TWI293774B - Wafer carrier for growing gan wafers - Google Patents
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1293774 九、發明說明: 【發明所屬之技術領域】 本發明係關於製作半導體材料及器件,而更特定言之係 關於一種用於生長諸如氮化鎵之類材料的磊晶層之裝置。 【先前技術】 半導體晶圓常常係精由將晶圓(亦稱為基板)放置於一化 學Ά相沈積(CVD)反應器之一反應室内且然後在該等晶圓 上生長一或多個磊晶層來製造。在此程序期間,將晶圓放 • 置於該CVD反應器内,並且為了在該等晶圓上生長磊晶層 而在該等晶圓上以受控制的速度引入數量受控制之氣體形 式的反應物化學物質。 CVD反應器有各種設計,包括:水平反應器,其中將晶 圓安裝成與流入的反應物氣體成一角度;行星自轉式的水 平反應器’其中該等反應物氣體橫跨該等晶圓而穿過;桶 式反應器;以及垂直反應器,其中在將反應物氣體向下注 入到該等晶圓上時,讓該等晶圓在該反應室内以相對較高 • 的速度旋轉。 一般藉由將該等反應物化學物質放置於一器件(稱為喷 水式飲水口)内且然後讓一載氣穿過該喷水式飲水口,從而 將該等反應物化學物質(一般稱為先驅物)引入該反應室。該 載氣拾取該等反應物化學物質分子來提供一反應物氣體, 然後使用一層流控制器而將該反應物氣體饋入該CVD反應 器之反應室。 藉以將該等反應物氣體引入該反應室之條件對生長於該 100085.doc 1293774 等aa圓上的磊晶層特徵有顯著的影響。該些條件可能係修 改成使得生長於該等晶圓上的磊晶層性質最佳化,一般包 括·濃度、蒸汽壓力、該等反應物氣體之流動路徑、化學 活性及溫度。例如,如改變用於將反應物氣體引入反應室 的流量法蘭之設計,便可改變該等反應物氣體之流動路 徑。在許多情況下,對生長於該等基板上的磊晶層之特性 進行研究以決定用於生長一特定類型層之最佳流動路徑。 备在晶圓上沈積磊晶層時,一般將該等晶圓放置於一反 應室内之一晶圓載體上,該反應室進而可能係放置於一可 旋轉的基座上。在新澤西州索默塞的Emc〇re公司開發出特 疋的α又计中,藉由位於該基座下方之一熱源(例如,電阻線 或電阻燈)來加熱該基座並進而加熱該晶圓載體。在該些反 應器中,藉由快速旋轉該晶圓載體及上面安裝有該等晶圓 之基座,而實現均勻磊晶層之生長。所沈積的層之厚度、 成分及質篁決定所產生的半導體器件之特徵。因此,沈積 程序必須能夠在每一晶圓的正面上沈積成分及厚度均勻之 膜。隨著使用較大晶圓,以及,隨著同時使用在若干晶圓 上沈積塗層之裝置,對均勻度之要求愈加嚴格。 在使用傳統晶圓載體之沈積程序中,由於該基座所產生 的熱阻、該等晶圓與該晶圓載體之間的介面以及製成該基 座、aa圓載體及该晶圓的材料之不同發射率,因此該等晶 圓之表面溫度一般比該晶圓載體之表面溫度更涼。不幸的 係,此溫度差異降低所產生的半導體晶圓之品質。例如, 該晶圓載體表面之較高溫度使得該等晶圓表面上的溫度不 100085.doc 1293774 均勻(尤其係沿其外gj周),從而使得沿晶圓周邊部分而沈積 的層通常品質低劣而價值有限。此外,在使用一基座之配 置中,為加熱該基座而需要過多的發熱線功率,從而會使 該晶圓載體受熱。 在圖1A所示之一般的先前技術器件中,將一晶圓1〇安裝 於一晶圓載體12頂上。進而,將該晶圓載體12安裝於一基 座14上,該基座14係安裝於一可旋轉的支撐心軸“頂上。 該(等)晶圓10、晶圓載體12及基座14之上端一般係位於一封 >閉的反應器室内。可在基座14下配置一加熱組件18來加熱 忒基座、安裝於該基座上的晶圓載體12及晶圓丨〇。心軸工6 較佳的係旋轉成使得流過該等晶圓1〇的反應物氣體之均勻 度提南。旋轉心軸16—般使得流過晶圓1〇的反應物氣體之 均勻度以及整個晶圓1 〇之溫度均勻度提高。 晶圓載體12在其上部表面22上包括圓形貯器20,以在該 沈積程序期間旋轉晶圓載體12時將晶圓丨〇固持於適當位 置。一般地,該等圓形貯器20之直徑約比該(等)晶圓1〇之直 瓜大0.020 ,而深度約比该等晶圓之厚度大〇·⑻2”。該些晶 圓載體12—般還包括一環形法蘭24用於抬升晶圓載體12並 將晶圓載體12傳輸進及傳輸出該反應室。在其底部表面 上’晶圓載體12可能包括一環形壁26,該環形壁26係用於 在該沈積程序期間旋轉該晶圓載體時將該晶圓載體12定位 並固持於基座14上。 參考圖1B,在該沈積程序期間,藉由加熱組件18來加熱 晶圓10。因此,較早沈積的蠢晶層之溫度一般比後來沈積 100085.doc 1293774 的猫曰曰層更兩。此情形常常使得每-晶圓ίο的周邊邊緣28 從晶圓載體12開始扭曲(即,捲起並離開晶圓載體12),如圖 酬不。因此,晶圓10之周邊邊緣28不再與晶圓_接觸, 且:再受加熱達到與該晶圓的内部部分相同的受熱位準。 ^ B本發明不受任何特定操作理論之限制,但吾等咸信, 5亥扭曲係由於該等晶圓之底部溫度高於該等晶圓之頂部溫 度所致或係由於在生長期間放置於該等晶圓上的其他應力 所致、。此外,當該等晶圓之捲曲的外部部分由於此晶圓扭 曲而進-步遠離該加熱組件時,該等晶圓之内部部分受到 加熱,所以,對該等晶圓之加熱不均句。因此,在整個晶 圓上該等蠢晶層並不均句,而必須捨棄該等扭曲晶圓10之 外^为。此舉之原因之一係,取自該等扭曲晶圓外部部 力之半導體器件之操作特徵將不同於取自該等晶圓内部區 域之半導體器件。 圖1A及1B所示配置之另—問題係,該基㈣防止對該晶 圓載體12進行有效加熱。當必須獲得相對較高的溫度時⑽ 如,在生長氮化鎵晶If] 0主、^ ^ 碌日日HJ時),此情形便有問題。在高溫下, 發熱線可能熔化或變形。 因此,需要-種可用於將更均句的以層沈積於每一晶 圓的整個表面頂上之襄置。更特定言之,需要一種將讓該 4晶圓在該蟲晶層形成程序期間保持實質上平坦從而防止 該等晶圓邊緣捲曲之晶圓裝置。 _逖而要-種配置’其中該加熱元件直接加熱該晶圓載 體,而/又有-基座或其他物件位於該加熱元件與該晶圓載 100085.doc 1293774 體之間。此一配置使得能讓該發熱線之溫度保持於一較低 位準,同時仍然將該晶圓載體加熱至足夠的位準。 【發明内容】 本發明揭示一種用於在晶圓上生長磊晶層之裝置,而更 佳的係關於一種用於生長氮化鎵晶圓之裝置。本申請案併 入2000年7月19申請的第09/619,254號美國專利申請案所揭 不概念中的一或多個概念,該案所揭示内容以引用的方式 併入於此。1293774 IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to the fabrication of semiconductor materials and devices, and more particularly to an apparatus for growing epitaxial layers of materials such as gallium nitride. [Prior Art] A semiconductor wafer is often placed by placing a wafer (also referred to as a substrate) in a reaction chamber of a chemical vapor deposition (CVD) reactor and then growing one or more Lei on the wafers. The crystal layer is manufactured. During this process, wafers are placed in the CVD reactor and a quantity of controlled gas is introduced at a controlled rate on the wafers in order to grow epitaxial layers on the wafers. Reactant chemical. CVD reactors are available in a variety of designs, including: horizontal reactors in which the wafer is mounted at an angle to the incoming reactant gas; a planetary self-rotating horizontal reactor in which the reactant gases are passed across the wafer And a vertical reactor in which the wafers are rotated at a relatively high rate in the reaction chamber while the reactant gases are being injected down onto the wafers. The reactant chemicals are generally placed by placing the reactant chemicals in a device (referred to as a water jet) and then passing a carrier gas through the water jet. The reaction chamber is introduced as a precursor. The carrier gas picks up the reactant chemistry molecules to provide a reactant gas and then feeds the reactant gas into the reaction chamber of the CVD reactor using a layer flow controller. The conditions under which the reactant gases are introduced into the reaction chamber have a significant effect on the characteristics of the epitaxial layer grown on the aa circle such as 100085.doc 1293774. These conditions may be modified to optimize the properties of the epitaxial layer grown on the wafers, typically including concentration, vapor pressure, flow paths of the reactant gases, chemical activity, and temperature. For example, by changing the design of the flow flange for introducing reactant gases into the reaction chamber, the flow path of the reactant gases can be varied. In many cases, the properties of the epitaxial layers grown on the substrates are investigated to determine the optimal flow path for growing a particular type of layer. When depositing an epitaxial layer on a wafer, the wafers are typically placed on a wafer carrier in a reaction chamber, which in turn may be placed on a rotatable susceptor. At Emc〇re, Inc., Somerset, NJ, developed a special alpha re-meter that heats the susceptor and heats the susceptor by a heat source (eg, a resistive wire or a resistive lamp) located below the susceptor Round carrier. In these reactors, the growth of the uniform epitaxial layer is achieved by rapidly rotating the wafer carrier and the susceptor on which the wafers are mounted. The thickness, composition and quality of the deposited layer determine the characteristics of the resulting