1290594 九、發明說明： 【發明所屬之技術領域】 本發明係是有關於直立式蜂巢式棉及其製備方 法，且特別有關於一種利用高收縮性纖維與熱炫纖維混 合，以開鬆機將混合之兩種纖維開鬆，再以纖維梳理成網 系統將開鬆之纖維梳理成網’並以折棉機將纖維網折成近 90度之直立狀態重疊，復利用高收縮性纖維遇熱收縮成螺 擊旋型，並具有高卷取度時，與熔解之低熔點纖維糾結成型， 使直立狀態重疊之纖雉網層與層之間因纖維糾結而複合如 蜂巢狀，再經加溫使其固化成型後，製成具有彈性:直 立蜂巢式棉。 【發明背景】 在目前人造具彈性體的產物，除具分子結 海綿，泡綿等化學品，尚未有纖維狀結構之彈性， •如就目前所講究環保及可回收之要求，無疑的 結構彈性體，尤其是直立式蜂巢式纖維成網之造 就符合上述之要求。而化學纖維是可以利用生產= 術’調配製成人們所需要的各種物性，比如吸水 防火、抗菌、防臭，又比如纖維長短、卷曲、^溫 度變化’另比如粗、細、柔軟、堅硬都會造成二 本身變化與要求，經過利用這些纖維本身特性、，而 又以直立成型方式成型者，具有彈性的物性顯現。 5 1290594 二’本發明則利用纖維經開棉及梳理機梳理 π ^成之平面網狀铺棉，經折棉過程 =狀舖棉成直⑼式粒乾賴箱，然後^^； ^=:ϊ:蜂巢A定棉型成形，所製㈣ 门口设性之直立蜂巢式棉，以解決上述 【先前技術】 傳統產品如海綿及泡綿’其製備方法與 理：’ -，棉成型方式，僅將纖維 ： 理後，成一平面網狀鋪棉，再進入乾燥箱定/ 但是僅為一平面棉體，無法提供彈性機能。 少 【發明内容】 本發明的主要目的在於提供—種直 及其製備方法。 Μ㈣ 為達上述目的，本發明的方法係藉由利用兩種 或兩種以上之纖維混合，其中之一種是低1290594 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to an upright honeycomb type cotton and a preparation method thereof, and in particular to a method for mixing a high shrinkage fiber with a heat ray fiber to open the machine The two kinds of mixed fibers are opened, and then the fiber is combed into a net by a fiber carding system, and the fiber web is folded into an upright state of nearly 90 degrees by a cotton folding machine, and the high shrinkage fiber is used for heat. When it is shrunk into a spiral type and has a high degree of take-up, it is entangled with the melted low-melting fiber, so that the fiber layer and the layer which are overlapped in an upright state are composited like a honeycomb due to fiber entanglement, and then heated. After being solidified and molded, it is made into an elastic: upright honeycomb cotton. BACKGROUND OF THE INVENTION In the current products of artificial elastomers, in addition to molecules such as sponges, foams and the like, there is no elasticity of fibrous structures. • As far as environmental protection and recyclability requirements are concerned, undoubted structural flexibility The manufacture of the body, especially the upright honeycomb fiber, meets the above requirements. Chemical fiber can be used to produce various physical properties required by people. For example, water absorption, fire resistance, antibacterial and deodorization, such as fiber length, curl, and temperature change, and other thick, thin, soft, and hard. Secondly, the changes and requirements of the fiber itself, after taking advantage of the characteristics of these fibers, and forming them in an upright molding manner, have elastic physical properties. 5 1290594 2' The invention uses the fiber to be woven by the open cotton and carding machine to form a gradual meshing cotton, and the cotton is twisted into a straight (9) type dry box, and then ^^; ^=: ϊ: Honeycomb A fixed cotton forming, made (4) erected honeycomb cotton at the door to solve the above [previous technology] Traditional products such as sponge and foam 'the preparation method and principle: '-, cotton forming method, only After the fiber is removed, it is laid into a flat mesh and then placed in a drying box. However, it is only a flat cotton body and cannot provide elastic function. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method and a method for preparing the same.四(d) In order to achieve the above object, the method of the present invention is carried out by using two or more kinds of fibers, one of which is low.
