1284586 九、發明說明： 【發明所屬之技術領域】 本發明係-種喷砂複合材料，主要指—種藉由磨材與塑 料結合，並使噴砂作業時不會破壞待加工物之表面以具較佳平 整光滑效果，且可減少粉塵以具較佳環保功效。 【先前技術】 表面處理加工可提升產品之可靠性、耐祕及較佳外觀 係為現代工業產製必_加工過程之―，㈣增進金屬或其他 硬質物體表面之平整度或清潔或拋光效果，習知加工係常採用 砂紙、磨砂機、油加工、震動加工、嘴射加工…等方式，而 該砂紙係於表面設置磨材，並藉由人工令砂紙表面之磨材對待 加工物之表面侧。惟此種方式作業㈣，並具有量產效益不 佳缺失。 又該磨砂齡要具雜,並藉由砂輪上壓製之磨材將待加 工物表面磨削。然而前述磨砂機加工方式仍具有加工作業緩慢 缺失不具量產效益，且有不適於磨削具凹凸不平表面之待加工 物，具適用性不佳缺失。 又輥桶加工、震動加工主要係將待加工物置於容器内，並 於容器内置入磨材，再藉由翻轉、震動方式令磨材可與待加工 物表面接觸摩擦。惟前述方式僅適用於較小物件，具適用性不 佳缺失。 又喷射加工方式（喷砂）係藉由磨材以高速投射至待加工 1284586 物表面_，雜触料係具衫氣倾技，藉由空缝 力將磨料投射至待加工物表面;藉由離心裝置將磨材投射至待 加工物表面；藉由雜與㈣結合魏至待加4表面等方式， 而為使磨材从至待加工物表面可具良好賴效果，習知喷砂 磨材之材=¼驗硬材f，如碳切、氧化㉟、鋼珠、玻璃 英石碩粉末...等，並使微小顆粒狀之硬質磨材姐 高速衝擊至待加，表面日村具細功效。、材、、二 /然㈣第四、五圖所示’ f知喷砂作業時因堅硬之磨材1， 係直接回速&擊待加工物2，表面，因而造成待加工物卩，表面形 料平整m卩2i’（_或凹痕)情形，㈣知噴砂技術雖然可 採用尺寸較小之騎以減少凹部尺寸，但仍造成待加工物表面 產生不光轉面情形，*能具平整光滑甚錄光功能。 又該磨材1，與待加工物2，高速撞擊後㈣磨材1，破裂而 /塵11，jEie成空氣污染及危害工作人員 ，保不佳缺失。 月’衣 【發明内容】 、'本t明之目的係包含硬質磨材、塑料結合形成喷砂複合 、料’並.亥磨材係可為硬質及較佳摩擦性粒狀材料；又塑料係 2塑性並為較磨辟軟及較佳延展崎f，並令轉與磨材 :，贺砂複合材料，使得喷砂作業令該喷砂複合材料藉由 同速㈣待加工物表面時，該軟質麵可藉由撞擊力向外擴張 1284586 _藉__材之硬度磨削待 :觸面增加柄、複合材料與待加工物 面產生凹2 _部，並可防止待加工物表 待加工齡 平整功效，且料層麵同8村高速磨擦 功效。、面叫拋光功能，且可減讀麵生叫較佳環保1284586 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a blasting composite material, which mainly refers to a combination of an abrasive material and a plastic material, and does not damage the surface of the object to be processed during sandblasting operation. It is preferably smooth and smooth, and can reduce dust for better environmental protection. [Prior Art] Surface treatment can improve the reliability, anti-mystery and better appearance of the product. It is a must for the modern industrial production process. (4) Improve the flatness or cleaning or polishing effect of the surface of metal or other hard objects. Conventional processing systems often use sandpaper, sander, oil processing, vibration processing, nozzle processing, etc., and the sandpaper is provided with abrasive materials on the surface, and the surface of the processed material is treated by artificially grinding the surface of the sandpaper. . However, this type of operation (4) has a lack of mass production benefits. In addition, the age of the sanding is complicated, and the surface of the workpiece to be processed is ground by the abrasive material pressed on the grinding wheel. However, the above-mentioned sander processing method still has a slow processing operation, no mass production benefit, and is unsuitable for grinding a workpiece having a rugged surface, and has poor applicability. In addition, the barrel processing and vibration processing mainly place the object to be processed into the container, and the built-in abrasive material is built in the container, and the abrasive material can be rubbed against the surface of the workpiece by inversion and vibration. However, the above method is only applicable to small objects and has poor applicability. In addition, the blasting method (blasting) is performed by the abrasive material to the surface of the 1284586 to be processed at a high speed, and the miscellaneous material is smear, and the abrasive is projected onto the surface of the object to be processed by the air seam force; The centrifugal device projects the abrasive material onto the surface of the object to be processed; by means of the combination of (4) and Wei to the surface to be added, the abrasive material can have a good effect from the surface to the workpiece to be processed, and the blasting abrasive material is known. The material = 1⁄4 inspection hard material f, such as carbon cutting, oxidation 35, steel beads, glass stone powder, etc., and make the fine-grained hard abrasive material high-speed impact to be added, the surface of the village has fine effect . (4) The fourth and fifth figures show