丙烯酸甲酯、8 · 8重量%之苯乙烯+x重量%之官能性 單體的共聚物,X (重量% )係賦與特性之組份或官能性 44- H5 共早體。 -42 - (39) 1294001 表1 : MMA、苯乙烯與官能性單體的共聚物特性 添加劑 a)比較 b) c) 官能性單體含量 無(91.2%MMA 與 10%之甲基丙烯 4.7% 之 Blemmer 8.8%苯乙烯的聚 酸磺丙酯的K鹽 PME-400(n=9) 合物) 官能性成份的分 - 1.34%S 6.5%PEG 析 共單體部份(總計 - 11.9%之甲基丙烯 5.2% 之 Blemmer ) 酸磺丙酯的K鹽 PME MVR250t/10 公斤 7.5 9.4 4.8 [ccm/分鐘] 黏度指數[公合/ 100.4 29.3(16 小時/60 144.1 公克] °C) 熔融黏度28()&quot; 1400 710 1910 [Pas] Tg[°C] 117 117.7 103.8 現在將以實例方式說明在表1中陳列的官能化MMA 共聚物之製備作用。 添加劑a )(比較用) 91.2重量%之甲基丙烯酸甲酯與8.8重量%之苯乙烯 的共聚物。 在配備攪拌器、回流濃縮器及溫度計之5公升聚合容 -43- j294〇〇1 (40) 器中,將24 00公克完全無離子水與46公克之6%甲基丙 _酸共聚物水溶液之混合物加熱至4 0 °C。接著以攪拌加 Λ 24 00公克混合物(90.65重量份之甲基丙烯酸甲酯( μΜΑ ) 、8.75重量份之苯乙烯、0· 15重量份之锍基醋酸 厂乙己酯、〇」重量份之特-十二烷基硫醇、0.05重量份之 硬脂酸與0 · 3重量份之過氧化二月桂醯)。將批組在8 0 °C 下聚合150分鐘及在9(TC下30分鐘,並接著冷卻至室溫 。將加成聚合物珠過濾,以完全無離子水徹底淸洗及在 8 0 °C之流化床乾燥器中乾燥。 其供應具有在表1中陳列的特徵數據之22 8 3公克透 明的加成聚合物珠。 添加劑b ) 80重量%之甲基丙烯酸甲酯、10重量%之苯乙烯與 1 0重量%之甲基丙烯酸磺丙酯的鉀鹽之共聚物。 將5 625公克完全無離子水裝入具有加熱/冷卻套及配 備攪拌器 '回流濃縮器及溫度計之1 0公升聚合反應器中 ,接著加熱至8 0 °C之內溫。使用配備第二個攪拌器的混 合容器製備來自在包括99.3 3公克Texapon K 12®之1199 公克完全無離子水中的 2366公克甲基丙烯酸甲酯、298 公克苯乙烯、298公克單甲基丙烯酸甘油酯及17.88公克 正十二烷基硫醇之乳液。在聚合反應器中的水達到8 0 °C 之溫度之後,加入66.2毫升之5%過氧焦硫酸鈉水溶液及 2 8 · 9毫升之5 %亞硫酸氫鈉水溶液,接著立即將乳液以 -44 - (41) 1294001 36.7公克/分鐘之速度計量加入聚合反應器中,將其以加 熱/冷卻維持在約8 0 °C之聚合溫度下。在完成計量加入之 後’將反應器內容物在80°C之內溫下補充加熱30分鐘。 接著將所獲得的聚合物分散液在配備以1 5 00 0轉/分 鐘旋轉之霧化盤的Niro噴霧塔中噴霧乾燥。供應的空氣 具有180至190 °C之溫度,排出的空氣具有75至80 °C之 溫度。 將共聚物b )之特徵數據陳列在表1中。 添加劑c ) 8 6.5重量%之甲基丙烯酸甲酯、8.8重量%之苯乙烯與 4.7重量%之Blemmer® PME400的共聚物。 在以兩個5 0x 5 0公分玻璃板所形成的模型中進行聚合 作用,將其以插入分隔0.6公分的橡膠條固定。以36微 米厚的Hostaphan⑧膜襯在模型內表面。 將865公克甲基丙烯酸甲酯、88公克苯乙烯、4.7公 克Blemmer® PME400、1.1公克疏基醋酸2-乙己醋、0.85 公克特十二烷基硫醇與2公克過氧二月桂醯之混合物塡充 該模型。將塡充的模型在75 t之水浴中加熱285分鐘及 接著在9 5 °C下再聚合9 0分鐘。接著將整個模型在乾燥箱 中以120°C補充加熱120分鐘。 在將模型冷卻至室溫之後,將玻璃板及塑膠條移除, 並將所獲得的聚合物板硏磨。 其供應具有在表]中陳列的特徵數據之1 000公克晶 (42) 1294001 體狀透明的共聚物c。 實例2 : 將具有熔點爲256 °c及特性黏度7? intr = 0· 64公合/公克 (對應於3 20巴斯卡.秒之初黏度(2 8 0°C ))和殘留水含 量&lt;50ppm之聚對苯二甲酸乙二醇酯在單螺旋擠壓器中熔 融,並在296 °C之溫度下以計量的齒輪泵經由來自Sul zer AG,Zurich/瑞士的SMX型的15個靜態混合元件(通稱寬 度DN 1 5 )之產品線及空的試管段進料-經由至噴絲嘴模型 套組的噴絲嘴套組接合器確定工業上相關的逗留時間或熱 曝露時間,聚酯熔融物在紡織系統中的平均逗留時間係約 1 1分鐘。 將自模型板中的鑽孔出現的紡織經紗在慣用的驟冷軸 中以具有速度爲0.4 5公尺/秒之交叉的氣流加以冷卻。 將冷卻的經紗在噴絲嘴模型之下1 2 0 0毫米處成束, 並以Goulston Lurol PT7642之盛油針裝置進行紡織油/水 乳液的塗覆,將紡織成品塗佈成在水中的8 %溶液及在纖 維上具有〇·35%濃度。 將纖維束以兩個S形重疊驅動的繞絲盤裝置起動及捲 在來自Barmag AG; Remscheid /德國具有橫貫的birotor的 SW7型之捲紗組合中的紗團捲型器上,形成紗團。以繞絲 盤的環繞速度定義紡織起動速度。將捲紗速度調整成約 1 %以下,所以在繞絲盤與捲紗器之間生成l〇cN張力。因 此所製造之34單纖紗的通稱線密度係84dtex。 (43) 1294001 將紡織起動速度調整成3 2 00公尺/分鐘,並將聚合物 以42.0公克/分鐘之速度進料至噴絲嘴模型中。將紡織纖 維的特徵數據總結在表2中 1 (比較用) 132 表2 :參考的POY 比較實驗 編號Where t = polymer solution flow time in seconds t 〇 = solvent flow time in seconds C = concentration in grams / 100 cm In order to determine the melt viscosity (initial viscosity), the polymer is dried under reduced pressure The amount of hydrate is $1 0 0 〇PP m (polyester S 5 0 ppm). The polymer pellets were then placed under a nitrogen blanket on a temperature controlled measuring plate from a UM 100 cone and plate rheometer from Physica Mey?technik GmbH, Stuttgart/Germany. After the sample was melted (ie after about 30 seconds), the measuring cone (MK21 0 ) was placed on the measuring plate. The measurement was started after reheating for 60 seconds (measurement time == leap seconds). The measured temperature of the polyethylene terephthalate and the additive polymer added to the polyethylene terephthalate is 280 ° C, or equal to the melting temperature of the polymer in question plus 2 4.0 it . It is therefore defined that the measured temperature of (38) (38) v 1294001 is equal to the typical processing or weaving temperature of a particular polymer. The rheometer gap is completed with the selected sample volume. The oscillation was measured at a frequency of 2.4 Hz (corresponding to a shear rate of 15 seconds) and a weaving amplitude of 0 · 3, and the composite viscosity as a function of measurement time was measured. The initial viscosity is then calculated by linear regression to the measurement time of 〇. The present invention is now more specifically explained by way of example, and is not intended to limit the invention. Example 1: Table 1 shows functionalized polymer additives (products from Degussa AG, Dusseldorf/Germany) manufactured and used according to the examples. a copolymer of a basic polymer system (91.2-x) wt% methyl methacrylate, 8.8 wt% styrene + x wt% functional monomer for bonding a monomer component imparting characteristics , X (% by weight) is a component that imparts properties or a functional 44-H5 co-early body. -42 - (39) 1294001 Table 1: Copolymer properties of MMA, styrene and functional monomers Additives a) Comparison b) c) No functional monomer content (91.2% MMA and 10% methyl methacrylate 4.7% Blemmer 8.8% styrene polysulfonate K salt PME-400 (n=9) compound Functional component - 1.34% S 6.5% PEG comonomer fraction (total - 11.9% Methyl propylene 5.2% Blemmer) Sodium sulfonate K salt PME MVR250t/10 kg 7.5 9.4 4.8 [ccm / min] Viscosity index [common / 100.4 29.3 (16 hours / 60 144.1 g) °C) Melt viscosity 28 () &quot; 1400 710 1910 [Pas] Tg [°C] 117 117.7 103.8 The preparation of the functionalized MMA copolymers shown in Table 1 will now be illustrated by way of example. Additive a) (comparative) a copolymer of 91.2% by weight of methyl methacrylate and 8.8% by weight of styrene. In a 5 liter polymerization volume-43- j294〇〇1 (40) equipped with a stirrer, reflux