semiconductor device. Therefore, the deposition process must be able to deposit a film of uniform composition and thickness on the front side of each wafer. With the use of larger wafers, and with the simultaneous use of devices that deposit coatings on several wafers, the need for uniformity is becoming more stringent. In a deposition process using a conventional wafer carrier, due to thermal resistance generated by the susceptor, an interface between the wafer and the wafer carrier, and a material for forming the susceptor, the aa circular carrier, and the wafer The different emissivity, so the surface temperature of the wafers is generally cooler than the surface temperature of the wafer carrier. Unfortunately, this temperature difference reduces the quality of the resulting semiconductor wafer. For example, the higher temperature of the surface of the wafer carrier causes the temperature on the surface of the wafer to be less than 100085.doc 1293774 (especially along the outer gj circumference), such that the layer deposited along the peripheral portion of the wafer is generally of poor quality. And the value is limited. Moreover, in a configuration using a pedestal, excessive heating wire power is required to heat the pedestal, thereby subjecting the wafer carrier to heat. In the prior art device shown in Figure 1A, a wafer 1 is mounted on top of a wafer carrier 12. Further, the wafer carrier 12 is mounted on a susceptor 14 mounted on a rotatable support spindle "top. The wafer 10, the wafer carrier 12 and the susceptor 14 The upper end is generally located in a closed reactor chamber. A heating assembly 18 can be disposed under the susceptor 14 to heat the crucible base, the wafer carrier 12 and the wafer cassette mounted on the susceptor. Preferably, the workpiece 6 is rotated such that the uniformity of the reactant gases flowing through the wafers is increased. The rotating mandrel 16 generally causes the uniformity of the reactant gases flowing through the wafer 1 and the entire crystal. The temperature uniformity of the circle is increased. The wafer carrier 12 includes a circular reservoir 20 on its upper surface 22 to hold the wafer cassette in place during rotation of the wafer carrier 12 during the deposition process. The diameter of the circular receptacles 20 is about 0.020 greater than the diameter of the wafer, and the depth is about 〇 (8) 2" greater than the thickness of the wafers. The wafer carrier 12 also typically includes an annular flange 24 for lifting the wafer carrier 12 and transporting the wafer carrier 12 into and out of the reaction chamber. On the bottom surface thereof, the wafer carrier 12 may include an annular wall 26 for positioning and holding the wafer carrier 12 on the susceptor 14 when the wafer carrier is rotated during the deposition process. Referring to FIG. 1B, wafer 10 is heated by heating assembly 18 during the deposition process. Therefore, the temperature of the earlier deposited stupid layer is generally two more than the later deposited meerkat layer of 100085.doc 1293774. This situation often causes the peripheral edge 28 of each wafer to be distorted (i.e., rolled up and away from the wafer carrier 12) from the wafer carrier 12, as shown. Thus, the peripheral edge 28 of the wafer 10 is no longer in contact with the wafer and is again heated to the same level of heating as the inner portion of the wafer. ^B The present invention is not limited by any particular theory of operation, but we are convinced that the 5 ray distortion is due to the fact that the bottom temperature of the wafers is higher than the top temperature of the wafers or because it is placed during growth. Caused by other stresses on the wafers. In addition, when the curled outer portion of the wafers is moved away from the heating assembly due to the twisting of the wafer, the inner portions of the wafers are heated, so that the wafers are heated unevenly. Therefore, the stray layers are not uniform over the entire crystal, and the distortion of the wafer 10 must be discarded. One reason for this is that the operational characteristics of the semiconductor devices taken from the outer portions of the warped wafers will be different from the semiconductor devices taken from the inner regions of the wafers. Another problem with the configuration shown in Figures 1A and 1B is that the base (4) prevents effective heating of the crystal carrier 12. This is a problem when it is necessary to obtain a relatively high temperature (10), for example, when growing a gallium nitride crystal If] 0 main, ^ ^ day HJ). At high temperatures, the heating wire may melt or deform. Therefore, there is a need for a device that can deposit a more uniform layer on top of the entire surface of each crystal. More specifically, there is a need for a wafer apparatus that will maintain the wafers substantially flat during the formation of the wafer layer to prevent curling of the wafer edges. In the case of the configuration, wherein the heating element directly heats the wafer carrier, and/or a pedestal or other object is located between the heating element and the wafer carrier 100085.doc 1293774. This configuration allows the temperature of the heating wire to be maintained at a lower level while still heating the wafer carrier to a sufficient level. SUMMARY OF THE INVENTION The present invention discloses an apparatus for growing an epitaxial layer on a wafer, and more preferably a device for growing a gallium nitride wafer. The present application incorporates one or more of the concepts in the concept of the U.S. Patent Application Serial No. 09/619,254, filed on Jul. 19, 2000, the disclosure of which is hereby incorporated by reference.