LowMeltPET彈性纖維，另一種是具有自我卷^ 能（Self 0卿）之聚酯PET纖維，配 PET纖維之炫點不同’另外加入之纖維則依使=曰 的而配置，例如天然棉'回收之舊衣料、廢紡 舊地毯、再生棉等，齡後經由_機^所有_ 開鬆，再送入梳棉機將所有纖維之混 == 續之纖維網，再將纖維網送到折_將纖維^_ 6 1290594 一斬一推之折棉動作，使纖維網站立起來呈近9〇度 之垂 直平行連續疊置狀態，並送入熱風烘箱中，二 具有壓力之熱風吹烘，促使遇熱卷曲之聚酯PET纖維產 ^卷曲，與直立之低熔點聚酯PET彈性纖維熔接糾結收 及j，成具有蜂巢狀之直立棉體，得到一良好彈性 回▲復性之直立式且為蜂巢式棉體，並可因應彈性之需 , 調整各種纖維之含量比例，製成所需之彈性，或加入LowMeltPET elastic fiber, the other is polyester PET fiber with self-rolling energy (Self 0), with different characteristics of PET fiber. 'Additional fiber is configured according to 曰, such as natural cotton' recycling Old fabrics, waste-spun old carpets, recycled cotton, etc., after age, via _machine^ all _ open, and then sent to the card to mix all the fibers == continue the fiber web, and then send the fiber to the fold _ fiber ^_ 6 1290594 The twisting and twisting action of the cotton fabric makes the fiber website stand up in a vertical parallel continuous state of nearly 9 degrees and is fed into the hot air oven, and the hot air blowing under pressure causes the heat to be curled. The polyester PET fiber is produced by crimping, and is fused with the erect low-melting polyester PET elastic fiber to form an erect cotton body having a honeycomb shape, and obtains a good elastic back ▲ retracing upright type and honeycomb type cotton Body, and according to the needs of elasticity, adjust the proportion of various fibers to make the required elasticity, or join
棉回收之舊衣料、廢紡織料、舊地毯、再生 棉等纖維，調整其彈性。 【發明詳述】 製本發明藉由以此技術開發之直立式蜂巢式棉的 肴方法來說明本發明之技術特點，請參閱第一 圖 5 笛_ 上乐—圖之放大圖顯示本發明利用兩種或兩種以 纖維混合，其中之一種是低熔點聚酯Low Melt ◦ ·彈丨生纖維12,另一種是具有自我卷曲性能（Self 之聚酯PET纖維11，配合兩種基本材料之 置略PET纖維，另外加入之纖維則依使用目的而配 毯例如天然棉、回收之舊衣料、廢紡織料、舊地 _再生棉等，依使用之彈性設定之不同，混合不 ρ5ρτ〗之兩種基本材料’其中低稼點聚醋Low Melt 性纖維12可由30至70%，另一種Self Cri_ 則f知PET纖維π可由30至70%，其他之纖維體 、可由5至40%，全部混合後經由開棉機將所有纖 7 1290594 維開鬆，再送入梳棉機將所有纖維之混合體展開成 連續之纖維網10,使其均勻分佈，再將纖維網10 送到折棉機將纖維網進行一斬一推之折棉動作，使 纖維網10站立起來呈近90度之垂直平行連續疊置 狀態，如第一圖所示，並送入熱風烘箱中，以具有 壓力之熱風吹烘，促使遇熱卷曲之聚酯PET纖維產 生卷曲，第二圖所示為高卷曲度之聚酯PET纖維11 在不同溫度下之情況，溫度越高，卷曲的程度就越 #高，不同的卷曲程度會讓製成之直立式蜂巢式棉彈 性有不同的變化，卷曲之聚酯PET纖維11與直立 之低熔點聚酯PET彈性纖維12熔接糾結收縮，形成 具有蜂巢狀之直立棉體，得到一彈性體之直立蜂巢 式棉20，如第三圖所示；其中每一層纖維網所包含 的高收縮性聚酯PET纖維11遇熱收縮成螺旋型 時，同時與遇熱而溶解之低溶點聚酯PET彈性纖維 書 12熔接糾結收縮，纖維11與纖維11之間高度卷曲 且分佈均勾，經加溫使其固化成型後，即成橫截面 具有蜂窩結構之直立式蜂巢式棉20,如第三圖之 A-A剖面圖所示，此直立式蜂巢式棉20可為獨立的 彈性體，並具有透氣性以及良好的可塑性及高彈性 及回復性者；所形成以化學纖維製作之蜂巢狀之直 立棉體，具有均勻一致的彈性，並且具有良好的回 復性，而且具有相當好的環保功能，在整體的製造 1290594 過程中所產生的纖維廢料可以再重覆使用於前述 製程中，完全沒有廢料的問題，整個製程中也不添 加任何化學藥劑，沒有化學物品汙染之情況產生。 本發明可依使用需求，以不同厚度裁切，並可 運用於各種需要彈性體之用品，如椅墊、椅背、鞋 墊、床墊、防撞防護材取代現有的泡棉，也可以利 用其蜂巢結構來作為吸音材，以及隔熱墊…等；此 直立蜂巢棒更可作為過濾材，將欲過濾物質均勻分 馨散吸收於直立棉之中。 依照本發明之較佳實施例，所使用之低熔點聚 酯Low Melt PET彈性纖維12含量比例約在45至 50%，會自我卷曲之聚酯PET纖維11含量比例約在 45至50%，其他纖維約在5至10%，均在製程所產 製直立蜂巢式彈性棉規範下。 為讓本發明之上述目的、特徵、和優點能更明 • 顯易懂，下文特舉出較佳實施例，並配合所附圖 式，作詳細說明如下： 【實施例】 兩種以上之纖維混合及開梳處理 將兩種以上之纖維先依下述配方比例進行混 合，並先經過開棉機開棉處理後’並送入梳棉機梳 棉處理成一連續之纖維網層；各種纖維之配方比例 (重量比）為低溶點聚醋Low Melt PET彈性纖維/ 9 1290594 聚酯PET纖維（會自我卷曲Self Crimp) /其他材質 纖維=(45-50%) / (45-50%) / (5-10%)。 折棉及熱烘收縮熔合製備 將連續之纖維網10經過折棉機處理成為近90 度之垂直平行連續疊置狀態，再送入烘箱以壓力熱 風吹烘處理，利用纖維遇熱收縮成螺旋型，並具有 高卷取度時，聚酯PET纖維11與聚酯PET纖維11 之間遇熱收縮成螺旋型而環環相扣且分佈均勻，使 其與熔解之低熔點聚酯Low Melt PET彈性纖維12 熔合糾結固化成型具有蜂巢狀之直立式彈性棉 20;以上述製程之直立蜂巢式棉，可直接取代現有 的泡棉使用，可應用在椅子、床墊等相關用途；也 可將直立式蜂巢式棉經由包覆其他材料之外皮作 為隔熱及隔音吸音材料應用，是故直立式蜂巢式棉 的運用具有極大產業應用價值。 雖然本發明已以較佳實施例揭露如上，然其並 非用以限定本發明，任何熟習此技藝者，在不脫離 本發明之精神和範圍内，當可作各種之更動與潤 飾，因此本發明之保護範圍當視後附之申請專利範 圍所界定者為準。 整體確具極佳產業實用性及成本效益，且其構 成又未曾見於書刊或公開使用，誠符合發明專利申 請要件，懇請鈞局明鑑，早日准予專利，至為感禱。 1290594 需陳明者，以上所述乃是本發明之具體實施立 即所運用之技術原理，若依本發明之構想所作之改 變，其所產生之功能作用仍未超出說明書及圖示所 涵蓋之精神時，均應在本發明之範圍内，合予陳明。 【圖式簡單說明】 第一圖為本發明直立式蜂巢式棉由兩種以上纖維 混合之示意圖。 .第二圖為本發明直立式蜂巢式棉使用之高卷曲度 聚酯PET纖維在不同溫度下之卷曲變化示意圖。 第三圖為本發明直立式蜂巢式棉之直立棉層之熔合糾結示 意圖。 【主要元件符號說明】 10.......纖維網 • 11.......聚酯PET纖維 12.......低熔點聚酯PET彈性纖維 20.......