concentrator and thermometer, 240 gram of completely ion-free water and 46 grams of 6% methyl propyl-acid copolymer aqueous solution The mixture was heated to 40 °C. Then, a mixture of 24 00 g of the mixture (90.65 parts by weight of methyl methacrylate (μΜΑ), 8.75 parts by weight of styrene, 0.15 parts by weight of thioglycolic acid ethyl hexyl acetate, hydrazine) was added by stirring. Dodecyl mercaptan, 0.05 parts by weight of stearic acid and 0.3 parts by weight of dilaurin peroxide. The batch was polymerized at 80 ° C for 150 minutes and at 9 (TC for 30 minutes, and then cooled to room temperature. The addition polymer beads were filtered and thoroughly rinsed with completely ion-free water and at 80 ° C. It was dried in a fluidized bed dryer. It supplied 22 8 3 grams of transparent addition polymer beads having the characteristic data shown in Table 1. Additive b) 80% by weight of methyl methacrylate, 10% by weight a copolymer of styrene and 10% by weight of a potassium salt of sulfopropyl methacrylate. 5 625 grams of completely ion-free water was charged to a 10 liter polymerization reactor equipped with a heating/cooling jacket and a stirrer 'reflow concentrator and thermometer, followed by heating to an internal temperature of 80 °C. 2366 grams of methyl methacrylate, 298 grams of styrene, 298 grams of monomethacrylate from 1199 grams of completely deionized water including 99.3 3 grams of Texapon K 12® were prepared using a mixing vessel equipped with a second stirrer And 17.88 grams of n-dodecyl mercaptan emulsion. After the water in the polymerization reactor reached a temperature of 80 ° C, 66.2 ml of a 5% aqueous solution of sodium peroxodisodium sulfate and 28.9 ml of a 5% aqueous solution of sodium hydrogen sulfite were added, followed immediately by -44 - (41) 1294001 The rate of 36.7 g/min is metered into the polymerization reactor, which is maintained at a polymerization temperature of about 80 ° C with heating/cooling. After completion of the metering, the reactor contents were reheated for 30 minutes at an internal temperature of 80 °C. The obtained polymer dispersion was then spray-dried in a Niro spray tower equipped with an atomizing disk rotating at 1 500 rpm. The supplied air has a temperature of 180 to 190 °C and the discharged air has a temperature of 75 to 80 °C. The characteristic data of the copolymer b) is shown in Table 1. Additive c) 8 6.5% by weight of methyl methacrylate, 8.8% by weight of styrene and 4.7% by weight of Blemmer® PME400 copolymer. Polymerization was carried out in a model formed of two 50 x 50 cm glass plates, which were fixed by inserting a rubber strip separated by 0.6 cm. The 36 micrometer thick Hostaphan 8 film was placed on the inner surface of the model. Mix 865 grams of methyl methacrylate, 88 grams of styrene, 4.7 grams of Blemmer® PME400, 1.1 grams of 2-ethylhexyl acetate, 0.85 grams of dodecyl mercaptan and 2 grams of peroxydilaurate Fill the model. The charged model was heated in a 75 t water bath for 285 minutes and then at 90 ° C for another 90 minutes. The entire model was then heated in a dry box at 120 ° C for 120 minutes. After the mold was cooled to room temperature, the glass plate and the plastic strip were removed, and the obtained polymer plate was honed. It supplied 1 000 gram crystal (42) 1294001 bulk transparent copolymer c having the characteristic data shown in the table]. Example 2: Will have a melting point of 256 ° C and an intrinsic viscosity of 7? intr = 0 · 64 mm / g (corresponding to the initial viscosity of 3 20 Baska. seconds (280 ° C)) and residual water content &lt; 50 ppm polyethylene terephthalate melted in a single screw extruder and metered gear pump at 296 °C via 15 statics from SMX type of Sulzer AG, Zurich/Switzerland Product line of mixed components (generally known as width DN 15) and empty tube section feed - determine industrially relevant residence time or heat exposure time via a spinneret set adapter to the spinneret model set, polyester The average residence time of the melt in the textile system is about 11 minutes. The warp warp yarns present from the drill holes in the mold plate were cooled in a conventional quenching shaft with a gas stream having a crossover speed of 0.45 m/s. The cooled warp yarns were bundled at 1,200 mm below the spinneret model, and the textile oil/water emulsion was coated with the oil needle device of Goulston Lurol PT7642 to coat the finished textile product into water. The % solution has a concentration of 〇·35% on the fiber. The fiber bundle was started by a wire-wound device driven by two S-shaped overlaps and wound on a bobbin roll from a combination of a SW7 type of a cross-type birotor of Barmag AG; Remscheid / Germany, to form a bobbin. The textile starting speed is defined by the wrapping speed around the wire. The winding speed is adjusted to be about 1% or less, so that l〇cN tension is generated between the winding bobbin and the winder. Therefore, the nominal linear density of the 34 single-filament yarns produced is 84 dtex. (43) 1294001 Adjust the spinning start speed to 3 2 00 m/min and feed the polymer to the spinneret model at 42.0 g/min. The characteristic data of textile fibers are summarized in Table 2 (for comparison) 132 Table 2: Reference POY comparison experiment No.