本發明之目的係解決特定的先前技術裝置所出現的問 題。明確言之,在先前技術裝置中,使用一基座來支撐該 晶圓載體。該基座一般係定位於該晶圓載體與用於加熱該 晶圓載體的發熱線之間。依據熟習此項技術者,該基座捕 獲來自該發熱線之熱量,此舉需要將該發熱線加熱至一較 高溫度以產生相同的晶圓溫度。此係由於該基座汲取部分 熱量並防止將熱量直接從該發熱線傳輸到該晶圓載體。本 發明藉由使用經特別設計而與一心軸上端耦合之一晶圓載 體而消除對該基座之需要,從而解決此問題。 該晶圓載體包括:一板,其具有一頂部表面與一底部表 面;一中心開口,其具有複數個中空、放射狀延伸的軸(其 從該板的中心開口延伸至外圓周)。在特定的較佳具體實施 例中,使用一研磨機來產生該中心開口。可使用一鑽來带 成該等中空、放射狀延伸之軸,其中每一軸皆係從該板I 外圓周鑽至該中心開口。 該晶圓載體還包括完全穿過該板而研磨之連續門口、 、用 以用 100085.doc -10- 1293774 來接收晶圓載送碟片。每-此類開σ皆係特別設計成支撑 -實質上多孔的碟片。藉由固定於該板之固定環(藉使用諸 如螺絲之類的固定元件而將該等固定 寸U疋%固持於該板)而將 該等多孔碟固持於該等晶圓載體開口内。 該令心開口較佳的係具有插入於其中之_分離件。該分 離件包括-中心集線器,其由一不會擴散進該心心軸材料 並因此不會黏接於該心心軸的材料製成。例如,該中心集 線器可能由不會擴散進一由鉬製成的心軸之石墨或其他陶 曼材料製成。 在操作中,藉由將該中心開口與該心軸之頂部對準,而 將該晶圓載體岐於-心軸上端。在將該晶圓載體放置於 一反應室内之前或之後,將晶圓定位於該晶圓載體之多孔 碟片上。然後抽吸真空,可能經由該心軸,進而係經由該 晶圓載體之中心開口以及與該中心開口連通的中空放射狀 延伸心軸來抽吸。然後,經由該等多孔碟片來抽吸真空, 以防止該晶圓基板之邊緣在一磊晶層生長程序期間扭曲。 如上面所提到,該裝置在該晶圓載體與該發熱線之間沒有 諸如基座之類的一物件。因此,直接藉由該發熱線來加熱 该晶圓載體’而並不會因加熱一諸如基座之類的額外物件 而浪費過多的熱量。因此,在生長氮化鎵晶圓時,要在該 晶圓載體之頂部表面獲得1,1 5〇0C之一較佳溫度,僅須將該 發熱線加熱至約1,900至2,0〇〇。〇相反,若在該晶圓載體與 遠發熱線之間存在諸如基座之類的一物件,則研究後顯 示’要在該晶圓載體之頂部表面獲得所需要的ibQOC,必 100085.doc -11 - 1293774 。在該些相對較高的 般將會熔化及/或變 須將該發熱線加熱至約2,500至2,600。C 溫度(即2,500至2,600°C)下,該發熱線_ 形0It is an object of the present invention to address the problems that arise with certain prior art devices. Specifically, in prior art devices, a pedestal is used to support the wafer carrier. The susceptor is typically positioned between the wafer carrier and a heating wire for heating the wafer carrier. According to those skilled in the art, the susceptor captures heat from the heating wire, which requires heating the heating wire to a higher temperature to produce the same wafer temperature. This is because the pedestal draws a portion of the heat and prevents heat from being transferred directly from the heating wire to the wafer carrier. The present invention solves this problem by eliminating the need for the susceptor by using a wafer carrier that is specifically designed to couple to the upper end of a mandrel. The wafer carrier includes a plate having a top surface and a bottom surface, and a central opening having a plurality of hollow, radially extending shafts extending from a central opening to an outer circumference of the plate. In a particular preferred embodiment, a grinder is used to create the central opening. A drill can be used to bring the hollow, radially extending shafts, wherein each shaft is drilled from the outer circumference of the plate I to the central opening. The wafer carrier also includes a continuous doorway that is completely milled through the plate for receiving wafer carrier discs with 100085.doc -10- 1293774. Each such sigma is specifically designed to support - a substantially porous disc. The porous disks are held in the wafer carrier openings by fixing rings to the plates (by holding the fixing members such as screws to hold the fixing plates). Preferably, the center opening has a separating member inserted therein. The separating member includes a central hub made of a material that does not diffuse into the core shaft material and thus does not adhere to the core shaft. For example, the center hub may be made of graphite or other Tauman material that does not diffuse into a mandrel made of molybdenum. In operation, the wafer carrier is placed on the upper end of the mandrel by aligning the central opening with the top of the mandrel. The wafer is positioned on the porous disk of the wafer carrier before or after the wafer carrier is placed in a reaction chamber. A vacuum is then drawn, possibly via the mandrel, and in turn through a central opening of the wafer carrier and a hollow, radially extending mandrel in communication with the central opening. The vacuum is then drawn through the porous disks to prevent the edges of the wafer substrate from twisting during an epitaxial growth process. As mentioned above, the device does not have an object such as a pedestal between the wafer carrier and the heating wire. Therefore, heating the wafer carrier ' directly by the heating wire does not waste excessive heat by heating an additional object such as a susceptor. Therefore, when growing the gallium nitride wafer, a preferred temperature of 1,5 〇0C is obtained on the top surface of the wafer carrier, and the heating wire only needs to be heated to about 1,900 to 2,0 〇. Hey. Conversely, if there is an object such as a pedestal between the wafer carrier and the far-heating line, then the study shows that 'the desired ibQOC is to be obtained on the top surface of the wafer carrier, which must be 100085.doc - 11 - 1293774. At these relatively high levels, the heating wire will be melted and/or heated to about 2,500 to 2,600. C temperature (ie 2,500 to 2,600 ° C), the heating line _ shape 0