直立式彈性棉 11The cotton is recycled with old fabrics, waste textiles, old carpets, recycled cotton and other fibers to adjust its elasticity. DETAILED DESCRIPTION OF THE INVENTION The present invention describes the technical features of the present invention by the method of the upright honeycomb type cotton developed by the technology. Please refer to the first drawing. FIG. 5 is a magnified view of the upper music sheet. Or a mixture of two kinds of fibers, one of which is a low melting point polyester Low Melt ◦ · elastic fiber 12 and the other is a self-crimping property (Self polyester PET fiber 11 with a combination of two basic materials) PET fiber, additional fiber is used according to the purpose of the use of carpets such as natural cotton, recycled old clothing, waste textiles, old _ recycled cotton, etc., depending on the flexibility of the use of the combination, the two basic materials are not mixed ρ5ρτ 'While the low-melt-polyester Low Melt fiber 12 can be 30 to 70%, the other Self Cri_ knows that the PET fiber π can be 30 to 70%, and the other fiber bodies can be 5 to 40%, all of which are mixed and then opened. The cotton machine opens all the fibers 7 1290594, and then sends them to the card to spread the mixture of all the fibers into a continuous fiber web 10, so that it is evenly distributed, and then the fiber web 10 is sent to the cotton folding machine to carry out the fiber web.斩一推折折The cotton action causes the web 10 to stand up in a vertically parallel continuous state of nearly 90 degrees, as shown in the first figure, and is fed into a hot air oven to be blown by a hot air with pressure to promote the heat-curled polyester. The PET fiber is curled. The second figure shows the high-curlity polyester PET fiber 11 at different temperatures. The higher the temperature, the higher the degree of curling. The different degree of curling will make the upright type. The elasticity of the honeycomb cotton has different changes. The crimped polyester PET fiber 11 is welded and erected with the upright low-melting polyester PET elastic fiber 12 to form an erect cotton body having a honeycomb shape, and an erect honeycomb cotton 20 having an elastic body is obtained. , as shown in the third figure; wherein the high-shrinkage polyester PET fiber 11 contained in each layer of the fiber web is heat-shrinked into a spiral shape, and is simultaneously welded to the low-melting point polyester PET elastic fiber book 12 which is dissolved by heat. The entanglement shrinkage, the fiber 11 and the fiber 11 are highly curled and distributed, and after being solidified and formed by heating, the vertical honeycomb type honeycomb 20 having a honeycomb structure in cross section is obtained, as shown in the AA cross-sectional view of the third figure. Show, The upright honeycomb cotton 20 can be a separate elastic body, and has gas permeability and good plasticity and high elasticity and recovery; a honeycomb-shaped erect cotton body made of chemical fiber has uniform elasticity, and It has good recovery and has very good environmental protection function. The fiber waste generated in the whole process of manufacturing 1290594 can be reused in the above process, there is no problem of waste, and no chemical is added in the whole process. The medicament can be produced without chemical contamination. The invention can be cut to different thicknesses according to the needs of use, and can be applied to various articles requiring elastic bodies, such as seat cushions, seat backs, insoles, mattresses, anti-collision protection materials. Instead of the existing foam, it is also possible to use the honeycomb structure as a sound absorbing material, and a heat insulating mat, etc.; the erect honeycomb rod can be used as a filter material to uniformly absorb the material to be filtered and absorb it in the erect cotton. According to a preferred embodiment of the present invention, the low