線 ΐέί 度 d t e XLine ΐέί degree d t e X

117.3 斷裂強度 cN/tex 斷裂伸長率 % 0.66 64 標準的U s t e r値 U % 沸騰收縮率 % 實例3 現在將說明以PET與本發明的官能性共聚物之摻合 物的複纖絲製法。 以熔融擠壓器及計量齒輪泵所組成的計量裝置補充實 例2的紡織系統。使用該計量系統熔融來自表1具有殘留 的水含量&lt; 1 〇 〇 〇ppm之小粒形式的添加劑b )和c ),並將 熔融物以希望的限定濃度計量加入PET熔融物流中,在 其中以靜態混合物器裝置混合,在混合器中的逗留時間係 6 6秒,並將因此製造的混合物進料至噴絲嘴模型套組中 ,以平均逗留時間約9分鐘。將聚合物混合物在2 9 6 °C的 溫度下以其它方面與實例2相同的紡織條件紡織。將所使 用的添加劑、彼等在P E T中的濃度及也將紡織紗線的特 -47 * (44) 1294001 性展示在表3中。利用沒有官能性單體的MMA共聚物( a )進行比較的實驗2。 表3 : 以PET與添加劑共聚物之摻合物在3 20〇公尺/分鐘之紡織 起動速度下的複纖絲製法(2 9 6。(:之紡織溫度) 實驗 編號 2(比 用) 較3 4 • 依照表1之添加劑 A b c 濃度 重量% 0.8 1.2 2.3 線密度 dt ex 1 33 13 1 134 - 斷裂強度 c N /1 e x 16 14 10 - 斷裂伸長率 % 2 15 209 1 86 U ster 實例4 % 0.53 0.55 0.46 • 將PET與添加劑共聚物在該實例中以5 000公尺/分鐘 之紡織起動速度及在其它方面與實例3相同的條件下紡織 。將倂入每一個情況中的添加劑聚合物型式及其在與p ET 的對應混合物中的濃度展示在表4中。聚合物產量係63 公克/分鐘,終歸於在靜態混合器中的兩種組份平均4 4秒 的逗留時間及已製造之熔融摻合物至進入繞絲盤模型套組 的進入點的平均約6分鐘的逗留時間。.將添加劑濃度及單 -48 - 1294001 (45) 纖絲特性展不在表4中。用於比較的實驗6係利用來自表 1的無官能性單體單元之MMA共聚物(a )。 表4 : 以PET與添加劑共聚物之摻合物在5 000公尺/分鐘之紡織 起動速度下的複纖絲製法(296t之紡織溫度) 實驗 編號 5(比較 用) 6 7 8 依照表1之添加劑 a B c c 濃度 重量% 0.8 1 .6 1 .6 0.8 線密度 d tex 126 128 125 126 斷裂強度 cN /1 e x 24.4 19.3 15.7 19.8 斷裂伸長率 % 108.5 76 93 72 Uster % 0.6 1 0.65 0.45 0.32 實驗得到高斷裂伸長率,雖然由於使用超過290°C之 紡織溫度而使熔融摻合物上有高的熱預負荷,即本發明的 添加劑在工業上相關的溫度範圍內具有顯著好的熱安定性 〇 實例5 : 進行進一步測試單纖絲可染性的實驗。最後將紗線進 一步在配備在1-4-1組態中具有H6聚胺基甲酸酯圓盤之 7型Bar mag拉伸編織機中加工,D/Y=l .84,在8 00公尺/ -49 - (46) 1294001 分鐘之速度下的加熱溫度1和2 = 1 9 5 / 1 6 0。以出口速度對 入口速度之比測定的拉伸編織比順應於紗線的特徵數據, 使得編織紗線的斷裂伸長率係約2 5 %。 將實驗3和6之編織單纖絲與來自比較實驗I、2和 5 —起在Mathis染料機的罐中在95艺下以陽離子染料117.3 Breaking strength cN/tex Elongation at break % 0.66 64 Standard U s t e r 値 U % Boiling shrinkage % Example 3 A process for producing a multifilament yarn of a blend of PET and the functional copolymer of the present invention will now be explained. The textile system of Example 2 was supplemented by a metering device consisting of a melt extruder and a metering gear pump. Using the metering system, the additives b) and c) in the form of small particles having a residual water content &lt; 1 〇〇〇ppm from Table 1 are melted and the melt is metered into the PET melt stream at a desired defined concentration, in which The static mixer apparatus was mixed, the residence time in the mixer was 66 seconds, and the thus produced mixture was fed into the spinneret model set to have an average residence time of about 9 minutes. The polymer mixture was woven at the same temperature as that of Example 2 at a temperature of 29.6 °C. The additives used, their concentrations in P E T and the special -47 * (44) 1294001 properties of the spun yarn are also shown in Table 3. Experiment 2 was compared using the MMA copolymer (a) without a functional monomer. Table 3: Preparation of a composite fiber with a blend of PET and an additive copolymer at a textile starting speed of 3 20 ft/min (2 9 6 (: textile temperature) experiment number 2 (comparative) 3 4 • Additives according to Table 1 A bc Concentration Weight % 0.8 1.2 2.3 Linear density dt ex 1 33 13 1 134 - Breaking strength c N /1 ex 16 14 10 - Elongation at break % 2 15 209 1 86 U ster Example 4 % 0.53 0.55 0.46 • The PET and additive copolymers were woven in this example at a textile starting speed of 5 000 m/min and otherwise in the same conditions as in Example 3. The additive polymer to be incorporated into each case The type and its concentration in the corresponding mixture with p ET are shown in Table 4. The polymer yield is 63 g/min, which is attributed to the average residence time of the two components in the static mixer of 44 seconds and has been manufactured. The molten blend reaches an average of about 6 minutes of residence time at the entry point into the set of wire-wound mold sets. The additive concentration and the single-48 - 1294001 (45) filament properties are not shown in Table 4. For comparison Experiment 6 uses non-functional from Table 1 MMA copolymer (a) of monomer unit. Table 4: Process of multifilament yarn (textile temperature of 296 t) at a textile starting speed of a blend of PET and additive copolymer at a textile starting speed of 5 000 m/min. (Comparative) 6 7 8 Additives according to Table 1 a B cc Concentration Weight % 0.8 1 .6 1 .6 0.8 Linear density d tex 126 128 125 126 Breaking strength cN /1 ex 24.4 19.3 15.7 19.8 Elongation at break % 108.5 76 93 72 Uster % 0.6 1 0.65 0.45 0.32 The experiment yields a high elongation at break, although the use of a textile temperature in excess of 290 ° C gives a high thermal preload on the molten blend, ie the additive of the invention is industrially relevant Significantly good thermal stability over temperature range Example 5: Experiments for further testing of monofilament dyeability. Finally, the yarn is further equipped with H6 polyurethane in the 1-4-1 configuration. The disc is processed in a Type 7 Bar mag stretch knitting machine, D/Y = 1.84, at a temperature of 800 m / -49 - (46) 1294001 min. Heating temperature 1 and 2 = 1 9 5 / 1 60. The tensile weave ratio measured by the ratio of the exit speed to the inlet speed is compliant. Characteristic data of the yarn, the knitting yarn such that the elongation at break of about 25% based. The woven monofilaments of Experiments 3 and 6 were used as cationic dyes in the jar of the Mathis dye machine from Comparative Experiments I, 2 and 5 at 95.