that the hard material 1 is directly retracing and hitting the surface of the workpiece 2, thus causing defects in the workpiece to be processed. The surface material is flat m卩2i' (_ or dent). (4) Although the sand blasting technique can be used to reduce the size of the recess, it still causes the surface of the object to be processed to produce a non-transparent surface. Smooth and even recording function. In addition, the abrasive material 1, and the object to be processed 2, after high-speed impact (four) abrasive material 1, rupture and / dust 11, jEie into air pollution and harm to the staff, poorly preserved.月'衣 [Summary of the invention], 'The purpose of this t-ming is to include hard abrasive materials, plastics to form sandblasting composites, materials' and .Hai abrasive materials can be hard and better frictional granular materials; and plastics 2 Plasticity is softer and better extended, and the material is transferred to the abrasive material: the Hesha composite material, so that the sandblasting operation allows the sandblasted composite material to pass through the surface of the workpiece at the same speed (four), the soft material The surface can be expanded outward by the impact force 1284586 _ _ _ _ material hardness grinding to be: the contact surface increases the handle, the composite material and the surface to be processed to create a concave 2 _, and can prevent the processing of the object to be processed Efficacy, and the material level with the 8 village high-speed friction effect. The surface is called polishing function, and the surface can be read and replaced.
^本發明之另—目的係可藉由塑料融解、塑料混合磨 才固化、造粒方式製造喷砂複合材料。 【實施方式】 、请荟閱第一圖，本發明係匕含硬質磨材1、塑料2結合形 ^嘴砂複合㈣，麵練丨係可為硬f讀佳雜性粒:材 二，如碳化石夕、氧化铭、鋼珠、玻璃珠、砂、石英、石頭粉末 等，並可為金屬、非金屬材料。 …Another object of the present invention is to produce a sandblasted composite by plastic melting, plastic mixing, curing, and granulation. [Embodiment] Please refer to the first figure. The invention relates to a hard abrasive material, a plastic 2 combined shape, a mouth sand composite (four), and a surface training system can be a hard f read good impurity particle: material two, such as Carbonized stone, oxidized, steel, glass, sand, quartz, stone powder, etc., and can be metal, non-metallic materials. ...
塑料2係、為可塑性並為較磨材丨柔軟及較佳延展性材質 (士橡膠、合成樹脂…等），並令塑料2與磨材1結合形成共生 共存之噴砂複合觀城喷频合材射練丨之比例;依 /寺力工物種類、表面形態及磨削需求設置5%〜60〇/〇。 〜明參㈣二圖，本發明噴砂作業令該噴砂複合材料藉由 =速，擊待加工物3(如金屬、硬質塑膠...）表面時，該軟質塑 只可藉由才里擊力向外擴張並與待加工物3表面服貼，且可藉 由堅硬⑽磨材1之硬度磨祕加工物3表面，又該擴張之塑 1284586 料2可增加嘴砂複合材料與待加工物立 滲透待加工物3內1接觸面乂防止㈣日守 較佳平整功效且;μ f待力辽物3表面產生凹部以具 纽’且办卜層麵2同日村高速祕雜待加工物 d录面以具抛光功效。 塑料生又2^喷砂複合材料反覆衝擊待加工物表面時係使 广、:4並使磨材部分位置可與待加工物表面直接摩 二取=適當蘭姐，而辦频合材射依麵磨耗至設 疋域時抓，並躲另—批柄'複合㈣喷砂健，又本發 明可依使㈣求令嘴砂複合㈣之_與缝之部分位置結 合以取得適當磨肖级防止待加卫物表缝生凹部功效。 此外，本發明目雜係與㈣結合，目㈣砂作業時不易 產生硬質雜破裂及產生粉塵情形，可具較佳棘效果，並可 保護喷砂作業人員健康，又本發明因體積小，可適用於具凹凸 表面之待加工物，亚可對待加工物之内凹位置磨削加工，可防 止因死角而不能加工情形。 請參閱第三圖，係本發明喷妙複合材料製造方式之一，其 中係包含塑料融解、塑料混合練、固化、造粒等程序，並該 麵融解程耗將㈣轉歧態；又雜混合磨材程序係將 若干顆粒狀之磨材置人液_射並抑混合；又固化程序係 將混合後之塑料固化形成固化混合體；又造粒程序係將前述固 化混合體藉由_或其他適當方式形成若干本發明具結合磨 ^284586 材、塑/料之喷砂複合材料。 綜合上述，本發明實施時可大幅降低噴砂作業造成待加 物表面產生凹部不平整情形，並藉由較柔軟之㈣與待加工 '物表面高速雜可兼驗雜光棘，X可減讀塵產生以具 •車乂仏％<保功效，其實用性實遠優於傳統方式，而因未見有喷砂 材料公開在先，爰依法提出專利申請。 【圖式簡單說明】 第圖係本發明之喷砂複合材料結構剖視示意圖。 • 第一圖係本發明之噴砂複合材料實施噴砂作業示意圖。 第三圖係本發明之嘖砂複合材料製造方式示意圖。 第四圖係習知喷砂作業示意圖。 第五圖係習知噴砂作業示意圖。 