因此,本申請案解決生長屋晶層時的至少二_。所解 決之-問題係,經由該等多孔碟片來抽吸真空可防止該等 晶圓之邊緣扭曲,在前述2〇〇〇年7月19日申請的第 09/619,254號美國巾請案中論述了此問題,該案所揭示内容 以引用的方式併人於此。所解決的另—問題係,為在該發 熱線與該晶圓載體之間進行更佳的熱量傳輸而可在該晶圓 載體與該發熱線之間沒有物件之—裝置中使用經特別設計 的晶圓載體。因此’不必將該發熱線加熱到極高的溫度(例 如’2’5〇〇至2,_。〇。此點對於生長氣化錄尤為有利,因 為氮化鎵必須在特別高的溫度下生長。 母一實質上多孔的碟片較佳的皆係由一從石墨、训及翻 組成的群組中選定之材料製成,且多孔性較佳約係7至 該沈積至還可能包括與一心軸開口連通之一幫浦,從而 在延伸穿過該心軸之一細長開口内產生真空或吸力。一旦 在該心軸開口内產生低壓區域,肖晶圓載體之中心開口與 中空轴内便皆會產生—真空或低壓區域。在將晶圓定位於 該晶圓制之多孔碟片頂上且將—或多個反應物氣體引入 ' "至了 °亥曰曰圓載體之中心開口内的真空或吸力便小 於為反應至内的壓力位準。從而,在該晶圓與該等多孔碟 片之間的-介面處形成吸力。此類吸力防止該等晶圓之周 100085.doc -12- 1293774 邊邊緣在沈積該等磊晶層時扭曲或拖髮離開該晶圓載體, 而先前技術之沈積室(例如,圖1A所示之先前技術具體實施 例)内會發生此情形。從而,橫跨該晶圓之整個表面而形成 均勻的磊晶層,從而提供可從該等晶圓之周邊區域獲得之 可靠的半導體器件。 下面將更詳細地說明本發明之該些及其他較佳具體實施 例0 在特定的較佳具體實施例中,該多孔元件之多孔性約為7 至14%。该晶圓載體可能係由能夠承受反應室内孰量之一 材料(例如,翻、鎢、组及銖)製成。該板可能係由翻、鶴、 鈕及鍊製成。該多孔元件可能係由能夠承受反應室内熱量 之材料(例如,碳化矽及石墨)製成。 ^板内的盲開π最好係居中位於該板上,而該至少一轴 小二盲開Π向外延伸。在特定的較佳具體實施例中,該至 狀延伸係軋在式狁封。該軸較佳的係從該盲開口向外放射 处以在二該至少—軸較佳的係調適成用於穿過其而抽吸真 乂在该多孔元件之-表面產生吸力。 於==佳具體實施例中,該板之盲開口具有-置放 該隼線二該集線器較佳的係與-心軸上端麵合。 成:、、線以佳的係由一諸如石墨之類的非擴散性材料製 任本發明之其他較佳具Therefore, the present application solves at least two of the growth of the roof layer. The problem is solved by aspirating the vacuum through the porous discs to prevent the edges of the wafers from being distorted, in the case of the US towel No. 09/619,254 filed on July 19, 2000. This problem is discussed and the disclosure of this case is hereby incorporated by reference. Another problem addressed is the use of specially designed devices for the purpose of better heat transfer between the heating wire and the wafer carrier without the presence of objects between the wafer carrier and the heating wire. Wafer carrier. Therefore, it is not necessary to heat the heating wire to a very high temperature (for example, '2'5〇〇 to 2, _. 〇. This is especially advantageous for growth gasification because GaN must grow at a particularly high temperature. Preferably, the mother-substantially porous disc is made of a material selected from the group consisting of graphite, training and turning, and the porosity is preferably about 7 to the deposition to possibly include a core The shaft opening communicates with one of the pumps to create a vacuum or suction within an elongated opening extending through the mandrel. Once a low pressure region is created within the mandrel opening, the central opening of the shawl carrier and the hollow shaft are both Will create a vacuum or low pressure region. Position the wafer on top of the wafer-made porous disk and introduce - or multiple reactant gases into the vacuum opening in the central opening of the carrier Or the suction force is less than the pressure level within the reaction. Thus, a suction is formed at the interface between the wafer and the porous discs. Such suction prevents the circumference of the wafers 100085.doc -12- 1293774 Edge edge when depositing the epitaxial layers The film or carrier is detached from the wafer carrier, as is the case with prior art deposition chambers (e.g., prior art embodiments illustrated in Figure 1A), thereby forming a uniform across the entire surface of the wafer. An epitaxial layer to provide a reliable semiconductor device obtainable from the peripheral regions of the wafers. These and other preferred embodiments of the present invention will now be described in more detail in certain preferred embodiments. The porous element has a porosity of about 7 to 14%. The wafer carrier may be made of a material that can withstand the amount of enthalpy in the reaction chamber (for example, turned, tungsten, group, and tantalum). Made of cranes, buttons and chains. The porous element may be made of a material that can withstand the heat in the reaction chamber (for example, tantalum carbide and graphite). The blind opening π in the plate is preferably centered on the plate. The at least one axial small blind blind extends outwardly. In a particular preferred embodiment, the extended extension is rolled over the seal. The shaft preferably radiates outward from the blind opening to The at least-axis is better The suction is used to draw the true enthalpy to create a suction on the surface of the porous element. In the preferred embodiment, the blind opening of the plate has the same function as the hub. - the upper end of the mandrel is combined. The line is preferably made of a non-diffusing material such as graphite as the other preferred one of the present invention.
圓載體包括· L A 、也歹1中,用於生長晶圓之I 匕枯·一板,其具有_筮 , μ 數個開π,其係從該:面:-第二表面 衣面延伸至第二表面;以及 100085.doc -13- 1293774 一多孔元件,J:係罢 內,,糸置玫於該等複數個開口中的每一開口 晶圓載“=件:係調適成支撐-或多個晶圓。該 表面朝第-表面延伸.、盲:心開口 ’其係從該板之第二 口向外延伸,及複數個轴’其係從該盲中心開 端以及一與該等多孔:具有一與該盲中心開口連通之第-該盲中心開口愈該二件中的一元件連通之第二端以提供 通。該等轴中之/孔70件中的—元件之間的流體連 或多個元件之周邊:Γ軸可能圍繞該等多孔元件中的- 哕盲中、、n 延伸。在操作時,較佳的係,藉經由 =目广開U及該等轴來抽吸真m在每—多孔元件 I 一表面形成吸力。 f特疋的&仏具體實施例中,該等開π之-第-直徑位 =板之第一表面,而一第二直徑位於該板之第二表面, ::該第一直徑大於該第二直徑。該晶圓載體較佳的係還 匕可插入"亥板中的第一直徑開口以將該等多孔元件固定 於適當位置之151中班 ^ 展。该專固定環最好係由能夠承受反應 室内熱里之材料(例如,鉬及鎢)製成。 在本發明之另1具體實施例中,用於在晶圓上生長蠢 曰曰層之t置包括一可旋轉的心軸,該心軸具有一置放於 反應广内之上端與—在該心軸上端與下端之間延伸之開 、妒置4又佳的係包括固定於該心軸上端之一可旋轉的 晶圓載體。該可旋轉的晶圓載體較佳的係包括:一板,其 ^有第一表面與一第二表面;至少一開口,其從該板之 第表面延伸至第二表面;_多孔元件,其係置放於該& 100085.doc -14- 1293774 内之該至少-開,,其中該多孔元件係 多個晶圓;以及一眘鬥门甘〆 攻叉按或 -係從該板之第二表面朝該第 2面,該盲開口係與在該心軸上端與下端之間延伸 的開口連通。該裝置較佳的係還包括在該盲開口與該多孔 π件之間延伸的至少—軸’以提供該盲開口與該多孔元件 之間的流體連通。在操作時,經由該d之開π、該盲開 口及該至少-軸來抽吸真空,從而在該多孔元件之一表面 形成吸力。The circular carrier comprises, in LA, and also in the ,1, a plate for growing a wafer, which has _筮, μ number of open π, which extends from the surface: the second surface to the second surface a second surface; and 100085.doc -13- 1293774 a porous element, J: in the system, each of the plurality of openings in the open wafer carrying "= pieces: adapted to support - or a plurality of wafers. The surface extends toward the first surface. The blind: the core opening ' extends outwardly from the second opening of the plate, and the plurality of axes 'open from the blind center and one of the holes : having a first end communicating with the blind center opening - the blind end opening is a second end of the two of the two members communicating to provide a flow. The fluid between the elements in the equiaxed / hole 70 Peripheral or multiple components: the yoke may extend around - 哕 blind, n in the porous elements. In operation, the preferred system is to pump through the U and the axes. True m forms a suction on the surface of each of the