melting point polyester Low Melt PET elastic fiber 12 is used in a proportion of about 45 to 50%, and the self-crimping polyester PET fiber 11 is in a ratio of about 45 to 50%, and the like. The fibers are about 5 to 10%, both of which are under the specifications of the erect honeycomb elastic cotton produced by the process. The above described objects, features, and advantages of the present invention will become more apparent from the following description of the preferred embodiments of the invention. Mixing and combing treatment, two or more kinds of fibers are first mixed according to the following formula ratio, and then subjected to cotton processing by a cotton opener, and then sent to a carding machine for processing into a continuous fiber web layer; various fibers Formulation ratio (weight ratio) is low melting point poly vinegar Low Melt PET elastic fiber / 9 1290594 polyester PET fiber (will self-curling Self Crimp) / other material fiber = (45-50%) / (45-50%) / (5-10%). The cotton web 10 is processed by a cotton folding machine and processed into a vertical parallel continuous superposition state of nearly 90 degrees by a cotton folding machine, and then sent to an oven for pressure hot air blowing and drying, and the fiber is contracted into a spiral shape by heat. And with high take-up degree, the polyester PET fiber 11 and the polyester PET fiber 11 are heat-shrinked into a spiral shape and interlocked and evenly distributed to melt and melt the low melting point polyester Low Melt PET elastic fiber. 12 fusion entangled solidification molding has a honeycomb-like vertical elastic cotton 20; the erect honeycomb cotton with the above process can directly replace the existing foam, can be applied to chairs, mattresses and the like; or can be used upright honeycomb The type of cotton is applied as a heat insulating and sound absorbing material by coating the outer skin of other materials. Therefore, the use of the vertical honeycomb type cotton has great industrial application value. While the present invention has been described above by way of a preferred embodiment, it is not intended to limit the invention, and the present invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application. The whole industry has excellent industrial practicability and cost-effectiveness, and its composition has not been seen in books or public use. It is in line with the invention patent application requirements, and it is requested to express the patents at an early date. 1290594 It is to be understood that the above is the technical principle immediately applied to the specific implementation of the present invention. If the changes made in accordance with the concept of the present invention, the functional function produced by the present invention does not exceed the spirit of the specification and the illustration. In the meantime, it should be combined with Chen Ming within the scope of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a schematic diagram of a mixture of two or more types of fibers of an upright honeycomb type cotton according to the present invention. The second figure is a schematic diagram of the crimp change of the high crimp polyester PET fiber used in the upright honeycomb cotton of the present invention at different temperatures. The third figure shows the fusion entanglement of the upright cotton layer of the upright honeycomb type cotton of the present invention. [Main component symbol description] 10.......Fiber mesh 11. 11. Polyester PET fiber 12.. Low melting point polyester PET elastic fiber 20..... .. upright elastic cotton 11