Astrazon Blue BG 200% ( Ciba)染色。 達到以下的色調深度(表5 ): 實驗 編號 1(比較用)2(比較用) 3 5(比較用)6(比較用) 依照表1之添加劑 Μ J V \Ν A b a b 共聚物濃度 重量% 0 0.8 1.2 0.8 1.6 色調深度 100 102 180 96 240Astrazon Blue BG 200% (Ciba) staining. The following tonal depths were obtained (Table 5): Experiment No. 1 (for comparison) 2 (for comparison) 3 5 (for comparison) 6 (for comparison) Additives according to Table 1 Μ JV \Ν A bab Copolymer concentration wt% 0 0.8 1.2 0.8 1.6 Tone depth 100 102 180 96 240

未加入添加劑之PET紗線及來自無官能性共單體的 PET-MMA共聚物混合物之紗線只吸收少量的陽離子染料 。以官能性染料親合性單體倂入的MMA共聚物(添加劑 b )產生明顯增加的可染性。 將來自實驗1、2、4、5和7之編織單纖絲在Mathis 染料機中以分散性染料T e r a s i ] M a r i n e G R L - C 2 0 0 °/〇 ( Ciba )經罐染色。 -50- (47) 1294001 達到以下的色調深度(表6 ): 貫1¾ 編號 1(比較用)2(比較用) 4 5(比較用) 7 8 依照表1之添加劑 無 A C a C C 共聚物濃度 重量% 0 0.8 2.3 0.8 1.6 0.8 色調深度 100 98 230 97 205 190 未加入添加劑之PET紗線及來自無官能性共單體的 PET-MMA共聚物混合物之紗線吸收同樣少量的分散性染 料。以官能性染料親合性單體倂入的MMA共聚物(添加 劑c )產生相當增加的可染性。甚至只以〇.8 %之共聚物含 量幾乎使染料以雙倍吸收。 比較性實例(常產纖維):6 現在將說明以PET與本發明的官能性共聚物之摻合 物的常產纖維製法(實驗9 )。 將具有0.63公合/公克之特性黏度及30ppm之水含量 的聚對苯二甲酸乙二醇酯(PET)在擠壓器中以284 °C之 溫度熔融,並進入在相同溫度下的產品線中。聚合物產量 係22 4 0公克/分鐘。將熔融物在來自Zimmer/德國具有環 狀模型及輻射狀驟冷軸之BN 1 00紡織系統中紡織。在模 型板中的鑽孔數量係4 5 00個。紡織箱體溫度係29〇t:。 將自模型板出現的熔融經紗以輻射狀自外向內通過的 1 4 0 0立分公尺/小時之驟冷空氣流冷卻,並使其與模型板 距離8 5 0毫米之環形盛油器接觸及以油-水混合物完成, -51 - 1294001 (48) 所以得到非常安疋的纖維品質。 紡織起動速度係1 3 5 0公尺/分鐘,所得紡織線延伸率 係3 8 0%及有關的斷裂伸長率係1 3.5cN/tex。收集數個紡 織容器及送入拉伸系統中。入口速度係3 2公尺/分鐘,並 在分別爲70°C及l〇〇°C的兩階段以3.5之總拉伸比進行拉 伸。將加熱設定在2 2 0 °C經7秒鐘,接著將麻屑冷卻及通 過塡塞箱,在65 °C下進行乾燥。製造出裁切長度爲38毫 米之常產纖維。線密度係1.14dtex及斷裂伸長率係19.3% 。常產纖維製造速度係1 1 2公尺/分鐘。將纖維參數展示 在表7中。 實例7 現在將說明以PET與本發明的官能性共聚物之摻合 物的常產纖維製法。 以熔融擠壓器及計量齒輪泵所組成的計量裝置補充實 例6的紡織系統。使用該計量系統熔融具有殘留水含量 &lt; 1 000ppm之小粒形式的添加劑(b )和(c ),並將熔融 物以希望的限定濃度0 · 7 _ 2.5 %計量加入ρ Ε τ熔融物流中 ’在其中以靜態混合物器裝置混合,在混合器中的逗留時 間係4 4秒。將聚合物混合物在與實例6相同的紡織條件 下紡織。將所使用的添加劑、彼等在PET中的濃度及也 將紡織紗線的特性展不在表7中。利用無官能性單體的 MMA共聚物(a )進行用於比較的實驗1 〇。The yarn of the PET yarn to which no additive is added and the PET-MMA copolymer mixture derived from the non-functional comonomer absorb only a small amount of cationic dye. The MMA copolymer (Additive b) infused with a functional dye affinity monomer produces significantly increased dyeability. The woven monofilaments from experiments 1, 2, 4, 5 and 7 were dyed in a jar with a disperse dye T e r a s i ] M a r i n e G R L - C 2 0 0 °/〇 (Ciba) in a Mathis dye machine. -50- (47) 1294001 The following tonal depths are achieved (Table 6): 1313⁄4 No. 1 (for comparison) 2 (for comparison) 4 5 (for comparison) 7 8 Additives according to Table 1 without AC a CC copolymer concentration Weight % 0 0.8 2.3 0.8 1.6 0.8 Tone depth 100 98 230 97 205 190 The yarn of the PET yarn without added additive and the PET-MMA copolymer mixture from the non-functional comon absorbs the same small amount of disperse dye. The MMA copolymer (additive c) infused with a functional dye affinity monomer produces a considerably increased dyeability. Even the copolymer content of only 88 % almost doubles the dye. Comparative Example (general fiber): 6 A method of producing a fiber which is a blend of PET and the functional copolymer of the present invention will now be described (Experiment 9). Polyethylene terephthalate (PET) having an intrinsic viscosity of 0.63 metric/g and a water content of 30 ppm was melted in an extruder at a temperature of 284 ° C and entered into a product line at the same temperature. in. The polymer yield was 2240 g/min. The melt was woven in a BN 100 textile system from Zimmer/Germany with a toroidal model and a radial quenching shaft. The number of holes drilled in the model plate is 4,500. The temperature of the textile cabinet is 29〇t:. The molten warp yarn appearing from the model plate is cooled by a radial air flow of 1400 centimeters per hour which is radiated from the outside to the inside, and is brought into contact with the annular oil-filler of the model plate at a distance of 850 mm. And finished with an oil-water mixture, -51 - 1294001 (48) so it gives a very good fiber quality. The textile starting speed was 1 3 50 m/min, and the resulting textile thread elongation was 380% and the associated elongation at break was 1 3.5 cN/tex. Several woven containers are collected and fed into the stretching system. The inlet speed was 32 m/min and was stretched at a total draw ratio of 3.5 in two stages of 70 ° C and 10 ° C, respectively. The heating was set at 2 2 ° C for 7 seconds, then the chips were cooled and passed through a sputum box and dried at 65 °C. A staple fiber having a cut length of 38 mm was produced. The linear density was 1.14 dtex and the elongation at break was 19.3%. The rate of production of staple fibers is 1 12 meters per minute. The fiber parameters are shown in Table 7. Example 7 A process for producing a fiber which is a blend of PET and a functional copolymer of the present invention will now be described. The textile system of Example 6 was supplemented by a metering device consisting of a melt extruder and a metering gear pump. Using the metering system, the additives (b) and (c) in the form of small particles having a residual water content &lt; 1 000 ppm are melted and the melt is metered into the p Ε τ melt stream at a desired defined concentration of 0 · 7 _ 2.5 %. In which it was mixed with a static mixer device, the residence time in the mixer was 44 seconds. The polymer mixture was woven under the same textile conditions as in Example 6. The additives used, their concentrations in PET, and also the properties of the spun yarns are not shown in Table 7. Experiment 1 for comparison was carried out using the MMA copolymer (a) having no functional monomer.

根據實例5,將常產纖維紗線以Terasil Marine GRL -52- 1294001 (49) C2 00% ( Ciba )分散性染料染色。 獲得以下的纖維特性:According to Example 5, the staple fiber yarn was dyed with Terasil Marine GRL -52 - 1294001 (49) C2 00% (Ciba) disperse dye. The following fiber properties were obtained:

表7 :所製造之常產纖維的特徵 實驗 9(比較用) 1〇(比較用) 11 添加劑 並 J 1 a C 共聚物濃度 0 1.0 2.5 線密度[dtex] 1.14 1.14 1.14 線密度cv[%] 5.1 5.3 5.2 斷裂強度[cN/tex] 61 59 56 斷裂伸長率[%] 19.3 20.0 20.9 撓曲強度 5260 5020 5080 色調深度 101 99 255Table 7: Characteristics of the manufactured fiber produced by experiment 9 (comparative) 1 〇 (comparative) 11 Additive and J 1 a C Copolymer concentration 0 1.0 2.5 Linear density [dtex] 1.14 1.14 1.14 Linear density cv [%] 5.1 5.3 5.2 Breaking strength [cN/tex] 61 59 56 Elongation at break [%] 19.3 20.0 20.9 Flexural strength 5260 5020 5080 Tone depth 101 99 255

53-53-

Claims (1)

1294001; % f 一 IT (1) 拾、申請專利範圍 附件2A: 第93 1021 94號專利申請案 中文申請專利範圍替換本 民國96年7月4日修正 1· 一種自以纖維成形基質聚合物爲主之熔融摻合物製 造具有改良的可染性之合成纖維的方法,其步驟包括將纖 維成形基質聚合物與至少一種與纖維成形基質聚合物不相 容的第二種非晶形添加劑聚合物以從0.05重量%至10重 量%之量(以纖維成形基質聚合物及與其不相容之添加劑 聚合物的總重量爲基準計)摻和,其中 a)所加入之添加劑聚合物係(甲基)丙嫌酸酯聚合 物,其可由aa )與ab )的共-或三聚合作用而獲得 aa) 50-99重量%之至少一種乙烯化不飽和單體 ab) 1-50重量%之至少一種單體,其可與aa)共聚合 及選自與以aa)所提及之單體不同的單體,其係由以下 所組成的 . abl)通式i)之烷氧基聚乙二醇單(甲基)丙烯酸酯 i) CH2 = CR,-COO- ( CH2-CH2-O) n-R2 其中1^係Η原子或CH3基, 尺2係1^原子、€1-〗5-院基或€5-12-環院基或€6.丨4-芳 基,以及η係不小於1之整數, 1294001 (2) ab2)通式ii)之烷氧基聚丙二醇單(甲基)丙烯酸 CH2 = CRi-C00-(CH2-CH(CH3)-0)n-R2 Π) 其中Ri係Η原子或CH3基, R2係Η原子、Chu-烷基或C5-12-環烷基或C6.14-芳 基,以及η係不小於1之整數, ab3)通式iii)之烷氧基聚乙二醇-共-丙二醇單(甲 基)丙烯酸酯 CH2 = CRi-COO-(CH2-CH2-〇)n-(CH2-CH(CH3)-〇)m-R2 ίϋ) 其中Ri係Η原子或CH3基, R2係Η原子、C】-15-烷基或C5-12-環烷基或C6-14-芳 基,以及η和m係獨立爲不小於1的相同或不同的整數 · ab4 )通式iv )之(甲基)丙烯酸磺烷酯 CH2 = CRi-COO- ( CR2R3) n-S03M iv) 其中R!係Η原子或CH3基’ R2和R3相同或不相同’並獨立爲H原子、Cl-15 -院 基或C5.12-環烷基’ -2- 1294001 (3) η係不小於2之整數,以及 Μ係Η +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab5 )通式ν)之磺烷基(甲基)丙烯醯胺 CH2 = CRi-C0-NR2-R3-S03M V) 其中R!係Η原子或CH3基, R2係Η原子或直鏈或支鏈烷基, R3係任意地經芳基取代之直鏈或支鏈伸烷基,或芳 基,以及 Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab6 )通式vi )之烷基(甲基)烯丙基磺酸 CH2 = CRi-CH2-S03M vi ) 其中R!係Η原子或CH3基,以及 Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab7)通式vii)之(甲基)烯丙基醚磺酸或鹽 CH2 = CRi-CH2-〇-CH2-CH(OH)-CH2-S〇3M vii) -3- 1294001 (4) 其中R!係Η原子或CH3基,以及 Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab8 )通式viii )之乙烯基磺酸 ch2 = ch-so3m1294001; % f I (1) Picking up, patent application scope Attachment 2A: Patent No. 93 1021 94 Patent application Chinese patent application scope Replacement of the Republic of China on July 4, 1996 Revision 1 · A fiber-forming matrix polymer A method of making a synthetic dyed fiber having improved dyeability, the method comprising the steps of: forming a fiber-forming matrix polymer with at least one second amorphous additive polymer that is incompatible with the fiber-forming matrix polymer Blending from 0.05% by weight to 10% by weight (based on the total weight of the fiber-forming matrix polymer and the additive polymer incompatible with it), wherein a) the additive polymer (meth) added a propylene acrylate polymer which can be obtained by co- or tri-polymerization of aa) with a) a) 50-99% by weight of at least one ethylenically unsaturated monomer a) 1-50% by weight of at least one single a body which can be copolymerized with aa) and which is selected from monomers different from those mentioned in aa), which are composed of the following: abl) alkoxy polyethylene glycol of the formula i) (meth) acrylate i) CH2 = CR, -C OO-( CH2-CH2-O) n-R2 where 1^ is a ruthenium atom or a CH3 group, a ruthenium 2 is a 1 atom, a €1-〗5-hospital or a €5-12-ringed base or €6.