porous elements I. In the specific embodiment, the π-the-diameter is the first a second diameter is located on the second surface of the plate, and the first diameter is greater than the second diameter. The wafer carrier is preferably further inserted into the first diameter opening in the panel The porous members are fixed in position 151. The dedicated retaining ring is preferably made of a material capable of withstanding heat in the reaction chamber (e.g., molybdenum and tungsten). Another embodiment of the present invention In one example, the t-stack for growing the stupid layer on the wafer includes a rotatable mandrel having an upper end disposed within the reaction and extending between the upper end and the lower end of the mandrel Preferably, the open and the set 4 includes a rotatable wafer carrier fixed to the upper end of the mandrel. The rotatable wafer carrier preferably includes: a plate having a first surface and a first surface a second surface; at least one opening extending from the first surface of the plate to the second surface; a porous member that is placed at least in the opening of the & 100085.doc -14 - 1293774, wherein the porous The component is a plurality of wafers; and a caution door is used to press the fork or - from the first The surface faces the second surface, the blind opening being in communication with an opening extending between the upper end and the lower end of the mandrel. The apparatus preferably further includes at least an axis extending between the blind opening and the porous π member 'to provide fluid communication between the blind opening and the porous member. In operation, a vacuum is drawn through the opening π of the d, the blind opening and the at least-axis to form a suction on one surface of the porous member .
該裝置較佳的係還包括—加熱元件,該加熱元件與該板 之第二表面相對而使得將該多孔元件直接曝露於該加熱元 件,從而由該加熱元件對該多孔元件進行不受阻擋的直接 加熱。該心軸之下端最好係連接至一真空幫浦,以使得該 多孔元件之一表面的壓力位準小於該反應室内的壓力位 準。 【實施方式】 圖2顯示用於在晶圓上生長磊晶層之一裝置。該裝置包 括:一沈積室100,其包含一侧壁1〇2 ;以及一頂部法蘭1〇4, 其包括一或多個開口 106以將反應物化學物質(例如,反應 物氣體)引入沈積室100之一内部區域108。沈積室1〇〇還包 括一底部密封的法蘭110。該沈積室1 〇〇係由不銹鋼製成, 且該等頂部及底部法蘭104及110與侧壁102密封接合。一般 藉由一或多個蓮蓬頭114來均勻地分配經由頂部法蘭104内 的開口 106而引入的反應物氣體。該等反應物氣體在沈積室 100内彼此相互作用以在晶圓上形成磊晶層。在該等反應物 100085.doc -15- 1293774 氣體彼此相互作用並沈積於晶圓頂上後,經由一延伸穿過 底部密封法蘭110之一排氣開口 116而移除廢料。在特定的 具體實施例中’使用幫浦11 8而經由排氣開口 116來移除該 等反應物廢氣。藉由節流閥120來調整沈積室1〇〇之内部區 域108内之壓力位準。 當在晶圓上生長磊晶層時,將該等晶圓122定位於沈積室 100内及晶圓載體124頂上。每一晶圓載體124皆具有一頂部 表面126、一底部表面129及一或多個晶圓接收腔128,該等 晶圓接收腔128係調適成在其中接收一或多個晶圓122。每 一晶圓接收腔128之直徑皆大於或等於儲存於其中的晶圓 122之外部直徑。晶圓載體124還包括在晶圓載體124之底部 表面129内形成之一中空空間130。該中空空間13〇可能係居 中位於該晶圓載體124上。該晶圓載體124係由一實質上多 孔的材料(例如,石墨、SiC、鉬或一般用於晶圓載體的其 他熟知材料)製成。該晶圓載體124之多孔性較佳係介於約7 至14%之間。 该晶圓載體124包括定義晶圓載體124的外部周邊之外部 法蘭132。晶圓載體124係調適成定位於一可旋轉基座134 頂上,该可旋轉基座134具有一頂部表面136與遠離該頂部 表面136之一底部表面138。基座134還包括在頂部與底部表 面13 6、13 8之間延伸之一中心開口 14 〇。 基座134係連接至一可旋轉心軸142,該可旋轉心軸142 具有一置放於沈積室100内部之上端144與一位於該沈積室 外部之下端146。心軸142之最上端最好包括安裝於基座134 100085.doc -16- 1293774 的底部表面138之一法蘭部分148。可藉由一馬達15〇而經由 滑輪152、154及傳送帶156來讓心轴142旋轉。該心軸142 具有一穿過其而延伸之細長開口 158,該開口 158與延伸穿 過基座134之中心開口 14〇對準。當在基座134頂上提供該晶 圓載體124時,位於該晶圓載體124的底部表面ι29之中空空 間13 0較佳的係與心軸開口 i 58及基座開口 i4〇實質上對 準。當晶圓載體124及基座134旋轉時,該等外部法蘭132 將晶圓載體124固持於基座134頂上。 心軸142之最下端較佳的係連接至幫浦118以經由心軸開 口 158來抽吸真空。差動壓力控制器ι62調整沈積室ι〇〇的内 部區域108内之壓力以及心轴開口 158、基座開口 ι4〇及中空 空間130内的壓力位準,以使得中空空間13〇内的壓力位準 始終小於沈積室1 〇〇的内部區域1 〇8内的壓力位準。在沈積 至100與心軸142之間或圍繞心軸142而提供真空密封,例 如,藉由使用一或多個真空旋轉饋通160及164。熟知的真 空旋轉饋送係由 Ferrofluidic公司、Advanced Fluid Systems 公司及Rigaku公司製造。 如上面所提到’該晶圓載體124包括在晶圓載體124之底 部表面129處形成之一中空空間130。當啟動幫浦118時,在 心軸開口 158、基座開口 140及中空空間13〇内產生真空。該 晶圓載體包括一或多個通道135以與中空空間130連通以便 中空空間130内的低壓或真空可貫穿實質上多孔的晶圓載 體之整個區域。從而,該等晶圓122與該晶圓載體之介面處 (即該等腔128内)之壓力位準小於反應室100的内部區域1〇8 100085.doc -17- 1293774 内之壓力位準。本文所使用的術語「晶圓122與晶圓載體之 介面」表示該晶圓載體與放置於該載體上的晶圓直接接觸 之區域。該介面處的較低壓力將該等晶圓122吸入腔128 中,從而防止该荨晶圓122之周邊邊緣扭曲,而在圖⑶所示 的先前技術器件中會發生此情況。吾等咸信,在該等晶圓 122上沈積反應物氣體期間讓該等晶圓122保持實質上平坦 (即,防止該等邊緣扭曲)將使得形成具有橫跨該等晶圓整個 區域的均勻磊晶層之半導體晶圓。從而,可使用形成於該 晶圓邊緣之半#體器 牛,而非像先前技術之程序一樣予以 抛棄。 圖3至5顯示依據本發明之特定較佳具體實施例之一晶圓 載體⑵。該晶圓載體224較佳的係由能承受一沈積室内存 在的溫度及化學環境之任何材料製成。在較佳的具體實施 例中,該晶圓載體224係由諸如翻、鎢、组及銖之類的材料 製成。該晶圓載體包括一板225,該板225具有一頂部表面 以與遠離該頂部表面226之—底部表面228。_25經研 磨後形成完全穿過該板而延伸之連續開口 23G。在圖⑴ 所示之特練佳具體實施例中,該板⑵具有穿過 之四個間隔相等的開口 f 底部表面228相鄰之一底::"口皆包括與該板225的 表面以相鄰之1部==蘭,以及㈣板的頂部 之半徑大於該底部環蘭/ 3 4 4頂部環形法蘭2 3 4 -I裱形法蘭232之半徑。由一實質 料製成之一碟片係定位於該等導通開口 230中的每門 内。由實質上多孔材料製成一可能係由= 100085.doc -18· 1293774 及石墨之類的材料製成。該底部環形法蘭232定義用於密封 該夕孔碟片236之-第一井區域。該頂部環形法蘭234定義 用於接收ϋ疋環238之一第二井區域,該固定環238係插 入5亥第一井内以將該多孔碟片236固定於適當位置。該固定 ί衣238可犯係由能承受一沈積室内的溫度及化學環境之任 何材料(例如,鉬或鎢)製成。藉由固定元件(例如,螺絲Μ。) 而將該固定環238固持於適當位置。 該板225還具有從該板224之外圓周朝該板之一中心開口 244延伸之放射狀延伸中空軸242。下面將更詳細地說明, 該放射狀延伸的中空軸242使得真空能穿過其而被扣吸。可 使用一鑽來形成該等中空轴242。 如上面所提到,該板225包括形成於其底部表面228内的 盲中心開口 244。該盲中心開口包括一環形法蘭246以定義 调適成接收一單獨機械加工件25〇的底部井248。使用諸 如螺絲之類的固定元件252,將該機械加工件25〇固定於該 中心孔244内。該機械加工件25〇包括由非擴散材料(例如, 一陶兗材料)製成之-中心集線器252。在較佳的具體實施 J中4中心集線$ 252係由石墨製成。在其他較佳具體實 靶例中,該中〜集線器252係由不會擴散進該心軸材料之任 何材料製成,從而防止該晶圓載體224黏附於該心軸。 該等中空軸242定義該板225外圓周之開口。可藉由一密 封元件256來封閉該等開口 254。該密封元件可能包括I 該等中空軸242的開口端254形成一氣密式密封之任何材 料。在特定的較佳具體實施例中,該密封元件256可能係一 100085.doc -19- 1293774 諸如螺進該開口 254的螺絲之類的固定元件。 在操作時,將晶圓載體224之中心開口 244放置成與一心 轴上端對準以便該中 a 间〜該〜軸上端之開口流體連 I。曰曰圓基板係定位於該晶圓載體224之多孔碟片2%上。 經由該心軸(未顯示)而抽吸真空,進而係經由該中心開: 244、該等中空軸242及插入該晶圓載體之多孔碟片咖而抽 ,吉空。從而,當在該等晶圓基板上生長蟲晶層時,將藉 -空而對著該多孔碟片236之頂部表面拖髮該等晶圓基 板之外圓周邊緣。如上所述,穿過該多孔碟片236之直空防 止該晶圓基板之外部邊緣及生長於該晶圓基板上之所產生 的晶圓扭曲,此扭曲可能改變該晶圓的捲曲區域之操 性。 提供在該晶圓載體與該發熱線之間不具有一插入物件 (例如,-基座)之-裝置’亦會提高加熱效率。儘管本發明 不受特定操作理論之限制,但吾等咸信,提供在該晶圓載 體與該發熱線之間不具有—物件(例如,-基座)之-配置將 使得該晶圓生長程序能在該發熱線處於一低得多的溫度之 條件下發生。在Μ技術之具體實施例中,其中將諸如一 基座之類的-物件定位於該晶圓载體與該發熱線之間,為 在該晶圓載體之頂部表面獲得U5〇〇c之溫度而必須將該 發熱線加熱至约2,500至2 600〇广。山- 王aooo C。