【主要元件符號說明】 1磨材 2塑料 3待加工物 ' 1’磨材 11，粉塵 2’待加工物 21’凹部Plastic 2 series, which is plastic and is a softer material and more ductile material (staple rubber, synthetic resin, etc.), and combines plastic 2 and abrasive material 1 to form a symbiotic coexistence sandblasting composite The proportion of the squatting squats; 5%~60〇/〇 is set according to the type, surface morphology and grinding requirements of the temple. ~ Mingshen (4) 2, the blasting operation of the present invention causes the blasting composite material to be hit by the force of the workpiece 3 (such as metal, hard plastic...) by the speed Expanding outward and adhering to the surface of the workpiece 3, and grinding the surface of the workpiece 3 by the hardness of the hard (10) abrasive material 1, and the expanded plastic 1284586 material 2 can increase the mouth sand composite material and the object to be processed Permeate the contact surface of the object to be processed 3 to prevent (4) better maintenance and smoothness; and μ f to force the surface of the Liao 3 to produce a concave portion with a button and a layer of the same day With a polishing effect. The plastic raw 2^ sandblasting composite material repeatedly impacts the surface of the object to be processed, so that the surface of the workpiece can be widened: 4 and the position of the abrasive material can be directly taken with the surface of the object to be processed = appropriate Lan sister, and the frequency of the composite material is shot. When the surface is worn until the field is set, it can be caught, and hide the other - batch handle 'composite (four) sandblasting, and the invention can be combined with (4) to make the mouth sand composite (4) with the position of the seam to obtain proper sharpening prevention. It is necessary to add a protective object to the surface of the concave recess. In addition, the invention is combined with (4), and the hard (4) sand operation is not easy to produce hard and rupture and dust, and the utility model has the advantages of better spine effect and can protect the health of the blasting workers, and the invention is small in size. It is suitable for the workpiece to be processed with concave and convex surface, and the concave position of the workpiece can be ground to prevent the processing due to dead angle. Please refer to the third figure, which is one of the manufacturing methods of the spray composite material of the present invention, which comprises a process of plastic melting, plastic mixing, solidification, granulation, etc., and the surface melting process will be (4) displacing state; The abrasive material process is to set a plurality of granular abrasive materials to be sprayed and mixed; and the curing process is to solidify the mixed plastic to form a solidified mixture; and the granulation process is to use the curing mixture by _ or other A plurality of sand blasting composite materials of the invention having a combined abrasive material and a plastic material are formed in an appropriate manner. In summary, when the invention is implemented, the blasting operation can greatly reduce the unevenness of the concave portion on the surface of the object to be added, and the X-ray can be reduced by the softer (four) and the surface of the object to be processed. Produced with the 乂仏 乂仏% < guarantee effect, its practicality is far superior to the traditional way, and because no blasting materials are disclosed, the patent application is filed according to law. BRIEF DESCRIPTION OF THE DRAWINGS The figure is a schematic cross-sectional view of a sandblasted composite material of the present invention. • The first figure is a schematic diagram of the blasting operation of the blasting composite material of the present invention. The third figure is a schematic diagram of the manufacturing method of the enamel composite material of the present invention. The fourth picture is a schematic diagram of a conventional sandblasting operation. The fifth picture is a schematic diagram of a conventional sandblasting operation. [Explanation of main component symbols] 1 Abrasive material 2 Plastic 3 To be processed ' 1' Abrasive material 11, Dust 2' To be processed 21' Recessed part