丨4-aryl, and η is an integer not less than 1, 1294001 (2) ab2) alkoxy polypropylene glycol mono(meth)acrylic acid of formula ii) CH2 = CRi-C00-(CH2-CH(CH3) -0)n-R2 Π) wherein Ri is a ruthenium atom or a CH3 group, R2 is a ruthenium atom, a Chu-alkyl group or a C5-12-cycloalkyl group or a C6.14-aryl group, and an integer of η is not less than 1 , ab3) alkoxy polyethylene glycol-co-propylene glycol mono(meth)acrylate of formula iii) CH2 = CRi-COO-(CH2-CH2-〇)n-(CH2-CH(CH3)-〇 m-R2 ίϋ) wherein Ri is a ruthenium atom or a CH3 group, R2 is a ruthenium atom, C]-15-alkyl or C5-12-cycloalkyl or C6-14-aryl, and η and m are independently The same or different integer not less than 1 · ab4 ) sulfoalkyl (meth) acrylate of formula iv) CH2 = CRi-COO- ( CR2R3) n-S03M iv) wherein R! is a ruthenium atom or a CH3 group 'R2 Same or different from R3' and independently H atom, Cl-15 -homo- or C5.12-cycloalkyl'-2- 1294001 (3) η is an integer not less than 2, and lanthanide + ion, a primary, secondary, tertiary or quaternary ammonium or metal cation, ab5) a sulfoalkyl (meth) acrylamide of the formula ν) CH2 = CRi-C0-NR2-R3-S03M V) wherein R! a halogen atom or a CH3 group, R2 is a halogen atom or a linear or branched alkyl group, R3 is a linear or branched alkyl group optionally substituted by an aryl group, or an aryl group, and a lanthanide H + ion, a first stage, a secondary, tertiary or quaternary ammonium or metal cation, ab6) an alkyl (meth)allyl sulfonic acid of the formula vi) CH2 = CRi-CH2-S03M vi ) wherein R! is a ruthenium atom or a CH3 group And a lanthanide H + ion, a primary, secondary, tertiary or quaternary ammonium or metal cation, ab7) a (meth)allyl ether sulfonic acid of the formula vii) or a salt CH2 = CRi-CH2-〇 -CH2-CH(OH)-CH2-S〇3M vii) -3- 1294001 (4) wherein R! is a ruthenium atom or a CH3 group, and a lanthanide H + ion, primary, secondary, tertiary or quaternary ammonium Base or metal cation, ab8) vinyl sulfonic acid of formula viii) ch2 = ch-so3m Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab9)通式ix)之乙嫌基苯磺酸Lanthanide H + ion, primary, secondary, tertiary or quaternary ammonium or metal cation, ab9) phenyl benzene sulfonic acid of formula ix) ix) 其中R!係Η原子或CH3基,Ix) where R! is a germanium atom or a CH3 group, η和m相同或不相同,並係獨立爲介於0至4之間的 整數,η與m的總和不超過5,以及 Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab 10)通式X)之衣康酸雙(3-磺丙基)酯η and m are the same or different, and are independently an integer between 0 and 4, the sum of η and m is not more than 5, and the lanthanide H + ion, primary, secondary, tertiary or quaternary ammonium Or metal cation, ab 10) acetoic acid bis(3-sulfopropyl) ester of formula X) Μ係Η +離子、一級、二級、三級或四級銨基或金屬 -4- 1294001 (5) 陽離子, 其中aa )與ab )的總和等於1 00重量%之可聚合單體 以及其中 b )添加劑聚合物的熔融黏度對基質聚合物的熔融黏 度之比係在從1 : 1至1 4 :1之範圍內。 2 ·根據申請專利範圍第1項之方法,其中所使用的纖 維成形基質聚合物包含一或多種可紡織聚酯。 3 ·根據申請專利範圍第2項之方法,其中所使用的一 或多種聚酯係選自聚對苯二甲酸乙二醇酯(PET )、聚對 苯二甲酸丙二醇酯(PTMT )、聚對苯二甲酸丁二醇酯( PBT)及聚對萘二羧酸乙醇酯(PEN)。 4.根據申請專利範圍第1項之方法,其中所使用的纖 維成形基質聚合物係具有特性黏度在從0.5公合/公克至 1.0公合/公克之範圍內的聚對苯二甲酸乙二醇酯PET。 5 ·根據申請專利範圍第1項之方法,其中將纖維成形 · 基質聚合物與具有以添加劑聚合物總重量爲基準計小於 1 .0重量%之殘留單體含量的添加劑聚合物摻和。 6. 根據申請專利範圍第1項之方法,其中所使用的添 加劑聚合物係爲一種由下列製得的三聚物:MMA、苯乙 烯及甲基丙烯酸磺丙酯之鉀鹽(具有以三聚物總重量爲基 準計分析爲12重量%之以甲基丙烯酸磺丙酯之鉀鹽爲基 準計之重複單元的共單體部份)。 7. 根據申請專利範圍第1項之方法,其中將用於製造 -5- 1294001 (6) 可任意地高度定向及/或拉伸之部份定向的單纖絲之捲紗 速度設定在介於2500公尺/分鐘至8000公尺/分鐘之間, 在纖維紡織操作時的紡織起動速度係介於500至4000公 尺/分鐘之間,並在2_階段製法的情況中,介於500至 25 00公尺/分鐘之間。 8 . —種具有改良的可染性之合成纖維,其係以紡織含 有至少一種纖維成形基質聚合物及至少一種與基質聚合物 不相容的(甲基)丙烯酸酯聚合物的熔融摻合物所獲得的 ,該合成纖維的特徵在於纖維包括以其總重量爲基準計 〇·〇5重量%至10重量%之(甲基)丙烯酸酯聚合物,該聚 合物係 a )可由aa )與ab )的共-或三聚合作用而獲得 aa) 50-99重量%之至少一種乙烯化不飽和單體 ab) 1-50重量%之至少一種單體,其可與aa)共聚合 及選自與以aa)所提及之單體不同的單體,其係由以下 所組成的 φ abl)通式i)之烷氧基聚乙二醇單(甲基)丙烯酸酯 CH2 = CRi.COO- ( CH2-CH2-O) n-R2 i ) 其中R!係Η原子或CH3基, R2係Η原子、Ci-15_院基或C5-12 -環院基或C6-14 -方 基,以及η係不小於1之整數, ab2 )通式ii )之烷氧基聚丙二醇單(甲基)丙烯酸 -6 - 1294001 (7)Μ Η + ion, primary, secondary, tertiary or quaternary ammonium or metal -4- 1294001 (5) cation, wherein the sum of aa) and ab) is equal to 100% by weight of the polymerizable monomer and wherein b The ratio of the melt viscosity of the additive polymer to the melt viscosity of the matrix polymer is in the range of from 1:1 to 1 4:1. 