此咼溫一般超過針對該發 熱線之最大建議溫度’從而一般會導致該發熱線熔化及變 形。在本發明中’不使用諸如一基座之類的一物件,藉由 將該發熱線加熱至僅i,_至2,咖。c度便可達到該晶圓載 100085.doc -20- 1293774 體需要的1,150°C溫度。此係因為本申請案之較佳具體實施 例提供該發熱線與該晶圓載體之間的直接熱量傳輸。因 此’本發明藉由置放於一反應室内的發熱線而提供對該晶 圓基板224之直接加熱。本文所使用的術語「直接加熱」表 示在該晶圓載體與該發熱線之間未定位有任何物件(例 如,一基座)。藉由讓該發熱線直接加熱該晶圓基板,該晶 圓基板可獲得更有效的加熱並達到生長特定晶圓所需要的 相對較尚溫度,而不會像先前技術器件中出現的情況那樣 使該發熱線熔化及/或變形。 雖然本文已參考特定具體實施例來說明本發明,但是應 瞭解,該些具體實施例皆僅係用以說明本發明之原理及應 用。因此應瞭解,可以對說明性的的具體實施例進行各種 修改’並且可在不脫離隨附申請專利範圍所定義之本發明 的精神及範疇下設計出其它配置。 工業上可應用性 本發明適用生長磊晶層以及製作半導體器件。 【圖式簡單說明】 圖1A係一先前技術的晶圓載體之一斷面圖,其中包括安 裝於該晶圓載體頂上之晶圓、一基座、用於支樓該基座之 一可旋轉心軸以及用於加熱該基座之一加熱器件。 圖1B顯示在該等晶圓頂上生長蠢晶層之圖1 a所示先前 技術晶圓載體。 圖2顯示包括一晶圓載體、一可旋轉基座及一可旋轉心軸 之一沈積室之一斷面圖。 100085.doc -21 - 1293774 圖3係依據本發明之特定較佳具體實施例一晶圓載體之 一斷面圖。 圖4顯示圖3之晶圓載體之一俯視透視圖。 圖5顯不圖3之晶圓載體之一仰視透視圖。 【主要元件符號說明】 10 晶圓 12 晶圓載體 14 基座Preferably, the apparatus further includes a heating element opposite the second surface of the plate such that the porous element is directly exposed to the heating element such that the porous element is unobstructed by the heating element Direct heating. Preferably, the lower end of the mandrel is coupled to a vacuum pump such that the pressure level on one of the surfaces of the porous member is less than the pressure level within the reaction chamber. [Embodiment] FIG. 2 shows an apparatus for growing an epitaxial layer on a wafer. The apparatus includes a deposition chamber 100 including a sidewall 1〇2, and a top flange 1〇4 including one or more openings 106 for introducing reactant chemistries (eg, reactant gases) into the deposition An interior region 108 of one of the chambers 100. The deposition chamber 1 also includes a bottom sealed flange 110. The deposition chamber 1 is made of stainless steel, and the top and bottom flanges 104 and 110 are in sealing engagement with the side walls 102. The reactant gases introduced via the openings 106 in the top flange 104 are generally evenly distributed by one or more showerheads 114. The reactant gases interact with each other within the deposition chamber 100 to form an epitaxial layer on the wafer. After the reactants 100085.doc -15-1293774 gas interact with each other and are deposited on top of the wafer, the waste material is removed via an exhaust opening 116 extending through one of the bottom sealing flanges 110. In a particular embodiment, the reactant exhausts are removed via the exhaust opening 116 using the pump 11 8 . The pressure level within the interior region 108 of the deposition chamber 1 is adjusted by the throttle valve 120. When the epitaxial layers are grown on the wafer, the wafers 122 are positioned within the deposition chamber 100 and over the wafer carrier 124. Each wafer carrier 124 has a top surface 126, a bottom surface 129, and one or more wafer receiving cavities 128 that are adapted to receive one or more wafers 122 therein. Each of the wafer receiving cavities 128 has a diameter greater than or equal to the outer diameter of the wafer 122 stored therein. Wafer carrier 124 also includes a hollow space 130 formed in bottom surface 129 of wafer carrier 124. The hollow space 13〇 may be centrally located on the wafer carrier 124. The wafer carrier 124 is formed from a substantially porous material (e.g., graphite, SiC, molybdenum, or other well known materials commonly used in wafer carriers). The wafer carrier 124 preferably has a porosity of between about 7 and 14%. The wafer carrier 124 includes an outer flange 132 that defines an outer perimeter of the wafer carrier 124. The wafer carrier 124 is adapted to be positioned atop a rotatable base 134 having a top surface 136 and a bottom surface 138 away from the top surface 136. The base 134 also includes a central opening 14 延伸 extending between the top and bottom surfaces 136, 138. The base 134 is coupled to a rotatable mandrel 142 having an upper end 144 disposed within the interior of the deposition chamber 100 and a lower end 146 located outside the deposition chamber. The uppermost end of the mandrel 142 preferably includes a flange portion 148 mounted to a bottom surface 138 of the base 134 100085.doc - 16 - 1293774. The mandrel 142 can be rotated via pulleys 152, 154 and conveyor belt 156 by a motor 15 turns. The mandrel 142 has an elongated opening 158 extending therethrough that is aligned with a central opening 14〇 extending through the base 134. When the crystal carrier 124 is provided on top of the pedestal 134, the hollow space 130 located at the bottom surface ι 29 of the wafer carrier 124 is preferably substantially aligned with the mandrel opening i 58 and the pedestal opening i4 。. When the wafer carrier 124 and the pedestal 134 are rotated, the outer flanges 132 hold the wafer carrier 124 on top of the pedestal 134. The lowermost end of the mandrel 142 is preferably coupled to the pump 118 for aspiration through the mandrel opening 158. The differential pressure controller ι62 adjusts the pressure within the interior region 108 of the deposition chamber ι and the pressure level within the mandrel opening 158, the pedestal opening ι4, and the hollow space 130 such that the pressure level within the hollow space 13〇 It is always smaller than the pressure level in the inner area 1 〇8 of the deposition chamber 1 。. A vacuum seal is provided between or deposited with the mandrel 142 or around the mandrel 142, for example, by using one or more vacuum rotary feedthroughs 160 and 164. The well-known vacuum rotary feed is manufactured by Ferrofluidic, Advanced Fluid Systems, and Rigaku. As mentioned above, the wafer carrier 124 includes a hollow space 130 