2. The method of claim 1, wherein the fibrous shaped matrix polymer used comprises one or more woven polyesters. 3. The method according to item 2 of the patent application, wherein the one or more polyesters used are selected from the group consisting of polyethylene terephthalate (PET), polytrimethylene terephthalate (PTMT), and poly pairs. Butylene phthalate (PBT) and poly(p-naphthalenedicarboxylate) (PEN). 4. The method according to claim 1, wherein the fiber-forming matrix polymer used has polyethylene terephthalate having an intrinsic viscosity ranging from 0.5 metric/gram to 1.0 metric/gram. Ester PET. 5. The method of claim 1, wherein the fiber forming matrix polymer is blended with an additive polymer having a residual monomer content of less than 1.0% by weight based on the total weight of the additive polymer. 6. The method according to claim 1, wherein the additive polymer used is a terpolymer prepared by the following: a potassium salt of MMA, styrene and sulfopropyl methacrylate (having a trimerization) The total weight of the material was analyzed as 12% by weight of the comonomer portion of the repeating unit based on the potassium salt of sulfopropyl methacrylate. 7. The method of claim 1, wherein the winding speed of the monofilament used to produce the highly oriented and/or stretched portion of the 5-5-1294001 (6) is set between Between 2,500 m/min and 8,000 m/min, the textile start-up speed during fiber spinning operations is between 500 and 4000 m/min, and in the case of the 2-stage process, between 500 and Between 25 00 meters / minute. 8. A synthetic fiber having improved dyeability by spinning a melt blend comprising at least one fiber forming matrix polymer and at least one (meth) acrylate polymer incompatible with the matrix polymer The synthetic fiber obtained is characterized in that the fiber comprises from 5% by weight to 10% by weight based on the total weight of the (meth) acrylate polymer, which can be a) and ab Co- or tri-polymerization to obtain aa) 50-99% by weight of at least one ethylenically unsaturated monomer a) 1-50% by weight of at least one monomer which can be copolymerized with aa) and selected from a monomer different from the monomer mentioned in aa), which is composed of φ abl) alkoxy polyethylene glycol mono(meth) acrylate of the formula i) CH2 = CRi.COO- ( CH2-CH2-O) n-R2 i ) wherein R! is a ruthenium atom or a CH3 group, R2 is a ruthenium atom, a Ci-15_homobase or a C5-12-ring or a C6-14-square group, and η An integer not less than 1, ab2) alkoxy polypropylene glycol mono(meth)acrylate-6 - 1294001 of formula ii) (7) CH2 = CRi-C00-(CH2-CH(CH3)-0)n-R2 ϋ) 其中Ri係H原子或CH3基, R2係Η原子、烷基或C5.12-環烷基或C6.14•芳 基,以及η係不小於1之整數, ab 3)通式iii)之烷氧基聚乙二醇-共-丙二醇單(甲 基)丙烯酸酯 CH2 = CRi-C00-(CH2-CH2-0)n-(CH2-CH(CH3)-0)m-R2 iii) 其中R!係Η原子或CH3基, R2係Η原子、Cl.15-烷基或C5_12-環烷基或c6-14-芳 基,以及η和m係獨立爲不小於1的相同或不同的整數 ab4 )通式iv )之(甲基)丙烯酸磺烷醋 CH2 = CR,-CO〇. ( CR2R3 ) n-S03M iv ) 其中R!係H原子或ch3基, R2和R3相同或不相同,並獨立爲H原子、Ci i5-院 基或C 5-12·環院基, 1294001 (8) n係不小於2之整數,以及 Μ係Η +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab5)通式ν)之磺烷基(甲基)丙烯醯胺 CH2 = CRi.C0-NR2-R3-S03M V ) 其中R!係Η原子或ch3基, R2係Η原子或直鏈或支鏈烷基, R3係任意地經芳基取代之直鏈或支鏈伸烷基,或芳 基,以及 Μ係Η +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab 6)通式vi)之烷基(甲基)烯丙基磺酸 εΗ2~ΟΚι - CH2~S〇3M vi ) 其中1^係Η原子或CH3基,以及 Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab7)通式vii)之(甲基)烯丙基醚磺酸或鹽 CH2 = CR1.CH2-〇-CH2-CH(〇H)-CH2-S03M vii) -8- 1294001 (9) 其中Ri係Η原子或CH3基,以及 Μ係Η +離子、一級、二級、二級或四級錢基或金屬 陽離子, ab8 )通式viii )之乙烯基磺酸 ch2 = ch-so3mCH2 = CRi-C00-(CH2-CH(CH3)-0)n-R2 ϋ) wherein Ri is a H atom or a CH3 group, R2 is a ruthenium atom, an alkyl group or a C5.12-cycloalkyl group or C6.14• An aryl group, and an integer of η is not less than 1, ab 3) alkoxy polyethylene glycol-co-propylene glycol mono(meth) acrylate of formula iii) CH2 = CRi-C00-(CH2-CH2-0 N-(CH2-CH(CH3)-0)m-R2 iii) wherein R! is a ruthenium atom or a CH3 group, R2 is a ruthenium atom, a Cl.15-alkyl group or a C5_12-cycloalkyl group or a c6-14- The aryl group, and the η and m groups are independently the same or different integers ab4 not less than 1) the (meth)acrylic acid sulfoacetic acid of the formula iv) CH2 = CR, -CO〇. ( CR2R3 ) n-S03M iv ) Wherein R! is a H atom or a ch3 group, R2 and R3 are the same or different, and are independently H atom, Ci i5-hospital or C 5-12 · ring-based, 1294001 (8) n is an integer not less than 2 And hydrazine 离子 + ion, primary, secondary, tertiary or quaternary ammonium or metal cation, ab5) sulfoalkyl (meth) acrylamide of formula ν) CH2 = CRi.C0-NR2-R3 -S03M V ) wherein R! is a halogen atom or a ch3 group, R2 is a halogen atom or a linear or branched alkyl group, and R3 is a linear or aryl group optionally substituted with an aryl group. Branched alkyl, or aryl, and anthracene + ion, primary, secondary, tertiary or quaternary ammonium or metal cation, ab 6) alkyl (meth)allyl of formula vi) Sulfonic acid εΗ2~ΟΚι - CH2~S〇3M vi ) wherein 1^ is a ruthenium atom or a CH3 group, and a lanthanide H + ion, a primary, secondary, tertiary or quaternary ammonium or metal cation, ab7) Vii) (meth)allyl ether sulfonic acid or salt CH2 = CR1.CH2-〇-CH2-CH(〇H)-CH2-S03M vii) -8- 1294001 (9) wherein Ri is a ruthenium atom or CH3 Base, and oxime Η + ion, primary, secondary, secondary or quaternary or metal cation, ab8 ) vinyl sulfonic acid of formula viii ) ch2 = ch-so3m Μ係H +離子、一級、二級、三級或四級錢基或金屬 陽離子, ab9)通式ix)之乙烯基苯磺酸Lanthanide H + ion, primary, secondary, tertiary or quaternary or metal cation, ab9) vinyl benzene sulfonic acid of formula ix) 其中R!係Η原子或CH3基,Where R! is a ruthenium atom or a CH3 group, η和m相同或不相同,並係獨立爲介於0至4之間的 整數,η與m的總和不超過5,以及 Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, ab 10)通式X)之衣康酸雙(3-磺丙基)酯η and m are the same or different, and are independently an integer between 0 and 4, the sum of η and m is not more than 5, and the lanthanide H + ion, primary, secondary, tertiary or quaternary ammonium Or metal cation, ab 10) acetoic acid bis(3-sulfopropyl) ester of formula X) -9- 1294001 (10) Μ係H +離子、一級、二級、三級或四級銨基或金屬 陽離子, 其中aa)與ab)的總和等於1〇〇重量%之可聚合單體 以及其中 b)添加劑聚合物的熔融黏度對基質聚合物的熔融黏 度之比係在從1:1至14:1之範圍內。 9·根據申請專利範圍第8項之纖維,其係可自其中基 質聚合物係聚酯(以PET (聚對苯二甲酸乙二醇酯)較佳 )之摻合物而獲得。 10.根據申請專利範圍第9項之纖維,其具有在作爲 POY之60- 1 65 %之範圍內的斷裂伸長率。 1 1 ·根據申請專利範圍第9項之纖維,其具有在作爲 DTY之1 8-45°/。之範圍內的斷裂伸長率。 12.根據申請專利範圍第9項之纖維,其具有在作爲 FDY之25- 5 0%之範圍內的斷裂伸長率。 1 3 .根據申請專利範圍第9項之纖維,其係可自其中 基質聚合物係聚酯(以PET (聚對苯二甲酸乙二醇酯)較 佳)之摻合物而獲得,具有在作爲HOY之30-50°/〇之範圍 內的斷裂伸長率。 14.一種根據申請專利範圍第8至13項中任一項之纖 維之用於製造複纖絲的用途。 1 5 ·根據申請專利範圍第1 4項之用途,其中該複纖絲 是進一步加工以在延伸締鬈機中以至少500公尺/分鐘之 -10- 1294001 (11) 速度下製造蓬鬆紗。 1 6 . —種根據申請專利範圍第 維之用於以100-400公尺/分鐘: 伸展破紋紗的用途。 1 7 .根據申請專利範圍第1 6 具有g 1 8 %之棉級的斷裂伸長率 伸長率之短纖維及伸展破紋紗。 8至1 3項中任一項之纖 伸的方式製造短纖維及 I之用途,其係用於製造 t - 25%之羊毛級的斷裂 -11 --9- 1294001 (10) Lanthanide H + ion, primary, secondary, tertiary or quaternary ammonium or metal cation, wherein the sum of aa) and a) is equal to 1% by weight of the polymerizable monomer and b) The ratio of the melt viscosity of the additive polymer to the melt viscosity of the matrix polymer is in the range of from 1:1 to 14:1. 9. A fiber according to item 8 of the patent application, which is obtainable from a blend of a base polymer polyester (preferably PET (polyethylene terephthalate)). 10. The fiber according to item 9 of the patent application, which has an elongation at break in the range of 60 to 1 65% as POY. 1 1 · A fiber according to item 9 of the patent application, which has a 1-45°/ as a DTY. Elongation at break in the range. 12. The fiber according to item 9 of the patent application, which has an elongation at break in the range of 25 to 50% as FDY. 1 3. The fiber according to item 9 of the patent application, which is obtained from a blend of a matrix polymer polyester (preferably PET (polyethylene terephthalate)), having The elongation at break in the range of 30-50 ° / 〇 of HOY. 14. Use of a fiber according to any one of claims 8 to 13 for the manufacture of a multifilament. 1 5 . The use according to claim 14 wherein the multifilament yarn is further processed to produce a fluffy yarn at an elongation of at least 500 meters per minute at a speed of -10 1294001 (11). 16. The use of the first dimension of the patent application for 100-400 meters per minute: stretching the crepe yarn. 1 7. Short fiber and stretched crepe yarn having an elongation at break of g 18% cotton according to the scope of the patent application. The use of the staples of any of 8 to 13 to produce short fibers and I for the manufacture of t - 25% wool grade fractures -11 -
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TWI751844B (en) * 2020-12-17 2022-01-01 力泰國際股份有限公司 Cationic dyeable thermoplastic polyester elastomer fiber, and thermoplastic polyester elastomer fiber dyed with cationic dye

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