formed at the bottom surface 129 of the wafer carrier 124. When the pump 118 is activated, a vacuum is created in the mandrel opening 158, the base opening 140, and the hollow space 13A. The wafer carrier includes one or more channels 135 to communicate with the hollow space 130 such that a low pressure or vacuum within the hollow space 130 can extend through the entire area of the substantially porous wafer carrier. Thus, the pressure level at the interface between the wafers 122 and the wafer carrier (i.e., within the chambers 128) is less than the pressure level within the interior region of the reaction chamber 100, 1 〇 8 100085.doc -17-1293774. As used herein, the term "interface of wafer 122 and wafer carrier" means the area of the wafer carrier that is in direct contact with the wafer placed on the carrier. The lower pressure at the interface draws the wafers 122 into the cavity 128, thereby preventing distortion of the peripheral edge of the germanium wafer 122, which occurs in prior art devices as shown in Figure (3). We have been convinced that maintaining the wafers 122 substantially flat during the deposition of reactant gases on the wafers 122 (i.e., preventing such edge distortion) will result in uniform formation across the entire area of the wafers. A semiconductor wafer of an epitaxial layer. Thus, it is possible to use a half of the body formed on the edge of the wafer instead of being discarded as in the prior art. 3 through 5 show a wafer carrier (2) in accordance with a particular preferred embodiment of the present invention. The wafer carrier 224 is preferably made of any material that can withstand the temperature and chemical environment present in a deposition chamber. In a preferred embodiment, the wafer carrier 224 is formed from materials such as turns, tungsten, sets, and crucibles. The wafer carrier includes a plate 225 having a top surface and a bottom surface 228 remote from the top surface 226. _25 is ground to form a continuous opening 23G extending completely through the plate. In the embodiment shown in Figure (1), the plate (2) has four equally spaced openings through the bottom surface 228 adjacent to one of the bottom:: " the mouth includes the surface of the plate 225 The radius of the top of the adjacent one == blue, and the (four) plate is greater than the radius of the bottom ring blue / 3 4 4 top annular flange 2 3 4 -I flange 232. A disc made of a substantial material is positioned in each of the conductive openings 230. A material made of a substantially porous material may be made of a material such as = 100085.doc -18. 1293774 and graphite. The bottom annular flange 232 defines a first well region for sealing the wafer 236. The top annular flange 234 defines a second well region for receiving an annulus 238 that is inserted into the first well of the 5H to secure the porous disc 236 in place. The fixed 238 can be made of any material (e.g., molybdenum or tungsten) that can withstand the temperature and chemical environment of a deposition chamber. The retaining ring 238 is held in place by a securing member (e.g., a screw Μ.). The plate 225 also has a radially extending hollow shaft 242 extending from the outer circumference of the plate 224 toward a central opening 244 of the plate. As will be explained in greater detail below, the radially extending hollow shaft 242 allows vacuum to be drawn through it. A hollow shaft 242 can be formed using a drill. As mentioned above, the plate 225 includes a blind central opening 244 formed in its bottom surface 228. The blind center opening includes an annular flange 246 to define a bottom well 248 adapted to receive a separate machined member 25". The machined member 25 is fixed in the center hole 244 by a fixing member 252 such as a screw. The machined part 25A includes a central hub 252 made of a non-diffusing material (e.g., a ceramic material). In a preferred embodiment J, the 4 centering line $252 is made of graphite. In other preferred embodiments, the mid-hub 252 is made of any material that does not diffuse into the mandrel material, thereby preventing the wafer carrier 224 from adhering to the mandrel. The hollow shafts 242 define openings in the outer circumference of the plate 225. The openings 254 can be closed by a sealing member 256. The sealing element may include any material from which the open end 254 of the hollow shaft 242 forms a hermetic seal. In a particular preferred embodiment, the sealing member 256 may be a fixing member such as a screw that screws into the opening 254. In operation, the central opening 244 of the wafer carrier 224 is placed in alignment with the upper end of a mandrel such that the opening between the middle and the upper end of the shaft is fluidly connected. The round substrate is positioned on the porous disk 2% of the wafer carrier 224. The vacuum is drawn through the mandrel (not shown), and further, through the center: 244, the hollow shaft 242, and the porous disc inserted into the wafer carrier are pumped. Thus, when the layer of wormholes is grown on the wafer substrates, the outer circumferential edges of the wafer substrates 236 are towed against the top surface of the porous disk 236. As described above, the straight space passing through the porous disk 236 prevents the outer edge of the wafer substrate and the wafer generated on the wafer substrate from being twisted, and the distortion may change the curled region of the wafer. Sex. Providing a device that does not have an interposer (e.g., - pedestal) between the wafer carrier and the heating wire also increases heating efficiency. Although the invention is not limited by the specific theory of operation, it is believed that the provision of an object (e.g., - pedestal) between the wafer carrier and the heating wire will result in the wafer growth procedure. It can occur under conditions where the heating wire is at a much lower temperature. In a specific embodiment of the technique, an object such as a susceptor is positioned between the wafer carrier and the heating wire to obtain a temperature of U5 〇〇c on the top surface of the wafer carrier. The heating wire must be heated to a temperature of about 2,500 to 2,600 Å. Mountain - King Aooo C. This temperature generally exceeds the maximum recommended temperature for the heat line and generally causes the heating wire to melt and deform. In the present invention, an object such as a susceptor is not used, by heating the heating wire to only i, _ to 2, coffee. The c degree can reach the temperature of 1,150 ° C required for the wafer carrying 100085.doc -20- 1293774. This is because the preferred embodiment of the present application provides for direct heat transfer between the heating wire and the wafer carrier. Thus, the present invention provides direct heating of the wafer substrate 224 by means of a heating wire placed in a reaction chamber. As used herein, the term "direct heating" means that no object (e.g., a pedestal) is positioned between the wafer carrier and the heating wire. By having the heater wire directly heat the wafer substrate, the wafer substrate can be more efficiently heated and achieve the relatively high temperatures required to grow a particular wafer, unlike the conditions found in prior art devices. The heating wire is melted and/or deformed. The present invention has been described with reference to the specific embodiments thereof, but it is understood that the specific embodiments are intended to illustrate the principles and applications of the invention. It is understood that various modifications may be made to the specific embodiments of the invention and the invention may be practiced without departing from the spirit and scope of the invention as defined by the appended claims. Industrial Applicability The present invention is applicable to growing an epitaxial layer and fabricating a semiconductor device. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1A is a cross-sectional view of a prior art wafer carrier including a wafer mounted on top of the wafer carrier, a pedestal, and a rotator A mandrel and a heating device for heating the base. Figure 1B shows the prior art wafer carrier of Figure 1a with a stray layer grown on top of the wafers. Figure 2 shows a cross-sectional view of a deposition chamber including a wafer carrier, a rotatable base, and a rotatable mandrel. 100085.doc - 21 - 1293774 Figure 3 is a cross-sectional view of a wafer carrier in accordance with a particular preferred embodiment of the present invention. 4 shows a top perspective view of the wafer carrier of FIG. Figure 5 shows a perspective view of one of the wafer carriers of Figure 3. [Main component symbol description] 10 wafer 12 wafer carrier 14 pedestal
16 可旋轉的支撐心軸 18 加熱組件 20 圓形貯器 22 晶圓載體12之上部表面 24 環形法蘭 26 環形壁 28 周邊邊緣 100 沈積室 102 側壁 104 頂部法蘭 106 開口 108 内部區域 110 底部密封的法蘭 114 蓮蓬頭 116 排氣開口 118 幫浦 100085.doc -22- 1293774 120 節流閥 122 晶圓 124 晶圓載體 126 晶圓載體124之頂部表面 128 晶圓接收腔 129 晶圓載體124之底部表面 130 中空空間 132 外部法蘭 134 可旋轉基座 135 通道 136 可旋轉基座134之頂部表面 138 可旋轉基座134之底部表面 140 中心開口 /基座開口 142 可旋轉心軸 144 可旋轉心軸142之上端 146 可旋轉心軸142之下端 148 法蘭部分 150 馬達 152 滑輪 154 滑輪 156 傳送帶 158 心軸142之開口 160 真空旋轉饋通 162 差動壓力控制器 100085.doc -23- 1293774 164 真空旋轉饋通 224 晶圓載體 225 板 226 板225之第一表面 228 板225之第二表面 230 開口 232 底部環形法蘭 234 頂部環形法蘭16 Rotatable support mandrel 18 Heating assembly 20 Circular receptacle 22 Wafer carrier 12 upper surface 24 Annular flange 26 Ring wall 28 Peripheral edge 100 Deposition chamber 102 Side wall 104 Top flange 106 Opening 108 Inner region 110 Bottom seal Flange 114 showerhead 116 exhaust opening 118 pump 100085.doc -22- 1293774 120 throttle valve 122 wafer 124 wafer carrier 126 wafer carrier 124 top surface 128 wafer receiving cavity 129 wafer carrier 124 bottom Surface 130 Hollow Space 132 External Flange 134 Rotatable Base 135 Channel 136 Rotatable Base 134 Top Surface 138 Rotatable Base 134 Bottom Surface 140 Center Opening/Base Opening 142 Rotatable Mandrel 144 Rotatable Mandrel 142 upper end 146 rotatable mandrel 142 lower end 148 flange portion 150 motor 152 pulley 154 pulley 156 conveyor belt 158 spindle 142 opening 160 vacuum rotary feedthrough 162 differential pressure controller 100085.doc -23- 1293774 164 vacuum rotation Feedthrough 224 Wafer Carrier 225 Plate 226 Plate 225 First Surface 228 Plate 225 Second Surface 230 Opening 232 Bottom Ring A top annular flange 234 Lan
236 多孔碟片 238 固定環 240 螺絲 242 軸 244 中心開口 246 環形法蘭 248 底部井 250 單獨機械加工件 252 中心集線器 254 開口 256 密封元件 100085.doc -24-236 Porous Disc 238 Retaining Ring 240 Screw 242 Shaft 244 Center Opening 246 Ring Flange 248 Bottom Well 250 Separately Machined Parts 252 Center Hub 254 Opening 256 Sealing Element 100085.doc -24-
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TW94106668A TWI293774B (en) | 2005-03-04 | 2005-03-04 | Wafer carrier for growing gan wafers |
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TW94106668A TWI293774B (en) | 2005-03-04 | 2005-03-04 | Wafer carrier for growing gan wafers |
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